WO2018148993A1 - 一种轻薄型液晶显示装置及其背光模组与制作方法 - Google Patents

一种轻薄型液晶显示装置及其背光模组与制作方法 Download PDF

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WO2018148993A1
WO2018148993A1 PCT/CN2017/075746 CN2017075746W WO2018148993A1 WO 2018148993 A1 WO2018148993 A1 WO 2018148993A1 CN 2017075746 W CN2017075746 W CN 2017075746W WO 2018148993 A1 WO2018148993 A1 WO 2018148993A1
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lower substrate
liquid crystal
display device
crystal display
thin
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PCT/CN2017/075746
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English (en)
French (fr)
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何小宇
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深圳市华星光电技术有限公司
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Publication of WO2018148993A1 publication Critical patent/WO2018148993A1/zh

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336Illuminating devices
    • G02F1/133615Edge-illuminating devices, i.e. illuminating from the side

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  • the present invention relates to the field of liquid crystal display technology, and in particular, to a thin and light liquid crystal display device, a backlight module thereof, and a manufacturing method thereof.
  • the display device includes a display panel and a backlight module, and the backlight module can emit light as a backlight of the display panel.
  • the current backlight module is mainly divided into two types according to the positional relationship between the light source and the light guide plate, and the direct type and the side input type, wherein the direct type backlight has no advantage in thickness due to its structural limitation; and, in contrast, the side entry type Backlight Due to the introduction of the glass light guide plate, the thickness of the module has exceeded 4mm.
  • the large size has a visual impact, but its weight is very large. Therefore, although the display device on the market can be made very thin, its weight is still its A big flaw.
  • the present invention provides a lightweight and light-weight liquid crystal display device, a backlight module thereof, and a manufacturing method thereof.
  • a thin and light liquid crystal display device includes a lower substrate, an upper substrate disposed above the lower substrate, and a lower polarizer, a thin film transistor array sequentially disposed between the lower substrate and the upper substrate from bottom to top, The liquid crystal layer and the color filter are further provided with a side-entry light source beside the lower substrate, and a reflective layer is further disposed on the bottom surface of the lower substrate.
  • the thin and light liquid crystal display device further includes a refractive layer having a refractive index smaller than that of the lower substrate, and the refractive layer is disposed between the lower substrate and the lower polarizer.
  • the lower substrate is glass.
  • the refractive layer is vapor-deposited on the surface of the lower substrate.
  • the reflective layer is one of the lower substrate away from the refractive layer A reflective coating formed on the surface.
  • the reflective layer is a reflective sheet attached to the bottom surface of the lower substrate.
  • the bottom surface of the lower substrate is further formed with an array of scattering dots.
  • Another object of the present invention is to provide a backlight module of the thin and light liquid crystal display device, comprising the side-entry light source, the lower substrate, the refractive layer and the reflective layer.
  • Still another object of the present invention is to provide a method of fabricating the above-described thin and light liquid crystal display device in which the refractive layer is deposited on the surface of the lower substrate.
  • the manufacturing method of the thin and light liquid crystal display device comprises: after the thin film transistor array is fabricated on the substrate, the substrate is peeled off, and the polarizer is attached to the bottom surface of the thin film transistor array.
  • the invention utilizes the lower substrate of the display panel to conduct the backlight light, organically combines the backlight module and the display panel, and does not need to provide the light guide plate exclusively, thereby greatly reducing the thickness, weight and cost of the liquid crystal display device, and at the same time Ensure the normal display of the display device.
  • FIG. 1 is a schematic structural view of a liquid crystal display device according to an embodiment of the present invention.
  • FIG. 2 is a schematic structural view of a backlight module according to an embodiment of the present invention.
  • a thin and light liquid crystal display device of the present invention includes a lower substrate 10, an upper substrate 20 disposed above the lower substrate 10, and a lower polarizer 30 disposed between the lower substrate 10 and the upper substrate 20 in order from bottom to top.
  • the thin film transistor array 40, the liquid crystal layer 50, and the color filter 60 have an upper polarizer 70 on the upper substrate 20, a side-entry light source 1 disposed beside the lower substrate 10, and a reflective layer on the bottom surface of the lower substrate 10.
  • the lower substrate 10 is preferably made of glass, and the side-entry light source 1 generally uses an LED strip as a light source.
  • the light emitted by the side-in type light source 1 enters the inside of the lower substrate 10 from the light incident side of the lower substrate 10, and passes through the bottom of the lower substrate 10. After the reflective layer is reflected, it is emitted from the light exit surface at the top of the lower substrate 10.
