WO2018015168A1 - Composition for cobalt plating comprising additive for void-free submicron feature filling - Google Patents

Composition for cobalt plating comprising additive for void-free submicron feature filling Download PDF

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Publication number
WO2018015168A1
WO2018015168A1 PCT/EP2017/066896 EP2017066896W WO2018015168A1 WO 2018015168 A1 WO2018015168 A1 WO 2018015168A1 EP 2017066896 W EP2017066896 W EP 2017066896W WO 2018015168 A1 WO2018015168 A1 WO 2018015168A1
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WIPO (PCT)
Prior art keywords
diyl
cobalt
composition according
anyone
branched
Prior art date
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PCT/EP2017/066896
Other languages
French (fr)
Inventor
Marcel Patrik KIENLE
Dieter Mayer
Marco Arnold
Alexander Fluegel
Charlotte Emnet
Original Assignee
Basf Se
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Basf Se filed Critical Basf Se
Priority to EP17735150.9A priority Critical patent/EP3485069B1/en
Priority to EP21167454.4A priority patent/EP3885475A1/en
Priority to KR1020227040754A priority patent/KR102566586B1/en
Priority to KR1020197001516A priority patent/KR20190028708A/en
Priority to CN201780041546.3A priority patent/CN109477234B/en
Priority to US16/318,540 priority patent/US20190226107A1/en
Publication of WO2018015168A1 publication Critical patent/WO2018015168A1/en
Priority to US17/082,765 priority patent/US20210040635A1/en

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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D7/00Electroplating characterised by the article coated
    • C25D7/12Semiconductors
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/12Electroplating: Baths therefor from solutions of nickel or cobalt
    • C25D3/14Electroplating: Baths therefor from solutions of nickel or cobalt from baths containing acetylenic or heterocyclic compounds
    • C25D3/16Acetylenic compounds
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/12Electroplating: Baths therefor from solutions of nickel or cobalt
    • C25D3/14Electroplating: Baths therefor from solutions of nickel or cobalt from baths containing acetylenic or heterocyclic compounds
    • C25D3/18Heterocyclic compounds
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D7/00Electroplating characterised by the article coated
    • C25D7/12Semiconductors
    • C25D7/123Semiconductors first coated with a seed layer or a conductive layer
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/28Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
    • H01L21/283Deposition of conductive or insulating materials for electrodes conducting electric current
    • H01L21/288Deposition of conductive or insulating materials for electrodes conducting electric current from a liquid, e.g. electrolytic deposition
    • H01L21/2885Deposition of conductive or insulating materials for electrodes conducting electric current from a liquid, e.g. electrolytic deposition using an external electrical current, i.e. electro-deposition
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/768Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
    • H01L21/76838Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the conductors
    • H01L21/76841Barrier, adhesion or liner layers
    • H01L21/76871Layers specifically deposited to enhance or enable the nucleation of further layers, i.e. seed layers
    • H01L21/76873Layers specifically deposited to enhance or enable the nucleation of further layers, i.e. seed layers for electroplating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/768Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
    • H01L21/76838Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the conductors
    • H01L21/76877Filling of holes, grooves or trenches, e.g. vias, with conductive material
    • H01L21/76879Filling of holes, grooves or trenches, e.g. vias, with conductive material by selective deposition of conductive material in the vias, e.g. selective C.V.D. on semiconductor material, plating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/52Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
    • H01L23/522Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
    • H01L23/5226Via connections in a multilevel interconnection structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/52Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
    • H01L23/522Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
    • H01L23/532Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body characterised by the materials
    • H01L23/53204Conductive materials
    • H01L23/53209Conductive materials based on metals, e.g. alloys, metal silicides
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/768Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
    • H01L21/76838Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the conductors
    • H01L21/76877Filling of holes, grooves or trenches, e.g. vias, with conductive material

Definitions

  • composition for Cobalt plating comprising additive for void-free submicron feature filling
  • the present invention relates to a composition for cobalt plating comprising cobalt ions comprising an agent for void-free filling of recessed features on semiconductor substrates.
  • EP 0025694 A discloses a nickel electroplating bath comprising nickel and zinc ions, saccharin and an sulfonated acetylenic compound to receive a bright, well leveled nickel deposit.
  • sulfonated acetylenic compound 2-butyne-1 ,4-disulfonic acid, 2-butyne sulfonic acid, propyne sulfonic acid, 1-butyne sulfonic acid, 1-pentyne sulfonic acid are explicitly mentioned.
  • US 2008/0308429 A discloses an acidic aqueous electrolyte solution for production of a nickel cathode comprising nickel ions, and 2, 5-dimethyl-3-hexyne-2, 5-diol.
  • WO 97/35049 discloses the use of hydroxy or amino substituted alkynes in combination with allyl or vinyl ammonium compounds in nickel electroplating.
  • US 4,435,254 discloses acetylenic amines or sulfonated acetylenic compounds.
  • US 201 1/0163449 A1 discloses a cobalt electrodeposition process using a bath comprising a cobalt deposition-inhibiting additive, such as saccharin, coumarin or polyethyleneimine (PEI).
  • a cobalt deposition-inhibiting additive such as saccharin, coumarin or polyethyleneimine (PEI).
  • PKI polyethyleneimine
  • US 2009/0188805 A1 discloses a cobalt electrodeposition process using a bath comprising at least one accelerating, inhibiting, or depolarizing additive selected from polyethyleneimine and 2-mercapto-5-benzimidazolesulfonic acid.
  • the present invention provides a composition comprising
  • R 1 is selected from X-Y
  • R 2 is selected from R 1 and R 3 ;
  • X is selected from linear or branched Ci to Cio alkanediyl, linear or branched C2 to C10
  • alkenediyl linear or branched C2 to C10 alkynediyl, and (C2H 3 R 6 -0) m -H;
  • R 3 , R 4 , R 5 are the same or different and are selected from (i) H, (ii) C5 to C20 aryl, (iii) Ci to C10 alkyl (iv) C6 to C20 arylalkyl, (v) C6 to C20 alkylaryl, which may be substituted by OH, SO3H, COOH or a combination thereof, and (vi) (C2H3R 6 -0) n -H and wherein R 3 and R 4 may together form a ring system, which may be interrupted by O or NR 7 ;
  • n are integers independently selected from 1 to 30;
  • R 6 is selected from H and Ci to C5 alkyl.
  • the invention further relates to the use of a metal plating bath comprising a composition as defined herein for depositing cobalt or cobalt alloys on substrates comprising recessed features having an aperture size of 100 nanometers or less, in particular 20 nm or less, 15 nm or less or even 7 nm or less.
  • the invention further relates to a process for depositing a layer comprising cobalt on a substrate comprising nanometer-sized features by a) contacting a composition as defined herein with the substrate, and
  • Fig. 1 shows a FIB/SEM inspected wafer that was electroplated with cobalt according to comparative example 2;
  • Fig. 2 shows a FIB/SEM inspected wafer that was electroplated with cobalt using an
  • Fig. 3 shows a FIB/SEM inspected wafer that was electroplated with cobalt using an amino alkyne according to example 3;
  • Fig. 4 shows a FIB/SEM inspected wafer that was electroplated with cobalt using an
  • electroplating composition comprising an ethoxylated alkynol according to example 5.
  • compositions according to the inventions comprise cobalt ions, and an additive of formula I as described below.
  • Rl — R 2 0 are particularly useful for electroplating cobalt or cobalt alloys into submicrometer-sized recessed features, particularly those having aperture sizes having nanometer or micrometer scale, in particular aperture sizes having 100 nanometers or less, 20 nm or less, 15 nm or less or even 7 nm or less.
  • R 1 is selected from X-Y, wherein X is a divalent spacer group selected from linear or branched Ci to Cio alkanediyl, linear or branched C2 to C10 alkenediyl, linear or branched C2 to C10 alkynediyl, and (C2H3R 6 -0) m .
  • m is an integer selected from 1 to 30, preferably from 1 to 15, even more preferably from 1 to 10, most preferably from 1 to 5.
  • X is selected from linear or branched Ci to C6 alkanediyl, preferably from Ci to C 4 alkanediyl.
  • X is selected from methanediyl, ethane-1 ,1-diyl and ethane-1 ,2-diyl.
