WO2018059267A1 - 一种电源柜 - Google Patents

一种电源柜 Download PDF

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Publication number
WO2018059267A1
WO2018059267A1 PCT/CN2017/102193 CN2017102193W WO2018059267A1 WO 2018059267 A1 WO2018059267 A1 WO 2018059267A1 CN 2017102193 W CN2017102193 W CN 2017102193W WO 2018059267 A1 WO2018059267 A1 WO 2018059267A1
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WO
WIPO (PCT)
Prior art keywords
module
hot plug
disposed
locking
protection
Prior art date
Application number
PCT/CN2017/102193
Other languages
English (en)
French (fr)
Inventor
高云洁
米耀忠
王宏礼
吕明海
Original Assignee
比亚迪股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=58481331&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=WO2018059267(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by 比亚迪股份有限公司 filed Critical 比亚迪股份有限公司
Priority to EP23199521.8A priority Critical patent/EP4322280A2/en
Priority to AU2017336635A priority patent/AU2017336635B9/en
Priority to JP2019517254A priority patent/JP7107925B2/ja
Priority to KR1020197009173A priority patent/KR102164177B1/ko
Priority to DE212017000146.1U priority patent/DE212017000146U1/de
Priority to BR112019006264A priority patent/BR112019006264A2/pt
Priority to US16/335,720 priority patent/US20190237722A1/en
Priority to EP17854717.0A priority patent/EP3522313A4/en
Publication of WO2018059267A1 publication Critical patent/WO2018059267A1/zh
Priority to US18/493,340 priority patent/US20240072313A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/209Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/251Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for stationary devices, e.g. power plant buffering or backup power supplies
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/262Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
    • H01M50/264Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks for cells or batteries, e.g. straps, tie rods or peripheral frames
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/503Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the shape of the interconnectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M2010/4271Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/10Batteries in stationary systems, e.g. emergency power source in plant
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present disclosure relates to system cabinets, and more particularly to a power cabinet.
  • the power cabinet as a backup power system or a power recovery system, is widely used in many areas of power consumption.
  • Current power cabinets generally include a cabinet having a housing and a battery module mounted or fixed in the cabinet.
  • a cabinet having a housing and a battery module mounted or fixed in the cabinet.
  • the battery module needs to be pushed into the cabinet, and then fixed by screws or the like, which will increase the installation process and increase the labor cost in the installation project; on the other hand, the cable inside the cabinet
  • the wiring is relatively messy.
  • the cable and the cabinet are customized according to the number of battery modules, which is not conducive to expansion, and the flexibility of use is not high; in addition, the production of the cabinet requires cost and time.
  • the present disclosure aims to solve at least one of the above technical problems to some extent, and provides a power supply cabinet with simple installation process, low cost, and clean wiring.
  • the power supply cabinet provided by the present disclosure does not need to customize the cabinet of the traditional power supply cabinet, and directly forms the cabinet body from top to bottom through the M modules, and assembles and fixedly connects the modules through the N locking devices;
  • the installation and fixing of the battery module makes the installation process simpler and saves the cost of manufacturing the cabinet.
  • the power cabinet provided by the present disclosure can be expanded according to requirements, and the number of battery modules is increased, which is very simple, as long as more layers are stacked; in the power cabinet with a cabinet in the prior art, Need to expand, the cabinet must be modified, the cost is high, and the process is complicated.
  • the N hot-swap components take the power line or signal line of the battery module from the inside of the battery module and electrically connect the adjacent modules, thereby reducing the complexity of the use of the cable, facilitating installation and neatly arranging the cable. Safety.
  • the pth hot plug assembly includes a pth hot plug female end and a pth hot plug male end electrically coupled to each other, the pth hot plug female end and the pth hot plug One of the unplugged terminals is set on the pth module, and the other is set on the p+1th module.
  • the p-th locking device includes a p-th locking female end and a p-locking male end that are coupled to each other, and one of the p-th locking female end and the p-th locking male end Set on the pth module and the other on the p+1 module.
  • the power cabinet further includes a base stacked on a lower side of the Mth module and an N+1th hot plug component for extracting power lines and/or signal lines; the Mth module An electrical connection is made between the base and the base through an N+1 hot plug assembly; and the Mth module and the base are connected by an N+1 locking device.
  • the (N+1)th hot plug component includes an N+1 hot plug female end and an N+1 hot plug male end electrically coupled to each other, and the (N+1)th hot plug One of the pull-out female end and the N+1 hot-swap male end is disposed on the base and the other is disposed on the Mth module.
  • the N+1th locking device includes an N+1th locking female end and an N+1 locking male end connected to each other, the N+1th locking female end and the Nth One of the +1 locking male ends is placed on the base and the other is placed on the Mth module.
  • the power cabinet further includes a top cover stacked on an upper side of the first module and an N+2 hot plug component for extracting power lines and/or signal lines;
  • the module and the top cover are electrically connected by the N+2 hot plug assembly; the first module and the top cover are connected by the N+2 locking device.
  • the N+2 hot plug component includes an N+2 hot plug female end and an N+2 hot plug male end electrically coupled to each other, the N+2 hot plug One of the pull-out female end and the N+1 hot-swap male end is disposed on the top cover, and the other is disposed on the first module.
  • the N+2 locking device includes an N+2 locking female end and an N+2 locking male end that are coupled to each other, the N+2 locking female end and the first One of the N+2 locking male ends is placed on the top cover and the other is placed on the first module.
  • the power cabinet further includes: a p-th protection slot and a p-protector positioned in the p-th protection slot, and one of the p-th protection slot and the p-protection frame is disposed at On the p module, the other is disposed on the p+1 module, one of the pth hot plug female end and the pth hot plug male end is disposed in the pth protection frame, and the other is disposed in the Said in the p-protection tank.
  • the power cabinet further includes an N+1th protection slot and an N+1th protection frame positioned in the (N+1)th protection slot, the (N+1)th protection slot and the N+th 1 one of the protection frames is disposed on the base, and the other is disposed on the Mth module; one of the N+1th hot plug female end and the N+1 hot plug male end is disposed at the Nth One inside the +1 protection slot and the other in the N+1 protection frame.
  • the power cabinet further includes an N+2 protection slot and an N+2 protection frame positioned in the N+2 protection slot, the N+2 protection slot and the N+2 protection
  • One of the racks is disposed on the top cover, and the other is disposed on the first module; one of the N+2 hot plug female end and the N+2 hot plug male end is set in the N+2 protection Inside the slot, the other is placed in the N+2 protection frame.
  • the present disclosure also discloses a power cabinet comprising at least three modules stacked one above another from top to bottom; at least two hot plug components for drawing power lines and/or signal lines; and a plurality of locking devices,
  • the two adjacent modules are electrically connected by a hot plug component, and the adjacent two modules are connected by at least one locking device.
  • At least one of the at least three modules is a battery management module, and the rest are battery modules.
  • FIG. 1 is a perspective view of a power cabinet in one embodiment of the present disclosure.
  • FIG. 2 is a schematic structural view of a battery management module of the power cabinet of FIG. 1 in which a lower surface of the battery management module is exposed.
  • FIG. 3 is a schematic structural view of a battery module of the power cabinet shown in FIG. 1, in which an upper surface of the battery module is exposed.
  • FIG. 4 is a schematic structural view of a battery module of the power cabinet shown in FIG. 1, in which a lower surface of the battery module is exposed.
  • Figure 5 is a schematic view showing the structure of the base of the power cabinet shown in Figure 1, wherein the upper surface of the base is exposed.
  • Fig. 6 is a schematic view showing the internal structure of a battery module.
  • the terms “installation”, “connected”, “connected”, “fixed”, and the like, are to be understood broadly, and may be either a fixed connection or a detachable connection, unless explicitly stated or defined otherwise. , or connected integrally; may be mechanical connection or electrical connection; may be directly connected, or may be indirectly connected through an intermediate medium, and may be internal communication between the two elements.
  • the specific meanings of the above terms in the present disclosure can be understood by those skilled in the art on a case-by-case basis.
  • the power supply cabinet provided by the present disclosure includes M modules, and the M modules may include a first module, a second module, an M-1 module and an M module, a first module, a second module, and an M-1 module. And the Mth module is stacked in order from top to bottom. The first module is located at the uppermost end, the second module is disposed on the lower side thereof, and so on, the second to last is the M-1 module, and the lowermost is the Mth module.
