WO2018082427A1 - 列车车窗结构及具有其的列车 - Google Patents
列车车窗结构及具有其的列车 Download PDFInfo
- Publication number
- WO2018082427A1 WO2018082427A1 PCT/CN2017/104995 CN2017104995W WO2018082427A1 WO 2018082427 A1 WO2018082427 A1 WO 2018082427A1 CN 2017104995 W CN2017104995 W CN 2017104995W WO 2018082427 A1 WO2018082427 A1 WO 2018082427A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- glass
- train
- window structure
- window
- disposed
- Prior art date
Links
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61L—GUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
- B61L15/00—Indicators provided on the vehicle or train for signalling purposes
- B61L15/009—On-board display devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
- B32B17/10036—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
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- B32B17/10165—Functional features of the laminated safety glass or glazing
- B32B17/10293—Edge features, e.g. inserts or holes
- B32B17/10302—Edge sealing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
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- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10165—Functional features of the laminated safety glass or glazing
- B32B17/10431—Specific parts for the modulation of light incorporated into the laminated safety glass or glazing
- B32B17/10467—Variable transmission
- B32B17/10495—Variable transmission optoelectronic, i.e. optical valve
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10752—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing polycarbonate
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
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- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10761—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
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- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/1077—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing polyurethane
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D25/00—Window arrangements peculiar to rail vehicles
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/0017—Casings, cabinets or drawers for electric apparatus with operator interface units
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F21/00—Mobile visual advertising
- G09F21/04—Mobile visual advertising by land vehicles
- G09F21/049—Mobile visual advertising by land vehicles giving information to passengers inside the vehicles
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
- G09F9/33—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements being semiconductor devices, e.g. diodes
- G09F9/335—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements being semiconductor devices, e.g. diodes being organic light emitting diodes [OLED]
Definitions
- the present invention relates to the field of locomotive technology, and in particular to a train window structure and a train therewith.
- the side windows of the train only have the effect of being viewed from outside or inward. Moreover, due to the existence of the window, when other equipment needs to be installed in the vehicle, it cannot be set at the window, which causes waste of the area where the window is located.
- the main object of the present invention is to provide a train window structure and a train therewith to solve the problem of single function of the train window in the prior art.
- a train window structure comprising: a window sash; a window glass, the window glass is disposed on the window sash, the window
- the interior of the glass has a hollow structure; a display is disposed within the hollow structure and is used to display information on the window glass.
- the display includes a light emitting panel that cooperates with the window glass.
- the light emitting panel includes an OLED panel.
- the window glass comprises: an outer layer glass and an inner layer glass, the outer layer glass and the inner layer glass are oppositely disposed, and a hollow structure is formed between the outer layer glass and the inner layer glass.
- the train window structure further includes: a connecting member disposed on the window sash, the outer glass and the inner glass being connected by the connecting member.
- the train window structure further includes: a first sealant disposed in the hollow structure to seal the joint between the outer glass and the inner glass.
- the window sash has a first stop rib, the first end of the connecting member abuts the first stop rib, the inner glass is disposed on the first end of the connecting member, and the outer glass is disposed on the connecting On the second end of the piece.
- the window sash has a second stop rib, the second stop rib is disposed away from the inner glass, and a sealing groove is formed between the second stop rib and the first stop rib.
- the train window structure further includes: a second sealant disposed in the seal card slot to seal a gap formed between the first stop rib and the inner layer glass.
- a train that includes the train window structure described above.
- the train window structure of the present invention has a display, it can be displayed through a display in the hollow structure to provide information for passengers, and the function of the train window is more abundant.
- Figure 1 is a schematic block diagram showing an embodiment of a train window of the present invention
- Figure 2 is a schematic cross-sectional view showing a portion of the window of the train window of the present invention with a portion of the window glass removed;
- Figure 3 is a schematic cross-sectional view showing an embodiment of a train window of the present invention.
- Figure 4 is a view schematically showing the structure of a display case in the present invention.
- Figure 5 is a view schematically showing the structure of a train window and a display in the present invention.
- Fig. 6 shows a schematic structural view of an embodiment of a window pane according to the invention.
