WO2018161706A1 - 一种金属板材自动进给切割装置 - Google Patents

一种金属板材自动进给切割装置 Download PDF

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Publication number
WO2018161706A1
WO2018161706A1 PCT/CN2017/119698 CN2017119698W WO2018161706A1 WO 2018161706 A1 WO2018161706 A1 WO 2018161706A1 CN 2017119698 W CN2017119698 W CN 2017119698W WO 2018161706 A1 WO2018161706 A1 WO 2018161706A1
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Prior art keywords
positioning
bed
longitudinal
clamping cylinder
plate
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PCT/CN2017/119698
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English (en)
French (fr)
Inventor
钱惠东
俞学军
汪守成
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常熟市凯博不锈钢设备制造有限公司
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Publication of WO2018161706A1 publication Critical patent/WO2018161706A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D33/00—Accessories for shearing machines or shearing devices
    • B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D27/00—Machines or devices for cutting by a nibbling action

Definitions

  • the invention belongs to the technical field of automatic cutting of metal sheets, and particularly relates to a metal sheet automatic feeding and cutting device.
  • the method of manually cutting large flat plates is to use multiple lifting equipment and hooks to hook the plates and then move them to the prepared roller frame, and continuously adjust the distance to the required position, and then start the cutting machine. Shearing, then manually moving the feed forward to the size requirement and then starting the shearing machine shear again until the entire sheet is cut.
  • This method of shearing and cutting not only requires a large number of people, is time-consuming and labor-intensive, but also easily causes personal safety accidents. At the same time, the efficiency of manual shearing and cutting is low, the environment is poor, and the size and quality of the blanking cannot be guaranteed.
  • the object of the present invention is to provide a metal sheet automatic feeding and cutting device, which can improve the continuity of the sheet feeding and the accuracy of positioning, thereby improving the accuracy of the shape and size of the sheet when cutting, and is advantageous for reducing the cutting difficulty. In order to reduce the cost of labor, improve work efficiency and avoid personal safety accidents.
  • a metal sheet automatic feed cutting device characterized by comprising a positioning device and a power trailer, the positioning device comprising a set of bed support bars arranged side by side, longitudinal positioning a clamping bracket and a clamping cylinder, wherein the bed supporting rod is disposed below the height direction and spaced apart in the longitudinal direction with a set of positioning bed brackets, and the lower end of the positioning bed bracket is supported on a horizontal ground or a reference surface a bed composed of a set of bed support bars is spaced apart from one side in the width direction with a set of lateral positioning stop pins, and the lateral positioning stop pins are sequentially rotatably mounted on the side of the bed by the fixing frame.
  • each lateral positioning clamping cylinder has a top plate clamped along the width direction of the bed, and the top plate cooperates with the lateral positioning pin to realize the plate
  • the longitudinal positioning of the material is arranged above one end of the length direction of the bed, the clamping cylinder has a pair, and a pair of clamping cylinders are respectively installed in the longitudinal direction of the longitudinal positioning clamping bracket
  • the two ends of the power tow box are slidably mounted on a pair of rails, and the pair of rails are mounted on a horizontal ground or a reference plane along the length of the bed support rod, in the power tow box
  • a pair of guiding rods are arranged on the upper side, and one end of the guiding rod is respectively connected with one side of the longitudinal direction of the longitudinal positioning clamping bracket,
  • the bed support bar is disposed above the height direction and spaced apart in the longitudinal direction with a plurality of supporting balls, the height of the supporting balls being lower than the top plate and the lateral positioning pin. the height of.
  • a feed gear is mounted in the power trailer by a motor, and correspondingly, the positioning bed body bracket is along the length direction of the bed support rod.
  • a rack is mounted, and the feed gear meshes with the rack.
  • the push plate is formed with a positioning step on a side surface facing the plate, and the positioning step abuts on one side of the plate.
  • the bed support rod is provided with a hydraulic cutter at the other end in the longitudinal direction.
  • the invention adopts the above structure, and has the beneficial effects: firstly, the horizontal positioning of the plate is achieved by the cooperation of the top plate and the lateral positioning stop pin, and the longitudinal positioning of the plate is realized by the cooperation of the push plate and the clamping cylinder, thereby improving the accuracy of the positioning of the plate.
  • the shape and size of the sheet is more accurate when cutting; secondly, the feed gear and the rack cooperate to drive the power trailer to advance, thereby pushing the sheet feeding, thereby improving the continuity of the sheet feeding and further improving the sheet cutting.
  • the accuracy of the shape and size when cutting; third, the overall structure is simple, safe to use and easy to operate, high production efficiency, less plate cutting personnel required, effectively reducing the labor cost and the incidence of accidents.
