WO2018115673A1 - Shape memory deformable article, process for manufacturing a shape memory deformable article and laminate obtained during the implementation of the manufacturing process - Google Patents

Shape memory deformable article, process for manufacturing a shape memory deformable article and laminate obtained during the implementation of the manufacturing process Download PDF

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Publication number
WO2018115673A1
WO2018115673A1 PCT/FR2017/053640 FR2017053640W WO2018115673A1 WO 2018115673 A1 WO2018115673 A1 WO 2018115673A1 FR 2017053640 W FR2017053640 W FR 2017053640W WO 2018115673 A1 WO2018115673 A1 WO 2018115673A1
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WO
WIPO (PCT)
Prior art keywords
structural layers
laminate
adhesive substance
article
bonding layer
Prior art date
Application number
PCT/FR2017/053640
Other languages
French (fr)
Inventor
Arthur ESCOFFIER
Cyril JIGUET
Original Assignee
Obsess
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Obsess filed Critical Obsess
Priority to EP17829233.0A priority Critical patent/EP3554833A1/en
Publication of WO2018115673A1 publication Critical patent/WO2018115673A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B27D1/08Manufacture of shaped articles; Presses specially designed therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B27D1/08Manufacture of shaped articles; Presses specially designed therefor
    • B27D1/083Presses specially designed for making the manufacture of shaped plywood articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27GACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
    • B27G11/00Applying adhesives or glue to surfaces of wood to be joined
    • B27G11/005Glue guns, glue sprayers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27GACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
    • B27G11/00Applying adhesives or glue to surfaces of wood to be joined
    • B27G11/02Glue vessels; Apparatus for warming or heating glue
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M3/00Manufacture or reconditioning of specific semi-finished or finished articles
    • B27M3/22Manufacture or reconditioning of specific semi-finished or finished articles of sport articles, e.g. bowling pins, frames of tennis rackets, skis, paddles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/01Layered products comprising a layer of metal all layers being exclusively metallic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/13Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board all layers being exclusively wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0004Cutting, tearing or severing, e.g. bursting; Cutter details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/18Handling of layers or the laminate
    • B32B38/1866Handling of layers or the laminate conforming the layers or laminate to a convex or concave profile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/022Mechanical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/02Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
    • B32B9/025Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch comprising leather
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B2037/1253Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives curable adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B2037/1253Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives curable adhesive
    • B32B2037/1261Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives curable adhesive moisture curable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/51Elastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/706Anisotropic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/732Dimensional properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2317/00Animal or vegetable based
    • B32B2317/16Wood, e.g. woodboard, fibreboard, woodchips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2439/00Containers; Receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2479/00Furniture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2571/00Protective equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1207Heat-activated adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/16Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
    • B32B37/18Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of discrete sheets or panels only

Definitions

  • Deformable shape memory article method of manufacturing a deformable shape memory article and laminate obtained during the implementation of the manufacturing method
  • the invention relates to a shape memory deformable article, to a method manufacturing a deformable shape memory article and a laminate obtained during the implementation of the manufacturing method.
  • deformable article shape memory means here an article having a certain shape, especially in three dimensions (3D), and able to elastically deform and return reversibly to this form after elastic deformation.
  • Deformable shape memory articles such as ski mask frames, diving fins, plastic chairs and the like, are generally made by molding synthetic material and / or natural or synthetic rubber.
  • Such a method of manufacture allows great flexibility in the products obtained, especially in terms of shapes and dimensions (eg adaptation to morphology, etc.).
  • it requires the design of expensive and complex molds in particular because they require a surface condition with very low roughness.
  • These molds are also associated with heavy and expensive production tool installations.
  • This method of manufacture is not suitable for small or medium series. It offers, moreover, little flexibility in the implementation of the manufacturing process.
  • the articles resulting from this manufacturing process have little geometrical customization because of the need to mass-produce and do not enjoy a quality image because of the material used.
  • the wood matrix In order to obtain complex 3D wood products, the wood matrix must be completely unstructured following a long, complex and expensive process. then the different layers of wood are glued by a rigid glue and the article has no elasticity, it is not in shape memory within the meaning of the invention.
  • the product obtained is rigid and / or in the case of plate product, it may bend but returns to the plate position as soon as the force is removed, ie the product fails to keep a given form, in particular 3D, other than plane.
  • Previous shaped articles are generally obtained by high bending pressure processes, between molds and counter mold steel, with disadvantages similar to those mentioned above for the manufacture of plastic article.
  • the known articles can only present relatively simple shapes, with deformation only following a radius and an angle. They can not, for example, present more complicated forms, especially in 3D, bending radii and bending angles varied or antagonistic.
  • WO 2011/101735 discloses, in particular, an article obtained from a laminate comprising layers of wood structure and a bonding layer interposed between the layers of wood structure and consisting of an adhesive substance made of elastomer crosslinkable. To allow deformation of the laminate to obtain a 3D article, metal structure layers are interposed between the wooden structure layers.
  • the structural layers are plastically deformed and the bonding layer is rigid after crosslinking.
  • the metal structural layers have a certain resilience, the article obtained is not deformable shape memory within the meaning of the invention, that is to say that it can not deform elastically and return to this shape in 3D after elastic deformation.
  • the article of document WO 2011/101735 imposes the presence of layers of metal structure and does not offer satisfactory modularity.
  • the invention aims to overcome the problems mentioned above.
  • the invention proposes a deformable article with shape memory, the article comprising a laminate, the laminate comprising:
  • the bonding layer comprising a crosslinkable adhesive substance made of elastomer and spread over at least a portion of the joining surfaces of the structural layers, the adhesive substance being at least partially crosslinked,
  • the adhesive substance is viscoelastic.
  • the adhesive substance Because of its viscoelastic nature, the adhesive substance is little or not subject to creep and allows relative sliding of the structural layers and thus a shear in the laminate which results in deformation capacities including flexion and torsion, including after crosslinking of the adhesive substance and, if appropriate, after shaping in 3D. Furthermore, this construction makes it possible to obtain, if desired, 3D curved or curved shapes and therefore much more complicated but also more pleasing to the eye and / or better adapted to the needs.
  • the use of the viscoelastic adhesive substance enables low-pressure, controlled-thickness bonding and better management of the mechanical properties, including flexibility and elasticity, of the laminate to achieve the desired behavior of the resulting article. .
  • the mechanical properties of the laminate may be modulated either locally or throughout the laminate by calibrating the thickness and / or modifying the composition of the adhesive substance as appropriate to the desired result in the manufacture of the article.
  • the resulting article has a large number of advantages among which a possibility of elastic and therefore reversible deformations, both in bending and torsion, and vibration damping.
  • the crosslinked adhesive substance may have an elongation at break of between 90% and 1500%, especially between 400% and 1200%.
  • the adhesive substance may have a dynamic viscosity at 20 C of between 200 mPa.s at 12500 mPa.s, preferably between 200 mPa.s and 7000 mPa.s.
  • the adhesive substance may be an adhesive sealant chosen from a one-component condensation-curable adhesive sealant and a bicomponent adhesive sealant curable by intercation, preferably at ambient humidity and / or by thermal activation and / or by actinic activation, said mastic glue being preferably chosen from polyurethanes, silane-modified polyurethanes, silicones, polysulfides, polyethers, modified polyethers silanes and mixtures thereof. It is also possible to consider adhesives based on natural rubber that can be crosslinked by vulcanization.
  • the adhesive substance may be of the hot melt type.
  • the bonding layer may have a maximum thickness, measured perpendicular to the bonding surfaces of the structural layers, of between 0.01 mm and 2 mm, in particular between 0.05 mm and 1.2 mm, preferably between 0.15 mm. and 1.2 mm.
  • a thickness of the bonding layer of between 0.15 mm and 1.2 mm further promotes shearing within the bonding layer and improves the deformation capabilities of the article.
  • the laminate may have a maximum thickness, measured perpendicularly to the joining surfaces of the structural layers, less than or equal to 30 cm, preferably to 10 cm.
  • At least one of the structural layers may comprise a material having anisotropic mechanical behavior.
  • the invention aims at producing complex articles, in particular three-dimensional and in particular curved with possibly curves in different directions, of the type of those obtained by plastic molding, but in noble materials, ecological and durable, including the wood.
  • the article can consist essentially of wood, that is to say at least 50% wood, especially at least 70%, preferably at least 80% wood. At least one of the structural layers is then a wood sheet consisting essentially of wood, that is to say at least 50% wood, in particular at least 70%, preferably at least 80% of wood.
  • the wood sheet may have a maximum thickness, measured perpendicularly to the fastening surface, of between 0.1 mm and 5 mm.
  • the laminate can be shaped so as to have at least one curvature in at least one plane and generally several curvatures in several planes and / or in different directions, obtained by forming with die / punch or molding, and kept in shape by the adhesive substance.
  • Such an article has, at rest, a non-planar 3D shape with curvatures in very different directions and a contour, while being deformable with shape memory.
  • the shaped article can easily be demolded and removed from the mold (mold / against mold, and / or matrix / punch) even in the case of complex shapes and with counterpacks .
  • Molds or forming tools are therefore much simpler to make in case of shapes complex and the manufacturing process is much more flexible and less expensive than traditional plastic molding or injection molding processes.
  • the manufacturing process is particularly suitable for the production of small series.
  • the invention proposes a method for manufacturing a deformable shape memory article, comprising:
  • the laminate comprising a plurality of structural layers respectively having facing surfaces of joining, the structural layers being elastically deformable, and at least one joining layer interposed between the fastening surfaces of the structural layers, the bonding layer comprising a viscoelastic adhesive substance crosslinkable elastomer and extended over at least a portion of the bonding surfaces of the structural layers,
  • Such a manufacturing method may in particular be implemented to obtain an article as defined above.
  • the manufacturing method can be easily implemented with inexpensive low pressure molding material and process.
  • the manufacturing process may provide, during the assembly step, to vary a distribution of the adhesive substance of the bonding layer.
  • the variation in the distribution of the adhesive substance may result in particular from a difference in the composition of the bonding layer or in the thickness of the bonding layer. It is thus possible to adapt the bonding layer to the particular application of the manufactured article. This adaptation can be made between different articles but also within the same article, depending on the desired behavior.
  • the manufacturing process may provide, during the assembly step, to vary a distribution of the adhesive substance of the bonding layer.
