WO2018168776A1 - 熱サイクルシステム - Google Patents
熱サイクルシステム Download PDFInfo
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- WO2018168776A1 WO2018168776A1 PCT/JP2018/009522 JP2018009522W WO2018168776A1 WO 2018168776 A1 WO2018168776 A1 WO 2018168776A1 JP 2018009522 W JP2018009522 W JP 2018009522W WO 2018168776 A1 WO2018168776 A1 WO 2018168776A1
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- working medium
- cycle system
- heat cycle
- thermal cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
- F25B49/025—Motor control arrangements
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K5/00—Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
- C09K5/02—Materials undergoing a change of physical state when used
- C09K5/04—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa
- C09K5/041—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems
- C09K5/044—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems comprising halogenated compounds
- C09K5/045—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems comprising halogenated compounds containing only fluorine as halogen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/10—Other safety measures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B1/00—Compression machines, plants or systems with non-reversible cycle
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2205/00—Aspects relating to compounds used in compression type refrigeration systems
- C09K2205/10—Components
- C09K2205/12—Hydrocarbons
- C09K2205/122—Halogenated hydrocarbons
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2205/00—Aspects relating to compounds used in compression type refrigeration systems
- C09K2205/10—Components
- C09K2205/12—Hydrocarbons
- C09K2205/126—Unsaturated fluorinated hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2205/00—Aspects relating to compounds used in compression type refrigeration systems
- C09K2205/22—All components of a mixture being fluoro compounds
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
Definitions
- the present invention relates to a heat cycle system using a working medium for heat cycle containing trifluoroethylene, and more particularly, a heat cycle system that suppresses the self-decomposition reaction of trifluoroethylene even when the inside of the system is at a high temperature or high pressure.
- a heat cycle system that suppresses the self-decomposition reaction of trifluoroethylene even when the inside of the system is at a high temperature or high pressure.
- a working medium for a heat cycle such as a refrigerant for a refrigerator, a refrigerant for an air conditioner, a working medium for a power generation system (waste heat recovery power generation, etc.), a working medium for a latent heat transport device (heat pipe, etc.), a secondary cooling medium, etc.
- chlorofluorocarbons such as chlorotrifluoromethane and dichlorodifluoromethane
- HCFC hydrochlorofluorocarbons
- chlorodifluoromethane chlorodifluoromethane.
- CFCs and HCFCs are currently subject to regulation because of their impact on the stratospheric ozone layer.
- HFC hydrogen fluorocarbons
- R410A a quasi-azeotropic refrigerant mixture having a mass ratio of 1: 1 between HFC-32 and HFC-125 is a refrigerant that has been widely used.
- HFC may cause global warming.
- R410A is widely used in ordinary air conditioners and so-called so-called packaged air conditioners and room air conditioners because of its high refrigerating capacity.
- GWP global warming potential
- the global warming potential (GWP) is as high as 2088, and therefore development of a low GWP working medium is required.
- HFO hydrofluoroolefin
- Patent Document 1 As a working medium for heat cycle using HFO, a working medium using trifluoroethylene (HFO-1123) is known.
- HFO-1123 a working medium using trifluoroethylene
- Patent Document 1 has the above characteristics and excellent cycle performance.
- a technique related to a working medium for heat cycle using the obtained HFO-1123 is disclosed.
- Patent Document 1 an attempt is made to use HFO-1123 in combination with various HFCs as a working medium for the purpose of improving the nonflammability and cycle performance of the working medium.
- Non-Patent Document 1 reports an attempt to suppress the self-decomposition reaction by mixing HFO-1123 with other components such as vinylidene fluoride to reduce the content of HFO-1123. ing.
- HFO-1123 As a working medium for heat cycle, as described above, if HFO-1123 is exposed to high temperature or high pressure and there is an ignition source, there is a risk of self-decomposition of HFO-1123. It is necessary to keep in mind that there are.
- the present invention is a thermal cycle system using trifluoroethylene (HFO-1123), which has little influence on global warming and has good cycle performance (capacity) as a working medium for thermal cycle,
- HFO-1123 trifluoroethylene
- Capacity cycle performance
- the present inventors diligently studied to solve the above-described problems. As a result, even when the thermal cycle system is in an abnormal operation state, the thermal cycle system is configured to have a predetermined configuration so that the self-decomposition reaction of HFO-1123 occurs. Has been found to be effectively avoided, and the present invention has been completed.
- the present invention provides a thermal cycle system having a configuration described in [1] to [11] below.
- a thermal cycle system having a circulation path for circulating a working medium for thermal cycle containing trifluoroethylene from the compressor to the compressor via a condenser, an expansion valve and an evaporator, the compression system
- a thermal cycle system comprising a current limiting device capable of limiting a current within 6 milliseconds from an abnormal operation state in an electric circuit of the machine.
- the heat cycle system according to [1] wherein the current limiting device is capable of current limiting within 1 millisecond from when the current limiting device enters an abnormal operation state.
- the working medium for heat cycle contains 60 to 80% by mass of the trifluoroethylene and 20 to 40% by mass of at least one of difluoromethane and 2,3,3,3-tetrafluoro-1-propene.
- Item 7. The thermal cycle system according to Item 6.
- the heat cycle system is a refrigeration / refrigeration device, an air conditioning device, a power generation system, a heat transport device, or a secondary cooler.
- a heat cycle system is a room air conditioner, a store packaged air conditioner, a building packaged air conditioner, a facility packaged air conditioner, a gas engine heat pump, a train air conditioner, an automobile air conditioner, a built-in showcase, a separate showcase, The thermal cycle system according to any one of [1] to [10], which is a commercial refrigeration / refrigerator, ice maker, or vending machine.
- the working medium containing HFO-1123 that can suppress the influence on global warming and has practical thermal cycle performance is used. Even in such a case, it is possible to provide a thermal cycle system that can avoid the self-decomposition reaction of HFO-1123.
- FIG. 2 is a cycle diagram in which a change in state of a working medium in the refrigeration cycle system of FIG. 1 is described on a pressure-enthalpy diagram. It is the figure which showed schematic structure of the compressor which has a current limiting device. It is the figure which showed the time-dependent change of the electric current in Example 1 and a pressure. It is the figure which showed the time-dependent change of the electric current and voltage in the reference example 1. FIG. It is the figure which showed the time-dependent change of the electric current in the reference comparative example 1, and a pressure. It is the figure which showed the time-dependent change of the electric current and voltage in the reference comparative example 1. FIG.
- HFC saturated hydrofluorocarbon
- HFO halogenated hydrocarbons
- HFC and HFO the abbreviations of the compounds are shown in parentheses after the compound names, but in the present specification, the abbreviations are used instead of the compound names as necessary.
- HFC is a compound in which a part of hydrogen atoms of a saturated hydrocarbon compound is replaced with a fluorine atom
- HFO is composed of a hydrogen atom, a fluorine atom, and an oxygen atom. It is a compound having a heavy bond.
- a thermal cycle working medium (hereinafter, simply referred to as a working medium) used in the thermal cycle system of the present embodiment will be described.
- the working medium used here is a working medium containing HFO-1123. Further, the working medium used here is preferably a working medium for heat cycle in which the content of HFO-1123 in the whole working medium is more than 50 mass% and not more than 100 mass%.
- the working medium for heat cycle used in the present embodiment may be made of HFO-1123 alone as described above, and may contain HFO-1123 and other working medium.
- the global warming potential (100 years) of HFO-1123 is 0.3 as a value measured according to the IPCC Fourth Assessment Report.
- GWP is a value of 100 years in the IPCC Fourth Assessment Report unless otherwise specified.
- the working medium used in this embodiment contains HFO-1123 having an extremely low GWP of more than 50% by mass, the GWP value of the working medium can be kept low.
- the GWP of other components is higher than HFO-1123, for example, a saturated HFC described later, the composition becomes lower as the content ratio is lower.