  • FIG. 1 is a schematic perspective view of an embodiment of the present invention.
  • Positioning device 11. Bed support rod, 111. Positioning bed bracket, 112. Supporting ball, 12. Longitudinal positioning clamping frame, 13. Clamping cylinder, 14. Lateral positioning pin, 141. Fixing frame, 15. lateral positioning clamping cylinder, 151. top plate; 2. power towing box, 21. guide rail, 22. guide rod, 221. guide rod seat, 23. longitudinal positioning clamping cylinder, 231. longitudinal positioning frame, 24. Push plate, 241. Positioning step, 25. Feed gear, 26. Rack; 3. Hydraulic cutter; 4. Plate.
  • the present invention relates to a sheet metal automatic feeding and cutting device comprising a positioning device 1 and a power trailer 2, the positioning device 1 comprising a set of bed support bars 11 arranged side by side, a longitudinal positioning clip
  • the frame 12 and the clamping cylinder 13 are disposed below the height direction and spaced apart in the longitudinal direction with a set of positioning bed brackets 111, and the lower end of the positioning bed bracket 111 is supported on the horizontal floor.
  • a bed body composed of a set of bed support bars 11 is spaced apart from one side in the width direction with a set of lateral positioning stop pins 14 which are rotatably mounted by the fixing frame 141 in sequence.
  • the bed On the positioning bed bracket 111 on one side of the bed, the bed is spaced apart from the other side in the width direction with a set of lateral positioning clamping cylinders 15, and the lateral positioning clamping cylinders 15 are sequentially fixed on the bed body.
  • the positioning bed 111 on one side corresponds to the position of the lateral positioning stop pin 14, and each of the lateral positioning clamping cylinders 15 has a top plate 151 clamped in the width direction of the bed, the top plate 151 and the lateral direction Positioning
  • the pin 14 cooperates to realize the lateral positioning of the plate
  • the longitudinal positioning clamping frame 12 is disposed above one end of the length direction of the bed
  • the clamping cylinder 13 has a pair
  • the pair of clamping cylinders 13 are respectively mounted on Longitudinally positioning both ends of the clamp frame 12 in the longitudinal direction
  • the power trailer 2 is slidably mounted on the pair of guide rails 21, and the pair of guide rails 21 are mounted on the horizontal ground along the length direction of the bed support
  • a pair of guide rods 22 are disposed above the power trailer 2, and one end of the guide rod 22 is respectively connected to one side of the longitudinal direction of the longitudinal positioning clamp 12, and the guide rod 22 is The other end is slidably disposed on the guide rod seat 221 above the power trailer 2, and a longitudinal positioning clamping cylinder is further disposed above the power trailer 2 and at an intermediate position of the pair of guide rods 22.
  • one end of the longitudinal positioning clamping cylinder 23 is arranged above and below the power tow box 2 by the longitudinal positioning frame 231, and the telescopic end of the longitudinal positioning clamping cylinder 23 is opposite to the longitudinal direction of the longitudinal positioning clamping frame 12.
  • the side side is connected, and a push plate 24 is respectively fixed at a position above the power trailer 2 and corresponding to the pair of clamping cylinders 13, and the push plate 24 cooperates with the clamping cylinder 13 Achieve vertical positioning of the sheet.
  • the push plate 24 is formed on a side facing the plate 4 with a positioning step 241 which abuts against one side of the sheet 4.
  • the bed support bar 11 is disposed above the height direction and spaced apart in the longitudinal direction with a plurality of support balls 112, and the height of the support balls 112 is lower than the heights of the top plate 151 and the lateral positioning pin 14.
  • a feed gear 25 is mounted in the power trailer 2 by a motor.
  • a rack 26 is mounted on the positioning bed bracket 111 and along the length of the bed support rod 11. The feed gear 25 meshes with the rack 26 as described.
  • the bed support rod 11 is provided with a hydraulic cutter 3 on the other end in the longitudinal direction.
  • a rectangular large flat sheet 4 is manually placed in a bed constituted by a set of bed support rods 11 by a lifting device, and the lateral positioning is clamped.
  • the top plate 151 on the cylinder 15 is clamped to the side of the sheet 4 and the one side of the sheet is slid against the lateral positioning pin 14, thereby achieving lateral positioning of the sheet 4; then the edge of the other end of the large flat sheet 4 is abutted
  • the motor in the power tow box 2 is restarted to rotate the gear 25, and the power tow box 2 is driven on the pair of guide rails 21 along the bed by the meshing action of the gear 25 and the rack 26.
  • the direction is moved until the other side of the sheet 4 is in contact with the hydraulic cutter 3; secondly, the movement of the longitudinally positioned clamping cylinder 23 is controlled to move the clamping cylinder 13 on the longitudinal positioning clamp 12 above the push plate 24, and Pressing the clamping cylinder 13 together with the push plate 24 to clamp the plate material, thereby realizing the longitudinal positioning of the plate 4; finally, the power hit box 2 is continuously and uninterrupted in the direction of the hydraulic cutter 3 according to different sizes required by the user. Push the plate feed, The hydraulic cutter 3, with the downward movement, cuts the sheet to quickly obtain a complete and accurate piece of small sheet.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Nonmetal Cutting Devices (AREA)
  • Shearing Machines (AREA)
  • Media Introduction/Drainage Providing Device (AREA)

