WO2018098685A1 - 一种手柄和锤击工具 - Google Patents

一种手柄和锤击工具 Download PDF

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Publication number
WO2018098685A1
WO2018098685A1 PCT/CN2016/108023 CN2016108023W WO2018098685A1 WO 2018098685 A1 WO2018098685 A1 WO 2018098685A1 CN 2016108023 W CN2016108023 W CN 2016108023W WO 2018098685 A1 WO2018098685 A1 WO 2018098685A1
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WO
WIPO (PCT)
Prior art keywords
shock absorbing
inner core
absorbing layer
handle
sleeve
Prior art date
Application number
PCT/CN2016/108023
Other languages
English (en)
French (fr)
Inventor
余闻天
Original Assignee
杭州巨星工具有限公司
杭州巨星科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 杭州巨星工具有限公司, 杭州巨星科技股份有限公司 filed Critical 杭州巨星工具有限公司
Priority to US16/465,550 priority Critical patent/US11253986B2/en
Priority to PCT/CN2016/108023 priority patent/WO2018098685A1/zh
Publication of WO2018098685A1 publication Critical patent/WO2018098685A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25DPERCUSSIVE TOOLS
    • B25D1/00Hand hammers; Hammer heads of special shape or materials
    • B25D1/12Hand hammers; Hammer heads of special shape or materials having shock-absorbing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25GHANDLES FOR HAND IMPLEMENTS
    • B25G1/00Handle constructions
    • B25G1/01Shock-absorbing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25GHANDLES FOR HAND IMPLEMENTS
    • B25G1/00Handle constructions
    • B25G1/10Handle constructions characterised by material or shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25GHANDLES FOR HAND IMPLEMENTS
    • B25G3/00Attaching handles to the implements
    • B25G3/02Socket, tang, or like fixings
    • B25G3/12Locking and securing devices
    • B25G3/26Locking and securing devices comprising nails, screws, bolts, or pins traversing or entering the socket
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25DPERCUSSIVE TOOLS
    • B25D1/00Hand hammers; Hammer heads of special shape or materials
    • B25D1/04Hand hammers; Hammer heads of special shape or materials with provision for withdrawing or holding nails or spikes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25DPERCUSSIVE TOOLS
    • B25D2222/00Materials of the tool or the workpiece
    • B25D2222/54Plastics
    • B25D2222/57Elastomers, e.g. rubber

Definitions

  • the invention relates to a handle and a hammering tool comprising the handle.
  • shovel tools such as shovel, raft, axe, etc.
  • the structure of which is mostly composed of a head and a handle.
  • the handle is sleeved with a plastic material such as plastic or rubber, and the sleeve is fixedly connected with the handle, in addition to using a tight fit, and at the same time, an adhesive is used at the same time. Then fixed, but because the handle is made of plastic or rubber, and the grip of the sniper tool is made of metal, it is known from previous experience that when the workpieces of two different materials are joined by the adhesive, the surface of the interface is fixed.
  • the adhesion is often poor, so when the sniper tool is used for a long time in the collision state, the connection between the handle and the handle will be due to the lateral or straight throwing force and impact when swiping.
  • the reaction force is gradually loosened. If it is light, the loose or loose set will cause inconvenience in use. If it is heavy, the sniper will throw it in the direction of force, causing unpredictable potential danger.
  • the grip that connects the head is a dense steel structure
  • the sniper tool has an impact at one end
  • a part of the reaction force generated by the impact is often By directly connecting the grip of the head to the user's grip, the user's hand is prone to pain, paralysis and the like due to shock.
  • most of the tapping tools are partially modified to improve performance or avoid damage.
  • the tapping tools are the most shock-absorbing or anti-slip function with their grips. In view of the fact that most percussive tools do not provide further improvements in how to increase the robust structure between the shock absorbing material and the metal grip, it is inconvenient.
  • the technical problem to be solved by the present invention is to provide a shock absorbing hammering tool which has a reliable and firm fixing structure for the shock absorbing layer on the handle and has three shock absorbing effects.
  • the present invention proposes a handle,
  • the inner core and the grip disposed around the outer circumference of the inner core are formed with at least one chamber formed between the inner core and the grip.
  • the chamber is disposed on at least one side of the handle.
  • a shock absorbing material or an air bag is disposed in the chamber.
  • shock absorbing material is liquid silicone.
  • the inside of the air bag is filled with compressed air or a liquid substance.
  • the grip portion includes an outer shock absorbing layer, and an inner shock absorbing layer is disposed between the outer shock absorbing layer and the inner core, and the chamber is disposed in the inner shock absorbing layer.
  • the material of the outer shock absorbing layer is a thermoplastic polyurethane (TPU) or a thermoplastic rubber material (TPR).
  • the material of the inner shock absorbing layer is a thermoplastic polyurethane.
  • the inner shock absorbing layer is directly pre-formed and then placed on the inner core, or is directly injection molded on the inner core by injection molding.
  • the handle further includes a kit, and the sleeve is sleeved on the inner core.
