WO2018076781A1 - Railway vehicle bogie and shaft end power generation assembly thereof - Google Patents

Railway vehicle bogie and shaft end power generation assembly thereof Download PDF

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Publication number
WO2018076781A1
WO2018076781A1 PCT/CN2017/092204 CN2017092204W WO2018076781A1 WO 2018076781 A1 WO2018076781 A1 WO 2018076781A1 CN 2017092204 W CN2017092204 W CN 2017092204W WO 2018076781 A1 WO2018076781 A1 WO 2018076781A1
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WIPO (PCT)
Prior art keywords
lead screw
guide frame
power generating
frame
generator
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PCT/CN2017/092204
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French (fr)
Chinese (zh)
Inventor
许善超
穆凤军
邵文东
刘振明
邢书明
杜伟
Original Assignee
中车齐齐哈尔车辆有限公司
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Application filed by 中车齐齐哈尔车辆有限公司 filed Critical 中车齐齐哈尔车辆有限公司
Publication of WO2018076781A1 publication Critical patent/WO2018076781A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61FRAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F5/00Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D43/00Devices for using the energy of the movements of the vehicles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T30/00Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance

Definitions

  • the invention relates to the technical field of railway vehicles, in particular to a bogie of a railway vehicle and a shaft end power generating device thereof.
  • the vehicle is a group of two
  • the hand brake device and the coupler buffer device are respectively arranged at the two ends of the vehicle group
  • the middle part of the vehicle group is connected by the joint connector
  • the concave bottom body body carrying structure is provided on the vehicle. Hydraulic and electrical systems.
  • the bogie with the power generating device adopts the principle of lever, the lever fulcrum is in the middle, the upper end is the adjusting end, and the lower end is the working end; by rotating the upper end of the rotating hand wheel to compress or release the spring, the pressure of the motor is realized by the lever Tight or loose, adjust the force of the motor belt and install and remove the belt.
  • the object of the present invention is to provide a bogie of a railway vehicle and a shaft end power generating device thereof, and a shaft end power generating device is disposed under the bogie frame, which does not occupy the space above the frame, has a simple structure and takes up small space, and has a steering structure.
  • the structural impact of the frame is small and the optimization of vehicle design parameters can be achieved.
  • the present invention provides a shaft end power generating device for a railway vehicle bogie, which comprises a generator comprising a frame suspended from the bogie and connected to the axle by a belt, further comprising a belt tensioning mechanism disposed under the frame, the belt tensioning mechanism having a longitudinal deformation capability and longitudinally resisting in a pre-compressed state Between the generator and the guide frame of the bogie side frame to provide a tensioning force of the belt.
  • the shaft end power generation device of the invention belongs to the sprung member, and the axle belongs to the unsprung member, and the generator is connected to the axle through the belt to realize power generation, due to the empty to the heavy vehicle and the running of the vehicle.
  • the center distance between the pulley connected to the generator and the pulley connected to the axle will change, which will cause the tension of the belt to change.
  • a belt tensioning mechanism that adjusts the tension to change.
  • the invention provides a belt tensioning mechanism under the frame, and suspends the generator on the frame of the bogie, does not occupy the space above the frame of the bogie, and can reduce the structural influence on the bogie; in particular, the belt sheet
  • the tensioning mechanism longitudinally resists between the generator and the bogie frame of the bogie in a pre-compressed state, thereby providing the belt with a belt tensioning force that can be changed according to the condition of the vehicle, which is not only simple in structure, but also has a small occupied space and can utilize steering.
  • the existing installation space is installed to assist in the optimization of vehicle design parameters.
  • the belt tensioning mechanism includes a longitudinally movable adjusting member and an elastic member having a longitudinal deforming capability, and one end of the elastic member abuts against the generator, and the other end abuts the adjusting member.
  • the amount of pre-compression of the elastic member is adjusted by the amount of movement of the adjusting member.
  • the belt tensioning mechanism further includes a longitudinally extending lead screw, two ends of the lead screw respectively extending to the generator and the guide frame, and being circumferentially fixed with the guide frame;
  • the elastic member is a spring that is fitted to the lead screw, and the adjusting member is an adjusting nut that is screwed with the screw.
  • the lead screw is longitudinally abutted against the one end of the spring under the elastic force of the spring. Guide frame.
  • the belt tensioning mechanism further includes a spring pad that is fitted to the lead screw, and the spring abuts the generator through the spring pad.
  • the frame is provided with a safety hanger
  • the generator has a safety suspension shaft extending transversely through the safety hanger, the lead screw longitudinally runs through the safety suspension shaft; one end of the spring pad is The plane abutting the spring and the other end being an arcuate surface abutting the safety suspension shaft.
  • the belt tensioning mechanism further includes an end nut screwed at an end of the lead screw away from the lead frame, the end portion being adjusted when the adjusting nut is adjusted in position and fixed relative to the lead screw
  • the nut is threaded in the direction of the guide frame and acts on the safety suspension shaft through the intermediate member such that the lead screw is longitudinally away from the guide frame under the reaction force of the safety suspension shaft.
  • the belt tensioning mechanism further includes a first positioning member that fixes the lead screw circumferentially to the guide frame.
  • the first positioning member is a first locking bolt
  • one end of the lead screw corresponding to the guiding frame is provided with a plane segment of a predetermined axial length, and the plane segment is external to the lead screw a thread is circumferentially connected; the first locking bolt is penetrated by a radial direction of the lead screw through a side surface of the lead frame and abuts against the plane segment to perform the lead screw and the guide frame Weekly positioning.
  • the belt tensioning mechanism further includes a second locking bolt mounted on the adjusting nut, and after the adjusting nut is adjusted in position, the second locking bolt penetrates in a radial direction of the lead screw The adjustment nut abuts against the planar end to limit rotation of the adjustment nut along the lead screw.
  • the present invention also provides a railway vehicle bogie comprising the shaft end power generating device of any of the above.
  • Figure 1 is a perspective view of a railway vehicle bogie provided in an embodiment of the present invention
  • Figure 2 is a lateral side view of the bogie of Figure 1;
  • Figure 3 is a partially enlarged schematic view showing the shaft end power generating device of the bogie shown in Figure 2;
  • Figure 4 is a longitudinal side view of the shaft end power generating device of the bogie shown in Figure 2;
  • Figure 5 is a partially enlarged schematic view showing the safety hanging portion of the bogie of Figure 3;
  • Figure 6 is a longitudinal side view of the bogie in the bogie of Figure 1 with the shaft end power generating device removed.
  • the invention provides a bogie of a railway vehicle and a shaft end power generating device thereof.
  • the shaft end power generating device is arranged below the bogie frame 1, which does not occupy the space above the frame 1.
  • the structure is simple, the occupied space is small, and the steering structure is The structure of the frame 1 has a small influence and can optimize the vehicle design parameters.
  • this paper defines the direction with reference to the running state of the railway vehicle, with the direction parallel to the running direction being the longitudinal direction, in the longitudinal direction, the direction in front of the running direction is the front, and the direction facing the front is the back;
  • the direction perpendicular to the longitudinal direction is the transverse direction;
  • the direction perpendicular to the track surface is the vertical direction, and in the vertical direction, the direction pointing to the track surface is downward, and the direction away from the track surface is upward.
  • the lead screw 43 Since the lead screw 43 of the present invention extends in the longitudinal direction, the axial direction is the longitudinal direction.
  • the first and second words herein are merely used to distinguish two or more components or structures that are identical or similar, and do not represent a particular limitation on the order of the arrangement.
  • the shaft end described herein refers to the end of the axle, which is usually extended laterally, and the two ends of the axle are called the shaft end. Meanwhile, the three-axle bogie is taken as an example, and the axle in the middle is called The intermediate axle is the end axle at the longitudinal ends, and the axle end power generating device of the present invention means that the power generating device is disposed at the axial end of the end axle.
  • the present invention provides a railway vehicle bogie, which can be a three-axle bogie, and a power generating device is connected to the shaft end of the bogie, which is called a shaft end power generating device.
  • the shaft end power generating apparatus of the present invention includes a generator 3, and in order to drive the generator 3, a large pulley 6 which is synchronized with the axle of the axle end of the railway vehicle may be disposed, and then at the input end of the generator 3.
  • a small pulley 7 is connected, and the small pulley 7 is connected to the large pulley 6 through the belt 2; during the running of the railway vehicle, the axle continuously rotates, thereby driving the generator 3
  • the connected small pulley 7 rotates, transmits power to the generator 3, and then converts kinetic energy into electrical energy through the generator 3.
