WO2018000698A1 - Quantum dot light bar production method and production system - Google Patents

Quantum dot light bar production method and production system Download PDF

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Publication number
WO2018000698A1
WO2018000698A1 PCT/CN2016/106438 CN2016106438W WO2018000698A1 WO 2018000698 A1 WO2018000698 A1 WO 2018000698A1 CN 2016106438 W CN2016106438 W CN 2016106438W WO 2018000698 A1 WO2018000698 A1 WO 2018000698A1
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WO
WIPO (PCT)
Prior art keywords
glass tube
tank
quantum dot
heating
protective gas
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Application number
PCT/CN2016/106438
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French (fr)
Chinese (zh)
Inventor
华路
李欣
张洁君
彭辉
杨真
Original Assignee
东莞轩朗实业有限公司
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Publication of WO2018000698A1 publication Critical patent/WO2018000698A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/06Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure
    • B67C3/10Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus using counterpressure, i.e. filling while the container is under pressure preliminary filling with inert gases, e.g. carbon dioxide
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K2/00Non-electric light sources using luminescence; Light sources using electrochemiluminescence

Definitions

  • the invention relates to the technical field of quantum dot light strips, in particular to a method and a production system for producing quantum dot light strips.
  • a quantum dot is a series of nanoparticles having fluorescence, which is usually a material having a crystal structure in the range of 1 to 20 nm. Quantum dots have dimensionally tunable optical properties, high quantum efficiency, relatively narrow half-width and resistance to photodegradation. As a new generation of luminescent materials, quantum dots are being used in LED displays.
  • the photoelectric characteristics of quantum dot tubes are unique. They are stimulated by electricity or light, and emit very pure high-quality monochromatic light of various colors according to the diameter of quantum dots.
  • the main principle of applying quantum dots to display technology is to emit quantum dot crystals of different sizes in quantum dot tubes through pure blue light sources, thereby releasing pure red photons and pure green photons, and projecting the remaining pure blue light into the imaging system.
  • quantum dots it is possible to emit high-quality red/green monochromatic light with concentrated spectrum and very pure color by means of quantum dots, completely surpassing the fluorescent light-emitting characteristics of the conventional LED backlight to achieve better imaging color.
  • the quantum dot colloidal material in the quantum dot tube is very special and easily reacts with oxygen and water in the air, so it must be placed in a closed space of anaerobic and water-tight, which forms a difficulty, how to quantum
  • the puncture material is potted into a closed glass tube, and there is no water and air in the glass tube, which is a technical problem to be solved currently.
  • a method for producing a quantum dot strip includes:
  • the glass tube comprising an open end and a closed end, the open end of the glass tube is facing downward, and the quantum dot colloid material is loaded from the open end under vacuum In the glass tube;
  • the glass tube is annealed in an atmosphere of a shielding gas.
  • a quantum dot light strip production system comprising:
  • the filling mechanism includes a filling tank, a liquid supply tank, and a filling mechanism a vacuum pump, a second vacuum pump, a first protective gas tank and a second protective gas tank;
  • the filling tank comprising a tank body and a sealing block, the tank body having an opening, the sealing block being located at an opening of the tank body And a first perforation, the first perforation being concentric with the opening, the filling tank being in communication with the first protective gas tank and the first vacuum pump;
  • the liquid supply tank and the filling tank Connected by a pipe, the pipe is provided with a liquid supply valve, and the liquid supply tank is in communication with the second protective gas tank and the second vacuum pump;
  • the baking mechanism for heating the glass tube and the quantum dot colloidal material under a protective gas atmosphere;
  • the baking mechanism comprises a vacuum box, an infrared heating furnace, and a fourth protection a gas tank and a third vacuum pump, the vacuum box is located in the infrared heating furnace and is in communication with the third vacuum pump, wherein the vacuum box is provided with a plurality of gas tubes, the gas tubes and the fourth protective gas tank Connected
  • the sealing mechanism for heating and melting the open end of the glass tube and annealing the glass tube under a protective gas atmosphere;
  • the sealing mechanism comprises a fixing frame, a first heating source, and an annealing a chamber, a fourth vacuum pump, a third shielding gas tank, and a second heating source, the first heating source being disposed under the fixing frame; the second heating source being disposed in the annealing chamber, the third Both the protective gas cylinder and the fourth vacuum pump are in communication with the annealing chamber.
  • a method for producing a quantum dot strip includes:
  • the glass tube comprising an open end and a closed end, the open end of the glass tube is facing downward, and the open end is extended from the sealing block into the filling tank to open the first
  • the vacuum pump vacuums the filling tank, opens the second vacuum pump to evacuate the liquid supply tank, then opens the second protective gas tank to fill the liquid supply tank with nitrogen gas, and then opens the liquid supply valve, and the liquid supply tank injects into the filling tank
  • Quantum dot colloidal material when the liquid level of the quantum dot colloidal material in the filling tank is higher than the open end of the glass tube, the quantum dot colloid material is filled into the glass tube by the open end of the glass tube, and the quantum dot colloid material is filled with the glass tube and then opened.
  • the first protective gas tank is filled with nitrogen gas into the filling tank, and the nitrogen gas enters the glass tube to form a nitrogen plug in the glass tube;
  • the glass tube with the quantum dot colloidal material is placed in a vacuum box, the vacuum box is evacuated by a third vacuum pump, and then the protective gas is filled in the inflation tube of the vacuum box through the fourth protective gas tank, and then the infrared heating furnace is used.
  • the glass tube is subjected to heat treatment;
  • the glass tube is placed in an annealing chamber having a second heating source, and the fourth vacuum pump evacuates the annealing chamber, and then the protective gas is filled in the annealing chamber through the third protective gas tank, and the glass tube is annealed. That is, the quantum dot light strip is obtained.
  • the production system of the above quantum dot light strip comprises a filling mechanism, a baking mechanism, a sealing mechanism, etc., and vacuums and a protective gas are introduced in the filling tank, the liquid supply tank, the vacuum box and the annealing chamber to ensure the quantum dots.
  • the light strip does not enter the air during the production process, avoiding the oxidation reaction of the quantum dot strip.
  • 1 is a process flow diagram of a method of producing a quantum dot strip of an embodiment
  • FIG. 2 is a schematic structural view of a production system of a quantum dot strip according to an embodiment
  • FIG. 3 is a schematic structural view of a filling mechanism of the production system of the quantum dot light strip shown in FIG. 2;
  • Figure 4 is a schematic view showing the structure of the filling tank of the filling mechanism shown in Figure 3;
  • FIG. 5 is a schematic structural view of a baking mechanism of the production system of the quantum dot strip of FIG. 2;
  • FIG. 6 is a schematic structural view of a conveyor belt, a fixing frame, and a first heating source in a sealing mechanism of the production system of the quantum dot light strip of FIG. 2;
  • FIG. 7 is a schematic view showing the structure of an annealing chamber in a sealing mechanism of the production system of the quantum dot strip of FIG. 2.
  • a method for producing a quantum dot strip of an embodiment includes:
  • Step S10 providing a quantum dot colloid material and a glass tube.
  • the glass tube comprises an open end and a closed end. The open end of the glass tube is facing downward, and the quantum dot colloid material is loaded into the glass tube from the open end under vacuum.
  • Step S20 filling a glass tube with a shielding gas to form a gas plug.
  • the shielding gas is specifically nitrogen. It is believed that other inert gases may also be used as shielding gas for forming gas plugs.
  • the atmosphere of the shielding gas has a gas pressure of 0.7 to 1.0 atm.
  • Step S30 heat treatment of the glass tube and the quantum dot colloidal material under a protective gas atmosphere.
  • the glass tube and the quantum dot colloid material are heated by an infrared heating furnace, and the heating temperature is 150 ° C to 200 ° C, and the heating time is 2 min to 30 min.
  • Step S40 heating and sintering the open end of the glass tube.
  • the open end of the glass tube is heated and melted and sintered in a hydrogen-oxygen generator at a heating temperature of 1900 ° C to 2000 ° C and a heating time of 0.5 min to 10 min.
  • Step S50 annealing the glass tube under an atmosphere of a shielding gas.
  • the shielding gas is nitrogen and the atmosphere of the shielding gas has a gas pressure of 0.7 to 1.0 atmospheres.
  • the temperature at which the glass tube is annealed is 80 ° C to 90 ° C, and the annealing time is 0.5 min to 30 min.
  • a production system system 100 for a quantum dot strip of an embodiment includes a filling mechanism 10, a baking mechanism 20, and a sealing mechanism 30.
