WO2018137503A1 - Heat transfer method and heat transfer system based on heat-pressure conversion effect - Google Patents

Heat transfer method and heat transfer system based on heat-pressure conversion effect Download PDF

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Publication number
WO2018137503A1
WO2018137503A1 PCT/CN2018/072434 CN2018072434W WO2018137503A1 WO 2018137503 A1 WO2018137503 A1 WO 2018137503A1 CN 2018072434 W CN2018072434 W CN 2018072434W WO 2018137503 A1 WO2018137503 A1 WO 2018137503A1
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heat transfer
heat
liquid
transfer system
medium
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PCT/CN2018/072434
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French (fr)
Chinese (zh)
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姜玉雁
李铁
李玉华
袁达忠
李志刚
王涛
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中国科学院工程热物理研究所
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Publication of WO2018137503A1 publication Critical patent/WO2018137503A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D15/00Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
    • F28D15/02Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
    • F28D15/0266Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes with separate evaporating and condensing chambers connected by at least one conduit; Loop-type heat pipes; with multiple or common evaporating or condensing chambers

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  • the present disclosure relates to the field of high efficiency heat transfer technology, and in particular to a heat transfer method and a heat transfer system based on a hot press conversion effect.
  • microchannel liquid forced convection cooling method has strong cooling capacity, small thermal resistance, and is not affected by gravity and direction.
  • the system has large pressure drop, large temperature gradient, easy scaling, and blockage.
  • the technology is extremely demanding on the performance of various micro-pumps.
  • Heat pipe is a commonly used passive (self-driven) efficient heat transfer technology. Due to the inherent mechanism of phase change and reflow, the traditional heat pipe is limited by the azimuth and length. It is greatly affected by gravity and acceleration. In application, the structural design The degree of freedom is low, making it difficult to make a more complex system. However, the working range of the pulsating heat pipe is narrow, and it is difficult to start, and it is difficult to adapt to changes in the heat load, and the application range is limited.
  • the existing heat pipe is known to attempt to bring the working medium to a supercritical state, and heat transfer is performed by a pressure wave. Although the heat transfer performance is good, the pressure resistance of the casing is high, and latent heat cannot be utilized.
  • the purpose of the present disclosure is to overcome various drawbacks of the existing heat pipe, and provide a heat transfer method and a heat transfer system based on the hot press conversion effect, which can realize stronger heat transfer than the ordinary heat pipe, and the structure design is free. It is less affected by gravity overload.
  • a heat transfer method based on a hot press conversion effect comprising the steps of: step S101: providing a heat transfer system, the heat transfer system being a closed loop having a heating end and a cooling end Step S201: determining a working temperature interval and selecting a heat conductive working medium, so that a change of the corresponding working fluid pressure of the heat conductive working medium in the working temperature interval is greater than or equal to a preset value; and step S301: a closed cycle to the heat transfer system Filling the heat transfer medium in the circuit, the ratio of the volume of the liquid heat transfer medium to the total volume of the closed circulation circuit is in a preset range; step S401: the heating end of the heat transfer system is in close contact with the heat source, and the heat transfer system is The cooling end is in contact with a cold source or dissipates heat to the environment.
  • the preset value is 1.0 kPa/° C., so that the heat conductive medium is in a gas-liquid two-phase coexistence state within the working temperature range.
  • the predetermined range is from 60% to 99%.
  • step S301 in the step S301,
  • the filling quality of the heat transfer medium is determined by the following formula:
  • m is the thermal mass of the working fluid, the unit is kg;
  • V is the total volume of the closed loop, in units of m 3 ;
  • the mass is calculated, the value is taken as the average value of the highest temperature and the lowest temperature in the working temperature range, and the unit is °C;
  • ⁇ 1 is the density of the saturated liquid heat transfer working medium at the working temperature T 1 , and the unit is kg/m 3 ,
  • ⁇ g is the density of the saturated gaseous heat transfer medium at the working temperature T 1 in units of kg/m 3 .
  • the liquid heat transfer medium of the heating end is thermally expanded by heat to form a pressure wave, and the pressure wave presses the liquid heat conductive medium to drive the liquid heat transfer medium circulation.
  • the flow flows to the cooling end to dissipate heat and then flows to the heating end, so that the cycle is performed to maintain the hot-pressure conversion effect.
  • the preset value is 2.7 kPa/° C.
  • the predetermined range is from 75% to 90%.
  • the thermally conductive working medium is selected from the group consisting of water, acetone, methanol, ethanol, refrigerant, carbon dioxide, ammonia, thermal conductivity, NaK alloy, potassium, sodium, and lithium according to the operating temperature interval. One or more of them.
  • a heat transfer system using the above heat transfer method to effect a hot press conversion effect comprising a heating end in contact with a heat source, a cooling end in contact with a heat source or a heat sinking to the environment;
  • the heating end and the cooling end are connected by at least two connecting passages, and the heating end, the cooling end and the connecting passage are all rigid components, and together form a closed loop.
  • the material of the rigid member is selected from any one of copper, copper alloy, aluminum, aluminum alloy, titanium alloy, nickel-based superalloy, and steel.
  • the heating end or the cooling end are each formed in the form of a serpentine tube, a tube row, or a plate channel.
  • the connecting channel is selected from any of an elliptical channel, a curved channel, and an inflation channel.
  • the closed loop is a single channel loop.
  • the closed loop is a multi-channel parallel loop.
  • a liquid storage device is disposed on the connecting passage, and the liquid filling amount in the closed circulation circuit is adjusted by an opening and closing valve.
  • an auxiliary pumping device is provided on the connecting passage.
  • the heat transfer method and system of the present disclosure is a novel passive heat transfer system developed on the basis of a heat pipe, which converts thermal energy into pressure wave by using a sharp expansion effect of a liquid working medium under a specific thermodynamic state. It is called the hot press conversion effect. Due to the large velocity of the pressure wave and the rapid heating effect, the hot-pressure conversion heat transfer system transfers heat faster and responds more quickly than the ordinary heat pipe.
  • the hot-pressure conversion effect is also combined with other heat transfer effects.
  • the equivalent thermal conductivity is superior to the ordinary heat pipe.
  • the equivalent thermal conductivity of the ordinary heat pipe generally does not exceed 20 kW/m ⁇ K, and the equivalent thermal conductivity of the heat transfer system of the present disclosure reaches 50-150 kW/m ⁇ K.
  • the heat-pressure conversion heat transfer system is more capable of adapting to gravity changes than the heat pipe solely relying on gravity, so even Large angles or horizontal placement still work well.
  • the hot-pressure conversion heat transfer circuit has a greater degree of freedom, and may be a complicated multi-circuit, parallel circuit or long circuit.
  • 1 is a waveform diagram of pressure waves in a fluid measured in an embodiment of the present disclosure
  • FIG. 2 is a graph showing the effect of hot-pressure conversion of a superheated liquid obtained by a compressible fluid computer simulation in the embodiment of the present disclosure; wherein (a) is a transient pressure wave distribution in the loop, and (b) is a pressure at a point in the loop. Fluctuation (local time change);
  • FIG. 3 is a schematic structural view of a heat transfer system of a hot press conversion effect according to an embodiment of the present disclosure
  • FIG. 4 is a flow chart of a heat transfer method of a hot press conversion effect of an embodiment of the present disclosure
  • Figure 5 is a saturation graph of R134a
  • Figure 6 is a graph of equivalent thermal conductivity measured by the present disclosure.
  • FIG. 7 is a schematic structural view of a heating end and a cooling end of an embodiment of the present disclosure.
  • connection channel 8 is a schematic structural view of a connection channel according to an embodiment of the present disclosure.
  • FIG. 9 is a schematic structural view of a heat-pressure conversion heat transfer system having a liquid storage device according to an embodiment of the present disclosure.
  • Figure 10 is a schematic view showing the structure of a heat-pressure conversion heat transfer system having an auxiliary pumping device according to an embodiment of the present disclosure.
  • the present disclosure provides a heat transfer method and a heat transfer system based on a hot press conversion effect.
  • the heat transfer method and system use a heat transfer conversion principle to transfer heat, and the hot press conversion principle is as follows:
  • E internal energy
  • p the pressure
  • the thermal conductivity
  • T the temperature
  • the net heat flowing into the system.