- the content ratio of HFO-1123 in the working medium for heat cycle is preferably more than 50% by mass, more preferably more than 60% by mass, and still more preferably more than 70% by mass. .
- GWP is low enough and it can ensure favorable refrigerating capacity.
- the working medium for heat cycle used in the present embodiment may optionally contain a compound used as a normal working medium in addition to HFO-1123 as long as the effects of the present invention are not impaired.
- HFO other than HFC and HFO-1123 is preferable.
- HFC As an optional component HFC, for example, an HFC having an effect of reducing a temperature gradient, an effect of improving ability, or an effect of further improving efficiency when used in a heat cycle in combination with HFO-1123 is used.
- HFC high performance heat cycle
- the working medium for heat cycle used in the present embodiment includes such an HFC, better cycle performance can be obtained.
- HFC is known to have a higher GWP than HFO-1123. Therefore, in addition to improving the cycle performance as the working medium, an HFC used as an optional component is selected from the viewpoint of keeping GWP within an allowable range.
- an HFC having 1 to 5 carbon atoms is preferable as an HFC that has little influence on the ozone layer and has little influence on global warming.
- the HFC may be linear, branched, or cyclic.
- HFCs difluoromethane (HFC-32), difluoroethane, trifluoroethane, tetrafluoroethane, pentafluoroethane (HFC-125), pentafluoropropane, hexafluoropropane, heptafluoropropane, pentafluorobutane, heptafluorocyclo Examples include pentane.
- HFC 1,1-difluoroethane
- HFC-152a 1,1,1-trifluoroethane
- HFC-150 1,1,2,2-tetrafluoroethane
- HFC-125 1,1,2,2-tetrafluoroethane
- HFC-32, HFC -134a, and HFC-125 are more preferred.
- One HFC may be used alone, or two or more HFCs may be used in combination.
- the preferred HFC GWP is 675 for HFC-32, 1430 for HFC-134a, and 3500 for HFC-125. From the viewpoint of keeping the GWP of the working medium low, the HFC-32 is most preferable as an optional component HFC.
- Optional HFO includes 2,3,3,3-tetrafluoro-1-propene (HFO-1234yf), trans-1,2-difluoroethylene (HFO-1132 (E)), cis-1,2- Difluoroethylene (HFO-1132 (Z)), 2-fluoropropene (HFO-1261yf), 1,1,2-trifluoropropene (HFO-1243yc), trans-1,2,3,3,3-pentafluoro Propene (HFO-1225ye (E)), cis-1,2,3,3,3-pentafluoropropene (HFO-1225ye (Z)), trans-1,3,3,3-tetrafluoropropene (HFO- 1234ze (E)), cis-1,3,3,3-tetrafluoropropene (HFO-1234ze (Z)), 3,3,3-trifluoro Propene (HFO-1243zf), and the like.
- HFO-1234yf, HFO-1234ze (E), and HFO-1234ze (Z) are preferable as the optional HFO because it has a high critical temperature and is excellent in safety and coefficient of performance.
- HFOs other than HFO-1123 may be used alone, or two or more thereof may be used in combination.
- the working medium for heat cycle used in the present embodiment contains HFC and / or HFO other than HFO-1123 as an optional component, HFC and HFO other than HFO-1123 in 100% by mass of the working medium.
- the total content is preferably 50% by mass or less, more preferably 40% by mass or less, and most preferably 30% by mass or less.
- the total content of HFO other than HFC and HFO-1123 in the working medium is appropriately adjusted within the above range depending on the type of HFO other than HFC and HFO-1123 used.
- adjustment is made in consideration of the viewpoint of lowering the temperature gradient, improving the capacity, or increasing the efficiency, and also the global warming potential. To do.
- the thermal cycle working medium used in the present embodiment includes, in particular, 60 to 80% by mass of HFO-1123 and 20 to 40% by mass of at least one of HFC-32 and HFO-1234yf. Little impact on global warming and excellent refrigeration cycle characteristics. In addition, even when trouble such as abnormal operation occurs in the thermal cycle system, it becomes easier to avoid the self-decomposition reaction of HFO-1123 by combining with the current limiting device, and the thermal cycle system can be made extremely safe. Therefore, it is preferable.
- the working fluid for heat cycle used in this embodiment contains carbon dioxide, hydrocarbon, chlorofluoroolefin (CFO), hydrochlorofluoroolefin (HCFO), etc. as other optional components in addition to the above optional components. Also good.
- Other optional components are preferably components that have little influence on the ozone layer and little influence on global warming.
- hydrocarbon examples include propane, propylene, cyclopropane, butane, isobutane, pentane, isopentane and the like.
- a hydrocarbon may be used individually by 1 type and may be used in combination of 2 or more type.
- the working fluid for heat cycle used in the present embodiment contains hydrocarbons
- the content thereof is preferably 10% by mass or less, more preferably 1 to 10% by mass with respect to 100% by mass of the working medium. It is more preferably from 7 to 7% by mass, and most preferably from 2 to 5% by mass. If the hydrocarbon is 10% by mass or less, the solubility of the mineral refrigerating machine oil in the working medium becomes better.
- CFO examples include chlorofluoropropene and chlorofluoroethylene.
- 1,1-dichloro-2,3,3,3-tetrafluoropropene is used as CFO because it is easy to suppress the flammability of the working medium without greatly reducing the cycle performance of the working medium for heat cycle.
- CFO-1214ya 1,3-dichloro-1,2,3,3-tetrafluoropropene
- CFO-1112 1,2-dichloro-1,2-difluoroethylene
- One type of CFO may be used alone, or two or more types may be used in combination.
- the content is preferably 50% by weight, more preferably 40% by weight or less, and more preferably 30% by weight with respect to 100% by weight of the working medium. The following are most preferred. If the content of CFO is not more than the upper limit value, good cycle performance can be easily obtained.
- HCFO examples include hydrochlorofluoropropene and hydrochlorofluoroethylene.
- hydrochlorofluoropropene examples include hydrochlorofluoropropene and hydrochlorofluoroethylene.
- HCFO 1-chloro-2,3,3,3-tetrafluoro is used because it is easy to suppress the flammability of the working medium without greatly reducing the cycle performance of the working medium for heat cycle used in the present embodiment.
- Propene (HCFO-1224yd) and 1-chloro-1,2-difluoroethylene (HCFO-1122) are preferred.
- HCFO may be used alone or in combination of two or more.
- the content of HCFO in 100% by mass of the working medium is preferably 50% by mass or less, more preferably 40% by mass or less, and 30% by mass. The following are most preferred. If the content of HCFO is not more than the upper limit value, good cycle performance can be easily obtained.
- the total content is preferably 50% by mass or less with respect to 100% by mass of the working medium, The amount is more preferably less than 40% by weight, and further preferably less than 30% by weight.
- the working medium for heat cycle used in the present embodiment described above is an HFO that has little influence on global warming and contains HFO-1123 that has an excellent ability as a working medium. It has a practical cycle performance while suppressing the influence on.
- composition for thermal cycle system The working medium for heat cycle is usually preferably mixed with refrigeration oil to form a composition for heat cycle system used in the heat cycle system of the present embodiment.
- This composition for a heat cycle system is used by being enclosed in a circulation path of the heat cycle system.
- the composition for a heat cycle system may further contain known additives such as a stabilizer and a leak detection substance.
- refrigerator oil As the refrigerating machine oil, a known refrigerating machine oil used for a composition for a heat cycle system can be employed without particular limitation, together with a working medium made of a halogenated hydrocarbon. Specific examples of the refrigerating machine oil include oxygen-containing refrigerating machine oil (ester refrigerating machine oil, ether refrigerating machine oil, etc.), fluorine refrigerating machine oil, mineral refrigerating machine oil, hydrocarbon refrigerating machine oil, and the like.
- ester refrigerating machine oils include dibasic acid ester oils, polyol ester oils, complex ester oils, and polyol carbonate oils.