  • the manufacturing method may provide, during the forming step, to shape the laminate so as to have at least one curvature in at least one plane.
  • the manufacturing method can provide, during the forming step, to shape the article by pressing the laminate against a matrix or a mold, having the shape of the article.
  • the matrix or the mold presents as appropriate a or several curvatures in one or more planes and especially in several directions, that is to say a more or less complex 3D shape.
  • the matrix / mold may have recessed or raised areas.
  • the bonding layer can be interposed between the bonding surfaces before crosslinking of the adhesive substance and, during the forming step, the laminate structure layers can be deformed before crosslinking of the adhesive substance.
  • the article shaped from the curved laminate i.e. having at least one curvature in at least one direction, can be recovered after crosslinking at least a portion of the adhesive substance.
  • the manufacturing method may further comprise a patronizing step in which the structure layers are cut according to the outline of the article. During the patronage stage:
  • the laminate made at the assembly step can be cut, and / or
  • the article obtained after the forming step can be cut.
  • the sponsoring step is implemented before interposing the bonding layer between the bonding surfaces of the structural layers and to produce the laminate.
  • the invention provides a laminate obtained at the end of the assembly step of the manufacturing method as defined above, comprising a plurality of structural layers respectively having facing surfaces of solidarity, the layers of structure being elastically deformable, and at least one bonding layer interposed between the bonding surfaces of the structural layers, the bonding layer comprising a viscoelastic adhesive substance crosslinkable elastomer and extended over at least a portion of the bonding surfaces of the layers of structure, the adhesive substance being uncrosslinked.
  • FIG. 1 is a schematic representation in perspective of an article consisting essentially of wood obtained by the implementation of an embodiment of the manufacturing method according to the invention, the article comprising a plurality of structural layers; consisting essentially of wood, and at least one bonding layer interposed between the structural layers, the bonding layer comprising a crosslinkable viscoelastic adhesive substance of elastomer,
  • FIG. 2 is a schematic representation of a patronizing step of the manufacturing process during which superposed structural layers are cut along an outline of the article;
  • FIG. 3 is a schematic representation of an assembly step of the manufacturing process during which the adhesive substance is deposited on at least one bonding surface of each cut structural layer before crosslinking of the adhesive substance,
  • FIG. 4 is a schematic representation of the assembly step of the manufacturing process during which the adhesive substance is spread on the bonding surface before crosslinking of the adhesive substance to form the bonding layer,
  • FIG. 5 is a schematic representation of the assembly step of the manufacturing process during which a laminate is produced by interposing the bonding layers between the structural layers before crosslinking the adhesive substance,
  • FIG. 6 is a schematic representation of a mold shaped according to a shape of the article
  • FIG. 7 is a schematic representation of a forming step of the manufacturing process during which the article is shaped by pressing the laminate on the mold so as to deform the laminate structure layers before cross-linking the adhesive substance, the laminate being pressed onto the mold by a vacuum tarpaulin subjected to a depression,
  • FIG. 8 is a schematic representation of a variant of the forming step of the manufacturing method of Figure 7 in which the laminate is pressed on the mold by a mold against.
  • FIG. 1 schematically represents an embodiment of an article 1 obtained from a laminate 5 comprising several superimposed layers of structure 6 between which solidarity layers 7 are interposed.
  • article 1 is the armature 2 of a mask of protection for the eyes of a user during the practice of mountain activities in winter.
  • the frame 2 comprises a frame 3 delimiting a recess 4.
  • the laminate 5 consists essentially of wood, that is at least 50% wood, and in particular at least 70% wood, preferably at least 80% wood.
  • One or more of the structural layers 6 are wood sheets consisting essentially of wood, that is to say at least 50% wood, and in particular at least 70% wood, preferably wood. at least 80% wood.
  • the wood used for the wood sheets can be of any appropriate type in particular in terms of gasoline or provenance (natural, recycled, fall recovery, etc.).
  • the structural layers 6 may also comprise elastically deformable sheets of other types than wood and in particular sheets of metal, plastic material, composite material, leather or other.
  • Each of the layers of structure 6 has opposite securing surfaces having a length L and a width 1 according to first D1 and second directions D2 perpendicular to each other, and a thickness e measured in a third direction D3 perpendicular to the first D1 and second D2 directions between the two fastening surfaces.
  • Each layer of structure 6 has a thickness e reduced with respect to length L and width 1.
  • Each wood sheet may in particular have a thickness of between 0.1 mm and 5 mm.
  • Each of the bonding layers 7 comprises an adhesive substance 8 made of crosslinkable or polymerizable elastomer.
  • the adhesive substance has a viscoelastic behavior.
  • the adhesive substance 8 may have an elongation at break of between 90% and 1500%, in particular between 400% and 1200%.
  • the adhesive substance 8 consists of a one-component adhesive seal that is cross-linkable by condensation, preferably at ambient humidity and / or by thermal activation and / or actinic activation.
  • the adhesive mastic may be chosen from polyurethanes, silane-modified polyurethanes, silicones, polysulfides, polyethers, modified polyethers silanes and mixtures thereof.
  • the adhesive substance 8 could consist of a two-component adhesive sealant crosslinkable by intercation. One can also consider natural rubber.
  • the adhesive substance 8 may have, in the uncrosslinked state, a viscosity suitable for application in a layer of substantially constant thickness or not, for example a dynamic viscosity at 20 ° C between 200 mPa.s at 12500 mPa.s, preferably between 200 mPa.s and 7000 mPa.s.
  • an adhesive substance 8 By interposing such an adhesive substance 8 between the fastening surfaces of the structural layers 6, a shear between the elastically deformable structure layers 6 is allowed so that the article 1 can be generally deformable and present a shape memory is that is, to be able to reversibly return to its original shape after deformation. It can also be shaped, -galbé-, so as to have one or more curvatures around one or more axes while preserving its deformable character shape memory.
  • Article 1 may in particular have a three-dimensional shape such as that of the protective mask (ski mask) shown. An article having a certain shape in 3D and able to deform elastically and return to this shape in 3D after elastic deformation is thus obtained.
  • This adhesive substance 8 is viscous, which makes it possible to adapt its concentration and / or the thickness within the same article or article to another so as to obtain the desired behavior.
  • the article 1 is obtained by the implementation of a manufacturing method of which a particular non-limiting embodiment is described in relation with FIGS. 2 to 8.
  • Plates in which the structure layers 6 are formed are stored. They include wooden plates in which the wood sheets are formed and possibly plates of any other nature suitable for the realization of the article 1. They include, for example, rectangular wood plates of 3500 mm in length, of 300 mm wide and 0.6 mm thick.
  • FIG. 2 illustrates a patronizing step during which the structure layers 6 are cut in accordance with a contour of the article 1.
  • the predefined plates 10 in small plates 11, for example 240 mm of length and 110 mm in width are superimposed over a height h, for example 60 mm.
  • the layers of structure 6 are then cut according to an outer contour of the frame 3 of the frame 2 and an inner contour of the recess 4 of the frame 2.
  • the cutting of the structural layers 6 can be carried out in any appropriate manner and in particular by means of a laser cutter for making a precise cut, a punch for a series cut and / or a cutter for a linear cut.
  • the wood sheets may be arranged in a desired orientation of the wood sheets in item 1, including 0 °, 90 °, + 45 ° or -45 °. This makes it possible to obtain a particular character of rigidity or flexion, orthotropic or pseudo-isotropic.
  • the layers of structure 6 can be the subject of a treatment.
  • the wood sheets may be dyed in particular in a bath of aqueous hue.
  • the wood sheets may undergo a surface treatment in order to facilitate the bonding.
  • FIGS. 3 to 5 show an assembly step of the manufacturing process consisting in producing the laminate 5 by interposing the bonding layers 7 between the layers of structure 6.
  • the adhesive substance 8 is deposited, before crosslinking the adhesive substance 8, by any appropriate means, such as a pneumatic gun 16, on at least one of the joining surfaces of each structural layer 6.
  • the adhesive substance 8 is spread out, for example by means of a manual sizing device 17, on the bonding surface before crosslinking of the adhesive substance 8 to form the bonding layer 7.
  • the deposition and spreading of the adhesive substance 8 can be obtained by means of automated means.
  • the bonding layer 7 may have a maximum thickness, measured perpendicularly to the bonding surfaces of the structural layers, of between 0.01 mm and 2 mm, in particular between 0.05 mm and 1.2 mm, preferably between 0.15 and 0.15 mm. mm and 1.2 mm.
  • the structure layers 6 are stacked with the joining surface of one of the structure layers 6 facing the joining surface of the adjacent structure layer 6. The stacking is carried out before cross-linking of the adhesive substance 8, where appropriate in a sequence determined as to the orientation of the wood sheets.
  • the laminate 5 having superimposed layers of structure 6 and bonding layers 7 interposed between the bonding surfaces, with the uncrosslinked adhesive substance 8 is obtained.
  • the laminate 5 may have a thickness E measured perpendicular to the fastening surfaces of the layers of structure 6 less than 30 cm, preferably less than 10 cm, for example 3 cm.
  • the article 5 before crosslinking of the adhesive substance 8, the article 5 is shaped during a forming step of the laminate 5 so as to deform the structural layers 6.
  • the laminate 5 then has a or several curvatures in different directions in one or more distinct and secant planes.
  • deformation is applied to maintain the wood sheets in the elastic domain.
  • the deformation applied may be elastic or plastic.
  • the laminate could remain flat, the forming step comprising only the crosslinking of the adhesive substance.
  • the laminate 5 is pressed onto a mold 20, shown in FIG. 6, shaped according to a shape of the article 1.
  • the mold 20 can be made in any suitable material, especially medium density fiberboard (MDF), composite material, plaster, aluminum or other, for example by 3D printing or strato-conception.
  • MDF medium density fiberboard
  • the mold 20 is a positive mold generally having the shape of the top of a face on which the armature 2 of the mask will apply.
  • the laminate 5 is placed on the mold 20 and positioned using rods 21 whose length corresponds substantially, for example to 10%, to the thickness E of the laminate 5 to avoid disturbing or reducing a pressure implemented. on the laminate 5 to deform the structural layers 6.
  • the laminate 5 could be positioned and held in place by any suitable means.
  • a recessed indentation in dashed lines in FIG. 6 could be provided in addition to or in replacement of the rods or any other member for holding the laminate.
