Classifications

• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
  • H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
  • H02G3/02—Details
  • H02G3/08—Distribution boxes; Connection or junction boxes
  • H02G3/088—Dustproof, splashproof, drip-proof, waterproof, or flameproof casings or inlets
• • A—HUMAN NECESSITIES
  • A62—LIFE-SAVING; FIRE-FIGHTING
  • A62C—FIRE-FIGHTING
  • A62C2/00—Fire prevention or containment
  • A62C2/06—Physical fire-barriers
  • A62C2/065—Physical fire-barriers having as the main closure device materials, whose characteristics undergo an irreversible change under high temperatures, e.g. intumescent
• • A—HUMAN NECESSITIES
  • A62—LIFE-SAVING; FIRE-FIGHTING
  • A62C—FIRE-FIGHTING
  • A62C3/00—Fire prevention, containment or extinguishing specially adapted for particular objects or places
  • A62C3/16—Fire prevention, containment or extinguishing specially adapted for particular objects or places in electrical installations, e.g. cableways
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
  • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
  • F16L5/00—Devices for use where pipes, cables or protective tubing pass through walls or partitions
  • F16L5/02—Sealing
  • F16L5/04—Sealing to form a firebreak device
• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
  • H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
  • H02G3/02—Details
  • H02G3/04—Protective tubing or conduits, e.g. cable ladders or cable troughs
  • H02G3/0406—Details thereof
  • H02G3/0412—Heat or fire protective means
• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
  • H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
  • H02G3/02—Details
  • H02G3/08—Distribution boxes; Connection or junction boxes
  • H02G3/10—Distribution boxes; Connection or junction boxes for surface mounting on a wall
• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
  • H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
  • H02G3/22—Installations of cables or lines through walls, floors or ceilings, e.g. into buildings
• • E—FIXED CONSTRUCTIONS
  • E04—BUILDING
  • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
  • E04F17/00—Vertical ducts; Channels, e.g. for drainage
  • E04F17/08—Vertical ducts; Channels, e.g. for drainage for receiving utility lines, e.g. cables, pipes

Definitions

• the present disclosure relates to service shut off devices and more particularly to fire collars.
• BACKGROUND [0002] Fire collars are placed around service lines such as pipes, ducts or cable trays where they pass through a building partition such as a wall or soffit so that in the event of a fire intumescent material associated with the fire collar expands and closes off any gap in the partition to prevent the fire passing from one part of a building to another.
• many of the service pipes used in buildings are made of plastic and, in the event of fire, plastic pipes start to deform. Once the pipe starts to deform, the intumescent material in the fire collar expands, closing off the plastic pipe or combustible insulation, and thus forming an insulating barrier. The intumescent material continues to expand over the course of the fire and forms a char which prevents flame and hot gases passing into adjacent parts of a building through the partition.
• known fire collars are typically made from multiple components that must be assembled at an appropriate time with fasteners or the like.
• known fire collars are of unitary construction with an intumescent distributed throughout the unitary body of the device which may increase manufacturing costs.
• known fire collars have to be fixed in position on the partition using a suitable attachment means.
• a cast in fire collar assembly comprising a collar body having an outer surface adapted to be cast into a building partition, the collar body defining a bore adapted to receive a pipe or duct therethrough comprising at least one intumescent material retaining protrusion extending inwardly into the bore for retaining an intumescent material within the bore, and the outer surface comprising at least one retainer, the retainer adapted to retain the collar body in the partition, wherein the retainer extends inwardly from the outer surface to form the or each inwardly extending intumescent retaining protrusion; and an intumescent material.
• a cast in fire collar comprising a collar body having an outer surface adapted to be cast into a building partition, the collar body defining a bore adapted to receive a pipe or duct therethrough and comprising at least one intumescent material retaining protrusion extending inwardly into the bore for retaining an intumescent material within the bore and the outer surface comprising at least one retainer, the retainer adapted to retain the collar body in the partition, wherein the retainer extends inwardly from the outer surface to form the or each inwardly extending intumescent retaining protrusion.
• the cast in fire collar may comprise a cast in fire collar assembly according to the first aspect of the invention.
• a fire collar cast into a building partition of settable material comprising a collar body having an outer surface adapted to be cast into the building partition, the collar body defining a bore adapted to receive a pipe or duct therethrough and comprising at least one intumescent material retaining protrusion extending inwardly into the bore for retaining an intumescent material within the bore and the outer surface comprising at least one retainer, the retainer adapted to retain the collar body in the partition, wherein the retainer extends inwardly from the outer surface to form the or each inwardly extending intumescent retaining protrusion; and wherein the settable material of the partition is keyed around the or each retainer to define at least one intumescent material retaining protrusion in the settable material.
• the fire collar cast into a building partition of settable material may comprise a cast in fire collar assembly according to the first aspect of the invention and/or a cast in
• the retainer that extends inwardly from the outer surface can be filled with concrete or other material in the casting process which results in the fire collar being "keyed in” to the building partition after casting.
• the retainer comprises at least one groove formed in the outer surface, such as a continuous groove formed in the outer surface or an annular groove formed in the outer surface. Thereby, the retainer forms the inwardly extending intumescent retaining protrusion, which may be at least one ridge, continuous or annular.
• the fire collar comprises an intumescent material.
• the intumescent material is retained in the bore.
• the intumescent material is adjacent at least a part of an outer surface of the pipe or duct.
• the intumescent material surrounds the pipe or duct.
• the or each intumescent material retaining protrusion comprises a first inwardly extending wall which extends inwardly into the bore from an outer wall of the collar body, and adjoins a first wall facing the bore.
• the first wall surrounds the bore.
• a first narrowed portion of the bore is defined by the or each intumescent material retaining protrusion.
• a second narrowed portion of the bore is defined by a second inwardly extending wall which extends inwardly into the bore from an outer wall of the collar body, and adjoins a second wall facing the bore.
• the second wall surrounds the bore.
• an intumescent holding channel is defined by the first narrowed portion of the bore, the second narrowed portion of the bore, and an intervening region of the bore between the first and second narrowed portions, the intervening region having a greater lateral width than either of the first or second narrowed portions.
• the or each intumescent material retaining protrusion forms part of an intumescent holding channel.
• the intumescent material is present (eg the first aspect)
• the intumescent material is retained in the intumescent holding channel.
