WO2017206923A1 - Oscillating power tool - Google Patents

Oscillating power tool Download PDF

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Publication number
WO2017206923A1
WO2017206923A1 PCT/CN2017/086727 CN2017086727W WO2017206923A1 WO 2017206923 A1 WO2017206923 A1 WO 2017206923A1 CN 2017086727 W CN2017086727 W CN 2017086727W WO 2017206923 A1 WO2017206923 A1 WO 2017206923A1
Authority
WO
WIPO (PCT)
Prior art keywords
motor
power tool
casing
oscillating power
tool according
Prior art date
Application number
PCT/CN2017/086727
Other languages
French (fr)
Chinese (zh)
Inventor
张士松
庞晓丽
钟红风
吴宇
李伟锋
Original Assignee
苏州宝时得电动工具有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 苏州宝时得电动工具有限公司 filed Critical 苏州宝时得电动工具有限公司
Publication of WO2017206923A1 publication Critical patent/WO2017206923A1/en
Priority to US16/205,284 priority Critical patent/US11027405B2/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25FCOMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
    • B25F5/00Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25FCOMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
    • B25F5/00Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
    • B25F5/02Construction of casings, bodies or handles

Definitions

  • the present application relates to the field of power tool technology, and in particular to a swing power tool.
  • the oscillating machine is a hand-held oscillating power tool commonly used in the industry. Its working principle is that the driving shaft oscillates around its own axis line, thereby driving the oscillating movement of the working head attachment mounted at the end of the driving shaft.
  • Common work heads include straight saw blades, circular saw blades, triangular sanding discs, and spade scrapers.
  • the palms of East Asian yellow races are smaller than the European and American white races, and the length of Chinese male palms is usually between 175mm and 200mm, and the width is between 80mm and 90mm; the length range of Chinese female palms It is usually between 160mm and 180mm and the width is between 65mm and 80mm.
  • the oscillating machine due to the limitation of its internal structure, the operator is not easy to hold the oscillating machine while using the oscillating machine. At the same time, the oscillating machine generates large vibration during operation, thereby bringing the operation of the operator. Inconvenience, it is not convenient for the operator to hold the use for a long time, which affects the processing efficiency.
  • a swinging power tool comprising:
  • An output shaft for mounting a working head the output shaft being mounted in the housing and extending out of the housing;
  • a transmission mechanism installed in the housing, and the transmission mechanism is coupled to the output shaft;
  • a motor mounted in the housing, the motor being coupled to the transmission mechanism, and driving the transmission mechanism to drive the output shaft to move;
  • the outer diameter of the motor ranges from 40 mm to 50 mm.
  • the housing includes a first area and a second area
  • the motor is mounted to the first area
  • the output shaft is mounted to the second area
  • the first area includes a grip
  • the grip The area of the first cross section of the holder is smaller than the area of the second cross section of the second region, the first cross section being parallel to the second cross section.
  • the outer contour of the stator of the motor is formed by a pair of straight sides and a pair of arc edges, the outer contour of the stator being symmetrical with respect to the first center line and the second center line, and the straight side is The length in the direction parallel to the first center line is greater than the length in the direction parallel to the second center line.
  • the oscillating power tool further includes a brush disposed in a direction at an acute or obtuse angle to the straight edge.
  • the outer diameter of the motor ranges from 46 mm to 48 mm.
  • the motor has an outer diameter of 46 mm.
  • the motor has a stack length ranging from 45 mm to 75 mm.
  • the motor has a stack length in the range of 60 mm.
  • the power of the motor ranges from 400 W to 450 W.
  • the housing is provided with a grip portion, and the circumference of the grip portion ranges from 135 mm to 175 mm.
  • the housing includes an outer casing and an inner casing
  • the outer casing is disposed on an outer side of the inner casing
  • the motor, the transmission mechanism and the output shaft are all located in the inner casing.
  • the inner casing includes a motor casing and a head casing
  • the output shaft and the transmission mechanism are located in the head case, and the motor is located in the motor case.
  • the oscillating power tool further includes a damping element
  • the damping element is disposed between the head shell and the outer casing
  • the damping element is disposed between the motor casing and the outer casing;
  • the damping element is a vibration damping block, a vibration damping pad or a vibration damping ring.
  • the swinging power tool of the present application has a simple and reasonable structural design, and the motor with an outer diameter of 40 mm to 50 mm is used to power the swinging power tool, and the housing is limited by the outer diameter of the motor.
  • the size of the grip portion is reduced, so that the overall size of the swinging power tool of the present application is small, which is convenient for the operator to hold.
  • the swinging power tool generates vibration during work, and the size of the whole machine is small. The operator holds the machine for a long time, which is convenient for the operator to use and ensure the processing efficiency.
  • the size of the grip can be effectively reduced, and the same grip size of the swinging tool without the vibration reduction of the single-layer casing can be achieved, and the vibration is reduced. At the same time, it does not reduce the user's operating experience.
  • FIG. 1 is a front elevational view of a swinging power tool according to an embodiment of the present application.
  • FIG. 2 is a front cross-sectional view of a swinging power tool according to an embodiment of the present application
  • Figure 3 is a front cross-sectional view of a swinging power tool according to another embodiment of the present application.
  • FIG. 4 is a top cross-sectional view of the oscillating power tool according to an embodiment of the present application.
  • Figure 5 is a side cross-sectional view of the oscillating power tool according to an embodiment of the present application.
  • Fig. 6 is a schematic view showing the arrangement of a carbon brush and a commutator of the oscillating power tool according to an embodiment of the invention.
  • the present application provides an oscillating power tool 100 including a housing 110 , an output shaft 150 , a transmission mechanism 140 , and a motor 120 .
  • the transmission mechanism 140 is an eccentric transmission mechanism disposed within the head housing 1122 and includes a shift fork 141 and an eccentric assembly 142 coupled to the motor shaft 124.
  • the eccentric assembly 142 includes an eccentric shaft coupled to the motor shaft and a drive wheel mounted on the eccentric shaft.
  • One end 1411 of the shift fork 141 is coupled to the top of the output shaft 150 and the other end is coupled to the drive wheel of the eccentric assembly 142.
  • the shift fork 141 includes a sleeve 1411 sleeved on the output shaft 34 and a fork portion 1412 extending horizontally from the top end of the sleeve 1411 toward the motor shaft 124.
  • the drive wheel is a ball bearing having a spherical outer surface that mates with the fork portion 1412 of the shift fork 141.
  • the eccentric shaft is eccentrically coupled to the motor shaft 124, that is, the axis of the eccentric shaft does not coincide with the axis of the motor shaft 124, and is radially offset by a certain distance.
  • the fork portion 1412 of the shift fork 141 is wrapped around both sides of the drive wheel and is in sliding contact with the outer surface of the drive wheel.
  • the eccentric shaft rotates eccentrically with respect to the axis of the motor under the driving of the motor shaft 124, thereby driving the driving wheel to rotate eccentrically with respect to the axis of the motor.
  • the shift fork 141 swings relative to the axis of the output shaft to further oscillate the output shaft 150 about its own axis.
  • the output shaft 150 swings to drive the working head mounted thereon to swing the workpiece.
  • the output shaft 150 is used to mount the working head.
  • the output shaft 150 is mounted on the housing 110 and extends out of the housing 110, which facilitates mounting of a working head (not shown) on the output shaft 150.
  • the motor 120 provides power to the oscillating power tool 100, and the power of the motor 120 is transmitted to the output shaft 150 through the transmission mechanism 140, thereby swinging the power tool 100 to perform a swing operation.
  • the output shaft 150 is extended from the housing 110, and the output shaft 150 is coupled to the transmission mechanism 140, so that the transmission mechanism 140 can transmit the power of the motor 120 to the output shaft 150, and the output shaft 150 drives the working head to realize the swing operation.
  • the transmission mechanism 140 moves, thereby transmitting the power of the motor 120 to the output shaft 150, and the output shaft 150 drives the working head to realize the oscillating motion of the oscillating power tool 100.
  • Work heads include straight saw blades, circular saw blades, triangular sanding discs and spade scrapers.
  • a variety of different operating functions such as sawing, cutting, grinding, scraping, etc., can be realized to suit different work requirements and are convenient to use.
  • the housing 110 extends along the axis of the motor 120 and can be divided into a first region 113 remote from the output shaft 150 and a second region 114 adjacent the output shaft 150.
  • the first area 113 accommodates the motor 120 and includes a grip 115 formed on the outside of the motor 120 for the user to hold, and the power control switch 160 is disposed adjacent to the grip 115 or directly disposed on the grip 115;
  • the second region 114 then houses the transmission mechanism 140.
  • the grip portion 115 has a first cross section 1151 that is located within the stack length of the motor 120.
  • the second region 114 has a second cross section 1141, the area of the first cross section 1141 is smaller than the area of the second cross section 1151, and the first cross section 1141 is parallel to the second cross section 1151. That is to say, the overall outer contour size of the grip portion 115 is smaller than that of the second region 114, and it is apparent that such a design makes it easier for the user to hold, and also reduces the fatigue of using the swing power tool for a long time.
  • the size of the grip portion 115 is not arbitrarily changed, and it is necessary to simultaneously consider factors such as how the internal components of the grip portion 115 (such as the motor 120, the carbon brush 170) are selected, the design of the component position, and how the heat dissipation air passage is disposed.
  • the length of the first cross section 1151 of the grip portion 115 in the vertical direction is not equal to the length in the horizontal direction, that is, the width and the height are not equal, and the size in the vertical direction is large.
  • the grip portion 115 is wrapped around the outer contour of the motor 120, so that the shape of the grip portion 115 is determined by the motor 120 to a certain extent.
  • the outer contour of the motor 120 is substantially the same as the grip portion 115, that is, the outer contour of the motor 120 is not a conventional regular cylindrical shape.
  • the outer contour of the motor 120 is the outer contour of the motor stator 121.
  • the outer contour of the stator 121 of the motor 120 is surrounded by two curved sides 1211 and two straight sides 1212, and two straight sides are defined. 1212 extends in a direction parallel to the first center line a, and the two curved sides 1211 extend substantially in a direction parallel to the second center line b, and the outer contour of the stator 121 is opposite to the first center line a and the second center Line b is symmetrical.
  • the length of the straight side 1212 in the direction parallel to the first center line a is greater than the length of the circular side 1211 in the direction parallel to the second center line b.
