WO2018054092A1 - 滚筒式熨平机 - Google Patents

滚筒式熨平机 Download PDF

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Publication number
WO2018054092A1
WO2018054092A1 PCT/CN2017/086924 CN2017086924W WO2018054092A1 WO 2018054092 A1 WO2018054092 A1 WO 2018054092A1 CN 2017086924 W CN2017086924 W CN 2017086924W WO 2018054092 A1 WO2018054092 A1 WO 2018054092A1
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Prior art keywords
ironing machine
cylinder
drum type
type ironing
drying cylinder
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PCT/CN2017/086924
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English (en)
French (fr)
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陈玉章
袁培华
庄伟�
傅小亮
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上海赛航洗涤设备有限公司
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Publication of WO2018054092A1 publication Critical patent/WO2018054092A1/zh

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
    • D06C15/02—Calendering, pressing, ironing, glossing or glazing textile fabrics between co-operating press or calender rolls
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
    • D06C15/08—Rollers therefor
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F61/00—Ironing machines using two or more co-operating pressing rollers
    • D06F61/02—Ironing machines using two or more co-operating pressing rollers with two rollers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F67/00—Details of ironing machines provided for in groups D06F61/00, D06F63/00, or D06F65/00
    • D06F67/02—Rollers; Heating arrangements therefor

