WO2018120901A1 - 检测装置和显示面板弯曲度的检测方法 - Google Patents

检测装置和显示面板弯曲度的检测方法 Download PDF

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Publication number
WO2018120901A1
WO2018120901A1 PCT/CN2017/100250 CN2017100250W WO2018120901A1 WO 2018120901 A1 WO2018120901 A1 WO 2018120901A1 CN 2017100250 W CN2017100250 W CN 2017100250W WO 2018120901 A1 WO2018120901 A1 WO 2018120901A1
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WO
WIPO (PCT)
Prior art keywords
display panel
height value
distance sensor
controller
detecting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2017/100250
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English (en)
French (fr)
Inventor
黄俊钦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HKC Co Ltd
Chongqing HKC Optoelectronics Technology Co Ltd
Original Assignee
HKC Co Ltd
Chongqing HKC Optoelectronics Technology Co Ltd
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Publication date
Application filed by HKC Co Ltd, Chongqing HKC Optoelectronics Technology Co Ltd filed Critical HKC Co Ltd
Priority to US16/471,558 priority Critical patent/US10914972B2/en
Publication of WO2018120901A1 publication Critical patent/WO2018120901A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1306Details
    • G02F1/1309Repairing; Testing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/24Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B17/00Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations
    • G01B17/06Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations for measuring contours or curvatures
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/20Measuring arrangements characterised by the use of mechanical techniques for measuring contours or curvatures
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/9515Objects of complex shape, e.g. examined with use of a surface follower device
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/03Arrangements for converting the position or the displacement of a member into a coded form
    • G06F3/041Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
    • G06F3/0412Digitisers structurally integrated in a display
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F2203/00Indexing scheme relating to G06F3/00 - G06F3/048
    • G06F2203/041Indexing scheme relating to G06F3/041 - G06F3/045
    • G06F2203/04102Flexible digitiser, i.e. constructional details for allowing the whole digitising part of a device to be flexed or rolled like a sheet of paper

Definitions

  • the present application relates to a detection device and a method of detecting the curvature of a display panel.
  • the polarizing plate in the display panel is warped at the ends thereof during processing.
  • the warped polarizing plate bends the end portion of the liquid crystal substrate.
  • the formed display panel has its end bent within a certain range, and the display panel is still available. However, when the degree of bending of the display panel is too high, the display panel does not meet the use requirements.
  • the existing method of detecting the curvature of the display panel is generally performed by manual inspection, and the display panel is placed on a horizontal marble workbench for detection by manual measurement.
  • placing the display panel on the workbench easily causes the display panel to be broken.
  • the manual measurement process is cumbersome, requires a lot of manpower, and is prone to missed inspection.
  • the present application provides a detecting device for automatically and conveniently detecting the curvature of an end portion of a display panel.
  • the detecting device proposed by the present application is configured to detect a display panel, including:
  • the detection platform carries the display panel
  • the distance sensor being mounted to the detection platform and detecting a first height value H1 between an end of the display panel and the distance sensor;
  • the distance sensor being electrically connected to the controller, the controller comprising a processor and a memory, the memory storing executable instructions, the processor executing the executable instructions, the executable instructions
  • the method includes: transmitting the first height value H1 to the controller, the controller comparing the first height value H1 with a reference height value H2, if the first height value H1 and the reference height When the difference ⁇ H of the value H2 is greater than the preset threshold H, an alert is issued.
  • the range of the preset threshold H is: 0.5 mm ⁇ H ⁇ 1 mm.
  • the distance sensor is an infrared sensor or an ultrasonic sensor.
  • the detecting platform includes a mounting bracket and at least two spaced drums mounted on the mounting bracket, the distance sensor is mounted on the mounting bracket and located between the two rollers .
  • the range of the reference height value H2 is: 15 cm ⁇ H2 ⁇ 20 cm.
  • the detecting device further includes a touch display, and the touch display is electrically connected to the controller.