  • the heat transfer working fluid in the boundary layer of the heating part expands due to heat, and has a squeezing effect on the surrounding heat transfer working fluid, forming a pressure wave, and the pressure wave is again in the heat transfer working fluid in the circuit at the speed of sound. Rapidly spread, absorbed by the heat transfer working fluid along the way into heat energy, the temperature of the heat transfer working fluid is raised as a whole, forming a so-called piston effect, also known as fluid heating effect (Thermolization), forming a temperature difference at the cold end, making heat conduction The heat of the working fluid is taken away by the cold end.
  • piston effect also known as fluid heating effect (Thermolization)
  • the experimentally measured pressure wave waveform is shown in Fig. 1.
  • the formation and propagation process of the pressure wave can be captured by the numerical calculation of the compressible fluid, as shown in Fig. 2, and the waveform is stepped.
  • embodiments of the present disclosure provide a heat transfer method that utilizes a heat transfer system to achieve heat transfer of a hot press conversion effect.
  • the heat transfer system includes: a heating end 12, a cooling end 13, and a heating end 12 and a cooling end 13 communicated by at least two connecting passages 11, the heating end 12.
  • the cooling end 13 and the connecting passage 11 together form a closed loop, and the components forming the closed loop are rigid members, that is, the heating end 12, the cooling end 13 and the connecting passage 11 are rigid members.
  • the closed loop structure adopted in the present disclosure and the component forming the closed loop is a rigid component, which is sufficient to withstand the working pressure of the heat transfer medium, so that the pressure wave generated by the heat transfer working fluid can repeatedly propagate to form a heating effect.
  • the rigid member is generally a metal material selected from the group consisting of copper, copper alloy, aluminum, aluminum alloy, titanium alloy, nickel-based superalloy, steel, and the like.
  • the heat transfer method of this embodiment includes the following steps:
  • Step S101 Providing a heat transfer system as shown in FIG. 3, the heat transfer system is a closed loop having a heating end and a cooling end.
  • Step S201 determining a working temperature interval and selecting a heat transfer working medium.
  • an operating temperature interval T is determined.
  • the operating temperature interval T is -40 ° C ⁇ T ⁇ 100 ° C
  • the heat transfer medium is selected from R134a.
  • the change of the corresponding working fluid pressure P of R134a in the working temperature range at this time can satisfy: And R134a is in a gas-liquid two-phase coexistence state in the working temperature interval T, and the temperature difference forms a pressure difference sufficient to drive the heat-conducting working fluid to flow against the flow resistance of the circuit.
  • the working temperature interval T is 80 ° C ⁇ T ⁇ 360 ° C
  • the heat transfer medium selects water
  • the water is in a gas-liquid two-phase coexistence state in the working temperature interval T
  • the temperature difference forms a pressure difference sufficient to drive
  • the thermally conductive working fluid flows against the flow resistance of the circuit.
  • Step S301 filling the heat transfer working medium into the closed circulation loop of the heat transfer system.
  • the filling quality of the heat transfer working medium is determined by the following formula:
  • m is the thermal mass of the working fluid, the unit is kg;
  • V is the total volume of the closed loop, in units of m 3 ;
  • V 1 is the working liquid temperature T 1 , the liquid volume of the heat transfer working medium in the closed loop circuit, so that the heat conductive working fluid can flow along the circuit during operation, or the heat conductive working gas proportions do not block the heat conductive medium
  • T 1 is the working temperature.
  • the value is taken as the average value of the highest temperature and the lowest temperature of the working temperature interval T, and the unit is °C;
  • ⁇ 1 is the density of the saturated liquid heat transfer working medium at the working temperature T 1 , and the unit is kg/m 3 ,
  • ⁇ g is the density of the saturated gaseous heat transfer medium at the working temperature T 1 in units of kg/m 3 .
  • Step S401 The heating end of the heat transfer system is in close contact with the heat source, and the cooling end of the heat transfer system is in contact with the cold source or dissipates heat to the environment.
  • the liquid heat transfer medium of the heating end is thermally expanded by heat to form a pressure wave, and the pressure wave presses the liquid heat conductive medium to drive the liquid heat conductive medium to circulate and flow to the cooling end to dissipate heat and then flow to The heating end is circulated so that the hot press conversion effect is continuously maintained.
  • the liquid heat transfer medium may enter the overheated state away from the saturated state, and the high heat transfer state will be removed. Only at the working temperature, the liquid heat conductive medium occupies the entire closed state.
  • the hot-pressure conversion effect will continue in the range of 60% to 99% of the total volume of the circulation loop.
  • the present disclosure selects a suitable heat transfer medium to make the change of the corresponding working medium pressure P of the heat conductive medium in the working temperature range satisfy: That is, the heat transfer medium used is required to generate a large pressure difference under a small temperature change, and the temperature difference forms a pressure difference sufficient to drive the fluid to flow against the flow resistance of the circuit.
  • the hot pressure wave at the heating end has a compressive action on the fluid heat transfer medium, and a pressure gradient is formed in the loop, so that the liquid heat transfer medium can be driven to perform the circulating flow, and the liquid heat transfer medium of the heating portion is heated. It is taken away to avoid superheated vaporization due to long-term residence.
  • the liquid heat transfer medium replenished from the cold end is nearly saturated, and can quickly enter the high-efficiency hot-pressure conversion state. In this cycle, the continuous hot-pressing effect is maintained.
  • the present disclosure is to make the heat conductive medium at the working temperature.
  • the heating part under high pressure will also have a partial boiling phenomenon and produce tiny boiling bubbles.
  • the tiny boiling bubbles will pass through the phase change subtropical heat while generating pressure waves during the growth process, forming a hot-pressure conversion effect. Therefore, the heat transfer effect of the hot press conversion system during normal operation is generally superposed by three effects of hot press conversion, local phase change and loop convection.
  • the liquid filling rate is less than 50%.
  • the hot-pressure conversion heat transfer system is basically in a full-liquid state, and the phase change effect is not obvious. Instead, the hot-pressure conversion effect and the local expansion pressure are replaced. The convection effect of the drive. Therefore, the present disclosure is superior to ordinary heat pipes regardless of the ability to transfer heat load or the equivalent thermal conductivity.
  • Figure 6 is an experimental test result of a heat-transfer heat transfer system using R134a as a heat-conducting working medium. It can be seen from the figure that with the increase of liquid filling amount, only a small heat supply is required, and the equivalent of the heat transfer system.
  • the thermal conductivity can be very high. For example, when the liquid filling amount reaches 91%, the equivalent thermal conductivity of the heat transfer system is about 150 kW/m ⁇ K even if the heat input is below 100 W.
  • the heat transfer performance of the heat transfer system is significantly higher than that of ordinary heat pipes.
  • the equivalent thermal conductivity of a conventional heat pipe generally does not exceed 20 kW/m ⁇ K, and the heat transfer system of the present disclosure achieves an equivalent thermal conductivity of 50 to 150 kW/m ⁇ K.
  • ⁇ 1 and ⁇ g are the density and saturation of the saturated liquid mixed working medium at the working temperature T 1 in the calculation formula (3) of the filling quality.
  • the heat conductive medium is selected from the group consisting of water, acetone, methanol, refrigerant (R134a, R410A, etc.), NaK alloy, ammonia, thermal conductivity, potassium, sodium, and lithium.
  • the heating end and the cooling end may be at any position of the closed loop circuit; the number of the heating end and the cooling end may be plural.
  • the heating end and the cooling end need not be formed into a special shape, but in order to increase the heat exchange area or form a shape with the heat source, as shown in FIG. 7, the heating end and the cooling end are preferably in the form of a serpentine tube or a tube row.
  • the outer surfaces of the heating end and the cooling end may have fins, ribs, sleeves or other structures that enhance heat transfer.
  • the connecting passage of the heat transfer system of the embodiment of the present disclosure does not need to define a shape, and only works to form a closed loop.
  • it may be an elliptical channel 31, a curved channel 32, an inflated channel 33, or other variations, which may be formed by elliptical member body 310, cuboid member body 320, and sheet metal member body 330, respectively.
  • the heat transfer system of the embodiments of the present disclosure may be a single channel circuit, or a multi-channel parallel circuit, or a variant thereof, such as a dendritic branch circuit.
  • the length or deformation of the loop is not limited.
