WO2018152861A1 - 工业内窥镜 - Google Patents

工业内窥镜 Download PDF

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Publication number
WO2018152861A1
WO2018152861A1 PCT/CN2017/075457 CN2017075457W WO2018152861A1 WO 2018152861 A1 WO2018152861 A1 WO 2018152861A1 CN 2017075457 W CN2017075457 W CN 2017075457W WO 2018152861 A1 WO2018152861 A1 WO 2018152861A1
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WO
WIPO (PCT)
Prior art keywords
swing
base
housing
assembly
industrial endoscope
Prior art date
Application number
PCT/CN2017/075457
Other languages
English (en)
French (fr)
Inventor
郑云东
黎文富
吴民真
方志芳
张广平
彭威
杨江海
Original Assignee
深圳市古安泰自动化技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市古安泰自动化技术有限公司 filed Critical 深圳市古安泰自动化技术有限公司
Publication of WO2018152861A1 publication Critical patent/WO2018152861A1/zh

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Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B23/00Telescopes, e.g. binoculars; Periscopes; Instruments for viewing the inside of hollow bodies; Viewfinders; Optical aiming or sighting devices
    • G02B23/24Instruments or systems for viewing the inside of hollow bodies, e.g. fibrescopes
    • G02B23/2476Non-optical details, e.g. housings, mountings, supports
    • G02B23/2484Arrangements in relation to a camera or imaging device

Definitions

  • the invention relates to the field of non-destructive testing technology, and in particular to an industrial endoscope.
  • Industrial endoscopes can be used for inspection and observation of high temperature, toxic, nuclear radiation and places that are invisible to the human eye. They are mainly used in the inspection of automobiles, aero engines, pipelines, mechanical parts, etc., without disassembly or destruction of assembly and Non-destructive testing is implemented with the device stopped. However, the existing industrial endoscope cannot display the position information of the probe in real time, which is disadvantageous for judging the exact position of the defect.
  • the present invention aims to solve at least one of the technical problems in the related art to some extent. Accordingly, it is an object of the present invention to provide an industrial endoscope that is intended to monitor positional information of a camera assembly to facilitate determining the location of a defect.
  • the present invention provides an industrial endoscope comprising a handle assembly, an insertion tube assembly coupled to the handle assembly, at least one pull wire, and a camera assembly, the insertion tube assembly being coupled to the handle assembly at one end and connected at the other end
  • the industrial endoscope further includes a handle assembly.
  • the industrial endoscope further includes a wireless transmission module disposed in the handle assembly, a signal transmission cable passing through the handle assembly and the insertion tube assembly, and one end of the signal transmission cable is connected in parallel
  • the wireless transmission module and a signal transmission terminal are connected to the camera assembly.
  • the industrial endoscope further includes a main body, the main body is provided with a channel, the channel is provided with a PCB board connecting terminal, the handle assembly is detachably fixed in the channel, and the signal transmission terminal is The PCB board connection terminals are connected.
  • the wireless transmission module is wirelessly connected to a mobile terminal.
  • the industrial endoscope further includes a power module disposed in the handle assembly, and the power module is electrically connected to the wireless transmission module and the main control module.
  • the industrial endoscope further includes an LED lamp disposed on the handle assembly, and an illumination cable, the LED lamp being electrically connected to the power module, the illumination cable being connected to the LED lamp at one end, and One end extends through the handle assembly and the insertion tube assembly and is coupled to the camera assembly.
  • the handle assembly comprises:
  • the base is fixed to the housing, one end of the traction wire is connected to the swing rod, and the other end is connected to the base and the insertion tube assembly, and is connected to the camera assembly;
  • the swing shaft is housed in a housing, the swing shaft includes a first end having a hemispherical shape and a second end connected to the first end, the first end elastically abutting the swing rod The second end is connected to the base;
  • the end of the swinging bar is provided with at least one swing arm, each swing arm is connected with a pulling wire, and the pulling wire is connected to the camera assembly through the base and the insertion tube assembly.
  • the handle assembly further comprises at least one spring tube, each spring tube sleeved outside a traction line.
  • the insertion tube assembly includes a wear tube and a snake bone segment coupled to the wear tube, the wear tube being coupled to the handle assembly, the snake bone segment being coupled to the camera assembly.
