WO2018150334A1 - Unit and method for placing objects in boxes. - Google Patents

Unit and method for placing objects in boxes. Download PDF

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Publication number
WO2018150334A1
WO2018150334A1 PCT/IB2018/050896 IB2018050896W WO2018150334A1 WO 2018150334 A1 WO2018150334 A1 WO 2018150334A1 IB 2018050896 W IB2018050896 W IB 2018050896W WO 2018150334 A1 WO2018150334 A1 WO 2018150334A1
Authority
WO
WIPO (PCT)
Prior art keywords
blank
receiving seat
seat
receiving
station
Prior art date
Application number
PCT/IB2018/050896
Other languages
French (fr)
Inventor
Emanuele Rubbi
Pierluigi Castellari
Original Assignee
Gima S.P.A.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gima S.P.A. filed Critical Gima S.P.A.
Priority to CH00850/19A priority Critical patent/CH714657B1/en
Publication of WO2018150334A1 publication Critical patent/WO2018150334A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/36Arranging and feeding articles in groups by grippers
    • B65B35/38Arranging and feeding articles in groups by grippers by suction-operated grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/02Feeding or positioning sheets, blanks or webs
    • B31B50/022Holders for feeding or positioning blanks or webs
    • B31B50/024Rotating holders, e.g. star wheels, drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/26Folding sheets, blanks or webs
    • B31B50/44Folding sheets, blanks or webs by plungers moving through folding dies
    • B31B50/442Folding sheets, blanks or webs by plungers moving through folding dies having several cooperating plungers and dies fitted on a rotating table or on moving chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/26Folding sheets, blanks or webs
    • B31B50/44Folding sheets, blanks or webs by plungers moving through folding dies
    • B31B50/444Folding sheets, blanks or webs by plungers moving through folding dies having several plungers moving in a closed path and cooperating with stationary folding dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B29/00Packaging of materials presenting special problems
    • B65B29/02Packaging of substances, e.g. tea, which are intended to be infused in the package
    • B65B29/022Packaging of substances, e.g. tea, which are intended to be infused in the package packaging infusion material into capsules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/08Forming three-dimensional containers from sheet material
    • B65B43/10Forming three-dimensional containers from sheet material by folding the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/12Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
    • B65B43/14Feeding individual bags or carton blanks from piles or magazines
    • B65B43/145Feeding carton blanks from piles or magazines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/12Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
    • B65B43/14Feeding individual bags or carton blanks from piles or magazines
    • B65B43/16Feeding individual bags or carton blanks from piles or magazines by grippers
    • B65B43/18Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
    • B65B43/185Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers specially adapted for carton blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/24Breaking creases to facilitate setting-up cartons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/52Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/02Applying adhesives or sealing liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2100/00Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs
    • B31B2100/002Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs characterised by the shape of the blank from which they are formed
    • B31B2100/0028Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs characterised by the shape of the blank from which they are formed made by first folding a sheet to a U-shape, constituting the bottom and two first side walls, after which the two other side walls are formed from these first side walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B2220/00Specific aspects of the packaging operation
    • B65B2220/02Erecting a carton by pushing a blank into a form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B2220/00Specific aspects of the packaging operation
    • B65B2220/16Packaging contents into primary and secondary packaging

Definitions

  • This invention relates to a unit and a method for boxing objects (that is, placing objects in boxes), in particular packaged food products, such as single-use capsules (containing infusion and/or extraction products such as, for example, coffee, tea, etc., or soluble products, or food products in general, such as marmalade, creams) or single-use packages of processed cheese, etc.).
  • packaged food products such as single-use capsules (containing infusion and/or extraction products such as, for example, coffee, tea, etc., or soluble products, or food products in general, such as marmalade, creams) or single-use packages of processed cheese, etc.).
  • packaged food products is to be considered to mean hereafter food products positioned inside suitable packages (so-called primary packaging), of various types and type.
  • the package in the case of products such as packaged cheese, the package consists of a piece of sheet (compatible with food products) wrapping and enclosing the food product.
  • the package consists of a wrapper enclosing the coffee powder (so-called capsule).
  • capsule enclosing the coffee powder
  • the prior art single-use capsules containing infusion and/or extraction products are used in machines for making beverages.
  • a boxing machine of the horizontal type typically comprises a belt for conveying cartons on a horizontal plane, already opened up and pre- glued, and a device for loading capsules positioned alongside the conveyor belt.
  • Pusher devices pushers suitably synchronised and coordinated with the belt for conveying cartons push the capsules into the cartons along a direction parallel to the longitudinal direction of the carton.
  • a strongly felt current need is that of providing a boxing machine which is able to carry out the simultaneous insertion of a plurality of objects, for example packaged food products, in a particularly quick and easy manner and which is also able to operate with boxes made and formed starting from flat blanks, which are more economical relative to pre-glued blanks. More specifically, a strongly felt need is that of providing a boxing machine which is able to carry out the simultaneous insertion of a plurality of objects coming from different feed lines, the overall size of which is particularly limited.
  • the aim of this invention is therefore to provide a boxing unit and method for which are capable of inserting products of the single-dose capsule type inside boxes in a particularly simple and easy manner.
  • a further aim of this invention is therefore to provide a boxing unit and method which is capable of inserting simultaneously a plurality of objects coming from different feed lines having at the same time an overall size which is particularly limited.
  • Yet another aim of this invention is therefore to provide a boxing unit and method for which are capable of inserting objects, preferably packaged food products (yet more preferably of the single-dose capsule type) inside boxes made starting from flat blanks.
  • Yet another aim of this invention is therefore to provide a boxing unit which can form a valid and effective alternative to the prior art machines.
  • a further aim of this invention is to provide a boxing unit or reduced size.
  • Figures 1 to 2 illustrate respective schematic plan and side views of a unit for packaging single-use capsules according to the invention in different operating configurations according to a first embodiment
  • Figures 3 and 4 illustrate respective schematic front views of a detail of a unit for boxing single-use capsules according to the invention in different operating configurations
  • Figures 7, 8 and 9 illustrate schematic views of a detail of the boxing unit of Figures 1 , 2 and 3, respectively;
  • Figure 7 is partly in cross section;
  • FIG. 10 to 16 illustrate schematic views respectively of a blank SB, used in the unit according to the invention, in different operating steps.
  • Figures 17 to 19 illustrate respective schematic front views, partly in cross section according to a vertical plane, of a unit for packaging single- use capsules according to the invention in different operating configurations according to a second embodiment
  • Figures 20 to 24 illustrate respective operating steps of a detail of the boxing unit of Figures 17 to 19.
  • the numeral 1 denotes a unit for boxing objects, preferably a plurality of packed food products PR and even more preferably single-use capsules (containing preferably infusion or extraction products such as, for example, coffee, tea, herbal tea, etc., or soluble food products, or food products such as creams, marmalade, etc.), that is, a unit for inserting one or more objects in a box S formed starting from a flat blank SB (advantageously made from paper material).
  • a unit for boxing objects preferably a plurality of packed food products PR and even more preferably single-use capsules (containing preferably infusion or extraction products such as, for example, coffee, tea, herbal tea, etc., or soluble food products, or food products such as creams, marmalade, etc.)
  • the unit 1 is designed to open up (that is, form) a blank SB, for forming a box S, to insert products of the single-use capsules type inside the blank SB, and to close the blank SB.
  • the blank SB ( Figure 10) comprises a base or lower wall SB1 , lateral walls (SB2, SB3, SB6, SB7, SB8, SB9, SB10, SB1 1 , SB12, SB13), and at least one upper or closing wall (SB4, SB5).
  • the lateral walls (SB2, SB3, SB6, SB7, SB8, SB9, SB10, SB1 1 , SB12, SB13), in combination with the base wall SB1 , define a compartment for containing capsules.
  • the unit 1 for boxing single-use capsules comprises a first rotary transport element 2 (hereinafter referred to also merely as “first element” or “first rotary element”), rotatable about a first axis X1 of rotation ( Figure 2).
  • the rotary element 2 comprises at least one first seat S1 for receiving a blank SB and is designed to rotate the above-mentioned at least one first receiving seat S1 in a plurality of angular positions of rotation.
  • the first rotary element 2 comprises a rotary supporting body (or shaft) 18.
  • the first rotary element 2 is rotated preferably by means of an actuator; still more preferably by means of a drive unit. More preferably, as illustrated, the first rotary element 2 comprises a plurality of first receiving seats S1 , arranged in different angular positions (offset) of the first rotary element 2, with each of the first receiving seats S1 designed to receive, in use, a blank SB.
  • each first receiving seat S1 is defined by a plurality of projections 5 (radial), positioned substantially aligned along a direction parallel with the first axis X1 , which define respective cavities 6. It should be noted that, preferably, the plurality of projections 5 (radial), are positioned substantially aligned along a direction parallel to the first axis X1 is supported by one or more arms projecting radially relative to the rotary supporting body 18.
  • the unit 1 comprises a first station ST1 for transferring a blank SB from a magazine 4 for feeding blanks SB to the receiving seat S1 , acting at a first predetermined angular position PA1 of rotation of the first seat S1 .
  • the expression “acting at a first predetermined angular position PA1 of rotation of the first seat S1” means that the first transfer station ST1 is positioned in a predetermined spatial position (fixed), and operates on a first seat S1 when the first seat S1 , due to the rotation of the first rotary element 2, is in a first predetermined angular position PA1 of rotation
  • the feeding magazine 4 is designed to contain a plurality of blanks SB in the flat configuration, open and not pre-glued.
  • Figure 10 shows a blank SB in the flat configuration, open and not pre- glued.
  • the blank SB has a lower, or bottom, face SB1 , a first lateral face SB2 and a second lateral face SB3.
  • the blank SB has a first upper face SB4 and a second upper face SB5.
  • the blank SB also has a third lateral face (or first upper lateral) SB12 and a fourth lateral face (or second upper lateral) SB13, which are connected, respectively, at opposite ends of the second upper face SB5.
  • the blank SB comprises a fifth lateral face SB8 and a sixth lateral face SB9, which are connected, respectively, at opposite ends of the lower face SB1 .
  • the blank SB comprises a seventh lateral face SB10 and an eighth lateral face SB1 1 , which are connected, respectively, at opposite ends of the first lateral face SB2.
  • the blank SB comprises a ninth lateral face SB6 and a tenth lateral face SB7, which are connected, respectively, at opposite ends of the second lateral face SB3.
  • the blank SB has, in its flat configuration, two respective opposite surfaces (which are defined by the above-mentioned faces): a so-called “outer” surface, which in its final use (with box closed) at least partly faces towards the outside, that is, towards the user, and an “inner” surface, which in the final use faces towards the inside.
  • the blanks SB are arranged in the flat configuration substantially aligned in contact with each other.
  • the so-called “inner” surfaces are positioned facing towards the first rotary element 2, that is, towards the first seats S1 when they are positioned at the transfer station ST1 .
  • the unit 1 comprises a station ST2 for folding open the blank SB positioned on the first receiving seat S1 , acting in a second predetermined angular position PA2 of rotation of the first seat S1 .
  • the folding station ST2 is designed to open up, at least partly, the blank SB.
  • the second predetermined angular position PA2 of rotation is preferably after the first angular position PA1 .
