WO2018113288A1 - Railway side-tipping wagon - Google Patents

Railway side-tipping wagon Download PDF

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Publication number
WO2018113288A1
WO2018113288A1 PCT/CN2017/093696 CN2017093696W WO2018113288A1 WO 2018113288 A1 WO2018113288 A1 WO 2018113288A1 CN 2017093696 W CN2017093696 W CN 2017093696W WO 2018113288 A1 WO2018113288 A1 WO 2018113288A1
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WO
WIPO (PCT)
Prior art keywords
valve
door
module
oil
power supply
Prior art date
Application number
PCT/CN2017/093696
Other languages
French (fr)
Chinese (zh)
Inventor
张仙花
林量才
汤楚强
石峰
谢斌
眭维
武慧平
曾丁轩
Original Assignee
中车长江车辆有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201611193956.3A external-priority patent/CN106740910B/en
Priority claimed from CN201621410531.9U external-priority patent/CN206278098U/en
Application filed by 中车长江车辆有限公司 filed Critical 中车长江车辆有限公司
Priority to AU2017380556A priority Critical patent/AU2017380556B2/en
Publication of WO2018113288A1 publication Critical patent/WO2018113288A1/en
Priority to SA519402120A priority patent/SA519402120B1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D9/00Tipping wagons
    • B61D9/02Tipping wagons characterised by operating means for tipping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D9/00Tipping wagons
    • B61D9/04Adaptations of rail vehicle elements to tipping wagons
    • B61D9/06Bodies

Definitions

  • the invention relates to the technical field of railway freight cars, in particular to a railway side rollover.
  • railway side-turning vehicles are mainly used for transportation and side-loading of loose particles or block materials. Due to their comprehensive rail transportation and unloading to the outside of the track, they become the first choice for service vehicles for railway construction.
  • the body part of the railway self-propelled car is mainly composed of two parts, a chassis and a free-standing car.
  • the car is used for loading materials.
  • the actuator is mounted on the chassis, usually a cylinder or a cylinder, and the one side car is lifted simultaneously.
  • the side door is opened to realize the function of unloading the rail side.
  • the self-turning vehicle with a load of 60T is the main type of freight vehicle on the railway in China.
  • the existing railway side rollover programs mainly have the following three types:
  • Patent No. CN200820241104.1 the Chinese patent “High Volume and Large Load Railway Self-Turning”, which provides a light weight, high strength, firm and reliable structure, good unloading stability, low load-to-set volume ratio. The large-capacity and heavy-duty railways are self-propelled.
  • the patent No. CN201210486451.1 is a Chinese patent “A kind of railway self-turning car”, which provides a railway self-propelling vehicle, which is characterized in that the upper part of the side door has a small cross section and the lower part has a large cross section, which satisfies the premise of tilting stability. Next, increase the cabin volume.
  • the existing load 60T self-turning vehicle adopts cylinder drive and large-knife folding, which is self-contained and has small load and knot.
  • the structure and manufacturing process are complex.
  • due to the cumbersome structure of the compartment and the opening and closing mechanism, and the slow opening of the side door when the side door is turned over the stability of the unloading of the vehicle is poor, and there is a risk that the compartment will be buckled when unloading.
  • the object of the present invention is to provide a railway side rollover, which has the characteristics that the side door discharge performance is stable and the side door control is safe and reliable.
  • the invention discloses a railway side rollover vehicle, which comprises a rollover undercarriage assembly, a car assembly assembled on the upper part of the rollover undercarriage assembly, and a side door hingedly mounted on the side of the car assembly, capable of a side door opening and closing mechanism for controlling side door opening and closing, a bogie mounted at the bottom of the rollover undercarriage assembly, an air brake device mounted on the bottom of the rollover undercarriage assembly, and capable of braking the wheels on the bogie, A parking brake device mounted on the bottom of a rollover undercarriage assembly and capable of parking brakes on wheels on a bogie, and a coupler cushioning device mounted on the end of the rollover undercarriage assembly, characterized in that it is also
  • the air control hydraulic system includes a plurality of side door opening and closing operation oil cylinders for controlling a side door opening and closing mechanism, and the gas control hydraulic system includes a door opening electromagnetic valve, a door closing electromagnetic valve, a manual valve,
  • one end of the opening solenoid valve, one end of the closing solenoid valve and the input end of the manual valve are connected to the first venting end of the air source module, the other end of the closing solenoid valve is connected to the first output end of the manual valve, and the other end of the opening solenoid valve One end is connected to the second output end of the manual valve, and the other end of the open door solenoid valve is also connected to the three-position reversing
  • the first control end interface of the valve, the other end of the closing solenoid valve is also connected to the second control end interface of the three-position reversing valve;
  • the second venting end of the gas source module is connected to the input end of the three-position directional control valve, and the first output end of the three-position directional control valve is connected to the first control end interface of the three-position four-way valve through the first control gas path, three-position change
  • the second output end of the valve is connected to the second control end interface of the three-position four-way valve through the second control gas path, and the gas input ends of the gas-liquid conversion module are respectively connected to the first control gas path and the second control gas path;
  • the oil outlet of the gas-liquid conversion module is connected to the oil inlet P of the three-position four-way valve, the oil return port O of the three-position four-way valve is connected with the hydraulic oil tank, and the first oil outlet A of the three-position four-way valve is connected to balance
  • the first port of the cylinder of the valve module is supplied with oil
  • the second oil supply port of each balance valve module is connected with the top port of the corresponding side door opening and closing operation cylinder
  • the second oil port B of the three-position four-way valve is connected synchronously.
  • the oil inlet of the motor oil supply module, the respective oil outlets of the synchronous motor oil supply module are respectively connected to the first oil supply port of the corresponding balance valve module, and the second oil supply port of each balance valve module is connected with the corresponding side door. Close the bottom port of the oil cylinder, and the first oil supply port of each balance valve module is connected to the hydraulic oil tank through the hand oil pump;
  • a fourth check valve is connected between the first oil supply port of the balance valve module and the second oil outlet B of the three-position four-way valve, and the input end of each fourth check valve is connected with the corresponding balance valve module.
  • the bottom of the cylinder is supplied with the first oil port, and the output end of each fourth check valve is connected to the second oil outlet B of the three-position four-way valve.
  • the invention provides a balance valve module at the bottom of the side door opening and closing operation oil cylinder.
  • the throttle can be throttled in time to avoid the cylinder piston being pulled out too fast, and the stability of the side door opening and closing of the vehicle is ensured;
  • a synchronous motor is arranged on the oil supply line of the two open and close operation cylinders on the same side.
  • the line balances the oil to ensure that the two open and close operating cylinders on the same side operate synchronously to avoid the occurrence of other phenomena;
  • a hand pump is provided in the hydraulic system of the present invention to achieve emergency return of the side door.
  • the side door closing failure is ensured (the vehicle fails to close after the unloading operation at the unloading site) and the safety of the trailer process is required when the maintenance room is towed back.
  • Figure 1 is a schematic view of the structure of the present invention
  • Figure 2 is a side view of Figure 1;
  • Figure 3 is a schematic structural view of a carriage assembly of the present invention.
  • Figure 4 is a perspective view showing the structure of the car assembly of the present invention.
  • Figure 5 is a structural block diagram of a pneumatic control hydraulic system in the present invention.
  • Figure 6 is a block diagram showing the structure of an electrical system in the present invention.
  • 1 - side roll car frame assembly 1 - side roll car frame assembly, 2 - car assembly, 2.1 - car chassis, 2.2 - upper side wall, 2.21 - top wall board, 2.22 - side column, 2.23 - pressure type deflector, 2.3 - End wall, 2.31 - upper end beam, 2.32 - end column, 2.33 - cross belt, 2.34 - end wall panel, 2.35 - inclined angle column, 3 - side door, 4 - side door opening and closing mechanism, 4.1 - side door opening and closing operation cylinder, 5 - Air brake device, 6—Parking brake device, 7—Air control hydraulic system, 7.1—Open door solenoid valve, 7.2—Close door solenoid valve, 7.3—Manual valve, 7.4—Three position reversing valve, 7.5—First control Gas path, 7.6—second control gas path, 7.7—air source module, 7.8—first check valve, 7.9—relief valve, 7.10—gas-liquid conversion module, 7.11—three-position four-
  • the railway side rollover of the present invention comprises a rollover undercarriage assembly 1, a car assembly 2 assembled on the upper portion of the rollover undercarriage assembly 1, a side door 3 hingedly mounted on the side of the car assembly 2, and a control side door 3 open.
  • a closed side door opening and closing mechanism 4 a bogie 8 installed at the bottom of the rollover undercarriage assembly 1, an air brake mounted on the bottom of the rollover undercarriage assembly 1 and capable of braking the wheels on the bogie 8
  • the device 5 the parking brake device 6 mounted on the bottom of the rollover undercarriage assembly 1 and capable of parking the wheels on the bogie 8, and the coupler buffer device installed at the end of the rollover chassis assembly 1 9.
  • one end of the opening solenoid valve 7.1, one end of the closing solenoid valve 7.2 and the input end of the manual valve 7.3 are connected to the first ventilation end of the air source module 7.7, and the other end of the closing electromagnetic valve 7.2 is connected to the first output end of the manual valve 7.3.
  • the other end of the open door solenoid valve 7.1 is connected to the second output end of the manual valve 7.3, and is opened.
  • the other end of the door solenoid valve 7.1 is also connected to the first control end interface of the three-position reversing valve 7.4, and the other end of the closing solenoid valve 7.2 is also connected to the second control end interface of the three-position reversing valve 7.4;
  • the second venting end of the gas source module 7.7 is connected to the input end of the three-position directional valve 7.4, and the first output end of the three-way directional valve 7.4 is connected to the first control end of the three-position four-way valve 7.11 via the first control gas path 7.5.
  • the second output end of the three-position reversing valve 7.4 is connected to the second control end interface of the three-position four-way valve 7.11 through the second control gas path 7.6, and the gas input end of the gas-liquid conversion module 7.10 is respectively connected to the first control gas.
  • the oil outlet of the gas-liquid conversion module 7.10 is connected to the oil inlet P of the three-position four-way valve 7.11, the oil return port O of the three-position four-way valve 7.11 is connected with the hydraulic oil tank 7.16, and the first oil of the three-position four-way valve 7.11
  • the port A is connected to the first port of the oil supply tank of the balance valve module 7.15, and the second port of each balance valve module 7.15 is connected to the top port of the corresponding side door opening and closing operation cylinder 4.1, the three-position four-way valve 7.11
  • the second oil outlet B is connected to the oil inlet of the synchronous motor oil supply module 7.12, and the respective oil outlets of the synchronous motor oil supply module 7.12 are respectively connected to the first oil supply port of the corresponding balance valve module 7.15, and each balance valve module
  • the second port of the oil supply at the bottom of the cylinder is connected to the bottom port of the corresponding side door opening and closing operation oil tank 4.1, and the first oil supply port of each balance valve module 7.15 is
  • a fourth check valve 7.13 is connected between the first oil supply port of the balance valve module 7.15 and the second oil outlet B of the three-position four-way valve 7.11, and the input end of each fourth check valve 7.13 is connected.
  • the first port of the cylinder corresponding to the balance valve module 7.15 is supplied with oil, and the output end of each fourth check valve 7.13 is connected to the second oil outlet B of the three-position four-way valve 7.11.
  • both the solenoid valve and the manual valve 7.3 can realize the side door opening and closing operation, and the reliability of the side door opening and closing operation is improved while ensuring the convenience of the side door opening and closing operation.
  • the pneumatic control hydraulic system 7 further includes a relief valve 7.9, and the oil inlet P of the three-position four-way valve 7.11 is connected to the hydraulic oil tank 7.16 through the overflow valve 7.9.
  • the relief valve 7.9 is used to control system pressure.