  • the generator 3 is hung on the frame 1 of the bogie.
  • the frame 1 is above the axle box spring, so the generator 3 connected to the frame 1 belongs to the sprung member, and the axle box spring has the generator 3
  • the effect of buffer damping on the other hand, the axle belongs to the component under the axial spring, which belongs to the unsprung component, and the generator 3 is connected to the axle through the belt 2, during the operation of the empty car to the heavy vehicle and the vehicle, the large pulley
  • the center distance between the 6 and the small pulley 7 changes, which in turn causes the belt 2 tension to change.
  • the shaft end power generating device of the present invention further includes a belt tensioning mechanism 4 having a longitudinal deformation capability and capable of longitudinally resisting the generator 3 and the bogie side in a pre-compressed state. Between the guide frames 5 of the frame, so that the belt 2 is in a tensioned state, the tension of the belt 2 is provided.
  • the belt tensioning mechanism 4 since the belt tensioning mechanism 4 has a longitudinal deformation capability, when the center distance of the large pulley 6 and the small pulley 7 changes, the belt tensioning mechanism 4 changes the deformation amount correspondingly, thereby adapting to the change of the center distance. It is avoided to affect the normal tension of the belt 2, thereby ensuring that the power is continuously and reliably transmitted to the generator 3 through the belt 2, thereby achieving normal power generation.
  • the belt tensioning mechanism 4 can be disposed under the bogie frame 1 to avoid occupying the space above the frame 1, and the generator 3 suspended from the frame 1 is disposed at the axial end of the frame 1, effectively utilizing the bogie
  • the limited installation space does not require large changes to the structure of the bogie, so that the bogie can maintain the original performance; in addition, the belt tensioning mechanism 4 has a simple structure, is convenient to use, and occupies a small space, and can assist in realizing vehicle parameters. Optimized design.
  • the belt tensioning mechanism 4 may specifically include an adjusting member 41 and an elastic member 42 having a longitudinal deforming capability, and one end is in contact with the generator 3. The other end abuts against the adjusting member 41; the adjusting member 41 is longitudinally movable, and the pre-compression amount of the elastic member 42 can be adjusted by controlling the amount of movement of the adjusting member 41 in the longitudinal direction to control the tension of the belt 2.
  • the elastic member 42 may specifically be a spring.
  • the belt tensioning mechanism 4 may further include a longitudinally extending lead screw 43 extending from both ends of the lead screw 43 to generate electricity.
  • the elastic member 42 is a spring that is fitted to the lead screw 43 and the adjusting member 41 can be disposed as an adjusting nut threadedly engaged with the lead screw 43.
  • the lead screw 43 and the guide frame 5 can be fixed circumferentially, and then the adjusting nut is rotated in the direction of the compression spring so that the spring is in a compressed state; on the other hand, since one end of the spring abuts against the generator 3, close to the guide One end of the frame 5 abuts against the adjusting nut.
  • the adjusting nut compresses the spring and the circumferential movement of the lead screw 43 relative to the guide frame 5 is defined, the elastic force of the spring pushes the adjusting nut toward the direction of reducing the compression deformation, that is, The adjusting nut is vertically pushed in the direction of the guide frame 5, and the adjusting nut is threadedly engaged with the lead screw 43.
  • the longitudinal top thrust acts on the lead screw 43, so that the lead screw 43 moves toward the guide frame 5, and then the longitudinal end of the lead screw is abutted at the end thereof.
  • the lead screw 43 is longitudinally positioned by means of the spring and the guide frame 5. Moreover, since the spring is always in a compressed state during the entire use, the longitudinal abutting force against the lead screw 43 is always present, and the stability of the longitudinal positioning of the lead screw 43 during use is ensured.
  • the belt tensioning mechanism 4 may further include a spring pad 44 that is fitted to the lead screw 43.
  • the spring may abut against the generator 3 through the spring pad 44, on the one hand, buffering, and on the other hand, The positioning reliability of the spring.
  • the spring pad 44 can be set according to the installation environment of the spring.
  • the frame 1 may be provided with a safety hoist 11.
  • the generator 3 may be dropped on the track, and the generator 3 may also be safely suspended. 31.
  • the safety suspension shaft 31 extends through the safety hoist 11 and can extend laterally. In normal use, the safety suspension shaft 31 does not contact the safety hoist 11. The safety suspension shaft 31 passes only when the generator 3 is at risk of falling. Hang 11 carrying.
  • one end of the spring can be abutted against the safety suspension shaft 31 of the generator 3 to achieve the abutment with the generator 3; at this time, the lead screw 43 extends longitudinally through the safety suspension shaft 31, and at the same time, One end of the spring pad 44 is disposed as a plane abutting the spring, and the other end is disposed as an arc surface abutting the safety suspension shaft 31.
  • the spring pad 44 is similar to the structure of the sleeve and may have a certain longitudinal length, here One end and the other end of the spring pad 44 refer to the end faces on both longitudinal sides thereof.
  • the safety hanger 11 can specifically extend downward from the lower cover of the side frame and can be welded.
  • the lower cover of the side frame In one arrangement, a U-shaped steel plate can be welded on the lower cover of the side frame, the steel plate is oriented upward with the U-shaped open end, and is welded to the lower cover of the side frame, and then The cover plate encloses a mouth-shaped mounting hole as a lifting hole for the safety hanger 11, and the steel plate at this time constitutes a safety hanger 11.
  • the safety hoist 11 of this type of structure not only has a simple structure, but also gives a large installation and movement space for the safety suspension shaft 31, avoids contact with the safety suspension shaft 31 in normal use, and can be used when the generator 3 is at risk of falling.
  • the safety suspension shaft 31 forms a reliable support.
  • the guide frame 5 may be provided with an abutment hole or the like on its end surface abutting on the lead screw 43 to assist in improving the reliability of the longitudinal positioning of the lead screw 43.
  • the belt tensioning mechanism 4 may further include an end nut 45 screwed to one end of the lead screw 43 away from the guide frame 5, during normal use (ie, the disassembly and assembly of the generator 3 is not required, and the belt 2 does not need to be disassembled.
  • the end nut 45 is directly screwed to the lead screw 43 and does not exert a force relationship with other components; in use, after the adjusting nut is adjusted in position, it is fixed relative to the lead screw 43.
  • the end nut 45 can be screwed into the direction of the guide frame 5, and an intermediate member is provided between the end nut 45 and the safety suspension shaft 31 so that the force of the longitudinal movement of the end nut 45 is transmitted to the safety through the intermediate member.
  • the suspension shaft 31 because the longitudinal position of the safety suspension shaft 31 is fixed, the end nut 45 is subjected to the reaction force of the safety suspension shaft 31 away from the guide frame 5 in the longitudinal direction, and the reaction force is transmitted to the screw rod 43 screwed thereto.
  • the lead screw 43 Since the circumferential rotation of the lead screw 43 is defined by the guide frame 5, the lead screw 43 is now moved longitudinally away from the guide frame 5 under the reaction force of the safety suspension shaft 31 away from the guide frame 5, and is further separated from the longitudinal direction of the guide frame 5.
  • the top working position makes the lead screw 43 and the guide frame There is a longitudinal gap between 5; then, the generator 3 can be pushed in the direction of the guide frame 5 so that the belt 2 is in a relaxed state for disassembly.
  • the intermediate member may be of a sleeve type and can be fitted to the lead screw 43 and abuts the end nut 45 at one end in the longitudinal direction, and the other end abuts against the safety suspension shaft 31 to transmit a longitudinal force; the intermediate member can Removed from the lead screw 43 after the disassembly is completed.
  • the belt tensioning mechanism 4 may further include a first positioning member 46 for circumferentially positioning the lead screw 43, by which the lead screw 43 is fixedly connected to the guide frame 5 in the circumferential direction.
  • the first positioning member 46 can be The first locking bolt
  • the end of the lead screw 43 corresponding to the guide frame 5 is provided with a plane segment which is connected with the external thread of the lead screw 43 in the circumferential direction, that is, the lead screw 43 corresponds to the guide frame 5
  • One end does not have a circumferentially buttted external thread, but has a threaded section and a flat section that are connected to each other in the circumferential direction; the first locking bolt is radially penetrated from the side of the guide frame 5 by the lead screw 43 and abuts against the top In the plane segment, the lead screw 43 and the guide frame 5 are locked in the circumferential direction.
