WO2016127930A1 - Power tool - Google Patents
Power tool Download PDFInfo
- Publication number
- WO2016127930A1 WO2016127930A1 PCT/CN2016/073681 CN2016073681W WO2016127930A1 WO 2016127930 A1 WO2016127930 A1 WO 2016127930A1 CN 2016073681 W CN2016073681 W CN 2016073681W WO 2016127930 A1 WO2016127930 A1 WO 2016127930A1
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- WO
- WIPO (PCT)
- Prior art keywords
- housing
- output shaft
- motor
- head
- power tool
- Prior art date
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25F—COMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
- B25F5/00—Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
- B25F5/02—Construction of casings, bodies or handles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25F—COMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
- B25F5/00—Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
- B25F5/006—Vibration damping means
Definitions
- the invention relates to a power tool.
- Power tools such as oscillating power tools, have an output shaft that rotates around the axis.
- different attachment heads are mounted on the output shaft, a variety of different operations can be performed, such as sawing, cutting, grinding, and scraping. Etc. to suit different job needs.
- the more common oscillating power tools on the market generally include a housing and a motor housed in the housing.
- the motor shaft of the motor is connected with an eccentric member, and a bearing is sleeved on the eccentric member to form an eccentric assembly.
- the eccentric assembly can perform an eccentric rotational motion about the axis of the motor shaft.
- the output shaft of the oscillating power tool is disposed perpendicular to the motor shaft, and a shift fork assembly is fixedly coupled to the output shaft.
- the fork assembly is formed with two opposite extension arms to surround the eccentric assembly, and the inner sides of the two extension arms are Close contact with the bearing in the eccentric assembly, so that when the eccentric bearing rotates eccentrically, the eccentric transmission assembly will drive the shift fork to generate a horizontal oscillating motion, and the fixed output of the shift fork and the output shaft will surround the output shaft around the shaft.
- the heart line makes a rotary swing. In this way, after the free end of the output shaft is connected with different accessory working heads, such as a straight saw blade, a circular saw blade, a triangular sanding disc, etc., the swinging power tool can realize various operations.
- the oscillating power tool inevitably generates a large vibration during the work.
- the motor is placed directly on the housing and the operator is often directly gripped on the housing during operation so that vibration is transmitted from the tool to the operator. This affects the operational comfort of the oscillating power tool.
- An object of the present invention is to provide a power tool which can effectively reduce the vibration of the grip portion and improve the comfort of the operation.
- a power tool including a housing, a motor housed in the housing, an output shaft driven by the motor and used to mount a working head
- the housing including the a first head case for accommodating a portion of the output shaft, a first head case having a maximum length L along an axial direction of the output shaft, defining the output shaft a plane in which the axis is located is an intermediate plane, and N dampers are disposed between the first head shell and the second head shell and on at least one side of the intermediate plane, each damper body including Reduction of contact between the first head shell and the second head shell
- the oscillating portion, the sum of the lengths of the N damper portions along the axial direction of the output shaft is greater than or equal to 0.2 L and less than or equal to L.
- the sum of the lengths of the N damping portions along the axial direction of the output shaft is greater than or equal to 0.4 L and less than or equal to 0.7 L.
- two damper bodies are disposed between the first head shell and the second head shell and on at least one side of the intermediate plane, and two of the two damper bodies respectively abut
- the longitudinal extension directions Z1 and Z2 of the abutment are disposed at an angle.
- the housing further includes a first motor housing fixedly coupled to the first head housing, and a second motor housing fixedly coupled to the second head housing, the first motor housing for mounting the a motor, a motor casing damping device is disposed between the first motor casing and the second motor casing.
- the motor casing damping device and the N damping bodies form at least one triangle, and the N damping portions constitute one side of the triangle.
- one side of the triangle includes two damper bodies disposed at intervals.
- one side of the triangle includes a longitudinally extending strip-shaped damper.
- the axis passing through the output shaft and the axis of the motor are defined as a center plane, and the plane of the triangle is disposed parallel or at an angle to the center plane.
- the first head shell has a first side facing away from the second head shell, the first side is provided with a support member, and the second head shell is provided with a connecting unit, the connecting unit There is an abutment facing the first side, and the N damping bodies are disposed between the support and the abutment.
- the second head shell has a first side facing away from the first head shell, the first side is provided with a support member, and the first head shell is provided with a connecting unit, the connecting unit There is an abutment facing the first side, and the N damping bodies are disposed between the support and the abutment.
- a power tool including a housing, a motor housed in the housing, an output shaft driven by the motor and used to mount a working head, the housing a first head shell for accommodating a portion of the output shaft, a plane defining an axis of the output shaft as a median plane, the first head shell and the first N dampers are disposed between the two head shells on at least one side of the intermediate plane, and each damper body includes a damper portion that is in contact with the first head shell and the second head shell. The distance between the two most damped portions of the N damper portions in the axial direction along the output shaft is greater than the distance between the two farthest points in the radial direction of the output shaft.
- a power tool including a housing, a motor housed in the housing, an output shaft driven by the motor and used to mount a working head
- the housing includes a first head shell for accommodating a portion of the output shaft, and a second head shell for defining a maximum length L of the first head shell along an axial direction of the output shaft, a plane in which the axis of the output shaft is located is an intermediate plane, and N dampers are disposed between the first head shell and the second head shell and on at least one side of the intermediate plane, each damper body a vibration damping portion including the first head shell and the second head shell, wherein the distance between the two farthest points in the axial direction of the output shaft is greater than Equal to 0.2L, less than or equal to L.
- the N power absorbing body is provided in the power tool of the present invention, which can effectively prevent the vibration generated by the movement of the output shaft from being transmitted to the grip portion provided on the outer casing body, thereby reducing the vibration of the grip portion.
- the user's vibration problems during use improve the comfort of the operation, and will not affect the work efficiency.
- a power tool including a housing, a motor housed in the housing, and an output shaft driven by the motor for mounting a working head, the housing a first housing, a second housing spaced apart from the first housing, the first housing having a first side facing away from the second housing, the first side being disposed There is a support member, and the second housing is provided with a connecting unit, the connecting unit has an abutting member facing the first side, and a vibration reducing body is disposed between the supporting member and the abutting member.
- the first housing includes a motor housing for mounting the motor and/or a head housing for partially housing the output shaft, and the second housing is disposed outside the first housing.
- the second housing includes a motor housing for mounting the motor and/or a head housing for partially housing the output shaft, the first housing being disposed outside the second housing.
- the connecting unit includes a connecting member connected to the second housing, the abutting member is connected to the connecting member, and the extending direction of the abutting member is in the same direction as the extending direction of the connecting member Or set at an angle.
- the axis passing through the axis of the output shaft and the axis of the motor is defined as a center plane, and the extending direction of the connecting member is perpendicular or parallel to the center plane.
- the extending direction of the abutting member is perpendicular to the extending direction of the connecting member.
- the connecting unit comprises at least two connecting members arranged at a distance, and an abutting member connecting the at least two connecting members.
- the first housing is provided with a through hole, and the connecting unit passes through the through hole to position the abutting member on the first side.
- the abutting member is provided with an abutting surface
- the supporting member is provided with a contact surface
- the vibration damping The body abuts the abutting surface and the contact surface.
- one of the contact surface and the abutting surface is a convex surface, and the other of the contact surface and the abutting surface is a concave surface.
- the contact surface is a concave surface
- the support member is provided with two contact surfaces disposed away from each other.
- the abutting surface is a convex surface
- the abutting member is provided with two abutting surfaces disposed away from each other.
- an eccentric transmission mechanism is disposed between the motor and the output shaft, the output shaft is oscillated about an axis of the output shaft under motor driving, and the working head swings with the output shaft to form an oscillating plane,
- the main force direction of the damper body is parallel to the oscillating plane and perpendicular to the axis of the motor.
- the damper body maintains a predetermined minimum spacing between the first housing and the second housing.
- a power tool including a housing, a motor housed in the housing, and an output shaft driven by the motor for mounting a working head, the housing a first housing, a second housing spaced apart from the first housing, the first housing having a first side facing away from the second housing, the first side being disposed There is a support member, and the second housing is provided with a connecting unit, the connecting unit extends to the first side, and a vibration damping body is disposed between the connecting unit and the support member.
- the first housing is provided with a through hole, and the connecting unit extends through the through hole to the first side.
- the first housing has an end surface, and the connecting unit extends around the end surface to the first side.
- a power tool including a housing, a motor housed in the housing, and an output shaft driven by the motor for mounting the working head, wherein:
- the housing includes a first housing and a second housing that are disposed at an intersection, and a vibration damping body is disposed between the first housing and the second housing.
- the first housing is provided with a connecting unit
- the second housing is provided with a through hole
- the connecting unit extends through the through hole to the second housing to face the first One side of a housing
- the damper body is disposed between the connecting unit and the second housing.
- the power tool of the present invention is provided with a vibration damping body, which can effectively prevent the vibration generated by the movement of the output shaft from being transmitted to the grip portion provided on the outer casing body, thereby reducing the vibration of the grip portion.
- a vibration damping body which can effectively prevent the vibration generated by the movement of the output shaft from being transmitted to the grip portion provided on the outer casing body, thereby reducing the vibration of the grip portion.
- a power tool including a housing, a motor housed in the housing, an output shaft driven by the motor and used to mount a working head, the housing a first head shell for accommodating a portion of the output shaft, a plane defining an axis of the output shaft as a median plane, the first head shell and the first At least two damper bodies are disposed between the two head shells on at least one side of the intermediate plane.
- the center point of the at least two damper bodies is a straight line segment, and the straight line segment is parallel or at an angle to the axis of the output shaft.
- the maximum length of the first head shell in the direction of the output shaft is L
- each of the at least two vibration damping bodies comprises the first head shell and the second head shell
- the damper portion of the contact, the sum of the lengths of the at least two damper portions along the axial direction of the output shaft is greater than or equal to 0.2L, and less than or equal to L.
- the sum of the lengths of the at least two damper portions along the axial direction of the output shaft is greater than or equal to 0.4 L and less than or equal to 0.6 L.
- each of the at least two damper bodies includes a damper portion in contact with the first head shell and the second head shell, the at least two damper portions being along The distance between the two furthest points in the axial direction of the output shaft is greater than the distance between the two farthest points in the radial direction of the output shaft.
- the housing further includes a first motor housing fixedly coupled to the first head housing, and a second motor housing fixedly coupled to the second head housing, the first motor housing for mounting the a motor, a motor casing damping device is disposed between the first motor casing and the second motor casing.
- the at least two damper bodies and the motor casing damper constitute at least one triangle, and the at least two damper bodies form one side of the triangle.
- the axis passing through the output shaft and the axis of the motor are defined as a center plane, and the plane of the triangle is disposed parallel or at an angle to the center plane.
- the first head shell has a first side facing away from the second head shell, the first side is provided with a support member, and the second head shell is provided with a connecting unit, the connecting unit There is an abutment facing the first side, the at least two damping bodies being disposed between the support and the abutment.
- the second head shell has a first side facing away from the first head shell, the first side is provided with a support member, and the first head shell is provided with a connecting unit, the connecting unit There is an abutment facing the first side, the at least two damping bodies being disposed between the support and the abutment.
- At least two damper bodies are disposed in the power tool of the present invention, which can effectively prevent the vibration generated by the movement of the output shaft from being transmitted to the grip portion provided on the outer casing, thereby reducing the grip portion. Vibration, greatly improve the user's vibration problems during use, improve the comfort of operation.
- a power tool including a housing, a motor housed in the housing, an output shaft driven by the motor and used to mount a working head, the housing a maximum length L along the axial direction of the output shaft, the housing comprising a first motor housing and a second motor housing, the first motor housing for mounting the motor, defining an axis of the output shaft
- the plane is an intermediate plane, and at least one side of the intermediate plane is provided with N dampers between the first motor casing and the second motor casing, and each damper body includes the first motor casing a damper portion that is in contact with the second motor casing, wherein a sum of lengths of the N damper portions along an axial direction of the output shaft is 0.2 L or more and L or less.
- the sum of the lengths of the N damping portions along the axial direction of the output shaft is greater than or equal to 0.4 L and less than or equal to 0.7 L.
- an axial distance between the damper body closest to the output shaft and the output shaft of the N damper bodies is greater than or equal to 110 mm.
- a power tool comprising a housing, a motor housed in the housing, an output shaft driven by the motor and used for mounting a working head
- the housing has an axial maximum length L along the output shaft, the housing further comprising a first motor housing and a second motor housing, the first motor housing for mounting the motor, defining an output shaft axis
- the plane located therein is an intermediate plane, and at least one side of the intermediate plane between the first motor casing and the second motor casing is provided with N damping bodies, each of which includes a damper portion in contact with the first motor case and the second motor case, wherein a distance between the two farthest points of the N damper portions in an axial direction of the output shaft is greater than or equal to 0.2 L, less than or equal to L.
- the power tool of the present invention is provided with a vibration damping body, which can effectively prevent the vibration generated by the movement of the output shaft from being transmitted to the grip portion provided on the outer casing body, thereby reducing the vibration of the grip portion, and greatly Improve the user's vibration problems during use, improve the comfort of the operation, and not reduce the work efficiency.
- a power tool including a housing, a motor housed in the housing, an output shaft driven by the motor and used to mount a working head, the housing Also included is a first motor housing for mounting the motor, a plane defining an output shaft axis therein, an intermediate plane, the first motor housing and the second motor At least two damper bodies are disposed between the shells on at least one side of the intermediate plane.
- the center point of the at least two damper bodies is a straight line segment, and the straight line segment is The axes of the output shafts are arranged parallel or at an angle.
- the power tool of the present invention is provided with a vibration damping body, which can effectively prevent the vibration generated by the movement of the output shaft from being transmitted to the grip portion provided on the outer casing body, thereby reducing the vibration of the grip portion, and greatly Improve the user's vibration problems during use, improve the comfort of the operation, and not reduce the work efficiency.
- a swinging power tool including a housing, a motor housed in the housing, an output shaft for mounting the working head, and the motor and the An eccentric transmission mechanism between the output shafts, the eccentric transmission mechanism converting the rotational motion of the motor into an oscillating motion of the output shaft about its own axis, the swing angle of the output shaft being greater than or equal to 4°, the housing
- the first housing and the second housing are provided with a gap therebetween, and a vibration damping device is disposed between the first housing and the second housing.
- the power tool of the present invention is provided with a vibration damping body, which can effectively prevent the vibration generated by the movement of the output shaft from being transmitted to the grip portion provided on the outer casing body, thereby reducing the vibration of the grip portion, and greatly Improve the user's vibration problems during use, improve the comfort of the operation, and not reduce the work efficiency.
- a power tool including a housing, a motor housed in the housing, an output shaft driven by the motor and used to mount a working head, the housing a first housing and a second housing including gaps, wherein a plane defining an axis of the output shaft is an intermediate plane, between the first housing and the second housing and in the middle N dampers are disposed on at least one side of the plane, the N dampers are arranged along the axial direction of the output shaft and each damper includes the first casing and the second casing The damper portion that is in contact with the body, the sum of the lengths of the N damper portions along the axial direction of the output shaft is 15 mm or more.
- the sum of the lengths of the N damping portions along the axial direction of the output shaft is greater than or equal to 20 mm.
- a power tool comprising a housing, a motor housed in the housing, an output shaft driven by the motor and used for mounting a working head, wherein
- the housing includes a first housing and a second housing spaced apart from each other, and a plane defining an axis of the output shaft is an intermediate plane, between the first housing and the second housing
- N dampers on at least one side of the intermediate plane, each damper comprising a damper portion in contact with the one casing and the second casing, the N dampers
- the distance between the two farthest points in the axial direction of the output shaft is greater than or equal to 15 mm.