  • a first check valve 7.8 is disposed between the gas input end of the gas-liquid conversion module 7.10 and the first control gas path 7.5, and the input end of the first check valve 7.8 is connected to the first control gas path 7.5.
  • the output end of the first check valve 7.8 is connected to the gas input end of the gas-liquid conversion module 7.10;
  • a second check valve 7.17 is disposed between the gas input end of the gas-liquid conversion module 7.10 and the second control gas path 7.6, and the input end of the second check valve 7.17 is connected to the second control gas path 7.6, and second The output end of the check valve 7.17 is connected to the gas input end of the gas-liquid conversion module 7.10;
  • a third check valve 7.18 is disposed between the oil outlet of the gas-liquid conversion module 7.10 and the oil inlet P of the three-position four-way valve 7.11, and the input end of the third one-way valve 7.18 is connected to the gas-liquid conversion module. 7.10 oil outlet, the output of the third check valve 7.18 is connected to the oil inlet P of the three-position four-way valve 7.11 (the third check valve 7.18 function is to prevent the hydraulic oil from pouring back to the gas conversion unit);
  • a fifth check valve 7.19 is provided between the first oil supply port of the balance valve module 7.15 and the hand oil pump 7.14, and the input end of the fifth check valve 7.19 is connected to the output end of the hand pump 7.14.
  • the output end of the valve 7.19 is connected to the first oil supply port of each balance valve module 7.15;
  • a sixth check valve 7.20 is provided between the hand oil pump 7.14 and the hydraulic oil tank 7.16, the input end of the sixth check valve 7.20 is connected to the hydraulic oil tank 7.16, and the output end of the sixth check valve 7.20 is connected to the input end of the hand oil pump 7.14. .
  • the three-position reversing valve 7.4 is a three-position five-way reversing valve.
  • the electrical system 10 for monitoring the side door 3 (the electrical system 10 is mounted at the end of the rollover chassis assembly 1), and the electrical system 10 includes a left door open indicator 10.1 Left door off indicator 10.2, right door open indicator 10.3, right door off indicator 10.4, right door position magnetic proximity switch 10.5, left door position magnetic proximity switch 10.6, left door position relay, right door position relay, left
  • the door opening and closing operation module 10.9 and the right door opening and closing operation module 10.10 wherein one terminal of the left door opening and closing operation module 10.9 is connected to the negative pole of the power source, and the other terminal of the left door opening and closing operation module 10.9 is connected to the normally closed switch K5.
  • the other end of the normally closed switch K5 is connected to the positive pole of the power supply, one terminal of the right door opening and closing operation module 10.10 is connected to the negative pole of the power supply, and the other terminal of the right door opening and closing operation module 10.10 is connected to one end of the normally closed switch K6.
  • the other end of the normally closed switch K6 is connected to the positive pole of the power supply;
  • the positive power supply line BN of the left door position magnetic induction proximity switch 10.6 is connected to the positive pole of the power supply, the normally closed output line BK of the left door position magnetic induction proximity switch 10.6 is connected to one end of the left door position relay coil 10.8, and the other end of the left door position relay coil 10.8 is connected to the power supply.
  • the negative pole, the left door position magnetic induction proximity switch 10.6, the negative power supply line BU is connected to the negative pole of the power supply, the left door open indicator light 10.1 and the left door position relay normally open switch K3 are connected in series between the positive and negative poles of the power supply, the left door off indicator light 10.2 and the left door position relay normally closed switch K4 is connected in series between the positive and negative poles of the power supply;
  • the positive door power line BN of the right door position magnetic proximity switch 10.5 is connected to the positive pole of the power supply
  • the normally closed output line BK of the right door position magnetic induction proximity switch 10.5 is connected to one end of the right door position relay coil 10.7
  • the other end of the right door position relay coil 10.7 is connected to the power supply.
  • the negative pole, the right door position magnetic induction proximity switch 10.5, the negative power supply line BU is connected to the negative pole of the power supply
  • the right door open indicator light 10.3 and the right door position relay normally open contact K1 are connected in series between the positive and negative poles of the power supply, and the right door is closed.
  • the lamp 10.4 and the right door position relay normally closed contact K2 are connected in series between the positive and negative poles of the power source;
  • the left door opening and closing operation module 10.9 is for controlling the opening and closing of the left door position magnetic induction proximity switch 10.6, and the right door opening and closing operation module 10.10 is for controlling the opening and closing of the right door position magnetic induction proximity switch 10.5 (such as If the right door position of the opposite side door is magnetic induction proximity switch 10.5 or the left door position magnetic induction proximity switch 10.6 is in the normally closed state, the side door operation is normal. If the proximity switch of the opposite side door is abnormally opened, the side door operation fails, thereby realizing the self-locking function) .
  • the system When the remote controller inputs the left door operation command, the system activates the left door opening and closing operation module 10.9. At this time, if the right door position signal is the right door open, the left door operation line is disconnected, the left door operation cannot be operated; when the remote control is input right The door operation command, the system starts the right door opening and closing operation module 10.10. At this time, if the left door position signal is the left door open, the right door operation line is disconnected, and the right door operation cannot be operated.
  • the above design is used to realize the interlocking function of the side door operation on both sides, preventing misoperation and ensuring the safety of vehicle operation.
  • the magnetic induction proximity switch is designed in the electrical system of the invention for sensing whether the car is completely seated, and converting the sensing signal into a warning light for the operator to view the side door position; and the system also uses the signal to realize mutual mutual side doors.
  • the lock function that is, when one side door is in an incompletely closed state, the remote operation of the other side door is disabled. This feature prevents misuse and avoids situations where both sides of the car are simultaneously separated from the chassis.
  • the car assembly 2 includes a car chassis 2.1, two left and right upper side walls 2.2, and two front and rear end walls 2.3, and the lower portions of the left and right side doors 3 are respectively hinged on the left and right sides of the car chassis 2.1.
  • the left and right side doors 3 When the left and right side doors 3 are closed, the left and right side doors 3 can be surrounded by the car chassis 2.1, the left and right upper side walls 2.2 and the front and rear two end walls 2.3 to form a side roll car;
  • the left and right upper side walls 2.2 each include a top wall panel 2.21, a plurality of side pillars 2.22, and a plurality of pressure-type deflectors 2.23, wherein the two ends of the upper wall 2.2 of the left side wall 2.2 are fixedly connected.
  • the left side of the front side wall 2.3 and the left side of the rear side wall 2.3 are on the left side, and the two ends of the top wall panel 2.21 of the upper side wall 2.2 are fixedly connected to the right side of the front side wall 2.3 and the rear side of the end wall 2.3.
  • each side pillar 2.22 is fixedly connected to the corresponding pressure type deflector 2.23.
  • each pressure type deflector 2.23 is located at the corresponding side pillar.
  • the front and rear ends of the chassis frame 2.1 are fixedly connected to the bottom ends of the front and rear end walls 2.3, respectively.
  • the above structure increases the strength of the root of the side column, and ensures that the bulk material entering between the side column and the side door is smoothly discharged with the rollover of the car, and the logistics can be eliminated in the side door 3 and the side column 2.22 and the end wall 2.3.
  • the slagging phenomenon occurs at the joint to avoid the resulting side door closure and material residue problems.
  • each side column 2.22 is fixedly connected (welded) to the corresponding pressure type baffle 2.23, which increases the strength of the side column 2.22 and ensures the dispersion between the side column 2.22 and the side door 3.
  • the grain cargo smoothly flows out, so as to avoid the side door 3 being closed tightly and the unloading is not clean.
  • the pressure-type baffle 2.23 is integrally pressed and has a rounded shape for easy flow of loose goods.
  • the front and rear end walls 2.3 include an upper end beam 2.31, an end post 2.32, a cross belt 2.33, an end wall panel 2.34, and two left and right inclined corner posts 2.35.
  • the top end of the end wall panel 2.34 is fixedly connected to the upper end.
  • the inclined side of the inclined angle column 2.35 and the side door 3 adopts a slope design, which not only ensures the strength of the end wall, but also reduces the contact surface with the side door 3 to prevent the side door 3 from being closed due to cargo residue.
  • the top wall panel 2.21 is welded into a box shape by the outer wall panel and the inner wall panel.
  • the gas-controlled hydraulic system 7 of the present invention is provided with three modes of operation in which solenoid valve operation and manual valve operation are normal operations.
  • the door open wireless signal is turned on by the remote controller to move the door open solenoid valve 7.1 to the ON position, or the manual valve 7.3 is operated to the right position (the manual valve 7.3 input is turned on manually).
  • the second output end of the valve 7.3 at this time, the air is driven by the air source module 7.7 through the door opening solenoid valve 7.1 or the manual valve 7.3 right position, pushing the three-position reversing valve 7.4 to make the left position turn on (ie, the three-position reversing valve
  • the input of 7.4 turns on the first output of the three-position directional valve 7.4).
  • the air is passed from the air source module 7.7 through the three-position reversing valve 7.4 to the left position, and is connected to the first control air path 7.5 to push the three-position four-way valve 7.11 to the left-hand side (ie, the third four-way valve 7.11)
  • An oil outlet A is connected to the oil return port O, and the oil inlet port P is connected to the second oil outlet port B); at the same time, the first control gas passage 7.5 is connected to the gas-liquid conversion module 7.10 through the first one-way valve 7.8.
  • the output pressure oil passes through the three-position four-way valve 7.11 left position (inlet port P and second oil outlet port B) to the synchronous motor oil supply module 7.12, and the synchronous motor oil supply module 7.12 is divided into two balance valve modules. 7.15
  • the bottom of the cylinder is supplied with the first port, and enters the bottom of the side door opening and closing operation cylinder 4.1.
  • the side door opens and closes the operation tank 4.
  • the top oil passes through the balance valve module 7.15 cylinder top oil supply second port, and flows through the top of the cylinder.
  • An interface is directly returned to the fuel tank by the three-position four-way valve 7.11 (the first oil outlet A of the three-position four-way valve 7.11 is connected to the oil return port O), and the piston rod extension of the side door opening and closing operation oil cylinder 4.1 Out, thereby driving the side door 3 to open.
  • the door closing wireless signal is turned on by the remote controller to move the door closing solenoid valve 7.2 to the ON position, or the manual valve 7.3 is operated to the left position (ie, the input of the manual valve 7.3 is turned on manually).
  • the first output end of the valve 7.3 at this time, the air is driven by the air source module 7.7 through the closing solenoid valve 7.2 or the manual valve 7.3 to the left position, pushing the three-position reversing valve 7.4 to make the right position thereof (ie, the three-position reversing valve
  • the input of 7.4 is connected to the second output of the three-way directional valve 7.4).
  • the air is passed from the air source module 7.7 through the three-position reversing valve 7.4 to the right position, and is connected to the second control air path 7.6 to push the three-position four-way valve 7.11 to the right side.
  • Bit ie, the first oil outlet A of the three-position four-way valve 7.11 is connected to the oil inlet port P, and the oil return port O is connected to the second oil outlet port B;
  • the second control gas passage 7.6 passes the second single Turn on the gas-liquid conversion module 7.10 to the valve 7.17, and output the pressure oil through the three-position four-way valve 7.11 right position to the top of the cylinder of the balance valve module 7.15 to supply the first port, and the second port of the oil supply from the top of the cylinder enters the side door.
  • the three-position four-way valve 7.11 to the closing position is operated (the three-position four-way valve 7.11 is in the middle position, that is, the first The oil outlet A and the second oil outlet B are connected to the oil return port O, and the oil inlet port P is closed. Then, the hand oil pump 7.14 is operated, and the oil is supplied to the first port of the cylinder and the top of the cylinder through the top of the balance valve module 7.15.