  • the unit 1 also comprises a second transport element 3 (hereinafter referred to also merely as "second element 3"), comprising at least one second seat S2 for receiving the blank SB folded open and a transport element 50 to which is fixed the at least one second receiving seat S2, extending so as to define a movement path of the second receiving seat S2 in a closed loop, with the movement path having at least a first rectilinear portion 51 .
  • second element 3 a second transport element 3
  • second element 3 comprising at least one second seat S2 for receiving the blank SB folded open and a transport element 50 to which is fixed the at least one second receiving seat S2, extending so as to define a movement path of the second receiving seat S2 in a closed loop, with the movement path having at least a first rectilinear portion 51 .
  • the movement path comprises, in addition to the first rectilinear portion 51 , a first curvilinear portion 52, a second rectilinear portion 53 and a second curvilinear portion 54.
  • first curvilinear portion 52 and the second curvilinear portion 54 connect, at opposite ends, the first and second rectilinear portions (51 , 53).
  • the movement path is a closed, ring-shaped movement path.
  • the transport element comprises, preferably, a pair of wheels (55, 56) on which are wound one or more belts 57 (or chains). At least one of the wheels (55, 56) is driven by an actuator, to allow the movement along the movement path of the one or more belts 57 (or chains).
  • the second element 3 comprises a plurality of second receiving seats S2, arranged in different angular positions, with each of the second seats S2 designed to receive, in use, a blank SB.
  • the second seats S2 are integrally associated with the one or more belts 57 (or chains) of the transport element 50.
  • a transport element made with independent motorised carriages can be provided.
  • each second seat S2 is defined by the combination of a first series of projections 23 (aligned with each other along a direction parallel to the second axis X1 ) and by a second series of projections 24 (aligned with each other along the direction parallel to the second axis X1 ), and positioned relative to the projections of the first series in different and adjacent positions.
  • the second seat S2 is defined by lateral walls of the first series and second series of radial projections (23, 24) - facing each other - and by a bottom wall 25 (extending substantially along a direction parallel to the first axis X1 ).
  • the lateral walls of the first series and second series of radial projections (23, 24) and the bottom wall 25 are equipped, preferably, with suction cups 27, which can be activated to retain the blank SB inside of the second seat S2.
  • the unit 1 comprises a second station ST3 for transferring the blank SB folded open from the first receiving seat S1 to the second receiving seat S2, acting in a third predetermined angular position PA3 of rotation of the first receiving seat S1 and in a first predetermined position PA4 along the movement path of the second receiving seat S2.
  • the inner part that is to say, the inner surface (with reference to the final use) of the blank SB is in contact with the walls of the first seat S1 and the outer part, that is to say, the outer surface (with reference to the final use) of the blank SB faces towards the outer radial periphery of the rotary element 2.
  • a portion of the part, that is to say, the surface, outside of the blank SB is, on the other hand, in contact with the walls which define the second seat S2.
  • the unit 1 comprises a station ST10 for opening the upper flaps of the box (walls SB4, SB5 of the blank) acting at a position of the movement path of the second seat S2 (downstream of the position in which the blank has been transferred from the first seat S1 to the second seat S2).
  • the station ST10 for opening the upper flaps of the box comprises at least one element 57 movable between a contact position and a position of non-interference with the upper flaps of the box (walls SB4, SB5 of the blank).
  • the at least one movable element 57 comes into contact with the upper flaps of the box (walls SB4, SB5 of the blank) and pushes them outwards them towards an open position of the inner compartment of the box.
  • the station ST10 for opening the upper flaps of the box comprises a pair of movable elements 57A, 57B, each acting on an upper wall (SB4, SB5 of the blank) of the blank.
  • the station ST10 for opening the upper flaps of the box comprises a first movable element 57A acting on the upper wall SB4 and a second movable element 57B acting on the upper wall SB5.
  • the unit 1 comprises a station ST4 for insertion of single-use capsules inside the blank SB folded open positioned on the second receiving seat S2, acting in a second predetermined position PA5 of the second receiving seat S2.
  • the ST4 station comprises, preferably, at least one device 28 for inserting capsules inside the blank SB opened up and contained in the second seat S2.
  • the insertion station ST4 comprises a plurality of devices 28 for inserting capsules inside the blank SB opened up and contained in the second seat S2.
  • one of the devices 28 for inserting capsules comprises an movable element 29 (clearly visible in Figure 2), configured for retaining the capsules and moving (vertically or with horizontal movement followed by vertical movement) the capsules from a position for picking up the capsules to a position for releasing the capsules inside the second seat S2.
  • Each device 28 for inserting capsules is designed to retain and move a group of capsules, designed to be inserted inside the same box.
  • Figure 2 shows four devices 28 for inserting capsules, designed to insert groups of capsules in the respective boxes.
  • the plurality of devices 28 for inserting capsules is supported by (coupled with) a same supporting element 58; therefore, preferably, they are moved (vertically or with horizontal movement followed by a vertical movement) simultaneously.
  • each insertion device 28 may be driven autonomously.
  • each movable element 29 of each inserting device 28 is equipped with a gripper or one or more suction cups, configured to retain (and move) the capsules.
  • the unit 1 also comprises a station ST5 for closing the blank SB folded open positioned on the second receiving seat S2 and containing the capsules to define a box S.
  • the closing station ST5 comprises a fixed contact element 30 (upper faces of the blank SB) and a movable contact element 31 (upper faces of the blank SB), shown schematically in Figure 2.
  • the closing station ST5 acts in a predetermined third angular position PA6 of the second receiving seat S2 along the movement path of the second seat S2, downstream of the insertion station ST4.
  • the unit 1 also comprises a first station ST6 for gluing first portions of the blank SB folded open positioned on the second receiving seat S2 and containing the capsules, acting in a predetermined fourth angular position of the second receiving seat S2 (preferably, the predetermined fourth angular position along the movement path is subsequent to, or partly coinciding with, the third position in which the blank is closed, that is to say, when the operating station ST5 is active).
  • a first station ST6 for gluing first portions of the blank SB folded open positioned on the second receiving seat S2 and containing the capsules, acting in a predetermined fourth angular position of the second receiving seat S2 (preferably, the predetermined fourth angular position along the movement path is subsequent to, or partly coinciding with, the third position in which the blank is closed, that is to say, when the operating station ST5 is active).
  • the first gluing station ST6 provides for the gluing together of the first and second upper face SB4 and SB5.
  • the first gluing station ST6 comprises a first device 33 for distributing (that is, releasing) glue.
  • the first device for distributing (releasing) glue is movable (preferably along a direction parallel to the first axis X1 ).
  • the unit 1 comprises a second station ST7 for gluing second portions of the blank SB folded open positioned on the second receiving seat S2 and containing the capsules.
  • the second gluing station ST7 is positioned downstream of the first gluing station ST6.
  • the second gluing station ST7 acts in a predetermined angular position of rotation of the second receiving seat S2 after an angular position of the second seat S2 in which the first gluing station ST6 is active.
  • the second gluing station ST7 may be integrated, and positioned together, with the first gluing station ST6.
  • the second gluing station ST7 preferably comprises a second device 34 for distributing (releasing) glue.
  • the second device 34 for releasing glue is designed to distribute (release) glue at the third and fourth lateral faces, labelled SB12 and SB13.
  • the station ST1 for transferring a blank SB from a magazine 4 for feeding blanks SB to the first receiving seat S1 comprises a transfer arm 10.
  • the transfer arm 10 preferably comprises preferably, a plurality of prongs 1 1 .
  • the prongs 1 1 are configured (dimensioned and shaped) to pass through the above-mentioned cavities 6 defined by the projections 5.
  • the transfer arm 10 is movable between a position for picking up the blank SB from the feeding magazine 4 and a position for releasing the blank SB on the first receiving seat S1 (illustrated in Figure 2), wherein the prongs 1 1 are positioned inside the above-mentioned cavities 6.
  • the prongs 1 1 comprise a plurality of suction cups 12, positioned facing towards the feeding magazine 4 for picking up the blank SB.
  • each of the prongs 1 1 carries a plurality of suction cups 12.
  • the projections 5 (defining the first seats 5) comprise a plurality of suction cups 13, configured for retaining the blank SB in a predetermined position.
  • each projection 5 comprises a first suction cup 13A positioned on the outer radial periphery and a pair of suction cups (13B, 13C) positioned on both sides relative to a circumferential trajectory of the first receiving seat S1 , that is to say, on two opposite lateral faces of the projections 5.
  • each first suction cup 13A is substantially activated, at the transfer station ST1 , in a synchronised fashion with the suction cups 12 of the transfer arm 10: in particular the first suction cup 13A is activated when the suction cups 12 of the arm are to be deactivated and the prongs 1 1 are inserted inside the cavity 6, so as to allow the transfer of the blank SB from the arm 10 to the first seat S1 .
  • the folding station ST2 comprises a mould 14, movable radially between a non-operating position away from the first seat S1 (illustrated with a dashed line in Figure 2) and an operating position (illustrated with a continuous line in Figure 2) close to the first seat S1 wherein it comes into contact with the faces of the blank SB to carry out a folding.
  • the mould 14 is configured to operate substantially in conjunction with the projections 5, in such a way as to cause a preforming of the blank (that is to say, an opening up of the blank SB, in an almost definitive configuration).
  • the mould 14 is carried by an arm 19, moved by means of an actuator.
  • the arm 19 is guided along a predetermined rectilinear trajectory.
  • the arm 19 is an articulated arm.
  • the mould 14 is well illustrated in Figures 3 to 5.
  • the mould 14 comprises a first element 14A, designed to make contact with the first lateral face SB2 to make a fold (at 90°) and a second element 14B designed to make contact with the second lateral face SB3 to make a fold (at 90°).
  • the mould 14 comprises further contact elements (for example, the elements illustrated in Figures 3 to 5 and labelled 14C, 14D, 14E), preferably positioned in two different positions along a direction parallel with the first axis X1 of rotation (on opposite sides of the blank SB), to the folding of the lateral faces SB10, SB1 1 , SB8, SB9, SB6 and SB7, respectively.
  • contact elements for example, the elements illustrated in Figures 3 to 5 and labelled 14C, 14D, 14E
  • the elements illustrated in Figures 3 to 5 and labelled 14C, 14D, 14E preferably positioned in two different positions along a direction parallel with the first axis X1 of rotation (on opposite sides of the blank SB), to the folding of the lateral faces SB10, SB1 1 , SB8, SB9, SB6 and SB7, respectively.
  • a first group of further contact elements of the mould 14 is active at the faces SB10, SB8 and SB6 of the blank SB, to carry out substantially a folding at 90° whilst a second group of further contact elements is active at the faces SB1 1 , SB7 and SB9 of the blank SB, to carry out substantially a folding at 90°.
  • some projections 5, in particular the end ones, can be equipped with a retaining element 32 (see Figures 3 and 4): this element 32 is designed to retain in position, respectively, the face SB8 or the face SB9 once the same has been folded following the sliding movement of the mould 14.
  • the blank is folded substantially to be configured as illustrated in Figure 12: in particular, the faces SB2 and SB3 are positioned substantially at 90° relative to the face SB1 whilst the faces SB10 and SB6 are folded substantially at 90° so as to be positioned inside the face SB8 and the faces SB1 1 and SB7 are folded at 90° so as to be positioned inside the face SB9 (see Figure 12). With regard to the faces SB8 and SB9, they are folded by an angle of less than 90° and are fastened to the retaining element 32.