Abstract

一种金属板材自动进给切割装置，包括定位装置和动力拖箱，定位装置包括一组床身支撑杆、纵向定位夹紧架和夹紧气缸，床身支撑杆的下方设定位床身支架，由一组床身支撑杆构成的床身在宽度方向的一侧设横向定位挡销、另一侧设横向定位夹紧气缸，纵向定位夹紧架设在床身一端的上方，横向定位夹紧气缸的顶板与横向定位挡销配合实现板材的横向定位，夹紧气缸于纵向定位夹紧架上；动力拖箱于一对导轨上，其上方设导向杆，导向杆的一端与纵向定位夹紧架的一侧连接、另一端设在导向杆座上，动力拖箱的上方还有纵向定位夹紧气缸和推板，推板与夹紧气缸配合实现板材的纵向定位。使板材剪切时的形状和尺寸更准确；结构简单，使用安全且操作方便，效率高。

Description

一种金属板材自动进给切割装置 技术领域
本发明属于金属板材自动切割技术领域，具体涉及一种金属板材自动进给切割装置。
背景技术
在用金属板材作为原材料的制造企业中，板材的精确切割往往是加工工序中的首道工序，企业为了后续加工方便快捷，购进的大多为矩形等规则形状的大平面板材，通过裁剪得到想要的形状和尺寸，但是由于板材较为厚重，通常为几吨到几十吨，采用人工手动裁剪的难度很大，效率也十分低下。
目前，采用人工裁剪大平面板材的方法是多人使用吊装设备和钩索将板材钩捆后移动到准备好的滚架上，并不断调整距离直至所需要的位置上，再开动剪切机床进行剪切，接着由人工向前移动进料到达尺寸要求后再次开动剪切机床剪切，直至整个板材切割完成。这样的剪切下料方式，不仅所需的人数多，费时费力，而且容易造成人身安全事故，同时人工剪切下料效率低，环境较差，下料尺寸和质量也无法得到保障。
鉴于上述情况，有必要设计一种金属板材连续剪切自动定位、自动上料的装置。为此，本申请人作了积极而有效的探索，终于形成了下面将要介绍的技术方案。
发明内容
本发明的目的在于提供一种金属板材自动进给切割装置，有助于提高板材进料的连续性和定位的精确性而藉以提高板材剪切时形状和尺寸的准确度，有利于降低裁剪难度而藉以减少板材裁剪人员，以节约劳动力成本、提高工作效率和避免人身安全事故的发生。
本发明的目的是这样来达到的，一种金属板材自动进给切割装置，其特征在于包括定位装置和动力拖箱，所述的定位装置包括一组间隔并排设置的床身支撑杆、纵向定位夹紧架和夹紧气缸，所述的床身支撑杆在高度方向的下方且沿长度方向间隔设置有一组定位床身支架，所述的定位床身支架的下端支撑在水平地面或基准面上，由一组床身支撑杆构成的床身在宽度方向的一侧间隔设置有一组横向定位挡销，所述的横向定位挡销依次通过固定架旋转地安装在床身一侧的定位床身支架上，所述的床身在宽度方向的另一侧间隔设置有一组横向定位夹紧气缸，所述的横向定位夹紧气缸依次固定在床身另一侧的定位床身支架上并且与横向定位挡销的位置相对应，每一横向定位夹紧气缸上具有 