WO2018086111A1 - 一种真空装置 - Google Patents

一种真空装置 Download PDF

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Publication number
WO2018086111A1
WO2018086111A1 PCT/CN2016/105685 CN2016105685W WO2018086111A1 WO 2018086111 A1 WO2018086111 A1 WO 2018086111A1 CN 2016105685 W CN2016105685 W CN 2016105685W WO 2018086111 A1 WO2018086111 A1 WO 2018086111A1
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Prior art keywords
vacuum
adsorption
valve
suction cup
type suction
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PCT/CN2016/105685
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English (en)
French (fr)
Inventor
贲道祥
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江苏双能太阳能有限公司
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Publication date
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Priority to PCT/CN2016/105685 priority Critical patent/WO2018086111A1/zh
Publication of WO2018086111A1 publication Critical patent/WO2018086111A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00—Gripping heads and other end effectors
    • B25J15/06—Gripping heads and other end effectors with vacuum or magnetic holding means

Definitions

  • the invention belongs to the technical field of solar energy, and in particular relates to a vacuum device.
  • the ordinary adsorption device adopts magnetic adsorption and thrust adsorption, and the magnetic adsorption mechanism can only be applied to the magnetic conductive material, which limits the application of the adsorption mechanism, and the thrust adsorption mechanism has a complicated structure and low work reliability.
  • the technical problem to be solved by the present invention is to provide a vacuum device which is easy to handle large and thin fragile articles.
  • the technical solution of the present invention is: a vacuum device, which comprises an adsorption mechanism, a vacuum mechanism, a pneumatic mechanism and a connection mechanism; the output end of the vacuum mechanism is connected to the input end of the adsorption mechanism, and the pneumatic mechanism controls a vacuum mechanism and an adsorption mechanism; one end of the connection mechanism is connected to the adsorption mechanism, and the other end is connected to the vacuum mechanism;
  • the adsorption mechanism comprises a short bellows type suction cup, a sealing felt and a gas distribution interface;
  • the short corrugated tube type suction cup has a tapered structure, the short corrugated tube type suction cup has a vacuum passage in the middle, a vacuum groove has a cylindrical groove, and the gas distribution interface is installed.
  • the sealing felt is between the gas distribution interface and the short bellows type suction cup;
  • the vacuum mechanism includes a vacuum pump and a vacuum air guiding tube; the output end of the vacuum pump is connected to the gas distribution interface of the adsorption mechanism through the vacuum air guiding tube;
  • the pneumatic mechanism includes a vacuum generator, a vacuum supply valve, a vacuum break valve, a solenoid valve, a throttle valve, a vacuum switch, and a vacuum filter; the vacuum generator, the vacuum supply valve, the vacuum break valve, and the throttle valve are connected in series, vacuum The switch is connected in parallel to the vacuum generator and the throttle valve, and a solenoid valve is connected between the vacuum supply valve and the vacuum break valve, and the output end of the solenoid valve is connected with the vacuum air pipe; one end of the vacuum filter is connected to the vacuum generator;
  • the connecting mechanism is a connecting rod, and a vacuum air pipe mounting hook is opened on the connecting rod, one end of the connecting rod is connected to the adsorption mechanism, and the other end is connected to the vacuum mechanism, and the vacuum air guiding tube mounting hook fixes the vacuum air guiding tube to the connection On the pole.
  • the solenoid valve adopts a two-position four-way electromagnetic reversing valve.