  • the second port of the oil supply enters the top port of the side door opening and closing operation cylinder 4.1, and the bottom door opens and closes the oil at the bottom of the oil cylinder 4.1 through the balance valve module 7.15 cylinder bottom oil supply second interface and sequentially passes the oil cylinder bottom oil supply first interface
  • the fourth check valve 7.13, the third oil outlet B of the three-position four-way valve 7.11, the oil return port O of the three-position four-way valve 7.11 directly return to the hydraulic oil tank 7.16, at which time the cylinder piston rod is retracted, thereby driving the side door shut down. As shown in Figure 5.

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Abstract

A railway side-tipping wagon comprises: an underframe assembly (1); a wagon assembly (2) installed at the top of the underframe assembly (1); a side door (3) hinged to one side of the wagon assembly (2); a side door opening/closing mechanism (4) for controlling opening and closing of the side door (3); a bogie (8) installed at the bottom of the underframe assembly (1); an air brake device (5) installed at the bottom of the underframe assembly (1) and capable of performing service braking on a wheel of the bogie (8); a parking brake device (6) installed at the bottom of the underframe assembly (1) and capable of performing parking braking on the wheel of the bogie (8); and a coupler cushioning device (9) installed at an end portion of the underframe assembly (1). The present invention further comprises a pneumatically-controlled hydraulic system (7) for controlling multiple side door opening/closing operation cylinders (4.1) of the side door opening/closing mechanism (4).

Description

铁路侧翻车Railway rollover 技术领域Technical field
本发明涉及铁道货车技术领域,具体涉及一种铁路侧翻车。The invention relates to the technical field of railway freight cars, in particular to a railway side rollover.
背景技术Background technique
铁路侧翻车主要用于运输及侧卸散粒或块状材料,由于其综合轨道运输和向轨道外侧卸货两项功能,而成为铁路沿线建设用服务车辆的首选。Railway side-turning vehicles are mainly used for transportation and side-loading of loose particles or block materials. Due to their comprehensive rail transportation and unloading to the outside of the track, they become the first choice for service vehicles for railway construction.
铁路自翻车的车体部份主要由底架和独立式车厢两大部份构成,车厢用于装载物料,通过安装在底架上执行机构,通常为气缸或油缸,将一侧车厢顶升同时开启异侧侧门,从而实现向轨道一侧卸货的功能。目前,载重60T的自翻车是我国铁路上的主型货运车辆。The body part of the railway self-propelled car is mainly composed of two parts, a chassis and a free-standing car. The car is used for loading materials. The actuator is mounted on the chassis, usually a cylinder or a cylinder, and the one side car is lifted simultaneously. The side door is opened to realize the function of unloading the rail side. At present, the self-turning vehicle with a load of 60T is the main type of freight vehicle on the railway in China.
现有的铁路侧翻车方案主要有如下三种:The existing railway side rollover programs mainly have the following three types:
1、专利号为CN200820241104.1的中国专利《大容积大载重铁路自翻车》,该专利提供了一种自重轻、强度高、结构牢固可靠、卸货稳定性好、载重量与设定容积比值低的大容积大载重铁路自翻车。1. Patent No. CN200820241104.1, the Chinese patent “High Volume and Large Load Railway Self-Turning”, which provides a light weight, high strength, firm and reliable structure, good unloading stability, low load-to-set volume ratio. The large-capacity and heavy-duty railways are self-propelled.
2、专利号为CN201210486451.1的中国专利《一种铁路自翻车》,该专利提供了一种铁路自翻车,其特征在于,其侧门上部截面小,下部截面大,在满足倾翻稳定性前提下,增大车厢容积。2. The patent No. CN201210486451.1 is a Chinese patent “A kind of railway self-turning car”, which provides a railway self-propelling vehicle, which is characterized in that the upper part of the side door has a small cross section and the lower part has a large cross section, which satisfies the premise of tilting stability. Next, increase the cabin volume.
3、专利号为CN200810237410.2的中国专利《铁道自翻车侧门控制机构》,该专利公开了一种自翻车侧门控制机构,包括一对曲柄连杆机构和对应的开闭锁定机构。3. The Chinese patent "railway self-turning side door control mechanism" with the patent number CN200810237410.2, which discloses a self-turning side door control mechanism, comprising a pair of crank linkage mechanisms and corresponding opening and closing locking mechanisms.
现有载重60T自翻车采用气缸驱动及大刀式折页,其自重大,载重小,结 构和制造工艺复杂。特别是由于其车厢及开闭机构结构笨重、倾翻时侧门开启慢导致车辆的卸货稳定性差,存在卸货时车厢被连带扣翻的风险。The existing load 60T self-turning vehicle adopts cylinder drive and large-knife folding, which is self-contained and has small load and knot. The structure and manufacturing process are complex. In particular, due to the cumbersome structure of the compartment and the opening and closing mechanism, and the slow opening of the side door when the side door is turned over, the stability of the unloading of the vehicle is poor, and there is a risk that the compartment will be buckled when unloading.
而以上三项专利均仅涉及大容积的侧翻车车厢结构概念,专利中未描述大容积的车厢如何解决倾翻稳定性不良、卸货残留及夹渣等实际运用问题,也未描述侧门操作系统的安全、可靠性设计。The above three patents only involve the concept of large-volume rollover car structure. The patent does not describe how the large-capacity car can solve the practical problems of poor stability of dumping, unloading residue and slag inclusion, and does not describe the side door operating system. Safety and reliability design.
发明内容Summary of the invention
本发明的目的在于提供一种铁路侧翻车,它具有侧门卸货性能稳定、侧门控制安全可靠的特点。The object of the present invention is to provide a railway side rollover, which has the characteristics that the side door discharge performance is stable and the side door control is safe and reliable.
为解决上述技术问题,本发明公开的一种铁路侧翻车,它包括侧翻车底架总成、装配在侧翻车底架总成上部的车厢总成、铰接安装在车厢总成侧面的侧门、能控制侧门开闭的侧门开闭机构、安装在侧翻车底架总成底部的转向架、安装在侧翻车底架总成底部并能对转向架上的车轮进行行车制动的空气制动装置、安装在侧翻车底架总成底部并能对转向架上的车轮进行驻车制动的驻车制动装置,安装在侧翻车底架总成端部的车钩缓冲装置,其特征在于:它还包括对侧门开闭机构的多个侧门开闭操作油缸进行控制的气控液压系统,所述气控液压系统包括开门电磁阀、关门电磁阀、手动阀、三位换向阀、第一控制气路、第二控制气路、气源模块、气液转换模块、三位四通阀、同步马达供油模块、手油泵和与侧门开闭操作油缸个数对应的多个平衡阀模块;In order to solve the above technical problem, the invention discloses a railway side rollover vehicle, which comprises a rollover undercarriage assembly, a car assembly assembled on the upper part of the rollover undercarriage assembly, and a side door hingedly mounted on the side of the car assembly, capable of a side door opening and closing mechanism for controlling side door opening and closing, a bogie mounted at the bottom of the rollover undercarriage assembly, an air brake device mounted on the bottom of the rollover undercarriage assembly, and capable of braking the wheels on the bogie, A parking brake device mounted on the bottom of a rollover undercarriage assembly and capable of parking brakes on wheels on a bogie, and a coupler cushioning device mounted on the end of the rollover undercarriage assembly, characterized in that it is also The air control hydraulic system includes a plurality of side door opening and closing operation oil cylinders for controlling a side door opening and closing mechanism, and the gas control hydraulic system includes a door opening electromagnetic valve, a door closing electromagnetic valve, a manual valve, a three-position reversing valve, and a first control gas. Road, second control gas path, gas source module, gas-liquid conversion module, three-position four-way valve, synchronous motor oil supply module, hand oil pump and a plurality of balance valve modules corresponding to the number of side door opening and closing operation cylinders;
其中,开门电磁阀的一端、关门电磁阀的一端和手动阀的输入端均连接气源模块的第一通气端,关门电磁阀的另一端连接手动阀的第一输出端,开门电磁阀的另一端连接手动阀的第二输出端,开门电磁阀的另一端还连接三位换向 阀的第一控制端接口,关门电磁阀的另一端还连接三位换向阀的第二控制端接口;Wherein, one end of the opening solenoid valve, one end of the closing solenoid valve and the input end of the manual valve are connected to the first venting end of the air source module, the other end of the closing solenoid valve is connected to the first output end of the manual valve, and the other end of the opening solenoid valve One end is connected to the second output end of the manual valve, and the other end of the open door solenoid valve is also connected to the three-position reversing The first control end interface of the valve, the other end of the closing solenoid valve is also connected to the second control end interface of the three-position reversing valve;
气源模块的第二通气端连接三位换向阀的输入端,三位换向阀的第一输出端通过第一控制气路连接三位四通阀的第一控制端接口,三位换向阀的第二输出端通过第二控制气路连接三位四通阀的第二控制端接口,气液转换模块的气体输入端分别接入第一控制气路和第二控制气路;The second venting end of the gas source module is connected to the input end of the three-position directional control valve, and the first output end of the three-position directional control valve is connected to the first control end interface of the three-position four-way valve through the first control gas path, three-position change The second output end of the valve is connected to the second control end interface of the three-position four-way valve through the second control gas path, and the gas input ends of the gas-liquid conversion module are respectively connected to the first control gas path and the second control gas path;
气液转换模块的出油口连接三位四通阀的进油口P,三位四通阀的回油口O与液压油箱连接,三位四通阀的第一出油口A连接对应平衡阀模块的油缸顶部供油第一接口,每个平衡阀模块的油缸顶部供油第二接口连接相应侧门开闭操作油缸的顶部油口,三位四通阀的第二出油口B连接同步马达供油模块的进油口,同步马达供油模块的各个出油口分别连接对应平衡阀模块的油缸底部供油第一接口,各个平衡阀模块的油缸底部供油第二接口连接相应侧门开闭操作油缸的底部油口,各个平衡阀模块的油缸顶部供油第一接口通过手油泵连接液压油箱;The oil outlet of the gas-liquid conversion module is connected to the oil inlet P of the three-position four-way valve, the oil return port O of the three-position four-way valve is connected with the hydraulic oil tank, and the first oil outlet A of the three-position four-way valve is connected to balance The first port of the cylinder of the valve module is supplied with oil, and the second oil supply port of each balance valve module is connected with the top port of the corresponding side door opening and closing operation cylinder, and the second oil port B of the three-position four-way valve is connected synchronously. The oil inlet of the motor oil supply module, the respective oil outlets of the synchronous motor oil supply module are respectively connected to the first oil supply port of the corresponding balance valve module, and the second oil supply port of each balance valve module is connected with the corresponding side door. Close the bottom port of the oil cylinder, and the first oil supply port of each balance valve module is connected to the hydraulic oil tank through the hand oil pump;
各个平衡阀模块的油缸底部供油第一接口与三位四通阀的第二出油口B之间均连接有第四单向阀,各个第四单向阀的输入端连接对应平衡阀模块的油缸底部供油第一接口,各个第四单向阀的输出端连接三位四通阀的第二出油口B。A fourth check valve is connected between the first oil supply port of the balance valve module and the second oil outlet B of the three-position four-way valve, and the input end of each fourth check valve is connected with the corresponding balance valve module. The bottom of the cylinder is supplied with the first oil port, and the output end of each fourth check valve is connected to the second oil outlet B of the three-position four-way valve.
本发明在侧门开闭操作油缸的底部设置平衡阀模块,当油缸顶升过程中出现受拉现象时,能及时节流,避免油缸活塞过快抽出,保证车辆的侧门开闭的稳定性;The invention provides a balance valve module at the bottom of the side door opening and closing operation oil cylinder. When the oil cylinder is subjected to the tension phenomenon during the jacking process, the throttle can be throttled in time to avoid the cylinder piston being pulled out too fast, and the stability of the side door opening and closing of the vehicle is ensured;
本发明的液压系统中同侧两个开闭操作油缸进油管路上设置同步马达进 行均衡分油,保证同侧两个开闭操作油缸同步动作,避免出现别劲的现象;In the hydraulic system of the present invention, a synchronous motor is arranged on the oil supply line of the two open and close operation cylinders on the same side. The line balances the oil to ensure that the two open and close operating cylinders on the same side operate synchronously to avoid the occurrence of other phenomena;
本发明的液压系统中设置手摇泵,以实现侧门的应急回位。保证了侧门关闭故障(车辆在卸货场地进行卸货作业后出现故障侧门无法关闭)需要拖回维修间时,拖车过程中的安全性。A hand pump is provided in the hydraulic system of the present invention to achieve emergency return of the side door. The side door closing failure is ensured (the vehicle fails to close after the unloading operation at the unloading site) and the safety of the trailer process is required when the maintenance room is towed back.