  • the outer shock absorbing layer is first pre-formed and then placed on the inner shock absorbing layer and / Or at least one part of the kit, or directly injection molded into at least one portion of the inner cushioning layer and/or the kit.
  • kit is secured to the inner core by an assembly.
  • an assembly hole is disposed on the inner core, and the kit is fixed to the inner core through the assembly through the assembly hole.
  • kit is assembled on the inner core in a first direction, and the assembly assembles the kit to the inner core in a second direction, the first direction being different from the second direction.
  • the inner core has a positioning hole, the positioning hole is opened at the rear end of the inner core, and the positioning pin is disposed in the positioning hole, and the positioning pin is covered and fixed by the outer shock absorption layer.
  • the positioning hole further comprises a positioning groove
  • the positioning pin is formed by axially butting the first pin member and the second pin member
  • the first pin member has a protrusion
  • the protrusion is embedded in the positioning groove to prevent the positioning pin from being located in the positioning hole. Axial rotation.
  • the outer shock absorbing layer further includes at least one inspection hole corresponding to at least one portion of the inner shock absorbing layer for observing the inner shock absorbing layer and the chamber.
  • the handle further comprises a sleeve sleeved on the inner core, the grip portion comprises an outer shock absorbing layer, and the outer shock absorbing layer is firstly pre-formed and then sleeved on at least one part of the kit, or directly injection molded by injection molding. On at least one part of the kit.
  • an accommodating space is disposed between the outer shock absorbing layer and the inner core, and the inner shock absorbing layer is inserted into the accommodating space.
  • the inner core has a positioning hole, the positioning hole is opened at the rear end of the inner core, the positioning pin is disposed in the positioning hole, and the positioning pin is covered and fixed by the outer shock absorption layer.
  • the rear end of the outer shock absorbing layer is connected to the cover, and the cover comprises:
  • the at least one insertion portion extends from the cover portion, and the insertion portion is inserted into the accommodating space through the opening, and the insertion portion is covered and fixed by the outer damper layer.
  • the present invention also provides a hammering tool comprising any of the above-described handles, the hammering tool further comprising a hammerhead coupled to the inner core of the handle.
  • the hammer head and the inner core are integrally formed.
  • the inside of the hammer has at least one damper groove for the shock absorbing material to be filled therein.
  • a stopper is disposed between the hammer head and the inner core, and the stopper is used to limit the position of the sleeve sleeved on the inner core.
  • kit further includes:
  • the head portion and the head portion are restrained by the stopper portion and are combined with the stopper portion;
  • the socket portion extends from the sleeve head, the socket portion has a through hole, and the through hole is matched with the assembly hole on the inner core for the assembly member to be pierced, and the socket portion is covered and fixed by the outer shock absorption layer; as well as
  • the through hole penetrates through the sleeve head and the socket portion, and the through hole is used for the inner core to be inserted therein.
  • the internal damping groove of the hammer head can be transmitted to the inner core of the handle through the shock absorbing material as the first shock absorbing and absorbing shock and impact force of the hammer head.
  • the shock and impact force, through the three cushioning and shock absorption structure greatly reduces the feeling of vibration and impact felt by the user when operating.
  • the joining direction of the kit relative to the inner core of the handle (the first direction) is different from the fixing direction of the assembly fixing kit (the second direction) Then, the sleeve portion and the assembly of the kit are covered by the outer shock absorbing layer, thereby preventing the kit from being disengaged from the inner core of the handle by the assembly direction.
  • Figure 1 is a perspective view of a hammer tool of a first embodiment of the present invention
  • Figure 2 is a perspective view of the hammer head and the handle of the hammer tool of the first embodiment of the present invention
  • 3A and 3B are side cross-sectional views showing the assembly of the hammer tool of the first embodiment of the present invention
  • Figure 4 is a top cross-sectional view of the hammer tool of the first embodiment of the present invention.
  • Figure 5A is a cross-sectional view taken along line A-A of Figure 3B of the present invention.
  • Figure 5B is a cross-sectional view taken along line B-B of Figure 3B of the present invention.
  • Figure 5C is a cross-sectional view taken along line C-C of Figure 3B of the present invention.
  • Figure 6 is a side view of the hammering tool of the first embodiment of the present invention.
  • FIG. 7A and 7B are schematic cross-sectional views of the state of Fig. 6 in the D-D direction of the present invention.
  • 8A and 8B are side cross-sectional views showing the assembly of the hammer tool of the second embodiment of the present invention.
  • Figure 9A is a cross-sectional view of Figure 8 taken along line A'-A' of the present invention.
  • Figure 9B is a cross-sectional view of Figure 8 taken along line B'-B' of the present invention.
  • the X, Y, Z indicated in the figure The first direction, the second direction, and the third direction are respectively, and the first direction, the second direction, and the third direction are perpendicular to each other.
  • a first preferred embodiment of the present invention provides a hammering tool wherein the hammering tool includes a handle, as shown in Figures 1-4, the handle including the inner core 20 And a grip portion disposed around the outer circumference of the inner core 20, at least one chamber 41 is formed between the inner core 20 and the grip portion.
  • the chamber 41 is disposed on at least one side of the handle.
