WO2018095064A1 - 一种光反应机 - Google Patents
一种光反应机 Download PDFInfo
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- WO2018095064A1 WO2018095064A1 PCT/CN2017/094522 CN2017094522W WO2018095064A1 WO 2018095064 A1 WO2018095064 A1 WO 2018095064A1 CN 2017094522 W CN2017094522 W CN 2017094522W WO 2018095064 A1 WO2018095064 A1 WO 2018095064A1
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- light source
- light
- photoreactor
- temperature
- source
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Classifications
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1339—Gaskets; Spacers; Sealing of cells
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1313—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells specially adapted for a particular application
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1316—Methods for cleaning the liquid crystal cells, or components thereof, during manufacture: Materials therefor
Definitions
- the embodiment of the present invention belongs to the field of optical application technologies, and in particular, to a photoreactor.
- light can be used for sealing a liquid crystal transparent substrate, curing of a sealant, cleaning of a surface organic substance, and surface quality of a coating layer.
- the sealant when the light-transmissive substrate is sealed, the sealant is cured, the surface organic substance is cleaned, and the surface layer is changed, the surface of the light-transmissive substrate is usually irradiated only by light. It is easy to cause the reaction material on the surface of the transparent substrate to be incompletely reacted, and the desired reaction effect cannot be achieved.
- Embodiments of the present invention provide, in one aspect, a photoreactor comprising:
- a first light source disposed on an upper portion of the housing for illuminating the first side of the transparent substrate
- a temperature and humidity controller disposed at a bottom of the tank for controlling temperature, humidity and oxygen content inside the tank
- a second light source disposed on the upper portion of the temperature and humidity controller for illuminating the second surface of the transparent substrate
- a light-transmissive carrier plate disposed on an upper portion of the second light source for carrying the light-transmitting substrate
- a mirror is disposed on the sidewall of the casing for reflecting light irradiated onto the sidewall of the casing onto the transparent substrate.
- the first source and the second source are array sources, and the array source is comprised of a plurality of regularly arranged lamps.
- the lamp is a point source, a line source or a surface source.
- the plurality of regularly arranged lamps are arranged in a rectangular array, a circular array, or a regular polygon array.
- the first light source and the second light source are an ultraviolet light source, a visible light source, or an infrared light source.
- the light transmissive carrier plate is made of a transparent material that is transparent to light.
- the light transmissive carrier plate is a grating structure having a plurality of equally spaced slits.
- the light transmissive carrier plate is comprised of a plurality of discrete structures arranged at equal intervals.
- the first light source and the second light source are array light sources, and the array light source is composed of a plurality of regularly arranged lamps;
- the transparent carrier plate is a grating structure with a plurality of equally spaced slits
- Each slit on the light-transmissive carrier plate is open to a row or a row of lamps of the second light source.
- the first light source and the second light source are array light sources, and the array light source is composed of a plurality of regularly arranged lamps;
- the light-transmissive carrier plate is composed of a plurality of discrete structures arranged at equal intervals;
- the spacing between each of the two discrete structures is directed to a row or column of lamps of the second source.
- the backing plate of the first light source constitutes an upper cover of the case.
- the four side walls of the case are provided with the mirror.
- the mirror is a diffuse mirror.
- the light transmissive substrate is a glass substrate or a light transmissive flexible substrate.
- the photoreactor further includes a light source control module coupled to the first light source and the second light source, respectively, for adjusting different light emitting regions on the first light source and the second light source The intensity of light emitted by the light and controlling the first source and the second source to be turned on or off.
- a light source control module coupled to the first light source and the second light source, respectively, for adjusting different light emitting regions on the first light source and the second light source The intensity of light emitted by the light and controlling the first source and the second source to be turned on or off.
- the light source control module is further configured to control the first light source and the second light source to enhance a light intensity at a seal and a border of the transparent substrate.
- the light source control module is a dimmer.
- the photoreactor further includes a temperature and humidity detector disposed in the tank and connected to the temperature and humidity controller for detecting temperature data and humidity data inside the box, and The detected temperature data and humidity data are fed back to the temperature and humidity controller.