  • the filling mechanism 10 is for loading a quantum dot colloid material into a glass tube
  • the baking mechanism 20 is for baking the glass tube 40
  • the sealing mechanism 30 is for sealing the open end of the glass tube.
  • the filling mechanism 10 includes a filling tank 12, a liquid supply tank 13, a first vacuum pump 14, a second vacuum pump 15, and a first protective gas tank 16 and a second protective gas tank 17, a filling tank.
  • 12 includes a can body 121 and a sealing block 122.
  • the can body 121 has an opening.
  • the sealing block 122 is located at the opening of the can body 121 and a first through hole is formed in the middle of the sealing block 122.
  • the first through hole is coaxially disposed with the opening.
  • the tube passes through the sealing block 122 into the can body 121.
  • the filling can 12 further includes a pressing block 123 and a pressing mechanism 124.
  • the pressing block 123 is placed on the sealing block 122, and a second perforation is formed in the middle, and the second perforation is concentric with the first perforation.
  • the pressing mechanism 124 is used to press the pressing block 123.
  • the pressing mechanism 124 includes a pressing rod 125, a pressing block 126 at the first end of the pressing rod 125, and a handle 127 at the second end of the pressing rod 125.
  • the pressing block 126 is located on the pressing block 123, and the pressing block is pressed.
  • the middle portion of the 126 is provided with a third through hole, and the third through hole is concentric with the first through hole, and the glass tube 40 sequentially passes through the pressing block 126, the pressing block 123 and the sealing block 122 to enter the can body 121.
  • the pressing block 126 can apply pressure to the pressing block 123, so that the pressing block 123 presses the sealing block 122, and the sealing block 122 is contracted by force, and the glass tube 40 is tightly clamped, thereby the glass tube 40 and the can body 121.
  • the joint is sealed.
  • the filling tank 12 is in communication with the first protective gas tank 16 and the first vacuum pump 14, and when the first vacuum pump 14 is opened, the air in the filling tank 12 is evacuated to form a vacuum filling tank.
  • a shielding gas is introduced into the filling tank 12.
  • the shielding gas is nitrogen.
  • the liquid supply tank 13 and the filling tank 12 are connected by a pipe 18, which is provided with a liquid supply valve 19, and when the filling is required, the liquid supply valve 19 is opened, and when the filling is completed, the liquid supply valve 19 is closed.
  • the liquid supply tank 13 communicates with the second protective gas tank 17 and the second vacuum pump 15, and when the second vacuum pump 15 is opened, the air in the liquid supply tank 13 is evacuated, and when the second protective gas tank 17 is opened, it is introduced into the liquid supply tank 13.
  • the shielding gas is nitrogen.
  • the liquid supply tank 13 and the filling tank 12 are respectively connected with a vacuum pump and high-purity nitrogen gas, which are both a power source for controlling the liquid level and an environmental protection control means for protecting the quantum dot material.
  • the quantum dot colloidal material is poured into the pre-vacuum glass tube 40. Since the specific gravity of the quantum dot colloidal material is close to that of water, a theoretically vacuumed glass tube can be filled under a vacuum condition of 10 meters. Therefore, the filling work can be easily carried out, and the filling height of the conventional product is less than 600 mm.
  • the vacuum function of the liquid supply tank 13 can also effectively remove fine bubbles in the quantum dot colloidal material, thereby ensuring that there are no bubbles generated by the heating in the filling glass tube 40, thereby ensuring product quality.
  • the baking mechanism 20 includes a vacuum box 21, an infrared heating furnace 22, a fourth shielding gas tank 27 and a third vacuum pump 23.
  • the vacuum box 21 is located in the infrared heating furnace 22 and communicates with the third vacuum pump 24, and the vacuum box 21 is provided with a plurality of gas tubes 25, and the gas tubes 25 are in communication with the fourth protective gas tank 27 for charging the protective gas through the fourth protective gas tank 27 to ensure that the vacuum chamber 21 has an exact degree of vacuum, which is more favorable for drying.
  • the steps are carried out.
  • the inner wall of the infrared heating furnace 22 is provided with an infrared heating furnace tube 221, which emits infrared rays and performs infrared heating.
  • the infrared heating is used here to ensure a long-time heating effect, and the heating is stable.
  • the gas tube 25 is filled with a shielding gas, here nitrogen gas.
  • the shielding gas maintains the vacuum environment within the vacuum chamber 21 and effectively maintains any vacuum at a stable level for 12 hours during the baking process.
  • a quartz holder 26 is also provided in the vacuum box 21 for holding the glass tube 40, holding the glass tube 40 in the vacuum box 21, and also functioning as a glass tube 40 for peace and temperature.
  • An insulating layer 28 is also coated on the outer wall of the vacuum box 21 for heat preservation.
  • the sealing mechanism 30 includes a conveyor belt 31 , a fixing frame 32 , a first heating source 33 , an annealing chamber 34 , a fourth vacuum pump 35 , a third shielding gas tank 36 , and a second heating source 37 . It is fixed to the conveyor belt 31 and moves as the conveyor belt 31 operates.
  • the first heating source 33 is disposed under the conveyor belt 31 for heating the glass tube 40 placed on the fixing frame 32. The first heating source 33 heats the open end of the glass tube 40, melts the open end, and cools to achieve the sealing effect. .
  • the second heating source 37 is placed in the annealing chamber 34, and the fourth vacuum pump 35 and the third protective gas tank 36 are both in communication with the annealing chamber 34.
  • the sealed glass tube 40 is placed in the annealing chamber 34, and the fourth vacuum pump 35 will be an annealing chamber.
  • a protective gas is introduced through the third protective gas tank 36, and the protective gas is high-purity nitrogen.
  • the second heating source 37 heats the glass tube 40 for annealing.
  • the temperature of the second heating source 37 is lower than the temperature of the first heating source 33, thereby heating and cooling the temperature to achieve the purpose of annealing.
  • the first heating source 33 is a hydrogen-oxygen generator that emits a high-temperature oxyhydrogen flame.
  • the second heating source 37 is a conventional heating device.
  • a support frame 38 is disposed within the annealing chamber 34, and the glass tube 40 is placed on the support frame 38.
  • the method for producing a quantum dot strip by the above system is:
  • a quantum dot colloid material is provided, and the glass tube 40 is open at one end and closed at the other end. Therefore, the open end and the closed end are provided, and the open end of the glass tube 40 is extended from the sealing block 122 into the filling tank 12 to open the first
  • a vacuum pump 14 draws the filling tank 12 under vacuum.
  • the air in the liquid supply tank 13 is partially evacuated by the second vacuum pump 15, and then the high-purity nitrogen shielding gas is filled into the liquid supply tank 13 through the second protective gas tank 17, thereby protecting the quantum dot colloid material from entering the air and Other impurities.
  • the liquid supply valve 19 is opened, and the liquid supply tank 13 injects the quantum dot colloidal material into the filling tank 13.
  • the filling tank 12 and the liquid supply tank 13 are in a vacuum environment, the liquid level in the filling tank 12 rises, and the filling tank
  • the liquid level of the quantum dot colloidal material in 12 is higher than the open end of the glass tube 40
  • the quantum dot colloid material is filled into the glass tube 40 from the open end of the glass tube 40, and the first protective gas is opened after the quantum dot colloid material fills the glass tube.
  • the tank 16 is filled with nitrogen gas into the filling tank 12, and nitrogen gas enters the open end of the glass tube 40, and a nitrogen plug is formed at the open end of the glass tube 40 so that the air does not enter the glass tube 40.
  • the vacuum degree of the filling tank 12 and the liquid supply tank 13 is maintained at 7*10 -2 Mpa-5*10 -2 Mpa, specifically 6*10 -2 Mpa.
  • the glass tube 40 containing the quantum dot colloid material is placed in the vacuum box 21 (the open end of the glass tube 40 is facing downward during the movement), the third vacuum pump 24 is turned on to evacuate the vacuum box 21, and then the fourth protective gas tank is turned on. 27, in the gas tube 25 of the vacuum box 21 is filled with high-purity nitrogen gas, the heating furnace tube 221 of the infrared heating furnace 22 is turned on, the temperature is raised to 150 ° C -200 ° C, and the first preset time is heated, the first preset time is The quantum dot colloidal material in the glass tube 40 is heat-cured at 2 min to 30 min.