  • the industrial endoscope detects the position of the camera assembly by driving the handle assembly to drive the traction line, and the coordinate sensor monitors the displacement signal of the tractor and transmits the displacement signal to
  • the main control module performs the calculation to obtain the position information of the camera assembly, and displays the position information through the external display device, so that the operator can obtain the position of the defect inside the object to be detected, thereby greatly improving the industrial endoscope detection. Convenience.
  • FIG. 1 is a schematic structural view of an embodiment of an industrial endoscope according to the present invention.
  • FIG. 2 is a schematic structural view of a main body of an industrial endoscope according to the present invention.
  • FIG. 3 is a schematic structural view of an embodiment of the handle assembly and the insertion tube assembly of FIG. 1;
  • Figure 4 is an enlarged view of a portion A in Figure 3.
  • first, second, and the like in the present invention are used for the purpose of description only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” or “second” may include at least one of the features, either explicitly or implicitly.
  • the meaning of "a plurality” is at least two, such as two, three, etc., unless specifically defined otherwise.
  • the term “riveting” is used unless otherwise specifically stated and defined.
  • Connected may be a fixed connection, or may be a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected, It may also be indirectly connected through an intermediate medium, and may be an internal connection of two elements or an interaction relationship of two elements unless explicitly defined otherwise.
  • fixed may be a fixed connection, or may be a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected, It may also be indirectly connected through an intermediate medium, and may be an internal connection of two elements or an interaction relationship of two elements unless explicitly defined otherwise.
  • the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.
  • the present invention provides an industrial endoscope 100.
  • FIG. 1 is a schematic structural view of an embodiment of an industrial endoscope according to the present invention
  • FIG. 2 is a schematic structural view of a main body of an industrial endoscope according to the present invention
  • FIG. 3 is a handle assembly and an insertion tube of FIG.
  • FIG. 4 is an enlarged view of a portion A of FIG.
  • the industrial endoscope 100 includes a handle assembly 10, an insertion tube assembly 20 coupled to the handle assembly 10, at least one pull wire 15, and a camera assembly 30, one end of the insertion tube assembly 20 being coupled to the handle assembly 10 The other end is connected to the camera assembly 30, one end of each pull wire 15 is connected to the handle assembly 10, the other end is inserted through the insertion tube assembly 20, and is connected to the camera assembly 30, the industrial endoscope
  • the utility model further includes a main control module disposed in the handle assembly 10 and a coordinate sensor 19 communicatively coupled to the main control module, the coordinate sensor 19 monitoring a displacement signal of the traction line 15 and transmitting the displacement signal to The main control module.
  • model of the main control module of the present invention may be an STM32 series chip module or a 32-bit ARM microcontroller.
  • the traction line 15 is driven by the manipulation handle assembly 10, thereby controlling the position of the camera assembly 30, and the coordinate sensor 19 monitors the displacement signal of the traction line 15, and the displacement signal is Passed to the main control module; the main control module calculates the position information of the camera assembly 30, and displays the position information through the external display device, so that the operator can obtain the position of the defect inside the object to be detected, thereby greatly improving the industry.
  • the industrial endoscope 100 further includes a wireless transmission module 40 disposed in the handle assembly 10, a signal transmission cable passing through the handle assembly 10 and the insertion tube assembly 20, and the signal transmission cable
  • the wireless transmission module 40 and a signal transmission terminal are connected in parallel at one end, and the other end is connected to the camera assembly 30.
  • the insertion tube assembly 20 is detachably connected to the handle assembly 10, and is easily disassembled, so that the insertion tube assembly 20 of different sizes and specifications can be replaced according to actual needs.
  • the camera assembly 30 of the technical solution of the present invention converts an image signal into an electrical signal, and the electrical signal is transmitted to the wireless transmission module 40 or the signal transmission terminal through a signal transmission cable, and the external transmission device can be connected to the external transmission device by setting the wireless transmission module 40 and the signal transmission terminal.
  • Wireless connection, wired connection is also available.
  • the industrial endoscope 100 further includes a main body 90.
  • the main body 90 is provided with a channel, and the channel is provided with a PCB board connecting terminal.
  • the handle assembly 20 is detachably fixed in the channel, and the signal transmission terminal Connected to the PCB board connection terminal.
  • the handle assembly 20 of the industrial endoscope 100 is detachably connected to the main body 90.
  • the main body 90 can be removed to improve the application range of the industrial endoscope 100 of the present invention.
  • the handle assembly 20 is detachably coupled to the main body 90, the insertion of the tube assembly 20 and the camera assembly 30 is facilitated.
  • the host 90 is provided with a display screen for displaying image information and position information of the camera assembly 30.