Definitions

  • the invention belongs to the field of ironing machines, and in particular to a drum type ironing machine.
  • the ironing machines on the market are mainly slot type ironing machines and drum type ironing machines.
  • the flatness of the linen treated with the trough iron is high, but the trough ironing machine is expensive, 5-10 times that of the tumbler, and the steam pressure required by the trough ironing machine is high, generally When the surface of the ironing tank becomes rough, the friction is greatly increased. If the ironing tank is not waxed, the cloth will be discounted or rolled. If it is serious, it will cause downtime and cannot work normally. Therefore, in order to ensure the smoothness of the groove surface, the trough type ironing machine needs to be waxed every 3-5 hours, which not only affects the production, but also increases the labor and consumes the wax powder. Therefore, the equipment cost and the use cost of the trough ironing machine are high, which limits the scope of use thereof.
  • drum-type ironing machines are widely used due to low equipment cost and low steam pressure requirements (about 6 MPa).
  • the drying cylinder is one of its most important parts.
  • the drying cylinder is usually processed by a process of winding, rounding, polishing, etc. of a stainless steel plate, and has the characteristics that the drying cylinder is round and the surface is smooth.
  • the rotation speed of the latter drying cylinder usually needs to be about 1-2% faster than the rotation speed of the previous drying cylinder, that is, maintaining a relatively obvious differential effect, so that the cloth attached to the drying cylinder is Flattened during rotation and drying to improve the flatness of the linen.
  • the adhesion of the polished drying cylinder is insufficient, which reduces the differential effect between the drying cylinders of the drum type ironing machine, and reduces the flatness of the cloth, so that the flatness of the cloth treated by the drum type ironing machine is obviously smaller than that of the groove.
  • the ironing machine is poor; at the same time, the conventional drying cylinder also has the defect of low drying speed.
  • the surface-polished drying cylinder is blasted to roughen the outer surface to improve the flatness and drying speed of the cloth.
  • designing a roller type ironing machine with a rough outer surface can improve the flatness of the cloth and increase the drying speed.
  • a first object of the present invention is to provide a drum type ironing machine which overcomes the above-mentioned drawbacks of the prior art while improving the flatness and drying speed of the cloth.
  • the present invention adopts the following technical solutions:
  • a drum type ironing machine comprising two bases and a drying cylinder disposed between the two bases, the drying cylinder comprising a cylinder body
  • the cylinder is treated by a surface blasting process to have a rough outer surface.
  • the rough outer surface is a dent having a depth of 10 to 100 ⁇ m distributed on the outer surface of the cylinder.
  • the depth of the indentations is 50 to 80 ⁇ m.
  • the cylinder has a wall thickness of 3 to 12 mm.
  • the cylinder has a wall thickness of 4 to 8 mm.
  • a plurality of reinforcing ribs are provided inside the cylinder.
  • the abrasive used for the surface blasting is one of copper ore, quartz sand, corundum, and Hainan sand.
  • the abrasive is quartz sand.
  • the abrasive has a particle size of from 50 to 100 ⁇ m.
  • a second object of the present invention is to provide a drum type ironing machine drying cylinder comprising a cylinder which is subjected to a surface blasting process to have a rough outer surface.
  • the rough outer surface is a dent having a depth of 10 to 100 ⁇ m distributed on the outer surface of the cylinder.
  • the depth of the indentations is 50 to 80 ⁇ m.
  • the outer surface of the cylinder of the drum type ironing machine of the present invention is rough, and the adhesion of the cloth on the cylinder is improved, so that the differential effect of the cloth between the drying cylinders is manifested, and the flatness of the cloth is large. Improved, comparable to slot irons.
  • Figure 1 is a schematic view showing the structure of a drum type ironing machine of the present invention.
  • Figure 2 is a cross-sectional view of the drying cylinder of the drum type ironing machine of the present invention.
  • Figure 3 is a partial enlarged view of a portion A of Figure 1.
  • Fig. 4 is a schematic view showing the structure of a drum type ironing machine when a reinforcing rib is disposed inside the drying cylinder.
  • Fig. 5 is a schematic view of a linen treated by a slot type ironing machine of the prior art.
  • Fig. 6 is a schematic view of a linen treated by a drum type ironing machine of the prior art.
  • Figure 7 is a schematic illustration of the linen treated by the drum type ironing machine of the present invention.
  • a drum type ironing machine of the present invention comprises two bases 1, which are passed through a drying cylinder 2 between two bases 1,
  • the drying cylinder 2 includes a cylinder 21 and a flange 22 and a transmission shaft 23 disposed at two ends of the cylinder 21, and the cylinder 21 is respectively connected to the base 1 through a flange 22 and a transmission shaft 23, the cylinder
  • the outer surface of the body 21 is treated by a surface blasting process to form a rough outer surface.
  • the advantageous technical effects of the present invention can be achieved as long as the outer surface of the cylindrical body 21 is subjected to grit blasting so that the outer surface of the cylindrical body 21 is roughened to some extent. Therefore, the drum type ironing machine of the present invention is not limited to the specific form described in the above embodiment.
  • the outer surface of the cylindrical body 21 is provided with indentations 24 having a depth of 10 to 100 ⁇ m, thereby achieving the effect of roughening the outer surface of the cylinder.
  • the outer surface of the cylindrical body 21 is provided with indentations 24 having a depth of 50 to 80 ⁇ m.
  • the tubular body 21 has a wall thickness of 3 to 12 mm, preferably 4 to 8 mm.
  • four reinforcing ribs 25 are provided inside the cylindrical body 21 to enhance the strength of the cylindrical body.
  • the method for manufacturing the drying cylinder includes the steps of rounding, rounding, polishing, and then performing a surface blasting process on a stainless steel plate.
  • the surface blasting process is a prior art, and the lance sprays the abrasive at a high speed onto the outer surface of the cylinder 21, so that the outer surface of the cylinder 21 forms a dent having a depth of 10 to 100 ⁇ m, thereby having a rough outer surface. surface.
  • the abrasive used for the surface blasting may be one of copper ore, quartz sand, silicon carbide, and Hainan sand, preferably quartz sand.
  • the abrasive has a particle size of from 50 to 100 ⁇ m.
  • the same linen is dried by a conventional trough ironing machine, a tumbler and a surface blasting tumbler of the present invention, a tumbler and a surface blasting treatment of the present invention Steam of the tumbler
  • the pressure is 6MPa, the operating conditions of drying drum speed and cloth humidity are the same.
  • the trough type ironing machine adopts the conventional operation mode in the prior art, and the steam pressure is 11 MPa.
  • the cloth obtained by the treatment of the trough type ironing machine has a good flatness; as can be seen from the comparison of Fig. 5 and Fig. 6, the drum type ironing is used compared with the trough type ironing machine.
  • the flatness of the linen obtained by the flat machine treatment is obviously poor; as can be seen from the comparison between Fig. 7 and Fig. 6, the flatness of the cloth treated by the surface blasting drum type ironing machine is obviously improved, as shown in Fig. 7 and As can be seen from the comparison in Fig. 5, the flatness of the cloth treated by the surface blasting drum type ironing machine is comparable to that of the trough type screed.
  • Flatness scoring standard very good 90-100 points, very good 80-90 points, good 70-80 points, generally 60-70 points, average. 100 passers-by were randomly selected, and the flatness of the dried and smeared linen was visually evaluated. The scoring results are shown in Table 1. 50 professional linen customers were randomly selected, and the flatness of the dried and smeared linen was visually evaluated. The scoring results are shown in Table 2.
  • the surface blasting drum type ironing machine of the present invention and the conventional drum type ironing machine are respectively used for drying comparison. Since the outer surface of the drying cylinder of the invention has concave indentations, the outer surface area of the cylinder is obviously increased, the heating area of the cloth is increased, the heat utilization rate of the drum type ironing machine is improved, and the moisture is improved. The drying rate increases the drying rate of the linen by about 10%.
  • the surface blasting drum type ironing machine of the present invention can dry thicker cloth under the same steam pressure, cloth humidity and drying speed, and the outer surface area of the drying cylinder is increased to make heat
  • the utilization rate is increased by about 10%.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