  • X is selected from propan-1 ,1-diyl, butane-1 ,1-diyl, pentane- 1.1- diyl, and hexane-1 ,1-diyl.
  • X is elected from propane-2-2- diyl, butane-2,2-diyl, pentane-2,2-diyl, and hexane-2,2-diyl.
  • X is elected from propane-1 -2-diyl, butane-1 ,2-diyl, pentane-
  • X is elected from propane-1-3-diyl, butane-1 ,3-diyl, pentane-1 ,3-diyl, and hexane-1 ,3-diyl.
  • Y is a monovalent group and may be selected from OR 3 , with R 3 being selected from (i) H, (ii) C5 to C20 aryl, preferably C5, C6, and C10 aryl, (iii) Ci to C10 alkyl, preferably Ci to C6 alkyl, most preferably Ci to C 4 alkyl (iv) Ce to C20 arylalkyl, preferably Ce to C10 arylalkyl, (v) Ce to C20 alkylaryl, all of which may be substituted by OH, SO3H, COOH or a combination thereof, and (vi) (C2H3R 6 -0)n-H.
  • R 3 may be Ci to C6 alkyl or H.
  • R 6 may be selected from H and Ci to C5 alkyl, preferably from H and Ci to C 4 alkyl, most preferably H, methyl or ethyl.
  • aryl comprises carbocyclic aromatic groups as well as heterocyclic aromatic groups in which one or more carbon atoms are exchanged by one or more N or O atoms.
  • arylalkyl means an alkyl group substituted with one or more aryl groups, such as but not limited to benzyl and methylpyridine.
  • alkylaryl means an aryl group substituted with one or more alkyl groups, such as but not limited to toluyl.
  • R 3 is selected from H to form a hydroxy group.
  • R 3 is selected from polyoxyalkylene groups of formula (C2H3R 6 -0) n -H.
  • R 6 is selected from H and Ci to C5 alkyl, preferably from H and Ci to C 4 alkyl, most preferably from H, methyl or ethyl.
  • n may be an integer from 1 to 30, preferably from 1 to 15, most preferably from 1 to 10.
  • polyoxymethylene, polyoxypropylene or a polyoxymethylene-co-oxypropylene may be used.
  • R 3 may be selected from Ci to C10 alkyl, preferably from Ci to C6 alkyl, most preferably methyl and ethyl.
  • Y may be an amine group NR 3 R 4 , wherein R 3 and R 4 are the same or different and may have the meanings of R 3 described for OR 3 above.
  • R 3 and R 4 are selected from H to form an NH2 group. In another preferred embodiment, at least one of R 3 and R 4 , preferably both are selected from
  • R 6 is selected from H and Ci to C5 alkyl, preferably from H and Ci to C 4 alkyl, most preferably H, methyl or ethyl.
  • at least one of R 3 and R 4 preferably both are selected from Ci to C10 alkyl, preferably from Ci to C6 alkyl, most preferably methyl and ethyl.
  • R 3 and R 4 may also together form a ring system, which may be interrupted by O or NR 7 .
  • R 7 may be selected from R 6 and X— ⁇ — 3 .
  • the ring system is formed by two substituents R 3 and R 4 which are bound to the same N atom.
  • Such ring system may preferably comprise 4 or 5 carbon atoms to form a 5 or 6 membered carbocyclic system. In such carbocyclic system one or two of the carbon atoms may be substituted by oxygen atoms.
  • Y may be a positively charged ammonium group N + R 3 R 4 R 5 .
  • R 3 , R 4 , R 5 are the same or different and may have the meanings of R 3 described for OR 3 and NR 3 R 4 above.
  • R 3 , R 4 and R 5 are independently selected from H, methyl or ethyl.
  • at least one of R 3 , R 4 and R 5 preferably two, most preferably all, are selected from polyoxyalkylene groups of formula (C2H3R 6 -0) n -H.
  • m may be an integer selected from 1 to 30, preferably from 1 to 15, even more preferably from 1 to 10, most preferably from 1 to 5.
  • R 2 may be either R 1 or R 3 as described above. If R 2 is R 1 , R 1 may be selected to form a symmetric compound (both R 1 s are the same) or an asymmetric compound (the two R 1 s are different).
  • R 2 is H.
  • aminoalkynes are those in which
  • R 1 is X-NR 3 R 4 and R 2 is H;
  • R 1 is X-NR 3 R 4 and R 2 is X- NR 3 R 4 with X being selected from linear Ci to C 4 alkanediyl and branched C3 to C6 alkanediyl;
  • Particularly preferred hydroxyalkynes or alkoxyalkynes are those in which
  • R 1 is X-OR 3 and R 2 is H;
  • R 1 is X-OR 3 and R 2 is X- OR 3 with X being selected from linear Ci to C 4 alkanediyl and branched C3 to Ce alkanediyl;
  • Particularly preferred alkynes comprising an amino and a hydroxy group are those in which R 1 is X-OR 3 , particularly X-OH, and R 2 is X- NR 3 R 4 with X being independently selected from linear Ci to C 4 alkanediyl and branched C3 to C6 alkanediyl;
  • the amine groups in the additives may be selected from primary (R 3 , R 4 is H) , secondary (R 3 or R 4 is H) and tertiary amine groups (R 3 and R 4 are both not H).
  • the alkynes may comprise one or more terminal triple bonds or one or more non-terminal triple bonds (alkyne functionalities).
  • the alkynes comprise one or more terminal triple bonds, particularly from 1 to 3 triple bonds, most preferably one terminal triple bond.
  • Particularly preferred specific primary aminoalkynes are: Particularly preferred specific secondary aminoalkynes are:
  • the rests R 3 and R 4 may together form a ring system, which is optionally interrupted by O or NR 3 .
  • the rests R 3 and R 4 together form a C5 or C6 bivalent group in which one or two, preferably one, carbon atoms may be exchanged by O or NR 7 ' with R 7 being selected from hydrogen, methyl or ethyl.
  • R 3 and R 4 together form a ring system which is interrupted by two NR 3 groups, in which R 3 is selected from CH2-C ⁇ C-H.
  • This additive comprises three terminal triple bonds.
  • the amino groups in the additives may further be quaternized by reaction with alkylating agents such as but not limited to dialkyl sulphates like DMS, DES or DPS, benzyl chloride or chlormethylpyridine.
  • alkylating agents such as but not limited to dialkyl sulphates like DMS, DES or DPS, benzyl chloride or chlormethylpyridine.
  • Particularly preferred quaternized additives are:
  • Particularly preferred specific pure hydroxyalkynes are:
  • Particularly preferred specific aminoalkynes comprising OH groups are:
  • the rests R 3 and R 4 may together form a ring system, which is optionally interrupted by O or NR 3 .
  • the rests R 3 and R 4 together form a C5 or C6 bivalent group in which one or two, preferably one, carbon atoms may be exchanged by O or NR 7 ' with R 7 being selected from hydrogen, methyl or ethyl.
  • mixtures of additives may be formed.
  • such mixtures may be received by reaction of 1 mole diethylaminopropyne and 0.5 mole epichlorohydrin, 1 mole diethylaminopropyne and 0.5 mole benzylchloride, 1 mole diethylaminopropyne with 0.9 mole dimethyl sulphate, 1 mole dimethyl propyne amine and 0.33 mole dimethyl sulphate, or 1 mole dimethyl propyne amine and 0.66 mole dimethyl sulphate.
  • such mixtures may be received by reaction of 1 mole dimethyl propyne amine and 1 .5, 1 .9, or 2.85 mole dimethyl sulphate, 1 mole dimethyl propyne amine and 0.5 mole epichlorohydrin, 1 mole dimethyl propyne amine and 2.85 diethyl sulphate, or 1 mole dimethyl propyne amine and 1 .9 mole dipropyl sulphate.
  • the additives may be substituted by SO3H (sulfonate) groups or COOH (carboxy) groups.
  • Specific sulfonated additives may be but are not limited to butynoxy ethane sulfonic acid, propynoxy ethane sulfonic acid, 1 ,4-di-(3-sulfoethoxy)-2-butyne, 3-(3-sulfoethoxy)- propyne.
  • a single additive according to the invention may be used in the cobalt electroplating baths.