  • the glass tube 40 is placed on the quartz holder 26 in the vacuum box 21, and the quartz holder 26 is used to support the glass tube 40, and the glass tube 40 is held in the vacuum box 21, and Glass tube 40 for peace and temperature functions.
  • the vacuum of the vacuum box 21 is 0.7 to 1.0 atm, specifically 0.8 atm.
  • the glass tube 40 is taken out from the vacuum box 21 and placed on the holder 32.
  • the open end of the glass tube 40 faces downward, and the conveyor belt 31 drives the glass tube 40 to the hydrogen-oxygen generator 33 to heat the open end of the glass tube 40.
  • the second preset time is 0.5min-10min, and is heated to the open end of the glass tube 40 to be heated and melted, thereby achieving the purpose of sealing.
  • the glass tube 40 is placed in the annealing chamber 34 having the second heating source 37, and the fourth vacuum pump 35 evacuates the annealing chamber 34, and then the third shielding gas tank 36 is filled with the high purity nitrogen gas into the annealing chamber 34.
  • the second heating source 37 is heated to 80 ° C - 90 ° C, and is kept for a third preset time, the third preset time is 0.5 Min-30 min, adjusted according to the state of the glass tube 40.
  • the temperature of the second heating source 37 is lower than the temperature of the first heating source 33, thereby heating and cooling the temperature to achieve the purpose of annealing.
  • the glass tube 40 is taken out, that is, a quantum dot light strip is obtained.
  • the heating temperature of the oxyhydrogen generator is 1900 ° C to 2100 ° C.
  • the second heating source is heated to between 80 °C and 90 °C.
  • the opening of the glass tube 40 needs to be performed downward to prevent nitrogen from escaping from the glass tube 40, and the air enters the glass tube 40.

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Joining Of Glass To Other Materials (AREA)
  • Electroluminescent Light Sources (AREA)

Abstract

Provided are a quantum dot light bar production method and production system. The method comprises the following steps of: providing a quantum dot colloid material and a glass tube (40), the glass tube (40) comprising an open end and a closed end; placing the open end of the glass tube (40) downwardly to put the quantum dot colloid material into the glass tube (40) from the open end (S10); filling the glass tube (40) with protective gas to form a gas plug (S20); making the glass tube (40) be subjected to a heat treatment in the atmosphere of the protective gas (S30); heating the open end of the glass tube (40) until it is melted and sintered (S40); and making the glass tube (40) be subjected to an annealing treatment in the atmosphere of the protective gas (S50).

Description

量子点光条的生产方法及生产系统Production method and production system of quantum dot light strip
【技术领域】[Technical Field]
本发明涉及量子点光条的技术领域,具体涉及量子点光条的生产方法及生产系统。The invention relates to the technical field of quantum dot light strips, in particular to a method and a production system for producing quantum dot light strips.
【背景技术】【Background technique】
量子点是具有荧光的一系列纳米粒子,其通常为1~20纳米的范围内、并具有晶体结构的材料。量子点具有尺寸可调的光学特性、高量子效率、相对窄的半峰宽和抗光降解性。作为新一代发光材料,量子点正被应用于LED显示中。A quantum dot is a series of nanoparticles having fluorescence, which is usually a material having a crystal structure in the range of 1 to 20 nm. Quantum dots have dimensionally tunable optical properties, high quantum efficiency, relatively narrow half-width and resistance to photodegradation. As a new generation of luminescent materials, quantum dots are being used in LED displays.
量子点管的光电特性很独特,它受到电或光的刺激,会根据量子点的直径大小,发出各种不同颜色的非常纯正的高质量单色光。而量子点应用到显示技术的主要原理,是通过纯蓝光源,激发量子点管中不同尺寸的量子点晶体,从而释放纯红光子和纯绿光子,并与剩余的纯蓝光投射到呈像系统上面,这样就可以借助量子点发出能谱集中、非常纯正的高质量红/绿单色光,完全超越传统LED背光的荧光粉发光特性,实现更佳的成像色彩。The photoelectric characteristics of quantum dot tubes are unique. They are stimulated by electricity or light, and emit very pure high-quality monochromatic light of various colors according to the diameter of quantum dots. The main principle of applying quantum dots to display technology is to emit quantum dot crystals of different sizes in quantum dot tubes through pure blue light sources, thereby releasing pure red photons and pure green photons, and projecting the remaining pure blue light into the imaging system. In the above, it is possible to emit high-quality red/green monochromatic light with concentrated spectrum and very pure color by means of quantum dots, completely surpassing the fluorescent light-emitting characteristics of the conventional LED backlight to achieve better imaging color.
然而其量子点管里面的量子点胶体材料非常特殊,易于与空气中的氧气和水发生反应,所以必须将其置于绝氧绝水的密闭空间中,这就形成了一个难点,如何将量子点胶体材料灌封到密闭的玻璃管中,且玻璃管中不能有水分和空气,是当前要解决的技术难题。However, the quantum dot colloidal material in the quantum dot tube is very special and easily reacts with oxygen and water in the air, so it must be placed in a closed space of anaerobic and water-tight, which forms a difficulty, how to quantum The puncture material is potted into a closed glass tube, and there is no water and air in the glass tube, which is a technical problem to be solved currently.
【发明内容】 [Summary of the Invention]
基于此,有必要提供一种可将量子点灌封至玻璃管内,并防止空气进入玻璃管的量子点光条的生产方法及生产系统。Based on this, it is necessary to provide a method and a production system for a quantum dot strip that can encapsulate quantum dots into a glass tube and prevent air from entering the glass tube.
一种量子点光条的生产方法,包括:A method for producing a quantum dot strip includes:
提供量子点胶体材料及玻璃管,所述玻璃管包括开口端和封闭端,将所述玻璃管的开口端朝下,在真空条件下,将所述量子点胶体材料由所述开口端装入所述玻璃管中;Providing a quantum dot colloid material and a glass tube, the glass tube comprising an open end and a closed end, the open end of the glass tube is facing downward, and the quantum dot colloid material is loaded from the open end under vacuum In the glass tube;
在所述玻璃管内充入保护气形成气体栓塞;Filling the glass tube with a shielding gas to form a gas plug;
在保护气体的气氛下,对所述玻璃管及所述量子点胶体材料进行加热处理;Heating the glass tube and the quantum dot colloidal material under an atmosphere of a shielding gas;
将所述玻璃管的开口端加热融化烧结;及Heating and sintering the open end of the glass tube; and
在保护气体的气氛下,对所述玻璃管进行退火处理。The glass tube is annealed in an atmosphere of a shielding gas.
一种量子点光条的生产系统,包括:A quantum dot light strip production system comprising:
灌装机构,所述灌装机构用于向玻璃管中装入量子点胶体材料及在所述玻璃管内充入保护气形成气体栓塞;所述灌装机构包括灌装罐、供液罐、第一真空泵、第二真空泵、第一保护气罐及第二保护气罐;所述灌装罐包括罐本体与密封块,所述罐本体具有开口,所述密封块位于所述罐本体的开口处并设有第一穿孔,所述第一穿孔与所述开口同轴心,所述灌装罐与第一保护气罐以及所述第一真空泵连通;所述供液罐与所述灌装罐通过管道连接,所述管道上设有送液阀,所述供液罐与所述第二保护气罐以及所述第二真空泵连通;a filling mechanism for loading a glass tube with a quantum dot colloidal material and filling the glass tube with a protective gas to form a gas plug; the filling mechanism includes a filling tank, a liquid supply tank, and a filling mechanism a vacuum pump, a second vacuum pump, a first protective gas tank and a second protective gas tank; the filling tank comprising a tank body and a sealing block, the tank body having an opening, the sealing block being located at an opening of the tank body And a first perforation, the first perforation being concentric with the opening, the filling tank being in communication with the first protective gas tank and the first vacuum pump; the liquid supply tank and the filling tank Connected by a pipe, the pipe is provided with a liquid supply valve, and the liquid supply tank is in communication with the second protective gas tank and the second vacuum pump;
烘烤机构,所述烘烤机构用于在保护气体的气氛下,对所述玻璃管及所述量子点胶体材料进行加热处理;所述烘烤机构包括真空箱、红外加热炉、第四保护气罐与第三真空泵,所述真空箱位于所述红外加热炉内并与所述第三真空泵连通,所述真空箱内设有若干充气管,所述充气管与所述第四保护气罐连通;a baking mechanism for heating the glass tube and the quantum dot colloidal material under a protective gas atmosphere; the baking mechanism comprises a vacuum box, an infrared heating furnace, and a fourth protection a gas tank and a third vacuum pump, the vacuum box is located in the infrared heating furnace and is in communication with the third vacuum pump, wherein the vacuum box is provided with a plurality of gas tubes, the gas tubes and the fourth protective gas tank Connected
封口机构,所述封口机构用于将所述玻璃管的开口端加热融化烧结及在保护气体的气氛下对所述玻璃管进行退火处理;所述封口机构包括固定架、第一加热源、退火腔、第四真空泵、第三保护气罐以及第二加热源,所述第一加热源置于所述固定架的下方;所述第二加热源置于所述退火腔内,所述第三保护气罐以及第四真空泵均与所述退火腔连通。a sealing mechanism for heating and melting the open end of the glass tube and annealing the glass tube under a protective gas atmosphere; the sealing mechanism comprises a fixing frame, a first heating source, and an annealing a chamber, a fourth vacuum pump, a third shielding gas tank, and a second heating source, the first heating source being disposed under the fixing frame; the second heating source being disposed in the annealing chamber, the third Both the protective gas cylinder and the fourth vacuum pump are in communication with the annealing chamber.