• the collar body is a unitary body.
• the retainer also extends outwardly from the outer surface.
• the retainer that extends outwardly from the outer surface can be surrounded with concrete or other material in the casting process which results in the fire collar being "keyed in" to the building partition after casting.
• the retainer comprises at least one protrusion or ridge extending from the outer surface.
• the retainer may comprise a continuous ridge extending from the outer surface, for example, an annular ridge.
• the pipe or duct may be a polymeric pipe or duct or a metal pipe or duct.
• the polymeric pipe or duct may be an ABS (Acrylonitrile Butadiene Styrene), CPVC (Chlorinated Polyvinyl Chloride), PB (polybutylene), PE (Polyethylene), PEX (Cross-linked Polyethylene), PP (Polypropylene) or a
• PVC Polyvinyl Chloride
• the polymeric pipe or duct may be meltable or otherwise deformable at elevated temperatures above normal operating temperature.
• the intumescent holding channel of the collar body directs at least some of an expanding intumescent substance at the pipe or duct in the bore.
• either one or both of the intumescent holding channel of the collar body and the intumescent holding channel in the settable material directs at least some of an expanding intumescent substance at the pipe or duct in the bore.
• Figure 1 is an isometric view of an embodiment of a fire collar according to embodiments of the disclosure
• Figure 2 is an elevation view of an embodiment of a fire collar according to embodiments of the disclosure.
• Figure 3 is a bottom view of an embodiment of a fire collar according to embodiments of the disclosure and showing section A-A;
• Figure 4 is an isometric view of an embodiment of the bore of a fire collar according to embodiments of the disclosure.
• Figure 5 shows section A-A of an embodiment of a fire collar according to embodiments of the disclosure cast in concrete;
• Figure 6 is an isometric view of a further embodiment of a fire collar according to embodiments of the disclosure having two bores;
• Figure 7 is an isometric view of a further embodiment of a fire collar according to embodiments of the disclosure having a square bore;
• Figure 8 is a bottom view of an embodiment of a fire collar according to embodiments of the disclosure having an annular flange with three holes;
• Figure 9 is a bottom view of an embodiment of a fire collar according to embodiments of the disclosure having an annular flange with two holes;
• Figure 10 is a bottom view of an embodiment of a fire collar according to embodiments of the disclosure having three flanges with slots;
• Figure 11 is a bottom view of an embodiment of a fire collar according to embodiments of the disclosure having two flanges with slots;
• Figure 12 is a bottom view of an embodiment of a fire collar according to embodiments of the disclosure having an annular flange with slots in an outer edge of the flange;
• Figure 13 is an isometric view of an embodiment of a fire collar according to embodiments of the disclosure having a retainer that is a groove;
• Figure 14 is an isometric view of an embodiment of a fire collar according to embodiments of the disclosure having a retainer that also has a continuous ridge;
• Figure 15 is an isometric view of an embodiment of a fire collar according to embodiments of the disclosure having a retainer that also has an annular ridge;
• Figure 16 is a section of an embodiment of a fire collar according to embodiments of the disclosure having an inwardly directed protrusion that provides a narrowing bore;
• Figure 17 is a ghosted view of an embodiment of a fire collar according to embodiments of the disclosure having an intumescent material installed therein;
• Figure 18 is a ghosted view of an embodiment of a fire collar according to embodiments of the disclosure having a pipe or duct installed therein;
• Figure 19 is a top view of an embodiment of a fire collar according to embodiments of the disclosure;
• Figure 20 is a bottom view of an embodiment of a fire collar according to embodiments of the disclosure having an annular flange with no holes;
• Figure 21 is an isometric view of an embodiment of a fire collar according to embodiments of the disclosure having an elongate second wall;
• Figure 22 is an elevation view of an embodiment of a fire collar according to embodiments of the disclosure having an elongate second wall;
• Figure 23 is a top view of an embodiment of a fire collar according to embodiments of the disclosure having an elongate second wall;
• Figure 24 is a bottom view of an embodiment of a fire collar according to embodiments of the disclosure having an elongate second wall and showing section B-B;
• Figure 25 shows section B-B of an embodiment of a fire collar according to embodiments of the disclosure having an elongate second wall when cast in concrete;
• Figure 26 is an isometric view of an embodiment of a fire collar according to embodiments of the disclosure having an elongate retainer;
• Figure 27 is an elevation view of an embodiment of a fire collar according to embodiments of the disclosure having an elongate retainer
• Figure 28 is a cross-section of an embodiment of a fire collar according to embodiments of the disclosure where the outer wall extends to a full height of the fire collar;
• Figure 29 is an isometric view of a circular strip of intumescent material according to embodiments of the disclosure.
• Figure 30 is isometric view of a circular strip of intumescent material having a substantially nonflammable material covering according to embodiments of the disclosure and showing section C-C;
• Figure 31 shows section C-C of the circular strip of intumescent material having a substantially non-flammable material covering according to embodiments of the disclosure;
• Figure 32 is an isometric view of an embodiment of a fire collar according to embodiments of the disclosure having a third wall;
• Figure 33 shows a section of an embodiment of a fire collar according to embodiments of the disclosure having a third wall.
• a cast in fire collar assembly comprising a cast in fire collar 10 comprising a collar body 12 having an outer surface 22 adapted to be cast into a partition 70 of settable material, such as a concrete slab, as described further below.
• settable material such as a concrete slab
• partition or “building partition” includes a wall, floor, ceiling, soffit, column, beam or other portion of a building that can be made from a settable material.
• the collar body 12 defines a bore 14 extending through the collar body 12 and is adapted to receive a service 74, such as a pipe or duct 72 therethrough.
• the collar body 12 also comprises at least one intumescent material retaining protrusion 16 extending inwardly into the bore 14 for retaining an intumescent material 60 within the bore 14.
• the outer surface 22 of the collar body 12 comprises at least one retainer 40, which is adapted to retain the collar body 12 in the partition 70.
• the retainer 40 extends inwardly from the outer surface 22 to form the or each inwardly extending intumescent retaining protrusion 16 extending into the bore.
• the assembly also comprises an intumescent material 60.
• the fire collar 10 is attached to formwork that is configured for forming the partition 70.