  • the plane segment has a certain width in the circumferential direction of the lead screw 43 so as to be able to correspond to the bolt head end of the first locking bolt, that is, the width of the plane segment in the circumferential direction should be greater than the first lock.
  • the width of the bolt head end of the bolt is tightened to accommodate the bolt head end; and the flat section has a predetermined axial length so that the lead bolt 43 can maintain circumferential locking contact with the first lock bolt during axial movement.
  • the belt tensioning mechanism 4 may further include a second locking bolt 47 mounted on the adjusting nut, the first locking bolt penetrating the adjusting nut in the radial direction of the screw rod 43 and abutting against the plane segment after the adjusting nut is adjusted into position.
  • the adjustment nut is rotated in the circumferential direction of the lead screw 43.
  • the adjusting nut can be locked and positioned in the position after being adjusted into position, so as to prevent the adjusting nut from continuing to rotate along the lead screw 43 due to the elastic force of the spring, which affects the determination of the spring pre-compression amount.
  • the spring can lock the pre-compression amount to form a pre-compression amount matched with the vehicle to ensure the running reliability of the vehicle.
  • the second locking bolt 47 and the first locking bolt can share a flat section on the lead screw 43 to realize the circumferential limit of the lead screw 43 and the circumferential limit of the adjusting nut, and the structure is simple and convenient to use. .
  • the predetermined axial length of the plane segment can be set according to the axial movement amount of the screw rod 43 and the axial movement amount of the adjusting nut, and the plane segment should extend longitudinally from the position where the first locking bolt is located to the maximum compression amount of the spring. The position of the nut is adjusted to cooperate with the first and second locking bolts 47.
  • the shaft end power generating device of the present invention can be assembled, disassembled, and installed with the belt 2 by the following steps:
  • the generator 3 When assembling, the generator 3 is first mounted to the frame 1 through a round pin, and then the safety suspension shaft 31 is The safety hole is inserted into the hanger hole of the generator 3, and the spring pad 44 and the spring are placed between the generator 3 and the guide frame 5, and the shaft hole of the safety suspension shaft 31 is aligned to generate the screw 43 from the power generation.
  • the outer side of the machine 3 penetrates and passes through the spring pad 44 and the spring, continues to thread the lead screw 43, puts the adjusting nut and screws the positive lead screw 43, and continuously rotates the adjusting nut until the belt of the generator 3 reaches the requirement.
  • the adjustment nut When the belt 2 is disassembled, the adjustment nut is rotated in the direction of the frame 5, and the guide frame 5 is abutted to lock the first locking bolt, and the end nut 45 is rotated to move the screw 43 to the outside; A locking bolt and a second locking bolt 47 are used to prevent the rotation of the lead screw 43.
  • the spring is further compressed; when the lead screw 43 moves a certain distance, the generator 3 is guided. Pushing in the direction of the frame 5 causes the belt 2 to be in a relaxed state for disassembly.
  • the generator 3 When the belt 2 is installed, the generator 3 is pushed in the direction of the frame 5 when the belt 2 is removed, and after the belt 2 is mounted, the lead screw 43 is strung in the direction of the frame 5 until the lead screw 43 The end portion is longitudinally abutting against the end surface of the guide frame 5. At this time, the adjusting nut is rotated to make the tension of the belt 2 meet the needs, and the first locking bolt is locked to prevent loosening.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Transportation (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)

Abstract

A railway vehicle bogie and shaft end power generation assembly thereof, the shaft end power generation assembly being disposed below a framework (1) of the bogie. The shaft end power generation assembly comprises a power generator (3) hung on the framework (1) of the bogie and connected to an axle by means of a belt (2), and also comprises a belt tension mechanism (4) disposed below the framework (1). The belt tension mechanism (4) is capable of longitudinally deforming and is longitudinally blocked between the power generator (3) and a guide frame (5) of a side bracket of the bogie in a pre-compression state so as to provide a tension force for the belt (2), thereby providing belt tension force for the belt (2) which may vary along with conditions of the vehicle. The present invention not only has a simple structure, but also occupies a small space and may assist in optimizing design parameters of the vehicle.

Description

一种铁路车辆转向架及其轴端发电装置Railway vehicle bogie and its shaft end power generation device
本申请要求于2016年10月31日提交中国专利局、申请号为201610971364.3、发明名称为“一种铁路车辆转向架及其轴端发电装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to Chinese Patent Application No. 201610971364.3, entitled "A Railway Vehicle Bogie and Its Shaft End Power Generation Device", filed on October 31, 2016, the entire contents of which are hereby incorporated by reference. Combined in this application.
技术领域Technical field
本发明涉及铁路车辆技术领域,特别是涉及一种铁路车辆的转向架及其轴端发电装置。The invention relates to the technical field of railway vehicles, in particular to a bogie of a railway vehicle and a shaft end power generating device thereof.
背景技术Background technique
QT2型驮背运输车,该车辆为两辆一组,车组两端分别布置手制动装置和车钩缓冲装置,车组中部采用关节联接器连接,凹底车体承载结构,车上设有液压和电气系统。QT2 type hatchback transport vehicle, the vehicle is a group of two, the hand brake device and the coupler buffer device are respectively arranged at the two ends of the vehicle group, the middle part of the vehicle group is connected by the joint connector, the concave bottom body body carrying structure is provided on the vehicle. Hydraulic and electrical systems.
为满足运输冷藏车供电需要,这种运输车需要设置转向架,用于提供电源。In order to meet the power supply needs of transporting refrigerated trucks, such transport vehicles require a bogie to provide power.
现有技术中带有发电装置的转向架,采用杠杆原理,杠杆支点在中间,上端为调节端,下端为作用端;通过旋转上端的旋转手轮压缩或释放弹簧,通过杠杆实现对电机的压紧或放松,调节电机皮带的受力及安装和拆卸皮带。In the prior art, the bogie with the power generating device adopts the principle of lever, the lever fulcrum is in the middle, the upper end is the adjusting end, and the lower end is the working end; by rotating the upper end of the rotating hand wheel to compress or release the spring, the pressure of the motor is realized by the lever Tight or loose, adjust the force of the motor belt and install and remove the belt.
但是,这种结构的缺点是占用了转向架构架上方的空间,对构架上方有一定的空间要求,车体设计时相应高度增加,对车辆设计带来不利影响。However, the shortcoming of this structure is that it takes up space above the bogie frame, and has certain space requirements above the frame. The corresponding height of the car body is increased, which adversely affects the vehicle design.
因此,如何设计一种铁路车辆的转向架及其轴端发电装置,以降低发电装置对转向架构架结构的影响,成为本领域技术人员目前亟需解决的技术问题。Therefore, how to design a bogie of a railway vehicle and its shaft end power generating device to reduce the influence of the power generating device on the structure of the bogie frame has become a technical problem that is urgently needed to be solved by those skilled in the art.
发明内容Summary of the invention
本发明的目的是提供一种铁路车辆的转向架及其轴端发电装置,在转向架构架的下方设置轴端发电装置,不会占用构架上方的空间,结构简单,占用空间小,对转向架构架的结构影响小,能够实现车辆设计参数的优化。The object of the present invention is to provide a bogie of a railway vehicle and a shaft end power generating device thereof, and a shaft end power generating device is disposed under the bogie frame, which does not occupy the space above the frame, has a simple structure and takes up small space, and has a steering structure. The structural impact of the frame is small and the optimization of vehicle design parameters can be achieved.
为实现上述目的,本发明提供了一种铁路车辆转向架的轴端发电装置,包 括吊挂于转向架的构架并通过皮带与车轴连接的发电机,还包括设置在所述构架下方的皮带张紧机构,所述皮带张紧机构具有纵向变形能力,并以预压缩状态纵向抵挡在所述发电机和转向架侧架的导框之间,以提供所述皮带的张紧力。To achieve the above object, the present invention provides a shaft end power generating device for a railway vehicle bogie, which comprises a generator comprising a frame suspended from the bogie and connected to the axle by a belt, further comprising a belt tensioning mechanism disposed under the frame, the belt tensioning mechanism having a longitudinal deformation capability and longitudinally resisting in a pre-compressed state Between the generator and the guide frame of the bogie side frame to provide a tensioning force of the belt.
