WO2018041952A1 - Boîte pliable et ensemble de boîtes pliables - Google Patents

Boîte pliable et ensemble de boîtes pliables Download PDF

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Publication number
WO2018041952A1
WO2018041952A1 PCT/EP2017/071878 EP2017071878W WO2018041952A1 WO 2018041952 A1 WO2018041952 A1 WO 2018041952A1 EP 2017071878 W EP2017071878 W EP 2017071878W WO 2018041952 A1 WO2018041952 A1 WO 2018041952A1
Authority
WO
WIPO (PCT)
Prior art keywords
box
sidewall
pleat
boxes
collapsible
Prior art date
Application number
PCT/EP2017/071878
Other languages
English (en)
Inventor
Oscar Javier CASTRO GARCIA
Juan Raul MARTINEZ NAVA
Original Assignee
Henkel Ag & Co. Kgaa
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Henkel Ag & Co. Kgaa filed Critical Henkel Ag & Co. Kgaa
Priority to EP17758881.1A priority Critical patent/EP3507199A1/fr
Publication of WO2018041952A1 publication Critical patent/WO2018041952A1/fr

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/0005Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper of variable capacity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D21/00Nestable, stackable or joinable containers; Containers of variable capacity
    • B65D21/08Containers of variable capacity
    • B65D21/086Collapsible or telescopic containers