• the embodiments of the fire collar shown in Figures 1-20 will typically not extend all the way through the partition to be formed (ie span the width of the partition). Accordingly, a section of the pipe or duct 72 is inserted into the bore 14, so that the section of the pipe of duct spans the width of the partition to be formed.
• the embodiments of the fire collar shown in Figures 21-28, 32 and 33 will typically be of a sufficient height to span the width of the partition to be formed. Therefore, a section of the pipe or duct is not required to be inserted into the bore 14.
• the settable material is poured and the fire collar 10 is cast into the partition 70.
• the settable material ends up being keyed around the fire collar and the retainer 40 to retain the fire collar 10 in the partition 70.
• the intumescent material 60 can be inserted into the bore 14 through a gap between the pipe or duct 72 and the collar body 12.
• the intumescent material 60 is inserted into the bore 14 before the fire collar 10 is attached to the formwork, or at least before the pipe or duct 72 is inserted into the bore. Accordingly, the intumescent material 60 may be inserted into the bore 14 either before or after the partition 70 has been cast, as appropriate.
• the collar body 12 may be made from at least one material, including, but not limited to polymeric materials or metal materials.
• suitable polymeric materials include either one or both of thermoplastic and thermo-hardening (thermoset) polymers.
• Thermoplastic materials may be polypropylene (PP), polyethylene (PE), cross-linked polyethylene (PEX), high density polyethylene (HDPE), polyamide (PA or nylon) such as PA6, PA6.6 and/or PA10, polyacrylic polymers,
• polyvinylchloride polystyrene, acrylonitrile butadiene styrene (ABS), acetal (POM), polycarbonate (PC), acrylate styrene acrylonitrile (ASA), styrene acrylonitrile (SAN), polyvinyl chloride (PVC), chlorinated polyvinyl chloride (CPVC), polyurethane (PUR), polyesters (PBT, PET), polysulphone (PES, PSU) polyphenylene sulphide (PPS), polyvinylidene fluoride (PVDF), polyphenylene oxide (PPO), ethylene vinyl acetate (EVA) or blends or copolymers thereof.
• ABS acrylonitrile butadiene styrene
• PC polycarbonate
• ASA acrylate styrene acrylonitrile
• SAN polyvinyl chloride
• CPVC chlorinated polyvinyl chloride
• PUR polyure
• the thermoplastic material is at least one of polyethylene, polypropylene, nylon or PVC used as a co-polymer or homo- polymer.
• Thermo-hardening polymers may be epoxy resin, melamine formaldehyde, polyester resin, urea formaldehyde, Bakelite, faturan, phenol formaldehyde resin, polyhexahydrotriazine, polyimide, polyisocyanurate, silicone, vinyl ester, vulcanised rubber, duroplast or blends or copolymers thereof.
• the thermo-hardening polymer is at least one of polyurethane, duroplast or polyester resins.
• suitable methods of production include rotational moulding, injection moulding, blow moulding and compression moulding, which may be used as appropriate according to the polymer.
• suitable metals include aluminium, iron, steel, alloys or the like.
• suitable methods of production include casting, such as sand casting or die casting, or fabricating from components.
• the collar body is integrally formed (ie the collar body is a unitary body).
• the collar body is made from two or more pieces.
• the pieces may be formed separately and then assembled prior to use or for use and held together by cognate interlocking portions, welding, fasteners, glue, or the like.
• a first piece may be formed and then a second or further piece may be formed or moulded onto, against or around the first piece.
• the collar body 12 is adapted to be cast into a partition 70, it must be of sufficient strength to not crush during casting of the settable material.
• the thickness of the walls of the collar body should be at least 0.2mm. In certain embodiments, the thickness of the walls of the collar body are between 0.2mm and 10mm, such as the range of 1 millimetre (mm) to 5mm, eg, in the range of 1mm to 4mm, or in particular embodiments, in the range of 1mm to 3mm.
• the collar body 12 when the collar body 12 is formed from a polymeric material it may melt or otherwise become deformed in a fire event. However, at the same time the intumescent material 60 will have swelled or expanded but the expansion will be constrained by the partition material (eg concrete) surrounding the collar body. As such, the intumescent material will have filled any gap between the partition 70 and the pipe or duct 72 and will be retained by forming an interference fit between the partition 70 and the pipe or duct 72 even if the intumescent material retaining protrusion 16 is no longer present.
• the partition material eg concrete
• the fire collar 10 is suitable for use with a service, such as one or more pipes, ducts or cable trays.
• the pipe or duct may be made from either one or both of a polymeric material or a metal material.
• the polymeric pipe or duct may be any suitable polymer, including, but not limited to ABS (acrylonitrile butadiene styrene), CPVC (chlorinated polyvinyl chloride), PB (polybutylene), PE (polyethylene), PEX (cross-linked polyethylene), PP (polypropylene) or PVC (polyvinyl chloride),
• the collar body 12 is circular in cross-section and has an outer wall 20 surrounding a central axis 80.
• the collar body 12 is square in cross section.
• the collar body has a regular or irregular shape, such as an irregular or regular polygonal shape.
• the collar body 12 comprises any appropriate cross section for the relevant pipe or duct 72 or as required.
• a triangular collar body 12 cast into a ceiling may seat flush with two walls adjoining at a corner, an oblong or irregular shaped collar body 12 may provide for pipes or ducts of these shapes or allow the fire collar 10 to be positioned adjacent an irregular shaped feature being cast into the partition 70.
• the outer wall 20 has an outwardly directed outer surface 22 and an inwardly directed inner surface 26.
• the inner surface 26 defines a portion of the bore 14.
• the inner surface 26 of the outer wall 20 forms a portion of an intumescent holding channel 13.
• the central axis 80 of the collar body 12 also forms a central axis 84 of the bore 14 (ie the collar body 12 and bore 14 are coaxial).
• the axis 84 of the bore 14 is not coaxial with the central axis 80, for example, the axis 84 and the central axis 80 may be parallel and laterally offset, or, the axis 84 and the central axis may be not parallel and laterally offset.
• the bore 14 is cylindrical.
• the bore 14 has any other shape suitable for the pipe or duct 72, for example, a square profile for an electrical cable (eg trunk) in a square profile duct, for example, as shown in Figures 7 and 14.
• the bore may be of any suitable size as required for the relevant service to pass therethrough and the required size of the bore may readily be determined by the skilled person in view of the relevant service.