  • M may be any integer greater than or equal to 3, such as in FIG. 1, M is 10.
  • the first module, the second module, the M-1 module and the M module are all made into modules of uniform size; It can avoid the distinction between modules in the installation process, no matter which module can be used directly, stacking, without distinguishing whether the selected module meets the installation requirements; thus, the assembly of the entire power cabinet can be well controlled. And the shape is neat.
  • the first module, the second module, the M-1th module and the Mth module are sequentially stacked from top to bottom, and in the present disclosure, the first module, the second module, the first M- The 1 module and the M module are directly stacked on each other and connected to each other; the modules are not only connected to each other but also communicated, including power connections and/or signal connections.
  • the present disclosure provides a power cabinet formed by stacking and interconnecting modules, and those skilled in the art can add a shell outside the power cabinet or place the power cabinet in other installation spaces. It is also made on the basis of the present disclosure and should also be within the scope of the disclosure.
  • N hot plug components for extracting power lines and/or signal lines are further included, and the N hot plug components include the first hot plug components... the Nth hot plug component , N can be any integer greater than or equal to 2.
  • Each hot-swap component includes a hot-swappable female end and a hot-swappable male end. It will be readily understood by those skilled in the art that the power lines and/or signal lines in each module are led out to the corresponding hot-swap components, and then the power lines and/or signal lines of the adjacent two modules are then passed through the hot-swap components. connect them.
  • one of the modules of the battery cabinet may be a battery module including a housing and a battery pack disposed in the housing, and the battery pack is led by a lead wire, and the lead wire is a power line and/or a signal line.
  • the lead is connected to the hot plug component via the circuit board.
  • the first hot plug assembly includes a first hot plug female end and a first hot plug male end, and so on, the Nth hot plug assembly includes an Nth hot plug female end and an Nth hot plug Pull the public end.
  • the battery modules as the second module to the M-1 module include two hot plug terminals, at this time, the lead of the battery module The positive terminal and the negative terminal are respectively led out to the two different hot-swappable terminals.
  • the first module and the Mth module may also include two hot plug terminals, and the specific structure is easily understood by those skilled in the art.
  • all of the battery modules in the power cabinet have the same structure, and the upper side of each battery module is provided with a hot plug female end, and the lower side of each battery module is provided with a hot plug male end, , it is easier to combine the power cabinets, and is more conducive to the expansion of the power cabinet.
  • the lead wire (power line and/or signal line) led out by the battery pack is connected to the circuit board; the output line is electrically connected to the hot plug female end or the hot plug male end on the upper and lower sides of the battery module, The hot-swappable female end or the hot-swappable male end is taken out.
  • the pth module and the p+1th module are electrically connected by the pth hot plug component, where p is an integer and 1 ⁇ p ⁇ M-1. That is, the first module and the second module are electrically connected by the first hot plug component; that is, the first hot plug component is disposed between the first module and the second module.
  • the first hot plug component is located between the first module and the second module. Communication and/or electrical connection between the first module and the second module is achieved by the first hot plug component.
  • the battery cabinet further includes a second hot plug assembly (N-1) hot plug assembly disposed in order from top to bottom.
  • the second hot plug component is located between the second module and the third module, and so on, the position and function and function of the hot plug component can be easily understood by those skilled in the art.
  • the Mth module and the M module of the power cabinet are electrically connected through the Nth hot plug component; that is, the Nth hot plug component is disposed between the M-1 module and the M module, and is passed through the Nth hot plug.
  • the extraction component implements communication and/or electrical connection between the M-1 module and the Mth module.
  • the first module, the second module, the M-1 module and the M module can be more orderly and easily carried out by using the first hot plug component...the Nth hot plug component.
  • the signal connection and/or the electrical connection in this way, the disorder of the wiring in the cabinet of the power cabinet can be avoided in the prior art, and the safety of the wiring of the power cabinet is improved.
  • the battery cabinet further includes N locking devices, each of which may include a locking female end and a locking male end, and N may be any integer greater than or equal to two.
  • the pth module and the p+1th module are connected by the pth locking device, wherein p is an integer, and 1 ⁇ p ⁇ M-1, that is, a first locking device is disposed between the first module and the second module, In this type of push, an Nth locking device is provided between the M-1 module and the M module.
  • the first module and the second module are connected by a first locking device, and so on, and the M-1th module and the Mth module are connected by an Nth locking device.
  • each locking device can have a detachable or releasable fixed structure, thus facilitating the expansion of the power cabinet and the maintenance of the power cabinet.
  • a locking device may be provided between each two modules, or a plurality of locking devices may be provided. For example, four locking devices can be arranged at the four corners of the module, so that the connection stability between the modules can be improved, and the overall safety of the power cabinet is improved.
  • each of the modules from the second module to the M-1 module may be provided with the above-mentioned locking device on its upper side and the lower side.
  • each module is provided with a locking female end on the upper side. Or lock the male end and set the locking male end or the locking female end on the lower side.
  • the second module to the M-1 module have the same structure, and the locking devices on the second module to the M-1 module are also the same.
  • the second module to the M-1 module can be used or installed at random, regardless of the correspondence.
  • At least one of the first module, the second module, the M-1th module, and the Mth module is a battery management module, and the rest are battery modules. Meanwhile, N is greater than or equal to 2, and M is greater than or equal to 3.
  • a power management cabinet has a battery management module.
  • the battery module is used to provide energy for the entire power cabinet, and the battery management module functions or functions for charge and discharge management, safety management, and power take-off of the power cabinet.
  • the first hot plug assembly includes a first hot plug female end and a first hot plug male end that are electrically coupled to each other, wherein the first hot plug female end and the first hot plug male end One of them is set on the first module and the other is placed on the second module.
  • the above solution includes two cases: one is that the first hot plug female end is disposed on the first module, and the first hot plug male end is disposed on the second module, which may be referred to as a reverse of the first hot plug component Settings.
  • the other is that the first hot plug male end is disposed on the first module, and the first hot plug female end is disposed on the second module, which may be referred to as a forward setting of the first hot plug component.
  • the first hot plug component can be set in the forward direction or in the reverse direction.
  • the position of the first hot plug female end and the first hot plug male end or the forward or reverse setting of the first hot plug component there is no limitation on the position of the first hot plug female end and the first hot plug male end or the forward or reverse setting of the first hot plug component, as long as it is disposed in the first module and Between the second modules, and electrical connection (including power connection and/or signal connection) between the first module and the second module can be achieved.
  • the Nth hot plug component includes an Nth hot plug male end and an Nth hot plug female end electrically coupled to each other, wherein the Nth hot plug male end and the Nth hot plug female end One is set on the M-1 module and the other is on the Mth module.
  • the above solution includes two cases: one is that the Nth hot plug female end is set on the M-1 module, and the Nth hot plug male end is set on the Mth module, which can be called the Nth hot plug component. Reverse setting. The other is that the Nth hot plug male end is set on the M-1 module, and the Nth hot plug female end is set on the Mth module, which can be called the positive setting of the Nth hot plug component.
  • the Nth hot plug female end and the Nth hot plug male end or the Nth hot plug component in the forward setting or the reverse setting, as long as the Nth hot plug component It is set between the M-1 module and the M module, and can electrically connect the two.
  • the first hot plug component, the Nth hot plug component, and the N+1 hot plug component and the N+2 may be all set in the forward direction or in the reverse direction, or some of them may be set in the forward direction, and the remaining reverse settings are not explicitly limited in the present disclosure.
  • the first locking device includes a first locking female end and a first lock that are coupled to each other.
  • the tight male end wherein one of the first locking female end and the first locking male end is disposed on the first module, and the other is disposed on the second module.
  • the above solution includes two cases: one is that the first locking female end is disposed on the first module, and the first locking male end is disposed on the second module, which may be referred to as a reverse setting of the first locking device.
  • first locking male end is disposed on the first module
  • first locking female end is disposed on the second module
  • second module which may be referred to as a forward setting of the first locking device.
  • the first locking device can be set in the forward direction or in the reverse direction.
  • there is no limitation on the position of the first locking female end and the first locking male end or the forward setting or the reverse setting of the first locking device as long as it is disposed in the first module and the second module. Between, and can achieve a mechanical connection between the first module and the second module.