附图说明DRAWINGS
图1是本发明的结构示意图;Figure 1 is a schematic view of the structure of the present invention;
图2为图1的侧视图;Figure 2 is a side view of Figure 1;
图3是本发明中车厢总成的结构示意图;Figure 3 is a schematic structural view of a carriage assembly of the present invention;
图4是本发明中车厢总成的立体结构示意图;Figure 4 is a perspective view showing the structure of the car assembly of the present invention;
图5为本发明中气控液压系统的结构框图;Figure 5 is a structural block diagram of a pneumatic control hydraulic system in the present invention;
图6为本发明中电气系统的结构框图;Figure 6 is a block diagram showing the structure of an electrical system in the present invention;
其中,1—侧翻车底架总成、2—车厢总成、2.1—车厢底架、2.2—上侧墙、2.21—顶部墙板、2.22—侧柱、2.23—压型导流板、2.3—端墙、2.31—上端梁、2.32—端柱、2.33—横带、2.34—端墙板、2.35—倾斜角柱、3—侧门、4—侧门开闭机构、4.1—侧门开闭操作油缸、5—空气制动装置、6—驻车制动装置、7—气控液压系统、7.1—开门电磁阀、7.2—关门电磁阀、7.3—手动阀、7.4—三位换向阀、7.5—第一控制气路、7.6—第二控制气路、7.7—气源模块、7.8—第一单向阀、7.9—溢流阀、7.10—气液转换模块、7.11—三位四通阀、7.12—同步马达供油模块、7.13—第四单向阀、7.14—手油泵、7.15—平衡阀模块、7.16—液压油箱、7.17—第二单向阀、7.18—第三单向阀、7.19—第五单向阀、7.20—第六单向阀、8—转向架、9—车钩缓冲装置、10—电气系统、10.1—左门开 指示灯、10.2—左门关指示灯、10.3—右门开指示灯、10.4—右门关指示灯、10.5—右门位置磁感应接近开关、10.6—左门位置磁感应接近开关、10.7—右门位置继电器线圈、10.8—左门位置继电器线圈、10.9—左门开闭操作模块、10.10—右门开闭操作模块。Among them, 1 - side roll car frame assembly, 2 - car assembly, 2.1 - car chassis, 2.2 - upper side wall, 2.21 - top wall board, 2.22 - side column, 2.23 - pressure type deflector, 2.3 - End wall, 2.31 - upper end beam, 2.32 - end column, 2.33 - cross belt, 2.34 - end wall panel, 2.35 - inclined angle column, 3 - side door, 4 - side door opening and closing mechanism, 4.1 - side door opening and closing operation cylinder, 5 - Air brake device, 6—Parking brake device, 7—Air control hydraulic system, 7.1—Open door solenoid valve, 7.2—Close door solenoid valve, 7.3—Manual valve, 7.4—Three position reversing valve, 7.5—First control Gas path, 7.6—second control gas path, 7.7—air source module, 7.8—first check valve, 7.9—relief valve, 7.10—gas-liquid conversion module, 7.11—three-position four-way valve, 7.12—synchronous motor Fuel supply module, 7.13—fourth check valve, 7.14—hand oil pump, 7.15—balance valve module, 7.16—hydraulic fuel tank, 7.17—second check valve, 7.18—third check valve, 7.19—fifth one-way Valve, 7.20 - sixth check valve, 8 - bogie, 9 - coupler buffer, 10 - electrical system, 10.1 - left door open Indicator light, 10.2—left door off indicator light, 10.3—right door open indicator light, 10.4—right door closed indicator light, 10.5—right door position magnetic induction proximity switch, 10.6—left door position magnetic induction proximity switch, 10.7—right door position Relay coil, 10.8 - left door position relay coil, 10.9 - left door opening and closing operation module, 10.10 - right door opening and closing operation module.
具体实施方式detailed description
以下结合附图和具体实施例对本发明作进一步的详细说明:The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments:
本发明的铁路侧翻车,它包括侧翻车底架总成1、装配在侧翻车底架总成1上部的车厢总成2、铰接安装在车厢总成2侧面的侧门3、能控制侧门3开闭的侧门开闭机构4、安装在侧翻车底架总成1底部的转向架8、安装在侧翻车底架总成1底部并能对转向架8上的车轮进行行车制动的空气制动装置5、安装在侧翻车底架总成1底部并能对转向架8上的车轮进行驻车制动的驻车制动装置6,安装在侧翻车底架总成1端部的车钩缓冲装置9,它还包括对侧门开闭机构4的多个侧门开闭操作油缸4.1进行控制的气控液压系统7,所述气控液压系统7包括开门电磁阀7.1、关门电磁阀7.2、手动阀7.3、三位换向阀7.4、第一控制气路7.5、第二控制气路7.6、气源模块7.7、气液转换模块7.10、三位四通阀7.11、同步马达供油模块7.12、手油泵7.14和与侧门开闭操作油缸4.1个数对应的多个平衡阀模块7.15(平衡阀模块7.15用于反向节流,即油缸正常受压,当卸货时出现油缸异常受拉时,平衡阀模块7.15会启动节流,防止车厢和侧门被惯性拉翻);The railway side rollover of the present invention comprises a rollover undercarriage assembly 1, a car assembly 2 assembled on the upper portion of the rollover undercarriage assembly 1, a side door 3 hingedly mounted on the side of the car assembly 2, and a control side door 3 open. a closed side door opening and closing mechanism 4, a bogie 8 installed at the bottom of the rollover undercarriage assembly 1, an air brake mounted on the bottom of the rollover undercarriage assembly 1 and capable of braking the wheels on the bogie 8 The device 5, the parking brake device 6 mounted on the bottom of the rollover undercarriage assembly 1 and capable of parking the wheels on the bogie 8, and the coupler buffer device installed at the end of the rollover chassis assembly 1 9. It further includes an air-controlled hydraulic system 7 for controlling a plurality of side door opening and closing operation cylinders 4.1 of the side door opening and closing mechanism 4, the pneumatic control hydraulic system 7 including a door opening solenoid valve 7.1, a door closing solenoid valve 7.2, and a manual valve 7.3. Three-position reversing valve 7.4, first control gas path 7.5, second control gas path 7.6, gas source module 7.7, gas-liquid conversion module 7.10, three-position four-way valve 7.11, synchronous motor oil supply module 7.12, hand oil pump 7.14 And a plurality of balancing valve modules 7.15 corresponding to 4.1 number of side door opening and closing operation cylinders ( Value 7.15 for the reverse throttle valve module, i.e., a normal pressure cylinder, the cylinder when abnormal tension, balancing module starts 7.15 throttled to prevent the cabin door and inertia are pulled up) when unloading;
其中,开门电磁阀7.1的一端、关门电磁阀7.2的一端和手动阀7.3的输入端均连接气源模块7.7的第一通气端,关门电磁阀7.2的另一端连接手动阀7.3的第一输出端,开门电磁阀7.1的另一端连接手动阀7.3的第二输出端,开 门电磁阀7.1的另一端还连接三位换向阀7.4的第一控制端接口,关门电磁阀7.2的另一端还连接三位换向阀7.4的第二控制端接口;Wherein, one end of the opening solenoid valve 7.1, one end of the closing solenoid valve 7.2 and the input end of the manual valve 7.3 are connected to the first ventilation end of the air source module 7.7, and the other end of the closing electromagnetic valve 7.2 is connected to the first output end of the manual valve 7.3. The other end of the open door solenoid valve 7.1 is connected to the second output end of the manual valve 7.3, and is opened. The other end of the door solenoid valve 7.1 is also connected to the first control end interface of the three-position reversing valve 7.4, and the other end of the closing solenoid valve 7.2 is also connected to the second control end interface of the three-position reversing valve 7.4;
气源模块7.7的第二通气端连接三位换向阀7.4的输入端,三位换向阀7.4的第一输出端通过第一控制气路7.5连接三位四通阀7.11的第一控制端接口,三位换向阀7.4的第二输出端通过第二控制气路7.6连接三位四通阀7.11的第二控制端接口,气液转换模块7.10的气体输入端分别接入第一控制气路7.5和第二控制气路7.6;The second venting end of the gas source module 7.7 is connected to the input end of the three-position directional valve 7.4, and the first output end of the three-way directional valve 7.4 is connected to the first control end of the three-position four-way valve 7.11 via the first control gas path 7.5. The second output end of the three-position reversing valve 7.4 is connected to the second control end interface of the three-position four-way valve 7.11 through the second control gas path 7.6, and the gas input end of the gas-liquid conversion module 7.10 is respectively connected to the first control gas. Road 7.5 and second control gas path 7.6;
气液转换模块7.10的出油口连接三位四通阀7.11的进油口P,三位四通阀7.11的回油口O与液压油箱7.16连接,三位四通阀7.11的第一出油口A连接对应平衡阀模块7.15的油缸顶部供油第一接口,每个平衡阀模块7.15的油缸顶部供油第二接口连接相应侧门开闭操作油缸4.1的顶部油口,三位四通阀7.11的第二出油口B连接同步马达供油模块7.12的进油口,同步马达供油模块7.12的各个出油口分别连接对应平衡阀模块7.15的油缸底部供油第一接口,各个平衡阀模块7.15的油缸底部供油第二接口连接相应侧门开闭操作油缸4.1的底部油口,各个平衡阀模块7.15的油缸顶部供油第一接口通过手油泵7.14连接液压油箱7.16;The oil outlet of the gas-liquid conversion module 7.10 is connected to the oil inlet P of the three-position four-way valve 7.11, the oil return port O of the three-position four-way valve 7.11 is connected with the hydraulic oil tank 7.16, and the first oil of the three-position four-way valve 7.11 The port A is connected to the first port of the oil supply tank of the balance valve module 7.15, and the second port of each balance valve module 7.15 is connected to the top port of the corresponding side door opening and closing operation cylinder 4.1, the three-position four-way valve 7.11 The second oil outlet B is connected to the oil inlet of the synchronous motor oil supply module 7.12, and the respective oil outlets of the synchronous motor oil supply module 7.12 are respectively connected to the first oil supply port of the corresponding balance valve module 7.15, and each balance valve module The second port of the oil supply at the bottom of the cylinder is connected to the bottom port of the corresponding side door opening and closing operation oil tank 4.1, and the first oil supply port of each balance valve module 7.15 is connected to the hydraulic oil tank 7.16 through the hand oil pump 7.14;
各个平衡阀模块7.15的油缸底部供油第一接口与三位四通阀7.11的第二出油口B之间均连接有第四单向阀7.13,各个第四单向阀7.13的输入端连接对应平衡阀模块7.15的油缸底部供油第一接口,各个第四单向阀7.13的输出端连接三位四通阀7.11的第二出油口B。A fourth check valve 7.13 is connected between the first oil supply port of the balance valve module 7.15 and the second oil outlet B of the three-position four-way valve 7.11, and the input end of each fourth check valve 7.13 is connected. The first port of the cylinder corresponding to the balance valve module 7.15 is supplied with oil, and the output end of each fourth check valve 7.13 is connected to the second oil outlet B of the three-position four-way valve 7.11.