  • the wireless transmission module 40 is wirelessly connected to a mobile terminal 50.
  • the host 90 can be removed, and the detection information is transmitted to the mobile terminal 50 through the wireless transmission module 40, and the mobile terminal 50 can be a mobile phone.
  • the mobile terminal 50 is located in the signal coverage of the wireless transmission module 40, and can convert the electrical signal sent by the wireless transmission module 40 into an image signal, which is convenient for the tester to observe.
  • the industrial endoscope 100 further includes a power module 60 disposed in the handle assembly 10, and the power module 60 is electrically connected to the wireless transmission module 40 and the main control module.
  • the power module 60 of the technical solution of the present invention provides working power for the wireless transmission module 40 and the main control module.
  • the industrial endoscope 100 further includes an LED lamp 70 disposed on the handle assembly 10, and an illumination cable 80.
  • the LED lamp 70 is electrically connected to the power module 60, and one end of the illumination cable 80 is connected to the An LED lamp 70, the other end of which extends through the handle assembly 10 and the insertion tube assembly 20, is coupled to the camera assembly 30.
  • the LED lamp 70 of the technical solution of the present invention serves as a light source, and transmits light to the portion to be detected through the illumination cable 80, so that the camera assembly 30 can take an image of the portion to be detected.
  • the handle assembly 10 includes:
  • the base is fixed to the housing, the traction line 15 is connected to the swing rod 12 at one end, the other end through the base 13 and the insertion tube assembly 20, connected to the camera assembly 30;
  • the swing shaft 14 is housed in a housing, the swing shaft 14 includes a first end 141 having a hemispherical shape and a second end 142 coupled to the first end 141, the first end 141 being elastic Abutting the swinging rod 12, the second end 142 is connected to the base 13;
  • the rocker 16 is connected to one end of the swinging rod 12 away from the swing shaft 14 and exposed to the casing 11.
  • the housing 11 of the handle assembly 10 of the present invention is formed with a cavity for placing the swinging rod 12, the base 13 and the swing shaft 14; the base 13 is fixed to the housing 11, and the fixing manner may be a snapping, screwing or the like.
  • the user operates the rocker 16 to drive the swing lever 12 to change the angle, thereby causing the traction wire 15 to be displaced, so that the snake bone segment 22 is bent or turned, thereby causing the camera assembly 30 to change position to reach the detection portion.
  • the handle assembly 10 further includes a swing shaft limiting ring 17a and an elastic member 17b.
  • the elastic member 17b is received in the swinging rod 12, and the swinging shaft limiting ring 17a is disposed on the swinging rod 12.
  • the first end 141 penetrates the pendulum shaft limiting ring 17a and is abutted against the swinging rod 12 by the elastic member 17b.
  • the second end 142 of the technical solution of the present invention is connected to the swinging rod 12, and the first end 141 is elastically resisted by the base 13 for positioning the swinging angle of the swinging rod 12.
  • the rocker 16 When the rocker 16 is operated, the second end 142 is swung together, the first end 141 is pressed in the base 13 and the first end 141 is elastically pressed by the base 13 when the rocker 16 is not manipulated.
  • the force is fixed such that the angle and orientation of the rocker 16 are fixed.
  • the base 13 is provided with a receiving hole, and the elastic member 17b is received in the receiving hole.
  • the pendulum shaft limiting ring 17a is sleeved on the first end 141 and is disposed on the base 13, thereby the elastic member 17b and the first One end 141 is constrained between the base 13 and the pendulum shaft limiting ring 17a.
  • the fixing manner of the pendulum shaft limiting ring 17a and the base 13 can be screwed or the like.
  • the first end 141 abuts against the elastic member 17b, and the friction between the first end 141 and the swing shaft limiting ring 17a serves to maintain the position of the swing shaft 14, that is, to maintain the position of the swing link 12.
  • the swing shaft limiting ring 17a and the surface of the elastic member 17b that is in contact with the first end 141 are each provided as a matching spherical surface, so that the position of the first end 141 is liable to change when the rocker 16 is manipulated.
  • the end of the swinging rod 12 is provided with at least one swing arm, and each swing arm is connected with a pulling line 15 which penetrates the base 13 and the insertion tube assembly 20 and is connected to the camera assembly 30.
  • the swinging bar 12 is formed with a plurality of swing arms, preferably four, each of which is connected with a pulling wire 15 to drive the snake bone segment 22 to bend or turn, thereby controlling different positions of the camera assembly 30.