一沿床身宽度方向夹紧的顶板，所述的顶板与横向定位挡销配合实现板材的横向定位，所述的纵向定位夹紧架设置在所述的床身长度方向一端的上方，所述的夹紧气缸有一对，一对夹紧气缸分别安装在纵向定位夹紧架长度方向的两端；所述的动力拖箱左右滑动地安装在一对导轨上，所述的一对导轨沿床身支撑杆的长度方向安装在水平地面或基准面上，在所述的动力拖箱上方设置有一对导向杆，所述的导向杆的一端分别与纵向定位夹紧架长度方向两端的一侧侧面连接，而导向杆的另一端则分别滑动地设置在位于动力拖箱上方的导向杆座上，在所述动力拖箱的上方并且位于一对导向杆的中间位置处还安装有一纵向定位夹紧气缸，该纵向定位夹紧气缸的一端通过纵向定位架上下旋转地设置在动力拖箱的上方，而纵向定位夹紧气缸的伸缩端则与纵向定位夹紧架长度方向中部的一侧侧面连接，在所述的动力拖箱的上方且对应于一对夹紧气缸的位置处还分别固定有一推板，所述的推板与所述的夹紧气缸配合而实现板材的纵向定位。
在本发明的一个具体的实施例中，所述的床身支撑杆在高度方向的上方且沿长度方向间隔设置有多个支撑滚珠，所述的支撑滚珠的高度低于顶板和横向定位挡销的高度。
在本发明的另一个具体的实施例中，所述的动力拖箱内通过电机安装有一进给齿轮，与此相对应地，所述的定位床身支架上且沿床身支撑杆的长度方向安装有一齿条，所述的进给齿轮与所述的齿条啮合。
在本发明的又一个具体的实施例中，所述的推板在面向板材的一侧侧面上构成有一定位台阶，该定位台阶抵靠在所述板材的一侧侧边上。
在本发明的再一个具体的实施例中，所述的床身支撑杆在长度方向的另一端上设置有一液压切刀。
本发明采用上述结构后，具有的有益效果：首先，由顶板与横向定位挡销配合实现板材的横向定位以及由推板与夹紧气缸配合实现板材的纵向定位，因而提高了板材定位的精确性，使板材剪切时的形状和尺寸更加准确；其次，由进给齿轮与齿条配合带动动力拖箱前进，从而推动板材进料，这样可提高板材进料的连续性，进一步提高了板材剪切时形状和尺寸的准确度；第三，整体结构简单，使用安全且操作方便，生产效率高，所需板材裁剪人员较少，有效地降低了劳动力成本和事故的发生率。
附图说明
图1为本发明一实施例的立体结构示意图。
图中：1.定位装置、11.床身支撑杆、111.定位床身支架、112.支撑滚珠、12.纵向定位夹紧架、13.夹紧气缸、14.横向定位挡销、141.固定架、15.横向定位夹紧气缸、151.顶板；2.动力拖箱、21.导轨、22.导向杆、221.导向杆座、23.纵向定位夹紧气缸、231.纵向定位架、24.推板、241.定位台阶、25.进给齿轮、26.齿条；3.液压切刀；4.板材。
具体实施方式
申请人将在下面以实施例的方式作详细说明，但是对实施例的描述均不是对本发明技术方案的限制，任何依据本发明构思所作出的仅仅为形式上的而非实质性的等效变换都应视为本发明的技术方案范畴。
在下面的描述中凡是涉及上、下、左、右、前和后的方向性或称方位性的概念都是以图1所示的位置为基准的，因而不能将其理解为对本发明提供的技术方案的特别限定。