- the dibasic acid ester oil includes a dibasic acid having 5 to 10 carbon atoms (glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, etc.) and a carbon number having a linear or branched alkyl group.
- Esters with 1 to 15 monohydric alcohols methanol, ethanol, propanol, butanol, pentanol, hexanol, heptanol, octanol, nonanol, decanol, undecanol, dodecanol, tridecanol, tetradecanol, pentadecanol, etc. are preferred.
- dibasic acid ester oil examples include ditridecyl glutarate, di (2-ethylhexyl) adipate, diisodecyl adipate, ditridecyl adipate, di (3-ethylhexyl) sebacate and the like.
- Polyol ester oils include diols (ethylene glycol, 1,3-propanediol, propylene glycol, 1,4-butanediol, 1,2-butanediol, 1,5-pentadiol, neopentyl glycol, 1,7- Heptanediol, 1,12-dodecanediol, etc.) or polyol having 3 to 20 hydroxyl groups (trimethylolethane, trimethylolpropane, trimethylolbutane, pentaerythritol, glycerin, sorbitol, sorbitan, sorbitol glycerin condensate, etc.); Fatty acids having 6 to 20 carbon atoms (hexanoic acid, heptanoic acid, octanoic acid, nonanoic acid, decanoic acid, undecanoic acid, dodecanoic acid, eicosanoic acid,
- Polyol ester oils include esters of hindered alcohols (neopentyl glycol, trimethylol ethane, trimethylol propane, trimethylol butane, pentaerythritol, etc.) (trimethylol propane tripelargonate, pentaerythritol 2-ethylhexanoate). And pentaerythritol tetrapelargonate) are preferred.
- hindered alcohols neopentyl glycol, trimethylol ethane, trimethylol propane, trimethylol butane, pentaerythritol, etc.
- trimel propane tripelargonate pentaerythritol 2-ethylhexanoate
- pentaerythritol tetrapelargonate are preferred.
- the complex ester oil is an ester of a fatty acid and a dibasic acid, a monohydric alcohol and a polyol.
- fatty acid, dibasic acid, monohydric alcohol, and polyol the same ones as described above can be used.
- the polyol carbonate oil is an ester of carbonic acid and polyol.
- examples of the polyol include the same diol as described above and the same polyol as described above.
- the polyol carbonate oil may be a ring-opening polymer of cyclic alkylene carbonate.
- Examples of the ether refrigerating machine oil include polyvinyl ether oil and polyoxyalkylene oil.
- examples of the polyvinyl ether oil include those obtained by polymerizing vinyl ether monomers such as alkyl vinyl ethers, and copolymers obtained by copolymerizing vinyl ether monomers and hydrocarbon monomers having an olefinic double bond.
- a vinyl ether monomer may be used individually by 1 type, and may be used in combination of 2 or more type.
- hydrocarbon monomer having an olefinic double bond examples include ethylene, propylene, butene, pentene, hexene, heptene, octene, diisobutylene, triisobutylene, styrene, ⁇ -methylstyrene, various alkyl-substituted styrenes, and the like.
- the hydrocarbon monomer which has an olefinic double bond may be used individually by 1 type, and may be used in combination of 2 or more type. Of the above-mentioned compounds, any isomer may be used as long as it has an isomer.
- the polyvinyl ether copolymer may be either a block or a random copolymer.
- a polyvinyl ether oil may be used individually by 1 type, and may be used in combination of 2 or more type.
- polyoxyalkylene oil examples include polyoxyalkylene monools, polyoxyalkylene polyols, alkyl etherified products of polyoxyalkylene monools and polyoxyalkylene polyols, and esterified products of polyoxyalkylene monools and polyoxyalkylene polyols.
- Polyoxyalkylene monools and polyoxyalkylene polyols are used to open a C 2-4 alkylene oxide (ethylene oxide, propylene oxide, etc.) in an initiator such as water or a hydroxyl group-containing compound in the presence of a catalyst such as an alkali hydroxide. Examples thereof include those obtained by a method of addition polymerization.
- the oxyalkylene units in the polyalkylene chain may be the same in one molecule, or two or more oxyalkylene units may be included. It is preferable that at least an oxypropylene unit is contained in one molecule.
- the initiator used for the reaction examples include water, monohydric alcohols such as methanol and butanol, and polyhydric alcohols such as ethylene glycol, propylene glycol, pentaerythritol, and glycerol.
- the polyoxyalkylene oil is preferably an alkyl etherified product or an esterified product of polyoxyalkylene monool or polyoxyalkylene polyol.
- the polyoxyalkylene polyol is preferably polyoxyalkylene glycol.
- an alkyl etherified product of polyoxyalkylene glycol in which the terminal hydroxyl group of polyoxyalkylene glycol is capped with an alkyl group such as a methyl group, called polyglycol oil is preferable.
- fluorinated refrigerating machine oil examples include compounds in which hydrogen atoms of synthetic oils (mineral oil, poly ⁇ -olefin, alkylbenzene, alkylnaphthalene, etc. described later) are substituted with fluorine atoms, perfluoropolyether oils, fluorinated silicone oils, and the like.
- mineral-based refrigeration oil refrigerating machine oil fraction obtained by atmospheric distillation or vacuum distillation of crude oil is refined (solvent removal, solvent extraction, hydrocracking, solvent dewaxing, catalytic dewaxing, hydrogenation) Paraffinic mineral oil, naphthenic mineral oil, etc., which are refined by appropriately combining refining, clay treatment, etc.).
- hydrocarbon refrigerating machine oil examples include poly ⁇ -olefin, alkylbenzene, alkylnaphthalene and the like.
- Refrigerating machine oil may be used individually by 1 type, and may be used in combination of 2 or more type.
- the refrigerating machine oil is preferably at least one selected from polyol ester oil, polyvinyl ether oil, and polyglycol oil from the viewpoint of compatibility with the working medium.
- the amount of the refrigerating machine oil may be within a range that does not significantly reduce the effect of the present invention, and is preferably 10 to 100 parts by mass, more preferably 20 to 50 parts by mass with respect to 100 parts by mass of the working medium.
- a stabilizer is a component that improves the stability of the working medium against heat and oxidation.
- a known stabilizer used in a heat cycle system together with a working medium composed of a halogenated hydrocarbon, for example, an oxidation resistance improver, a heat resistance improver, a metal deactivator, etc. is not particularly limited. Can be adopted.
- oxidation resistance improver and heat resistance improver examples include N, N′-diphenylphenylenediamine, p-octyldiphenylamine, p, p′-dioctyldiphenylamine, N-phenyl-1-naphthylamine, and N-phenyl-2-naphthylamine.
- the oxidation resistance improver and the heat resistance improver may be used alone or in combination of two or more.
- Metal deactivators include imidazole, benzimidazole, 2-mercaptobenzthiazole, 2,5-dimethylcaptothiadiazole, salicyridin-propylenediamine, pyrazole, benzotriazole, toltriazole, 2-methylbenzamidazole, 3,5- Dimethylpyrazole, methylenebis-benzotriazole, organic acids or their esters, primary, secondary or tertiary aliphatic amines, amine salts of organic or inorganic acids, heterocyclic nitrogen-containing compounds, alkyl acid phosphates Amine salts thereof or derivatives thereof.
- the addition amount of the stabilizer may be in a range that does not significantly reduce the effect of the present invention, and is preferably 5 parts by mass or less, more preferably 1 part by mass or less with respect to 100 parts by mass of the working medium.
- leak detection substance examples include ultraviolet fluorescent dyes, odorous gases and odor masking agents.
- the ultraviolet fluorescent dyes are described in U.S. Pat. No. 4,249,412, JP-T-10-502737, JP-T 2007-511645, JP-T 2008-500437, JP-T 2008-531836.
- odor masking agent examples include known fragrances used in heat cycle systems, together with working media composed of halogenated hydrocarbons, such as those described in JP-T-2008-500337 and JP-A-2008-531836. Can be mentioned.
