WO2018076542A1 - 一种塑杯自动清洁装置 - Google Patents
一种塑杯自动清洁装置 Download PDFInfo
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- WO2018076542A1 WO2018076542A1 PCT/CN2016/113700 CN2016113700W WO2018076542A1 WO 2018076542 A1 WO2018076542 A1 WO 2018076542A1 CN 2016113700 W CN2016113700 W CN 2016113700W WO 2018076542 A1 WO2018076542 A1 WO 2018076542A1
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- WIPO (PCT)
- Prior art keywords
- plastic cup
- cup
- automatic
- punching
- plastic
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
Definitions
- the utility model belongs to the technical field of mechanical equipment, in particular to a plastic cup automatic cleaning device.
- the plastic cup is a disposable container for holding liquids such as beverages, and is mainly used for hot drinks, hotels, and the like, and provides various kinds of plastic cups for take-away drinks and on-site use.
- the plastic cup production equipment usually has a two-stage structure.
- the plastic cup production sheet first produces a plastic cup type embryo in the molding equipment, and the plastic cup type embryo is punched and separated on the punching and shearing equipment to form a product cup for production demand. .
- the plastic cup type embryo has foreign matter such as punching and cutting debris before punching or shearing, and will flow into the next process with the product, which seriously affects the production quality.
- it is generally used to manually remove the plastic cup to remove the plastic cup containing impurities and foreign matter, which is labor intensive, labor intensive, low in screening efficiency and high in cost.
- the technical problem to be solved by the utility model is that in the process of punching and shearing the plastic cup, foreign matter such as debris is mixed into the semi-finished product, and the product is entered into the next process to reduce the product quality, and the manual screening has high labor cost, labor intensity and efficiency. Low, thus proposing a plastic cup automatic cleaning device.
- the technical solution of the present invention is:
- the utility model provides a plastic cup automatic cleaning device, which comprises a punching and shearing mechanism for punching and shearing a plastic cup parison, a automatic blowing mechanism for blowing foreign objects on the surface of the plastic cup, and a foreign matter collecting mechanism for collecting foreign matter.
- the punching mechanism is disposed above one side of the automatic blowing mechanism, and the foreign matter collecting mechanism is disposed below the automatic blowing mechanism.
- the automatic blowing mechanism comprises a plastic cup receiving portion, an air knife disposed on the top of the plastic cup receiving portion, and an openable foreign matter outlet disposed at the bottom of the plastic cup receiving portion.
- a side of the plastic cup receiving portion adjacent to the punching mechanism is provided with an openable plastic cup inlet, and a side away from the punching mechanism is provided with an openable plastic cup outlet.
- the punching mechanism and the plastic cup receiving portion are connected by a drop cup passage.
- the foreign matter outlet and the foreign matter collecting mechanism are connected by a foreign matter discharge passage.
- the air knife is disposed on a side of one side of the plastic cup receiving portion.
- the air knife is connected to a solenoid valve, and the solenoid valve is electrically connected to an electrical control unit.
- the punching mechanism is a punching machine.
- the automatic cup cleaning device of the present invention comprises a punching and shearing mechanism for punching and separating the plastic cup parison, a automatic blowing mechanism for blowing foreign matter on the surface of the plastic cup, and a foreign matter collecting foreign matter.
- a collecting mechanism the punching mechanism is disposed above one side of the automatic blowing mechanism, and the foreign matter collecting mechanism is disposed below the automatic blowing mechanism.
- the plastic cup parison After the plastic cup parison is formed, it enters the punching and shearing mechanism for punching and shearing, and the punched plastic cup enters the automatic blowing mechanism connected with the punching and shearing mechanism, and the automatic blowing mechanism purges the incoming plastic cup to adhere to
- the foreign matter such as debris and impurities on the surface of the plastic cup is separated from the plastic cup, and foreign matter such as debris and impurities is then collected by the foreign matter collecting mechanism.
- the automatic blow cup cleaning mechanism replaces the traditional manual cleaning operation, which reduces human intervention, can not guarantee product quality, and improves the automation level in the production process, simplifies personnel operation, reduces labor intensity, and improves processing efficiency. Save on production costs.
- the automatic cup blowing mechanism includes a plastic cup receiving portion, and an air knife disposed at the top of the plastic cup receiving portion is disposed in the plastic cup
- the foreign matter outlet at the bottom of the portion, the foreign matter outlet can be opened or closed.