  • the grip portion includes an outer shock absorbing layer 50, and an inner shock absorbing layer 40 is disposed between the outer shock absorbing layer 50 and the inner core 20, and the chamber 41 Set in inner damping layer 40.
  • the inner shock absorbing layer 40 is directly pre-formed and then placed on the inner core 20, or directly injected into the inner core 20 by injection molding.
  • the handle also includes a kit 30 with an inner core 20 An assembly hole 21 is provided, and the kit 30 is fixed to the inner core 20 through the assembly member 35 through the assembly hole 21.
  • the outer damping layer 50 is pre-formed and then placed inside the inner damping layer 40 and / Or at least one portion of the kit 30, or directly injection molded into at least one portion of the inner cushioning layer 40 and/or the kit 30.
  • the hammering tool of this embodiment further includes a hammer head 10, and the hammer head 10 is disposed on the inner core 20
  • the front end can be made of metal material, but not limited to this.
  • the hammer head 10 has a head portion 11 and a shank portion 12, and the inside of the head portion 11 has at least one damper groove 13 for damping material 14 Filled in the damping groove 13, the damping material 14 can be made of silicone or other soft shock absorbing material.
  • the damper groove 13 can be opened at the inner center of the head portion 11 to facilitate the head portion 11 After tapping, the force can be absorbed by the average.
  • the head 11 is connected to one end of the handle 12, and the other end of the handle 12 is continued to the inner core 20.
  • a stop portion is disposed between the hammer head 10 and the inner core 20 To take the 30 position as a limit kit.
  • the inner core 20 has an assembly hole 21 and a positioning hole 22, and the assembly hole 21 is opened to the inner core 20 near the stopper portion 15
  • the positioning hole 22 is opened at the rear end of the inner core 20.
  • the kit 30 has a sleeve head 31 and a sleeve portion 32 extending from the sleeve head 31 and extending through the sleeve head 31 with a through hole 33. And the socket portion 32.
  • the shape of the through hole 33 matches the cross-sectional shape of the inner core 20, so that the sleeve 30 is sleeved with the through hole 33 on the inner core 20.
  • the socket portion 32 has a perforation 34 and is perforated 34 and the assembly hole 21 correspond to each other for the assembly member 35 to be fixed.
  • the kit 30 when the kit 30 is placed over the inner core 20 along the first direction X, the kit 30 can be accessed through the through hole 33.
  • Pushing along the inner core 20 to the stop portion 15 causes the sleeve head 31 of the sleeve 30 to be stopped by the stop portion 15 so that the sleeve head 31 and the stop portion 15 are assembled to each other and the inner core 20
  • the assembly hole 21 and the through hole 34 of the socket portion 32 correspond to each other.
  • the assembly 35 is inserted into the corresponding through hole 34 and the assembly hole 21 along the second direction Y, thereby the kit 30
  • the assembly is connected to the inner core 20.
  • the assembly member 35 may be a rivet structure or a bolt and nut structure, but is not limited thereto.
  • the kit 30 is along the first direction. After 20, after the assembly 30 is fixed to the inner core 20 by the second direction Y, since the second direction Y is different from the first direction X, the sleeve 30 can be prevented from being along the first direction X Detach from the inner core 20 .
  • the positioning hole 22 of the inner core 20 further includes a positioning groove 221 and the positioning pin 23 is disposed in the positioning hole.
  • the positioning pin 23 is axially butted by the first pin member 231 and the second pin member 232.
  • the first pin member 231 is longer than the second pin member 232, and the bump 233
  • the first pin member 231 is axially butted against the ground pin member 232 and is disposed in the positioning hole 22, so that the bump 233 is embedded in the positioning groove 221 to prevent the positioning pin.
  • 23 Rotate axially in the positioning hole 22.
  • the inner shock absorbing layer 40 is formed with a chamber 41 having a hollow portion, and the inner shock absorbing layer 40 is wrapped around the inner core 20 and the kit is avoided.
  • the position of the internal shock absorbing layer 40 can be pre-formed and then placed on the inner core 20, or the inner shock absorbing layer 40 can be directly injection molded into the inner core 20 in the present embodiment. on.
  • Internal shock absorption layer The material of 40 can be, but is not limited to, Thermoplastic Polyurethane (TPU).
  • the chamber 41 of the inner damping layer 40 can A shock absorbing material or an air bag is selectively provided. In the case of an airbag structure, it may be further filled with compressed air or a liquid substance, using the high pressure gas or liquid substance in the chamber 41.
  • the shock absorbing material may alternatively be liquid silica gel or other liquid shock absorbing material, but not limited thereto.
  • the chamber 41 of the inner shock absorbing layer 40 may be disposed on at least one side of the inner core 20.
  • the chamber 41 of the inner shock absorbing layer 40 may be disposed on the inner core 20 The upper and lower sides.
  • the outer shock absorbing layer 50 covers the inner shock absorbing layer 40 and the sleeve portion of the sleeve 30. .