  • the lower polarizer 30 is located below the liquid crystal layer 50, and the light entering the liquid crystal layer 50 is first formed by the deflection of the lower polarizer 30. The linearly polarized light allows the liquid crystal to work properly.
  • the display device further has a refractive index layer 11 having a low refractive index, the refractive layer 11 having a refractive index smaller than that of the lower substrate 10, disposed between the lower substrate 10 and the lower polarizer 30, and completely covering the lower substrate 10 to achieve light under Total reflection within the substrate 10.
  • the refractive layer 11 is formed on the surface of the lower substrate 10 by vapor deposition to be integrally formed with the lower substrate 10. At the same time, the refractive layer 11 thus formed can be easily formed into a thin film, which reduces the manufacturing difficulty and reduces the overall thickness of the display device.
  • the thickness of the refractive layer 11 is preferably made of a material such as silica or calcium oxide.
  • the reflective layer may be a reflective sheet 80 attached to the bottom surface of the lower substrate 10, and is adhered to the bottom of the lower substrate 10 by a low refractive index optical adhesive S to achieve full utilization of light in the lower substrate 10.
  • the reflective layer is a reflective coating formed on the lower substrate 10 away from the side of the refractive layer 11 by coating or evaporation. The manufacturing method ensures that the reflective layer is simpler and thinner. The integration of each structure in the display device is also higher.
  • scattering dots 100 are further formed on the bottom surface of the lower substrate 10, and the scattering dots 100 are formed in the lower substrate 10, so that total reflection in the lower substrate 10 can be destroyed, and more light can be emitted from the light emitting surface of the upper surface thereof. Light rays that are reflected to the scattering dots 100 can be more uniformly emitted, improving the overall light uniformity of the display device.
  • the material of the scattering dot may be an ink, a titanium compound or a silicon compound, and the surface thereof is a spherical surface or an ellipsoidal surface.
  • the lower substrate of the display panel can serve as a medium for conducting backlight light, and functions as a light guide plate in the conventional display device, and the backlight module and the display panel are organically combined, without specifically providing a light guide plate, to a large extent.
  • the thickness, weight and cost of the liquid crystal display device are reduced, and at the same time, the normal display of the display device is ensured.
  • the light emitted by the side-in type light source 1 first enters the lower substrate 10 from the light entering side, and the light propagates in the transparent lower substrate 10, and a part of the light is emitted from the reflective sheet 80 at the bottom of the lower substrate 10, and is reflected.
  • the light reflected by the sheet 80 is incident on the light exit surface of the top of the lower substrate 10; a part of the light is reflected by the scattering mesh point 100 above the reflective sheet 80 and then diverged to achieve a uniform light effect.
  • part of the light having an excessive exit angle is reflected back to the lower substrate 10 by the total reflection of the refractive layer 11 for secondary treatment, thereby avoiding light leakage or non-concentration, thereby improving light utilization efficiency, and simultaneously It can also achieve a certain degree of secondary uniformizing effect, so that the light emitted from the self-refracting layer 11 is mostly perpendicular to the light-emitting surface, and then polarized by the lower polarizer 30 to form polarized light suitable for the liquid crystal layer 50, and subjected to color filtering.
  • the sheet 60 is filtered, and the upper polarizer 70 is again polarized and then emitted, and finally a color display screen is formed.
  • the backlight module is mainly composed of a side-in type light source 1.
  • the lower substrate 10, the refractive layer 11, and the reflective layer are composed.
  • the lower substrate 10 is both a part of the display panel and a part of the backlight module, and the heavy light guide plate is omitted, and the light guide plate can be replaced by a lower hardness substrate, which has both light guiding and molding functions.
  • the manufacturing method of the thin and light liquid crystal display device of the present invention is substantially the same as that of the conventional liquid crystal display device, and the main difference is that: (1) the refractive layer 11 is formed on the surface of the lower substrate 10 by an evaporation process, preferably by oblique evaporation. Forming; (2) an array of scattering dots 100 is formed in the lower substrate 10; (3) the thin film transistor array 40 is formed by fabricating the thin film transistor array 40 on the substrate, stripping the substrate, and then attaching it to the bottom surface of the thin film transistor array 40. Polarizer 30.
  • the substrate is preferably the lower substrate 10 described above, and the lower substrate 10 is processed after being peeled off, the refractive layer 11 is integrated, the scattering dots 100 and the reflective layer are used to serve as a light guide plate, and finally the lower substrate 10 is assembled to the lower polarizer 30.
  • the manufacturing method is simple and compact, and the lower polarizer 30, the thin film transistor array 40, and the refractive layer 11 are integrated between the liquid crystal layer 50 and the lower substrate 10, which reduces the manufacturing cost, overall thickness and weight of the display device.