- a first light source disposed on an upper portion of the housing for illuminating the first side of the transparent substrate
- a temperature and humidity controller disposed at a bottom of the tank for controlling temperature, humidity and oxygen content inside the tank
- a temperature and humidity detector disposed in the box and connected to the temperature and humidity controller for detecting temperature data and humidity data inside the box, and feeding back the detected temperature data and humidity data to the Temperature and humidity controller
- a second light source disposed on the upper portion of the temperature and humidity controller for illuminating the second surface of the transparent substrate
- a light source control module respectively connected to the first light source and the second light source for adjusting light intensity of light emitted by different light emitting regions on the first light source and the second light source, and controlling the first a light source and the second light source are turned on or off;
- a light-transmissive carrier plate disposed on an upper portion of the second light source for carrying the light-transmitting substrate
- a mirror disposed on the side wall of the case for reflecting light irradiated onto the side wall of the case onto the light transmissive substrate;
- control module disposed outside the box and respectively connected to the first light source, the second light source, the temperature and humidity controller, the temperature and humidity detector, and the light source control module, for respectively controlling The working states of the first light source, the second light source, the temperature and humidity controller, the temperature and humidity detector, and the light source control module.
- control module is a personal computer client.
- two light sources are disposed in the casing of the photoreactor for respectively irradiating the first surface and the second surface of the transparent substrate, so that the reaction materials on the surface of the transparent substrate can be completely reacted and can be simultaneously applied.
- one machine is used.
- FIG. 1 is a schematic structural view of a photoreactor provided by an embodiment of the present solution
- FIG. 2 is a schematic structural diagram of an array type light source according to an embodiment of the present solution
- FIG. 3 is a schematic structural view of a light-transmissive carrier plate provided by an embodiment of the present solution
- FIG. 4 is a schematic structural view of a photoreactor provided by an embodiment of the present solution.
- FIG. 5 is a structural block diagram of a photoreactor provided by an embodiment of the present solution.
- an embodiment of the present solution provides a photoreactor including a case 10 , a first light source 20 , a mirror 30 , a light transmissive load plate 40 , a second light source 50 , and a temperature and humidity controller. 60.
- the first light source 20 is disposed at an upper portion of the casing 10
- the temperature and humidity controller 60 is disposed at the bottom of the casing 10
- the second light source 50 is disposed at an upper portion of the temperature and humidity controller 60
- the transparent substrate 40 is disposed at the second light source 50.
- the mirror 30 is disposed on the inner side wall of the casing 10.
- the light transmissive carrier plate 40 is used to carry the light transmissive substrate 70.
- the light transmissive substrate 70 can be transported into the housing 10 by a mechanical transfer device such as a robotic arm or roller.
- the transparent substrate 70 may be a glass substrate or a light transmissive flexible substrate.
- the light transmissive carrier plate 40 can be made of a transparent material that is transparent to light, such as glass or acrylic.
- the light transmissive carrier plate 40 is composed of a plurality of discrete structures that are equally spaced.
- the first light source 20 is configured to illuminate the first surface of the transparent substrate 70;
- the second light source 50 is for illuminating the second surface of the light transmissive substrate 70.
- the first light source 20 and the second light source 50 may be selected from an ultraviolet light source or a light source of other wavelength ranges, such as a visible light source and an infrared light source.
- the first side and the second side of the light transmissive substrate refer to two surfaces having the largest area and oppositely disposed on the light transmissive substrate.
- the first light source 20 and the second light source 50 are array light sources, and the array light source is composed of a plurality of regularly arranged lamps.
- the lamp may be a point source, a line source or a surface source, and the lamps may be arranged in an array of any shape, for example, a rectangular array, a circular array, a regular polygon array, etc., as long as the light emitted by the array light source is ensured. It is sufficient to completely cover the surface of the light-transmitting substrate.
- the mirror 30 is configured to reflect light irradiated onto the sidewall of the casing 10 onto the transparent substrate 70;
- the temperature and humidity controller 60 is used to control the temperature, humidity, and oxygen content inside the casing 10.
- two light sources are disposed in the casing of the photoreactor for respectively irradiating the first surface and the second surface of the transparent substrate, so that the reaction materials on the surface of the transparent substrate can be completely reacted and can be simultaneously applied.
- one machine is used.
- the array light source includes a plurality of point light sources arranged in a rectangular array.