- the plastic cup moves from the inlet side to the outlet side, and the plastic cup moving passage is formed in the plastic cup accommodating portion, and the clean plastic cup enters the next packaging process from the exit, thereby realizing automatic cleaning and moving materials of the plastic cup. , improve processing efficiency.
- FIG. 1 is a schematic view of a plastic cup automatic cleaning device according to an embodiment of the present invention.
- the reference numerals in the figure are indicated as: 1-punching mechanism; 2-automatic blowing mechanism; 3- foreign matter collecting mechanism; 4-drop cup passage; 21-plastic cup receiving portion; 22-air knife.
- the embodiment provides a plastic cup automatic cleaning device, as shown in FIG. 1 , which comprises a punching and shearing mechanism for sequentially cutting and separating the plastic cup parison, and an automatic blowing mechanism for blowing foreign objects on the surface of the plastic cup 2 And a foreign matter collecting mechanism 3 for collecting foreign matter, the punching mechanism 1 is disposed above the automatic blowing mechanism 2, and the foreign matter collecting mechanism 3 is disposed below the automatic blowing mechanism 2.
- the punching mechanism 1 is a conventional punching machine for punching and separating the plastic continuous slab shaped cup blank into a single plastic cup
- the foreign matter collecting mechanism 3 is a foreign matter collecting box.
- the automatic blowing mechanism 2 includes a plastic cup accommodating portion 21, an air knife 22 disposed at the top of the plastic cup accommodating portion 21, and the air knife 22 is disposed at the plastic cup accommodating portion 21. At the top of one side, the air knife 22 is connected with a solenoid valve, which is controlled to be opened or closed by the solenoid valve.
- the solenoid valve is connected to an electrical control unit, and the electrical control unit is a PLC electrical control system. Control the execution of various actions.
- the automatic blowing mechanism 2 further includes an openable foreign matter outlet disposed at the bottom of the plastic cup receiving portion 21, and the foreign matter outlet can be automatically opened or closed by a manual or solenoid valve, and the plastic cup is accommodated.
- the portion 21 is a hollow rectangular body receiving cavity, and an openable plastic cup inlet is disposed near one end of the punching mechanism 1 , and an openable plastic cup outlet is disposed away from one end of the punching mechanism 1 .
- the plastic cup inlet and the plastic cup outlet can also be opened or closed by manual control or automatically opened and closed by a solenoid valve. As shown, the plastic cup inlet is the left end of the automatic blowing mechanism 2, and the plastic cup outlet is At the right end of the automatic blowing mechanism 2, the punching mechanism 1 is located at the upper left of the automatic blowing mechanism 2. Both the plastic cup inlet and the plastic cup outlet can be adjusted to be in an open or closed state.
- the air knife 22 is a compressed air air knife that is coupled to a compressed air inlet.
- the plastic cup receiving portion 21 forms a closed structure when the plastic cup inlet, the plastic cup outlet, and the foreign matter outlet are in a closed state.
- the punching mechanism 1 and the automatic cup blowing mechanism 2 are connected by a falling cup channel 4, and the falling cup channel 4 is a pipe, and the plastic cups punched and separated by the punching mechanism 1 fall into one by one.
- One end of the falling cup passage 4 and the other end of the falling cup passage 4 enter the plastic cup inlet of the automatic blowing mechanism 2.
- the automatic blowing mechanism 2 and the foreign matter collecting mechanism 3 are connected by a foreign matter discharge passage, and the foreign matter discharge passage is also a pipe, one end of which is connected to the foreign matter outlet at the bottom of the automatic storage mechanism 2, and the other end is connected to the foreign matter. Collection agency 3.
- the separated plastic cup enters the plastic cup inlet of the automatic blowing mechanism 2 from the falling cup passage, and when a certain number of plastic cups are accumulated in the automatic blowing mechanism 2,
- the plastic cup inlet, the plastic cup outlet, and the foreign matter outlet are in a closed state, and the compressed air inlet at the top of the plastic cup receiving portion 21 is supplied with compressed air into the air knife 22, and the compressed air is vertically entered into the plastic cup by the air knife 22.
- the plastic cup is purged in the accommodating portion to separate the foreign matter from the plastic cup, and at the same time, under the purging of the compressed air of the air knife 22, the plastic cup is moved from the plastic cup inlet direction of the automatic blowing mechanism 2 toward the plastic cup outlet direction, and the plastic cup is moved.