一种滚筒式熨平机，包括两个基座（1）及穿设于两个基座（1）之间的烘筒（2），所述烘筒（2）包括筒体（21），所述筒体（21）的外表面经过表面喷砂工艺处理而具有粗糙的外表面；所述筒体（21）的外表面上分布有深度为10～100μm的凹痕（24）。本发明的滚筒式熨平机的烘筒（2）外表面粗糙，提高了布草在烘筒（2）上的附着力，使得烘筒（2）之间的差速效应显现，布草的平整度大幅度提高，可与槽式熨平机媲美；烘筒（2）外表面存在的大量细微凹痕（24）增大了烘筒（2）的外表面积，提高了水分的蒸发速度，从而提高了烘干速度和热能利用率，具有广泛的工业应用前景。

Description

滚筒式熨平机 技术领域
本发明属于熨平机领域，具体地说，是关于一种滚筒式熨平机。
发明背景
目前，市场上的熨平机主要为槽式熨平机和滚筒式熨平机。采用槽式熨平机处理的布草的平整度高，但槽式熨平机价格昂贵，是滚筒式熨平机的5-10倍，且槽式熨平机要求的蒸汽压力高，一般在10MPa以上，且污垢使熨槽表面变得粗糙时，摩擦力大幅提高，不给熨槽打蜡，布草就会出现打折或打卷现象，再严重一点就会导致停机，不能正常工作。所以，为保证槽面的平滑度，槽式熨平机每使用3-5小时就需要上蜡，这不仅影响了生产，还增加了劳动量，耗费了蜡粉。因此，槽式熨平机的设备成本和使用成本都高，限制了其使用范围。相比槽式熨平机，滚筒式熨平机因设备成本低，对蒸汽压力要求低(6MPa左右)而得到广泛的应用。
对于滚筒式熨平机，烘筒是其最重要的部件之一。烘筒通常是通过不锈钢板经卷圆、摞圆、抛光等工艺加工而成，具有烘筒圆整、表面光滑的特点。采用滚筒式熨平机进行处理时，后一烘筒的转速通常需要较前一烘筒的转速快约1-2％，即保持较明显的差速效应使附着在烘筒上的布草在转动和干燥的过程中被拉平，从而提高布草的平整度。然而抛光的烘筒的附着力不足，使得滚筒式熨平机烘筒间的差速效应降低，降低了布草的平整度，使得采用滚筒式熨平机处理的布草的平整度明显较槽式熨平机差；同时，传统的烘筒还具有干燥速度低的缺陷。目前还没有将表面抛光的烘筒再进行喷砂使得外表面变粗糙从而提高布草的平整度和干燥速度的技术。
因此，设计一种外表面粗糙的滚筒式熨平机，能够提高布草的平整度，同时提高干燥速度就具有十分重要的意义。
发明内容
本发明的第一个目的在于提供一种滚筒式熨平机，以克服现有技术中的上述缺陷，同时提高布草的平整度和干燥速度。
为实现上述目的，本发明采用以下技术方案：
滚筒式熨平机，包括两个基座及穿设于两个基座之间的烘筒，所述烘筒包括筒体，所 述筒体经过表面喷砂工艺处理而具有粗糙的外表面。
根据本发明，所述粗糙的外表面是在筒体的外表面上分布有深度为10～100μm的凹痕。
根据本发明，所述凹痕的深度为50～80μm。
根据本发明，所述筒体的壁厚为3～12mm。
根据本发明，所述筒体的壁厚为4～8mm。
根据本发明，所述筒体的内部设置若干条加强筋。
根据本发明，所述表面喷砂所使用的磨料为铜矿砂、石英砂、金刚砂和海南砂中的一种。
根据本发明，所述磨料为石英砂。
根据本发明，所述磨料的粒度为50～100μm。
本发明的第二个目的是提供一种滚筒式熨平机烘筒，所述烘筒包括筒体，所述筒体经过表面喷砂工艺处理而具有粗糙的外表面。
根据本发明，所述粗糙的外表面是在筒体的外表面上分布有深度为10～100μm的凹痕。
根据本发明，所述凹痕的深度为50～80μm。
本发明与现有技术相比具有如下有益技术效果：
1)本发明的滚筒式熨平机的筒体的外表面粗糙，提高了布草在筒体上的附着力，使得布草在烘筒间的差速效应显现，布草的平整度大幅度提高，可与槽式熨平机媲美。
2)筒体外表面存在大量细微的凹痕，增大了筒体的外表面积，提高了水分蒸发速度，从而提高了烘干速度和热能利用率。
附图说明
图1是本发明的滚筒式熨平机的结构示意图。
图2是本发明的滚筒式熨平机的烘筒的剖视图。
图3是图1中A部分的局部放大图。
图4是烘筒内部设置加强筋时的滚筒式熨平机结构示意图。
图5是现有技术中的槽式熨平机处理的布草的示意图。
图6是现有技术中的滚筒式熨平机处理的布草的示意图。
图7是本发明的滚筒式熨平机处理的布草的示意图。
图中：1-基座、2-烘筒、21-筒体、22-法兰、23-传动轴、24-凹痕。