• the size of the bore refers to the diameter and for other bore shapes the size of the bore refers to a lateral width of the bore. In certain embodiments, the size of the bore is at least 1mm.
• the size of the bore is between 1mm and 1 metre (m) or 1mm and 750mm, such as the range of 10mm to 600mm, eg, 20mm to 400mm or 12mm to 350mm, or in particular embodiments, in the range of 40mm and 300mm, eg 43mm, 45mm, 55mm, 56mm, 58mm, 69mm, 70mm, 71mm, 83mm, 84mm, 85mm, 95mm, 110mm, 112mm, 127mm, 140mm, 162mm, 190mm, 194mm, 254mm or 318mm.
• the collar body 12 comprises two bores 14. This may be useful where two services are required adjacent to each other but it is desirable to keep them separate, for example, where a first service is potable water and a second service is electrical cable. In these cases, two pipes or ducts 72 may be fitted in the collar 10, with one in each bore 14. In alternative embodiments, the collar body 12 comprises three or more bores 14. This may be useful where multiple services are required but it is desirable to keep them separate, for example, three services comprising fibre optics, copper telecommunication lines and electrical cables.
• the outer wall 20 is stepped inwardly at a first end 24 to provide the at least one intumescent material retaining protrusion 16 for retaining an intumescent material 60 within the bore 14.
• the intumescent material retaining protrusion 16 forms a portion of the intumescent holding channel 13.
• the intumescent material retaining protrusion 16 may extend inwardly from the outer wall 20 any required distance to retain the intumescent material 60, such as at least 1mm, in the range of 1mm to 200mm, such as the range of 1mm to 100mm, 1mm to 50mm or 1mm to 25mm, eg, in the range of 2mm to 20mm, or in particular embodiments, in the range of 3mm to 15mm, eg, 3mm, 4mm, 5mm, 6mm, 7mm, 8mm, 9mm, 10mm, 11mm, 12mm, 13mm, 14mm or 15mm. Accordingly, in certain embodiments, the inwardly extending protrusion 16 extends from the inner surface 26.
• intumescent material retaining protrusions 16 may be evenly spaced apart around the bore 14, for example, two protrusions may be diametrically opposed (ie 180 degrees relative to the central axis), as shown in Figure 13), or three protrusions may be positioned every 120 degrees. In alternative embodiments where there are two or more intumescent material retaining protrusions 16, these may be spaced in any alternative configuration suitable for retaining the intumescent material 60 within the bore 14, for example, three protrusions may be separated by 90 degrees, 90 degrees and 180 degrees.
• the at least one intumescent material retaining protrusion 16 is an inwardly extending annular intumescent material retaining protrusion 18. In certain embodiments, for example, as shown in Figure 7, the at least one intumescent material retaining protrusion 16 is an inwardly extending continuous intumescent material retaining protrusion. In certain embodiments, the intumescent material retaining protrusion 16 is integrally formed with the collar body 12. In alternative embodiments, the intumescent material retaining protrusion 16 is formed separately and then assembled with the collar body 12. In other embodiments, the intumescent material retaining protrusion 16 is formed or moulded onto, against, within or around the collar body 12.
• the fire collar 10 further comprises at least one mounting portion 30 for mounting the fire collar 10 to form work for pouring the partition 70.
• the mounting portion 30 is integrally formed with the collar body 12.
• the mounting portion 30 is formed separately and then assembled with the collar body 12.
• the mounting portion 30 is formed or moulded onto, against or around the collar body 12.
• the mounting portion 30 comprises at least one flange 32, where an outermost portion of the at least one flange 32 extends outwardly from the outer surface 22 of the collar body 12.
• flanges 32 may be evenly spaced apart around the collar body 12, for example, flanges may be diametrically opposed (ie 180 degrees relative to the central axis) or three flanges may be positioned every 120 degrees. In alternative non-illustrated embodiments where there are two or more flanges, these may be spaced in any alternative configuration suitable for mounting the fire collar 10 to the formwork.
• the mounting portion 30 comprises an annular flange 34.
• the flange 32 extends around the collar body 12, but has a different shape to the outer perimeter, relative to the collar body 12.
• the collar body 12 may have a substantially circular outer perimeter and the flange 32 may have a square, rectangular, triangular or other polygonal shape, or other irregular or curved shape.
• the shape of the flange 32 may be adapted to the particular installation requirements of the fire collar, for example, positioning the fire collar adjacent a structure, such as a column.
• the mounting portion 30 may have a thickness (ie in line with the central axis 80) of at least 0.1mm, in the range of 0.1mm to 50mm , such as the range of 0.1mm to 20mm or 0.2mm to 10mm, eg, in the range of 0.3mm to 8mm, or in particular embodiments, in the range of 0.5mm to 5mm, eg, 0.6mm, 0.8mm, 1mm, 1.5mm, 2mm, 2.5mm, 3mm, 3.5mm, 4mm or 4.5mm.
• the mounting portion 30 may extend outwardly from the outer surface of the collar body at least 1mm, in the range of lmm to 200mm, such as the range of 2mm to 100mm, 3mm to 80mm or 5mm to 60mm, eg, in the range of 8mm to 50mm, or in particular embodiments, in the range of 10mm to 45mm, eg, 1 lmm, 12mm, 13mm, 14mm, 15mm, 16mm, 17mm, 18mm, 19mm, 20mm, 21mm, 22mm, 23mm, 24mm, 25mm, 26mm, 27mm, 28mm, 29mm, 30mm, 31mm or 32mm.
• lmm to 200mm such as the range of 2mm to 100mm, 3mm to 80mm or 5mm to 60mm, eg, in the range of 8mm to 50mm, or in particular embodiments, in the range of 10mm to 45mm, eg, 1 lmm, 12mm, 13mm, 14mm, 15mm, 16mm, 17mm, 18mm, 19mm, 20mm
• the mounting portion 30 comprises at least one attachment portion 36, in which a fastener can engage to attach the fire collar 10 to the formwork.
• the attachment portion 36 comprises at least one blind recess or depression, a through hole 37 or slot 38, or a depression or slot 39 in an outer edge of the flange. Examples of through holes 37, slots 38 and slots 39 in an outer edge of the flange are shown in Figures 1, 3, 4, 6, to 15, 17 to 19, 21, 23, 24 and 26.