  • the length of the straight side 1212 in the direction parallel to the first center line a (the height in this embodiment) is greater than 45 mm
  • the length of the arc 1211 in the direction parallel to the second center line b (Width in this embodiment) is 36 to 43 mm.
  • the height of the outer contour of the stator can also be set smaller, and the width is larger, and the grip portion 115 is also adaptively changed, for example, the curved edge 1211 is vertical. Set, straight edge 1212 horizontal setting.
  • the motor 12 is a brushed motor, and includes a motor shaft 124 , a stator 121 , a rotor 122 , and a commutator 123 disposed on the motor shaft.
  • the commutator 123 can also be disposed on the grip portion.
  • the carbon brush 170 is disposed opposite the commutator 123 and abuts against the commutator 123.
  • the carbon brush 170 is disposed at an acute or obtuse angle with the straight edge, that is, the carbon brush is disposed at an obtuse or acute angle with the first center line a.
  • the arrangement direction of the carbon brush 170 is opposite to the first center line a and the second.
  • the center line b is not parallel.
  • the carbon brush 170 is disposed at an angle of 45 degrees to both the first center line a and the second center line b.
  • the direction of the arrangement may be at other angles to the first centerline a.
  • the carbon brush 170 is disposed such that the internal space of the grip portion 115 is not additionally occupied, and the inner contour size of the grip portion is not increased, and the outer contour size is not increased under the premise that the thickness of the grip portion 115 is constant. .
  • the motor 120 is mounted in the housing 110 and connected to the transmission mechanism in the housing 110.
  • the outer diameter of the motor 120 ranges from 40 mm to 50 mm, that is, the outer diameter D of the stator ranges from 40 mm to 50 mm, and the stator The length L (effective magnetic field length) is not less than 45 mm.
  • the motor 120 is the entire swing power tool 100
  • the power source drives the transmission mechanism through the motor 120, so that the transmission mechanism drives the output shaft to rotate, thereby driving the working head to work.
  • the outer diameter D of the motor 120 ranges from 40 mm to 50 mm, which can reduce the size of the swinging power tool 100, thereby reducing the size of the grip, facilitating the grip of the operator, and improving the comfort during the grip.
  • the outer diameter of the motor 120 of the present application is smaller, and the size of the housing 110 is correspondingly reduced, so that the operator can more easily hold the swinging power when swinging the power tool 100 in use.
  • the tool 100 increases the comfort of the grip.
  • the oscillating power tool 100 is an oscillating machine, and the oscillating motion is realized by the oscillating machine, so that the operator can operate the object.
  • different working heads can be installed on the oscillating machine to adapt to different usage requirements, which is convenient and quick.
  • the oscillating power tool 100 of the present application uses the motor 120 having an outer diameter D between 40 mm and 50 mm to power the oscillating power tool 100, and the housing 110 is used for the grip portion due to the limitation of the outer diameter of the motor 120.
  • the size of the oscillating power tool 100 of the present application is smaller, which is convenient for the operator to hold.
  • the oscillating power tool 100 generates vibration during operation, and the small size of the whole machine can facilitate the operator for a long time.
  • the grip is easy for the operator to use to ensure the processing efficiency.
  • the outer diameter D of the motor 120 ranges from 46 mm to 48 mm.
  • the outer diameter of the motor 120 is in the range of 46 mm to 48 mm, and the motor 120 can ensure that the swing power tool 100 provides a better power source while ensuring that the housing 110 of the swing power tool 100 has a small size and is easy to operate. Personnel hold.
  • the outer diameter D of the motor 120 is 46 mm.
  • the ratio of the stack length L (effective magnetic path length) of the motor to the outer diameter D is greater than 1, and the stack length L of the motor.
  • it is 50 mm, and the grip size of the housing 110 is further reduced, so that the swing power tool 100 is better in overall size, and the comfort during gripping is improved.
  • the motor 120 in this embodiment is a 46 motor to further reduce the overall size of the oscillating power tool 100, which is convenient for the operator to hold for a long time and improve comfort.
  • the outer diameter of the motor may also be other sizes.
  • the ratio of the stack length L to the outer diameter D of the motor is greater than or equal to 15/14, and the stack length L of the motor is preferably 55mm;
  • the ratio of the stack length L of the motor to the outer diameter D is greater than or equal to 9/10, and the stack length L of the stator motor is preferably 45 mm.
  • the motor 120 has a stack length ranging from 45 mm to 75 mm. That is, the length of the stator core of the motor 120 ranges from 45 mm to 74 mm.
  • the motor 120 has a stack length of 60 mm.
  • the power of the motor 120 ranges from 400 W to 450 W to ensure that the oscillating power tool 100 can work normally.
  • the stack length of the motor 120 is different, and the power of the motor 120 is also different, as shown in the following table.
  • the housing 110 is provided with a grip portion 115.
  • the circumference of the grip portion 115 ranges from 135 mm to 175 mm.
  • the grip portion of the housing 110 is restricted by the size of the outer diameter of the motor 120.
  • the circumference is in the range of 135 mm to 175 mm, so that the operator can hold the swinging power tool 100, thereby facilitating the operation of the swinging power tool 100 and ensuring the processing efficiency.
  • the housing 110 includes an outer casing 111 and an inner casing 112, and the outer casing 111 is sleeved on the inner casing 112. Moreover, the motor 120, the transmission mechanism, and the output shaft are all located in the inner casing 112. The motor 120 is mounted in the inner casing 112 and is coupled to a transmission mechanism in the inner casing 112.
  • the oscillating power tool 100 of the present application may be a single-layer case or a double-layer case.
  • the swing power tool 100 is In the case of a single-layer case, the single-layer case is the inner case 112, and the operator directly holds the surface of the inner case 112 when in use.
  • the double-layer casing includes an outer casing 111 and an inner casing 112, and the outer casing 111 is sleeved on the outer side of the inner casing 112, and the operator directly holds the outer casing during use.
  • the surface of 111 is a double-layer casing.
  • the inner casing 112 includes a motor casing 1121 and a head casing 1122.
  • the motor case 1121 and the head case 1122 may also be located in the outer case 111.
  • the motor 120 is located in the motor casing 1121, and the output shaft and the transmission mechanism are located in the head casing 1122, and protrude from the head casing 1122 to facilitate the installation of the working head.
  • the motor casing 1121 is located in the outer casing 111, and the outer casing 111 partially wraps the head casing 1122. That is, the outer casing 111 is covered with the motor casing 1121 and a portion of the head casing 1122.
  • the oscillating power tool 100 further includes a damper element 130 that is mounted between the inner casing 112 and the outer casing 111.
  • the damping element 130 may be disposed only between the motor casing 1121 and the outer casing 111, or may be disposed only between the head casing 1122 and the outer casing 111.
  • the damping elements 130 may also be disposed between the motor housing 1121 and the outer casing 111 and between the head casing 1122 and the outer casing 111.
  • the damping element 130 is disposed between the motor casing 1121 and the outer casing 111 and between the head casing 1122 and the outer casing 111.
  • the present embodiment will be described by taking the damping element 130 between the outer casing 111 and the inner casing 112 as an example.
  • the vibration generated by the head shell 1122 has two paths of transmission, one path is that the vibration of the head shell 1122 is transmitted to the outer casing 111 through the inner casing 112, and the other path is that the head shell 1122 directly transmits the vibration to the outer casing. 111.
  • the vibration of the transmission portion of each path can be ensured, and the vibration is attenuated during the transmission, so that the vibration received by the outer casing 111 is greatly reduced, thereby reducing the effect on the operator's hand.
  • the force weakens the impact of the swinging power tool 100 on the operator's arm, the hand, and the like, and improves the comfort during operation, and is convenient for the operator to hold for a long time.
  • the damping element 130 has a damping effect, and when vibrating through the damping element 130, the damping element 130 can utilize its own damping characteristics such that the vibration transmitted by the damping element 130 is greatly reduced.
  • the damping element 130 is disposed between the inner casing 112 and the outer casing 111, and the damping component 130 can support the outer casing 111 such that the inner surface of the outer casing 111 does not contact the outer surface of the inner casing 112. . That is, the inner casing 112 and the outer casing 111 are not in direct contact, and the inner casing 112 and the outer casing are built by the damping component 130.
  • connection relationship between the 111 causes the vibration on the inner casing 112 to be transmitted only to the outer casing 111 through the damping element 130, and the vibration can be greatly attenuated during the transmission through the damping element 130, thereby damping the component
  • the vibration transmitted to the outer casing 111 by 130 is greatly reduced, thereby reducing the force on the operator's hand, weakening the impact of the swinging power tool 100 on the operator's arm, and the impact on the hand, thereby improving the comfort during operation. It is easy for the operator to hold for a long time.
  • the outer diameter of the motor 120 is in the range of 40 mm to 50 mm, and the motor 120 is located in the motor casing 1121.
  • the size of the motor casing 1121 can be reduced.
  • the size of the outer casing 111 can be reduced, thereby reducing the size of the grip portion, facilitating the grip of the operator, and improving the comfort during the grip.
  • the outer diameter of the motor 120 of the present application is smaller, so that the sizes of the motor casing 1121 and the outer casing 111 of the covering motor 120 are correspondingly reduced, so that the operator swings in use.
  • the oscillating power tool 100 of the present application combines the double effects of vibration damping and easy grip, and the grip comfort and vibration damping performance are both convenient for the operator to hold for a long time.
  • the outer casing 111 of the oscillating power tool 100 of the present application is disposed on the outer side of the inner casing 112, and a vibration damping member 130 is installed between the outer casing 111 and the inner casing 112, and the oscillating power tool 100 is generated during operation.
  • the head case 1122 transmits vibration to the inner casing 112, and the inner casing 112 is also subjected to vibration, since the inner casing 112 and the outer casing 111 pass through the damping element 130.
  • the damping element 130 can utilize its own damping characteristics such that the vibration transmitted to the outer casing 111 through the damping element 130 is greatly reduced, thereby reducing the force on the operator's hand and attenuating the operation of the oscillating power tool 100.
  • the impact of the arm of the person, the impact of the hand, etc. improve the comfort during operation, and is convenient for the operator to hold for a long time.
  • a preset gap exists between the outer casing 111 and the inner casing 112, and the damping component 130 is installed in the preset gap.
  • the damping component 130 is installed in the preset gap.