- window glass 21, hollow structure; 22, outer glass; 221, first polycarbonate plate; 222, second polycarbonate plate; 23, inner glass; 24, light-emitting panel; ;
- spatially relative terms such as “above”, “above”, “on top”, “above”, etc., may be used herein to describe as in the drawings.
- the exemplary term “above” can include both “over” and "under”.
- the device can also be rotated 90 degrees or at other orientations in other different ways, and the relative description of the space used herein is interpreted accordingly.
- a train window structure that includes a window sash 10, a window glass 20, and a display, wherein the window glass 20 Provided on the window sash 10, the interior of the window glass 20 has a hollow structure 21; the display is disposed within the hollow structure 21 and is used to display information on the window glass 20.
- the train window structure of the present invention is in operation, it is displayed through the display in the hollow structure 21 to provide information to the passengers, and the function of the train window is more abundant.
- the display of the present invention includes a light-emitting panel 24 that cooperates with the window glass 20.
- the light-emitting panel 24 is attached to the window glass, that is, there is no gap between the display and the window glass 20, thereby preventing the display from colliding with the window glass during the running of the train.
- the light-emitting panel 24 of the present invention includes an OLED panel.
- the display in the present invention is in a transparent state under a normal state, that is, in a no-signal state, and the passenger can cleanly view the outdoor scene.
- the display displays the related content.
- the window glass 20 of the present invention comprises an outer layer glass 22 and an inner layer glass 23, and the outer layer glass 22 and the inner layer glass 23 are disposed opposite each other, and the outer layer glass 22 is provided.
- a hollow structure 21 is formed with the inner glass 23.
- the train window structure of the present invention further includes a connecting member 30 disposed on the window sash 10, the outer glass 22 and the inner The layer glass 23 is connected by a connecting member 30. At the time of installation, the worker connects the outer glass 22 and the inner glass 23 together through the joint member 30.
- the train window structure further includes a first sealant 40 disposed on the hollow structure.
- the joint between the outer layer glass 22 and the inner layer glass 23 is sealed in 21 .
- the sealant further connects the inner glass 23 to the outer glass 22, and further fixes the display while introducing external impurities such as water or the like into the hollow structure.
- the window sash 10 of the present invention has a first stop rib 11 , and the first end of the connecting member 30 abuts the first stop rib 11 ,
- the inner glass 23 is disposed on the first end of the connector 30, and the outer glass 22 is disposed on the second end of the connector 30.
- the window sash 10 of the present invention fixes the outer glass 22 and the inner glass 23, and the movement of the connecting member 30 is restricted by the first stop rib 11 to make the outer glass 22 and the inner glass 23 stronger. installation.
- the train window structure of the present invention further includes a second sealant 50 which is further sealed by the second sealant 50.
- the window sash 10 of the present invention has a second stop rib 12, the second stop rib 12 is disposed away from the inner layer glass 23, and the second stop rib 12 is first A sealing groove 13 is formed between the stop ribs 11.
- the second sealant 50 in the present invention is disposed in the seal card slot 13 to seal the gap formed between the first stopper rib 11 and the inner layer glass 23.
- the second sealant 50 in the present invention is a sealing rubber strip, and of course, other means for satisfying the sealing effect of the second sealant of the present invention may be used.
- the display case in the present invention includes a terminal 60 for transmitting data and a power supply line for transmitting electric power, wherein the power supply line 70 is disposed adjacent to the grounding line appearing position 80, the power switch 90, and the flat line 91.
- the display in the present invention is in a transparent state under normal conditions, that is, in a no-signal state, and the passenger can cleanly view the outdoor scene.
- the display displays multimedia video, animation, advertisement, and the like. Text information such as train speed and arrival information.
- the window display screen is large, the display information is rich, and the interior space is effectively utilized.
- a glass structure is provided for use on a vehicle window.
- the glass structure includes an outer layer glass 22, an inner layer glass 23, and a weather strip 25.
- the outer layer glass 22 is disposed opposite to the inner layer glass 23, and the outer layer glass 22 is disposed at a distance from the inner layer glass 23.
- the outer glass 22 and the inner glass 23 are connected by a weather strip 25, and a hollow structure 21 is formed between the weather strip 25 and the outer glass 22 and the inner glass 23.
- the weather strip 25 in this embodiment corresponds to the first sealant 40 in the above embodiment.