具体实施方式
下面结合附图，以具体实施例对本发明的技术方案做进一步的详细说明。应理解，以下实施例仅用于说明本发明而非用于限定本发明的范围。
如图1和图2所示，根据本发明的一个实施例，本发明的滚筒式熨平机，包括两个基座1，穿设于两个基座1之间的烘筒2，所述烘筒2包括筒体21及设置于所述筒体21两端的法兰22和传动轴23，所述筒体21通过法兰22和传动轴23分别与所述基座1连接，所述筒体21的外表面经过表面喷砂工艺处理，从而形成粗糙的外表面。根据本发明，只要是将筒体21的外表面进行喷砂处理，使得筒体21外表面一定程度上变粗糙，就能实现本发明的有益技术效果。因此，本发明的滚筒式熨平机并不限于上述实施例中描述的具体形式。
根据本发明，如图1和图3所示，所述筒体21的外表面上分布有深度为10～100μm的凹痕24，从而实现筒体外表面变粗糙的效果。优选地，所述筒体21的外表面上分布有深度为50～80μm的凹痕24。
根据本发明，所述筒体21的壁厚为3～12mm，优选为4～8mm。
根据本发明，如图4所示，所述筒体21的内部设置四条加强筋25，以增强筒体的强度。
根据本发明，所述烘筒的制造方法包括将不锈钢板进行卷圆、摞圆、抛光再进行表面喷砂工艺的步骤。
根据本发明，所述表面喷砂工艺为现有技术，喷枪将磨料高速喷射到筒体21的外表面，使筒体21的外表面形成深度为10～100μm的凹痕，从而具有粗糙的外表面。所述表面喷砂所使用的磨料可以为铜矿砂、石英砂、金刚砂、海南砂中的一种，优选为石英砂。
根据本发明，所述磨料的粒度为50～100μm。
性能比较
(一)、布草平整度比较。
采用传统的槽式熨平机、滚筒式熨平机及本发明的表面喷砂处理的滚筒式熨平机对相同的布草进行干燥处理，滚筒式熨平机及本发明的表面喷砂处理的滚筒式熨平机的蒸汽 压力均为6MPa，烘筒转速、布草湿度等操作条件均相同，槽式熨平机采用现有技术中常规的操作方式，蒸汽压力为11MPa。
分别对干燥熨平后的布草进行观察，拍照，如图5-7所示。
通过直观观察，如图5所示，采用槽式熨平机的处理得到的布草具有良好的平整度；由图5和图6对比可见，与槽式熨平机相比，采用滚筒式熨平机处理得到的布草的平整度明显较差；由图7和图6对比可见，采用表面喷砂处理的滚筒式熨平机处理得到的布草的平整度明显变好，由图7和图5对比可见，采用表面喷砂处理的滚筒式熨平机处理得到的布草的平整度与槽式熨平机处理的布草相当。
平整度评分标准：非常好90-100分，很好80-90分，良好70-80分，一般60-70分，取平均值。随机抽取100名路人，分别对干燥熨平后的布草的平整度进行直观评价，评分结果如表1所示。随机选择50名专业的布草客户，分别对干燥熨平后的布草的平整度进行直观评价，评分结果如表2所示。
表1使用不同型式的熨平机干燥的布草的平整度评分
熨平机型式 槽式熨平机 滚筒式熨平机 本发明
平整度评分 95 82 95
表2使用不同型式的熨平机干燥的布草的平整度评分
熨平机型式 槽式熨平机 滚筒式熨平机 本发明
平整度评分 90 80 89
由表1和表2的结果可以看出，采用槽式熨平机的处理得到的布草具有良好的平整度，与槽式熨平机相比，采用滚筒式熨平机处理得到的布草的平整度明显较差；
采用表面喷砂处理的滚筒式熨平机处理得到的布草的平整度明显变好，与槽式熨平机处理的布草相当。
(二)、干燥速率比较
在蒸汽压力、布草湿度和布草厚度等外界条件相同的情况下，分别采用本发明的表面喷砂处理的滚筒式熨平机和传统的滚筒式熨平机进行干燥比较。由于本发明的烘筒外表面具有下凹的凹痕，明显提高了筒体的外表面积，增大了布草的受热面积，提高了滚筒式熨平机的热能利用率，同时提高了水分的干燥速率，使布草的干燥速率提高约10％。
同时，在相同的蒸汽压力、布草湿度和烘筒转速条件下，本发明的表面喷砂处理的滚筒式熨平机能够干燥更厚的布草，因烘筒的外表面积增大，使得热能利用率提高约10％。
以上对本发明的具体实施例进行了详细描述，但其只作为范例，本发明并不限制于以上描述的具体实施例。对于本领域技术人员而言，任何对该实用进行的等同修改和替代也都在本发明的范畴之中。因此，在不脱离本发明的精神和范围下所作的均等变换和修改，都应涵盖在本发明的范围内。