- a solubilizing agent that improves the solubility of the leak detection substance in the working medium may be used.
- the solubilizer include those described in JP-T-2007-511645, JP-T-2008-500437, JP-T-2008-531836.
- the addition amount of the leak detection substance may be in a range that does not significantly reduce the effect of the present invention, and is preferably 2 parts by mass or less, more preferably 0.5 parts by mass or less with respect to 100 parts by mass of the working medium.
- This thermal cycle system is a system using HFO-1123 as a working medium for thermal cycle.
- this working medium for heat cycle it is usually applied as a composition for a heat cycle system containing the working medium.
- the thermal cycle system of the present invention includes a basic thermal cycle having the same configuration as a conventionally known thermal cycle system.
- the thermal cycle system of the present invention may have any circulation path in which the working medium is circulated from the compressor to the compressor via the condenser, the expansion valve, and the evaporator.
- the heat cycle system of the present invention may be a heat pump system that uses warm heat obtained by a condenser, or may be a refrigeration cycle system that uses cold heat obtained by an evaporator.
- the heat cycle system include refrigeration / refrigeration equipment, air conditioning equipment, power generation systems, heat transport devices, and secondary coolers.
- the thermal cycle system of the present invention can stably exhibit thermal cycle performance even in a higher temperature operating environment, it is preferably used for an air conditioner that is often installed outdoors.
- the thermal cycle system of the present invention is also preferably used for refrigeration / refrigeration equipment.
- air conditioners include room air conditioners, packaged air conditioners (store packaged air conditioners, building packaged air conditioners, facility packaged air conditioners, etc.), gas engine heat pumps, train air conditioners, automobile air conditioners, and the like.
- refrigeration / refrigeration equipment include showcases (built-in showcases, separate showcases, etc.), commercial freezers / refrigerators, vending machines, ice makers, and the like.
- a power generation system using a Rankine cycle system is preferable.
- the working medium is heated by geothermal energy, solar heat, waste heat in the middle to high temperature range of about 50 to 200 ° C in the evaporator, and the working medium turned into high-temperature and high-pressure steam is expanded.
- An example is a system in which power is generated by adiabatic expansion by a machine, and a generator is driven by work generated by the adiabatic expansion.
- the heat cycle system of the present invention may be a heat transport device.
- a latent heat transport device is preferable.
- Examples of the latent heat transport device include a heat pipe and a two-phase sealed thermosyphon device that transport latent heat using phenomena such as evaporation, boiling, and condensation of a working medium enclosed in the device.
- the heat pipe is applied to a relatively small cooling device such as a cooling device for a heat generating part of a semiconductor element or an electronic device. Since the two-phase closed thermosyphon does not require a wig and has a simple structure, it is widely used for a gas-gas heat exchanger, for promoting snow melting on roads, and for preventing freezing.
- the refrigeration cycle system is a system that uses cold heat obtained by an evaporator.
- a refrigeration cycle system 10 shown in FIG. 1 cools and liquefies a compressor 11 that compresses the working medium vapor A into a high-temperature and high-pressure working medium vapor B and the working medium vapor B discharged from the compressor 11.
- the condenser 12 as a low-temperature and high-pressure working medium C
- the expansion valve 13 that expands the working medium C discharged from the condenser 12 to form a low-temperature and low-pressure working medium D
- the working medium D discharged from the expansion valve 13
- a pump 15 for supplying a load fluid E to the evaporator 14 and a pump 16 for supplying a fluid F to the condenser 12.
- the refrigeration cycle system 10 circulates the heat cycle working medium from the compressor 11 to the compressor 11 via the condenser 12, the expansion valve 13 and the evaporator 14 in the same manner as the known heat cycle system. It will be driven.
- the working medium vapor A discharged from the evaporator 14 is compressed by the compressor 11 into a high-temperature and high-pressure working medium vapor B (hereinafter referred to as “AB process”).
- AB process high-temperature and high-pressure working medium vapor B
- the working medium vapor B discharged from the compressor 11 is cooled by the fluid F in the condenser 12 and liquefied to obtain a low temperature and high pressure working medium C. At this time, the fluid F is heated to become fluid F ′ and is discharged from the condenser 12 (hereinafter referred to as “BC process”).
- the working medium C discharged from the condenser 12 is expanded by the expansion valve 13 to obtain a low-temperature and low-pressure working medium D (hereinafter referred to as “CD process”).
- the working medium D discharged from the expansion valve 13 is heated by the load fluid E in the evaporator 14 to obtain high-temperature and low-pressure working medium vapor A. At this time, the load fluid E is cooled to become the load fluid E ′ and discharged from the evaporator 14 (hereinafter referred to as “DA process”).
- the refrigeration cycle system 10 is a cycle system including adiabatic / isoentropic change, isoenthalpy change, and isopressure change.
- the state change of the working medium is described on the pressure-enthalpy line (curve) diagram shown in FIG. 2, it can be expressed as a trapezoid having A, B, C, and D as apexes.
- the AB process is a process in which adiabatic compression is performed by the compressor 11 to convert the high-temperature and low-pressure working medium vapor A into the high-temperature and high-pressure working medium vapor B, which is indicated by an AB line in FIG.
- the BC process is a process in which the condenser 12 performs isobaric cooling to convert the high-temperature and high-pressure working medium vapor B into a low-temperature and high-pressure working medium C, and is indicated by a BC line in FIG.
- the pressure at this time is the condensation pressure.
- Pressure - an intersection T 1 of the high enthalpy side condensing temperature of the intersection of the enthalpy and BC line, the low enthalpy side intersection T 2 is the condensation boiling temperature.
- the temperature gradient is shown as a difference between T 1 and T 2 .
- the CD process is a process in which the enthalpy expansion is performed by the expansion valve 13 and the low-temperature and high-pressure working medium C is used as the low-temperature and low-pressure working medium D, and is indicated by a CD line in FIG.
- T 2 -T 3 is (i) ⁇ supercooling degree of the working medium in the cycle of (iv) (hereinafter, optionally in the "SC" It is shown.)
- the DA process is a process of performing isobaric heating in the evaporator 14 to return the low-temperature and low-pressure working medium D to the high-temperature and low-pressure working medium vapor A, and is indicated by a DA line in FIG.
- the pressure at this time is the evaporation pressure.
- Pressure - intersection T 6 of the high enthalpy side of the intersection of the enthalpy and DA line is evaporating temperature. If Shimese the temperature of the working medium vapor A in T 7, T 7 -T 6 is (i) ⁇ superheat of the working medium in the cycle of (iv) a (hereinafter,. Indicated by "SH", if necessary) .
- T 4 indicates the temperature of the working medium D.
- the thermal cycle system of this embodiment has a current limiting device capable of limiting the current within 6 milliseconds from the detection of the abnormal operation state in the electric circuit of the compressor.
- a current limiting device capable of limiting the current within 6 milliseconds from the detection of the abnormal operation state in the electric circuit of the compressor.
- the electric circuit may be an electric circuit that can limit or stop the operation of the compressor, and examples thereof include a current supply path and a compressor circuit.
- an ignition source for example, spark energy generated in a thermal cycle system in an electric circuit is exemplified as a typical ignition source, and the spark energy is usually generated by short-circuiting a conductor of the electric circuit.
- the HFO-1123 constituting the working medium when the HFO-1123 constituting the working medium is 100%, it is assumed that when the received energy exceeds 2.5 J, it ignites and a self-decomposition reaction occurs. And in the case of the abnormal operation state generally assumed, it is considered that the ignition is performed in about 100 milliseconds from the time of the abnormal operation state.
- HFO-1123 constituting the working medium is 60% and HFC-32 is 40%
- the received energy exceeds 200 J
- a self-decomposition reaction occurs, and it is assumed that ignition occurs.
- the ignition occurs in about 1 second from the time of the abnormal operation state.