  • the outer shock absorbing layer 50 can be pre-formed and then sleeved on the inner shock absorbing layer 40 and the sleeve portion 32 of the sleeve 30, or directly injected into the outer shock absorbing layer 50 by injection molding. Seismic layer 40 And the sleeve part 32 of the kit 30.
  • the material of the outer shock absorbing layer 50 may be, but not limited to, a thermoplastic polyurethane (Thermoplastic Polyurethane; TPU) or Thermo Plastic Rubber material (TPR).
  • the outer shock absorber layer 50 Further comprising at least one inspection hole 51 corresponding to at least one portion of the inner damping layer 40, the inner damping layer 30 and the chamber thereof can be observed through the inspection hole 51. Is there a rupture leak? As shown in Fig. 7A, it can be seen through the inspection hole 51 that the inner shock absorbing layer 30 is not in a state of rupture leakage. As shown in Fig. 7B, if the inner damping layer 30 breaks and leaks, it can be viewed by the inspection hole. 51 It is seen that the inner shock absorbing layer 40 leaks out of the inspection hole 51 due to the rupture.
  • FIG 8A and Figure 8B Shown is a side cross-sectional view of the shock absorbing hammer tool according to the second embodiment of the present invention, the specific embodiment of which is substantially the same as the first embodiment described above, and the following only explains the differences, and the others are the same. I won't go into details here.
  • the kit 30 when the kit 30 is assembled to the inner core 20, the kit 30 can be secured to the inner core by assembly 35. Then, the outer shock absorbing layer 50 is pre-formed and then sleeved on the sleeve portion 32 of the kit 30, or the outer shock absorbing layer 50 is directly injection molded into the sleeve portion of the kit 30. On.
  • the accommodating space 52 is provided between the outer shock absorbing layer 50 and the inner core 52.
  • the inner shock absorbing layer 40 is inserted into the accommodating space 52 and covers the inner core 20.
  • the chamber 41 of the inner damping layer 40 can be disposed on the upper and lower sides of the inner core 20.
  • a cover 60 is then inserted from the opening 53 at the rear end of the outer shock absorbing layer 50.
  • Cover 60 There is a cover portion 61 and at least one insertion portion 62 extending from the cover portion 61.
  • the cover portion 61 is for closing the opening 53 of the outer shock absorbing layer 50.