  • the vacuum adsorption device has the advantages that the vacuum device adopts a short bellows type suction cup as an adsorption mechanism, which overcomes the disadvantages of the prior magnetic adsorption type adsorption mechanism being only applicable to the wall surface of the magnetic conductive material and the thrust adsorption is too complicated and the stability is low.
  • the vacuum device When used to carry large and fragile items, the vacuum device has a wide market. prospect.
  • Figure 1 is a structural view of a vacuum apparatus.
  • Figure 2 is a schematic diagram of the pneumatic mechanism of the vacuum device.
  • Figure 2 Figure 2: 1, adsorption mechanism; 2, vacuum mechanism; 3, pneumatic mechanism; 4, connection mechanism; 5, short bellows type suction cup; 6, sealing felt; 7, gas distribution interface; 8, vacuum pump 9, vacuum air pipe; 10, vacuum generator; 11, vacuum supply valve; 12, vacuum break valve; 13, solenoid valve; 14, throttle valve; 15, vacuum switch; 16, vacuum filter.
  • a vacuum device as shown in FIG. 1 and 2 the device comprises an adsorption mechanism 1, a vacuum mechanism 2, a pneumatic mechanism 3 and a connection mechanism 4; the output end of the vacuum mechanism 2 is connected to the input end of the adsorption mechanism 1, and the pneumatic mechanism 3 Controlling the vacuum mechanism 2 and the adsorption mechanism 1; one end of the connection mechanism 4 is connected to the adsorption mechanism 1 and the other end is connected to the vacuum mechanism 2;
  • the adsorption mechanism 1 comprises a short bellows type suction cup 5, a sealing felt 6, and a gas distribution interface 7;
  • the short corrugated tube type suction cup 5 has a tapered structure, and the short corrugated tube type suction cup 5 has a vacuum passage in the middle, and a cylindrical concave groove in the vacuum passage a groove, a gas distribution interface 7 is installed at the top end of the short bellows type suction cup 5, and the sealing felt 6 is placed between the gas distribution port 7 and the short bellows type suction cup 5;
  • the vacuum mechanism 2 includes a vacuum pump 8 and a vacuum air duct 9; the output end of the vacuum pump 8 is connected to the air distribution port 7 of the adsorption mechanism 1 through a vacuum air duct 9;
  • the pneumatic mechanism 3 includes a vacuum generator 10, a vacuum supply valve 11, a vacuum break valve 12, a solenoid valve 13, a throttle valve 14, a vacuum switch 15, and a vacuum filter 16; the vacuum generator 10, a vacuum supply valve 11, and a vacuum
  • the destruction valve 12 and the throttle valve 14 are connected in series, and the vacuum switch 15 is connected in parallel to the vacuum generator 10 and the throttle valve 14.
  • a solenoid valve 14 is connected between the vacuum supply valve 11 and the vacuum destruction valve 12, and the solenoid valve 14 outputs The end is connected to the vacuum air tube 9; one end of the vacuum filter 16 is connected to the vacuum generator 10;
  • the connecting mechanism 4 is a connecting rod, and a vacuum air pipe mounting hook is opened on the connecting rod.
  • One end of the connecting rod is connected to the adsorption mechanism 1 and the other end is connected to the vacuum mechanism 2, and the vacuum air guiding tube mounting hook connects the vacuum air guiding tube 9 is fixed on the connecting rod.
  • the solenoid valve 14 uses a two-position four-way electromagnetic reversing valve.
  • the working principle of the vacuum device is that the vacuum pump 8 draws the air inside the passage through the vacuum supply valve 11 to form a vacuum, so that the short bellows type suction cup 5 is adsorbed on the items to be transported, and the articles are transported to a designated place, and then passed through a vacuum.
  • the destruction valve 12 allows air to enter the short bellows type suction cup 5, so that the short bellows type suction cup 5 peels off the surface of the article, thereby achieving vacuum adsorption handling of the article.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Manipulator (AREA)

Abstract

一种真空装置，该装置包括吸附机构（1）、真空机构（2）、气动机构（3）和连接机构（4）；真空机构（2）的输出端与吸附机构（1）的输入端连接，气动机构（3）控制着真空机构（2）与吸附机构（1）；连接机构（4）的一端连接在吸附机构（1）上，另一端连接在真空机构（2）上；吸附机构（1）包括短波纹管型吸盘（5）、密封毡（6）、配气接口（7）；采用短波纹管型吸盘作为的吸附机构，克服了现有磁吸附式吸附机构仅适用于导磁材料壁面的缺点和推力吸附过于复杂且稳定性低的缺点，并提供了足够的吸附力，以保证工作安全可靠。