- the concentration of HFO-1123 in the working medium is low, the energy required for ignition is larger than in the case where the above-mentioned HFO-1123 is 100%, so the time required for ignition is also increased. From the above viewpoint, it is preferable that the energy received by the working medium for heat cycle is suppressed to 200 J or less from the spark energy generated in the heat cycle system.
- the energy received by the heat cycle working medium from the spark energy generated in the heat cycle system is the energy excluding the energy propagated to the main body of the device near the place where the spark is generated from the spark energy generated in the system.
- the energy received by the working medium for heat cycle from the spark energy can be suppressed to 200 J or less by suppressing the spark energy generated in the heat cycle system to 200 J or less.
- the abnormal operation state means a state where there is a possibility of causing the self-decomposition reaction of HFO-1123 by deviating from the steady operation in the thermal cycle system, and is set as appropriate according to the device configuration. Specifically, when the electric circuit current of the compressor exceeds the design upper limit current, the voltage of the compressor electric circuit exceeds the design upper limit pressure, and the temperature of the compressor electric circuit exceeds the design upper limit. A state that satisfies any one of the conditions when the temperature is exceeded.
- the current, voltage, power in the compressor's electrical circuit, torque, temperature, pressure, etc. in the compressor are monitored by sensors, etc., and threshold values are set respectively. It can be detected by constantly monitoring whether the value is exceeded. And when an abnormal driving
- Such abnormal operation state detection and current limitation may be configured to provide a current limiting device that can automatically limit current when an abnormal operation state occurs, such as a fuse. .
- a device, a sensor, or the like for detecting an abnormal operation state is unnecessary, and the device configuration can be simplified.
- the scroll compressor 110 shown in FIG. 3 includes a driving unit including a stator 112 and a rotor 113, a scroll compression mechanism 114 that compresses a working medium for heat cycle by rotation of the driving unit, and a compression unit. And a suction pipe 115 that leads the working medium for heat cycle into the scroll compression mechanism 114, and a discharge pipe that is connected to the condenser and sends the compressed working medium for heat cycle in the sealed container 111 to the condenser side.
- the scroll compressor 110 basically has the same configuration as a known compressor, and the current limiting device 120 is a characteristic part. Therefore, the current limiting device 120 will be described below.
- the scroll type compressor was demonstrated here as an example, if it is a well-known compressor, it can apply, without being specifically limited. Examples thereof include a piston crank compressor, a piston swash plate compressor, a rotary piston compressor, a rotary vane compressor, a single rotor compressor, a twin rotor compressor, and a centrifugal compressor.
- Compressor driving means for example, the stator 112 and the rotor 113 in FIG. 3 are normally connected to an external power supply 118 via a power supply terminal 117 and obtain driving energy by a power supply path 119.
- a current limiting unit 120 is provided in the power supply path 119.
- the self-decomposition reaction of HFO-1123 can be prevented from occurring. That is, when an abnormal operation state occurs, for example, the power supply path (conductive wire) connecting the power supply terminal 117 and the stator 122 becomes high temperature, and the coating material of the conductive wire may deteriorate, and the conductive wire itself may be exposed. In that case, the exposed conductor may serve as an ignition source, and the self-decomposition reaction of HFO-1123 may proceed.
- the current limiting means 120 as in the present embodiment, even if the conductor is exposed, the current in the power supply path can be reached in a very short time when the predetermined threshold value is exceeded. Can be restricted. Therefore, the energy received by HFO-1123 can be effectively limited, and ignition due to self-decomposition reaction can be prevented.
- any device can be used as long as it can limit the current within 6 milliseconds from the detection of the abnormal operation state in the power supply path 119.
- any current or voltage can be used as long as the current or voltage can be reduced (including stopping the current, that is, interrupting the current).
- the current limiting device include a semiconductor protection fuse, a fast-acting fuse, a fast-acting fuse, and a current-limiting fuse.
- the current limiting device 120 is capable of limiting the current within 1 millisecond from the time when the abnormal state is detected.
- the semiconductor protection fuse As the semiconductor protection fuse, a semiconductor protection fuse that has been conventionally used for protecting a semiconductor circuit and can perform current limitation in a short time as described above may be used. Specific examples of this semiconductor protection fuse include, for example, semiconductor protection fuses such as CR2L (S) type and CR6L type (both manufactured by Fuji Electric Device Control Co., Ltd., trade name: Super Rapid Fuse Series). .
- semiconductor protection fuses such as CR2L (S) type and CR6L type (both manufactured by Fuji Electric Device Control Co., Ltd., trade name: Super Rapid Fuse Series).
- fast-acting fuse for example, a fast-acting fuse FLG type for semiconductor protection manufactured by Mitsubishi Electric Corporation can be cited.
- Examples of the fast-acting fuse include a QAS type and a QFS type manufactured by Sensora Technologies, Inc.
- a sensor that detects current, voltage, power, torque, temperature, pressure, etc. is prepared separately, and the value detected by the sensor exceeds the threshold value for abnormal operation status.
- the current limiting device may be activated.
- the current limiting by the current limiting device 120 is performed by controlling the upper limit voltage below the maximum operating voltage of the compressor, controlling the upper limit current below the allowable current of the compressor, stopping the current, etc. in the power supply path 119. It can be carried out.
- a method for controlling the moisture concentration in the thermal cycle system a method using a moisture removing means such as a desiccant (silica gel, activated alumina, zeolite, lithium chloride, etc.) can be mentioned.
- a desiccant silicon gel, activated alumina, zeolite, lithium chloride, etc.
- the desiccant is preferably brought into contact with a liquid working medium from the viewpoint of dehydration efficiency.
- a desiccant it is preferable to place a desiccant at the outlet of the condenser 12 or at the inlet of the evaporator 14 to contact the working medium.
- a zeolitic desiccant is preferable from the viewpoint of the chemical reactivity between the desiccant and the working medium and the moisture absorption capacity of the desiccant.
- the main component is a compound represented by the following formula (3) from the viewpoint of excellent hygroscopic capacity.
- Zeolite desiccants are preferred.
- M is a Group 1 element such as Na or K, or a Group 2 element such as Ca
- n is a valence of M
- x and y are values determined by a crystal structure.
- the working medium When a desiccant having a pore size larger than the molecular diameter of the working medium is used, the working medium is adsorbed in the desiccant, resulting in a chemical reaction between the working medium and the desiccant, and generation of a non-condensable gas. Undesirable phenomena such as a decrease in the strength of the desiccant and a decrease in the adsorption capacity will occur.
- a zeolitic desiccant having a small pore size as the desiccant.
- a sodium / potassium A type synthetic zeolite having a pore diameter of 3.5 angstroms or less is preferable.
- the size of the zeolitic desiccant is preferably about 0.5 to 5 mm because if it is too small, it will cause clogging of valves and piping details of the heat cycle system, and if it is too large, the drying ability will be reduced.
- the shape is preferably granular or cylindrical.
- the zeolitic desiccant can be formed into an arbitrary shape by solidifying powdery zeolite with a binder (such as bentonite).
- a binder such as bentonite
- Other desiccants silicon gel, activated alumina, etc.
- the use ratio of the zeolitic desiccant with respect to the working medium is not particularly limited.
- the water concentration in the heat cycle system is preferably less than 10,000 ppm, more preferably less than 1000 ppm, and particularly preferably less than 100 ppm in terms of mass ratio to the working medium for heat cycle.
- Non-condensable gas concentration Furthermore, when non-condensable gas is mixed in the heat cycle system, it adversely affects heat transfer in the condenser and the evaporator and increases in operating pressure. Therefore, it is necessary to suppress mixing as much as possible.
- oxygen which is one of non-condensable gases, reacts with the working medium and refrigerating machine oil to promote decomposition.
- the non-condensable gas concentration is preferably less than 10,000 ppm, more preferably less than 1000 ppm, and particularly preferably less than 100 ppm in terms of mass ratio with respect to the working medium for heat cycle.
