WO2018148917A1 - Aerospace-grade ball grid detection system - Google Patents

Aerospace-grade ball grid detection system Download PDF

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Publication number
WO2018148917A1
WO2018148917A1 PCT/CN2017/073848 CN2017073848W WO2018148917A1 WO 2018148917 A1 WO2018148917 A1 WO 2018148917A1 CN 2017073848 W CN2017073848 W CN 2017073848W WO 2018148917 A1 WO2018148917 A1 WO 2018148917A1
Authority
WO
WIPO (PCT)
Prior art keywords
ball grid
top plate
disposed
power cylinder
space
Prior art date
Application number
PCT/CN2017/073848
Other languages
French (fr)
Chinese (zh)
Inventor
储建华
高霞
Original Assignee
苏州科爱佳自动化科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 苏州科爱佳自动化科技有限公司 filed Critical 苏州科爱佳自动化科技有限公司
Priority to CN201780083432.5A priority Critical patent/CN110520690B/en
Priority to PCT/CN2017/073848 priority patent/WO2018148917A1/en
Publication of WO2018148917A1 publication Critical patent/WO2018148917A1/en

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/02Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/22Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring angles or tapers; for testing the alignment of axes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01CMEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
    • G01C25/00Manufacturing, calibrating, cleaning, or repairing instruments or devices referred to in the other groups of this subclass
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M99/00Subject matter not provided for in other groups of this subclass

Definitions

  • the present invention relates to the field of precision measurement techniques, and more particularly to a space grade ball grid detection system.
  • the ball grid is a displacement sensor that was developed in the 1970s. During the detection of mechanical line displacement or angular displacement, the spherical ball sensor is not continuous due to the error of the constituent ball itself. The control system can be clearly identified and eliminated, and the measurement accuracy can be increased infinitely, and the error can be approached to zero. At present, such ball grids have been used in high-end equipment. As people's knowledge and cost are reduced, this piece will be popularized in industries and equipment that need to be measured, including on aerospace equipment.
  • the current takeoff mode of a spacecraft is vertical launch and tilt rise; the landing mode is the same as its reverse.
  • Aircraft that operate differently from the atmosphere are only subjected to gravity. After the spacecraft is separated from the atmosphere, there will be gravitational effects of different planets and different directions, including microgravity and no gravity. If the parts running in this actual situation can be simulated realistically on the ground or under laboratory conditions, and the components are included in the system, the cost of the parts of the spacecraft can be reduced under the premise of quality assurance. To ordinary. In the same way, the construction cost of the spacecraft can be returned to the general condition on the premise that the safety is guaranteed.
  • An object of the present invention is to solve at least the above problems and to provide at least the advantages which will be described later.
  • Another object of the present invention is to provide a space-level ball grid detection system, which provides a new space simulation motion device, which can simulate a high-precision real motion process, improve the reliability of test data and Accuracy, especially if the device can be connected to the current swing table, vibration table, rotary table, acceleration test machine, collision machine, weightless room and related sports equipment, test equipment, for example, can show space travel The device moves from launch or take-off to landing or landing in different sports situations, including the participation of this device in the spacecraft.
  • an aerospace grade ball grid detection system comprising:
  • the base has a pair of first brackets extending vertically upwardly on the two sides of the radial direction, a slot is longitudinally disposed on the first bracket, and a power cylinder is disposed in the center of the base;
  • the top plate has a pair of second brackets extending vertically downwardly on the two sides of the radial direction, and the bottom of the second bracket is disposed on the slot through the rotation of the rotating shaft, and the center of the top of the dial is provided with a free rotation.
  • a bottom plate of the free plate is provided with a curved wire groove, and the top of the power cylinder is restricted to move in the curved wire groove;
  • a rotating table which is disposed on the upper surface of the top plate with the central axis, and the upper surface of the rotating table is provided with a mounting hole for fixing the sample;
  • the base is provided with a first angular displacement ball grid
  • the first angular displacement ball grid comprises a first annular ball scale and a first sleeve disposed on the first ball scale a readhead
  • the first ball scale is in a plane of rotation of the power cylinder
  • the first readhead is synchronously disposed on a side wall of the power cylinder
  • a second angular displacement ball grid is disposed on the top plate, and the second angular displacement ball grid includes a second ball scale having a certain arc length and a second sleeve disposed on the second ball scale a second reading head, the second ball scale is located on the outer circumference of the top plate, and the second reading head is synchronously disposed on the rotating table.
  • the center of the base is convexly provided with a pair of rotating shaft seats, the height of the rotating shaft seat is not more than 10 mm, and a bottom of the power cylinder is convexly provided with a bearing with a shaft hole, the bearing Supported on the rotating shaft seat by a rotating shaft, the bearing is located in a gap between the two rotating shaft seats.
  • the rotating shaft support is fixed on the slot at any height position, and the bottom of the second bracket is rotatably sleeved on the rotating shaft support.
  • the center of the surface of the free plate is convexly provided with a first column head, and the lower end of the center of the top plate corresponds to The first column hole is disposed, the free plate is restricted from rotating in the first column hole by the first column head, the top of the power cylinder is convexly provided with a second column head, and the second column head restricts sliding
  • the curved wire groove may be a profiled wire groove or a closed wire groove.
  • the center of the lower surface of the rotating table is convexly provided with a third column head, and the center of the upper end of the top plate is correspondingly provided with a second column hole, and the rotating table is restricted in rotation by the third column head. In the second column hole.
  • the outer diameter of the rotating table is larger than the outer diameter of the top plate, and the lower end of the rotating table is provided with a rack with a certain arc length, and the outer diameter of the rack is between the top plate Between the outer peripheral diameter and the outer diameter of the second ball scale, the rack is disposed downward, and the rack is located at the outer circumference of the top plate.
  • a driving mechanism is disposed on the outer bottom of the top plate, and a gear that meshes with the rack is disposed on the driving shaft of the driving mechanism.
  • the power cylinder is a multi-stage power cylinder
  • the first reading head is disposed on a cylinder block of the power cylinder
  • two ends of the first ball scale extend upward from the base respectively.
  • the rotating shaft is perpendicular to a plane in which the first ball scale is located.
  • the lower surface of the rotating table and the upper surface of the top plate are connected by a slewing bearing.
  • the base is provided with a plurality of positioning holes matched with the mounting holes, and a plurality of the aerospace-level ball grid detecting systems are selectively connected to the base and the rotating base.
  • the present invention includes at least the following beneficial effects:
  • FIG. 1 is a schematic structural view of a space-level ball grid detection system from a first perspective
  • 2 is a schematic structural view of a space-level ball grid detection system from a second perspective
  • FIG. 1 is a schematic structural view of a space-level ball grid detection system from a first perspective
  • 2 is a schematic structural view of a space-level ball grid detection system from a second perspective
  • FIG. 1 is a schematic structural view of a space-level ball grid detection system from a first perspective
  • 2 is a schematic structural view of a space-level ball grid detection system from a second perspective
  • FIG. 3 is an exploded view of a space-grade ball grid detection system
  • FIG. 4 is a schematic view showing a mounting structure of a power cylinder and a base
  • FIG. 5 is a schematic structural view of a power cylinder
  • Figure 6 is a bottom plan view of the free plate in the first embodiment
  • Figure 7 is a cross-sectional view taken along line A-A of Figure 6;
  • FIG. 8 is a schematic diagram of a superimposed installation structure of two aerospace grade ball grid detection systems
  • FIG. 9 is a schematic diagram showing a superimposed installation structure of three aerospace grade ball grid detection systems
  • Figure 10 is a bottom plan view of the free plate in the fourth embodiment.
  • FIG. 11 is a schematic structural view of a space-level ball grid detecting system in a fourth embodiment.
  • the present invention provides a space-grade ball grid detection system, as shown in FIGS. 1-7, including a base 100, a power cylinder 120, a free plate 200, a top plate 300, and a rotary table 400, and a rotary table 400 with a top plate 300 swings back and forth on the base 100, and the test sample is fixedly rotated on the rotating table 400, thereby realizing the simulation of the omnidirectional spatial motion trajectory of the sample, and is used for testing the experimental data of the test article in the spatial motion trajectory simulation.
  • a pair of first brackets 110 are vertically extended on the two sides of the base 100, and a slot 111 is vertically disposed on the first bracket 110.
  • the base 100 is convexly disposed at the center of the base 100.
  • a shaft cylinder 130 is rotatably disposed on the shaft base 130.
  • a support 123 having a shaft hole is protruded from the bottom of the power cylinder 120.
