WO2018171095A1 - Method for preparing electronic device shell, electronic device shell and electronic device - Google Patents

Method for preparing electronic device shell, electronic device shell and electronic device Download PDF

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Publication number
WO2018171095A1
WO2018171095A1 PCT/CN2017/093943 CN2017093943W WO2018171095A1 WO 2018171095 A1 WO2018171095 A1 WO 2018171095A1 CN 2017093943 W CN2017093943 W CN 2017093943W WO 2018171095 A1 WO2018171095 A1 WO 2018171095A1
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WIPO (PCT)
Prior art keywords
semi
finished product
gripping mechanism
electronic device
adhesive
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Application number
PCT/CN2017/093943
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French (fr)
Chinese (zh)
Inventor
张斌
张少辉
岳永保
王伟
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华为技术有限公司
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Application filed by 华为技术有限公司 filed Critical 华为技术有限公司
Priority to CN201780022679.6A priority Critical patent/CN109076116A/en
Publication of WO2018171095A1 publication Critical patent/WO2018171095A1/en

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  • the present application relates to the field of mechanical processing, and in particular, to a method for manufacturing an electronic device housing, an electronic device housing, and an electronic device.
  • Metal casings have been widely used in the field of consumer electronics because of their unique hand and texture.
  • communication terminal products such as mobile phones and tablets
  • the use of a metal casing shields the antenna signal, resulting in a decline in communication quality.
  • the current common solution is to process the slit on the metal casing, so that the antenna signal is radiated to the outside of the metal casing through the slit to improve the strength of the antenna signal.
  • a plastic connecting member is required for filling, and each part of the metal casing divided by the slit is connected to maintain the integrity of the metal casing.
  • NMT nano-injection technology
  • the metal surface can be formed into tiny holes with a diameter of about 20 nm to 40 nm.
  • the plastic penetrates into the holes of the metal surface during the injection molding process and is connected with the metal to improve the connection between the metal and the plastic. The strength of the bond between the pieces.
  • connection strength standard the strength of the connection between the metal casing and the plastic connector that is currently connected by nano-injection technology still cannot meet the required connection strength standard.
  • the metal casing and the plastic are connected. After the impact, the piece still has a large probability of detachment, resulting in a decline in the reliability of the electronic product.
  • the embodiment of the present application provides a method for manufacturing an electronic device housing, an electronic device housing, and an electronic device.
  • an embodiment of the present application provides a method for manufacturing an electronic device housing, including:
  • a plastic connector connected to the housing body semi-finished product and the gripping mechanism is formed by an injection molding process.
  • the rubber gripping mechanism is adhered to the semi-finished product of the shell body.
  • the liquid plastic is coated with the gripping mechanism and solidified, and the gripping mechanism can increase the gap between the plastic connecting member and the semi-finished product of the housing body.
  • the contact area can increase the bonding strength between the plastic connecting piece and the semi-finished product of the casing body, and the probability that the metal casing and the plastic connecting member are detached after being impacted can be reduced, thereby improving the reliability of the electronic product.
  • the bonding the glue gripping mechanism specifically includes:
  • the adhesive is cured.
  • the housing body semi-finished product can be bonded to the gripping mechanism by an adhesive.
  • the bonding area of the semi-finished product of the housing body, and/or the gripping glue is coated with an adhesive, and specifically includes:
  • the adhesive is sprayed on the bonding area of the semi-finished product of the housing body, and/or the bonding area of the gripping mechanism.
  • the spraying adhesive can improve the coverage uniformity of the bonding area of the adhesive to the semi-finished product of the casing body or the bonding area of the rubber-gathering mechanism, thereby improving the connection strength between the semi-finished product of the casing body and the gripping mechanism.
  • the bonding area of the bonding region of the rubber gripping mechanism and the semi-finished product of the housing body After the bonding is from 0.08 mm to 0.12 mm.
  • the connection strength between the semi-finished product of the casing body and the gripping mechanism can be improved.
  • the adhesive is a two-component acrylate adhesive.
  • the two-component acrylate adhesive has good acid and alkali resistance and high temperature resistance, and can reduce the probability of failure of the connection between the rubber gripping mechanism and the semi-finished product of the shell body in an acid-base environment, and improve the shell.
  • the strength of the connection between the body semi-finished product and the gripping mechanism is good.
  • the adhesive is a phenolic resin adhesive or an organic silicone adhesive
  • a sealing material is disposed on the edge of the adhesive to isolate the adhesive from the external environment.
  • the adhesive body phenolic resin adhesive or the organic silicone adhesive is used to bond the semi-finished product of the casing body and the rubber gripping mechanism. Reducing the probability that the adhesive will contact with the acid solution during the nano-treatment process, thereby causing the connection failure, and the sealing material is disposed on the edge of the adhesive to isolate the adhesive from the external environment, in the acid-base treatment process.
  • the sealing material can reduce the probability of the adhesive contacting with the acid and alkali, thereby reducing the failure of the adhesive under the action of acid and alkali, thereby causing the probability of connection failure, and improving the housing while reducing the production cost of the electronic device housing.
  • the strength of the connection between the body semi-finished product and the gripping mechanism is used to bond the semi-finished product of the casing body and the rubber gripping mechanism.
  • a sixth possible implementation manner of the first aspect after the housing body semi-finished product and the rubber gripping mechanism are subjected to nanometer processing, include:
  • the sealing material is removed.
  • the sealing material in order to avoid the influence of the sealing material on the formation of the plastic connecting member during the injection molding process, the sealing material needs to be removed after the nano-treatment to ensure the yield of the plastic connecting member.
  • the connecting piece specifically includes:
  • the gripping mechanism is clamped by a clamp to keep the position between the gripping mechanism and the semi-finished product of the housing body fixed.
  • the gripping mechanism is clamped by the clamp in the injection molding process to maintain the position between the gripping mechanism and the semi-finished product of the body, thereby reducing the misalignment of the gripping mechanism caused by the impact of the plastic liquid during the injection molding process. Probability increases the yield of the electronics housing.
  • the method further includes:
  • the shell blank is formed by stamping the metal sheet, and the shell blank is numerically processed to obtain the shell body semi-finished product, compared with the prior art using the forged metal ingot and combined with the numerical control processing method. Less CNC machining time is required to reduce the production cost of the electronics housing.
  • the forming of the housing body semi-finished product and the gripping mechanism is formed by the injection molding process After the plastic connector, it also includes:
  • non-adhesive structure Forming a non-adhesive structure on the preform of the casing by numerically machining; wherein the non-glued structure is a structure on the semi-finished product of the casing body that is not connected to the plastic connecting member;
  • the housing body semi-finished product is surface treated.
  • the finished product of the electronic device casing can be obtained.
  • an embodiment of the present application provides an electronic device housing, including a housing body, a rubber gripping mechanism, and a plastic connecting member, wherein the plastic connecting member is coupled to the housing body and the gripping mechanism, wherein the housing body and The glue gripping mechanisms are bonded together.
  • a rubber gripping mechanism is adhered to the housing body, and the plastic connecting member is connected with the housing body and the gripping mechanism, and the gripping mechanism can increase the contact area between the plastic connecting member and the semi-finished product of the housing body.
  • the bonding strength between the plastic connecting member and the semi-finished product of the casing body can be increased, and the probability that the metal casing and the plastic connecting member are detached after being impacted can be reduced, and the reliability of the electronic product can be improved.
  • the housing body is stamped and formed from a stamped sheet.
  • the casing body is stamped and formed by metal plate, which can reduce the man-hours for numerically processing the casing body and reduce the production cost of the electronic device casing.
  • an electronic device includes the electronic device housing provided in the second aspect.
  • a rubber gripping mechanism is adhered to the housing body of the housing, and the plastic connecting member is connected with the housing body and the gripping mechanism, and the gripping mechanism can increase the plastic connecting member and the semi-finished product of the housing body.
  • the contact area can increase the bonding strength between the plastic connecting piece and the semi-finished product of the casing body, and the probability that the metal casing and the plastic connecting member are detached after being impacted can be reduced, thereby improving the reliability of the electronic product.
  • FIG. 1 is a process flow diagram of a method for preparing an electronic device housing according to an embodiment of the present application
  • FIG. 2 is a schematic structural view of a preform of a housing body according to an embodiment of the present application
  • FIG. 3 is a schematic structural view of a semi-finished product of a housing body according to an embodiment of the present application.
  • FIG. 4 is a schematic diagram of a connection relationship between a semi-finished product of a casing body and a rubber gripping mechanism according to an embodiment of the present application;
  • FIG. 5 is a process flow diagram of the step S103 shown in Figure 1;
  • FIG. 6 is a schematic diagram showing a connection relationship between a semi-finished product of a casing body and a plastic connecting member according to an embodiment of the present application
  • Figure 7 is a perspective view of the plastic connector shown in Figure 6;
  • Figure 8 is a cross-sectional structural view of the plastic connector shown in Figure 6;
  • Figure 9 is a schematic view showing the working state of the jig in the injection molding process.
  • FIG. 10 is a structural schematic view of a semi-finished product of a casing body obtained by numerically machining after an injection molding process.
  • Multiple means two or more.
  • the embodiment of the present invention provides a method for manufacturing an electronic device casing, which is used to solve the problem that the reliability of the electronic product is reduced due to insufficient connection strength between the metal casing and the plastic connector in the prior art.
  • FIG. 1 is a process flow diagram of a method for fabricating an electronic device housing according to an embodiment of the present invention.
  • the preparation method includes:
  • step S101 the metal sheet is stamped to form a preform body of the casing body.
  • the metal plate may be a stainless steel plate, an aluminum alloy plate, a magnesium alloy plate or a copper plate.
  • the material of the metal plate is not limited.
  • FIG. 2 is a schematic structural view of a preform of a casing body.
  • the preform of the casing body is a shell-like or sheet-like structure formed by stamping a metal sheet, and the shell body shown in FIG.
  • the blank 100 has a shell structure. In the specific production, after the preform of the casing body is obtained, the blank of the casing body needs to be deburred and cleaned to facilitate subsequent processing.
  • Step S102 forming a rubber-coated structure on the preform of the casing body by numerically machining, and obtaining a semi-finished product of the casing body.
  • the rubber covering structure is a portion where the semi-finished product of the casing body is connected with the plastic connecting member.
  • the rubber-clad structure includes an antenna opening, a headphone hole, a data interface hole, and the like, which are required to be filled with plastic.
  • FIG. 3 is a schematic structural view of a semi-finished product of a casing body.
  • the casing body semi-finished product 110 is formed with an antenna slit 111, an earphone hole 112 and a data interface hole 113 by numerically controlled processing.
  • the quantity and type of the rubber-coated structure should be set and processed according to actual production requirements.
  • a metal ingot is forged and combined with a numerical control processing method to prepare a metal shell, that is, a metal ingot is forged into a preform having a certain thickness, and a rubber-coated structure is formed on the preform by numerically controlled processing. Since the thickness of the preform formed by forging is thick, the amount of cutting required is large, which increases the man-hour of numerical control machining, resulting in an increase in the cost of numerical control machining of the metal casing.