  • it is more ensured that there is no direct contact between the inner surface of the outer casing 111 and the outer surface of the inner casing 112, and the vibration of the inner casing 112 is prevented from being directly transmitted to the outer casing 111, and the vibration can be transmitted through the damping element 130.
  • the vibration damping characteristic of the piece 130 itself attenuates part of the vibration so that the vibration transmitted by the damping element 130 is reduced.
  • the damping member 130 is disposed in the preset gap, so that the vibration damping member 130 can be reduced in the vibration of the outer casing 111, and the assembly of the swinging power tool 100 can be facilitated and used.
  • the preset gap ranges from 2 mm to 3 mm.
  • the preset gap is in the range of 2 mm to 3 mm, the inner surface of the outer casing 111 and the outer surface of the inner casing 112 are not directly contacted, and the vibration of the inner casing 112 is prevented from being directly transmitted to the outer casing.
  • the shell 111 can also ensure that the size of the outer casing 111 is not too large, which is convenient for the operator to hold, saves the operator's physical strength, and improves the comfort during the grip.
  • the length of the outer casing 111 is greater than the length of the motor casing 1121, and the outer casing 111 covers the motor casing 1121 and a portion of the head casing 1122.
  • the number of the damping elements 130 is at least two, and at least two damping elements 130 are respectively disposed on the outer surface of the head shell 1122 and one end of the motor housing 1121 away from the head shell 1122. . That is, at least two damping elements 130 are respectively disposed on the head case 1122 and the motor case 1121.
  • the head case 1122 is in contact with the outer case 111 through the damping element 130, and the motor case 1121 passes through the damping element 130.
  • the inner surface of the outer casing 111 and the outer surface of the motor casing 1121 are not in direct contact, and the outer surface of the head casing 1122 is not in direct contact with the inner surface of the outer casing 111, such that
  • the vibration can be directly transmitted to the outer casing 111, thereby reducing the vibration of the outer casing 111, weakening the impact of the swinging power tool 100 on the operator's arm, and the impact of the hand, thereby improving the comfort during operation and facilitating The operator holds it for a long time.
  • the damping element 130 is a vibration damping block, a vibration damping pad or a vibration damping ring or the like.
  • the vibration found by the outer casing 111 is reduced by the damping element 130 for the vibration damping block, the vibration damping pad or the damper ring or the like.
  • the number of the damping elements 130 may be at least four, and at least four damping elements 130 are respectively disposed at the end of the head case 1122 and the motor case 1121 away from the head case 1122. .
  • the number of the damper elements 130 may be at least two, and at least two damper elements 130 are respectively sleeved on the end of the head case 1122 and the motor case 1121 away from the head case 1122.
  • the damping element 130 can be made of an elastic material, and the vibration of the outer casing 111 is reduced by the elastic action of the elastic material itself, thereby greatly reducing the impact of the outer casing 111 on the hand and the hand.
  • the damping element 130 is made of an elastic material such as rubber, nylon or plastic to ensure the damping element.
  • the 130 has a cushioning action and is capable of converting the vibration received by the damping element 130.
  • the damping element 130 can also be a bellows having a foldable corrugated sheet so that the bellows can be compressed in the direction of the folding telescopic direction, and the vibration of the damping element 130 is converted by the folding of the foldable corrugated sheet.
  • the vibration received by the outer casing 111 is reduced, and the impact of the outer casing 111 on the human hand and the hand is greatly reduced.
  • the damping element 130 is oppositely disposed on the head casing 1122 and the motor casing 1121.
  • the inner wall of the outer casing 111 is provided with a protruding portion, and the protruding portion is mounted on the oppositely disposed damping element 130. between.
  • the protruding portion protrudes from the inner surface of the outer casing 111, and the outer casing 111 is mounted by the contact of the protruding portion with the damping element 130, and the outer casing 111 is supported, so that the inner surface of the outer casing 111 is not electrically connected.
  • the outer surface of the casing 1121 and the outer surface of the head casing 1122 are in direct contact, and at the same time, the vibration damping element 130 transmits the vibration to the convex portion first, and then is transmitted from the convex portion to the outer casing 111, thereby increasing the transmission path of the vibration. Further, the vibration received by the outer casing 111 is further reduced.
  • an interference fit is formed between the protrusion and the oppositely disposed damping element 130. That is to say, the oppositely disposed damping element 130 and the protruding portion are in a tight fit, and the protruding portion is fixed by the oppositely disposed damping member 130, so that the protruding portion does not occur in the process of being subjected to vibration. Then, the position of the outer casing 111 is fixed, and no turbulence occurs. In this way, when the swing power tool 100 is used, the operator can hold the outer casing 111 to realize the swing motion, thereby ensuring the operation precision and being convenient to use.
  • the outer casing 111 includes a first casing and a second casing, and the first casing and the second casing are combined to form an outer casing 111; in the first casing or the second casing A fastening member is disposed on the first casing and the second casing through the fastening component.
  • This can facilitate the assembly and disassembly of the outer casing 111 and is convenient for the operator to use.
  • the fastening component can make the first casing and the second casing fast and reliable, and will not loosen during the work, so as not to affect the use.

Abstract

Disclosed is an oscillating power tool (100), comprising a housing (110); an output shaft (150) for installing a working head, the output shaft (150) being installed in the housing (110) and extending out of the housing (110); a transmission mechanism (140) being installed in the housing (110), and the transmission mechanism (140) being connected to the output shaft (150); and an electric motor (120) being installed in the housing (110), the electric motor (120) being connected to the transmission mechanism (140) and driving the transmission mechanism (140) to drive the output shaft (150) to move. The outer diameter of the electric motor (120) is in the range of 40-50 mm. The electric motor having an outer diameter in the range of 40-50 mm is used to supply power for the oscillating power tool, so that the oscillating power tool has a small overall size and is easy to hold for an operator.

Description

摆动动力工具Swing power tool 技术领域Technical field
本申请涉及动力工具技术领域,特别是涉及一种摆动动力工具。The present application relates to the field of power tool technology, and in particular to a swing power tool.
背景技术Background technique
摆动机是业界常见的手持式的摆动动力工具,它的工作原理是驱动轴围绕自身的轴心线做摆动运动,从而带动安装在驱动轴末端的工作头附件摆动运动。常见的工作头包括直锯片、圆锯片、三角形磨砂盘和铲型刮刀等。当操作人员在驱动轴上安装有不同的工作头后,就可以实现多种不同的操作功能,如锯、切、磨、刮等,以适应不同的工作需求。The oscillating machine is a hand-held oscillating power tool commonly used in the industry. Its working principle is that the driving shaft oscillates around its own axis line, thereby driving the oscillating movement of the working head attachment mounted at the end of the driving shaft. Common work heads include straight saw blades, circular saw blades, triangular sanding discs, and spade scrapers. When the operator installs different working heads on the drive shaft, a variety of different operating functions, such as sawing, cutting, grinding, scraping, etc., can be realized to suit different work requirements.
由于人种特征的不同,东亚黄色人种的手掌要小于欧美白色人种,并且,中国男性手掌的长度范围通常在175mm~200mm之间,宽度在80mm~90mm之间;中国女性手掌的长度范围通常在160mm~180mm之间,宽度在65mm~80mm之间。对于目前的摆动机而言,由于其内部结构的限制,操作人员在使用摆动机不易握持住摆动机,同时,摆动机在工作时会产生较大的振动,从而给操作人员的操作带来不便,不便于操作人员长时间的握持使用,影响加工效率。Due to the different characteristics of ethnic groups, the palms of East Asian yellow races are smaller than the European and American white races, and the length of Chinese male palms is usually between 175mm and 200mm, and the width is between 80mm and 90mm; the length range of Chinese female palms It is usually between 160mm and 180mm and the width is between 65mm and 80mm. For the current oscillating machine, due to the limitation of its internal structure, the operator is not easy to hold the oscillating machine while using the oscillating machine. At the same time, the oscillating machine generates large vibration during operation, thereby bringing the operation of the operator. Inconvenience, it is not convenient for the operator to hold the use for a long time, which affects the processing efficiency.
发明内容Summary of the invention
基于此,有必要针对目前的摆动机的不便于操作人员长时间的握持使用的问题,提供一种能够便于操作人员长时间握持使用的摆动动力工具。Based on this, it is necessary to provide a swinging power tool that can be easily used by the operator for a long time in view of the problem that the current swinging machine is inconvenient for the operator to hold for a long time.
上述目的通过下述技术方案实现:The above objectives are achieved by the following technical solutions:
一种摆动动力工具,包括:A swinging power tool comprising:
壳体;case;
用于安装工作头的输出轴,所述输出轴安装于所述壳体中,并伸出所述壳体;An output shaft for mounting a working head, the output shaft being mounted in the housing and extending out of the housing;
传动机构,安装于所述壳体中,且所述传动机构与所述输出轴连接;及a transmission mechanism installed in the housing, and the transmission mechanism is coupled to the output shaft; and
电机,安装于所述壳体中,所述电机与所述传动机构连接,并驱动所述传动机构带动所述输出轴运动;a motor mounted in the housing, the motor being coupled to the transmission mechanism, and driving the transmission mechanism to drive the output shaft to move;
其中,所述电机的外径的范围为40mm~50mm。 Wherein, the outer diameter of the motor ranges from 40 mm to 50 mm.
在其中一个实施例中,所述壳体包括第一区域及第二区域,所述电机安装于第一区域,所述输出轴安装于第二区域,所述第一区域包括握持部,握持部的第一横截面的面积小于第二区域的第二横截面的面积,所述第一横截面平行于第二横截面。In one embodiment, the housing includes a first area and a second area, the motor is mounted to the first area, the output shaft is mounted to the second area, the first area includes a grip, the grip The area of the first cross section of the holder is smaller than the area of the second cross section of the second region, the first cross section being parallel to the second cross section.
在其中一个实施例中,所述电机的定子的外轮廓由一对直边及一对圆弧边形成,所述定子的外轮廓相对于第一中心线及第二中心线对称,直边在平行于第一中心线方向上的长度大于圆弧边在平行于第二中心线方向上的长度。In one embodiment, the outer contour of the stator of the motor is formed by a pair of straight sides and a pair of arc edges, the outer contour of the stator being symmetrical with respect to the first center line and the second center line, and the straight side is The length in the direction parallel to the first center line is greater than the length in the direction parallel to the second center line.