  • the unit 1 comprises a deformation (that is to say, weakening) station ST8, acting in a predetermined angular position of the first receiving seat S1 .
  • the deformation station ST8 is active on the first upper face SB4 and on the second upper face SB5, so as to weaken connecting hinges between the first upper face SB4 and the second lateral face SB3, and between the second upper face SB5 and the first lateral face SB2 (as illustrated in Figure 2).
  • the deformation station ST8 facilitates the subsequent step of final closing.
  • the unit 1 comprises the station ST10 for opening the upper flaps of the box described previously.
  • the suction cups 13B and 13C are activated (to retain the blank SB) at the folding station ST2, so as to retain (against the projections 5) the lateral faces SB2 and SB3 of the blank (pushed by the mould 14 against the lateral faces of the projections 5).
  • the above-mentioned angular position of rotation of the first receiving seat S1 in which the deformation station ST8 is active is preferably after (or coincident with, in a variant embodiment not illustrated) the second angular position PA2 of rotation in which the folding station ST2 operates.
  • the deformation station ST8 comprises at least a first and a second contact element (20, 21 ), movable between a non- operating position away from the first seat S1 (2) and an operating position close to the first seat S1 wherein the contact elements (20, 21 ) make contact with the first and second upper faces SB4 and SB5 of the blank SB for weakening the connecting hinges with the second lateral surface
  • the above-mentioned station ST3 for transferring the blank SB folded open from the first receiving seat S1 to the second receiving seat S2 comprises a transfer unit 15, which is movable between a position for contact with and picking up the blank SB folded open at the first receiving seat S1 and a position for releasing the blank SB folded open at the second receiving seat S2.
  • the transfer unit 15 comprises a transfer element equipped with a plurality of prongs 22.
  • the prongs 22 are equipped with respective suction cups 26, which can be activated to retain the blank SB.
  • the prongs 22 are configured for inserting into cavities made between the second receiving seats S2.
  • both the projections 23 and the projections 24 define together a plurality of circumferential cavities, in which the prongs 22 can be inserted.
  • the prongs 22 are inserted in the cavities made between the second receiving seats S2, with the suction cups 26 alternated with the suction cups 27 of the bottom wall 25 of the second receiving seat S2.
  • the suction cups 27 of the projections 23, 24 and of the bottom wall 25 of the second seat S2 are activated to allow the blank S2 to be retained inside the second seat S2 (and the suction cups 26 of the prongs 22 are deactivated).
  • the unit 1 also comprises a station ST9 for releasing the box S, formed starting from the blank SB and containing the products, acting in a predetermined angular position of the second seat S2 (after the position of the first gluing station ST6 and preferably after the second gluing station ST7).
  • the release station ST9 comprises an arm 40 for picking up the box S containing the products, designed to transfer the box S in a subsequent line, or magazine, that is to say, container (not illustrated).
  • the first rotary element 2 is driven step by step.
  • the second element 3 is actuated step by step.
  • first rotary element 2 and the second element 3 are actuated in a suitable synchronised fashion.
  • the arm 10, at the transfer station ST1 picks up a blank SB from the feeding magazine 4: it should be noted that the suction cups 12 of the prongs 1 1 are operating on the so-called “inner” surface of the blank SB.
  • the arm 10 after having picked up a blank SB, is moved, advantageously linearly, towards the first seat S1 .
  • the prongs 1 1 of the arm 10 are inserted between projection 5 and projection 5 (that is, between the projections 5 defined along a direction parallel to the first axis X1 of rotation), that is to say, in the cavity 6.
  • the rotary element 2 is moved, preferably by a step, in such a way as to move the seat S1 which retains the blank SB to the folding station ST2 (also referred to as the box pre-forming station).
  • SB3 are substantially folded at 90° due to the movement of the mould 14 and the contact between the mould 14 and the faces (SB2 / SB3).
  • the elements 14A and 14B of the mould make contact with, fold and move the first and the second lateral faces SB2 / SB3 in contact with the lateral walls of the projections 5, that is, in contact with the suction cups 13B and 13C (which are activated to retain the first lateral face SB2 and the second lateral face SB3, respectively).
  • the seventh lateral face SB10 and the ninth lateral face SB6 are positioned inside the fifth lateral face SB8, and the eighth lateral face SB1 1 and the tenth lateral face SB7 are positioned inside the sixth lateral face SB9.
  • the fifth, seventh and ninth lateral faces SB10, SB8, SB6 (and, equally, the sixth, eighth and tenth lateral faces SB1 1 , SB9 and SB7) are preferably retained in position by the retaining element 32.
  • a step forward is made and the blank SB is moved successive station ST8 for deformation (or weakening) of the first and second lateral faces SB4 and SB5.
  • the contact elements (20, 21 ) are moved from the non-operating position away from the first receiving seat S1 to the operating position close to the first receiving seat S1 , wherein the contact elements (20, 21 ) make contact with the first and second upper faces SB4 and SB5 (as shown in Figure 2).
  • the rotary element 2 is then rotated to move the seat S1 with the blank SB folded open to the second station ST3 for transferring the blank SB.
  • the transfer unit 15 is moved from the position for contact with and picking up the blank SB folded open at the first receiving seat S1 to the position for release of the blank SB folded open at the second receiving seat S2.
  • the transfer unit 15 transfers the blank SB from the first receiving seat S1 to the second receiving seat S2.
  • the activation of the suction cups 27 of the second receiving seat S2 means that the blank SB is retained inside the second receiving seat S2. It should be noted that the second element 3 moves the second seat S2, containing the blank SB, from the position (so-called 'first predetermined position PA4') where it has received the blank SB from the first element 2 to the position in which is operatively active the station ST10 for opening the upper flaps of the box (walls SB4, SB5 of the blank).
  • the opening station ST10 is positioned between the station ST3 for transferring the blank SB and the insertion station ST4; in the example illustrated, the opening station ST10 is between the second curved portion 54 and the first rectilinear portion 51 .
  • the element 2 moves the seat S2 to the station ST4 for inserting capsules.
  • the device 28 for inserting capsules is activated for releasing a row of capsules inside the box.
  • the supporting element 58 is moved vertically, which determines the vertical movement, simultaneously, of all the insertion devices 28.
  • the insertion device 28 is designed to insert the capsules inside the blank SB according to a direction of insertion (vertical) which is perpendicular to a longitudinal direction of the box S. This makes it possible to obtain extremely short strokes, and therefore reduced insertion times.
  • the blank SB is filled with a predetermined number of capsules.
  • the second element 3 is kept active for feeding the blank SB, along the movement path, to the closing station ST5.
  • the first and second upper faces SB5 and SB4 are folded at the closing station ST5.
  • first and second upper face SB5 and SB4 may also occur in different positions of the movement path of the second seat S2.
  • the second upper face SB5 is folded by means of the element 30 of fixed type, whilst the first upper face SB4 is folded by means of the movable contact element 31 .
  • the first upper face SB4 is folded by means of the movable contact element 31 in a position of the second seat S2 along the movement path further upstream (with reference to the movement of the second seat S2) relative to the position in which the second upper face
  • SB5 is folded by means of the element 30 of the fixed type.
  • the movable contact element 31 is movable between a non-operating position of non-interference with the first upper face SB4 and an operating position of interference with (and contact with) the first upper face SB4.
  • the first gluing device 33 distributes a layer of glue on the first upper face SB4, even more specifically on an outer surface of the first upper face SB4.
  • the first device 33 is preferably movable (preferably parallel to the direction of the first axis X1 of rotation) for distributing a layer of glue in a plurality of predetermined points (continuous or discontinuous) of the outer surface of the first upper face SB4.
  • the first device 33 may be fixed, for example with a plurality of glue dispensing points.
  • the unit 1 also comprises a device 35 for contact of the first SB5 and the second SB4 upper face, operating downstream of the first gluing station ST6.
  • the device 35 is movable, preferably, between a position of noninterference with the first SB4 and the second SB5 upper face and an operating position, in which it comes into contact with the second face SB5 to push it into contact with the first upper face SB4, in the final closing position.
  • the unit 1 can also comprise an element (not illustrated), that is, a contact guide, suitably shaped, configured to keep the second upper face SB5 in contact with the first upper face SB4 in the final closing position, positioned and operational downstream of the movable contact device 35.
  • a contact guide suitably shaped, configured to keep the second upper face SB5 in contact with the first upper face SB4 in the final closing position, positioned and operational downstream of the movable contact device 35.
  • the element that is, the contact guide, operates on the second upper face SB5 during the rotation of the second element 3 towards the release station.
  • the blank SB is moved to the second gluing station ST7.
  • the second glue releasing device 34 glues the fourth lateral face SB13 on the sixth lateral face SB9 and the third lateral face SB12 on the fifth lateral face SB8.
  • the unit 1 also comprises, preferably, a pair of contact elements, acting on the fifth and on the sixth lateral face SB8 and SB9 after gluing by the second gluing device 34, to keep the fifth and the sixth lateral face SB8 and SB9 pressed, respectively, against the third lateral face SB12 and the fourth lateral face SB13 (in order to allow the adhesion by the glue).
  • the picking up arm 40 in the release station ST9, grips the box S and detaches it from the second seat S2 (upon this gripping operation, the suction cups 27 operating on the second seat S2 are deactivated).
  • the senor 59 is a video camera.
  • the video camera makes it possible to detect the closing and/or the correct gluing and/or check the attachment of the marking and/or the presence and/or the shape of the box.
  • the unit 1 for boxing packaged food products allows products coming from several feed lines (L1 , L2, L3, L4) (these products may be the same or different) to be inserted in different boxes.
  • the insertion devices 28 operate for releasing capsules simultaneously in two or more underlying boxes.
  • this invention also defines a machine for making boxes containing single-use capsules containing a product, preferably single-use capsules containing infusion or extraction product, comprising a plurality of stations configured for operating in a synchronised fashion, comprising at least:
  • a station for closing rigid containers in particular an upper opening of the rigid container, with a piece of closing sheet to form capsules;
  • the machine for making boxes of capsules may comprise further stations, such as, for example, one or more weighing stations, one or more cleaning stations, one or more control stations and, depending on the type of capsule to be packaged, one or more stations for applying filtering elements.
  • each second seat S2 is defined by elements 100A and 100B facing each other laterally.
  • These elements 100A and 100B are movable away from / towards each other, so as to allow the box positioned between them to be unloaded in an easier and safe manner.
  • the boxing unit 1 comprises, at the release zone of the product, a plurality of channels (each associated with a line L1 , L2, L3, L4, L5), which can be opened and closed below, that is to say, with a bottom which can be opened and closed.
  • the insertion devices 28 operate at the channels. More precisely, the channels are defined by side panels 44 (defining a surface for laterally containing the articles PR) and by one or more bottom elements 43 (forming a lower surface for supporting the articles PR).
  • the bottom elements 43 are movable between a closed position of the bottom of the channel, wherein they support the articles PR present in the channel, and an open position of the bottom of the channel, wherein they allow the insertion devices 28 to move the articles PR vertically (passing through the region wherein the bottom elements 43 are positioned in the closed position).
  • the bottom elements 43 are in the closed position of the bottom, the articles PR coming from the feed lines are inserted inside the channel and the insertion devices 28 operate after their picking up, by means of the suction cups 29.
  • the insertion devices 28, which have already picked up the articles PR by means of the suction cups 29, are moved vertically to release the articles PR in the underlying second seats S2 in transit in the rectilinear stretch 51 of the transport element 50.