  • the blank of the shell body is formed by stamping with a metal plate. Since the thickness of the metal sheet is thin, the amount of cutting required for the preform of the shell body formed is small, so that the blank of the shell body can be reduced. The working hours of CNC machining can further reduce the cost of CNC machining.
  • step S103 the rubber gripping mechanism is bonded to the semi-finished product of the housing body.
  • the gripping mechanism is a part that is connected with the semi-finished product of the casing and can increase the connection strength between the plastic connecting piece and the semi-finished product of the casing.
  • the gripping mechanism is generally a hollow or thin-walled structure and includes one or more connections. Holes, in the specific implementation, the gripping mechanism can be formed by stamping, sheet metal or casting or welding process.
  • the plastic connecting member is formed by the injection molding process, the liquid plastic wraps the gripping mechanism and passes through the connecting hole. After the liquid plastic solidifies and forms the plastic connecting member, the plastic connecting member and the gripping mechanism are nested with each other, thereby improving the two. The strength of the connection between them is not easy to break off after being stressed. Referring to FIG. 4, FIG.
  • FIG. 4 is a schematic diagram showing the connection relationship between the semi-finished product of the housing body and the gripping mechanism.
  • the housing main body 110 shown in FIG. 4 is provided with an antenna slit 111, and the housing main semi-finished product 110 is located at the antenna opening 111.
  • the two parts of the two sides need to be connected by a plastic connecting member.
  • Each of the two sides of the antenna opening 111 is provided with a rubber gripping mechanism 200.
  • the inner portion of each gripping mechanism 200 is hollow and is provided with a plurality of connecting holes 210.
  • liquid plastic fills the inside of each gripping mechanism 200, passes through each of the connecting holes 210, and wraps each of the gripping mechanisms 200, and the liquid plastic passing through the connecting holes 210 solidifies to form a pin.
  • the structure connects the plastic connecting member and the gripping mechanism 200 to each other.
  • the gripping mechanism can also be formed on the metal blank by numerical control processing, and the semi-finished product of the shell body and the gripping mechanism are formed by cutting the same blank, 2
  • this method will increase the number of CNC machining hours.
  • the numerical control processing for forming the gripping mechanism on the blank is not required, and the numerical control processing man-hour is reduced.
  • the rubber-collecting mechanism and the semi-finished product of the casing body are in surface contact connection, and the shearing strength of the bonding surface is 30 MPa or more, specifically, the rubber-collecting mechanism and the casing
  • the connection area between the bodies is 5 mm ⁇ 2 mm.
  • the shearing force of the gripping mechanism can be more than 300N. Therefore, the electronic device housing preparation method provided by the embodiment can meet the connection strength requirement between the rubber gripping mechanism and the housing, and the metal shell can be reduced during the actual use of the electronic device or during the drop test and other strength testing. The probability of detachment from the plastic connector.
  • the material of the gripping mechanism in this embodiment may be different from the semi-finished product of the housing body.
  • the gripping mechanism may be stainless steel, aluminum alloy or ceramic material, which increases the material selection range of the gripping mechanism.
  • step S1031 an adhesive is applied to the bonding region of the semi-finished product of the casing body and/or the bonding region of the gripping mechanism.
  • the bonding area of the semi-finished product of the housing body is an area on the surface of the semi-finished product of the housing body to be connected with the gripping mechanism
  • the bonding area of the gripping mechanism is the semi-finished product of the shell body on the surface of the gripping mechanism.
  • the adhesive may be applied only to the bonding area of the semi-finished product of the housing body, or the adhesive may be applied only to the bonding area of the gripping mechanism, and may also be in the housing body.
  • the bonding area of the semi-finished product and the bonding area of the gripping mechanism are simultaneously coated with an adhesive.
  • the adhesive is applied by spraying to the bonding area of the semi-finished product of the housing body and the bonding area of the gripping mechanism. Applying the adhesive by spraying can improve the uniformity of the distribution of the adhesive on the bonding area of the semi-finished product of the housing body and the bonding area of the gripping mechanism.
  • the adhesive can be sprayed by a glue sprayer.
  • the adhesive may be applied by application or dispensing.
  • step S1032 the bonding area of the rubber gripping mechanism and the bonding area of the semi-finished product of the housing body are aligned.
  • the housing body A layer of adhesive is formed between the semi-finished product and the gripping mechanism, and the two are connected by an adhesive layer.
  • the thickness of the adhesive formed after the bonding region of the gripping mechanism and the bonding region of the semi-finished product of the casing body are combined It is 0.08mm-0.12mm. When the thickness of the adhesive is within this range, the connection between the semi-finished product of the casing body and the gripping mechanism can be high, which satisfies the use requirement.
  • step S1033 the adhesive is cured.
  • the adhesive may be a one-component adhesive or a two-component adhesive.
  • the adhesive When the adhesive is cured, the adhesive may be cured at a normal temperature according to the curing property of the adhesive, or The adhesive is selected to be cured by heating, or a curing agent is selected to cure the adhesive.
  • the glue-carrying mechanism and the shell body semi-finished product in a strong acid and alkali environment, and in the injection molding process, the glue after bonding
  • the semi-finished product of the mechanism and the shell body needs to be in contact with the high-temperature liquid plastic, in order to reduce the probability of failure of the adhesive in the acid-base environment and the high-temperature environment, thereby ensuring the connection strength between the gripping mechanism and the semi-finished product of the shell body, the adhesive It needs to have the properties of acid and alkali resistance and high temperature resistance.
  • the adhesive is a two-component acrylate adhesive
  • the acid-base resistance and high temperature resistance of the two-component acrylate adhesive can satisfy The acid and alkali resistance requirements during the nanocrystallization process and the high temperature performance requirements during the injection molding process.
  • Step S104 performing nano-processing on the semi-finished product of the housing body and the gripping mechanism to form a nano-hole in the surface of the semi-finished product of the housing body.
  • the nano-treatment process is a process of forming nano-holes on the surface of the semi-finished product of the shell body.
  • the diameter of the nano-holes is between 20 nm and 40 nm, and the inner wall is a honeycomb structure, which can improve the between the semi-finished products of the shell body and the plastic connecting parts. The strength of the bond.
  • the currently commonly used method is the T treatment method invented by Taiseiplas Co., Ltd., in which the glue-collecting mechanism after bonding and the semi-finished product of the casing body are placed in the lye. Washing off the surface grease, and then placing the gripping mechanism and the semi-finished product of the shell body in the acid solution, etching a large-sized nano-hole on the surface of the semi-finished product of the shell body, and finally placing the gripping mechanism and the shell body semi-finished product weakly In the acidic T liquid, honeycomb nanopores are etched in the large-sized nanopores.
  • E treatment is a combination of electrochemical principle and chemical corrosion principle.
  • the semi-finished product of the shell body is also stepped into the alkali. In liquid and acid.
  • the nano-holes are also formed on the gripping mechanism during the nano-processing process.
  • the nano-holes on the gripping mechanism can improve the connection between the gripping mechanism and the plastic. The strength of the bond between the pieces.
  • Step S105 forming a plastic connecting member connected to the housing body semi-finished product and the gripping mechanism by an injection molding process.
  • the injection molding process is realized by in-mold injection molding.
  • polyphenylenesulphide (PPS) plastic, polybutylene terephthalate (PBT) plastic, poly-o-phthalene can be used for the plastic.
  • Injection molding fluidity materials such as polyphthalamide (PPA) plastic or polyamide 66 (Polyamide 66; PA66) plastic.
  • the liquid plastic fills the antenna opening, the earphone hole and the like on the semi-finished product of the shell body, and wraps the gripping mechanism to connect the semi-finished parts of the shell body which are divided by the antenna slit.
  • FIG. 6 is a schematic view showing the connection relationship between the semi-finished product of the casing body and the plastic connecting member, FIG.
  • FIG. 7 is a perspective view of the plastic connecting member shown in FIG. 6, and FIG. 8 is a plastic connecting device shown in FIG. Sectional structure of the piece It is intended that, as shown in FIG. 6, the plastic connecting member 300 is connected to the housing body semi-finished product 100. As shown in FIG. 7, the plastic connecting member 300 wraps the two gripping mechanisms 200, as shown in FIG. 8, the plastic connecting member 300 and The rubber gripping mechanisms 200 are nested one inside the other.
  • FIG. 9 is a schematic view showing the working state of the jig during the injection molding process.
  • the jig can be realized by the die pressing pin 400 shown in FIG. 9, and the die pressing pin 400 can press the gripping mechanism 200.
  • the position between the gripping mechanism 200 and the housing body blank 110 is maintained fixed, and the mold presser 400 is removed after the injection molding process is completed.
  • Step S106 forming a non-glued structure on the preform blank by numerical control processing.
  • the non-glued structure is a structure on the semi-finished product of the housing body that is not connected to the plastic connecting member; specifically, the camera hole, the fingerprint sensor hole and the like.
  • FIG. 10 is a schematic structural view of a semi-finished product of a casing body obtained by numerically machining after an injection molding process.
  • an antenna slit 111, an earphone hole 112 and a data line interface are shown in the semi-finished product 110 of the casing body shown in FIG. 10 a schematic structural view of a semi-finished product 110 of the casing body shown in FIG. 10, an antenna slit 111, an earphone hole 112 and a data line interface are shown.
  • the holes 113 are each filled with a plastic connecting member, and the camera hole 114 and the fingerprint sensor hole 115 are formed by numerically processing.
  • the semi-finished product of the housing body needs to be deburred for subsequent processing operations.
  • Step S107 performing surface treatment on the semi-finished product of the casing body.
  • the surface treatment process includes: a polishing process, a cleaning process, a sandblasting process, an anodizing process, and a laser engraving process. After the surface treatment process, the finished electronic device casing can be obtained.
  • phenolic in addition to bonding with a two-component acrylate adhesive having good acid and alkali resistance and heat resistance, in order to reduce the cost of the adhesive, in other embodiments, phenolic can also be used.
  • the resin adhesive or the organic silicone adhesive adheres to the gripping mechanism and the semi-finished product of the shell body, and the acid-base resistance of the phenolic resin adhesive or the organic silicone adhesive is compared with the two-component acrylate adhesive.
  • the sealing material may be used to seal the edge of the adhesive to reduce the adhesive in the nano-treatment.
  • the adhesive is a two-component acrylate adhesive
  • the bonding area of the bonding area of the gripping mechanism and the semi-finished product of the housing body is After the combination, the sealing material is disposed on the edge of the adhesive to isolate the adhesive from the external environment.
  • the sealing material may be made of titanium, silicon dioxide or ceramics or the like.
  • the sealing material can be arranged as an annular sheet structure, and the inner ring can be arranged according to the shape of the outer contour of the adhesive between the corresponding gripping mechanism and the semi-finished product of the housing body, in the bonding area of the gripping mechanism and the shell After the bonding regions of the body body semi-finished products are combined, the sealing material is inserted between the rubber picking mechanism and the semi-finished product of the casing body, thereby functioning to isolate the external environment from the adhesive.