上述技术方案中,电磁阀和手动阀7.3均可实现侧门开闭操作,在保证侧门开闭操作便捷性的同时,提高了侧门开闭操作的可靠性。 In the above technical solution, both the solenoid valve and the manual valve 7.3 can realize the side door opening and closing operation, and the reliability of the side door opening and closing operation is improved while ensuring the convenience of the side door opening and closing operation.
上述技术方案中,所述气控液压系统7还包括溢流阀7.9,所述三位四通阀7.11的进油口P通过溢流阀7.9连接液压油箱7.16。溢流阀7.9用于控制系统压力。In the above technical solution, the pneumatic control hydraulic system 7 further includes a relief valve 7.9, and the oil inlet P of the three-position four-way valve 7.11 is connected to the hydraulic oil tank 7.16 through the overflow valve 7.9. The relief valve 7.9 is used to control system pressure.
上述技术方案中,所述气液转换模块7.10的气体输入端与第一控制气路7.5之间设有第一单向阀7.8,第一单向阀7.8的输入端连接第一控制气路7.5,第一单向阀7.8的输出端连接气液转换模块7.10的气体输入端;In the above technical solution, a first check valve 7.8 is disposed between the gas input end of the gas-liquid conversion module 7.10 and the first control gas path 7.5, and the input end of the first check valve 7.8 is connected to the first control gas path 7.5. The output end of the first check valve 7.8 is connected to the gas input end of the gas-liquid conversion module 7.10;
所述气液转换模块7.10的气体输入端与第二控制气路7.6之间设有第二单向阀7.17,所述第二单向阀7.17的输入端连接第二控制气路7.6,第二单向阀7.17的输出端连接气液转换模块7.10的气体输入端;A second check valve 7.17 is disposed between the gas input end of the gas-liquid conversion module 7.10 and the second control gas path 7.6, and the input end of the second check valve 7.17 is connected to the second control gas path 7.6, and second The output end of the check valve 7.17 is connected to the gas input end of the gas-liquid conversion module 7.10;
所述气液转换模块7.10的出油口与三位四通阀7.11的进油口P之间设有第三单向阀7.18,所述第三单向阀7.18的输入端连接气液转换模块7.10的出油口,第三单向阀7.18的输出端连接三位四通阀7.11的进油口P(第三单向阀7.18作用是防止液压油倒灌回气液转换单元);A third check valve 7.18 is disposed between the oil outlet of the gas-liquid conversion module 7.10 and the oil inlet P of the three-position four-way valve 7.11, and the input end of the third one-way valve 7.18 is connected to the gas-liquid conversion module. 7.10 oil outlet, the output of the third check valve 7.18 is connected to the oil inlet P of the three-position four-way valve 7.11 (the third check valve 7.18 function is to prevent the hydraulic oil from pouring back to the gas conversion unit);
各个平衡阀模块7.15的油缸顶部供油第一接口与手油泵7.14之间设有一个第五单向阀7.19,第五单向阀7.19的输入端连接手油泵7.14的输出端,第五单向阀7.19的输出端连接各个平衡阀模块7.15的油缸顶部供油第一接口;A fifth check valve 7.19 is provided between the first oil supply port of the balance valve module 7.15 and the hand oil pump 7.14, and the input end of the fifth check valve 7.19 is connected to the output end of the hand pump 7.14. The output end of the valve 7.19 is connected to the first oil supply port of each balance valve module 7.15;
手油泵7.14与液压油箱7.16之间设有第六单向阀7.20,所述第六单向阀7.20的输入端连接液压油箱7.16,第六单向阀7.20的输出端连接手油泵7.14的输入端。A sixth check valve 7.20 is provided between the hand oil pump 7.14 and the hydraulic oil tank 7.16, the input end of the sixth check valve 7.20 is connected to the hydraulic oil tank 7.16, and the output end of the sixth check valve 7.20 is connected to the input end of the hand oil pump 7.14. .
上述技术方案中,所述三位换向阀7.4为三位五通换向阀。In the above technical solution, the three-position reversing valve 7.4 is a three-position five-way reversing valve.
上述技术方案中,它还包括用于侧门3进行监控的电气系统10(电气系统10安装在侧翻车底架总成1的端部),所述电气系统10包括左门开指示灯 10.1、左门关指示灯10.2、右门开指示灯10.3、右门关指示灯10.4、右门位置磁感应接近开关10.5、左门位置磁感应接近开关10.6、左门位置继电器、右门位置继电器、左门开闭操作模块10.9和右门开闭操作模块10.10,其中,左门开闭操作模块10.9的一个接线端连接电源的负极,左门开闭操作模块10.9的另一个接线端连接常闭开关K5的一端,常闭开关K5的另一端连接电源的正极,右门开闭操作模块10.10的一个接线端连接电源的负极,右门开闭操作模块10.10的另一个接线端连接常闭开关K6的一端,常闭开关K6的另一端连接电源的正极;In the above technical solution, it also includes an electrical system 10 for monitoring the side door 3 (the electrical system 10 is mounted at the end of the rollover chassis assembly 1), and the electrical system 10 includes a left door open indicator 10.1 Left door off indicator 10.2, right door open indicator 10.3, right door off indicator 10.4, right door position magnetic proximity switch 10.5, left door position magnetic proximity switch 10.6, left door position relay, right door position relay, left The door opening and closing operation module 10.9 and the right door opening and closing operation module 10.10, wherein one terminal of the left door opening and closing operation module 10.9 is connected to the negative pole of the power source, and the other terminal of the left door opening and closing operation module 10.9 is connected to the normally closed switch K5. At one end, the other end of the normally closed switch K5 is connected to the positive pole of the power supply, one terminal of the right door opening and closing operation module 10.10 is connected to the negative pole of the power supply, and the other terminal of the right door opening and closing operation module 10.10 is connected to one end of the normally closed switch K6. The other end of the normally closed switch K6 is connected to the positive pole of the power supply;
左门位置磁感应接近开关10.6的正极电源线BN连接电源正极,左门位置磁感应接近开关10.6的常闭输出线BK连接左门位置继电器线圈10.8的一端,左门位置继电器线圈10.8的另一端连接电源的负极,左门位置磁感应接近开关10.6的负极电源线BU连接电源的负极,左门开指示灯10.1和左门位置继电器常开开关K3串联在电源的正负极之间,左门关指示灯10.2和左门位置继电器常闭开关K4串联在电源的正负极之间;The positive power supply line BN of the left door position magnetic induction proximity switch 10.6 is connected to the positive pole of the power supply, the normally closed output line BK of the left door position magnetic induction proximity switch 10.6 is connected to one end of the left door position relay coil 10.8, and the other end of the left door position relay coil 10.8 is connected to the power supply. The negative pole, the left door position magnetic induction proximity switch 10.6, the negative power supply line BU is connected to the negative pole of the power supply, the left door open indicator light 10.1 and the left door position relay normally open switch K3 are connected in series between the positive and negative poles of the power supply, the left door off indicator light 10.2 and the left door position relay normally closed switch K4 is connected in series between the positive and negative poles of the power supply;
右门位置磁感应接近开关10.5的正极电源线BN连接电源正极,右门位置磁感应接近开关10.5的常闭输出线BK连接右门位置继电器线圈10.7的一端,右门位置继电器线圈10.7的另一端连接电源的负极,右门位置磁感应接近开关10.5的负极电源线BU连接电源的负极,右门开指示灯10.3和右门位置继电器常开触点K1串联在电源的正负极之间,右门关指示灯10.4和右门位置继电器常闭触点K2串联在电源的正负极之间;The positive door power line BN of the right door position magnetic proximity switch 10.5 is connected to the positive pole of the power supply, the normally closed output line BK of the right door position magnetic induction proximity switch 10.5 is connected to one end of the right door position relay coil 10.7, and the other end of the right door position relay coil 10.7 is connected to the power supply. The negative pole, the right door position magnetic induction proximity switch 10.5, the negative power supply line BU is connected to the negative pole of the power supply, the right door open indicator light 10.3 and the right door position relay normally open contact K1 are connected in series between the positive and negative poles of the power supply, and the right door is closed. The lamp 10.4 and the right door position relay normally closed contact K2 are connected in series between the positive and negative poles of the power source;
所述左门开闭操作模块10.9用于控制左门位置磁感应接近开关10.6的开闭,右门开闭操作模块10.10用于控制右门位置磁感应接近开关10.5的开闭(如 果异侧门的右门位置磁感应接近开关10.5或左门位置磁感应接近开关10.6处于常闭状态,则侧门操作正常,如果异侧门的接近开关异常开启,则侧门操作失败,由此实现自锁功能)。The left door opening and closing operation module 10.9 is for controlling the opening and closing of the left door position magnetic induction proximity switch 10.6, and the right door opening and closing operation module 10.10 is for controlling the opening and closing of the right door position magnetic induction proximity switch 10.5 (such as If the right door position of the opposite side door is magnetic induction proximity switch 10.5 or the left door position magnetic induction proximity switch 10.6 is in the normally closed state, the side door operation is normal. If the proximity switch of the opposite side door is abnormally opened, the side door operation fails, thereby realizing the self-locking function) .
当遥控器输入左门操作指令,系统启动左门开闭操作模块10.9,此时如果右门位置信号为右门打开,则左门操作线路断开,左门操作无法操作;当遥控器输入右门操作指令,系统启动右门开闭操作模块10.10,此时如果左门位置信号为左门打开,则右门操作线路断开,右门操作无法操作。上述设计用于实现两侧侧门操作互锁功能,防止误操作,保证了车辆操作的安全性。When the remote controller inputs the left door operation command, the system activates the left door opening and closing operation module 10.9. At this time, if the right door position signal is the right door open, the left door operation line is disconnected, the left door operation cannot be operated; when the remote control is input right The door operation command, the system starts the right door opening and closing operation module 10.10. At this time, if the left door position signal is the left door open, the right door operation line is disconnected, and the right door operation cannot be operated. The above design is used to realize the interlocking function of the side door operation on both sides, preventing misoperation and ensuring the safety of vehicle operation.
本发明的电气系统中设计磁感应接近开关,用于感应车厢是否完全落位,并将感应信号转化为警示灯,以便操作者查看侧门落位情况;同时系统还利用该信号实现两侧侧门的互锁功能,即当一侧侧门处于未完全落位状态时,另一侧侧门的遥控操作失效。此功能防止误操作,避免造成两侧车厢同时脱离底架的情况。The magnetic induction proximity switch is designed in the electrical system of the invention for sensing whether the car is completely seated, and converting the sensing signal into a warning light for the operator to view the side door position; and the system also uses the signal to realize mutual mutual side doors. The lock function, that is, when one side door is in an incompletely closed state, the remote operation of the other side door is disabled. This feature prevents misuse and avoids situations where both sides of the car are simultaneously separated from the chassis.