  • the plug portion 62 is inserted into the accommodating space through the opening 53 52, and the insertion portion 62 has a fixing hole 63.
  • the fixing hole 63 of the insertion portion 62 corresponds to the positioning hole 22 of the inner core 22.
  • the positioning pin 23 is inserted into the corresponding positioning hole 22 and the fixing hole 63 from the second direction Y, so that the cover 60 is firmly assembled at the rear end of the outer shock absorption layer 50, so as to avoid the cover 60 from the outer shock absorption layer. 50 back end detached.
  • the internal damping groove of the head can pass the shock absorbing material as the first shock absorbing and absorbing shock and impact force of the hammer. And then transmitted to the inner core of the handle, through the inner shock absorber layer and its chamber as the vibration and impact force transmitted on the inner core of the second absorption buffer handle, and finally the outer shock absorber layer as the third buffer And absorb the shock and impact transmitted by the inner shock absorbing layer, and through the three cushioning and shock absorbing structure, the feeling of vibration and impact felt by the user during operation is greatly reduced.
  • the coupling direction (first direction) of the sleeve relative to the inner core of the handle is different from the fixing direction (second direction) of the assembly fixing kit, and the sleeve portion and the assembly of the kit are covered by the outer shock absorbing layer. , thereby preventing the kit from being disengaged from the inner core of the handle by the assembly direction.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Percussive Tools And Related Accessories (AREA)

Abstract

一种手柄,包括内芯(20)和围绕所述内芯(20)的外周设置的握持部,在所述内芯(20)和所述握持部之间形成有至少一个腔室(41)。以及一种包括上述手柄的锤击工具。该锤击工具在使用时,锤头的内部减震(40)可通过减震材料(14)作为第一道缓冲和吸收锤头(10)的震动和冲击力,再传递到手柄的内芯(20)上,经过内减震层(40)及其腔室(42)作为第二道吸收缓冲手柄的内芯(20)上传递过来的震动和冲击力,最后再由外减震层(50)作为第三道缓冲和吸收由内减震层传递来的震动和冲击力,通过三道缓冲及减震的结构,大幅减少了使用者操作时的手感受到震动和冲击的感觉。

Description

一种手柄和锤击工具
技术领域
本发明涉及一种手柄和包含该手柄的锤击工具。
背景技术
一般常见的铁槌、木槌、斧头等槌击工具,其结构大都系由头部及握柄所构成,以金属一体锻造之槌击工具而言,为增加使用者握持该槌击工具之舒适性,该握柄上将套设有塑料、橡胶等塑性材质所制成之把套,该把套与该握柄间之接固接方式,除利用紧密配合之外,更同时利用黏着剂接着固定,但由于该把套为塑料或橡胶材质,而该槌击工具之握柄系为金属材质,由以往经验可知,二种不同材质之工件藉由黏着剂接合时,固接着界面之表面特性不同,其接着力往往不佳,因此,当该槌击工具长时间使用于碰撞的状态下,握柄与把套的接固便会因为挥击时之横向或直向抛力及撞击时之反作用力而有逐渐松脱之情形,轻者,则把套松动或脱落造成使用上不便,重者,则槌击工随使力方向抛出,造成无法预期的潜在危险。
其次,前述之槌击工具于使用时,因为衔接该头部之握柄系为密实之钢性结构,因此,当该槌击工具一端产生撞击时,其撞击所产生之部份反作用力,往往藉由连接该头部之握柄直接传导至使用者握持处,使得使用者之手部容易因震荡而产生酸痛、麻痹等不适。然多数的敲击工具为配合其作动的工件,皆有做其部分改良以提升效能或避免伤害,其中该些敲击工具以其握部做减震或系防滑功能为最甚者。鉴于多数的敲击工具并未对如何增加减震材料与金属握部之间的牢固结构有进一步的改善,实有不便。