  • the laminate 5 is pressed onto the bending mold 20 by means of a vacuum press employing a vacuum membrane 22, for example made of silicone or polyurethane 600% elongation, subjected to a depression.
  • the shaping is obtained at a temperature between 15 ° C and 200 ° C, preferably between 25 ° C and 120 ° C, with a pressure of -0.9 bar applied for 7 to 24 minutes for a polyurethane adhesive substance and 15 seconds to 20 minutes for an adhesive substance 8 of the hotmelt type.
  • the laminate 5 in order to bend the laminate 5, can be pressed onto the mold 20 by a counter-mold 25.
  • the shaping of the article 1 could be achieved by bending the laminate 5 by pressing it into a negative mold.
  • the method is applicable to the production of other articles in forms and plates looking for the same flexibility and / or mechanical characteristics, and for example diving fins, furniture, packaging, bodywork, object art and deco, art piece, hull, sports accessories, design objects, glasses, container, play, interior and exterior panels, book cover, accessories protection and overall any article that can be designed with a laminate shaped or plate.
  • elastically deformable that is to say able to return to their original form (for example , a shape given by a mold) after deformation under a determined effort (not exceeding their elastic limit).
  • a frame 2 of a protective mask similar to that shown in the figures has been manufactured from a laminate comprising:
  • the laminate 5 was shaped in a mold at a pressing temperature of 80 ° C for 30 minutes.

Abstract

Shape memory deformable article, said article (1) comprising a laminate (5), the laminate (5) comprising a plurality of structural layers (6) respectively having facing attachment surfaces, the structural layers (6) being elastically deformable, and at least one attachment layer (7) inserted between the attachment surfaces of the structural layers (6), the attachment layer (7) comprising a viscoelastic adhesive substance (8) that can be crosslinked to give an elastomer and is spread over at least a portion of the attachment surfaces of the structural layers (6), the adhesive substance (8) being at least partly crosslinked.

Description

Article déformable à mémoire de forme, procédé de fabrication d'un article déformable à mémoire de forme et stratifié obtenu au cours de la mise en œuyre du procédé de fabrication L'invention se rapporte à un article déformable à mémoire de forme, à un procédé de fabrication d'un article déformable à mémoire de forme et à un stratifié obtenu au cours de la mise en œuvre du procédé de fabrication. Par article déformable à mémoire de forme, on entend ici un article ayant une certaine forme, notamment en trois dimensions (3D), et apte à se déformer élastiquement et revenir de manière réversible à cette forme après déformation élastique.  Deformable shape memory article, method of manufacturing a deformable shape memory article and laminate obtained during the implementation of the manufacturing method The invention relates to a shape memory deformable article, to a method manufacturing a deformable shape memory article and a laminate obtained during the implementation of the manufacturing method. By deformable article shape memory means here an article having a certain shape, especially in three dimensions (3D), and able to elastically deform and return reversibly to this form after elastic deformation.
Les articles déformables à mémoire de forme, comme par exemple des armatures de masque de ski, des palmes de plongée, des chaises en plastique et autres, sont généralement réalisés par moulage de matière synthétique et/ou en caoutchouc naturel ou synthétique. Un tel mode de fabrication autorise une grande flexibilité dans les produits obtenus, notamment en termes de formes et de dimensions (ex : adaptation à la morphologie, etc.). En revanche, il nécessite la conception de moules onéreux et complexes notamment du fait qu'ils nécessitent un état de surface à très faible rugosité. Ces moules sont également associés à des installations d'outils de production lourds et onéreux. Ce mode de fabrication n'est pas adapté à des petites ou moyennes séries. Il offre, en outre, peu de flexibilité dans la mise en œuvre du procédé de fabrication. Par ailleurs, les articles issus de ce procédé de fabrication présentent peu de personnalisation géométrique du fait de la nécessité de fabriquer en grande série et ne jouissent pas d'une image de qualité du fait du matériau utilisé.  Deformable shape memory articles, such as ski mask frames, diving fins, plastic chairs and the like, are generally made by molding synthetic material and / or natural or synthetic rubber. Such a method of manufacture allows great flexibility in the products obtained, especially in terms of shapes and dimensions (eg adaptation to morphology, etc.). On the other hand, it requires the design of expensive and complex molds in particular because they require a surface condition with very low roughness. These molds are also associated with heavy and expensive production tool installations. This method of manufacture is not suitable for small or medium series. It offers, moreover, little flexibility in the implementation of the manufacturing process. Moreover, the articles resulting from this manufacturing process have little geometrical customization because of the need to mass-produce and do not enjoy a quality image because of the material used.
Pour améliorer cette image, il existe des articles, par exemple des chaises, constitués essentiellement de bois, c'est-à-dire à plus de 50% de bois. Du point de vue des consommateurs, de tels articles connaissent un engouement non seulement pour les sensations de bien être qu'ils peuvent procurer mais également pour l'image de respect de l'environnement qu'ils peuvent renvoyer. Ainsi, à la vue ou au touché, le bois peut donner une impression rassurante de confort et de robustesse. A l'odeur, le bois peut évoquer des souvenirs. Le bois est, par ailleurs, une ressource naturelle, renouvelable et recyclable. Du point de vue des fabricants, ces articles présentent également un certain nombre d'avantages en termes de propriétés mécaniques et de coûts.  To improve this image, there are articles, for example chairs, consisting essentially of wood, that is to say more than 50% wood. From the point of view of consumers, such articles are not only enthusiastic for the feelings of well-being they can provide but also for the image of respect for the environment they can return. Thus, at sight or touch, the wood can give a reassuring impression of comfort and robustness. With the smell, the wood can evoke memories. Wood is, moreover, a natural resource, renewable and recyclable. From the manufacturers' point of view, these articles also have a number of advantages in terms of mechanical properties and costs.
Pour obtenir des articles en bois de formes complexes en 3D, la matrice du bois doit être complètement déstructurée à la suite d'un procédé long, complexe et coûteux et ensuite les différentes couches de bois sont collées par une colle rigide et l'article n'a plus d'élasticité, il n'est donc pas à mémoire de forme au sens de l'invention. Pour des articles en bois moulé non déstructuré, le produit obtenu est rigide et/ou dans le cas de produit en plaque, il peut fléchir mais revient en position de plaque dès l'effort enlevé, autrement dit le produit n'arrive pas à conserver une forme donnée, notamment 3D, autre que plane. Les articles précédents en forme, sont généralement obtenus par des procédés à fortes pressions de cintrage, entre des moules et contre-moule en acier, présentant des inconvénients analogues à ceux évoqués précédemment pour la fabrication d'article en plastique. Par ailleurs, les articles connus ne peuvent présenter que des formes relativement simples, avec une déformation que suivant un rayon et un angle. Ils ne peuvent pas, par exemple, présenter des formes plus compliquées, notamment en 3D, aux rayons de cintrage et angles de cintrage variés voire antagonistes. In order to obtain complex 3D wood products, the wood matrix must be completely unstructured following a long, complex and expensive process. then the different layers of wood are glued by a rigid glue and the article has no elasticity, it is not in shape memory within the meaning of the invention. For non-destructured molded wood articles, the product obtained is rigid and / or in the case of plate product, it may bend but returns to the plate position as soon as the force is removed, ie the product fails to keep a given form, in particular 3D, other than plane. Previous shaped articles are generally obtained by high bending pressure processes, between molds and counter mold steel, with disadvantages similar to those mentioned above for the manufacture of plastic article. On the other hand, the known articles can only present relatively simple shapes, with deformation only following a radius and an angle. They can not, for example, present more complicated forms, especially in 3D, bending radii and bending angles varied or antagonistic.
On connaît, en particulier, du document WO 2011/101735 un article obtenu à partir d'un stratifié comportant des couches de structure en bois et une couche de solidarisation interposée entre les couches de structure en bois et constituée d'une substance adhésive en élastomère réticulable. Pour permettre de déformer le stratifié afin d'obtenir un article en 3D, des couches de structure en métal sont interposées entre les couches de structure en bois.  WO 2011/101735 discloses, in particular, an article obtained from a laminate comprising layers of wood structure and a bonding layer interposed between the layers of wood structure and consisting of an adhesive substance made of elastomer crosslinkable. To allow deformation of the laminate to obtain a 3D article, metal structure layers are interposed between the wooden structure layers.
Toutefois, dans le document WO 2011/101735, les couches de structure sont déformées plastiquement et la couche de solidarisation est rigide après réticulation. Bien qu'une fois mise en forme, les couches de structure en métal présentent une certaine résilience, l'article obtenu n'est pas déformable à mémoire de forme au sens de l'invention, c'est-à-dire qu'il ne peut pas se déformer élastiquement et revenir à cette forme en 3D après déformation élastique. En outre, l'article du document WO 2011/101735 impose la présence de couches de structure en métal et n'offre pas de modularité satisfaisante.  However, in WO 2011/101735, the structural layers are plastically deformed and the bonding layer is rigid after crosslinking. Although once formed, the metal structural layers have a certain resilience, the article obtained is not deformable shape memory within the meaning of the invention, that is to say that it can not deform elastically and return to this shape in 3D after elastic deformation. In addition, the article of document WO 2011/101735 imposes the presence of layers of metal structure and does not offer satisfactory modularity.
L'invention vise à pallier les problèmes évoqués ci-dessus.  The invention aims to overcome the problems mentioned above.
A cet effet, selon un premier aspect, l'invention propose un article déformable à mémoire de forme, l'article comportant un stratifié, le stratifié comportant :  For this purpose, according to a first aspect, the invention proposes a deformable article with shape memory, the article comprising a laminate, the laminate comprising:
- une pluralité de couches de structure présentant respectivement des surfaces de solidarisation en regard, les couches de structure étant déformables élastiquement, et  a plurality of structural layers respectively having facing securing surfaces, the structural layers being elastically deformable, and
- au moins une couche de solidarisation interposée entre les surfaces de solidarisation des couches de structure, la couche de solidarisation comprenant une substance adhésive réticulable en élastomère et étendue sur au moins une partie des surfaces de solidarisation des couches de structure, la substance adhésive étant au moins en partie réticulée, at least one bonding layer interposed between the bonding surfaces of the structural layers, the bonding layer comprising a crosslinkable adhesive substance made of elastomer and spread over at least a portion of the joining surfaces of the structural layers, the adhesive substance being at least partially crosslinked,
dans lequel la substance adhésive est viscoélastique.  wherein the adhesive substance is viscoelastic.