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Liquid Crystal (AREA)
  • Planar Illumination Modules (AREA)

Abstract

一种轻薄型液晶显示装置、背光模组及轻薄型液晶显示装置的制作方法,包括下基板(10)、设于下基板(10)上方的上基板(20)以及自下而上依次设于下基板(10)和上基板(20)之间的下偏光片(30)、薄膜晶体管阵列(40)、液晶层(50)、彩色滤光片(60),下基板(10)旁还设置有侧入式光源(1),下基板(10)的底面还设置有反射层。利用显示面板的下基板(10)传导背光光线,将背光模组与显示面板有机地组合在一起,无需专门提供导光板,很大程度上降低了液晶显示装置的厚度、重量以及成本,同时又能保证显示装置的正常显示。

Description

一种轻薄型液晶显示装置及其背光模组与制作方法 技术领域
本发明涉及液晶显示技术领域,尤其涉及一种轻薄型液晶显示装置及其背光模组与制作方法。
背景技术
随着消费者需求的日益提升,显示装置中各模组的轻薄化越来越受到人们的关注与重视。通常,显示装置包括显示面板和背光模组,背光模组能够发出光线而作为显示面板的背光源。目前的背光模组按照光源与导光板的位置关系主要分为两种,直下式和侧入式,其中,直下式背光由于其结构限制,在厚度上不具备优势;而相对地,侧入式背光由于玻璃导光板的引入,模组厚度已突破4mm,大尺寸下极具视觉冲击力,但其重量很大,因此,市面上的显示装置虽然可以做到很薄,但其重量仍然是其一大缺陷。
发明内容
鉴于现有技术存在的不足,本发明提供了一种重量轻的轻薄型液晶显示装置及其背光模组与制作方法。
为了实现上述的目的,本发明采用了如下的技术方案:
一种轻薄型液晶显示装置,包括下基板、设于所述下基板上方的上基板以及自下而上依次设于所述下基板和所述上基板之间的下偏光片、薄膜晶体管阵列、液晶层、彩色滤光片,所述下基板旁还设置有侧入式光源,所述下基板的底面还设置有反射层。
作为其中一种实施方式,所述的轻薄型液晶显示装置还包括折射率小于所述下基板的折射层,所述折射层设于所述下基板和所述下偏光片之间。
作为其中一种实施方式,所述下基板为玻璃。
作为其中一种实施方式,所述折射层蒸镀形成在所述下基板表面。
作为其中一种实施方式,所述反射层为所述下基板上远离所述折射层的一 面形成的反射涂层。
或者,所述反射层为贴合于所述下基板底面的反射片。
作为其中一种实施方式,所述下基板的底面还阵列形成有散射网点。
本发明的另一目的在于提供一种所述的轻薄型液晶显示装置的背光模组,包括所述侧入式光源、所述下基板、所述折射层和所述反射层。
本发明的又一目的在于提供一种所述的轻薄型液晶显示装置的制作方法,所述折射层蒸镀形成在所述下基板表面。
作为其中一种实施方式,所述的轻薄型液晶显示装置的制作方法包括:在衬底上制作出薄膜晶体管阵列后剥离衬底,并在薄膜晶体管阵列底面贴附下偏光片。
本发明利用显示面板的下基板传导背光光线,将背光模组与显示面板有机地组合在一起,无需专门提供导光板,很大程度上降低了液晶显示装置的厚度、重量以及成本,同时又能保证显示装置的正常显示。
附图说明
图1为本发明实施例的液晶显示装置的结构示意图。
图2位本发明实施例的背光模组的结构示意图。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。
参阅图1,本发明的轻薄型液晶显示装置包括下基板10、设于下基板10上方的上基板20以及自下而上依次设于下基板10和上基板20之间的下偏光片30、薄膜晶体管阵列40、液晶层50、彩色滤光片60,上基板20上还具有上偏光片70,下基板10旁还设置有侧入式光源1,在下基板10的底面还设置有反射层。