  • the closed loop structure adopted in the embodiment of the present disclosure has little influence on the pressure wave transmission, and the pressure wave transmission is not hindered.
  • a liquid storage device 15 can be arranged on the closed circulation circuit, and the liquid filling amount in the closed circulation circuit can be adjusted through the opening and closing valve 14.
  • the hot-pressure conversion heat transfer system with the liquid storage device can be realized in a large temperature range. Working properly inside.
  • an auxiliary pumping device 16 can be installed on the closed circuit, which can be used for horizontal placement,
  • the heat source position is higher than the cold source position or microgravity, and the acceleration overload frequently changes.

Abstract

A heat transfer method and heat transfer system based on a heat-pressure conversion effect. The method comprises: selecting a heat conducting working medium that meets a requirement of 1.0 kPa/°C according to a determined working temperature interval; then, filling a certain quantity of heat conducting working medium into a closed circulation loop with sufficient rigidity, so that the liquid volume of the heat conducting working medium accounts for 60% to 99% of the total volume of the entire closed circulation loop under the working temperature, ensuring that the interior of the closed circulation loop is basically in a full liquid state; and a liquid heat conducting working medium of a heating end (12) producing thermal expansion due to heating, and forming a pressure wave, wherein the pressure wave produces a compression action on the liquid working medium, and drives the liquid working medium to recirculate, so as to continuously maintain the heat-pressure conversion effect. Stronger and faster heat transfer over ordinary heat pipes can be realized, and an equivalent thermal conductivity coefficient can be up to 50 to 150 kW/ m. K, and the structure design is free and less affected by the gravity overload.

Description

一种基于热压转换效应的传热方法及传热系统Heat transfer method and heat transfer system based on hot pressing conversion effect 技术领域Technical field
本公开涉及高效传热技术领域,具体涉及一种基于热压转换效应的传热方法及传热系统。The present disclosure relates to the field of high efficiency heat transfer technology, and in particular to a heat transfer method and a heat transfer system based on a hot press conversion effect.
背景技术Background technique
随着现代高新技术的发展,新能源技术、节能减排、先进制造技术及新兴科学技术的快速发展使传热传质学不断面临着全新的挑战与难关,解决高热流密度散热与高效热传输问题已经突显出其重要性。许多设备单位面积上的热负荷越来越高,如:大型计算机、功率电子器件、电力设备、光电子元件的散热,反应堆传热,航天器、航空发动机和燃气轮机的热防护,大功率微型动力机械、兆瓦级磁控管、微小型燃气轮机的传热等等,而在这些承受高热负荷的场合,又常常要求器件安装紧凑,冷却温度要求严格,这对散热技术和设备提出很高的要求,散热问题也成为制约此类行业发展的瓶颈。With the development of modern high-tech, the rapid development of new energy technologies, energy-saving emission reduction, advanced manufacturing technology and emerging science and technology make heat and mass transfer technology face new challenges and difficulties, solving high heat flux heat dissipation and efficient heat transfer. The problem has highlighted its importance. The thermal load per unit area of many devices is increasing, such as: large computers, power electronics, power equipment, heat dissipation of optoelectronic components, reactor heat transfer, thermal protection of spacecraft, aero-engines and gas turbines, high-power micro-powered machinery , MW-class magnetrons, heat transfer of micro-sized gas turbines, etc., and in these places with high heat load, it is often required to install compact devices and strict cooling temperature requirements, which puts high demands on heat-dissipation technology and equipment. The problem of heat dissipation has also become a bottleneck restricting the development of such industries.
现有技术中,有一些较先进的主动式传热技术,包括喷雾冷却、冲击射流冷却、微通道流动相变冷却技术等。由于主动式冷却技术皆需要配置外加驱动装置,在系统复杂度、可靠性、运行成本和便利性方面存在不利因素。微通道液体强制对流冷却方式的冷却能力很强,热阻很小,且不受重力和方向的影响,但由于流动通道的尺寸微小,系统存在压降大、温度梯度大、易结垢、堵塞等问题,另外该技术对各种微泵的性能要求极高。In the prior art, there are some advanced active heat transfer technologies, including spray cooling, impinging jet cooling, microchannel mobile phase change cooling technology, and the like. Since active cooling technology requires the configuration of an external drive, there are disadvantages in terms of system complexity, reliability, operating cost, and convenience. The microchannel liquid forced convection cooling method has strong cooling capacity, small thermal resistance, and is not affected by gravity and direction. However, due to the small size of the flow channel, the system has large pressure drop, large temperature gradient, easy scaling, and blockage. In addition, the technology is extremely demanding on the performance of various micro-pumps.
热管是一种常用的被动式(自驱动式)高效传热技术,传统热管因相变和回流的内在机制要求,受到方位和长度的限制,受重力和加速度的影响大,在应用中,结构设计的自由度较低,难以做成较为复杂的系统。而脉动式热管的工作范围较窄,存在起动困难、难以适应热负荷变动等问题,应用范围有限。Heat pipe is a commonly used passive (self-driven) efficient heat transfer technology. Due to the inherent mechanism of phase change and reflow, the traditional heat pipe is limited by the azimuth and length. It is greatly affected by gravity and acceleration. In application, the structural design The degree of freedom is low, making it difficult to make a more complex system. However, the working range of the pulsating heat pipe is narrow, and it is difficult to start, and it is difficult to adapt to changes in the heat load, and the application range is limited.
已知现有热管,尝试使工质达到超临界状态,通过压力波形式进行传热,虽然传热性能好,但是对壳体的耐压要求高,且无法利用潜热。The existing heat pipe is known to attempt to bring the working medium to a supercritical state, and heat transfer is performed by a pressure wave. Although the heat transfer performance is good, the pressure resistance of the casing is high, and latent heat cannot be utilized.
公开内容Public content
本公开的目的是克服现有热管存在的各种弊端,提供一种基于热压转换效应的传热方法及传热系统,可以实现比普通热管更强更快的热传递,且结构设计自由,受重力过载的影响小。The purpose of the present disclosure is to overcome various drawbacks of the existing heat pipe, and provide a heat transfer method and a heat transfer system based on the hot press conversion effect, which can realize stronger heat transfer than the ordinary heat pipe, and the structure design is free. It is less affected by gravity overload.
根据本公开的一个方面,提供了一种基于热压转换效应的传热方法,包括以下步骤:步骤S101:提供传热系统,所述传热系统为一封闭循环回路,具有加热端和冷却端;步骤S201:确定工作温度区间并选取导热工质,使所述导热工质在所述工作温度区间内对应的工质压力的变化大于等于预设值;步骤S301:向传热系统的封闭循环回路内充装所述导热工质,使液态导热工质的体积与封闭循环回路总体积的比值处于预设范围;步骤S401:将传热系统的加热端与热源紧密接触,将传热系统的冷却端与冷源接触或对环境散热。According to an aspect of the present disclosure, there is provided a heat transfer method based on a hot press conversion effect, comprising the steps of: step S101: providing a heat transfer system, the heat transfer system being a closed loop having a heating end and a cooling end Step S201: determining a working temperature interval and selecting a heat conductive working medium, so that a change of the corresponding working fluid pressure of the heat conductive working medium in the working temperature interval is greater than or equal to a preset value; and step S301: a closed cycle to the heat transfer system Filling the heat transfer medium in the circuit, the ratio of the volume of the liquid heat transfer medium to the total volume of the closed circulation circuit is in a preset range; step S401: the heating end of the heat transfer system is in close contact with the heat source, and the heat transfer system is The cooling end is in contact with a cold source or dissipates heat to the environment.
在本公开的一些实施例中,所述预设值为1.0kPa/℃,使所述导热工质在所述做工作温度区间内处于气液两相共存状态。In some embodiments of the present disclosure, the preset value is 1.0 kPa/° C., so that the heat conductive medium is in a gas-liquid two-phase coexistence state within the working temperature range.
在本公开的一些实施例中,所述预设范围为60%至99%。In some embodiments of the present disclosure, the predetermined range is from 60% to 99%.