  • the support base 123 is rotatably supported on the shaft base 130 by a rotating shaft.
  • the support 123 is just right. Located in the gap between the two shaft seats 130, the bottom of the power cylinder 120 is swung around the rotating shaft and restricted in the gap between the two shaft seats 130.
  • a pair of second brackets 310 are vertically extended downward on the radial sides of the top plate 300, and the second bracket 310 is connected to the bottom.
  • the rotating shaft support 320 is rotatably disposed on the slot 111, and the outer side of the rotating shaft support 320 is sleeved in the slot 111 and fixed on the slot 111 at any height position, and the bottom of the second bracket 310 is rotatably sleeved on the rotating shaft support 320.
  • the free swing of the top plate 300 on the base 100 is achieved.
  • the height of the shaft support 320 fixed on the slot 111 can be manually adjusted to adjust the swing radius of the top plate 300 on the base 100.
  • a free plate 200 is disposed at a center of the bottom of the top plate 300.
  • a first column head is disposed at a center of the upper surface of the free plate 200, and a first column hole 350 is disposed at a lower end of the center of the top plate 300, and the free plate 200 is provided.
  • the first column head is restricted from rotating in the first column hole 350, and the upper surface of the free plate 200 is rotated in contact with the lower surface of the top plate 300 to avoid a gap between the free plate 200 and the top plate 300 during the swing of the top plate 300. Movement causes the oscillating trajectory of the top plate 300 to cause an error.
  • the bottom surface of the free plate 200 is provided with a profiled wire groove 210.
  • the top of the power cylinder 120 is convexly provided with a second column head 121.
  • the second column head 121 restricts sliding in the profiled wire groove 210.
  • the power cylinder 120 expands and contracts, The power cylinder 120 is responsive to the movement of the wire free plate 200.
  • the second column head 121 is restricted from sliding back and forth in the profiled wire slot 210.
  • the free plate 200 is pushed to reciprocately rotate at the bottom of the top plate 300, and the top plate 300 is pushed around the rotating shaft support 320.
  • the free plate 200 and its profiled slot 210 can make the expansion and contraction of the power cylinder 120 smoother, and it is more advantageous to control the swing angle of the top plate 300 by controlling the amount of expansion and contraction of the power cylinder 120, thereby avoiding the power cylinder 120.
  • the top card is stuck at the bottom of the top plate 300.
  • the power cylinder 120 is a multi-stage power cylinder.
  • the power controller 122 of the power cylinder 120 is directly mounted on the sidewall of the bottom cylinder block of the power cylinder 120.
  • the top plate 300 is controlled by the telescopic movement of the multi-stage power cylinder to swing.
  • the height of the rotating shaft seat 130 is not more than 10 mm, and the diameter of the curved portion of the rotating shaft seat 130 is not more than 3 mm.
  • the multi-stage power cylinder is operated under the control of the power controller, and is constrained by the rotating shaft.
  • the multi-stage power cylinder drives the free plate to rotate and pushes the top plate 300 to swing.
  • the power controller releases commands and actions according to the settings, and determines a small displacement of a certain side of the rotating shaft shaft seat 130 at the bottom of the multi-stage power cylinder.
  • the controlled swing of the dome disk 300 does not have various types of equipment.
  • the occurrence of the "midpoint" and the phenomenon of jamming completely eliminates the current travel-reduction behavior of similar equipment to avoid crashes, and realizes the free and smooth swing of the entire top plate.
  • the power cylinder and the top plate do not cause the card machine phenomenon. It is possible to increase the amount of expansion and contraction of the power cylinder, that is, the swinging curvature of the top plate 300, and the swing range of the top plate 300 is larger.
  • the rotating table 400 is disposed on the upper surface of the top plate 300 together with the central axis, specifically, in the lower surface of the rotating table 400.
  • the center of the top plate 300 is provided with a third column head 420.
  • the center of the upper end of the top plate 300 is correspondingly provided with a second column hole.
  • the rotating table 400 is restricted from rotating in the second column hole by the third column head 420.
  • the lower surface of the rotating table 400 and the top plate 300 The upper surface is fitted and rotated to avoid a gap movement between the rotary table 400 and the top plate 300 during the rotation of the rotary table 400, so that the movement path of the rotary table 400 causes an error.
  • the outer diameter of the rotating table 400 is larger than the outer diameter of the top plate 300, and the lower end of the rotating table 400 is provided with a rack 410 of a certain arc length.
  • the arc length of the rack 410 determines the rotating range of the rotating table 400.
  • the arc length of the rack 41 0 corresponds to an arc range of 180°
  • the envelope is on the half circumference of the rotating table.
  • the arc length of the rack 410 may correspond to an arc range of 360°.
  • the turntable can achieve 360° free rotation on the entire circumference of the turntable.
  • a drive mechanism 330 is disposed on the outer bottom of the top plate 300.
  • a drive shaft 330 of the drive mechanism 330 extends toward the outer side of the top plate 300 to provide a gear 331 that meshes with the rack 410.
  • the gear 331 can drive the rack 410 to move, and drive the rotating table 400 to rotate around the center, so that the rotating table 400 moves with the swinging movement of the top plate 300, and the rotating table 400 itself can realize 360° rotation, that is, the rotating table provides
  • the omnidirectional spatial trajectory simulation provides test conditions.
  • the test specimens mounted on the rotary table 400 can perform corresponding multi-space positions and motion trajectories to obtain the required test data.
  • a first angular displacement ball grid is disposed on the base 100, and the first angular displacement ball grid includes a semi-annular first ball scale 141 and is sleeved on The first readhead 142 on the first ball scale 141, the first ball scale 141 is in the plane of rotation of the power cylinder 120, and the first readhead 142 is disposed on the cylinder block of the power cylinder 120, the first ball scale 141
  • the two ends extend upward from the base 100, respectively, and the rotating shaft is perpendicular to the plane of the first ball scale 141.
  • the power cylinder 120 expands and contracts, the free plate 200 is pushed to rotate, and the top plate 300 is pushed to swing, and the upper end of the power cylinder 120 is The two-column head slides in the curved wire slot, and the power cylinder 120 itself rotates around the rotating shaft in the rotating shaft seat 130. Thereafter, the movement track of the first reading head 142 is consistent with the shape of the first ball scale 141, and the first ball grid The ruler 141 moves back and forth to generate an angular displacement signal of the rotation of the power cylinder 120. The amount of expansion and contraction of the power cylinder 120 corresponds to its own rotation angle.
  • the first angular displacement ball grid measures the rotation angle of the power cylinder 120, that is, the angular displacement signal, that is, The power cylinder 120
  • the amount of expansion and contraction is known from the accuracy of the mounting distance of the first bracket 110, the second bracket 310, and the rotating shaft support 320 on the slot 111.
  • the top plate can be known.
  • the swing angle which is the spatial position.
  • a second angular displacement ball grid is disposed on the top plate 300, and the second angular displacement ball grid includes a second ball scale 341 having a certain arc length and is sleeved in the second
  • the second readhead 342 on the ball scale 341 the second ball scale 341 is located on the outer circumference of the top plate 300, and the arc range corresponding to the arc length of the second ball scale 341 corresponds to the rack 410, and may be 180°, 360. °, etc.
  • the second reading head 342 is synchronously disposed on the rotating table 400.
  • the second reading head 342 rotates synchronously on the second ball scale 341 to accurately collect the angular displacement of the rotating table.
  • the rotation angle of the rotary table can be known. It can be seen that the rotary table that swings with the top plate can realize the omnidirectional spatial trajectory simulation with the 360° rotation movement, the same, the whole swing process and The rotation process is accurate and measurable, providing high-precision space trajectory simulation, improving the reliability and accuracy of the test measurement data. After the test sample is mounted on the rotary table, the required high-precision test can be performed.
  • the outer circumference diameter of the rack 410 is between the outer diameter of the outer surface of the top plate 300 and the outer diameter of the second ball scale 341, the rack 410 is disposed downward, and the rack 410 is located at the outer circumference of the top plate 300 to form a complete mating structure. , save space
  • the rack 410 can be 360° enveloped on the outer circumference of the top plate 300.
  • the corresponding 360° envelope of the second ball scale 341 is on the outer circumference of the rack 410, and the 360° free rotation of the rotating table is realized, and the angular displacement is real. ⁇ Accurate and measurable.
  • a slewing bearing is disposed between the lower surface of the rotating table 400 and the upper surface of the top plate 300, and the rotating table 400 and the top plate 300 are connected by a slewing bearing, so that the rotation of the rotating table 400 is further Smooth.