Du fait de sa nature viscoélastique, la substance adhésive est peu ou pas sujette au fluage et autorise des glissements relatifs des couches de structure et ainsi un cisaillement dans le stratifié dont il résulte des capacités de déformation notamment en flexion et en torsion, y compris après réticulation de la substance adhésive et le cas échéant après mise en forme en 3D. Par ailleurs cette construction permet d'obtenir, si souhaité, des formes 3D cintrées ou galbées et donc beaucoup plus compliquées mais aussi plus agréables à l'œil et/ou mieux adaptées aux besoins. La mise en œuvre de la substance adhésive viscoélastique permet de réaliser un collage à faible pression et d'épaisseur contrôlée et de mieux gérer les propriétés mécaniques, notamment de souplesse et d'élasticité, du stratifié pour obtenir le comportement souhaité de l'article résultant. Les propriétés mécaniques du stratifié peuvent être modulées soit localement soit dans l'ensemble du stratifié en calibrant l'épaisseur et/ou en modifiant la composition de la substance adhésive de la façon appropriée au résultat souhaité lors de la fabrication de l'article.  Because of its viscoelastic nature, the adhesive substance is little or not subject to creep and allows relative sliding of the structural layers and thus a shear in the laminate which results in deformation capacities including flexion and torsion, including after crosslinking of the adhesive substance and, if appropriate, after shaping in 3D. Furthermore, this construction makes it possible to obtain, if desired, 3D curved or curved shapes and therefore much more complicated but also more pleasing to the eye and / or better adapted to the needs. The use of the viscoelastic adhesive substance enables low-pressure, controlled-thickness bonding and better management of the mechanical properties, including flexibility and elasticity, of the laminate to achieve the desired behavior of the resulting article. . The mechanical properties of the laminate may be modulated either locally or throughout the laminate by calibrating the thickness and / or modifying the composition of the adhesive substance as appropriate to the desired result in the manufacture of the article.
L'article résultant présente un grand nombre d'avantages parmi lesquels une possibilité de déformations élastiques et donc réversibles, tant en flexion qu'en torsion, et un amortissement des vibrations.  The resulting article has a large number of advantages among which a possibility of elastic and therefore reversible deformations, both in bending and torsion, and vibration damping.
La substance adhésive réticulée peut présenter un allongement à la rupture compris entre 90% et 1500 %, notamment entre 400% et 1200%.  The crosslinked adhesive substance may have an elongation at break of between 90% and 1500%, especially between 400% and 1200%.
La substance adhésive peut présenter une viscosité dynamique à 20 C comprise entre 200 mPa.s à 12500 mPa.s, de préférence entre 200 mPa.s et 7000 mPa.s.  The adhesive substance may have a dynamic viscosity at 20 C of between 200 mPa.s at 12500 mPa.s, preferably between 200 mPa.s and 7000 mPa.s.
La substance adhésive peut être un mastic colle choisi parmi un mastic colle monocomposant réticulable par condensation et un mastic colle bi-composant réticulable par intercation, de préférence à l'humidité ambiante et/ou par activation thermique et/ou par activation actinique, ledit mastic colle étant préférablement choisi parmi les polyuréthanes, les polyuréthanes modifiés silane, les silicones, les polysulfures, les polyéthers, les polyéthers modifiés silanes et leurs mélanges On peut également envisager des colles à base de caoutchouc naturel réticulable par vulcanisation.  The adhesive substance may be an adhesive sealant chosen from a one-component condensation-curable adhesive sealant and a bicomponent adhesive sealant curable by intercation, preferably at ambient humidity and / or by thermal activation and / or by actinic activation, said mastic glue being preferably chosen from polyurethanes, silane-modified polyurethanes, silicones, polysulfides, polyethers, modified polyethers silanes and mixtures thereof. It is also possible to consider adhesives based on natural rubber that can be crosslinked by vulcanization.
En variante, la substance adhésive peut être de type hot melt.  Alternatively, the adhesive substance may be of the hot melt type.
La couche de solidarisation peut présenter une épaisseur maximale, mesurée perpendiculairement aux surfaces de solidarisation des couches de structure, comprise entre 0,01mm et 2 mm, notamment entre 0,05 mm et 1,2 mm, de préférence entre 0,15 mm et 1,2 mm. Une épaisseur de la couche de solidarisation comprise entre 0,15 mm et 1,2 mm favorise encore le cisaillement au sein de la couche de solidarisation et améliore les capacités de déformation de l'article. The bonding layer may have a maximum thickness, measured perpendicular to the bonding surfaces of the structural layers, of between 0.01 mm and 2 mm, in particular between 0.05 mm and 1.2 mm, preferably between 0.15 mm. and 1.2 mm. A thickness of the bonding layer of between 0.15 mm and 1.2 mm further promotes shearing within the bonding layer and improves the deformation capabilities of the article.
Le stratifié peut présenter une épaisseur maximale, mesurée perpendiculairement aux surfaces de solidarisation des couches de structure, inférieure ou égale à 30 cm, de préférence à 10 cm.  The laminate may have a maximum thickness, measured perpendicularly to the joining surfaces of the structural layers, less than or equal to 30 cm, preferably to 10 cm.
Au moins l'une des couches de structure peut comporter un matériau ayant un comportement mécanique anisotrope.  At least one of the structural layers may comprise a material having anisotropic mechanical behavior.
Selon des dispositions particulières, l'invention vise à réaliser des articles complexes, notamment en trois dimensions et notamment galbés avec éventuellement des galbes dans des directions différentes, du type de ceux obtenu par moulage plastique, mais en des matériaux nobles, écologiques et durables, dont le bois.  According to particular provisions, the invention aims at producing complex articles, in particular three-dimensional and in particular curved with possibly curves in different directions, of the type of those obtained by plastic molding, but in noble materials, ecological and durable, including the wood.
L'article peut être constitué essentiellement de bois, c'est-à-dire à au moins 50 % de bois, en particulier d'au moins 70 %, de préférence d'au moins 80% de bois. Au moins l'une des couches de structure est alors une feuille de bois constituée essentiellement de bois, c'est-à-dire à au moins 50 % de bois, en particulier d'au moins 70 %, de préférence d'au moins 80% de bois.  The article can consist essentially of wood, that is to say at least 50% wood, especially at least 70%, preferably at least 80% wood. At least one of the structural layers is then a wood sheet consisting essentially of wood, that is to say at least 50% wood, in particular at least 70%, preferably at least 80% of wood.
On peut ainsi obtenir un article ayant les mêmes caractéristiques, voire des caractéristiques supérieures (par exemple mémoire de forme) qu'un article en matière synthétique moulée (thermoformée ou cintrée), tout en étant de meilleure qualité (en bois), plus esthétique (et par exemple galbé) et plus riche.  It is thus possible to obtain an article having the same characteristics or even superior characteristics (for example, shape memory) than an article made of molded synthetic material (thermoformed or curved), while being of better quality (wood), more aesthetic ( and for example curved) and richer.
La feuille de bois peut présenter une épaisseur maximale, mesurée perpendiculairement à la surface de solidarisation, comprise entre 0,1 mm et 5 mm.  The wood sheet may have a maximum thickness, measured perpendicularly to the fastening surface, of between 0.1 mm and 5 mm.
Le stratifié peut être mis en forme de manière à présenter au moins une courbure dans au moins un plan et généralement plusieurs courbures dans plusieurs plans et/ou selon des directions différentes, obtenu par formage avec matrice/poinçon ou moulage, et maintenu en forme par la substance adhésive. Un tel article présente, au repos, une forme 3D non plane avec des courbures dans des directions très différentes et un contour, tout en étant déformable à mémoire de forme.  The laminate can be shaped so as to have at least one curvature in at least one plane and generally several curvatures in several planes and / or in different directions, obtained by forming with die / punch or molding, and kept in shape by the adhesive substance. Such an article has, at rest, a non-planar 3D shape with curvatures in very different directions and a contour, while being deformable with shape memory.
II peut être obtenu de manière simple et rapide par formage ou moulage du stratifié. It can be obtained simply and quickly by forming or molding the laminate.
En particulier, du fait de sa capacité à être déformé élastiquement, l'article mis en forme peut aisément être démoulé et retiré du moule (moule/contre moule, et/ou matrice/ poinçon) même en cas de formes complexes et présentant des contredépouilles. Les moules ou outils de formage sont donc beaucoup plus simples à réaliser en cas de formes complexes et le procédé de fabrication est beaucoup plus souple et moins coûteux que les procédés de moulage ou d'injection de matière plastique traditionnels. Le procédé de fabrication est notamment adapté à la réalisation de petites séries. In particular, because of its ability to be elastically deformed, the shaped article can easily be demolded and removed from the mold (mold / against mold, and / or matrix / punch) even in the case of complex shapes and with counterpacks . Molds or forming tools are therefore much simpler to make in case of shapes complex and the manufacturing process is much more flexible and less expensive than traditional plastic molding or injection molding processes. The manufacturing process is particularly suitable for the production of small series.
Selon un deuxième aspect, l'invention propose un procédé de fabrication d'un article déformable à mémoire de forme, comprenant :  According to a second aspect, the invention proposes a method for manufacturing a deformable shape memory article, comprising:
- une étape d'assemblage au cours de laquelle un stratifié est réalisé, le stratifié comportant une pluralité de couches de structure présentant respectivement des surfaces de solidarisation en regard, les couches de structure étant déformables élastiquement, et au moins une couche de solidarisation interposée entre les surfaces de solidarisation des couches de structure, la couche de solidarisation comprenant une substance adhésive viscoélastique réticulable en élastomère et étendue sur au moins une partie des surfaces de solidarisation des couches de structure,  an assembly step during which a laminate is produced, the laminate comprising a plurality of structural layers respectively having facing surfaces of joining, the structural layers being elastically deformable, and at least one joining layer interposed between the fastening surfaces of the structural layers, the bonding layer comprising a viscoelastic adhesive substance crosslinkable elastomer and extended over at least a portion of the bonding surfaces of the structural layers,
- une étape de formage au cours de laquelle la substance adhésive de la couche de solidarisation subit une réticulation.  - A forming step in which the adhesive substance of the bonding layer undergoes crosslinking.