在本公开的一些实施例中,在所述步骤S301中,In some embodiments of the present disclosure, in the step S301,
所述导热工质的充装质量由以下公式确定:The filling quality of the heat transfer medium is determined by the following formula:
m=ρ 1V 1g(V-V 1) m=ρ 1 V 1g (VV 1 )
其中,m为导热工质充装质量,单位为kg;Where m is the thermal mass of the working fluid, the unit is kg;
V为封闭循环回路的总容积,单位为m 3V is the total volume of the closed loop, in units of m 3 ;
V 1为工作温度T 1下,所述封闭循环回路内导热工质的液态体积,V 1=(60%~99%)V,单位为m 3,T 1为工作温度,在进行所述充装质量计算时,其值取工作温度区间的最高温度和最低温度的平均值,单位为℃; V 1 is the working liquid temperature T 1 , the liquid volume of the heat transfer medium in the closed circulation loop, V 1 = (60% ~ 99%) V, the unit is m 3 , T 1 is the working temperature, and the charging is performed. When the mass is calculated, the value is taken as the average value of the highest temperature and the lowest temperature in the working temperature range, and the unit is °C;
ρ 1为在所述工作温度T 1时饱和液态导热工质的密度,单位为kg/m 3ρ 1 is the density of the saturated liquid heat transfer working medium at the working temperature T 1 , and the unit is kg/m 3 ,
ρ g为在所述工作温度T 1时饱和气态导热工质的密度,单位kg/m 3ρ g is the density of the saturated gaseous heat transfer medium at the working temperature T 1 in units of kg/m 3 .
在本公开的一些实施例中,在所述步骤S401中,所述加热端的液态导热工质受热产生热膨胀,形成压力波,压力波对液态导热工质产生挤压 作用,驱动液态导热工质循环流动,流至冷却端散热后再流动至加热端,如此循环,使热压转换效应持续维持。In some embodiments of the present disclosure, in the step S401, the liquid heat transfer medium of the heating end is thermally expanded by heat to form a pressure wave, and the pressure wave presses the liquid heat conductive medium to drive the liquid heat transfer medium circulation. The flow flows to the cooling end to dissipate heat and then flows to the heating end, so that the cycle is performed to maintain the hot-pressure conversion effect.
在本公开的一些实施例中,所述预设值为2.7kPa/℃。In some embodiments of the present disclosure, the preset value is 2.7 kPa/° C.
在本公开的一些实施例中,所述预设范围为75%至90%。In some embodiments of the present disclosure, the predetermined range is from 75% to 90%.
在本公开的一些实施例中,依据所述工作温度区间,所述导热工质选自水、丙酮、甲醇、乙醇、制冷剂、二氧化碳、氨、导热姆、NaK合金、钾、钠、锂中的其中一种或多种。In some embodiments of the present disclosure, the thermally conductive working medium is selected from the group consisting of water, acetone, methanol, ethanol, refrigerant, carbon dioxide, ammonia, thermal conductivity, NaK alloy, potassium, sodium, and lithium according to the operating temperature interval. One or more of them.
根据本公开的另一个方面,提供了一种采用上述传热方法来实现热压转换效应的传热系统,其包括与热源接触的加热端、与冷源接触或对环境散热的冷却端;其特征在于,所述加热端和所述冷却端之间由至少两条连接通道连通,所述加热端、冷却端和连接通道均为刚性部件,且共同形成一个封闭循环回路。According to another aspect of the present disclosure, there is provided a heat transfer system using the above heat transfer method to effect a hot press conversion effect, comprising a heating end in contact with a heat source, a cooling end in contact with a heat source or a heat sinking to the environment; The heating end and the cooling end are connected by at least two connecting passages, and the heating end, the cooling end and the connecting passage are all rigid components, and together form a closed loop.
在本公开的一些实施例中,所述刚性部件的材料选自铜、铜合金、铝、铝合金、钛合金、镍基高温合金、钢中的任意一种。In some embodiments of the present disclosure, the material of the rigid member is selected from any one of copper, copper alloy, aluminum, aluminum alloy, titanium alloy, nickel-based superalloy, and steel.
在本公开的一些实施例中,所述加热端或冷却端分别做成蛇形管形式、管排形式、板状通道形式中的任意一种。In some embodiments of the present disclosure, the heating end or the cooling end are each formed in the form of a serpentine tube, a tube row, or a plate channel.
在本公开的一些实施例中,所述连接通道选自椭圆式通道、弯曲式通道、吹胀式通道中的任一种。In some embodiments of the present disclosure, the connecting channel is selected from any of an elliptical channel, a curved channel, and an inflation channel.
在本公开的一些实施例中,所述封闭循环回路是单通道回路。In some embodiments of the present disclosure, the closed loop is a single channel loop.
在本公开的一些实施例中,所述封闭循环回路是多通道并联的回路。In some embodiments of the present disclosure, the closed loop is a multi-channel parallel loop.
在本公开的一些实施例中,在所述连接通道上设置一个储液装置,通过开闭阀门调节所述封闭循环回路内的充液量。In some embodiments of the present disclosure, a liquid storage device is disposed on the connecting passage, and the liquid filling amount in the closed circulation circuit is adjusted by an opening and closing valve.
在本公开的一些实施例中,在所述连接通道上装设辅助泵送装置。In some embodiments of the present disclosure, an auxiliary pumping device is provided on the connecting passage.
本公开所带来的有益效果包括:The beneficial effects of the present disclosure include:
(1)本公开的传热方法及系统是在热管基础上发展起来的一种新型的被动式传热系统,利用液体工质在特定热力学状态下的急剧膨胀效应将热能转换为压力波进行传递,称之为热压转换效应。由于压力波传播速度大,热化效应迅速,使得热压转换传热系统比普通的热管传热更快,响应更迅速。(1) The heat transfer method and system of the present disclosure is a novel passive heat transfer system developed on the basis of a heat pipe, which converts thermal energy into pressure wave by using a sharp expansion effect of a liquid working medium under a specific thermodynamic state. It is called the hot press conversion effect. Due to the large velocity of the pressure wave and the rapid heating effect, the hot-pressure conversion heat transfer system transfers heat faster and responds more quickly than the ordinary heat pipe.
(2)热压转换效应还与其他传热效应结合,热压转换传热系统内通 常有三重传热效应叠加,即热压转换、局部相变、对流传热,因此无论传递热负荷的能力,还是当量导热系数等都优于普通热管,普通热管的当量导热系数一般不超过20kW/m·K,而本公开的传热系统实现的当量导热系数达到50~150kW/m·K。(2) The hot-pressure conversion effect is also combined with other heat transfer effects. There is usually a triple heat transfer effect superposition in the hot-pressure conversion heat transfer system, namely hot-pressure conversion, local phase change, convective heat transfer, and therefore the ability to transfer heat load. Or the equivalent thermal conductivity is superior to the ordinary heat pipe. The equivalent thermal conductivity of the ordinary heat pipe generally does not exceed 20 kW/m·K, and the equivalent thermal conductivity of the heat transfer system of the present disclosure reaches 50-150 kW/m·K.
(3)由于加热端的膨胀作用可以在封闭循环回路内形成压力梯度,驱动流体产生对流,热压转换传热系统比单纯依靠重力作用的热管适应重力变化的能力更强一些,因此,即使以较大角度倾斜或水平放置,仍能较好地工作。(3) Due to the expansion of the heating end, a pressure gradient can be formed in the closed circulation loop to drive the fluid to generate convection. The heat-pressure conversion heat transfer system is more capable of adapting to gravity changes than the heat pipe solely relying on gravity, so even Large angles or horizontal placement still work well.
(4)由于压力波具有较强的驱动对流的作用,使得热压转换传热回路具有更大的自由度,可以是复杂的多回路、并列回路或长回路。(4) Since the pressure wave has a strong driving convection effect, the hot-pressure conversion heat transfer circuit has a greater degree of freedom, and may be a complicated multi-circuit, parallel circuit or long circuit.