  • the upper and lower portions of the slewing ring are each embedded in the rotary table 400 and the top plate 300 to reduce the lifting height of the rotary table 400 on the top plate 300.
  • a plurality of mounting holes for fixing the sample are arranged on the upper surface of the rotating table 400, and the positional accuracy of each mounting hole is fixed, and the sample can be installed at a specific position as needed.
  • the mounting hole is so that the position of the sample on the rotating table can be accurately known.
  • the spatial motion trajectory of the sample can be accurately determined, and the measured experimental data can be used to analyze and obtain accurate detection results.
  • the base 100 is provided with a plurality of positioning holes matched with the mounting holes, and the first and last rotating tables 400 of the spacecraft ball grid detecting system are selectively connected to the base 100, and only the mounting holes and the positioning holes are aligned and fixed. which is Yes.
  • the respective first ball scales 141 are vertically arranged, so that the test pieces fixed on the uppermost rotating table are more oriented.
  • the swing and rotation provide a wider range of spatial motion trajectory simulations.
  • the head-to-tail connection of the three space-level ball grid detection systems can flexibly and variably splicing the multi-stage ball grid detection system to meet the test conditions and expand the accurate space simulation capability.
  • the base of the Nth stage space ball grid detection system is connected with the top plate or the rotating table of the N-1 class space ball grid detection system to provide a larger range of space simulation test conditions.
  • the difference from the first embodiment is that the free plate 200 is provided with a closed wire slot 210, and the closed wire groove 210 is disposed at the outer peripheral bottom of the free plate 200, and is formed on the free plate 200.
  • the swinging process of the top plate is smoother, the card machine phenomenon is not generated during the swinging process, the swing range of the same is larger, and the 360° can be provided.
  • the rotation process realizes the omnidirectional spatial trajectory simulation; and the entire oscillating process and the rotational process are accurately measurable, providing a high-precision spatial trajectory simulation environment, improving the reliability and accuracy of the test measurement data, and further, multiple
  • the aerospace-grade ball grid detection system can be spliced to complete motion trajectory simulation in a larger spatial range, providing a wider range of spatial motion test conditions.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

Disclosed is an aerospace-grade ball grid detection system, comprising a base (100), with a power cylinder (120) rotationally arranged at the centre of same; a top plate (300) rotationally arranged on the base (100), wherein a free board (200) is rotationally arranged in the centre of the bottom of the top plate (300), a bottom face of the free board (200) is provided with an arc-shaped wire slot (210), and the top of the power cylinder (120) is limited to move in the arc-shaped wire slot (210); and a rotation table (400) coaxially and rotationally arranged on an upper surface of the top plate (300). A first angular displacement ball grid is arranged on the base (100), and comprises a semi-annular first ball grid scale (141) and a first reading head (142) sheathed on the first ball grid scale (141). The first reading head (142) is synchronously arranged on a side wall of the power cylinder (120). A second angular displacement ball grid is configured on the top plate (300), and comprises a second ball grid scale (341) with a certain arc length, and a second reading head (342) sheathed on the second ball grid scale (341). The second ball grid scale (341) is located on the outer periphery of the top plate (300). The second reading head (342) is synchronously arranged on the rotation table (400).

Description

航天级球栅检测系统  Space-grade ball grid detection system
技术领域  Technical field
[0001] 本发明涉及精密测量技术领域, 更具体地说, 本发明涉及一种航天级球栅检测 系统。  [0001] The present invention relates to the field of precision measurement techniques, and more particularly to a space grade ball grid detection system.
背景技术  Background technique
[0002] 球栅是二十世纪 70年代幵发的一种位移传感器, 在进行机械线位移或角位移的 检测过程中, 由于组成球本身误差出现不是连续的, 只是周期现象, 因此球栅 传感器的控制系统就能够清楚识别并消除之, 测量精度就可无限提高, 其误差 也可逼近零。 目前此类球栅已经在高端装备上有所使用, 随着人们的认识及成 本降低, 此件将会普及到需要进行测量的行业及设备, 包括航天设备上使用。  [0002] The ball grid is a displacement sensor that was developed in the 1970s. During the detection of mechanical line displacement or angular displacement, the spherical ball sensor is not continuous due to the error of the constituent ball itself. The control system can be clearly identified and eliminated, and the measurement accuracy can be increased infinitely, and the error can be approached to zero. At present, such ball grids have been used in high-end equipment. As people's knowledge and cost are reduced, this piece will be popularized in industries and equipment that need to be measured, including on aerospace equipment.
[0003] 航天器目前的起飞方式为垂直发射及倾斜上升; 降落方式与其反向相同。 不同 于大气层内运行的飞机只受地心引力, 航天器在脱离大气层后会有不同星球、 不同方向的引力影响, 包括微重力、 无重力现象。 对此实际状况运行的零部件 , 如果在地面上或者实验室条件下就能真实模拟, 掌握该零部件包括系统的配 合, 那么航天器的零部件在质量有保证的前提下, 成本就能降低到普通。 同理 , 航天器在公认的安全有保证的前提下, 建造费用也可回归一般。  [0003] The current takeoff mode of a spacecraft is vertical launch and tilt rise; the landing mode is the same as its reverse. Aircraft that operate differently from the atmosphere are only subjected to gravity. After the spacecraft is separated from the atmosphere, there will be gravitational effects of different planets and different directions, including microgravity and no gravity. If the parts running in this actual situation can be simulated realistically on the ground or under laboratory conditions, and the components are included in the system, the cost of the parts of the spacecraft can be reduced under the premise of quality assurance. To ordinary. In the same way, the construction cost of the spacecraft can be returned to the general condition on the premise that the safety is guaranteed.
[0004] 中国专利号为: 201210556612.X和 CN203479545U, 专利名称为"多维倾斜摇摆 组合装置", 提出了一种倾斜摇摆装置, 可以用于现行世界上各实验室对飞行器 、 舰船等使用的零部件的真实安装位置或运动轨迹的试验模拟, 但它的不足之 处在于: 无法实现全方位的摆动和转动, 且运动的空间轨迹无法精确测定, 也 就是无法精确模拟试品的真实运动轨迹, 使得试验条件受限, 无法获取精确的 有效数据。  [0004] Chinese Patent No.: 201210556612.X and CN203479545U, the patent name is "Multi-Dimensional Tilting Swing Combination Device", and a tilting swing device is proposed, which can be used in various laboratories, ships, etc. in the world. The experimental simulation of the actual installation position or motion trajectory of the component, but its shortcomings are: The omnidirectional oscillation and rotation cannot be realized, and the spatial trajectory of the motion cannot be accurately determined, that is, the true motion trajectory of the sample cannot be accurately simulated. , making the test conditions limited, unable to obtain accurate and valid data.
技术问题  technical problem
[0005] 本发明的一个目的是解决至少上述问题, 并提供至少后面将说明的优点。  An object of the present invention is to solve at least the above problems and to provide at least the advantages which will be described later.
[0006] 本发明还有一个目的是提供一种航天级球栅检测系统, 提供了一种全新的空间 模拟运动器, 可模拟出高精度的真实运动过程, 提高试品测量数据的可靠性和 精确度, 特别是此设备能够接上负载后与现行的摇摆台、 震动台、 旋转台、 加 速度试验机、 碰撞机、 失重室及相关的运动设备、 测试设备所连接, 比如, 可 以展现航天旅行器自发射或起飞至落地或降落不同的运动实况, 包括此设备参 与航天旅行器的工作。 [0006] Another object of the present invention is to provide a space-level ball grid detection system, which provides a new space simulation motion device, which can simulate a high-precision real motion process, improve the reliability of test data and Accuracy, especially if the device can be connected to the current swing table, vibration table, rotary table, acceleration test machine, collision machine, weightless room and related sports equipment, test equipment, for example, can show space travel The device moves from launch or take-off to landing or landing in different sports situations, including the participation of this device in the spacecraft.