• Suitable fasteners include screws, bolts, nails, staples or the like, which may engage in a through hole or slot. Fasteners having a laterally extending portion, for example, a hook or washer may engage in a blind recess or depression.
• the mounting portion could be glued or adhered in position in any way known to the skilled person, such as by gluing using acrylic, anaerobic, cyanoacrylate, epoxy, pressure sensitive, silicone or other adhesives. In certain embodiments, such as that illustrated in Figure
• the mounting portion 30 does not have an attachment portion, such as a pre-formed hole. Accordingly, the fire collar 10 is attached to the formwork by other means, such as an adhesive (as described above) or fasteners may be driven directly through the mounting portion 30. For example, a self-tapping screw could be screwed through the mounting portion 30 or a nail driven through the mounting portion 30.
• the outer surface 22 comprises at least one retainer 40, which is adapted to retain the fire collar 10 in the partition 70.
• the material of the partition 70 such as concrete
• the retainer 40 extends inwardly from the outer surface 22.
• the retainer 40 comprises at least one depression, cavity or groove 42 formed in the outer surface 22.
• the retainer 40 comprises a continuous groove 44 formed in the outer surface 22.
• the groove will extend continuously around the collar body 12 of the fire collar 10.
• the retainer comprises an annular groove 46 formed in the outer surface 22.
• the retainer extends inwardly from the outer surface 22 (ie the depth of the retainer) at least 1mm, in the range of 1mm to 200mm, such as the range of 1mm to 100mm, 1mm to 50mm or lmm to 25mm, eg, in the range of 2mm to 20mm, or in particular embodiments, in the range of 3mm to 15mm, eg, 3mm, 4mm, 5mm, 6mm, 7mm, 8mm, 9mm, 10mm, 11mm, 12mm, 13mm, 14mm or 15mm.
• a width of the retainer is at least lmm, or in the range of lmm to 300mm, such as the range of 2mm to 100mm, eg, in the range of 5mm to 60mm, or in particular embodiments, in the range of 6mm to 30mm.
• An example of the retainer having an elongate width is shown in Figures 26 and 27. This places the intumescent material inwardly from an edge of the partition.
• the retainer 40 also extends outwardly from the outer surface 22.
• the retainer may comprise at least one protrusion 50, such as a bump, rod or ridge extending from the outer surface 22.
• the retainer comprises a continuous ridge 54 extending from the outer surface 22. Accordingly, the ridge will extend continuously around the collar body 12 of the fire collar 10.
• the retainer may comprise an annular ridge 56 extending from the outer surface 22.
• the retainer 40 is not limited to inwardly or outwardly extending embodiments, but may include both in any suitable combination, for example, other ratios of inward and outward retainers such as 1 :2, 1 :3, 1 :4, 2: 1, 3: 1 or 4: 1.
• the outer wall 20 is stepped inwardly at a first end 24 to provide the inwardly extending annular intumescent material retaining protrusion 18 in the bore 14 of the fire collar 10 (ie inside of the collar) and also provide the annular groove 46 on the outside of the fire collar 10.
• the retainer may be cognate one or more depressions, cavities or grooves 42 or a continuous groove 44 on the outside of the fire collar 10.
• the settable material is keyed into, for example, the annular groove 46, which provides a ridge of settable material extending beneath the intumescent material.
• the ridge of settable material, now set may help to direct the expanding intumescent material inwardly to crush the pipe or duct, rather than escaping downward.
• the inwardly extending annular intumescent material retaining protrusion 18 comprises a first inwardly extending wall 19 extending radially inward from the inner surface 26 and substantially normal to the inner surface 26 of the outer wall 20, and a first wall 21 (being cylindrical in this embodiment) radially inward of and substantially parallel with the outer wall 20, the first wall 21 adjoining the first inwardly extending wall 19 at one end and terminating at an opposite end in the annular flange 34 of the mounting portion 30.
• the first wall 21 comprises an inwardly directed surface 21.1 that faces the bore 14.
• the first wall 21 also comprises an outwardly directed surface 40.1 that forms the base portion of the retainer 40 (ie a groove extending in line with the central axis 80).
• the first inwardly extending wall 19 and the first wall 21 provide a first narrowed portion 23 of the bore 12.
• the cognate retainer 40 that extends inwardly from the outer surface 22 will also provide the first narrowed portion 23.
• the diameter of the first narrowed portion 23 may be the size of the bore, as described previously. In alternative embodiments, the diameter of the first narrowed portion 23 may be larger than the size of the bore, in order to provide a space through which intumescent material can be inserted between a pipe or duct passing through the bore and the first wall 21 of the inwardly extending annular intumescent material retaining protrusion 18.
• the first inwardly extending wall 19 defines a width of the inwardly extending annular intumescent material retaining protrusion 18 and the adjoining first wall 21 defines a depth of the inwardly extending annular intumescent material retaining protrusion.
• the first inwardly extending wall 19 extends inwardly from the outer wall 20 at least 1mm, or in the range of 1mm to 200mm, such as the range of 1mm to 100mm, 1mm to 50mm or 1mm to 25mm, eg, in the range of 2mm to 20mm, or in particular embodiments, in the range of 3mm to 15mm, eg, 3mm, 4mm, 5mm, 6mm, 7mm, 8mm, 9mm, 10mm, 11mm, 12mm, 13mm, 14mm or 15mm.
• the first wall 21 extends for a height of at least 1mm, or in the range of 1mm to 300mm, such as the range of 2mm to 100mm, eg, in the range of 5mm to 60mm, or in particular embodiments, in the range of 6mm to 30mm.
• the outer wall 20 may be stepped inwardly on the inner surface 26 and outwardly on the outer surface 22.
• any combination of intumescent material retaining protrusions 16 and inwardly or outwardly extending retainers 40 may be feasible and are within the scope of the present disclosure.
• the described widths and depths of the inwardly extending annular intumescent material retaining protrusion 18 are equally applicable to other embodiments of the intumescent material retaining protrusion 16, as appropriate.
• annular flange 34 and the first inwardly extending wall 19 are parallel, and are substantially normal to the first wall 21 and the inner surface 26 of the outer wall 20.