  • the sealing material is used when bonding the semi-finished product of the casing body and the rubber-collecting mechanism by using a phenolic resin adhesive or an organic silicone adhesive which is generally resistant to acid and alkali. It is disposed at the edge of the adhesive to isolate the adhesive from the external environment.
  • the sealing material can reduce the probability of the adhesive contacting the acid and alkali, thereby reducing the adhesive under the action of acid and alkali. The failure, which in turn leads to the failure of the connection, can improve the connection strength between the semi-finished product of the housing body and the gripping mechanism while reducing the production cost of the electronic device housing.
  • the method further includes: removing the sealing material. It can avoid the influence of the sealing material on the formation of the plastic connecting piece during the injection molding process and ensure the yield of the plastic connecting piece.
  • the electronic device housing preparation method provided in this embodiment can be applied to a housing manufacturing process of a mobile phone, a tablet computer, a notebook computer, and a smart wearable device.
  • the production yield of the electronic device housing can be improved, and the production cost of the electronic device housing can be reduced.
  • an embodiment of the present application further provides an electronic device housing, including a housing body, a rubber gripping mechanism, and a plastic connecting member, wherein the plastic connecting member is coupled to the housing body and the gripping mechanism, wherein the housing body Bonding with the gripping mechanism.
  • the electronic device housing provided by the embodiment can be applied to a mobile phone, a tablet computer, a notebook computer or a smart wearable device.
  • a rubber gripping mechanism is adhered to the shell body, the plastic connecting member is connected with the shell body and the gripping mechanism, and the gripping mechanism can increase the plastic connecting member and the semi-finished product of the shell body.
  • the contact area between the two can increase the bonding strength between the plastic connecting member and the semi-finished product of the casing body, and the probability of the metal casing and the plastic connecting member being detached after being impacted is reduced, thereby improving the reliability of the electronic product.
  • the housing body is stamped and formed from stamped sheet metal.
  • the working time of the numerical control processing on the housing body can be reduced, and the production cost of the electronic device housing is reduced.
  • an embodiment of the present application further provides an electronic device, including the above electronic device housing.
  • the electronic device provided in this embodiment may be a mobile phone, a tablet computer, a notebook computer, or a smart wearable device.
  • a rubber gripping mechanism is adhered to the shell body of the housing, and the plastic connecting component is connected with the shell body and the gripping mechanism, and the gripping mechanism can increase the plastic connecting member and the shell.

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Abstract

A method for preparing an electronic device shell, an electronic device shell and an electronic device, comprising: adhering a glue grasping mechanism (200) to a semi-finished shell (110); carrying out nanocrystallization processing on the semi-finished shell (110) and the glue grabbing mechanism (200) so that nano-pores are formed on the surface of the semi-finished shell (110); and forming a plastic connecting piece (300) connected to the semi-finished shell (110) and the glue grabbing mechanism (200) by means of an injection molding process. The glue grasping mechanism (200) is adhered to a semi-finished shell (110), and the glue grasping mechanism (200) is covered by liquid plastics in an injection molding process, and solidified to form. The glue grasping mechanism (200) may increase the contact area between the plastic connector (300) and the semi-finished shell (110), thereby increasing the bonding strength between the plastic connector (300) and the semi-finished shell (110), which may reduce the probability of a metal shell and the plastic connector (300) coming apart after undergoing impact and improve the reliability of an electronic product.

Description

一种电子设备壳体制备方法及电子设备壳体、电子设备Electronic device housing preparation method and electronic device housing and electronic device
本申请要求于2017年03月20日递交的发明名称为“一种纳米注塑技术中提高金属与塑胶结合力的方法”的申请号201710166831.X的中国专利申请的优先权,其全部内容以引入的方式并入本文本中。The present application claims the priority of the Chinese patent application No. 201710166831.X filed on March 20, 2017, entitled "A method for improving the bonding strength of metal and plastic in a nano-injection technology", the entire contents of which are incorporated by reference. The way is incorporated into this text.
技术领域Technical field
本申请涉及机械加工领域,特别涉及一种电子设备壳体制备方法及电子设备壳体、电子设备。The present application relates to the field of mechanical processing, and in particular, to a method for manufacturing an electronic device housing, an electronic device housing, and an electronic device.
背景技术Background technique
金属壳体因其具有独特的手感和质感,目前已经被广泛的应用在消费性电子产品领域。在手机和平板电脑这类通信终端产品中,采用金属壳体会对其天线信号造成屏蔽,导致通信质量下降。为保证通信终端产品的通信质量,目前常用的解决方法是在金属壳体上加工开缝,使天线信号通过开缝辐射到金属壳体外部,以提高天线信号的强度。在金属壳体的开缝位置处需采用塑料连接件进行填充,并连接被开缝分割的各部分金属壳体,保持金属壳体的完整性。Metal casings have been widely used in the field of consumer electronics because of their unique hand and texture. In communication terminal products such as mobile phones and tablets, the use of a metal casing shields the antenna signal, resulting in a decline in communication quality. In order to ensure the communication quality of the communication terminal products, the current common solution is to process the slit on the metal casing, so that the antenna signal is radiated to the outside of the metal casing through the slit to improve the strength of the antenna signal. At the slotted position of the metal casing, a plastic connecting member is required for filling, and each part of the metal casing divided by the slit is connected to maintain the integrity of the metal casing.
目前一般采用注塑法在金属壳体上形成塑料连接件,为了提高金属壳体与塑料连接件的结合强度,现在常采用纳米注塑技术(Nano Forming Technology;NMT)使金属壳体与塑料相结合,纳米注塑技术通过对金属表面进行纳米化处理,可使金属表面形成直径在20nm-40nm左右的微小孔洞,塑料在注塑过程中渗入金属表面的孔洞内并与金属相连接,可提高金属和塑料连接件之间的结合强度。At present, plastic joints are generally formed on the metal casing by injection molding. In order to improve the bonding strength between the metal casing and the plastic connector, nano-injection technology (NMT) is often used to combine the metal casing with the plastic. By nano-injection technology, the metal surface can be formed into tiny holes with a diameter of about 20 nm to 40 nm. The plastic penetrates into the holes of the metal surface during the injection molding process and is connected with the metal to improve the connection between the metal and the plastic. The strength of the bond between the pieces.
然而,目前采用纳米注塑技术连接的金属壳体与塑料连接件之间的连接强度仍不能满足所需的连接强度标准,在对电子产品进行跌落测试或其他强度测试时,金属壳体和塑料连接件在受到冲击后仍有较大的概率发生脱离,导致电子产品的可靠性下降。However, the strength of the connection between the metal casing and the plastic connector that is currently connected by nano-injection technology still cannot meet the required connection strength standard. When the electronic product is subjected to drop test or other strength test, the metal casing and the plastic are connected. After the impact, the piece still has a large probability of detachment, resulting in a decline in the reliability of the electronic product.
发明内容Summary of the invention
本申请实施例提供了一种电子设备壳体制备方法及电子设备壳体、电子设备。The embodiment of the present application provides a method for manufacturing an electronic device housing, an electronic device housing, and an electronic device.
第一方面,本申请实施例提供了一种电子设备壳体制备方法,包括:In a first aspect, an embodiment of the present application provides a method for manufacturing an electronic device housing, including:
将抓胶机构粘接于壳体本体半成品;Bonding the gripping mechanism to the semi-finished product of the housing body;
对所述壳体本体半成品和所述抓胶机构进行纳米化处理,使所述壳体本体半成品的表面形成纳米孔洞;Performing nano-processing on the shell body semi-finished product and the gripping mechanism to form a nano-hole in the surface of the shell body semi-finished product;
通过注塑工艺形成与所述壳体本体半成品和所述抓胶机构连接的塑料连接件。A plastic connector connected to the housing body semi-finished product and the gripping mechanism is formed by an injection molding process.
上述制备方法中,在壳体本体半成品上粘接抓胶机构,在注塑工艺过程中,液态塑料包覆抓胶机构并凝固成型,抓胶机构可增加塑料连接件与壳体本体半成品之间的接触面积,从而可增大塑料连接件与壳体本体半成品之间的结合强度,可使金属壳体和塑料连接件在受到冲击后发生脱离的概率降低,提高电子产品的可靠性。In the above preparation method, the rubber gripping mechanism is adhered to the semi-finished product of the shell body. During the injection molding process, the liquid plastic is coated with the gripping mechanism and solidified, and the gripping mechanism can increase the gap between the plastic connecting member and the semi-finished product of the housing body. The contact area can increase the bonding strength between the plastic connecting piece and the semi-finished product of the casing body, and the probability that the metal casing and the plastic connecting member are detached after being impacted can be reduced, thereby improving the reliability of the electronic product.
结合上述第一方面,在第一方面的第一种可能的实现方式中,所述将抓胶机构粘接于 壳体本体半成品,具体包括:In combination with the above first aspect, in a first possible implementation of the first aspect, the bonding the glue gripping mechanism The semi-finished product of the housing body specifically includes:
在所述壳体本体半成品的粘接区域,和/或,所述抓胶机构的粘接区域涂布粘接剂;Applying an adhesive to the bonding area of the semi-finished product of the housing body, and/or the bonding area of the gripping mechanism;
将所述抓胶机构的粘接区域与所述壳体本体半成品的粘接区域对合;Bonding the bonding area of the gripping mechanism to the bonding area of the semi-finished product of the housing body;
使所述粘接剂固化。The adhesive is cured.
通过上述方法,可通过粘接剂将壳体本体半成品与抓胶机构粘接。By the above method, the housing body semi-finished product can be bonded to the gripping mechanism by an adhesive.
结合上述第一方面的第一种可能的实现方式,在第一方面的第二种可能的实现方式中,所述在所述壳体本体半成品的粘接区域,和/或,所述抓胶机构的粘接区域涂布粘接剂,具体包括:In conjunction with the first possible implementation of the first aspect, in a second possible implementation of the first aspect, the bonding area of the semi-finished product of the housing body, and/or the gripping glue The bonding area of the mechanism is coated with an adhesive, and specifically includes:
将所述粘接剂喷涂于所述壳体本体半成品的粘接区域,和/或,所述抓胶机构的粘接区域。The adhesive is sprayed on the bonding area of the semi-finished product of the housing body, and/or the bonding area of the gripping mechanism.
通过上述方法,喷涂粘接剂可提高粘接剂对壳体本体半成品的粘接区域或抓胶机构的粘接区域的覆盖均匀性,进而提高壳体本体半成品与抓胶机构之间的连接强度。Through the above method, the spraying adhesive can improve the coverage uniformity of the bonding area of the adhesive to the semi-finished product of the casing body or the bonding area of the rubber-gathering mechanism, thereby improving the connection strength between the semi-finished product of the casing body and the gripping mechanism. .
结合上述第一方面的第二种可能的实现方式,在第一方面的第三种可能的实现方式中,在所述抓胶机构的粘接区域与所述壳体本体半成品的粘接区域对合之后,所述粘接剂的厚度为0.08mm-0.12mm。In conjunction with the second possible implementation of the first aspect, in a third possible implementation of the first aspect, the bonding area of the bonding region of the rubber gripping mechanism and the semi-finished product of the housing body After the bonding, the thickness of the adhesive is from 0.08 mm to 0.12 mm.