  • two or more of the additives are used in
  • electroplating bath is from 0.5 ppm to 10000 ppm based on the total weight of the plating bath.
  • the additives according to the present invention are typically used in a total amount of from about 0.1 ppm to about 1000 ppm based on the total weight of the plating bath and more typically from 1 to 100 ppm, although greater or lesser amounts may be used.
  • Other Additives are typically used in a total amount of from about 0.1 ppm to about 1000 ppm based on the total weight of the plating bath and more typically from 1 to 100 ppm, although greater or lesser amounts may be used.
  • a large variety of further additives may typically be used in the bath to provide desired surface finishes for the Co plated metal. Usually more than one additive is used with each additive forming a desired function.
  • the electroplating baths may contain one or more of wetting agents or surfactants like Lutensol®, Plurafac® or Pluronic® (available from BASF) to get rid of trapped air or hydrogen bubbles and the like.
  • wetting agents or surfactants like Lutensol®, Plurafac® or Pluronic® (available from BASF) to get rid of trapped air or hydrogen bubbles and the like.
  • Further components to be added are grain refiners, stress reducers, levelers and mixtures thereof.
  • the bath may also contain a complexing agent for the cobalt ions, such as but not limited to sodium acetate, sodium citrate, EDTA, sodium tartrate, or ethylene diamine.
  • a complexing agent for the cobalt ions such as but not limited to sodium acetate, sodium citrate, EDTA, sodium tartrate, or ethylene diamine.
  • Further additives are disclosed in Journal of The Electrochemical Society, 156 (8) D301 -D309 2009 "Superconformal Electrodeposition of Co and Co-Fe Alloys Using 2-Mercapto-5- benzimidazolesulfonic Acid", which is incorporated herein by reference.
  • surfactants may be present in the electroplating composition in order to improve wetting.
  • Wetting agents may be selected from nonionic surfactants, anionic surfactants and cationic surfactants.
  • non-ionic surfactants are used.
  • Typical non-ionic surfactants are fluorinated surfactants, polyglocols, or poly oxyethylene and/or oxypropylene containing molecules.
  • the usually aqueous plating bath used for void-free filling with cobalt or cobalt alloys may contain a cobalt ion source, such as but not limited to cobalt sulfate, cobalt chloride, or cobalt sulfamate.
  • a cobalt ion source such as but not limited to cobalt sulfate, cobalt chloride, or cobalt sulfamate.
  • the plating bath may further contain a source of a further metal ion source like nickel sulfate or chloride.
  • the cobalt ion concentration within the electroplating solution may be in a range of 0.01 to 1 mol/l.
  • the ion concentration can have a range of 0.1 to 0.6 mol/l.
  • the range can be from 0.3 to 0.5 mol/l.
  • the range can be from 0.03 to 0.1 mol/l.
  • the composition is essentially free from chloride ions.
  • Essentially free from chloride means that the chloride content is below 1 ppm, particularly below 0.1 ppm.
  • the pH of the plating bath may be adjusted to have a high Faradaic efficiency while avoiding the co-deposition of cobalt hydroxides.
  • a pH range of 1 to 5 may be employed.
  • pH range of 2 to 4.5, preferably 2 to 4 can be employed.
  • a pH range of 3 .5 to 4 can be used.
  • boric acid may be used in the cobalt electroplating bath as supporting electrolyte.
  • An electrolytic bath comprising cobalt ions and at least one additive according to the invention.
  • a dielectric substrate having the seed layer is placed into the electrolytic bath where the electrolytic bath contacts the at least one outer surface and the three dimensional pattern having a seed layer in the case of a dielectric substrate.
  • a counter electrode is placed into the electrolytic bath and an electrical current is passed through the electrolytic bath between the seed layer on the substrate and the counter electrode. At least a portion of cobalt is deposited into at least a portion of the three dimensional pattern wherein the deposited cobalt is substantially void-free.
  • the present invention is useful for depositing a layer comprising cobalt on a variety of substrates, particularly those having nanometer and variously sized apertures.
  • the present invention is particularly suitable for depositing cobalt on integrated circuit substrates, such as semiconductor devices, with small diameter vias, trenches or other apertures.
  • semiconductor devices are plated according to the present invention.
  • semiconductor devices include, but are not limited to, wafers used in the manufacture of integrated circuits.
  • a seed layer needs to be applied to the surface.
  • Such seed lay may consist of cobalt, iridium, osmium, palladium, platinum, rhodium, and ruthenium or alloys comprising such metals.
  • Preferred is the deposition on a cobalt seed.
  • the seed layers are described in detail e.g. in US20140183738 A.
  • the seed layer may be deposited or grown by chemical vapor deposition (CVD). atomic layer deposition (ALD), physical vapor deposition (PVD). Electroplating, electro less plating or other suitable process that deposits conformal thin films.
  • the cobalt seed layer is deposited to form a high quality conformal layer th.at sufficiently and evenly covers all exposed surfaces within the openings and top Surfaces.
  • the high quality seed layer may be formed, in one embodiment, by depositing the cobalt seed material at a slow deposition rate to evenly and consistently deposit the conformal seed layer.
  • the seed layer can assist a deposition process by providing appropriate surface energetics for deposition thereon.
  • the substrate comprises submicrometer sized features and the cobalt deposition is performed to fill the submicrometer sized features.
  • the submicrometer-sized features have an (effective) aperture size of 10 nm or below and/or an aspect ratio of 4 or more. More preferably the features have an aperture size of 7 nanometers or below, most preferably of 5 nanometers or below.
  • the aperture size according to the present invention means the smallest diameter or free distance of a feature before plating, i.e. after seed deposition.
  • the electrodeposition current density should be chosen to promote the void-free, particularly the bottom-up filling behavior.
  • a range of 0.1 to 40 mA/cm 2 is useful for this purpose.
  • the current density can range from 1 to 10 mA/cm 2 .
  • the current density can range from 5 to 15 mA/cm 2 .
  • substrates are electroplated by contacting the substrate with the plating baths of the present invention.
  • the substrate typically functions as the cathode.
  • the plating bath contains an anode, which may be soluble or insoluble.
  • cathode and anode may be separated by a membrane.
  • Potential is typically applied to the cathode.
  • Sufficient current density is applied and plating performed for a period of time sufficient to deposit a metal layer, such as a cobalt layer, having a desired thickness on the substrate.
  • Suitable current densities include, but are not limited to, the range of 1 to 250 mA/cm 2 .
  • the current density is in the range of 1 to 60 mA/cm 2 when used to deposit cobalt in the manufacture of integrated circuits.
  • the specific current density depends on the substrate to be plated, the leveling agent selected and the like. Such current density choice is within the abilities of those skilled in the art.
  • the applied current may be a direct current (DC), a pulse current (PC), a pulse reverse current (PRC) or other suitable current.
  • Typical temperatures used for the cobalt electroplating are from 10°C to 50°C, preferably 20°C to 40°C, most preferably from 20°C to 35°C.
  • the plating baths are agitated during use.
  • Any suitable agitation method may be used with the present invention and such methods are well- known in the art. Suitable agitation methods include, but are not limited to, inert gas or air sparging, work piece agitation, impingement and the like. Such methods are known to those skilled in the art.
  • the wafer may be rotated such as from 1 to 300 RPM and the plating solution contacts the rotating wafer, such as by pumping or spraying. In the alternative, the wafer need not be rotated where the flow of the plating bath is sufficient to provide the desired metal deposit.
  • Cobalt is deposited in apertures according to the present invention without substantially forming voids within the metal deposit.
  • void-free fill may either be ensured by an extraordinarily pronounced bottom-up cobalt growth while perfectly suppressing the sidewall cobalt growth, both leading to a flat growth front and thus providing substantially defect free trench/via fill (so-called bottom-up-fill) or may be ensured by a so-called V-shaped filling.
  • substantially void-free means that at least 95% of the plated apertures are void-free. Preferably that at least 98% of the plated apertures are void-free, mostly preferably all plated apertures are void-free.
  • substantially seam-free means that at least 95% of the plated apertures are void-free. Preferably that at least 98% of the plated apertures are seam-free, mostly preferably all plated apertures are seam-free.