- the outer surface of the outer layer glass 22 is provided with a layer of self-cleaning material.
- the glass structure has a self-cleaning function, which reduces the difficulty of cleaning the glass, reduces the workload of regularly cleaning the glass surface, and saves the increasingly scarce water resources.
- the outer glass 22 includes a first polycarbonate plate 221, the first polycarbonate plate 221 is disposed opposite to the inner glass 23, and the self-cleaning material layer is disposed on the outer surface of the first polycarbonate plate 221.
- the outer cover glass 22 adopts the first polycarbonate plate 221 to effectively reduce the thickness of the outer cover glass 22, so that the outer cover glass 22 has better sound insulation and heat insulation properties.
- the outer glass 22 also includes a PVB film layer and a second polycarbonate sheet 222.
- One surface of the PVB film layer is connected to the inner surface of the first polycarbonate sheet 221, the other surface of the PVB film layer is connected to the second polycarbonate sheet 222, and the second polycarbonate sheet 222 is passed through the sealing strip 25
- the outer glass 22 is joined.
- Such an arrangement enables the outer glass 22 to have a more energy-saving effect, can withstand more than 99% of ultraviolet rays, can improve passenger comfort, and can effectively delay the aging of the interior equipment.
- the outer layer glass 22 can also be made of a PU film layer and a second polycarbonate sheet 222.
- One surface of the PU film layer is connected to the inner surface of the first polycarbonate sheet 221, the other surface of the PU film layer is connected to the second polycarbonate sheet 222, and the second polycarbonate sheet 222 is passed through the weather strip 25
- the outer glass 22 is joined.
- the arrangement is also such that the outer glass 22 has better energy saving effect, can resist more than 99% of ultraviolet rays, can improve passenger comfort, and can effectively delay the aging effect of the vehicle interior, and the polycarbonate plate is also light.
- the characteristics of quantification and other characteristics make the glass structure better in impact resistance.
- a nano ceramic film is provided on the surfaces of the first polycarbonate sheet 221 and the second polycarbonate sheet 222.
- a nano ceramic film is also possible to provide a nano ceramic film on only one of the polycarbonate sheets.
- the hollow structure 21 is filled with air or argon gas.
- the inner glass 23 includes a one-way see-through film layer disposed on the inner or outer surface of the inner glass 23.
- the thickness of the inner layer glass 23 is L, wherein 3.5 mm ⁇ L ⁇ 4.5 mm. This can effectively reduce the thickness of the glass structure and thereby reduce the weight of the train as a whole, so that the train can reach the standard of weight reduction, wherein the thickness of the inner layer glass 23 is preferably 4 mm.
- the hydrophobic self-cleaning nano material is plated on the outer surface of the polycarbonate plate by plasma coating technology, so that the contact angle ⁇ of the outer surface of the glass structure with water is greater than 120 degrees, that is, the composite glass structure has good hydrophobic properties.
- the self-cleaning material layer may be an anatase type titanium dioxide material layer.
- the self-cleaning material layer may be one layer or multiple layers.
- the glass structure in the above embodiment can be used in the field of train equipment technology, that is, according to another aspect of the present invention, a train is provided.
- the train includes a glass structure, which is the glass structure in the above embodiment.
- the glass structure includes an outer layer glass 22, an inner layer glass 23, and a weather strip 25.
- the outer layer glass 22 is disposed opposite to the inner layer glass 23, and the outer layer glass 22 is disposed at a distance from the inner layer glass 23.
- the outer glass 22 and the inner glass 23 are connected by a weather strip 25, and a hollow structure 21 is formed between the weather strip 25 and the outer glass 22 and the inner glass 23.
- a layer of self-cleaning material is disposed on the outer surface of the outer layer glass 22.
- the glass structure has a self-cleaning function, which reduces the difficulty of cleaning the glass.
- a PVB film or a PU film is used, which is lightweight and has excellent sound insulation properties.
- the inner surface of the polycarbonate plate is coated with a nano ceramic film, which can significantly reduce the shielding coefficient of the glass and improve the energy saving effect of the composite glass.
- the outer surface of the glass is plated with LOW-E film, which can significantly improve the thermal insulation performance of the composite glass.