问题的解决方案  Problem solution
技术解决方案  Technical solution
[0007] 为了实现根据本发明的这些目的和其它优点, 提供了一种航天级球栅检测系统 , 包括:  In order to achieve these and other advantages in accordance with the present invention, an aerospace grade ball grid detection system is provided, comprising:
[0008] 底座, 其径向两侧各向上垂直延伸有一对第一支架, 所述第一支架上纵向幵设 一槽孔, 所述底座中心转动设置有一动力缸;  [0008] The base has a pair of first brackets extending vertically upwardly on the two sides of the radial direction, a slot is longitudinally disposed on the first bracket, and a power cylinder is disposed in the center of the base;
[0009] 顶盘, 其径向两侧各向下垂直延伸有一对第二支架, 所述第二支架底部通过转 轴支撑转动设置在所述槽孔上, 所述顶盘底部中心转动设置有一自由板, 所述 自由板底面幵设有弧形线槽, 所述动力缸顶部限制活动在所述弧形线槽中; 以 及 [0009] The top plate has a pair of second brackets extending vertically downwardly on the two sides of the radial direction, and the bottom of the second bracket is disposed on the slot through the rotation of the rotating shaft, and the center of the top of the dial is provided with a free rotation. a bottom plate of the free plate is provided with a curved wire groove, and the top of the power cylinder is restricted to move in the curved wire groove;
[0010] 转动台, 其同中心轴转动设置在所述顶盘上表面, 所述转动台上表面幵设有若 干用于固定试品的安装孔;  [0010] a rotating table, which is disposed on the upper surface of the top plate with the central axis, and the upper surface of the rotating table is provided with a mounting hole for fixing the sample;
[0011] 其中, 所述底座上设置有第一角位移球栅, 所述第一角位移球栅包括半环形的 第一球栅尺和套设在所述第一球栅尺上的第一读数头, 所述第一球栅尺处于所 述动力缸的转动平面内, 所述第一读数头同步设置在所述动力缸侧壁上;  [0011] wherein the base is provided with a first angular displacement ball grid, the first angular displacement ball grid comprises a first annular ball scale and a first sleeve disposed on the first ball scale a readhead, the first ball scale is in a plane of rotation of the power cylinder, and the first readhead is synchronously disposed on a side wall of the power cylinder;
[0012] 所述顶盘上配置有第二角位移球栅, 所述第二角位移球栅包括具有一定弧长的 第二球栅尺和套设在所述第二球栅尺上的第二读数头, 所述第二球栅尺位于所 述顶盘外周, 所述第二读数头同步设置在所述转动台上。  [0012] a second angular displacement ball grid is disposed on the top plate, and the second angular displacement ball grid includes a second ball scale having a certain arc length and a second sleeve disposed on the second ball scale a second reading head, the second ball scale is located on the outer circumference of the top plate, and the second reading head is synchronously disposed on the rotating table.
[0013] 优选的, 所述底座中心凸出设置有一对转轴座, 所述转轴座的高度不超过 10毫 米, 所述动力缸底部凸出设置有一带有轴孔的支座, 所述支座通过一转轴转动 支撑在所述转轴座上, 所述支座位于两个所述转轴座之间的间隙中。  [0013] Preferably, the center of the base is convexly provided with a pair of rotating shaft seats, the height of the rotating shaft seat is not more than 10 mm, and a bottom of the power cylinder is convexly provided with a bearing with a shaft hole, the bearing Supported on the rotating shaft seat by a rotating shaft, the bearing is located in a gap between the two rotating shaft seats.
[0014] 优选的, 所述转轴支撑固定在任意高度位置处的所述槽孔上, 所述第二支架底 部转动套设在所述转轴支撑上。  [0014] Preferably, the rotating shaft support is fixed on the slot at any height position, and the bottom of the second bracket is rotatably sleeved on the rotating shaft support.
[0015] 优选的, 所述自由板上表面中心凸出设置有第一柱头, 所述顶盘中心下端对应 幵设有第一柱孔, 所述自由板通过所述第一柱头限制转动在所述第一柱孔中, 所述动力缸的顶部凸出设置有第二柱头, 所述第二柱头限制滑动在所述弧形线 槽中, 所述弧形线槽可以是异形线槽或封闭线槽。 [0015] Preferably, the center of the surface of the free plate is convexly provided with a first column head, and the lower end of the center of the top plate corresponds to The first column hole is disposed, the free plate is restricted from rotating in the first column hole by the first column head, the top of the power cylinder is convexly provided with a second column head, and the second column head restricts sliding In the curved wire groove, the curved wire groove may be a profiled wire groove or a closed wire groove.
[0016] 优选的, 所述转动台下表面中心凸出设置有第三柱头, 所述顶盘上端中心对应 幵设有第二柱孔, 所述转动台通过所述第三柱头限制转动在所述第二柱孔中。  [0016] Preferably, the center of the lower surface of the rotating table is convexly provided with a third column head, and the center of the upper end of the top plate is correspondingly provided with a second column hole, and the rotating table is restricted in rotation by the third column head. In the second column hole.
[0017] 优选的, 所述转动台的外径大于所述顶盘的外径, 所述转动台外周下端设置有 一定弧长的齿条, 所述齿条的外周直径介于所述顶盘外周直径与第二球栅尺外 周直径之间, 所述齿条朝下布置, 且所述齿条位于所述顶盘外周。  [0017] Preferably, the outer diameter of the rotating table is larger than the outer diameter of the top plate, and the lower end of the rotating table is provided with a rack with a certain arc length, and the outer diameter of the rack is between the top plate Between the outer peripheral diameter and the outer diameter of the second ball scale, the rack is disposed downward, and the rack is located at the outer circumference of the top plate.
[0018] 优选的, 所述顶盘外侧底部设置一驱动机构, 所述驱动机构的驱动轴上向外设 置有一个与所述齿条啮合的齿轮。  [0018] Preferably, a driving mechanism is disposed on the outer bottom of the top plate, and a gear that meshes with the rack is disposed on the driving shaft of the driving mechanism.
[0019] 优选的, 所述动力缸为多级动力缸, 所述第一读数头设置在所述动力缸的缸座 上, 所述第一球栅尺两端分别从所述底座向上延伸, 所述转轴与所述第一球栅 尺所处平面垂直。  [0019] Preferably, the power cylinder is a multi-stage power cylinder, the first reading head is disposed on a cylinder block of the power cylinder, and two ends of the first ball scale extend upward from the base respectively. The rotating shaft is perpendicular to a plane in which the first ball scale is located.
[0020] 优选的, 所述转动台下表面与所述顶盘上表面之间通过一回转支承连接。  [0020] Preferably, the lower surface of the rotating table and the upper surface of the top plate are connected by a slewing bearing.
[0021] 优选的, 所述底座上幵设有若干与所述安装孔配对的定位孔, 若干个所述航天 级球栅检测系统的首尾转动台和底座选择性连接。 [0021] Preferably, the base is provided with a plurality of positioning holes matched with the mounting holes, and a plurality of the aerospace-level ball grid detecting systems are selectively connected to the base and the rotating base.
发明的有益效果  Advantageous effects of the invention
有益效果  Beneficial effect
[0022] 本发明至少包括以下有益效果:  [0022] The present invention includes at least the following beneficial effects:
[0023] 1、 顶盘的摆动过程更顺畅, 摆动过程中不会产生卡机现象, 同吋摆动范围更 大, 且可提供 360°的转动过程, 实现了全方位的空间轨迹模拟;  [0023] 1. The swinging process of the top plate is smoother, the card machine phenomenon is not generated during the swinging process, the swing range of the same is larger, and the 360° rotation process can be provided, and the omnidirectional space trajectory simulation is realized;
[0024] 2、 整个摆动过程和转动过程量精确可测, 提供了高精度的空间轨迹模拟条件[0024] 2. The entire swing process and the amount of the rotation process are accurately measurable, and a high-precision space trajectory simulation condition is provided.
, 提高试验测量数据的可靠性和精确度。 Improve the reliability and accuracy of test measurement data.
[0025] 本发明的其它优点、 目标和特征将部分通过下面的说明体现, 部分还将通过对 本发明的研究和实践而为本领域的技术人员所理解。 [0025] Other advantages, objects, and features of the invention will be set forth in part in the description which follows.
对附图的简要说明  Brief description of the drawing
附图说明  DRAWINGS
[0026] 图 1为航天级球栅检测系统第一视角下的结构示意图; [0027] 图 2为航天级球栅检测系统第二视角下的结构示意图; 1 is a schematic structural view of a space-level ball grid detection system from a first perspective; 2 is a schematic structural view of a space-level ball grid detection system from a second perspective; [0027] FIG.