  • Figure 2 illustrates, for each channel, two bottom elements 43.
  • the elements 43 shown in Figure 2 are movable horizontally, towards each other (closed position of the bottom of the channel) or away from each other (open position of the channel).
  • An advantage of this invention is to have provided a boxing unit 1 which is particularly simple to use and which can constitute a valid alternative to the of the existing types of boxing machines/units.
  • Another advantage of this invention is to provide a machine 1 which is particularly fast, is able operate at particularly high operating speeds, and has a reduced size.
  • the invention also defines a method for boxing packaged food products (in particular capsules containing extraction and infusion products) comprising the following steps:
  • a second element 3 equipped with at least one second receiving seat S2 (preferably defined by a pair of protrusions 23, 24 and by a bottom wall 25 interposed between the protrusions 23, 24) and a transport element 50 to which is fixed the at least one second receiving seat S2, the transport element 50 extending to define a movement path of the second receiving seat S2 in a closed loop, having at least a first rectilinear portion 51 ;
  • the step of closing the blank SB comprises the step of folding a first and a second upper face (SB4, SB5), and, if necessary, other lateral faces, and gluing the same, so as to close the blank containing the packaged food products and define a box S.
  • the step of transferring the blank from the first rotary element 2 to the second element 3 comprises a step of positioning the blank SB inside the second seat S2 in such a way that the surface of the blank SB which faces towards the outside when the blank
  • the method comprises a step of weakening at least one connecting hinge between upper faces and respective lateral faces of the blank SB.
  • the method preferably comprises a step of deforming connecting hinges between a first lateral face SB2 and second upper face SB5, and second lateral face SB3 and first upper face SB4.
  • the step of inserting the packaged food products inside the blank SB comprises inserting the packaged food products according to a direction of insertion which is perpendicular to a longitudinal direction of the box S.
  • each first seat S1 is movable between a first and a second position.
  • each first seat S1 is movable radially relative to the first axis X1 of the first rotary element 2.
  • each projection 5 which defines the first seat S1 is movable along an arm 41 .
  • Each arm 41 is moved radially by the first rotary element 2.
  • each first seat S1 is movable radially relative to the first axis X1 of the first rotary element 2 between a first position close to the axis of rotation X1 of the first rotary element 2 and a position away from the axis of rotation X1 of the first rotary element 2.
  • the first seat S1 is positioned in the position far from the axis of rotation X1 of the first rotary element 2 at the first position PA1 , where the transfer of the blank from the magazine 4 to the first seat S1 is performed.
  • the first seat S1 in order to transfer the blank from the magazine 4 to the first seat S1 , the first seat S1 is moved in such a way that it is positioned in the far position: in this far position the suction cups positioned on the upper face of the first seat S1 are in effect in contact with the surface of the blank SB, so as to retain the blank itself.
  • the first seat S1 is moved towards the first close position, picking up the blank from the feeding magazine 4.
  • the first seat S1 in the first angular position PA1 defines the first transfer station ST1 .
  • the first seat S1 is moved from the far position to the position close to the first axis of rotation X1 .
  • each first seat S1 is equipped with relative contact elements 20 and 21 .
  • the mould 14 may be stationary, that is fixed to the frame, or it may be movable (preferably radially relative to the axis X1 of rotation of the first rotary element 2). It should be noted that, if the mould 14 is stationary, the first seat S1 is moved to the station ST2 from the near position towards the far position, so as to move the blank SB into contact with the mould 14 itself. It should also be noted that, in this case, the folding of the faces to allow the opening up of the blank SB is performed according to the same methods illustrated and described above with reference to the first embodiment.
  • the contact elements 20 or 21 can be advantageously operated, for deforming the upper faces SB4, SB5 of the blank, or in other words for weakening the connecting hinges between the first upper face SB4 and the second lateral face SB3, and between the second upper face SB5 and the first lateral face SB2.
  • the contact elements 20, 21 may operate in any angular position of, that is to say, along any arc path from, the first seat S1 , downstream of the folding station ST2 and upstream of the second transfer station ST3.
  • each pair of folding elements 20, 21 defines the deformation station ST8.
  • the first seat S1 is moved from the far position to the close position.
  • the first seat S1 is moved from the close position to the far position, so as to release the blank SB opened up in the second seat S2 (see Figures 17 to 19).

Abstract

A unit (1) for boxing packaged food products, comprising: - a first rotary element (2) comprising at least one first seat (S1) for receiving a blank (SB) and designed to rotate the at least one first receiving seat (S1) in a plurality of angular positions of rotation; - a first transfer station (ST1) for transferring a blank (SB) from a magazine (4) for feeding blanks to the first receiving station (S1); - a folding station (ST2) for opening up, at least partly, the blank (SB) positioned on the first receiving seat (S1); - a second element (3) comprising at least one second seat (S2) for receiving the blank (SB) folded open and a transport element (50) to which is fixed the at least one second receiving seat (S2); - a second transfer station (ST3) for transferring the blank (SB) folded open from the first receiving seat (S1) to the second receiving seat (S2); - an insertion station (ST4) for inserting the packaged food products inside the blank (SB) folded open and positioned on the second receiving seat (S2).

Description

DESCRIPTION
UNIT AND METHOD FOR PLACING OBJECTS IN BOXES
Technical field
This invention relates to a unit and a method for boxing objects (that is, placing objects in boxes), in particular packaged food products, such as single-use capsules (containing infusion and/or extraction products such as, for example, coffee, tea, etc., or soluble products, or food products in general, such as marmalade, creams) or single-use packages of processed cheese, etc.).
It should be noted that the expression "packaged food products" is to be considered to mean hereafter food products positioned inside suitable packages (so-called primary packaging), of various types and type.
Background art
For example, in the case of products such as packaged cheese, the package consists of a piece of sheet (compatible with food products) wrapping and enclosing the food product.
On the other hand, for products such as packaged coffee, the package consists of a wrapper enclosing the coffee powder (so-called capsule). The prior art single-use capsules containing infusion and/or extraction products are used in machines for making beverages.
In the sector in question, that is to say, the production of capsules, so- called "boxing machines" are known of the horizontal type.
A boxing machine of the horizontal type typically comprises a belt for conveying cartons on a horizontal plane, already opened up and pre- glued, and a device for loading capsules positioned alongside the conveyor belt. Pusher devices pushers suitably synchronised and coordinated with the belt for conveying cartons push the capsules into the cartons along a direction parallel to the longitudinal direction of the carton. These boxing machines of the horizontal type are usually very long and bulky.
There are also prior art vertical machines, comprising a movement device which moves the boxes already opened up and pre-glued positioned vertically, and a device for insertion in the vertical direction. These vertical type machines are not generally used for inserting the capsules inside the boxes, since it is difficult to control the stacks of capsules, or objects in general, arranged vertically.
A strongly felt current need is that of providing a boxing machine which is able to carry out the simultaneous insertion of a plurality of objects, for example packaged food products, in a particularly quick and easy manner and which is also able to operate with boxes made and formed starting from flat blanks, which are more economical relative to pre-glued blanks. More specifically, a strongly felt need is that of providing a boxing machine which is able to carry out the simultaneous insertion of a plurality of objects coming from different feed lines, the overall size of which is particularly limited.
Disclosure of the invention
The aim of this invention is therefore to provide a boxing unit and method for which are capable of inserting products of the single-dose capsule type inside boxes in a particularly simple and easy manner.
A further aim of this invention is therefore to provide a boxing unit and method which is capable of inserting simultaneously a plurality of objects coming from different feed lines having at the same time an overall size which is particularly limited.
Yet another aim of this invention is therefore to provide a boxing unit and method for which are capable of inserting objects, preferably packaged food products (yet more preferably of the single-dose capsule type) inside boxes made starting from flat blanks.
Yet another aim of this invention is therefore to provide a boxing unit which can form a valid and effective alternative to the prior art machines. A further aim of this invention is to provide a boxing unit or reduced size. Brief description of the drawings
The technical features of the invention, with reference to the above aims, are clearly described in the claims below and its advantages are apparent from the detailed description which follows, with reference to the accompanying drawings which illustrate a non-limiting example embodiment of the invention and in which:
Figures 1 to 2 illustrate respective schematic plan and side views of a unit for packaging single-use capsules according to the invention in different operating configurations according to a first embodiment;
Figures 3 and 4 illustrate respective schematic front views of a detail of a unit for boxing single-use capsules according to the invention in different operating configurations;
- Figures 5 and 6 illustrate schematic views respectively of a detail of the boxing unit according to the previous drawings and of a blank SB;
Figures 7, 8 and 9 illustrate schematic views of a detail of the boxing unit of Figures 1 , 2 and 3, respectively; Figure 7 is partly in cross section;
- Figures 10 to 16 illustrate schematic views respectively of a blank SB, used in the unit according to the invention, in different operating steps.
Figures 17 to 19 illustrate respective schematic front views, partly in cross section according to a vertical plane, of a unit for packaging single- use capsules according to the invention in different operating configurations according to a second embodiment;
Figures 20 to 24 illustrate respective operating steps of a detail of the boxing unit of Figures 17 to 19.
Detailed description of preferred embodiments of the invention
With reference to the accompanying drawings, the numeral 1 denotes a unit for boxing objects, preferably a plurality of packed food products PR and even more preferably single-use capsules (containing preferably infusion or extraction products such as, for example, coffee, tea, herbal tea, etc., or soluble food products, or food products such as creams, marmalade, etc.), that is, a unit for inserting one or more objects in a box S formed starting from a flat blank SB (advantageously made from paper material).
This description will hereinafter refer to single-use capsules, but it is understood that the invention is not limited to these capsules, but is advantageously applied for any other object designed to be packaged in boxes, such as, for example, packaged food products, for example packaged in a primary packaging, such as individual packages of processed cheese, confectionery products and foodstuffs in general, etc. The unit 1 is designed to open up (that is, form) a blank SB, for forming a box S, to insert products of the single-use capsules type inside the blank SB, and to close the blank SB.
The blank SB (Figure 10) comprises a base or lower wall SB1 , lateral walls (SB2, SB3, SB6, SB7, SB8, SB9, SB10, SB1 1 , SB12, SB13), and at least one upper or closing wall (SB4, SB5).
The lateral walls (SB2, SB3, SB6, SB7, SB8, SB9, SB10, SB1 1 , SB12, SB13), in combination with the base wall SB1 , define a compartment for containing capsules.
According to the invention, the unit 1 for boxing single-use capsules comprises a first rotary transport element 2 (hereinafter referred to also merely as "first element" or "first rotary element"), rotatable about a first axis X1 of rotation (Figure 2).
The rotary element 2 comprises at least one first seat S1 for receiving a blank SB and is designed to rotate the above-mentioned at least one first receiving seat S1 in a plurality of angular positions of rotation.
The first rotary element 2 comprises a rotary supporting body (or shaft) 18. The first rotary element 2 is rotated preferably by means of an actuator; still more preferably by means of a drive unit. More preferably, as illustrated, the first rotary element 2 comprises a plurality of first receiving seats S1 , arranged in different angular positions (offset) of the first rotary element 2, with each of the first receiving seats S1 designed to receive, in use, a blank SB.