发明内容
本发明所要解决的技术问题是提供一种对手柄上的减震层有可靠牢固的固定结构,并兼具有三道的减震效果的减震锤击工具。
为解决上述的技术问题,本发明提出了一种手柄, 包括内芯和围绕内芯的外周设置的握持部,在内芯和握持部之间形成有至少一个腔室。
进一步地,腔室设置在手柄的至少一个侧边。
进一步地,腔室内设置有减震材料或气囊。
进一步地,减震材料为液态硅胶。
进一步地,气囊内 部 填充 有 压缩空气或液态物质。
进一步地,握持部包括外减震层,外减震层与内芯之间设置有内减震层,腔室设置在内减震层中。
进一步地,外减震层的材料为热塑性聚胺基甲酸酯( TPU )或热塑性橡胶材料( TPR )。
进一步地,内减震层的材料为热塑性聚胺基甲酸酯。
进一步地,内减震层通过先预制后再套在内芯上,或是以射出成型方式直接被注塑在内芯上。
进一步地,手柄还包括套件,套件套设于内芯上。
进一步地,外减震层通过先预制后再套在内减震层和 / 或套件的至少一个部位上,或是以射出成型方式直接被注塑在内减震层和 / 或套件的至少一个部位上。
进一步地,套件通过组装件固定在内芯上。
进一步地,内芯上设置有组装孔, 套件通过组装件穿过组装孔而固定在内芯上。
进一步地,套件沿着第一方向组装于内芯上,组装件沿着第二方向将套件组装固定在内芯上,第一方向相异于第二方向。
进一步地,内芯具有定位孔,定位孔开设在内芯的后端,并将定位销穿设在定位孔内,定位销被外减震层包覆固定。
进一步地,定位孔进一步包括定位槽,定位销由第一销件及第二销件轴向对接构成,第一销件具有凸块,凸块嵌入定位槽内,以防止定位销在定位孔中轴向旋转。
进一步地,外减震层进一步包括至少一个检视孔,检视孔对应内减震层的至少一个部位,用以观查内减震层及腔室。
进一步地,手柄还包括套设于内芯的套件,握持部包括外减震层,外减震层通过先预制后再套设在套件的至少一个部位上,或以射出成型方式直接被注塑在套件的至少一个部位上。
进一步地,外减震层与内芯之间具有容置空间,容置空间内被塞入有内减震层。
进一步地,内芯具有定位孔,定位孔开设在在内芯的后端,定位销穿设在定位孔内,定位销被外减震层包覆固定。
进一步地,外减震层的后端与封盖连接,封盖包括:
盖部,用以封闭外减震层的开口;以及
至少一个插接部,由盖部延伸而出,插接部通过开口插设到容置空间内,插接部被外减震层包覆固定。
本发明还提供了一种锤击工具,包括上述任意一种手柄,该锤击工具还包括与手柄的内芯连接的锤头。
进一步地,锤头和内芯为一体成型制成。
进一步地, 锤头的 内部具有至少一个减震槽,减震槽用于供减震材料填入于其中。
进一步地,锤头和内芯之间设置有有止挡部,止挡部用于限制套设在内芯上的套件的位置。
进一步地,套件进一步包括:
套头部,套头部受到止挡部限位而与止挡部相互组接;
套接部,套接部自套头部延伸而出,套接部具有穿孔,穿孔与内芯上的组装孔相匹配以供组装件穿设,套接部被外减震层包覆固定;以及
通孔,贯穿套头部及套接部,通孔 用于供 内芯 穿设于其中。 本发明提出的锤击工具,在使用敲击时,锤头的内部减震槽可通过减震材料作为第一道缓冲和吸收锤头的震动和冲击力,再传递到手柄的内芯上,经过内减震层及其腔室作为第二道吸收缓冲手柄的内芯上传递过来的震动和冲击力,最后再由外减震层作为第三道缓冲和吸收由内减震层传递来的震动和冲击力,通过三道缓冲及减震的结构,大幅减少了使用者操作时的手感受到震动和冲击的感觉。
另外,套件相对于手柄的内芯的结合方向 ( 第一方向 ) 相异于组装件固定套件的固定方向 ( 第二方向 ) ,再由外减震层包覆住套件的套接部及组装件,从而防止套件由组装方向脱离于手柄的内芯外。
以下结合附图对本发明的技术构思、具体实施方式作进一步的详细说明。
附图说明
图 1 是本发明的第一实施例的锤击工具的立体图;
图 2 是本发明的第一实施例的锤击工具的锤头及手柄的立体图;
图 3A 及图 3B 是本发明的第一实施例的锤击工具于组装的侧视剖面图;
图 4 是本发明的第一实施例的锤击工具的俯视剖面图;
图 5A 是本发明的图 3B 于 A-A 向剖面图;
图 5B 是本发明的图 3B 于 B-B 向剖面图;
图 5C 是本发明的图 3B 于 C-C 向剖面图;
图 6 是本发明的第一实施例的锤击工具的侧视图;
图 7A 及图 7B 是本发明的图 6 于 D-D 向状态示意剖面图;
图 8A 及图 8B 是本发明的第二实施例的锤击工具于组装的侧视剖面图;
图 9A 是本发明的图 8 于 A'-A' 向剖面图;
图 9B 是本发明的图 8 于 B'-B' 向剖面图;
其中,
10 锤头
11 头部
12 柄部
13 减震槽
14 减震材料
15 止挡部
20 内芯
21 组装孔
22 定位孔
221 定位槽
23 定位销
231 第一销件
232 第二销件
233 凸块
30 套件
31 套头部
32 套接部
33 通孔
34 穿孔
35 组装件
40 内减震层
41 腔室
50 外减震层
51 检视孔
52 容置空间
53 开口
60 封盖
61 盖部
62 插接部
63 固定孔
X 第一方向
Y 第二方向
Z 第三方向。
具体实施方式
为了便于说明,图中所标示之 X 、 Y 、 Z 分别为第一方向、第二方向与第三方向,且第一方向、第二方向与第三方向系相互垂直。
本发明的第一个较佳实施例提供了一种锤击工具,其中该锤击工具包括手柄,如图 1~4 所示,手柄包括内芯 20 和围绕内芯 20 的外周设置的握持部,在内芯 20 和握持部之间形成有至少一个腔室 41 。 腔室 41 设置在手柄的至少一个侧边。