Un tel procédé de fabrication peut notamment être mis en œuvre pour obtenir un article tel que défini précédemment.  Such a manufacturing method may in particular be implemented to obtain an article as defined above.
Compte tenu de l'utilisation de la substance adhésive viscoélastique, le procédé de fabrication peut être mis en œuvre facilement avec un matériel et un processus de moulage sous faible pression peu onéreux.  In view of the use of the viscoelastic adhesive substance, the manufacturing method can be easily implemented with inexpensive low pressure molding material and process.
Le procédé de fabrication peut prévoir, au cours de l'étape d'assemblage, de faire varier une répartition de la substance adhésive de la couche de solidarisation. En particulier, la variation de la répartition de la substance adhésive peut résulter notamment d'une différence dans la composition de la couche de solidarisation ou dans l'épaisseur de la couche de solidarisation. Il est ainsi possible d'adapter la couche de solidarisation à l'application particulière de l'article fabriqué. Cette adaptation peut être faite entre des articles différents mais également au sein d'un même article, en fonction du comportement souhaité.  The manufacturing process may provide, during the assembly step, to vary a distribution of the adhesive substance of the bonding layer. In particular, the variation in the distribution of the adhesive substance may result in particular from a difference in the composition of the bonding layer or in the thickness of the bonding layer. It is thus possible to adapt the bonding layer to the particular application of the manufactured article. This adaptation can be made between different articles but also within the same article, depending on the desired behavior.
Le procédé de fabrication peut prévoir, au cours de l'étape d'assemblage, de faire varier une répartition de la substance adhésive de la couche de solidarisation.  The manufacturing process may provide, during the assembly step, to vary a distribution of the adhesive substance of the bonding layer.
Le procédé de fabrication peut prévoir, au cours de l'étape de formage, de mettre en forme le stratifié de manière à présenter au moins une courbure dans au moins un plan.  The manufacturing method may provide, during the forming step, to shape the laminate so as to have at least one curvature in at least one plane.
En particulier, le procédé de fabrication peut prévoir, au cours de l'étape de formage, de mettre en forme l'article en pressant le stratifié contre une matrice ou un moule, présentant la forme de l'article. La matrice ou le moule présente selon le cas une ou plusieurs courbures dans un ou plusieurs plans et surtout selon plusieurs directions, c'est-à-dire une forme en 3D plus ou moins complexes. En particulier, la matrice/moule peut présenter des zones en creux ou en relief. In particular, the manufacturing method can provide, during the forming step, to shape the article by pressing the laminate against a matrix or a mold, having the shape of the article. The matrix or the mold presents as appropriate a or several curvatures in one or more planes and especially in several directions, that is to say a more or less complex 3D shape. In particular, the matrix / mold may have recessed or raised areas.
Au cours de l'étape d'assemblage, la couche de solidarisation peut être interposée entre les surfaces de solidarisation avant réticulation de la substance adhésive et, au cours de l'étape de formage, les couches de structure du stratifié peuvent être déformées avant réticulation de la substance adhésive. L'article mis en forme à partir du stratifié cintré, c'est-à-dire présentant au moins une courbure dans au moins une direction, peut être récupéré après réticulation d'au moins une partie de la substance adhésive.  During the assembly step, the bonding layer can be interposed between the bonding surfaces before crosslinking of the adhesive substance and, during the forming step, the laminate structure layers can be deformed before crosslinking of the adhesive substance. The article shaped from the curved laminate, i.e. having at least one curvature in at least one direction, can be recovered after crosslinking at least a portion of the adhesive substance.
Le procédé de fabrication peut comprendre en outre une étape de patronage au cours de laquelle les couches de structure sont découpées selon le contour de l'article. Au cours de l'étape de patronage :  The manufacturing method may further comprise a patronizing step in which the structure layers are cut according to the outline of the article. During the patronage stage:
- tout ou partie des couches de structure peuvent être découpées avant leur assemblage pour réaliser le stratifié selon l'étape d'assemblage,  all or some of the structural layers can be cut before assembly to produce the laminate according to the assembly step,
- le stratifié réalisé à l'étape d'assemblage peut être découpé, et/ou  the laminate made at the assembly step can be cut, and / or
- l'article obtenu après l'étape de formage peut être découpé.  the article obtained after the forming step can be cut.
De préférence, l'étape de patronage est mise en œuvre avant d'interposer la couche de solidarisation entre les surfaces de solidarisation des couches de structure et de réaliser le stratifié. Ces dispositions permettent de libérer les contraintes intrinsèques des couches de structure avant encollage et cintrage et autorise ainsi de plus grandes déformations.  Preferably, the sponsoring step is implemented before interposing the bonding layer between the bonding surfaces of the structural layers and to produce the laminate. These provisions make it possible to release the intrinsic stresses of the structure layers before gluing and bending and thus allow greater deformations.
Selon un troisième aspect, l'invention propose un stratifié obtenu à l'issue de l'étape d'assemblage du procédé de fabrication tel que défini précédemment, comportant une pluralité de couches de structure présentant respectivement des surfaces de solidarisation en regard, les couches de structure étant déformables élastiquement, et au moins une couche de solidarisation interposée entre les surfaces de solidarisation des couches de structure, la couche de solidarisation comprenant une substance adhésive viscoélastique réticulable en élastomère et étendue sur au moins une partie des surfaces de solidarisation des couches de structure, la substance adhésive étant non réticulée.  According to a third aspect, the invention provides a laminate obtained at the end of the assembly step of the manufacturing method as defined above, comprising a plurality of structural layers respectively having facing surfaces of solidarity, the layers of structure being elastically deformable, and at least one bonding layer interposed between the bonding surfaces of the structural layers, the bonding layer comprising a viscoelastic adhesive substance crosslinkable elastomer and extended over at least a portion of the bonding surfaces of the layers of structure, the adhesive substance being uncrosslinked.
D'autres objets et avantages de l'invention apparaîtront à la lecture de la description qui suit d'un mode de réalisation particulier de l'invention donné à titre d'exemple non limitatif, la description étant faite en référence aux dessins annexés dans lesquels :  Other objects and advantages of the invention will appear on reading the following description of a particular embodiment of the invention given by way of non-limiting example, the description being made with reference to the appended drawings in which :
- la figure 1 est une représentation schématique en perspective d'un article constitué essentiellement de bois obtenu par la mise en œuvre d'un mode de réalisation du procédé de fabrication selon l'invention, l'article comportant une pluralité de couches de structure constituées essentiellement de bois, et au moins une couche de solidarisation interposée entre les couches de structure, la couche de solidarisation comprenant une substance adhésive viscoélastique réticulable en élastomère, FIG. 1 is a schematic representation in perspective of an article consisting essentially of wood obtained by the implementation of an embodiment of the manufacturing method according to the invention, the article comprising a plurality of structural layers; consisting essentially of wood, and at least one bonding layer interposed between the structural layers, the bonding layer comprising a crosslinkable viscoelastic adhesive substance of elastomer,
- la figure 2 est une représentation schématique d'une étape de patronage du procédé de fabrication au cours de laquelle des couches de structure superposées sont découpées selon un contour de l'article,  FIG. 2 is a schematic representation of a patronizing step of the manufacturing process during which superposed structural layers are cut along an outline of the article;
- la figure 3 est une représentation schématique d'une étape d'assemblage du procédé de fabrication au cours de laquelle la substance adhésive est déposée sur au moins une surface de solidarisation de chaque couche de structure découpée avant réticulation de la substance adhésive,  FIG. 3 is a schematic representation of an assembly step of the manufacturing process during which the adhesive substance is deposited on at least one bonding surface of each cut structural layer before crosslinking of the adhesive substance,
- la figure 4 est une représentation schématique de l'étape d'assemblage du procédé de fabrication au cours de laquelle la substance adhésive est étalée sur la surface de solidarisation avant réticulation de la substance adhésive pour former la couche de solidarisation,  FIG. 4 is a schematic representation of the assembly step of the manufacturing process during which the adhesive substance is spread on the bonding surface before crosslinking of the adhesive substance to form the bonding layer,
- la figure 5 est une représentation schématique de l'étape d'assemblage du procédé de fabrication au cours de laquelle un stratifié est réalisé en interposant les couches de solidarisation entre les couches de structure avant réticulation de la substance adhésive, FIG. 5 is a schematic representation of the assembly step of the manufacturing process during which a laminate is produced by interposing the bonding layers between the structural layers before crosslinking the adhesive substance,
- la figure 6 est une représentation schématique d'un moule conformé selon une forme de l'article, FIG. 6 is a schematic representation of a mold shaped according to a shape of the article,
- la figure 7 est une représentation schématique d'une étape de formage du procédé de fabrication au cours de laquelle l'article est mis en forme en pressant le stratifié sur le moule de manière à déformer les couches de structure du stratifié avant réticulation de la substance adhésive, le stratifié étant pressé sur le moule par une bâche à vide soumise à une dépression,  FIG. 7 is a schematic representation of a forming step of the manufacturing process during which the article is shaped by pressing the laminate on the mold so as to deform the laminate structure layers before cross-linking the adhesive substance, the laminate being pressed onto the mold by a vacuum tarpaulin subjected to a depression,
- la figure 8 est une représentation schématique d'une variante de l'étape de formage du procédé de fabrication de la figure 7 au cours de laquelle le stratifié est pressé sur le moule par un contre-moule.  - Figure 8 is a schematic representation of a variant of the forming step of the manufacturing method of Figure 7 in which the laminate is pressed on the mold by a mold against.
Sur les figures, les mêmes références désignent des éléments identiques ou analogues.  In the figures, the same references designate identical or similar elements.
La figure 1 représente schématiquement un mode de réalisation d'un article 1 obtenu à partir d'un stratifié 5 comportant plusieurs couches de structure 6 superposées entre lesquelles des couches de solidarisation 7 sont interposées. Dans le mode de réalisation représenté, sans y être limité, l'article 1 est l'armature 2 d'un masque de protection pour les yeux d'un utilisateur au cours de la pratique d'activités de montagne en hiver. L'armature 2 comporte un cadre 3 délimitant un évidement 4. FIG. 1 schematically represents an embodiment of an article 1 obtained from a laminate 5 comprising several superimposed layers of structure 6 between which solidarity layers 7 are interposed. In the embodiment shown, without being limited thereto, article 1 is the armature 2 of a mask of protection for the eyes of a user during the practice of mountain activities in winter. The frame 2 comprises a frame 3 delimiting a recess 4.