- the power tool in the utility model is provided with a vibration damping body, which can effectively avoid
- the vibration generated by the movement of the output-free shaft is transmitted to the grip portion provided on the outer casing, which reduces the vibration of the grip portion, greatly improves the vibration problem of the user during use, improves the comfort of the operation, and does not decrease productivity.
- FIG. 1 is a perspective view of a power tool according to a first embodiment of the present invention
- Figure 2 is a longitudinal sectional view of the power tool shown in Figure 1;
- FIG 3 is a perspective view of the transmission mechanism of the power tool shown in Figure 2;
- Figure 4 is a cross-sectional view of the power tool shown in Figure 2 taken along the line A-A;
- Figure 5 is a cross-sectional view of the power tool shown in Figure 2 taken along the line B-B;
- Figure 6 is an exploded perspective view showing a part of the structure of the rear side damper body of the power tool motor case shown in Figure 2;
- Figure 7 is a simplified schematic view of a power tool according to a second embodiment of the present invention.
- FIG. 8 is a simplified schematic diagram of a vibration damping structure of a power tool according to a third embodiment of the present invention.
- Figure 9 is a front elevational view of a power tool according to a fourth embodiment of the present invention.
- Figure 10 is a longitudinal sectional view of the power tool shown in Figure 9, in which the power tool is not equipped with a working head;
- Figure 11 is a cross-sectional view of the power tool shown in Figure 9 taken along the C-C direction;
- Figure 12 is an exploded perspective view showing a partial structure of the power tool shown in Figure 9;
- Figure 13 is a plan view of the power tool shown in Figure 9;
- Figure 14 is a cross-sectional view of the power tool shown in Figure 13 taken along the line D-D;
- Figure 15 is an exploded perspective view showing the mounting structure of the power absorber tail damper body shown in Figure 13;
- FIG. 16 is a simplified schematic diagram of a vibration damping structure of a power tool according to a fifth embodiment of the present invention.
- Figure 17 is a front elevational view of a power tool according to a sixth embodiment of the present invention.
- Figure 18 is a cross-sectional view of the power tool shown in Figure 17 taken along the line E-E;
- FIG. 19 and FIG. 20 are simplified schematic diagrams of the vibration damping principle analysis of the power tool shown in FIG. 17;
- 21 is a cross-sectional view showing a vibration damping structure of a power tool according to a seventh embodiment of the present invention.
- Figure 22 is a simplified schematic view of a vibration damping structure of a power tool according to an eighth embodiment of the present invention.
- FIG. 1 to 6 show a swing power tool 100 according to a first embodiment of the present invention.
- the oscillating power tool 100 of the present embodiment includes a housing, a motor 20, an output shaft 22 driven by a motor 20 for mounting a working head (not shown), and a fixing member 24 and an output shaft 22.
- the free end fit secures the working head to the output shaft 22.
- the motor 20 has a motor shaft 26 whose axis X is substantially perpendicular to the axis Y of the output shaft 22.
- the axis X of the motor shaft 26 is coplanar with the axis Y of the output shaft 22 to form a center plane XY.
- the axis X of the motor shaft 26 and the axis Y of the output shaft 22 may also be non-coplanar, or coplanar but not perpendicular, such as the axis X of the motor shaft 26 being parallel or in line with the axis Y of the output shaft 22. Other angles are available.
- An eccentric transmission mechanism 28 is disposed between the motor 20 and the output shaft 22, through the eccentric transmission mechanism 28,
- the rotational motion of the motor shaft 26 is converted into a rotational reciprocating oscillating motion of the output shaft 22 about its own axis Y, as indicated by arrows R-R in FIGS. 1 and 2.
- a different working head attachment such as a straight saw blade, a circular saw blade, a triangular sanding disc, etc., cutting or grinding operations can be realized.
- the working head swings with the output shaft 22 to form a swinging plane.
- the oscillating plane can be thought of as a plane formed by any one of the straight lines perpendicular to the output shaft 22 on the working head that oscillates with the output shaft 22.
- the oscillating plane is perpendicular to the central plane XY and perpendicular to the axis Y of the output shaft 22.
- the center plane XY is the plane of the paper of Fig. 2
- the oscillating plane is perpendicular to the plane of the paper and perpendicular to the axis Y of the output shaft 22.
- the eccentric transmission mechanism 28 includes a shift fork 30 and an eccentric assembly 32 coupled to the motor shaft 26.
- the shift fork 30 includes a sleeve 38 sleeved on the output shaft 22 and a fork 40 extending from the top end of the sleeve 38 toward the motor shaft 26.
- the eccentric assembly 32 includes an eccentric shaft 34 coupled to the motor shaft 26 and a bearing 36 mounted on the eccentric shaft 34.
- the fork portion 40 of the shift fork 30 cooperates with the bearing 36, i.e., the fork portion 40 of the shift fork 30 is covered. On both sides of the bearing 36, and in close sliding contact with the outer surface of the bearing 36.
- the bearing 36 is a ball bearing having a spherical outer surface that mates with the fork 40 of the shift fork 30.
- the eccentric shaft 34 is eccentrically coupled to the motor shaft 26, i.e., the axis X' of the eccentric shaft 34 does not coincide with the axis X of the motor shaft 26, and is radially offset by a certain distance.
- the bearing 36 in the eccentric assembly 32 can also be provided as an eccentric bearing, so that the eccentric shaft 34 can be disposed coaxially with the motor shaft 26, although different shafts are also possible.
- the eccentric shaft 34 is eccentrically rotated with respect to the axis X of the motor shaft 26 by the motor shaft 26, thereby driving the bearing 36 to be eccentric with respect to the axis X of the motor shaft 26.
- the shift fork 30 rotates back and forth with respect to the axis Y of the output shaft 22 to further oscillate the output shaft 22 to reciprocate and swing about its own axis Y.
- the output shaft 22 is rotated and reciprocated to drive the working head mounted thereon to rotate and reciprocate to process the workpiece.
- the swing angle of the output shaft 22 is 5°.
- the output shaft 22 has a swing frequency of 18,000 times per minute.
- the swing angle of the output shaft 22 is not limited to 5°, and may be set to any value of 4° or more, for example, 4.1°, 4.3°, 4.5°, 4.7°, One of 5°, 5.2°, 5.5°, 5.7°, 6°, 6.3°, 6.5°, 6.8°, 7°, 7.2°, 7.5°, 7.7°, 8°, 9° or 10°, also Can be greater than 10°.
- the swing frequency of the output shaft 22 is also not limited to 18,000 times per minute, and is preferably greater than 10,000 times per minute.
- the outer ring diameter of the bearing 36 can be increased, and the distance between the two extension arms of the fork portion 40 of the shift fork 30 needs to be increased. It is also possible to increase the axial spacing between the eccentric shaft 34 and the motor shaft 26 without changing the size of the bearing 36. It is also possible to reduce the spacing between the axis Y of the output shaft 22 and the bearing 36, although the horizontal dimension of the fork 40 of the shift fork 30 is of course shortened. The above methods can also be used together to obtain a larger swing angle.
- the present embodiment overcomes the technical bias that the swinging angle of the swinging power tool is set to 4° or less, by setting a large swing angle of 4° or more, and simultaneously adopting a swing frequency of more than 10,000 times per minute. , greatly improving the working efficiency of the oscillating power tool and solving the long-term The technical problems that have been eager to solve.
- the housing includes a first housing 42 and a second housing 44 that are spaced apart from each other.
- the second housing 44 is disposed outside the first housing 42.
- the inventive concept of the present invention can also be achieved by arranging the first housing outside the second housing.
- the first housing 42 is referred to as an inner housing and the second housing 44 is referred to as an outer housing.
- the gap between the first housing 42 and the second housing 44 is greater than or equal to 0.5 mm and less than or equal to 4 mm. More preferably, the gap between the first housing 42 and the second housing 44 is greater than or equal to 0.5 mm and less than or equal to 2 mm. Not only can it reduce vibration but also reduce the volume of the entire swing power tool and improve the grip comfort.
- the first housing 42 includes a motor housing 46 for mounting the motor 20 and a head housing 48 for receiving a portion of the output shaft 22.
- the second housing 44 is provided with a grip portion 50.
- Motor housing 46 is used to mount motor 20, which may be designed to partially or completely enclose motor 20, as desired.
- the head housing 48 receives a portion of the output shaft 22, and the free end of the output shaft 22 extends out of the head housing 48 to facilitate mating with the mounting member 24 to better grip the working head from the surface.
- the second housing 44 is provided with a grip portion 50.
- the grip portion 50 includes at least a portion of the outer contour of the second housing 44 facing away from the motor 20, and the operator holds the outer portion of the second housing 44.
- the oscillating power tool 100 is operated in a contoured manner, and the grip is convenient and reliable. It will be appreciated by those skilled in the art that an additional grip handle can be mounted on the second housing 44.
- the vibration of the motor 20 and the output shaft 22 is transmitted through the first housing 42 to the second housing 44 located outside the first housing 42 through the barrier of the first housing 42 to attenuate the vibration.
- the vibration transmitted to the grip portion 50 on the second housing 44 can be reduced.
- the working efficiency of the oscillating power tool can be improved by increasing the swing angle of the output shaft, but the vibration of the oscillating power tool is inevitably increased while the work efficiency is improved.
- the oscillating power tool of the embodiment increases the working angle by increasing the swing angle of the output shaft, and is provided with double-shell damping. The solution reduces the vibration, thereby improving the working efficiency while taking into consideration the operational comfort, making the operation of the swinging power tool easier and more comfortable.
- a vibration damping device is provided between the first housing 42 and the second housing 44.
- the first housing 42 has a first side facing away from the second housing 44, the first side is provided with a support member 66, and the second housing 44 is provided with a connecting unit having a first side facing
- a damper device is disposed between the abutting member and the abutting member, and the damper device includes a damper body.
- the first housing 42 includes a head case 48 that houses a portion of the output shaft 22 and a motor case 46 that mounts the motor 20.
- a vibration damping device is disposed between the head case 48 and the second case 44, and between the motor case 46 and the second case 44. It will be appreciated by those skilled in the art that a damper device is provided only between the head housing 48 and the second housing 44; or only a damper device is provided between the motor housing 46 and the second housing 44.
- a vibration damping device is disposed between the head case 48 and the second housing 44.
- the head case 48 includes an outer contour 67, an inner contour 65, and an inner receiving space 60 in the region of the second housing 44, wherein the inner receiving space 60 and the outer contour 67 communicate through the through holes 64.
- the first side facing away from the second housing 44 includes an inner contour 65 and an inner receiving space 60. That is, the support member 66 may be disposed on or formed on the inner contour 65 or may be disposed in the inner accommodating space 60. In the present embodiment, the support member 66 is disposed within the inner receiving space 60.
- the second housing 44 is provided with a connecting unit which extends into the first side, that is, the connecting unit projects into the inner receiving space 60, and the damping device is disposed between the connecting unit and the supporting member.
- the connecting unit includes an abutment member 53 facing the first side, and the damper device is disposed between the abutting member 53 and the support member 66.
- the abutting member 53 faces the first side, meaning that the abutting member 53 is located inside the inner receiving space 60.
- the abutting member 53 is provided with an abutting surface 54 which is located in the inner receiving space 60.
- the support member 66 is provided with a contact surface 56 opposite to the abutment surface 54.
- the vibration damping device includes a vibration damping body 58 disposed between the abutment surface 54 and the contact surface 56.
- the connecting unit further includes a connecting member 52 connected to the second housing 44, and the abutting member 53 is fixedly coupled to the connecting member 52.
- the connecting member 52 extends through the through hole 64 to the first side such that the abutting surface 54 is located in the inner receiving space 60.
- the connecting member 52 and the abutting member 53 may also be integrally formed.
- the damper body 58 is elastically deformable to resist internal friction due to damping, thereby reducing vibration transmitted from the first housing 42 to the second housing 44, in other words, the damper body 58 is a force transmitting member.
- the first housing 42 has a certain thickness and has an inner contour 65 and an outer contour 67, that is, the inner contour 65 and the outer contour 67 are disposed at a distance, and preferably the first housing 42 has a constant thickness.
- the inner contour 65 is away from the second housing 44 with respect to the outer contour 67, and the inner contour 65 of the first housing 42 is away from the outer contour 67
- One side has an inner receiving space 60
- the second housing 44 is located on a side of the outer contour 67 of the first housing that is away from the inner contour 65.
- the through hole 64 extends through the inner contour 65 and the outer contour 67, and the connecting unit extends through the through hole 64 into the inner receiving space 60.
- a damping body 58 is disposed between the abutting surface 54 of the connecting unit and the contact surface 56 in the inner receiving space 60 of the first housing 42 , and the connecting unit is disposed on the second housing 44 , which is equivalent to the second housing
- a vibration damping body 58 is disposed between the first housing 42 and the first housing 42 to significantly reduce the vibration transmitted by the first housing 42 to the second housing 44, thereby greatly improving the operational comfort.
- the vibration damping body 58 between the abutting surface 54 and the contact surface 56 is also disposed in the first housing 42.
- the remaining space in the first casing 42 can be fully utilized without increasing the volume of the entire oscillating power tool 100, and the small-sized oscillating power tool 100 can also improve the operator's grip comfort. .
- the connecting member 52 of the connecting unit is integrally formed with the abutting member 53 and has an elongated rod shape.
- One end of the connecting member 52 is connected to the second housing 44, and one end of the abutting member 53 is abutting surface. 54. That is, the connecting member 52 of the connecting unit and the abutting member 53 extend in the same direction.
- the extending direction of the connecting member 52 is perpendicular to the center plane XY.
- the extending direction of the abutting member 53 and the extending direction of the connecting member 52 may also be set at an angle such as 90 degrees or other angles.
- the number of connecting units is two, and the two connecting units are symmetrically disposed with respect to the axis Y of the output shaft 22.
- the plane defining the axis Y of the output shaft 22 is an intermediate plane, and the two connecting units are symmetrically disposed with respect to the intermediate plane.
- the median plane is arranged parallel to the axis X of the motor shaft 26. More preferably, the two connecting units are symmetrically arranged with respect to the central plane XY defined by the axis X of the motor shaft 26 and the axis Y of the output shaft 22.
- connection of the connecting member 52 of the connecting unit to the second housing 44 may be that the connecting member 52 is integrally formed on the second housing 44; or the connecting member 52 may be mounted on the second housing 44.
- the mounting method can be varied, either screw or interference fit, or other mounting methods such as soldering.
- the second housing 44 is made of plastic
- the connecting member 52 is integrally formed with the second housing 44
- the connecting member 52 is also made of plastic.
- the connector 52 may be made of a metal material such as an aluminum alloy in addition to plastic to improve strength and service life.
- the connecting unit When the connecting unit is connected to the second housing 44, the connecting unit can be regarded as a part of the second housing 44, and a part of the connecting unit protrudes into the inner receiving space of the first housing 42, which is equivalent to the second A portion of the housing 44 extends into the inner receiving space of the first housing 42, the second housing 44 and the first housing 42 intersect, and the damping body 58 is disposed at the intersecting first housing 42 and the second housing Between 44.
- the “between the first housing and the second housing” does not require a specific covering relationship between the first housing and the second housing (for example, the first housing is completely covered) Inside the second housing), the first portion (or the first portion) is provided as long as the first housing (or the first member) and the second portion (or the second member) are respectively disposed on the first housing and the second housing Between the component and the second component (or the second component) can be referred to as between the first housing and the second housing.
- the inner contour 65 of the head shell 48 is provided with a support member 66, and the contact surface 56 is disposed on the support member 66.
- the contact surface 56 is integrally formed on the support member 66, and the contact surface 56 is the surface of the support member 66.
- the support member 66 is mounted on the head case 48 by screws and housed in the inner accommodating space 60 covered by the outline 65 of the head case 48.