  • the handle assembly 10 further includes at least one spring tube, each spring tube sleeved outside a traction line 15.
  • Each of the traction wires 15 of the technical solution of the present invention is provided with a spring tube.
  • the spring tube makes the bending portion uniformly stressed, and the insertion tube assembly 20 is prevented from being worn.
  • the spring tube can Effectively avoid entanglement between the plurality of traction wires 15.
  • the industrial endoscope 100 further includes a mounting portion 18 connected to the side of the base 13 away from the rocker, an LED lamp 70, and an illumination cable 80, the LED lamp being housed in the base and the mounting portion 18
  • the mounting portion 18 is also formed with a through hole communicating with the cavity, and the illumination cable 80 extends through the through hole and the insertion tube assembly 20 to be coupled to the camera assembly 30.
  • the mounting portion 18 of the present invention is for fixing the LED lamp 70 and the illumination cable 80.
  • the insertion tube assembly 20 includes a wear tube 21 and a snake bone segment 22 coupled to the wear tube 21, the wear tube 21 is coupled to the handle assembly 10, and the snake bone segment 22 is coupled to the Camera assembly 30.
  • the insertion tube assembly 20 is also provided with a layer of tungsten mesh and a waterproof membrane.
  • the tungsten mesh is used to protect the insertion tube assembly 20 from wear, and the waterproof membrane prevents moisture from entering the interior of the insertion tube assembly 20, thereby affecting the illumination cable 80 and the signal.
  • the working state of the transmission cable is also provided with a fixing member for fixedly connecting the camera assembly 30.
  • the snake bone segment 22 of the technical solution of the present invention has a small bending radius, and the direction and angle of the camera assembly 30 are controlled by the snake bone segment 22 for detection.