本发明的轴端发电装置,发电机吊挂与转向架的构架,属于簧上件,车轴属于簧下件,发电机通过皮带与车轴连接实现发电,由于空车到重车以及车辆运行过程中,与发电机连接的皮带轮和与车轴连接的皮带轮之间的中心距会发生变化,进而导致皮带的张紧力发生变化;为保证电机正常工作,就需要设置一个可根据皮带轮之间中心距的变化而调节张紧力的皮带张紧机构。本发明在构架的下方设置皮带张紧机构,并将发电机吊挂于转向架的构架,不会占用转向架处于构架上方的空间,能够降低对转向架的结构影响;尤其是,该皮带张紧机构以预压缩状态纵向抵挡在发电机和转向架的导框之间,进而为皮带提供可随车辆情况变化的皮带张紧力,不仅结构简单,还具有较小的占用空间,能够利用转向架现有的安装空间实现安装,进而辅助实现车辆设计参数的优化。The shaft end power generation device of the invention, the structure of the generator suspension and the bogie, belongs to the sprung member, and the axle belongs to the unsprung member, and the generator is connected to the axle through the belt to realize power generation, due to the empty to the heavy vehicle and the running of the vehicle. The center distance between the pulley connected to the generator and the pulley connected to the axle will change, which will cause the tension of the belt to change. To ensure the normal operation of the motor, it is necessary to set a center distance between the pulleys. A belt tensioning mechanism that adjusts the tension to change. The invention provides a belt tensioning mechanism under the frame, and suspends the generator on the frame of the bogie, does not occupy the space above the frame of the bogie, and can reduce the structural influence on the bogie; in particular, the belt sheet The tensioning mechanism longitudinally resists between the generator and the bogie frame of the bogie in a pre-compressed state, thereby providing the belt with a belt tensioning force that can be changed according to the condition of the vehicle, which is not only simple in structure, but also has a small occupied space and can utilize steering. The existing installation space is installed to assist in the optimization of vehicle design parameters.
可选地,所述皮带张紧机构包括可纵向移动的调节件和具有纵向变形能力的弹性件,所述弹性件的一端与所述发电机抵接,另一端抵接有所述调节件,以通过所述调节件的移动量调节所述弹性件的预压缩量。Optionally, the belt tensioning mechanism includes a longitudinally movable adjusting member and an elastic member having a longitudinal deforming capability, and one end of the elastic member abuts against the generator, and the other end abuts the adjusting member. The amount of pre-compression of the elastic member is adjusted by the amount of movement of the adjusting member.
可选地,所述皮带张紧机构还包括纵向延伸的丝杠,所述丝杠的两端分别延伸至所述发电机和所述导框,并与所述导框周向固定;所述弹性件为套装于所述丝杠的弹簧,所述调节件为与所述丝杠螺纹配合的调节螺母,所述丝杠在所述弹簧的弹性力作用下以其一端纵向抵顶于所述导框。Optionally, the belt tensioning mechanism further includes a longitudinally extending lead screw, two ends of the lead screw respectively extending to the generator and the guide frame, and being circumferentially fixed with the guide frame; The elastic member is a spring that is fitted to the lead screw, and the adjusting member is an adjusting nut that is screwed with the screw. The lead screw is longitudinally abutted against the one end of the spring under the elastic force of the spring. Guide frame.
可选地,所述皮带张紧机构还包括套装于所述丝杠的弹簧垫,所述弹簧通过所述弹簧垫与所述发电机抵接。Optionally, the belt tensioning mechanism further includes a spring pad that is fitted to the lead screw, and the spring abuts the generator through the spring pad.
可选地,所述构架设有安全吊,所述发电机具有横向贯穿所述安全吊的安全吊轴,所述丝杠纵向贯穿所述安全吊轴;所述弹簧垫的一端为与所述弹簧抵接的平面,另一端为与所述安全吊轴抵接的弧形面。 Optionally, the frame is provided with a safety hanger, the generator has a safety suspension shaft extending transversely through the safety hanger, the lead screw longitudinally runs through the safety suspension shaft; one end of the spring pad is The plane abutting the spring and the other end being an arcuate surface abutting the safety suspension shaft.
可选地,所述皮带张紧机构还包括螺接在所述丝杠远离所述导框一端的端部螺母,当所述调节螺母调节到位并相对所述丝杠固定后,所述端部螺母朝向所述导框的方向旋进,并通过中间件作用于所述安全吊轴,以使得所述丝杠在所述安全吊轴的反作用力下纵向远离所述导框。Optionally, the belt tensioning mechanism further includes an end nut screwed at an end of the lead screw away from the lead frame, the end portion being adjusted when the adjusting nut is adjusted in position and fixed relative to the lead screw The nut is threaded in the direction of the guide frame and acts on the safety suspension shaft through the intermediate member such that the lead screw is longitudinally away from the guide frame under the reaction force of the safety suspension shaft.
可选地,所述皮带张紧机构还包括将所述丝杠周向固定于所述导框的第一定位件。Optionally, the belt tensioning mechanism further includes a first positioning member that fixes the lead screw circumferentially to the guide frame.
可选地,所述第一定位件为第一锁紧螺栓,所述丝杠与所述导框对应的一端设有预定轴向长度的平面段,所述平面段与所述丝杠的外螺纹在周向上相接;所述第一锁紧螺栓由所述丝杠的径向贯穿所述导框的侧面并抵顶于所述平面段,以便对所述丝杠和所述导框进行周向定位。Optionally, the first positioning member is a first locking bolt, and one end of the lead screw corresponding to the guiding frame is provided with a plane segment of a predetermined axial length, and the plane segment is external to the lead screw a thread is circumferentially connected; the first locking bolt is penetrated by a radial direction of the lead screw through a side surface of the lead frame and abuts against the plane segment to perform the lead screw and the guide frame Weekly positioning.
可选地,所述皮带张紧机构还包括安装于所述调节螺母的第二锁紧螺栓,所述调节螺母调节到位后,所述第二锁紧螺栓沿所述丝杠的径向贯穿所述调节螺母并抵顶于所述平面端,以限制所述调节螺母沿所述丝杠的转动。Optionally, the belt tensioning mechanism further includes a second locking bolt mounted on the adjusting nut, and after the adjusting nut is adjusted in position, the second locking bolt penetrates in a radial direction of the lead screw The adjustment nut abuts against the planar end to limit rotation of the adjustment nut along the lead screw.
本发明还提供一种铁路车辆转向架,包括上述任一项所述的轴端发电装置。The present invention also provides a railway vehicle bogie comprising the shaft end power generating device of any of the above.
附图说明DRAWINGS
图1为本发明所提供铁路车辆转向架在一种实施方式中的立体图;Figure 1 is a perspective view of a railway vehicle bogie provided in an embodiment of the present invention;
图2为图1所示转向架的横向侧视图;Figure 2 is a lateral side view of the bogie of Figure 1;
图3为图2所示转向架中轴端发电装置的局部放大示意图;Figure 3 is a partially enlarged schematic view showing the shaft end power generating device of the bogie shown in Figure 2;
图4为图2所示转向架中轴端发电装置的纵向侧视图;Figure 4 is a longitudinal side view of the shaft end power generating device of the bogie shown in Figure 2;
图5为图3所示转向架的构架中安全吊部分的局部放大示意图;Figure 5 is a partially enlarged schematic view showing the safety hanging portion of the bogie of Figure 3;
图6为图1所示转向架中构架取掉轴端发电装置后的纵向侧视图。Figure 6 is a longitudinal side view of the bogie in the bogie of Figure 1 with the shaft end power generating device removed.
图1-6中:In Figure 1-6:
构架1、安全吊11、皮带2、发电机3、安全吊轴31、皮带张紧机构4、调节件41、弹性件42、丝杠43、弹簧垫44、端部螺母45、第一定位件46、 第二锁紧螺栓47、导框5、大皮带轮6、小皮带轮7。 Frame 1, safety hanger 11, belt 2, generator 3, safety suspension shaft 31, belt tensioning mechanism 4, adjusting member 41, elastic member 42, screw rod 43, spring washer 44, end nut 45, first positioning member 46. The second locking bolt 47, the guide frame 5, the large pulley 6, and the small pulley 7.
具体实施方式detailed description
本发明提供了一种铁路车辆的转向架及其轴端发电装置,在转向架构架1的下方设置轴端发电装置,不会占用构架1上方的空间,结构简单,占用空间小,对转向架构架1的结构影响小,能够实现车辆设计参数的优化。The invention provides a bogie of a railway vehicle and a shaft end power generating device thereof. The shaft end power generating device is arranged below the bogie frame 1, which does not occupy the space above the frame 1. The structure is simple, the occupied space is small, and the steering structure is The structure of the frame 1 has a small influence and can optimize the vehicle design parameters.