  • the application also provides a method for detecting the curvature of the end of the display panel, comprising:
  • the distance sensor detects a first height value H1 between the end of the display panel and the distance sensor, and sends the first height value H1 to a controller;
  • the controller makes a difference between the first height value H1 and the reference height value H2, and if the difference ⁇ H is greater than the preset threshold H, an alert is issued.
  • the method further includes: detecting a second height value of the middle flat area of the display panel And transmitting a second height value to the controller, the controller recording the second height value as a reference height value H2.
  • the method further includes: transmitting the display panel to the re-examination unit for re-examination.
  • the application also provides a method for detecting a display panel, including:
  • the distance sensor detects a first height value H1 between the end of the display panel and the distance sensor, and sends the first height value H1 to a controller;
  • the controller makes a difference between the first height value H1 and the reference height value H2, and if the difference ⁇ H is greater than the preset threshold value H, a warning is issued;
  • the reference height value H2 is a height value between the middle plate area of the display panel and the distance sensor; the range value of the reference height value H2 is 15 cm ⁇ H2 ⁇ 20 cm, and the distance sensor is an infrared sensor.
  • the technical solution of the present application carries the display panel by the detection platform, so that one end of the display panel is adjacent to the distance sensor, and then the distance sensor detects a first height value H1 between the end of the display panel and the distance sensor, and the controller will When the first height value H1 is different from the reference height value H2, and the difference ⁇ H is greater than the preset threshold value H, the curvature of the end portion of the display panel is too high, which does not meet the demand for use.
  • the detection device issues a warning to alert the operator. In this way, the detection device can conveniently and quickly detect whether the curvature of the display panel meets the use requirement, reduce the manual detection process, and reduce the labor cost.
  • FIG. 1 is a schematic structural view of an embodiment of a detecting device in detecting an initial height value at an end of a display panel
  • FIG. 2 is a schematic structural diagram of an embodiment of a detecting device in detecting a second height value of a flat panel region in a middle portion of a display panel;
  • FIG. 3 is a flow chart of an embodiment of a method for detecting the curvature of a panel of the present application
  • FIG. 4 is a schematic block diagram of an embodiment of a detecting apparatus of the present application.
  • fixed may be a fixed connection, or may be a detachable connection, or may be integrated; It may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and may be an internal connection of two elements or an interaction relationship of two elements unless explicitly defined otherwise.
  • fix may be a fixed connection, or may be a detachable connection, or may be integrated; It may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and may be an internal connection of two elements or an interaction relationship of two elements unless explicitly defined otherwise.
  • specific meanings of the above terms in the present application can be understood on a case-by-case basis.
  • first”, “second”, and the like in this application are used for descriptive purposes only, and are not to be construed as indicating or implying their relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” or “second” may include at least one of the features, either explicitly or implicitly.
  • the technical solutions between the various embodiments may be combined with each other, but must be based on the realization of those skilled in the art, and when the combination of the technical solutions is contradictory or impossible to implement, it should be considered that the combination of the technical solutions does not exist. Nor is it within the scope of protection required by this application.
  • the present application provides a detecting device 100 for detecting a display panel 50, which may be a liquid crystal display panel, such as a TN panel or an IPS panel, an LCD display panel, an OLED display panel, a QLED display panel, a curved display panel, or Other display panels and more.
  • a display panel 50 which may be a liquid crystal display panel, such as a TN panel or an IPS panel, an LCD display panel, an OLED display panel, a QLED display panel, a curved display panel, or Other display panels and more.
  • the detecting apparatus 100 includes:
  • the detection platform 10, the detection platform 10 carries the display panel 50;
  • a distance sensor 30 mounted to the detection platform 10 and detecting a first height value H1 between an end of the display panel 50 and the distance sensor 30;
  • the controller 70 includes a processor 71 and a memory 73, the memory 73 stores executable instructions, and the processor 71 executes the Executing an instruction, the executable instruction comprising: transmitting the first height value H1 to the controller 70, the controller 70 comparing the first height value H1 with a reference height value H2, if When the difference ⁇ H between the first height value H1 and the reference height value H2 is greater than the preset threshold H, an alert is issued.