- the inner and outer surfaces of the inner glass can be optionally coated with a one-way see-through film, so that the composite glass has a one-way perspective function, which is more convenient for protecting the privacy of passengers.
- the glass structure has the functions of self-cleaning, one-way perspective, etc., and is superior to ordinary insulating glass and laminated glass in sound insulation, heat insulation, strength, ultraviolet protection, infrared protection, energy saving, impact resistance and the like.
- Carbon fiber (CF) is a new type of fiber material with high strength and high modulus fiber with carbon content above 95%. It is a microcrystalline graphite material obtained by stacking organic fibers such as flake graphite crystallites along the axial direction of the fiber and carbonizing and graphitizing. Carbon fiber is “external and soft inside”, its quality is lighter than that of metal aluminum, but its strength is higher than that of steel, and it has corrosion-resistant and high-modulus properties, and is an important material in defense military and civilian use. It not only has the inherent intrinsic properties of carbon materials, but also has the soft processability of textile fibers. It is a new generation of reinforcing fibers.
- Carbon fiber has many excellent properties. Carbon fiber has high axial strength and modulus, low density, high specific performance, no creep, high temperature resistance in non-oxidizing environment, good fatigue resistance, specific heat and conductivity between non-metal and Between the metals, the coefficient of thermal expansion is small and anisotropic, the corrosion resistance is good, and the X-ray permeability is good. Good electrical and thermal conductivity, good electromagnetic shielding and so on.
- carbon fiber has more than three times the Young's modulus; compared with Kevlar fiber, the Young's modulus is about 2 times, and it is insoluble in organic solvents, acids and alkalis. Excellent corrosion resistance.
- Carbon fiber is an inorganic polymer fiber having a carbon content of more than 90%.
- the graphite fiber is contained in which the carbon content is higher than 99%.
- the microstructure of carbon fiber is similar to that of artificial graphite and is a layered graphite structure.
- the spacing between the carbon fiber layers is about 3.39 to 3.42 A.
- the carbon atoms between the parallel layers are not as regular as the graphite, and the layers are connected by van der Waals force.
- the structure of carbon fiber is also generally considered to consist of two-dimensional ordered crystals and pores, wherein the content, size and distribution of pores have a great influence on the properties of carbon fibers.
- the higher the pore content the larger the pore size and the significantly reduced the area of the interlayer interface in the laminate.
- the pores are stress concentration areas, and the bearing capacity is weak. When the force is applied, the pores expand to form long cracks, which are destroyed.
- the pore size and distribution have a greater influence on the mechanical properties than the porosity and pore aspect ratio. It is also found that large pores (area > 0.03 mm 2 ) have an adverse effect on mechanical properties due to the effect of pores on crack propagation in the interlaminar rich zone.
- Carbon fiber combines the strong tensile strength of carbon material and the softness and processability of fiber. Carbon fiber is a new material with excellent mechanical properties.
- the carbon fiber has a tensile strength of about 2 to 7 GPa and a tensile modulus of about 200 to 700 GPa.
- the density is about 1.5 to 2.0 grams per cubic centimeter, which is mainly determined by the temperature of the carbonization treatment, in addition to the structure of the raw silk. Generally, it is graphitized at a high temperature of 3000 ° C, and the density can reach 2.0 g per cubic centimeter. In addition, its weight is very light, its specific gravity is lighter than aluminum, less than 1/4 of steel, and its strength is 20 times that of iron.
- Carbon fiber has a different coefficient of thermal expansion than other fibers, and it has an anisotropic character.
- the specific heat capacity of carbon fiber is generally 7.12.
- the decrease in thermal conductivity with increasing temperature is a negative value (0.72 to 0.90) parallel to the fiber direction and a positive value (32 to 22) perpendicular to the fiber direction.
- the specific resistance of carbon fiber is related to the type of fiber.
- the high modulus is 775 and the high strength carbon fiber is 1500 per cm. This allows the carbon fiber to have the highest specific strength and specific modulus among all high performance fibers.
- metal materials such as titanium, steel and aluminum
- carbon fiber has the characteristics of high strength, high modulus, low density and small coefficient of linear expansion, which can be called the king of new materials.
- carbon fiber In addition to the characteristics of ordinary carbon materials, carbon fiber has a remarkable anisotropic and soft shape, can be processed into various fabrics, and exhibits high strength along the fiber axis direction due to small specific gravity.