- the contact surface 56 is disposed on the support member 66, and the structural design is simple. It will be appreciated by those skilled in the art that designing a suitably shaped inner contour 65 and directly using a portion of the inner contour 65 itself as the contact surface 56 may also be used.
- the contact surface 56 is disposed in the inner receiving space 60 between the output shaft 22 and the motor shaft 26 in the head casing 48.
- the inner receiving space 60 between the output shaft 22 and the motor shaft 26 is located in the head casing 48. It is conceivable to those skilled in the art that the inner receiving space 60 between the output shaft 22 and the motor shaft 26 is located in the motor casing 46. Also available.
- the shift fork 30 of the eccentric transmission mechanism 28 connects the motor shaft 26 and the output shaft 22, and the volume occupied by the shift fork 30 is relatively large. Therefore, the support member 66 and the contact surface 56 are disposed in the inner accommodating space 60 between the motor shaft 26 and the output shaft 22, and the space between the motor 20 and the output shaft 22 can be fully utilized without increasing the oscillating power tool.
- the fork portion 40 of the shift fork 30 is disposed substantially parallel to the motor shaft 26 and the sleeve 38 of the shift fork 30 is coupled to the top end of the output shaft 22 away from the free end. Therefore, preferably, the support member 66 and the contact surface 56 are provided. It is disposed on the side of the fork 30 near the free end of the output shaft 22. The space below the shifting fork 30 can be fully utilized, and the structural layout is reasonable.
- a damper body 58 is provided between the abutting surface 54 and the contact surface 56.
- the damper body 58 has a concave shape, and the abutting surface 54 matches the shape of the inner concave portion of the damper body 58.
- One of the abutting surface 54 and the contact surface 56 is a convex surface, and the other of the abutting surface 54 and the contact surface 56 is a concave surface.
- the abutting surface 54 is a convex surface
- the contact surface 56 is a concave surface.
- the abutting surface 54 is matched with the shape of the inner concave portion of the damper body 58, and is disposed such that the damper body 58 is not only
- the end surface of the abutting member 53 is in contact with the outer surface of the abutting member 53 extending from the end surface thereof in the direction toward the connecting member 52.
- the abutting surface 54 includes an end surface of the abutting member 53 and a portion of the outer surface connected to the end surface. Not only the vibration in the axial direction of the abutting member 53 but also the vibration in the circumferential direction of the abutting member 53 can be reduced.
- the end of the abutting surface 54 of the abutting member 53 is a curved surface, and those skilled in the art may think that a shape such as a plane or a spherical surface may be used in addition to the curved surface.
- the contact surface 56 is concave, and the damping body 58 is shaped to match the contact surface 56 and at least the receiving portion is within the contact surface 56.
- the recessed damper body 58 is housed in the recessed contact surface 56. In this way, not only the vibration of the contact surface 56 in the axial direction but also the vibration of the contact surface 56 in the circumferential direction can be reduced. It will be appreciated by those skilled in the art that the contact surface 56 and the damper body 58 are mated in other shapes, such as a planar abutment.
- the number of the connecting units is two, and the number of the supporting members 66 may be one.
- the supporting member 66 is provided with two contact faces 56, and the openings of the two contact faces 56 are opposite to each other.
- the cross-section of the support member 66 in a plane parallel to the output shaft 22 and perpendicular to the motor shaft 26 is generally "X" shaped, and the two recessed portions of the support member 66 form a contact surface 56.
- the two contact faces 56 are arranged symmetrically with respect to the axis Y of the output shaft 22.
- the two contact faces 56 are symmetrically disposed with respect to the central plane XY defined by the axis Y of the output shaft 22 and the axis X of the motor shaft 26 such that the two damper bodies 58 are symmetrically disposed with respect to the central plane XY, and the structural layout is reasonable.
- the vibration damping body 58 is made of an elastic material such as a part made of a material such as polyurethane (PU), rubber, or elastic metal, or a part made of a combination of these materials, or a combination of parts made of different single materials. .
- an elastic material such as a part made of a material such as polyurethane (PU), rubber, or elastic metal, or a part made of a combination of these materials, or a combination of parts made of different single materials.
- the damping body 58 is disposed in the inner receiving space 60 of the head case 48. Accordingly, the portion of the second housing 44 where the connecting unit is disposed is located outside the head case 48 of the first housing 42 if the first housing 42 is to be
- the head case 48 is regarded as the first head case, and the portion in which the second case 44 is provided with the connection unit can be regarded as the second head case.
- the damper body 58 can reduce the vibration transmitted by the first head shell to the second head shell.
- Providing a vibration damping device between the head case 45 and the second housing 44 may be referred to as a head case vibration damping device.
- the plane in which the axis Y of the output shaft 22 is located is an intermediate plane, and a head shell damping device is disposed on each side of the intermediate plane.
- the median plane is arranged parallel to the axis X of the motor shaft 26.
- the two head shell damper devices are symmetrically disposed with respect to a central plane defined by the axis X of the motor shaft 26 and the axis Y of the output shaft 22. It will be appreciated by those skilled in the art that the headgear damping device can also be provided on either side of the intermediate plane.
- the damping body can reduce vibration, it is not as vibration-proof as conventionally assumed.
- the number of the vibration damping bodies on one side of the intermediate plane is 2 to 5.
- the two to five damper bodies can be referred to as a head shell damper device.
- two to five damping bodies are disposed on both sides of the intermediate plane, and most preferably, the number of the damping bodies disposed on both sides of the intermediate plane is the same and symmetrically disposed. Any technical solutions that are the same as or similar to the technical solutions are to be covered by the scope of the present invention.
- head housing 48 and the second housing 44 there are many similarities with the head housing 48 and the second housing 44, such as the abutment surface 54, the damping body 58, the shape of the contact surface 56, the material, and the like. I won't go into details here.
- the connecting unit includes a connecting member 52' and an abutting member 53' which are connected to each other, and the connecting member 52' is connected to the second housing 44 and passes through the through hole 64 provided in the first housing 42, the abutting member 53 'Located in the inner housing space of the first housing 42, the abutting surface 54 is disposed on the abutting member 53'.
- the end portion of the connecting member 52' away from the second housing 44 is connected to the central portion of the abutting member 53', and the abutting surface 54 is provided at both ends of the abutting member 53'.
- the extending direction of the abutting member 53' and the extending direction of the connecting member 52' are vertically disposed.
- the connecting member 52' extends in a direction parallel to the center plane XY.
- the abutting surface 54 is a convex surface, and the abutting member 53' is provided with two abutting faces 54 disposed away from each other.
- the number of the vibration damping body 58 and the contact surface 56 are two, respectively, to be mated with the both ends of the abutting member 53'.
- the connecting member 52' extends longitudinally away from one end of the abutting member 53' such that the connecting member 52' and the second housing 44 are connected by two screws, so that the connecting member 52' is connected to the second housing 44. more reliable.
- the number of contact faces 56 is two, and the two contact faces 56 are arranged symmetrically with respect to the axis X of the motor shaft 26. Preferably, the openings of the two contact faces 56 are oriented opposite each other.
- the contact surface 56 is disposed in an inner receiving space of the motor housing 46 away from the tail of the output shaft 22.
- the body of the motor 20 e.g., the stator and rotor
- the body of the motor 20 that is remote from the side of the output shaft 22 e.g., commutator and support bearing, etc.
- the surface 56 is disposed in the inner accommodating space of the motor casing 46 away from the tail portion of the output shaft 22. The remaining space of the motor casing 46 can be fully utilized, and the structural layout is reasonable, and the volume of the motor casing 46 is not increased, and the operation comfort is improved.
- the motor housing 46 includes a first partial housing 76 and a second partial housing 78 that are interconnected, the first partial housing 76.
- the bulky body member of the motor 20, such as the stator and the rotor, is mounted, and the second housing half 78 is disposed on the side of the first housing half 76 away from the output shaft 22.
- the number of contact faces 56 is two.
- the two contact faces 56 are integrally formed on the second partial housing 78 of the motor housing 46.
- the second half-shell 78 faces the end of the motor 20 integrally formed with a cylindrical receiving portion 82 whose one end is closed, and the extending axis of the cylindrical receiving portion 82 is perpendicular to the axis X of the motor shaft 26 .
- the second housing half 78 further includes a cover 86 detachably coupled to the cylindrical housing portion 82.
- the opening of the cover 86 is opposed to the opening of the cylindrical housing portion 82, and the space enclosed therebetween is the interior of the motor housing 46. Part of the containment space.
- the abutting member 53' faces the first side, meaning that the abutting member 53' is located in a space enclosed between the cover 86 and the cylindrical housing portion 82.
- the cover 86 is connected to the cylindrical housing portion 82 by screws, and has a simple structure.
- the first contact surface is the inner contour of the closed end of the cylindrical receiving portion 82
- the second contact surface is the concave inner contour of the cover 86 such that the openings of the two contact surfaces 56 are oriented opposite each other.
- one damper body 58 is fitted into the cylindrical accommodating portion 82, one end of the abutting member 53' of the connecting unit is abutted against one damper body 58, and the other damper body 58 is abutted against the abutment.
- the other end of the piece 53', then the cover 86 receives the second damper body 58 and is screwed to the cylindrical accommodating portion 82, and the second half-shell 78 is connected to the first half-shell 76, and finally The second housing 44 is mounted on the connector 52'.
- the structure is reasonable and easy to install.
- the damper body 58 is located in the inner accommodating space of the motor casing 46. Accordingly, the portion of the second casing 44 where the connecting unit is disposed is located outside the motor casing 46 of the first casing 42, if the motor casing of the first casing 42 is to be 46 is regarded as the first motor casing, and the portion in which the second casing 44 is provided with the connection unit can be regarded as the second motor casing.
- the damper body can reduce vibration transmitted by the first motor case to the second motor case.
- Providing a vibration damping device between the motor housing 46 and the second housing 44 may be referred to as a motor housing vibration damping device.
- the plane in which the axis Y of the output shaft 22 is located is an intermediate plane, and a motor casing damping device is disposed on each side of the intermediate plane.
- the median plane is arranged parallel to the axis X of the motor shaft 26.
- the two motor casing damper devices are symmetrically disposed with respect to a central plane defined by the axis X of the motor shaft 26 and the axis Y of the output shaft 22. It will be appreciated by those skilled in the art that motor casing damping means may be provided only on either side of the intermediate plane.
- the connecting unit disposed between the head case and the second housing and the connecting unit disposed between the motor case and the second housing may be interchanged; Between the two housings, between the motor housing and the second housing, a connection unit between the head housing and the second housing as described above is provided; likewise, between the head housing and the second housing A motor unit and the second housing are disposed between the motor housing and the second housing as described above. And in the middle plane The two connecting units and the two damper bodies are disposed on one side and are not limited between the head case and the second case and between the motor case and the second case, and may be disposed on the motor case and the second case. Between or between the head shell and the second housing.
- the vibration damping body can reduce the vibration, it is not as conventionally assumed that the more the number of vibration damping bodies, the better the vibration damping effect. When the number of vibration damping bodies exceeds a certain value, the damping effect decreases. .
- the number of the vibration damping bodies on one side of the intermediate plane is 2 to 5.
- the 2 to 5 damper bodies can be referred to as motor case damper devices.
- two to five damping bodies are disposed on both sides of the intermediate plane, and most preferably, the number of the damping bodies disposed on both sides of the intermediate plane is the same and symmetrically disposed. Any technical solutions that are the same as or similar to the technical solutions are to be covered by the scope of the present invention.
- FIG. 7 shows a simplified schematic diagram of a power tool 200 provided by a second embodiment of the present invention.
- connection units having the same structure are disposed between the first housing 242 and the second housing 244.
- Each of the connecting units includes a connecting member 252 and an abutting member 253 disposed perpendicularly to the connecting member 252.
- the first end of the connecting member 252 is coupled to the second housing 244, and the second end of the connecting member 252 passes through the first housing 242.
- the through hole 264 is inserted into the inner receiving space 260 of the first housing 242, and the abutting member 253 is connected to the second end of the connecting member 252.
- the abutting surface 254 is the abutting member 253 facing the first housing 242. Inner contour.
- the first side of the first housing 242 facing away from the second housing 244 includes an inner contour of the first housing 242 and an inner receiving space 260, and the abutting member 253 faces the first side, and may be located at the abutting member 253.
- the abutting surface 254 faces the inner contour of the first housing 242.
- the support is part of the inner contour.
- the contact surface 256 is disposed on a portion of the inner contour of the first housing 242, and the damping body 258a-d abuts between the abutment 253 and the first housing 242.
- one end of the abutting member 253 of the connecting unit is connected to the second end of the connecting member 252 away from the second casing, so that the connecting unit is L-shaped.
- the middle portion of the abutting member 253 of the connecting unit is connected to the second end of the connecting member 252 such that the connecting unit is T-shaped.
- the vibration damping bodies 258a-d are in a block shape, and those skilled in the art can conceive that if the connection unit is T-shaped, the vibration damping bodies 258a-d can be correspondingly annular.
- the number of the connecting unit and the damper bodies 258a-d is four.
- the number of damping bodies can be set as desired, and is not limited to the four listed in the specific embodiment.
- the specific positions of the four damper bodies 258a-d are arranged: four damper bodies 258 are disposed in the motor casing 246 of the accommodating motor M, the first damper body 258a and the second damper body
- the 258b is axially spaced from the axis X of the motor M.
- the third damper body 258c and the first damper body 258a are circumferentially spaced apart from the axis X of the motor M.
- the third damper body 258c and the first damper body 258a are circumferentially spaced by 180 degrees along the axis X of the motor M, which also causes the third damper body 258c and the first damper body 258a to oppose the axis of the motor M.
- the fourth damper body 258d and the second damper body 258b are circumferentially spaced apart from the axis X of the motor M.
- the fourth damper body 258d and the second damper body 258b are circumferentially spaced apart by 180 degrees with respect to the axis X of the motor M, which also causes the fourth damper body 258d and the second damper body 258b to be opposite to the axis of the motor M.
- X symmetric setting With this setting, the structure layout is regular and the design is reasonable.
- Fig. 8 is a simplified schematic view showing a vibration damping structure of a power tool according to a third embodiment of the present invention.
- the power tool of the present embodiment is different from the power tool 200 of the second embodiment in that the connecting unit has a "mouth" type with one side opening, and includes an abutting member 253 and two connecting members 252.
- the two connecting members are spaced apart by a certain distance.
- the abutment 253 is connected to both connectors 252.
- the two connecting members 252 have the same length and are arranged in parallel, and the same side ends of the two connecting members 252 are connected to the second housing 244.
- the first housing 242 has two through holes disposed at a certain distance, two The connecting member 252 passes through the two through holes and extends into the inner receiving space of the first housing 242.
- the abutting member 253 is located in the inner receiving space of the first housing 242 and is away from the two connecting members 252. The ends of the two housings 244 are connected, and the damping body 258 abuts between the inner contour of the first housing 242 and the abutment 253.
- FIG. 9 to 15 show a power tool 300 according to a fourth embodiment of the present invention.
- the power tool 300 of the present embodiment is a swinging power tool, comprising a housing, a motor 320 housed in the housing, an output shaft 322 driven by the motor 320 for mounting the working head W, and a fixing member 324.
- the working head W is fixed to the output shaft 322 in cooperation with the free end of the output shaft 322.
- the power tool 300 further includes a grip portion 350 disposed on the housing, and the operator controls the movement of the power tool relative to the workpiece by the grip portion 350 to process the workpiece.
- the axis X of the motor shaft 326 of the motor 320 is substantially perpendicular to the axis Y of the output shaft 322.
- the axis X of the motor shaft 326 is coplanar with the axis Y of the output shaft 322 to form a center. Plane XY.
- the axis X of the motor shaft 326 and the axis Y of the output shaft 322 may also be non-coplanar, or coplanar but not perpendicular, such as the axis X of the motor shaft 326 being parallel or in line with the axis Y of the output shaft 322. Other angles are available.