- the accommodating portion 21 can serve as a plastic cup moving passage.
- the plastic cup receiving portion 21 is further provided with a fork that can reciprocate along the inlet-to-outlet direction of the plastic cup receiving portion 21, and is initially disposed on the inlet side of the plastic cup, and is purged in the air knife. In the process of moving together with the plastic cup, when the plastic cup is cleaned, it returns to the inlet side of the plastic cup, blocking the next batch of plastic cups from entering the automatic blowing mechanism 2, until the next action signal is received again. The cup moves together.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
一种塑杯自动清洁装置，包括顺次连接的将塑杯型坯冲剪分离的冲剪机构（1）、吹扫塑杯表面异物的自动吹杯机构（2）和收集异物的异物收集机构（3），所述冲剪机构设置于所述自动吹杯机构一侧的上方，所述异物收集机构设置于所述自动吹杯机构的下方。冲剪后的塑杯进入与冲剪机构相连的自动吹杯机构，自动吹杯机构对进入的塑杯进行吹扫，使附着于塑杯表面的碎屑、杂质等异物与塑杯分离，碎屑、杂质等异物随后被异物收集机构收集。该装置代替了传统的人工清洁操作，简化了人员操作、降低了劳动强度、提高了处理效率、节约了生产成本。
Description
技术领域
本实用新型属于机械设备技术领域，具体地说涉及一种塑杯自动清洁装置。
背景技术
塑杯是用来盛装饮料等液体的一次性容器，主要用于冷热饮店、酒店等提供各种塑料杯装的外带饮品和现场使用。目前塑杯生产设备通常为两段式结构，塑杯生产用片材先在成型设备生产出塑杯型胚，塑杯型胚再在冲剪设备上冲剪分离，形成生产需求的产品塑杯。塑杯型胚在冲剪前或冲剪过程会中有冲剪碎屑等异物产生，且会随产品流入下道工序，严重影响生产品质。为了解决这个问题，一般采用人工挑选清洁塑杯后对良品才能包装的方法去除含杂质、异物的塑杯，这一过程耗用人工多，劳动强度大，筛选效率低、成本高。
实用新型内容
为此，本实用新型所要解决的技术问题在于塑杯冲剪过程中会将碎屑等异物混入半成品，随产品进入下道工序，降低产品品质，而人工筛选人工成本高、劳动强度大、效率低，从而提出一种塑杯自动清洁装置。
为解决上述技术问题，本实用新型的技术方案为：
本实用新型提供一种塑杯自动清洁装置，其包括顺次连接的将塑杯型坯冲剪分离的冲剪机构、吹扫塑杯表面异物的自动吹杯机构和收集异物的异物收集机构，所述冲剪机构设置于所述自动吹杯机构一侧的上方，所述异物收集机构设置于所述自动吹杯机构的下方。
作为优选，所述自动吹杯机构包括一塑杯容置部，设置于所述塑杯容置部顶部的风刀，设置于所述塑杯容置部底部的可开合的异物出口。
作为优选，所述塑杯容置部靠近所述冲剪机构的一侧设置有一可开合的塑杯入口，远离所述冲剪机构的一侧设置有一可开合的塑杯出口。
作为优选，所述冲剪机构与所述塑杯容置部由一落杯通道连接。
作为优选，所述异物出口与所述异物收集机构由异物排放通道连接。
作为优选，所述风刀设置于所述塑杯容置部的一侧顶部。
作为优选，所述风刀连接有一电磁阀，所述电磁阀电连接于一电气控制单元。
作为优选，所述冲剪机构为冲剪机。
本实用新型的上述技术方案相比现有技术具有以下优点：
（1）本实用新型所述的塑杯自动清洁装置，其包括顺次连接的将塑杯型坯冲剪分离的冲剪机构、吹扫塑杯表面异物的自动吹杯机构和收集异物的异物收集机构，所述冲剪机构设置于所述自动吹杯机构一侧的上方，所述异物收集机构设置于所述自动吹杯机构的下方。塑杯型坯成型后进入冲剪机构冲剪分离，冲剪后的塑杯进入与所述冲剪机构相连的自动吹杯机构，自动吹杯机构对进入的塑杯进行吹扫，使附着于塑杯表面的碎屑、杂质等异物与塑杯分离，碎屑、杂质等异物随后被异物收集机构收集。用自动吹杯清洁机构代替了传统的人工清洁操作，减少了人为干预、无法保证产品品质，而且提升了产品生产过程中的自动化水平，简化了人员操作、降低了劳动强度、提高了处理效率、节约了生产成本。