通过上述方法,在粘接剂的厚度为0.08mm-0.12mm时,可提高壳体本体半成品与抓胶机构之间的连接强度。According to the above method, when the thickness of the adhesive is from 0.08 mm to 0.12 mm, the connection strength between the semi-finished product of the casing body and the gripping mechanism can be improved.
结合上述第一方面的第三种可能的实现方式,在第一方面的第四种可能的实现方式中,所述粘接剂为双组份丙烯酸酯胶黏剂。In conjunction with the third possible implementation of the first aspect, in a fourth possible implementation of the first aspect, the adhesive is a two-component acrylate adhesive.
通过上述方法,双组份丙烯酸酯胶黏剂的耐酸碱性能和耐高温性能较好,可降低抓胶机构和壳体本体半成品之间的连接在酸碱环境下失效的概率,提高壳体本体半成品与抓胶机构之间的连接强度。Through the above method, the two-component acrylate adhesive has good acid and alkali resistance and high temperature resistance, and can reduce the probability of failure of the connection between the rubber gripping mechanism and the semi-finished product of the shell body in an acid-base environment, and improve the shell. The strength of the connection between the body semi-finished product and the gripping mechanism.
结合上述第一方面的第三种可能的实现方式,在第一方面的第五种可能的实现方式中,所述粘接剂为酚醛树脂类胶黏剂或有机硅胶类黏剂,在所述将所述抓胶机构的粘接区域与所述壳体本体半成品的粘接区域对合之后,还包括:In conjunction with the third possible implementation of the first aspect, in a fifth possible implementation manner of the first aspect, the adhesive is a phenolic resin adhesive or an organic silicone adhesive, After the bonding area of the rubber gripping mechanism and the bonding area of the semi-finished product of the housing body are combined, the method further includes:
将密封材料设置于所述粘接剂的边缘,以使所述粘接剂与外界环境隔离。A sealing material is disposed on the edge of the adhesive to isolate the adhesive from the external environment.
通过上述方法,为进一步降低电子设备壳体的生产成本,采用耐酸碱性能较为一般的粘接剂酚醛树脂类胶黏剂或有机硅胶类黏剂粘接壳体本体半成品与抓胶机构,为减少粘接剂在纳米化处理过程中与酸解接触、进而导致连接失效的概率,采用密封材料设置于粘接剂的边缘,以使粘接剂与外界环境隔离,则在酸碱处理过程中,密封材料可降低粘接剂与酸碱接触的概率,进而降低了粘接剂在酸碱作用下失效,进而导致连接失效的概率,可在降低电子设备壳体的生产成本的同时提高壳体本体半成品与抓胶机构之间的连接强度。Through the above method, in order to further reduce the production cost of the electronic device casing, the adhesive body phenolic resin adhesive or the organic silicone adhesive is used to bond the semi-finished product of the casing body and the rubber gripping mechanism. Reducing the probability that the adhesive will contact with the acid solution during the nano-treatment process, thereby causing the connection failure, and the sealing material is disposed on the edge of the adhesive to isolate the adhesive from the external environment, in the acid-base treatment process. The sealing material can reduce the probability of the adhesive contacting with the acid and alkali, thereby reducing the failure of the adhesive under the action of acid and alkali, thereby causing the probability of connection failure, and improving the housing while reducing the production cost of the electronic device housing. The strength of the connection between the body semi-finished product and the gripping mechanism.
结合上述第一方面的第五种可能的实现方式,在第一方面的第六种可能的实现方式中,所述对所述壳体本体半成品和所述抓胶机构进行纳米化处理之后,还包括:In conjunction with the fifth possible implementation manner of the foregoing first aspect, in a sixth possible implementation manner of the first aspect, after the housing body semi-finished product and the rubber gripping mechanism are subjected to nanometer processing, include:
去除所述密封材料。The sealing material is removed.
通过上述方法,为避免在注塑过程中密封材料对塑料连接件的形成造成影响,在进行纳米化处理之后需将密封材料去除,以保证塑料连接件的良率。Through the above method, in order to avoid the influence of the sealing material on the formation of the plastic connecting member during the injection molding process, the sealing material needs to be removed after the nano-treatment to ensure the yield of the plastic connecting member.
结合上述第一方面的第三种可能的实现方式,在第一方面的第七种可能的实现方式中,所述通过注塑工艺形成与所述壳体本体半成品和所述抓胶机构连接的塑料连接件,具体包括: In conjunction with the third possible implementation of the first aspect, in a seventh possible implementation of the first aspect, the forming a plastic connected to the housing body semi-finished product and the gripping mechanism by an injection molding process The connecting piece specifically includes:
在所述注塑工艺中通过夹具夹持所述抓胶机构,使所述抓胶机构与所述壳体本体半成品之间的位置保持固定。In the injection molding process, the gripping mechanism is clamped by a clamp to keep the position between the gripping mechanism and the semi-finished product of the housing body fixed.
通过上述方法,在注塑工艺中通过夹具将抓胶机构夹持,以保持抓胶机构与本体半成品之间的位置,可减小抓胶机构在注塑过程中,受到塑料液体冲击时产生的错位的概率,提高了电子设备壳体的良率。Through the above method, the gripping mechanism is clamped by the clamp in the injection molding process to maintain the position between the gripping mechanism and the semi-finished product of the body, thereby reducing the misalignment of the gripping mechanism caused by the impact of the plastic liquid during the injection molding process. Probability increases the yield of the electronics housing.
结合上述第一方面、第一方面的第一种可能的实现方式、第一方面的第二种可能的实现方式、第一方面的第三种可能的实现方式、第一方面的第四种可能的实现方式、第一方面的第五种可能的实现方式、第一方面的第六种可能的实现方式、第一方面的第七种可能的实现方式、在第一方面的第八种可能的实现方式中,在所述将抓胶机构粘接于壳体本体半成品之前,还包括:The first possible aspect of the first aspect, the first possible implementation of the first aspect, the second possible implementation of the first aspect, the third possible implementation of the first aspect, and the fourth possible aspect of the first aspect Implementation of the first aspect, a fifth possible implementation of the first aspect, a sixth possible implementation of the first aspect, a seventh possible implementation of the first aspect, an eighth possible In an implementation manner, before the bonding the gluing mechanism to the semi-finished product of the housing body, the method further includes:
对金属板材进行冲压,形成壳体本体初坯;Stamping the metal sheet to form a preform of the housing body;
通过数控加工在所述壳体本体初坯上形成覆胶结构,得到所述壳体本体半成品;其中,所述覆胶结构为所述壳体本体半成品与所述塑料连接件连接的部分。Forming a rubberized structure on the preform body of the casing body by numerically machining, and obtaining the casing body semi-finished product; wherein the rubber covering structure is a portion of the casing body semi-finished product connected to the plastic connecting member.
通过上述方法,采用金属板材冲压形成壳体本体初坯,并对壳体本体初坯进行数控加工得到壳体本体半成品,与现有技术中采用锻压金属锭料并结合数控加工的方法相比,所需的数控加工工时较少,可减少电子设备壳体的生产成本。Through the above method, the shell blank is formed by stamping the metal sheet, and the shell blank is numerically processed to obtain the shell body semi-finished product, compared with the prior art using the forged metal ingot and combined with the numerical control processing method. Less CNC machining time is required to reduce the production cost of the electronics housing.
结合上述第一方面的第八种可能的实现方式,在第一方面的第九种可能的实现方式中,在所述通过注塑工艺形成与所述壳体本体半成品和所述抓胶机构连接的塑料连接件之后,还包括:In conjunction with the eighth possible implementation of the first aspect, in a ninth possible implementation manner of the first aspect, the forming of the housing body semi-finished product and the gripping mechanism is formed by the injection molding process After the plastic connector, it also includes:
通过数控加工在所述壳体初坯上形成非覆胶结构;其中,所述非覆胶结构为所述壳体本体半成品上不与所述塑料连接件连接的结构;Forming a non-adhesive structure on the preform of the casing by numerically machining; wherein the non-glued structure is a structure on the semi-finished product of the casing body that is not connected to the plastic connecting member;
对所述壳体本体半成品进行表面处理。The housing body semi-finished product is surface treated.
通过上述方法,在对壳体本体半成品进行数控加工和表面处理后,可得到电子设备壳体成品。Through the above method, after the numerical control processing and surface treatment of the semi-finished product of the casing body, the finished product of the electronic device casing can be obtained.
第二方面,本申请实施例提供一种电子设备壳体,包括壳体本体、抓胶机构和塑料连接件,塑料连接件与壳体本体和抓胶机构连接,其中,所述壳体本体和所述抓胶机构之间粘接。In a second aspect, an embodiment of the present application provides an electronic device housing, including a housing body, a rubber gripping mechanism, and a plastic connecting member, wherein the plastic connecting member is coupled to the housing body and the gripping mechanism, wherein the housing body and The glue gripping mechanisms are bonded together.
上述电子设备壳体中,壳体本体上粘接有抓胶机构,塑料连接件与壳体本体和抓胶机构连接,抓胶机构可增加塑料连接件与壳体本体半成品之间的接触面积,从而可增大塑料连接件与壳体本体半成品之间的结合强度,可使金属壳体和塑料连接件在受到冲击后发生脱离的概率降低,提高电子产品的可靠性。In the electronic device housing, a rubber gripping mechanism is adhered to the housing body, and the plastic connecting member is connected with the housing body and the gripping mechanism, and the gripping mechanism can increase the contact area between the plastic connecting member and the semi-finished product of the housing body. Thereby, the bonding strength between the plastic connecting member and the semi-finished product of the casing body can be increased, and the probability that the metal casing and the plastic connecting member are detached after being impacted can be reduced, and the reliability of the electronic product can be improved.
结合上述第二方面,在第二方面的第一种可能的实现方式中,所述壳体本体由冲压板材冲压成型。In conjunction with the above second aspect, in a first possible implementation of the second aspect, the housing body is stamped and formed from a stamped sheet.
上述电子设备壳体中,壳体本体采用金属板材冲压成型,可减少对壳体本体进行数控加工的工时,降低了电子设备壳体的生产成本。In the above electronic device casing, the casing body is stamped and formed by metal plate, which can reduce the man-hours for numerically processing the casing body and reduce the production cost of the electronic device casing.
第三方面,本申请实施例一种电子设备,包括上述第二方面提供的电子设备壳体。In a third aspect, an electronic device according to the embodiment of the present application includes the electronic device housing provided in the second aspect.