  • the Nth locking device includes an Nth locking male end and an Nth locking female end that are coupled to each other, wherein one of the Nth locking male end and the Nth locking female end is disposed at the Mth- On the 1 module, the other is placed on the Mth module.
  • the above solution includes two cases: one is that the Nth locking female end is set on the M-1 module, and the Nth locking male end is set on the Mth module, which can be called the reverse setting of the Nth locking device. .
  • the other is that the Nth locking male end is set on the M-1 module, and the Nth locking female end is set on the Mth module, which can be called the positive setting of the Nth locking device.
  • the Nth locking female end and the Nth locking male end or the positive setting or the reverse setting of the Nth locking device there is no limitation on the position of the Nth locking female end and the Nth locking male end or the positive setting or the reverse setting of the Nth locking device, as long as the Nth locking device is set at the Mth. Between the -1 module and the M-th module, it is also possible to mechanically connect the two.
  • the first locking device ... and the Nth locking device, and the N+1th locking device and the N+2 locking device hereinafter may be all set in the forward direction or in the reverse direction, or may be part of the same.
  • the forward setting, the remaining reverse settings, are not explicitly limited in this disclosure.
  • a certain gap is supported between the M-th module and the power cabinet placement plane to ensure the safety and life of the M-th module or the entire power supply cabinet.
  • the bottom side is provided with a base, and the base and the Mth module are electrically connected by an N+1 hot plug assembly, and the Mth module and the base are connected by an N+1th locking device.
  • the N+1 hot plug assembly and the N+1 lock device between the M module and the base have a positional relationship and a selection manner similar to the Nth hot plug assembly described in the foregoing. The only difference is that the N+1 hot plug assembly and the N+1 lock device are located between the base and the Mth module.
  • the N+1 hot plug component includes an N+1 hot plug female end and an N+1 hot plug male end that are electrically connected to each other, wherein the N+1 hot plug female end and the N+1th One of the hot-swappable male ends is placed on the Mth module and the other is placed on the base.
  • the above solution includes two cases: one is that the N+1 hot plug female end is set on the Mth module, and the base is set The N+1 hot plug male end can be referred to as the reverse setting of the N+1 hot plug component.
  • the other is that the N+1 hot plug male end is set on the Mth module, and the N+1 hot plug female end is set on the base, which can be called the forward setting of the N+1 hot plug component.
  • the N+1 hot plug component can be set in the forward direction or in the reverse direction.
  • the position of the N+1 hot plug female end and the N+1 hot plug male end or the forward setting or the reverse setting of the N+1 hot plug component is disposed between the Mth module and the base, and can realize the electrical connection between the bottom module and the base.
  • the N+1th locking device includes an N+1th locking female end and an N+1th locking male end that are coupled to each other, wherein the N+1th locking female end and the N+1 locking male end are One is placed on the Mth module and the other is placed on the base.
  • the above solution includes two cases: one is that the N+1 locking female end is set on the Mth module, and the N+1 locking male end is set on the base, which can be called the inverse of the N+1 locking device. To the setting. The other is that the N+1 locking male end is arranged on the Mth module, and the N+1 locking female end is arranged on the base, which can be called the positive setting of the N+1 locking device.
  • the N+1th locking device can be set in the forward direction or in the reverse direction.
  • the upper side of the first module may further be provided with a top cover and an N+2 hot plug component for extracting the power line and/or the signal line, and the first module and the top cover pass the Nth
  • the +2 hot-swap component is electrically connected; the first module is connected to the top cover by the N+2 locking device.
  • the N+2 hot plug assembly and the N+2 lock device between the first module and the top cover, the positional relationship and the selection manner thereof, and the Nth hot plug described in the foregoing
  • the components are similar, the only difference being that the N+2 hot plug assembly and the N+2 locking device are located between the top cover and the first module.
  • the N+2 hot plug assembly includes an N+2 hot plug female end and an N+2 hot plug male end electrically coupled to each other, wherein the N+2 hot plug female end and the N+2 One of the hot-swappable male ends is disposed on the first module and the other is disposed on the top cover.
  • the above solution includes two cases: one is that the N+2 hot plug female end is arranged on the top cover, and the N+2 hot plug male end is set on the first module, which can be called the N+2 hot plug. Pull the reverse settings of the component.
  • the other is that the N+2 hot plug male end is set on the top cover, and the N+2 hot plug female end is set on the first module, which can be called the forward setting of the N+2 hot plug component. .
  • the N+2 hot plug assembly can be set in the forward direction or in the reverse direction.
  • the position of the N+2 hot plug female end and the N+2 hot plug male end or the forward setting or the reverse setting of the N+2 hot plug component is disposed between the first module and the top cover, and can realize an electrical connection between the first module and the top cover.
  • the N+2 locking device includes an N+2 locking female end and an N+2 locking male end that are coupled to each other, wherein the N+2 locking female end and the N+2 locking male end are One is placed on the first module and the other is placed on the top cover.
  • the above solution includes two cases: one is that the N+2 locking female end is arranged on the top cover, and the N+2 locking male end is arranged on the first module, This can be referred to as the reverse setting of the N+2 locking device.
  • the other is that the N+2 locking male end is arranged on the top cover, and the N+2 locking female end is arranged on the first module, which can be called the positive setting of the N+2 locking device.
  • the N+2 locking device can be set in the forward direction or in the reverse direction.
  • the position of the N+2 locking female end and the N+2 locking male end or the forward setting or the reverse setting of the N+2 locking device is no limitation on the position of the N+2 locking female end and the N+2 locking male end or the forward setting or the reverse setting of the N+2 locking device, as long as it is set in the first Between a module and the top cover, and a mechanical connection between the first module and the top cover can be achieved.
  • the power cabinet further includes N protection slots and N protection racks, N may be any integer greater than or equal to 2, and the hot plug female end and the hot plug male end are respectively disposed in the protection slot or the protection frame.
  • the protection slot and the protection frame facilitate the positioning between the hot-swappable female end and the hot-swappable male end, and on the other hand, the hot-swappable female end and the hot-swappable male end can be protected from being assembled.
  • the module drops or smashes the hot plug male or hot plug female.
  • one of the protection slot and the protection frame may be located on one of the adjacent two modules, and the other of the protection slot and the protection frame is located on the other of the adjacent two modules.
  • the protection slot and the protection frame are paired, and the hot-plug female end is located in one of the protection slot or the protection frame, and the hot-plug male end is located in the other of the protection frame or the protection slot.
  • the hot-swappable female end is located in the protection slot
  • the hot-swappable male end is located in the protection frame
  • the hot-swappable female end is located in the protection frame
  • the hot-swappable male end is located in the protection slot.
  • the first protection frame may be positioned in the first protection slot, one of the first protection slot and the first protection frame is disposed on the first module, and the other is disposed on the second module; the first hot plug female end One of the first hot plug male ends is disposed in the first protection rack, and the other is disposed in the first protection slot.
  • the first protection slot and the first protection frame are disposed in two ways: one is that a first protection frame is disposed on the first module, and a first protection slot is disposed on the second module, which may be referred to as a first protection.
  • the first protection slot is disposed on the first module
  • the first protection frame is disposed on the second module, which may be referred to as the first protection frame and the reverse of the first protection slot To the setting.
  • the first hot plugging female end and the first hot plugging male end are also arranged in two ways: First, the first hot plugging female end is disposed in the first protective frame, and the first hot plugging The male end is disposed in the first protection slot; the other is that the first hot plug female end is disposed in the first protection slot, and the first hot plug male end is disposed in the first protection frame.
  • the positions of the first protection slot, the first protection frame, the first hot-plug female end, and the first hot-plug male end can be set in total.
  • the Nth protection frame is positioned in the Nth protection slot, one of the Nth protection slot and the Nth protection frame is disposed on the M-1 module, and the other is disposed in the Mth module.
  • One of the Nth hot plug female end and the Nth hot plug male end is disposed in the Nth protection slot, and the other is disposed in the Nth protection frame.
  • the Nth protection slot and the Nth protection bracket also have two types. Setting mode; at the same time, there are two combinations of the Nth hot plug female end and the Nth hot plug male end and the Nth protection slot and the Nth protection bracket. Therefore, in the above solution, by arrangement and combination, the positions of the Nth protection slot, the Nth protection frame, the Nth hot plug female end, and the Nth hot plug male end can be set in total.