- the arrayed light source can include a plurality of line or surface light sources arranged in an array of other shapes.
- the embodiment of the present embodiment can be applied to a variety of transparent substrates of different shapes by arranging the array light sources into arrays of different shapes.
- the photoreactor further includes a light source control module respectively connected to the first light source and the second light source, wherein the light source control module is configured to adjust light emitted by different regions of the first light source and the second light source The intensity of the light and control whether the first source and the second source are turned on or off.
- the light source control module is further configured to control the first light source and the second light source to enhance the light intensity at the sealing portion and the border of the transparent substrate.
- the light source control module can use a dimmer.
- the pair when the photoreactor is applied to the sealing of the transparent substrate and the curing of the sealant, in order to make the reaction substance at the sealing portion and the frame on the transparent substrate react completely under light irradiation, the pair may be increased.
- the brightness or the quantity of the light on the array type light source at the sealing portion of the transparent substrate and the frame to enhance the light intensity of the light at the sealing portion and the frame of the transparent substrate; at the same time, in order to avoid waste of resources, the transparent substrate can be reduced The brightness or number of lights at the seal and other locations outside the border.
- the brightness of the light on the transparent substrate can be enhanced by changing the brightness or the quantity of the light source according to actual needs, and can also be applied to Other cases where it is necessary to enhance the light intensity of light at a local position on the light-transmitting substrate will not be described herein.
- the light-transmissive carrier plate 40 is a grating structure in which a plurality of equally spaced slits are opened.
- the second light source 50 is an array light source, and the array light source is composed of a plurality of regularly arranged lamps;
- the light-transmissive carrier plate 40 is a grating structure with a plurality of equally spaced slits
- Each slit on the light-transmissive carrier plate 40 is open to a row or a row of lamps of the second light source 50.
- the second light source 50 is an array light source, and the array light source is composed of a plurality of regularly arranged lamps;
- the light-transmissive carrier plate 40 is composed of a plurality of discrete structures arranged at equal intervals;
- the spacing between each of the two discrete structures is directed to a row or column of lamps of the second source 50.
- the back plate of the first light source 20 constitutes an upper cover of the casing 10, and the four side walls of the casing 10 are provided with a mirror 30 (only shown in the figure) Two mirrors on the left and right side walls).
- the back plate of the first light source 20 as the upper cover of the casing 10, the structure of the photoreactor can be simplified, the manufacturing cost can be saved, and the first light source can be replaced when the first light source is damaged;
- the four sides are provided with mirrors to maximize the reflection of light scattered on the side walls of the cabinet onto the light-transmissive substrate.
- the reflector can be specifically selected as a scattering type mirror, which can reflect the light scattered on the side wall of the box to the transparent substrate to the maximum extent, so that the light completely covers the light reaction required on the transparent substrate. region.
- the photoreactor further includes a control module disposed outside the box and respectively connected to the first light source, the second light source, and the temperature and humidity controller, wherein the control module is configured to respectively control the first light source The working state of the second light source and the temperature and humidity controller.
- control module may specifically be a personal computer (personal computer) client, or may be a general-purpose integrated circuit, such as a CPU (Central Processing Unit), or an ASIC (Application Specific). Integrated Circuit, ASIC).
- a CPU Central Processing Unit
- ASIC Application Specific
- Integrated Circuit ASIC
- control module is further connected to the light source control module for controlling the working states of the first light source and the second light source by the light source control module.
- the light source control module may specifically be a software program module in the control module.
- the photoreactor further includes a temperature and humidity detector disposed in the cabinet and connected to the temperature and humidity controller, wherein the temperature and humidity detector is configured to detect data and humidity data inside the cabinet, and The detected temperature data and humidity data are fed back to the temperature and humidity controller.
- the temperature and humidity detector By setting the temperature and humidity detector, the temperature and humidity in the photoreactor can be detected in real time, so that the temperature and humidity in the cabinet are kept within the normal range, which is beneficial to the photoreaction.
- control module is further configured to monitor the temperature and humidity inside the box in real time according to the temperature data and the humidity data, and control the temperature and humidity of the box in the temperature and humidity when the temperature or humidity is not within the preset range. Adjust to the preset range.
- the preset range may be set according to actual needs, and the preset range includes a temperature upper limit value, a temperature lower limit value, a humidity upper limit value, and a humidity lower limit value.