- Carbon fiber reinforced epoxy resin composite The material, its specific strength and specific modulus, is the highest among the existing structural materials.
- the tensile strength of carbon fiber resin composites is generally above 3500 MPa, 7 to 9 times that of steel, and the tensile modulus of elasticity is 230 to 430 GPa is also higher than steel; therefore, the specific strength of CFRP is the strength of the material and its density.
- the ratio can reach more than 2000 MPa, while the specific strength of A3 steel is only about 59 MPa, and its specific modulus is also higher than that of steel.
- Young's modulus refers to the physical quantity that characterizes the tensile or compressive resistance of material materials within the elastic limit
- Young's modulus is more than three times that of glass fiber; compared with Kevlar fiber, not only Young's modulus It is about twice as much.
- Tests on carbon fiber epoxy laminates have shown that both strength and modulus decrease with increasing porosity. Porosity has a great influence on interlaminar shear strength, flexural strength and flexural modulus; tensile strength decreases relatively slowly with increasing porosity; tensile modulus is less affected by porosity.
- Carbon fiber also has an excellent fineness (one of the representations of the fineness is the number of grams of 9000 meters of fiber), typically only about 19 grams, and a tensile force of up to 300 kg per micron. Almost no other material has as many excellent properties as carbon fiber, and therefore has strict requirements in terms of the degree of rigidity, rigidity, fatigue characteristics and the like. When not in contact with air and oxidant, carbon fiber can withstand high temperatures above 3,000 degrees and has outstanding heat resistance. Compared with other materials, the strength of carbon fiber starts to decrease when the temperature is higher than 1500 °C, and the higher the temperature, the fiber The greater the intensity.
- the radial strength of carbon fiber is not as good as the axial strength, so the carbon fiber avoids radial strength (ie, it cannot be knotted) and the whisker properties of other materials have already been greatly reduced.
- carbon fiber also has good low temperature resistance, such as not embrittlement at liquid nitrogen temperature.
- carbon fiber The chemical properties of carbon fiber are known to carbon. In addition to being oxidized by strong oxidants, it is inert to general alkali. When the temperature in the air is higher than 400 ° C, significant oxidation occurs, and CO and CO 2 are formed . Carbon fiber has good corrosion resistance to common organic solvents, acids and alkalis, insoluble and non-expanding, and corrosion resistance is outstanding, and there is no problem of rust at all. Some scholars immersed PAN-based carbon fiber in a strong alkali sodium hydroxide solution in 1981. It has been in the form of fiber for more than 30 years.
- Carbon fiber is also resistant to oil, radiation, radiation, toxic gases and decelerating neutrons.
- Carbon fiber can be divided into polyacrylonitrile-based carbon fiber, pitch-based carbon fiber, viscose-based carbon fiber, phenolic-based carbon fiber, and vapor-grown carbon fiber according to the source of raw materials; it can be divided into general-purpose, high-strength, medium-mode high-strength, high-model and super according to performance.
- High model carbon fiber divided into filament, short fiber and chopped fiber according to state; divided into general type and high performance type according to mechanical properties.
- the general-purpose carbon fiber has a strength of 1000 MPa and a modulus of about 100 GPa.
- High-performance carbon fibers are further classified into high-strength type (intensity 2000 MPa, modulus 250 GPa) and high model (modulus above 300 GPa).
- the intensity is greater than 4000 MPa, also known as ultra-high strength; the modulus is greater than 450GPa, called the ultra-high model.
- high-strength and high-stretch carbon fibers have emerged with an elongation of more than 2%.
- the largest amount is polyacrylonitrile PAN-based carbon fiber.
- More than 90% of the carbon fibers in the market are mainly PAN-based carbon fibers. Since the mysterious veil of carbon fiber has not been completely uncovered, people can't directly use carbon or graphite to make it. Only some carbon-containing organic fibers (such as nylon wire, acrylic fiber, rayon, etc.) can be used as raw materials to The plastic resin is combined and carbonized to produce carbon fibers.
- the production process of PAN-based carbon fiber mainly includes two processes of raw silk production and raw carbonization: firstly, a series of processes such as acrylonitrile polymerization and spinning are processed into polyacrylonitrile fibers or raw yarns called "parent", and these are The raw yarn is placed in an oxidizing furnace for oxidation at 200 to 300 ° C, and carbonization is carried out in a carbonization furnace at a temperature of 1000 to 2000 ° C for carbonization.