较佳地, 握持部包括外减震层 50 ,外减震层 50 与内芯 20 之间设置有内减震层 40 ,腔室 41 设置在内减震层 40 中。内减震层 40 通过先预制后再套在内芯 20 上,或是以射出成型方式直接被注塑在内芯 20 上。手柄还包括套件 30 ,内芯 20 上设置有组装孔 21 , 套件 30 通过组装件 35 穿过组装孔 21 而固定在内芯 20 上。 外减震层 50 通过先预制后再套在内减震层 40 和 / 或套件 30 的至少一个部位上,或是以射出成型方式直接被注塑在内减震层 40 和 / 或套件 30 的至少一个部位上。
如图 1~4 所示,本实施例的 锤击工具还包括锤头 10 , 锤头 10 设置于内芯 20 的前端且可为金属材质一体成型制成,但不以此为限。锤头 10 具有头部 11 及柄部 12 ,头部 11 的内部具有至少一个减震槽 13 ,可将减震材料 14 填入于减震槽 13 之中,减震材料 14 可以是硅胶材质或其他软性减震材料。较佳地,减震槽 13 可以开设在头部 11 的内部中央位置,以利头部 11 敲击后可以平均受力减震。头部 11 连接于柄部 12 的一端,柄部 12 的另一端则续接于内芯 20 。并在锤头 10 与内芯 20 之间设置有止挡部 15 ,以作为限制套件 30 位置。
内芯 20 具有组装孔 21 及定位孔 22 ,组装孔 21 开设在内芯 20 靠近止挡部 15 处,定位孔 22 则开设在内芯 20 的后端。
套件 30 具有套头部 31 及自套头部 31 延伸的套接部 32 ,并以一通孔 33 贯穿套头部 31 及套接部 32 。通孔 33 的形状与内芯 20 的横截面形状相匹配,以利套件 30 以通孔 33 套接在内芯 20 上。套接部 32 具有穿孔 34 ,穿孔 34 与组装孔 21 相互对应,以供组装件 35 穿设固定。
如图 3A 所示,当套件 30 沿着第一方向 X 套设在内芯 20 时,可通过通孔 33 将套件 30 沿着内芯 20 推到止挡部 15 处,使得套件 30 的套头部 31 被止挡部 15 限位止挡,以使套头部 31 与止挡部 15 相互组接,并使内芯 20 的组装孔 21 与套接部 32 的穿孔 34 相互对应。再将组装件 35 沿着第二方向 Y 穿设对应的穿孔 34 与组装孔 21 ,以此将套件 30 组接于内芯 20 上。如图 5C 所示,组装件 35 可以是一铆钉结构或一螺栓螺母结构,但不以此为限。以此结构设计,套件 30 沿着第一方向 X 组在内芯 20 后,通过组装件 35 以第二方向 Y 将套件 30 固定在内芯 20 后,因第二方向 Y 相异于第一方向 X ,可防止套件 30 沿着第一方向 X 脱离于内芯 20 。
如图 3B 所示,内芯 20 的定位孔 22 进一步包括定位槽 221 ,并将定位销 23 穿设在定位孔 22 内,定位销 23 由第一销件 231 及第二销件 232 轴向对接构成。在此基础上:第一销件 231 较第二销件 232 长,将凸块 233 设于第一销件 231 上,当第一销件 231 与地二销件 232 轴向对接并且穿设于定位孔 22 后,使得凸块 233 嵌入定位槽 221 中,以防止定位销 23 在定位孔 22 中轴向转动。
内减震层 40 形成有中空部位的腔室 41 ,并将内减震层 40 包覆住内芯 20 且避开套件 30 的位置,如图 5B 所示,在本实施例中,内减震层 40 可先预制后再套在内芯 20 上,或是直接将内减震层 40 以射出成型方式注塑在内芯 20 上。内减震层 40 的材料可以是但不局限于热塑性聚胺基甲酸酯 (Thermoplastic Polyurethane ; TPU) 。内减震层 40 的腔室 41 可 选择地设置有减震材料或气囊。若是气囊结构时,可进一步 填入有 压缩 空气 或是液态物质 ,利用腔室 41 内的 高压 气压 或液态物质 提供弹性,作为吸震减压之用,但不以此为限。 若是 腔室 41 填入有减震材料 时 ,减震材料 可选择地使用 液态硅胶或其他液态减震材料,但不以此为限。如图 5B 所示,内减震层 40 的 腔室 41 可设置在内芯 20 的 至少一个侧边 ,较佳地,内减震层 40 的腔室 41 可设置在内芯 20 的上下二侧。
如图 3B 所示,外减震层 50 包覆住内减震层 40 及套件 30 的套接部 32 。在本实施例中,外减震层 50 可先预制后再套在内减震层 40 及套件 30 的套接部 32 上,或是直接将外减震层 50 以射出成型方式注塑在内减震层 40 及套件 30 的套接部 32 上。外减震层 50 的材料可以是但不局限于热塑性聚胺基甲酸酯 (Thermoplastic Polyurethane ; TPU) 或热塑性橡胶材料 (Thermo Plastic Rubber material , TPR) 。如图 6 所示,外减震层 50 进一步包括有至少一个检视孔 51 ,检视孔 51 对应内减震层 40 的至少一个部位,通过检视孔 51 可以观查内减震层 30 及其腔室 41 是否有破裂泄漏的情况。如图 7A 所示,通过检视孔 51 可看出内减震层 30 未有破裂泄漏之状态。如图 7B 所示,若内减震层 30 破裂泄漏,可由检视孔 51 看出,内减震层 40 因破裂而漏出于检视孔 51 之中。
如图 8A 及图 8B 所示,为本发明的第二实施例的减震锤击工具于组装的侧视剖面图,其具体实施方式与前述第一实施例大致相同,以下仅就相异之处加以说明,其余相同处不再赘述。
如图 8A 所示,当套件 30 组装于内芯 20 后,可通过组装件 35 将套件 30 固定于内芯 20 上,再将外减震层 50 先预制后再套设在套件 30 的套接部 32 上,或是直接将外减震层 50 以射出成型方式注塑在套件 30 的套接部 32 上。使得外减震层 50 与内芯 20 之间具有容置空间 52 。如图 8B 所示,再将内减震层 40 塞入容置空间 52 中并且包覆住内芯 20 。如图 9A 所示,较佳地,内减震层 40 的腔室 41 可设置在内芯 20 的上下二侧。