Dans le mode de réalisation représenté, sans y être limité, le stratifié 5 est constitué essentiellement de bois, c'est-à-dire d'au moins 50% de bois, et en particulier d'au moins 70 % de bois, de préférence d'au moins 80% de bois. Une ou plusieurs des couches de structure 6 sont des feuilles de bois constituées essentiellement de bois, c'est-à-dire d'au moins 50% de bois, et en particulier d'au moins 70 % de bois, de préférence d'au moins 80% de bois. Le bois utilisé pour les feuilles de bois peut être de tout type approprié notamment en terme d'essence ou de provenance (naturel, recyclé, récupération de chute, etc.). Selon les propriétés et l'esthétique recherchées, les couches de structure 6 peuvent également comprendre des feuilles élastiquement déformables d'autres natures que le bois et notamment des feuilles en métal, en matériau plastique, en matériau composite, en cuir ou autre.  In the embodiment shown, without being limited thereto, the laminate 5 consists essentially of wood, that is at least 50% wood, and in particular at least 70% wood, preferably at least 80% wood. One or more of the structural layers 6 are wood sheets consisting essentially of wood, that is to say at least 50% wood, and in particular at least 70% wood, preferably wood. at least 80% wood. The wood used for the wood sheets can be of any appropriate type in particular in terms of gasoline or provenance (natural, recycled, fall recovery, etc.). Depending on the properties and aesthetics sought, the structural layers 6 may also comprise elastically deformable sheets of other types than wood and in particular sheets of metal, plastic material, composite material, leather or other.
Chacune des couches de structure 6 présente des surfaces de solidarisation opposées présentant une longueur L et une largeur 1 selon des première Dl et deuxième D2 directions perpendiculaires entre elles, et une épaisseur e mesurée selon une troisième direction D3 perpendiculaire aux première Dl et deuxième D2 directions, entre les deux surfaces de solidarisation. Chaque couche de structure 6 a une épaisseur e réduite par rapport à la longueur L et la largeur 1. Chaque feuille de bois peut notamment présenter une épaisseur comprise entre 0,1 mm et 5 mm.  Each of the layers of structure 6 has opposite securing surfaces having a length L and a width 1 according to first D1 and second directions D2 perpendicular to each other, and a thickness e measured in a third direction D3 perpendicular to the first D1 and second D2 directions between the two fastening surfaces. Each layer of structure 6 has a thickness e reduced with respect to length L and width 1. Each wood sheet may in particular have a thickness of between 0.1 mm and 5 mm.
Chacune des couches de solidarisation 7 comprend une substance adhésive 8 en élastomère réticulable ou polymérisable. Selon l'invention, la substance adhésive a un comportement viscoélastique. En particulier, la substance adhésive 8 peut présenter un allongement à la rupture compris entre 90 % et 1500 %, notamment compris entre 400% et 1200% Par exemple, la substance adhésive 8 est constituée par un mastic colle monocomposant réticulable par condensation, de préférence à l'humidité ambiante et/ou par activation thermique et/ou par activation actinique. Le mastic colle peut être choisi parmi les polyuréthanes, les polyuréthanes modifiés silane, les silicones, les polysulfures, les polyéthers, les polyéthers modifiés silanes et leurs mélanges. La substance adhésive 8 pourrait constituée par un mastic colle bi-composant réticulable par intercation. On peut également envisager du caoutchouc naturel.  Each of the bonding layers 7 comprises an adhesive substance 8 made of crosslinkable or polymerizable elastomer. According to the invention, the adhesive substance has a viscoelastic behavior. In particular, the adhesive substance 8 may have an elongation at break of between 90% and 1500%, in particular between 400% and 1200%. For example, the adhesive substance 8 consists of a one-component adhesive seal that is cross-linkable by condensation, preferably at ambient humidity and / or by thermal activation and / or actinic activation. The adhesive mastic may be chosen from polyurethanes, silane-modified polyurethanes, silicones, polysulfides, polyethers, modified polyethers silanes and mixtures thereof. The adhesive substance 8 could consist of a two-component adhesive sealant crosslinkable by intercation. One can also consider natural rubber.
La substance adhésive 8 peut présenter à l'état non réticulé, une viscosité adaptée à l'application en une couche d'épaisseur sensiblement constante ou non, par exemple une viscosité dynamique à 20°C comprise entre 200 mPa.s à 12500 mPa.s , de préférence entre 200 mPa.s et 7000 mPa.s. The adhesive substance 8 may have, in the uncrosslinked state, a viscosity suitable for application in a layer of substantially constant thickness or not, for example a dynamic viscosity at 20 ° C between 200 mPa.s at 12500 mPa.s, preferably between 200 mPa.s and 7000 mPa.s.
En interposant une telle substance adhésive 8 entre les surfaces de solidarisation des couches de structure 6, un cisaillement entre les couches de structure 6 élastiquement déformables est autorisé de sorte que l'article 1 peut être globalement déformable et présenter une mémoire de forme c'est-à-dire pouvoir revenir de manière réversible à sa forme initiale après déformation. Il peut en outre être mis en forme, -galbé-, de manière à présenter une ou plusieurs courbures autour d'un ou plusieurs axes tout en préservant son caractère déformable à mémoire de forme. L'article 1 peut notamment présenter une forme tridimensionnelle telle que celle du masque de protection (masque de ski) représenté. On obtient donc un article ayant une certaine forme en 3D et apte à se déformer élastiquement et revenir à cette forme en 3D après déformation élastique Cette substance adhésive 8 est visqueuse ce qui permet d'en adapter la concentration et/ou l'épaisseur au sein d'un même article ou d'un article à l'autre de manière à obtenir le comportement souhaité.  By interposing such an adhesive substance 8 between the fastening surfaces of the structural layers 6, a shear between the elastically deformable structure layers 6 is allowed so that the article 1 can be generally deformable and present a shape memory is that is, to be able to reversibly return to its original shape after deformation. It can also be shaped, -galbé-, so as to have one or more curvatures around one or more axes while preserving its deformable character shape memory. Article 1 may in particular have a three-dimensional shape such as that of the protective mask (ski mask) shown. An article having a certain shape in 3D and able to deform elastically and return to this shape in 3D after elastic deformation is thus obtained. This adhesive substance 8 is viscous, which makes it possible to adapt its concentration and / or the thickness within the same article or article to another so as to obtain the desired behavior.
L'article 1 est obtenu par la mise en œuvre d'un procédé de fabrication dont un mode de réalisation particulier non-limitatif est décrit en relation avec les figures 2 à 8.  The article 1 is obtained by the implementation of a manufacturing method of which a particular non-limiting embodiment is described in relation with FIGS. 2 to 8.
Des plaques dans lesquelles les couches de structure 6 sont formées sont stockées. Elles comprennent des plaques de bois dans lesquelles les feuilles de bois sont formées et éventuellement des plaques de toute autre nature appropriée pour la réalisation de l'article 1. Elles comprennent, par exemple, des plaques de bois rectangulaires de 3500 mm de longueur, de 300 mm de largeur et de 0,6 mm d'épaisseur.  Plates in which the structure layers 6 are formed are stored. They include wooden plates in which the wood sheets are formed and possibly plates of any other nature suitable for the realization of the article 1. They include, for example, rectangular wood plates of 3500 mm in length, of 300 mm wide and 0.6 mm thick.
La figure 2 illustre une étape de patronage au cours de laquelle les couches de structure 6 sont découpées selon un contour de l'article 1. Dans le mode de réalisation représenté, les plaques 10 prédébitées en plaquettes 11 de dimensions réduites, par exemple 240 mm de longueur et 110 mm de largeur, sont superposées sur une hauteur h, par exemple de 60 mm. Les couches de structure 6 sont ensuite découpées selon un contour extérieur du cadre 3 de l'armature 2 et un contour intérieur de l'évidement 4 de l'armature 2. La découpe des couches de structure 6 peut être réalisée de toute manière appropriée et notamment au moyen d'une découpeuse laser pour réaliser une découpe précise, d'un emporte-pièce pour une découpe de série et/ou d'un massicot pour une découpe linéaire. Au cours de l'étape de patronage, les feuilles de bois peuvent être disposées selon une orientation souhaitée des feuilles de bois dans l'article 1, notamment 0°, 90°, +45° ou -45°. Cela permet d'obtenir un caractère particulier de rigidité ou de flexion, orthotrope ou pseudo isotrope. Les couches de structure 6 peuvent faire l'objet d'un traitement. Par exemple, les feuilles de bois peuvent être teintes notamment dans un bain de teinte aqueuse. Selon un mode de réalisation avantageux, les feuilles de bois peuvent subir un traitement de surface afin de faciliter le collage. FIG. 2 illustrates a patronizing step during which the structure layers 6 are cut in accordance with a contour of the article 1. In the embodiment shown, the predefined plates 10 in small plates 11, for example 240 mm of length and 110 mm in width, are superimposed over a height h, for example 60 mm. The layers of structure 6 are then cut according to an outer contour of the frame 3 of the frame 2 and an inner contour of the recess 4 of the frame 2. The cutting of the structural layers 6 can be carried out in any appropriate manner and in particular by means of a laser cutter for making a precise cut, a punch for a series cut and / or a cutter for a linear cut. During the patronizing step, the wood sheets may be arranged in a desired orientation of the wood sheets in item 1, including 0 °, 90 °, + 45 ° or -45 °. This makes it possible to obtain a particular character of rigidity or flexion, orthotropic or pseudo-isotropic. The layers of structure 6 can be the subject of a treatment. For example, the wood sheets may be dyed in particular in a bath of aqueous hue. According to an advantageous embodiment, the wood sheets may undergo a surface treatment in order to facilitate the bonding.