• an angle between the first inwardly extending wall 19 and the inner surface of the outer wall may be greater or less than 90°, eg, 40°, 50°, 60°, 70°, 80°, 110°, 120°, 130° or 140°, provided that the first inwardly extending wall 19 of the intumescent retaining protrusion 16 retains the function of retaining the intumescent 60.
• an angle between the first wall 21 and the flange 34 is greater than 90°, which means that the bore 14 narrows along the first wall 21 between the flange 34 and the first inwardly extending wall 19.
• the narrowing of the bore 14 provided by the angled first wall 21 provides a guide for the intumescent material as it is inserted into the bore 14.
• the first wall 21 is curved to facilitate insertion of the intumescent material. When the intumescent material has been inserted past the first narrowed portion of the bore 14 provided by the first wall 21, it will enter a region (ie intervening region 31, defined further below) of the bore 14 provided by the outer wall 20 having an inner transverse dimension larger than that provided by the first wall 21.
• the intumescent material retaining protrusion 16 is to retain an intumescent material within the bore 14. Accordingly, the intumescent material retaining protrusion 16 may take any form suitable for achieving this function.
• the intumescent material retaining protrusion 16 may also be an annular intumescent material retaining protrusion 18; however, the configuration of the intumescent material retaining protrusion 16 or an annular intumescent material retaining protrusion 18 is not limited to the above defined first inwardly extending wall 19 and first wall 21. Accordingly, in certain embodiments, for example, the intumescent material retaining protrusion 16 comprises one or more spikes, barbs, hooks or the like, extending radially inward from the inner surface 26.
• one or more intumescent material retaining protrusions 16 are adapted to allow an intumescent material to pass in a first direction into the collar body 12 but not allow the intumescent material to pass in an opposite second direction out of the collar body
• intumescent material retaining protrusion 16 being resilient and thereby resiliently deforming as the intumescent material passes in the first direction and then the intumescent material retaining protrusion 16 would return to its original shape.
• one or more inwardly extending intumescent material retaining protrusions 16 are positioned part way along the internal surface and are angled so that the intumescent material may pass in the first direction into the collar body, but if an attempt is made to move the intumescent material in an opposite second direction out of the collar body, the intumescent material retaining protrusions 16 engage with or penetrate into the intumescent material to resist its removal from the collar body.
• the intumescent material retaining protrusion 16 may be formed from a material that melts at a higher temperature than the remainder of the collar body.
• the intumescent material retaining protrusion 16 may comprise metal inserts. These may be cast with the collar body 12 or assembled together with the collar body 12 following manufacture of the collar body 12. When assembled together with the collar body 12, the inserts may be held in place using cognate interlocking portions, welding, fasteners, glue, or the like. In certain embodiments, the inserts extend along the outer wall 20, for example, to or beyond the second end 25, described further below. In the event of a fire, the metal inserts may help to retain the intumescent material in the bore.
• the outer wall 20 is stepped inwardly at a second end 25 through a second inwardly extending wall 29, which extends radially inward.
• a second wall 27 (being cylindrical in this embodiment and surrounding the bore) adjoins the second inwardly extending wall 29 radially inward of the outer wall 20 and extends substantially parallel with the outer wall 20 and away from the remainder of the collar body.
• the second wall 27 surrounds the bore 14 and is shaped as appropriate for the service (eg square).
• the second wall 27 comprises an inwardly directed surface 27.1 that faces the bore 14.
• the second inwardly extending wall 29 and second wall 27 provide a second narrowed portion 28 of the bore 14 having an inner transverse dimension that is smaller than an inner transverse dimension between the inner surface 26 of the outer wall 20.
• the diameter of the second narrowed portion 28 may be the size of the bore, as described previously.
• the shelf of settable material, now set may help to direct the expanding intumescent material inwardly to crush the pipe or duct, rather than escaping upward.
• the outer wall extends to a full height of the fire collar. Accordingly, the outer wall 20 is not stepped inwardly at the second end 25 through the second inwardly extending wall 29. Further, the second wall 27 is absent. This also means that the second narrowed portion 28 is absent. The outer wall will therefore typically be of a height sufficient to span the width of the partition.
• the height of the outer wall will then be approximately a height of the intumescent material plus the height of what the second wall would have been, as described in the paragraph below.
• the height of second wall 27 is equivalent to the embodiments illustrated in Figures 1-20 and a third wall 33 extends from the second inwardly extending wall 29, in a direction substantially in line with and radially outward from the second wall 27.
• the third wall 33 is an annular wall, but could be any other shape, such as a regular or irregular polygon, as appropriate.
• the third wall 33 will typically be of a height sufficient to span the width of the partition.
• a height of the second wall may be selected by the skilled person according to the application of the fire collar 10.
• the height of the second wall 27 may be in the range of 0mm to 100mm, such as the range of 5mm to 70mm, eg, the range of 10mm to 60mm, or in particular embodiments, in the range of 20mm to 50mm, eg, 22mm, 25mm, 28mm, 30mm, 35mm or 40mm.
• the height of the second wall 27 will be at least 100mm, or in the range of 100mm to 800mm, such as the range of 100mm to 400mm, eg, in the range of 150mm to 350mm or in particular embodiments, in the range of 200mm to 300mm.
• the second narrowed portion 28 of the bore 14 has a diameter substantially the same as or larger than the outer diameter of the pipe or duct 72 that passes therethrough. Accordingly, in certain embodiments, there will be some clearance between the pipe or duct 72 and the second wall 27 defining the second narrowed portion 28 of the bore 14. In alternative embodiments, the pipe or duct 72 will contact the second wall 27. In certain embodiments, the pipe or duct 72 will form a friction fit with the bore 14 or a sealing fit with the bore 14, eg, with either one or both of the second wall 27 and the first wall 21.
• the pipe or duct 72 has an outer diameter and at least a portion of the bore 14 has a diameter substantially the same as or larger than the outer diameter of the pipe or duct.
• An example of a pipe or duct 72 installed in the fire collar 10 is shown in Figure 18.
• any intervening space may be filled with a settable material, such as a mortar or sealant.
• the settable material does not come between the service and the intumescent material. This may be achieved using, for example, a viscous settable material. This may be relevant, for example, for the embodiment shown in Figure 28, where the second narrowed portion 28 of the bore is not present.
• a cap portion 55 may cover an open top of the bore 14 defined by the second wall 27.