在其中一个实施例中,所述摆动动力工具进一步包括电刷,所述电刷沿与直边呈锐角或钝角的方向设置。In one of the embodiments, the oscillating power tool further includes a brush disposed in a direction at an acute or obtuse angle to the straight edge.
在其中一个实施例中,所述电机的外径的范围为46mm~48mm。In one of the embodiments, the outer diameter of the motor ranges from 46 mm to 48 mm.
在其中一个实施例中,所述电机的外径为46mm。In one of the embodiments, the motor has an outer diameter of 46 mm.
在其中一个实施例中,所述电机的叠长的范围为45mm~75mm。In one of the embodiments, the motor has a stack length ranging from 45 mm to 75 mm.
在其中一个实施例中,所述电机的叠长的范围为60mm。In one of the embodiments, the motor has a stack length in the range of 60 mm.
在其中一个实施例中,所述电机的功率的范围为400W~450W。In one of the embodiments, the power of the motor ranges from 400 W to 450 W.
在其中一个实施例中,所述壳体上设置有握持部,所述握持部的周长的范围为135mm~175mm。In one embodiment, the housing is provided with a grip portion, and the circumference of the grip portion ranges from 135 mm to 175 mm.
在其中一个实施例中,所述壳体包括外机壳及内机壳;In one embodiment, the housing includes an outer casing and an inner casing;
所述外机壳罩设于所述内机壳的外侧;The outer casing is disposed on an outer side of the inner casing;
所述电机、所述传动机构及所述输出轴均位于所述内机壳中。The motor, the transmission mechanism and the output shaft are all located in the inner casing.
在其中一个实施例中,所述内机壳包括电机壳及头壳;In one embodiment, the inner casing includes a motor casing and a head casing;
所述输出轴及所述传动机构位于所述头壳中,所述电机位于所述电机壳中。The output shaft and the transmission mechanism are located in the head case, and the motor is located in the motor case.
在其中一个实施例中,所述摆动动力工具还包括减振元件;In one embodiment, the oscillating power tool further includes a damping element;
所述减振元件设置于所述头壳与所述外机壳之间;The damping element is disposed between the head shell and the outer casing;
和/或,所述减振元件设置于所述电机壳与所述外机壳之间;And/or, the damping element is disposed between the motor casing and the outer casing;
且所述减振元件为减振块、减振垫或者减振环。And the damping element is a vibration damping block, a vibration damping pad or a vibration damping ring.
本申请的有益效果是:The beneficial effects of the application are:
本申请的摆动动力工具,结构设计简单合理,采用外径尺寸在40mm~50mm之间的电机为摆动动力工具提供动力,由于电机的外径尺寸的限制使得壳体上 用于握持部分的尺寸减小,进而使得本申请的摆动动力工具的整机尺寸较小,便于操作人员握持,同时,摆动动力工具在工作时会产生振动,整机尺寸较小能够便于操作人员长时间握持,便于操作人员使用,保证加工效率。特别是对于双层机壳带减振的摆动动力工具,可以有效减小其握持部尺寸,达到单层机壳不带减振的摆动工具相同的握持尺寸,在减小振动麻手的同时不降低使用者的操作体验。The swinging power tool of the present application has a simple and reasonable structural design, and the motor with an outer diameter of 40 mm to 50 mm is used to power the swinging power tool, and the housing is limited by the outer diameter of the motor. The size of the grip portion is reduced, so that the overall size of the swinging power tool of the present application is small, which is convenient for the operator to hold. At the same time, the swinging power tool generates vibration during work, and the size of the whole machine is small. The operator holds the machine for a long time, which is convenient for the operator to use and ensure the processing efficiency. Especially for the double-layer casing with the vibration-damping oscillating power tool, the size of the grip can be effectively reduced, and the same grip size of the swinging tool without the vibration reduction of the single-layer casing can be achieved, and the vibration is reduced. At the same time, it does not reduce the user's operating experience.
附图说明DRAWINGS
图1为本申请一实施例的摆动动力工具的主视图;1 is a front elevational view of a swinging power tool according to an embodiment of the present application;
图2为本申请一实施例的摆动动力工具的主视剖视图2 is a front cross-sectional view of a swinging power tool according to an embodiment of the present application;
图3为本申请另一实施例的摆动动力工具的主视剖视图;Figure 3 is a front cross-sectional view of a swinging power tool according to another embodiment of the present application;
图4为本申请一实施例的摆动动力工具的俯视剖视图;4 is a top cross-sectional view of the oscillating power tool according to an embodiment of the present application;
图5为本申请一实施例的摆动动力工具的的侧视剖视图;Figure 5 is a side cross-sectional view of the oscillating power tool according to an embodiment of the present application;
图6为实用新型一实施例的摆动动力工具的碳刷与换向器的排布示意图。Fig. 6 is a schematic view showing the arrangement of a carbon brush and a commutator of the oscillating power tool according to an embodiment of the invention.
具体实施方式detailed description
为了使本申请的目的、技术方案及优点更加清楚明白,以下通过实施例,并结合附图,对本申请的摆动动力工具进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本申请,并不用于限定本申请。In order to make the objects, technical solutions and advantages of the present application more clear, the swinging power tool of the present application will be further described in detail below by way of embodiments and with reference to the accompanying drawings. It is understood that the specific embodiments described herein are merely illustrative of the application and are not intended to be limiting.
参见图1至图4,本申请提供了一种摆动动力工具100,包括壳体110、输出轴150、传动机构140及电机120。结合图2,在一种实施例中,所述传动机构140为偏心传动机构,其设置在头壳1122内,包括拨叉141和连接在电机轴124上的偏心组件142。其中,偏心组件142包括连接在电机轴上的偏心轴及安装在偏心轴上的驱动轮。拨叉141的一端1411连接在输出轴150的顶部,其另一端与偏心组件142的驱动轮相配合。拨叉141包括套设在输出轴34上的套管1411及自套管1411顶端垂直朝向电机轴124水平延伸的叉状部1412。本实施方式中,驱动轮为滚珠轴承,其具有与拨叉141的叉状部1412配合的球形外表面。偏心轴与电机轴124偏心连接,即偏心轴的轴线与电机轴124的轴线不重合,且径向偏移一定的间距。拨叉141的叉状部1412包覆在驱动轮的两侧,并且紧密地与驱动轮的外表面滑动接触。 Referring to FIGS. 1 through 4 , the present application provides an oscillating power tool 100 including a housing 110 , an output shaft 150 , a transmission mechanism 140 , and a motor 120 . In conjunction with FIG. 2, in one embodiment, the transmission mechanism 140 is an eccentric transmission mechanism disposed within the head housing 1122 and includes a shift fork 141 and an eccentric assembly 142 coupled to the motor shaft 124. The eccentric assembly 142 includes an eccentric shaft coupled to the motor shaft and a drive wheel mounted on the eccentric shaft. One end 1411 of the shift fork 141 is coupled to the top of the output shaft 150 and the other end is coupled to the drive wheel of the eccentric assembly 142. The shift fork 141 includes a sleeve 1411 sleeved on the output shaft 34 and a fork portion 1412 extending horizontally from the top end of the sleeve 1411 toward the motor shaft 124. In the present embodiment, the drive wheel is a ball bearing having a spherical outer surface that mates with the fork portion 1412 of the shift fork 141. The eccentric shaft is eccentrically coupled to the motor shaft 124, that is, the axis of the eccentric shaft does not coincide with the axis of the motor shaft 124, and is radially offset by a certain distance. The fork portion 1412 of the shift fork 141 is wrapped around both sides of the drive wheel and is in sliding contact with the outer surface of the drive wheel.
当电机驱动电机轴124转动时,偏心轴则在电机轴124的带动下相对电机的轴线偏心旋转,进而带动驱动轮相对马达的轴线偏心旋转。在驱动轮的带动下,拨叉141相对输出轴的轴线摆动,进一步地带动输出轴150围绕其自身轴线摆动。输出轴150摆动带动安装在其上的工作头摆动从而对工件进行加工。When the motor drive motor shaft 124 rotates, the eccentric shaft rotates eccentrically with respect to the axis of the motor under the driving of the motor shaft 124, thereby driving the driving wheel to rotate eccentrically with respect to the axis of the motor. Driven by the drive wheel, the shift fork 141 swings relative to the axis of the output shaft to further oscillate the output shaft 150 about its own axis. The output shaft 150 swings to drive the working head mounted thereon to swing the workpiece.
请参考图3至图4,在本申请中,输出轴150是用来安装工作头的。输出轴150安装于壳体110上,并伸出壳体110,这样能够便于工作头(未图示)安装于输出轴150上。电机120为摆动动力工具100提供动力,电机120的动力通过传动机构140传递给输出轴150,进而摆动动力工具100实现摆动操作。并且,输出轴150是伸出壳体110的,输出轴150与传动机构140连接,使得传动机构140能够将电机120的动力传递给输出轴150,进而输出轴150驱动工作头实现摆动操作。摆动动力工具100在工作时,传动机构140运动,进而将电机120的动力传递给输出轴150,输出轴150带动工作头运动实现摆动动力工具100的摆动运动。工作头包括直锯片、圆锯片、三角形磨砂盘和铲型刮刀等。当操作人员在输出轴150上安装有不同的工作头后,就可以实现多种不同的操作功能,如锯、切、磨、刮等,以适应不同的工作需求,便于使用。Referring to Figures 3 through 4, in the present application, the output shaft 150 is used to mount the working head. The output shaft 150 is mounted on the housing 110 and extends out of the housing 110, which facilitates mounting of a working head (not shown) on the output shaft 150. The motor 120 provides power to the oscillating power tool 100, and the power of the motor 120 is transmitted to the output shaft 150 through the transmission mechanism 140, thereby swinging the power tool 100 to perform a swing operation. Moreover, the output shaft 150 is extended from the housing 110, and the output shaft 150 is coupled to the transmission mechanism 140, so that the transmission mechanism 140 can transmit the power of the motor 120 to the output shaft 150, and the output shaft 150 drives the working head to realize the swing operation. When the oscillating power tool 100 is in operation, the transmission mechanism 140 moves, thereby transmitting the power of the motor 120 to the output shaft 150, and the output shaft 150 drives the working head to realize the oscillating motion of the oscillating power tool 100. Work heads include straight saw blades, circular saw blades, triangular sanding discs and spade scrapers. When the operator installs different working heads on the output shaft 150, a variety of different operating functions, such as sawing, cutting, grinding, scraping, etc., can be realized to suit different work requirements and are convenient to use.