- copper-coated pitch-based carbon fibers are prepared by a mixing method. First, a copper salt is mixed with an isotropic coal pitch to perform centrifugal spinning. Stabilized in air and treated in high temperature hydrogen to obtain carbon fibers of alloy copper.
- the world's asphalt-based carbon fiber production capacity is relatively small, and the research and development of domestic pitch-based carbon fiber is earlier, but there is a big gap in development, production and application compared with foreign countries.
- Carbon fiber is classified into aerospace grade and industrial grade according to product specifications, also known as small tow and large tow. Carbon fibers above 48K are usually referred to as large tow carbon fibers, including 360K and 480K.
- the aerospace-grade carbon fiber was mainly developed at 3K and gradually developed into 12K and 24K. It is mainly used in defense military and high-tech, as well as sports and leisure products, such as airplanes, missiles, rockets, satellites and fishing rods, and golf clubs.
- Industrial grade carbon fiber is used in various civil industries, including: textiles, medical and health, electromechanical, civil engineering, transportation and energy.
- the industrial production of carbon fiber can be divided into polyacrylonitrile (PAN)-based carbon fiber, pitch-based carbon fiber and viscose-based carbon fiber according to the raw material route, but mainly produces the first two carbon fibers.
- PAN polyacrylonitrile
- High-mechanical carbon fiber prepared from viscose fiber must be graphitized by high temperature, low carbonization yield, technical difficulty, complicated equipment, high carbonization yield of raw materials, but due to complicated preparation of raw materials and low product performance. It has not been developed on a large scale; the high-performance carbon fiber made from polyacrylonitrile fiber has a simpler production process than other methods, and its output accounts for more than 90% of the total global carbon fiber production.
- Carbon fibers can be obtained by carbonization of polyacrylonitrile fibers, asphalt fibers, viscose fibers or phenolic fibers, respectively.
- the most common carbon fibers used are polyacrylonitrile carbon fiber and pitch carbon fiber.
- the production of carbon fiber includes four processes of fiber spinning, heat stabilization (pre-oxidation), carbonization, and graphitization.
- the accompanying chemical changes include dehydrogenation, cyclization, pre-oxidation, oxidation, and deoxidation.
- the carbon fiber with high mechanical properties obtained from viscose fiber must be graphitized by high temperature, the carbonization yield is low, the technical difficulty is large, the equipment is complicated, the product is mainly used for ablation resistant material and heat insulating material; the carbon fiber is made from asphalt.
- the raw materials are abundant and the carbonization yield is high.
- the high-performance carbon fiber can be obtained from the polyacrylonitrile fiber precursor, and the production process is simpler than other methods. Excellent performance, developed well in the carbon fiber industry since the 1960s.
- Polyacrylonitrile carbon fiber is a carbon fiber made of polyacrylonitrile fiber, and is mainly used as a reinforcement for composite materials.
- Carbon fibers can be prepared from homopolymerized or copolymerized polyacrylonitrile fibers.
- copolyacrylonitrile fibers are often used in the industry as raw materials. The requirements for the raw materials are: impurities, less defects; uniform fineness, and the finer the better; high strength, less hair; the higher the degree of orientation of the chain molecules along the fiber axis, the better, usually greater than 80%; thermal conversion Good performance.
- the process of preparing polyacrylonitrile fiber in production is: firstly copolymerizing acrylonitrile with other small amount of second and third monomers (methyl acetonate, methylidene dibutyl acrylate, etc.) to form a copolymerized polyacrylonitrile resin (molecular weight higher than 6) Up to 80,000), then the resin is dissolved in a solvent (sodium thiocyanate, dimethyl hydrazine, nitric acid, zinc chloride, etc.) to form a spinning solution of suitable viscosity, which is spun by wet, dry or dry-wet method. The silk is then made into polyacrylonitrile fiber by water washing, drawing, drying and heat setting.
- second and third monomers methyl acetonate, methylidene dibutyl acrylate, etc.
- the polyacrylonitrile fiber is directly heated and melted, it cannot maintain its original fiber state.