一种量子点光条的生产方法,包括:A method for producing a quantum dot strip includes:
提供量子点胶体材料及玻璃管,所述玻璃管包括开口端及封闭端,将所述玻璃管的开口端朝下,并将所述开口端自密封块伸入灌装罐中,开启第一真空泵将灌装罐抽真空,开启第二真空泵将供液罐抽真空,然后开启第二保护气罐向供液罐中充入氮气,然后打开供液阀,供液罐向灌装罐中注入量子点胶体材料,灌装罐中的量子点胶体材料液位高于玻璃管的开口端时,量子点胶体材料由玻璃管的开口端装入玻璃管中,量子点胶体材料充满玻璃管后开启第一保护气罐向灌装罐中充入氮气,氮气进入玻璃管,在玻璃管中形成氮气栓塞;Providing a quantum dot colloid material and a glass tube, the glass tube comprising an open end and a closed end, the open end of the glass tube is facing downward, and the open end is extended from the sealing block into the filling tank to open the first The vacuum pump vacuums the filling tank, opens the second vacuum pump to evacuate the liquid supply tank, then opens the second protective gas tank to fill the liquid supply tank with nitrogen gas, and then opens the liquid supply valve, and the liquid supply tank injects into the filling tank Quantum dot colloidal material, when the liquid level of the quantum dot colloidal material in the filling tank is higher than the open end of the glass tube, the quantum dot colloid material is filled into the glass tube by the open end of the glass tube, and the quantum dot colloid material is filled with the glass tube and then opened. The first protective gas tank is filled with nitrogen gas into the filling tank, and the nitrogen gas enters the glass tube to form a nitrogen plug in the glass tube;
将装有量子点胶体材料的玻璃管置于真空箱中,通过第三真空泵将真空箱抽真空,然后通过第四保护气罐在真空箱的充气管内充入保护气,再用红外加热炉对所述玻璃管进行加热处理;The glass tube with the quantum dot colloidal material is placed in a vacuum box, the vacuum box is evacuated by a third vacuum pump, and then the protective gas is filled in the inflation tube of the vacuum box through the fourth protective gas tank, and then the infrared heating furnace is used. The glass tube is subjected to heat treatment;
将所述玻璃管由真空箱内取出并置于固定架上,通过第一加热源将所述玻璃管的开口端加热融化烧结;及Removing the glass tube from the vacuum box and placing it on a fixing frame, and heating and melting the open end of the glass tube by a first heating source;
将所述玻璃管置于具有第二加热源的退火腔中,第四真空泵将退火腔抽真空,然后通过第三保护气罐在退火腔中充入保护气,对所述玻璃管进行退火处理,即得所述量子点光条。The glass tube is placed in an annealing chamber having a second heating source, and the fourth vacuum pump evacuates the annealing chamber, and then the protective gas is filled in the annealing chamber through the third protective gas tank, and the glass tube is annealed. That is, the quantum dot light strip is obtained.
上述量子点光条的生产方法,在玻璃管中充入保护气体形成其他栓塞后,在保护气体气氛下进行加热处理,再玻璃管的开口端加热融化烧结进行封口,并在保护气体气氛下进行退火处理,过程中不会氧化反应,也不会进入空气和水分。上述量子点光条的生产系统,包括灌装机构、烘烤机构、封口机构等,在灌装罐、供液罐、真空箱及退火腔中均抽真空并通入保护气体,保证了量子点光条在生产过程中不会进入空气,避免了量子点光条的氧化反应。In the above method for producing a quantum dot light strip, after the glass tube is filled with a protective gas to form another plug, heat treatment is performed under a protective gas atmosphere, and then the open end of the glass tube is heated and melted and sealed for sealing, and is carried out under a protective gas atmosphere. Annealing, no oxidation during the process, and no air or moisture. The production system of the above quantum dot light strip comprises a filling mechanism, a baking mechanism, a sealing mechanism, etc., and vacuums and a protective gas are introduced in the filling tank, the liquid supply tank, the vacuum box and the annealing chamber to ensure the quantum dots. The light strip does not enter the air during the production process, avoiding the oxidation reaction of the quantum dot strip.
【附图说明】[Description of the Drawings]
图1是一实施例的量子点光条的生产方法的工艺流程图;1 is a process flow diagram of a method of producing a quantum dot strip of an embodiment;
图2是一实施例的量子点光条的生产系统的结构示意图;2 is a schematic structural view of a production system of a quantum dot strip according to an embodiment;
图3是图2所述的量子点光条的生产系统的灌装机构结构示意图;3 is a schematic structural view of a filling mechanism of the production system of the quantum dot light strip shown in FIG. 2;
图4是图3所述的灌装机构的灌装罐结构示意图;Figure 4 is a schematic view showing the structure of the filling tank of the filling mechanism shown in Figure 3;
图5是图2所述的量子点光条的生产系统的烘烤机构结构示意图;5 is a schematic structural view of a baking mechanism of the production system of the quantum dot strip of FIG. 2;
图6是图2所述的量子点光条的生产系统的封口机构中的传送带、固定架以及第一加热源配合的结构示意图;6 is a schematic structural view of a conveyor belt, a fixing frame, and a first heating source in a sealing mechanism of the production system of the quantum dot light strip of FIG. 2;
图7是图2所述的量子点光条的生产系统的的封口机构中的退火腔结构示意图。7 is a schematic view showing the structure of an annealing chamber in a sealing mechanism of the production system of the quantum dot strip of FIG. 2.
【具体实施方式】 【detailed description】
为了便于理解本发明,下面将结合附图对本发明进行更全面的描述。本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. The invention can be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the understanding of the present disclosure will be more fully understood.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, unless otherwise defined. The terminology used in the description of the present invention is for the purpose of describing particular embodiments and is not intended to limit the invention.
请参阅图1,一实施例的量子点光条的生产方法,包括:Referring to FIG. 1, a method for producing a quantum dot strip of an embodiment includes:
步骤S10、提供量子点胶体材料及玻璃管,玻璃管包括开口端和封闭端,将玻璃管的开口端朝下,在真空条件下,将量子点胶体材料由开口端装入玻璃管中。Step S10, providing a quantum dot colloid material and a glass tube. The glass tube comprises an open end and a closed end. The open end of the glass tube is facing downward, and the quantum dot colloid material is loaded into the glass tube from the open end under vacuum.
步骤S20:在玻璃管内充入保护气形成气体栓塞。Step S20: filling a glass tube with a shielding gas to form a gas plug.
在一实施例中,保护气具体的为氮气,可以认为,其他的惰性气体也可以作为保护气用于形成气体栓塞。保护气体的气氛的气压为0.7~1.0个大气压。In one embodiment, the shielding gas is specifically nitrogen. It is believed that other inert gases may also be used as shielding gas for forming gas plugs. The atmosphere of the shielding gas has a gas pressure of 0.7 to 1.0 atm.
步骤S30:在保护气体的气氛下,对玻璃管及量子点胶体材料进行加热处理。Step S30: heat treatment of the glass tube and the quantum dot colloidal material under a protective gas atmosphere.
在一实施例中,采用红外加热炉对玻璃管及量子点胶体材料进行加热处理,加热处理的温度为150℃~200℃,加热时间为2min~30min。In one embodiment, the glass tube and the quantum dot colloid material are heated by an infrared heating furnace, and the heating temperature is 150 ° C to 200 ° C, and the heating time is 2 min to 30 min.