- the working state of each device in the photoreactor can be comprehensively controlled to coordinate the working state of the photoreactor, so that the photoreactor can more efficiently promote the chemistry of the surface of the transparent glass substrate.
- the material undergoes a photoreaction to increase the photoreaction speed and the photoreaction quality.
- a photoreactor 100 which includes the above-mentioned cabinet. 10 (not shown), a first light source 20, a mirror 30 (not shown), a light-transmissive carrier plate 40 (not shown), a second light source 50, a temperature and humidity controller 60, Temperature and humidity detector 70, light source control module 80 and control module 90.
- the temperature and humidity detector 70 is connected to the temperature and humidity controller 60.
- the light source control module 80 is respectively connected to the first light source 20 and the second light source 50.
- the control module 90 is respectively connected to the first light source 20, the second light source 50, and the temperature and humidity controller 60.
- the temperature and humidity detector 70 is connected to the light source control module 80 for controlling the working states of the first light source 20, the second light source 50, the temperature and humidity controller 60, the temperature and humidity detector 70, and the light source control module 80, respectively.
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Abstract
一种光反应机,其包括:箱体(10);第一光源(20),设置在箱体(10)内的上部,用于照射透光基板(70)第一面;温湿度控制器(60),设置在箱体(10)内的底部,用于控制箱体(10)内部的温度、湿度和含氧量;第二光源(50),设置在温湿度控制器(60)上部,用于照射透光基板(70)第二面;透光载物板(40),设置在第二光源(50)上部,用于承载透光基板(70);以及反射镜(30),设置在箱体(10)内侧壁,用于将照射到箱体(10)侧壁上的光反射到透光基板(70)上。
Description
本方案实施例属于光应用技术领域,尤其涉及一种光反应机。
随着科学技术的不断发展,各种电子产品层出不穷,光在电子产品的元器件生产中发挥着重要作用。特别是在液晶显示领域,光可以用于对液晶透光基板进行封口、封框胶的固化、表面有机物质的清洗以及镀膜层的表面质变等处理。
现有技术中,在利用光对透光基板进行封口、封框胶的固化、表面有机物质的清洗以及镀膜层的表面质变等处理时,通常只利用光对透光基板的一个表面进行照射,容易导致透光基板表面的反应物质反应不完全,而无法到达预期的反应效果。