  • the insertion tube assembly 20 further includes a wear-resistant tube 21, and the wear-resistant tube 21 The bending radius is large for feeding the camera assembly 30 to the portion to be tested.
  • the snake bone segment 22 is formed by a plurality of joint ring connections, and the number of joint rings of the snake bone segment 22 can be designed according to the degree of bending of the object to be tested.

Abstract

一种工业内窥镜(100),包括手柄组件(10)、连接于手柄组件(10)的插入管组件(20)、至少一牵引线(15)、及摄像头组件(30),插入管组件(20)一端连接于手柄组件(10),另一端连接于摄像头组件(30),每一牵引线(15)一端连接于手柄组件(10),另一端贯穿插入管组件(20)、并连接于摄像头组件(30),工业内窥镜(100)还包括设置于手柄组件(10)内的主控模块和与主控模块通讯连接的坐标感应器(19),坐标感应器(19)监测牵引线(15)的位移信号,并将位移信号传递给主控模块,因而能够准确判断待检测物存在缺陷的位置。

Description

工业内窥镜
技术领域
本发明涉及无损检测技术领域,特别涉及一种工业内窥镜。
背景技术
工业内窥镜可用于高温、有毒、核辐射及人眼无法直接观察到的场所的检查和观察,主要用于汽车、航空发动机、管道、机械零件等检测领域,可在无需拆卸或破坏组装及设备停止运行的情况下实现无损检测。然而,现有的工业内窥镜不能实时显示探头的位置信息,不利于判断缺陷的准确位置。
发明内容
本发明旨在至少在一定程度上解决相关技术中的技术问题之一。为此,本发明的一个目的在于提供一种工业内窥镜,旨在监测摄像头组件的位置信息,便于判断缺陷所在位置。
本发明提出一种工业内窥镜,包括手柄组件、连接于所述手柄组件的插入管组件、至少一牵引线、及摄像头组件,所述插入管组件一端连接于所述手柄组件,另一端连接于所述摄像头组件,每一牵引线一端连接于所述手柄组件,另一端贯穿所述插入管组件、并连接于所述摄像头组件,所述工业内窥镜还包括设置于所述手柄组件内的主控模块和与所述主控模块通讯连接的坐标感应器,所述坐标感应器监测牵引线的位移信号,并将该位移信号传递给所述主控模块。
所述工业内窥镜还包括设置于所述手柄组件内的无线传输模块、穿设所述手柄组件和所述插入管组件的信号传输线缆,所述信号传输线缆的一端并列连接有所述无线传输模块和一信号传输端子,另一端连接于所述摄像头组件。
优选地,所述工业内窥镜还包括主机,所述主机上设有通道,所述通道内设PCB板连接端子,所述手柄组件可拆卸地固定于该通道内,所述信号传输端子与所述PCB板连接端子连接。
优选地,所述无线传输模块与一移动终端无线连接。
优选地,所述工业内窥镜还包括设置于所述手柄组件内的电源模块,所述电源模块与所述无线传输模块、所述主控模块电连接。
优选地,所述工业内窥镜还包括设置于所述手柄组件的LED灯、和照明光缆,所述LED灯与所述电源模块电连接,所述照明光缆一端连接于所述LED灯,另一端贯穿所述手柄组件和所述插入管组件,连接于所述摄像头组件。
优选地,所述手柄组件包括:
壳体;
摆杆,所述摆杆容纳于壳体;
底座,所述底座固定于所述壳体,所述牵引线一端连接于所述摆杆,另一端贯穿所述底座和插入管组件,连接于所述摄像头组件;
摆轴,所述摆轴容纳于壳体,所述摆轴包括呈半球状的第一端和连接于所述第一端的第二端,所述第一端弹性抵接于所述摆杆,所述第二端连接于所述底座;
摇杆,所述摇杆连接于所述摆杆远离所述摆轴的一端,并露出于所述壳体。
优选地,所述摆杆的端部设有至少一摆臂,每一摆臂连接一牵引线,所述牵引线贯穿所述底座和插入管组件,而连接于所述摄像头组件。
优选地,所述手柄组件还包括至少一弹簧管,每一弹簧管套设于一牵引线外部。
优选地,所述插入管组件包括耐磨管和连接于所述耐磨管的蛇骨段,所述耐磨管连接于所述手柄组件,所述蛇骨段连接于所述摄像头组件。
为实现上述目的,本发明提出的工业内窥镜进行检测时,通过操控手柄组件带动牵引线,进而控制摄像头组件的位置,坐标感应器监测到牵引器的位移信号,并将该位移信号传递给主控模块;主控模块进行计算得到摄像头组件位置信息,并将该位置信息通过外接显示设备显示出来,操作者由此可以得到待检测物内部存在缺陷的位置,大大提高了工业内窥镜检测的便捷性。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。
图1为本发明工业内窥镜一实施例的结构示意图;
图2为本发明工业内窥镜的主机的结构示意图;