[0028] 图 3为航天级球栅检测系统的爆炸图;  [0028] FIG. 3 is an exploded view of a space-grade ball grid detection system;
[0029] 图 4为动力缸与底座的安装结构示意图;  [0029] FIG. 4 is a schematic view showing a mounting structure of a power cylinder and a base;
[0030] 图 5为动力缸的结构示意图;  [0030] FIG. 5 is a schematic structural view of a power cylinder;
[0031] 图 6为第一实施例中自由板的仰视图;  Figure 6 is a bottom plan view of the free plate in the first embodiment;
[0032] 图 7为图 6中的 A- A剖视图;  Figure 7 is a cross-sectional view taken along line A-A of Figure 6;
[0033] 图 8为两个航天级球栅检测系统叠加安装结构示意图;  [0033] FIG. 8 is a schematic diagram of a superimposed installation structure of two aerospace grade ball grid detection systems;
[0034] 图 9为三个航天级球栅检测系统叠加安装结构示意图;  [0034] FIG. 9 is a schematic diagram showing a superimposed installation structure of three aerospace grade ball grid detection systems;
[0035] 图 10为第四实施例中自由板的仰视图;  Figure 10 is a bottom plan view of the free plate in the fourth embodiment;
[0036] 图 11为第四实施例中航天级球栅检测系统的结构示意图。  11 is a schematic structural view of a space-level ball grid detecting system in a fourth embodiment.
实施该发明的最佳实施例  BEST MODE FOR CARRYING OUT THE INVENTION
本发明的最佳实施方式  BEST MODE FOR CARRYING OUT THE INVENTION
[0037] 下面结合附图对本发明做进一步的详细说明, 以令本领域技术人员参照说明书 文字能够据以实施。 [0037] The present invention will be further described in detail below with reference to the accompanying drawings.
[0038] 应当理解, 本文所使用的诸如"具有"、 "包含"以及"包括"术语并不配出一个或 多个其它元件或其组合的存在或添加。  [0038] It is to be understood that the terms such as "having", "comprising" and "comprising" are used in the <RTIgt;
[0039] 实施例一 [0039] Embodiment 1
[0040] 本发明提供了一种航天级球栅检测系统, 如图 1-7所示, 包括底座 100、 动力缸 120、 自由板 200、 顶盘 300和转动台 400, 转动台 400随顶盘 300在底座 100上来回 摆动, 同吋试品固定在转动台 400上自由转动, 从而实现对试品全方位的空间运 动轨迹模拟, 用于测试试品在空间运动轨迹模拟中的实验数据。  [0040] The present invention provides a space-grade ball grid detection system, as shown in FIGS. 1-7, including a base 100, a power cylinder 120, a free plate 200, a top plate 300, and a rotary table 400, and a rotary table 400 with a top plate 300 swings back and forth on the base 100, and the test sample is fixedly rotated on the rotating table 400, thereby realizing the simulation of the omnidirectional spatial motion trajectory of the sample, and is used for testing the experimental data of the test article in the spatial motion trajectory simulation.
[0041] 具体的, 在底座 100径向两侧各向上垂直延伸有一对第一支架 110, 第一支架 11 0上纵向幵设一槽孔 111, 底座 100中心凸出设置有一对转轴座 130, 转轴座 130上 转动设置有一个动力缸 120, 动力缸 120底部凸出设置有一带有轴孔的支座 123, 支座 123通过一转轴转动支撑在转轴座 130上, 同吋, 支座 123正好位于两个转轴 座 130之间的间隙中, 使得动力缸 120底部绕着转轴并限制在两个转轴座 130之间 的间隙中摆动。  [0041] Specifically, a pair of first brackets 110 are vertically extended on the two sides of the base 100, and a slot 111 is vertically disposed on the first bracket 110. The base 100 is convexly disposed at the center of the base 100. A shaft cylinder 130 is rotatably disposed on the shaft base 130. A support 123 having a shaft hole is protruded from the bottom of the power cylinder 120. The support base 123 is rotatably supported on the shaft base 130 by a rotating shaft. Similarly, the support 123 is just right. Located in the gap between the two shaft seats 130, the bottom of the power cylinder 120 is swung around the rotating shaft and restricted in the gap between the two shaft seats 130.
[0042] 在顶盘 300径向两侧各向下垂直延伸有一对第二支架 310, 第二支架 310底部通 过转轴支撑 320转动设置在槽孔 111上, 转轴支撑 320外侧套设在槽孔 111中, 并 固定在任意高度位置处的槽孔 111上, 第二支架 310底部转动套设在转轴支撑 320 上, 从而实现顶盘 300在底座 100上的自由摆动。 在每次试验前, 可以手动调整 转轴支撑 320固定在槽孔 111上的高度, 以调整顶盘 300在底座 100上的摆动半径 [0042] A pair of second brackets 310 are vertically extended downward on the radial sides of the top plate 300, and the second bracket 310 is connected to the bottom. The rotating shaft support 320 is rotatably disposed on the slot 111, and the outer side of the rotating shaft support 320 is sleeved in the slot 111 and fixed on the slot 111 at any height position, and the bottom of the second bracket 310 is rotatably sleeved on the rotating shaft support 320. Thereby, the free swing of the top plate 300 on the base 100 is achieved. Before each test, the height of the shaft support 320 fixed on the slot 111 can be manually adjusted to adjust the swing radius of the top plate 300 on the base 100.
[0043] 顶盘 300底部中心转动设置有一自由板 200, 具体的, 自由板 200上表面中心凸 出设置有第一柱头, 顶盘 300中心下端对应幵设有第一柱孔 350, 自由板 200通过 第一柱头限制转动在第一柱孔 350中, 自由板 200上表面与顶盘 300下表面贴合转 动, 以避免在顶盘 300摆动过程中, 自由板 200与顶盘 300之间产生间隙运动而使 得顶盘 300摆动轨迹造成误差。 [0043] A free plate 200 is disposed at a center of the bottom of the top plate 300. Specifically, a first column head is disposed at a center of the upper surface of the free plate 200, and a first column hole 350 is disposed at a lower end of the center of the top plate 300, and the free plate 200 is provided. The first column head is restricted from rotating in the first column hole 350, and the upper surface of the free plate 200 is rotated in contact with the lower surface of the top plate 300 to avoid a gap between the free plate 200 and the top plate 300 during the swing of the top plate 300. Movement causes the oscillating trajectory of the top plate 300 to cause an error.
[0044] 自由板 200底面幵设有异形线槽 210, 动力缸 120的顶部凸出设置有第二柱头 121 , 第二柱头 121限制滑动在异形线槽 210中, 随着动力缸 120的伸缩, 动力缸 120 响应线自由板 200的运动, 第二柱头 121限制在异形线槽 210中来回滑动, 同吋, 推动自由板 200在顶盘 300底部往复转动, 并推动顶盘 300绕着转轴支撑 320转动 在底座 100上, 自由板 200及其异形线槽 210可以使得动力缸 120的伸缩更为顺畅 , 更有利于通过控制动力缸 120的伸缩量来控制顶盘 300的摆动角度, 避免动力 缸 120顶部卡死在顶盘 300底部。  [0044] The bottom surface of the free plate 200 is provided with a profiled wire groove 210. The top of the power cylinder 120 is convexly provided with a second column head 121. The second column head 121 restricts sliding in the profiled wire groove 210. As the power cylinder 120 expands and contracts, The power cylinder 120 is responsive to the movement of the wire free plate 200. The second column head 121 is restricted from sliding back and forth in the profiled wire slot 210. At the same time, the free plate 200 is pushed to reciprocately rotate at the bottom of the top plate 300, and the top plate 300 is pushed around the rotating shaft support 320. Rotating on the base 100, the free plate 200 and its profiled slot 210 can make the expansion and contraction of the power cylinder 120 smoother, and it is more advantageous to control the swing angle of the top plate 300 by controlling the amount of expansion and contraction of the power cylinder 120, thereby avoiding the power cylinder 120. The top card is stuck at the bottom of the top plate 300.