以下结合附图,对本发明进行具体介绍,以便本领域技术人员准确理解本发明的技术方案。The present invention will be specifically described below in conjunction with the accompanying drawings, so that those skilled in the art can accurately understand the technical solutions of the present invention.
为便于说明,本文以铁路车辆的运行状态为参照定义方向,以平行于运行方向的方向为纵向,在纵向上,处于运行方向前方的方向为前,与前相背的方向为后;在平行于轨道面的平面内,垂直于纵向的方向为横向;以垂直于轨道面的方向为垂向,在垂向上,指向轨道面的方向为下,远离轨道面的方向为上。For convenience of explanation, this paper defines the direction with reference to the running state of the railway vehicle, with the direction parallel to the running direction being the longitudinal direction, in the longitudinal direction, the direction in front of the running direction is the front, and the direction facing the front is the back; In the plane of the track surface, the direction perpendicular to the longitudinal direction is the transverse direction; the direction perpendicular to the track surface is the vertical direction, and in the vertical direction, the direction pointing to the track surface is downward, and the direction away from the track surface is upward.
本文所述的轴向、周向和径向均以丝杠43为参照,由于本发明的丝杠43沿纵向延伸,故轴向即为纵向。The axial, circumferential, and radial directions described herein are all referred to by the lead screw 43. Since the lead screw 43 of the present invention extends in the longitudinal direction, the axial direction is the longitudinal direction.
本文中的第一、第二等词,仅为了区分相同或类似的两个以上的部件或者结构,不表示对设置顺序的特殊限定。The first and second words herein are merely used to distinguish two or more components or structures that are identical or similar, and do not represent a particular limitation on the order of the arrangement.
本文中所述的轴端是指,安装在车轴的端部,通常车轴横向延伸,则车轴横向的两端即称之为轴端;同时,以三轴转向架为例,处于中间的车轴称之为中间车轴,处于纵向两端的车轴即为端部车轴,本发明的轴端发电装置是指发电装置设置在端部车轴的轴端。The shaft end described herein refers to the end of the axle, which is usually extended laterally, and the two ends of the axle are called the shaft end. Meanwhile, the three-axle bogie is taken as an example, and the axle in the middle is called The intermediate axle is the end axle at the longitudinal ends, and the axle end power generating device of the present invention means that the power generating device is disposed at the axial end of the end axle.
如图1和图2所示,本发明提供了一种铁路车辆转向架,该转向架可以为三轴转向架,在该转向架的轴端连接有发电装置,称之为轴端发电装置。As shown in FIG. 1 and FIG. 2, the present invention provides a railway vehicle bogie, which can be a three-axle bogie, and a power generating device is connected to the shaft end of the bogie, which is called a shaft end power generating device.
如图2所示,本发明的轴端发电装置包括发电机3,为实现对发电机3的驱动,可以设置与铁路车辆轴端的车轴同步运动的大皮带轮6,然后在发电机3的输入端连接一个小皮带轮7,再通过皮带2传动将该小皮带轮7与大皮带轮6进行连接;在铁路车辆运行过程中,车轴不断转动,进而带动与发电机3 连接的小皮带轮7转动,将动力传递给发电机3,然后通过发电机3将动能转化为电能。As shown in FIG. 2, the shaft end power generating apparatus of the present invention includes a generator 3, and in order to drive the generator 3, a large pulley 6 which is synchronized with the axle of the axle end of the railway vehicle may be disposed, and then at the input end of the generator 3. A small pulley 7 is connected, and the small pulley 7 is connected to the large pulley 6 through the belt 2; during the running of the railway vehicle, the axle continuously rotates, thereby driving the generator 3 The connected small pulley 7 rotates, transmits power to the generator 3, and then converts kinetic energy into electrical energy through the generator 3.
同时,该发电机3吊挂于转向架的构架1,一方面,构架1处于轴箱弹簧的上方,故与构架1连接的发电机3属于簧上件,轴箱弹簧具有对发电机3进行缓冲减振的作用;另一方面,车轴属于轴向弹簧下的零部件,属于簧下件,而发电机3通过皮带2与车轴连接,在空车到重车以及车辆运行过程中,大皮带轮6与小皮带轮7之间的中心距会发生变化,进而导致皮带2张紧力随之变化。At the same time, the generator 3 is hung on the frame 1 of the bogie. On the one hand, the frame 1 is above the axle box spring, so the generator 3 connected to the frame 1 belongs to the sprung member, and the axle box spring has the generator 3 The effect of buffer damping; on the other hand, the axle belongs to the component under the axial spring, which belongs to the unsprung component, and the generator 3 is connected to the axle through the belt 2, during the operation of the empty car to the heavy vehicle and the vehicle, the large pulley The center distance between the 6 and the small pulley 7 changes, which in turn causes the belt 2 tension to change.
为保证发电机3正常工作,本发明的轴端发电装置还包括皮带张紧机构4,该皮带张紧机构4具有纵向变形能力,并能够以预压缩状态纵向抵挡在发电机3和转向架侧架的导框5之间,以使得皮带2处于张紧状态,提供皮带2的张紧力。In order to ensure the normal operation of the generator 3, the shaft end power generating device of the present invention further includes a belt tensioning mechanism 4 having a longitudinal deformation capability and capable of longitudinally resisting the generator 3 and the bogie side in a pre-compressed state. Between the guide frames 5 of the frame, so that the belt 2 is in a tensioned state, the tension of the belt 2 is provided.
又由于该皮带张紧机构4具有纵向变形能力,当大皮带轮6和小皮带轮7的中心距发生变化时,该皮带张紧机构4会相应地改变形变量,进而适应这种中心距的变化,避免影响皮带2的正常张紧,从而保证动力持续可靠地通过皮带2传递至发电机3,实现正常发电。Moreover, since the belt tensioning mechanism 4 has a longitudinal deformation capability, when the center distance of the large pulley 6 and the small pulley 7 changes, the belt tensioning mechanism 4 changes the deformation amount correspondingly, thereby adapting to the change of the center distance. It is avoided to affect the normal tension of the belt 2, thereby ensuring that the power is continuously and reliably transmitted to the generator 3 through the belt 2, thereby achieving normal power generation.
并且,该皮带张紧机构4可以设于转向架构架1的下方,以避免占用构架1上方的空间,与吊挂于构架1的发电机3均设置在构架1的轴端,有效利用转向架有限的安装空间,无需对转向架的结构进行较大变动,从而使得转向架可以保持原有的性能;加之该皮带张紧机构4结构简单,方便使用,占用的空间小,能够辅助实现车辆参数的优化设计。Moreover, the belt tensioning mechanism 4 can be disposed under the bogie frame 1 to avoid occupying the space above the frame 1, and the generator 3 suspended from the frame 1 is disposed at the axial end of the frame 1, effectively utilizing the bogie The limited installation space does not require large changes to the structure of the bogie, so that the bogie can maintain the original performance; in addition, the belt tensioning mechanism 4 has a simple structure, is convenient to use, and occupies a small space, and can assist in realizing vehicle parameters. Optimized design.
如图3和图4所示,本发明的轴端发电装置中,皮带张紧机构4具体可以包括调节件41和弹性件42,该弹性件42具有纵向变形能力,一端与发电机3抵接,另一端与调节件41抵接;该调节件41能够纵向移动,则可以通过控制调节件41在纵向上移动的移动量而调节弹性件42的预压缩量,控制皮带2张紧力。 As shown in FIG. 3 and FIG. 4, in the shaft end power generating device of the present invention, the belt tensioning mechanism 4 may specifically include an adjusting member 41 and an elastic member 42 having a longitudinal deforming capability, and one end is in contact with the generator 3. The other end abuts against the adjusting member 41; the adjusting member 41 is longitudinally movable, and the pre-compression amount of the elastic member 42 can be adjusted by controlling the amount of movement of the adjusting member 41 in the longitudinal direction to control the tension of the belt 2.
弹性件42具体可以为弹簧,为使得弹簧的变形处于纵向,并便于实现预压缩量的调节,皮带张紧机构4还可以包括纵向延伸的丝杠43,丝杠43的两端分别延伸至发电机3和导框5,弹性件42即为套装于丝杠43的弹簧,调节件41可以设置为与丝杠43螺纹配合的调节螺母。The elastic member 42 may specifically be a spring. In order to make the deformation of the spring in the longitudinal direction and facilitate the adjustment of the pre-compression amount, the belt tensioning mechanism 4 may further include a longitudinally extending lead screw 43 extending from both ends of the lead screw 43 to generate electricity. The elastic member 42 is a spring that is fitted to the lead screw 43 and the adjusting member 41 can be disposed as an adjusting nut threadedly engaged with the lead screw 43.