下基板10最好是采用玻璃,侧入式光源1一般选用LED灯条作为光源,侧入式光源1发出的光自下基板10的入光侧进入下基板10内部,经下基板10底部的反射层反射后自下基板10顶部的出光面射出。而下偏光片30位于液晶层50的下方,进入液晶层50的光线首先会经过下偏光片30的偏转作用形成特定 的线性偏振光,使液晶得以正常工作。
这里,显示装置内还具有低折射率的折射层11,该折射层11的折射率小于下基板10,设置在下基板10和下偏光片30之间,且完全覆盖下基板10,以实现光线在下基板10内的全反射。该折射层11通过蒸镀的方式形成在下基板10表面以与下基板10一体形成,同时,以此形成的折射层11可以轻易做成很薄的薄膜,降低制作难度,减薄显示装置的整体厚度,该折射层11最好是采用二氧化硅、氧化钙等材料制作。
反射层可以是贴合于下基板10底面的反射片80,采用低折射率的光学胶S粘贴在下基板10底部,以实现下基板10内光线的充分利用。作为其中一种较佳的实施方式,反射层是在下基板10上远离折射层11的一面涂覆或蒸镀形成的反射涂层,此种制作方式可以保证反射层的制作更简单、更薄,显示装置中各结构的集成度也更高。
另外,在下基板10的底面还阵列形成有散射网点100,这些散射网点100形成在下基板10内,可以破坏下基板10内的全反射,使更多的光自其上表面的出光面射出,照射或反射至散射网点100的光线可以被更加均匀地射出,提高显示装置的整体光线均匀性。散射网点的材料可以是油墨、钛系化合物或硅系化合物等,其表面为球形面或椭球形面。
通过这样的设置,显示面板的下基板可以作为传导背光光线的介质,充当传统显示装置中导光板的作用,将背光模组与显示面板有机地组合在一起,无需专门提供导光板,很大程度上降低了液晶显示装置的厚度、重量以及成本,同时又能保证显示装置的正常显示。
液晶显示装置工作时,侧入式光源1发出的光线首先自入光侧进入下基板10,光线在透明的下基板10内传播,其中一部分光线射向下基板10底部的反射片80,经反射片80反射后的光线射向下基板10顶部的出光面;一部分光线经反射片80上方的散射网点100反射后进行发散,起到匀光作用。而射向自出光面的光线中,出射角过大的部分光线由于折射层11的全反射作用反射回下基板10进行二次处理,避免了光线泄露或不集中,提高了光线利用率,同时还能起到一定程度的二次匀光效果,导致最终自折射层11射出的光线大多垂直于出光面,再经过下偏光片30的偏光处理形成适合液晶层50的偏振光,经过彩色滤光片60滤光,上偏光片70再次偏振处理后射出,最后形成彩色显示画面。
如图2所示,在上述轻薄型液晶显示装置中,背光模组主要由侧入式光源1、 下基板10、折射层11和反射层组成。这里,下基板10既是显示面板的一部分,也是背光模组的一部分,省去了厚重的导光板,导光板可以选用硬度较高的下基板替代,兼具导光和成型作用。
本发明的轻薄型液晶显示装置的制作方法与传统的液晶显示装置制作方法大致相同,主要区别在于:(1)折射层11是通过蒸镀工艺形成在下基板10表面,优选是通过斜角蒸镀形成;(2)散射网点100阵列形成在下基板10内;(3)薄膜晶体管阵列40的制作是在衬底上制作出薄膜晶体管阵列40后剥离衬底,然后在薄膜晶体管阵列40底面贴附下偏光片30。其中,该衬底优选是上述的下基板10,下基板10剥离后进行处理,集成折射层11、散射网点100与反射层以充当导光板,最后将下基板10组装到下偏光片30下即可。此种制作方式工艺简单且结构紧凑,将下偏光片30、薄膜晶体管阵列40、折射层11集成在液晶层50与下基板10之间,降低了显示装置的制作成本、整体厚度和重量。
以上所述仅是本申请的具体实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本申请原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本申请的保护范围。