（2）本实用新型所述的塑杯自动清洁装置，所述自动吹杯机构包括一塑杯容置部，设置于所述塑杯容置部顶部的风刀，设置于所述塑杯容置部底部的异物出口，所述异物出口可开启或关闭。当塑杯进入所述自动吹杯机构，关闭所述异物出口、塑杯入口、出口，形成一闭合的空间，风刀内压缩空气吹向塑杯，将异物与塑杯分离，同时在压缩空气的吹扫下，塑杯由入口侧向出口侧运动，塑杯容置部内形成了塑杯移动通道，干净的塑杯由出口处进入下一包装工序，实现了塑杯的自动清洁与移动物料，提升了处理效率。
附图说明
为了使本实用新型的内容更容易被清楚的理解，下面根据本实用新型的具体实施例并结合附图，对本实用新型作进一步详细的说明，其中
图1 是本实用新型实施例所述的塑杯自动清洁装置示意图。
图中附图标记表示为：1-冲剪机构；2-自动吹杯机构；3-异物收集机构；4-落杯通道；21-塑杯容置部；22-风刀。
具体实施方式
实施例
本实施例提供一种塑杯自动清洁装置，如图1所示，其包括顺次连接的将塑杯型坯冲剪分离的冲剪机构1、吹扫塑杯表面异物的自动吹杯机构2和收集异物的异物收集机构3，所述冲剪机构1设置于所述自动吹杯机构2一侧的上方，所述异物收集机构3设置于所述自动吹杯机构2的下方。具体地，所述冲剪机构1为常规冲剪机，用于将塑性后的连片塑杯型坯冲剪分离为单个的塑杯，所述异物收集机构3为异物收集箱。
所述自动吹杯机构2包括一塑杯容置部21、设置于所述塑杯容置部21顶部的风刀22，并且，所述风刀22设置于所述塑杯容置部21的一侧顶部，所述风刀22连接有一电磁阀，由所述电磁阀控制其开启或关闭，所述电磁阀又连接于一电气控制单元，所述电气控制单元为一PLC电气控制系统，用于控制各种动作的执行。所述自动吹杯机构2还包括设置于所述塑杯容置部21底部的可开合的异物出口，所述异物出口可由手动或电磁阀自动控制其开启或关闭，所述塑杯容置部21为一空心长方体容置腔，其靠近所述冲剪机构1的一端设置有一可开合的塑杯入口，远离所述冲剪机构1的一端设置有一可开合的塑杯出口，所述塑杯入口和塑杯出口也可由手动控制开合或由电磁阀控制自动开合，如图所示，所述塑杯入口为所述自动吹杯机构2的左端，所述塑杯出口为所述自动吹杯机构2的右端，所述冲剪机构1位于所述自动吹杯机构2的左上方。所述塑杯入口和塑杯出口均可调控为开启或关闭状态。所述风刀22为压缩空气风刀，其连接于一压缩空气入口。当所述塑杯入口、所述塑杯出口、异物出口处于关合状态时，所述塑杯容置部21形成一封闭结构。
进一步地，所述冲剪机构1与所述自动吹杯机构2由一落杯通道4连接，所述落杯通道4为一管道，由冲剪机构1冲剪分离后的塑杯逐一落入落杯通道4的一端并由落杯通道4的另一端进入自动吹杯机构2的塑杯入口。
所述自动吹杯机构2与所述异物收集机构3由异物排放通道连接，所述异物排放通道也为一管道，其一端连接于自动储备机构2底部的异物出口，另一端连接于所述异物收集机构3。
本实施例所述的塑杯自动清洁装置的工作过程如下：
冲剪机构1完成整片塑杯的冲剪分离后，被分离的塑杯由落杯通道进入自动吹杯机构2的塑杯入口，当自动吹杯机构2中累计一定数量的塑杯后，使所述塑杯入口、塑杯出口、异物出口处于闭合状态，塑杯容置部21顶部的压缩空气入口向所述风刀22内通入压缩空气，压缩空气由风刀22垂直进入塑杯容置部中吹扫塑杯、使异物与塑杯分离，同时在风刀22压缩空气的吹扫下，塑杯由自动吹杯机构2的塑杯入口方向向塑杯出口方向移动，塑杯容置部21可作为塑杯移动通道，当塑杯移动到出口侧时，停止吹扫，塑杯停止移动，异物由所述异物出口排出，并排往异物收集机构，实现塑杯与异物分离的目的。所述塑杯容置部21内还设置有可沿所述塑杯容置部21的入口至出口方向作往复运动的拨叉，初始时其设置于塑杯入口侧，且在风刀吹扫的过程中随着塑杯一同移动，当塑杯清洁完毕后，又回到塑杯入口侧，阻挡下一批塑杯进入自动吹杯机构2，直到接到下次动作信号后才再次随塑杯一同运动。
显然，上述实施例仅仅是为清楚地说明所作的举例，而并非对实施方式的限定。对于所属领域的普通技术人员来说，在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本实用新型创造的保护范围之中。
Claims (8)
- 一种塑杯自动清洁装置，其特征在于，包括顺次连接的将塑杯型坯冲剪分离的冲剪机构、吹扫塑杯表面异物的自动吹杯机构和收集异物的异物收集机构，所述冲剪机构设置于所述自动吹杯机构一侧的上方，所述异物收集机构设置于所述自动吹杯机构的下方。
- 根据权利要求1所述的塑杯自动清洁装置，其特征在于，所述自动吹杯机构包括一塑杯容置部，设置于所述塑杯容置部顶部的风刀，设置于所述塑杯容置部底部的可开合的异物出口。