  • the power cabinet further includes an N+1th protection slot and an N+1th protection frame positioned in the (N+1)th protection slot, the (N+1) protection slot and the N+th 1 one of the protection frames is disposed on the base, and the other is disposed on the Mth module; one of the N+1 hot plug female end and the N+1 hot plug male end is disposed in the N+1th protection slot Inside, the other is placed in the N+1th protection frame.
  • the N+1 protection slot and the N+1 protection frame are arranged in two ways: one is that the N+1 protection frame is set on the Mth module, and the N+1 protection slot is set on the base. It can be called the positive setting of the N+1 protection frame and the N+1 protection slot; the other is that the N+1 protection slot is set on the Mth module, and the N+1 protection frame is set on the base, which can be called It is the reverse setting of the N+1th protection frame and the N+1th protection slot.
  • there is no limitation on the position of the N+1th protection frame and the (N+1)th protection slot or the N+1th protection frame and the N+1th protection slot as long as it is set. It can be between the M module and the base.
  • the N+1 hot plug female end is set at the N+1th In the protection frame, the N+1 hot plug male end is disposed in the N+1 protection slot; the other is, the N+1 hot plug female end is disposed in the N+1 protection slot, the N+ 1 The hot plug male end is set in the N+1 protection frame.
  • the positions of the N+1th protection slot, the N+1th protection frame, the N+1th hot plugging female end, and the N+1th hot plugging male end are set. There are four in total.
  • the power cabinet further includes an N+2 protection slot and an N+2 protection frame positioned in the N+2 protection slot, the N+2 protection slot and the Nth
  • One of the +2 protection frames is disposed on the top cover, and the other is disposed on the first module; one of the N+2 hot plug female end and the N+2 hot plug male end is set at the Nth The inside of the +2 protection slot and the other are placed in the N+2 protection frame.
  • the N+2 protection slot and the N+2 protection bracket are arranged in two ways: one is that the N+2 protection bracket is disposed on the top cover, and the N+2 protection slot is disposed on the first module. It can be called the positive setting of the N+2 protection frame and the N+2 protection slot; the other is to set the N+2 protection slot on the top cover and the N+2 protection frame on the first module. It can be called the reverse setting of the N+2 protection frame and the N+2 protection groove. In the present disclosure, there is no limitation on the position of the N+2 protection frame and the N+2 protection groove or the N+2 protection frame and the N+2 protection groove, as long as it is set. It can be between the top cover and the first module.
  • the N+2 hot plug female end and the N+2 hot plug male end are also arranged in two ways: one is that the N+2 hot plug female end is set at the N+2 In the protection frame, the N+2 hot plug male end is disposed in the N+2 protection slot; the other is, the N+2 hot plug female end is disposed in the N+2 protection slot, the N+ 2 hot plug male end set at the N+2 Inside the protective frame.
  • the positions of the N+2 protection slot, the N+2 guard frame, the N+2 hot plug female end, and the N+2 hot plug male end are set. There are four in total.
  • the power cabinet provided in this embodiment includes a first module 11 , a second module 12 , a third module 13 , a fourth module 14 , a fifth module 15 , and a sixth module that are sequentially disposed from top to bottom. 16.
  • a first hot plug component is disposed between the first module 11 and the second module 12, a second hot plug component is disposed between the second module 12 and the third module 13, and so on.
  • An eighth hot plug component is disposed between the eighth module 18 and the ninth module 19, and a ninth hot plug component is disposed between the ninth module 19 and the tenth module 10; in the drawings of the present disclosure, The reference numerals are described for each of the hot-swappable components.
  • the above-described hot-swap components will be described by a schematic diagram of the battery management module and the battery module.
  • the first module 11, that is, the battery management module is located at the uppermost end of the power cabinet.
  • the upper side of the battery management module is not provided with a hot plug assembly and a locking device, and only the lower side thereof, that is, the side adjacent to the second module, is provided with a hot plug female end 32, a protection slot 82 and a locking female end 42.
  • the hot plug female end 32 in FIG. 2 is the first hot plug female end
  • the protection slot 82 is the first protection slot
  • the locking female end 42 is the first locking female end. .
  • FIG. 3 is a schematic structural view of a battery module in a power cabinet.
  • the upper side of the battery module is provided with a hot plug male end 31, a protection frame 81 and a locking male end 41; the battery module can be the one in FIG. Any one of the second module 12 to the tenth module 10.
  • the hot plug male end 31 is the first hot plug male end
  • the protection frame 81 is the first protection frame
  • the locking male end 42 is the first lock. Public end.
  • the lower side of the battery module is provided with a hot plug female end 32, a protection slot 82 and a locking female end 42; the battery module may be the second in FIG. Module to any of the tenth modules.
  • the hot plug female end 32 is the second hot plug female end
  • the protection slot 82 is the second protection slot
  • the locking female end 42 is the second lock. Tight female end.
  • the battery modules in FIG. 1 are sequentially disposed, and all of the battery modules have the same shape and uniform design, that is, the upper sides of all the battery modules are the same, and the lower two of all the battery modules are the same.
  • the bottom end is provided with a base 20; as shown in Figure 5, the upper side of the base 20 is provided with a hot plug male end 31, a locking male end 41 and a protective frame 81;
  • the hot plug male end 31 is the tenth hot plug male end
  • the locking male end 41 is the tenth lock male end
  • the protection frame 81 is the first. Ten protection frames.
  • each module on the power cabinet is further provided with a handle 70, which facilitates the installation and use of each module.
  • the battery management module is provided with a power interface 51 and a signal interface 52; the power interface 51 is used to lead the positive and negative poles of the power cabinet, and the signal interface 52 is used to lead the sampling line.
  • the composition of the battery module and the routing are explained by taking the wiring of the battery module to the hot-swap male end 31 as an example.
  • the lead wire 62 of the battery pack 63 is connected to the circuit board 61, and then connected to the hot plug male end 31 through the circuit board 61; to achieve the purpose of guiding the power line and/or the signal line inside the battery module to the hot plugging male end.