• the cap portion 55 may be integrally formed with the collar body 12, formed separately and then attached by, for example, plastic welding or an adhesive, formed separately and then separably attached or simply supplied as a separate cover to be used as required.
• the cap portion is designed to prevent the settable material of the partition from entering the bore 14 when the partition is formed.
• the cap 55 may be used with any embodiment described herein, as appropriate, and may take different forms depending upon the shape of the collar body 12, for example, where the bore is square.
• strengthening protrusions 35 are positioned between the third wall 33 and the second inwardly extending wall 29, to strengthen the third wall 33.
• the strengthening protrusions 35 are elongate and triangular in cross section and extend from the second inwardly extending wall 29 and along an externally directed surface of the third wall 33 substantially in line with the axis 80.
• the strengthening ribs are positioned between the second wall 27 and the second inwardly extending wall 29.
• the strengthening ribs 35 may be integrally formed, attached or separably attached as appropriate.
• the strengthening ribs 35 may also inhibit rotation of the collar body 12 when cast into settable material.
• the collar body 12 comprises two bores 14, these bores 14 may extend as two discrete bores part-way through or throughout the collar body 12.
• the collar body comprises the outer wall 20, which is stepped inwardly at the second end 25 of the collar body 12, through the second inwardly extending wall 29 extending radially inward.
• Each bore 14 is then defined by a second wall 27 extending from and substantially normal to the second inwardly extending wall 29.
• the outer wall 20 defines a single cavity which houses the intumescent material 60.
• each bore is defined by a second wall 27 which extends substantially from the first end 24 to the second end 25 of the collar body, or beyond either one or both of the first end 24 and the second end 25 of the collar body.
• the fire collar may be constructed so as to have one, two, three or more bores that extend part-way through or throughout the collar body.
• the intumescent holding channel is defined by the first narrowed portion 23 of the bore (ie the intumescent material retaining protrusion 16 comprising the first inwardly extending wall 19 and the first wall 21), the second narrowed portion 28 of the bore (ie second inwardly extending wall 29 and second wall 27), and an intervening region 31 of the bore between the first and second narrowed portions (ie the inner surface 26 of the outer wall 20), where the intervening region 31 has a greater lateral width than either of the first or second narrowed portions.
• the intumescent holding channel 13 may extend to a full height of the fire collar (ie a full axial length of the bore).
• the fire collar 10 further comprises an intumescent material 60 within the bore 14.
• the intumescent material may be, for example, in the intervening region 31 of the bore between the first and second narrowed portions (eg in the intumescent holding channel 13).
• the intumescent material 60 is supported at one, two, three, four or more positions around the bore 14 by the at least one intumescent material retaining protrusion 16.
• the intumescent material is circumferentially supported, for example, by the annular intumescent material retaining protrusion 18.
• the intumescent material 60 substantially surrounds the bore 14, for example, on two opposing sides, on three sides or on four or more sides. Accordingly, the intumescent material 60 may comprise one or more pieces that are positioned independently or together around the bore.
• the intumescent material comprises a continuous strip that is cut to length before being formed into a substantially circular shape and placed in the bore 14.
• the intumescent material 60 is retained in the bore 14.
• the pipe or duct 72 may pass through the bore 14 of the fire collar 10 and may be substantially surrounded by the intumescent material.
• the intumescent material is adjacent at least a part of an outer surface of the pipe or duct.
• intumescent material may be suitable for use in the fire collar 10 of the present disclosure.
• suitable intumescent material include, but are not limited to, polymer-bonded active substances such as swelling graphite or ammonium polyphosphate.
• the intumescent material comprises either one or both of a non-flammable material and a flammable material.
• the intumescent material 60 comprises material 62, which may be optionally be substantially non-flammable, (eg a wrapping or covering) that at least partially surrounds the intumescent substance 61 to help direct the expanding intumescent substance 61 in the event of a fire.
• the substantially non-flammable material 62 provides an intumescent holding channel 13.
• the substantially nonflammable material 62 partially or wholly covers the intumescent substance 61, for example, the substantially non-flammable material 62 may surround the intumescent substance 61, leaving a small portion of the intumescent substance 61 uncovered.
• the uncovered portion may be directed towards the axis 84 of the bore.
• suitable substantially non-flammable materials include, but are not limited to, glass fibre, aluminised fabric, cellulose fibre, modacrylic fibre, polybenzimidazole or metal foil.
• the substantially non-flammable material need not be completely non-flammable, but must merely be suitable for directing the expanding intumescent substance.
• a substantially non-flammable material 62 to help direct the expanding intumescent substance 61 in the event of a fire may be particularly useful in embodiments where the retainer 40 extends inwardly from the outer surface 22 at one or more locations (eg Figure 13) and thereby, when in use (eg in a ceiling), there are only one or more protrusions of settable material extending beneath the intumescent material 60 to help direct the expansion of the intumescent substance 61.
• a substantially non-flammable material 62 may also be particularly useful in embodiments where the outer wall 20 is not stepped inwardly at the second end 25 through the second inwardly extending wall 29 (ie the second narrowed portion 28 is absent) (eg Figures 14 and 28), and thereby, when in use (eg in a ceiling), there is no ridge of settable material extending above the intumescent material 60, to help direct the expansion of the intumescent substance 61.
• the amount of intumescent material 60 required to form an effective insulating barrier in a fire event may readily be determined by the skilled person.
• the thickness of the intumescent material is at least 0.5mm, or in the range of 0.5mm to 100mm, such as the range of 0.5mm to 50mm, eg, in the range of 0.8mm to 40mm, or in particular embodiments, 1.2mm to 22mm, eg, 1.4mm, 1.8mm, 2.5mm, 3mm, 4mm, 5mm, 6mm, 7mm, 8mm, 9mm, 10mm, 11mm, 12mm, 13mm, 14mm, 15mm, 16mm, 17mm, 18mm, 19mm, 20mm or 21mm.
• the height of the intumescent material is at least 2mm, or in the range of 2mm to 300mm, such as the range of 3mm to 200mm, eg, in the range of 4mm to 150mm, or in particular embodiments, in the range of 5mm to 130mm, eg 6mm, 8mm, 10mm, 15mm, 20mm, 30mm, 40mm, 50mm, 60mm, 70mm, 80mm, 90mm, 100mm, 110mm, or 120mm.
