WO2018090169A1 - 一种纺织纱线放卷系统 - Google Patents

一种纺织纱线放卷系统 Download PDF

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Publication number
WO2018090169A1
WO2018090169A1 PCT/CN2016/105838 CN2016105838W WO2018090169A1 WO 2018090169 A1 WO2018090169 A1 WO 2018090169A1 CN 2016105838 W CN2016105838 W CN 2016105838W WO 2018090169 A1 WO2018090169 A1 WO 2018090169A1
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WO
WIPO (PCT)
Prior art keywords
textile yarn
chassis
turntable
cylinder
unwinding
Prior art date
Application number
PCT/CN2016/105838
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English (en)
French (fr)
Inventor
陈汝剑
Original Assignee
海安纺织机械有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 海安纺织机械有限公司 filed Critical 海安纺织机械有限公司
Priority to PCT/CN2016/105838 priority Critical patent/WO2018090169A1/zh
Publication of WO2018090169A1 publication Critical patent/WO2018090169A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
    • B65H59/36—Floating elements compensating for irregularities in supply or take-up of material

Definitions

  • the invention belongs to the technical field of textile machinery, and in particular relates to a textile yarn unwinding system.
  • the textile yarn When the textile yarn is used for production, it is placed on the unwinding system.
  • the unwinding efficiency of the unwinding system directly affects the efficiency of yarn production.
  • the textile yarn unwinding system stops unwinding, the textile yarn is unwound.
  • the system will continue to rotate for a certain distance due to inertia, so that the textile yarn will loosen on the textile yarn unwinding system, resulting in uneven distribution of the tension of the textile yarn on the entire textile yarn unwinding system.
  • the yarn is entangled during production, reducing the production efficiency of the yarn.
  • the technical problem to be solved by the invention is to provide a textile yarn unwinding system, which can make the textile yarn have uniform tension during the unwinding process, the textile yarn unwinding is stable, and the broken yarn of the textile yarn is detected in time. Find.
  • the technical solution of the present invention is:
  • a textile yarn unwinding system which is innovative: including a chassis, a reinforcing rib, a turntable, a unwinding column, and a textile yarn tension control mechanism;
  • the chassis is located at the bottom end of the spinning yarn unwinding system, the chassis has a cylindrical shape, a cylinder is mounted at the center of the upper surface of the chassis, a bearing is mounted in the horizontal direction in the cylinder, and an annular plate is mounted below the chassis;
  • the reinforcing rib has a triangular shape and is fixedly mounted between the outer cylindrical surface of the cylinder and the upper surface of the chassis, and has a circular shape;
  • the turntable has a cylindrical shape and is located at an upper end surface of the cylinder, and a vertical axis is welded at a center of the bottom surface of the turntable, and the shaft is matched with a bearing in the cylinder by a stepped shaft;
  • the unwinding column has a cylindrical shape and has a hollow structure, and the bottom end is welded at the center of the turntable.
  • the center of the chassis, the axis of the cylinder, the axis of the shaft, the center of the turntable, and the axis of the unwinding column are all on the same straight line;
  • the textile yarn tension control mechanism comprises a fixing rod and a belt;
  • the fixing rod has two fixedly mounted on the chassis, the two fixing rods are symmetric about the center of the chassis, the top end of the fixing rod is at the same height as the rotating table, and the top ends of the two fixing rods
  • a fixing clip and a rotating adjusting clip are respectively installed, and two ends of the belt are respectively connected to the fixing clip and the rotating adjusting clip, and the belt is attached to the turntable at the same height as the turntable;