Claims (20)

  1. 一种轻薄型液晶显示装置,其中,包括下基板、设于所述下基板上方的上基板以及自下而上依次设于所述下基板和所述上基板之间的下偏光片、薄膜晶体管阵列、液晶层、彩色滤光片,所述下基板旁还设置有侧入式光源,所述下基板的底面还设置有反射层。
  2. 根据权利要求1所述的轻薄型液晶显示装置,其中,还包括折射率小于所述下基板的折射层,所述折射层设于所述下基板和所述下偏光片之间。
  3. 根据权利要求2所述的轻薄型液晶显示装置,其中,所述下基板为玻璃。
  4. 根据权利要求2所述的轻薄型液晶显示装置,其中,所述折射层蒸镀形成在所述下基板表面。
  5. 根据权利要求2所述的轻薄型液晶显示装置,其中,所述反射层为所述下基板上远离所述折射层的一面形成的反射涂层。
  6. 根据权利要求2所述的轻薄型液晶显示装置,其中,所述反射层为贴合于所述下基板底面的反射片。
  7. 根据权利要求2所述的轻薄型液晶显示装置,其中,所述下基板的底面还阵列形成有散射网点。
  8. 一种轻薄型液晶显示装置的背光模组,其中,所述轻薄型液晶显示装置包括下基板、设于所述下基板上方的上基板、自下而上依次设于所述下基板和所述上基板之间的下偏光片、薄膜晶体管阵列、液晶层、彩色滤光片,以及折射率小于所述下基板的折射层,所述折射层设于所述下基板和所述下偏光片之间;所述下基板旁还设置有侧入式光源,所述下基板的底面还设置有反射层;所述背光模组包括所述侧入式光源、所述下基板、所述折射层和所述反射层。
  9. 根据权利要求8所述的背光模组,其中,所述下基板为玻璃。
  10. 根据权利要求8所述的背光模组,其中,所述折射层蒸镀形成在所述下基板表面。
  11. 根据权利要求8所述的背光模组,其中,所述反射层为所述下基板上远离所述折射层的一面形成的反射涂层。
  12. 根据权利要求8所述的背光模组,其中,所述反射层为贴合于所述下 基板底面的反射片。
  13. 根据权利要求8所述的背光模组,其中,所述下基板的底面还阵列形成有散射网点。
  14. 一种轻薄型液晶显示装置的制作方法,其中,所述轻薄型液晶显示装置包括下基板、设于所述下基板上方的上基板、自下而上依次设于所述下基板和所述上基板之间的下偏光片、薄膜晶体管阵列、液晶层、彩色滤光片,以及折射率小于所述下基板的折射层,所述折射层设于所述下基板和所述下偏光片之间;所述下基板旁还设置有侧入式光源,所述下基板的底面还设置有反射层;所述折射层蒸镀形成在所述下基板表面。
  15. 根据权利要求14所述的轻薄型液晶显示装置的制作方法,其中,包括:在衬底上制作出薄膜晶体管阵列后剥离衬底,并在薄膜晶体管阵列底面贴附下偏光片。
  16. 根据权利要求14所述的轻薄型液晶显示装置的制作方法,其中,所述下基板为玻璃。
  17. 根据权利要求14所述的轻薄型液晶显示装置的制作方法,其中,所述折射层蒸镀形成在所述下基板表面。
  18. 根据权利要求14所述的轻薄型液晶显示装置的制作方法,其中,所述反射层为所述下基板上远离所述折射层的一面形成的反射涂层。
  19. 根据权利要求14所述的轻薄型液晶显示装置的制作方法,其中,所述反射层为贴合于所述下基板底面的反射片。
  20. 根据权利要求14所述的轻薄型液晶显示装置的制作方法,其中,所述下基板的底面还阵列形成有散射网点。
PCT/CN2017/075746 2017-02-17 2017-03-06 一种轻薄型液晶显示装置及其背光模组与制作方法 WO2018148993A1 (zh)

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CN113805381A (zh) * 2021-08-05 2021-12-17 信利光电股份有限公司 一种背光结构、显示模组及显示屏
CN115206201B (zh) * 2022-07-20 2023-11-10 厦门天马微电子有限公司 显示面板及其制备方法、显示装置

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