According to another aspect, each first receiving seat S1 is defined by a plurality of projections 5 (radial), positioned substantially aligned along a direction parallel with the first axis X1 , which define respective cavities 6. It should be noted that, preferably, the plurality of projections 5 (radial), are positioned substantially aligned along a direction parallel to the first axis X1 is supported by one or more arms projecting radially relative to the rotary supporting body 18.
According to the invention, the unit 1 comprises a first station ST1 for transferring a blank SB from a magazine 4 for feeding blanks SB to the receiving seat S1 , acting at a first predetermined angular position PA1 of rotation of the first seat S1 .
The expression "acting at a first predetermined angular position PA1 of rotation of the first seat S1 " means that the first transfer station ST1 is positioned in a predetermined spatial position (fixed), and operates on a first seat S1 when the first seat S1 , due to the rotation of the first rotary element 2, is in a first predetermined angular position PA1 of rotation
(corresponding to a predetermined spatial position).
The feeding magazine 4 is designed to contain a plurality of blanks SB in the flat configuration, open and not pre-glued.
Figure 10 shows a blank SB in the flat configuration, open and not pre- glued.
Reference is made below to the blank SB, without this limiting the scope of the invention.
The blank SB has a lower, or bottom, face SB1 , a first lateral face SB2 and a second lateral face SB3.
Moreover, the blank SB has a first upper face SB4 and a second upper face SB5. The blank SB also has a third lateral face (or first upper lateral) SB12 and a fourth lateral face (or second upper lateral) SB13, which are connected, respectively, at opposite ends of the second upper face SB5.
The blank SB comprises a fifth lateral face SB8 and a sixth lateral face SB9, which are connected, respectively, at opposite ends of the lower face SB1 .
The blank SB comprises a seventh lateral face SB10 and an eighth lateral face SB1 1 , which are connected, respectively, at opposite ends of the first lateral face SB2.
The blank SB comprises a ninth lateral face SB6 and a tenth lateral face SB7, which are connected, respectively, at opposite ends of the second lateral face SB3.
The blank SB has, in its flat configuration, two respective opposite surfaces (which are defined by the above-mentioned faces): a so-called "outer" surface, which in its final use (with box closed) at least partly faces towards the outside, that is, towards the user, and an "inner" surface, which in the final use faces towards the inside.
It should be noted that, inside the feeding magazine 4, the blanks SB are arranged in the flat configuration substantially aligned in contact with each other.
It should be noted that, preferably, the so-called "inner" surfaces are positioned facing towards the first rotary element 2, that is, towards the first seats S1 when they are positioned at the transfer station ST1 .
According to the invention, the unit 1 comprises a station ST2 for folding open the blank SB positioned on the first receiving seat S1 , acting in a second predetermined angular position PA2 of rotation of the first seat S1 . The folding station ST2 is designed to open up, at least partly, the blank SB.
It should be noted that the second predetermined angular position PA2 of rotation is preferably after the first angular position PA1 .
According to another aspect of the invention, the unit 1 also comprises a second transport element 3 (hereinafter referred to also merely as "second element 3"), comprising at least one second seat S2 for receiving the blank SB folded open and a transport element 50 to which is fixed the at least one second receiving seat S2, extending so as to define a movement path of the second receiving seat S2 in a closed loop, with the movement path having at least a first rectilinear portion 51 .
More precisely, the movement path comprises, in addition to the first rectilinear portion 51 , a first curvilinear portion 52, a second rectilinear portion 53 and a second curvilinear portion 54.
It should be noted that the first curvilinear portion 52 and the second curvilinear portion 54 connect, at opposite ends, the first and second rectilinear portions (51 , 53).
The movement path is a closed, ring-shaped movement path.
It should be noted that the transport element comprises, preferably, a pair of wheels (55, 56) on which are wound one or more belts 57 (or chains). At least one of the wheels (55, 56) is driven by an actuator, to allow the movement along the movement path of the one or more belts 57 (or chains).
Preferably, the second element 3 comprises a plurality of second receiving seats S2, arranged in different angular positions, with each of the second seats S2 designed to receive, in use, a blank SB. It should be noted that the second seats S2 are integrally associated with the one or more belts 57 (or chains) of the transport element 50.
Alternatively, a transport element made with independent motorised carriages can be provided.
Preferably, each second seat S2 is defined by the combination of a first series of projections 23 (aligned with each other along a direction parallel to the second axis X1 ) and by a second series of projections 24 (aligned with each other along the direction parallel to the second axis X1 ), and positioned relative to the projections of the first series in different and adjacent positions. In other words, the second seat S2 is defined by lateral walls of the first series and second series of radial projections (23, 24) - facing each other - and by a bottom wall 25 (extending substantially along a direction parallel to the first axis X1 ).
It should be noted that the lateral walls of the first series and second series of radial projections (23, 24) and the bottom wall 25 are equipped, preferably, with suction cups 27, which can be activated to retain the blank SB inside of the second seat S2.
According to another aspect of the invention, the unit 1 comprises a second station ST3 for transferring the blank SB folded open from the first receiving seat S1 to the second receiving seat S2, acting in a third predetermined angular position PA3 of rotation of the first receiving seat S1 and in a first predetermined position PA4 along the movement path of the second receiving seat S2.
With reference to the second station ST3 for transferring the blank SB, it should be noted that - when the blank is positioned on the first seat S1 - the inner part, that is to say, the inner surface (with reference to the final use) of the blank SB is in contact with the walls of the first seat S1 and the outer part, that is to say, the outer surface (with reference to the final use) of the blank SB faces towards the outer radial periphery of the rotary element 2.
A portion of the part, that is to say, the surface, outside of the blank SB is, on the other hand, in contact with the walls which define the second seat S2.
According to another aspect, the unit 1 comprises a station ST10 for opening the upper flaps of the box (walls SB4, SB5 of the blank) acting at a position of the movement path of the second seat S2 (downstream of the position in which the blank has been transferred from the first seat S1 to the second seat S2).
It should be noted that the station ST10 for opening the upper flaps of the box comprises at least one element 57 movable between a contact position and a position of non-interference with the upper flaps of the box (walls SB4, SB5 of the blank).
It should be noted that the at least one movable element 57 comes into contact with the upper flaps of the box (walls SB4, SB5 of the blank) and pushes them outwards them towards an open position of the inner compartment of the box.
Preferably, the station ST10 for opening the upper flaps of the box comprises a pair of movable elements 57A, 57B, each acting on an upper wall (SB4, SB5 of the blank) of the blank.
More specifically, the station ST10 for opening the upper flaps of the box comprises a first movable element 57A acting on the upper wall SB4 and a second movable element 57B acting on the upper wall SB5.
According to yet another aspect of the invention, the unit 1 comprises a station ST4 for insertion of single-use capsules inside the blank SB folded open positioned on the second receiving seat S2, acting in a second predetermined position PA5 of the second receiving seat S2.
The ST4 station comprises, preferably, at least one device 28 for inserting capsules inside the blank SB opened up and contained in the second seat S2.
More preferably, as illustrated, the insertion station ST4 comprises a plurality of devices 28 for inserting capsules inside the blank SB opened up and contained in the second seat S2.
It should be noted that one of the devices 28 for inserting capsules comprises an movable element 29 (clearly visible in Figure 2), configured for retaining the capsules and moving (vertically or with horizontal movement followed by vertical movement) the capsules from a position for picking up the capsules to a position for releasing the capsules inside the second seat S2.
Each device 28 for inserting capsules is designed to retain and move a group of capsules, designed to be inserted inside the same box.
Figure 2 shows four devices 28 for inserting capsules, designed to insert groups of capsules in the respective boxes.
It should be noted that, preferably, the plurality of devices 28 for inserting capsules is supported by (coupled with) a same supporting element 58; therefore, preferably, they are moved (vertically or with horizontal movement followed by a vertical movement) simultaneously.
Alternatively, each insertion device 28 may be driven autonomously.
It should be noted that, in this way, several groups of products are moved simultaneously (which will fill different boxes, in particular each group of products picked up by an insertion device 28 will fill a box).
Preferably, each movable element 29 of each inserting device 28 is equipped with a gripper or one or more suction cups, configured to retain (and move) the capsules.
With reference to another aspect of the invention, the unit 1 also comprises a station ST5 for closing the blank SB folded open positioned on the second receiving seat S2 and containing the capsules to define a box S.
Preferably, the closing station ST5 comprises a fixed contact element 30 (upper faces of the blank SB) and a movable contact element 31 (upper faces of the blank SB), shown schematically in Figure 2.
The closing station ST5 acts in a predetermined third angular position PA6 of the second receiving seat S2 along the movement path of the second seat S2, downstream of the insertion station ST4.
According to another aspect of the invention, the unit 1 also comprises a first station ST6 for gluing first portions of the blank SB folded open positioned on the second receiving seat S2 and containing the capsules, acting in a predetermined fourth angular position of the second receiving seat S2 (preferably, the predetermined fourth angular position along the movement path is subsequent to, or partly coinciding with, the third position in which the blank is closed, that is to say, when the operating station ST5 is active).
It should be noted that, preferably, the first gluing station ST6 provides for the gluing together of the first and second upper face SB4 and SB5.
Preferably, therefore, the first gluing station ST6 comprises a first device 33 for distributing (that is, releasing) glue.
Preferably, the first device for distributing (releasing) glue is movable (preferably along a direction parallel to the first axis X1 ).
Preferably, the unit 1 comprises a second station ST7 for gluing second portions of the blank SB folded open positioned on the second receiving seat S2 and containing the capsules.
Preferably, the second gluing station ST7 is positioned downstream of the first gluing station ST6.
Preferably, the second gluing station ST7 acts in a predetermined angular position of rotation of the second receiving seat S2 after an angular position of the second seat S2 in which the first gluing station ST6 is active. Alternatively, the second gluing station ST7 may be integrated, and positioned together, with the first gluing station ST6.
It should be noted that the second gluing station ST7 preferably comprises a second device 34 for distributing (releasing) glue.
The second device 34 for releasing glue is designed to distribute (release) glue at the third and fourth lateral faces, labelled SB12 and SB13.
According to another aspect, the station ST1 for transferring a blank SB from a magazine 4 for feeding blanks SB to the first receiving seat S1 comprises a transfer arm 10.
The transfer arm 10 preferably comprises preferably, a plurality of prongs 1 1 .
The prongs 1 1 are configured (dimensioned and shaped) to pass through the above-mentioned cavities 6 defined by the projections 5.
The transfer arm 10 is movable between a position for picking up the blank SB from the feeding magazine 4 and a position for releasing the blank SB on the first receiving seat S1 (illustrated in Figure 2), wherein the prongs 1 1 are positioned inside the above-mentioned cavities 6.
According to another aspect, the prongs 1 1 comprise a plurality of suction cups 12, positioned facing towards the feeding magazine 4 for picking up the blank SB.
Preferably, each of the prongs 1 1 carries a plurality of suction cups 12. Preferably, the projections 5 (defining the first seats 5) comprise a plurality of suction cups 13, configured for retaining the blank SB in a predetermined position.
Preferably, each projection 5 comprises a first suction cup 13A positioned on the outer radial periphery and a pair of suction cups (13B, 13C) positioned on both sides relative to a circumferential trajectory of the first receiving seat S1 , that is to say, on two opposite lateral faces of the projections 5.