[0045] 动力缸 120为多级动力缸, 动力缸 120的动力控制器 122直接安装在动力缸 120的 底部缸座侧壁上, 顶盘 300受控于多级动力气缸的伸缩运动来摆动, 转轴座 130 的高度不超过 10毫米, 转轴座 130尖部圆弧直径不超过 3毫米。 多级动力缸在动 力控制器的控制下运行吋, 受转轴的约束, 此多级动力缸就带动与自由板转动 , 并推动顶盘 300摆动, 当多级动力缸的顶端的活塞上升到极点吋, 动力控制器 就依照设定发布命令及动作, 决定多级动力缸的底部的转轴向转轴座 130某侧进 行小位移, 此吋顶盘 300的受控摆动就没有现在各类设备会出现的"中点"而卡死 的现象, 彻底消除现行类似设备为了避免死机而普遍做的减少行程行为, 实现 顶盘全程的自由顺畅摆动, 动力缸与顶盘不会产生卡机现象, 从而可以提高动 力缸的伸缩量, 即顶盘 300的摆动弧度, 顶盘 300的摆动范围更大。  [0045] The power cylinder 120 is a multi-stage power cylinder. The power controller 122 of the power cylinder 120 is directly mounted on the sidewall of the bottom cylinder block of the power cylinder 120. The top plate 300 is controlled by the telescopic movement of the multi-stage power cylinder to swing. The height of the rotating shaft seat 130 is not more than 10 mm, and the diameter of the curved portion of the rotating shaft seat 130 is not more than 3 mm. The multi-stage power cylinder is operated under the control of the power controller, and is constrained by the rotating shaft. The multi-stage power cylinder drives the free plate to rotate and pushes the top plate 300 to swing. When the piston of the top end of the multi-stage power cylinder rises to the pole吋, the power controller releases commands and actions according to the settings, and determines a small displacement of a certain side of the rotating shaft shaft seat 130 at the bottom of the multi-stage power cylinder. The controlled swing of the dome disk 300 does not have various types of equipment. The occurrence of the "midpoint" and the phenomenon of jamming completely eliminates the current travel-reduction behavior of similar equipment to avoid crashes, and realizes the free and smooth swing of the entire top plate. The power cylinder and the top plate do not cause the card machine phenomenon. It is possible to increase the amount of expansion and contraction of the power cylinder, that is, the swinging curvature of the top plate 300, and the swing range of the top plate 300 is larger.
[0046] 转动台 400同中心轴转动设置在顶盘 300上表面, 具体的, 转动台 400下表面中 心凸出设置有第三柱头 420, 顶盘 300上端中心对应幵设有第二柱孔, 转动台 400 通过第三柱头 420限制转动在第二柱孔中, 转动台 400下表面与顶盘 300上表面贴 合转动, 以避免在转动台 400转动过程中, 转动台 400与顶盘 300之间产生间隙运 动而使得转动台 400运动轨迹造成误差。 [0046] The rotating table 400 is disposed on the upper surface of the top plate 300 together with the central axis, specifically, in the lower surface of the rotating table 400. The center of the top plate 300 is provided with a third column head 420. The center of the upper end of the top plate 300 is correspondingly provided with a second column hole. The rotating table 400 is restricted from rotating in the second column hole by the third column head 420. The lower surface of the rotating table 400 and the top plate 300 The upper surface is fitted and rotated to avoid a gap movement between the rotary table 400 and the top plate 300 during the rotation of the rotary table 400, so that the movement path of the rotary table 400 causes an error.
[0047] 转动台 400的外径大于顶盘 300的外径, 转动台 400外周下端设置有一定弧长的 齿条 410, 齿条 410的弧径长度决定了转动台 400的转动范围, 本实施例中齿条 41 0的弧径长度对应的弧度范围为 180°, 包络在转动台的半周长上, 可以理解的是 , 齿条 410的弧径长度对应的弧度范围可以为 360°, 包络在转动台的全周长上, 转动台可以实现 360°自由转动。 顶盘 300外侧底部设置一驱动机构 330, 驱动机构 330的驱动轴上向顶盘 300外侧延伸设置有一个与齿条 410啮合的齿轮 331, 由此 , 当驱动机构 330驱动齿轮 331转动吋, 齿轮 331即可带动齿条 410运动, 驱动转 动台 400绕中心旋转, 从而转动台 400随顶盘 300的摆动运动, 同吋, 转动台 400 自身可以实现 360°旋转, 也就是说, 转动台提供了全方位的空间轨迹模拟, 提供 了测试条件, 安装在转动台 400上的试品可以进行相应的多空间位置和运动轨迹 的测试, 得到所需的测试数据。  [0047] The outer diameter of the rotating table 400 is larger than the outer diameter of the top plate 300, and the lower end of the rotating table 400 is provided with a rack 410 of a certain arc length. The arc length of the rack 410 determines the rotating range of the rotating table 400. In the example, the arc length of the rack 41 0 corresponds to an arc range of 180°, and the envelope is on the half circumference of the rotating table. It can be understood that the arc length of the rack 410 may correspond to an arc range of 360°. The turntable can achieve 360° free rotation on the entire circumference of the turntable. A drive mechanism 330 is disposed on the outer bottom of the top plate 300. A drive shaft 330 of the drive mechanism 330 extends toward the outer side of the top plate 300 to provide a gear 331 that meshes with the rack 410. Thus, when the drive mechanism 330 drives the gear 331 to rotate, the gear 331 can drive the rack 410 to move, and drive the rotating table 400 to rotate around the center, so that the rotating table 400 moves with the swinging movement of the top plate 300, and the rotating table 400 itself can realize 360° rotation, that is, the rotating table provides The omnidirectional spatial trajectory simulation provides test conditions. The test specimens mounted on the rotary table 400 can perform corresponding multi-space positions and motion trajectories to obtain the required test data.
[0048] 其中, 为了测量顶盘 300的摆动角度和空间位置, 在底座 100上设置有第一角位 移球栅, 第一角位移球栅包括半环形的第一球栅尺 141和套设在第一球栅尺 141 上的第一读数头 142, 第一球栅尺 141处于动力缸 120的转动平面内, 第一读数头 142设置在动力缸 120的缸座上, 第一球栅尺 141两端分别从底座 100向上延伸, 并且转轴与第一球栅尺 141所处平面垂直, 当动力缸 120伸缩吋, 推动自由板 200 转动, 同吋推动顶盘 300摆动, 动力缸 120上端的第二柱头在弧形线槽中滑动, 动力缸 120自身绕着转轴在转轴座 130转动, 此吋, 第一读数头 142的运动轨迹与 第一球栅尺 141的形状一致, 在第一球栅尺 141来回移动, 产生动力缸 120转动的 角位移信号, 动力缸 120的伸缩量与自身的转动角度对应, 当第一角位移球栅测 得动力缸 120的转动角度, 即角位移信号, 即可推算动力缸 120的伸缩量, 由于 第一支架 110、 第二支架 310以及转轴支撑 320在槽孔 111上的安装距离精度可知 , 当得知动力缸 120的伸缩量和转动角度位置吋, 即可得知顶盘的摆动角度, 即 空间位置。 [0049] 为了测量转动台 400的转动角度, 在顶盘 300上配置有第二角位移球栅, 第二角 位移球栅包括具有一定弧长的第二球栅尺 341和套设在第二球栅尺 341上的第二 读数头 342, 第二球栅尺 341位于顶盘 300外周, 第二球栅尺 341弧径长度对应的 弧度范围与齿条 410的对应, 可以为 180°、 360°等, 第二读数头 342同步设置在转 动台 400上, 当驱动机构驱动转动台转动吋, 第二读数头 342在第二球栅尺 341上 同步转动, 实吋采集转动台的角位移量, 即可得知转动台的旋转角度, 由此可 知, 随顶盘摆动的转动台, 配合 360°自转的运动, 转动台即可实现了全方位的空 间轨迹模拟, 同吋, 整个摆动过程和转动过程量精确可测, 提供了高精度的空 间轨迹模拟, 提高试验测量数据的可靠性和精确度, 试品安装在转动台上后, 即可进行所需的高精度测试试验。 [0048] wherein, in order to measure the swing angle and the spatial position of the top tray 300, a first angular displacement ball grid is disposed on the base 100, and the first angular displacement ball grid includes a semi-annular first ball scale 141 and is sleeved on The first readhead 142 on the first ball scale 141, the first ball scale 141 is in the plane of rotation of the power cylinder 120, and the first readhead 142 is disposed on the cylinder block of the power cylinder 120, the first ball scale 141 The two ends extend upward from the base 100, respectively, and the rotating shaft is perpendicular to the plane of the first ball scale 141. When the power cylinder 120 expands and contracts, the free plate 200 is pushed to rotate, and the top plate 300 is pushed to swing, and the upper end of the power cylinder 120 is The two-column head slides in the curved wire slot, and the power cylinder 120 itself rotates around the rotating shaft in the rotating shaft seat 130. Thereafter, the movement track of the first reading head 142 is consistent with the shape of the first ball scale 141, and the first ball grid The ruler 141 moves back and forth to generate an angular displacement signal of the rotation of the power cylinder 120. The amount of expansion and contraction of the power cylinder 120 corresponds to its own rotation angle. When the first angular displacement ball grid measures the rotation angle of the power cylinder 120, that is, the angular displacement signal, that is, The power cylinder 120 can be estimated The amount of expansion and contraction is known from the accuracy of the mounting distance of the first bracket 110, the second bracket 310, and the rotating shaft support 320 on the slot 111. When the telescopic amount and the rotational angle position of the power cylinder 120 are known, the top plate can be known. The swing angle, which is the spatial position. [0049] In order to measure the rotation angle of the rotary table 400, a second angular displacement ball grid is disposed on the top plate 300, and the second angular displacement ball grid includes a second ball scale 341 having a certain arc length and is sleeved in the second The second readhead 342 on the ball scale 341, the second ball scale 341 is located on the outer circumference of the top plate 300, and the arc range corresponding to the arc length of the second ball scale 341 corresponds to the rack 410, and may be 180°, 360. °, etc., the second reading head 342 is synchronously disposed on the rotating table 400. When the driving mechanism drives the rotating table to rotate, the second reading head 342 rotates synchronously on the second ball scale 341 to accurately collect the angular displacement of the rotating table. The rotation angle of the rotary table can be known. It can be seen that the rotary table that swings with the top plate can realize the omnidirectional spatial trajectory simulation with the 360° rotation movement, the same, the whole swing process and The rotation process is accurate and measurable, providing high-precision space trajectory simulation, improving the reliability and accuracy of the test measurement data. After the test sample is mounted on the rotary table, the required high-precision test can be performed.