Les figures 3 à 5 représentent une étape d'assemblage du procédé de fabrication consistant à réaliser le stratifié 5 en interposant les couches de solidarisation 7 entre les couches de structure 6. En particulier, sur la figure 3, la substance adhésive 8 est déposée, avant réticulation de la substance adhésive 8, par tout moyen approprié, tel qu'un pistolet pneumatique 16, sur au moins l'une des surfaces de solidarisation de chaque couche de structure 6. Sur la figure 4, la substance adhésive 8 est étalée, par exemple au moyen d'une calibreuse manuelle 17, sur la surface de solidarisation avant réticulation de la substance adhésive 8 pour former la couche de solidarisation 7. En variante, la dépose et l'étalement de la substance adhésive 8 peuvent être obtenus par des moyens automatisés. La couche de solidarisation 7 peut présenter une épaisseur maximale, mesurée perpendiculairement aux surfaces de solidarisation des couches de structure, comprise entre 0,01 mm et 2 mm, notamment entre 0,05 mm et 1,2 mm, de préférence entre 0,15 mm et 1,2 mm. Sur la figure 5, les couches de structure 6 sont empilées avec la surface de solidarisation de l'une des couches de structure 6 en regard de la surface de solidarisation de la couche de structure adjacente 6. L'empilement est réalisé avant réticulation de la substance adhésive 8, le cas échéant suivant une séquence déterminée quant à l'orientation des feuilles de bois.  FIGS. 3 to 5 show an assembly step of the manufacturing process consisting in producing the laminate 5 by interposing the bonding layers 7 between the layers of structure 6. In particular, in FIG. 3, the adhesive substance 8 is deposited, before crosslinking the adhesive substance 8, by any appropriate means, such as a pneumatic gun 16, on at least one of the joining surfaces of each structural layer 6. In FIG. 4, the adhesive substance 8 is spread out, for example by means of a manual sizing device 17, on the bonding surface before crosslinking of the adhesive substance 8 to form the bonding layer 7. Alternatively, the deposition and spreading of the adhesive substance 8 can be obtained by means of automated means. The bonding layer 7 may have a maximum thickness, measured perpendicularly to the bonding surfaces of the structural layers, of between 0.01 mm and 2 mm, in particular between 0.05 mm and 1.2 mm, preferably between 0.15 and 0.15 mm. mm and 1.2 mm. In FIG. 5, the structure layers 6 are stacked with the joining surface of one of the structure layers 6 facing the joining surface of the adjacent structure layer 6. The stacking is carried out before cross-linking of the adhesive substance 8, where appropriate in a sequence determined as to the orientation of the wood sheets.
A l'issu de cette étape, le stratifié 5 comportant des couches de structure 6 superposées et des couches de solidarisation 7 interposées entre les surfaces de solidarisation, avec la substance adhésive 8 non réticulée, est obtenu. Le stratifié 5 peut présenter une épaisseur E mesurée perpendiculairement aux surfaces de solidarisation des couches de structure 6 inférieure à 30 cm, de préférence inférieure à 10 cm, par exemple de 3 cm.  At the end of this step, the laminate 5 having superimposed layers of structure 6 and bonding layers 7 interposed between the bonding surfaces, with the uncrosslinked adhesive substance 8 is obtained. The laminate 5 may have a thickness E measured perpendicular to the fastening surfaces of the layers of structure 6 less than 30 cm, preferably less than 10 cm, for example 3 cm.
Dans le mode de réalisation représenté, avant réticulation de la substance adhésive 8, l'article 5 est mis en forme au cours d'une étape de formage du stratifié 5 de manière à déformer les couches de structure 6. Le stratifié 5 présente alors une ou plusieurs courbures selon différentes directions dans un ou plusieurs plans distincts et sécants. Dans le mode de réalisation représenté, une déformation est appliquée pour maintenir les feuilles de bois dans le domaine élastique. De façon complémentaire ou alternative, en fonction des matériaux dont sont faites les couches de structure 6, la déformation appliquée peut être élastique ou plastique. Dans d'autres modes de réalisation, le stratifié pourrait rester plan, l'étape de formage comprenant uniquement la réticulation de la substance adhésive. In the embodiment shown, before crosslinking of the adhesive substance 8, the article 5 is shaped during a forming step of the laminate 5 so as to deform the structural layers 6. The laminate 5 then has a or several curvatures in different directions in one or more distinct and secant planes. In the illustrated embodiment, deformation is applied to maintain the wood sheets in the elastic domain. In a complementary or alternative way, depending on the materials of which the layers of structure 6 are made, the deformation applied may be elastic or plastic. In other embodiments, the laminate could remain flat, the forming step comprising only the crosslinking of the adhesive substance.
En particulier, au cours de cette étape consistant à mettre en forme l'article 1, le stratifié 5 est pressé sur un moule 20, représenté sur la figure 6, conformé selon une forme de l'article 1. Le moule 20 peut être réalisé en tout matériau approprié, notamment en panneaux de fibres à densité moyenne (MDF selon la dénomination anglaise : médium density fiberboard), en matériau composite, en plâtre, en aluminium ou autre, par exemple par impression 3D ou strato-conception. Dans le mode de réalisation représenté, le moule 20 est un moule positif ayant globalement la forme du haut d'un visage sur lequel l'armature 2 du masque viendra s'appliquer.  In particular, during this step of forming the article 1, the laminate 5 is pressed onto a mold 20, shown in FIG. 6, shaped according to a shape of the article 1. The mold 20 can be made in any suitable material, especially medium density fiberboard (MDF), composite material, plaster, aluminum or other, for example by 3D printing or strato-conception. In the embodiment shown, the mold 20 is a positive mold generally having the shape of the top of a face on which the armature 2 of the mask will apply.
Le stratifié 5 est placé sur le moule 20 et positionné à l'aide de piges 21 dont une longueur correspond sensiblement, par exemple à 10% près, à l'épaisseur E du stratifié 5 pour éviter de gêner ou réduire une pression mise en œuvre sur le stratifié 5 pour en déformer les couches de structure 6. En variante, le stratifié 5 pourrait être positionné et maintenu en place par tout moyen approprié. En particulier, une empreinte en creux matérialisée en tiretés sur la figure 6 pourrait être prévue en complément ou en remplacement des piges ou de tout autre organe de maintien du stratifié.  The laminate 5 is placed on the mold 20 and positioned using rods 21 whose length corresponds substantially, for example to 10%, to the thickness E of the laminate 5 to avoid disturbing or reducing a pressure implemented. on the laminate 5 to deform the structural layers 6. Alternatively, the laminate 5 could be positioned and held in place by any suitable means. In particular, a recessed indentation in dashed lines in FIG. 6 could be provided in addition to or in replacement of the rods or any other member for holding the laminate.
Sur la figure 7, pour réaliser la mise en forme du stratifié 5, le stratifié 5 est pressé sur le moule de cintrage 20 à l'aide d'une presse sous vide mettant en œuvre une membrane à vide 22, par exemple en silicone ou polyuréthane à 600 % d'allongement, soumise à une dépression. Dans le mode de réalisation représenté, la mise en forme est obtenue à une température comprise entre 15°C et 200°C, de préférence entre 25°C et 120°C, avec une pression de - 0,9 bars appliquée pendant 7 à 24 minutes pour une substance adhésive 8 polyuréthane et 15 secondes à 20 minutes pour une substance adhésive 8 de type hotmelt.  In FIG. 7, to form the laminate 5, the laminate 5 is pressed onto the bending mold 20 by means of a vacuum press employing a vacuum membrane 22, for example made of silicone or polyurethane 600% elongation, subjected to a depression. In the embodiment shown, the shaping is obtained at a temperature between 15 ° C and 200 ° C, preferably between 25 ° C and 120 ° C, with a pressure of -0.9 bar applied for 7 to 24 minutes for a polyurethane adhesive substance and 15 seconds to 20 minutes for an adhesive substance 8 of the hotmelt type.
En variante représentée sur la figure 8, pour réaliser le cintrage du stratifié 5, le stratifié 5 peut être pressé sur le moule 20 par un contre-moule 25.  In a variant shown in FIG. 8, in order to bend the laminate 5, the laminate 5 can be pressed onto the mold 20 by a counter-mold 25.
En outre, dans d'autres modes de réalisation, la mise en forme de l'article 1 pourrait être obtenu par un cintrage du stratifié 5 en le pressant dans un moule négatif.  In addition, in other embodiments, the shaping of the article 1 could be achieved by bending the laminate 5 by pressing it into a negative mold.
Ce n'est qu'après réticulation de la substance adhésive 8 qu'elle peut assurer un maintien des courbures du stratifié 5 résultant de son moulage, tout en autorisant un glissement des couches de structure 6 les unes par rapport aux autres du fait de sa nature viscoélastique, et que l'article 1 mis en forme peut être récupéré en particulier pour subir des étapes d'usinage et de finition. Le procédé est applicable à la réalisation d'autres articles en formes ainsi qu'en plaque recherchant les mêmes caractéristiques de souplesse et/ou mécanique, et par exemple des palmes de plongée, du mobilier, du packaging, de la carrosserie, d'objet art et déco, de pièce d'art, de coque, d'accessoires de sports, d'objets design, de lunette, de conteneur, de jouer, de panneaux d'agencement intérieur et extérieur, de couverture de livre, d'accessoire de protection et globalement tout article pouvant être conçus avec un stratifié mis en forme ou en plaque. It is only after crosslinking of the adhesive substance 8 that it can maintain the curvatures of the laminate 5 resulting from its molding, while allowing the layers of structure 6 to slide relative to one another due to their viscoelastic nature, and that the shaped article 1 can be recovered in particular to undergo machining and finishing steps. The method is applicable to the production of other articles in forms and plates looking for the same flexibility and / or mechanical characteristics, and for example diving fins, furniture, packaging, bodywork, object art and deco, art piece, hull, sports accessories, design objects, glasses, container, play, interior and exterior panels, book cover, accessories protection and overall any article that can be designed with a laminate shaped or plate.
Il est, par ailleurs, spécialement adapté à la petite série et personnalisation de produits en forme 3D à base de bois tels que décrit ci-avant, déformables élastiquement, c'est-à-dire aptes à revenir à leur forme originale (par exemple, une forme donnée par un moule) après déformation sous un effort déterminé (ne dépassant pas leur limite élastique).  It is, moreover, specially adapted to the small series and customization of products in 3D wood-based form as described above, elastically deformable, that is to say able to return to their original form (for example , a shape given by a mold) after deformation under a determined effort (not exceeding their elastic limit).