上述电子设备中,其壳体中的壳体本体上粘接有抓胶机构,塑料连接件与壳体本体和抓胶机构连接,抓胶机构可增加塑料连接件与壳体本体半成品之间的接触面积,从而可增大塑料连接件与壳体本体半成品之间的结合强度,可使金属壳体和塑料连接件在受到冲击后发生脱离的概率降低,提高电子产品的可靠性。 In the above electronic device, a rubber gripping mechanism is adhered to the housing body of the housing, and the plastic connecting member is connected with the housing body and the gripping mechanism, and the gripping mechanism can increase the plastic connecting member and the semi-finished product of the housing body. The contact area can increase the bonding strength between the plastic connecting piece and the semi-finished product of the casing body, and the probability that the metal casing and the plastic connecting member are detached after being impacted can be reduced, thereby improving the reliability of the electronic product.
附图说明DRAWINGS
图1为本申请实施例提供的电子设备壳体制备方法的工艺流程图;1 is a process flow diagram of a method for preparing an electronic device housing according to an embodiment of the present application;
图2是本申请实施例提供一种壳体本体初坯的结构示意图;2 is a schematic structural view of a preform of a housing body according to an embodiment of the present application;
图3为本申请实施例提供的一种壳体本体半成品的结构示意图;3 is a schematic structural view of a semi-finished product of a housing body according to an embodiment of the present application;
图4为本申请实施例提供的壳体本体半成品与抓胶机构的连接关系示意图;4 is a schematic diagram of a connection relationship between a semi-finished product of a casing body and a rubber gripping mechanism according to an embodiment of the present application;
图5为图1所示步骤S103的工艺流程图;Figure 5 is a process flow diagram of the step S103 shown in Figure 1;
图6为本申请实施例提供的壳体本体半成品与塑料连接件的连接关系示意图;6 is a schematic diagram showing a connection relationship between a semi-finished product of a casing body and a plastic connecting member according to an embodiment of the present application;
图7为图6所示的塑料连接件的透视图;Figure 7 is a perspective view of the plastic connector shown in Figure 6;
图8为图6所示的塑料连接件的剖面结构示意图;Figure 8 is a cross-sectional structural view of the plastic connector shown in Figure 6;
图9为注塑过程中夹具的工作状态示意图;Figure 9 is a schematic view showing the working state of the jig in the injection molding process;
图10为在注塑工艺后进行数控加工得到的壳体本体半成品的结构示意图。FIG. 10 is a structural schematic view of a semi-finished product of a casing body obtained by numerically machining after an injection molding process.
具体实施方式detailed description
下面将结合附图对本申请实施例作进一步地详细描述。The embodiments of the present application will be further described in detail below with reference to the accompanying drawings.
以下,对本申请中的部分用语进行解释说明,以便与本领域技术人员理解。Hereinafter, some of the terms in the present application will be explained to be understood by those skilled in the art.
多个,是指两个或两个以上。Multiple means two or more.
另外,需要理解的是,在本申请的描述中,“第一”、“第二”等词汇,仅用于区分描述的目的,而不能理解为指示或暗示相对重要性,也不能理解为指示或暗示顺序。In addition, it should be understood that in the description of the present application, the terms "first", "second" and the like are used only to distinguish the purpose of description, and are not to be understood as indicating or implying relative importance, nor as an indication. Or suggest the order.
本申请实施例提供一种电子设备壳体制备方法,用以解决现有技术中的金属壳体与塑料连接件之间的连接强度不足而导致的电子产品的可靠性下降的问题。The embodiment of the present invention provides a method for manufacturing an electronic device casing, which is used to solve the problem that the reliability of the electronic product is reduced due to insufficient connection strength between the metal casing and the plastic connector in the prior art.
参见图1所示,图1为本实施例提供的电子设备壳体制备方法的工艺流程图,该制备方法包括:Referring to FIG. 1 , FIG. 1 is a process flow diagram of a method for fabricating an electronic device housing according to an embodiment of the present invention. The preparation method includes:
步骤S101,对金属板材进行冲压,形成壳体本体初坯。In step S101, the metal sheet is stamped to form a preform body of the casing body.
其中,金属板材可采用不锈钢板材、铝合金板材、镁合金板材或铜板材,本实施例中对金属板材的材质不做限制。参见图2所示,图2是一种壳体本体初坯的结构示意图,壳体本体初坯是金属板材经冲压后形成的壳状或片状结构,图2中所示的壳体本体初坯100为壳状结构。具体生产中,在得到壳体本体初坯后,还需对壳体本体初坯进行去毛刺处理和清洗处理,以便于后续的加工。Among them, the metal plate may be a stainless steel plate, an aluminum alloy plate, a magnesium alloy plate or a copper plate. In this embodiment, the material of the metal plate is not limited. Referring to FIG. 2, FIG. 2 is a schematic structural view of a preform of a casing body. The preform of the casing body is a shell-like or sheet-like structure formed by stamping a metal sheet, and the shell body shown in FIG. The blank 100 has a shell structure. In the specific production, after the preform of the casing body is obtained, the blank of the casing body needs to be deburred and cleaned to facilitate subsequent processing.
步骤S102,通过数控加工在壳体本体初坯上形成覆胶结构,得到壳体本体半成品。Step S102, forming a rubber-coated structure on the preform of the casing body by numerically machining, and obtaining a semi-finished product of the casing body.
其中,覆胶结构为壳体本体半成品与塑料连接件连接的部分。具体地,以手机和平板电脑产品为例,覆胶结构包括天线开缝、耳机孔、数据接口孔等需要进行塑料填充的结构。参见图3所示,图3为一种壳体本体半成品的结构示意图,该壳体本体半成品110上通过数控加工形成有天线开缝111、耳机孔112和数据接口孔113。实际生产中,覆胶结构的数量和种类应根据实际生产需求进行设置和加工。Wherein, the rubber covering structure is a portion where the semi-finished product of the casing body is connected with the plastic connecting member. Specifically, in the case of a mobile phone and a tablet computer product, the rubber-clad structure includes an antenna opening, a headphone hole, a data interface hole, and the like, which are required to be filled with plastic. Referring to FIG. 3, FIG. 3 is a schematic structural view of a semi-finished product of a casing body. The casing body semi-finished product 110 is formed with an antenna slit 111, an earphone hole 112 and a data interface hole 113 by numerically controlled processing. In actual production, the quantity and type of the rubber-coated structure should be set and processed according to actual production requirements.
现有技术中一般采用金属锭料锻压结合数控加工的方法制备金属壳体,即将金属锭料锻压成具有一定厚度的初坯,再通过数控加工在初坯上形成覆胶结构。由于锻压形成的初坯的厚度较厚,因此其所需的切削量较大,增加了数控加工的工时,导致金属壳体的数控加工成本增加。而本实施例中采用金属板材冲压形成壳体本体初坯,由于金属板材的的厚度较薄,其形成的壳体本体初坯所需的切削量较少,因此可减少对壳体本体初坯的数控加工的工时,进而可降低数控加工成本。 In the prior art, a metal ingot is forged and combined with a numerical control processing method to prepare a metal shell, that is, a metal ingot is forged into a preform having a certain thickness, and a rubber-coated structure is formed on the preform by numerically controlled processing. Since the thickness of the preform formed by forging is thick, the amount of cutting required is large, which increases the man-hour of numerical control machining, resulting in an increase in the cost of numerical control machining of the metal casing. In the embodiment, the blank of the shell body is formed by stamping with a metal plate. Since the thickness of the metal sheet is thin, the amount of cutting required for the preform of the shell body formed is small, so that the blank of the shell body can be reduced. The working hours of CNC machining can further reduce the cost of CNC machining.
步骤S103,将抓胶机构粘接于壳体本体半成品。In step S103, the rubber gripping mechanism is bonded to the semi-finished product of the housing body.
其中,抓胶机构是与壳体半成品连接、并可起到增加塑料连接件与壳体半成品之间的连接强度的零件,抓胶机构一般为镂空或薄壁结构,且包括一个或多个连接孔,具体实施中,可采用冲压、钣金或铸造或焊接工艺形成抓胶机构。在通过注塑工艺形成塑料连接件时,液态塑料会包裹抓胶机构并穿过连接孔,在液态塑料凝固并形成塑料连接件后,塑料连接件与抓胶机构互相嵌套连接,提高了二者之间的连接强度,在受力后不易脱离。参见图4所示,图4是壳体本体半成品与抓胶机构的连接关系示意图,图4所示的壳体本体半成品110上设有天线开缝111,壳体本体半成品110位于天线开缝111两侧的两部分需要采用塑料连接件进行连接,在天线开缝111的两侧各设有一个抓胶机构200,每个抓胶机构200的内部中空,且设有多个连接孔210,在注塑过程中,液态塑料填充每个抓胶机构200的内部,并穿过每个连接孔210,且将每个抓胶机构200包裹住,穿过连接孔210的液态塑料在凝固后形成销轴结构,使塑料连接件与抓胶机构200互相嵌套连接。Wherein, the gripping mechanism is a part that is connected with the semi-finished product of the casing and can increase the connection strength between the plastic connecting piece and the semi-finished product of the casing. The gripping mechanism is generally a hollow or thin-walled structure and includes one or more connections. Holes, in the specific implementation, the gripping mechanism can be formed by stamping, sheet metal or casting or welding process. When the plastic connecting member is formed by the injection molding process, the liquid plastic wraps the gripping mechanism and passes through the connecting hole. After the liquid plastic solidifies and forms the plastic connecting member, the plastic connecting member and the gripping mechanism are nested with each other, thereby improving the two. The strength of the connection between them is not easy to break off after being stressed. Referring to FIG. 4, FIG. 4 is a schematic diagram showing the connection relationship between the semi-finished product of the housing body and the gripping mechanism. The housing main body 110 shown in FIG. 4 is provided with an antenna slit 111, and the housing main semi-finished product 110 is located at the antenna opening 111. The two parts of the two sides need to be connected by a plastic connecting member. Each of the two sides of the antenna opening 111 is provided with a rubber gripping mechanism 200. The inner portion of each gripping mechanism 200 is hollow and is provided with a plurality of connecting holes 210. During the injection molding process, liquid plastic fills the inside of each gripping mechanism 200, passes through each of the connecting holes 210, and wraps each of the gripping mechanisms 200, and the liquid plastic passing through the connecting holes 210 solidifies to form a pin. The structure connects the plastic connecting member and the gripping mechanism 200 to each other.