步骤S40:将所述玻璃管的开口端加热融化烧结。Step S40: heating and sintering the open end of the glass tube.
在一实施例中,将玻璃管的开口端加热融化烧结是在氢氧发生器中进行,加热温度为1900℃~2000℃,加热时间为0.5min~10min。In one embodiment, the open end of the glass tube is heated and melted and sintered in a hydrogen-oxygen generator at a heating temperature of 1900 ° C to 2000 ° C and a heating time of 0.5 min to 10 min.
步骤S50:在保护气体的气氛下,对所述玻璃管进行退火处理。Step S50: annealing the glass tube under an atmosphere of a shielding gas.
在一实施例中,保护气体为氮气,保护气体的气氛的气压为0.7~1.0个大气压。对玻璃管进行退火处理的温度为80℃~90℃,退火时间为0.5min~30min。In one embodiment, the shielding gas is nitrogen and the atmosphere of the shielding gas has a gas pressure of 0.7 to 1.0 atmospheres. The temperature at which the glass tube is annealed is 80 ° C to 90 ° C, and the annealing time is 0.5 min to 30 min.
上述量子点光条的生产方法,在玻璃管中充入保护气体形成其他栓塞后,在保护气体气氛下进行加热处理,再玻璃管的开口端加热融化烧结进行封口,并在保护气体气氛下进行退火处理,过程中不会氧化反应,也不会进入空气和水分。In the above method for producing a quantum dot light strip, after the glass tube is filled with a protective gas to form another plug, heat treatment is performed under a protective gas atmosphere, and then the open end of the glass tube is heated and melted and sealed for sealing, and is carried out under a protective gas atmosphere. Annealing, no oxidation during the process, and no air or moisture.
请参照图2,一实施例的量子点光条的生产系统系统100,包括:灌装机构10、烘烤机构20以及封口机构30。灌装机构10用于将量子点胶体材料装入玻璃管中,烘烤机构20用于对玻璃管40进行烘烤,封口机构30用于将玻璃管的开口端进行封口。Referring to FIG. 2, a production system system 100 for a quantum dot strip of an embodiment includes a filling mechanism 10, a baking mechanism 20, and a sealing mechanism 30. The filling mechanism 10 is for loading a quantum dot colloid material into a glass tube, the baking mechanism 20 is for baking the glass tube 40, and the sealing mechanism 30 is for sealing the open end of the glass tube.
请参照图3与图4,灌装机构10包括灌装罐12、供液罐13、第一真空泵14、第二真空泵15以及第一保护气罐16与第二保护气罐17,灌装罐12包括罐本体121与密封块122,罐本体121具有开口,密封块122位于罐本体121的开口处且密封块122中部设有第一穿孔,该第一穿孔与该开口同轴心设置,玻璃管穿过密封块122通入罐本体121内。在本实施例中,灌装罐12还包括压块123以及一压紧机构124,压块123置于密封块122上,中间开设有第二穿孔,该第二穿孔与第一穿孔同轴心,压紧机构124用于压紧压块123。压紧机构124包括一压杆125、位于所述压杆125第一端的压紧块126以及位于所述压杆125第二端的把手127,压紧块126位于压块123上,压紧块126的中部设有第三穿孔,第三穿孔与第一穿孔同轴心,玻璃管40依次穿过压紧块126、压块123以及密封块122,进入罐本体121内。压动把手127时,压紧块126可对压块123施加压力,使得压块123压紧密封块122,密封块122受力收缩,套紧玻璃管40,从而对玻璃管40与罐本体121的连接处进行密封。灌装罐12与第一保护气罐16以及第一真空泵14连通,第一真空泵14开启时,抽空灌装罐12内的空气,形成真空灌装罐。第一保护气罐16打开时向灌装罐12内通入保护气体。该保护气体为氮气。供液罐13与灌装罐12通过管道18连接,该管道18上设有送液阀19,当需要灌装时,打开送液阀19,灌装完成时,关闭送液阀19。供液罐13与第二保护气罐17以及第二真空泵15连通,第二真空泵15开启时,抽空供液罐13内的空气,第二保护气罐17打开时向供液罐13内通入保护气体。该保护气体为氮气。供液罐13与灌装罐12分别连接真空泵和高纯氮气,既是控制液面高的动力来源,也是提供保护量子点材料的环境保护控制手段。通过控制灌装罐12的液面高度实现向预真空的玻璃管40内灌注量子点胶体材料,由于量子点胶体材料的比重与水接近,理论上真空条件下可灌装10米高的玻管,因此可以轻松实现灌装工作,常规产品灌装高度小于600mm。供液罐13的真空功能还能够有效去除量子点胶体材料内的细微气泡,保障了灌装玻璃管40内没有因加热而产生的气泡,保障了产品质量。Referring to FIG. 3 and FIG. 4, the filling mechanism 10 includes a filling tank 12, a liquid supply tank 13, a first vacuum pump 14, a second vacuum pump 15, and a first protective gas tank 16 and a second protective gas tank 17, a filling tank. 12 includes a can body 121 and a sealing block 122. The can body 121 has an opening. The sealing block 122 is located at the opening of the can body 121 and a first through hole is formed in the middle of the sealing block 122. The first through hole is coaxially disposed with the opening. The tube passes through the sealing block 122 into the can body 121. In this embodiment, the filling can 12 further includes a pressing block 123 and a pressing mechanism 124. The pressing block 123 is placed on the sealing block 122, and a second perforation is formed in the middle, and the second perforation is concentric with the first perforation. The pressing mechanism 124 is used to press the pressing block 123. The pressing mechanism 124 includes a pressing rod 125, a pressing block 126 at the first end of the pressing rod 125, and a handle 127 at the second end of the pressing rod 125. The pressing block 126 is located on the pressing block 123, and the pressing block is pressed. The middle portion of the 126 is provided with a third through hole, and the third through hole is concentric with the first through hole, and the glass tube 40 sequentially passes through the pressing block 126, the pressing block 123 and the sealing block 122 to enter the can body 121. When the handle 127 is pressed, the pressing block 126 can apply pressure to the pressing block 123, so that the pressing block 123 presses the sealing block 122, and the sealing block 122 is contracted by force, and the glass tube 40 is tightly clamped, thereby the glass tube 40 and the can body 121. The joint is sealed. The filling tank 12 is in communication with the first protective gas tank 16 and the first vacuum pump 14, and when the first vacuum pump 14 is opened, the air in the filling tank 12 is evacuated to form a vacuum filling tank. When the first protective gas tank 16 is opened, a shielding gas is introduced into the filling tank 12. The shielding gas is nitrogen. The liquid supply tank 13 and the filling tank 12 are connected by a pipe 18, which is provided with a liquid supply valve 19, and when the filling is required, the liquid supply valve 19 is opened, and when the filling is completed, the liquid supply valve 19 is closed. The liquid supply tank 13 communicates with the second protective gas tank 17 and the second vacuum pump 15, and when the second vacuum pump 15 is opened, the air in the liquid supply tank 13 is evacuated, and when the second protective gas tank 17 is opened, it is introduced into the liquid supply tank 13. Protective gas. The shielding gas is nitrogen. The liquid supply tank 13 and the filling tank 12 are respectively connected with a vacuum pump and high-purity nitrogen gas, which are both a power source for controlling the liquid level and an environmental protection control means for protecting the quantum dot material. By controlling the liquid level of the filling tank 12, the quantum dot colloidal material is poured into the pre-vacuum glass tube 40. Since the specific gravity of the quantum dot colloidal material is close to that of water, a theoretically vacuumed glass tube can be filled under a vacuum condition of 10 meters. Therefore, the filling work can be easily carried out, and the filling height of the conventional product is less than 600 mm. The vacuum function of the liquid supply tank 13 can also effectively remove fine bubbles in the quantum dot colloidal material, thereby ensuring that there are no bubbles generated by the heating in the filling glass tube 40, thereby ensuring product quality.