Description

一种真空装置 一种真空装置
技术领域
本发明属于太阳能技术领域，尤其涉及一种真空装置。
背景技术
随着控制和机电技术的发展，这种可以替代手工劳作真空装置的出现将人从繁重、危险的易碎的物品搬运工作中解放出来，推动了真空装置的发展，带来了相当的社会效益和经济效益；总之，积极研究与发展真空吸附技术，努力开发与设计制造可以转化为实际生产力的真空装置是生产力发展的需要，是人民生活质量和工作条件改善与提高的需要，也是我国科技兴国、技术进步的需要。该项技术的科研与创新必将会产生巨大的经济价值和社会价值。
普通的吸附装置采用磁力吸附和推力吸附，磁力吸附机构只能应用于导磁材料，这限制了吸附机构的应用，推力吸附机构结构复杂且工作可靠性低。
发明内容
本发明要解决的技术问题是提供一种真空装置；该装置易于搬运较大且薄的易碎物品。
为解决上述技术问题，本发明的技术方案为：一种真空装置，该装置包括吸附机构、真空机构、气动机构和连接机构；真空机构的输出端与吸附机构的输入端连接，气动机构控制着真空机构与吸附机构；连接机构的一端连接在吸附机构上，另一端连接在真空机构上；
吸附机构包括短波纹管型吸盘、密封毡、配气接口；短波纹管型吸盘呈锥形结构，短波纹管型吸盘中间开有真空通道，真空通道中有一圆柱形凹槽，配气接口安装在短波纹管型吸盘的顶端，密封毡垫在在配气接口与短波纹管型吸盘之间；
真空机构包括真空泵和真空导气管；所述真空泵的输出端通过真空导气管与吸附机构的配气接口连接；
气动机构包括真空发生器、真空供给阀、真空破坏阀、电磁阀、节流阀、真空开关和真空过滤器；所述真空发生器、真空供给阀、真空破坏阀、节流阀依次串联，真空开关并联在真空发生器与节流阀上，在真空供给阀与真空破坏阀之间连接有一电磁阀，该电磁阀输出端与真空导气管连接；真空过滤器的一端连接在真空发生器上；
所述连接机构为连接杆，在连接杆上开有真空导气管安装钩，连接杆的一端连接在吸附机构上，另一端连接在真空机构上，真空导气管安装钩将真空导气管固定在连接杆上。
所述电磁阀采用二位四通电磁换向阀。
本真空吸附机装置的优点在于：该真空装置采用短波纹管型吸盘作为的吸附机构，克服了现有磁吸附式吸附机构仅适用于导磁材料壁面的缺点和推力吸附过于复杂且稳定性低的缺点，并提供了足够的吸附力，以保证工作安全可靠，节省了人力物力、智能优化、效率提高、安全实用，在用于搬运易碎较大的物品时，该真空装置有着广泛的市场前景。
附图说明
下面结合附图和具体实施方式对本发明作进一步详细的说明。
图1为真空装置结构图。
图2为真空装置的气动机构构图。
如图1图2所示：1、吸附机构；2、真空机构；3、气动机构；4、连接机构；5、短波纹管型吸盘；6、密封毡；7、配气接口；8、真空泵；9、真空导气管；10、真空发生器；11、真空供给阀；12、真空破坏阀；13、电磁阀；14、节流阀；15、真空开关；16、真空过滤器。
具体实施方式
下面的实施例可以使本专业的技术人员更全面地理解本发明，但并不因此将本发明限制在所述的实施例范围之中。
如图1图2所示的一种真空装置，该装置包括吸附机构1、真空机构2、气动机构3和连接机构4；真空机构2的输出端与吸附机构1的输入端连接，气动机构3控制着真空机构2与吸附机构1；连接机构4的一端连接在吸附机构1上，另一端连接在真空机构2上；
吸附机构1包括短波纹管型吸盘5、密封毡6、配气接口7；短波纹管型吸盘5呈锥形结构，短波纹管型吸盘5中间开有真空通道，真空通道中有一圆柱形凹槽，配气接口7安装在短波纹管型吸盘5的顶端，密封毡6垫在在配气接口7与短波纹管型吸盘5之间；
真空机构2包括真空泵8和真空导气管9；所述真空泵8的输出端通过真空导气管9与吸附机构1的配气接口7连接；
气动机构3包括真空发生器10、真空供给阀11、真空破坏阀12、电磁阀13、节流阀14、真空开关15和真空过滤器16；所述真空发生器10、真空供给阀11、真空破坏阀12、节流阀14依次串联，真空开关15并联在真空发生器10与节流阀14上，在真空供给阀11与真空破坏阀12之间连接有一电磁阀14，该电磁阀14输出端与真空导气管9连接；真空过滤器16的一端连接在真空发生器10上；
所述连接机构4为连接杆，在连接杆上开有真空导气管安装钩，连接杆的一端连接在吸附机构1上，另一端连接在真空机构2上，真空导气管安装钩将真空导气管9固定在连接杆上。
所述电磁阀14采用二位四通电磁换向阀。
该真空装置的工作原理是：真空泵8通过真空供给阀11将通道里面的空气抽调，形成真空，使短波纹管型吸盘5吸附在待搬运的物品上，等到物品搬运到指定地方，再通过真空破坏阀12使空气进入短波纹管型吸盘5中，使得短波纹管型吸盘5剥离物品表面，实现物品的真空吸附搬运。
本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (2)