  • the design of the hot-swappable female end is similar to that shown in this figure, and will not be described here.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Battery Mounting, Suspending (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)
  • Casings For Electric Apparatus (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Abstract

本公开提供了一种电源柜,电源柜,包括M个模块,N个热插拔组件,和N个锁紧装置。M个模块从上至下依次叠置。N个热插拔组件用于引出动力线和/或信号线。第p模块和第p+1模块通过第p热插拔组件电连接,所述第p模块和所述第p+1模块通过第p锁紧装置连接,M,N,p均为整数,M≥3,N=M-1,且1≤p≤M-1,M个模块中的至少一个为电池管理模块,其余为电池模块。

Description

一种电源柜 技术领域
本公开涉及系统机柜,尤其涉及一种电源柜。
背景技术
电源柜,作为一种后备电源系统或者电量回收系统,广泛的应用在许多用电领域。
目前的电源柜,一般包括具有外壳的柜体和安装或固定在柜体内的电池模块。在制作这种电源柜时,先制作柜体,再将电池模块以抽屉抽拉的方式插入到柜体内的,进行安装和固定。上述方案中,一方面,需要将电池模块推到柜体中,再通过螺钉等其他方式进行固定,如此将增加安装工序、增加安装工程中的人工成本;另一方面,柜体内部的线缆走线比较杂乱,同时,要根据电池模块的数量对线缆和柜体进行定制,不利于扩充,使用起来灵活度不高;另外,柜体的制作,也需要成本和时间。
发明内容
本公开旨在一定程度上解决上述至少一个技术问题,提供一种安装工序简单、成本低并且走线整洁的电源柜。
为此,本公开提供了一种电源柜,包括M个模块,M个模块从上至下依次叠置;N个热插拔组件,用于引出动力线和/或信号线;以及N个锁紧装置,其中第p模块和第p+1模块通过第p热插拔组件电连接,所述第p模块和所述第p+1模块通过第p锁紧装置连接,M,N,p均为整数,M≥3,N=M-1,且1≤p≤M-1,M个模块中的至少一个为电池管理模块,其余为电池模块。
本公开提供的电源柜,无需定制传统电源柜的柜体,直接通过M个模块从上至下叠置形成柜体,通过N个锁紧装置对各模块进行组装和固定连接;无需在柜体内对电池模块进行安装和固定,安装工序更加简单,同时也节省了制作柜体所需的成本。另外,本公开提供的电源柜,可以根据需求进行扩展,增加电池模块的个数,非常简单,只要叠置更多层即可;而在现有技术中带有柜体的电源柜中,若需要扩展,必须对柜体进行改造,成本较高、工序复杂。同时,N个热插拔组件将电池模块的动力线或信号线从电池模块内部引出并将相邻的模块电连接,减少了线缆的使用复杂性,便于安装并且线缆走线整洁,更加安全。
在一个实施例中,所述第p热插拔组件包括相互配合电连接的第p热插拔母端和第p热插拔公端,所述第p热插拔母端和第p热插拔公端中的一个设置在第p模块上,另一个设置在第p+1模块上。
在一个实施例中,所述第p锁紧装置包括相互配合连接的第p锁紧母端和第p锁紧公端,所述第p锁紧母端和第p锁紧公端中的一个设置在第p模块上,另一个设置在第p+1模块上。
在一个实施例中,所述电源柜还包括叠置在所述第M模块下侧的底座和用于引出动力线和/或信号线的第N+1热插拔组件;所述第M模块与所述底座之间通过第N+1热插拔组件电连接;所述第M模块与所述底座之间通过第N+1锁紧装置连接。
在一个实施例中,所述第N+1热插拔组件包括相互配合电连接的第N+1热插拔母端和第N+1热插拔公端,所述第N+1热插拔母端和第N+1热插拔公端中的一个设置在底座上,另一个设置在第M模块上。
在一个实施例中,所述第N+1锁紧装置包括相互连接的第N+1锁紧母端和第N+1锁紧公端,所述第N+1锁紧母端和第N+1锁紧公端中的一个设置在底座上,另一个设置在第M模块上。
在一个实施例中,所述电源柜还包括叠置在所述第一模块上侧的顶盖以及用于引出动力线和/或信号线的第N+2热插拔组件;所述第一模块与所述顶盖之间通过第N+2热插拔组件电连接;所述第一模块与顶盖之间通过第N+2锁紧装置连接。
在一个实施例中,所述第N+2热插拔组件包括相互配合电连接的第N+2热插拔母端和第N+2热插拔公端,所述第N+2热插拔母端和第N+1热插拔公端中的一个设置在顶盖上,另一个设置在第一模块上。
在一个实施例中,所述第N+2锁紧装置包括相互配合连接的第N+2锁紧母端和第N+2锁紧公端,所述第N+2锁紧母端和第N+2锁紧公端中的一个设置在顶盖上,另一个设置在第一模块上。
在一个实施例中,所述电源柜还包括:第p保护槽和定位在所述第p保护槽内的第p保护架,所述第p保护槽和第p保护架中的一个设置在第p模块上,另一个设置在第p+1模块上,所述第p热插拔母端和第p热插拔公端中的一个设置在所述第p保护架内,另一个设置在所述第p保护槽内。
在一个实施例中,所述电源柜还包括第N+1保护槽和定位在所述第N+1保护槽内的第N+1保护架,所述第N+1保护槽和第N+1保护架中的一个设置在底座上,另一个设置在第M模块上;所述第N+1热插拔母端和第N+1热插拔公端中的一个设置在所述第N+1保护槽内,另一个设置在所述第N+1保护架内。
在一个实施例中,所述电源柜还包括第N+2保护槽和定位在第N+2保护槽内的第N+2保护架,所述第N+2保护槽和第N+2保护架中的一个设置在顶盖上,另一个设置在第一模块上;所述第N+2热插拔母端和第N+2热插拔公端中的一个设置在第N+2保护槽内,另一个设置在第N+2保护架内。
本公开还公开了一种电源柜,包括至少三个模块,从上至下依次叠置;至少两个热插拔组件,用于引出动力线和/或信号线;以及多个锁紧装置,其中相邻的两个模块通过一个热插拔组件电连接,并且相邻的两个模块通过至少一个锁紧装置连接,至少三个模块中的至少一个模块为电池管理模块,其余为电池模块。
本公开的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本公开的实践了解到。
附图说明
本公开的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:
图1是本公开一个实施例中,电源柜的立体图。
图2是图1所示电源柜的电池管理模块的结构示意图,其中电池管理模块的下表面露出。
图3是图1所示电源柜的电池模块的结构示意图,其中电池模块的上表面露出。
图4是图1所示电源柜的电池模块的结构示意图,其中电池模块的下表面露出。
图5是图1所示电源柜的底座的结构示意图,其中底座的上表面露出。
图6是电池模块的内部结构示意图。
附图标记
第一模块11;第二模块12;第三模块13;第四模块14;第五模块15;第六模块16;第七模块17;第八模块18;第九模块19;第十模块10;底座20;热插拔公端31;热插拔母端32;锁紧公端41;锁紧母端42;动力接口51;信号接口52;线路板61;引线62;电池包63;把手70;保护架81;保护槽82。
具体实施方式
下面详细描述本公开的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本公开,而不能理解为对本公开的限制。
在本公开的描述中,需要理解的是,术语“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本公开的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。
在本公开中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本公开中的具体含义。
本公开提供的电源柜,包括M个模块,M个模块可包括第一模块、第二模块……第M-1模块和第M模块,第一模块、第二模块……第M-1模块和第M模块从上至下依次叠置。第一模块位于最上端、其下侧设置有第二模块,以此类推,倒数第二个为第M-1模块,处于最下端的为第M模块。本公开中,M可以为大于等于3的任何整数,比如图1中,M取10。