请参照图5,烘烤机构20包括真空箱21、红外加热炉22、第四保护气罐27与第三真空泵23,真空箱21位于红外加热炉22内并与第三真空泵24连通,真空箱21内设有若干充气管25,充气管25与第四保护气罐27连通,用于通过第四保护气罐27充保护气体,保证真空箱21内具有确切的真空度,更加有利于烘干步骤的进行。红外加热炉22的内壁设有红外加热炉管221,发出红外线,进行红外加热,红外加热用在这里可保证长时间的加热效果,且加热稳定。在真空箱21内充气管25内充入保护气体,此处为氮气。保护气体维持真空箱21内的真空环境,在烘烤过程中有效保持任意真空度在一个稳定水准12小时。真空箱21内还设有石英托架26,石英托架26用于承托玻璃管40,将玻璃管40保持在真空箱21内,还起到起到玻璃管40和平和温度的功能。在真空箱21外壁上还包覆有保温层28,用于保温。Referring to FIG. 5, the baking mechanism 20 includes a vacuum box 21, an infrared heating furnace 22, a fourth shielding gas tank 27 and a third vacuum pump 23. The vacuum box 21 is located in the infrared heating furnace 22 and communicates with the third vacuum pump 24, and the vacuum box 21 is provided with a plurality of gas tubes 25, and the gas tubes 25 are in communication with the fourth protective gas tank 27 for charging the protective gas through the fourth protective gas tank 27 to ensure that the vacuum chamber 21 has an exact degree of vacuum, which is more favorable for drying. The steps are carried out. The inner wall of the infrared heating furnace 22 is provided with an infrared heating furnace tube 221, which emits infrared rays and performs infrared heating. The infrared heating is used here to ensure a long-time heating effect, and the heating is stable. In the vacuum tank 21, the gas tube 25 is filled with a shielding gas, here nitrogen gas. The shielding gas maintains the vacuum environment within the vacuum chamber 21 and effectively maintains any vacuum at a stable level for 12 hours during the baking process. A quartz holder 26 is also provided in the vacuum box 21 for holding the glass tube 40, holding the glass tube 40 in the vacuum box 21, and also functioning as a glass tube 40 for peace and temperature. An insulating layer 28 is also coated on the outer wall of the vacuum box 21 for heat preservation.
请参照图6与图7,封口机构30包括传送带31、固定架32、第一加热源33、退火腔34、第四真空泵35、第三保护气罐36以及第二加热源37,固定架32固定于传送带31上,随着传送带31运行而移动。第一加热源33置于传送带31的下方,用于加热固定架32上放置的玻璃管40,第一加热源33加热玻璃管40的开口端,将开口端进行熔融,冷却后达到封口的效果。第二加热源37置于退火腔34内,第四真空泵35、第三保护气罐36均与退火腔34连通,封口后的玻璃管40置于退火腔34内,第四真空泵35将退火腔34内抽真空后,再通过第三保护气罐36通入保护气体,该保护气体为高纯氮气。第二加热源37将玻璃管40加热进行退火。第二加热源37的温度低于第一加热源33的温度,由此升温、降温过程,达到退火的目的。第一加热源33为氢氧发生器,发出高温的氢氧焰。第二加热源37为普通加热装置。在退火腔34内设置支撑架38,玻璃管40置于支撑架38上。Referring to FIG. 6 and FIG. 7 , the sealing mechanism 30 includes a conveyor belt 31 , a fixing frame 32 , a first heating source 33 , an annealing chamber 34 , a fourth vacuum pump 35 , a third shielding gas tank 36 , and a second heating source 37 . It is fixed to the conveyor belt 31 and moves as the conveyor belt 31 operates. The first heating source 33 is disposed under the conveyor belt 31 for heating the glass tube 40 placed on the fixing frame 32. The first heating source 33 heats the open end of the glass tube 40, melts the open end, and cools to achieve the sealing effect. . The second heating source 37 is placed in the annealing chamber 34, and the fourth vacuum pump 35 and the third protective gas tank 36 are both in communication with the annealing chamber 34. The sealed glass tube 40 is placed in the annealing chamber 34, and the fourth vacuum pump 35 will be an annealing chamber. After vacuuming in 34, a protective gas is introduced through the third protective gas tank 36, and the protective gas is high-purity nitrogen. The second heating source 37 heats the glass tube 40 for annealing. The temperature of the second heating source 37 is lower than the temperature of the first heating source 33, thereby heating and cooling the temperature to achieve the purpose of annealing. The first heating source 33 is a hydrogen-oxygen generator that emits a high-temperature oxyhydrogen flame. The second heating source 37 is a conventional heating device. A support frame 38 is disposed within the annealing chamber 34, and the glass tube 40 is placed on the support frame 38.
通过上述系统生产量子点光条的方法为:The method for producing a quantum dot strip by the above system is:
提供量子点胶体材料与玻璃管40,玻璃管40的一端开口,另一端封闭,因此具有开口端与封闭端,将玻璃管40的开口端由密封块122伸入灌装罐12中,开启第一真空泵14将灌装罐12抽真空。通过第二真空泵15将供液罐13中的空气部分抽真空,然后再通过第二保护气罐17向供液罐13中充入高纯氮气保护气,保护量子点胶体材料内不进入空气和其他杂质。开启送液阀19,供液罐13向灌装罐13中注入量子点胶体材料,由于灌装罐12与供液罐13同样是真空环境,灌装罐12内的液位上升,灌装罐12中的量子点胶体材料液位高于玻璃管40的开口端时,量子点胶体材料由玻璃管40的开口端装入玻璃管40中,量子点胶体材料充满玻璃管后开启第一保护气罐16向灌装罐12中充入氮气,氮气进入玻璃管40的开口端,在玻璃管40的开口端处形成氮气栓塞,使得空气不进入玻璃管40内。灌装罐12与供液罐13的真空度均保持在7*10-2 Mpa-5*10-2 Mpa,具体为6*10-2 Mpa。A quantum dot colloid material is provided, and the glass tube 40 is open at one end and closed at the other end. Therefore, the open end and the closed end are provided, and the open end of the glass tube 40 is extended from the sealing block 122 into the filling tank 12 to open the first A vacuum pump 14 draws the filling tank 12 under vacuum. The air in the liquid supply tank 13 is partially evacuated by the second vacuum pump 15, and then the high-purity nitrogen shielding gas is filled into the liquid supply tank 13 through the second protective gas tank 17, thereby protecting the quantum dot colloid material from entering the air and Other impurities. The liquid supply valve 19 is opened, and the liquid supply tank 13 injects the quantum dot colloidal material into the filling tank 13. Since the filling tank 12 and the liquid supply tank 13 are in a vacuum environment, the liquid level in the filling tank 12 rises, and the filling tank When the liquid level of the quantum dot colloidal material in 12 is higher than the open end of the glass tube 40, the quantum dot colloid material is filled into the glass tube 40 from the open end of the glass tube 40, and the first protective gas is opened after the quantum dot colloid material fills the glass tube. The tank 16 is filled with nitrogen gas into the filling tank 12, and nitrogen gas enters the open end of the glass tube 40, and a nitrogen plug is formed at the open end of the glass tube 40 so that the air does not enter the glass tube 40. The vacuum degree of the filling tank 12 and the liquid supply tank 13 is maintained at 7*10 -2 Mpa-5*10 -2 Mpa, specifically 6*10 -2 Mpa.
将装有量子点胶体材料的玻璃管40置于真空箱21中(移动过程中玻璃管40的开口端朝下),开启第三真空泵24将真空箱21抽真空,然后开启第四保护气罐27在真空箱21的充气管25内充入高纯氮气,将红外加热炉22的加热炉管221开启,升温至150℃-200℃,加热第一预设时间,该第一预设时间为2min-30min,玻璃管40内的量子点胶体材料加热固化。在本实施例中,玻璃管40置于真空箱21中的石英托架26上,石英托架26用于承托玻璃管40,将玻璃管40保持在真空箱21内,还起到起到玻璃管40和平和温度的功能。真空箱21的真空度为0.7-1.0个大气压,具体是0.8个大气压。The glass tube 40 containing the quantum dot colloid material is placed in the vacuum box 21 (the open end of the glass tube 40 is facing downward during the movement), the third vacuum pump 24 is turned on to evacuate the vacuum box 21, and then the fourth protective gas tank is turned on. 27, in the gas tube 25 of the vacuum box 21 is filled with high-purity nitrogen gas, the heating furnace tube 221 of the infrared heating furnace 22 is turned on, the temperature is raised to 150 ° C -200 ° C, and the first preset time is heated, the first preset time is The quantum dot colloidal material in the glass tube 40 is heat-cured at 2 min to 30 min. In the present embodiment, the glass tube 40 is placed on the quartz holder 26 in the vacuum box 21, and the quartz holder 26 is used to support the glass tube 40, and the glass tube 40 is held in the vacuum box 21, and Glass tube 40 for peace and temperature functions. The vacuum of the vacuum box 21 is 0.7 to 1.0 atm, specifically 0.8 atm.