  • the cylinder, the chassis and the annular plate are all combined in a half-assembled assembly.
  • the wire exit opening of the textile yarn unwinding system is equipped with a wire break detector and a wire wound detector.
  • the invention has the advantages that the textile yarn unwinding system increases the tension of the textile yarn tension control mechanism, so that the tension of the textile yarn is more uniform during the process of paying off the thread, and the force is stable, which is not easy to cause the entire textile yarn release system.
  • Figure 1 is an overall view of a textile yarn unwinding system.
  • a textile yarn unwinding system as shown in Fig. 1 is innovative in that it comprises a chassis 1, a reinforcing rib 2, a turntable 3, a unwinding column 4, and a textile yarn tension control mechanism.
  • the chassis 1 is located at the bottom end of the spinning yarn unwinding system, and the chassis has a cylindrical shape.
  • a cylinder 5 is mounted at the center of the upper surface of the chassis 1.
  • a bearing 6 is mounted in the cylinder 5 in the horizontal direction, and a ring is mounted under the chassis 1.
  • the board 16 is guaranteed to stand on the ground when the ground is uneven.
  • the reinforcing ribs 2 have a triangular shape and are fixedly mounted on the outer cylindrical surface of the cylinder 5 and have a circular shape.
  • the turntable 3 has a cylindrical shape and is located at the upper end surface of the cylinder 5.
  • a vertical axis 7 is welded to the center of the bottom surface of the turntable 3.
  • the shaft 7 is engaged with the bearing 6 in the cylinder 5 by a stepped shaft.
  • the unwinding column 4 has a cylindrical shape and has a hollow structure, and the bottom end is welded at the center of the turntable 3,
  • the center of the bottom plate 1, the axis of the cylinder 5, the axis of the shaft 7, the center of the turntable 3, and the axis of the unwinding column 4 are all on the same straight line.
  • the textile yarn tension control mechanism comprises a fixing rod 8 and a belt 9;
  • the fixing rod 8 has two fixedly mounted on the chassis, the two fixing rods 8 are symmetric about the center of the chassis 1, and the top end of the fixing rod 8 is at the same height as the turntable 3,
  • the top end of the root fixing rod 8 is respectively provided with a fixing clip 10 and a rotation adjusting clip 11, and two ends of the belt 9 are respectively connected to the fixing clip 10 and the rotation adjusting clip 11, and the belt 9 is attached to the turntable 3 at the same height as the turntable 3.
  • the cylinder 5, the chassis 1 and the annular plate 16 are all assembled in a half-fitted assembly for easy assembly and disassembly.
  • a wire break detector 12 and a wire break detector 13 are installed at the discharge opening of the textile yarn unwinding system to quickly detect the pay-off condition.
  • the working principle of the textile yarn unwinding system is that the textile yarn is discharged from the unwinding opening of the textile yarn unwinding system, passes through the winding detector 13 and the wire break detector 12 in sequence, and is mounted on the fixing rod 8. Rotating the adjustment clamp 11, adjusting the belt 9 The tightness controls the tension of the entire textile yarn unwinding system when the textile yarn is unwound. When the textile yarn needs to stop the thread, the entire textile yarn system is prevented from continuing to rotate due to inertia, and the textile yarn and the textile yarn are discharged. Winding.

Abstract

一种纺织纱线放卷系统，其包括底盘（1）、加强肋板（2）、转盘（3）、放卷柱（4）、纺织纱线张力控制机构，该纺织纱线放卷系统通过增加纺织纱线张力控制机构，使纺织纱线在放线的过程中张力更加均匀，受力稳定，不易造成整个纺织纱线放卷系统中的放置纱线的缠绕，同时在整个纺织纱线放卷系统中增加了断线检测器和缠线检测器，在纺织纱线断线和缠线的时候能够及时发现，及时处理，避免造成更大生产隐患。