如图 8A~8B 所示,接着将一封盖 60 由外减震层 50 后端的开口 53 处塞入。封盖 60 具有盖部 61 及由盖部 61 延伸的至少一个插接部 62 。盖部 61 用以封闭外减震层 50 的开口 53 。插接部 62 通过开口 53 插设到容置空间 52 内,并且插接部 62 具有固定孔 63 。当插接部 62 组入于容置空间 52 后,使得插接部 62 的固定孔 63 对应于内芯 20 的定位孔 22 ,再将定位销 23 由第二方向 Y 穿设对应的定位孔 22 及固定孔 63 ,使得封盖 60 被稳固的组装在外减震层 50 后端,避免封盖 60 由外减震层 50 后端脱离。
综上所述,根据上述本发明所有实施例揭露的锤击工具,在使用敲击时,头部的内部减震槽可通过减震材料作为第一道缓冲和吸收锤头的震动和冲击力,再传递到手柄的内芯上,经过内减震层及其腔室作为第二道吸收缓冲手柄的内芯上传递过来的震动和冲击力,最后再由外减震层作为第三道缓冲和吸收由内减震层传递来的震动和冲击力,通过三道缓冲及减震的结构,大幅减少了使用者操作时的手感受到震动和冲击的感觉。
另外,套件相对于手柄的内芯的结合方向(第一方向)相异于组装件固定套件的固定方向(第二方向),再由外减震层包覆住套件的套接部及组装件,从而防止套件由组装方向脱离于手柄的内芯外。
以上的实施方式详细描述了本发明的几种具体实施例。应当理解,本发明所属技术领域的人员在了解了本发明上述的技术构思、具体实施例和功效,可以根据本发明的技术构思作出诸多的修改和变化。因此,依据本发明的上述技术构思在现有技术的基础上通过逻辑分析、推理或者有限的实验从而获得的技术方案,皆应在本发明的权利要求书所请求的保护范围内。

Claims (25)

  1. 一种手柄,其特征在于,包括内芯和围绕所述内芯的外周设置的握持部,在所述内芯和所述握持部之间形成有至少一个腔室。
  2. 如权利要求1所述的手柄,其特征在于,所述腔室设置在所述手柄的至少一个侧边。
  3. 如权利要求1所述的手柄,其特征在于,所述腔室内设置有减震材料或气囊。
  4. 如权利要求3所述的手柄,其特征在于,所述减震材料为液态硅胶。
  5. 如权利要求3所述的手柄,其特征在于,所述气囊内部填充有压缩空气或液态物质。
  6. 如权利要求1所述的手柄,其特征在于,所述握持部包括外减震层,所述外减震层与所述内芯之间设置有内减震层,所述腔室设置在所述内减震层中。
  7. 如权利要求6所述的手柄,其特征在于,所述外减震层的材料为热塑性聚胺基甲酸酯或热塑性橡胶材料。
  8. 如权利要求6所述的手柄,其特征在于,所述内减震层的材料为热塑性聚胺基甲酸酯。
  9. 如权利要求6所述的手柄,其特征在于,所述内减震层通过先预制后再套在所述内芯上,或是以射出成型方式直接被注塑在所述内芯上。
  10. 如权利要求6所述的手柄,其特征在于,所述手柄还包括套件,所述套件套设于所述内芯上。
  11. 如权利要求10所述的手柄,其特征在于,所述外减震层通过先预制后再套在所述内减震层和/或所述套件的至少一个部位上,或是以射出成型方式直接被注塑在所述内减震层和/或所述套件的至少一个部位上。
  12. 如权利要求10所述的手柄,其特征在于,所述套件通过组装件固定在所述内芯上。
  13. 如权利要求12所述的手柄,其特征在于,所述套件沿着第一方向组装于所述内芯上,所述组装件沿着第二方向将所述套件组装固定在所述内芯上,所述第一方向相异于所述第二方向。
  14. 如权利要求6所述的手柄,其特征在于,所述内芯具有定位孔,所述定位孔开设在所述内芯的后端,并将定位销穿设在所述定位孔内,所述定位销被所述外减震层包覆固定。
  15. 如权利要求14所述的手柄,其特征在于,所述定位孔进一步包括定位槽,所述定位销由第一销件及第二销件轴向对接构成,所述第一销件具有凸块,所述凸块嵌入所述定位槽内,以防止所述定位销在所述定位孔中轴向旋转。
  16. 如权利要求6所述的手柄,其特征在于,所述外减震层进一步包括至少一个检视孔,所述检视孔对应所述内减震层的至少一个部位,用以观查所述内减震层及所述腔室。
  17. 如权利要求1所述的手柄,其特征在于,所述手柄还包括套设于所述内芯的套件,所述握持部包括外减震层,所述外减震层通过先预制后再套设在所述套件的至少一个部位上,或以射出成型方式直接被注塑在所述套件的至少一个部位上。
  18. 如权利要求17所述的手柄,其特征在于,所述外减震层与所述内芯之间具有容置空间,所述容置空间内被塞入有内减震层。
  19. 如权利要求18所述的手柄,其特征在于,所述内芯具有定位孔,所述定位孔开设在在所述内芯的后端,定位销穿设在所述定位孔内,所述定位销被所述外减震层包覆固定。
  20. 如权利要求19所述的手柄,其特征在于,所述外减震层的后端与封盖连接,所述封盖包括:
    盖部,用以所述封闭外减震层的开口;以及
    至少一个插接部,由所述盖部延伸而出,所述插接部通过所述开口插设到所述容置空间内,所述插接部被所述外减震层包覆固定。
  21. 一种锤击工具,其特征在于,包括如权利要求1~20中任意一项所述的手柄,所述锤击工具还包括与所述手柄的所述内芯连接的锤头。
  22. 如权利要求21所述的锤击工具,其特征在于,所述锤头和所述内芯为一体成型制成。
  23. 如权利要求21所述的锤击工具,其特征在于,所述锤头内部具有至少一个减震槽,所述减震槽用于供减震材料填入于其中。
  24. 如权利要求21所述的锤击工具,其特征在于,所述锤头和所述内芯之间设置有有止挡部,所述止挡部用于限制套设在所述内芯上的套件的位置。
  25. 如权利要求24所述的锤击工具,其特征在于,所述套件进一步包括:
    套头部,所述套头部受到所述止挡部限位而与所述止挡部相互组接;
    套接部,所述套接部自所述套头部延伸而出;以及
    通孔,贯穿所述套头部及所述套接部,所述通孔用于供所述内芯穿设于其中。
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