  1. 一种真空装置，其特征在于：该装置包括吸附机构、真空机构、气动机构和连接机构；真空机构的输出端与吸附机构的输入端连接，气动机构安装在真空机构与吸附机构之间；连接机构的一端连接在吸附机构上，另一端连接在真空机构上；
    所述吸附机构包括短波纹管型吸盘、密封毡、配气接口；短波纹管型吸盘呈锥形结构，短波纹管型吸盘中间开有真空通道，真空通道中有一圆柱形凹槽，配气接口安装在短波纹管型吸盘的顶端，密封毡垫在在配气接口与短波纹管型吸盘之间；
    所述真空机构包括真空泵和真空导气管；所述真空泵的输出端通过真空导气管与吸附机构的配气接口连接；
    所述气动机构包括真空发生器、真空供给阀、真空破坏阀、电磁阀、节流阀、真空开关和真空过滤器；所述真空发生器、真空供给阀、真空破坏阀、节流阀依次串联，真空开关并联在真空发生器与节流阀上，在真空供给阀与真空破坏阀之间连接有一电磁阀，该电磁阀输出端与真空导气管连接；真空过滤器的一端连接在真空发生器上；
    所述连接机构为连接杆，在连接杆上开有真空导气管安装钩，连接杆的一端连接在吸附机构上，另一端连接在真空机构上，真空导气管安装钩将真空导气管固定在连接杆上。
  2. 根据权利要求1所述真空装置，其特征在于：所述电磁阀采用二位四通电磁换向阀。
PCT/CN2016/105685 2016-11-14 2016-11-14 一种真空装置 WO2018086111A1 (zh)

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CN111071789A (zh) * 2019-12-30 2020-04-28 苏州钧舵机器人有限公司 一种无泵式电动真空吸盘装置
CN114056596A (zh) * 2021-12-03 2022-02-18 中航沈飞民用飞机有限责任公司 前机身桶段对接低应力装配方法

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CN105666513A (zh) * 2016-03-16 2016-06-15 江苏双能太阳能有限公司 一种真空装置
CN205310101U (zh) * 2015-12-15 2016-06-15 无锡职业技术学院 一种真空吸附装置

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JP2005118896A (ja) * 2003-10-14 2005-05-12 Nec Kansai Ltd 真空吸着装置及びその吸着ノズル詰まり検知方法
JP2006272476A (ja) * 2005-03-28 2006-10-12 Myotoku Ltd 吸着ノズル装置
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CN205310101U (zh) * 2015-12-15 2016-06-15 无锡职业技术学院 一种真空吸附装置
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111071789A (zh) * 2019-12-30 2020-04-28 苏州钧舵机器人有限公司 一种无泵式电动真空吸盘装置
CN114056596A (zh) * 2021-12-03 2022-02-18 中航沈飞民用飞机有限责任公司 前机身桶段对接低应力装配方法

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