在本公开中,一般情况下,为了便于整个电源柜的组装和外形整洁,将第一模块、第二模块……第M-1模块和第M模块都制作成外形大小一致的模块;如此,可以避免安装过程中对各模块的区分,不论哪个模块,都可以直接拿过来使用、堆叠,而不用再分辨该选取的模块是否合乎安装要求;如此,就可以很好的控制整个电源柜的组装和外形的整洁。
上文中,第一模块、第二模块……第M-1模块和第M模块从上至下依次叠置,在本公开中,则是表示,第一模块、第二模块……第M-1模块和第M模块,直接相互堆叠并且相互连接;各模块之间,不仅相互连接,而且也进行通信连接,包括动力连接和/或信号连接等。可以预见的,本公开提供了一种由叠置并相互连接模块形成的电源柜,本领域技术人员如果在该电源柜外部再加上一个外壳,或者将该电源柜放置到其他安装空间内,也是在本公开基础上做出的,应当也在本公开的保护范围之内。
在本公开提供的电源柜中,还包括用于引出动力线和/或信号线的N个热插拔组件,N个热插拔组件包括第一热插拔组件……第N热插拔组件,N可以为大于等于2的任何整数。每个热插拔组件包括热插拔母端和热插拔公端。本领域技术人员容易理解,各模块中的动力线和/或信号线引出至与之对应的热插拔组件上,然后相邻两个模块的动力线和/或信号线再通过热插拔组件连接起来。
在本公开的一个实施例中,电池柜的其中一个模块可以为电池模块,其包括壳体和设置在壳体内的电池包,电池包上引出由引线,该引线为动力线和/或信号线,该引线经由线路板后,连接至热插拔组件上。更进一步,第一热插拔组件包括第一热插拔母端和第一热插拔公端,并且以此类推,第N热插拔组件包括第N热插拔母端和第N热插拔公端。在本公开中,除了第一模块和第M模块外,在任何情况下,作为第二模块至第M-1模块的电池模块都包括两个热插拔端子,此时,电池模块的引线的正极引出端和负极引出端分别引出至上述两个不同的热插拔端子上。当然,上述配置只是本公开的一个实施例,在实际方案中,第一模块和第M模块可以也包含两个热插拔端子,具体结构本领域技术人员很容易理解。在一个实施例中,电源柜中所有的电池模块都具有相同的结构,每个电池模块的上侧设置有热插拔母端、每个电池模块的下侧设置有热插拔公端,如此,则可以更容易的将电源柜组合起来,并且更加有利于电源柜的扩展。
由电池包引出的引线(动力线和/或信号线)连接到线路板上;线路板上再引出输出线与电池模块上下两侧的热插拔母端或热插拔公端电连接,由热插拔母端或热插拔公端引出。
在电池柜中,第p模块和第p+1模块通过第p热插拔组件电连接,其中p为整数,且1≤p≤M-1。也就是说,第一模块与第二模块通过第一热插拔组件电连接;即第一热插拔组件设置在第一模块与第二模块之间。如图1所示的电源柜中,第一热插拔组件位于第一模块和第二模块之间。通过第一热插拔组件实现第一模块和第二模块之间的通信和/或电连接。以此类推,电池柜还包括从上至下依次设置的第二热插拔组件……第N-1热插拔组件。第二热插拔组件位于第二模块与第三模块之间,并以此类推,本领域技术人员可以很容易理解上述热插拔组件的位置及作用和功能。电源柜的第M-1模块和第M模块之间通过第N热插拔组件电连接;即第N热插拔组件设置在第M-1模块和第M模块之间,通过第N热插拔组件实现第M-1模块和第M模块之间的通信和/或电连接。
上述电源柜中,通过第一热插拔组件……第N热插拔组件的使用,可以将第一模块、第二模块……第M-1模块和第M模块更加有序、容易的进行信号连接和/或电连接;如此可以避免现有技术中,电源柜的柜体内走线杂乱的现象,提高了电源柜的走线安全性。
在一个实施例中,电池柜还包括N个锁紧装置,每个锁紧装置可以包括锁紧母端和锁紧公端,N可以为大于等于2的任何整数。第p模块和第p+1模块通过第p锁紧装置连接,其中p为整数,且1≤p≤M-1,即在第一模块和第二模块之间设置第一锁紧装置,以此类推,第M-1模块和第M模块之间设置第N锁紧装置。第一模块和第二模块通过第一锁紧装置连接,以此类推,第M-1模块和第M模块通过第N锁紧装置连接。通过同时设置多个热插拔组件和多个锁紧装置,以实现机械连接和电连接。通过多个锁紧装置,将各模块进行很好的固定和安装连接,一方面提高了安装效率、降低了安装成本,也方便了安装;另一 方面,通过多个锁紧装置,提高了各模块之间的可扩展性。另外,每个锁紧装置可以具有可拆卸或者可解除固定安装的结构,如此,则更加便于电源柜的扩展和电源柜的维修。在其他实施例中,每两个模块之间,可以设置一个锁紧装置,也可以设置多个锁紧装置。比如,可以在模块的四个角上设置四个锁紧装置,如此,可以提高模块之间的连接稳定性,也提高了电源柜整体的使用安全性。
在一个实施例中,从第二模块至第M-1模块中的每个模块可以在其上侧和下侧都设置上述锁紧装置,具体的,每个模块在上侧设置锁紧母端或锁紧公端,在下侧设置锁紧公端或锁紧母端。进一步的,第二模块至第M-1模块结构完全相同,那么第二模块至第M-1模块上的锁紧装置也相同。可以随机使用或安装第二模块至第M-1模块,无需考虑对应关系。
在本公开中,上述第一模块、第二模块……第M-1模块和第M模块中的至少一个为电池管理模块,其余为电池模块。同时,N大于等于2,M大于等于3。
一般情况下,一个电源柜中都有一个电池管理模块。本领域技术人员熟知的,电池模块用于为整个电源柜提供能源,而电池管理模块起到对电源柜进行充放电管理、安全管理以及动力引出等作用或功能。
在本公开中,第一热插拔组件包括相互配合电连接的第一热插拔母端和第一热插拔公端,其中,第一热插拔母端和第一热插拔公端中的一个设置在第一模块上,另一个设置在第二模块上。上述方案包括两种情况:一种是,第一模块上设置第一热插拔母端,第二模块上设置第一热插拔公端,可称之为第一热插拔组件的反向设置。另一种是,第一模块上设置第一热插拔公端,第二模块上设置第一热插拔母端,可称之为第一热插拔组件的正向设置。在第一模块和第二模块之间,第一热插拔组件可以正向设置或者反向设置。本公开中,对第一热插拔母端和第一热插拔公端的位置或者说对第一热插拔组件的正向设置或反向设置并没有限制,只要其设置在第一模块和第二模块之间,并且能够实现第一模块和第二模块之间的电连接(包括动力连接和/或信号连接)即可。
以此类推,第N热插拔组件包括相互配合电连接的第N热插拔公端和第N热插拔母端,其中第N热插拔公端和第N热插拔母端中的一个设置在第M-1模块上,另一个设置在第M模块上。上述方案包括两种情况:一种是,第M-1模块上设置第N热插拔母端,第M模块上设置第N热插拔公端,可称之为第N热插拔组件的反向设置。另一种是,第M-1模块上设置第N热插拔公端,第M模块上设置第N热插拔母端,可称之为第N热插拔组件的正向设置。在本公开中,对于第N热插拔母端和第N热插拔公端的位置或者说对第N热插拔组件是正向设置或反向设置并不做限制,只要第N热插拔组件设置在第M-1模块和第M模块之间,同时能够对两者起到电连接作用即可。
上述第一热插拔组件……第N热插拔组件,以及下文中的第N+1热插拔组件和第N+2 热插拔组件,可以全部正向设置或反向设置,也可以其中的部分正向设置,其余的反向设置,在本公开中并不做明确限制。
类似于上述热插拔组件,为了将上下两个模块进行很好的机械连接,以能够形成比较稳固的电源柜,第一锁紧装置包括相互配合连接的第一锁紧母端和第一锁紧公端,其中,第一锁紧母端和第一锁紧公端中的一个设置在第一模块上,另一个设置在第二模块上。上述方案包括两种情况:一种是,第一模块上设置第一锁紧母端,第二模块上设置第一锁紧公端,可称之为第一锁紧装置的反向设置。另一种是,第一模块上设置第一锁紧公端,第二模块上设置第一锁紧母端,可称之为第一锁紧装置的正向设置。在第一模块和第二模块之间,第一锁紧装置可以正向设置或者反向设置。本公开中,对第一锁紧母端和第一锁紧公端的位置或者说对第一锁紧装置的正向设置或反向设置并没有限制,只要其设置在第一模块和第二模块之间,并且能够实现第一模块和第二模块之间的机械连接即可。
以此类推,第N锁紧装置包括相互配合连接的第N锁紧公端和第N锁紧母端,其中第N锁紧公端和第N锁紧母端中的一个设置在第M-1模块上,另一个设置在第M模块上。上述方案包括两种情况:一种是,第M-1模块上设置第N锁紧母端,第M模块上设置第N锁紧公端,可称之为第N锁紧装置的反向设置。另一种是,第M-1模块上设置第N锁紧公端,第M模块上设置第N锁紧母端,可称之为第N锁紧装置的正向设置。在本公开中,对于第N锁紧母端和第N锁紧公端的位置或者说对第N锁紧装置是正向设置或反向设置并不做限制,只要第N锁紧装置设置在第M-1模块和第M模块之间,同时能够对两者起到机械连接作用即可。