It should be noted that each first suction cup 13A is substantially activated, at the transfer station ST1 , in a synchronised fashion with the suction cups 12 of the transfer arm 10: in particular the first suction cup 13A is activated when the suction cups 12 of the arm are to be deactivated and the prongs 1 1 are inserted inside the cavity 6, so as to allow the transfer of the blank SB from the arm 10 to the first seat S1 .
During transfer of the blank SB by the arm 10 to the first seat S1 the first suction cups 13A of the projections 5 are aligned with the suction cups 12 of the arm 10.
According to another aspect, the folding station ST2 comprises a mould 14, movable radially between a non-operating position away from the first seat S1 (illustrated with a dashed line in Figure 2) and an operating position (illustrated with a continuous line in Figure 2) close to the first seat S1 wherein it comes into contact with the faces of the blank SB to carry out a folding.
It should be noted that the mould 14 is configured to operate substantially in conjunction with the projections 5, in such a way as to cause a preforming of the blank (that is to say, an opening up of the blank SB, in an almost definitive configuration).
The mould 14 is carried by an arm 19, moved by means of an actuator. Preferably, the arm 19 is guided along a predetermined rectilinear trajectory.
Also, preferably, the arm 19 is an articulated arm.
The mould 14 is well illustrated in Figures 3 to 5.
It should be noted that, preferably, the mould 14 comprises a first element 14A, designed to make contact with the first lateral face SB2 to make a fold (at 90°) and a second element 14B designed to make contact with the second lateral face SB3 to make a fold (at 90°).
Also, preferably, the mould 14 comprises further contact elements (for example, the elements illustrated in Figures 3 to 5 and labelled 14C, 14D, 14E), preferably positioned in two different positions along a direction parallel with the first axis X1 of rotation (on opposite sides of the blank SB), to the folding of the lateral faces SB10, SB1 1 , SB8, SB9, SB6 and SB7, respectively.
More specifically, a first group of further contact elements of the mould 14 is active at the faces SB10, SB8 and SB6 of the blank SB, to carry out substantially a folding at 90° whilst a second group of further contact elements is active at the faces SB1 1 , SB7 and SB9 of the blank SB, to carry out substantially a folding at 90°.
It should be noted that, preferably, some projections 5, in particular the end ones, can be equipped with a retaining element 32 (see Figures 3 and 4): this element 32 is designed to retain in position, respectively, the face SB8 or the face SB9 once the same has been folded following the sliding movement of the mould 14.
It should be noted in particular that, at the folding station ST2, the blank is folded substantially to be configured as illustrated in Figure 12: in particular, the faces SB2 and SB3 are positioned substantially at 90° relative to the face SB1 whilst the faces SB10 and SB6 are folded substantially at 90° so as to be positioned inside the face SB8 and the faces SB1 1 and SB7 are folded at 90° so as to be positioned inside the face SB9 (see Figure 12). With regard to the faces SB8 and SB9, they are folded by an angle of less than 90° and are fastened to the retaining element 32.
According to another aspect, the unit 1 comprises a deformation (that is to say, weakening) station ST8, acting in a predetermined angular position of the first receiving seat S1 .
The deformation station ST8 is active on the first upper face SB4 and on the second upper face SB5, so as to weaken connecting hinges between the first upper face SB4 and the second lateral face SB3, and between the second upper face SB5 and the first lateral face SB2 (as illustrated in Figure 2).
More specifically, advantageously, the deformation station ST8 facilitates the subsequent step of final closing.
It should be noted that, according to another aspect, in order to be certain that the preformed the blank SB is perfectly open at the filling station ST4, the unit 1 comprises the station ST10 for opening the upper flaps of the box described previously.
It should be noted that, preferably, the suction cups 13B and 13C are activated (to retain the blank SB) at the folding station ST2, so as to retain (against the projections 5) the lateral faces SB2 and SB3 of the blank (pushed by the mould 14 against the lateral faces of the projections 5). The above-mentioned angular position of rotation of the first receiving seat S1 in which the deformation station ST8 is active is preferably after (or coincident with, in a variant embodiment not illustrated) the second angular position PA2 of rotation in which the folding station ST2 operates. Preferably, as illustrated, the deformation station ST8 comprises at least a first and a second contact element (20, 21 ), movable between a non- operating position away from the first seat S1 (2) and an operating position close to the first seat S1 wherein the contact elements (20, 21 ) make contact with the first and second upper faces SB4 and SB5 of the blank SB for weakening the connecting hinges with the second lateral surface
SB3 and the first lateral surface SB2, respectively. According to another aspect, the above-mentioned station ST3 for transferring the blank SB folded open from the first receiving seat S1 to the second receiving seat S2 comprises a transfer unit 15, which is movable between a position for contact with and picking up the blank SB folded open at the first receiving seat S1 and a position for releasing the blank SB folded open at the second receiving seat S2.
Preferably, the transfer unit 15 comprises a transfer element equipped with a plurality of prongs 22.
The prongs 22 are equipped with respective suction cups 26, which can be activated to retain the blank SB.
The prongs 22 are configured for inserting into cavities made between the second receiving seats S2.
More specifically, it should be noted that both the projections 23 and the projections 24 define together a plurality of circumferential cavities, in which the prongs 22 can be inserted.
Thus, the prongs 22 are inserted in the cavities made between the second receiving seats S2, with the suction cups 26 alternated with the suction cups 27 of the bottom wall 25 of the second receiving seat S2.
More specifically, once the prongs 22 have been inserted in the cavity, the suction cups 27 of the projections 23, 24 and of the bottom wall 25 of the second seat S2 are activated to allow the blank S2 to be retained inside the second seat S2 (and the suction cups 26 of the prongs 22 are deactivated).
It should be noted that the so-called outer surface of the blank SB is resting on lateral walls of the projections 23 and 24 and on the bottom wall
25 which together form the second receiving seat S2.
According to yet another aspect, the unit 1 also comprises a station ST9 for releasing the box S, formed starting from the blank SB and containing the products, acting in a predetermined angular position of the second seat S2 (after the position of the first gluing station ST6 and preferably after the second gluing station ST7). The release station ST9 comprises an arm 40 for picking up the box S containing the products, designed to transfer the box S in a subsequent line, or magazine, that is to say, container (not illustrated).
It should be noted that, preferably, the first rotary element 2 is driven step by step.
Also, preferably, the second element 3 is actuated step by step.
In the presence of carriages driven in an independent fashion, it is not necessary to drive the second element 3 with a constant spacing.
It should be noted that the first rotary element 2 and the second element 3 are actuated in a suitable synchronised fashion.
The invention will now be described in more detail, with reference to the insertion of a group of capsules in a box formed starting from a blank SB.
The arm 10, at the transfer station ST1 , picks up a blank SB from the feeding magazine 4: it should be noted that the suction cups 12 of the prongs 1 1 are operating on the so-called "inner" surface of the blank SB.
The arm 10, after having picked up a blank SB, is moved, advantageously linearly, towards the first seat S1 .
More precisely, the prongs 1 1 of the arm 10 are inserted between projection 5 and projection 5 (that is, between the projections 5 defined along a direction parallel to the first axis X1 of rotation), that is to say, in the cavity 6.
It should be noted that, during this step, the suction cups 13A of the projections 5 are activated and the suction cups 12 of the arm 10 are deactivated: in this way, the blank SB is retained only by the suction cups 13A of the projections 5.
At this point, upon completion of the transfer of the blank on the first seat S1 , the rotary element 2 is moved, preferably by a step, in such a way as to move the seat S1 which retains the blank SB to the folding station ST2 (also referred to as the box pre-forming station).
At the folding station ST2, the first and the second lateral face SB2 and
SB3 are substantially folded at 90° due to the movement of the mould 14 and the contact between the mould 14 and the faces (SB2 / SB3).
More precisely, the elements 14A and 14B of the mould make contact with, fold and move the first and the second lateral faces SB2 / SB3 in contact with the lateral walls of the projections 5, that is, in contact with the suction cups 13B and 13C (which are activated to retain the first lateral face SB2 and the second lateral face SB3, respectively).
It should also be noted that the further contact elements 14C, 14D and 14E fold the faces SB6, SB7, SB8, SB9, SB10 and SB1 1 , respectively. The blank SB is, at the end of the movement of the mould 14, configured as shown in Figure 12.
It should be noted that, in the folding station ST2, the seventh lateral face SB10 and the ninth lateral face SB6 are positioned inside the fifth lateral face SB8, and the eighth lateral face SB1 1 and the tenth lateral face SB7 are positioned inside the sixth lateral face SB9.
It should also be noted that the movement of the mould 14 causes the fastening of the fifth lateral face SB8 and of the sixth lateral face SB9 to the two respective retaining elements 32, so as to maintain the folded configuration illustrated in Figure 12.
It should be noted therefore that the fifth, seventh and ninth lateral faces SB10, SB8, SB6 (and, equally, the sixth, eighth and tenth lateral faces SB1 1 , SB9 and SB7) are preferably retained in position by the retaining element 32.
Upon completion of the above-mentioned step at the folding station ST2, a step forward is made and the blank SB is moved successive station ST8 for deformation (or weakening) of the first and second lateral faces SB4 and SB5.
It should be noted that, at the deformation station ST8, the contact elements (20, 21 ) are moved from the non-operating position away from the first receiving seat S1 to the operating position close to the first receiving seat S1 , wherein the contact elements (20, 21 ) make contact with the first and second upper faces SB4 and SB5 (as shown in Figure 2). The rotary element 2 is then rotated to move the seat S1 with the blank SB folded open to the second station ST3 for transferring the blank SB.
It should be noted that in this second station ST3 for transferring the blank SB, the transfer unit 15 is moved from the position for contact with and picking up the blank SB folded open at the first receiving seat S1 to the position for release of the blank SB folded open at the second receiving seat S2.
In this way, the transfer unit 15 transfers the blank SB from the first receiving seat S1 to the second receiving seat S2.
The activation of the suction cups 27 of the second receiving seat S2 means that the blank SB is retained inside the second receiving seat S2. It should be noted that the second element 3 moves the second seat S2, containing the blank SB, from the position (so-called 'first predetermined position PA4') where it has received the blank SB from the first element 2 to the position in which is operatively active the station ST10 for opening the upper flaps of the box (walls SB4, SB5 of the blank).
At the station ST10 for opening the upper flaps of the box (walls SB4, SB5 of the blank), the upper walls of the box that is to say, of the blank SB, are encountered and opened (in this way there is the certainty that the compartment inside the box for loading capsules is completely open at the subsequent station ST4 for inserting capsules).
It should be noted that the opening station ST10 is positioned between the station ST3 for transferring the blank SB and the insertion station ST4; in the example illustrated, the opening station ST10 is between the second curved portion 54 and the first rectilinear portion 51 .
The element 2, as it continues to feed the seat S2 along the movement path, moves the seat S2 to the station ST4 for inserting capsules. At the station ST4 for inserting capsules the device 28 for inserting capsules is activated for releasing a row of capsules inside the box.
More precisely, the supporting element 58 is moved vertically, which determines the vertical movement, simultaneously, of all the insertion devices 28.
It should be noted that, at the insertion station ST4, a plurality of boxes are filled simultaneously, each positioned below the insertion device 28 inside respective second seats S2.
Advantageously, the insertion device 28 is designed to insert the capsules inside the blank SB according to a direction of insertion (vertical) which is perpendicular to a longitudinal direction of the box S. This makes it possible to obtain extremely short strokes, and therefore reduced insertion times.