将玻璃管40由真空箱21内取出并置于固定架32上,玻璃管40的开口端朝下,传送带31将玻璃管40驱动至氢氧发生器33处,加热玻璃管40的开口端第二预设时间,该第二预设时间为0.5min-10min,加热至玻璃管40的开口端加热融化烧结,从而达到封口的目的。再将玻璃管40置于具有第二加热源37的退火腔34中,第四真空泵35将退火腔34抽真空,然后第三保护气罐36向退火腔34中充入高纯氮气,将第二加热源37加热至80℃-90℃,保温第三预设时间,该第三预设时间为0.5 min-30min,根据玻璃管40的状态进行调整。第二加热源37的温度低于第一加热源33的温度,由此升温、降温过程,达到退火的目的。取出玻璃管40,即得量子点光条。氢氧发生器的加热温度为1900℃-2100℃。第二加热源加热至80℃-90℃。The glass tube 40 is taken out from the vacuum box 21 and placed on the holder 32. The open end of the glass tube 40 faces downward, and the conveyor belt 31 drives the glass tube 40 to the hydrogen-oxygen generator 33 to heat the open end of the glass tube 40. The second preset time is 0.5min-10min, and is heated to the open end of the glass tube 40 to be heated and melted, thereby achieving the purpose of sealing. The glass tube 40 is placed in the annealing chamber 34 having the second heating source 37, and the fourth vacuum pump 35 evacuates the annealing chamber 34, and then the third shielding gas tank 36 is filled with the high purity nitrogen gas into the annealing chamber 34. The second heating source 37 is heated to 80 ° C - 90 ° C, and is kept for a third preset time, the third preset time is 0.5 Min-30 min, adjusted according to the state of the glass tube 40. The temperature of the second heating source 37 is lower than the temperature of the first heating source 33, thereby heating and cooling the temperature to achieve the purpose of annealing. The glass tube 40 is taken out, that is, a quantum dot light strip is obtained. The heating temperature of the oxyhydrogen generator is 1900 ° C to 2100 ° C. The second heating source is heated to between 80 °C and 90 °C.
需要说明的是,在量子点胶体材料灌装完成后的后续步骤中,均需要将玻璃管40的开口朝下进行,以防止氮气从玻璃管40逸出,而空气进入玻璃管40内。It should be noted that in the subsequent steps after the completion of the filling of the quantum dot colloid material, the opening of the glass tube 40 needs to be performed downward to prevent nitrogen from escaping from the glass tube 40, and the air enters the glass tube 40.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments are merely illustrative of several embodiments of the present invention, and the description thereof is more specific and detailed, but is not to be construed as limiting the scope of the invention. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.

Claims (20)

  1. 一种量子点光条的生产方法,包括:A method for producing a quantum dot strip includes:
    提供量子点胶体材料及玻璃管,所述玻璃管包括开口端和封闭端,将所述玻璃管的开口端朝下,在真空条件下,将所述量子点胶体材料由所述开口端装入所述玻璃管中;Providing a quantum dot colloid material and a glass tube, the glass tube comprising an open end and a closed end, the open end of the glass tube is facing downward, and the quantum dot colloid material is loaded from the open end under vacuum In the glass tube;
    在所述玻璃管内充入保护气形成气体栓塞;Filling the glass tube with a shielding gas to form a gas plug;
    在保护气体的气氛下,对所述玻璃管及所述量子点胶体材料进行加热处理;Heating the glass tube and the quantum dot colloidal material under an atmosphere of a shielding gas;
    将所述玻璃管的开口端加热融化烧结;及Heating and sintering the open end of the glass tube; and
    在保护气体的气氛下,对所述玻璃管进行退火处理。The glass tube is annealed in an atmosphere of a shielding gas.
  2. 根据权利要求1所述的方法,其特征在于,所述在保护气体气氛下,对所述玻璃管进行加热处理的步骤采用红外加热炉进行加热。The method according to claim 1, wherein said step of heat-treating said glass tube under a protective gas atmosphere is performed by using an infrared heating furnace.
  3. 根据权利要求1所述的方法,其特征在于,所述在保护气体气氛下,对所述玻璃管进行加热处理的步骤的加热温度为150℃~200℃,加热时间为2min~30min。The method according to claim 1, wherein the step of heating the glass tube in a protective gas atmosphere has a heating temperature of 150 ° C to 200 ° C and a heating time of 2 min to 30 min.
  4. 根据权利要求1所述的方法,其特征在于,所述将所述玻璃管的开口端加热融化烧结的步骤是在氢氧发生器中进行。The method according to claim 1, wherein said step of heating and melting the open end of said glass tube is carried out in an oxyhydrogen generator.
  5. 根据权利要求1所述的方法,其特征在于,所述将所述玻璃管的开口端加热融化烧结的步骤的加热温度为1900℃~2000℃,加热时间为0.5min~10min。The method according to claim 1, wherein the step of heating and melting the open end of the glass tube is performed at a heating temperature of 1900 ° C to 2000 ° C and a heating time of 0.5 min to 10 min.
  6. 根据权利要求1所述的的方法,其特征在于,所述在保护气体气氛下,对所述玻璃管进行退火处理的温度为80℃~90℃,退火时间为0.5min~30min。The method according to claim 1, wherein the annealing of the glass tube is performed at a temperature of 80 ° C to 90 ° C and an annealing time of 0.5 min to 30 min under a protective gas atmosphere.
  7. 根据权利要求1所述的方法,其特征在于,所述保护气体为氮气。The method of claim 1 wherein said shielding gas is nitrogen.
  8. 根据权利要求1所述的方法,其特征在于,所述保护气体的气氛的气压为0.7~1.0个大气压。The method according to claim 1, wherein the atmosphere of the shielding gas has a gas pressure of 0.7 to 1.0 atm.
  9. 一种量子点光条的生产系统,包括:A quantum dot light strip production system comprising:
    灌装机构,用于向玻璃管中装入量子点胶体材料及在所述玻璃管内充入保护气形成气体栓塞;所述灌装机构包括灌装罐、供液罐、第一真空泵、第二真空泵、第一保护气罐及第二保护气罐;所述灌装罐包括罐本体与密封块,所述罐本体具有开口,所述密封块位于所述罐本体的开口处并设有第一穿孔,所述第一穿孔与所述开口同轴心,所述灌装罐与第一保护气罐以及所述第一真空泵连通;所述供液罐与所述灌装罐通过管道连接,所述管道上设有送液阀,所述供液罐与所述第二保护气罐以及所述第二真空泵连通;a filling mechanism for loading a quantum dot colloidal material into the glass tube and filling the glass tube with a protective gas to form a gas plug; the filling mechanism comprises a filling tank, a liquid supply tank, a first vacuum pump, and a second a vacuum pump, a first protective gas tank and a second protective gas tank; the filling tank comprising a tank body and a sealing block, the tank body having an opening, the sealing block being located at an opening of the tank body and provided with a first a perforation, the first perforation being concentric with the opening, the filling tank being in communication with the first protective gas tank and the first vacuum pump; the liquid supply tank and the filling tank being connected by a pipe a liquid supply valve is disposed on the pipeline, and the liquid supply tank is in communication with the second protective gas tank and the second vacuum pump;
    烘烤机构,用于在保护气体的气氛下,对所述玻璃管及所述量子点胶体材料进行加热处理;所述烘烤机构包括真空箱、红外加热炉、第四保护气罐与第三真空泵,所述真空箱位于所述红外加热炉内并与所述第三真空泵连通,所述真空箱内设有若干充气管,所述充气管与所述第四保护气罐连通;及a baking mechanism for heating the glass tube and the quantum dot colloidal material under a protective gas atmosphere; the baking mechanism comprises a vacuum box, an infrared heating furnace, a fourth protective gas tank and a third a vacuum pump, the vacuum box is located in the infrared heating furnace and is in communication with the third vacuum pump, wherein the vacuum box is provided with a plurality of gas tubes, and the gas tubes are connected to the fourth protective gas tank;
    封口机构,用于将所述玻璃管的开口端加热融化烧结及在保护气体的气氛下对所述玻璃管进行退火处理;所述封口机构包括固定架、第一加热源、退火腔、第四真空泵、第三保护气罐以及第二加热源,所述第一加热源置于所述固定架的下方;所述第二加热源置于所述退火腔内,所述第三保护气罐以及第四真空泵均与所述退火腔连通。a sealing mechanism for heating and melting the open end of the glass tube and annealing the glass tube under a protective gas atmosphere; the sealing mechanism comprises a fixing frame, a first heating source, an annealing chamber, and a fourth a vacuum pump, a third protective gas tank, and a second heating source, the first heating source being disposed under the fixing frame; the second heating source being disposed in the annealing chamber, the third protective gas tank and The fourth vacuum pump is in communication with the annealing chamber.