上述技术方案中,所述车厢总成2包括车厢底架2.1、左右两个上侧墙2.2和前后两个端墙2.3,左右两个侧门3的下部分别于车厢底架2.1左右两侧的铰接位铰接,左右两个侧门3关闭时,左右两个侧门3能与车厢底架2.1、左右两个上侧墙2.2和前后两个端墙2.3围成侧翻车车厢;In the above technical solution, the car assembly 2 includes a car chassis 2.1, two left and right upper side walls 2.2, and two front and rear end walls 2.3, and the lower portions of the left and right side doors 3 are respectively hinged on the left and right sides of the car chassis 2.1. When the left and right side doors 3 are closed, the left and right side doors 3 can be surrounded by the car chassis 2.1, the left and right upper side walls 2.2 and the front and rear two end walls 2.3 to form a side roll car;
所述左右两个上侧墙2.2均包括顶部墙板2.21、多个侧柱2.22和多个压型导流板2.23,其中,左边一个上侧墙2.2的顶部墙板2.21的两端分别固定连接前边一个端墙2.3的左侧和后边一个端墙2.3的左侧,右边一个上侧墙2.2的顶部墙板2.21的两端分别固定连接前边一个端墙2.3的右侧和后边一个端墙2.3的右侧,左右两个上侧墙2.2的顶部墙板2.21内侧分别通过对应的侧柱2.22 与车厢底架2.1的左右两侧固定连接,每个侧柱2.22的外侧面均固定连接对应的压型导流板2.23,当侧门3关闭时,每个压型导流板2.23位于对应侧柱2.22和相应侧门3之间,车厢底架2.1的前后两端分别固定连接前后两个端墙2.3的底端。上述结构即增加了侧柱的根部强度,又确保进入侧柱与侧门之间的散粒物料随着车厢的侧翻而顺利卸出,还能消除物流在侧门3与侧柱2.22和端墙2.3结合处产生积渣现象,避免由此造成的侧门关闭不严和物料残留问题。The left and right upper side walls 2.2 each include a top wall panel 2.21, a plurality of side pillars 2.22, and a plurality of pressure-type deflectors 2.23, wherein the two ends of the upper wall 2.2 of the left side wall 2.2 are fixedly connected. The left side of the front side wall 2.3 and the left side of the rear side wall 2.3 are on the left side, and the two ends of the top wall panel 2.21 of the upper side wall 2.2 are fixedly connected to the right side of the front side wall 2.3 and the rear side of the end wall 2.3. On the right side, the inner side of the top wall panel 2.21 of the left and right upper side walls 2.2 respectively pass the corresponding side pillars 2.22 The front side of each side pillar 2.22 is fixedly connected to the corresponding pressure type deflector 2.23. When the side door 3 is closed, each pressure type deflector 2.23 is located at the corresponding side pillar. Between 2.22 and the corresponding side door 3, the front and rear ends of the chassis frame 2.1 are fixedly connected to the bottom ends of the front and rear end walls 2.3, respectively. The above structure increases the strength of the root of the side column, and ensures that the bulk material entering between the side column and the side door is smoothly discharged with the rollover of the car, and the logistics can be eliminated in the side door 3 and the side column 2.22 and the end wall 2.3. The slagging phenomenon occurs at the joint to avoid the resulting side door closure and material residue problems.
上述技术方案中,每个侧柱2.22的外侧面均固定连接(焊接)对应的压型导流板2.23,既增加了侧柱2.22的强度,又确保进入侧柱2.22与侧门3之间的散粒货物顺利流出,避免因此造成的侧门3关闭不严和卸货不干净。压型导流板2.23采用整体压型,外形圆滑,便于散粒货物流动。In the above technical solution, the outer side surface of each side column 2.22 is fixedly connected (welded) to the corresponding pressure type baffle 2.23, which increases the strength of the side column 2.22 and ensures the dispersion between the side column 2.22 and the side door 3. The grain cargo smoothly flows out, so as to avoid the side door 3 being closed tightly and the unloading is not clean. The pressure-type baffle 2.23 is integrally pressed and has a rounded shape for easy flow of loose goods.
上述技术方案中,所述前后两个端墙2.3均包括上端梁2.31、端柱2.32、横带2.33、端墙板2.34和左右两个倾斜角柱2.35,其中,端墙板2.34的顶部固定连接上端梁2.31,端墙板2.34的底部固定连接车厢底架2.1、端柱2.32和横带2.33垂直交叉固定连接,端柱2.32和横带2.33的内侧面固定连接端墙板2.34,端柱2.32的顶面固定连接上端梁2.31,端柱2.32的底面固定连接车厢底架2.1,横带2.33的左右两端分别固定连接左右两个倾斜角柱2.35,左右两个倾斜角柱2.35的内侧面固定连接端墙板2.34,左右两个侧门3关闭时,左右两个侧门3分别与对应的倾斜角柱2.35贴合。In the above technical solution, the front and rear end walls 2.3 include an upper end beam 2.31, an end post 2.32, a cross belt 2.33, an end wall panel 2.34, and two left and right inclined corner posts 2.35. The top end of the end wall panel 2.34 is fixedly connected to the upper end. Beam 2.31, the bottom of the end wall panel 2.34 is fixedly connected to the car chassis 2.1, the end column 2.32 and the cross belt 2.33 vertical cross fixed connection, the inner side of the end column 2.32 and the cross belt 2.33 is fixedly connected to the end wall plate 2.34, the top of the end column 2.32 The upper end beam is fixedly connected to the upper end beam 2.31, the bottom surface of the end post 2.32 is fixedly connected to the car chassis 2.1, and the left and right ends of the cross belt 2.33 are fixedly connected to the left and right inclined angle posts 2.35, and the inner side of the left and right inclined angle posts 2.35 are fixedly connected to the end wall plate. 2.34. When the left and right side doors 3 are closed, the left and right side doors 3 are respectively attached to the corresponding inclined corner posts 2.35.
上述技术方案中,倾斜角柱2.35与侧门3接触侧采用斜面设计,既保证了端墙的强度,又能减小其与侧门3接触面从而防止货物残留导致的侧门3关闭不严。In the above technical solution, the inclined side of the inclined angle column 2.35 and the side door 3 adopts a slope design, which not only ensures the strength of the end wall, but also reduces the contact surface with the side door 3 to prevent the side door 3 from being closed due to cargo residue.
上述技术方案中,所述顶部墙板2.21由外墙板和内墙板组焊成箱型。 In the above technical solution, the top wall panel 2.21 is welded into a box shape by the outer wall panel and the inner wall panel.
本发明中气控液压系统7设置了三种操作模式,其中电磁阀操作和手动阀操作为正常操作。当需要侧门开启时,由遥控器发出开门无线信号接通电路,使开门电磁阀7.1移至接通位,或者操作手动阀7.3至右位接通(此时手动阀7.3的输入端接通手动阀7.3的第二输出端),此时空气由气源模块7.7通过开门电磁阀7.1或手动阀7.3右位,推动三位换向阀7.4,使其左位接通(即三位换向阀7.4的输入端接通三位换向阀7.4的第一输出端)。此时空气由气源模块7.7通过三位换向阀7.4左位,接通至第一控制气路7.5推动三位四通阀7.11至左侧接通位(即三位四通阀7.11的第一出油口A接通回油口O,进油口P接通第二出油口B);与此同时第一控制气路7.5通过第一单向阀7.8接通气液转换模块7.10,并输出压力油通过三位四通阀7.11左位(进油口P与第二出油口B)至同步马达供油模块7.12,同步马达供油模块7.12均分油液至两个平衡阀模块7.15的油缸底部供油第一接口,并进入侧门开闭操作油缸4.1底部,侧门开闭操作油缸4.1顶部油液分别通过平衡阀模块7.15油缸顶部供油第二接口,流过油缸顶部供油第一接口,并由三位四通阀7.11(此时三位四通阀7.11的第一出油口A接通回油口O)直接回油箱,此时侧门开闭操作油缸4.1的活塞杆伸出,从而带动侧门3开启。The gas-controlled hydraulic system 7 of the present invention is provided with three modes of operation in which solenoid valve operation and manual valve operation are normal operations. When the side door is required to be opened, the door open wireless signal is turned on by the remote controller to move the door open solenoid valve 7.1 to the ON position, or the manual valve 7.3 is operated to the right position (the manual valve 7.3 input is turned on manually). The second output end of the valve 7.3, at this time, the air is driven by the air source module 7.7 through the door opening solenoid valve 7.1 or the manual valve 7.3 right position, pushing the three-position reversing valve 7.4 to make the left position turn on (ie, the three-position reversing valve The input of 7.4 turns on the first output of the three-position directional valve 7.4). At this time, the air is passed from the air source module 7.7 through the three-position reversing valve 7.4 to the left position, and is connected to the first control air path 7.5 to push the three-position four-way valve 7.11 to the left-hand side (ie, the third four-way valve 7.11) An oil outlet A is connected to the oil return port O, and the oil inlet port P is connected to the second oil outlet port B); at the same time, the first control gas passage 7.5 is connected to the gas-liquid conversion module 7.10 through the first one-way valve 7.8. And the output pressure oil passes through the three-position four-way valve 7.11 left position (inlet port P and second oil outlet port B) to the synchronous motor oil supply module 7.12, and the synchronous motor oil supply module 7.12 is divided into two balance valve modules. 7.15 The bottom of the cylinder is supplied with the first port, and enters the bottom of the side door opening and closing operation cylinder 4.1. The side door opens and closes the operation tank 4. The top oil passes through the balance valve module 7.15 cylinder top oil supply second port, and flows through the top of the cylinder. An interface is directly returned to the fuel tank by the three-position four-way valve 7.11 (the first oil outlet A of the three-position four-way valve 7.11 is connected to the oil return port O), and the piston rod extension of the side door opening and closing operation oil cylinder 4.1 Out, thereby driving the side door 3 to open.
当需要侧门3关闭时,由遥控器发出关门无线信号接通电路,使关门电磁阀7.2移至接通位,或者操作手动阀7.3至左位接通(即手动阀7.3的输入端接通手动阀7.3的第一输出端),此时空气由气源模块7.7通过关门电磁阀7.2或手动阀7.3左位,推动三位换向阀7.4,使其右位接通(即三位换向阀7.4的输入端接通三位换向阀7.4的第二输出端)。此时空气由气源模块7.7通过三位换向阀7.4右位,接通至第二控制气路7.6推动三位四通阀7.11至右侧接通 位(即三位四通阀7.11的第一出油口A接通进油口P,回油口O接通第二出油口B);与此同时第二控制气路7.6通过第二单向阀7.17接通气液转换模块7.10,并输出压力油通过三位四通阀7.11右位至平衡阀模块7.15的油缸顶部供油第一接口,并由油缸顶部供油第二接口进入侧门开闭操作油缸4.1顶部,侧门开闭操作油缸4.1的底部油液分别通过平衡阀模块7.15油缸底部供油第二接口并依次经过油缸底部供油第一接口、第四单向阀7.13、三位四通阀7.11的第二出油口B、三位四通阀7.11的回油口O直接回液压油箱7.16,此时侧门开闭操作油缸4.1的活塞杆缩回,从而带动侧门关闭。When the side door 3 is required to be closed, the door closing wireless signal is turned on by the remote controller to move the door closing solenoid valve 7.2 to the ON position, or the manual valve 7.3 is operated to the left position (ie, the input of the manual valve 7.3 is turned on manually). The first output end of the valve 7.3, at this time, the air is driven by the air source module 7.7 through the closing solenoid valve 7.2 or the manual valve 7.3 to the left position, pushing the three-position reversing valve 7.4 to make the right position thereof (ie, the three-position reversing valve The input of 7.4 is connected to the second output of the three-way directional valve 7.4). At this time, the air is passed from the air source module 7.7 through the three-position reversing valve 7.4 to the right position, and is connected to the second control air path 7.6 to push the three-position four-way valve 7.11 to the right side. Bit (ie, the first oil outlet A of the three-position four-way valve 7.11 is connected to the oil inlet port P, and the oil return port O is connected to the second oil outlet port B); at the same time, the second control gas passage 7.6 passes the second single Turn on the gas-liquid conversion module 7.10 to the valve 7.17, and output the pressure oil through the three-position four-way valve 7.11 right position to the top of the cylinder of the balance valve module 7.15 to supply the first port, and the second port of the oil supply from the top of the cylinder enters the side door. Closed operation cylinder 4.1 top, side door opening and closing operation oil tank 4.1 bottom oil respectively through the balance valve module 7.15 cylinder bottom oil supply second interface and in turn through the cylinder bottom oil supply first interface, fourth check valve 7.13, three four The second oil outlet B of the valve 7.11 and the oil return port O of the three-position four-way valve 7.11 are directly returned to the hydraulic oil tank 7.16, and the piston rod of the side door opening and closing operation cylinder 4.1 is retracted, thereby driving the side door to close.