附图说明DRAWINGS
附图是用来提供对本公开的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本公开,但并不构成对本公开的限制。在附图中:The drawings are intended to provide a further understanding of the disclosure, and are in the In the drawing:
图1是本公开实施例测得的流体内压力波的波形图;1 is a waveform diagram of pressure waves in a fluid measured in an embodiment of the present disclosure;
图2是本公开实施例通过可压缩流体计算机仿真得到的过热区液体的热压转换效应的图;其中,(a)为回路内的瞬时压力波分布,(b)为回路内某点的压力波动(局部时间变化);2 is a graph showing the effect of hot-pressure conversion of a superheated liquid obtained by a compressible fluid computer simulation in the embodiment of the present disclosure; wherein (a) is a transient pressure wave distribution in the loop, and (b) is a pressure at a point in the loop. Fluctuation (local time change);
图3是本公开实施例的热压转换效应的传热系统结构示意图;3 is a schematic structural view of a heat transfer system of a hot press conversion effect according to an embodiment of the present disclosure;
图4是本公开实施例的热压转换效应的传热方法的流程图;4 is a flow chart of a heat transfer method of a hot press conversion effect of an embodiment of the present disclosure;
图5是R134a的饱和曲线图;Figure 5 is a saturation graph of R134a;
图6是本公开测得的当量导热系数图;Figure 6 is a graph of equivalent thermal conductivity measured by the present disclosure;
图7是本公开实施例的加热端和冷却端的结构示意图;7 is a schematic structural view of a heating end and a cooling end of an embodiment of the present disclosure;
图8是本公开实施例的连接通道的结构示意图;8 is a schematic structural view of a connection channel according to an embodiment of the present disclosure;
图9是本公开实施例的具有储液装置的热压转换传热系统结构示意图;9 is a schematic structural view of a heat-pressure conversion heat transfer system having a liquid storage device according to an embodiment of the present disclosure;
图10是本公开实施例的具有辅助泵送装置的热压转换传热系统结构示意图。Figure 10 is a schematic view showing the structure of a heat-pressure conversion heat transfer system having an auxiliary pumping device according to an embodiment of the present disclosure.
【符号说明】【Symbol Description】
11-连接通道;12-加热端;13-冷却端;14-阀门;15-储液装置;16-辅 助泵送装置;21-蛇形管形式加热端/冷却端;22-管排形式加热端/冷却端;23-板状通道形式加热端/冷却端;310-椭圆形构件本体;31-椭圆式通道;320-长方体形构件本体;32-弯曲式通道;330-钣金构件本体;33-吹胀式通道。11-connection channel; 12-heating end; 13-cooling end; 14-valve; 15--liquid storage device; 16-assisted pumping device; 21-coil tube form heating end/cooling end; 22-tube row heating End/cooling end; 23-plate-like channel form heating end/cooling end; 310-elliptical member body; 31-elliptical channel; 320-cuboid-shaped member body; 32-bend channel; 330-sheet metal member body; 33- Inflatable channel.
具体实施方式detailed description
本公开提供一种基于热压转换效应的传热方法及传热系统,该传热方法和系统采用热压转换原理传热,热压转换原理如下:The present disclosure provides a heat transfer method and a heat transfer system based on a hot press conversion effect. The heat transfer method and system use a heat transfer conversion principle to transfer heat, and the hot press conversion principle is as follows:
可压缩流体能量传输方程为:The energy transfer equation for compressible fluids is:
Figure PCTCN2018072434-appb-000001
Figure PCTCN2018072434-appb-000001
(1)式中,E为内能,
Figure PCTCN2018072434-appb-000002
为速度矢量,p为压力,λ为导热系数,T为温度,Φ为净流入系统的热量,
Figure PCTCN2018072434-appb-000003
为内能对时间的微分,grad为梯度向量,div为散度算子。
(1) where E is internal energy,
Figure PCTCN2018072434-appb-000002
For the velocity vector, p is the pressure, λ is the thermal conductivity, T is the temperature, and Φ is the net heat flowing into the system.
Figure PCTCN2018072434-appb-000003
For the differentiation of internal energy versus time, grad is the gradient vector and div is the scatter operator.
根据热力学关系式将(1)式转化为以下形式:The formula (1) is converted into the following form according to the thermodynamic relationship:
Figure PCTCN2018072434-appb-000004
Figure PCTCN2018072434-appb-000004
(2)式中,α v为热膨胀系数,ρ为密度,C p为比热容,
Figure PCTCN2018072434-appb-000005
为散度算子,其余符号同(1)式。
(2) where α v is the coefficient of thermal expansion, ρ is the density, and C p is the specific heat capacity.
Figure PCTCN2018072434-appb-000005
For the divergence operator, the remaining symbols are the same as (1).
当α v较大时,由于温度变化在导热工质内会产生较大的压力变化,可利用此压力变化进行能量传递,即热能的传递。导热工质液体占整个封闭循环回路的60~99%的情况下,即所述满液状态,即可实现热能与压力波的高效转换,从而实现高密度热能的传递。 When α v is large, a large pressure change occurs in the heat transfer medium due to the temperature change, and the pressure change can be utilized for energy transfer, that is, heat energy transfer. When the heat transfer working liquid accounts for 60 to 99% of the entire closed loop, that is, the full liquid state, high-efficiency conversion of heat energy and pressure waves can be realized, thereby realizing high-density heat energy transfer.
在封闭循环回路中,加热部位边界层内的导热工质液体因受热产生膨胀,对周围导热工质液体产生挤压效应,形成压力波,压力波再以音速在回路内的导热工质液体中迅速传播,沿途被导热工质液体吸收转化为热能,导热工质液体温度被整体提升,形成所谓活塞效应(piston effect),又叫流体热化效应(Thermolization),在冷端形成温差,使导热工质液体热量 被冷端带走。In the closed loop circuit, the heat transfer working fluid in the boundary layer of the heating part expands due to heat, and has a squeezing effect on the surrounding heat transfer working fluid, forming a pressure wave, and the pressure wave is again in the heat transfer working fluid in the circuit at the speed of sound. Rapidly spread, absorbed by the heat transfer working fluid along the way into heat energy, the temperature of the heat transfer working fluid is raised as a whole, forming a so-called piston effect, also known as fluid heating effect (Thermolization), forming a temperature difference at the cold end, making heat conduction The heat of the working fluid is taken away by the cold end.
以R134a为导热工质,实验测得的压力波波形如图1所示,通过可压缩流体数值计算可以捕捉到该压力波的形成和传播过程如图2所示,其波形呈台阶状。Taking R134a as the heat transfer working medium, the experimentally measured pressure wave waveform is shown in Fig. 1. The formation and propagation process of the pressure wave can be captured by the numerical calculation of the compressible fluid, as shown in Fig. 2, and the waveform is stepped.
为使本公开的目的、技术方案和优点更加清楚明白,以下结合具体实施例,并参照附图,对本公开进一步详细说明。The present disclosure will be further described in detail below with reference to the specific embodiments thereof and the accompanying drawings.
基于以上热压转换效应原理,本公开实施例提供了一种传热方法,该传热方法利用一传热系统实现热压转换效应的传热。Based on the above principle of hot press conversion effect, embodiments of the present disclosure provide a heat transfer method that utilizes a heat transfer system to achieve heat transfer of a hot press conversion effect.
首先介绍该传热系统,如图3所示,该传热系统包括:加热端12、冷却端13、以及加热端12和冷却端13之间由至少两条连接通道11连通,所述加热端12、冷却端13和连接通道11共同形成一个封闭循环回路,形成所述封闭循环回路的部件为刚性部件,即加热端12、冷却端13和连接通道11均为刚性部件。First, the heat transfer system is introduced. As shown in FIG. 3, the heat transfer system includes: a heating end 12, a cooling end 13, and a heating end 12 and a cooling end 13 communicated by at least two connecting passages 11, the heating end 12. The cooling end 13 and the connecting passage 11 together form a closed loop, and the components forming the closed loop are rigid members, that is, the heating end 12, the cooling end 13 and the connecting passage 11 are rigid members.
由于热压转换效应的发生需要满足特定的条件,如果传热系统是开放的,或者封闭循环回路的刚性不足,压力波将无法在流体回路内反复传播,热压效应不能引起热化效果,因此也不能形成传热能力。而本公开采用的封闭循环回路结构,且形成封闭循环回路的部件为刚性部件,足够承受导热工质的工作压力,以便导热工质液体产生的压力波能反复传播形成热化效应。刚性部件一般为金属材料,选自铜、铜合金、铝、铝合金、钛合金、镍基高温合金、钢等材质。Since the occurrence of the hot-pressing effect needs to meet certain conditions, if the heat transfer system is open, or the rigidity of the closed loop is insufficient, the pressure wave cannot be repeatedly propagated in the fluid circuit, and the hot pressing effect cannot cause the heating effect, so Nor can it form heat transfer capacity. The closed loop structure adopted in the present disclosure, and the component forming the closed loop is a rigid component, which is sufficient to withstand the working pressure of the heat transfer medium, so that the pressure wave generated by the heat transfer working fluid can repeatedly propagate to form a heating effect. The rigid member is generally a metal material selected from the group consisting of copper, copper alloy, aluminum, aluminum alloy, titanium alloy, nickel-based superalloy, steel, and the like.