Definitions

  • the invention relates to a collapsible box with a bottom, a first sidewall and a second sidewall extending parallel to the first sidewall, wherein the box is configured to automatically collapse under vertical pressure in a substantially uniform manner.
  • the invention further relates to a set of such collapsible boxes.
  • the US 201 1/0309134 A1 discloses a collapsible box formed from cardboard with four sidewalls and a rectangular bottom. Each sidewall comprises several scores which extend parallel to the bottom along the width of the sidewall. The scores are configured to facilitate the collapsing of the box or carton when for instance another box is set on the carton to form a stack. The weight of the upper box presses down on the lower box which, due to the scores in the sidewalls, collapses in a substantially uniform manner. When the lower box has been collapsed, the sidewalls comprises pleats which are defined by the scores. The pleats of opposite sidewalls of the box have a same distance to the bottom.
  • the vertical size of the box can be adjusted in dependence on the filling degree of the box. If for instance the content of the box does not completely fill the interior space of the box, the box, when being pressed down, will be collapsed up to a level at which a lid of the box abuts against the content. The downwardly directed force is then mainly supported by the content of the box.
  • cartons are often set on a pallet on which more than one layer constituted by several cartons are stacked on each other.
  • the above mentioned scores and the pleats resulting thereof should allow the cartons to be collapsed in a substantially uniform manner, the non-uniform collapsing cannot be excluded completely. Cartons higher in the stack are therefore prone to slanting and - worst case - to falling down from the stack. Therefore, there is a need to stabilize stacked cartons on the pallet when being collapsed due to vertical pressure.
  • One object of the present invention is to provide a collapsible box which can be collapsed in a substantially uniform manner and contributes to the stability of a set of collapsible boxes placed side by side and loaded by a vertical force.
  • the object is achieved with a collapsible box having the feature of claim 1.
  • Embodiments and developments of the invention are the subject matter of the claims which depend on claim 1 .
  • a first pleat of the first sidewall is directed inwardly to the interior of the box while a second pleat of the second sidewall is directed outwardly opposite to the interior of the box.
  • the first pleat and the second pleat have the some distance to the bottom of the box.
  • the interlocking between the two cartons leads to a compact unit within a stack of boxes, thus increasing the stability of the stack when the boxes are subject to vertical pressure.
  • the interlocking functions in different directions. Firstly, there is a kind of positive fit in a vertical direction. Secondly, when the outwardly directed pleat is clamped or trapped by the inwardly directed pleat, frictions forces between the pleats hinders the adjacent boxes to be moved relative to each other in a horizontal plane.
  • the collapsing box according to the invention can preferably be used to pack powder like detergent powder. Once bagged and packed, the volume of detergent powder decreases due to different reasons. Therefore, the volume of the powder at the moment of packing differs from the final volume at the warehouse.
  • the powder In case of using a carton which is completely filled up with a detergent powder, the powder itself can carry most of a vertical load in a stack of cartons.
  • the carton as such has to bear only a part of the load, what allows the carton to be designed simple and cost effective.
  • the detergent powder loses a part of its initial volume, the interior of the carton will not be filled up completely anymore. Consequently, the sidewalls of the cartons have to bear the complete load.
  • the load on top of the carton causes the sidewalls to collapse in a uniform matter by creating pleats so that the height of the carton becomes smaller, until the powder within the carton comes in contact with the lowered lid of the carton and therefore begins to absorb again at least a part of the top load.
  • the volume of the detergent powder decreases with the time, the combination of the collapsible box with the powder filled therein guarantees that powder always contributes to the absorption of the top load. This leads to savings during the entire supply chain.
  • the first sidewall comprises at least two scores extending parallel to the bottom, wherein an upper score is located on an inner surface of the first sidewall and wherein a lower score is located on an outer surface of the first sidewall.
  • the upper score causes the material of the sidewall to be bent inwardly while the lower score causes the material of the sidewall to be bent outwardly.
  • the scores defines the inwardly directed pleat. Instead of the edge there can be provided a further score located above the upper score so that these three scores define the pleat.
  • the second sidewall can comprise at least two scores extending parallel to the bottom, wherein an upper score is located on an outer surface of the second sidewall and wherein a lower score is located on an inner surface of the first sidewall.
  • the two scores can be combined with an edge between the lid and the second sidewall or with a further parallel extending score in order to define the outwardly directed pleat.
  • the first sidewall When being collapsed by a top load, can comprise more than the first pleat, for instance two, three or four pleats.
  • all pleats of the first sidewall are directed inwardly, preferably all pleats have a same buildup.
  • the outer surface of the first sidewall defines a main plane of the first sidewall wherein all pleats do not extend beyond this plane but extend starting from the plane in the direction of the interior of the box.
  • all pleats of the first sidewall do not necessarily have to be directed inwardly.
  • the first sidewall shall have a pattern of pleats which corresponds to a counter pattern of pleats of the second sidewall so that, at respective heights of the sidewalls, any of the pleats of the first sidewall can engage into the recess of the corresponding counter pleat of the second sidewall and vice versa.
  • the box comprises a third sidewall and a fourth sidewall extending parallel to the third sidewall and perpendicular to the first sidewall and the second sidewall, respectively.
  • the bottom of this embodiment is rectangular.
  • the third sidewall comprises a third pleat and the fourth sidewall comprises a fourth pleat, wherein a height of the third pleat substantially equals a height of the fourth pleat, and wherein the third pleat is directed inwardly to the interior of the box and the fourth pleat is directed outwardly opposite to the interior of the box.
  • the third sidewall and the fourth sidewall can comprise more than only one pleat when being collapsed.
  • the third pleat on the third sidewall and the fourth pleat on the fourth sidewall can create a further interlocking between boxes placed adjacent to each other. Assuming that nine carton are placed in three rows each of the rows comprises three cartons, there will be an interlocking between cartons of the same row (by the first pleat and the second pleat) and an interlocking between adjacent rows (by the third pleat and the fourth pleat).
  • the height of the third pleat and the fourth pleat can substantially equal the height of the first pleat and the second pleat.
  • the pleats of the third sidewall and the fourth sidewall can have a vertical offset to each other.
  • Another object of the invention the providing a set of collapsible boxes, wherein the set has an enforced stability, is achieved by the subject matter of claim 6.
  • Embodiments of this invention are described in the claims depending on claim 6.
  • a first box and at least a second box are placed side by side, wherein a second sidewall of the first box abuts on a first sidewall of the second box, wherein, when the boxes are collapsed by vertical pressure, the outwardly extended pleat of the second sidewall of the first box extends into a recess of the second box, the recess being formed by the inwardly directed pleat of the first sidewall of the second box.