  10. 根据权利要求9所述的系统,其特征在于,所述灌装罐还包括压块,所述压块位于所述密封块上,所述压块的中部设有第二穿孔,所述第二穿孔与所述第一穿孔同轴心。The system according to claim 9, wherein said filling can further comprises a pressing block, said pressing block being located on said sealing block, said central portion of said pressing block being provided with a second perforation, said second The perforation is concentric with the first perforation.
  11. 根据权利要求10所述的系统,其特征在于,所述灌装罐还包括压紧机构,所述压紧机构包括压杆、压紧块及把手,所述压杆包括第一段和第二端,所述压紧块位于所述压杆的第一端,所述把手位于所述压杆的第二端;所述压紧块位于所述压块上。The system according to claim 10, wherein said filling can further comprises a pressing mechanism, said pressing mechanism comprising a pressing bar, a pressing block and a handle, said pressing bar comprising a first segment and a second And the pressing block is located at a first end of the pressing rod, the handle is located at a second end of the pressing rod; and the pressing block is located on the pressing block.
  12. 根据权利要求11所述的系统,其特征在于,所述压紧块的中部设有第三穿孔,所述第三穿孔与所述第一穿孔同轴心。The system of claim 11 wherein a central portion of said compression block is provided with a third perforation, said third perforation being concentric with said first perforation.
  13. 根据权利要求9所述的系统,其特征在于,所述真空箱内设有用于承托玻璃管的石英托架。The system of claim 9 wherein said vacuum chamber is provided with a quartz holder for supporting the glass tube.
  14. 根据权利要求9所述的系统,其特征在于,所述封口机构还包括传送带,所述固定架设于所述传送带上,所述第一加热源置于所述传送带的下方。The system of claim 9 wherein said closure mechanism further comprises a conveyor belt disposed on said conveyor belt, said first heat source being disposed below said conveyor belt.
  15. 一种量子点光条的生产方法,包括:A method for producing a quantum dot strip includes:
    提供量子点胶体材料及玻璃管,所述玻璃管包括开口端及封闭端,将所述玻璃管的开口端朝下,并将所述开口端自密封块伸入灌装罐中,开启第一真空泵将灌装罐抽真空,开启第二真空泵将供液罐抽真空,然后开启第二保护气罐向供液罐中充入氮气,然后打开供液阀,供液罐向灌装罐中注入量子点胶体材料,灌装罐中的量子点胶体材料液位高于玻璃管的开口端时,量子点胶体材料由玻璃管的开口端装入玻璃管中,量子点胶体材料充满玻璃管后开启第一保护气罐向灌装罐中充入氮气,氮气进入玻璃管,在玻璃管中形成氮气栓塞;Providing a quantum dot colloid material and a glass tube, the glass tube comprising an open end and a closed end, the open end of the glass tube is facing downward, and the open end is extended from the sealing block into the filling tank to open the first The vacuum pump vacuums the filling tank, opens the second vacuum pump to evacuate the liquid supply tank, then opens the second protective gas tank to fill the liquid supply tank with nitrogen gas, and then opens the liquid supply valve, and the liquid supply tank injects into the filling tank Quantum dot colloidal material, when the liquid level of the quantum dot colloidal material in the filling tank is higher than the open end of the glass tube, the quantum dot colloid material is filled into the glass tube by the open end of the glass tube, and the quantum dot colloid material is filled with the glass tube and then opened. The first protective gas tank is filled with nitrogen gas into the filling tank, and the nitrogen gas enters the glass tube to form a nitrogen plug in the glass tube;
    将装有量子点胶体材料的玻璃管置于真空箱中,通过第三真空泵将真空箱抽真空,然后通过第四保护气罐在真空箱的充气管内充入保护气,再用红外加热炉对所述玻璃管进行加热处理;The glass tube with the quantum dot colloidal material is placed in a vacuum box, the vacuum box is evacuated by a third vacuum pump, and then the protective gas is filled in the inflation tube of the vacuum box through the fourth protective gas tank, and then the infrared heating furnace is used. The glass tube is subjected to heat treatment;
    将所述玻璃管由真空箱内取出并置于固定架上,通过第一加热源将所述玻璃管的开口端加热融化烧结;及Removing the glass tube from the vacuum box and placing it on a fixing frame, and heating and melting the open end of the glass tube by a first heating source;
    将所述玻璃管置于具有第二加热源的退火腔中,第四真空泵将退火腔抽真空,然后通过第三保护气罐在退火腔中充入保护气,对所述玻璃管进行退火处理,即得所述量子点光条。The glass tube is placed in an annealing chamber having a second heating source, and the fourth vacuum pump evacuates the annealing chamber, and then the protective gas is filled in the annealing chamber through the third protective gas tank, and the glass tube is annealed. That is, the quantum dot light strip is obtained.
  16. 根据权利要求15所述的方法,其特征在于,所述将装有量子点胶体材料的玻璃管置于真空箱中,通过第三真空泵将真空箱抽真空,然后通过第四保护气罐在真空箱的充气管内充入保护气,再用所述红外加热炉对所述玻璃管进行加热处理的步骤中加热处理的加热温度为150℃~200℃,加热时间为2min~30min。The method according to claim 15, wherein said glass tube containing the quantum dot colloid material is placed in a vacuum box, the vacuum box is evacuated by a third vacuum pump, and then passed through a fourth protective gas tank in a vacuum The inflation tube of the tank is filled with a shielding gas, and the heating temperature of the glass tube is further heated to 150 ° C to 200 ° C in the step of heating the glass tube by the infrared heating furnace, and the heating time is 2 min to 30 min.
  17. 根据权利要求15所述的方法,其特征在于,所述将所述玻璃管由真空箱内取出并置于固定架上,通过第一加热源将所述玻璃管的开口端加热融化烧结的步骤中所述第一加热源为氢氧发生器,加热的温度为1900℃~2000℃,加热时间为0.5min~10min。The method according to claim 15, wherein the step of removing the glass tube from the vacuum box and placing it on a holder, and heating and melting the open end of the glass tube by a first heating source The first heating source is a hydrogen-oxygen generator, the heating temperature is 1900 ° C ~ 2000 ° C, and the heating time is 0.5 min ~ 10 min.
  18. 根据权利要求15所述的方法,其特征在于,所述将所述玻璃管置于具有第二加热源的退火腔中,第四真空泵将退火腔抽真空,然后通过第三保护气罐在退火腔中充入保护气,对所述玻璃管进行退火处理,即得所述量子点光条的步骤中退火处理的温度为80℃~90℃,时间为0.5min~30min。The method according to claim 15, wherein said glass tube is placed in an annealing chamber having a second heating source, and the fourth vacuum pump evacuates the annealing chamber and then anneals through the third protective gas tank The chamber is filled with a shielding gas, and the glass tube is annealed, that is, the temperature of the annealing treatment in the step of obtaining the quantum dot strip is 80 ° C to 90 ° C, and the time is 0.5 min to 30 min.
  19. 根据权利要求15所述的方法,其特征在于,所述开启第一真空泵将灌装罐抽真空及所述开启第二真空泵将供液罐抽真空至真空度为7*10-2 Mpa-5*10-2 Mpa。The method according to claim 15, wherein said opening the first vacuum pump to evacuate the filling tank and said opening the second vacuum pump to evacuate the liquid supply tank to a vacuum of 7*10 -2 Mpa-5 *10 -2 Mpa.
  20. 根据权利要求15所述的方法,其特征在于,通过第四保护气罐在真空箱的充气管内充入保护气至所述真空箱气压为0.7~1.0个大气压;通过第三保护气罐在退火腔中充入保护气至所述退火腔气压为0.7~1.0个大气压。The method according to claim 15, wherein the gas in the vacuum tank of the vacuum tank is filled with the shielding gas to the vacuum chamber at a gas pressure of 0.7 to 1.0 atmosphere; and the third protective gas tank is annealed. The chamber is filled with a shielding gas to a pressure of 0.7 to 1.0 atmospheres in the annealing chamber.
PCT/CN2016/106438 2016-06-30 2016-11-18 Quantum dot light bar production method and production system WO2018000698A1 (en)

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