- the polyacrylonitrile fibers are first placed in air or other oxidizing atmosphere for low temperature heat treatment, that is, pre-oxidation treatment.
- Pre-oxidation treatment is a preliminary stage of fiber carbonization.
- the fibers are typically heated to about 270 ° C under air for 0.5 h to 3 h.
- the color of the polyacrylonitrile fibers gradually changes from white to yellow and brown, and finally black pre-oxidized fibers are formed.
- the preoxidized fiber is subjected to a high temperature treatment at 1600 ° C for carbonization treatment, and the fiber further generates a reaction such as cross-linking cyclization, aromatization, and polycondensation, and removes hydrogen, nitrogen, and oxygen atoms, and finally forms a two-dimensional carbon ring.
- a carbon fiber having a planar network structure and a layer of coarse and parallel layered graphite structure.
- the process for preparing carbon fibers from PAN precursors is as follows: PAN precursor ⁇ pre-oxidation ⁇ carbonization ⁇ graphitization ⁇ surface treatment ⁇ coiling ⁇ carbon fiber.
- raw silk preparation, polyacrylonitrile and viscous collagen silk are mainly produced by wet spinning, and asphalt and phenolic raw silk are obtained by melt spinning.
- the preparation of high-performance polyacrylonitrile-based carbon fibers requires the use of polyacrylonitrile precursors of high purity, high strength and uniform quality, and the comonomer for the preparation of the precursors is itaconic acid.
- Preparation of anisotropic high-performance pitch-based carbon fibers requires pretreatment of the asphalt into a mesophase, a pre-intermediate phase (benzene-soluble anisotropic pitch), and a potential intermediate phase (quinoline-soluble anisotropic pitch).
- the raw silk is required to be free of alkali metal ions.
- pre-oxidation polyacrylonitrile fiber 200 to 300 ° C
- no melting amino acid fiber 200 to 400 ° C
- heat treatment viscose fiber 240 ° C
- the temperature is: polyacrylonitrile fiber 1000 to 1500 ° C, asphalt 1500 to 1700 ° C, viscose fiber 400 to 2000 ° C.
- graphitization, polyacrylonitrile fiber is 2500 to 3000 ° C, bitumen 2500 to 2800 ° C, viscose fiber 3000 to 3200 ° C.
- the surface treatment, gas phase or liquid phase oxidation, etc. imparts chemical activity to the fiber to increase the affinity for the resin.
- the sizing treatment prevents fiber damage and improves the affinity with the resin matrix.
- the resulting fibers have a variety of different cross-sectional structures.
- the high purification, high strengthening, densification and smooth surface of the raw silk are the primary tasks for the preparation of high-performance carbon fiber.
- Carbon fiber system engineering begins with the polymerization of monomeric filaments.
- the quality of the raw silk determines both the properties of the carbon fiber and the production cost.
- High quality PAN yarn is the primary prerequisite for the manufacture of high performance carbon fiber.
- the high temperature carbonization temperature is generally between 1300 and 1800 ° C, and the graphitization is generally between 2,500 and 3,000 ° C. Operating at such high temperatures requires continuous operation and increased equipment life, so it is particularly important to study next-generation high-temperature technologies and high-temperature equipment. Such as microwave gas, plasma and induction heating in inert gas protection, anaerobic conditions.
- a train that includes the train window structure described above.