一方面,可以将丝杠43与导框5周向固定,然后朝向压缩弹簧的方向转动调节螺母,以使得弹簧处于压缩状态;另一方面,由于弹簧的一端与发电机3抵接,靠近导框5的一端与调节螺母抵接,当调节螺母压缩弹簧、且丝杠43相对导框5的周向运动被限定时,弹簧的弹性力会朝向减小压缩变形的方向推动调节螺母,即朝向导框5的方向纵向顶推调节螺母,而调节螺母与丝杠43螺纹配合,该纵向顶推力会作用于丝杠43,使得丝杠43朝向导框5运动,进而以其端部纵向抵顶于导框5,此时,丝杠43借助弹簧和导框5实现了纵向定位。并且,由于整个使用过程中,弹簧始终处于压缩状态,对丝杠43的纵向抵顶力也就始终存在,保证了丝杠43在使用过程中纵向定位的稳定性。On one hand, the lead screw 43 and the guide frame 5 can be fixed circumferentially, and then the adjusting nut is rotated in the direction of the compression spring so that the spring is in a compressed state; on the other hand, since one end of the spring abuts against the generator 3, close to the guide One end of the frame 5 abuts against the adjusting nut. When the adjusting nut compresses the spring and the circumferential movement of the lead screw 43 relative to the guide frame 5 is defined, the elastic force of the spring pushes the adjusting nut toward the direction of reducing the compression deformation, that is, The adjusting nut is vertically pushed in the direction of the guide frame 5, and the adjusting nut is threadedly engaged with the lead screw 43. The longitudinal top thrust acts on the lead screw 43, so that the lead screw 43 moves toward the guide frame 5, and then the longitudinal end of the lead screw is abutted at the end thereof. At the guide frame 5, at this time, the lead screw 43 is longitudinally positioned by means of the spring and the guide frame 5. Moreover, since the spring is always in a compressed state during the entire use, the longitudinal abutting force against the lead screw 43 is always present, and the stability of the longitudinal positioning of the lead screw 43 during use is ensured.
如图3所示,皮带张紧机构4还可以包括套装于丝杠43的弹簧垫44,弹簧可以通过弹簧垫44与发电机3抵接,一方面起到缓冲作用,另一方面还可以通过弹簧的定位可靠性。弹簧垫44可以根据弹簧的安装环境进行设置。As shown in FIG. 3, the belt tensioning mechanism 4 may further include a spring pad 44 that is fitted to the lead screw 43. The spring may abut against the generator 3 through the spring pad 44, on the one hand, buffering, and on the other hand, The positioning reliability of the spring. The spring pad 44 can be set according to the installation environment of the spring.
如图4所示,在一种实施例中,构架1可以设有安全吊11,为防止吊挂发电机3的结构损坏而使得发电机3掉落于轨道,发电机3还可以安全吊轴31,该安全吊轴31贯穿安全吊11,具体可以横向延伸,正常使用时,安全吊轴31与安全吊11不接触,只有在发电机3存在掉落风险时,安全吊轴31才通过安全吊11承载。本发明中,具体可以将弹簧的一端抵顶于发电机3的安全吊轴31,以实现与发电机3的抵接;此时,丝杠43纵向贯穿该安全吊轴31,同时,可以将弹簧垫44的一端设置为与弹簧抵接的平面,另一端设置为与安全吊轴31相抵接的弧形面,弹簧垫44类似于套筒的结构,并可以具有一定的纵向长度,此处弹簧垫44的一端和另一端是指其纵向两侧的端面。As shown in FIG. 4, in an embodiment, the frame 1 may be provided with a safety hoist 11. To prevent the structure of the hoisting generator 3 from being damaged, the generator 3 may be dropped on the track, and the generator 3 may also be safely suspended. 31. The safety suspension shaft 31 extends through the safety hoist 11 and can extend laterally. In normal use, the safety suspension shaft 31 does not contact the safety hoist 11. The safety suspension shaft 31 passes only when the generator 3 is at risk of falling. Hang 11 carrying. In the present invention, one end of the spring can be abutted against the safety suspension shaft 31 of the generator 3 to achieve the abutment with the generator 3; at this time, the lead screw 43 extends longitudinally through the safety suspension shaft 31, and at the same time, One end of the spring pad 44 is disposed as a plane abutting the spring, and the other end is disposed as an arc surface abutting the safety suspension shaft 31. The spring pad 44 is similar to the structure of the sleeve and may have a certain longitudinal length, here One end and the other end of the spring pad 44 refer to the end faces on both longitudinal sides thereof.
如图5所示,该安全吊11具体可以由侧架的下盖板向下延伸,可以焊接 在侧架的下盖板。在一种设置方式中,可以在侧架的下盖板焊接呈U字型设置的钢板,该钢板以U字型的开口端朝上,并与侧架的下盖板焊接,进而与该下盖板围成口字型的安装孔,作为安全吊11的吊装孔,此时的钢板构成安全吊11。这种结构形式的安全吊11不仅结构简单,还可以给予安全吊轴31较大的安装和运动空间,避免正常使用时与安全吊轴31接触,并能够在发电机3存在掉落风险时与安全吊轴31形成可靠的支撑。As shown in FIG. 5, the safety hanger 11 can specifically extend downward from the lower cover of the side frame and can be welded. The lower cover of the side frame. In one arrangement, a U-shaped steel plate can be welded on the lower cover of the side frame, the steel plate is oriented upward with the U-shaped open end, and is welded to the lower cover of the side frame, and then The cover plate encloses a mouth-shaped mounting hole as a lifting hole for the safety hanger 11, and the steel plate at this time constitutes a safety hanger 11. The safety hoist 11 of this type of structure not only has a simple structure, but also gives a large installation and movement space for the safety suspension shaft 31, avoids contact with the safety suspension shaft 31 in normal use, and can be used when the generator 3 is at risk of falling. The safety suspension shaft 31 forms a reliable support.
如图6所示,导框5可以在其与丝杠43抵接的端面设置抵接孔或者类似的结构,以辅助提高丝杠43纵向定位的可靠性。As shown in FIG. 6, the guide frame 5 may be provided with an abutment hole or the like on its end surface abutting on the lead screw 43 to assist in improving the reliability of the longitudinal positioning of the lead screw 43.
此外,皮带张紧机构4还可以包括螺接在丝杠43远离导框5一端的端部螺母45,在正常使用过程中(即不需要进行发电机3的拆装,无需对皮带2进行拆卸时),端部螺母45直接螺接在丝杠43上,不与其他部件发生力的作用关系;使用时,调节螺母调节到位后,相对丝杠43固定,此时,如果需要拆卸皮带2,就可朝向导框5的方向旋进端部螺母45,并在端部螺母45与安全吊轴31之间设置一个中间件,以使得端部螺母45纵向移动的作用力通过中间件传递至安全吊轴31;由于安全吊轴31的纵向位置固定,端部螺母45会受到安全吊轴31沿纵向远离导框5的反作用力,并将这一反作用力传递该与其螺接的丝杠43,由于丝杠43的周向转动被导框5限定,丝杠43此时会在安全吊轴31所施加的远离导框5的反作用力下纵向远离导框5运动,进而脱离与导框5纵向抵顶的工作位,使得丝杠43与导框5之间具有纵向间隙;然后,可以朝向导框5的方向推动发电机3,以使得皮带2处于松弛状态,进行拆卸。In addition, the belt tensioning mechanism 4 may further include an end nut 45 screwed to one end of the lead screw 43 away from the guide frame 5, during normal use (ie, the disassembly and assembly of the generator 3 is not required, and the belt 2 does not need to be disassembled. When the end nut 45 is directly screwed to the lead screw 43 and does not exert a force relationship with other components; in use, after the adjusting nut is adjusted in position, it is fixed relative to the lead screw 43. At this time, if the belt 2 needs to be disassembled, The end nut 45 can be screwed into the direction of the guide frame 5, and an intermediate member is provided between the end nut 45 and the safety suspension shaft 31 so that the force of the longitudinal movement of the end nut 45 is transmitted to the safety through the intermediate member. The suspension shaft 31; because the longitudinal position of the safety suspension shaft 31 is fixed, the end nut 45 is subjected to the reaction force of the safety suspension shaft 31 away from the guide frame 5 in the longitudinal direction, and the reaction force is transmitted to the screw rod 43 screwed thereto. Since the circumferential rotation of the lead screw 43 is defined by the guide frame 5, the lead screw 43 is now moved longitudinally away from the guide frame 5 under the reaction force of the safety suspension shaft 31 away from the guide frame 5, and is further separated from the longitudinal direction of the guide frame 5. The top working position makes the lead screw 43 and the guide frame There is a longitudinal gap between 5; then, the generator 3 can be pushed in the direction of the guide frame 5 so that the belt 2 is in a relaxed state for disassembly.