It should therefore be noted that the blank SB is filled with a predetermined number of capsules.
Subsequently, the second element 3 is kept active for feeding the blank SB, along the movement path, to the closing station ST5.
The first and second upper faces SB5 and SB4 are folded at the closing station ST5.
It should be noted that the folding of the first and second upper face SB5 and SB4 may also occur in different positions of the movement path of the second seat S2.
More specifically, it should be noted that the second upper face SB5 is folded by means of the element 30 of fixed type, whilst the first upper face SB4 is folded by means of the movable contact element 31 .
Preferably, the first upper face SB4 is folded by means of the movable contact element 31 in a position of the second seat S2 along the movement path further upstream (with reference to the movement of the second seat S2) relative to the position in which the second upper face
SB5 is folded by means of the element 30 of the fixed type.
It should be noted that the movable contact element 31 is movable between a non-operating position of non-interference with the first upper face SB4 and an operating position of interference with (and contact with) the first upper face SB4.
In a successive angular position (or according to a different variant, in the same angular position in which the closing station ST5 is operating), the gluing of the first and second upper face SB5 and SB4 to each other is substantially performed.
More specifically, as illustrated in Figure 2, the first gluing device 33 distributes a layer of glue on the first upper face SB4, even more specifically on an outer surface of the first upper face SB4.
The first device 33 is preferably movable (preferably parallel to the direction of the first axis X1 of rotation) for distributing a layer of glue in a plurality of predetermined points (continuous or discontinuous) of the outer surface of the first upper face SB4.
Alternatively, the first device 33 may be fixed, for example with a plurality of glue dispensing points.
It should be noted that the third and fourth lateral faces SB12 and SB13 are inserted inside, respectively, the fifth and sixth SB8 SB9 lateral faces. It should be noted that, preferably, the unit 1 also comprises a device 35 for contact of the first SB5 and the second SB4 upper face, operating downstream of the first gluing station ST6.
The device 35 is movable, preferably, between a position of noninterference with the first SB4 and the second SB5 upper face and an operating position, in which it comes into contact with the second face SB5 to push it into contact with the first upper face SB4, in the final closing position.
It should be noted that the unit 1 can also comprise an element (not illustrated), that is, a contact guide, suitably shaped, configured to keep the second upper face SB5 in contact with the first upper face SB4 in the final closing position, positioned and operational downstream of the movable contact device 35.
Preferably, the element, that is, the contact guide, operates on the second upper face SB5 during the rotation of the second element 3 towards the release station.
In the next step the blank SB is moved to the second gluing station ST7. At the second gluing station ST7, the second glue releasing device 34 glues the fourth lateral face SB13 on the sixth lateral face SB9 and the third lateral face SB12 on the fifth lateral face SB8.
It should be noted that the unit 1 also comprises, preferably, a pair of contact elements, acting on the fifth and on the sixth lateral face SB8 and SB9 after gluing by the second gluing device 34, to keep the fifth and the sixth lateral face SB8 and SB9 pressed, respectively, against the third lateral face SB12 and the fourth lateral face SB13 (in order to allow the adhesion by the glue).
It should be noted that the blank SB opened up, containing the capsules and closed using the gluing (thus defining a package or box S) is moved to the release station ST9.
The picking up arm 40, in the release station ST9, grips the box S and detaches it from the second seat S2 (upon this gripping operation, the suction cups 27 operating on the second seat S2 are deactivated).
Preferably, at the release station ST9 there is at least one sensor 59 designed to check one or more parameters regarding the box.
Preferably, the sensor 59 is a video camera.
Preferably, the video camera makes it possible to detect the closing and/or the correct gluing and/or check the attachment of the marking and/or the presence and/or the shape of the box.
With reference to Figures 10 to 16, it should be noted that these drawings illustrate the steps of folding, closing and gluing performed in the different stations of the unit 1 .
Advantageously, the unit 1 for boxing packaged food products allows products coming from several feed lines (L1 , L2, L3, L4) (these products may be the same or different) to be inserted in different boxes.
It should be noted that, preferably, the insertion devices 28 operate for releasing capsules simultaneously in two or more underlying boxes.
In this way, where there are two or more feed lines (L1 , L2, L3, L4) for feeding packed products, it is possible to package the products using a single unit 1 for boxing products as described above.
It should be noted that, in this way, the spaces in plan view are reduced and moreover the operating flexibility of the machine is increased, since it is possible to fill, simultaneously, boxes with different products (for example, some boxes with the products of the first line, other boxes with the products of the second feed line, and so on).
It should be noted that this invention also defines a machine for making boxes containing single-use capsules containing a product, preferably single-use capsules containing infusion or extraction product, comprising a plurality of stations configured for operating in a synchronised fashion, comprising at least:
a station for feeding rigid bodies into corresponding seats of a transport element;
a station for filling rigid containers with a predetermined quantity of product;
a station for closing rigid containers, in particular an upper opening of the rigid container, with a piece of closing sheet to form capsules;
- an outfeed station which picks up the capsules from the respective seats of the transport element; and
- the boxing unit 1 described previously.
In addition to the stations listed above, the machine for making boxes of capsules may comprise further stations, such as, for example, one or more weighing stations, one or more cleaning stations, one or more control stations and, depending on the type of capsule to be packaged, one or more stations for applying filtering elements.
It should be noted that, advantageously, as illustrated in Figure 2, each second seat S2 is defined by elements 100A and 100B facing each other laterally.
These elements 100A and 100B, according to an embodiment not restricting the scope of the inventive concept, are movable away from / towards each other, so as to allow the box positioned between them to be unloaded in an easier and safe manner.
With reference to Figure 2, it should be noted that the lines L1 , L2, L3, L4, L5 for feeding the product terminate, at the insertion devices 28, in a region for releasing the product (under the supporting element 58).
The boxing unit 1 comprises, at the release zone of the product, a plurality of channels (each associated with a line L1 , L2, L3, L4, L5), which can be opened and closed below, that is to say, with a bottom which can be opened and closed.
It should be noted that the insertion devices 28 operate at the channels. More precisely, the channels are defined by side panels 44 (defining a surface for laterally containing the articles PR) and by one or more bottom elements 43 (forming a lower surface for supporting the articles PR).
Preferably, the bottom elements 43 are movable between a closed position of the bottom of the channel, wherein they support the articles PR present in the channel, and an open position of the bottom of the channel, wherein they allow the insertion devices 28 to move the articles PR vertically (passing through the region wherein the bottom elements 43 are positioned in the closed position).
More specifically, when the bottom elements 43 are in the closed position of the bottom, the articles PR coming from the feed lines are inserted inside the channel and the insertion devices 28 operate after their picking up, by means of the suction cups 29.
On the other hand, when the bottom elements 43 are in the open position of the bottom of the channel, the insertion devices 28, which have already picked up the articles PR by means of the suction cups 29, are moved vertically to release the articles PR in the underlying second seats S2 in transit in the rectilinear stretch 51 of the transport element 50.
Figure 2 illustrates, for each channel, two bottom elements 43.
Preferably, the elements 43 shown in Figure 2 are movable horizontally, towards each other (closed position of the bottom of the channel) or away from each other (open position of the channel). An advantage of this invention is to have provided a boxing unit 1 which is particularly simple to use and which can constitute a valid alternative to the of the existing types of boxing machines/units.
Another advantage of this invention is to provide a machine 1 which is particularly fast, is able operate at particularly high operating speeds, and has a reduced size.
The invention also defines a method for boxing packaged food products (in particular capsules containing extraction and infusion products) comprising the following steps:
- preparing a flat blank SB equipped with a plurality of lateral faces (SB2, SB3, SB6, SB7, SB8, SB9, SB10, SB1 1 , SB12, SB13), at least one upper face (SB4, SB5) and a lower, or bottom, face (SB1 );
preparing a first rotary element 2 equipped with at least one projection 5 (defining a first receiving seat S1 );
- preparing a second element 3 equipped with at least one second receiving seat S2 (preferably defined by a pair of protrusions 23, 24 and by a bottom wall 25 interposed between the protrusions 23, 24) and a transport element 50 to which is fixed the at least one second receiving seat S2, the transport element 50 extending to define a movement path of the second receiving seat S2 in a closed loop, having at least a first rectilinear portion 51 ;
coupling the blank SB, preferably in a flat configuration, with the projection 5 in a first predetermined angular position of rotation of the first receiving seat S1 ;
- folding at least one lateral face (SB2, SB3, SB6, SB7, SB8, SB9,
SB10, SB1 1 , SB12, SB13) in a second angular position of rotation of the first receiving seat S1 by means of a mould 14;
transferring the blank SB from the first rotary element 2 to the second element 3, at a third angular position PA3 of rotation of the first receiving seat S1 and a first angular position PA4 of rotation of the second receiving seat S2; inserting the packaged food products inside the blank SB with the blank SB retained in the second seat S2;
closing, advantageously by gluing, the blank SB to define a box S.
Advantageously, the step of closing the blank SB comprises the step of folding a first and a second upper face (SB4, SB5), and, if necessary, other lateral faces, and gluing the same, so as to close the blank containing the packaged food products and define a box S.
According to another aspect, the step of transferring the blank from the first rotary element 2 to the second element 3 comprises a step of positioning the blank SB inside the second seat S2 in such a way that the surface of the blank SB which faces towards the outside when the blank
SB is coupled to the projection 5 of the first receiving seat S1 faces towards the inside of the second receiving seat S2.
According to another aspect, the method comprises a step of weakening at least one connecting hinge between upper faces and respective lateral faces of the blank SB.
According to this aspect, the method preferably comprises a step of deforming connecting hinges between a first lateral face SB2 and second upper face SB5, and second lateral face SB3 and first upper face SB4. Advantageously, the step of inserting the packaged food products inside the blank SB comprises inserting the packaged food products according to a direction of insertion which is perpendicular to a longitudinal direction of the box S.
Lastly, a further, that is, a second embodiment, is now described (illustrated in Figures 17 to 19), as an alternative to the first embodiment.
It should be noted that, according to this second embodiment, each first seat S1 is movable between a first and a second position.
Preferably, each first seat S1 is movable radially relative to the first axis X1 of the first rotary element 2.
Preferably, each projection 5 which defines the first seat S1 is movable along an arm 41 . Each arm 41 is moved radially by the first rotary element 2.
Preferably, each first seat S1 is movable radially relative to the first axis X1 of the first rotary element 2 between a first position close to the axis of rotation X1 of the first rotary element 2 and a position away from the axis of rotation X1 of the first rotary element 2.
As shown in Figures 17 to 19, the first seat S1 is positioned in the position far from the axis of rotation X1 of the first rotary element 2 at the first position PA1 , where the transfer of the blank from the magazine 4 to the first seat S1 is performed.
More specifically, at the first angular position PA1 , in order to transfer the blank from the magazine 4 to the first seat S1 , the first seat S1 is moved in such a way that it is positioned in the far position: in this far position the suction cups positioned on the upper face of the first seat S1 are in effect in contact with the surface of the blank SB, so as to retain the blank itself. The first seat S1 is moved towards the first close position, picking up the blank from the feeding magazine 4. In short, in the embodiment illustrated in Figures 17 to 19, the first seat S1 in the first angular position PA1 defines the first transfer station ST1 .
It should be noted that, after transferring the blank from the magazine 4 to the first seat S1 , the first seat S1 is moved from the far position to the position close to the first axis of rotation X1 .