Description

一种纺织纱线放卷系统 一种纺织纱线放卷系统
技术领域
本发明属于纺织机械技术领域，尤其涉及一种纺织纱线放卷系统。
背景技术
纺织纱线用于生产的时候放置在放卷系统上，放卷系统的放卷效率直接影响到纱线生产的效率，普通的纺织纱线放卷系统在停止放卷时，纺织纱线放卷系统由于惯性会继续旋转一段距离，使得纺织纱线在纺织纱线放卷系统上松下来，造成纺织纱线在整个纺织纱线放卷系统上张力分布不均匀，再次启动放卷时，易造成纺线在生产的时候缠绕，降低了纺线的生产效率。
发明内容
本发明要解决的技术问题是提供一种纺织纱线放卷系统，能够使得纺织纱线在放卷的过程中张力均匀，纺织纱线放卷稳定，对纺织纱线的断线缠线及时检测发现。
为解决上述技术问题，本发明的技术方案为：
一种纺织纱线放卷系统，其创新点在于：包括底盘、加强肋板、转盘、放卷柱、纺织纱线张力控制机构；
所述底盘位于纺织纱线放卷系统的最底端，底盘呈圆柱形状，底盘的上表面中心处安装有一圆筒，该圆筒内在水平方向安装有一轴承，底盘的下方安装有一环形板；
所述加强肋板呈三角形状，其固定安装在圆筒的外圆柱面与底盘的上表面之间，呈圆形分布；
所述转盘呈圆柱状，其位于圆筒的上端面，转盘的底面中心处焊接有一垂直方向的轴，该轴采用阶梯轴与圆筒内的轴承配合；
所述放卷柱呈圆柱状，其呈空心结构，底端焊接在转盘的中心处，
底盘的圆心、圆筒的轴线、轴的轴线、转盘的圆心、放卷柱的轴线均位于同一直线上；
所述纺织纱线张力控制机构包括固定杆、皮带；固定杆有两根固定安装在底盘上，两固定杆关于底盘的圆心对称，固定杆的顶端与转盘处于同一高度，两根固定杆的顶端分别安装有一固定夹和旋转调节夹，皮带的两端分别连接在固定夹和旋转调节夹上，皮带贴在转盘上与转盘处于同一高度；
进一步的，所述圆筒、底盘和环形板均采用对半拼装组合而成。
进一步的，所述纺织纱线放卷系统放线口安装有断线检测器和缠线检测器。
本发明的优点在于：该纺织纱线放卷系统通过增加纺织纱线张力控制机构，使纺织纱线在放线的过程中张力更加均匀，受力稳定，不易造成整个纺织纱线放线系统时造成纱线的缠绕，同时在整个纺织纱线放卷系统中增加了断线检测器和缠线检测器，在纺织纱线断线和缠线的时候能够及时发现，及时处理，避免造成更大生产隐患。
附图说明
下面结合附图和具体实施方式对本发明作进一步详细的说明。
图1为纺织纱线放卷系统的整体图。
如图1所示：1、底盘；2、加强肋板；3、转盘；4、放卷柱；5、圆筒；6、轴承；7、轴；8、固定杆；9、皮带；10、固定夹；11、旋转调节夹；12、断线检测器；13、缠线检测器；14、连杆a；15、连杆b；16、环形板。
具体实施方式
下面的实施例可以使本专业的技术人员更全面地理解本发明，但并不因此将本发明限制在所述的实施例范围之中。
如图1所示的一种纺织纱线放卷系统，其创新点在于：包括底盘1、加强肋板2、转盘3、放卷柱4、纺织纱线张力控制机构。
底盘1位于纺织纱线放卷系统的最底端，底盘呈圆柱形状，底盘1的上表面中心处安装有一圆筒5，该圆筒5内在水平方向安装有一轴承6，底盘1下方安装有一环形板16，在地面不平整的时候保证能够立在地面上。
加强肋板2呈三角形状，其固定安装在圆筒5的外圆柱面与，呈圆形分布。
转盘3呈圆柱状，其位于圆筒5的上端面，转盘的3底面中心处焊接有一垂直方向的轴7，该轴7采用阶梯轴与圆筒5内的轴承6配合。
放卷柱4呈圆柱状，其呈空心结构，底端焊接在转盘3的中心处，
底1盘的圆心、圆筒5的轴线、轴7的轴线、转盘3的圆心、放卷柱4的轴线均位于同一直线上。
纺织纱线张力控制机构包括固定杆8、皮带9；固定杆8有两根固定安装在底盘上，两固定杆8关于底盘1的圆心对称，固定杆8的顶端与转盘3处于同一高度，两根固定杆8的顶端分别安装有一固定夹10和旋转调节夹11，皮带9的两端分别连接在固定夹10和旋转调节夹上11，皮带9贴在转盘3上与转盘3处于同一高度。
圆筒5、底盘1和环形板16均采用对半拼装组合而成，方便组装与拆卸。
纺织纱线放卷系统放线口安装有断线检测器12和缠线检测器13，快速检测放线情况。
该纺织纱线放卷系统的工作原理是：纺织纱线从纺织纱线放卷系统的放卷口放出，依次穿过缠线检测器13、断线检测器12，安装在固定杆8上的旋转调节夹11，调节皮带9 的松紧，控制整个纺织纱线放卷系统纺织纱线放卷时的张力，在纺织纱线需要停止放线时，避免整个纺织纱线系统由于惯性继续旋转，放出纺织纱线以及纺织纱线发生缠绕。
本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (3)