Exemple Example
A titre d'exemple non limitatif, une armature 2 d'un masque de protection analogue à celui représenté sur les figures a été fabriqué à partir d'un stratifié comprenant :  By way of nonlimiting example, a frame 2 of a protective mask similar to that shown in the figures has been manufactured from a laminate comprising:
- 5 feuilles de bois d'épaisseur 0,6 mm en hêtre et une feuille de bois additionnelle réalisant une face externe de l'armature,  - 5 sheets of 0.6 mm thick wood in beech and an additional wood sheet forming an external face of the frame,
- du mastic colle polyuréthane monocomposant à 600% d'allongement à la rupture, en épaisseur de 0,1 mm, pour les couches de solidarisation.  - One-component polyurethane adhesive mastic with 600% elongation at break, 0.1 mm thick, for the bonding layers.
Au cours de l'étape de formage, le stratifié 5 a été mis en forme dans un moule à une température de pressage de 80°C pendant 30 mn.  During the forming step, the laminate 5 was shaped in a mold at a pressing temperature of 80 ° C for 30 minutes.

Claims

REVENDICATIONS
1. Article déformable à mémoire de forme, caractérisé en ce que l'article comporte un stratifié (5), le stratifié (5) comportant : Deformable shape memory article, characterized in that the article comprises a laminate (5), the laminate (5) comprising:
- une pluralité de couches de structure (6) présentant respectivement des surfaces de solidarisation en regard, les couches de structure (6) étant déformables élastiquement, et a plurality of structural layers (6) respectively having facing surfaces, the structural layers (6) being elastically deformable, and
- au moins une couche de solidarisation (7) interposée entre les surfaces de solidarisation des couches de structure (6), la couche de solidarisation (7) comprenant une substance adhésive (8) réticulable en élastomère et étendue sur au moins une partie des surfaces de solidarisation des couches de structure (6), la substance adhésive (8) étant au moins en partie réticulée, - At least one bonding layer (7) interposed between the bonding surfaces of the structural layers (6), the bonding layer (7) comprising an adhesive substance (8) crosslinkable elastomer and extended on at least a portion of the surfaces for joining the structural layers (6), the adhesive substance (8) being at least partially cross-linked,
dans lequel la substance adhésive (8) est viscoélastique.  wherein the adhesive substance (8) is viscoelastic.
2. Article selon la revendication 1, dans lequel la substance adhésive (8) réticulée présente un allongement à la rupture compris entre 90% et 1500 %, notamment entre 400% et 1200%.  2. Article according to claim 1, wherein the adhesive substance (8) crosslinked has an elongation at break of between 90% and 1500%, in particular between 400% and 1200%.
3. Article selon l'une quelconque des revendications 1 et 2, dans lequel la substance adhésive (8) présente une viscosité dynamique à 20 °C comprise entre 200 mPa.s et 12500 mPa.s, de préférence entre 200 mPa.s et 7000 mPa.s.  3. Article according to any one of claims 1 and 2, wherein the adhesive substance (8) has a dynamic viscosity at 20 ° C between 200 mPa.s and 12500 mPa.s, preferably between 200 mPa.s and 7000 mPa.s.
4. Article selon l'une quelconque des revendications 1 à 3, dans lequel la substance adhésive (8) est un mastic colle choisi parmi un mastic colle monocomposant réticulable par condensation et un mastic colle bi-composant réticulable par interaction, de préférence à l'humidité ambiante et/ou par activation thermique et/ou par activation actinique, ledit mastic colle étant préférablement choisi parmi les polyuréthanes, les polyuréthanes modifiés silane, les silicones, les polysulfures, les polyéthers, les polyéthers modifiés silanes et leurs mélanges.  4. Article according to any one of claims 1 to 3, wherein the adhesive substance (8) is an adhesive sealant selected from a mastic component adhesive curable crosslinkable by condensation and a bicomponent sealant crosslinkable interaction, preferably at least one ambient humidity and / or by thermal activation and / or actinic activation, said adhesive mastic being preferably chosen from polyurethanes, modified silane polyurethanes, silicones, polysulfides, polyethers, modified polyethers silanes and mixtures thereof.
5. Article selon l'une quelconque des revendications 1 à 4, dans lequel la couche de solidarisation présente une épaisseur maximale, mesurée perpendiculairement aux surfaces de solidarisation des couches de structure, comprise entre 0,15 mm et 1,2 mm.  5. Article according to any one of claims 1 to 4, wherein the bonding layer has a maximum thickness, measured perpendicularly to the bonding surfaces of the structural layers, between 0.15 mm and 1.2 mm.
6. Article selon l'une quelconque des revendications 1 à 5, dans lequel le stratifié présente une épaisseur maximale, mesurée perpendiculairement aux surfaces de solidarisation des couches de structure, inférieure ou égale à 30 cm, de préférence à 10 cm.  6. Article according to any one of claims 1 to 5, wherein the laminate has a maximum thickness, measured perpendicular to the bonding surfaces of the structural layers, less than or equal to 30 cm, preferably 10 cm.
7. Article selon l'une quelconque des revendications 1 à 6, dans lequel au moins l'une des couches de structure (6) comporte un matériau ayant un comportement mécanique anisotrope. 7. Article according to any one of claims 1 to 6, wherein at least one of the structural layers (6) comprises a material having an anisotropic mechanical behavior.
8. Article selon l'une quelconque des revendications 1 à 7, qui est constitué essentiellement de bois, dans lequel au moins l'une des couches de structure (6) est une feuille de bois constituée essentiellement de bois. 8. Article according to any one of claims 1 to 7, which consists essentially of wood, wherein at least one of the structural layers (6) is a wood sheet consisting essentially of wood.
9. Article selon la revendication 8, dans lequel la feuille de bois présente une épaisseur maximale, mesurée perpendiculairement à la surface de solidarisation, comprise entre 0,1 mm et 5 mm.  9. Article according to claim 8, wherein the wood sheet has a maximum thickness, measured perpendicularly to the bonding surface, between 0.1 mm and 5 mm.
10. Article selon l'une quelconque des revendications 1 à 9, dans lequel le stratifié est mis en forme de manière à présenter au moins une courbure dans au moins un plan.  An article according to any one of claims 1 to 9, wherein the laminate is shaped to have at least one curvature in at least one plane.
11. Procédé de fabrication d'un article (1) déformable à mémoire de forme, comprenant :  A method of manufacturing a deformable shape memory article (1), comprising:
- une étape d'assemblage au cours de laquelle un stratifié (5) est réalisé, le stratifié comportant une pluralité de couches de structure (6) présentant respectivement des surfaces de solidarisation en regard, les couches de structure (6) étant déformables élastiquement, et au moins une couche de solidarisation (7) interposée entre les surfaces de solidarisation des couches de structure (6), la couche de solidarisation (7) comprenant une substance adhésive (8) viscoélastique réticulable en élastomère et étendue sur au moins une partie des surfaces de solidarisation des couches de structure (6),  an assembly step in the course of which a laminate (5) is produced, the laminate comprising a plurality of structural layers (6) presenting respective facing surfaces, the structural layers (6) being elastically deformable, and at least one bonding layer (7) interposed between the bonding surfaces of the structural layers (6), the bonding layer (7) comprising an adhesive substance (8) viscoelastic crosslinkable elastomer and extended over at least a portion of joining surfaces of the structural layers (6),
- une étape de formage au cours de laquelle la substance adhésive (8) de la couche de solidarisation (7) subit une réticulation.  - A forming step in which the adhesive substance (8) of the bonding layer (7) undergoes crosslinking.
12. Procédé de fabrication selon la revendication 11, prévoyant, au cours de l'étape d'assemblage, de faire varier une répartition de la substance adhésive (8) de la couche de solidarisation (7).  12. The manufacturing method according to claim 11, providing, during the assembly step, to vary a distribution of the adhesive substance (8) of the bonding layer (7).
13. Procédé de fabrication selon l'une quelconque des revendications 11 et 12, prévoyant, au cours de l'étape de formage, de mettre en forme le stratifié de telle manière qu'il présente au moins une courbure dans au moins un plan.  13. The manufacturing method according to any one of claims 11 and 12, providing, during the forming step, to shape the laminate so that it has at least one curvature in at least one plane.
14. Procédé de fabrication selon la revendication 13, prévoyant, au cours de l'étape de formage, de mettre en forme l'article (1) en pressant le stratifié (5) contre un moule, de préférence un moule de cintrage (20) présentant la forme l'article (1).  14. The manufacturing method according to claim 13, providing, during the forming step, to shape the article (1) by pressing the laminate (5) against a mold, preferably a bending mold (20). ) having the form of item (1).
15 Stratifié (5) obtenu à l'issue de l'étape d'assemblage du procédé de fabrication selon l'une quelconque des revendications 11 à 14, comportant une pluralité de couches de structure (6) présentant respectivement des surfaces de solidarisation en regard, les couches de structure (6) étant déformables élastiquement, et au moins une couche de solidarisation (7) interposée entre les surfaces de solidarisation des couches de structure (6), la couche de solidarisation (7) comprenant une substance adhésive (8) viscoélastique réticulable en élastomère et étendue sur au moins une partie des surfaces de solidarisation des couches de structure (6), la substance adhésive (8) étant non réticulée. Laminate (5) obtained at the end of the assembling step of the manufacturing method according to any one of claims 11 to 14, comprising a plurality of structural layers (6) respectively having fastening surfaces facing each other. , the structural layers (6) being elastically deformable, and at least one bonding layer (7) interposed between the bonding surfaces of the structural layers (6), the bonding layer (7) comprising an adhesive substance (8) crosslinkable viscoelastic elastomer and extended over at least a portion of the bonding surfaces of the structural layers (6), the adhesive substance (8) being uncrosslinked.
PCT/FR2017/053640 2016-12-19 2017-12-18 Shape memory deformable article, process for manufacturing a shape memory deformable article and laminate obtained during the implementation of the manufacturing process WO2018115673A1 (en)

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FR1662791 2016-12-19
FR1662791A FR3060439B1 (en) 2016-12-19 2016-12-19 METHOD FOR MANUFACTURING FLEXIBLE ARTICLE WITH SHAPE MEMORY, LAMINATE OBTAINED DURING THE IMPLEMENTATION OF THE MANUFACTURING METHOD AND MEMORY DEFORMABLE ARTICLE

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CN110341004A (en) * 2019-07-15 2019-10-18 天津海源汇科技有限公司 A kind of application technique of glued board plant fiber adhesive

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