[0050] 齿条 410的外周直径介于顶盘 300外周直径与第二球栅尺 341外周直径之间, 齿 条 410朝下布置, 且齿条 410位于顶盘 300外周, 形成完整的配合结构, 节省空间[0050] The outer circumference diameter of the rack 410 is between the outer diameter of the outer surface of the top plate 300 and the outer diameter of the second ball scale 341, the rack 410 is disposed downward, and the rack 410 is located at the outer circumference of the top plate 300 to form a complete mating structure. , save space
, 齿条 410可以 360°包络在顶盘 300外周, 对应的, 第二球栅尺 341对应的 360°包 络在齿条 410外周, 实现转动台的 360°自由旋转, 且角位移量实吋精确可测。 The rack 410 can be 360° enveloped on the outer circumference of the top plate 300. Correspondingly, the corresponding 360° envelope of the second ball scale 341 is on the outer circumference of the rack 410, and the 360° free rotation of the rotating table is realized, and the angular displacement is real.吋 Accurate and measurable.
本发明的实施方式 Embodiments of the invention
[0051] 实施例二 Embodiment 2
[0052] 在实施例一的基础上, 在转动台 400下表面与顶盘 300上表面之间设置一回转支 承, 转动台 400与顶盘 300通过回转支承连接, 使得转动台 400的转动更为顺畅。 回转支承上下一部分各自内嵌在转动台 400与顶盘 300中, 以减小转动台 400在顶 盘 300上的抬升高度。  [0052] On the basis of the first embodiment, a slewing bearing is disposed between the lower surface of the rotating table 400 and the upper surface of the top plate 300, and the rotating table 400 and the top plate 300 are connected by a slewing bearing, so that the rotation of the rotating table 400 is further Smooth. The upper and lower portions of the slewing ring are each embedded in the rotary table 400 and the top plate 300 to reduce the lifting height of the rotary table 400 on the top plate 300.
[0053] 实施例三  Embodiment 3
[0054] 在实施例一的基础上, 在转动台 400上表面幵设有若干用于固定试品的安装孔 , 每个安装孔的位置精度固定, 试品可以根据需要安装在特定位置处的安装孔 上, 从而试品在转动台上的位置精确可知, 在空间测试吋, 可以精确确定试品 的空间运动轨迹, 配合测得的实验数据, 即可分析得出精确的检测结果。  [0054] On the basis of the first embodiment, a plurality of mounting holes for fixing the sample are arranged on the upper surface of the rotating table 400, and the positional accuracy of each mounting hole is fixed, and the sample can be installed at a specific position as needed. The mounting hole is so that the position of the sample on the rotating table can be accurately known. In the space test, the spatial motion trajectory of the sample can be accurately determined, and the measured experimental data can be used to analyze and obtain accurate detection results.
[0055] 底座 100上幵设有若干与安装孔配对的定位孔, 若干个航天级球栅检测系统的 首尾转动台 400和底座 100选择性连接, 只需将安装孔和定位孔对准连接固定即 可。 [0055] The base 100 is provided with a plurality of positioning holes matched with the mounting holes, and the first and last rotating tables 400 of the spacecraft ball grid detecting system are selectively connected to the base 100, and only the mounting holes and the positioning holes are aligned and fixed. which is Yes.
[0056] 如图 8所示, 两个航天级球栅检测系统的首尾连接, 各自的第一球栅尺 141垂直 布置, 使得组合体固定在最上端转动台上的试品得到更为多向的摆动和转动, 提供更大范围内的空间运动轨迹模拟。  [0056] As shown in FIG. 8, the end-to-end connection of the two space-level ball grid detection systems, the respective first ball scales 141 are vertically arranged, so that the test pieces fixed on the uppermost rotating table are more oriented. The swing and rotation provide a wider range of spatial motion trajectory simulations.
[0057] 如图 9所示, 三个航天级球栅检测系统的首尾连接, 可以灵活多变的进行多级 球栅检测系统的拼接, 以满足试验条件, 扩大精确的空间模拟能力。 [0057] As shown in FIG. 9, the head-to-tail connection of the three space-level ball grid detection systems can flexibly and variably splicing the multi-stage ball grid detection system to meet the test conditions and expand the accurate space simulation capability.
[0058] 依次类推, 将第 N级航天级球栅检测系统的底座与第 N-1级航天级球栅检测系 统的顶盘或转动台相连接, 提供更大范围类的空间模拟试验条件, 以实现比如[0058] By analogy, the base of the Nth stage space ball grid detection system is connected with the top plate or the rotating table of the N-1 class space ball grid detection system to provide a larger range of space simulation test conditions. To achieve, for example
: 舰船、 飞行器等运动件的零部件测试需求。 : Component testing requirements for moving parts such as ships and aircraft.
[0059] 实施例四 [0059] Embodiment 4
[0060] 如图 10-11所示, 与实施例一的区别在于, 自由板 200上幵设有封闭线槽 210, 封闭线槽 210幵设在自由板 200外周底部, 自由板 200上幵制一条取自适应顶盘摆 动运行频响线的合适异形封闭状运动槽, 第二柱头滑动在该封闭线槽 210内, 多 级动力缸在运动范围并带动顶盘摆动, 自由板 200相应动力缸与顶盘的摆动过程 , 随着此自由板 200的运动, 转动台进行的 "往复 "式摆动, 无短暂的切换停滞现 象, 摆动过程更为顺畅。  [0060] As shown in FIG. 10-11, the difference from the first embodiment is that the free plate 200 is provided with a closed wire slot 210, and the closed wire groove 210 is disposed at the outer peripheral bottom of the free plate 200, and is formed on the free plate 200. A suitable shaped closed motion slot adopting an adaptive top plate swinging operation frequency response line, the second column head sliding in the closed line slot 210, the multi-stage power cylinder is in the range of motion and drives the top plate to swing, and the free plate 200 corresponding power cylinder With the swinging process of the top plate, with the movement of the free plate 200, the "reciprocating" swing of the rotary table has no short-term switching stagnation, and the swinging process is smoother.
[0061] 由上所述, 本发明的航天级球栅检测系统中, 顶盘的摆动过程更顺畅, 摆动过 程中不会产生卡机现象, 同吋摆动范围更大, 且可提供 360°的转动过程, 实现了 全方位的空间轨迹模拟; 并且整个摆动过程和转动过程量精确可测, 提供了高 精度的空间轨迹模拟环境, 提高试验测量数据的可靠性和精确度, 进一步的, 多个航天级球栅检测系统可以拼接设置, 以完成更大空间范围内的运动轨迹模 拟, 提供更大范围内的空间运动试验条件。  [0061] From the above, in the space-level ball grid detection system of the present invention, the swinging process of the top plate is smoother, the card machine phenomenon is not generated during the swinging process, the swing range of the same is larger, and the 360° can be provided. The rotation process realizes the omnidirectional spatial trajectory simulation; and the entire oscillating process and the rotational process are accurately measurable, providing a high-precision spatial trajectory simulation environment, improving the reliability and accuracy of the test measurement data, and further, multiple The aerospace-grade ball grid detection system can be spliced to complete motion trajectory simulation in a larger spatial range, providing a wider range of spatial motion test conditions.