  • Plating equipment for plating semiconductor substrates are well known. Plating equipment comprises an electroplating tank which holds Co electrolyte and which is made of a suitable material such as plastic or other material inert to the electrolytic plating solution. The tank may be cylindrical, especially for wafer plating.
  • a cathode is horizontally disposed at the upper part of tank and may be any type substrate such as a silicon wafer having openings such as trenches and vias.
  • the wafer substrate is typically coated with a seed layer of Co or other metal or a metal containing layer to initiate plating thereon.
  • An anode is also preferably circular for wafer plating and is horizontally disposed at the lower part of tank forming a space between the anode and cathode.
  • the anode is typically a soluble anode.
  • These bath additives are useful in combination with membrane technology being developed by various tool manufacturers. In this system, the anode may be isolated from the organic bath additives by a membrane. The purpose of the separation of the anode and the organic bath additives is to minimize the oxidation of the organic bath additives.
  • the cathode substrate and anode are electrically connected by wiring and, respectively, to a rectifier (power supply).
  • the cathode substrate for direct or pulse current has a net negative charge so that Co ions in the solution are reduced at the cathode substrate forming plated Co metal on the cathode surface.
  • An oxidation reaction takes place at the anode.
  • the cathode and anode may be horizontally or vertically disposed in the tank.
  • the present invention may be useful in any electrolytic process where a substantially void-free cobalt deposit is desired.
  • Such processes include printed wiring board manufacture.
  • the present plating baths may be useful for the plating of vias, pads or traces on a printed wiring board, as well as for bump plating on wafers.
  • Other suitable processes include packaging and interconnect manufacture.
  • suitable substrates include lead frames, interconnects, printed wiring boards, and the like. All percent, ppm or comparable values refer to the weight with respect to the total weight of the respective composition except where otherwise indicated. All cited documents are incorporated herein by reference.
  • Example 1 A 250 ml apparatus flushed with nitrogen was charged with 1 ,1 -dimethyl-prop-3-ynilamine (7,9 g, 100 mmol) and water. The resulting mixture was stirred at ambient temperature and dimethylsulfate (12.6 g, 100 mmol) was added (0.2 ml/min). After the complete addition, the mixture was heated to 40 °C and was stirred for additional 5 hrs to obtain full conversion. Full conversion was determined by the test for the presence of electrophilic reagents (Preussman test). The mixture was cooled to ambient temperature and the title product was obtained as a colourless aqueous solution.
  • Cobalt was electroplated onto the wafer substrate having a 12 nm thick CVD Co layer by contacting and rotate the substrate at 300 rpm at 35 degrees C applying a direct current of -5 mA/cm 2 for 150 s.
  • the thus electroplated cobalt was investigated by FIB/SEM.
  • a cobalt electroplating bath containing 0.4 mol/l CoS0 4 * 7H 2 0, 0.1 mol/l CoCI 2 * 6H 2 0, 0.5 mol/l H3BO3, in Dl water was prepared and adjusted afterwards to pH 3.5 with sulfuric acid.
  • Cobalt was electroplated onto the wafer substrate having a 12 nm thick CVD Co layer by contacting and rotating the substrate with 300 rpm at 35 degrees C and applying a direct current of -5 mA/cm 2 for 150 s.
  • the thus electroplated cobalt was investigated by FIB/SEM.
  • the result shows a cobalt deposition which shows the desired filling behavior. This can be clearly seen by a void-free filling in the trenches.
  • Example 4 A cobalt electroplating bath containing 3 g/l Co ions (prepared by adding CoSO4x7H20 as the cobalt source), 33 g/l H3BO3, in Dl water was prepared the pH was adjusted to 4. Additionally, 25 ml/l of a 0.18 % by weight solution of propargyl alcohol was added. Cobalt was electroplated onto the wafer substrate having a 12 nm thick CVD Co layer by contacting and rotating the substrate with 100 rpm at 25 degrees C and applying a direct current of -5 mA/cm 2 and a total charge of 100 mC/cm 2 . The thus electroplated cobalt was investigated by FIB/SEM.
  • a cobalt electroplating bath containing 3 g/l Co ions prepared by adding CoSO4x7H20 as the cobalt source), 33 g/l H3BO3, in Dl water was prepared the pH was adjusted to 3. Additionally, 75 ml/l of a 0.18 % by weight solution of propargyl alcohol ethoxylate was added.
  • Cobalt was electroplated onto the wafer substrate having a 12 nm thick CVD Co layer by contacting and rotating the substrate with 100 rpm at 25 degrees C applying a direct current of - 2 mA/cm 2 and a total charge of 100 mC/cm 2 .
  • the thus electroplated cobalt was investigated by FIB/SEM.
  • the result shows a cobalt deposition which shows the desired filling behavior. This can be clearly seen by a void-free filling in the trenches.

Abstract

A composition comprising: (a) cobalt ions, and (b) an additive of formula (I) wherein R1 is selected from X-Y; R2 is selected from R1 and R3; X is selected from linear or branched C1 to C10 alkanediyl, linear or branched C2 to C10 alkenediyl, linear or branched C2 to C10 alkynediyl, and (C2H3R6-O)m-H; Y is selected from OR3, NR3R4, N+R3R4R5 and NH-(C=O)-R3; R3, R4, R5 are the same or different and are selected from (i) H, (ii) C5 to C20 aryl, (iii) C1 to C10 alkyl (iv) C6 to C20 arylalkyl, (v) C6 to C20 alkylaryl, which may be substituted by OH, SO3H, COOH or a combination thereof, and (vi) (C2H3R6-O)n-H, and wherein R3 and R4 may together form a ring system, which may be interrupted by O or NR7; m, n are integers independently selected from 1 to 30; R6 is selected from H and C1 to C5 alkyl; R7 is selected from R6 and formula (II).

Description

Composition for Cobalt plating comprising additive for void-free submicron feature filling
Description The present invention relates to a composition for cobalt plating comprising cobalt ions comprising an agent for void-free filling of recessed features on semiconductor substrates.
Background of the Invention Filling of small features, such as vias and trenches, by metal electroplating is an essential part of the semiconductor manufacture process. It is well known, that the presence of organic substances as additives in the electroplating bath can be crucial in achieving a uniform metal deposit on a substrate surface and in avoiding defects, such as voids and seams, within the metal lines.
For copper electroplating the void-free filling of submicrometer-sized interconnect features by using additives to ensure bottom-up filling is well known in the art.
For conventional nickel electroplating on substrates like metals, metal alloys, and metallized polymers, particularly copper, iron, brass, steel, cast iron or chemically deposited copper or nickel on polymer surfaces brightening additives comprising acetylenic compounds are known.
EP 0025694 A discloses a nickel electroplating bath comprising nickel and zinc ions, saccharin and an sulfonated acetylenic compound to receive a bright, well leveled nickel deposit. As sulfonated acetylenic compound 2-butyne-1 ,4-disulfonic acid, 2-butyne sulfonic acid, propyne sulfonic acid, 1-butyne sulfonic acid, 1-pentyne sulfonic acid are explicitly mentioned. US 2008/0308429 A discloses an acidic aqueous electrolyte solution for production of a nickel cathode comprising nickel ions, and 2, 5-dimethyl-3-hexyne-2, 5-diol. WO 97/35049 discloses the use of hydroxy or amino substituted alkynes in combination with allyl or vinyl ammonium compounds in nickel electroplating. US 4,435,254 discloses acetylenic amines or sulfonated acetylenic compounds.
With further decreasing aperture size of recessed features like vias or trenches the filling of the interconnects with copper becomes especially challenging, also since the copper seed deposition by physical vapor deposition (PVD) prior to the copper electrodeposition might exhibit inhomogeneity and non-conformity and thus further decreases the aperture sizes particularly at the top of the apertures. Furthermore, it becomes more and more interesting to substitute copper by cobalt since cobalt shows less electromigration into the dielectric. For cobalt electroplating several additives were proposed to ensure void-free filling of submicrometer-sized features. US 201 1/0163449 A1 discloses a cobalt electrodeposition process using a bath comprising a cobalt deposition-inhibiting additive, such as saccharin, coumarin or polyethyleneimine (PEI). US 2009/0188805 A1 discloses a cobalt electrodeposition process using a bath comprising at least one accelerating, inhibiting, or depolarizing additive selected from polyethyleneimine and 2-mercapto-5-benzimidazolesulfonic acid.