问题的解决方案
本方案实施例一方面提供一种光反应机,其包括:
箱体;
第一光源,设置在所述箱体内的上部,用于照射透光基板第一面;
温湿度控制器,设置在所述箱体内的底部,用于控制所述箱体内部的温度、湿度和含氧量;
第二光源,设置在所述温湿度控制器上部,用于照射所述透光基板第二面;
透光载物板,设置在所述第二光源上部,用于承载所述透光基板;以及
反射镜,设置在所述箱体内侧壁,用于将照射到所述箱体侧壁上的光反射到所述透光基板上。
在一个实施例中,所述第一光源和所述第二光源为阵列式光源,所述阵列式光源由多个规则排列的灯组成。
在一个实施例中,所述灯为点光源、线光源或面光源。
在一个实施例中,所述多个规则排列的灯呈矩形阵列、圆形阵列或正多边形阵列排列。
在一个实施例中,所述第一光源和所述第二光源为紫外光源、可见光源或红外光源。
在一个实施例中,所述透光载物板由能透过光的透明材料制成。
在一个实施例中,所述透光载物板为开设有多个等间隔狭缝的光栅式结构。
在一个实施例中,所述透光载物板由多个等间隔排布的分立式结构组成。
在一个实施例中,所述第一光源和所述第二光源为阵列式光源,所述阵列式光源由多个规则排列的灯组成;
所述透光载物板为开有多个等间隔狭缝的光栅式结构;
所述透光载物板上的每个狭缝正对所述第二光源的一行或一列灯开设。
在一个实施例中,所述第一光源和所述第二光源为阵列式光源,所述阵列式光源由多个规则排列的灯组成;
所述透光载物板由多个等间隔排布的分立式结构组成;
每两个所述分立式结构之间的间隔正对所述第二光源的一行或一列灯。
在一个实施例中,所述第一光源的背板构成所述箱体的上盖。
在一个实施例中,所述箱体的四个侧壁设置有所述反射镜。
在一个实施例中,所述反射镜为散射型反射镜。
在一个实施例中,所述透光基板为玻璃基板或透光的可挠式基板。
在一个实施例中,所述光反应机还包括光源控制模块,分别与所述第一光源和所述第二光源连接,用于调节所述第一光源和所述第二光源上不同发光区域所发出的光的光照强度,并控制所述第一光源和所述第二光源开启或关闭。
在一个实施例中,所述光源控制模块还用于控制所述第一光源和所述第二光源增强正对所述透光基板的封口处和边框处的光照强度。
在一个实施例中,所述光源控制模块为调光器。
在一个实施例中,所述光反应机还包括温湿度检测器,设置在所述箱体内且与所述温湿度控制器连接,用于检测所述箱体内部的温度数据和湿度数据,并将检测到的温度数据和湿度数据反馈给所述温湿度控制器。
本方案实施例还提供一种光反应机,其包括:
箱体;
第一光源,设置在所述箱体内的上部,用于照射透光基板第一面;
温湿度控制器,设置在所述箱体内的底部,用于控制所述箱体内部的温度、湿度和含氧量;
温湿度检测器,设置在所述箱体内且与所述温湿度控制器连接,用于检测所述箱体内部的温度数据和湿度数据,并将检测到的温度数据和湿度数据反馈给所述温湿度控制器;
第二光源,设置在所述温湿度控制器上部,用于照射所述透光基板第二面;
光源控制模块,分别与所述第一光源和所述第二光源连接,用于调节所述第一光源和所述第二光源上不同发光区域所发出的光的光照强度,并控制所述第一光源和所述第二光源开启或关闭;
透光载物板,设置在所述第二光源上部,用于承载所述透光基板;
反射镜,设置在所述箱体内侧壁,用于将照射到所述箱体侧壁上的光反射到所述透光基板上;以及
控制模块,设置在所述箱体外部且分别与所述第一光源、所述第二光源、所述温湿度控制器、所述温湿度检测器和所述光源控制模块连接,用于分别控制所述第一光源、所述第二光源、所述温湿度控制器、所述温湿度检测器和所述光源控制模块的工作状态。
在一个实施例中,所述控制模块为个人计算机客户端。
发明的有益效果
本方案实施例通过在光反应机的箱体中设置两个光源,分别用于照射透光基板的第一面和第二面,可使透光基板表面的反应物质反应完全,并且可以同时应用于对透光基板进行封口、封框胶的固化、表面有机物质的清洗以及镀膜层的表面质变等多种处理过程中,一机多用。
对附图的简要说明
为了更清楚地说明本方案实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本方案的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1是本方案的一个实施例提供的光反应机的结构示意图;
图2是本方案的一个实施例提供的阵列式光源的结构示意图;
图3是本方案的一个实施例提供的透光载物板的结构示意图;