图3为图1中手柄组件和插入管组件一实施例的结构示意图;
图4为图3中A处放大图。
附图标号说明:
标号 名称 标号 名称
100 工业内窥镜 18 安装部
10 手柄组件 19 坐标感应器
11 壳体 20 插入管组件
12 摆杆 21 耐磨管
13 底座 22 蛇骨段
14 摆轴 30 摄像头组件
141 第一端 40 无线传输模块
142 第二端 50 移动终端
15 牵引线 60 电源模块
16 摇杆 70 LED灯
17a 摆轴限位圈 80 照明光缆
17b 弹性件 90 主机
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
另外,在本发明中如涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。
在本发明中,除非另有明确的规定和限定,术语“铆接” “连接”、“固定”等应做广义理解,例如,“固定”可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。
另外,本发明各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。
本发明提出一种工业内窥镜100。
请参照图1至图4,图1为本发明工业内窥镜一实施例的结构示意图;图2为本发明工业内窥镜的主机的结构示意图;图3为图1中手柄组件和插入管组件一实施例的结构示意图;图4为图3中A处放大图。
该工业内窥镜100,包括手柄组件10、连接于所述手柄组件10的插入管组件20、至少一牵引线15、及摄像头组件30,所述插入管组件20一端连接于所述手柄组件10,另一端连接于所述摄像头组件30,每一牵引线15一端连接于所述手柄组件10,另一端贯穿所述插入管组件20、并连接于所述摄像头组件30,所述工业内窥镜还包括设置于所述手柄组件10内的主控模块和与所述主控模块通讯连接的坐标感应器19,所述坐标感应器19监测牵引线15的位移信号,并将该位移信号传递给所述主控模块。
进一步地,本发明的主控模块的型号可为STM32系列芯片模块或32位ARM微控制器。
本发明技术方案的工业内窥镜100进行检测时,通过操控手柄组件10带动牵引线15,进而控制摄像头组件30的位置,坐标感应器19监测到牵引线15的位移信号,并将该位移信号传递给主控模块;主控模块进行计算得到摄像头组件30位置信息,并将该位置信息通过外接显示设备显示出来,操作者由此可以得到待检测物内部存在缺陷的位置,大大提高了工业内窥镜100检测的便捷性。
所述工业内窥镜100还包括设置于所述手柄组件10内的无线传输模块40、穿设所述手柄组件10和所述插入管组件20的信号传输线缆,所述信号传输线缆的一端并列连接有所述无线传输模块40和一信号传输端子,另一端连接于所述摄像头组件30。
插入管组件20与手柄组件10可拆卸连接,拆卸方便,便于根据实际需要,更换不同尺寸和规格的插入管组件20。
本发明技术方案的摄像头组件30将图像信号转换成为电信号,电信号通过信号传输线缆传送至无线传输模块40或信号传输端子,通过设置无线传输模块40和信号传输端子,既可与外接设备无线连接,也可进行有线连接。
所述工业内窥镜100还包括主机90,所述主机90上设有通道,所述通道内设PCB板连接端子,所述手柄组件20可拆卸地固定于该通道内,所述信号传输端子与所述PCB板连接端子连接。
本发明技术方案工业内窥镜100的手柄组件20与主机90可拆卸地连接,当待检测物的内部空间较小时,可拆除主机90,提高本发明工业内窥镜100的应用范围。同时,由于手柄组件20与主机90可拆卸连接,便于插入管组件20及摄像头组件30的更换。
进一步地,主机90设有显示屏,用于显示图像信息及摄像头组件30的位置信息。
所述无线传输模块40与一移动终端50无线连接。
本发明技术方案的工业内窥镜100需要在狭小空间如小直径的金属管道内进行检测时,可拆除主机90,通过无线传输模块40将检测信息传递至移动终端50,移动终端50可为手机、平板电脑等,该移动终端50位于无线传输模块40的信号覆盖范围内,其可将无线传输模块40发送的电信号转换为图像信号,便于测试者进行观察。
所述工业内窥镜100还包括设置于所述手柄组件10内的电源模块60,所述电源模块60与所述无线传输模块40、所述主控模块电连接。
本发明技术方案的电源模块60为无线传输模块40和主控模块提供工作电源。
所述工业内窥镜100还包括设置于所述手柄组件10的LED灯70、和照明光缆80,所述LED灯70与所述电源模块60电连接,所述照明光缆80一端连接于所述LED灯70,另一端贯穿所述手柄组件10和所述插入管组件20,连接于所述摄像头组件30。
本发明技术方案的LED灯70作为光源,通过照明光缆80将光线传输至待检测部位,便于摄像头组件30摄取待检测部位的图像。
所述手柄组件10包括:
壳体11;
摆杆12,所述摆杆容纳于壳体;
底座13,所述底座固定于所述壳体,所述牵引线15一端连接于所述摆杆12,另一端贯穿所述底座13和插入管组件20,连接于所述摄像头组件30;
摆轴14,所述摆轴14容纳于壳体,所述摆轴14包括呈半球状的第一端141和连接于所述第一端141的第二端142,所述第一端141弹性抵接于所述摆杆12,所述第二端142连接于所述底座13;
摇杆16,所述摇杆16连接于所述摆杆12远离所述摆轴14的一端,并露出于所述壳体11。
本发明技术方案的手柄组件10的壳体11形成有空腔,用于放置摆杆12、底座13和摆轴14;底座13固定于壳体11,固定方式可为卡设、螺接等。使用者操作摇杆16,带动摆杆12变换角度,进而带动牵引线15产生位移,使得蛇骨段22发生弯曲或转向,从而使摄像头组件30变换位置,以到达检测部位。
所述手柄组件10还包括摆轴限位圈17a和弹性件17b,所述弹性件17b容纳于所述摆杆12,所述摆轴限位圈17a盖设于所述摆杆12,所述第一端141穿设所述摆轴限位圈17a,并通过所述弹性件17b抵持于所述摆杆12。
本发明技术方案第二端142与摆杆12连接,第一端141弹性抵持于底座13,用于定位摆杆12的摆动角度。当操作摇杆16时,第二端142随之一起摆动,第一端141在底座13中受力被挤压,当摇杆16不受操控时,第一端141被底座13的弹性挤压力固定,使得摇杆16的角度和方位固定。相应地,底座13开设有容置孔,弹性件17b容纳于该容置孔中,摆轴限位圈17a套设于第一端141,并盖设于底座13,从而将弹性件17b和第一端141限位在底座13和摆轴限位圈17a之间。摆轴限位圈17a和底座13的固定方式可采用螺接等方式。
第一端141抵持在弹性件17b上,第一端141与摆轴限位圈17a之间的摩擦力用于保持摆轴14的位置,即保持摆杆12的位置。摆轴限位圈17a、弹性件17b与第一端141接触的面均设置为匹配的球面,以便操控摇杆16时,第一端141的位置容易发生变化。
所述摆杆12的端部设有至少一摆臂,每一摆臂连接一牵引线15,所述牵引线15贯穿所述底座13和插入管组件20,而连接于所述摄像头组件30。
本发明技术方案中摆杆12形成有多个摆臂,优选为4个,每一摆臂连接有牵引线15,带动蛇骨段22发生弯折或转向,进而控制摄像头组件30的不同位置。
所述手柄组件10还包括至少一弹簧管,每一弹簧管套设于一牵引线15外部。
本发明技术方案的每一牵引线15外套设有弹簧管,当牵引线15控制插入管组件20弯曲时,弹簧管使得弯曲处受力均匀,避免插入管组件20被磨损,此外,弹簧管能有效避免多根牵引线15之间发生缠结。
所述工业内窥镜100还包括连接于所述底座13远离摇杆一侧的安装部18、LED灯70和照明光缆80,所述LED灯容纳于所述底座和所述安装部18围成的空腔,所述安装部18还形成有与所述空腔连通的通孔,所述照明光缆80贯穿所述通孔和所述插入管组件20,连接于所述摄像头组件30。
本发明技术方案的安装部18用于固定LED灯70和照明光缆80。
所述插入管组件20包括耐磨管21和连接于所述耐磨管21的蛇骨段22,所述耐磨管21连接于所述手柄组件10,所述蛇骨段22连接于所述摄像头组件30。
插入管组件20还套设有一层钨丝网及防水膜,钨丝网用于保护插入管组件20,避免其磨损,防水膜能够防止水分进入插入管组件20内部,而影响照明光缆80和信号传输线缆的工作状态。蛇骨段22前端还设有固定件,用于固定连接摄像头组件30。
本发明技术方案的蛇骨段22的弯曲半径小,通过该蛇骨段22控制摄像头组件30的方向和角度,便于进行检测,插入管组件20还包括耐磨管21,该耐磨管21的弯曲半径大,用于将摄像头组件30送至待测部位。
进一步地,该蛇骨段22由若干关节环连接形成,根据待测对象的弯曲程度,可设计蛇骨段22的关节环的数目。
以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。

Claims (15)

  1. 一种工业内窥镜,包括手柄组件、连接于所述手柄组件的插入管组件、至少一牵引线、及摄像头组件,所述插入管组件一端连接于所述手柄组件,另一端连接于所述摄像头组件,每一牵引线一端连接于所述手柄组件,另一端贯穿所述插入管组件、并连接于所述摄像头组件,其特征在于,所述工业内窥镜还包括设置于所述手柄组件内的主控模块和与所述主控模块通讯连接的坐标感应器,所述坐标感应器监测牵引线的位移信号,并将该位移信号传递给所述主控模块。
  2. 如权利要求1所述的工业内窥镜,其特征在于,所述工业内窥镜还包括设置于所述手柄组件内的无线传输模块、穿设所述手柄组件和所述插入管组件的信号传输线缆,所述信号传输线缆的一端并列连接有所述无线传输模块和一信号传输端子,另一端连接于所述摄像头组件。