Claims (12)

  1. 滚筒式熨平机，包括两个基座及穿设于两个基座之间的烘筒，所述烘筒包括筒体，其特征在于，所述筒体经过表面喷砂工艺处理而具有粗糙的外表面。
  2. 如权利要求1所述的滚筒式熨平机，其特征在于，所述粗糙的外表面是在筒体的外表面上分布有深度为10～100μm的凹痕。
  3. 如权利要求2所述的滚筒式熨平机，其特征在于，所述凹痕的深度为50～80μm。
  4. 如权利要求1所述的滚筒式熨平机，其特征在于，所述筒体的壁厚为3～12mm。
  5. 如权利要求4所述的滚筒式熨平机，其特征在于，所述筒体的壁厚为4～8mm。
  6. 如权利要求1所述的滚筒式熨平机，其特征在于，所述筒体的内部设置若干条加强筋。
  7. 如权利要求1所述的滚筒式熨平机，其特征在于，所述表面喷砂所使用的磨料为铜矿砂、石英砂、金刚砂和海南砂中的一种。
  8. 如权利要求7所述的滚筒式熨平机，其特征在于，所述磨料为石英砂。
  9. 如权利要求7所述的滚筒式熨平机，其特征在于，所述磨料的粒度为50～100μm。
  10. 滚筒式熨平机烘筒，所述烘筒包括筒体，其特征在于，所述筒体经过表面喷砂工艺处理而具有粗糙的外表面。
  11. 如权利要求10所述的滚筒式熨平机烘筒，其特征在于，所述粗糙的外表面是在筒体的外表面上分布有深度为10～100μm的凹痕。
  12. 如权利要求11所述的滚筒式熨平机烘筒，其特征在于，所述凹痕的深度为50～80μm。
PCT/CN2017/086924 2016-09-26 2017-06-02 滚筒式熨平机 WO2018054092A1 (zh)

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CN111575973A (zh) * 2020-05-21 2020-08-25 海盐新福莱防水面料股份有限公司 一种吸湿透气涤纶牛津布整平装置
CN112899960A (zh) * 2021-01-20 2021-06-04 福建宸润生物科技有限公司 一种低阻易成型抗菌无纺布的加工装置
CN112899960B (zh) * 2021-01-20 2022-06-07 福建宸润生物科技有限公司 一种低阻易成型抗菌无纺布的加工装置
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