- An eccentric transmission mechanism 328 is disposed between the motor 320 and the output shaft 322, and the rotational motion of the motor shaft 326 is converted into a rotational reciprocating oscillating motion of the output shaft 322 about its axis Y by the eccentric transmission mechanism 328.
- the direction of the swing is as shown by arrows R-R in Figs. 9 and 10.
- the working head W swings with the output shaft 322 to form a swing plane S.
- the oscillating plane S can be regarded as a plane formed by any one of the straight lines perpendicular to the output shaft 322 on the working head W that oscillates with the output shaft 322.
- the working head W is a saw blade, and any one of the upper and lower surfaces of the saw blade can be regarded as a swinging plane of the saw blade.
- the oscillating plane S is perpendicular to the center plane XY and perpendicular to the axis Y of the output shaft 322.
- the center plane XY is the plane of the paper of Fig. 9
- the oscillating plane S is perpendicular to the plane of the paper and perpendicular to the axis Y of the output shaft 322.
- the eccentric transmission mechanism 328 of the present embodiment has the same structure as the eccentric transmission mechanism 28 of the oscillating power tool 100 of the first embodiment, and will not be described again.
- the housing includes an inner housing 342 and an outer housing 344 located outside the inner housing 342 with a gap 343 between the inner housing 342 and the outer housing 344.
- the outer casing 344 has an outer contour 345 facing away from the motor 320.
- the outer contour 345 is provided with a grip portion 350, or the outer casing 344 is provided with a grip on the outer contour 345 of the inner casing 342. Hold the department 350.
- the operator operates the power tool 300 by gripping the grip portion 350 on the outer contour 345 of the outer casing 344 for easy and secure grip.
- vibrations of the motor 320 and the output shaft 322 are transmitted through the inner housing 342 to the outer housing 344 located outside the inner housing 342, and the grip portion 350 on the outer contour 345 of the outer housing 344 can be reduced. Vibration.
- the inner casing 342 includes a motor casing 346 for mounting the motor 320 and a head casing 348 for accommodating a portion of the output shaft 322. It will be appreciated by those skilled in the art that the inner housing 342 includes only the motor housing 346 for mounting the motor 320 or only the head housing 348 for receiving a portion of the output shaft 322.
- Motor housing 346 is used to mount motor 320, which may be designed to partially or completely enclose motor 20, as desired.
- the head shell 348 receives a portion of the output shaft 322, that is, the output shaft 322 receives the portion in the head shell 348, but the free end thereof protrudes out of the head shell 348 to facilitate the engagement with the fixing member 324 to clamp the working head W to the output shaft 322. Between the end and the fixture 324.
- the inner casing 342 further includes a middle cover 347 that is coupled between the motor casing 346 and the head casing 348.
- the middle cover 347 is screwed to both the motor case 346 and the head case 348, and the middle cover 347 is for housing a cooling fan driven by the motor 320.
- the inner casing 342 includes the motor casing 346, the middle cover 347, and the head casing 348 which are sequentially connected, which can make the manufacture of the inner casing 342 simple, and those skilled in the art can also think of the middle cover 347 and
- the motor casing 346 and/or the head casing 348 are integrally provided, and any technical solutions identical or similar to those of the present embodiment are intended to be covered by the scope of the present invention.
- the power tool 300 of the present embodiment is also provided with a vibration damping body.
- the power tool of the present embodiment also has a head shell damping scheme and a motor casing damping scheme.
- the head shell vibration damping scheme of the present embodiment is an external contour peripheral vibration damper body of the outer casing corresponding to the outer casing of the inner casing; the motor casing vibration damping scheme of the embodiment is still provided in the inner accommodating space of the motor casing. Damping body.
- the plane where the axis Y of the output shaft 22 is located is defined as a middle plane, and one vibration damping body is disposed on both sides of the intermediate plane, and the two vibration damping bodies are symmetrically arranged with respect to the intermediate plane and the installation structure is the same.
- the two damping bodies are arranged symmetrically with respect to an intermediate plane parallel to the axis X of the motor shaft 26 and the mounting structure is the same.
- the axis X of the motor shaft 26 and the axis Y of the output shaft 22 are coplanar, and the two damping bodies are symmetrically disposed with respect to the central plane defined by the axis X of the motor shaft 26 and the axis Y of the output shaft 22, and the mounting structure is the same.
- the damper bodies and their mounting structure will be described in detail below.
- the outer casing 344 corresponds to the first casing
- the inner casing 342 corresponds to the second casing
- the first casing (the outer casing 344) has the first casing facing away from the second casing (the inner casing 342)
- a support member is disposed on the first side
- a connecting unit is disposed on the second casing (the inner casing 342).
- the connecting unit has an abutting member on the first side, and the supporting member and the abutting member are disposed between
- a vibration damping device here, the vibration damping device includes a vibration damping body.
- the first side of the first casing (outer casing 344) facing away from the second casing (the inner casing 342) includes an outer contour 345 and an outer space disposed outside the outer contour 345.
- the outer casing 344 is provided with a through hole 364, and a gap 343 between the inner casing 342 and the outer casing 344 communicates with the outer contour 345 of the outer casing 344 through the through hole 364.
- the inner casing 342 is provided with a connecting unit.
- the connecting unit includes a connecting member 352 connected to the inner casing 342 and an abutting member 353 connected to the connecting member 352.
- the connecting member 352 extends through the through hole 364 to extend the outer wheel.
- the outer contour 345 of the outer casing 344 has a contact surface 356,
- the abutment 353 is located outside the outer contour 345 and has an abutment surface 354 opposite the contact surface 356, and a force is provided between the contact surface 356 and the abutment surface 354.
- the transmission member 358 is elastically deformable to resist vibration due to internal friction caused by damping. In other words, the force transmission member 358 is a vibration damping body.
- the connecting unit provided with the abutting surface 354 is connected to the inner casing 342, and the contact surface 356 is disposed on the outer contour 345 of the outer casing 344, the abutting surface 354 and the contact surface 356 are elastically deformed to resist damping.
- the resulting internal friction force transmitting member 358 is equivalent to a force transmitting member 358 provided between the inner casing 342 and the outer casing 344 that is elastically deformable to resist internal friction due to damping.
- the force transfer member 358 can reduce the motion transmitted between the inner housing 342 and the outer housing 344, such as reducing the impact or vibration transmitted by the inner housing 342 to the outer housing 344, particularly attenuating high frequency oscillations such as vibration or noise.
- the inner casing 342 is transmitted to the outer casing 344, thereby reducing vibration of the grip portion 350 and reducing environmental noise, thereby improving operational comfort.
- the connector 352 is coupled to the inner housing 342, and the connector 352 and the inner housing 342 can be two separate components and the connector 352 can be mounted to the inner housing 342.
- the mounting method can be varied, either screw or interference fit, or other mounting methods such as soldering.
- the connector 352 and the inner casing 342 may also be integrally formed.
- the inner casing 342 is provided with a portion of the connecting member 352 made of plastic, the connecting member 352 is integrally formed with the inner casing 342, and the connecting member 352 is also made of plastic.
- the connector 352 may be made of a metal material such as an aluminum alloy in addition to plastic to improve strength and service life.
- the connecting member 352 extends longitudinally, and its longitudinal extension direction is substantially perpendicular to the extending direction of the inner casing 342.
- the longitudinal extension direction of the connecting member 352 is perpendicular to the axis X of the motor 320 and the axis Y of the output shaft 322, that is, the longitudinal extension direction of the connecting member 352 is perpendicular to the central plane XY.
- the abutment 353 is coupled to the connector 352.
- the abutting surface 354 is disposed on the abutting member 353
- the cross-section of the abutting member 353 in a direction substantially parallel to the central plane XY is larger than the cross-section of the connecting member 352, and the abutting member 353 is substantially
- the cross section in the direction parallel to the center plane XY is larger than the cross section of the through hole 364. Therefore, in order to facilitate the installation, in the present technical solution, the abutting member 353 and the connecting member 352 are two separate members and are mounted together.
- the mounting method of the present technical solution is a screw (not shown) connection, and those skilled in the art may think that other mounting methods, such as interference fit or welding, may also be used.
- the connecting member 352 is made of plastic
- the abutting member 353 is also made of plastic. It is conceivable to those skilled in the art that the abutting member 353 can be made of metal or metal. Such as aluminum alloy, etc., to improve strength and service life.
- the number of the connecting members 352 is two, the two connecting members 352 are disposed at a distance, and the abutting member 353 is connected to the two connecting members 352.
- the two connecting members 352 are connected to the edges of the abutting members 353, which can improve the mounting stability of the abutting members 353, thereby improving the reliability of use of the whole machine.
- the set of connecting members 352 are connected to the head shell 348 of the inner casing 342. It is conceivable to those skilled in the art that the connecting members 352 can also be connected to the motor casing 346 of the inner casing 342; or, this group A part of the connector 352 is connected to the head case 348, a part of the connector 352 is connected to the motor case 346, or two or more sets of connectors 352, one or more sets of connectors 352 and the inner case are provided.
- the head shells 348 of the body 342 are coupled, and one or more sets of connectors 352 are coupled to the motor housing 346 of the inner housing 342.
- one connecting unit includes two connecting members 352 and one abutting member 353.
- the number of connecting units is two, which are connected to the head casing 348 of the inner casing 342 and are symmetrically arranged with respect to the axis Y of the output shaft 322, preferably with respect to the axis of the motor and the axis of the output shaft.
- the center plane is symmetrically set.
- the outer casing 344 is provided with a through hole 364 that allows the gap 343 between the inner casing 342 and the outer casing 344 to communicate with the outer contour 345 of the outer casing 344.
- the through hole 364 also allows the connector 352 to extend beyond the outer contour 345 of the outer casing 344 through the through hole 364.
- the outer contour 345 of the outer casing 344 has a contact surface 356.
- the outer contour 345 of the outer casing 344 is provided with a support member 366 which is disposed on the support member 366.
- the outer contour 345 of the outer casing 344 is provided with a portion of the support member 366 that is recessed in a direction toward the inner casing 342 with respect to the outer contour 345 of the other portion of the outer casing 344, such that when the abutment 353 After being connected to the connecting member 352, the difference in height between the outer surface of the abutting member 353 and the outer contour 345 of the other portion of the outer casing 344 is small, so that the entire power tool 300 has a regular appearance and a beautiful appearance.
- the abutting member 353 is located outside the contact surface 356 of the outer casing 344 and has an abutting surface 354 opposite to the contact surface 356 to facilitate the attachment of the force transmitting member 358 to the abutment. Between face 354 and contact face 356.
- the force transmitting member 358 maintains a predetermined minimum spacing between the abutting surface 354 and the contact surface 356 such that there is always a gap 343 between the inner casing 342 and the outer casing 344, and the inner casing 342 and the outer casing 344 are not in contact at all times.
- the vibration can be prevented from being directly transmitted from the inner casing 342 to the outer casing 344, thereby reducing the vibration of the grip portion 350 and improving the operational comfort.
- the support member 366 extends longitudinally, and its longitudinal extension direction is substantially perpendicular to the outer casing 344.
- the longitudinal extension direction of the support member 366 is perpendicular to the axis X of the motor 320 and the axis Y of the output shaft 322, that is, the longitudinal extension direction of the support member 366 is perpendicular to the center of the motor axis X and the output shaft 22 axis Y. Plane XY. More preferably, the longitudinal extension of the support member 366 is parallel to the longitudinal extension of the connector 352.
- the support member 366 extends longitudinally from the outer contour 345 of the outer casing 344. Accordingly, the abutment surface 354 of the abutment 353 is recessed in a direction away from the outer casing 344.
- the force transmitting member 358 After the force transmitting member 358 is installed between the support member 366 and the abutting member 353, the force transmitting member 358 covers the portion of the supporting member 366 and receives the portion in the recessed abutting member 353. As such, the force transmitting member 358 is in contact not only with the end surface of the support member 366 but also with a circumferentially extending surface of the support member 366 which extends longitudinally, the circumferential surface being adjacent to the end surface. Thereby, the force transmitting member 358 can not only reduce the vibration of the support member 366 in the axial direction but also reduce the vibration of the support member 366 in the circumferential direction.
- the vibration of the oscillating power tool is largest in the direction parallel to the oscillating plane S formed by the oscillating motion of the output shaft 322, it is preferable in the present invention that the main force direction of the force transmitting member 358 is parallel to the oscillating plane S and The axis X of the motor 320 is vertical, and the vibration transmitted from the inner casing 342 to the outer casing 344 can be minimized.
- the swing plane S formed by the working head swinging with the output shaft 322 is perpendicular to the center plane XY, that is, the support member
- the axial direction of the 366 is parallel to the swing plane S and perpendicular to the axis X of the motor 320. Therefore, the main force direction of the force transmitting member 358 is the axial direction of the support member 366.
- the force transmitting member 358 is compressed to be elastically deformed and prestressed to resist internal friction due to damping.
- force The transmitting member 358 is prestressed in each spatial direction, and the magnitude of the prestress in each spatial direction is different.
- the main action direction of the prestressing force of the force transmitting member 358 is parallel to the swinging plane S formed by the working head swinging with the output shaft 322 and perpendicular to the axis X of the motor 320.
- the swing plane S formed by the work head W swinging with the output shaft 322 is perpendicular to the center plane XY, that is, the support
- the axial direction of the member 366 is parallel to the swing plane S and perpendicular to the axis X of the motor 320. Therefore, the pre-stress of the force transmitting member 358 is greatest in the axial direction of the support member 366, that is, the main prestress of the force transmitting member 358.
- the direction of action is the axial direction of the support member 366.
- the contact surface 356 is a convex surface, and the contact surface 356 is disposed on the support member 366, and the convex surface is a curved surface.
- the abutting surface 354 is a concave surface, and the abutting surface 354 is disposed on the abutting member 353, and the concave surface is also a curved surface, so that the force transmitting member 358 is prestressed in each spatial direction perpendicular to the curved surface.
- the vibration transmitted from the inner casing 342 to the outer casing 344 can be better reduced. It is to be understood by those skilled in the art that a shape such as a plane or a sphere may be used in addition to the curved surface, and any technical solution similar to the present technical solution should be covered within the scope of the present invention.
- the force transmitting member 358 is in the form of a flat plate in an unassembled state, and is in the shape of a bowl after the assembly is completed. That is, the force transmitting member 358 has no recess in the unassembled state, but after being fitted between the support member 366 and the abutting member 353, is elastically deformed by compression to form a recess portion matching the protruding support member 366. . Since the force transmitting member 358 is in the form of a flat plate in the unassembled state, the manufacture of the force transmitting member 358 becomes simple. It is to be understood by those skilled in the art that the force transmitting member 358 is in the shape of a bowl in an unassembled state, and any technical solution similar to the present technical solution should be covered within the scope of the present invention.
- the force transmission member 358 is made of an elastic material such as a part made of a material such as polyurethane (PU), rubber, or elastic metal, or a part made of a combination of these materials, or a combination of parts made of different single materials.
- the force transmitting member 358 using cellular polyurethane elastomers the density of the elastomer is between 0.35 to 0.65kg / dm 3, preferably 0.4kg / dm 3. Applicants have discovered that such an elastomer minimizes the vibration transmitted by the inner casing 342 to the outer casing 344, thereby maximizing operational comfort.
- the connecting member 352 connected to the inner casing 342 is aligned with the through hole 364 of the outer casing 344 and passes through the through hole 364 to
- the 344 sleeve is disposed on the inner casing 342; then, the force transmitting member 358 is received in the recessed abutting member 353; finally, the abutting member 353 and the connecting member 352 are connected by screws (not shown).
- the inner casing 342 is equivalent to the first casing
- the outer casing 344 is equivalent to the second casing
- the first casing has the first casing facing away from the second casing (the outer casing 344)
- a support member is disposed on the first side
- a connecting unit is disposed on the second casing (the outer casing 344).