图4是本方案的一个实施例提供的光反应机的结构示意图;
图5是本方案的一个实施例提供的光反应机的结构框图。
本方案的实施方式
为了使本技术领域的人员更好地理解本方案方案,下面将结合本方案实施例中的附图,对本方案实施例中的技术方案进行清楚地描述,显然,所描述的实施例是本方案一部分的实施例,而不是全部的实施例。基于本方案中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本方案保护的范围。
本方案的说明书和权利要求书及上述附图中的术语“包括”以及它们任何变形,意图在于覆盖不排他的包含。此外,术语“第一”和“第二”等是用于区别不同对象,而非用于描述特定顺序。
如图1所示,本方案的一个实施例提供一种光反应机,其包括箱体10、第一光源20、反射镜30、透光载物板40、第二光源50和温湿度控制器60。
第一光源20设置在箱体10内上部,温湿度控制器60设置在箱体10内底部,第二光源50设置在温湿度控制器60上部,透光载物板40设置在第二光源50上部,反射镜30设置在箱体10内侧壁。
透光载物板40用于承载透光基板70。在一些实施例中,可通过机械手臂或滚轮等机械传输装置来传送透光基板70至箱体10内。
在具体应用中,透光基板70可以为玻璃基板或者透光的可挠式基板。
在具体应用中,透光载物板40可以由能够透过光的透明材料制成,例如玻璃或亚克力。
如图1或3所示,在本方案的一个实施例中,透光载物板40由多个等间隔分布的分立式结构组成。
第一光源20用于照射透光基板70的第一面;
第二光源50用于照射透光基板70的第二面。
在具体应用中,第一光源20和第二光源50可选用紫外光源或其他波长范围的光源,例如可见光源、红外光源。
在具体应用中,透光基板的第一面和第二面是指透光基板上面积最大且相对设置的两个表面。
如图1所示,在本方案的一个实施例中,第一光源20和第二光源50为阵列式光源,所述阵列式光源由多个规则排列的灯组成。
在具体应用中,所述灯可以为点光源、线光源或面光源,灯可以排列成任意形状的阵列,例如,矩形阵列、圆形阵列、正多边形阵列等,只要保证阵列式光源发射的光能够完全覆盖透光基板的表面即可。
反射镜30用于将照射到箱体10侧壁上的光反射到透光基板70上;
温湿度控制器60用于控制箱体10内部的温度、湿度和含氧量。
本方案实施例通过在光反应机的箱体中设置两个光源,分别用于照射透光基板的第一面和第二面,可使透光基板表面的反应物质反应完全,并且可以同时应用于对透光基板进行封口、封框胶的固化、表面有机物质的清洗以及镀膜层的表面质变等多种处理过程中,一机多用。
如图2所示,在本方案的一个实施例中,阵列式光源包括多个排列成矩形阵列的点光源。在其他实施例中,阵列式光源可以包括多个排列成其他形状的阵列的线光源或者面光源。本方案实施例通过将阵列式光源设置为不同形状的阵列,可以适用于多种不同形状的透光基板。
在本方案的一个实施例中,光反应机还包括分别与第一光源和第二光源连接的光源控制模块,该光源控制模块用于调节第一光源和第二光源的不同区域所发出的光的光照强度,并控制第一光源和第二光源开启或关闭。
在本方案的一个实施例中,光源控制模块还用于控制第一光源和所述第二光源增强正对透光基板的封口处和边框处的光照强度。
在具体应用中,光源控制模块可以选用调光器。
在具体应用中,当光反应机应用于透光基板的封口和封框胶的固化时,为了使透光基板上的封口处和边框处的反应物质在光照射下反应完全,可以增加正对透光基板的封口处和边框处的阵列式光源上的灯的亮度或数量,以增强透光基板的封口处和边框处的光的光照强度;同时,为了避免资源浪费,可以降低透光基板的封口处和边框处之外的其他位置的灯的亮度或数量。同理,当光反应机应用于透光基板的清洗时,也可以根据实际需要通过改变光源的亮度或数量,来加强透光基板上需要清洗的污渍位置的光的光照强度,还可以应用于需要增强透光基板上局部位置的光的光照强度的其他情况,此处不再赘述。
如图3所示,在本方案的一个实施例中,透光载物板40为开设有多个等间隔狭缝的光栅式结构。
在本方案的一个实施例中,第二光源50为阵列式光源,所述阵列式光源由多个规则排列的灯组成;
透光载物板40为开有多个等间隔狭缝的光栅式结构;
透光载物板40上的每个狭缝正对第二光源50的一行或一列灯开设。
如图1或4所示,在本方案的一个实施例中,第二光源50为阵列式光源,所述阵列式光源由多个规则排列的灯组成;
透光载物板40由多个等间隔排布的分立式结构组成;
每两个所述分立式结构之间的间隔正对第二光源50的一行或一列灯。