结合图3及图4,所述壳体110沿电机120的轴线延伸,可被划分为远离输出轴150的第一区域113及靠近输出轴150的第二区域114。所述第一区域113容纳电机120,且包括形成于电机120外侧的握持部115,供用户握持,电源控制开关160则靠近握持部115布置或直接设置于握持部115;所述第二区域114则容纳所述传动机构140。所述握持部115具有第一横截面1151,第一横截面位于电机120的叠长范围内。所述第二区域114具有第二横截面1141,第一横截面1141的面积小于第二横截面1151的面积,而且第一横截面1141平行于第二横截面1151。也就是说,握持部115的整体的外轮廓尺寸是小于第二区域114的,显然这样的设计使用户更容易握持,同时也会减轻长时间使用摆动动力工具的疲劳感。3 and 4, the housing 110 extends along the axis of the motor 120 and can be divided into a first region 113 remote from the output shaft 150 and a second region 114 adjacent the output shaft 150. The first area 113 accommodates the motor 120 and includes a grip 115 formed on the outside of the motor 120 for the user to hold, and the power control switch 160 is disposed adjacent to the grip 115 or directly disposed on the grip 115; The second region 114 then houses the transmission mechanism 140. The grip portion 115 has a first cross section 1151 that is located within the stack length of the motor 120. The second region 114 has a second cross section 1141, the area of the first cross section 1141 is smaller than the area of the second cross section 1151, and the first cross section 1141 is parallel to the second cross section 1151. That is to say, the overall outer contour size of the grip portion 115 is smaller than that of the second region 114, and it is apparent that such a design makes it easier for the user to hold, and also reduces the fatigue of using the swing power tool for a long time.
当然,握持部115的尺寸并不是随意改变的,必须要同时考虑握持部115内部元件(如电机120、碳刷170)如何选择、元件位置的设计及散热风道如何布置等因素。 Of course, the size of the grip portion 115 is not arbitrarily changed, and it is necessary to simultaneously consider factors such as how the internal components of the grip portion 115 (such as the motor 120, the carbon brush 170) are selected, the design of the component position, and how the heat dissipation air passage is disposed.
所述握持部115的第一横截面1151在竖直方向上的长度与水平方向上的长度不相等,亦即宽度与高度不相等,且竖直方向的尺寸较大。所述握持部115包覆于电机120的外轮廓,因此从一定程度上来说,握持部115的外形是由电机120决定的。The length of the first cross section 1151 of the grip portion 115 in the vertical direction is not equal to the length in the horizontal direction, that is, the width and the height are not equal, and the size in the vertical direction is large. The grip portion 115 is wrapped around the outer contour of the motor 120, so that the shape of the grip portion 115 is determined by the motor 120 to a certain extent.
参看图4,本实施例中,电机120的外轮廓与握持部115大致相同,也就是说,电机120的外轮廓并非传统的规则的圆柱形。而电机120的外轮廓即是电机定子121的外轮廓,本实施例中,电机120的定子121的外轮廓由两个弧形边1211及两个直边1212连接而围成,两个直边1212沿平行于第一中心线a的方向延伸,两个弧形边1211则大体沿平行于第二中心线b的方向延伸,且定子121的外轮廓相对于第一中心线a及第二中心线b均对称。直边1212在平行于第一中心线a的方向上的长度大于圆弧边1211在平行于第二中心线b的方向上的长度。在本实施例中,直边1212在平行于第一中心线a的方向上的长度(本实施例中为高度)大于45mm,圆弧1211边在平行于第二中心线b的方向上的长度(本实施例中为宽度)为36~43mm。当然,针对不同握持习惯的用户群,也可将定子外轮廓的高度设置得较小,而宽度较大,握持部115也随之作适应性的改变,譬如将弧形边1211竖直设置,直边1212水平设置。Referring to FIG. 4, in the present embodiment, the outer contour of the motor 120 is substantially the same as the grip portion 115, that is, the outer contour of the motor 120 is not a conventional regular cylindrical shape. The outer contour of the motor 120 is the outer contour of the motor stator 121. In this embodiment, the outer contour of the stator 121 of the motor 120 is surrounded by two curved sides 1211 and two straight sides 1212, and two straight sides are defined. 1212 extends in a direction parallel to the first center line a, and the two curved sides 1211 extend substantially in a direction parallel to the second center line b, and the outer contour of the stator 121 is opposite to the first center line a and the second center Line b is symmetrical. The length of the straight side 1212 in the direction parallel to the first center line a is greater than the length of the circular side 1211 in the direction parallel to the second center line b. In the present embodiment, the length of the straight side 1212 in the direction parallel to the first center line a (the height in this embodiment) is greater than 45 mm, and the length of the arc 1211 in the direction parallel to the second center line b (Width in this embodiment) is 36 to 43 mm. Of course, for the user group with different holding habits, the height of the outer contour of the stator can also be set smaller, and the width is larger, and the grip portion 115 is also adaptively changed, for example, the curved edge 1211 is vertical. Set, straight edge 1212 horizontal setting.
参照图4及图6,所述电机12为有刷电机,其包括电机轴124、定子121、转子122及设置于电机轴上的换向器123,换向器123也可设置于握持部115内,碳刷170正对换向器123设置且抵靠于换向器123。所述碳刷170沿与直边呈锐角或钝角的方向设置,亦即碳刷与第一中心线a呈钝角或锐角设置,换言之,碳刷170的布置方向与第一中心线a及第二中心线b均不平行。结合图5,所述碳刷170与第一中心线a及第二中心线b均呈45度角设置。当然,由于握持部的形状不同,排布的方向与第一中心线a也可能呈其他角度。碳刷170如此设置,不会额外占用握持部115的内部空间,也不会增加的握持部的内轮廓尺寸,在握持部115厚度不变的前提下,也不会增加外轮廓的尺寸。Referring to FIG. 4 and FIG. 6 , the motor 12 is a brushed motor, and includes a motor shaft 124 , a stator 121 , a rotor 122 , and a commutator 123 disposed on the motor shaft. The commutator 123 can also be disposed on the grip portion. In the 115, the carbon brush 170 is disposed opposite the commutator 123 and abuts against the commutator 123. The carbon brush 170 is disposed at an acute or obtuse angle with the straight edge, that is, the carbon brush is disposed at an obtuse or acute angle with the first center line a. In other words, the arrangement direction of the carbon brush 170 is opposite to the first center line a and the second. The center line b is not parallel. Referring to FIG. 5, the carbon brush 170 is disposed at an angle of 45 degrees to both the first center line a and the second center line b. Of course, due to the different shapes of the grips, the direction of the arrangement may be at other angles to the first centerline a. The carbon brush 170 is disposed such that the internal space of the grip portion 115 is not additionally occupied, and the inner contour size of the grip portion is not increased, and the outer contour size is not increased under the premise that the thickness of the grip portion 115 is constant. .
电机120安装于壳体110中,且与壳体110中的传动机构连接,电机120的外径的范围D为40mm~50mm,亦即定子的外径D的范围为40mm~50mm,而定子的长度L(有效磁场长度)不小于45mm。电机120为整个摆动动力工具100 的动力源,通过电机120驱动传动机构运动,使得传动机构带动输出轴转动,进而带动工作头工作。同时,电机120的外径D的范围为40mm~50mm,能够减小摆动动力工具100的尺寸,进而降低了握持的尺寸,便于操作人员握持,提高握持时的舒适度。与目前的摆动机相比,本申请的电机120的外径更小,壳体110的尺寸也相应的减小,这样操作人员在使用中摆动动力工具100时,能够更方便握持住摆动动力工具100,增加了握持的舒适性。The motor 120 is mounted in the housing 110 and connected to the transmission mechanism in the housing 110. The outer diameter of the motor 120 ranges from 40 mm to 50 mm, that is, the outer diameter D of the stator ranges from 40 mm to 50 mm, and the stator The length L (effective magnetic field length) is not less than 45 mm. The motor 120 is the entire swing power tool 100 The power source drives the transmission mechanism through the motor 120, so that the transmission mechanism drives the output shaft to rotate, thereby driving the working head to work. At the same time, the outer diameter D of the motor 120 ranges from 40 mm to 50 mm, which can reduce the size of the swinging power tool 100, thereby reducing the size of the grip, facilitating the grip of the operator, and improving the comfort during the grip. Compared with the current swinging machine, the outer diameter of the motor 120 of the present application is smaller, and the size of the housing 110 is correspondingly reduced, so that the operator can more easily hold the swinging power when swinging the power tool 100 in use. The tool 100 increases the comfort of the grip.
在本实施例中,摆动动力工具100为摆动机,通过摆动机实现摆动运动,便于操作人员对物体进行操作。在使用时,可以将不同的工作头安装在摆动机上,以适应不同的使用需求,方便快捷。In the present embodiment, the oscillating power tool 100 is an oscillating machine, and the oscillating motion is realized by the oscillating machine, so that the operator can operate the object. When in use, different working heads can be installed on the oscillating machine to adapt to different usage requirements, which is convenient and quick.
对于目前的摆动机而言,操作人员在使用摆动机时需要握持住摆动机,但是摆动机在工作时会产生较大的振动,并且,摆动机的外径尺寸较大,不便于操作人员长时间的握持使用。本申请的摆动动力工具100采用外径D的尺寸在40mm~50mm之间的电机120为摆动动力工具100提供动力,由于电机120的外径尺寸的限制使得壳体110上用于握持部分的尺寸减小,进而使得本申请的摆动动力工具100的整机尺寸较小,便于操作人员握持,同时,摆动动力工具100在工作时会产生振动,整机尺寸较小能够便于操作人员长时间握持,便于操作人员使用,保证加工效率。For the current oscillating machine, the operator needs to hold the oscillating machine when using the oscillating machine, but the oscillating machine generates large vibration during operation, and the outer diameter of the oscillating machine is large, which is inconvenient for the operator. Long-term use. The oscillating power tool 100 of the present application uses the motor 120 having an outer diameter D between 40 mm and 50 mm to power the oscillating power tool 100, and the housing 110 is used for the grip portion due to the limitation of the outer diameter of the motor 120. The size of the oscillating power tool 100 of the present application is smaller, which is convenient for the operator to hold. At the same time, the oscillating power tool 100 generates vibration during operation, and the small size of the whole machine can facilitate the operator for a long time. The grip is easy for the operator to use to ensure the processing efficiency.