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Abstract
Description
Claims (19)
- 一种列车车窗结构,其特征在于,包括:车窗窗框(10);车窗玻璃(20),所述车窗玻璃(20)设置于所述车窗窗框(10)上,所述车窗玻璃(20)的内部具有中空结构(21);显示器,设置于所述中空结构(21)内并用于在所述车窗玻璃(20)上显示信息。
- 根据权利要求1所述的列车车窗结构,其特征在于,所述显示器包括发光面板(24),所述发光面板(24)与所述车窗玻璃(20)相配合。
- 根据权利要求2所述的列车车窗结构,其特征在于,所述发光面板(24)包括OLED面板。
- 根据权利要求1所述的列车车窗结构,其特征在于,所述车窗玻璃(20)包括:外层玻璃(22)与内层玻璃(23),所述外层玻璃(22)和所述内层玻璃(23)相对设置,所述外层玻璃(22)与所述内层玻璃(23)之间形成所述中空结构(21)。
- 根据权利要求4所述的列车车窗结构,其特征在于,所述列车车窗结构还包括:连接件(30),设置于所述车窗窗框(10)上,所述外层玻璃(22)与所述内层玻璃(23)通过所述连接件(30)相连接。
- 根据权利要求4所述的列车车窗结构,其特征在于,所述列车车窗结构还包括:第一密封胶(40),设置于所述中空结构(21)内以将所述外层玻璃(22)与所述内层玻璃(23)的连接处进行密封。
- 根据权利要求5所述的列车车窗结构,其特征在于,所述车窗窗框(10)具有第一止挡凸筋(11),所述连接件(30)的第一端与所述第一止挡凸筋(11)相抵接,所述内层玻璃(23)设置于所述连接件(30)的第一端上,所述外层玻璃(22)设置于所述连接件(30)的第二端上。
- 根据权利要求7所述的列车车窗结构,其特征在于,所述车窗窗框(10)具有第二止挡凸筋(12),所述第二止挡凸筋(12)远离所述内层玻璃(23)设置,所述第二止挡凸筋(12)与所述第一止挡凸筋(11)之间形成密封卡槽(13)。
- 根据权利要求8所述的列车车窗结构,其特征在于,所述列车车窗结构还包括:第二密封胶(50),设置于所述密封卡槽(13)内以将所述第一止挡凸筋(11)与所述内层玻璃(23)之间形成的缝隙进行密封。
- 根据权利要求1所述的列车车窗结构,其特征在于,所述车窗玻璃(20)包括:外层玻璃(22)与内层玻璃(23),所述外层玻璃(22)与所述内层玻璃(23)相对 设置,所述外层玻璃(22)与所述内层玻璃(23)之间具有距离地设置;密封条(25),所述外层玻璃(22)与所述内层玻璃(23)通过所述密封条(25)相连接,所述密封条(25)与所述外层玻璃(22)和所述内层玻璃(23)之间形成所述中空结构(21),所述外层玻璃(22)的外表面上设置有自清洁材料层。
- 根据权利要求10所述的列车车窗结构,其特征在于,所述外层玻璃(22)包括:第一聚碳酸酯板(221),所述第一聚碳酸酯板(221)与所述内层玻璃(23)相对设置,所述自清洁材料层设置于所述第一聚碳酸酯板(221)的外表面上。
- 根据权利要求11所述的列车车窗结构,其特征在于,所述外层玻璃(22)还包括:PVB膜层,所述PVB膜层的一个表面与所述第一聚碳酸酯板(221)的内表面相连接;第二聚碳酸酯板(222),所述PVB膜层的另一个表面与所述第二聚碳酸酯板(222)相连接,所述第二聚碳酸酯板(222)通过所述密封条(25)与所述外层玻璃(22)相连接。
- 根据权利要求11所述的列车车窗结构,其特征在于,所述外层玻璃(22)还包括:PU膜层,所述PU膜层的一个表面与所述第一聚碳酸酯板(221)的内表面相连接;第二聚碳酸酯板(222),所述PU膜层的另一个表面与所述第二聚碳酸酯板(222)相连接,所述第二聚碳酸酯板(222)通过所述密封条(25)与所述外层玻璃(22)相连接。
- 根据权利要求12或13所述的列车车窗结构,其特征在于,所述第一聚碳酸酯板(221)和/或所述第二聚碳酸酯板(222)的表面上设置有纳米陶瓷膜。
- 根据权利要求10所述的列车车窗结构,其特征在于,所述中空结构(21)内用于容纳空气或氩气。
- 根据权利要求10所述的列车车窗结构,其特征在于,所述内层玻璃(23)包括:单向透视膜层,所述单向透视膜层设置于所述内层玻璃(23)的内表面或外表面上。
- 根据权利要求10所述的列车车窗结构,其特征在于,所述内层玻璃(23)的厚度为L,其中,3.5mm≤L≤4.5mm。
- 根据权利要求10所述的列车车窗结构,其特征在于,所述自清洁材料层为锐钛矿型二氧化钛材料层。
- 一种列车,包括列车车窗结构,其特征在于,所述列车车窗结构为权利要求1至18中任一项所述的列车车窗结构。
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