  1. 一种纺织纱线放卷系统，其特征在于：包括底盘、加强肋板、转盘、放卷柱、纺织纱线张力控制机构；
    所述底盘位于纺织纱线放卷系统的最底端，底盘呈圆柱形状，底盘的上表面中心处安装有一圆筒，该圆筒内在水平方向安装有一轴承，底盘的下方安装有一环形板；
    所述加强肋板呈三角形状，其固定安装在圆筒的外圆柱面与底盘的上表面之间，呈圆形分布；
    所述转盘呈圆柱状，其位于圆筒的上端面，转盘的底面中心处焊接有一垂直方向的轴，该轴采用阶梯轴与圆筒内的轴承配合；
    所述放卷柱呈圆柱状，其呈空心结构，底端焊接在转盘的中心处，
    底盘的圆心、圆筒的轴线、轴的轴线、转盘的圆心、放卷柱的轴线均位于同一直线上；
    所述纺织纱线张力控制机构包括固定杆、皮带；固定杆有两根固定安装在底盘上，两固定杆关于底盘的圆心对称，固定杆的顶端与转盘处于同一高度，两根固定杆的顶端分别安装有一固定夹和旋转调节夹，皮带的两端分别连接在固定夹和旋转调节夹上，皮带贴在转盘上与转盘处于同一高度。
  2. 根据权利要求1所述一种纺织纱线放卷系统，其特征在于：所述圆筒、底盘和环形板均采用对半拼装组合而成。
  3. 根据权利要求1所述一种纺织纱线放卷系统，其特征在于：所述纺织纱线放卷系统放线口安装有断线检测器和缠线检测器。
PCT/CN2016/105838 2016-11-15 2016-11-15 一种纺织纱线放卷系统 WO2018090169A1 (zh)

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CN110076214A (zh) * 2019-05-28 2019-08-02 嘉兴远信五金科技股份有限公司 一种新型圆盘料机
CN110407035A (zh) * 2019-08-28 2019-11-05 南通鑫唐纺织印染有限公司 一种防断线防尘纱线筒结构
CN113697586A (zh) * 2021-08-04 2021-11-26 安徽省无为天成纺织有限公司 一种纺线棒以及辅助纺线棒进行放线操作的集成架

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Publication number Priority date Publication date Assignee Title
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CN110407035A (zh) * 2019-08-28 2019-11-05 南通鑫唐纺织印染有限公司 一种防断线防尘纱线筒结构
CN113697586A (zh) * 2021-08-04 2021-11-26 安徽省无为天成纺织有限公司 一种纺线棒以及辅助纺线棒进行放线操作的集成架
CN113697586B (zh) * 2021-08-04 2023-03-31 安徽省无为天成纺织有限公司 一种纺线棒以及辅助纺线棒进行放线操作的集成架

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