当紧急情况下(车辆在卸货场地进行卸货作业后,侧门无法关闭)需要侧门3关闭时,操作三位四通阀7.11至关闭位(此时三位四通阀7.11处于中间位,即第一出油口A和第二出油口B接通回油口O,进油口P关闭),然后操作手油泵7.14,将油液通过平衡阀模块7.15的油缸顶部供油第一接口和油缸顶部供油第二接口,进入侧门开闭操作油缸4.1的顶部油口,侧门开闭操作油缸4.1底部油液分别通过平衡阀模块7.15油缸底部供油第二接口并依次经过油缸底部供油第一接口、第四单向阀7.13、三位四通阀7.11的第二出油口B、三位四通阀7.11的回油口O直接回液压油箱7.16,此时油缸活塞杆缩回,从而带动侧门关闭。如图5所示。可实现在系统失效的情况下(即开门电磁阀7.1、关门电磁阀7.2、手动阀7.3、三位换向阀7.4、气源模块7.7、气液转换模块7.10、三位四通阀7.11或同步马达供油模块7.12故障失效),将侧门关闭,保证线路拖车的安全。In case of emergency (the side door cannot be closed after the unloading operation at the unloading site), when the side door 3 is closed, the three-position four-way valve 7.11 to the closing position is operated (the three-position four-way valve 7.11 is in the middle position, that is, the first The oil outlet A and the second oil outlet B are connected to the oil return port O, and the oil inlet port P is closed. Then, the hand oil pump 7.14 is operated, and the oil is supplied to the first port of the cylinder and the top of the cylinder through the top of the balance valve module 7.15. The second port of the oil supply enters the top port of the side door opening and closing operation cylinder 4.1, and the bottom door opens and closes the oil at the bottom of the oil cylinder 4.1 through the balance valve module 7.15 cylinder bottom oil supply second interface and sequentially passes the oil cylinder bottom oil supply first interface The fourth check valve 7.13, the third oil outlet B of the three-position four-way valve 7.11, the oil return port O of the three-position four-way valve 7.11 directly return to the hydraulic oil tank 7.16, at which time the cylinder piston rod is retracted, thereby driving the side door shut down. As shown in Figure 5. It can be realized in the case of system failure (ie, opening solenoid valve 7.1, closing solenoid valve 7.2, manual valve 7.3, three-position reversing valve 7.4, gas source module 7.7, gas-liquid conversion module 7.10, three-position four-way valve 7.11 or synchronization) The motor fuel supply module 7.12 fails, and the side door is closed to ensure the safety of the line trailer.
本说明书未作详细描述的内容属于本领域专业技术人员公知的现有技术。 The contents not described in detail in the specification belong to the prior art known to those skilled in the art.

Claims (8)

  1. 一种铁路侧翻车,它包括侧翻车底架总成(1)、装配在侧翻车底架总成(1)上部的车厢总成(2)、铰接安装在车厢总成(2)侧面的侧门(3)、能控制侧门(3)开闭的侧门开闭机构(4)、安装在侧翻车底架总成(1)底部的转向架(8)、安装在侧翻车底架总成(1)底部并能对转向架(8)上的车轮进行行车制动的空气制动装置(5)、安装在侧翻车底架总成(1)底部并能对转向架(8)上的车轮进行驻车制动的驻车制动装置(6),安装在侧翻车底架总成(1)端部的车钩缓冲装置(9),其特征在于:它还包括对侧门开闭机构(4)的多个侧门开闭操作油缸(4.1)进行控制的气控液压系统(7),所述气控液压系统(7)包括开门电磁阀(7.1)、关门电磁阀(7.2)、手动阀(7.3)、三位换向阀(7.4)、第一控制气路(7.5)、第二控制气路(7.6)、气源模块(7.7)、气液转换模块(7.10)、三位四通阀(7.11)、同步马达供油模块(7.12)、手油泵(7.14)和与侧门开闭操作油缸(4.1)个数对应的多个平衡阀模块(7.15);A railway rollover comprising a rollover undercarriage assembly (1), a car assembly (2) assembled on the upper portion of the rollover undercarriage assembly (1), and a side door hingedly mounted on the side of the carriage assembly (2) (3) A side door opening and closing mechanism (4) capable of controlling the side door (3) opening and closing, a bogie (8) installed at the bottom of the rollover undercarriage assembly (1), and a rollover chassis assembly (1) The air brake device (5) capable of driving the wheels on the bogie (8) at the bottom, mounted on the bottom of the rollover undercarriage assembly (1) and capable of carrying the wheels on the bogie (8) a parking brake device (6) for a parking brake, a coupler buffer device (9) mounted at an end of a rollover undercarriage assembly (1), characterized in that it further comprises a contralateral door opening and closing mechanism (4) The plurality of side door opening and closing operation cylinders (4.1) control the pneumatic control hydraulic system (7), the pneumatic control hydraulic system (7) includes a door opening solenoid valve (7.1), a door closing solenoid valve (7.2), a manual valve (7.3) ), three-position reversing valve (7.4), first control gas path (7.5), second control gas path (7.6), gas source module (7.7), gas-liquid conversion module (7.10), three-position four-way valve ( 7.11), synchronous motor oil supply module (7.12), hand oil pump (7.14) And a plurality of balancing valve modules (7.15) corresponding to the number of side door opening and closing operation cylinders (4.1);
    其中,开门电磁阀(7.1)的一端、关门电磁阀(7.2)的一端和手动阀(7.3)的输入端均连接气源模块(7.7)的第一通气端,关门电磁阀(7.2)的另一端连接手动阀(7.3)的第一输出端,开门电磁阀(7.1)的另一端连接手动阀(7.3)的第二输出端,开门电磁阀(7.1)的另一端还连接三位换向阀(7.4)的第一控制端接口,关门电磁阀(7.2)的另一端还连接三位换向阀(7.4)的第二控制端接口;Wherein, one end of the opening solenoid valve (7.1), one end of the closing solenoid valve (7.2) and the input end of the manual valve (7.3) are connected to the first venting end of the air source module (7.7), and the closing solenoid valve (7.2) is another One end is connected to the first output end of the manual valve (7.3), the other end of the open-gate solenoid valve (7.1) is connected to the second output end of the manual valve (7.3), and the other end of the open-gate solenoid valve (7.1) is also connected with the three-position reversing valve. The first control end interface of (7.4), the other end of the closing solenoid valve (7.2) is also connected to the second control end interface of the three-position reversing valve (7.4);
    气源模块(7.7)的第二通气端连接三位换向阀(7.4)的输入端,三位换向阀(7.4)的第一输出端通过第一控制气路(7.5)连接三位四通阀(7.11)的第一控制端接口,三位换向阀(7.4)的第二输出端通过第二控制气路(7.6) 连接三位四通阀(7.11)的第二控制端接口,气液转换模块(7.10)的气体输入端分别接入第一控制气路(7.5)和第二控制气路(7.6);The second venting end of the gas source module (7.7) is connected to the input end of the three-way directional valve (7.4), and the first output end of the three-way directional valve (7.4) is connected to the third place through the first control gas path (7.5). The first control port of the valve (7.11), the second output of the three-way valve (7.4) passes the second control circuit (7.6) Connecting the second control end interface of the three-position four-way valve (7.11), the gas input end of the gas-liquid conversion module (7.10) is respectively connected to the first control gas path (7.5) and the second control gas path (7.6);
    气液转换模块(7.10)的出油口连接三位四通阀(7.11)的进油口P,三位四通阀(7.11)的回油口O与液压油箱(7.16)连接,三位四通阀(7.11)的第一出油口A连接对应平衡阀模块(7.15)的油缸顶部供油第一接口,每个平衡阀模块(7.15)的油缸顶部供油第二接口连接相应侧门开闭操作油缸(4.1)的顶部油口,三位四通阀(7.11)的第二出油口B连接同步马达供油模块(7.12)的进油口,同步马达供油模块(7.12)的各个出油口分别连接对应平衡阀模块(7.15)的油缸底部供油第一接口,各个平衡阀模块(7.15)的油缸底部供油第二接口连接相应侧门开闭操作油缸(4.1)的底部油口,各个平衡阀模块(7.15)的油缸顶部供油第一接口通过手油泵(7.14)连接液压油箱(7.16);The oil outlet of the gas-liquid conversion module (7.10) is connected to the oil inlet P of the three-position four-way valve (7.11), and the oil return port O of the three-position four-way valve (7.11) is connected with the hydraulic oil tank (7.16). The first oil outlet A of the valve (7.11) is connected to the first oil supply port of the balance valve module (7.15), and the second oil supply port of each balance valve module (7.15) is connected to the corresponding side door to open and close. Operate the top port of the cylinder (4.1), the second port B of the three-position four-way valve (7.11) is connected to the inlet port of the synchronous motor oil supply module (7.12), and the synchronous motor supply module (7.12) The oil ports are respectively connected with the first oil supply port of the corresponding balance valve module (7.15), and the second oil supply port of each balance valve module (7.15) is connected with the bottom port of the corresponding side door opening and closing operation oil cylinder (4.1). The first oil supply port of each balance valve module (7.15) is connected to the hydraulic oil tank (7.16) through the hand oil pump (7.14);
    各个平衡阀模块(7.15)的油缸底部供油第一接口与三位四通阀(7.11)的第二出油口B之间均连接有第四单向阀(7.13),各个第四单向阀(7.13)的输入端连接对应平衡阀模块(7.15)的油缸底部供油第一接口,各个第四单向阀(7.13)的输出端连接三位四通阀(7.11)的第二出油口B。A fourth check valve (7.13) is connected between the first oil supply port of the balance valve module (7.15) and the second oil outlet B of the three-position four-way valve (7.11), and each fourth one-way valve The input end of the valve (7.13) is connected to the first oil supply port of the corresponding balance valve module (7.15), and the output end of each fourth check valve (7.13) is connected to the second oil output of the three-position four-way valve (7.11). Moutine B.
  2. 根据权利要求1所述的铁路侧翻车,其特征在于:所述气控液压系统(7)还包括溢流阀(7.9),所述三位四通阀(7.11)的进油口P通过溢流阀(7.9)连接液压油箱(7.16)。The railway rollover according to claim 1, characterized in that the pneumatic control hydraulic system (7) further comprises a relief valve (7.9), and the inlet port P of the three-position four-way valve (7.11) passes through the overflow The flow valve (7.9) is connected to the hydraulic tank (7.16).
  3. 根据权利要求1所述的铁路侧翻车,其特征在于:所述气液转换模块(7.10)的气体输入端与第一控制气路(7.5)之间设有第一单向阀(7.8),第一单向阀(7.8)的输入端连接第一控制气路(7.5),第一单向阀(7.8)的输出端连接气液转换模块(7.10)的气体输入端; The railway rollover according to claim 1, characterized in that: a first check valve (7.8) is arranged between the gas input end of the gas-liquid conversion module (7.10) and the first control gas path (7.5), The input end of the first check valve (7.8) is connected to the first control gas path (7.5), and the output end of the first check valve (7.8) is connected to the gas input end of the gas-liquid conversion module (7.10);
    所述气液转换模块(7.10)的气体输入端与第二控制气路(7.6)之间设有第二单向阀(7.17),所述第二单向阀(7.17)的输入端连接第二控制气路(7.6),第二单向阀(7.17)的输出端连接气液转换模块(7.10)的气体输入端;A second check valve (7.17) is disposed between the gas input end of the gas-liquid conversion module (7.10) and the second control gas path (7.6), and the input end of the second check valve (7.17) is connected. The second control gas path (7.6), the output end of the second check valve (7.17) is connected to the gas input end of the gas-liquid conversion module (7.10);
    所述气液转换模块(7.10)的出油口与三位四通阀(7.11)的进油口P之间设有第三单向阀(7.18),所述第三单向阀(7.18)的输入端连接气液转换模块(7.10)的出油口,第三单向阀(7.18)的输出端连接三位四通阀(7.11)的进油口P;A third check valve (7.18) is disposed between the oil outlet of the gas-liquid conversion module (7.10) and the oil inlet port P of the three-position four-way valve (7.11), and the third one-way valve (7.18) The input end is connected to the oil outlet of the gas-liquid conversion module (7.10), and the output end of the third one-way valve (7.18) is connected to the oil inlet P of the three-position four-way valve (7.11);
    各个平衡阀模块(7.15)的油缸顶部供油第一接口与手油泵(7.14)之间设有一个第五单向阀(7.19),第五单向阀(7.19)的输入端连接手油泵(7.14)的输出端,第五单向阀(7.19)的输出端连接各个平衡阀模块(7.15)的油缸顶部供油第一接口;A fifth check valve (7.19) is provided between the first oil supply port of the balance valve module (7.15) and the hand oil pump (7.14), and the input end of the fifth check valve (7.19) is connected to the hand oil pump ( 7.14) The output end of the fifth check valve (7.19) is connected to the top of the cylinder of each balance valve module (7.15) for oil supply;
    手油泵(7.14)与液压油箱(7.16)之间设有第六单向阀(7.20),所述第六单向阀(7.20)的输入端连接液压油箱(7.16),第六单向阀(7.20)的输出端连接手油泵(7.14)的输入端。A sixth check valve (7.20) is arranged between the hand oil pump (7.14) and the hydraulic oil tank (7.16), and the input end of the sixth check valve (7.20) is connected to the hydraulic oil tank (7.16), and the sixth check valve ( The output of 7.20) is connected to the input of the hand pump (7.14).