• a cast in fire collar 10 comprising a collar body 12 having an outer surface 22 adapted to be cast into a building partition 70, the collar body 12 defining a bore 14 adapted to receive a pipe or duct 72 therethrough and comprising at least one intumescent material retaining protrusion 16 extending inwardly into the bore 14 for retaining an intumescent material 60 within the bore 14 and the outer surface 22 comprising at least one retainer 40, the retainer 40 adapted to retain the collar body 12 in the partition 70, wherein the retainer 40 extends inwardly from the outer surface 22 to form the or each inwardly extending intumescent retaining protrusion 16.
• the cast in fire collar 10 of the second aspect has any or all of the features of the cast in fire collar 10 as defined in the first aspect, as appropriate.
• the cast in fire collar 10 of the second aspect may have an intumescent holding channel 13 for retaining the intumescent in the bore and for directing at least some of an expanding intumescent substance 61 at the pipe or duct 72 in the event of a fire, accordingly, the configuration of the first narrowed portion 23 of the bore 14 (ie the intumescent material retaining protrusion 16 comprising the first inwardly extending wall 19 and the first wall 21) or the second narrowed portion 28 of the bore 14 (ie second inwardly extending wall 29 and second wall 27), if present, will be appropriate for directing at least some of an expanding intumescent substance 61 at the pipe or duct 72 in the event of a fire.
• a first narrowed portion 23 comprising at least one intumescent material retaining protrusion 16 on an inside of the bore 14 and an inwardly extending retainer 40 (eg depression, groove or cavity 42, continuous groove 44 or annular groove 46) may be a particularly appropriate configuration for directing at least some of an expanding intumescent substance 61 at the pipe or duct 72 in the event of a fire.
• an inwardly extending retainer 40 eg depression, groove or cavity 42, continuous groove 44 or annular groove 46
• a fire collar 10 cast into a building partition 70 of settable material comprising a collar body 12 having an outer surface 22 adapted to be cast into the building partition 70, the collar body 12 defining a bore 14 adapted to receive a pipe or duct 72 therethrough and comprising at least one intumescent material retaining protrusion 16 extending inwardly into the bore 14 for retaining an intumescent material within the bore 14 and the outer surface 22 comprising at least one retainer 40, the retainer 40 adapted to retain the collar body 12 in the partition 70, wherein the retainer 40 extends inwardly from the outer surface 22 to form the or each inwardly extending intumescent retaining protrusion 16, and where the settable material of the partition 70 is keyed around the or each retainer 40 to define at least one intumescent material retaining protrusion 90 in the settable material.
• the fire collar 10 of the third aspect has any or all of the features of the cast in fire collar 10 as defined in the first aspect, as appropriate.
• the third aspect of the disclosure relates to the above described fire collar 10 when installed (ie cast) in a partition 70.
• the fire collar 10 acts as a mould for the settable material of the partition 70 which is cast around the fire collar 10 to form a chamber in the shape of the fire collar 10 and in particular, in the shape of the intumescent holding channel 13.
• the chamber of settable material in the shape of the fire collar 10 (and the intumescent holding channel 13), including the intumescent retaining protrusion 90, will serve for directing at least some of an expanding intumescent substance 61 at a pipe or duct 72 in the bore 14.
• building partition comprising the fire collar of the present disclosure.
• the building partition may be as described anywhere in this disclosure.
• any particular embodiment of a given feature is not limited to being combined with any particular embodiment of another feature.
• the following non-limiting combinations include, any one of the different embodiments of the bore 14 (eg one, two, three or more bores, being coaxial or otherwise with the central axis 80) may be combined with any one of the different embodiments of the intumescent material retaining protrusion 16 (eg one, two, three or more protrusions, a continuous or annular protrusion, spikes, barbs, hooks or the like, resilient or otherwise), which may be combined with any one of the different embodiments of the mounting portion 30 (eg flange, annular flange, with holes, slots or otherwise), which may be combined with any one of the different embodiments of the retainer 40 (eg retainer, groove, continuous groove, annular groove, protrusion, ridge, continuous ridge, annular ridge or otherwise) and which may be combined with any of the different
• a partition 70 is formed from a settable material, such as concrete, formwork is assembled together with pipes or ducts 72 for services that must pass through the partition 70.
• the fire collar 10 of the present disclosure is attached to this formwork via, for example, fasteners that engage with attachment portions 36.
• the settable material is then poured and the fire collar is cast into the partition 70, where the settable material is keyed around the fire collar and the retainer 40 to retain the fire collar 10 in the partition 70.
• the formwork is removed, an intumescent material 60 is inserted into the fire collar and a pipe or duct 72 is then inserted therethrough.
• the intumescent material 60 swells or expands.
• the collar body 12 and the matenal of the partition 70 constrain the swelling intumescent material 60 and cause it to apply pressure on the pipe or duct 72.
• the pipe or duct 72 is made of a polymeric material, the pipe or duct 72 may collapse under the pressure of the swelling intumescent. If the pipe or duct 72 is made of metal (and not able to be crushed) the space around the pipe or duct 72 will be filled with intumescent. Thereby the passage through the partition 70 is closed off effectively for heat and smoke.
• the fire collar 10 of the present disclosure provides numerous advantages over known fire collars.
• the base plate is metal (whether integral or separate)
• it may rust away (can be common in coastal regions where graphite based intumescent reacts with galvanising) rendering the collar in-operable.
• the retainer 40 extending inwardly from the outer surface 22.
• the settable material is keyed into, eg, the annular groove 46 (ie the retainer), which provides a ridge of settable material extending beneath the intumescent material.
• the collar body In the event of a fire or heat, the collar body, with the intumescent material retaining protrusion 16 contained therein, may melt (depending upon the material the collar body is made from) and provide a path for the expanding intumescent material 60 to escape ,
• the ridge of settable material, now set may help to direct the expanding intumescent material inwardly to crush the pipe or duct, rather than escaping downward.
• Some previous fire collars have used a metal plate to prevent an expanding intumescent material from escaping downwards.
• the fire collar of the present disclosure does not require a separate metal plate to prevent an expanding intumescent material from escaping downwards.
• Some previous fire collars have also been expensive to produce, being constructed of metal.
• the fire collar of the present disclosure may be moulded from a polymeric material, which is significantly cheaper.

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• 2017
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