进一步地,电机120的外径D的范围为46mm~48mm。电机120的外径在46mm~48mm的范围内,电机120在能够保证为摆动动力工具100提供较好的动力源的同时,还能够保证摆动动力工具100的壳体110的尺寸较小,便于操作人员握持。Further, the outer diameter D of the motor 120 ranges from 46 mm to 48 mm. The outer diameter of the motor 120 is in the range of 46 mm to 48 mm, and the motor 120 can ensure that the swing power tool 100 provides a better power source while ensuring that the housing 110 of the swing power tool 100 has a small size and is easy to operate. Personnel hold.
较佳地,在本实施例,电机120的外径D为46mm,结合图2及图3,电机的叠长L(有效磁路长度)与外径D的比值大于1,电机的叠长L优选为50mm,这时壳体110的握持尺寸进一步减小,使得摆动动力工具100整机尺寸较佳,提高握持时的舒适度。也就是说,本实施例中的电机120为46电机,以进一步减小摆动动力工具100的整机尺寸,便于操作人员长时间握持,提高舒适性。Preferably, in the present embodiment, the outer diameter D of the motor 120 is 46 mm. In combination with FIG. 2 and FIG. 3, the ratio of the stack length L (effective magnetic path length) of the motor to the outer diameter D is greater than 1, and the stack length L of the motor. Preferably, it is 50 mm, and the grip size of the housing 110 is further reduced, so that the swing power tool 100 is better in overall size, and the comfort during gripping is improved. That is to say, the motor 120 in this embodiment is a 46 motor to further reduce the overall size of the oscillating power tool 100, which is convenient for the operator to hold for a long time and improve comfort.
在其他实施例中,所述电机的外径还可以选用其它尺寸,当外径D为42mm时,电机的叠长L与外径D的比值大于等于15/14,电机的叠长L优选为55mm; 当外径D为50mm时,电机的叠长L与外径D的比值大于等于9/10,定子电机的叠长L优选为45mm。In other embodiments, the outer diameter of the motor may also be other sizes. When the outer diameter D is 42 mm, the ratio of the stack length L to the outer diameter D of the motor is greater than or equal to 15/14, and the stack length L of the motor is preferably 55mm; When the outer diameter D is 50 mm, the ratio of the stack length L of the motor to the outer diameter D is greater than or equal to 9/10, and the stack length L of the stator motor is preferably 45 mm.
作为一种可实施方式,电机120的叠长的范围为45mm~75mm。也就是说,电机120的定子铁芯的长度范围为45mm~74mm。通过对电机120的叠长与外径尺寸的限制来保证摆动动力工具100的整机尺寸,使得摆动动力工具100的整机尺寸减小,便于操作人员使用时的握持,方便使用。较佳地,在本实施例中,电机120的叠长为60mm。As an embodiment, the motor 120 has a stack length ranging from 45 mm to 75 mm. That is, the length of the stator core of the motor 120 ranges from 45 mm to 74 mm. By limiting the stack length and outer diameter of the motor 120, the overall size of the oscillating power tool 100 is ensured, so that the overall size of the oscillating power tool 100 is reduced, which is convenient for the operator to use during use, and is convenient to use. Preferably, in the present embodiment, the motor 120 has a stack length of 60 mm.
作为一种可实施方式,电机120的功率的范围为400W~450W,以保证摆动动力工具100能够正常工作。并且,电机120的叠长不同,电机120的功率也不同,具体见下表所示。As an implementation manner, the power of the motor 120 ranges from 400 W to 450 W to ensure that the oscillating power tool 100 can work normally. Moreover, the stack length of the motor 120 is different, and the power of the motor 120 is also different, as shown in the following table.
Figure PCTCN2017086727-appb-000001
Figure PCTCN2017086727-appb-000001
作为一种可实施方式,壳体110上设置有握持部115,握持部115的周长范围为135mm~175mm,通过电机120的外径的尺寸的限制,使得壳体110的握持部的周长在135mm~175mm范围内,以便于操作人员握持摆动动力工具100,进而便于摆动动力工具100的操作,保证加工效率。As an embodiment, the housing 110 is provided with a grip portion 115. The circumference of the grip portion 115 ranges from 135 mm to 175 mm. The grip portion of the housing 110 is restricted by the size of the outer diameter of the motor 120. The circumference is in the range of 135 mm to 175 mm, so that the operator can hold the swinging power tool 100, thereby facilitating the operation of the swinging power tool 100 and ensuring the processing efficiency.
作为一种可实施方式,壳体110包括外机壳111与内机壳112,外机壳111套设于内机壳112上。并且,电机120、传动机构及输出轴均位于内机壳112中。电机120安装于内机壳112中,且与内机壳112中的传动机构连接。本申请的摆动动力工具100可以是单层机壳,也可以是双层机壳。摆动动力工具100为 单层机壳时,单层机壳为内机壳112,操作人员在使用时直接握持内机壳112的表面。摆动动力工具100为双层机壳时,双层机壳包括外机壳111与内机壳112,外机壳111套在内机壳112的外侧,操作人员在使用时直接握持外机壳111的表面。As an implementation manner, the housing 110 includes an outer casing 111 and an inner casing 112, and the outer casing 111 is sleeved on the inner casing 112. Moreover, the motor 120, the transmission mechanism, and the output shaft are all located in the inner casing 112. The motor 120 is mounted in the inner casing 112 and is coupled to a transmission mechanism in the inner casing 112. The oscillating power tool 100 of the present application may be a single-layer case or a double-layer case. The swing power tool 100 is In the case of a single-layer case, the single-layer case is the inner case 112, and the operator directly holds the surface of the inner case 112 when in use. When the swinging power tool 100 is a double-layer casing, the double-layer casing includes an outer casing 111 and an inner casing 112, and the outer casing 111 is sleeved on the outer side of the inner casing 112, and the operator directly holds the outer casing during use. The surface of 111.
进一步地,内机壳112包括电机壳1121及头壳1122。电机壳1121与头壳1122也可以均位于外机壳111中。电机120位于电机壳1121中,输出轴及传动机构位于头壳1122中,并伸出头壳1122,以便于安装工作头。在本实施例中,电机壳1121位于外机壳111中,并且外机壳111部分包裹头壳1122。也就是说,外机壳111是罩设电机壳1121与部分头壳1122的。Further, the inner casing 112 includes a motor casing 1121 and a head casing 1122. The motor case 1121 and the head case 1122 may also be located in the outer case 111. The motor 120 is located in the motor casing 1121, and the output shaft and the transmission mechanism are located in the head casing 1122, and protrude from the head casing 1122 to facilitate the installation of the working head. In the present embodiment, the motor casing 1121 is located in the outer casing 111, and the outer casing 111 partially wraps the head casing 1122. That is, the outer casing 111 is covered with the motor casing 1121 and a portion of the head casing 1122.
并且,摆动动力工具100还包括减振元件130,减振元件130安装于内机壳112与外机壳111之间。具体的,减振元件130可以只设置在电机壳1121与外机壳111之间,也可以只设置在头壳1122与外机壳111之间。当然,减振元件130还可以均设置在电机壳1121与外机壳111之间及头壳1122与外机壳111之间。在本实施例中,减振元件130设置在电机壳1121与外机壳111之间及头壳1122与外机壳111之间。为了便于说明,本实施例以减振元件130设置在外机壳111与内机壳112之间为例进行说明。Moreover, the oscillating power tool 100 further includes a damper element 130 that is mounted between the inner casing 112 and the outer casing 111. Specifically, the damping element 130 may be disposed only between the motor casing 1121 and the outer casing 111, or may be disposed only between the head casing 1122 and the outer casing 111. Of course, the damping elements 130 may also be disposed between the motor housing 1121 and the outer casing 111 and between the head casing 1122 and the outer casing 111. In the present embodiment, the damping element 130 is disposed between the motor casing 1121 and the outer casing 111 and between the head casing 1122 and the outer casing 111. For convenience of description, the present embodiment will be described by taking the damping element 130 between the outer casing 111 and the inner casing 112 as an example.
这样,头壳1122产生的振动具有两个传递的路径,一个路径是头壳1122的振动通过内机壳112传递给外机壳111,另一个路径是头壳1122直接将振动传递给外机壳111。通过两个路径共同传递振动,能够保证每个路径传递部分的振动,并且振动在传递过程中会发生衰减,进而使得外机壳111受到的振动大大降低,从而减小对操作人员的手的作用力,减弱摆动动力工具100对操作人员的手臂的冲击、麻手等影响,提高操作时的舒适性,便于操作人员长时间的握持使用。Thus, the vibration generated by the head shell 1122 has two paths of transmission, one path is that the vibration of the head shell 1122 is transmitted to the outer casing 111 through the inner casing 112, and the other path is that the head shell 1122 directly transmits the vibration to the outer casing. 111. By transmitting the vibration together through the two paths, the vibration of the transmission portion of each path can be ensured, and the vibration is attenuated during the transmission, so that the vibration received by the outer casing 111 is greatly reduced, thereby reducing the effect on the operator's hand. The force weakens the impact of the swinging power tool 100 on the operator's arm, the hand, and the like, and improves the comfort during operation, and is convenient for the operator to hold for a long time.
减振元件130具有减振的作用,当振动通过减振元件130时,减振元件130能利用其自身的减振特性使得减振元件130传递的振动大大降低。减振元件130设置在内机壳112与外机壳111之间,并且,减振元件130能够支撑外机壳111,使得外机壳111的内表面不会与内机壳112的外表面相接触。也就是说,内机壳112与外机壳111之间不直接接触,通过减振元件130建立内机壳112与外机壳 111之间的连接关系,使得内机壳112上的振动只能够通过减振元件130传递给外机壳111,并且,振动在通过减振元件130传递的过程中能够大大衰减,进而减振元件130传递给外机壳111的振动就大大降低,从而减小对操作人员的手的作用力,减弱摆动动力工具100对操作人员的手臂的冲击、麻手等影响,提高操作时的舒适性,便于操作人员长时间的握持使用。The damping element 130 has a damping effect, and when vibrating through the damping element 130, the damping element 130 can utilize its own damping characteristics such that the vibration transmitted by the damping element 130 is greatly reduced. The damping element 130 is disposed between the inner casing 112 and the outer casing 111, and the damping component 130 can support the outer casing 111 such that the inner surface of the outer casing 111 does not contact the outer surface of the inner casing 112. . That is, the inner casing 112 and the outer casing 111 are not in direct contact, and the inner casing 112 and the outer casing are built by the damping component 130. The connection relationship between the 111 causes the vibration on the inner casing 112 to be transmitted only to the outer casing 111 through the damping element 130, and the vibration can be greatly attenuated during the transmission through the damping element 130, thereby damping the component The vibration transmitted to the outer casing 111 by 130 is greatly reduced, thereby reducing the force on the operator's hand, weakening the impact of the swinging power tool 100 on the operator's arm, and the impact on the hand, thereby improving the comfort during operation. It is easy for the operator to hold for a long time.