- the presence of chlorine in the heat cycle system has undesirable effects such as deposit formation due to reaction with metals, wear of bearings, decomposition of heat cycle working medium and refrigeration oil.
- the chlorine concentration in the heat cycle system is preferably 100 ppm or less, and particularly preferably 50 ppm or less in terms of a mass ratio with respect to the heat cycle working medium.
- Metal concentration The presence of metals such as palladium, nickel, and iron in the thermal cycle system has undesirable effects such as decomposition and oligomerization of HFO-1123.
- the metal concentration in the heat cycle system is preferably 5 ppm or less, particularly preferably 1 ppm or less, in terms of a mass ratio with respect to the heat cycle working medium.
- the presence of acid in the thermal cycle system has undesirable effects such as acceleration of oxidative decomposition and self-decomposition of HFO-1123.
- the acid content concentration in the heat cycle system is preferably 1 ppm or less, particularly preferably 0.2 ppm or less, in terms of a mass ratio with respect to the heat cycle working medium.
- the presence of metal powder, other oils other than refrigerating machine oil, and high-boiling residues in the heat cycle system adversely affects the clogging of the vaporizer and increased resistance of the rotating part.
- the residue concentration in the heat cycle system is preferably 1000 ppm or less, and particularly preferably 100 ppm or less in terms of mass ratio with respect to the heat cycle working medium.
- the residue can be removed by filtering the working medium for the heat cycle system with a filter or the like.
- each component (HFO-1123, HFO-1234yf, etc.) of the working medium for the heat cycle system is filtered to remove the residue, and then mixed. It is good also as a working medium for heat cycle systems.
- the above-mentioned thermal cycle system uses a thermal cycle working medium containing trifluoroethylene, so that practical cycle performance can be obtained while suppressing the influence on global warming, and HFO-1123 can be used during abnormal operation. Self-decomposition reaction can be suppressed.
- an AC voltage of 150 V was applied to the electrodes installed in the autoclave to generate an electric spark inside the autoclave.
- the current and voltage were measured using a Tektronix oscilloscope TDS5054B.
- the presence or absence of self-decomposition reaction was confirmed by measuring temperature and pressure changes in the autoclave generated after application.
- the temperature and pressure were measured using MX-100 manufactured by YOKOGAWA.
- the current value was also simply recorded by connecting to MX-100 via a YOKOGAWA current divider 221603. When the pressure increase exceeded 1% of the initial pressure, it was determined that the autolysis reaction proceeded under the temperature and pressure conditions.
- the electrode installed in the autoclave is such that one end of two copper plates facing each other are brought into contact with each other, and at this time, the two copper plates and the contacts have a coil-like shape.
- a voltage is applied to one of the copper plates
- a current flows through the two copper plates through the contact portion, and a magnetic field is generated therein according to Ampere's law.
- the current is subjected to the outward force by Fleming's law due to the generated magnetic field, the contact between the copper plates is released, and the principle that spark is generated at that moment is used.
- FIG. 12 shows a typical current / voltage curve when an AC voltage is applied. There is a point on the graph where the voltage changes rapidly. When an electric spark is generated, the resistance value of the entire circuit rapidly increases in a stepped manner, so that the voltage curve changes under the influence. This point was defined as the electric spark occurrence time, and the point at which the resistance value returned to the original resistance value of the entire circuit was designated as the spark occurrence end time.
- the energy applied in the system was calculated using the following formula (1), with the current and voltage values in the meantime being I (t) and V (t), respectively.
- the thermal cycle system of the present embodiment in the thermal cycle system using the working medium including HFO-1123, even when an abnormal operation state occurs, the self-decomposition reaction is avoided, the apparatus is damaged, etc. Can be suppressed.