  3. 如权利要求2所述的工业内窥镜,其特征在于,所述工业内窥镜还包括主机,所述主机上设有通道,所述通道内设PCB板连接端子,所述手柄组件可拆卸地固定于该通道内,所述信号传输端子与所述PCB板连接端子连接。
  4. 如权利要求2所述的工业内窥镜,其特征在于,所述无线传输模块与一移动终端无线连接。
  5. 如权利要求4所述的工业内窥镜,其特征在于,所述工业内窥镜还包括设置于所述手柄组件内的电源模块,所述电源模块与所述无线传输模块、所述主控模块电连接。
  6. 如权利要求5所述的工业内窥镜,其特征在于,所述工业内窥镜还包括设置于所述手柄组件的LED灯、和照明光缆,所述LED灯与所述电源模块电连接,所述照明光缆一端连接于所述LED灯,另一端贯穿所述手柄组件和所述插入管组件,连接于所述摄像头组件。
  7. 如权利要求1所述的工业内窥镜,其特征在于,所述手柄组件包括:
    壳体;
    摆杆,所述摆杆容纳于壳体;
    底座,所述底座固定于所述壳体,所述牵引线一端连接于所述摆杆,另一端贯穿所述底座和插入管组件,连接于所述摄像头组件;
    摆轴,所述摆轴容纳于壳体,所述摆轴包括呈半球状的第一端和连接于所述第一端的第二端,所述第一端弹性抵接于所述摆杆,所述第二端连接于所述底座;
    摇杆,所述摇杆连接于所述摆杆远离所述摆轴的一端,并露出于所述壳体。
  8. 如权利要求2所述的工业内窥镜,其特征在于,所述手柄组件包括:
    壳体;
    摆杆,所述摆杆容纳于壳体;
    底座,所述底座固定于所述壳体,所述牵引线一端连接于所述摆杆,另一端贯穿所述底座和插入管组件,连接于所述摄像头组件;
    摆轴,所述摆轴容纳于壳体,所述摆轴包括呈半球状的第一端和连接于所述第一端的第二端,所述第一端弹性抵接于所述摆杆,所述第二端连接于所述底座;
    摇杆,所述摇杆连接于所述摆杆远离所述摆轴的一端,并露出于所述壳体。
  9. 如权利要求3所述的工业内窥镜,其特征在于,所述手柄组件包括:
    壳体;
    摆杆,所述摆杆容纳于壳体;
    底座,所述底座固定于所述壳体,所述牵引线一端连接于所述摆杆,另一端贯穿所述底座和插入管组件,连接于所述摄像头组件;
    摆轴,所述摆轴容纳于壳体,所述摆轴包括呈半球状的第一端和连接于所述第一端的第二端,所述第一端弹性抵接于所述摆杆,所述第二端连接于所述底座;
    摇杆,所述摇杆连接于所述摆杆远离所述摆轴的一端,并露出于所述壳体。
  10. 如权利要求4所述的工业内窥镜,其特征在于,所述手柄组件包括:
    壳体;
    摆杆,所述摆杆容纳于壳体;
    底座,所述底座固定于所述壳体,所述牵引线一端连接于所述摆杆,另一端贯穿所述底座和插入管组件,连接于所述摄像头组件;
    摆轴,所述摆轴容纳于壳体,所述摆轴包括呈半球状的第一端和连接于所述第一端的第二端,所述第一端弹性抵接于所述摆杆,所述第二端连接于所述底座;
    摇杆,所述摇杆连接于所述摆杆远离所述摆轴的一端,并露出于所述壳体。
  11. 如权利要求5所述的工业内窥镜,其特征在于,所述手柄组件包括:
    壳体;
    摆杆,所述摆杆容纳于壳体;
    底座,所述底座固定于所述壳体,所述牵引线一端连接于所述摆杆,另一端贯穿所述底座和插入管组件,连接于所述摄像头组件;
    摆轴,所述摆轴容纳于壳体,所述摆轴包括呈半球状的第一端和连接于所述第一端的第二端,所述第一端弹性抵接于所述摆杆,所述第二端连接于所述底座;
    摇杆,所述摇杆连接于所述摆杆远离所述摆轴的一端,并露出于所述壳体。
  12. 如权利要求6所述的工业内窥镜,其特征在于,所述手柄组件包括:
    壳体;
    摆杆,所述摆杆容纳于壳体;
    底座,所述底座固定于所述壳体,所述牵引线一端连接于所述摆杆,另一端贯穿所述底座和插入管组件,连接于所述摄像头组件;
    摆轴,所述摆轴容纳于壳体,所述摆轴包括呈半球状的第一端和连接于所述第一端的第二端,所述第一端弹性抵接于所述摆杆,所述第二端连接于所述底座;
    摇杆,所述摇杆连接于所述摆杆远离所述摆轴的一端,并露出于所述壳体。
  13. 如权利要求7所述的工业内窥镜,其特征在于,所述摆杆的端部设有至少一摆臂,每一摆臂连接一牵引线,所述牵引线贯穿所述底座和插入管组件,而连接于所述摄像头组件。
  14. 如权利要求7所述的工业内窥镜,其特征在于,所述手柄组件还包括至少一弹簧管,每一弹簧管套设于一牵引线外部。
  15. 如权利要求1所述的工业内窥镜,其特征在于,所述插入管组件包括耐磨管和连接于所述耐磨管的蛇骨段,所述耐磨管连接于所述手柄组件,所述蛇骨段连接于所述摄像头组件。
PCT/CN2017/075457 2017-02-24 2017-03-02 工业内窥镜 WO2018152861A1 (zh)

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