  • the reference height value H2 is a height value between the middle flat plate region (the region without warping) of the display panel 50 and the distance sensor 30, and may be measured in advance or may be detected during the detection.
  • the technical solution of the present application carries the display panel 50 through the detection platform 10, so that one end of the display panel 50 is adjacent to the distance sensor 30, and then the distance sensor 30 detects the first height value between the end of the display panel 50 and the distance sensor 30.
  • H1 the controller 70 compares the first height value H1 with the reference height value H2, and if the difference ⁇ H between the first height value H1 and the reference height value H2 is greater than a preset threshold H, the display panel is proved
  • the curvature of the end of the 50 is too high to meet the demand for use, and the detecting device 100 issues a warning to alert the operator. In this way, the detecting device 100 can conveniently and quickly detect whether the curvature of the display panel 50 meets the use requirement, reduce the manual detection process, and reduce the labor cost.
  • the range of the preset threshold H is: 0.5 mm ⁇ H ⁇ 1 mm.
  • the setting of the preset threshold H is set according to the size of different display panels 50.
  • the large-sized display panel 50 allows the height of the warp to be higher, and the small-sized display panel 50 allows the height of the warp to be low. some.
  • a display panel 50 of an existing specification is integrated which allows a warp height value of 0.5 mm to 1 mm.
  • the distance sensor 30 is an infrared sensor or an ultrasonic sensor.
  • the infrared sensor performs ranging by emitting infrared rays
  • the ultrasonic sensor performs ranging by transmitting ultrasonic waves.
  • other sensors may also be included, which are also within the scope of protection of the present application.
  • the detection platform 10 includes a mounting bracket and at least two spaced-apart rollers 11 mounted to the mounting bracket (not shown), the distance sensor 30 Installed on the mounting bracket and located between the two rollers 11.
  • the upper side of the two rollers 11 are located at the same horizontal plane, and can be rotated by the motor driving drum 11 to drive the display panel 50 to drive.
  • the range value of the reference height value H2 is: 15 cm ⁇ H2 ⁇ 20 cm. That is, the height of the distance sensor 30 with respect to the central flat plate region of the display panel 50 is 15 cm to 20 cm.
  • the proximity of the distance sensor 30 in the mounting frame to the middle plate area of the display panel 50 affects the installation space, which is too far or affects the sensitivity of the detection. Therefore, the installation space of 15cm ⁇ 20cm can balance the installation space and the sensitivity of detection.
  • the detecting device 100 further includes an alarm device (not shown) that issues an alert message or a warning tone, and the alarm device is electrically connected to the controller 70.
  • the warning sent by the alarm may be a text warning message or a warning sound.
  • the warning information or the warning sound causes the operator to know that the panel does not meet the requirements for use, and then proceeds to the next operation.
  • the detecting device 100 further includes a touch display 80, and the touch display is electrically connected to the controller 70.
  • a touch operation can be realized, such as inputting a preset threshold H, opening or stopping the operation detecting device 100, and the like, and displaying the detection data of the display panel 50.
  • the application also provides a detection method of a display panel
  • Step S10 transmitting the display panel 50, one end of the display panel 50 is adjacent to a distance sensor 30;
  • Step S20 the distance sensor 30 detects the first height value H1 between the end of the display panel 50 and the distance sensor 30, and sends the first height value H1 to a controller 70;
  • Step S30 The controller 70 makes a difference between the first height value H1 and the reference height value H2, and if the difference ⁇ H is greater than the preset threshold H, an alert is issued.