There is still a need for a cobalt electroplating composition that allows a void-free deposition of cobalt in small recessed features, such as vias or trenches, of semiconductor substrates.
It is therefore an object of the present invention to provide an electroplating bath that is capable of providing a substantially void-free filling, preferably void-free and seam-free filling of features on the nanometer and/or on the micrometer scale with cobalt or a cobalt alloy.
Summary of the Invention
The present invention provides a new class of highly effective additives that provide
substantially void free filling of nanometer-sized interconnect features with cobalt or cobalt alloys.
Therefore the present invention provides a composition comprising
(a) cobalt ions, and
(b) an additive of formula I l—≡-F¾ (I) wherein
R1 is selected from X-Y;
R2 is selected from R1 and R3;
X is selected from linear or branched Ci to Cio alkanediyl, linear or branched C2 to C10
alkenediyl, linear or branched C2 to C10 alkynediyl, and (C2H3R6-0)m-H;
Y is selected from OR3, NR3R4, N+R3R4R5 and NH-(C=0)-R3;
R3, R4, R5 are the same or different and are selected from (i) H, (ii) C5 to C20 aryl, (iii) Ci to C10 alkyl (iv) C6 to C20 arylalkyl, (v) C6 to C20 alkylaryl, which may be substituted by OH, SO3H, COOH or a combination thereof, and (vi) (C2H3R6-0)n-H and wherein R3 and R4 may together form a ring system, which may be interrupted by O or NR7;
m, n are integers independently selected from 1 to 30;
R6 is selected from H and Ci to C5 alkyl.
R7 is selected from R6 and X— ^=— f¾
The invention further relates to the use of a metal plating bath comprising a composition as defined herein for depositing cobalt or cobalt alloys on substrates comprising recessed features having an aperture size of 100 nanometers or less, in particular 20 nm or less, 15 nm or less or even 7 nm or less.
The invention further relates to a process for depositing a layer comprising cobalt on a substrate comprising nanometer-sized features by a) contacting a composition as defined herein with the substrate, and
b) applying a current density to the substrate for a time sufficient to deposit a metal layer onto the substrate. In this way additives are provided that result in a void-free filling of recessed features. Brief description of the Figures
Fig. 1 shows a FIB/SEM inspected wafer that was electroplated with cobalt according to comparative example 2;
Fig. 2 shows a FIB/SEM inspected wafer that was electroplated with cobalt using an
electroplating composition comprising an amino alkyne according to example 3; Fig. 3 shows a FIB/SEM inspected wafer that was electroplated with cobalt using an
electroplating composition comprising an alkynol according to example 4; Fig. 4 shows a FIB/SEM inspected wafer that was electroplated with cobalt using an
electroplating composition comprising an ethoxylated alkynol according to example 5.
Detailed Description of the Invention The compositions according to the inventions comprise cobalt ions, and an additive of formula I as described below.
Additives according to the invention It has been found that the additives of formula I
Rl — R2 0) are particularly useful for electroplating cobalt or cobalt alloys into submicrometer-sized recessed features, particularly those having aperture sizes having nanometer or micrometer scale, in particular aperture sizes having 100 nanometers or less, 20 nm or less, 15 nm or less or even 7 nm or less.
According to the invention, R1 is selected from X-Y, wherein X is a divalent spacer group selected from linear or branched Ci to Cio alkanediyl, linear or branched C2 to C10 alkenediyl, linear or branched C2 to C10 alkynediyl, and (C2H3R6-0)m. m is an integer selected from 1 to 30, preferably from 1 to 15, even more preferably from 1 to 10, most preferably from 1 to 5.
In a preferred embodiment X is selected from linear or branched Ci to C6 alkanediyl, preferably from Ci to C4 alkanediyl.
In a preferred embodiment X is selected from methanediyl, ethane-1 ,1-diyl and ethane-1 ,2-diyl. In a second preferred embodiment X is selected from propan-1 ,1-diyl, butane-1 ,1-diyl, pentane- 1.1- diyl, and hexane-1 ,1-diyl. In a third preferred embodiment X is elected from propane-2-2- diyl, butane-2,2-diyl, pentane-2,2-diyl, and hexane-2,2-diyl.
In a fourth preferred embodiment X is elected from propane-1 -2-diyl, butane-1 ,2-diyl, pentane-
1.2- diyl, and hexane-1 ,2-diyl. In a fifth preferred embodiment X is elected from propane-1-3-diyl, butane-1 ,3-diyl, pentane-1 ,3-diyl, and hexane-1 ,3-diyl.
Y is a monovalent group and may be selected from OR3, with R3 being selected from (i) H, (ii) C5 to C20 aryl, preferably C5, C6, and C10 aryl, (iii) Ci to C10 alkyl, preferably Ci to C6 alkyl, most preferably Ci to C4 alkyl (iv) Ce to C20 arylalkyl, preferably Ce to C10 arylalkyl, (v) Ce to C20 alkylaryl, all of which may be substituted by OH, SO3H, COOH or a combination thereof, and (vi) (C2H3R6-0)n-H. In a preferred embodiment, R3 may be Ci to C6 alkyl or H. R6 may be selected from H and Ci to C5 alkyl, preferably from H and Ci to C4 alkyl, most preferably H, methyl or ethyl. As used herein, aryl comprises carbocyclic aromatic groups as well as heterocyclic aromatic groups in which one or more carbon atoms are exchanged by one or more N or O atoms. As used herein, arylalkyl means an alkyl group substituted with one or more aryl groups, such as but not limited to benzyl and methylpyridine. As used herein, alkylaryl means an aryl group substituted with one or more alkyl groups, such as but not limited to toluyl.
In another preferred embodiment, R3 is selected from H to form a hydroxy group. In another preferred embodiment, R3 is selected from polyoxyalkylene groups of formula (C2H3R6-0)n-H. R6 is selected from H and Ci to C5 alkyl, preferably from H and Ci to C4 alkyl, most preferably from H, methyl or ethyl. Generally, n may be an integer from 1 to 30, preferably from 1 to 15, most preferably from 1 to 10. In a particular embodiment polyoxymethylene, polyoxypropylene or a polyoxymethylene-co-oxypropylene may be used. In another preferred embodiment, R3 may be selected from Ci to C10 alkyl, preferably from Ci to C6 alkyl, most preferably methyl and ethyl.
Furthermore, Y may be an amine group NR3R4, wherein R3 and R4 are the same or different and may have the meanings of R3 described for OR3 above.
In a preferred embodiment, R3 and R4 are selected from H to form an NH2 group. In another preferred embodiment, at least one of R3 and R4, preferably both are selected from
polyoxyalkylene groups of formula (C2H3R6-0)n-H. R6 is selected from H and Ci to C5 alkyl, preferably from H and Ci to C4 alkyl, most preferably H, methyl or ethyl. In yet another preferred embodiment, at least one of R3 and R4, preferably both are selected from Ci to C10 alkyl, preferably from Ci to C6 alkyl, most preferably methyl and ethyl.
R3 and R4 may also together form a ring system, which may be interrupted by O or NR7. R7 may be selected from R6 and X— ΞΞΞΞΞ— 3 . Preferably the ring system is formed by two substituents R3 and R4 which are bound to the same N atom. Such ring system may preferably comprise 4 or 5 carbon atoms to form a 5 or 6 membered carbocyclic system. In such carbocyclic system one or two of the carbon atoms may be substituted by oxygen atoms.
Furthermore, Y may be a positively charged ammonium group N+R3R4R5. R3, R4, R5 are the same or different and may have the meanings of R3 described for OR3 and NR3R4 above. In a preferred embodiment R3, R4 and R5 are independently selected from H, methyl or ethyl. In one embodiment at least one of R3, R4 and R5, preferably two, most preferably all, are selected from polyoxyalkylene groups of formula (C2H3R6-0)n-H. m may be an integer selected from 1 to 30, preferably from 1 to 15, even more preferably from 1 to 10, most preferably from 1 to 5.
In the additives of formula I R2 may be either R1 or R3 as described above. If R2 is R1, R1 may be selected to form a symmetric compound (both R1s are the same) or an asymmetric compound (the two R1s are different).
In a preferred embodiment R2 is H.