- the connecting unit has an abutting member facing the first side, and the connecting member and the abutting member are provided with a reduction
- the vibration device here, the vibration damping device includes a vibration damping body.
- the first side of the first housing (inner housing 342) facing away from the second housing (outer housing 344) includes an inner contour of the inner housing 342 and an inner receiving space.
- the outer casing 344 is disposed outside the inner casing 342, but the outer casing 344 has an extended length smaller than the extended length of the inner casing 342.
- the outer casing 344 has a first end and a second end, the second end being remote from the output shaft of the power tool relative to the first end, and the inner casing 342 extending beyond the second end of the outer casing 344.
- the second end of the outer casing 344 has an end surface 349 that is perpendicular to the motor shaft, and the connecting unit is disposed on the end surface 349.
- the connecting unit is integrally formed on the outer casing.
- the connecting unit includes a connecting member 352 ′ and an abutting member 353 ′
- the connecting member 352 ′ is perpendicular to the end surface 349 and extends longitudinally from the end surface 349 in a direction away from the output shaft, and the abutting member 353 ′ extends longitudinally
- the middle portion of the abutting member 353' is connected to the end of the connecting member 352' away from the output shaft, and the two end faces of the abutting member 353' are abutting faces 354.
- the second half-shell 378 of the motor casing of the inner casing 342 includes detachably mounted left and right half shells, and the left half shell and the right half shell are each provided with a cylindrical receiving portion 382 closed at one end, when the left half shell and After the installation of the right half-shell is completed, the space enclosed by the two cylindrical housing portions 382 is a part of the internal housing space of the motor casing.
- the two contact faces 356 are each part of the inner contour of the closed end of the two cylindrical receptacles 382.
- the two force transmitting members 358 each abut between the opposing abutment surface 354 and the contact surface 356.
- Fig. 16 is a schematic view showing a vibration damping structure of a power tool according to a fifth embodiment of the present invention.
- the power tool includes an inner casing 442, an outer casing 444 located outside the inner casing 442, and a gap 443 between the inner casing 442 and the outer casing 444.
- the outer casing 444 has an outer contour 445 facing away from the inner casing 442.
- the outer casing 444 is provided with a through hole 464.
- the gap 443 and the outer contour 445 are communicated through the through hole 464, and the inner casing 442 is provided with a connection.
- the connecting unit includes a connecting member 452 connected to the inner casing 442 and an abutting member 453 connected to the connecting member 452.
- the connecting member 452 protrudes out of the outer contour 445 through the through hole 464, and the outer contour 445 has a contact surface 456.
- the abutting member 453 is located outside the outer contour 445 and has an abutting surface 454 opposite to the contact surface 456.
- a force transmitting member 458 is disposed between the contact surface 456 and the abutting surface 454. The force transmitting member 458 is elastically deformable to resist damping. The resulting internal friction. The vibration transmitted from the inner casing 442 to the outer casing 444 is thereby reduced.
- the number of the connecting members 452 of the connecting unit is one, and the connecting member 452 is connected to the middle portion of the abutting member 453.
- the connecting member 452 is integrally formed with the abutting member 453.
- the connector 452 is connected to the inner housing 442 by an interference fit through the through hole 464 of the outer housing 444.
- the outer contour 445 of the outer casing 444 is provided with a recessed portion 461 having a bottom surface 4611 and a circumferential surface 4612 extending around the periphery of the bottom surface 4611 and extending longitudinally.
- the contact surface 456 on the outer contour 445 includes at least the bottom surface 4611 of the recess 461.
- the abutting member 453 is received in the recessed portion 461, and includes a lower surface 4531 facing the bottom surface 4611 of the recessed portion 461, a side surface 4532 surrounding the lower surface 4531 and abutting the lower surface 4531, and a side surface 4532 adjoining and away from the inner casing 442 Upper surface 4533.
- the abutment surface 454 on the abutment 453 includes at least a lower surface 4531.
- a force transmitting member 458 is provided between the contact surface 456 and the abutment surface 454, and the force transmitting member 458 is elastically deformable to resist internal friction due to damping.
- the transmission member 458 is equivalent to a force transmitting member 458 disposed between the inner casing 442 and the outer casing 444. Thereby, the force transmitting member 458 can reduce the vibration transmitted from the inner casing 442 to the outer casing 444, thereby reducing the vibration of the grip portion and improving the operational comfort.
- the force transmitting member 458 maintains the predetermined minimum spacing L1 between the abutting surface 454 and the contact surface 456 to ensure that the inner casing 442 and the outer casing 444 are not in contact, thereby avoiding direct vibration of the inner casing 442. Transfer to the outer casing 444.
- the bottom surface 4611 of the recessed portion 461 and the lower surface 4531 of the abutting member 453 are both planar, and the force transmitting member 458 abuts between the planar recessed portion bottom surface 4611 and the abutting member lower surface 4531, and has a simple structure. .
- the side surface 4532 of the abutting member 453 is disposed at a distance from the circumferential surface 4612 of the recessed portion 461.
- the force transmitting member 458 abuts against the side surface 4532 of the abutting member 453 and the circumferential surface 4612 of the recessed portion 461 after the assembly is completed. That is, the abutting surface 454 includes not only the lower surface 4531 of the abutting member 453 but also a side surface 4532 adjacent to the lower surface 4531.
- the contact surface 456 includes not only the bottom surface 4611 of the recess portion 461 but also a portion enclosing the bottom surface 4611. Circumferential surface 4612.
- the force transmitting member 458 is clamped between the lower surface 4531 and the side surface 4532 of the abutting member 453 and the bottom surface 4611 of the recessed portion 461 and the partial circumferential surface 4612 after the assembly is completed, that is, the force transmitting member 458 is in the shape of a bowl after the assembly is completed.
- the force transmitting member 458 may be in the shape of a bowl in an unassembled state; it may also be planar in an unassembled state, and is in the shape of a bowl only after the assembly is completed.
- the upper surface 4533 of the abutting member 453 is close to the inner casing 442 with respect to the top end opening of the circumferential surface 4612 of the recessed portion 461, so that the abutting member 453 is completely accommodated.
- the tip end opening of the circumferential surface 4612 of the recessed portion 461 is provided in the dustproof cover 463.
- the dust cover 463 has a small difference from the height of the outer contour 445 around the recess 461 of the outer casing 444, and not only protects the connecting unit and the force transmitting member 458, but also has a regular appearance and a beautiful appearance of the power tool.
- 17 to 20 show a power tool 500 according to a sixth embodiment of the present invention.
- the power tool 500 of the present embodiment is similar in structure to the power tool 300 of the fourth embodiment.
- the main differences and key features of the power tool 500 of the present embodiment and the power tool 300 of the fourth embodiment are mainly described below.
- the housing of the power tool 500 of the present embodiment includes an inner casing 542, an outer casing 544 located outside the inner casing 542, an inner casing 542 and an outer casing 544, as in the fourth embodiment. There is a gap therebetween, and N damping bodies 558 are disposed between the inner casing 542 and the outer casing 544 to reduce the inner portion.
- the housing 542 transmits vibration to the outer casing 544.
- the inner casing 542 of the present embodiment includes a first head casing 591 for accommodating a portion of the output shaft 522, and a first motor casing 593 for accommodating at least a portion of the motor.
- the outer casing 544 includes a second head case 595 located outside the first head case 591 with a gap between the first head case 591 and the second head case 595.
- the outer casing 544 further includes a second motor casing 597 located outside the first motor casing 593 with a gap between the first motor casing 593 and the second motor casing 597.
- the power tool 500 of the present embodiment has a head shell vibration damping scheme, that is, a head shell vibration damping device 580 is disposed between the first head shell 591 and the second head shell 595.
- the power tool 500 of the present embodiment also has a motor casing vibration damping scheme in which a motor casing damping device 590 is provided between the first motor casing 593 and the second motor casing 597.
- the plane in which the axis Y of the output shaft 522 is defined is defined as the intermediate plane.
- a head shell damping device is provided on at least one side of the intermediate plane.
- the median plane is parallel to the axis X of the motor shaft (not shown).
- the axis X of the motor shaft and the axis Y of the output shaft 522 are coplanar to form a center plane XY, and a head shell damper 580 is symmetrically disposed on both sides of the center plane XY.
- the number of head shell vibration damping devices 580 on both sides of the center plane is the same as the mounting structure.
- the head shell damper device 580 is symmetrically disposed on both sides of the center plane.
- a motor casing damping device is provided on at least one side of the intermediate plane.
- the median plane is parallel to the axis X of the motor shaft (not shown).
- the axis X of the motor shaft and the axis Y of the output shaft 522 are coplanar to form a center plane XY, and motor casing damper 590 is symmetrically disposed on both sides of the center plane XY.
- the number of motor housing dampers 590 on both sides of the center plane and the mounting structure are the same.
- the motor casing vibration damping device 590 is symmetrically disposed on both sides of the center plane.
- the main difference between the head shell vibration reduction scheme of the power tool 500 of the present embodiment and the head shell vibration reduction scheme of the power tool 300 of the fourth embodiment is: in the head shell vibration reduction scheme of the fourth embodiment, The head shell vibration damping device includes only one vibration damping body; in the head shell vibration damping scheme of the present embodiment, the head shell vibration damping device 580 includes two vibration damping bodies 558.
- each of the damper body 558 and the mounting structure thereof are the same as the damper body and the mounting structure of the head shell vibration damping scheme of the fourth embodiment, and are not described herein again.
- the head shell vibration damping device 580 of the present technical solution includes two vibration damping bodies 558, the extension length of the head shell vibration damping device 580 in the axial direction of the output shaft 522 is greater than the extension length in the radial direction of the output shaft 522.
- the head shell vibration damping device 580 is longitudinally extended in the direction of the output shaft 522, thereby damping the head shell
- the device 580 has strong support for the first head shell 591 and the second head shell 595 in a certain range in the axial direction of the output shaft 522, and can significantly reduce the relative relationship between the first head shell 591 and the second head shell 595. The movement, thereby preventing the relative movement of the first head shell 591 and the second head shell 595 from offsetting the partial swing angle of the working head, reduces the working efficiency of the working head.
- the head shell damper device 580 includes two damper bodies, each damper body including a damper portion in contact with the first head shell 591 and the second head shell 595.
- the length of the head shell damping device 580 in the axial direction of the output shaft 522 is greater than the length in the radial direction of the output shaft 522. It can be understood that the distance between the two most damped portions between the two farthest points in the axial direction of the output shaft 522 (L3) is greater than the distance between the two farthest points in the radial direction of the output shaft 522. That is to say, the span of the two damper portions in the axial direction along the output shaft 522 is larger than the span in the radial direction of the output shaft 522.
- the number of the vibration damping bodies may be N, wherein the distance between the N most damped portions in the axial direction along the output shaft 522 (L3) is greater than the radial direction along the output shaft 522.
- the distance between the two furthest points also means that the span of the N damping portions in the axial direction along the output shaft 522 is greater than the span in the radial direction along the output shaft 522.
- each of the vibration damping bodies 588 includes the vibration damping in contact with the first head shell 591 and the second head shell 595.
- the portion between the two farthest points along the axial direction of the output shaft is H1; in FIG.
- the two damper bodies 558 of the head shell damper device 580 are in contact with the first head shell 591 and the second head shell 595
- the damper portion is H2 between the two farthest points in the axial direction of the output shaft, where H1>H2.
- one of the damper bodies 558 of the head damper device 580 in the illustrated lower damper body 558 as an example
- the upper middle side vibration damper 558 is exemplified as being compressed, and the vibration damping body 558 is moved from a position indicated by a solid line to a position indicated by a broken line to generate a deformation amount a.
- the two damping bodies 558 cause the first head shell 591 to move at an angle relative to the second head shell 595, and the working efficiency is relatively poor. That is, the greater the distance between the two damper bodies 558 in the output shaft direction, the longer the extension length of the head shell damper device 580 in the output shaft direction, and the better the work efficiency.
- the power tool of the present technical solution is provided with vibration damping Body, vibration damping effect is better.
- the head shell damping device includes two damper bodies. The power tool is more efficient than the head shell damper device including only one damper body.
- the extension of the head shell damper 580 in the direction of the output shaft 522 refers to the distance between the two points on the two damper bodies 558 that are furthest from the output shaft 522.
- the damper portion of the head shell damper device 580 in the direction of the output shaft 522 that is, the damper portion of the head shell damper device 580 in contact with the first head shell 591 and the second head shell 595 is in the axial direction of the output shaft.
- the distance between the two farthest points. In FIG. 18, the distance between the two damper portions of the head damper device 580 at the two farthest points in the axial direction of the output shaft 522 is L3.
- the larger the extension length of the head shell damper device 580 in the direction of the output shaft 522 the better the space balance is, the better the balance between the vibration damping effect and the work efficiency.
- the first head case for accommodating the partial output shaft 522 has a maximum length L in the direction of the output shaft, and the two damper bodies are in contact with the first head case 591 and the second head case 595.
- the distance L3 between the two farthest points in the axial direction of the output shaft 522 of the damper portion is greater than or equal to 0.2 L and less than or equal to L.
- the maximum length L3 of the damper portion of the head shell damper device 580 in contact with the first head shell 591 and the second head shell 595 in the output shaft direction is 0.4 L or more and 0.7 L or less. The working efficiency of the output shaft 522 can be minimized without minimizing the volume of the first head shell 591 and the second head shell 595.
- the sum of the lengths of the two damper portions along the axial direction of the output shaft 522 is 0.2 L or more and L or less. It can also achieve the effect of good vibration reduction and high work efficiency.
- the number of the vibration damping bodies may be N, and the sum of the lengths of the N vibration damping portions along the axial direction of the output shaft 522 is 0.2L or more and L or less.
- the extension length of the head shell vibration damping device 580 in the direction of the output shaft 522 is 15 mm or more and 75 mm or less.
- the working efficiency of the output shaft 522 can be minimized without minimizing the volume of the first head shell 591 and the second head shell 595.
- the length of the head shell damper device 580 in the direction of the output shaft 522 is greater than or equal to 20 mm.
- the extension length of the head shell damper device 580 in the direction of the output shaft 522 can be understood as the sum of the lengths of the N damper portions along the axial direction of the output shaft is 15 mm or more. Or the distance between the two damper portions at the two farthest points in the axial direction of the output shaft is greater than or equal to 15 mm.
- the two damper bodies 558 are disposed in the axial direction of the output shaft 522, that is, the line connecting the center points of the two damper bodies 558 is a straight line segment, and the straight line segment is parallel to the output shaft 522. It is to be understood by those skilled in the art that the two damper bodies 558 can also be disposed offset along the axial direction of the output shaft 522, that is, the line connecting the center points of the two damper bodies 558 is a straight line segment, and the straight line segment is formed with the output shaft 522. Angle setting, As long as the extension length of the two damper bodies 558 in the direction of the output shaft 522 is greater than the extension length in the direction of the motor shaft, the operation efficiency of the output shaft 522 can be better prevented from being lowered.
- the head shell damper device 580 of the present embodiment includes two damper bodies 558, only one damper body is provided in the head case of the fourth embodiment, the two damper bodies 558 and the first head case 591 and the second
- the extension length of the damper portion in contact with the head case 595 is also increased, and may be within the range of the extension length of the damper portion where the two damper bodies 558 are in contact with the first head case 591 and the second head case 595.
- the first head case 591 and the second head case 595 are supported to prevent a decrease in work efficiency.
- the damper portion of the damper body 558 that is in contact with the first head shell 591 and the second head shell 595 has an extended length in the axial direction of the output shaft 522, which is not merely a simple addition of the damper body 558.
- the vibration damping effect is increased in quantity, and the head shell vibration damping device 580 has support for the first head shell 591 and the second head shell 595 in a certain range in the axial direction of the output shaft 522, which can significantly prevent the work efficiency from being lowered. .