请参阅图1，本发明涉及一种金属板材自动进给切割装置，包括定位装置1和动力拖箱2，所述的定位装置1包括一组间隔并排设置的床身支撑杆11、纵向定位夹紧架12和夹紧气缸13，所述的床身支撑杆11在高度方向的下方且沿长度方向间隔设置有一组定位床身支架111，所述的定位床身支架111的下端支撑在水平地面或基准面上，由一组床身支撑杆11构成的床身在宽度方向的一侧间隔设置有一组横向定位挡销14，所述的横向定位挡销14依次通过固定架141旋转地安装在床身一侧的定位床身支架111上，所述的床身在宽度方向的另一侧间隔设置有一组横向定位夹紧气缸15，所述的横向定位夹紧气缸15依次固定在床身另一侧的定位床身支架111上并且与横向定位挡销14的位置相对应，每一横向定位夹紧气缸15上具有一沿床身宽度方向夹紧的顶板151，所述的顶板151与横向定位挡销14配合实现板材的横向定位，所述的纵向定位夹紧架12设置在所述的床身长度方向一端的上方，所述的夹紧气缸13有一对，一对夹紧气缸13分别安装在纵向定位夹紧架12长度方向的两端；所述的动力拖箱2左右滑动地安装在一对导轨21上，所述的一对导轨21沿床身支撑杆11的长度方向安装在水平地面或基准面上，在所述的动力拖箱2上方设置有一对导向杆22，所述的导向杆22的一端分别与纵向定位夹紧架12长度方向两端的一侧侧面连接，而导向杆22的另一端则分别滑动地设置在位于动力拖箱2上方的导向杆座221上，在所述动力拖箱2的上方并且位于一对导向杆22的中间位置处还安装有一纵向定位夹紧气缸23，该纵向定位夹紧气缸23的一端通过纵向定位架231上下旋转地设置在动力拖箱2的上方，而纵向定位夹紧气缸23的伸缩端 则与纵向定位夹紧架12长度方向中部的一侧侧面连接，在所述的动力拖箱2的上方且对应于一对夹紧气缸13的位置处还分别固定有一推板24，所述的推板24与所述的夹紧气缸13配合而实现板材的纵向定位。所述的推板24在面向板材4的一侧侧面上构成有一定位台阶241，该定位台阶241抵靠在所述板材4的一侧侧边上。
进一步地，所述的床身支撑杆11在高度方向的上方且沿长度方向间隔设置有多个支撑滚珠112，所述的支撑滚珠112的高度低于顶板151和横向定位挡销14的高度。
进一步地，所述的动力拖箱2内通过电机安装有一进给齿轮25，与此相对应地，所述的定位床身支架111上且沿床身支撑杆11的长度方向安装有一齿条26，所述的进给齿轮25与所述的齿条26啮合。
进一步地，所述的床身支撑杆11在长度方向的另一端上设置有一液压切刀3。
请参阅图1，叙述本发明的工作过程：首先，由人工将矩形的大平面板材4的一端通过吊装设备放入由一组床身支撑杆11构成的床身上，让所述横向定位夹紧气缸15上的顶板151向板材4一侧夹紧并使板材的一边抵靠在横向定位挡销14上滑动，从而实现板材4的横向定位；然后将大平面板材4的另一端的边沿抵靠在推板24的定位台阶241上，再启动动力拖箱2内的电机，使齿轮25转动，通过齿轮25与齿条26的啮合作用而带动动力拖箱2在一对导轨21上沿床身方向移动直至板材4的另一边与液压切刀3接触；其次，控制所述纵向定位夹紧气缸23运动，使纵向定位夹紧架12上的夹紧气缸13移动到推板24的上方，并且将所述夹紧气缸13下压与推板24共同夹持板材，从而实现板材4的纵向定位；最后，动力拖箱2根据用户所需的不同尺寸向液压切刀3方向连续地、不间断地推动板材进给，而液压切刀3则配合向下运动对板材进行裁剪来快速得到完整并且尺寸精确的小块板材。