  • the method transmits and transports the display panel 50 through the detecting platform 10, so that one end of the display panel 50 is adjacent to the distance sensor 30, and then the distance sensor 30 detects a first height value H1 between the end of the display panel 50 and the distance sensor 30,
  • the controller 70 compares the first height value H1 with the reference height value H2. If the difference ⁇ H between the first height value H1 and the reference height value H2 is greater than a preset threshold H, the display panel 50 is proved
  • the curvature of the end is too high to meet the demand for use, and the detecting device 100 issues an alert to alert the operator. In this way, the detecting device 100 can conveniently and quickly detect whether the curvature of the display panel 50 meets the use requirement, reduce the manual detection process, and reduce the labor cost.
  • the method further includes: detecting a second height value of the middle flat area of the display panel 50 And transmitting a second height value to the controller 70, the controller 70 recording the second height value as the reference height value H2.
  • the method further includes: transmitting the display panel 50 to the re-examination unit for re-examination. That is, by rechecking the display panel 50 whose degree of bending exceeds the preset threshold H, the occurrence of erroneous detection is prevented.
  • the method before the step of transmitting the display panel 50, the method further includes: inputting a preset threshold H to a controller 70 through the touch display. That is, the preset threshold H is input in advance, and the range of the preset threshold H is 0.5 mm ⁇ H ⁇ 1 mm.
  • the setting of the preset threshold H is set according to the size of different display panels 50.
  • the large-sized display panel 50 allows the height of the warp to be higher, and the small-sized display panel 50 allows the height of the warp to be low. some.
  • a display panel 50 of an existing specification is integrated which allows a warp height value of 0.5 mm to 1 mm.