- the number of damping bodies is as high as possible. However, the applicant found that this is not the case.
- the damping effect is contradictory to the working efficiency of the output shaft.
- the optimal technical solution should take into account the vibration damping effect and working efficiency, so that the vibration and working efficiency can be accepted by the operator. Specifically, when there are more vibration damping bodies, the stronger the supporting effect of the vibration damping body on the inner casing and the outer casing, the worse the damping effect is, but the stronger the supporting effect of the vibration damping body on the inner casing and the outer casing is.
- the head shell vibration damping device 580 includes two vibration damping bodies 558. It will be appreciated by those skilled in the art that the headgear damping device 580 can include three to five damper bodies 558. This makes the vibration damping effect and working efficiency of the power tool acceptable to the operator, so that the balance between the vibration damping effect and the working efficiency can be achieved, and the volume of the power tool is not significantly increased, and the operation is more comfortable. Of course, those skilled in the art will appreciate that the head shell damping device may include more than five damping bodies.
- the head shell is provided with two to five damper bodies, and the oscillating power tool without the damper body is relatively provided, and the vibration thereof has a large drop, but The damping body reduces the working efficiency.
- the efficiency of the oscillating power tool of the present application is relatively low, the efficiency of the oscillating power tool is not reduced, but the efficiency is reduced to a small extent. That is to say, the swinging power tool of the technical solution has good vibration damping effect and good efficiency, and obtains a better operating feel and high working efficiency.
- the swinging power tool with the technical solution of the present invention has a vibration value relative to the undamped swing power tool, whether in the first test position or the second test position. Both fell by about 50%.
- the oscillating power tool has a small increase in cutting time and a decrease in efficiency, but the efficiency is much smaller than the vibration value.
- the oscillating power tool adopting the technical scheme has good vibration damping effect and good efficiency, and obtains a better operation feeling and high work efficiency.
- the two vibration damping bodies 558 of the head shell vibration damping device 580 are centered in the axial direction of the output shaft 522, two of the two vibration damping bodies 558 are respectively abutted.
- the longitudinal extension directions Z1 and Z2 of the abutting member 553 are disposed at an angle, and Z1 and Z2 are disposed at an angle.
- the Z1 and Z2 are disposed in the same direction on a straight line, and the two abutting members 553 can be reduced on the output shaft 522. The space occupied in the axial direction, thereby reducing the volume of the power tool.
- the two abutting members 553 abutting the two damper bodies 558 are integrally formed for convenient processing and installation, and the Z1 and Z2 are disposed at an angle, and the two integrally formed ones are arranged in parallel with the Z1 and the Z2.
- the abutment 553 occupies a smaller area and is more cost effective.
- the motor casing damping scheme of the present embodiment is the same as that of the motor casing 300 of the power tool 300 of the fourth embodiment, and will not be described again.
- the head shell vibration damping device 580 on one side of the intermediate plane, includes two damping bodies 558, and on the same side of the intermediate plane, the motor casing damping device 590 includes a subtraction
- the vibrating body 558 has three damper bodies 558 arranged in a triangle shape. It will be appreciated by those skilled in the art that on one side of the intermediate plane, the head damper 580 and the damper of the motor casing damper 590 form at least one triangle, and the damper portion of the head damper 580 constitutes a triangular shape. Just be there.
- one side of the triangle includes two damper bodies 558 spaced apart from each other. It will be appreciated by those skilled in the art that one side of the triangle may include a longitudinally extending strip-shaped damper body.
- a plurality of damper bodies are disposed on one side of the intermediate plane, and the plurality of damper bodies may constitute two or more different triangles.
- the damper portion of the head damper device forms one side of the triangle.
- the triangle defines a plane, and the vibration transmitted from the inner casing 542 to the outer casing 544 is limited in this plane, so that the vibration transmitted from the inner casing 542 to the outer casing 544 can be minimized.
- the damper portion of the head shell damper device constitutes one side of the triangle, which allows the damper portion of the head shell damper device to extend longitudinally, thereby avoiding a decrease in the efficiency of the power tool.
- the plane determined by the triangle is disposed at an angle to the center plane, and those skilled in the art may think that the plane determined by the triangle may be disposed in parallel with the center plane.
- the distance L6 between the damper body of the motor casing damping device 590 and the output shaft 522 is greater than or equal to 110 mm. Thereby, the distance between the vibration damping body of the motor casing vibration damping device 590 and the vibration damping body of the head casing vibration damping device 580 is large.
- the principle that the distance between the two damper bodies on the head shell in the direction of the output shaft 522 is higher is higher, and the damper body of the motor casing damper device 590 and the damper body of the head shell damper device 580 are The distance is large, so that the extension length of the damper body in the axial direction of the motor shaft is increased in the axial direction of the motor shaft, so that the damper body faces the inner casing 542 and the outer casing within a certain range in the axial direction of the motor shaft.
- the 544 has support to avoid a reduction in work efficiency.
- the motor casing damper 590 may also include N dampers (two to five) such that the motor casing damper 590 is axially along the output shaft 522.
- the extension length is greater than the extension length in the radial direction of the output shaft.
- the N damping bodies can also be a longitudinally extending strip-shaped damping body.
- the first head case for accommodating the partial output shaft 522 has a maximum length L in the direction of the output shaft, and each of the N damper bodies includes a damper portion that is in contact with the first motor case and the second motor case.
- the distance between the two most damper portions in the axial direction along the output shaft is greater than or equal to 0.2 L and less than or equal to L.
- the distance between the N dampers in the two farthest points along the axial direction of the output shaft is greater than or equal to 0.4L, less than or equal to 0.7L.
- the sum of the lengths of the N damping portions along the axial direction of the output shaft is greater than or equal to 0.2 L and less than or equal to L.
- the sum of the lengths of the N damper portions in the axial direction along the output shaft is 0.4 L or more and 0.7 L or less.
- the maximum length of the damper portion of the motor case damper device 590 in contact with the first motor case 593 and the second motor case 597 in the output shaft direction is 15 mm or more and 75 mm or less. That is, the sum of the lengths of the N damper portions along the axial direction of the output shaft or the distance between the N most damper portions at the two farthest points in the axial direction of the output shaft is 15 mm or more and 75 mm or less. Preferably, it is 20 mm or more.
- the motor casing damping device On one side of the intermediate plane, the motor casing damping device comprises two damping bodies. On the same side of the intermediate plane, the head casing damping device comprises a damping body, and the three damping bodies are arranged in a triangle. It will be appreciated by those skilled in the art that on one side of the intermediate plane, the head damper and the damper of the motor casing damper form at least one triangle, and the damper of the motor casing damper constitutes one side of the triangle.
- the triangle defines a plane that is disposed at an angle to the center plane. It will be appreciated by those skilled in the art that the plane defined by the triangle may be disposed parallel to the center plane.
- the vibration damping body 558 of the head shell vibration damping device 580 is disposed outside the outer contour of the outer casing 544, and the vibration damping body 558 of the motor casing vibration damping device 590 is disposed in the inner contour of the inner casing 542, that is, the setting The inside of the inner casing 542 accommodates a space. It will be appreciated by those skilled in the art that the locations of the damper bodies of Embodiments 1, 2, 3, and 5 are equally applicable to this embodiment.
- the vibration damping body 558 can be directly disposed in the gap between the inner casing 542 and the outer casing 544 and directly connected to the inner casing 542 and the outer casing 544. Abut.
- Figure 21 shows a power tool 600 provided by a seventh embodiment of the present invention.
- the difference between the power tool 600 of the present embodiment and the power tool 500 of the sixth embodiment includes: in the embodiment, on one side of the intermediate plane, the head shell vibration damping device includes only one vibration damping body 658, and the vibration damping body 658 It is elongated and long.
- the outer contour of the longitudinal section of the vibration damping body is circular, and in order to achieve a better vibration damping effect, the head shell vibration damping device of the sixth embodiment improves the vibration of the entire head shell by providing two vibration damping bodies.
- the extension length of the device and the extension length of the damper portion of the entire head shell damping device in contact with the first head shell and the second head shell ultimately improve the vibration damping effect.
- the head shell vibration damping device since the vibration damping body 658 itself has a longitudinal strip shape and a relatively long extension length, the head shell vibration damping device includes a longitudinal strip-shaped vibration damping body 658 on one side of the intermediate plane. Yes, of course, under the conditions of space, the head shell damping device includes two Up to five damper bodies in the form of long strips are also available.
- the length of the longitudinal strip-shaped damper 658 in the axial direction of the output shaft 622 is greater than the length in the radial direction of the output shaft.
- the maximum length L7 of the damper portion of the longitudinal strip-shaped damper body 658 in contact with the first head shell and the second head shell in the output shaft direction is 15 mm or more and 75 mm or less.
- the first head shell for accommodating the partial output shaft 622 has a maximum length L in the direction of the output shaft, and the longitudinal strip-shaped damper body 658 is damped in contact with the first head shell and the second head shell.
- the maximum length L7 of the portion along the output shaft direction is greater than or equal to 0.2L and less than or equal to L.
- the maximum length L7 is greater than or equal to 0.4 L and less than or equal to 0.7 L.
- Fig. 22 shows a power tool according to an eighth embodiment of the present invention.
- the power tool includes a first housing 842 and a second housing 844 that are spaced apart from each other, and a vibration damping body 858 is disposed between the first housing 842 and the second housing 844.
- the first housing 842 and the second housing 844 are disposed to intersect.
- the first housing 842 is substantially stepped, and includes a first portion 8421 having a certain height difference, a second portion 8422, and a third portion 8423 connecting the first portion 8421 and the second portion 8422.
- the third portion 8423 is provided on the third portion 8423.
- the through hole 864, the second housing 844 extends substantially longitudinally and through the through hole 8423, and the second housing 844 is disposed with the vibration damping body 858 between the first portion 8421 and the second portion 8422 of the first housing 842.
- the housing is disposed to include a first housing and a second housing spaced apart from the first housing by providing a reduction between the first housing and the second housing
- the vibrating body prevents vibration from being transmitted directly from the first housing to the second housing.
- the specific solution may be various, for example, the outer diameter of the first housing is smaller than the inner diameter of the second housing, and the vibration damping body is disposed between the outer contour of the first housing and the inner contour of the second housing. .
- the first housing may have a first side facing away from the second housing, the first side is provided with a support member, and the second housing is provided with a connecting unit, and the connecting unit has a surface facing the first side.
- the connecting member, the damping body is disposed between the support member and the abutting member.
- the solution that the connecting unit has the abutting member facing the first side is mainly that the connecting unit extends to the first side of the first housing.
- the first housing is provided with a through hole, and the connecting unit extends through the through hole.
- the first side; or the first housing has an end surface, and the connecting unit extends around the end surface to the first side.
- first housing and the second housing may be disposed to intersect with each other, and the vibration damping body is disposed between the first housing and the second housing that are disposed at an intersection.
- the first housing and the second housing intersect may be: a support member is disposed on a side of the first housing facing away from the second housing, and a connecting unit disposed on the second housing passes through the first housing The through hole extends to a side of the first housing facing away from the second housing, and the damping body is disposed between the support member and the connecting unit, and if the supporting member is regarded as a part of the first housing, the connecting unit is to be connected As a part of the second casing, the first casing and the second casing are disposed at the same time while being spaced apart from each other; the "first casing and the second casing intersecting" may also be the solution of the foregoing eighth embodiment ,No longer.
- the power tool of the present embodiment is exemplified by a swinging power tool.
- a swinging power tool such as an electric drill, an angle grinder, an electric circular saw, etc.
- the reciprocating power tool such as a reciprocating saw, a jig saw, etc.
- a person skilled in the art may think that a single vibration damping scheme among the different technical solutions described above may be used on one power tool, and one power tool may also use a combination of two or more of the different vibration damping solutions described above.
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Abstract
Disclosed is a power tool, comprising a shell, a motor (20, 320) received in the shell, and an output shaft (22, 322, 522, 622) driven by the motor (20, 320) and used to mount a working head, wherein the shell comprises a first head shell (591) and a second head shell (595), the first head shell (591) is used to receive part of the output shaft (22, 322, 522, 622), the maximum length of the first head shell (591) in the axial direction of the output shaft (22, 322, 522, 622) is L, the plane for defining the axis of the output shaft (22, 322, 522, 622) is a mid-plane, N vibration damping bodies (58, 258a-d, 358, 558, 658, 858) are arranged between the first head shell (591) and the second head shell (595) and are arranged on at least one side of the mid-plane, each of the vibration damping bodies (58, 258a-d, 358, 558, 658, 858) comprises a vibration damping portion, which is in contact with the first head shell (591) and the second head shell (595), and the sum of the length of N vibration damping portions in the axial direction of the output shaft (22, 322, 522, 622) is greater than or equal to 0.2 L and less than or equal to L. The structure of the power tool enables it to achieve a good vibration damping effect while the working efficiency is not affected.
Description
本发明涉及一种动力工具。The invention relates to a power tool.
动力工具,如摆动动力工具,其输出轴围绕轴心线做旋转摆动运动,当在输出轴上安装有不同的附件工作头后,可以实现多种不同的操作,如锯、切、磨、刮等,以适应不同的工作需求。Power tools, such as oscillating power tools, have an output shaft that rotates around the axis. When different attachment heads are mounted on the output shaft, a variety of different operations can be performed, such as sawing, cutting, grinding, and scraping. Etc. to suit different job needs.
目前市场上较为常见的摆动动力工具,一般包括壳体、收容在壳体内的马达,马达的马达轴连接有偏心件,在偏心件上套设有轴承,从而构成一个偏心组件。当马达轴旋转时,偏心组件可以围绕马达轴的轴心线做偏心旋转运动。摆动动力工具的输出轴是垂直于马达轴设置的,在输出轴上固定的连接有一个拨叉组件,拨叉组件形成有相对的两个延伸臂将偏心组件包围,两个延伸臂的内侧均与偏心组件中的轴承紧密接触,从而当偏心轴承做偏心旋转时,偏心传动组件会带动拨叉产生水平方向上的摆动运动,又借助拨叉与输出轴的固定连接,使输出轴围绕其轴心线做旋转摆动。这样,在输出轴的自由端连接有不同的附件工作头后,如直锯片、圆锯片、三角形磨砂盘等,摆动动力工具即可以实现多种操作。At present, the more common oscillating power tools on the market generally include a housing and a motor housed in the housing. The motor shaft of the motor is connected with an eccentric member, and a bearing is sleeved on the eccentric member to form an eccentric assembly. When the motor shaft rotates, the eccentric assembly can perform an eccentric rotational motion about the axis of the motor shaft. The output shaft of the oscillating power tool is disposed perpendicular to the motor shaft, and a shift fork assembly is fixedly coupled to the output shaft. The fork assembly is formed with two opposite extension arms to surround the eccentric assembly, and the inner sides of the two extension arms are Close contact with the bearing in the eccentric assembly, so that when the eccentric bearing rotates eccentrically, the eccentric transmission assembly will drive the shift fork to generate a horizontal oscillating motion, and the fixed output of the shift fork and the output shaft will surround the output shaft around the shaft. The heart line makes a rotary swing. In this way, after the free end of the output shaft is connected with different accessory working heads, such as a straight saw blade, a circular saw blade, a triangular sanding disc, etc., the swinging power tool can realize various operations.
但是,摆动动力工具在工作过程中不可避免的会产生较大的振动。马达直接设置在壳体上,操作者在操作时,常常直接握持在壳体上,从而振动从工具传递至操作者。因此影响了摆动动力工具的操作舒适性。However, the oscillating power tool inevitably generates a large vibration during the work. The motor is placed directly on the housing and the operator is often directly gripped on the housing during operation so that vibration is transmitted from the tool to the operator. This affects the operational comfort of the oscillating power tool.