Particularly preferred aminoalkynes are those in which
(a) R1 is X-NR3R4 and R2 is H;
(b) R1 is X-NR3R4 and R2 is X- NR3R4 with X being selected from linear Ci to C4 alkanediyl and branched C3 to C6 alkanediyl;
Particularly preferred hydroxyalkynes or alkoxyalkynes are those in which
(a) R1 is X-OR3 and R2 is H;
(b) R1 is X-OR3 and R2 is X- OR3 with X being selected from linear Ci to C4 alkanediyl and branched C3 to Ce alkanediyl;
Particularly preferred alkynes comprising an amino and a hydroxy group are those in which R1 is X-OR3, particularly X-OH, and R2 is X- NR3R4 with X being independently selected from linear Ci to C4 alkanediyl and branched C3 to C6 alkanediyl;
The amine groups in the additives may be selected from primary (R3, R4 is H) , secondary (R3 or R4 is H) and tertiary amine groups (R3 and R4 are both not H). The alkynes may comprise one or more terminal triple bonds or one or more non-terminal triple bonds (alkyne functionalities). Preferably, the alkynes comprise one or more terminal triple bonds, particularly from 1 to 3 triple bonds, most preferably one terminal triple bond.
Particularly preferred specific primary aminoalkynes are:
Figure imgf000006_0001
Particularly preferred specific secondary aminoalkynes are:
Figure imgf000007_0001
Figure imgf000007_0002
Particularly preferred specific tertiary aminoalkynes are:
Figure imgf000007_0003
Other preferred additives are those in which the rests R3 and R4 may together form a ring system, which is optionally interrupted by O or NR3. Preferably, the rests R3 and R4 together form a C5 or C6 bivalent group in which one or two, preferably one, carbon atoms may be exchanged by O or NR7' with R7 being selected from hydrogen, methyl or ethyl.
An example of such compounds is:
Figure imgf000007_0004
It may be received by reaction of propargyl amine with formaldehyde and morpholine,. Another preferred additive comprising a saturated heterocyclic system is:
Figure imgf000008_0001
In this case R3 and R4 together form a ring system which is interrupted by two NR3 groups, in which R3 is selected from CH2-C≡C-H. This additive comprises three terminal triple bonds.
The amino groups in the additives may further be quaternized by reaction with alkylating agents such as but not limited to dialkyl sulphates like DMS, DES or DPS, benzyl chloride or chlormethylpyridine. Particularly preferred quaternized additives are:
Figure imgf000008_0002
Particularly preferred specific pure hydroxyalkynes are:
Figure imgf000008_0003
Particularly preferred specific aminoalkynes comprising OH groups are:
Figure imgf000009_0001
Also in this case the rests R3 and R4 may together form a ring system, which is optionally interrupted by O or NR3. Preferably, the rests R3 and R4 together form a C5 or C6 bivalent group in which one or two, preferably one, carbon atoms may be exchanged by O or NR7' with R7 being selected from hydrogen, methyl or ethyl.
Examples for such compounds
These may be received by reaction of propargyl alcohol with formaldehyde and piperidine or morpholine, respectively. By partial reaction with alkylating agents mixtures of additives may be formed. In one embodiment, such mixtures may be received by reaction of 1 mole diethylaminopropyne and 0.5 mole epichlorohydrin, 1 mole diethylaminopropyne and 0.5 mole benzylchloride, 1 mole diethylaminopropyne with 0.9 mole dimethyl sulphate, 1 mole dimethyl propyne amine and 0.33 mole dimethyl sulphate, or 1 mole dimethyl propyne amine and 0.66 mole dimethyl sulphate. In another embodiment such mixtures may be received by reaction of 1 mole dimethyl propyne amine and 1 .5, 1 .9, or 2.85 mole dimethyl sulphate, 1 mole dimethyl propyne amine and 0.5 mole epichlorohydrin, 1 mole dimethyl propyne amine and 2.85 diethyl sulphate, or 1 mole dimethyl propyne amine and 1 .9 mole dipropyl sulphate. In a further embodiment, the additives may be substituted by SO3H (sulfonate) groups or COOH (carboxy) groups. Specific sulfonated additives may be but are not limited to butynoxy ethane sulfonic acid, propynoxy ethane sulfonic acid, 1 ,4-di-(3-sulfoethoxy)-2-butyne, 3-(3-sulfoethoxy)- propyne. In one embodiment a single additive according to the invention may be used in the cobalt electroplating baths. In another embodiment two or more of the additives are used in
combination.
In general, the total amount of the additives according to the present invention in the
electroplating bath is from 0.5 ppm to 10000 ppm based on the total weight of the plating bath. The additives according to the present invention are typically used in a total amount of from about 0.1 ppm to about 1000 ppm based on the total weight of the plating bath and more typically from 1 to 100 ppm, although greater or lesser amounts may be used. Other Additives
A large variety of further additives may typically be used in the bath to provide desired surface finishes for the Co plated metal. Usually more than one additive is used with each additive forming a desired function. Advantageously, the electroplating baths may contain one or more of wetting agents or surfactants like Lutensol®, Plurafac® or Pluronic® (available from BASF) to get rid of trapped air or hydrogen bubbles and the like. Further components to be added are grain refiners, stress reducers, levelers and mixtures thereof.
The bath may also contain a complexing agent for the cobalt ions, such as but not limited to sodium acetate, sodium citrate, EDTA, sodium tartrate, or ethylene diamine. Further additives are disclosed in Journal of The Electrochemical Society, 156 (8) D301 -D309 2009 "Superconformal Electrodeposition of Co and Co-Fe Alloys Using 2-Mercapto-5- benzimidazolesulfonic Acid", which is incorporated herein by reference. In a further embodiment, surfactants may be present in the electroplating composition in order to improve wetting. Wetting agents may be selected from nonionic surfactants, anionic surfactants and cationic surfactants.
In a preferred embodiment non-ionic surfactants are used. Typical non-ionic surfactants are fluorinated surfactants, polyglocols, or poly oxyethylene and/or oxypropylene containing molecules.
Electrolyte In one embodiment, the usually aqueous plating bath used for void-free filling with cobalt or cobalt alloys may contain a cobalt ion source, such as but not limited to cobalt sulfate, cobalt chloride, or cobalt sulfamate.
For alloys the plating bath may further contain a source of a further metal ion source like nickel sulfate or chloride.
The cobalt ion concentration within the electroplating solution may be in a range of 0.01 to 1 mol/l. In one particular example, the ion concentration can have a range of 0.1 to 0.6 mol/l. In another particular example, the range can be from 0.3 to 0.5 mol/l. In yet another particular example, the range can be from 0.03 to 0.1 mol/l.
In a preferred embodiment the composition is essentially free from chloride ions. Essentially free from chloride means that the chloride content is below 1 ppm, particularly below 0.1 ppm. During deposition, the pH of the plating bath may be adjusted to have a high Faradaic efficiency while avoiding the co-deposition of cobalt hydroxides. For this purpose, a pH range of 1 to 5 may be employed. In a particular example pH range of 2 to 4.5, preferably 2 to 4 can be employed. In another particular example, a pH range of 3 .5 to 4 can be used. In a preferred embodiment boric acid may be used in the cobalt electroplating bath as supporting electrolyte.
Process An electrolytic bath is prepared comprising cobalt ions and at least one additive according to the invention. A dielectric substrate having the seed layer is placed into the electrolytic bath where the electrolytic bath contacts the at least one outer surface and the three dimensional pattern having a seed layer in the case of a dielectric substrate. A counter electrode is placed into the electrolytic bath and an electrical current is passed through the electrolytic bath between the seed layer on the substrate and the counter electrode. At least a portion of cobalt is deposited into at least a portion of the three dimensional pattern wherein the deposited cobalt is substantially void-free.