  • At least a third box is placed side by side to the first box, wherein a fourth sidewall of the third box abuts on a third sidewall of the first box, wherein, when the boxes are collapsed by vertical pressure, an outwardly extended pleat of the fourth sidewall of the third box extends into a recess of the first box, the recess being formed by a third inwardly directed pleat of the third sidewall of the first box.
  • the first box and the second box can be part of a row of boxes which are placed on a pallet, wherein a sum of a length of the boxes of the and a horizontal extension of a pleat of the last box of the row mainly equals to a length of the pallet. This avoid an overhang of the pallet when the boxes are subject of vertical load and have been collapsed.
  • Figure 1 is a side view of a box being not collapsed
  • Figure 2 shows the box of Figure 1 in a collapsed condition
  • Figure 3 is a side view (partly) of a first sidewall of the box of Figure 1 ;
  • Figure 4 is a side view (partly of a second sidewall of the box of Figure 1 ;
  • Figure 5 is a side view of boxes placed on a pallet
  • Figure 6 is a top view of boxes placed on the pallet
  • Figure 7 a section of two sidewalls;
  • Figure 8 shows schematically sidewalls of Figure 7 when folded, and
  • Figure 9 is a top view of another arrangement of boxes placed on a pallet.
  • Figures 1 to 4 show a box made from cardboard which is indicated by the reference sign 1.
  • Figure 3 shows an upper part of a first sidewall 10 of the box 1 .
  • the first sidewall 10 comprises two scores spaced apart from each other, wherein an upper score 1 1 is located at an inner surface of the first sidewall 10 and a lower score 12 is located at the outer surface of the first sidewall 10
  • the scores 1 1 , 12 extend along the entire width of the first sidewall 10.
  • Figure 4 shows a second sidewall 20 which also comprises an upper score 21 and a lower score 22.
  • the upper score 21 of the second sidewall 20 is provided at the outer surface thereof (see continuous line), while the lower score is provided at the inner surface which is faced to the interior of the box 1 (see dotted line).
  • Figure 1 shows a fourth sidewall 40 which completely hides a third sidewall 30 (see Figures 3 and 4).
  • the box 1 comprises a bottom 50 and a lid 60 wherein the bottom 50 and/or the lid 60 can be constituted by a plurality of bottom panels and lid panels, respectively.
  • the box 1 is made from a single cardboard blank.
  • An edge between the first sidewall 10 and the lid 60 is indicated by 61.
  • the distance between the edge 61 and the upper score 1 1 substantially equals to the distance between the scores 1 1 , 12.
  • An edge 62 between the second sidewall 20 and the lid 60 is spaced apart from the upper score 21 , the distance between the edge 62 and the upper score 21 being equal to the distance between the upper edge 21 and the lower edge 22.
  • the box shall be filled with a powder 2.
  • the interior of the box 1 is not completely filled up with the powder 2.
  • the box 1 might completely be filled up at the moment of bagging, a gap 3 between the lid 60 and a fill level 4 has been arisen due to a natural reduction of the powder volume.
  • the first sidewall comprises a first pleat 13 which is defined by the scores 1 1 , 12 as well by the edge 61 between the first sidewall 10 and the lid 60.
  • the pleat 13 is directed inwardly into the interior of the box 1.
  • the second sidewall 20 comprises a second pleat 23 which is directed outwardly.
  • a tip 14 of the first pleat 13 and a tip 24 of the second pleat 23 are on the same height and are directed in the same (horizontal) direction.
  • Figures 5 and 6 show a plurality of boxes 1 which are set on a pallet 5.
  • Figure 5 is a side view showing three boxes 1a, 1 b and 1 c arranged in a first row.
  • the first sidewall 10 of the box 1 b abuts the second sidewall 20 of the box 1a.
  • the sidewall 10 of box 1 c faces the sidewall 20 of box 1 c.
  • the boxes 1a, 1 b and 1 c are compressed by forces F so that pleats 13, 23 have been generated.
  • the second pleat 23 of the second sidewall 20 of the box 1 a is an engagement with the first pleat 13 of the box 1 b.
  • the pleat 23 extends into a recess which is formed by the inwardly directed pleat 13 of box 1 b.
  • the interlocking between the boxes 1a, 1 b and 1 c contributes to a stable set of boxes on the pallet 5.
  • the boxes are dimensioned in this manner that a small buffer 6 is provided.
  • the buffer 6 can be 20 to 50 mm, preferably 25 to 35 mm.
  • the horizontal extension of the pleat 14 can range to the value of the buffer 6. Assuming a value for the buffer 6 of 30 mm, the change in height of the box 1 (not collapsed with straight sidewall vs. collapsed sidewalls with pleats completely folded) could be 60 mm (two times of the buffer 6).
  • FIG. 6 is a top view of a further embodiment.
  • the pallet 5 carries nine boxes 1 a to 1 i in this embodiment.
  • the boxes 1 a to 1 i are arranged in three parallel rows (1a tol c; 1d to 1f; and 1g to 1 i).
  • there is an interlocking not only provided between the boxes of a same row, but also an interlocking between boxes of adjacent rows.
  • a fourth pleat of the fourth sidewall 40 of the box 1a engages with a third pleat of the third sidewall 40 of the box 1d (the pleats of boxes 1a, 1d not shown in Figure 6), wherein the interaction between the pleats of the boxes 1a, 1d are similar to the interaction between the pleats 13, 23 as described above.
  • Figure 6 shows the fourth pleats 41 (each outwardly directed) of the boxes 1 g, 1 h and 1 i. Also shown in Figure 6 are the second pleats 23 of the boxes 1 c, 1f and 1 i. So an interlocking between adjacent boxes 1 are possible in two direction, namely within a row of boxes and between adjacent boxes. This lead to a compact and stable configuration of collapsible boxes.
  • Figure 7 shows in detail the section of the first sidewall 10 of the second box 1 b and the second sidewall 20 of the first box 1a.
  • the first sidewall 10 comprises three scores wherein two outer scores 12, 15 are located on the outer surface 16 of the first sidewall 10. Between the outer scores 12, 15 a middle score 1 1 is provided on an inner surface 17 of the first sidewall 10.
  • a vertical force F acts on the first sidewall 10
  • the sidewall 10 is likely to be folded in the manner as indicated in Figure 8.
  • the pleat 13 is directed to the interior of box 1 b.
  • the second sidewall 20 of the box 1 a comprises two outer scores 22, 25 on the inner surface 26 and one middle score 1 1 on the outer surface 27.
  • the arrangement of the three scores 21 , 22 and 25 forces the second sidewall 20 to be folded in the manner shown schematically in Figure 8 (left side).
  • Figure 9 is a top view showing another arrangement of boxes 1a to 1 h which are placed on a pallet.
  • a width W of the pallet equals 1000 mm while a length L of the pallet equals 1200 mm.
  • the arrangement of boxes comprises a first row with the boxes 1a, 1 b and 1 c and a second row with boxes 1d, 1 e and 1f. Between these rows, oriented perpendicularly to the boxes of the first row and the second row, two boxes 1g and 1 h are provided.
  • the boxes 1g and 1 h can be spaced apart from each other so that a gap 6 exists between the boxes 1g, 1 h. Further, there can be a small distance between the boxes 1g and 1 h and the rim of the pallet.
  • buffers in order to avoid an overhang due to the pleats as described above are not shown in Figure 9.
  • the boxes 1a to 1 h may constitute one of several layers which are arranged on top of each other. For instance, five layers each consisting of eight boxes 1a to 1 h can be stacked on each other. Consequently, 40 boxes can be arranged on the pallet.
  • the boxes can be filled with powder.
  • the powder can be filled directly into each of the boxes or into bags, which, after having been filled up with powder (for instance 800 to 1000 g in each bag), in turn are set into each box.
  • powder for instance 800 to 1000 g in each bag
  • 20 bags preferably arranged in five layers, each layer is consisted of two times two boxes
  • the arrangement according to Figure 9 has been proven to maintain the interlocking benefits as described above and to have a good stability and area utilization.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cartons (AREA)