本实施例通过使第二光源的一行或一列灯正对透光载物板的狭缝或间隔设置,可以有效保证第二光源发射的光能够透过透光载物板照射在透光基板的第二面。
如图4所示,在本方案的一个实施例中,第一光源20的背板构成箱体10的上盖,箱体10的四个侧壁设置有反射镜30(图中仅示出位于左右侧壁的两个反射镜)。本实施例通过将第一光源20的背板作为箱体10的上盖使用,可以简化光反应机的结构,节约制造成本,且方便在第一光源损坏时更换第一光源;通过在箱体的四个侧面设置反射镜,可以最大限度的将散射到箱体侧壁上的光反射到透光基板上。
在具体应用中,反射镜具体可以选用散射型反射镜,可以最大限度的将散射到箱体侧壁上的光线反射到透光基板上,使光线完全覆盖透光基板上需要进行的光反应的区域。
在本方案的一个实施例中,光反应机还包括控制模块,其设置在箱体外部且分别与第一光源、第二光源和温湿度控制器连接,该控制模块用于分别控制第一光源、第二光源和温湿度控制器的工作状态。
在具体应用中,控制模块具体可以为具体可以为个人计算机(个人计算机,personal computer)客户端,也可以通过通用集成电路,例如CPU(Central Processing Unit,中央处理器),或通过ASIC(Application Specific Integrated Circuit,专用集成电路)来实现。
在本方案的一个实施例中,控制模块还与光源控制模块连接,用于通过光源控制模块控制第一光源和第二光源的工作状态。
在本方案的一个实施例中,光源控制模块具体可以为控制模块中的软件程序模块。
在本方案的一个实施例中,光反应机还包括温湿度检测器,其设置在箱体内且与温湿度控制器连接,该温湿度检测器用于检测箱体内部的数据和湿度数据,并将检测到的温度数据和湿度数据反馈给所述温湿度控制器。通过设置温湿度检测器,可以实时检测光反应机箱体内的温度和湿度,使箱体内的温度和湿度保持在正常范围内,从而有利于发生光反应。
对应的,控制模块还用于根据温度数据和湿度数据实时监测箱体内部的温度和湿度,并在监测到温度或湿度不在预设范围内时,控制温湿度控制器将箱体内的温度和湿度调节至预设范围。在具体应用中,预设范围可以根据实际需要进行设置,该预设范围包括温度上限值、温度下限值、湿度上限值和湿度下限值。
本方案实施例通过设置控制模块,可以对光反应机中的各器件的工作状态进行综合控制,以协调光反应机的工作状态,使光反应机能够更加高效的促进透光玻璃基板表面的化学物质发生光反应,提高光反应速度和光反应质量。
如图5所示,在本方案的一个实施例提供一种光反应机100,其包括上述的箱体
10(图中未示出)、第一光源20、反射镜30(图中未示出)、透光载物板40(图中未示出)、第二光源50、温湿度控制器60、温湿度检测器70、光源控制模块80和控制模块90。温湿度检测器70与温湿度控制器60连接,光源控制模块80分别与第一光源20和第二光源50连接,控制模块90分别与第一光源20、第二光源50、温湿度控制器60、温湿度检测器70和光源控制模块80连接,用于分别控制第一光源20、第二光源50、温湿度控制器60、温湿度检测器70和光源控制模块80的工作状态。
图5中仅示例性的示出各器件之间的电连接关系,没有示出机械结构和相对位置关系。
以上所述仅为本方案的较佳实施例而已,并不用以限制本方案,凡在本方案的精神和原则之内所作的任何修改、等同替换和改进等,应包含在本方案的保护范围之内。
Claims (20)
- 一种光反应机,其中,所述光反应机包括:箱体;第一光源,设置在所述箱体内的上部,用于照射透光基板第一面;温湿度控制器,设置在所述箱体内的底部,用于控制所述箱体内部的温度、湿度和含氧量;第二光源,设置在所述温湿度控制器上部,用于照射所述透光基板第二面;透光载物板,设置在所述第二光源上部,用于承载所述透光基板;以及反射镜,设置在所述箱体内侧壁,用于将照射到所述箱体侧壁上的光反射到所述透光基板上。
- 如权利要求1所述的光反应机,其中,所述第一光源和所述第二光源为阵列式光源,所述阵列式光源由多个规则排列的灯组成。
- 如权利要求2所述的光反应机,其中,所述灯为点光源、线光源或面光源。
- 如权利要求2所述的光反应机,其中,所述多个规则排列的灯呈矩形阵列、圆形阵列或正多边形阵列排列。
- 如权利要求2所述的光反应机,其中,所述第一光源和所述第二光源为紫外光源、可见光源或红外光源。
- 如权利要求1所述的光反应机,其中,所述透光载物板由能透过光的透明材料制成。
- 如权利要求1所述的光反应机,其中,所述透光载物板为开设有多个等间隔狭缝的光栅式结构。