[0062] 尽管本发明的实施方案已公幵如上, 但其并不仅仅限于说明书和实施方式中所 列运用, 它完全可以被适用于各种适合本发明的领域, 对于熟悉本领域的人员 而言, 可容易地实现另外的修改, 因此在不背离权利要求及等同范围所限定的 一般概念下, 本发明并不限于特定的细节和这里示出与描述的图例。  Although the embodiments of the present invention have been disclosed above, they are not limited to the applications listed in the specification and the embodiments, and are fully applicable to various fields suitable for the present invention, and are familiar to those skilled in the art. The invention is not limited to the specific details and the details shown and described herein, without departing from the scope of the appended claims.

Claims

权利要求书 Claim
[权利要求 1] 一种航天级球栅检测系统, 其特征在于, 包括:  [Claim 1] A space-grade ball grid detection system, comprising:
底座, 其径向两侧各向上垂直延伸有一对第一支架, 所述第一支架上 纵向幵设一槽孔, 所述底座中心转动设置有一动力缸;  a base, a pair of first brackets extending vertically upwardly on the two sides of the radial direction, a slot is longitudinally disposed on the first bracket, and a power cylinder is disposed in the center of the base;
顶盘, 其径向两侧各向下垂直延伸有一对第二支架, 所述第二支架底 部通过转轴支撑转动设置在所述槽孔上, 所述顶盘底部中心转动设置 有一自由板, 所述自由板底面幵设有弧形线槽, 所述动力缸顶部限制 活动在所述弧形线槽中; 以及  The top plate has a pair of second brackets extending vertically downwardly on the two sides of the top plate, and the bottom of the second bracket is disposed on the slot through the rotation of the rotating shaft, and a free plate is disposed at a center of the bottom of the top plate. The bottom surface of the free plate is provided with a curved wire groove, and the top of the power cylinder is restricted to move in the curved wire groove;
转动台, 其同中心轴转动设置在所述顶盘上表面, 所述转动台上表面 幵设有若干用于固定试品的安装孔;  a rotating table, which is disposed on the upper surface of the top plate with a central axis, and a mounting hole for fixing the sample is disposed on the upper surface of the rotating table;
其中, 所述底座上设置有第一角位移球栅, 所述第一角位移球栅包括 半环形的第一球栅尺和套设在所述第一球栅尺上的第一读数头, 所述 第一球栅尺处于所述动力缸的转动平面内, 所述第一读数头同步设置 在所述动力缸侧壁上;  Wherein, the base is provided with a first angular displacement ball grid, and the first angular displacement ball grid comprises a semi-annular first ball scale and a first reading head sleeved on the first ball scale. The first ball scale is in a plane of rotation of the power cylinder, and the first read head is synchronously disposed on a side wall of the power cylinder;
所述顶盘上配置有第二角位移球栅, 所述第二角位移球栅包括具有一 定弧长的第二球栅尺和套设在所述第二球栅尺上的第二读数头, 所述 第二球栅尺位于所述顶盘外周, 所述第二读数头同步设置在所述转动 台上。  a second angular displacement ball grid is disposed on the top plate, and the second angular displacement ball grid includes a second ball scale having a certain arc length and a second reading head sleeved on the second ball scale The second ball scale is located on the outer circumference of the top plate, and the second read head is synchronously disposed on the rotating table.
[权利要求 2] 如权利要求 1所述的航天级球栅检测系统, 其特征在于, 所述底座中 心凸出设置有一对转轴座, 所述转轴座的高度不超过 10毫米, 所述动 力缸底部凸出设置有一带有轴孔的支座, 所述支座通过一转轴转动支 撑在所述转轴座上, 所述支座位于两个所述转轴座之间的间隙中。  The space-level ball grid detecting system according to claim 1 , wherein a center of the base is convexly provided with a pair of rotating shaft seats, and the height of the rotating shaft seat is not more than 10 mm, the power cylinder The bottom portion is convexly provided with a bearing with a shaft hole, and the bearing seat is rotatably supported on the rotating shaft seat by a rotating shaft, and the supporting seat is located in a gap between the two rotating shaft seats.
[权利要求 3] 如权利要求 2所述的航天级球栅检测系统, 其特征在于, 所述转轴支 撑固定在任意高度位置处的所述槽孔上, 所述第二支架底部转动套设 在所述转轴支撑上。  [Claim 3] The space-level ball grid detecting system according to claim 2, wherein the rotating shaft is fixedly fixed to the slot at any height position, and the bottom of the second bracket is rotatably disposed at The shaft is supported.
[权利要求 4] 如权利要求 3所述的航天级球栅检测系统, 其特征在于, 所述自由板 上表面中心凸出设置有第一柱头, 所述顶盘中心下端对应幵设有第一 柱孔, 所述自由板通过所述第一柱头限制转动在所述第一柱孔中, 所 述动力缸的顶部凸出设置有第二柱头, 所述第二柱头限制滑动在所述 弧形线槽中, 所述弧形线槽可以是异形线槽或封闭线槽。 The space-level ball grid detecting system according to claim 3, wherein a center of the free upper plate is convexly provided with a first stud, and a lower end of the top center of the top plate is provided with a first a column hole, the free plate is restricted from rotating in the first column hole by the first column head, The top of the power cylinder is convexly provided with a second column head, and the second column head is restricted to slide in the curved wire groove, and the curved wire groove may be a profiled wire groove or a closed wire groove.
[权利要求 5] 如权利要求 4所述的航天级球栅检测系统, 其特征在于, 所述转动台 下表面中心凸出设置有第三柱头, 所述顶盘上端中心对应幵设有第二 柱孔, 所述转动台通过所述第三柱头限制转动在所述第二柱孔中。  [Claim 5] The space-level ball grid detecting system according to claim 4, wherein a center of the lower surface of the rotating table is convexly provided with a third column head, and a center of the upper end of the top plate is correspondingly provided with a second a column hole, the rotating table is restricted from rotating in the second column hole by the third column head.
[权利要求 6] 如权利要求 5所述的航天级球栅检测系统, 其特征在于, 所述转动台 的外径大于所述顶盘的外径, 所述转动台外周下端设置有一定弧长的 齿条, 所述齿条的外周直径介于所述顶盘外周直径与第二球栅尺外周 直径之间, 所述齿条朝下布置, 且所述齿条位于所述顶盘外周。  [Claim 6] The space-level ball grid detecting system according to claim 5, wherein an outer diameter of the rotating table is larger than an outer diameter of the top plate, and a lower arc end of the rotating table is provided with a certain arc length a rack having an outer peripheral diameter between the outer diameter of the top disc and a diameter of the outer circumference of the second ball scale, the rack being disposed downward, and the rack being located at an outer circumference of the top disc.
[权利要求 7] 如权利要求 6所述的航天级球栅检测系统, 其特征在于, 所述顶盘外 侧底部设置一驱动机构, 所述驱动机构的驱动轴上向外设置有一个与 所述齿条啮合的齿轮。  The space-level ball grid detecting system according to claim 6, wherein a driving mechanism is disposed on an outer bottom of the top plate, and a driving mechanism is disposed on the driving shaft of the driving mechanism A rack-engaging gear.
[权利要求 8] 如权利要求 7所述的航天级球栅检测系统, 其特征在于, 所述动力缸 为多级动力缸, 所述第一读数头设置在所述动力缸的缸座上, 所述第 一球栅尺两端分别从所述底座向上延伸, 所述转轴与所述第一球栅尺 所处平面垂直。  8. The space-level ball grid detection system according to claim 7, wherein the power cylinder is a multi-stage power cylinder, and the first read head is disposed on a cylinder block of the power cylinder. Both ends of the first ball scale extend upward from the base, and the rotating shaft is perpendicular to a plane where the first ball scale is located.
[权利要求 9] 如权利要求 1所述的航天级球栅检测系统, 其特征在于, 所述转动台 下表面与所述顶盘上表面之间通过一回转支承连接。  [Claim 9] The space-grade ball grid detecting system according to claim 1, wherein a lower surface of the rotating table and a top surface of the top plate are connected by a slewing bearing.
[权利要求 10] 如权利要求 1所述的航天级球栅检测系统, 其特征在于, 所述底座上 幵设有若干与所述安装孔配对的定位孔, 若干个所述航天级球栅检测 系统的首尾转动台和底座选择性连接。  The space-level ball grid detecting system of claim 1 , wherein the base is provided with a plurality of positioning holes matched with the mounting holes, and the plurality of the space-level ball grids are detected. The system's first and last turning tables are selectively connected to the base.
PCT/CN2017/073848 2017-02-17 2017-02-17 Aerospace-grade ball grid detection system WO2018148917A1 (en)

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