现有技术中在采用锻压和数控加工的方法制备金属壳体时,也可通过数控加工在金属初坯上形成抓胶机构,壳体本体半成品和抓胶机构由同一件初坯切削形成,二者为一体式结构,该方法会增加数控加工工时。本实施例中,由于抓胶机构与壳体本体半成品不是一体式结构,因此不需要在初坯上进行形成抓胶机构的数控加工,减少了数控加工工时。本实施例提供的电子设备壳体制备方法中,抓胶机构与壳体本体半成品之间为面接触连接,其粘接面的剪切强度在30MPa以上,具体地,以抓胶机构与壳体本体之间的连接面积为5mm×2mm为例,通过测试可知,抓胶机构可承受的剪切力在300N以上。因此本实施例提供的电子设备壳体制备方法可满足抓胶机构与壳体之间的连接强度需求,在电子设备的实际使用或进行跌落测试和其他强度测试的过程中,可降低金属壳体与塑料连接件之间发生脱离的概率。而且,本实施例中的抓胶机构的材质可与壳体本体半成品不同,具体地,抓胶机构可为不锈钢、铝合金或陶瓷材质,增加了抓胶机构的材质选用范围。In the prior art, when the metal shell is prepared by the method of forging and numerical control processing, the gripping mechanism can also be formed on the metal blank by numerical control processing, and the semi-finished product of the shell body and the gripping mechanism are formed by cutting the same blank, 2 The one-piece structure, this method will increase the number of CNC machining hours. In this embodiment, since the rubber gripping mechanism and the semi-finished product of the housing body are not integrated, the numerical control processing for forming the gripping mechanism on the blank is not required, and the numerical control processing man-hour is reduced. In the method for manufacturing an electronic device casing provided by the embodiment, the rubber-collecting mechanism and the semi-finished product of the casing body are in surface contact connection, and the shearing strength of the bonding surface is 30 MPa or more, specifically, the rubber-collecting mechanism and the casing For example, the connection area between the bodies is 5 mm × 2 mm. It can be seen from the test that the shearing force of the gripping mechanism can be more than 300N. Therefore, the electronic device housing preparation method provided by the embodiment can meet the connection strength requirement between the rubber gripping mechanism and the housing, and the metal shell can be reduced during the actual use of the electronic device or during the drop test and other strength testing. The probability of detachment from the plastic connector. Moreover, the material of the gripping mechanism in this embodiment may be different from the semi-finished product of the housing body. Specifically, the gripping mechanism may be stainless steel, aluminum alloy or ceramic material, which increases the material selection range of the gripping mechanism.
具体地,参见图5所示,在将抓胶机构粘接于壳体本体半成品时,包括如下步骤:Specifically, referring to FIG. 5, when the gripping mechanism is bonded to the semi-finished product of the housing body, the following steps are included:
步骤S1031,在壳体本体半成品的粘接区域,和/或,抓胶机构的粘接区域涂布粘接剂。In step S1031, an adhesive is applied to the bonding region of the semi-finished product of the casing body and/or the bonding region of the gripping mechanism.
具体地,壳体本体半成品的粘接区域为壳体本体半成品的表面上需与抓胶机构相连接的区域,抓胶机构的粘接区域为抓胶机构的表面上需与壳体本体半成品相连接的区域。在涂布粘接剂的过程中,可仅在壳体本体半成品的粘接区域涂布粘接剂,也可仅在抓胶机构的粘接区域涂布粘接剂,还可在壳体本体半成品的粘接区域以及抓胶机构的粘接区域同时涂布粘接剂。Specifically, the bonding area of the semi-finished product of the housing body is an area on the surface of the semi-finished product of the housing body to be connected with the gripping mechanism, and the bonding area of the gripping mechanism is the semi-finished product of the shell body on the surface of the gripping mechanism. The area of the connection. In the process of applying the adhesive, the adhesive may be applied only to the bonding area of the semi-finished product of the housing body, or the adhesive may be applied only to the bonding area of the gripping mechanism, and may also be in the housing body. The bonding area of the semi-finished product and the bonding area of the gripping mechanism are simultaneously coated with an adhesive.
为提高粘接剂的涂布均匀性,一种具体实施方式中,粘接剂采用喷涂的方式涂布于壳体本体半成品的粘接区域和抓胶机构的粘接区域上。采用喷涂方式涂布粘接剂,可提高粘接剂在壳体本体半成品的粘接区域和抓胶机构的粘接区域上的分布均匀性,在粘接壳体本体半成品和抓胶机构时,壳体本体半成品与抓胶机构之间不易产生气泡,且粘接剂的厚度分布较为均匀,可提高壳体本体半成品与抓胶机构之间的连接强度。具体实施中,可采用喷胶机喷涂粘接剂。In order to improve the uniformity of application of the adhesive, in one embodiment, the adhesive is applied by spraying to the bonding area of the semi-finished product of the housing body and the bonding area of the gripping mechanism. Applying the adhesive by spraying can improve the uniformity of the distribution of the adhesive on the bonding area of the semi-finished product of the housing body and the bonding area of the gripping mechanism. When bonding the semi-finished product of the housing body and the gripping mechanism, The bubble between the semi-finished product of the casing body and the gripping mechanism is less likely to occur, and the thickness distribution of the adhesive is relatively uniform, which can improve the connection strength between the semi-finished product of the casing body and the gripping mechanism. In a specific implementation, the adhesive can be sprayed by a glue sprayer.
除采用喷涂方式涂布粘接剂之外,在其他实施方式中,还可采用涂抹、点胶方式涂布粘接剂。In addition to applying the adhesive by spraying, in other embodiments, the adhesive may be applied by application or dispensing.
步骤S1032,将抓胶机构的粘接区域与壳体本体半成品的粘接区域对合。In step S1032, the bonding area of the rubber gripping mechanism and the bonding area of the semi-finished product of the housing body are aligned.
具体地,在将抓胶机构的粘接区域与壳体本体半成品的粘接区域对合之后,壳体本体 半成品与抓胶机构之间形成一层粘接剂层,二者通过粘接剂层连接。为保证壳体本体半成品与抓胶机构之间的连接强度,一种具体实施方式中,在抓胶机构的粘接区域与壳体本体半成品的粘接区域对合之后形成的粘接剂的厚度为0.08mm-0.12mm。粘接剂的厚度在此范围内时可使壳体本体半成品与抓胶机构之间具有较高的连接强度,满足使用需求。Specifically, after the bonding area of the gripping mechanism and the bonding area of the semi-finished product of the housing body are combined, the housing body A layer of adhesive is formed between the semi-finished product and the gripping mechanism, and the two are connected by an adhesive layer. In order to ensure the strength of the connection between the semi-finished product of the casing body and the gripping mechanism, in one embodiment, the thickness of the adhesive formed after the bonding region of the gripping mechanism and the bonding region of the semi-finished product of the casing body are combined It is 0.08mm-0.12mm. When the thickness of the adhesive is within this range, the connection between the semi-finished product of the casing body and the gripping mechanism can be high, which satisfies the use requirement.
步骤S1033,使粘接剂固化。In step S1033, the adhesive is cured.
具体地,粘接剂可为单组份粘接剂或双组份粘接剂,在使粘接剂固化时,根据粘接剂的固化性能,可选择在常温下使粘接剂固化,或选择通过加热使粘接剂固化,或选择采用固化剂使粘接剂固化。Specifically, the adhesive may be a one-component adhesive or a two-component adhesive. When the adhesive is cured, the adhesive may be cured at a normal temperature according to the curing property of the adhesive, or The adhesive is selected to be cured by heating, or a curing agent is selected to cure the adhesive.
具体实施中,由于在纳米注塑工艺中需要进行纳米化处理,需要将粘接后的抓胶机构与壳体本体半成品置于强酸强碱环境中,而且在注塑过程中,粘接后的抓胶机构与壳体本体半成品需要与高温的液态塑料接触,为降低粘接剂在酸碱环境和高温环境下失效的概率,进而保证抓胶机构与壳体本体半成品之间的连接强度,粘接剂需具有耐酸碱和耐高温的性能,一种具体实施方式中,粘接剂为双组份丙烯酸酯胶黏剂,双组份丙烯酸酯胶黏剂的耐酸碱性能和耐高温性能可满足纳米化处理过程中的耐酸碱性能需求、以及注塑过程中的耐高温性能需求。In the specific implementation, due to the need for nano-treatment in the nano-injection process, it is necessary to place the glue-carrying mechanism and the shell body semi-finished product in a strong acid and alkali environment, and in the injection molding process, the glue after bonding The semi-finished product of the mechanism and the shell body needs to be in contact with the high-temperature liquid plastic, in order to reduce the probability of failure of the adhesive in the acid-base environment and the high-temperature environment, thereby ensuring the connection strength between the gripping mechanism and the semi-finished product of the shell body, the adhesive It needs to have the properties of acid and alkali resistance and high temperature resistance. In one embodiment, the adhesive is a two-component acrylate adhesive, and the acid-base resistance and high temperature resistance of the two-component acrylate adhesive can satisfy The acid and alkali resistance requirements during the nanocrystallization process and the high temperature performance requirements during the injection molding process.
步骤S104,对壳体本体半成品和抓胶机构进行纳米化处理,使壳体本体半成品的表面形成纳米孔洞。Step S104, performing nano-processing on the semi-finished product of the housing body and the gripping mechanism to form a nano-hole in the surface of the semi-finished product of the housing body.
其中,纳米化处理是在壳体本体半成品的表面形成纳米孔洞的处理过程,纳米孔洞的直径在20nm-40nm之间,其内壁为蜂窝状结构,可提高壳体本体半成品与塑料连接件之间的结合强度。The nano-treatment process is a process of forming nano-holes on the surface of the semi-finished product of the shell body. The diameter of the nano-holes is between 20 nm and 40 nm, and the inner wall is a honeycomb structure, which can improve the between the semi-finished products of the shell body and the plastic connecting parts. The strength of the bond.
在对壳体本体半成品进行纳米化处理时,目前常用的方法为日本大成塑料(Taiseiplas)株式会社发明的T处理方法,即将粘接后的抓胶机构与壳体本体半成品置于碱液中,洗去表面油脂,再将抓胶机构与壳体本体半成品置于酸液中,在壳体本体半成品的表面蚀刻出尺寸较大的纳米孔洞,最后将抓胶机构与壳体本体半成品置于弱酸性的T液中,在尺寸较大的纳米孔洞内刻蚀出蜂窝状纳米孔。In the nano-treatment of the semi-finished product of the casing body, the currently commonly used method is the T treatment method invented by Taiseiplas Co., Ltd., in which the glue-collecting mechanism after bonding and the semi-finished product of the casing body are placed in the lye. Washing off the surface grease, and then placing the gripping mechanism and the semi-finished product of the shell body in the acid solution, etching a large-sized nano-hole on the surface of the semi-finished product of the shell body, and finally placing the gripping mechanism and the shell body semi-finished product weakly In the acidic T liquid, honeycomb nanopores are etched in the large-sized nanopores.
此外,我国研究人员还研发了称为E处理的纳米化处理方法,E处理是采用电化学原理与化学腐蚀原理结合的处理方式,在处理过程中同样需将壳体本体半成品分步置于碱液和酸液中。In addition, Chinese researchers have also developed a nano-processing method called E treatment. E treatment is a combination of electrochemical principle and chemical corrosion principle. In the process, the semi-finished product of the shell body is also stepped into the alkali. In liquid and acid.
当抓胶机构的材质为金属材质时,则在纳米化处理过程中同样会在抓胶机构上形成纳米孔洞,在后续注塑工艺中,抓胶机构上的纳米孔洞可提高抓胶机构与塑料连接件之间的结合强度。When the material of the gripping mechanism is made of metal, the nano-holes are also formed on the gripping mechanism during the nano-processing process. In the subsequent injection molding process, the nano-holes on the gripping mechanism can improve the connection between the gripping mechanism and the plastic. The strength of the bond between the pieces.