Abstract

La présente invention concerne une boîte pliable (1) dotée d'un fond (50), d'une première paroi latérale (10) et d'une seconde paroi latérale (20) s'étendant parallèlement à la première paroi latérale (10), la boîte (1) étant conçue pour se plier automatiquement sous une pression verticale d'une manière sensiblement uniforme. Lorsque la boîte (1) est pliée, la première paroi latérale (10) comprend un premier pli (13) et la seconde paroi latérale (20) comprend un second pli (23), la hauteur du premier pli (13) étant sensiblement égale à la hauteur du second pli (23). Selon l'invention, le premier pli (13) est dirigé vers l'intérieur vers la partie intérieure de la boîte (1) et le second pli (23) est dirigé vers l'extérieur à l'opposé de la partie intérieure de la boîte (1). La présente invention concerne également un ensemble de boîtes pliables (1).
PCT/EP2017/071878 2016-09-05 2017-08-31 Boîte pliable et ensemble de boîtes pliables WO2018041952A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP17758881.1A EP3507199A1 (fr) 2016-09-05 2017-08-31 Boîte pliable et ensemble de boîtes pliables

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102016216758 2016-09-05
DE102016216758.8 2016-09-05

Publications (1)

Publication Number Publication Date
WO2018041952A1 true WO2018041952A1 (fr) 2018-03-08

Family

ID=59745298

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2017/071878 WO2018041952A1 (fr) 2016-09-05 2017-08-31 Boîte pliable et ensemble de boîtes pliables

Country Status (2)

Country Link
EP (1) EP3507199A1 (fr)
WO (1) WO2018041952A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SE2051157A1 (sv) * 2020-10-02 2022-04-03 Allmer Ulla Hållare för ljudabsorberande material

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19643837A1 (de) * 1996-10-30 1998-05-07 Henkel Kgaa Höhenvariable Faltschachtel
GB2440735A (en) * 2006-08-10 2008-02-13 Lee Anderson Variable volume box
US20110309134A1 (en) 2008-04-30 2011-12-22 Lincoln Global, Inc. Collapsible carton

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19643837A1 (de) * 1996-10-30 1998-05-07 Henkel Kgaa Höhenvariable Faltschachtel
GB2440735A (en) * 2006-08-10 2008-02-13 Lee Anderson Variable volume box
US20110309134A1 (en) 2008-04-30 2011-12-22 Lincoln Global, Inc. Collapsible carton

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SE2051157A1 (sv) * 2020-10-02 2022-04-03 Allmer Ulla Hållare för ljudabsorberande material
SE544315C2 (sv) * 2020-10-02 2022-04-05 Allmer Ulla Hållare för ljudabsorberande material

Also Published As

Publication number Publication date
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