- the heat cycle system of the present invention includes a freezer / refrigerator (built-in showcase, separate showcase, commercial refrigeration / refrigerator, vending machine, ice maker, etc.), air conditioner (room air conditioner, store packaged air conditioner, building) Packaged air conditioners, facility packaged air conditioners, gas engine heat pumps, train air conditioners, automotive air conditioners, etc.), power generation systems (waste heat recovery power generation, etc.), heat transport devices (heat pipes, etc.), secondary coolers, etc. Useful.
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Abstract
Description
[2]前記電流制限装置が、異常運転状態となったときから1ミリ秒以内に電流制限が可能である[1]に記載の熱サイクルシステム。
[3]前記電流制限装置における前記電流制限が、電流を停止させる[1]または[2]に記載の熱サイクルシステム。
[4]前記電流制限が、前記熱サイクルシステム内で生じるスパークエネルギーから前記熱サイクル用作動媒体が受け取るエネルギーを200J以下に抑制する[1]~[3]のいずれかに記載の熱サイクルシステム。
[5]前記電流制限装置が、半導体保護用ヒューズ、速動ヒューズ、速断ヒューズおよび限流ヒューズから選ばれる少なくとも1つ以上を有する[1]~[4]のいずれかに記載の熱サイクルシステム。
[6]前記熱サイクル用作動媒体が、前記トリフルオロエチレンを50質量%超含む[1]~[5]のいずれかに記載の熱サイクルシステム。
[7]前記熱サイクル用作動媒体が、前記トリフルオロエチレンを60質量%超含む[6]に記載の熱サイクルシステム。
[8]前記熱サイクル用作動媒体が、前記トリフルオロエチレンを60~80質量%、ジフルオロメタン及び2,3,3,3-テトラフルオロ-1-プロペンの少なくとも一方を20~40質量%含む請求項6に記載の熱サイクルシステム。
[9]前記熱サイクル用作動媒体が、トリフルオロエチレンとジフルオロメタンからなる[1]~[8]のいずれかに記載の熱サイクルシステム。
[10]熱サイクルシステムが、冷凍・冷蔵機器、空調機器、発電システム、熱輸送装置または二次冷却機である[1]~[9]のいずれかに記載の熱サイクルシステム。
[11]熱サイクルシステムが、ルームエアコン、店舗用パッケージエアコン、ビル用パッケージエアコン、設備用パッケージエアコン、ガスエンジンヒートポンプ、列車用空調装置、自動車用空調装置、内蔵型ショーケース、別置型ショーケース、業務用冷凍・冷蔵庫、製氷機または自動販売機である[1]~[10]のいずれかに記載の熱サイクルシステム。
本明細書においては、特に断りのない限り飽和のヒドロフルオロカーボンをHFCといい、HFOとは区別して用いる。また、HFCを飽和のヒドロフルオロカーボンと記載する場合もある。さらに、HFCやHFOのハロゲン化炭化水素については、化合物名の後の括弧内にその化合物の略称を記すが、本明細書では必要に応じて化合物名に代えてその略称を用いる。
なお、「HFC」は飽和炭化水素化合物の水素原子の一部をフッ素原子に置き換えた化合物であり、「HFO」は水素原子、フッ素原子、酸素原子から構成されて、分子内に炭素-炭素二重結合を有する化合物である。
まず、本実施形態の熱サイクルシステムに使用される熱サイクル用作動媒体(以下、単に作動媒体と称することもある。)について説明する。ここで使用する作動媒体は、HFO-1123を含む作動媒体である。また、ここで使用する作動媒体は、作動媒体全量中におけるHFO-1123の含有量が50質量%を超え100質量%以下である熱サイクル用の作動媒体であることが好ましい。
本実施形態に使用される熱サイクル用作動媒体は、本発明の効果を損なわない範囲でHFO-1123以外に、通常作動媒体として用いられる化合物を任意に含有してもよい。
任意成分としては、HFC、HFO-1123以外のHFOが好ましい。
任意成分のHFCとしては、例えば、HFO-1123と組み合わせて熱サイクルに用いた際に、温度勾配を下げる作用、能力を向上させる作用または効率をより高める作用を有するHFCが用いられる。本実施形態に使用される熱サイクル用作動媒体がこのようなHFCを含むと、より良好なサイクル性能が得られる。
HFCは、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
任意成分のHFOとしては、2,3,3,3-テトラフルオロ-1-プロペン(HFO-1234yf)、トランス-1,2-ジフルオロエチレン(HFO-1132(E))、シス-1,2-ジフルオロエチレン(HFO-1132(Z))、2-フルオロプロペン(HFO-1261yf)、1,1,2-トリフルオロプロペン(HFO-1243yc)、トランス-1,2,3,3,3-ペンタフルオロプロペン(HFO-1225ye(E))、シス-1,2,3,3,3-ペンタフルオロプロペン(HFO-1225ye(Z))、トランス-1,3,3,3-テトラフルオロプロペン(HFO-1234ze(E))、シス-1,3,3,3-テトラフルオロプロペン(HFO-1234ze(Z))、3,3,3-トリフルオロプロペン(HFO-1243zf)等が挙げられる。
これらのHFO-1123以外のHFOは、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
本実施形態に使用される熱サイクル用作動媒体は、上記任意成分以外に、二酸化炭素、炭化水素、クロロフルオロオレフィン(CFO)、ヒドロクロロフルオロオレフィン(HCFO)等をその他の任意成分として含有してもよい。その他の任意成分としては、オゾン層への影響が少なく、かつ地球温暖化への影響が小さい成分が好ましい。
炭化水素は、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
CFOは、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
HCFOは、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
上記の熱サイクル用作動媒体は、通常、冷凍機油と混合して本実施形態の熱サイクルシステムに使用される熱サイクルシステム用組成物とすることが好ましい。この熱サイクルシステム用組成物は、上記熱サイクルシステムの循環経路内に封入して使用される。この熱サイクルシステム用組成物は、これら以外にさらに、安定剤、漏れ検出物質等の公知の添加剤を含有してもよい。
冷凍機油としては、従来からハロゲン化炭化水素からなる作動媒体とともに、熱サイクルシステム用組成物に用いられる公知の冷凍機油が特に制限なく採用できる。冷凍機油として具体的には、含酸素系冷凍機油(エステル系冷凍機油、エーテル系冷凍機油等)、フッ素系冷凍機油、鉱物系冷凍機油、炭化水素系冷凍機油等が挙げられる。
なお、これらのポリオールエステル油は、遊離の水酸基を有していてもよい。
ポリオールとしては、上述と同様のジオールや上述と同様のポリオールが挙げられる。また、ポリオール炭酸エステル油としては、環状アルキレンカーボネートの開環重合体であってもよい。
ポリビニルエーテル油としては、アルキルビニルエーテルなどのビニルエーテルモノマーを重合して得られたものや、ビニルエーテルモノマーとオレフィン性二重結合を有する炭化水素モノマーとを共重合して得られた共重合体がある。
ビニルエーテルモノマーは、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。
オレフィン性二重結合を有する炭化水素モノマーは、1種を単独で用いてもよく、2種以上を組み合わせて用いてもよい。上記した化合物のうち、異性体が存在するものは、いずれの異性体を用いてもよい。
冷凍機油としては、作動媒体との相溶性の点から、ポリオールエステル油、ポリビニルエーテル油およびポリグリコール油から選ばれる1種以上が好ましい。
冷凍機油の添加量は、本発明の効果を著しく低下させない範囲であればよく、作動媒体100質量部に対して、10~100質量部が好ましく、20~50質量部がより好ましい。
安定剤は、熱および酸化に対する作動媒体の安定性を向上させる成分である。安定剤としては、従来からハロゲン化炭化水素からなる作動媒体とともに、熱サイクルシステムに用いられる公知の安定剤、例えば、耐酸化性向上剤、耐熱性向上剤、金属不活性剤等が特に制限なく採用できる。
漏れ検出物質としては、紫外線蛍光染料、臭気ガスや臭いマスキング剤等が挙げられる。
可溶化剤としては、特表2007-511645号公報、特表2008-500437号公報、特表2008-531836号公報に記載されたもの等が挙げられる。
次に、上記の熱サイクル用作動媒体を適用する本発明の熱サイクルシステムについて説明する。この熱サイクルシステムは、HFO-1123を熱サイクル用作動媒体として用いたシステムである。この熱サイクル用作動媒体を熱サイクルシステムに適用するにあたっては、通常、作動媒体を含有する熱サイクルシステム用組成物として適用する。
発電システムとして、具体的には、蒸発器において地熱エネルギー、太陽熱、50~200℃程度の中~高温度域廃熱等により作動媒体を加熱し、高温高圧状態の蒸気となった作動媒体を膨張機にて断熱膨張させ、該断熱膨張によって発生する仕事によって発電機を駆動させ、発電を行うシステムが例示される。
(i)蒸発器14から排出された作動媒体蒸気Aを圧縮機11にて圧縮して高温高圧の作動媒体蒸気Bとする(以下、「AB過程」という。)。
(ii)圧縮機11から排出された作動媒体蒸気Bを凝縮器12にて流体Fによって冷却し、液化して低温高圧の作動媒体Cとする。この際、流体Fは加熱されて流体F’となり、凝縮器12から排出される(以下、「BC過程」という。)。
(iii)凝縮器12から排出された作動媒体Cを膨張弁13にて膨張させて低温低圧の作動媒体Dとする(以下、「CD過程」という。)。
(iv)膨張弁13から排出された作動媒体Dを蒸発器14にて負荷流体Eによって加熱して高温低圧の作動媒体蒸気Aとする。この際、負荷流体Eは冷却されて負荷流体E’となり、蒸発器14から排出される(以下、「DA過程」という。)。