步骤S105,通过注塑工艺形成与所述壳体本体半成品和所述抓胶机构连接的塑料连接件。Step S105, forming a plastic connecting member connected to the housing body semi-finished product and the gripping mechanism by an injection molding process.
其中,注塑工艺采用模内注塑方法实现,具体地,塑料可使用聚苯硫醚(Polyphenylenesulphide;PPS)塑料、聚对苯二甲酸丁二醇酯(Polybutylene Terephthalate;PBT)塑料、聚邻苯二甲酰胺(Polyphthalamide;PPA)塑料或聚酰胺66(Polyamide 66;PA66)塑料等注塑流动性较好的材料。在注塑过程中,液态塑料将壳体本体半成品上的天线开缝、耳机孔等覆胶结构填充,并将抓胶机构包裹,使被天线开缝分割的几部分壳体本体半成品相连。参见图6-图8所示,图6是壳体本体半成品与塑料连接件的连接关系示意图,图7是图6所示的塑料连接件的透视图,图8是图6所示的塑料连接件的剖面结构示 意图,如图6所示,塑料连接件300与壳体本体半成品100连接,如图7所示,塑料连接件300将两个抓胶机构200包裹,如图8所示,塑料连接件300与抓胶机构200互相嵌套连接。Among them, the injection molding process is realized by in-mold injection molding. Specifically, polyphenylenesulphide (PPS) plastic, polybutylene terephthalate (PBT) plastic, poly-o-phthalene can be used for the plastic. Injection molding fluidity materials such as polyphthalamide (PPA) plastic or polyamide 66 (Polyamide 66; PA66) plastic. In the injection molding process, the liquid plastic fills the antenna opening, the earphone hole and the like on the semi-finished product of the shell body, and wraps the gripping mechanism to connect the semi-finished parts of the shell body which are divided by the antenna slit. 6 to 8, FIG. 6 is a schematic view showing the connection relationship between the semi-finished product of the casing body and the plastic connecting member, FIG. 7 is a perspective view of the plastic connecting member shown in FIG. 6, and FIG. 8 is a plastic connecting device shown in FIG. Sectional structure of the piece It is intended that, as shown in FIG. 6, the plastic connecting member 300 is connected to the housing body semi-finished product 100. As shown in FIG. 7, the plastic connecting member 300 wraps the two gripping mechanisms 200, as shown in FIG. 8, the plastic connecting member 300 and The rubber gripping mechanisms 200 are nested one inside the other.
在注塑过程中,抓胶机构会受到高温的液体塑料的冲击,为降低抓胶机构在高温环境下受到冲击时产生错位的概率,一种具体实施方式中,可在注塑工艺中通过夹具夹持抓胶机构,使抓胶机构与壳体本体半成品之间的位置保持固定。参见图9所示,图9所示为注塑过程中夹具的工作状态示意图,具体地,夹具可采用图9所示的模具压针400实现,模具压针400可将抓胶机构200压紧,使抓胶机构200与壳体本体半成品110之间的位置保持固定,在注塑工艺结束后将模具压针400移除。In the injection molding process, the gripping mechanism is subjected to the impact of high temperature liquid plastic, in order to reduce the probability of the gripping mechanism being misaligned in the high temperature environment. In a specific embodiment, the gripping mechanism can be clamped by the clamp in the injection molding process. The gripping mechanism keeps the position between the gripping mechanism and the semi-finished product of the housing body fixed. Referring to FIG. 9, FIG. 9 is a schematic view showing the working state of the jig during the injection molding process. Specifically, the jig can be realized by the die pressing pin 400 shown in FIG. 9, and the die pressing pin 400 can press the gripping mechanism 200. The position between the gripping mechanism 200 and the housing body blank 110 is maintained fixed, and the mold presser 400 is removed after the injection molding process is completed.
步骤S106,通过数控加工在所述壳体初坯上形成非覆胶结构。Step S106, forming a non-glued structure on the preform blank by numerical control processing.
其中,非覆胶结构为壳体本体半成品上不与塑料连接件连接的结构;具体包括摄像机孔、指纹传感器孔等。参见图10所示,图10为在注塑工艺后进行数控加工得到的壳体本体半成品的结构示意图,图10所示的壳体本体半成品110中,天线开缝111、耳机孔112和数据线接口孔113均被塑料连接件填充,并通过数控加工形成了摄像机孔114和指纹传感器孔115。具体实施中,在进行数控加工工艺后,还需对壳体本体半成品进行去毛刺处理,以便进行后续工艺操作。The non-glued structure is a structure on the semi-finished product of the housing body that is not connected to the plastic connecting member; specifically, the camera hole, the fingerprint sensor hole and the like. Referring to FIG. 10, FIG. 10 is a schematic structural view of a semi-finished product of a casing body obtained by numerically machining after an injection molding process. In the semi-finished product 110 of the casing body shown in FIG. 10, an antenna slit 111, an earphone hole 112 and a data line interface are shown. The holes 113 are each filled with a plastic connecting member, and the camera hole 114 and the fingerprint sensor hole 115 are formed by numerically processing. In the specific implementation, after the numerical control processing process, the semi-finished product of the housing body needs to be deburred for subsequent processing operations.
步骤S107,对所述壳体本体半成品进行表面处理。Step S107, performing surface treatment on the semi-finished product of the casing body.
其中,在具体实施中,上述表面处理过程依次包括:抛光工艺、清洗工艺、喷砂工艺、阳极氧化工艺和镭雕工艺。在经过表面处理工艺后可得到电子设备壳体成品。In the specific implementation, the surface treatment process includes: a polishing process, a cleaning process, a sandblasting process, an anodizing process, and a laser engraving process. After the surface treatment process, the finished electronic device casing can be obtained.
上述步骤S103中,除采用耐酸碱性能和耐热性能较好的双组份丙烯酸酯胶黏剂进行粘接之外,为降低粘接剂的成本,在其他实施方式中,还可采用酚醛树脂类胶黏剂或有机硅胶类黏剂对抓胶机构和壳体本体半成品进行粘接,由于酚醛树脂类胶黏剂或有机硅胶类黏剂的耐酸碱性能相对于双组份丙烯酸酯胶黏剂,为了降低在纳米化过程中由于酸碱腐蚀导致抓胶机构和壳体本体半成品之间的连接失效,可采用密封材料将粘接剂的边缘封住,降低粘接剂在纳米化处理过程中与酸碱的接触,则在一种具体实施方式中,在粘接剂为双组份丙烯酸酯胶黏剂时,在将抓胶机构的粘接区域与壳体本体半成品的粘接区域对合之后,还包括:将密封材料设置于粘接剂的边缘,以使粘接剂与外界环境隔离。In the above step S103, in addition to bonding with a two-component acrylate adhesive having good acid and alkali resistance and heat resistance, in order to reduce the cost of the adhesive, in other embodiments, phenolic can also be used. The resin adhesive or the organic silicone adhesive adheres to the gripping mechanism and the semi-finished product of the shell body, and the acid-base resistance of the phenolic resin adhesive or the organic silicone adhesive is compared with the two-component acrylate adhesive. In order to reduce the connection failure between the gripping mechanism and the semi-finished product of the housing body due to acid-base corrosion during the nano-forming process, the sealing material may be used to seal the edge of the adhesive to reduce the adhesive in the nano-treatment. In the process of contact with acid and alkali, in a specific embodiment, when the adhesive is a two-component acrylate adhesive, the bonding area of the bonding area of the gripping mechanism and the semi-finished product of the housing body is After the combination, the sealing material is disposed on the edge of the adhesive to isolate the adhesive from the external environment.
具体地,密封材料可以以钛、二氧化硅或陶瓷等为基材制成。密封材料可设置为环状薄片结构,其内圈可按照对应的抓胶机构与壳体本体半成品之间的粘接剂的外轮廓线的形状设置,在将抓胶机构的粘接区域与壳体本体半成品的粘接区域对合之后,将密封材料塞入抓胶机构与壳体本体半成品之间,即可起到将外界环境与粘接剂隔绝的作用。Specifically, the sealing material may be made of titanium, silicon dioxide or ceramics or the like. The sealing material can be arranged as an annular sheet structure, and the inner ring can be arranged according to the shape of the outer contour of the adhesive between the corresponding gripping mechanism and the semi-finished product of the housing body, in the bonding area of the gripping mechanism and the shell After the bonding regions of the body body semi-finished products are combined, the sealing material is inserted between the rubber picking mechanism and the semi-finished product of the casing body, thereby functioning to isolate the external environment from the adhesive.
为进一步降低电子设备壳体的生产成本,在采用耐酸碱性能较为一般的粘接剂酚醛树脂类胶黏剂或有机硅胶类黏剂粘接壳体本体半成品与抓胶机构时,采用密封材料设置于粘接剂的边缘,使粘接剂与外界环境隔离,则在酸碱处理过程中,密封材料可降低粘接剂与酸碱接触的概率,进而降低了粘接剂在酸碱作用下失效,进而导致连接失效的概率,可在降低电子设备壳体的生产成本的同时,提高壳体本体半成品与抓胶机构之间的连接强度。In order to further reduce the production cost of the electronic device casing, the sealing material is used when bonding the semi-finished product of the casing body and the rubber-collecting mechanism by using a phenolic resin adhesive or an organic silicone adhesive which is generally resistant to acid and alkali. It is disposed at the edge of the adhesive to isolate the adhesive from the external environment. In the acid-base treatment process, the sealing material can reduce the probability of the adhesive contacting the acid and alkali, thereby reducing the adhesive under the action of acid and alkali. The failure, which in turn leads to the failure of the connection, can improve the connection strength between the semi-finished product of the housing body and the gripping mechanism while reducing the production cost of the electronic device housing.
在采用密封材料对粘接剂进行密封并经过纳米化处理工艺后,在进行注塑工艺时,为避免在注塑过程中密封材料对塑料连接件的形成造成影响,则在一种具体实施方式中,在对壳体本体半成品和抓胶机构进行纳米化处理之后,还包括:去除密封材料。可避免在注塑过程中密封材料对塑料连接件的形成造成影响,保证塑料连接件的良率。 In a specific embodiment, after the sealing material is sealed by the sealing material and subjected to the nano-treatment process, in the injection molding process, in order to avoid the influence of the sealing material on the formation of the plastic connecting member during the injection molding process, After the nano-processing of the shell body semi-finished product and the gripping mechanism, the method further includes: removing the sealing material. It can avoid the influence of the sealing material on the formation of the plastic connecting piece during the injection molding process and ensure the yield of the plastic connecting piece.
本实施例提供的电子设备壳体制备方法可应用于手机、平板电脑、笔记本电脑、智能穿戴设备的壳体制备工艺中。可提高电子设备壳体的生产良率,并可降低电子设备壳体生产成本。The electronic device housing preparation method provided in this embodiment can be applied to a housing manufacturing process of a mobile phone, a tablet computer, a notebook computer, and a smart wearable device. The production yield of the electronic device housing can be improved, and the production cost of the electronic device housing can be reduced.