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Abstract

一种检测装置(100)和显示面板(50)弯曲度的检测方法,其中,检测装置(100)包括检测平台(10),检测平台(10)承载传输显示面板(50);距离传感器(30),距离传感器(30)安装于检测平台(10),并检测显示面板(50)的端部与距离传感器(30)之间的第一高度值H1;以及控制器(70),距离传感器(30)与控制器(70)电性连接,控制器(70)包括处理器(71)和存储器(73),存储器(73)存储可执行指令,处理器(71)执行可执行指令,可执行指令包括:将第一高度值H1发送至控制器(70),控制器(70)将第一高度值H1与基准高度值H2相比较,若第一高度值H1与基准高度值H2的差值ΔH大于预设阈值H时,则发出警示。

Description

检测装置和显示面板弯曲度的检测方法
技术领域
本申请涉及一种检测装置和显示面板弯曲度的检测方法。
背景技术
显示面板中的偏光板,其端部在加工的过程中会产生翘曲。在将偏光板贴附到液晶基板组成显示面板时,翘曲的偏光板会将液晶基板的端部压弯。组成后的显示面板其端部弯曲在一定的范围内,所述显示面板仍然可用。但是显示面板的弯曲程度过高时,所述显示面板达不到使用需求。
现有的检测显示面板的弯曲度的方式,一般采用人工检测,通过将显示面板放置在一块水平的大理石工作台上,通过手动测量进行检测。然而,将显示面板放置在工作台上容易造成显示面板的破碎,同时,手动测量工序繁琐,需要耗费较多的人力,且容易出现漏检的情况。
申请内容
本申请提供一种检测装置,旨在方便快捷的进行自动化检测显示面板的端部的弯曲度。
为实现上述目的,本申请提出的检测装置,用于检测显示面板,包括:
检测平台,所述检测平台承载传输所述显示面板;
距离传感器,所述距离传感器安装于所述检测平台,并检测所述显示面板的端部与所述距离传感器之间的第一高度值H1;以及
控制器,所述距离传感器与所述控制器电性连接,所述控制器包括处理器和存储器,所述存储器存储可执行指令,所述处理器执行所述可执行指令,所述可执行指令包括:将所述第一高度值H1发送至所述控制器,所述控制器将所述第一高度值H1与基准高度值H2相比较,若所述第一高度值H1与所述基准高度值H2的差值△H大于预设阈值H时,则发出警示。
在本申请的一实施例中,所述预设阈值H的范围值为:0.5mm≤H≤1mm。
在本申请的一实施例中,所述距离传感器为红外传感器或超声波传感器。
在本申请的一实施例中,所述检测平台包括安装架和安装于所述安装架的至少两间隔设置的滚筒,所述距离传感器安装于所述安装架,并位于两所述滚筒之间。
在本申请的一实施例中,所述基准高度值H2的范围值为:15cm≤H2≤20cm。
在本申请的一实施例中,所述检测装置还包括触控显示器,所述触控显示器与所述控制器电性连接。
本申请还提供一种检测显示面板的端部弯曲度的方法,包括:
传输显示面板,使显示面板的一端临接一距离传感器;
距离传感器检测所述显示面板的端部与距离传感器之间的第一高度值H1,并将第一高度值H1发送至一控制器;
所述控制器将第一高度值H1与基准高度值H2做差,若差值△H大于预设阈值H时,则发出警示。
在本申请的一实施例中,在检测所述显示面板的端部与距离传感器之间的第一高度值H1的步骤后,还包括,检测所述显示面板的中部平板区域的第二高度值,并将第二高度值发送至所述控制器,所述控制器将所述第二高度值记为基准高度值H2。
在本申请的一实施例中,还包括:将所述显示面板传送至复检部进行复检。
本申请还提供一种显示面板的检测方法,包括:
传输显示面板,使显示面板的一端临接一距离传感器;
距离传感器检测所述显示面板的端部与距离传感器之间的第一高度值H1,并将第一高度值H1发送至一控制器;
所述控制器将第一高度值H1与基准高度值H2做差,若差值△H大于预设阈值H时,则发出警示;
所述基准高度值H2即为显示面板的中部平板区域与距离传感器之间的高度值;所述基准高度值H2的范围值为:15cm≤H2≤20cm,所述距离传感器为红外传感器。
本申请技术方案通过检测平台承载传输所述显示面板,使显示面板的一端临接距离传感器,然后距离传感器检测显示面板的端部与距离传感器之间的第一高度值H1,控制器将所述第一高度值H1与基准高度值H2做差,所述差值△H大于预设阈值H时,则证明所述显示面板的端部的弯曲度过高,达不到使用的需求,进而所述检测装置发出警示,提醒操作人员。如此,通过所述检测装置,即可方便快捷的检测显示面板的弯曲度是否达到使用需求,减少人工检测的工序,降低人工成本。
附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。
图1为本申请检测装置在检测显示面板端部的第一高度值的一实施例的结构示意图;
图2为本申请检测装置在检测显示面板中部平板区域的第二高度值的一实施例的结构示意图;