The present invention is useful for depositing a layer comprising cobalt on a variety of substrates, particularly those having nanometer and variously sized apertures. For example, the present invention is particularly suitable for depositing cobalt on integrated circuit substrates, such as semiconductor devices, with small diameter vias, trenches or other apertures. In one embodiment, semiconductor devices are plated according to the present invention. Such semiconductor devices include, but are not limited to, wafers used in the manufacture of integrated circuits. In order to allow a deposition on a substrate comprising a dielectric surface a seed layer needs to be applied to the surface. Such seed lay may consist of cobalt, iridium, osmium, palladium, platinum, rhodium, and ruthenium or alloys comprising such metals. Preferred is the deposition on a cobalt seed. The seed layers are described in detail e.g. in US20140183738 A. The seed layer may be deposited or grown by chemical vapor deposition (CVD). atomic layer deposition (ALD), physical vapor deposition (PVD). Electroplating, electro less plating or other suitable process that deposits conformal thin films. In an embodiment, the cobalt seed layer is deposited to form a high quality conformal layer th.at sufficiently and evenly covers all exposed surfaces within the openings and top Surfaces. The high quality seed layer may be formed, in one embodiment, by depositing the cobalt seed material at a slow deposition rate to evenly and consistently deposit the conformal seed layer. By forming the seed layer in a conformal manner, compatibility of a subsequently formed fill material with the underlying structure may be improved. Specifically, the seed layer can assist a deposition process by providing appropriate surface energetics for deposition thereon.
Preferably the substrate comprises submicrometer sized features and the cobalt deposition is performed to fill the submicrometer sized features. Most preferably the submicrometer-sized features have an (effective) aperture size of 10 nm or below and/or an aspect ratio of 4 or more. More preferably the features have an aperture size of 7 nanometers or below, most preferably of 5 nanometers or below.
The aperture size according to the present invention means the smallest diameter or free distance of a feature before plating, i.e. after seed deposition. The terms "aperture" and
"opening" are used herein synonymously.
The electrodeposition current density should be chosen to promote the void-free, particularly the bottom-up filling behavior. A range of 0.1 to 40 mA/cm2 is useful for this purpose. In a particular example, the current density can range from 1 to 10 mA/cm2. In another particular example, the current density can range from 5 to 15 mA/cm2.
The general requirements for a process of cobalt electrodeposition on semiconductor integrated circuit substrates is described in US 201 1/0163449 A1 .
Typically, substrates are electroplated by contacting the substrate with the plating baths of the present invention. The substrate typically functions as the cathode. The plating bath contains an anode, which may be soluble or insoluble. Optionally, cathode and anode may be separated by a membrane. Potential is typically applied to the cathode. Sufficient current density is applied and plating performed for a period of time sufficient to deposit a metal layer, such as a cobalt layer, having a desired thickness on the substrate. Suitable current densities include, but are not limited to, the range of 1 to 250 mA/cm2. Typically, the current density is in the range of 1 to 60 mA/cm2 when used to deposit cobalt in the manufacture of integrated circuits. The specific current density depends on the substrate to be plated, the leveling agent selected and the like. Such current density choice is within the abilities of those skilled in the art. The applied current may be a direct current (DC), a pulse current (PC), a pulse reverse current (PRC) or other suitable current. Typical temperatures used for the cobalt electroplating are from 10°C to 50°C, preferably 20°C to 40°C, most preferably from 20°C to 35°C.
In general, when the present invention is used to deposit metal on a substrate such as a wafer used in the manufacture of an integrated circuit, the plating baths are agitated during use. Any suitable agitation method may be used with the present invention and such methods are well- known in the art. Suitable agitation methods include, but are not limited to, inert gas or air sparging, work piece agitation, impingement and the like. Such methods are known to those skilled in the art. When the present invention is used to plate an integrated circuit substrate, such as a wafer, the wafer may be rotated such as from 1 to 300 RPM and the plating solution contacts the rotating wafer, such as by pumping or spraying. In the alternative, the wafer need not be rotated where the flow of the plating bath is sufficient to provide the desired metal deposit.
Cobalt is deposited in apertures according to the present invention without substantially forming voids within the metal deposit. As used herein, void-free fill may either be ensured by an extraordinarily pronounced bottom-up cobalt growth while perfectly suppressing the sidewall cobalt growth, both leading to a flat growth front and thus providing substantially defect free trench/via fill (so-called bottom-up-fill) or may be ensured by a so-called V-shaped filling. As used herein, the term "substantially void-free", means that at least 95% of the plated apertures are void-free. Preferably that at least 98% of the plated apertures are void-free, mostly preferably all plated apertures are void-free. As used herein, the term "substantially seam-free", means that at least 95% of the plated apertures are void-free. Preferably that at least 98% of the plated apertures are seam-free, mostly preferably all plated apertures are seam-free. Plating equipment for plating semiconductor substrates are well known. Plating equipment comprises an electroplating tank which holds Co electrolyte and which is made of a suitable material such as plastic or other material inert to the electrolytic plating solution. The tank may be cylindrical, especially for wafer plating. A cathode is horizontally disposed at the upper part of tank and may be any type substrate such as a silicon wafer having openings such as trenches and vias. The wafer substrate is typically coated with a seed layer of Co or other metal or a metal containing layer to initiate plating thereon. An anode is also preferably circular for wafer plating and is horizontally disposed at the lower part of tank forming a space between the anode and cathode. The anode is typically a soluble anode. These bath additives are useful in combination with membrane technology being developed by various tool manufacturers. In this system, the anode may be isolated from the organic bath additives by a membrane. The purpose of the separation of the anode and the organic bath additives is to minimize the oxidation of the organic bath additives. The cathode substrate and anode are electrically connected by wiring and, respectively, to a rectifier (power supply). The cathode substrate for direct or pulse current has a net negative charge so that Co ions in the solution are reduced at the cathode substrate forming plated Co metal on the cathode surface. An oxidation reaction takes place at the anode. The cathode and anode may be horizontally or vertically disposed in the tank.
While the process of the present invention has been generally described with reference to semiconductor manufacture, it will be appreciated that the present invention may be useful in any electrolytic process where a substantially void-free cobalt deposit is desired. Such processes include printed wiring board manufacture. For example, the present plating baths may be useful for the plating of vias, pads or traces on a printed wiring board, as well as for bump plating on wafers. Other suitable processes include packaging and interconnect manufacture. Accordingly, suitable substrates include lead frames, interconnects, printed wiring boards, and the like. All percent, ppm or comparable values refer to the weight with respect to the total weight of the respective composition except where otherwise indicated. All cited documents are incorporated herein by reference.
The following examples shall further illustrate the present invention without restricting the scope of this invention. Examples
Example 1 A 250 ml apparatus flushed with nitrogen was charged with 1 ,1 -dimethyl-prop-3-ynilamine (7,9 g, 100 mmol) and water. The resulting mixture was stirred at ambient temperature and dimethylsulfate (12.6 g, 100 mmol) was added (0.2 ml/min). After the complete addition, the mixture was heated to 40 °C and was stirred for additional 5 hrs to obtain full conversion. Full conversion was determined by the test for the presence of electrophilic reagents (Preussman test). The mixture was cooled to ambient temperature and the title product was obtained as a colourless aqueous solution.
Comparative Example 2 A cobalt electroplating bath containing 0.4 mol/l CoS04 *7H20, 0.1 mol/l CoCI2 *6H20, 0.5 mol/l H3BO3, in Dl water was prepared and adjusted afterwards to pH 3.5 with sulfuric acid.
Cobalt was electroplated onto the wafer substrate having a 12 nm thick CVD Co layer by contacting and rotate the substrate at 300 rpm at 35 degrees C applying a direct current of -5 mA/cm2 for 150 s. The thus electroplated cobalt was investigated by FIB/SEM.
The result (see Fig. 1 ) shows a cobalt deposition which fails in the desired filling. This can be clearly seen by the void formation within the trenches. Example 3:
A cobalt electroplating bath containing 0.4 mol/l CoS04 *7H20, 0.1 mol/l CoCI2 *6H20, 0.5 mol/l H3BO3, in Dl water was prepared and adjusted afterwards to pH 3.5 with sulfuric acid.
Additionally, 40 ml/l of a 1 % by weight solution of example 1 was added.
Cobalt was electroplated onto the wafer substrate having a 12 nm thick CVD Co layer by contacting and rotating the substrate with 300 rpm at 35 degrees C and applying a direct current of -5 mA/cm2 for 150 s. The thus electroplated cobalt was investigated by FIB/SEM. The result (see Fig. 2) shows a cobalt deposition which shows the desired filling behavior. This can be clearly seen by a void-free filling in the trenches.