电机120的外径尺寸在40mm~50mm范围内,电机120位于电机壳1121中,外机壳111在罩设在电机壳1121及部分头壳1122时,可以减小电机壳1121的尺寸,进而能够减小外机壳111的尺寸,进而降低了握持部的尺寸,便于操作人员握持,提高握持时的舒适度。与目前的摆动机相比,本申请的电机120的外径更小,进而使得罩设电机120的电机壳1121及外机壳111的尺寸也相应的减小,这样操作人员在使用中摆动动力工具100时,能够更方便握持住外机壳111,增加了握持的舒适性。同时,与减振元件130配合后,本申请的摆动动力工具100兼顾了减振与便于握持的双重效果,兼顾了握持舒适性与减振性能,便于操作人员长时间握持使用。The outer diameter of the motor 120 is in the range of 40 mm to 50 mm, and the motor 120 is located in the motor casing 1121. When the outer casing 111 is disposed on the motor casing 1121 and the partial head casing 1122, the size of the motor casing 1121 can be reduced. In addition, the size of the outer casing 111 can be reduced, thereby reducing the size of the grip portion, facilitating the grip of the operator, and improving the comfort during the grip. Compared with the current swinging machine, the outer diameter of the motor 120 of the present application is smaller, so that the sizes of the motor casing 1121 and the outer casing 111 of the covering motor 120 are correspondingly reduced, so that the operator swings in use. When the power tool 100 is used, it is more convenient to hold the outer casing 111, which increases the comfort of the grip. At the same time, the oscillating power tool 100 of the present application combines the double effects of vibration damping and easy grip, and the grip comfort and vibration damping performance are both convenient for the operator to hold for a long time.
目前,操作人员在使用摆动机时需要握持住摆动机,但是摆动机在工作时会产生较大的振动,并且,摆动机的振动较大、振感较强,不便于操作人员长时间的握持使用。本申请的摆动动力工具100的外机壳111罩设在内机壳112的外侧,并且,在外机壳111与内机壳112之间安装减振元件130,摆动动力工具100在工作时会产生振动,并且振动主要是由头壳1122产生的,头壳1122将振动传递给内机壳112,内机壳112也会受到振动,由于内机壳112与外机壳111之间通过减振元件130连接,减振元件130能够利用自身的减振特性使得通过减振元件130传递到外机壳111上的振动大大降低,从而减小对操作人员的手的作用力,减弱摆动动力工具100对操作人员的手臂的冲击、麻手等影响,提高操作时的舒适性,便于操作人员长时间的握持使用。At present, the operator needs to hold the oscillating machine when using the oscillating machine, but the oscillating machine generates large vibration during operation, and the vibration of the oscillating machine is large and the vibration is strong, which is inconvenient for the operator. Hold and use. The outer casing 111 of the oscillating power tool 100 of the present application is disposed on the outer side of the inner casing 112, and a vibration damping member 130 is installed between the outer casing 111 and the inner casing 112, and the oscillating power tool 100 is generated during operation. Vibration, and vibration is mainly generated by the head case 1122, the head case 1122 transmits vibration to the inner casing 112, and the inner casing 112 is also subjected to vibration, since the inner casing 112 and the outer casing 111 pass through the damping element 130. The connection, the damping element 130 can utilize its own damping characteristics such that the vibration transmitted to the outer casing 111 through the damping element 130 is greatly reduced, thereby reducing the force on the operator's hand and attenuating the operation of the oscillating power tool 100. The impact of the arm of the person, the impact of the hand, etc., improve the comfort during operation, and is convenient for the operator to hold for a long time.
作为一种可实施方式,外机壳111与内机壳112之间存在预设间隙,且,减振元件130安装在预设间隙中。这样更能够保证外机壳111的内表面与内机壳112的外表面之间不会直接接触,防止振动内机壳112的振动直接传递给外机壳111,通过减振元件130传递振动能够增加振动的传递路径,还能够通过减振元 件130自身的减振特性来衰减部分振动,使得减振元件130传递的振动减小。减振元件130设置在预设间隙中,这样在保证减振元件130减小外机壳111受到的振动的同时,还能够便于摆动动力工具100的装配,方便使用。As an implementation manner, a preset gap exists between the outer casing 111 and the inner casing 112, and the damping component 130 is installed in the preset gap. In this way, it is more ensured that there is no direct contact between the inner surface of the outer casing 111 and the outer surface of the inner casing 112, and the vibration of the inner casing 112 is prevented from being directly transmitted to the outer casing 111, and the vibration can be transmitted through the damping element 130. Increase the transmission path of vibration, and also pass the vibration reduction element The vibration damping characteristic of the piece 130 itself attenuates part of the vibration so that the vibration transmitted by the damping element 130 is reduced. The damping member 130 is disposed in the preset gap, so that the vibration damping member 130 can be reduced in the vibration of the outer casing 111, and the assembly of the swinging power tool 100 can be facilitated and used.
进一步地,预设间隙的范围为2mm~3mm。预设间隙的范围在2mm~3mm之间时,能够保证外机壳111的内表面与内机壳112的外表面之间不会直接接触,防止振动内机壳112的振动直接传递给外机壳111,同时,还能够保证外机壳111的尺寸不会太大,便于操作人员握持,节省操作人员的体力,提高握持时的舒适性。Further, the preset gap ranges from 2 mm to 3 mm. When the preset gap is in the range of 2 mm to 3 mm, the inner surface of the outer casing 111 and the outer surface of the inner casing 112 are not directly contacted, and the vibration of the inner casing 112 is prevented from being directly transmitted to the outer casing. The shell 111 can also ensure that the size of the outer casing 111 is not too large, which is convenient for the operator to hold, saves the operator's physical strength, and improves the comfort during the grip.
作为一种可实施方式,外机壳111的长度大于电机壳1121长度,外机壳111罩设电机壳1121及部分头壳1122。As an implementation manner, the length of the outer casing 111 is greater than the length of the motor casing 1121, and the outer casing 111 covers the motor casing 1121 and a portion of the head casing 1122.
作为一种可实施方式,减振元件130的数量为至少两个,且,至少两个减振元件130分别设置于头壳1122上及电机壳1121上远离头壳1122的一端的外表面上。也就是说,至少两个减振元件130分别设置在头壳1122上及电机壳1121上,头壳1122通过减振元件130与外机壳111相接触,电机壳1121通过减振元件130与外机壳111相接触,外机壳111的内表面与电机壳1121的外表面之间不直接接触,头壳1122的外表面与外机壳111的内表面之间不直接接触,这样,能够防止振动直接传递给外机壳111,进而减小外机壳111所受到的振动,减弱摆动动力工具100对操作人员的手臂的冲击、麻手等影响,提高操作时的舒适性,便于操作人员长时间的握持使用。As an implementation manner, the number of the damping elements 130 is at least two, and at least two damping elements 130 are respectively disposed on the outer surface of the head shell 1122 and one end of the motor housing 1121 away from the head shell 1122. . That is, at least two damping elements 130 are respectively disposed on the head case 1122 and the motor case 1121. The head case 1122 is in contact with the outer case 111 through the damping element 130, and the motor case 1121 passes through the damping element 130. In contact with the outer casing 111, the inner surface of the outer casing 111 and the outer surface of the motor casing 1121 are not in direct contact, and the outer surface of the head casing 1122 is not in direct contact with the inner surface of the outer casing 111, such that The vibration can be directly transmitted to the outer casing 111, thereby reducing the vibration of the outer casing 111, weakening the impact of the swinging power tool 100 on the operator's arm, and the impact of the hand, thereby improving the comfort during operation and facilitating The operator holds it for a long time.
作为一种可实施方式,减振元件130为减振块、减振垫或者减振环等。通过为减振块、减振垫或者减振环等的减振元件130降低外机壳111搜到的振动。减振元件130为减振块或者减振垫时,减振元件130的数量可以为至少四个,至少四个减振元件130分别设置于头壳1122及电机壳1121远离头壳1122的一端。当减振元件130为减振环时,减振元件130的数量可以为至少两个,至少两个减振元件130分别套设于头壳1122及电机壳1121远离头壳1122的一端上。As an embodiment, the damping element 130 is a vibration damping block, a vibration damping pad or a vibration damping ring or the like. The vibration found by the outer casing 111 is reduced by the damping element 130 for the vibration damping block, the vibration damping pad or the damper ring or the like. When the damping element 130 is a vibration damping block or a damping pad, the number of the damping elements 130 may be at least four, and at least four damping elements 130 are respectively disposed at the end of the head case 1122 and the motor case 1121 away from the head case 1122. . When the damping element 130 is a damper ring, the number of the damper elements 130 may be at least two, and at least two damper elements 130 are respectively sleeved on the end of the head case 1122 and the motor case 1121 away from the head case 1122.
减振元件130可由有弹性材料制成,通过弹性材料本身的弹性作用,减小外机壳111受到的振动,大大减弱外机壳111对人手的冲击、麻手等影响。具体的,减振元件130由橡胶、尼龙或塑料等具有弹性的材料制成,保证减振元件 130具有缓冲作用,能够对减振元件130受到的振动进行转化。当然,减振元件130也可以为波纹管,波纹管具有可折叠皱纹片,使得波纹管能够沿折叠伸缩方向进行压缩,通过可折叠皱纹片的折叠对减振元件130所受到的振动进行转化,减小外机壳111受到的振动,大大减弱外机壳111对人手的冲击、麻手等影响。The damping element 130 can be made of an elastic material, and the vibration of the outer casing 111 is reduced by the elastic action of the elastic material itself, thereby greatly reducing the impact of the outer casing 111 on the hand and the hand. Specifically, the damping element 130 is made of an elastic material such as rubber, nylon or plastic to ensure the damping element. The 130 has a cushioning action and is capable of converting the vibration received by the damping element 130. Of course, the damping element 130 can also be a bellows having a foldable corrugated sheet so that the bellows can be compressed in the direction of the folding telescopic direction, and the vibration of the damping element 130 is converted by the folding of the foldable corrugated sheet. The vibration received by the outer casing 111 is reduced, and the impact of the outer casing 111 on the human hand and the hand is greatly reduced.