中间件可以为套筒类的结构,能够套装于丝杠43,并以纵向的一端与端部螺母45抵接,另一端抵顶于安全吊轴31,进而传递纵向作用力;该中间件可以在完成拆卸后从丝杠43上拆除。The intermediate member may be of a sleeve type and can be fitted to the lead screw 43 and abuts the end nut 45 at one end in the longitudinal direction, and the other end abuts against the safety suspension shaft 31 to transmit a longitudinal force; the intermediate member can Removed from the lead screw 43 after the disassembly is completed.
在上述基础上,皮带张紧机构4还可以包括对丝杠43进行周向定位的第一定位件46,通过该第一定位件46,实现丝杠43与导框5的周向固定连接。On the basis of the above, the belt tensioning mechanism 4 may further include a first positioning member 46 for circumferentially positioning the lead screw 43, by which the lead screw 43 is fixedly connected to the guide frame 5 in the circumferential direction.
实现周向定位的结构形式多样,在一种实施例中,第一定位件46可以为 第一锁紧螺栓,丝杠43与导框5对应的一端设有平面段,该平面段与丝杠43的外螺纹在周向上相接,也就是说,丝杠43在与导框5对应的一端并不具有周向完整对接的外螺纹,而是具有在周向上相互连接的螺纹段和平面段;该第一锁紧螺栓由丝杠43的径向贯穿导框5的侧面并抵顶于平面段,进而将丝杠43与导框5周向锁紧定位。The structure of the circumferential positioning is various. In an embodiment, the first positioning member 46 can be The first locking bolt, the end of the lead screw 43 corresponding to the guide frame 5 is provided with a plane segment which is connected with the external thread of the lead screw 43 in the circumferential direction, that is, the lead screw 43 corresponds to the guide frame 5 One end does not have a circumferentially buttted external thread, but has a threaded section and a flat section that are connected to each other in the circumferential direction; the first locking bolt is radially penetrated from the side of the guide frame 5 by the lead screw 43 and abuts against the top In the plane segment, the lead screw 43 and the guide frame 5 are locked in the circumferential direction.
为保证锁紧定位的可靠性,平面段在丝杠43的周向上具有一定宽度,以便能够与第一锁紧螺栓的螺栓头端相对应,即平面段在周向上的宽度应大于第一锁紧螺栓的螺栓头端的宽度,以容纳螺栓头端;并且,平面段具有预定轴向长度,以便丝杠43轴向运动过程中,能够与第一锁紧螺栓保持周向锁紧接触。In order to ensure the reliability of the locking positioning, the plane segment has a certain width in the circumferential direction of the lead screw 43 so as to be able to correspond to the bolt head end of the first locking bolt, that is, the width of the plane segment in the circumferential direction should be greater than the first lock. The width of the bolt head end of the bolt is tightened to accommodate the bolt head end; and the flat section has a predetermined axial length so that the lead bolt 43 can maintain circumferential locking contact with the first lock bolt during axial movement.
皮带张紧机构4还可以包括安装于调节螺母的第二锁紧螺栓47,该第一锁紧螺栓在调节螺母调节到位后,沿丝杠43的径向贯穿调节螺母并抵顶于平面段,以限制调节螺母沿丝杠43的周向转动。The belt tensioning mechanism 4 may further include a second locking bolt 47 mounted on the adjusting nut, the first locking bolt penetrating the adjusting nut in the radial direction of the screw rod 43 and abutting against the plane segment after the adjusting nut is adjusted into position. The adjustment nut is rotated in the circumferential direction of the lead screw 43.
此时,借助第二锁紧螺栓47,可以使得调节螺母锁紧定位在调节到位后的位置,避免调节螺母因受到弹簧的弹性力而沿丝杠43继续转动,影响弹簧预压缩量的确定,使得弹簧能够锁定预压缩量,形成与车辆相匹配的预压缩量,保证车辆的运行可靠性。At this time, by means of the second locking bolt 47, the adjusting nut can be locked and positioned in the position after being adjusted into position, so as to prevent the adjusting nut from continuing to rotate along the lead screw 43 due to the elastic force of the spring, which affects the determination of the spring pre-compression amount. The spring can lock the pre-compression amount to form a pre-compression amount matched with the vehicle to ensure the running reliability of the vehicle.
尤其是,第二锁紧螺栓47和第一锁紧螺栓可以共用丝杠43上的一个平面段,分别实现丝杠43的周向限位和调节螺母的周向限位,结构简单,使用便捷。In particular, the second locking bolt 47 and the first locking bolt can share a flat section on the lead screw 43 to realize the circumferential limit of the lead screw 43 and the circumferential limit of the adjusting nut, and the structure is simple and convenient to use. .
其中,平面段的预定轴向长度可以根据丝杠43的轴向运动量以及调节螺母的轴向移动量进行设置,平面段应由第一锁紧螺栓所在的位置沿纵向延伸至弹簧处于最大压缩量时调节螺母所处的位置,以便与第一锁紧螺栓和第二锁紧螺栓47相配合。Wherein, the predetermined axial length of the plane segment can be set according to the axial movement amount of the screw rod 43 and the axial movement amount of the adjusting nut, and the plane segment should extend longitudinally from the position where the first locking bolt is located to the maximum compression amount of the spring. The position of the nut is adjusted to cooperate with the first and second locking bolts 47.
本发明的轴端发电装置,可以采用以下步骤实现组装、拆卸以及皮带2的安装:The shaft end power generating device of the present invention can be assembled, disassembled, and installed with the belt 2 by the following steps:
组装时,先将发电机3通过圆销安装到构架1上,然后,将安全吊轴31 穿入发电机3的吊座孔,并通过安全吊11,将弹簧垫44、弹簧放入发电机3与导框5之间,对准安全吊轴31的轴孔,将丝杠43从发电机3的外侧穿入并通过弹簧垫44及弹簧,继续将丝杠43穿入,放入调节螺母并对正丝杠43旋入,不断旋转调节螺母,直至发电机3的皮带达到要求。When assembling, the generator 3 is first mounted to the frame 1 through a round pin, and then the safety suspension shaft 31 is The safety hole is inserted into the hanger hole of the generator 3, and the spring pad 44 and the spring are placed between the generator 3 and the guide frame 5, and the shaft hole of the safety suspension shaft 31 is aligned to generate the screw 43 from the power generation. The outer side of the machine 3 penetrates and passes through the spring pad 44 and the spring, continues to thread the lead screw 43, puts the adjusting nut and screws the positive lead screw 43, and continuously rotates the adjusting nut until the belt of the generator 3 reaches the requirement.
拆卸皮带2时,将调解螺母向导框5的方向旋转,并贴靠导框5,将第一锁紧螺栓锁紧,通过旋转端部螺母45,使得丝杠43向外侧移动;此时,第一锁紧螺栓和第二锁紧螺栓47用于防止丝杠43的旋转,在丝杠43向外侧移动的过程中,弹簧进一步被压缩;当丝杠43移动一定距离后,将发电机3向导框5的方向推,使皮带2处于松弛状态,进行拆卸。When the belt 2 is disassembled, the adjustment nut is rotated in the direction of the frame 5, and the guide frame 5 is abutted to lock the first locking bolt, and the end nut 45 is rotated to move the screw 43 to the outside; A locking bolt and a second locking bolt 47 are used to prevent the rotation of the lead screw 43. During the movement of the lead screw 43 to the outside, the spring is further compressed; when the lead screw 43 moves a certain distance, the generator 3 is guided. Pushing in the direction of the frame 5 causes the belt 2 to be in a relaxed state for disassembly.