上述第一锁紧装置……和第N锁紧装置,以及下文中的第N+1锁紧装置和第N+2锁紧装置,可以全部正向设置或反向设置,也可以其中的部分正向设置,其余的反向设置,在本公开中并不做明确限制。
为了便于第M模块的安装,同时在第M模块与电源柜放置平面之间支撑起一定的间隙,保证第M模块或者整个电源柜的安全性和寿命,在一个实施例中,在第M模块下侧设置有底座,该底座和第M模块之间通过第N+1热插拔组件电连接,第M模块与底座之间通过第N+1锁紧装置连接。
在上述示例中,第M模块与底座之间的第N+1热插拔组件以及第N+1锁紧装置,其位置关系及选取方式,与前文中所述的第N热插拔组件类似,唯一的区别在于第N+1热插拔组件和第N+1锁紧装置位于底座和第M模块之间。
第N+1热插拔组件包括相互配合电连接的第N+1热插拔母端和第N+1热插拔公端,其中,第N+1热插拔母端和第N+1热插拔公端中的一个设置在第M模块上,另一个设置在底座上。上述方案包括两种情况:一种是,第M模块上设置第N+1热插拔母端,底座上设置 第N+1热插拔公端,可称之为第N+1热插拔组件的反向设置。另一种是,第M模块上设置第N+1热插拔公端,底座上设置第N+1热插拔母端,可称之为第N+1热插拔组件的正向设置。在第M模块与底座之间,第N+1热插拔组件可以正向设置或者反向设置。本公开中,对第N+1热插拔母端和第N+1热插拔公端的位置或者说对第N+1热插拔组件的正向设置或反向设置并没有限制,只要其设置在第M模块和底座之间,并且能够实现底部模块和底座之间的电连接即可。
第N+1锁紧装置包括相互配合连接的第N+1锁紧母端和第N+1锁紧公端,其中,第N+1锁紧母端和第N+1锁紧公端中的一个设置在第M模块上,另一个设置在底座上。上述方案包括两种情况:一种是,第M模块上设置第N+1锁紧母端,底座上设置第N+1锁紧公端,可称之为第N+1锁紧装置的反向设置。另一种是,第M模块上设置第N+1锁紧公端,底座上设置第N+1锁紧母端,可称之为第N+1锁紧装置的正向设置。在第M模块和底座之间,第N+1锁紧装置可以正向设置或者反向设置。本公开中,对第N+1锁紧母端和第N+1锁紧公端的位置或者说对第N+1锁紧装置的正向设置或反向设置并没有限制,只要其设置在第M模块与底座之间,并且能够实现第M模块和底座之间的机械连接即可。
同时,在本公开中,第一模块上侧还可以设置有顶盖以及用于引出动力线和/或信号线的第N+2热插拔组件,第一模块与顶盖之间通过第N+2热插拔组件电连接;第一模块与顶盖之间通过第N+2锁紧装置连接。
在上述实施例中,第一模块与顶盖之间的第N+2热插拔组件以及第N+2锁紧装置,其位置关系及选取方式,与前文中所述的第N热插拔组件类似,唯一的区别在于第N+2热插拔组件和第N+2锁紧装置位于顶盖和第一模块之间。
第N+2热插拔组件包括相互配合电连接的第N+2热插拔母端和第N+2热插拔公端,其中,第N+2热插拔母端和第N+2热插拔公端中的一个设置在第一模块上,另一个设置在顶盖上。上述方案包括两种情况:一种是,顶盖上设置第N+2热插拔母端,第一模块上设置第N+2热插拔公端,可称之为第N+2热插拔组件的反向设置。另一种是,顶盖上设置第N+2热插拔公端,第一模块上设置第N+2热插拔母端,可称之为第N+2热插拔组件的正向设置。在第一模块和顶盖之间,第N+2热插拔组件可以正向设置或者反向设置。本公开中,对第N+2热插拔母端和第N+2热插拔公端的位置或者说对第N+2热插拔组件的正向设置或反向设置并没有限制,只要其设置在第一模块与顶盖之间,并且能够实现第一模块和顶盖之间的电连接即可。
第N+2锁紧装置包括相互配合连接的第N+2锁紧母端和第N+2锁紧公端,其中,第N+2锁紧母端和第N+2锁紧公端中的一个设置在第一模块上,另一个设置在顶盖上。上述方案包括两种情况:一种是,顶盖上设置第N+2锁紧母端,第一模块上设置第N+2锁紧公端, 可称之为第N+2锁紧装置的反向设置。另一种是,顶盖上设置第N+2锁紧公端,第一模块上设置第N+2锁紧母端,可称之为第N+2锁紧装置的正向设置。在第一模块和顶盖之间,第N+2锁紧装置可以正向设置或者反向设置。本公开中,对第N+2锁紧母端和第N+2锁紧公端的位置或者说对第N+2锁紧装置的正向设置或反向设置并没有限制,只要其设置在第一模块和顶盖之间,并且能够实现第一模块和顶盖之间的机械连接即可。
本公开中,电源柜还包括N个保护槽和N个保护架,N可以为大于等于2的任何整数,热插拔母端和热插拔公端分别设置在保护槽或保护架中。一方面,保护槽和保护架便于热插拔母端和热插拔公端之间的定位,另一方面,可以对热插拔母端和热插拔公端起到保护作用,防止组装时模块跌落砸坏热插拔公端或热插拔母端。具体的,保护槽和保护架中的一个可以位于相邻两个模块的其中一个上,而保护槽和保护架中的另一个位于相邻两个模块的另外一个上。一般情况下,保护槽和保护架成对出现,而热插拔母端位于保护槽或保护架中的一个内,热插拔公端就位于保护架或保护槽中的另一个内。例如,热插拔母端位于保护槽内,则热插拔公端位于保护架内;或热插拔母端位于保护架内,热插拔公端位于保护槽内。
第一保护架可以定位在第一保护槽内,第一保护槽和第一保护架中的一个设置在第一模块上,另一个设置在第二模块上;所述第一热插拔母端和第一热插拔公端中的一个设置在第一保护架内,另一个设置在第一保护槽内。
上述方案中,第一保护槽和第一保护架的设置方式有两种:一种是,第一模块上设置第一保护架,第二模块上设置第一保护槽,可以称为第一保护架和第一保护槽的正向设置;另一种是,第一模块上设置第一保护槽,第二模块上设置第一保护架,可以称为第一保护架和第一保护槽的反向设置。本公开中,对第一保护架和第一保护槽的位置或者说对第一保护架和第一保护槽是正向设置或反向设置并没有限制,只要其设置在第一模块和第二模块之间即可。
同时,上述方案中,第一热插拔母端和第一热插拔公端的设置方式也有两种:一种是,第一热插拔母端设置在第一保护架内,第一热插拔公端设置在第一保护槽内;另一种是,第一热插拔母端设置在第一保护槽内,第一热插拔公端设置在第一保护架内。
结合上述设置方式,上述方案中,通过排列组合可知,第一保护槽,第一保护架,第一热插拔母端和第一热插拔公端的位置的设置,总计可以有四种。
以此类推,本公开中,第N保护架定位在第N保护槽内,所述第N保护槽和第N保护架中的一个设置在第M-1模块上,另一个设置在第M模块上;所述第N热插拔母端和第N热插拔公端中的一个设置在第N保护槽内,另一个设置在第N保护架内。
如上述第一保护槽和第一保护架的设置方式,上述第N保护槽和第N保护架也有两种 设置方式;同时,第N热插拔母端和第N热插拔公端与第N保护槽和第N保护架的组合方式也有两种。所以,上述方案中,通过排列组合可知,第N保护槽,第N保护架,第N热插拔母端和第N热插拔公端的位置的设置,总计可以有四种。
另外,在有底座的技术方案中,电源柜还包括第N+1保护槽和定位在第N+1保护槽内的第N+1保护架,所述第N+1保护槽和第N+1保护架中的一个设置在底座上,另一个设置在第M模块上;第N+1热插拔母端和第N+1热插拔公端中的一个设置在第N+1保护槽内,另一个设置在第N+1保护架内。
上述方案中,第N+1保护槽和第N+1保护架的设置方式有两种:一种是,第M模块上设置第N+1保护架,底座上设置第N+1保护槽,可以称为第N+1保护架和第N+1保护槽的正向设置;另一种是,第M模块上设置第N+1保护槽,底座上设置第N+1保护架,可以称为第N+1保护架和第N+1保护槽的反向设置。本公开中,对第N+1保护架和第N+1保护槽的位置或者说对第N+1保护架和第N+1保护槽是正向设置或反向设置并没有限制,只要其设置在第M模块和底座之间即可。
同时,上述方案中,第N+1热插拔母端和第N+1热插拔公端的设置方式也有两种:一种是,第N+1热插拔母端设置在第N+1保护架内,第N+1热插拔公端设置在第N+1保护槽内;另一种是,第N+1热插拔母端设置在第N+1保护槽内,第N+1热插拔公端设置在第N+1保护架内。
结合上述设置方式,上述方案中,通过排列组合可知,第N+1保护槽,第N+1保护架,第N+1热插拔母端和第N+1热插拔公端的位置的设置,总计可以有四种。
本公开的另外一个实施例中,所述电源柜还包括第N+2保护槽和定位在第N+2保护槽内的第N+2保护架,所述第N+2保护槽和第N+2保护架中的一个设置在顶盖上,另一个设置在第一模块上;所述第N+2热插拔母端和第N+2热插拔公端中的一个设置在第N+2保护槽内,另一个设置在第N+2保护架内。