- 根据权利要求2所述的塑杯自动清洁装置，其特征在于，所述塑杯容置部靠近所述冲剪机构的一侧设置有一可开合的塑杯入口，远离所述冲剪机构的一侧设置有一可开合的塑杯出口。
- 根据权利要求3所述的塑杯自动清洁装置，其特征在于，所述冲剪机构与所述塑杯容置部由一落杯通道连接。
- 根据权利要求4所述的塑杯自动清洁装置，其特征在于，所述异物出口与所述异物收集机构由异物排放通道连接。
- 根据权利要求5所述的塑杯自动清洁装置，其特征在于，所述风刀设置于所述塑杯容置部的一侧顶部。
- 根据权利要求6所述的塑杯自动清洁装置，其特征在于，所述风刀连接有一电磁阀，所述电磁阀电连接于一电气控制单元。
- 根据权利要求7所述的塑杯自动清洁装置，其特征在于，所述冲剪机构为冲剪机。
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621180434.5U CN206262951U (zh) | 2016-10-27 | 2016-10-27 | 一种塑杯自动清洁装置 |
| CN201621180434.5 | 2016-10-27 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2018076542A1 true WO2018076542A1 (zh) | 2018-05-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2016/113700 WO2018076542A1 (zh) | 2016-10-27 | 2016-12-30 | 一种塑杯自动清洁装置 |
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| Country | Link |
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| CN (1) | CN206262951U (zh) |
| WO (1) | WO2018076542A1 (zh) |
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| CN108297485A (zh) * | 2018-02-28 | 2018-07-20 | 海宁市冲达机械设计有限公司 | 一种纸杯机的双管道吹杯装置 |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5487200A (en) * | 1994-01-24 | 1996-01-30 | Herzog; Kenneth J. | Bottle cleaner |
| CN2541407Y (zh) * | 2002-05-31 | 2003-03-26 | 姚泽贤 | 带式叠杯机 |
| CN101722165A (zh) * | 2008-10-15 | 2010-06-09 | 株式会社Trinc | 用于容器的除尘器 |
| KR101650866B1 (ko) * | 2016-03-21 | 2016-08-24 | 최병호 | 화장품 용기 도장방법 |
-
2016
- 2016-10-27 CN CN201621180434.5U patent/CN206262951U/zh active Active
- 2016-12-30 WO PCT/CN2016/113700 patent/WO2018076542A1/zh active Application Filing
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5487200A (en) * | 1994-01-24 | 1996-01-30 | Herzog; Kenneth J. | Bottle cleaner |
| CN2541407Y (zh) * | 2002-05-31 | 2003-03-26 | 姚泽贤 | 带式叠杯机 |
| CN101722165A (zh) * | 2008-10-15 | 2010-06-09 | 株式会社Trinc | 用于容器的除尘器 |
| KR101650866B1 (ko) * | 2016-03-21 | 2016-08-24 | 최병호 | 화장품 용기 도장방법 |
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| CN206262951U (zh) | 2017-06-20 |
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