Example 4: A cobalt electroplating bath containing 3 g/l Co ions (prepared by adding CoSO4x7H20 as the cobalt source), 33 g/l H3BO3, in Dl water was prepared the pH was adjusted to 4. Additionally, 25 ml/l of a 0.18 % by weight solution of propargyl alcohol was added. Cobalt was electroplated onto the wafer substrate having a 12 nm thick CVD Co layer by contacting and rotating the substrate with 100 rpm at 25 degrees C and applying a direct current of -5 mA/cm2 and a total charge of 100 mC/cm2. The thus electroplated cobalt was investigated by FIB/SEM.
The result (see Fig. 3) shows a cobalt deposition which shows the desired filling behavior. This can be clearly seen by a void-free filling in the trenches. Example 5:
A cobalt electroplating bath containing 3 g/l Co ions (prepared by adding CoSO4x7H20 as the cobalt source), 33 g/l H3BO3, in Dl water was prepared the pH was adjusted to 3. Additionally, 75 ml/l of a 0.18 % by weight solution of propargyl alcohol ethoxylate was added.
Cobalt was electroplated onto the wafer substrate having a 12 nm thick CVD Co layer by contacting and rotating the substrate with 100 rpm at 25 degrees C applying a direct current of - 2 mA/cm2 and a total charge of 100 mC/cm2. The thus electroplated cobalt was investigated by FIB/SEM.
The result (see Fig. 4) shows a cobalt deposition which shows the desired filling behavior. This can be clearly seen by a void-free filling in the trenches.

Claims

Claims
A composition comprising
(a) cobalt ions, and
(b) an additive of formula I
Ri—≡— F¾ (I) wherein
R1 is selected from X-Y;
R2 is selected from R1 and R3;
X is selected from linear or branched Ci to C10 alkanediyl, linear or branched C2 to C10 alkenediyl, linear or branched C2 to C10 alkynediyl, and (C2H3R6-0)m-H;
Y is selected from OR3, NR3R4, N+R3R4R5 and NH-(C=0)-R3;
R3, R4, R5 are the same or different and are selected from (i) H, (ii) C5 to C20 aryl, (iii) Ci to C10 alkyl (iv) C6 to C20 arylalkyl, (v) C6 to C20 alkylaryl, which may be substituted by OH, SO3H, COOH or a combination thereof, and (vi) (C2H3R6-0)n-H, and wherein R3 and R4 may together form a ring system, which may be interrupted by O or NR7; m, n are integers independently selected from 1 to 30;
R6 is selected from H and Ci to C5 alkyl;
R7 is selected from R6 and *— ^=— f¾ .
The composition according to claim 1 , wherein X is selected from Ci to C6 alkanediyl.
The composition according to claim 2, wherein X is selected from methanediyl .
The composition according to claim 2, wherein X is selected from 1 ,1 or 1 ,2 ethanediyl.
The composition according to claim 2, wherein X is selected from propan-1 ,1 -diyl, butane- 1 ,1-diyl, pentane-1 ,1-diyl, hexane-1 ,1-diyl, propane-2-2-diyl, butane-2,2-diyl, pentane-2,2- diyl, and hexane-2,2-diyl. is elected from propane-1-2-diyl, butane-1 ,2-diyl, pentane-1 ,2- diyl, hexane-1 ,2-diyl, propane-1-3-diyl, butane-1 ,3-diyl, pentane-1 ,3-diyl, and hexane-1 ,3- diyl.
The composition according to anyone of the preceding claims, wherein R2 is H.
The composition according to anyone of the preceding claims, wherein Y is OR3 and R3 is H. 8. The composition according to anyone of claims 1 to 6, wherein Y is OR3 and R3 is
selected from polyoxyalkylene groups of formula (C2H3R6-0)n-H.
9. The composition according to anyone of claims 1 to 6, wherein Y is NR3R4 and R3 and R4 are independently selected from H, methyl or ethyl.
10. The composition according to anyone of claims 1 to 6, wherein Y is NR3R4 and wherein R3 and R4 are H or one of R3 and R4 is H.
1 1. The composition according to anyone of claims 1 to 6, wherein Y is NR3R4 and at least one of R3 and R4, preferably both, are selected from polyoxyalkylene groups of formula (C2H3R6-0)n-H.
12. The composition according to anyone of claims 1 to 6, wherein Y is N+R3R4R5 and R3, R4 and R5 are independently selected from H, methyl or ethyl.
13. The composition according to anyone of claims 1 to 6, wherein Y is N+R3R4R5 and at least one of R3 and R4, preferably two, most preferably all, are selected from polyoxyalkylene groups of formula (C2H3R6-0)n-H.
14. The composition according to anyone of the preceding claims, which is essentially free from chloride ions.
15. The composition according to anyone of the preceding claims, which has a pH of 2 to 4.
16. Use of a compound of formula I
Rl—≡— F¾ (I) for depositing cobalt on semiconductor substrates comprising recessed features having an aperture size below 100 nm, preferably below 50 nm wherein
R1 is selected from X-Y;
R2 is selected from R1 and R3;
X is selected from linear or branched Ci to Cio alkanediyl, linear or branched C2 to C10 alkenediyl, linear or branched C2 to C10 alkynediyl, and (C2H3R6-0)m-H; Y is selected from OR3, NR3R4, N+R3R4R5 and NH-(C=0)-R3;
R3, R4, R5 are the same or different and are selected from (i) H, (ii) C5 to C20 aryl, (iii) Ci to C10 alkyl (iv) C6 to C20 arylalkyl, (v) C6 to C20 alkylaryl, which may be substituted by OH, SO3H, COOH or a combination thereof, and (vi) (C2H3R6-0)n-H, and wherein R3 and R4 may together form a ring system, which may be interrupted by O or NR7; m, n are integers independently selected from 1 to 30;
R6 is selected from H and Ci to C5 alkyl;
R7 is selected from R6 and x— =— f¾ .
17. The use according to claim 16, wherein the recessed features have an aspect ratio of 4 or more.
18. The use according to anyone of claims 16 or 17, wherein the semiconductor substrate is a dielectric substrate to which a seed layer is placed on.
18. The use according to claim 18, wherein the seed layer consists of cobalt, iridium, osmium, palladium, platinum, rhodium, ruthenium, and alloys thereof. 20. A process for depositing cobalt on a semiconductor substrate comprising a recessed
feature having an aperture size below 100 nm, preferably below 50 nm, the process comprising
(a) bringing a composition according to anyone of claims 1 to 12 into contact with the semiconductor substrate,
(b) applying a current for a time sufficient to fill the recessed feature with cobalt.
21. The process according to claim 20, wherein the recessed features have an aspect ratio of 4 or more. 22. The process according to anyone of claims 20 or 21 , comprising a step (a1 ) comprising depositing a seed layer on a dielectric surface of the recessed feature before step (a).
23. The process according to claims 22, wherein the seed layer consists of cobalt, iridium, osmium, palladium, platinum, rhodium, ruthenium, and alloys thereof, preferably of cobalt.
PCT/EP2017/066896 2016-07-18 2017-07-06 Composition for cobalt plating comprising additive for void-free submicron feature filling WO2018015168A1 (en)

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EP17735150.9A EP3485069B1 (en) 2016-07-18 2017-07-06 Composition for cobalt plating comprising additive for void-free submicron feature filling
EP21167454.4A EP3885475A1 (en) 2016-07-18 2017-07-06 Composition for cobalt plating comprising additive for void-free submicron feature filling
KR1020227040754A KR102566586B1 (en) 2016-07-18 2017-07-06 Composition for cobalt plating comprising additive for void-free submicron feature filling
KR1020197001516A KR20190028708A (en) 2016-07-18 2017-07-06 Composition for cobalt plating comprising an additive for filling a voidless submicron feature
CN201780041546.3A CN109477234B (en) 2016-07-18 2017-07-06 Cobalt plating compositions comprising additives for void-free sub-micron structure filling
US16/318,540 US20190226107A1 (en) 2016-07-18 2017-07-06 Composition for cobalt plating comprising additive for void-free submicron feature filling
US17/082,765 US20210040635A1 (en) 2016-07-18 2020-10-28 Composition for cobalt plating comprising additive for void-free submicron feature filling

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