作为一种可实施方式,减振元件130相对设置于头壳1122上及电机壳1121上;外机壳111的内壁上设置有凸出部,凸出部安装于相对设置的减振元件130之间。凸出部伸出外机壳111的内表面,通过凸出部与减振元件130的接触来实现外机壳111的安装,支撑外机壳111,使得外机壳111的内表面不会与电机壳1121的外表面及头壳1122的外表面直接接触,同时,减振元件130将振动先传递给凸出部,再由凸出部传递给外机壳111,这样能够增加振动的传递路径,进一步减小外机壳111受到的振动。As an embodiment, the damping element 130 is oppositely disposed on the head casing 1122 and the motor casing 1121. The inner wall of the outer casing 111 is provided with a protruding portion, and the protruding portion is mounted on the oppositely disposed damping element 130. between. The protruding portion protrudes from the inner surface of the outer casing 111, and the outer casing 111 is mounted by the contact of the protruding portion with the damping element 130, and the outer casing 111 is supported, so that the inner surface of the outer casing 111 is not electrically connected. The outer surface of the casing 1121 and the outer surface of the head casing 1122 are in direct contact, and at the same time, the vibration damping element 130 transmits the vibration to the convex portion first, and then is transmitted from the convex portion to the outer casing 111, thereby increasing the transmission path of the vibration. Further, the vibration received by the outer casing 111 is further reduced.
进一步地,凸出部与相对设置的减振元件130之间为过盈配合。也就是说,相对设置的减振元件130与凸出部之间为紧配合,通过相对设置的减振元件130来固定凸出部,使得凸出部在受到振动的过程中位置不会发生窜动,进而使得外机壳111的位置固定,不会发生窜动。这样,操作人员在使用摆动动力工具100时,握持住外机壳111即可实现摆动运动,保证操作精度,便于使用。Further, an interference fit is formed between the protrusion and the oppositely disposed damping element 130. That is to say, the oppositely disposed damping element 130 and the protruding portion are in a tight fit, and the protruding portion is fixed by the oppositely disposed damping member 130, so that the protruding portion does not occur in the process of being subjected to vibration. Then, the position of the outer casing 111 is fixed, and no turbulence occurs. In this way, when the swing power tool 100 is used, the operator can hold the outer casing 111 to realize the swing motion, thereby ensuring the operation precision and being convenient to use.
作为一种可实施方式,外机壳111包括第一机壳及第二机壳,第一机壳与第二机壳对合后形成外机壳111;在第一机壳或者第二机壳上设置有扣合件,通过扣合件固定第一机壳及第二机壳。这样能够便于外机壳111的装配与拆卸,方便操作人员使用。同时,扣合件能够使得第一机壳及第二机壳扣合可靠,不会再工作过程中发生松脱,以免影响使用。As an implementation manner, the outer casing 111 includes a first casing and a second casing, and the first casing and the second casing are combined to form an outer casing 111; in the first casing or the second casing A fastening member is disposed on the first casing and the second casing through the fastening component. This can facilitate the assembly and disassembly of the outer casing 111 and is convenient for the operator to use. At the same time, the fastening component can make the first casing and the second casing fast and reliable, and will not loosen during the work, so as not to affect the use.
以上所述实施例仅表达了本申请的几种实施方式,但并不能因此而理解为对本申请专利范围的限制。对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。 The above-mentioned embodiments are merely illustrative of several embodiments of the present application, but are not to be construed as limiting the scope of the claims. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.

Claims (15)

  1. 一种摆动动力工具,其特征在于,包括:An oscillating power tool, comprising:
    壳体;case;
    用于安装工作头的输出轴,所述输出轴安装于所述壳体中,并伸出所述壳体;An output shaft for mounting a working head, the output shaft being mounted in the housing and extending out of the housing;
    传动机构,安装于所述壳体中,且所述传动机构与所述输出轴连接;及a transmission mechanism installed in the housing, and the transmission mechanism is coupled to the output shaft; and
    电机,安装于所述壳体中,所述电机与所述传动机构连接,并驱动所述传动机构带动所述输出轴运动;a motor mounted in the housing, the motor being coupled to the transmission mechanism, and driving the transmission mechanism to drive the output shaft to move;
    其中,所述电机的外径的范围为40mm~50mm。Wherein, the outer diameter of the motor ranges from 40 mm to 50 mm.
  2. 根据权利要求1所述的摆动动力工具,其特征在于,所述壳体包括第一区域及第二区域,所述电机安装于第一区域,所述输出轴安装于第二区域,所述第一区域包括握持部,握持部的第一横截面的面积小于第二区域的第二横截面的面积,所述第一横截面平行于第二横截面。The oscillating power tool according to claim 1, wherein the housing comprises a first area and a second area, the motor is mounted on the first area, and the output shaft is mounted on the second area, the A region includes a grip having a first cross-sectional area that is less than an area of the second cross-section of the second region, the first cross-section being parallel to the second cross-section.
  3. 根据权利要求1所述的摆动动力工具,其特征在于,所述电机的定子的外轮廓由一对直边及与直边连接的一对圆弧边。The oscillating power tool according to claim 1, wherein the outer contour of the stator of the motor is composed of a pair of straight sides and a pair of circular sides connected to the straight sides.
  4. 根据权利要求3所述的摆动动力工具,其特征在于,所述定子的外轮廓相对于第一中心线及第二中心线对称,直边在平行于第一中心线方向上的长度大于圆弧边在平行于第二中心线方向上的长度。The oscillating power tool according to claim 3, wherein an outer contour of the stator is symmetrical with respect to the first center line and the second center line, and a length of the straight side in a direction parallel to the first center line is larger than an arc The length of the side in the direction parallel to the second centerline.
  5. 根据权利要求3所述的摆动动力工具,其特征在于,所述摆动动力工具进一步包括电刷,所述电刷沿与直边呈锐角或钝角的方向设置。The oscillating power tool according to claim 3, wherein the oscillating power tool further comprises a brush, the brush being disposed in a direction at an acute or obtuse angle with the straight side.
  6. 根据权利要求1所述的摆动动力工具,其特征在于,所述电机的外径的范围为46mm~48mm。The oscillating power tool according to claim 1, wherein the outer diameter of the motor ranges from 46 mm to 48 mm.
  7. 根据权利要求6所述的摆动动力工具,其特征在于,所述电机的外径为46mm。 The oscillating power tool according to claim 6, wherein the motor has an outer diameter of 46 mm.
  8. 根据权利要求6所述的摆动动力工具,其特征在于,所述电机的叠长的范围为45mm~75mm。The oscillating power tool according to claim 6, wherein the motor has a stack length ranging from 45 mm to 75 mm.
  9. 根据权利要求8所述的摆动动力工具,其特征在于,所述电机的叠长的范围为60mm。The oscillating power tool according to claim 8, wherein the motor has a stack length of 60 mm.
  10. 根据权利要求1所述的摆动动力工具,其特征在于,所述电机的功率的范围为400W~450W。The oscillating power tool according to claim 1, wherein the power of the motor ranges from 400 W to 450 W.
  11. 根据权利要求1所述的摆动动力工具,其特征在于,所述壳体上设置有握持部,所述握持部的周长的范围为135mm~175mm。The oscillating power tool according to claim 1, wherein the housing is provided with a grip portion, and the circumference of the grip portion ranges from 135 mm to 175 mm.
  12. 根据权利要求1至11任一项所述的摆动动力工具,其特征在于,所述壳体包括外机壳及内机壳;The oscillating power tool according to any one of claims 1 to 11, wherein the housing comprises an outer casing and an inner casing;
    所述外机壳罩设于所述内机壳的外侧;The outer casing is disposed on an outer side of the inner casing;
    所述电机、所述传动机构及所述输出轴均位于所述内机壳中。The motor, the transmission mechanism and the output shaft are all located in the inner casing.
  13. 根据权利要求12所述的摆动动力工具,其特征在于,所述内机壳包括电机壳及头壳;The oscillating power tool according to claim 12, wherein the inner casing comprises a motor casing and a head casing;
    所述输出轴及所述传动机构位于所述头壳中,所述电机位于所述电机壳中。The output shaft and the transmission mechanism are located in the head case, and the motor is located in the motor case.
  14. 根据权利要求13所述的摆动动力工具,其特征在于,还包括减振元件;The oscillating power tool according to claim 13, further comprising a damping element;
    所述减振元件设置于所述头壳与所述外机壳之间;The damping element is disposed between the head shell and the outer casing;
    和/或,所述减振元件设置于所述电机壳与所述外机壳之间;And/or, the damping element is disposed between the motor casing and the outer casing;
    且所述减振元件为减振块、减振垫或者减振环。And the damping element is a vibration damping block, a vibration damping pad or a vibration damping ring.
  15. 根据权利要求1所述的摆动动力工具,其特征在于,所述电机驱动电机轴转动,传动机构带动输出轴围绕其自身轴线摆动。 The oscillating power tool according to claim 1, wherein said motor drives the motor shaft to rotate, and the transmission mechanism drives the output shaft to swing about its own axis.
PCT/CN2017/086727 2016-05-31 2017-05-31 Oscillating power tool WO2017206923A1 (en)

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CN201975875U (en) * 2011-01-27 2011-09-14 德昌电机(深圳)有限公司 Electric tool and magnetoelectric machine thereof
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US11837935B2 (en) 2021-02-02 2023-12-05 Black & Decker, Inc. Canned brushless motor
US11855521B2 (en) 2021-02-02 2023-12-26 Black & Decker, Inc. Brushless DC motor for a body-grip power tool
US11870316B2 (en) 2021-02-02 2024-01-09 Black & Decker, Inc. Brushless motor including a nested bearing bridge
US11876424B2 (en) 2021-02-02 2024-01-16 Black & Decker Inc. Compact brushless motor including in-line terminals
US11955863B2 (en) 2021-02-02 2024-04-09 Black & Decker Inc. Circuit board assembly for compact brushless motor

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