图3为本申请显示面板弯曲度的检测方法一实施例的流程图;
图4为本申请检测装置一实施例的模块示意图。
本申请目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。
具体实施方式
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
需要说明,本申请实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果所述特定姿态发生改变时,则所述方向性指示也相应地随之改变。
在本申请中,除非另有明确的规定和限定,术语“连接”、“固定”等应做广义理解,例如,“固定”可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
另外,在本申请中如涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个所述特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本申请要求的保护范围之内。
本申请提出一种检测装置100,用于检测显示面板50,所述显示面板50可为液晶显示面板,如TN面板或IPS面板、LCD显示面板、OLED显示面板、QLED显示面板、曲面显示面板或其他显示面板等等。
参照图1和图2,在本申请实施例中,所述检测装置100包括:
检测平台10,所述检测平台10承载传输所述显示面板50;
距离传感器30,所述距离传感器30安装于所述检测平台10,并检测所述显示面板50的端部与所述距离传感器30之间的第一高度值H1;以及
控制器70,所述距离传感器30与所述控制器70电性连接,所述控制器70包括处理器71和存储器73,所述存储器73存储可执行指令,所述处理器71执行所述可执行指令,所述可执行指令包括:将所述第一高度值H1发送至所述控制器70,所述控制器70将所述第一高度值H1与基准高度值H2相比较,若所述第一高度值H1与所述基准高度值H2的差值△H大于预设阈值H时,则发出警示。
所述基准高度值H2即为显示面板50的中部平板区域(没有翘曲的区域)与距离传感器30之间的高度值,可以预先测量,也可以在检测中进行检测。
本申请技术方案通过检测平台10承载传输所述显示面板50,使显示面板50的一端临接距离传感器30,然后距离传感器30检测显示面板50的端部与距离传感器30之间的第一高度值H1,控制器70将所述第一高度值H1与基准高度值H2做差,若第一高度值H1与基准高度值H2的差值△H大于预设阈值H时,则证明所述显示面板50的端部的弯曲度过高,达不到使用的需求,进而所述检测装置100发出警示,提醒操作人员。如此,通过所述检测装置100,即可方便快捷的检测显示面板50的弯曲度是否达到使用需求,减少人工检测的工序,降低人工成本。
在实施例中,所述预设阈值H的范围值为:0.5mm≤H≤1mm。所述预设阈值H的设定根据不同的显示面板50的尺寸进行设置,大规格的显示面板50其允许翘曲的高度值高一些,小规格的显示面板50其允许翘曲的高度值低一些。综合现有规格的显示面板50,其允许翘曲的高度值在0.5mm至1mm。
在实施例中,所述距离传感器30为红外传感器或超声波传感器。红外传感器通过发射红外线进行测距,超声波传感器通过发射超声波进行测距,当然,还可以包含其他传感器,也在本申请的保护范围内。
参照图1和图2,在本申请的一实施例中,所述检测平台10包括安装架和安装于所述安装架(未图示)的至少两间隔设置的滚筒11,所述距离传感器30安装于所述安装架,并位于两所述滚筒11之间。两滚筒11的上侧边位于同一水平面,可以通过电机驱动滚筒11转动,带动显示面板50传动。通过将距离传感器30位于两滚筒11之间,同时位于显示面板50的下方,可方便检测。
进一步地,所述基准高度值H2的范围值为:15cm≤H2≤20cm。也即,距离传感器30相对于显示面板50中部平板区域的高度为15cm~20cm。距离传感器30在安装架中距离显示面板50中部平板区域过近会影响安装空间,过远或影响检测的灵敏度。因此,设置在15cm~20cm可兼顾安装空间和检测的灵敏度。
在本实施例中,所述检测装置100还包括发出警示信息或警示音的报警器(未图示),所述报警器与所述控制器70电性连接。
所述报警器发出的警示可为文字警示信息,也可为警示音,通过警示信息或警示音使得操作者得知面板不符合使用的需求,进而进行下一步操作。
在本实施例中,所述检测装置100还包括触控显示器80,所述触控显示器与所述控制器70电性连接。通过触控显示器80,可以实现触控操作,如输入预设阈值H,操作检测装置100开启或停止等,也可以显示显示面板50的检测数据。
本申请还提供一种显示面板的检测方法,
步骤S10:传输显示面板50,使显示面板50的一端临接一距离传感器30;
步骤S20:距离传感器30检测所述显示面板50的端部与距离传感器30之间的第一高度值H1,并将第一高度值H1发送至一控制器70;