因此,实有必要开发出一种新的动力工具,以解决上述问题。Therefore, it is necessary to develop a new power tool to solve the above problems.
发明内容Summary of the invention
本发明的目的在于提供一种动力工具,可有效减小握持部的振动,提高操作的舒适性。An object of the present invention is to provide a power tool which can effectively reduce the vibration of the grip portion and improve the comfort of the operation.
为解决上述问题,本发明的技术方案是:一种动力工具,包括壳体、收容于所述壳体内的马达、由所述马达驱动并用于安装工作头的输出轴,所述壳体包括第一头壳和第二头壳,所述第一头壳用于收容部分所述输出轴,所述第一头壳沿所述输出轴的轴向的最大长度为L,定义所述输出轴的轴线所在的平面为中间平面,所述第一头壳和所述第二头壳之间且在所述中间平面的至少一侧设有N个减振体,每个减振体包括与所述第一头壳和所述第二头壳相接触的减
振部,所述N个减振部沿所述输出轴的轴向的长度之和大于等于0.2L,小于等于L。In order to solve the above problems, the technical solution of the present invention is: a power tool including a housing, a motor housed in the housing, an output shaft driven by the motor and used to mount a working head, the housing including the a first head case for accommodating a portion of the output shaft, a first head case having a maximum length L along an axial direction of the output shaft, defining the output shaft a plane in which the axis is located is an intermediate plane, and N dampers are disposed between the first head shell and the second head shell and on at least one side of the intermediate plane, each damper body including Reduction of contact between the first head shell and the second head shell
The oscillating portion, the sum of the lengths of the N damper portions along the axial direction of the output shaft is greater than or equal to 0.2 L and less than or equal to L.
优选的,所述N个减振部沿所述输出轴的轴向的长度之和大于等于0.4L,小于等于0.7L。Preferably, the sum of the lengths of the N damping portions along the axial direction of the output shaft is greater than or equal to 0.4 L and less than or equal to 0.7 L.
优选的,所述第一头壳和所述第二头壳之间且在所述中间平面的至少一侧设有两个减振体,分别与所述两个减振体抵接的两个抵接件的纵长延伸方向Z1和Z2成角度设置。Preferably, two damper bodies are disposed between the first head shell and the second head shell and on at least one side of the intermediate plane, and two of the two damper bodies respectively abut The longitudinal extension directions Z1 and Z2 of the abutment are disposed at an angle.
优选的,所述壳体还包括与所述第一头壳固定连接的第一马达壳、与所述第二头壳固定连接的第二马达壳,所述第一马达壳用于安装所述马达,所述第一马达壳和所述第二马达壳之间设有马达壳减振装置。Preferably, the housing further includes a first motor housing fixedly coupled to the first head housing, and a second motor housing fixedly coupled to the second head housing, the first motor housing for mounting the a motor, a motor casing damping device is disposed between the first motor casing and the second motor casing.
优选的,在所述中间平面的一侧,所述马达壳减振装置和所述N个减振体构成至少一个三角形,所述N个减振部构成所述三角形的一条边。Preferably, on one side of the intermediate plane, the motor casing damping device and the N damping bodies form at least one triangle, and the N damping portions constitute one side of the triangle.
优选的,所述三角形的一条边包括间隔设置的两个减振体。Preferably, one side of the triangle includes two damper bodies disposed at intervals.
优选的,所述三角形的一条边包括一个纵长延伸的条状减振体。Preferably, one side of the triangle includes a longitudinally extending strip-shaped damper.
优选的,定义经过所述输出轴的轴线和所述马达的轴线为中心平面,所述三角形所在的平面与所述中心平面平行或成角度设置。Preferably, the axis passing through the output shaft and the axis of the motor are defined as a center plane, and the plane of the triangle is disposed parallel or at an angle to the center plane.
优选的,所述第一头壳具有背向所述第二头壳的第一侧,所述第一侧上设有支撑件,所述第二头壳上设有连接单元,所述连接单元具有面向所述第一侧的抵接件,所述N个减振体设置在所述支撑件和所述抵接件之间。Preferably, the first head shell has a first side facing away from the second head shell, the first side is provided with a support member, and the second head shell is provided with a connecting unit, the connecting unit There is an abutment facing the first side, and the N damping bodies are disposed between the support and the abutment.
优选的,所述第二头壳具有背向所述第一头壳的第一侧,所述第一侧上设有支撑件,所述第一头壳上设有连接单元,所述连接单元具有面向所述第一侧的抵接件,所述N个减振体设置在所述支撑件和所述抵接件之间。Preferably, the second head shell has a first side facing away from the first head shell, the first side is provided with a support member, and the first head shell is provided with a connecting unit, the connecting unit There is an abutment facing the first side, and the N damping bodies are disposed between the support and the abutment.
为解决上述问题,本发明的另一技术方案是:一种动力工具,包括壳体、收容于所述壳体内的马达、由所述马达驱动并用于安装工作头的输出轴,所述壳体包括第一头壳和第二头壳,所述第一头壳用于收容部分所述输出轴,定义所述输出轴的轴线所在的平面为中间平面,所述第一头壳和所述第二头壳之间在所述中间平面的至少一侧设有N个减振体,每个减振体包括与所述第一头壳和所述第二头壳相接触的减振部,所述N个减振部在沿所述输出轴的轴向上的两个最远点之间的距离大于沿所述输出轴的径向上的两个最远点之间的距离。In order to solve the above problems, another technical solution of the present invention is: a power tool including a housing, a motor housed in the housing, an output shaft driven by the motor and used to mount a working head, the housing a first head shell for accommodating a portion of the output shaft, a plane defining an axis of the output shaft as a median plane, the first head shell and the first N dampers are disposed between the two head shells on at least one side of the intermediate plane, and each damper body includes a damper portion that is in contact with the first head shell and the second head shell. The distance between the two most damped portions of the N damper portions in the axial direction along the output shaft is greater than the distance between the two farthest points in the radial direction of the output shaft.
为解决上述问题,本发明的另一技术方案是:一种动力工具,包括壳体、收容于所述壳体内的马达、由所述马达驱动并用于安装工作头的输出轴,所述
壳体包括第一头壳和第二头壳,所述第一头壳用于收容部分所述输出轴,所述第一头壳沿所述输出轴的轴向的最大长度为L,定义所述输出轴的轴线所在的平面为中间平面,所述第一头壳和所述第二头壳之间且在所述中间平面的至少一侧设有N个减振体,每个减振体包括与所述第一头壳和所述第二头壳相接触的减振部,所述N个减振部在沿所述输出轴的轴向上的两个最远点之间的距离大于等于0.2L,小于等于L。In order to solve the above problems, another technical solution of the present invention is: a power tool including a housing, a motor housed in the housing, an output shaft driven by the motor and used to mount a working head,
The housing includes a first head shell for accommodating a portion of the output shaft, and a second head shell for defining a maximum length L of the first head shell along an axial direction of the output shaft, a plane in which the axis of the output shaft is located is an intermediate plane, and N dampers are disposed between the first head shell and the second head shell and on at least one side of the intermediate plane, each damper body a vibration damping portion including the first head shell and the second head shell, wherein the distance between the two farthest points in the axial direction of the output shaft is greater than Equal to 0.2L, less than or equal to L.
与现有技术相比,本发明中的动力工具中设置了N个减振体,可以有效避免输出轴运动产生的振动传递至外壳体上设置的握持部上,减少握持部的振动,大大的改善用户在使用过程中的振动麻手问题,提高操作的舒适性,同时也不会影响工作效率。Compared with the prior art, the N power absorbing body is provided in the power tool of the present invention, which can effectively prevent the vibration generated by the movement of the output shaft from being transmitted to the grip portion provided on the outer casing body, thereby reducing the vibration of the grip portion. Greatly improve the user's vibration problems during use, improve the comfort of the operation, and will not affect the work efficiency.
为解决上述问题,本发明的另一技术方案是:一种动力工具,包括壳体、收容于所述壳体内的马达、由所述马达驱动用于安装工作头的输出轴,所述壳体包括第一壳体、与所述第一壳体间隙隔开设置的第二壳体,所述第一壳体具有背向所述第二壳体的第一侧,所述第一侧上设有支撑件,所述第二壳体上设有连接单元,所述连接单元具有面向所述第一侧的抵接件,所述支撑件和所述抵接件之间设有减振体。In order to solve the above problems, another technical solution of the present invention is: a power tool including a housing, a motor housed in the housing, and an output shaft driven by the motor for mounting a working head, the housing a first housing, a second housing spaced apart from the first housing, the first housing having a first side facing away from the second housing, the first side being disposed There is a support member, and the second housing is provided with a connecting unit, the connecting unit has an abutting member facing the first side, and a vibration reducing body is disposed between the supporting member and the abutting member.
优选的,所述第一壳体包括用于安装所述马达的马达壳和/或用于部分收容所述输出轴的头壳,所述第二壳体设置在第一壳体外部。Preferably, the first housing includes a motor housing for mounting the motor and/or a head housing for partially housing the output shaft, and the second housing is disposed outside the first housing.
优选的,所述第二壳体包括用于安装所述马达的马达壳和/或用于部分收容所述输出轴的头壳,所述第一壳体设置在第二壳体外部。Preferably, the second housing includes a motor housing for mounting the motor and/or a head housing for partially housing the output shaft, the first housing being disposed outside the second housing.
优选的,所述连接单元包括与所述第二壳体连接的连接件,所述抵接件与所述连接件连接,所述抵接件的延伸方向和所述连接件的延伸方向同向或成角度设置。Preferably, the connecting unit includes a connecting member connected to the second housing, the abutting member is connected to the connecting member, and the extending direction of the abutting member is in the same direction as the extending direction of the connecting member Or set at an angle.
优选的,定义经过所述输出轴的轴线和所述马达的轴线为中心平面,所述连接件的延伸方向垂直或平行于所述中心平面。Preferably, the axis passing through the axis of the output shaft and the axis of the motor is defined as a center plane, and the extending direction of the connecting member is perpendicular or parallel to the center plane.
优选的,所述抵接件的延伸方向与所述连接件的延伸方向垂直。Preferably, the extending direction of the abutting member is perpendicular to the extending direction of the connecting member.
优选的,所述连接单元包括至少两个间隔一定距离设置的连接件、及连接至少两个连接件的抵接件。Preferably, the connecting unit comprises at least two connecting members arranged at a distance, and an abutting member connecting the at least two connecting members.
优选的,所述第一壳体上设有通孔,所述连接单元穿过所述通孔使所述抵接件位于所述第一侧。Preferably, the first housing is provided with a through hole, and the connecting unit passes through the through hole to position the abutting member on the first side.
优选的,所述抵接件上设有抵接面,所述支撑件上设有接触面,所述减振
体与所述抵接面和所述接触面抵接。Preferably, the abutting member is provided with an abutting surface, and the supporting member is provided with a contact surface, and the vibration damping
The body abuts the abutting surface and the contact surface.
优选的,所述接触面和所述抵接面中的一个为凸起状表面,所述接触面和所述抵接面中的另一个为凹陷状表面。Preferably, one of the contact surface and the abutting surface is a convex surface, and the other of the contact surface and the abutting surface is a concave surface.
优选的,所述接触面为凹陷状表面,支撑件上设有两个背向设置的所述接触面。Preferably, the contact surface is a concave surface, and the support member is provided with two contact surfaces disposed away from each other.
优选的,所述抵接面为凸起状表面,所述抵接件上设有两个背向设置的所述抵接面。Preferably, the abutting surface is a convex surface, and the abutting member is provided with two abutting surfaces disposed away from each other.
优选的,所述马达和所述输出轴之间设有偏心传动机构,所述输出轴在马达驱动下围绕所述输出轴的轴线摆动,所述工作头随输出轴摆动形成摆动平面,所述减振体的主要作用力方向平行于所述摆动平面且与所述马达的轴线垂直。Preferably, an eccentric transmission mechanism is disposed between the motor and the output shaft, the output shaft is oscillated about an axis of the output shaft under motor driving, and the working head swings with the output shaft to form an oscillating plane, The main force direction of the damper body is parallel to the oscillating plane and perpendicular to the axis of the motor.
优选的,所述减振体使所述第一壳体和所述第二壳体之间保持预定的最小间距。Preferably, the damper body maintains a predetermined minimum spacing between the first housing and the second housing.
为解决上述问题,本发明的另一技术方案是:一种动力工具,包括壳体、收容于所述壳体内的马达、由所述马达驱动用于安装工作头的输出轴,所述壳体包括第一壳体、与所述第一壳体间隙隔开设置的第二壳体,所述第一壳体具有背向所述第二壳体的第一侧,所述第一侧上设有支撑件,所述第二壳体上设有连接单元,所述连接单元伸到所述第一侧,所述连接单元和所述支撑件之间设有减振体。In order to solve the above problems, another technical solution of the present invention is: a power tool including a housing, a motor housed in the housing, and an output shaft driven by the motor for mounting a working head, the housing a first housing, a second housing spaced apart from the first housing, the first housing having a first side facing away from the second housing, the first side being disposed There is a support member, and the second housing is provided with a connecting unit, the connecting unit extends to the first side, and a vibration damping body is disposed between the connecting unit and the support member.
优选的,所述第一壳体上设有通孔,所述连接单元穿过所述通孔伸到所述第一侧。Preferably, the first housing is provided with a through hole, and the connecting unit extends through the through hole to the first side.
优选的,所述第一壳体具有端面,所述连接单元绕过所述端面伸到所述第一侧。Preferably, the first housing has an end surface, and the connecting unit extends around the end surface to the first side.
为解决上述问题,本发明的另一技术方案是:一种动力工具,包括壳体、收容于所述壳体内的马达、由所述马达驱动用于安装工作头的输出轴,其特征在于:所述壳体包括交叉设置的第一壳体和第二壳体,所述第一壳体和所述第二壳体之间设有减振体。In order to solve the above problems, another technical solution of the present invention is: a power tool including a housing, a motor housed in the housing, and an output shaft driven by the motor for mounting the working head, wherein: The housing includes a first housing and a second housing that are disposed at an intersection, and a vibration damping body is disposed between the first housing and the second housing.
优选的,所述第一壳体上设有连接单元,所述第二壳体上设有通孔,所述连接单元穿过所述通孔伸到所述第二壳体背向所述第一壳体的一侧,所述减振体设置在所述连接单元与所述第二壳体之间。Preferably, the first housing is provided with a connecting unit, and the second housing is provided with a through hole, and the connecting unit extends through the through hole to the second housing to face the first One side of a housing, the damper body is disposed between the connecting unit and the second housing.
与现有技术相比,本发明中的动力工具中设置了减振体,可以有效避免输出轴运动产生的振动传递至外壳体上设置的握持部上,减少握持部的振动,大
大的改善用户在使用过程中的振动麻手问题,提高操作的舒适性。Compared with the prior art, the power tool of the present invention is provided with a vibration damping body, which can effectively prevent the vibration generated by the movement of the output shaft from being transmitted to the grip portion provided on the outer casing body, thereby reducing the vibration of the grip portion.
Greatly improve the user's vibration during use, and improve the comfort of the operation.
为解决上述问题,本发明的另一技术方案是:一种动力工具,包括壳体、收容于所述壳体内的马达、由所述马达驱动并用于安装工作头的输出轴,所述壳体包括第一头壳和第二头壳,所述第一头壳用于收容部分所述输出轴,定义所述输出轴的轴线所在的平面为中间平面,所述第一头壳和所述第二头壳之间在所述中间平面的至少一侧设有至少两个减振体。In order to solve the above problems, another technical solution of the present invention is: a power tool including a housing, a motor housed in the housing, an output shaft driven by the motor and used to mount a working head, the housing a first head shell for accommodating a portion of the output shaft, a plane defining an axis of the output shaft as a median plane, the first head shell and the first At least two damper bodies are disposed between the two head shells on at least one side of the intermediate plane.