It should also be noted that, according to the embodiment illustrated in Figures 17 to 19, the contact elements 20 and 21 are associated with (that is, supported by) each first seat S1 .
More specifically, each first seat S1 is equipped with relative contact elements 20 and 21 .
It should be noted that, according to this embodiment of Figures 17 to 19, the mould 14 may be stationary, that is fixed to the frame, or it may be movable (preferably radially relative to the axis X1 of rotation of the first rotary element 2). It should be noted that, if the mould 14 is stationary, the first seat S1 is moved to the station ST2 from the near position towards the far position, so as to move the blank SB into contact with the mould 14 itself. It should also be noted that, in this case, the folding of the faces to allow the opening up of the blank SB is performed according to the same methods illustrated and described above with reference to the first embodiment.
After opening the blank SB by means of the mould 14 (mobile or stationary) the contact elements 20 or 21 can be advantageously operated, for deforming the upper faces SB4, SB5 of the blank, or in other words for weakening the connecting hinges between the first upper face SB4 and the second lateral face SB3, and between the second upper face SB5 and the first lateral face SB2.
The contact elements 20, 21 may operate in any angular position of, that is to say, along any arc path from, the first seat S1 , downstream of the folding station ST2 and upstream of the second transfer station ST3.
In the embodiment of Figures 17 to 19, each pair of folding elements 20, 21 defines the deformation station ST8.
It should also be noted that, preferably, after opening up the blank SB, the first seat S1 is moved from the far position to the close position.
It should also be noted that, at the second transfer station ST3, the first seat S1 is moved from the close position to the far position, so as to release the blank SB opened up in the second seat S2 (see Figures 17 to 19).

Claims

1 . A unit (1 ) for boxing packaged food products, comprising:
- a first rotary transport element (2), rotatable about a first axis (X1 ) of rotation and comprising at least one first seat (S1 ) for receiving a blank
(SB) and designed to rotate the at least one first receiving seat (S1 ) in a plurality of angular positions of rotation;
- a first transfer station (ST1 ) for transferring a blank (SB) from a magazine (4) for feeding blanks to the first receiving seat (S1 ), acting at a first predetermined angular position (PA1 ) of rotation of the first receiving seat (S1 );
- a folding station (ST2) for opening up, at least partly, the blank (SB) positioned on the first receiving seat (S1 ), acting in a second predetermined angular position (PA2) of rotation of the first receiving seat (S1 );
- a second transport element (3) comprising a plurality of second receiving seats (S2), each of the second seats (S2) being configured to house the blank (SB) folded open and a transport element (50), to which is fixed the plurality of second receiving seats (S2), extending so as to define a movement path of the second receiving seats (S2) in a closed loop fashion, with the movement path having at least one rectilinear portion
(51 ) ;
- a second transfer station (ST3) for transferring the blank (SB) folded open from the first receiving seat (S1 ) to the plurality of second receiving seats (S2), in such a way as to transfer a single blank for each second receiving seat;
- an insertion station (ST4) for inserting the packaged food products inside the blank (SB) folded open and positioned on the second receiving seat
(52) , comprising a plurality of devices (28) for inserting products inside the blank (SB) opened up and contained in the second seat (S2), the insertion station (ST4) operating in the rectilinear portion (51 ) of the movement path for releasing products inside the blank (SB) opened up and contained in the second receiving seat (S2);
- a plurality of lines (L1 , L2, L3, L4) for feeding the product positioned in such a way as to terminate at the insertion devices (28), in a region for releasing the product positioned directly above the rectilinear portion (51 ) of the movement path where the insertion station (ST4) is operatively active, wherein the plurality of insertion devices (28) is configured for inserting a plurality of products from the plurality of feed lines (L1 , L2, L3, L4) simultaneously inside the plurality of second seats (S2) on which are positioned the blanks (SB) folded open, in a direction of insertion which is perpendicular to the rectilinear portion (51 ) of the movement path; and
- a closing station (ST5) for closing the blank (SB) folded open and positioned on the second receiving seats (S2) and containing the packaged food products to define a respective box (S), acting in a predetermined position (PA6) along the movement path of the second transport element (3).
2. The boxing unit according to the preceding claim, comprising a unit for controlling and actuating the insertion devices (28), configured to control the actuation of two or more insertion devices (28) to release products, simultaneously from the two or more insertion devices (28), inside respective blanks (SB) opened up and contained in respective second seats (S2) different from each other. 3. The boxing unit according to any one of the preceding claims, wherein the transport element (50) is configured to be actuated in such a way that each second seat of the plurality of second seats is below each line for feeding the plurality of lines (L1 , L2, L3, L4) for feeding the product in such a way that each second seat is fed by a single the feed line.
4. The boxing unit according to any one of the preceding claims, further comprising a deformation station (ST8) configured to weaken connecting hinges between a first upper face (SB4) and a second lateral face (SB3) and between a second upper face (SB5) and a first lateral face (SB2) of the blank (SB), subsequent to, or coincident with, the second angular position (PA2) of rotation in which the folding station (ST2) is operating.
5. The boxing unit according to any one of the preceding claims, wherein the first receiving seat is defined by at least one projection positioned radially on the first rotary element, the at least one projection comprising abutment walls against which the blank is folded by means of a mould (14) designed to make contact with and fold lateral walls (SB2, SB3, SB6, SB7, SB8, SB9, SB10, SB1 1 ) of the blank (SB).
6. The boxing unit according to the preceding claim, wherein the mould (14) is movable radially with respect to the first rotary transport element
(2), between a waiting position away from the first receiving seat (S1 ) and a folding position close to the first receiving seat (S1 ) in which it comes into contact with and folds lateral walls (SB2, SB3, SB6, SB7, SB8, SB9, SB10, SB1 1 ) of the blank (SB).
7. The boxing unit according to any one of the preceding claims, wherein the first receiving seat (S1 ) is defined by a plurality of projections (5), positioned substantially aligned along a direction parallel to the first axis (X1 ) of rotation and defining, between them, respective cavities (6).
8. The boxing unit according to the preceding claim, wherein the first transfer station (ST1 ) comprises a transfer arm (10), having a plurality of prongs (1 1 ), movable between a picking up position, wherein it picks up the blank (SB) from the magazine (4) for feeding blanks, and a releasing position, wherein it releases the blank (SB) on the first receiving seat (S1 ), wherein the prongs (1 1 ) are positioned inside the cavities (6).
9. The boxing unit according to the preceding claim, wherein the prongs (1 1 ) comprise a plurality of suction cups (12), positioned facing towards the magazine (4) for feeding blanks for retaining the blank (SB).
10. The boxing unit according to any one of claims 7 to 9, wherein the projections (5) comprises a plurality of suction cups (13A, 13B, 13C), configured to retain the blank (SB) in a predetermined position. 1 1 . The boxing unit according to any one of the preceding claims, wherein each first receiving seat (S1 ) is movable radially relative to the first rotary transport element (2).
12. The boxing unit according to any one of the preceding claims, comprising a deformation station (ST8), acting at or downstream of the second angular position (PA2) of rotation in which the folding station (ST2) is operating, and wherein the deformation station (ST8) comprises at least a first and a second contact element (20, 21 ), movable between a non- operating position away from the first receiving seat (S1 ) and an operating position close to the first receiving seat (S1 ) wherein the first and second contact elements (20, 21 ) make contact with upper faces (SB4, SB5) of the blank (SB) to weaken connecting hinges between the upper faces (SB4, SB5) and respective lateral faces (SB3, SB2). 13. The boxing unit according to any one of the preceding claims, wherein the second transfer station (ST3) comprises a transfer unit (15), movable between a contact and pick up position, wherein it makes contact with and picks up the blank (SB) folded open at the first receiving seat (S1 ), and a release position, wherein it releases the blank (SB) folded open in the second receiving seat (S2).
14. The boxing unit according to any one of the preceding claims, wherein each second receiving seat (S2) is defined by a first series of projections (23), by a second series of projections (24), and by a bottom wall (25), the projections (24) of the second series being positioned relative to the projections (23) of the first series in positions facing each other.
15. The boxing unit according to any one of the preceding claims, wherein each line (L1 , L2, L3, L4) for feeding the product is provided with at least one bottom element (43) which can be moved between a closed position, wherein it supports the products to be fed present in the line, and an open position, where it allows the insertion devices (28) to move vertically the products for feeding them inside each second seat (S2) on which are positioned the blanks (SB) folded open. 16. A method for boxing packaged food products comprising the following steps:
- preparing a first rotary transport element (2), rotatable about a first axis (X1 ) of rotation and comprising at least one first seat (S1 ) for receiving a blank (SB) and designed to rotate the at least one first receiving seat (S1 ) in a plurality of angular positions of rotation;
- transferring a blank (SB) from a magazine (4) for feeding blanks to the first receiving seat (S1 ), acting at a first predetermined angular position (PA1 ) of rotation of the first receiving seat (S1 );
- folding for opening up, at least partly, the blank (SB) positioned on the first receiving seat (S1 ), acting in a second predetermined angular position
(PA2) of rotation of the first receiving seat (S1 );
- preparing a second transport element (3) comprising a plurality of second receiving seats (S2) configured to house the blank folded open, and a transport element (50), to which is fixed the plurality of second receiving seats (S2), extending along a movement path of the second receiving seats (S2) in a closed loop fashion, with the movement path having at least one rectilinear portion (51 );
- transferring the blank (SB) folded open from the first receiving seat (S1 ) to the plurality of second receiving seats (S2), in such a way as to transfer a single blank for each second receiving seat;
- inserting the packaged food products inside the blank (SB) folded open and positioned on the second receiving seat (S2), the step of inserting products in the blank folded open occurring in the rectilinear portion (51 ) of the movement path;
- preparing a plurality of lines (L1 , L2, L3, L4) for feeding the product positioned in such a way as to terminate at the insertion devices (28), in a region for releasing the product positioned directly above the rectilinear portion (51 ) of the movement path where the step of inserting the products in the blank folded open occurs, in which a plurality of products from the plurality of feed lines (L1 , L2, L3, L4) is inserted simultaneously inside the plurality of second seats (S2) on which are positioned the blanks (SB) folded open, in a direction of insertion which is perpendicular to the rectilinear portion (51 ) of the movement path; and
- closing the blank (SB) folded open and positioned on the second receiving seats (S2) and containing the packaged food products to define a respective box (S), in a predetermined position (PA6) along the movement path of the second transport element (3).
17. The method according to the preceding claim, wherein the step of transferring the blank (SB) from the first rotary transport element (2) to the second transport element (3) comprises a step of positioning the blank (SB) inside the second receiving seat (S2) in such a way that a surface of the blank (SB) which faces towards the outside when the blank (SB) is coupled to the projection (5) of the first receiving seat (S1 ) faces towards the inside of the second receiving seat (S2).
PCT/IB2018/050896 2017-02-17 2018-02-14 Unit and method for placing objects in boxes. WO2018150334A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CH00850/19A CH714657B1 (en) 2017-02-17 2018-02-14 Unit and method for arranging objects in boxes.

Applications Claiming Priority (2)

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IT102017000017873 2017-02-17
IT102017000017873A IT201700017873A1 (en) 2017-02-17 2017-02-17 Unit and method for arranging objects within boxes.

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IT201700017873A1 (en) 2018-08-17

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