  4. 根据权利要求1所述的铁路侧翻车,其特征在于:所述三位换向阀(7.4)为三位五通换向阀。The railway rollover according to claim 1, wherein the three-position reversing valve (7.4) is a three-position five-way reversing valve.
  5. 根据权利要求1所述的铁路侧翻车,其特征在于:它还包括用于侧门(3)进行监控的电气系统(10),所述电气系统(10)包括左门开指示灯(10.1)、左门关指示灯(10.2)、右门开指示灯(10.3)、右门关指示灯(10.4)、右门位置磁感应接近开关(10.5)、左门位置磁感应接近开关(10.6)、左门位置继电器、右门位置继电器、左门开闭操作模块(10.9)和右门开闭操作模块(10.10),其中,左门开闭操作模块(10.9)的一个接线端连接电源的负极,左门开闭操 作模块(10.9)的另一个接线端连接常闭开关K5的一端,常闭开关K5的另一端连接电源的正极,右门开闭操作模块(10.10)的一个接线端连接电源的负极,右门开闭操作模块(10.10)的另一个接线端连接常闭开关K6的一端,常闭开关K6的另一端连接电源的正极;The railway rollover according to claim 1, further comprising an electrical system (10) for monitoring the side door (3), the electrical system (10) comprising a left door open indicator light (10.1), Left door off indicator (10.2), right door open indicator (10.3), right door off indicator (10.4), right door position magnetic proximity switch (10.5), left door position magnetic proximity switch (10.6), left door position Relay, right door position relay, left door opening and closing operation module (10.9) and right door opening and closing operation module (10.10), wherein one terminal of the left door opening and closing operation module (10.9) is connected to the negative pole of the power supply, and the left door is open Closed operation The other terminal of the module (10.9) is connected to one end of the normally closed switch K5, and the other end of the normally closed switch K5 is connected to the positive pole of the power supply, and one terminal of the right door opening and closing operation module (10.10) is connected to the negative pole of the power supply, the right door The other terminal of the opening and closing operation module (10.10) is connected to one end of the normally closed switch K6, and the other end of the normally closed switch K6 is connected to the positive pole of the power supply;
    左门位置磁感应接近开关(10.6)的正极电源线BN连接电源正极,左门位置磁感应接近开关(10.6)的常闭输出线BK连接左门位置继电器线圈(10.8)的一端,左门位置继电器线圈(10.8)的另一端连接电源的负极,左门位置磁感应接近开关(10.6)的负极电源线BU连接电源的负极,左门开指示灯(10.1)和左门位置继电器常开开关K3串联在电源的正负极之间,左门关指示灯(10.2)和左门位置继电器常闭开关K4串联在电源的正负极之间;The positive power supply line BN of the left door position magnetic induction proximity switch (10.6) is connected to the positive pole of the power supply, and the normally closed output line BK of the left door position magnetic induction proximity switch (10.6) is connected to one end of the left door position relay coil (10.8), and the left door position relay coil The other end of (10.8) is connected to the negative pole of the power supply, the negative power supply line BU of the left-door position magnetic induction proximity switch (10.6) is connected to the negative pole of the power supply, the left door open indicator light (10.1) and the left-door position relay normally open switch K3 are connected in series with the power supply. Between the positive and negative poles, the left door off indicator (10.2) and the left door position relay normally closed switch K4 are connected in series between the positive and negative poles of the power supply;
    右门位置磁感应接近开关(10.5)的正极电源线BN连接电源正极,右门位置磁感应接近开关(10.5)的常闭输出线BK连接右门位置继电器线圈(10.7)的一端,右门位置继电器线圈(10.7)的另一端连接电源的负极,右门位置磁感应接近开关(10.5)的负极电源线BU连接电源的负极,右门开指示灯(10.3)和右门位置继电器常开触点K1串联在电源的正负极之间,右门关指示灯(10.4)和右门位置继电器常闭触点K2串联在电源的正负极之间;The positive power supply line BN of the right door position magnetic induction proximity switch (10.5) is connected to the positive pole of the power supply, and the normally closed output line BK of the right door position magnetic induction proximity switch (10.5) is connected to one end of the right door position relay coil (10.7), and the right door position relay coil The other end of (10.7) is connected to the negative pole of the power supply. The negative power supply line BU of the magnetic door proximity switch (10.5) of the right door position is connected to the negative pole of the power supply. The right door open indicator light (10.3) and the right door position relay normally open contact K1 are connected in series. Between the positive and negative poles of the power supply, the right door off indicator (10.4) and the right door position relay normally closed contact K2 are connected in series between the positive and negative terminals of the power supply;
    所述左门开闭操作模块(10.9)用于控制左门位置磁感应接近开关(10.6)的开闭,右门开闭操作模块(10.10)用于控制右门位置磁感应接近开关(10.5)的开闭。The left door opening and closing operation module (10.9) is used for controlling the opening and closing of the left door position magnetic induction proximity switch (10.6), and the right door opening and closing operation module (10.10) is for controlling the opening of the right door position magnetic induction proximity switch (10.5). close.
  6. 根据权利要求1所述的铁路侧翻车,其特征在于:所述车厢总成(2)包括车厢底架(2.1)、左右两个上侧墙(2.2)和前后两个端墙(2.3),左右两个侧门(3)的下部分别于车厢底架(2.1)左右两侧的铰接位铰接,左右两个 侧门(3)关闭时,左右两个侧门(3)能与车厢底架(2.1)、左右两个上侧墙(2.2)和前后两个端墙(2.3)围成侧翻车车厢;The railway rollover according to claim 1, characterized in that: the car assembly (2) comprises a car chassis (2.1), two left and right upper side walls (2.2) and two front and rear end walls (2.3). The lower parts of the left and right side doors (3) are respectively hinged at the hinged positions on the left and right sides of the car chassis (2.1), and the left and right sides are When the side door (3) is closed, the left and right side doors (3) can be surrounded by the car chassis (2.1), the left and right upper side walls (2.2) and the front and rear two end walls (2.3) to form a side roll car;
    所述左右两个上侧墙(2.2)均包括顶部墙板(2.21)、多个侧柱(2.22)和多个压型导流板(2.23),其中,左边一个上侧墙(2.2)的顶部墙板(2.21)的两端分别固定连接前边一个端墙(2.3)的左侧和后边一个端墙(2.3)的左侧,右边一个上侧墙(2.2)的顶部墙板(2.21)的两端分别固定连接前边一个端墙(2.3)的右侧和后边一个端墙(2.3)的右侧,左右两个上侧墙(2.2)的顶部墙板(2.21)内侧分别通过对应的侧柱(2.22)与车厢底架(2.1)的左右两侧固定连接,每个侧柱(2.22)的外侧面均固定连接对应的压型导流板(2.23),当侧门(3)关闭时,每个压型导流板(2.23)位于对应侧柱(2.22)和相应侧门(3)之间,车厢底架(2.1)的前后两端分别固定连接前后两个端墙(2.3)的底端。The left and right upper side walls (2.2) each include a top wall panel (2.21), a plurality of side pillars (2.22), and a plurality of profiled deflectors (2.23), wherein the upper one side wall (2.2) The two ends of the top wall panel (2.21) are respectively fixed to the left side of the front side wall (2.3) and the left side of the rear side wall (2.3), and the right side wall (2.2) of the top wall panel (2.21) The two ends are fixedly connected to the right side of the front end wall (2.3) and the right side of the rear end wall (2.3), and the inner side of the top wall panel (2.21) of the left and right upper side walls (2.2) respectively pass the corresponding side pillars (2.22) fixedly connected to the left and right sides of the car chassis (2.1), the outer side of each side column (2.22) is fixedly connected to the corresponding pressure type deflector (2.23), when the side door (3) is closed, each The pressure type deflector (2.23) is located between the corresponding side column (2.22) and the corresponding side door (3), and the front and rear ends of the carriage bottom frame (2.1) are respectively fixedly connected to the bottom ends of the front and rear end walls (2.3).
  7. 根据权利要求6所述的铁路侧翻车,其特征在于:所述前后两个端墙(2.3)均包括上端梁(2.31)、端柱(2.32)、横带(2.33)、端墙板(2.34)和左右两个倾斜角柱(2.35),其中,端墙板(2.34)的顶部固定连接上端梁(2.31),端墙板(2.34)的底部固定连接车厢底架(2.1)、端柱(2.32)和横带(2.33)垂直交叉固定连接,端柱(2.32)和横带(2.33)的内侧面固定连接端墙板(2.34),端柱(2.32)的顶面固定连接上端梁(2.31),端柱(2.32)的底面固定连接车厢底架(2.1),横带(2.33)的左右两端分别固定连接左右两个倾斜角柱(2.35),左右两个倾斜角柱(2.35)的内侧面固定连接端墙板(2.34),左右两个侧门(3)关闭时,左右两个侧门(3)分别与对应的倾斜角柱(2.35)贴合。The railway rollover according to claim 6, wherein the front and rear end walls (2.3) each comprise an upper end beam (2.31), an end post (2.32), a cross belt (2.33), and an end wall panel (2.34). ) and two left and right inclined column (2.35), wherein the top of the end wall plate (2.34) is fixedly connected to the upper end beam (2.31), and the bottom of the end wall plate (2.34) is fixedly connected to the car chassis (2.1) and the end column (2.32) ) and the cross belt (2.33) is vertically cross-fixed, the inner side of the end post (2.32) and the cross belt (2.33) is fixedly connected to the end wall panel (2.34), and the top surface of the end post (2.32) is fixedly connected to the upper end beam (2.31) The bottom surface of the end post (2.32) is fixedly connected to the car chassis (2.1), and the left and right ends of the cross belt (2.33) are respectively fixedly connected to the left and right inclined angle columns (2.35), and the inner sides of the left and right inclined angle columns (2.35) are fixed. When connecting the end wall panel (2.34), when the left and right side doors (3) are closed, the left and right side doors (3) are respectively attached to the corresponding inclined corner posts (2.35).
  8. 根据权利要求6所述的铁路侧翻车,其特征在于:所述顶部墙板(2.21) 由外墙板和内墙板组焊成箱型。 A railway rollover according to claim 6 wherein said top wall panel (2.21) It is welded into a box type by the outer wall panel and the inner wall panel.
PCT/CN2017/093696 2016-12-21 2017-07-20 Railway side-tipping wagon WO2018113288A1 (en)

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