基于同一发明构思,本申请实施例还提供了一种电子设备壳体,包括壳体本体、抓胶机构和塑料连接件,塑料连接件与壳体本体和抓胶机构连接,其中,壳体本体和抓胶机构之间粘接。具体地,本实施例提供的电子设备壳体可应用于手机、平板电脑、笔记本电脑或智能穿戴设备。Based on the same inventive concept, an embodiment of the present application further provides an electronic device housing, including a housing body, a rubber gripping mechanism, and a plastic connecting member, wherein the plastic connecting member is coupled to the housing body and the gripping mechanism, wherein the housing body Bonding with the gripping mechanism. Specifically, the electronic device housing provided by the embodiment can be applied to a mobile phone, a tablet computer, a notebook computer or a smart wearable device.
本申请实施例提供的电子设备壳体中,壳体本体上粘接有抓胶机构,塑料连接件与壳体本体和抓胶机构连接,抓胶机构可增加塑料连接件与壳体本体半成品之间的接触面积,从而可增大塑料连接件与壳体本体半成品之间的结合强度,可使金属壳体和塑料连接件在受到冲击后发生脱离的概率降低,提高电子产品的可靠性。In the electronic device casing provided by the embodiment of the present application, a rubber gripping mechanism is adhered to the shell body, the plastic connecting member is connected with the shell body and the gripping mechanism, and the gripping mechanism can increase the plastic connecting member and the semi-finished product of the shell body. The contact area between the two can increase the bonding strength between the plastic connecting member and the semi-finished product of the casing body, and the probability of the metal casing and the plastic connecting member being detached after being impacted is reduced, thereby improving the reliability of the electronic product.
一种具体实施方式中,壳体本体由冲压板材冲压成型。可减少对壳体本体进行数控加工的工时,降低了电子设备壳体的生产成本。In a specific embodiment, the housing body is stamped and formed from stamped sheet metal. The working time of the numerical control processing on the housing body can be reduced, and the production cost of the electronic device housing is reduced.
基于同一发明构思,本申请实施例还提供了一种电子设备,包括上述电子设备壳体。具体地,本实施例提供的电子设备可为手机、平板电脑、笔记本电脑或智能穿戴设备。Based on the same inventive concept, an embodiment of the present application further provides an electronic device, including the above electronic device housing. Specifically, the electronic device provided in this embodiment may be a mobile phone, a tablet computer, a notebook computer, or a smart wearable device.
本申请实施例提供的电子设备中,其壳体中的壳体本体上粘接有抓胶机构,塑料连接件与壳体本体和抓胶机构连接,抓胶机构可增加塑料连接件与壳体本体半成品之间的接触面积,从而可增大塑料连接件与壳体本体半成品之间的结合强度,可使金属壳体和塑料连接件在受到冲击后发生脱离的概率降低,提高电子产品的可靠性。In the electronic device provided by the embodiment of the present application, a rubber gripping mechanism is adhered to the shell body of the housing, and the plastic connecting component is connected with the shell body and the gripping mechanism, and the gripping mechanism can increase the plastic connecting member and the shell. The contact area between the semi-finished products of the body, thereby increasing the bonding strength between the plastic connecting piece and the semi-finished product of the casing body, so that the probability of the metal casing and the plastic connecting piece being detached after being impacted is reduced, and the reliability of the electronic product is improved. Sex.
显然,本领域的技术人员可以对本申请实施例进行各种改动和变型而不脱离本申请实施例的精神和范围。这样,倘若本申请实施例的这些修改和变型属于本申请权利要求及其等同技术的范围之内,则本申请也意图包含这些改动和变型在内。 It is apparent that those skilled in the art can make various changes and modifications to the embodiments of the present application without departing from the spirit and scope of the embodiments of the present application. Thus, it is intended that the present invention cover the modifications and variations of the embodiments of the present invention.

Claims (13)

  1. 一种电子设备壳体制备方法,其特征在于,包括:A method for preparing an electronic device housing, comprising:
    将抓胶机构粘接于壳体本体半成品;Bonding the gripping mechanism to the semi-finished product of the housing body;
    对所述壳体本体半成品和所述抓胶机构进行纳米化处理,使所述壳体本体半成品的表面形成纳米孔洞;Performing nano-processing on the shell body semi-finished product and the gripping mechanism to form a nano-hole in the surface of the shell body semi-finished product;
    通过注塑工艺形成与所述壳体本体半成品和所述抓胶机构连接的塑料连接件。A plastic connector connected to the housing body semi-finished product and the gripping mechanism is formed by an injection molding process.
  2. 根据权利要求1所述的电子设备壳体制备方法,其特征在于,所述将抓胶机构粘接于壳体本体半成品,具体包括:The method of manufacturing a casing of an electronic device according to claim 1, wherein the bonding the gluing mechanism to the semi-finished product of the casing body comprises:
    在所述壳体本体半成品的粘接区域,和/或,所述抓胶机构的粘接区域涂布粘接剂;Applying an adhesive to the bonding area of the semi-finished product of the housing body, and/or the bonding area of the gripping mechanism;
    将所述抓胶机构的粘接区域与所述壳体本体半成品的粘接区域对合;Bonding the bonding area of the gripping mechanism to the bonding area of the semi-finished product of the housing body;
    使所述粘接剂固化。The adhesive is cured.
  3. 根据权利要求2所述的电子设备壳体制备方法,其特征在于,所述在所述壳体本体半成品的粘接区域,和/或,所述抓胶机构的粘接区域涂布粘接剂,具体包括:The method of manufacturing an electronic device casing according to claim 2, wherein the bonding area of the semi-finished product of the casing body and/or the bonding area of the gluing mechanism is coated with an adhesive Specifically, including:
    将所述粘接剂喷涂于所述壳体本体半成品的粘接区域,和/或,所述抓胶机构的粘接区域。The adhesive is sprayed on the bonding area of the semi-finished product of the housing body, and/or the bonding area of the gripping mechanism.
  4. 根据权利要求3所述的电子设备壳体制备方法,其特征在于,在所述抓胶机构的粘接区域与所述壳体本体半成品的粘接区域对合之后,所述粘接剂的厚度为0.08mm-0.12mm。The method of manufacturing an electronic device casing according to claim 3, wherein the thickness of the adhesive after the bonding area of the rubber picking mechanism is combined with the bonding area of the semi-finished product of the housing body It is 0.08mm-0.12mm.
  5. 根据权利要求4所述的电子设备壳体制备方法,其特征在于,所述粘接剂为双组份丙烯酸酯胶黏剂。The method of manufacturing an electronic device casing according to claim 4, wherein the adhesive is a two-component acrylate adhesive.
  6. 根据权利要求4所述的电子设备壳体制备方法,其特征在于,所述粘接剂为酚醛树脂类胶黏剂或有机硅胶类黏剂,在所述将所述抓胶机构的粘接区域与所述壳体本体半成品的粘接区域对合之后,还包括:The method for preparing an electronic device casing according to claim 4, wherein the adhesive is a phenolic resin adhesive or an organic silicone adhesive, and the bonding region of the rubber gripping mechanism is After the bonding area of the semi-finished product of the housing body is combined, the method further includes:
    将密封材料设置于所述粘接剂的边缘,以使所述粘接剂与外界环境隔离。A sealing material is disposed on the edge of the adhesive to isolate the adhesive from the external environment.
  7. 根据权利要求6所述的电子设备壳体制备方法,其特征在于,所述对所述壳体本体半成品和所述抓胶机构进行纳米化处理之后,还包括:The method of manufacturing the electronic device housing according to claim 6, wherein after the nano-finishing treatment of the housing body semi-finished product and the gripping mechanism, the method further comprises:
    去除所述密封材料。The sealing material is removed.
  8. 根据权利要求4所述的电子设备壳体制备方法,其特征在于,所述通过注塑工艺形成与所述壳体本体半成品和所述抓胶机构连接的塑料连接件,具体包括:The method of manufacturing a housing of an electronic device according to claim 4, wherein the forming a plastic connector connected to the housing body semi-finished product and the gripping mechanism by an injection molding process comprises:
    在所述注塑工艺中通过夹具夹持所述抓胶机构,使所述抓胶机构与所述壳体本体半成品之间的位置保持固定。In the injection molding process, the gripping mechanism is clamped by a clamp to keep the position between the gripping mechanism and the semi-finished product of the housing body fixed.
  9. 根据权利要求1-8任一项所述的电子设备壳体制备方法,其特征在于,在所述将抓胶机构粘接于壳体本体半成品之前,还包括:The method for manufacturing an electronic device casing according to any one of claims 1 to 8, wherein before the bonding the gluing mechanism to the semi-finished product of the casing body, the method further comprises:
    对金属板材进行冲压,形成壳体初坯;Stamping the metal sheet to form a preform of the casing;
    通过数控加工在所述壳体初坯上形成覆胶结构,得到所述壳体本体半成品;其中,所述覆胶结构为所述壳体本体半成品上与所述塑料连接件连接的结构。Forming a rubber-clad structure on the preform of the casing by a numerical control process, and obtaining the semi-finished product of the casing body; wherein the rubber-coated structure is a structure connected to the plastic connecting member on the semi-finished product of the casing body.
  10. 根据权利要求9所述的电子设备壳体制备方法,其特征在于,在所述通过注塑工艺形成与所述壳体本体半成品和所述抓胶机构连接的塑料连接件之后,还包括:The method of manufacturing a housing of an electronic device according to claim 9, further comprising: after the forming a plastic connector connected to the housing body semi-finished product and the gripping mechanism by an injection molding process, further comprising:
    通过数控加工在所述壳体初坯上形成非覆胶结构;其中,所述非覆胶结构为所述壳体 本体半成品上不与所述塑料连接件连接的结构;Forming a non-glued structure on the preform blank by numerically controlled machining; wherein the non-glued structure is the shell a structure on the body semi-finished product that is not connected to the plastic connecting member;
    对所述壳体本体半成品进行表面处理。The housing body semi-finished product is surface treated.
  11. 一种电子设备壳体,其特征在于,包括壳体本体、抓胶机构和塑料连接件,所述塑料连接件与所述壳体本体和所述抓胶机构连接,其中,所述壳体本体和所述抓胶机构之间通过粘接剂粘接。An electronic device housing, comprising: a housing body, a rubber gripping mechanism and a plastic connecting member, wherein the plastic connecting member is coupled to the housing body and the gripping mechanism, wherein the housing body And the rubber gripping mechanism is bonded by an adhesive.
  12. 根据权利要求11所述的电子设备壳体,其特征在于,所述壳体本体由冲压板材冲压成型。The electronic device housing according to claim 11, wherein the housing body is stamped and formed from a stamped sheet.
  13. 一种电子设备,其特征在于,包括如权利要求11或12所述的电子设备壳体。 An electronic device comprising the electronic device housing of claim 11 or 12.
PCT/CN2017/093943 2017-03-20 2017-07-21 Method for preparing electronic device shell, electronic device shell and electronic device WO2018171095A1 (en)

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CN201780022679.6A CN109076116A (en) 2017-03-20 2017-07-21 A kind of electronic equipment shell preparation method and casting of electronic device, electronic equipment

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