- 如权利要求1所述的光反应机,其中,所述透光载物板由多个等间隔排布的分立式结构组成。
- 如权利要求1所述的光反应机,其中,所述第一光源和所述第二光 源为阵列式光源,所述阵列式光源由多个规则排列的灯组成;所述透光载物板为开有多个等间隔狭缝的光栅式结构;所述透光载物板上的每个狭缝正对所述第二光源的一行或一列灯开设。
- 如权利要求1所述的光反应机,其中,所述第一光源和所述第二光源为阵列式光源,所述阵列式光源由多个规则排列的灯组成;所述透光载物板由多个等间隔排布的分立式结构组成;每两个所述分立式结构之间的间隔正对所述第二光源的一行或一列灯。
- 如权利要求1所述的光反应机,其中,所述第一光源的背板构成所述箱体的上盖。
- 如权利要求1所述的光反应机,其中,所述箱体的四个侧壁设置有所述反射镜。
- 如权利要求1所述的光反应机,其中,所述反射镜为散射型反射镜。
- 如权利要求1所述的光反应机,其中,所述透光基板为玻璃基板或透光的可挠式基板。
- 如权利要求1所述的光反应机,其中,所述光反应机还包括光源控制模块,分别与所述第一光源和所述第二光源连接,用于调节所述第一光源和所述第二光源上不同发光区域所发出的光的光照强度,并控制所述第一光源和所述第二光源开启或关闭。
- 如权利要求15所述的光反应机,其中,所述光源控制模块还用于控制所述第一光源和所述第二光源增强正对所述透光基板的封口处和边框处的光照强度。
- 如权利要求15所述的光反应机,其中,所述光源控制模块为调光器。
- 如权利要求1所述的光反应机,其中,所述光反应机还包括温湿度检测器,设置在所述箱体内且与所述温湿度控制器连接,用于检 测所述箱体内部的温度数据和湿度数据,并将检测到的温度数据和湿度数据反馈给所述温湿度控制器。
- 一种光反应机,其中,所述光反应机包括:箱体;第一光源,设置在所述箱体内的上部,用于照射透光基板第一面;温湿度控制器,设置在所述箱体内的底部,用于控制所述箱体内部的温度、湿度和含氧量;温湿度检测器,设置在所述箱体内且与所述温湿度控制器连接,用于检测所述箱体内部的温度数据和湿度数据,并将检测到的温度数据和湿度数据反馈给所述温湿度控制器;第二光源,设置在所述温湿度控制器上部,用于照射所述透光基板第二面;光源控制模块,分别与所述第一光源和所述第二光源连接,用于调节所述第一光源和所述第二光源上不同发光区域所发出的光的光照强度,并控制所述第一光源和所述第二光源开启或关闭;透光载物板,设置在所述第二光源上部,用于承载所述透光基板;反射镜,设置在所述箱体内侧壁,用于将照射到所述箱体侧壁上的光反射到所述透光基板上;以及控制模块,设置在所述箱体外部且分别与所述第一光源、所述第二光源、所述温湿度控制器、所述温湿度检测器和所述光源控制模块连接,用于分别控制所述第一光源、所述第二光源、所述温湿度控制器、所述温湿度检测器和所述光源控制模块的工作状态。
- 如权利要求19所述的光反应机,其中,所述控制模块为个人计算机客户端。
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| CN112268863A (zh) * | 2020-10-13 | 2021-01-26 | 上海市计量测试技术研究院 | 一种用于校准林格曼黑度仪的光照箱及校准方法 |
| CN117401767A (zh) * | 2023-10-23 | 2024-01-16 | 中山大学 | 一种应用于水环境的多参数控制光反应仪 |
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| CN106547150A (zh) * | 2016-11-23 | 2017-03-29 | 惠科股份有限公司 | 一种光反应机 |
| CN109752885A (zh) * | 2019-03-26 | 2019-05-14 | 深圳市华星光电技术有限公司 | 光配向装置及光配向方法 |
| CN113406825A (zh) * | 2021-06-02 | 2021-09-17 | Tcl华星光电技术有限公司 | 紫外配向装置及配向方法 |
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| CN117401767A (zh) * | 2023-10-23 | 2024-01-16 | 中山大学 | 一种应用于水环境的多参数控制光反应仪 |
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