なお、ここで電気回路は、圧縮機の動作を制限、停止等できる電気回路であればよく、例えば、電流供給経路、圧縮機回路等が例示できる。
上記観点から、前記熱サイクルシステム内で生じるスパークエネルギーから前記熱サイクル用作動媒体が受け取るエネルギーを200J以下に抑制することが好ましい。
速断ヒューズとしては、例えば、株式会社センサータ・テクノロジーズ社製のQAS形、QFS形が挙げられる。
なお、熱サイクルシステムの稼働に際しては、水分の混入や、酸素等の不凝縮性気体の混入による不具合の発生を避けるために、これらの混入を抑制する手段を設けることが好ましい。
M2/nO・Al2O3・xSiO2・yH2O …(3)
ただし、Mは、Na、K等の1族の元素またはCa等の2族の元素であり、nは、Mの原子価であり、x、yは、結晶構造にて定まる値である。Mを変化させることにより細孔径を調整できる。
乾燥剤の選定においては、細孔径および破壊強度が重要である。
作動媒体に対するゼオライト系乾燥剤の使用割合は、特に限定されない。
さらに、熱サイクルシステム内に不凝縮性気体が混入すると、凝縮器や蒸発器における熱伝達の不良、作動圧力の上昇という悪影響をおよぼすため、極力混入を抑制する必要がある。特に、不凝縮性気体の一つである酸素は、作動媒体や冷凍機油と反応し、分解を促進する。
熱サイクルシステム内に塩素が存在すると、金属との反応による堆積物の生成、軸受け部の磨耗、熱サイクル用作動媒体や冷凍機油の分解等、好ましくない影響をおよぼす。
熱サイクルシステム内の塩素濃度は、熱サイクル用作動媒体に対する質量割合で100ppm以下が好ましく、50ppm以下が特に好ましい。
熱サイクルシステム内にパラジウム、ニッケル、鉄などの金属が存在すると、HFO-1123の分解やオリゴマー化等、好ましくない影響をおよぼす。
熱サイクルシステム内の金属濃度は、熱サイクル用作動媒体に対する質量割合で5ppm以下が好ましく、1ppm以下が特に好ましい。
熱サイクルシステム内に酸分が存在すると、HFO-1123の酸化分解、自己分解反応が促進する等、好ましくない影響をおよぼす。
熱サイクルシステム内の酸分濃度は、熱サイクル用作動媒体に対する質量割合で1ppm以下が好ましく、0.2ppm以下が特に好ましい。
熱サイクルシステム内に金属粉、冷凍機油以外の他の油、高沸分などの残渣が存在すると、気化器部分の詰まりや回転部の抵抗増加等、好ましくない影響をおよぼす。
熱サイクルシステム内の残渣濃度は、熱サイクル用作動媒体に対する質量割合で1000ppm以下が好ましく、100ppm以下が特に好ましい。
内部に電極が設置され、真空ポンプにて真空引きされた内容積650cm3の耐圧容器(オートクレーブ)にHFO-1123を封入後、外部ヒーターを用いて100℃になるように昇温した。反応器内の温度が100℃に到達したら過剰分のHFO-1123をパージしてオートクレーブの内圧が2MPaGになるように調節した。ここで用いる電極は外部の交流電源と接続され、かつ、電極と交流電源の間に富士電機(株)製のスーパーラピッドヒューズCR2LS-10(商品名)を設け、オートクレーブ内に設置した。
なお、圧力上昇が初期圧力の1%を超えて上昇した場合に、該温度、圧力条件下において自己分解反応が進行したと判断した。
なお、後述する参考比較例1におけるエネルギーと比較すると、発生するエネルギーはラピッドヒューズを設置しなかった場合の4.7Jと比べて約15分の1程度に抑えられていることがわかる。
参考例1とは電極と交流電源との間にスーパーラピッドヒューズを設けていない点が異なる以外は、同様の装置構成の耐圧容器(オートクレーブ)に対して、同一の手順で実験を行った。
図6に示すように電極に150Vの交流電圧を印加しスパークを発生させると、スパークを発生させてから約0.2秒後に圧力が急上昇しHFO-1123の自己分解反応(不均化)が観測された。
参考例1で用いたのと同じ耐圧容器(オートクレーブ)を真空ポンプにて真空引きにした後、HFO-1123とHFC-32を質量パーセントでHFO-1123/HFC-32=80%/20%となるように封入した。その後、外部ヒーターを用いて100℃になるように昇温した。反応器内の温度が100℃に到達したら過剰分の反応器内部のガスをパージしてオートクレーブの内圧が4MPaGになるように調節した。ここで用いる電極は参考例1と同様に外部の交流電源と接続され、かつ、電極と交流電源の間に富士電機(株)製のスーパーラピッドヒューズCR2LS-10(商品名)を設け、オートクレーブ内に設置した。
この結果を解析するとオートクレーブ内で電気スパークにより印加されたエネルギーは0.025Jとなることがわかった。このことから過電圧がかかった際でも、瞬時に電流を遮断できるラピッドヒューズを設置しておくと、系内に流れる電流が抑制され、たとえスパークが発生してもそのエネルギーを極めて小さいものとできることがわかった。
参考例2とは電極と交流電源との間にラピッドヒューズを設けていない点が異なる以外は、同様の装置構成の耐圧容器(オートクレーブ)に対して、同一の手順で実験を行った。
また電極間に掛かる電圧及び電流は図11に示すようにスパークを発生させてから0.097秒の間だけ観測された。この結果を解析すると反応器内で電気スパークにより印加されたエネルギーは7.9Jとなることがわかった。
参考例1で用いたのと同じ耐圧容器(オートクレーブ)を真空ポンプにて真空引きにした後、HFO-1123とHFC-32を質量パーセントでHFO-1123/HFC-32=60%/40%となるように封入した。その後、外部ヒーターを用いて100℃になるように昇温した。反応器内の温度が100℃に到達したら過剰分の反応器内部のガスをパージしてオートクレーブの内圧が4MPaGになるように調節した。ここで用いる電極は参考例1と同様に外部の交流電源と接続され、かつ、電極と交流電源の間に富士電機(株)製のスーパーラピッドヒューズCR2LS-10(商品名)を設け、オートクレーブ内に設置した。
参考例3とは電極と交流電源との間にスーパーラピッドヒューズを設けていない点が異なる以外は、同様の装置構成の耐圧容器(オートクレーブ)に対して、同一の手順で実験を行った。
また電極間に掛かる電圧及び電流は0.2秒の間観測された。解析により電気スパークにより印加されたエネルギーは260Jとなることがわかった。
上記印加されたエネルギーは、以下のように計算、算出した。
図12に交流電圧を印加した場合の代表的な電流・電圧曲線を示した。グラフ上電圧が急激に変化している点が存在している。電気スパークが発生すると回路全体の抵抗値がステップ状に急上昇するため、その影響を受けて電圧の曲線が変化している。その点を電気スパークの発生時刻とし、抵抗値が元の回路全体の抵抗値に戻った点をスパーク発生終了時刻とした。その間の電流・電圧の値をそれぞれI(t)、V(t)として以下の数式(1)を用いて系内に印加されたエネルギーを計算した。
Claims (11)
- トリフルオロエチレンを含む熱サイクル用作動媒体を、圧縮機から、凝縮器、膨張弁および蒸発器を経由して前記圧縮機に循環させる循環経路を有する熱サイクルシステムであって、
前記圧縮機の電気回路において、異常運転状態となったときから6ミリ秒以内に電流制限が可能な電流制限装置を有することを特徴とする熱サイクルシステム。 - 前記電流制限装置が、異常運転状態となったときから1ミリ秒以内に電流制限が可能である請求項1に記載の熱サイクルシステム。
- 前記電流制限装置における前記電流制限が、電流を停止させる請求項1または2に記載の熱サイクルシステム。
- 前記電流制限が、前記熱サイクルシステム内で生じるスパークエネルギーから前記熱サイクル用作動媒体が受け取るエネルギーを200J以下に抑制する請求項1~3のいずれか1項に記載の熱サイクルシステム。
- 前記電流制限装置が、半導体保護用ヒューズ、速動ヒューズ、速断ヒューズおよび限流ヒューズから選ばれる少なくとも1つ以上を有する請求項1~4のいずれか1項に記載の熱サイクルシステム。
- 前記熱サイクル用作動媒体が、前記トリフルオロエチレンを50質量%超含む請求項1~5のいずれか1項に記載の熱サイクルシステム。
- 前記熱サイクル用作動媒体が、前記トリフルオロエチレンを60質量%超含む請求項6に記載の熱サイクルシステム。
- 前記熱サイクル用作動媒体が、前記トリフルオロエチレンを60~80質量%、ジフルオロメタン及び2,3,3,3-テトラフルオロ-1-プロペンの少なくとも一方を20~40質量%含む請求項6に記載の熱サイクルシステム。
- 前記熱サイクル用作動媒体が、トリフルオロエチレンとジフルオロメタンからなる請求項1~8のいずれか1項に記載の熱サイクルシステム。
- 熱サイクルシステムが、冷凍・冷蔵機器、空調機器、発電システム、熱輸送装置または二次冷却機である請求項1~9のいずれか1項に記載の熱サイクルシステム。
- 熱サイクルシステムが、ルームエアコン、店舗用パッケージエアコン、ビル用パッケージエアコン、設備用パッケージエアコン、ガスエンジンヒートポンプ、列車用空調装置、自動車用空調装置、内蔵型ショーケース、別置型ショーケース、業務用冷凍・冷蔵庫、製氷機または自動販売機である請求項1~10のいずれか1項に記載の熱サイクルシステム。
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- 2018-03-12 JP JP2019506010A patent/JPWO2018168776A1/ja active Pending
- 2018-03-12 WO PCT/JP2018/009522 patent/WO2018168776A1/ja not_active Ceased
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Also Published As
| Publication number | Publication date |
|---|---|
| US10830518B2 (en) | 2020-11-10 |
| CN110402361B (zh) | 2022-04-01 |
| EP3598040A4 (en) | 2021-01-06 |
| US20200003469A1 (en) | 2020-01-02 |
| JPWO2018168776A1 (ja) | 2020-05-14 |
| EP3598040B1 (en) | 2026-04-29 |
| CN110402361A (zh) | 2019-11-01 |
| EP3598040A1 (en) | 2020-01-22 |
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