Claims (5)

  1. 一种金属板材自动进给切割装置，其特征在于包括定位装置(1)和动力拖箱(2)，所述的定位装置(1)包括一组间隔并排设置的床身支撑杆(11)、纵向定位夹紧架(12)和夹紧气缸(13)，所述的床身支撑杆(11)在高度方向的下方且沿长度方向间隔设置有一组定位床身支架(111)，所述的定位床身支架(111)的下端支撑在水平地面或基准面上，由一组床身支撑杆(11)构成的床身在宽度方向的一侧间隔设置有一组横向定位挡销(14)，所述的横向定位挡销(14)依次通过固定架(141)旋转地安装在床身一侧的定位床身支架(111)上，所述的床身在宽度方向的另一侧间隔设置有一组横向定位夹紧气缸(15)，所述的横向定位夹紧气缸(15)依次固定在床身另一侧的定位床身支架(111)上并且与横向定位挡销(14)的位置相对应，每一横向定位夹紧气缸(15)上具有一沿床身宽度方向夹紧的顶板(151)，所述的顶板(151)与横向定位挡销(14)配合实现板材的横向定位，所述的纵向定位夹紧架(12)设置在所述的床身长度方向一端的上方，所述的夹紧气缸(13)有一对，一对夹紧气缸(13)分别安装在纵向定位夹紧架(12)长度方向的两端；所述的动力拖箱(2)左右滑动地安装在一对导轨(21)上，所述的一对导轨(21)沿床身支撑杆(11)的长度方向安装在水平地面或基准面上，在所述的动力拖箱(2)上方设置有一对导向杆(22)，所述的导向杆(22)的一端分别与纵向定位夹紧架(12)长度方向两端的一侧侧面连接，而导向杆(22)的另一端则分别滑动地设置在位于动力拖箱(2)上方的导向杆座(221)上，在所述动力拖箱(2)的上方并且位于一对导向杆(22)的中间位置处还安装有一纵向定位夹紧气缸(23)，该纵向定位夹紧气缸(23)的一端通过纵向定位架(231)上下旋转地设置在动力拖箱(2)的上方，而纵向定位夹紧气缸(23)的伸缩端则与纵向定位夹紧架(12)长度方向中部的一侧侧面连接，在所述的动力拖箱(2)的上方且对应于一对夹紧气缸(13)的位置处还分别固定有一推板(24)，所述的推板(24)与所述的夹紧气缸(13)配合而实现板材的纵向定位。
  2. 根据权利要求1所述的一种金属板材自动进给切割装置，其特征在于所述的床身支撑杆(11)在高度方向的上方且沿长度方向间隔设置有多个支撑滚珠(112)，所述的支撑滚珠(112)的高度低于顶板(151)和横向定位挡销(14)的高度。
  3. 根据权利要求1所述的一种金属板材自动进给切割装置，其特征在于所述的动力拖箱(2)内通过电机安装有一进给齿轮(25)，与此相对应地，所述的定位床身支架(111)上 且沿床身支撑杆(11)的长度方向安装有一齿条(26)，所述的进给齿轮(25)与所述的齿条(26)啮合。
  4. 根据权利要求1所述的一种金属板材自动进给切割装置，其特征在于所述的推板(24)在面向板材(4)的一侧侧面上构成有一定位台阶(241)，该定位台阶(241)抵靠在所述板材(4)的一侧侧边上。
  5. 根据权利要求1所述的一种金属板材自动进给切割装置，其特征在于所述的床身支撑杆(11)在长度方向的另一端上设置有一液压切刀(3)。
PCT/CN2017/119698 2017-03-06 2017-12-29 一种金属板材自动进给切割装置 WO2018161706A1 (zh)

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