如图4所示,本实施例的传热方法包括以下步骤:As shown in FIG. 4, the heat transfer method of this embodiment includes the following steps:
步骤S101:提供一种如图3所示的传热系统,该传热系统为一封闭循环回路,具有加热端和冷却端。Step S101: Providing a heat transfer system as shown in FIG. 3, the heat transfer system is a closed loop having a heating end and a cooling end.
步骤S201:确定工作温度区间并选取导热工质。Step S201: determining a working temperature interval and selecting a heat transfer working medium.
在本步骤中,确定一工作温度区间T。在一个示例中,工作温度区间T为-40℃≤T≤100℃,导热工质选取R134a。如图5所示,此时R134a在所述工作温度区间内对应的工质压力P的变化可满足:
Figure PCTCN2018072434-appb-000006
并且R134a在所述工作温度区间T内处于气液两相共存状态,温差形成的压力差足以驱动导热工质流体克服回路的流动阻力而流动。在另一个示例 中,工作温度区间T为80℃≤T≤360℃,导热工质选取水,且水在所述工作温度区间T内处于气液两相共存状态,温差形成的压力差足以驱动导热工质流体克服回路的流动阻力而流动。
In this step, an operating temperature interval T is determined. In one example, the operating temperature interval T is -40 ° C ≤ T ≤ 100 ° C, and the heat transfer medium is selected from R134a. As shown in FIG. 5, the change of the corresponding working fluid pressure P of R134a in the working temperature range at this time can satisfy:
Figure PCTCN2018072434-appb-000006
And R134a is in a gas-liquid two-phase coexistence state in the working temperature interval T, and the temperature difference forms a pressure difference sufficient to drive the heat-conducting working fluid to flow against the flow resistance of the circuit. In another example, the working temperature interval T is 80 ° C ≤ T ≤ 360 ° C, the heat transfer medium selects water, and the water is in a gas-liquid two-phase coexistence state in the working temperature interval T, and the temperature difference forms a pressure difference sufficient to drive The thermally conductive working fluid flows against the flow resistance of the circuit.
步骤S301:向传热系统的封闭循环回路内充装所述导热工质。Step S301: filling the heat transfer working medium into the closed circulation loop of the heat transfer system.
在本步骤中,所述导热工质的充装质量由以下公式确定:In this step, the filling quality of the heat transfer working medium is determined by the following formula:
m=ρ 1V 1g(V-V 1)            (3) m=ρ 1 V 1g (VV 1 ) (3)
其中,m为导热工质充装质量,单位为kg;Where m is the thermal mass of the working fluid, the unit is kg;
V为封闭循环回路的总容积,单位为m 3V is the total volume of the closed loop, in units of m 3 ;
V 1为工作温度T 1下,所述封闭循环回路内导热工质的液态体积,以使工作时导热工质液体能够沿回路流动,或者,导热工质气体占比以不阻断导热工质液体沿回路流动为准,V 1具体选取为V 1=(60%~99%)V,单位为m 3,使内部液态导热工质维持在60%~99%的状态;T 1为工作温度,在进行所述充装质量计算时,其值取工作温度区间T的最高温度和最低温度的平均值,单位为℃; V 1 is the working liquid temperature T 1 , the liquid volume of the heat transfer working medium in the closed loop circuit, so that the heat conductive working fluid can flow along the circuit during operation, or the heat conductive working gas proportions do not block the heat conductive medium The flow of liquid along the circuit is prevailing. V 1 is specifically selected as V 1 = (60% ~ 99%) V, and the unit is m 3 , so that the internal liquid heat conductive working medium is maintained at 60% to 99%; T 1 is the working temperature. When performing the filling quality calculation, the value is taken as the average value of the highest temperature and the lowest temperature of the working temperature interval T, and the unit is °C;
ρ 1为在所述工作温度T 1时饱和液态导热工质的密度,单位为kg/m 3ρ 1 is the density of the saturated liquid heat transfer working medium at the working temperature T 1 , and the unit is kg/m 3 ,
ρ g为在所述工作温度T 1时饱和气态导热工质的密度,单位kg/m 3ρ g is the density of the saturated gaseous heat transfer medium at the working temperature T 1 in units of kg/m 3 .
步骤S401:将传热系统的加热端与热源紧密接触,将传热系统的冷却端与冷源接触或对环境散热。Step S401: The heating end of the heat transfer system is in close contact with the heat source, and the cooling end of the heat transfer system is in contact with the cold source or dissipates heat to the environment.
在本步骤中,所述加热端的液态导热工质受热产生热膨胀,形成压力波,压力波对液态导热工质产生挤压作用,驱动液态导热工质循环流动,流至冷却端散热后再流动至加热端,如此循环,使热压转换效应持续维持。In this step, the liquid heat transfer medium of the heating end is thermally expanded by heat to form a pressure wave, and the pressure wave presses the liquid heat conductive medium to drive the liquid heat conductive medium to circulate and flow to the cooling end to dissipate heat and then flow to The heating end is circulated so that the hot press conversion effect is continuously maintained.
本实施例提供的传热方法,如果对加热端持续加热,液体导热工质可能远离饱和状态进入过热状态,就会脱离高效热压转换状态,只有在工作温度下、液态导热工质占整个封闭循环回路总体积的60%~99%的范围内, 热压转换效应才会得以持续。本公开选用合适的导热工质,使所述导热工质在所述工作温度区间内对应的工质压力P的变化满足:
Figure PCTCN2018072434-appb-000007
即要求所采用的导热工质在较小的温度变化下能产生较大的压力差,温差形成的压力差足以驱动流体克服回路的流动阻力而流动。在传热系统形成封闭循环回路时,加热端的热压波对流体导热工质有挤压作用,在回路内形成压力梯度,从而可以驱动液体导热工质做循环流动,加热部位的液体导热工质被带走,从而避免因长期驻留形成过热汽化,同时,从冷端散热后补充过来的液体导热工质接近饱和,可以很快进入高效的热压转换状态。如此循环往复,持续的热压转换效应得以维持。
Figure PCTCN2018072434-appb-000008
越大,压力梯度越大,自循环效果越好,热压转换超强传热现象也越明显。
In the heat transfer method provided by the embodiment, if the heating end is continuously heated, the liquid heat transfer medium may enter the overheated state away from the saturated state, and the high heat transfer state will be removed. Only at the working temperature, the liquid heat conductive medium occupies the entire closed state. The hot-pressure conversion effect will continue in the range of 60% to 99% of the total volume of the circulation loop. The present disclosure selects a suitable heat transfer medium to make the change of the corresponding working medium pressure P of the heat conductive medium in the working temperature range satisfy:
Figure PCTCN2018072434-appb-000007
That is, the heat transfer medium used is required to generate a large pressure difference under a small temperature change, and the temperature difference forms a pressure difference sufficient to drive the fluid to flow against the flow resistance of the circuit. When the heat transfer system forms a closed loop, the hot pressure wave at the heating end has a compressive action on the fluid heat transfer medium, and a pressure gradient is formed in the loop, so that the liquid heat transfer medium can be driven to perform the circulating flow, and the liquid heat transfer medium of the heating portion is heated. It is taken away to avoid superheated vaporization due to long-term residence. At the same time, the liquid heat transfer medium replenished from the cold end is nearly saturated, and can quickly enter the high-efficiency hot-pressure conversion state. In this cycle, the continuous hot-pressing effect is maintained.
Figure PCTCN2018072434-appb-000008
The larger the pressure gradient is, the better the self-circulation effect is, and the more obvious the heat transfer phenomenon is.