步骤S30:所述控制器70将第一高度值H1与基准高度值H2做差,若差值△H大于预设阈值H时,则发出警示。
本方法通过检测平台10承载传输所述显示面板50,使显示面板50的一端临接距离传感器30,然后距离传感器30检测显示面板50的端部与距离传感器30之间的第一高度值H1,控制器70将所述第一高度值H1与基准高度值H2做差,若第一高度值H1与基准高度值H2的差值△H大于预设阈值H时,则证明所述显示面板50的端部的弯曲度过高,达不到使用的需求,进而所述检测装置100发出警示,提醒操作人员。如此,通过所述检测装置100,即可方便快捷的检测显示面板50的弯曲度是否达到使用需求,减少人工检测的工序,降低人工成本。
在本实施例中,在检测所述显示面板50的端部与距离传感器30之间的第一高度值H1的步骤后,还包括,检测所述显示面板50的中部平板区域的第二高度值,并将第二高度值发送至所述控制器70,所述控制器70将所述第二高度值记为基准高度值H2。
也即,不需要手动输入基准高度值H2,通过检测显示面板50的中部平板区域与距离传感器30之间第二高度值,将所述第二高度值记为基准高度值H2即可。
进一步地,在发出警示的步骤后,还包括:将所述显示面板50传送至复检部进行复检。也即,通过将弯曲程度超过预设阈值H的显示面板50复检,防止出现误检测的情况。
在本申请的一实施例中,在传输显示面板50的步骤前,还包括:通过触控显示器输入预设阈值H至一控制器70。也即,预先输入预设阈值H,所述预设阈值H的范围值为:0.5mm≤H≤1mm。所述预设阈值H的设定根据不同的显示面板50的尺寸进行设置,大规格的显示面板50其允许翘曲的高度值高一些,小规格的显示面板50其允许翘曲的高度值低一些。综合现有规格的显示面板50,其允许翘曲的高度值在0.5mm至1mm。
以上所述仅为本申请的优选实施例,并非因此限制本申请的专利范围,凡是在本申请的申请构思下,利用本申请说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围内。

Claims (10)

  1. 一种检测装置,用于检测显示面板,其中,所述检测装置包括:
    检测平台,所述检测平台承载传输所述显示面板;
    距离传感器,所述距离传感器安装于所述检测平台,并检测所述显示面板的端部与所述距离传感器之间的第一高度值H1;以及
    控制器,所述距离传感器与所述控制器电性连接,所述控制器包括处理器和存储器,所述存储器存储可执行指令,所述处理器执行所述可执行指令,所述可执行指令包括:将所述第一高度值H1发送至所述控制器,所述控制器将所述第一高度值H1与基准高度值H2相比较,若所述第一高度值H1与所述基准高度值H2的差值△H大于预设阈值H时,则发出警示。
  2. 如权利要求1所述的检测装置,其中,所述预设阈值H的范围值为:0.5mm≤H≤1mm。
  3. 如权利要求1所述的检测装置,其中,所述距离传感器为红外传感器或超声波传感器。
  4. 如权利要求1所述的检测装置,其中,所述检测平台包括安装架和安装于所述安装架的至少两间隔设置的滚筒,所述距离传感器安装于所述安装架,并位于两所述滚筒之间。
  5. 如权利要求1所述的检测装置,其中,所述基准高度值H2的范围值为:15cm≤H2≤20cm。
  6. 如权利要求1所述的检测装置,其中,所述检测装置还包括触控显示器,所述触控显示器与所述控制器电性连接。
  7. 一种显示面板弯曲度的的检测方法,其中,包括以下步骤:
    传输显示面板,使显示面板的一端临接一距离传感器;
    距离传感器检测所述显示面板的端部与距离传感器之间的第一高度值H1,并将第一高度值H1发送至一控制器;
    所述控制器将第一高度值H1与基准高度值H2做差,若差值△H大于预设阈值H时,则发出警示。
  8. 如权利要求7所述的显示面板弯曲度的的检测方法,其中,在检测所述显示面板的端部与距离传感器之间的第一高度值H1的步骤后,还包括,检测所述显示面板的中部平板区域的第二高度值,并将第二高度值发送至所述控制器,所述控制器将所述第二高度值记为基准高度值H2。
  9. 如权利要求7所述的显示面板弯曲度的的检测方法,还包括:将所述显示面板传送至复检部进行复检。
  10. 一种显示面板的检测方法,包括:
    传输显示面板,使显示面板的一端临接一距离传感器;
    距离传感器检测所述显示面板的端部与距离传感器之间的第一高度值H1,并将第一高度值H1发送至一控制器;
    所述控制器将第一高度值H1与基准高度值H2做差,若差值△H大于预设阈值H时,则发出警示;
    所述基准高度值H2即为显示面板的中部平板区域与距离传感器之间的高度值;所述基准高度值H2的范围值为:15cm≤H2≤20cm,所述距离传感器为红外传感器。
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