上述方案中,第N+2保护槽和第N+2保护架的设置方式有两种:一种是,顶盖上设置第N+2保护架,第一模块上设置第N+2保护槽,可以称为第N+2保护架和第N+2保护槽的正向设置;另一种是,顶盖上设置第N+2保护槽,第一模块上设置第N+2保护架,可以称为第N+2保护架和第N+2保护槽的反向设置。本公开中,对第N+2保护架和第N+2保护槽的位置或者说对第N+2保护架和第N+2保护槽是正向设置或反向设置并没有限制,只要其设置在顶盖和第一模块之间即可。
同时,上述方案中,第N+2热插拔母端和第N+2热插拔公端的设置方式也有两种:一种是,第N+2热插拔母端设置在第N+2保护架内,第N+2热插拔公端设置在第N+2保护槽内;另一种是,第N+2热插拔母端设置在第N+2保护槽内,第N+2热插拔公端设置在第N+2 保护架内。
结合上述设置方式,上述方案中,通过排列组合可知,第N+2保护槽,第N+2护架,第N+2热插拔母端和第N+2热插拔公端的位置的设置,总计可以有四种。
下面,通过一个具体实施例来说明本公开提供的电源柜。
如图1所示,本实施例提供的电源柜,包括从上至下依次设置的第一模块11、第二模块12、第三模块13、第四模块14、第五模块15、第六模块16、第七模块17、第八模块18、第九模块19和第十模块10;其中,第一模块11为电池管理模块,其余为电池模块。
在该实施例中,第一模块11和第二模块12之间设置有第一热插拔组件、第二模块12和第三模块13之间设置有第二热插拔组件……以此类推,第八模块18和第九模块19之间设置有第八热插拔组件,第九模块19和第十模块10之间设置有第九热插拔组件;在本公开的附图中,未就每个热插拔组件进行附图标记说明,在下文中,通过电池管理模块和电池模块的示意图,来描述上述热插拔组件。
如图2所示,第一模块11,即电池管理模块位于电源柜最上端。该电池管理模块的上侧未设置热插拔组件和锁紧装置,仅在其下侧,即邻近第二模块的一侧设置有热插拔母端32、保护槽82和锁紧母端42。针对本实施例来说,图2中的热插拔母端32即为第一热插拔母端,保护槽82即为第一保护槽,锁紧母端42即为第一锁紧母端。
图3示出了电源柜中电池模块的结构示意图,本图中,电池模块上侧设置有热插拔公端31、保护架81和锁紧公端41;该电池模块可以是图1中的第二模块12至第十模块10中的任意一个。当其为图1中的第二模块12时,那么,上述热插拔公端31为第一热插拔公端、保护架81为第一保护架,锁紧公端42为第一锁紧公端。
同时,如图4所示,在图3的基础上,电池模块的下侧设置有热插拔母端32、保护槽82和锁紧母端42;该电池模块可以是图1中的第二模块至第十模块中的任意一个。当其为图1中的第二模块时,那么,上述热插拔母端32为第二热插拔母端,保护槽82为第二保护槽,同时,锁紧母端42为第二锁紧母端。
以此类推,本公开中,图1中的电池模块依次设置,并且,所有电池模块形状一致,设计一致,即所有电池模块的上侧均相同,所有电池模块的下两均相同。
另外,在图1所示的电源柜中,最下端设置有底座20;如图5所示,该底座20的上侧设置有热插拔公端31、锁紧公端41和保护架81;在图1所示的实施例基础上,如图5所示,热插拔公端31为第十热插拔公端,锁紧公端41为第十锁紧公端,保护架81为第十保护架。
如图1至4所示,该实施例中,电源柜上每个模块上还设置有把手70,该把手70便于各模块的安装和使用。
如图2所示,电池管理模块上设置有动力接口51和信号接口52;动力接口51用于引出电源柜的正负极,而信号接口52用于引出采样线。
如图6所示,以将电池模块的走线引出至热插拔公端31为例,来说明电池模块的组成和走线。其中,电池包63的引线62连接到线路板61,再通过线路板61连接至热插拔公端31;以实现将电池模块内部的动力线和/或信号线引出至热插拔公端的目的;当然,热插拔母端的设计,也与本图中所示的类似,在此不再赘述。
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本公开的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。
尽管上面已经示出和描述了本公开的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本公开的限制,本领域的普通技术人员在不脱离本公开的原理和宗旨的情况下在本公开的范围内可以对上述实施例进行变化、修改、替换和变型。

Claims (13)

  1. 一种电源柜,其特征在于,包括:
    M个模块,M个模块从上至下依次叠置;
    N个热插拔组件,用于引出动力线和/或信号线;以及
    N个锁紧装置,
    其中第p模块和第p+1模块通过第p热插拔组件电连接,所述第p模块和所述第p+1模块通过第p锁紧装置连接,M,N,p均为整数,M≥3,N=M-1,且1≤p≤M-1,M个模块中的至少一个为电池管理模块,其余为电池模块。
  2. 根据权利要求1所述的电源柜,其特征在于,所述第p热插拔组件包括相互配合电连接的第p热插拔母端和第p热插拔公端,所述第p热插拔母端和第p热插拔公端中的一个设置在第p模块上,另一个设置在第p+1模块上。
  3. 根据权利要求1所述的电源柜,其特征在于,所述第p锁紧装置包括相互配合连接的第p锁紧母端和第p锁紧公端,所述第p锁紧母端和第p锁紧公端中的一个设置在第p模块上,另一个设置在第p+1模块上。
  4. 根据权利要求1所述的电源柜,其特征在于,所述电源柜还包括叠置在所述第M模块下侧的底座和用于引出动力线和/或信号线的第N+1热插拔组件;所述第M模块与所述底座之间通过第N+1热插拔组件电连接;所述第M模块与所述底座之间通过第N+1锁紧装置连接。
  5. 根据权利要求4所述的电源柜,其特征在于,所述第N+1热插拔组件包括相互配合电连接的第N+1热插拔母端和第N+1热插拔公端,所述第N+1热插拔母端和第N+1热插拔公端中的一个设置在底座上,另一个设置在第M模块上。
  6. 根据权利要求4所述的电源柜,其特征在于,所述第N+1锁紧装置包括相互连接的第N+1锁紧母端和第N+1锁紧公端,所述第N+1锁紧母端和第N+1锁紧公端中的一个设置在底座上,另一个设置在第M模块上。
  7. 根据权利要求1所述的电源柜,其特征在于,所述电源柜还包括叠置在所述第一模块上侧的顶盖以及用于引出动力线和/或信号线的第N+2热插拔组件;所述第一模块与所述顶盖之间通过第N+2热插拔组件电连接;所述第一模块与顶盖之间通过第N+2锁紧装置连接。
  8. 根据权利要求7所述的电源柜,其特征在于,所述第N+2热插拔组件包括相互配合电连接的第N+2热插拔母端和第N+2热插拔公端,所述第N+2热插拔母端和第N+1热插拔公端中的一个设置在顶盖上,另一个设置在第一模块上。
  9. 根据权利要求7所述的电源柜,其特征在于,所述第N+2锁紧装置包括相互配合连接的第N+2锁紧母端和第N+2锁紧公端,所述第N+2锁紧母端和第N+2锁紧公端中的一个设置在顶盖上,另一个设置在第一模块上。
  10. 根据权利要求2所述的电源柜,其特征在于,所述电源柜还包括:第p保护槽和定位在所述第p保护槽内的第p保护架,所述第p保护槽和第p保护架中的一个设置在第p模块上,另一个设置在第p+1模块上,所述第p热插拔母端和第p热插拔公端中的一个设置在所述第p保护架内,另一个设置在所述第p保护槽内。
  11. 根据权利要求5所述的电源柜,其特征在于,所述电源柜还包括第N+1保护槽和定位在所述第N+1保护槽内的第N+1保护架,所述第N+1保护槽和第N+1保护架中的一个设置在底座上,另一个设置在第M模块上;所述第N+1热插拔母端和第N+1热插拔公端中的一个设置在所述第N+1保护槽内,另一个设置在所述第N+1保护架内。
  12. 根据权利要求8所述的电源柜,其特征在于,所述电源柜还包括第N+2保护槽和定位在第N+2保护槽内的第N+2保护架,所述第N+2保护槽和第N+2保护架中的一个设置在顶盖上,另一个设置在第一模块上;所述第N+2热插拔母端和第N+2热插拔公端中的一个设置在第N+2保护槽内,另一个设置在第N+2保护架内。
  13. 一种电源柜,其特征在于,包括:
    至少三个模块,从上至下依次叠置;
    至少两个热插拔组件,用于引出动力线和/或信号线;以及
    多个锁紧装置,
    其中相邻的两个模块通过一个热插拔组件电连接,并且相邻的两个模块通过至少一个锁紧装置连接,至少三个模块中的至少一个模块为电池管理模块,其余为电池模块。
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