同样,由于气相能对压力波产生很强的衰减作用,如果回路内液体导热工质占比不大,气相空间较多,也不会形成热化效果,本公开为了使导热工质在工作温度区间内,内部液态导热工质维持60%~99%的状态,从而使液态导热工质基本处于满液状态,在根据计算公式进行计算时,选取V 1=(60%~99%)V,保证液压转换传热系统正常工作。在液态工质占比所选的范围内,液态工质体积占比越高,热压转换超强传热现象越明显。 Similarly, since the gas phase can strongly attenuate the pressure wave, if the liquid heat transfer medium in the circuit accounts for a small proportion, the gas phase space is large, and the heating effect is not formed, the present disclosure is to make the heat conductive medium at the working temperature. In the interval, the internal liquid heat transfer medium maintains a state of 60% to 99%, so that the liquid heat transfer medium is basically in a full liquid state, and when calculating according to the calculation formula, V 1 = (60% to 99%) V is selected. Ensure that the hydraulic transfer heat transfer system works properly. In the range selected by the liquid working medium, the higher the volume ratio of the liquid working medium, the more obvious the hot heat transfer phenomenon.
除了热膨胀,高压下的加热部位也会出现局部沸腾现象而产生微小沸腾气泡,微小沸腾气泡通过相变潜热带走热量的同时,长大过程中也产生压力波,形成热压转换效应。因此,热压转换系统正常工作时的传热效果一般由热压转换、局部相变和环路对流三种效应叠加而成。In addition to thermal expansion, the heating part under high pressure will also have a partial boiling phenomenon and produce tiny boiling bubbles. The tiny boiling bubbles will pass through the phase change subtropical heat while generating pressure waves during the growth process, forming a hot-pressure conversion effect. Therefore, the heat transfer effect of the hot press conversion system during normal operation is generally superposed by three effects of hot press conversion, local phase change and loop convection.
普通环路热管的充液率小于50%,与之相比,热压转换传热系统基本处于满液状态,其相变效应不明显,取而代之的是较强的热压转换效应和局部膨胀压力驱动的对流效应。因此无论传递热负荷的能力,还是当量导热系数,本公开都优于普通热管。Compared with the normal loop heat pipe, the liquid filling rate is less than 50%. In contrast, the hot-pressure conversion heat transfer system is basically in a full-liquid state, and the phase change effect is not obvious. Instead, the hot-pressure conversion effect and the local expansion pressure are replaced. The convection effect of the drive. Therefore, the present disclosure is superior to ordinary heat pipes regardless of the ability to transfer heat load or the equivalent thermal conductivity.
图6是一种热压转换传热系统以R134a为导热工质的实验测试结果,从图中可以看出,随着充液量的提高,只需要很小的热量供应,传热系统的当量导热系数就能达到很高,如在充液量达到91%时,即使热量输入在 100W以下,该传热系统的当量导热系数达到150kW/m·K左右。该传热系统的传热性能明显高于普通热管。普通热管的当量导热系数一般不超过20kW/m·K,而本公开的传热系统实现的当量导热系数达到50~150kW/m·K。Figure 6 is an experimental test result of a heat-transfer heat transfer system using R134a as a heat-conducting working medium. It can be seen from the figure that with the increase of liquid filling amount, only a small heat supply is required, and the equivalent of the heat transfer system. The thermal conductivity can be very high. For example, when the liquid filling amount reaches 91%, the equivalent thermal conductivity of the heat transfer system is about 150 kW/m·K even if the heat input is below 100 W. The heat transfer performance of the heat transfer system is significantly higher than that of ordinary heat pipes. The equivalent thermal conductivity of a conventional heat pipe generally does not exceed 20 kW/m·K, and the heat transfer system of the present disclosure achieves an equivalent thermal conductivity of 50 to 150 kW/m·K.
在工作温度下,各种常见的无机液体、有机液体、制冷剂和液态金属均可以作为导热工质,可以是单一导热工质,也可以是互溶的混合导热工质,根据工作温度、工作场合进行选用;在选用混合物导热工质时,充装质量的计算公式(3)中,ρ 1和ρ g为混合物导热工质在所述工作温度T 1时,饱和液态混合工质的密度和饱和气态混合工质的密度。 At the working temperature, various common inorganic liquids, organic liquids, refrigerants and liquid metals can be used as heat-conducting working materials, which can be single heat-conducting working materials or miscible mixed heat-conducting working materials, according to working temperature and working occasions. In the calculation of the filling quality of the mixed heat medium, ρ 1 and ρ g are the density and saturation of the saturated liquid mixed working medium at the working temperature T 1 in the calculation formula (3) of the filling quality. The density of gaseous mixed working fluids.
优选的,所述导热工质选自水、丙酮、甲醇、制冷剂(R134a,R410A等)、NaK合金、氨、导热姆、钾、钠、锂中的其中一种。Preferably, the heat conductive medium is selected from the group consisting of water, acetone, methanol, refrigerant (R134a, R410A, etc.), NaK alloy, ammonia, thermal conductivity, potassium, sodium, and lithium.
本公开实施例采用的传热系统,其加热端和冷却端可以在封闭循环回路的任一位置;加热端和冷却端的数量可以分别为多个。在一个示例中,加热端和冷却端无需做成特殊的形状,但为了增加换热面积或与热源形状配合,如图7所示,加热端和冷却端优选为蛇形管、管排形式的盘管、以及板状通道形式,或其他内部带有回路的刚性结构。只要能与整体回路联通,壁面允许热量的传入传出即可。加热端和冷却端的外表面可以有翅片、肋片、套管或其他强化换热的结构。In the heat transfer system adopted in the embodiment of the present disclosure, the heating end and the cooling end may be at any position of the closed loop circuit; the number of the heating end and the cooling end may be plural. In one example, the heating end and the cooling end need not be formed into a special shape, but in order to increase the heat exchange area or form a shape with the heat source, as shown in FIG. 7, the heating end and the cooling end are preferably in the form of a serpentine tube or a tube row. Coil, as well as plate-like channels, or other rigid structures with internal loops. As long as it can communicate with the overall circuit, the wall allows heat to be transmitted and discharged. The outer surfaces of the heating end and the cooling end may have fins, ribs, sleeves or other structures that enhance heat transfer.
如图8所示,本公开实施例传热系统的连接通道无需限定形状,只要形成封闭循环回路即可工作。因此可以是椭圆式通道31、弯曲式通道32、吹胀式通道33或其它变种,分别可以用椭圆形构件本体310、长方体形构件本体320、钣金构件本体330制作成型。As shown in FIG. 8, the connecting passage of the heat transfer system of the embodiment of the present disclosure does not need to define a shape, and only works to form a closed loop. Thus, it may be an elliptical channel 31, a curved channel 32, an inflated channel 33, or other variations, which may be formed by elliptical member body 310, cuboid member body 320, and sheet metal member body 330, respectively.
本公开实施例的传热系统可以是单通道回路,也可以是多通道并联的回路,或其变种,如树枝状分叉回路。回路的长短或变形不受限制。本公开实施例采用的封闭循环回路结构对压力波传递影响小,不会出现压力波传递受阻的情况。The heat transfer system of the embodiments of the present disclosure may be a single channel circuit, or a multi-channel parallel circuit, or a variant thereof, such as a dendritic branch circuit. The length or deformation of the loop is not limited. The closed loop structure adopted in the embodiment of the present disclosure has little influence on the pressure wave transmission, and the pressure wave transmission is not hindered.
在其他示例中,参见图9,由于液体的热膨胀特性,为了适应不同温度条件下的传热需求,需要调整充液率,以使在相应温度下工作时,液体为高充液率甚至接近充满状态,由于“过满”的液体会导致一旦工作“超温”,则通道破裂的情形发生。为此,可以在封闭循环回路上设置一个储液装置15,通过开闭阀门14调节封闭循环回路内的充液量,具有储液装 置的热压转换传热系统可以实现在较大的温度范围内正常工作。In other examples, referring to Figure 9, due to the thermal expansion characteristics of the liquid, in order to accommodate the heat transfer requirements under different temperature conditions, it is necessary to adjust the liquid filling rate so that when operating at the corresponding temperature, the liquid is at a high liquid filling rate or even close to full. State, due to "overfilled" liquid can cause the channel to rupture once the work is "over temperature". To this end, a liquid storage device 15 can be arranged on the closed circulation circuit, and the liquid filling amount in the closed circulation circuit can be adjusted through the opening and closing valve 14. The hot-pressure conversion heat transfer system with the liquid storage device can be realized in a large temperature range. Working properly inside.