安装皮带2时,按拆卸皮带2时推动发电机3的方法,将发电机3向导框5的方向靠近,安装皮带2后,将丝杠43向导框5的方向串动,直至丝杠43的端部与导框5的端面纵向抵顶接触,此时,旋转调节螺母,使皮带2的张紧力符合需要,锁紧第一锁紧螺栓,以防止松动。When the belt 2 is installed, the generator 3 is pushed in the direction of the frame 5 when the belt 2 is removed, and after the belt 2 is mounted, the lead screw 43 is strung in the direction of the frame 5 until the lead screw 43 The end portion is longitudinally abutting against the end surface of the guide frame 5. At this time, the adjusting nut is rotated to make the tension of the belt 2 meet the needs, and the first locking bolt is locked to prevent loosening.
另外,本发明的铁路车辆转向架,仅对轴端发电装置进行了说明,其他部分请参照现有技术,此处不再赘述。In addition, in the railway vehicle bogie of the present invention, only the shaft end power generating device has been described. For other parts, please refer to the prior art, and details are not described herein again.
以上对本发明所提供铁路车辆转向架及其轴端发电装置进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。 The railway vehicle bogie and the shaft end power generating device provided by the present invention are described in detail above. The principles and embodiments of the present invention have been described herein with reference to specific examples. The description of the above embodiments is only for the purpose of understanding the core concepts of the present invention. It should be noted that those skilled in the art can make various modifications and changes to the present invention without departing from the spirit and scope of the invention.

Claims (10)

  1. 一种铁路车辆转向架的轴端发电装置,包括吊挂于转向架的构架(1)并通过皮带(2)与车轴连接的发电机(3),其特征在于,还包括设置在所述构架(1)下方的皮带张紧机构(4),所述皮带张紧机构(4)具有纵向变形能力,并以预压缩状态纵向抵挡在所述发电机(3)和转向架侧架的导框(5)之间,以提供所述皮带(2)的张紧力。A shaft end power generating device for a railway vehicle bogie, comprising a generator (3) suspended from a frame (1) of the bogie and connected to the axle via a belt (2), characterized by further comprising a frame disposed on the frame (1) a belt tensioning mechanism (4) below, the belt tensioning mechanism (4) having a longitudinal deformation capability and longitudinally resisting the guide frame of the generator (3) and the bogie side frame in a pre-compressed state Between (5) to provide the tension of the belt (2).
  2. 如权利要求1所述的轴端发电装置,其特征在于,所述皮带张紧机构(4)包括可纵向移动的调节件(41)和具有纵向变形能力的弹性件(42),所述弹性件(42)的一端与所述发电机(3)抵接,另一端抵接有所述调节件(41),以通过所述调节件(41)的移动量调节所述弹性件(42)的预压缩量。A shaft end power generating apparatus according to claim 1, wherein said belt tensioning mechanism (4) includes a longitudinally movable adjusting member (41) and an elastic member (42) having a longitudinal deforming ability, said elasticity One end of the piece (42) abuts against the generator (3), and the other end abuts the adjusting member (41) to adjust the elastic member (42) by the amount of movement of the adjusting member (41) The amount of pre-compression.
  3. 如权利要求2所述的轴端发电装置,其特征在于,所述皮带张紧机构(4)还包括纵向延伸的丝杠(43),所述丝杠(43)的两端分别延伸至所述发电机(3)和所述导框(5),并与所述导框(5)周向固定;所述弹性件(42)为套装于所述丝杠(43)的弹簧,所述调节件(41)为与所述丝杠(43)螺纹配合的调节螺母,所述丝杠(43)在所述弹簧的弹性力作用下以其一端纵向抵顶于所述导框(5)。A shaft end power generating apparatus according to claim 2, wherein said belt tensioning mechanism (4) further comprises a longitudinally extending lead screw (43), and both ends of said lead screw (43) extend to each other The generator (3) and the guide frame (5) are fixed circumferentially with the guide frame (5); the elastic member (42) is a spring that is fitted to the lead screw (43), The adjusting member (41) is an adjusting nut threadedly engaged with the lead screw (43), and the lead screw (43) is longitudinally abutted against the guide frame (5) with one end thereof under the elastic force of the spring .
  4. 如权利要求3所述的轴端发电装置,其特征在于,所述皮带张紧机构(4)还包括套装于所述丝杠(43)的弹簧垫(44),所述弹簧通过所述弹簧垫(44)与所述发电机(3)抵接。A shaft end power generating apparatus according to claim 3, wherein said belt tensioning mechanism (4) further comprises a spring pad (44) fitted to said lead screw (43), said spring passing through said spring The pad (44) abuts the generator (3).
  5. 如权利要求4所述的轴端发电装置,其特征在于,所述构架(1)设有安全吊(11),所述发电机(3)具有横向贯穿所述安全吊(11)的安全吊轴(31),所述丝杠(43)纵向贯穿所述安全吊轴(31);所述弹簧垫(44)的一端为与所述弹簧抵接的平面,另一端为与所述安全吊轴(31)抵接的弧形面。A shaft end power generating apparatus according to claim 4, wherein said frame (1) is provided with a safety hoist (11), and said generator (3) has a safety hoist transversely running through said safety hoist (11) a shaft (31), the lead screw (43) extends longitudinally through the safety suspension shaft (31); one end of the spring pad (44) is a plane abutting the spring, and the other end is a safety crane The curved surface on which the shaft (31) abuts.
  6. 如权利要求5所述的轴端发电装置,其特征在于,所述皮带张紧机构 (4)还包括螺接在所述丝杠(43)远离所述导框(5)一端的端部螺母(45),当所述调节螺母调节到位并相对所述丝杠(43)固定后,所述端部螺母(45)朝向所述导框(5)的方向旋进,并通过中间件作用于所述安全吊轴(31),以使得所述丝杠(43)在所述安全吊轴(31)的反作用力下纵向远离所述导框(5)。A shaft end power generating device according to claim 5, wherein said belt tensioning mechanism (4) further comprising an end nut (45) screwed to an end of the lead screw (43) away from the guide frame (5), when the adjusting nut is adjusted in position and fixed relative to the lead screw (43) The end nut (45) is screwed in the direction of the guide frame (5) and acts on the safety suspension shaft (31) through the intermediate member such that the lead screw (43) is in the safety The reaction force of the suspension shaft (31) is longitudinally away from the guide frame (5).
  7. 如权利要求3-6任一项所述的轴端发电装置,其特征在于,所述皮带张紧机构(4)还包括将所述丝杠(43)周向固定于所述导框(5)的第一定位件(46)。A shaft end power generating apparatus according to any one of claims 3-6, wherein said belt tensioning mechanism (4) further comprises circumferentially fixing said lead screw (43) to said guide frame (5) The first positioning member (46).
  8. 如权利要求7所述的轴端发电装置,其特征在于,所述第一定位件(46)为第一锁紧螺栓,所述丝杠(43)与所述导框(5)对应的一端设有预定轴向长度的平面段,所述平面段与所述丝杠(43)的外螺纹在周向上相接;所述第一锁紧螺栓由所述丝杠(43)的径向贯穿所述导框(5)的侧面并抵顶于所述平面段,以便对所述丝杠(43)和所述导框(5)进行周向定位。The shaft end power generating device according to claim 7, wherein the first positioning member (46) is a first locking bolt, and the end of the lead screw (43) corresponding to the guide frame (5) a planar section having a predetermined axial length, the planar section being circumferentially coupled to the external thread of the lead screw (43); the first locking bolt being penetrated by the radial direction of the lead screw (43) The side of the guide frame (5) abuts against the plane segment to circumferentially position the lead screw (43) and the guide frame (5).
  9. 如权利要求8所述的轴端发电装置,其特征在于,所述皮带张紧机构(4)还包括安装于所述调节螺母的第二锁紧螺栓(47),所述调节螺母调节到位后,所述第二锁紧螺栓(47)沿所述丝杠(43)的径向贯穿所述调节螺母并抵顶于所述平面端,以限制所述调节螺母沿所述丝杠(43)的转动。A shaft end power generating apparatus according to claim 8, wherein said belt tensioning mechanism (4) further comprises a second locking bolt (47) mounted to said adjusting nut, said adjusting nut being adjusted in position The second locking bolt (47) penetrates the adjusting nut in the radial direction of the lead screw (43) and abuts against the planar end to limit the adjusting nut along the lead screw (43) The rotation.
  10. 一种铁路车辆转向架,其特征在于,包括上述权利要求1-9任一项所述的轴端发电装置。 A railway vehicle bogie characterized by comprising the shaft end power generating device according to any one of claims 1-9.
PCT/CN2017/092204 2016-10-31 2017-07-07 Railway vehicle bogie and shaft end power generation assembly thereof WO2018076781A1 (en)

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