再参见图10,在某些条件下,重力驱动回路对流的能力减弱,为了形成稳定的对流循环,可以在封闭循环回路上装设辅助泵送装置16,这种传热系统可以用于水平放置、热源位置高于冷源位置或微重力、加速度过载频繁变化等情况。Referring again to Figure 10, under certain conditions, the ability of the gravity drive circuit to convect is reduced. To form a stable convection cycle, an auxiliary pumping device 16 can be installed on the closed circuit, which can be used for horizontal placement, The heat source position is higher than the cold source position or microgravity, and the acceleration overload frequently changes.

Claims (16)

  1. 一种基于热压转换效应的传热方法,其特征在于,包括以下步骤:A heat transfer method based on a hot press conversion effect, comprising the steps of:
    步骤S101:提供传热系统,所述传热系统为一封闭循环回路,具有加热端和冷却端;Step S101: providing a heat transfer system, the heat transfer system is a closed loop circuit having a heating end and a cooling end;
    步骤S201:确定工作温度区间并选取导热工质,使所述导热工质在所述工作温度区间内对应的工质压力的变化大于等于预设值;Step S201: determining a working temperature interval and selecting a heat conductive working medium, so that a change of the corresponding working fluid pressure of the heat conductive working medium in the working temperature interval is greater than or equal to a preset value;
    步骤S301:向传热系统的封闭循环回路内充装所述导热工质,使液态导热工质的体积与封闭循环回路总体积的比值处于预设范围;Step S301: filling the heat transfer working medium into the closed circulation loop of the heat transfer system, so that the ratio of the volume of the liquid heat conductive working medium to the total volume of the closed circulation loop is in a preset range;
    步骤S401:将传热系统的加热端与热源紧密接触,将传热系统的冷却端与冷源接触或对环境散热。Step S401: The heating end of the heat transfer system is in close contact with the heat source, and the cooling end of the heat transfer system is in contact with the cold source or dissipates heat to the environment.
  2. 如权利要求1所述的传热方法,其特征在于,所述预设值为1.0kPa/℃,使所述导热工质在所述做工作温度区间内处于气液两相共存状态。The heat transfer method according to claim 1, wherein the predetermined value is 1.0 kPa/° C., so that the heat transfer medium is in a gas-liquid two-phase coexistence state in the working temperature range.
  3. 如权利要求1所述的传热方法,其特征在于,所述预设范围为60%至99%。The heat transfer method according to claim 1, wherein said predetermined range is from 60% to 99%.
  4. 如权利要求3所述的传热方法,其特征在于,在所述步骤S301中,The heat transfer method according to claim 3, wherein in the step S301,
    所述导热工质的充装质量由以下公式确定:The filling quality of the heat transfer medium is determined by the following formula:
    m=ρ 1V 1g(V-V 1) m=ρ 1 V 1g (VV 1 )
    其中,m为导热工质充装质量,单位为kg;Where m is the thermal mass of the working fluid, the unit is kg;
    V为封闭循环回路的总容积,单位为m 3V is the total volume of the closed loop, in units of m 3 ;
    V 1为工作温度T 1下,所述封闭循环回路内导热工质的液态体积,V 1=(60%~99%)V,单位为m 3,T 1为工作温度,在进行所述充装质量计算时,其值取工作温度区间的最高温度和最低温度的平均值,单位为℃; V 1 is the working liquid temperature T 1 , the liquid volume of the heat transfer medium in the closed circulation loop, V 1 = (60% ~ 99%) V, the unit is m 3 , T 1 is the working temperature, and the charging is performed. When the mass is calculated, the value is taken as the average value of the highest temperature and the lowest temperature in the working temperature range, and the unit is °C;
    ρ 1为在所述工作温度T 1时饱和液态导热工质的密度,单位为kg/m 3ρ 1 is the density of the saturated liquid heat transfer working medium at the working temperature T 1 , and the unit is kg/m 3 ,
    ρ g为在所述工作温度T 1时饱和气态导热工质的密度,单位kg/m 3ρ g is the density of the saturated gaseous heat transfer medium at the working temperature T 1 in units of kg/m 3 .
  5. 如权利要求1所述的传热方法,其特征在于,在所述步骤S401中, 所述加热端的液态导热工质受热产生热膨胀,形成压力波,压力波对液态导热工质产生挤压作用,驱动液态导热工质循环流动,流至冷却端散热后再流动至加热端,如此循环,使热压转换效应持续维持。The heat transfer method according to claim 1, wherein in the step S401, the liquid heat transfer medium of the heating end is thermally expanded by heat to form a pressure wave, and the pressure wave is pressed against the liquid heat conductive medium. The liquid heat transfer medium is driven to circulate, flows to the cooling end to dissipate heat, and then flows to the heating end, so that the heat-pressure conversion effect is continuously maintained.
  6. 如权利要求2所述的传热方法,其特征在于,所述预设值为2.7kPa/℃。The heat transfer method according to claim 2, wherein said preset value is 2.7 kPa/°C.
  7. 如权利要求3所述的传热方法,其特征在于,所述预设范围为75%至90%。The heat transfer method according to claim 3, wherein said predetermined range is from 75% to 90%.
  8. 如权利要求1所述的传热方法,其特征在于,依据所述工作温度区间,所述导热工质选自水、丙酮、甲醇、乙醇、制冷剂、二氧化碳、氨、导热姆、NaK合金、钾、钠、锂中的其中一种或多种。The heat transfer method according to claim 1, wherein the heat transfer medium is selected from the group consisting of water, acetone, methanol, ethanol, refrigerant, carbon dioxide, ammonia, thermal conductivity, NaK alloy, One or more of potassium, sodium, and lithium.
  9. 一种采用如权利要求1至8中任一项所述的传热方法来实现热压转换效应的传热系统,其包括与热源接触的加热端、与冷源接触或对环境散热的冷却端;其特征在于,所述加热端和所述冷却端之间由至少两条连接通道连通,所述加热端、冷却端和连接通道均为刚性部件,且共同形成一个封闭循环回路。A heat transfer system using the heat transfer method according to any one of claims 1 to 8 to effect a hot press conversion effect, comprising a heating end in contact with a heat source, a cooling end in contact with a cold source or a heat sinking to the environment The heating end and the cooling end are connected by at least two connecting passages, and the heating end, the cooling end and the connecting passage are all rigid parts, and together form a closed loop.
  10. 如权利要求9所述的传热系统,其特征在于,所述刚性部件的材料选自铜、铜合金、铝、铝合金、钛合金、镍基高温合金、钢中的任意一种。The heat transfer system according to claim 9, wherein the material of the rigid member is selected from the group consisting of copper, copper alloy, aluminum, aluminum alloy, titanium alloy, nickel-base superalloy, and steel.
  11. 如权利要求9所述的传热系统,其特征在于,所述加热端或冷却端分别做成蛇形管形式、管排形式、板状通道形式中的任意一种。The heat transfer system according to claim 9, wherein said heating end or cooling end is formed in any one of a serpentine tube form, a tube row form, and a plate-like passage form.
  12. 如权利要求9所述的传热系统,其特征在于,所述连接通道选自椭圆式通道、弯曲式通道、吹胀式通道中的任一种。The heat transfer system according to claim 9, wherein said connecting passage is selected from any one of an elliptical passage, a curved passage, and an inflation passage.
  13. 如权利要求9所述的传热系统,其特征在于,所述封闭循环回路是单通道回路。The heat transfer system of claim 9 wherein said closed loop is a single channel loop.
  14. 如权利要求9所述的传热系统,其特征在于,所述封闭循环回路是多通道并联的回路。The heat transfer system of claim 9 wherein said closed loop circuit is a multi-channel parallel circuit.
  15. 如权利要求9所述的传热系统,其特征在于,在所述连接通道上设置一个储液装置,通过开闭阀门调节所述封闭循环回路内的充液量。A heat transfer system according to claim 9, wherein a liquid storage means is provided on said connecting passage, and said liquid filling amount in said closed circulation circuit is adjusted by opening and closing the valve.
  16. 如权利要求9所述的传热系统,其特征在于,在所述连接通道上装设辅助泵送装置。A heat transfer system according to claim 9, wherein an auxiliary pumping means is provided on said connecting passage.
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