优选的,所述至少两个减振体的中心点连线为直线线段,所述直线线段与所述输出轴的轴线平行或成角度设置。Preferably, the center point of the at least two damper bodies is a straight line segment, and the straight line segment is parallel or at an angle to the axis of the output shaft.
优选的,所述第一头壳沿输出轴方向的最大长度为L,所述至少两个减振体中的每个减振体包括与所述第一头壳和所述第二头壳相接触的减振部,所述至少两个减振部沿所述输出轴的轴向的长度之和大于等于0.2L,小于等于L。Preferably, the maximum length of the first head shell in the direction of the output shaft is L, and each of the at least two vibration damping bodies comprises the first head shell and the second head shell The damper portion of the contact, the sum of the lengths of the at least two damper portions along the axial direction of the output shaft is greater than or equal to 0.2L, and less than or equal to L.
优选的,所述至少两个减振部沿所述输出轴的轴向的长度之和大于等于0.4L,小于等于0.6L。Preferably, the sum of the lengths of the at least two damper portions along the axial direction of the output shaft is greater than or equal to 0.4 L and less than or equal to 0.6 L.
优选的,所述至少两个减振体中的每个减振体包括与所述第一头壳和所述第二头壳相接触的减振部,所述至少两个减振部在沿所述输出轴的轴向上的两个最远点之间的距离大于沿所述输出轴的径向上的两个最远点之间的距离。Preferably, each of the at least two damper bodies includes a damper portion in contact with the first head shell and the second head shell, the at least two damper portions being along The distance between the two furthest points in the axial direction of the output shaft is greater than the distance between the two farthest points in the radial direction of the output shaft.
优选的,所述壳体还包括与所述第一头壳固定连接的第一马达壳、与所述第二头壳固定连接的第二马达壳,所述第一马达壳用于安装所述马达,所述第一马达壳和所述第二马达壳之间设有马达壳减振装置。Preferably, the housing further includes a first motor housing fixedly coupled to the first head housing, and a second motor housing fixedly coupled to the second head housing, the first motor housing for mounting the a motor, a motor casing damping device is disposed between the first motor casing and the second motor casing.
优选的,在所述中间平面的一侧,所述至少两个减振体和所述马达壳减振装置构成至少一个三角形,所述至少两个减振体构成所述三角形的一条边。Preferably, on one side of the intermediate plane, the at least two damper bodies and the motor casing damper constitute at least one triangle, and the at least two damper bodies form one side of the triangle.
优选的,定义经过所述输出轴的轴线和所述马达的轴线为中心平面,所述三角形所在的平面与所述中心平面平行或成角度设置。Preferably, the axis passing through the output shaft and the axis of the motor are defined as a center plane, and the plane of the triangle is disposed parallel or at an angle to the center plane.
优选的,所述第一头壳具有背向所述第二头壳的第一侧,所述第一侧上设有支撑件,所述第二头壳上设有连接单元,所述连接单元具有面向所述第一侧的抵接件,所述至少两个减振体设置在所述支撑件和所述抵接件之间。Preferably, the first head shell has a first side facing away from the second head shell, the first side is provided with a support member, and the second head shell is provided with a connecting unit, the connecting unit There is an abutment facing the first side, the at least two damping bodies being disposed between the support and the abutment.
优选的,所述第二头壳具有背向所述第一头壳的第一侧,所述第一侧上设有支撑件,所述第一头壳上设有连接单元,所述连接单元具有面向所述第一侧的抵接件,所述至少两个减振体设置在所述支撑件和所述抵接件之间。Preferably, the second head shell has a first side facing away from the first head shell, the first side is provided with a support member, and the first head shell is provided with a connecting unit, the connecting unit There is an abutment facing the first side, the at least two damping bodies being disposed between the support and the abutment.
与现有技术相比,本发明中的动力工具中设置了至少两个减振体,可以有效避免输出轴运动产生的振动传递至外壳体上设置的握持部上,减少握持部的
振动,大大的改善用户在使用过程中的振动麻手问题,提高操作的舒适性。Compared with the prior art, at least two damper bodies are disposed in the power tool of the present invention, which can effectively prevent the vibration generated by the movement of the output shaft from being transmitted to the grip portion provided on the outer casing, thereby reducing the grip portion.
Vibration, greatly improve the user's vibration problems during use, improve the comfort of operation.
为解决上述问题,本发明的另一技术方案是:一种动力工具,包括壳体、收容于所述壳体内的马达、由所述马达驱动并用于安装工作头的输出轴,所述壳体沿所述输出轴的轴向的最大长度为L,所述壳体包括第一马达壳和第二马达壳,所述第一马达壳用于安装所述马达,定义所述输出轴的轴线所在平面为中间平面,所述第一马达壳和所述第二马达壳之间在所述中间平面的至少一侧设有N个减振体,每个减振体包括与所述第一马达壳和所述第二马达壳相接触的减振部,所述N个减振部沿所述输出轴的轴向的长度之和大于等于0.2L,小于等于L。In order to solve the above problems, another technical solution of the present invention is: a power tool including a housing, a motor housed in the housing, an output shaft driven by the motor and used to mount a working head, the housing a maximum length L along the axial direction of the output shaft, the housing comprising a first motor housing and a second motor housing, the first motor housing for mounting the motor, defining an axis of the output shaft The plane is an intermediate plane, and at least one side of the intermediate plane is provided with N dampers between the first motor casing and the second motor casing, and each damper body includes the first motor casing a damper portion that is in contact with the second motor casing, wherein a sum of lengths of the N damper portions along an axial direction of the output shaft is 0.2 L or more and L or less.
优选的,所述N个减振部沿所述输出轴的轴向的长度之和大于等于0.4L,小于等于0.7L。Preferably, the sum of the lengths of the N damping portions along the axial direction of the output shaft is greater than or equal to 0.4 L and less than or equal to 0.7 L.
优选的,所述N个减振体中离所述输出轴最近的减振体与所述输出轴的轴线距离大于等于110mm。Preferably, an axial distance between the damper body closest to the output shaft and the output shaft of the N damper bodies is greater than or equal to 110 mm.
为解决上述问题,本发明的另一技术方案是:一种动力工具,包括壳体、收容于所述壳体内的马达、由所述马达驱动并用于安装工作头的输出轴,其特征在于:所述壳体沿所述输出轴的轴向最大长度为L,所述壳体还包括第一马达壳和第二马达壳,所述第一马达壳用于安装所述马达,定义输出轴轴线位于其内的平面为中间平面,所述第一马达壳和所述第二马达壳之间在所述中间平面的至少一侧设有设有N个减振体,每个减振体包括与所述第一马达壳和所述第二马达壳相接触的减振部,所述N个减振部在沿所述输出轴的轴向上的两个最远点之间的距离大于等于0.2L,小于等于L。In order to solve the above problems, another technical solution of the present invention is: a power tool comprising a housing, a motor housed in the housing, an output shaft driven by the motor and used for mounting a working head, wherein: The housing has an axial maximum length L along the output shaft, the housing further comprising a first motor housing and a second motor housing, the first motor housing for mounting the motor, defining an output shaft axis The plane located therein is an intermediate plane, and at least one side of the intermediate plane between the first motor casing and the second motor casing is provided with N damping bodies, each of which includes a damper portion in contact with the first motor case and the second motor case, wherein a distance between the two farthest points of the N damper portions in an axial direction of the output shaft is greater than or equal to 0.2 L, less than or equal to L.
与现有技术相比,本发明中的动力工具中设置了减振体,可以有效避免输出轴运动产生的振动传递至外壳体上设置的握持部上,减少握持部的振动,大大的改善用户在使用过程中的振动麻手问题,提高操作的舒适性,同时也不会降低工作效率。Compared with the prior art, the power tool of the present invention is provided with a vibration damping body, which can effectively prevent the vibration generated by the movement of the output shaft from being transmitted to the grip portion provided on the outer casing body, thereby reducing the vibration of the grip portion, and greatly Improve the user's vibration problems during use, improve the comfort of the operation, and not reduce the work efficiency.
为解决上述问题,本发明的另一技术方案是:一种动力工具,包括壳体、收容于所述壳体内的马达、由所述马达驱动并用于安装工作头的输出轴,所述壳体还包括第一马达壳和第二马达壳,所述第一马达壳用于安装所述马达,定义输出轴轴线位于其内的平面为中间平面,所述第一马达壳和所述第二马达壳之间在所述中间平面的至少一侧设有至少两个减振体。In order to solve the above problems, another technical solution of the present invention is: a power tool including a housing, a motor housed in the housing, an output shaft driven by the motor and used to mount a working head, the housing Also included is a first motor housing for mounting the motor, a plane defining an output shaft axis therein, an intermediate plane, the first motor housing and the second motor At least two damper bodies are disposed between the shells on at least one side of the intermediate plane.
优选的,所述至少两个减振体的中心点连线为直线线段,所述直线线段与
所述输出轴的轴线平行或成角度设置。Preferably, the center point of the at least two damper bodies is a straight line segment, and the straight line segment is
The axes of the output shafts are arranged parallel or at an angle.
与现有技术相比,本发明中的动力工具中设置了减振体,可以有效避免输出轴运动产生的振动传递至外壳体上设置的握持部上,减少握持部的振动,大大的改善用户在使用过程中的振动麻手问题,提高操作的舒适性,同时也不会降低工作效率。Compared with the prior art, the power tool of the present invention is provided with a vibration damping body, which can effectively prevent the vibration generated by the movement of the output shaft from being transmitted to the grip portion provided on the outer casing body, thereby reducing the vibration of the grip portion, and greatly Improve the user's vibration problems during use, improve the comfort of the operation, and not reduce the work efficiency.
为解决上述问题,本发明的另一技术方案是:一种摆动动力工具,包括壳体、收容于所述壳体内的马达、用于安装工作头的输出轴、设于所述马达和所述输出轴之间的偏心传动机构,所述偏心传动机构将所述马达的旋转运动转换为所述输出轴围绕自身轴线的摆动运动,所述输出轴的摆动角度大于等于4°,所述壳体包括间隙隔开设置的第一壳体和第二壳体,所述第一壳体和所述第二壳体之间设有减振装置。In order to solve the above problems, another technical solution of the present invention is: a swinging power tool including a housing, a motor housed in the housing, an output shaft for mounting the working head, and the motor and the An eccentric transmission mechanism between the output shafts, the eccentric transmission mechanism converting the rotational motion of the motor into an oscillating motion of the output shaft about its own axis, the swing angle of the output shaft being greater than or equal to 4°, the housing The first housing and the second housing are provided with a gap therebetween, and a vibration damping device is disposed between the first housing and the second housing.
与现有技术相比,本发明中的动力工具中设置了减振体,可以有效避免输出轴运动产生的振动传递至外壳体上设置的握持部上,减少握持部的振动,大大的改善用户在使用过程中的振动麻手问题,提高操作的舒适性,同时也不会降低工作效率。Compared with the prior art, the power tool of the present invention is provided with a vibration damping body, which can effectively prevent the vibration generated by the movement of the output shaft from being transmitted to the grip portion provided on the outer casing body, thereby reducing the vibration of the grip portion, and greatly Improve the user's vibration problems during use, improve the comfort of the operation, and not reduce the work efficiency.
为解决上述问题,本发明的另一技术方案是:一种动力工具,包括壳体、收容于所述壳体内的马达、由所述马达驱动并用于安装工作头的输出轴,所述壳体包括间隙隔开设置的第一壳体和第二壳体,定义所述输出轴的轴线所在的平面为中间平面,所述第一壳体和所述第二壳体之间且在所述中间平面的至少一侧设有N个减振体,所述N个减振体沿所述输出轴的轴向排布且每个减振体包括与所述第一壳体和所述第二壳体相接触的减振部,所述N个减振部沿所述输出轴的轴向的长度之和大于等于15mm。In order to solve the above problems, another technical solution of the present invention is: a power tool including a housing, a motor housed in the housing, an output shaft driven by the motor and used to mount a working head, the housing a first housing and a second housing including gaps, wherein a plane defining an axis of the output shaft is an intermediate plane, between the first housing and the second housing and in the middle N dampers are disposed on at least one side of the plane, the N dampers are arranged along the axial direction of the output shaft and each damper includes the first casing and the second casing The damper portion that is in contact with the body, the sum of the lengths of the N damper portions along the axial direction of the output shaft is 15 mm or more.
优选的,所述N个减振部沿所述输出轴的轴向的长度之和大于等于20mm。Preferably, the sum of the lengths of the N damping portions along the axial direction of the output shaft is greater than or equal to 20 mm.
为解决上述问题,本实用新型的另一个技术方案是:一种动力工具,包括壳体、收容于所述壳体内的马达、由所述马达驱动并用于安装工作头的输出轴,其特征在于:所述壳体包括间隙隔开设置的第一壳体和第二壳体,定义所述输出轴的轴线所在的平面为中间平面,所述第一壳体和所述第二壳体之间且在所述中间平面的至少一侧设有N个减振体,每个减振体包括与所述一壳体和所述第二壳体相接触的减振部,所述N个减振部在沿所述输出轴的轴向上的两个最远点之间的距离大于等于15mm。In order to solve the above problems, another technical solution of the present invention is: a power tool comprising a housing, a motor housed in the housing, an output shaft driven by the motor and used for mounting a working head, wherein The housing includes a first housing and a second housing spaced apart from each other, and a plane defining an axis of the output shaft is an intermediate plane, between the first housing and the second housing And providing N dampers on at least one side of the intermediate plane, each damper comprising a damper portion in contact with the one casing and the second casing, the N dampers The distance between the two farthest points in the axial direction of the output shaft is greater than or equal to 15 mm.
与现有技术相比,本实用新型中的动力工具中设置了减振体,可以有效避
免输出轴运动产生的振动传递至外壳体上设置的握持部上,减少握持部的振动,大大的改善用户在使用过程中的振动麻手问题,提高操作的舒适性,同时也不会降低工作效率。Compared with the prior art, the power tool in the utility model is provided with a vibration damping body, which can effectively avoid
The vibration generated by the movement of the output-free shaft is transmitted to the grip portion provided on the outer casing, which reduces the vibration of the grip portion, greatly improves the vibration problem of the user during use, improves the comfort of the operation, and does not decrease productivity.
下面结合附图和实施例对本发明作进一步说明。The invention will now be further described with reference to the accompanying drawings and embodiments.
图1是本发明第一实施例提供的动力工具的立体图;1 is a perspective view of a power tool according to a first embodiment of the present invention;
图2是图1所示的动力工具的纵向剖面图;Figure 2 is a longitudinal sectional view of the power tool shown in Figure 1;
图3是图2所示的动力工具的传动机构的立体图;Figure 3 is a perspective view of the transmission mechanism of the power tool shown in Figure 2;
图4是图2所示的动力工具沿A-A方向的剖视图;Figure 4 is a cross-sectional view of the power tool shown in Figure 2 taken along the line A-A;
图5是图2所示的动力工具沿B-B方向的剖视图;Figure 5 is a cross-sectional view of the power tool shown in Figure 2 taken along the line B-B;
图6是图2所示的动力工具马达壳后侧减振体安装的部分结构的分解示意图;Figure 6 is an exploded perspective view showing a part of the structure of the rear side damper body of the power tool motor case shown in Figure 2;
图7是本发明第二实施例提供的动力工具的简化示意图;Figure 7 is a simplified schematic view of a power tool according to a second embodiment of the present invention;
图8是本发明第三实施例提供的动力工具减振结构的简化示意图。FIG. 8 is a simplified schematic diagram of a vibration damping structure of a power tool according to a third embodiment of the present invention.
图9是本发明第四实施例提供的动力工具的主视图;Figure 9 is a front elevational view of a power tool according to a fourth embodiment of the present invention;
图10是图9所示的动力工具的纵向剖面图,此图中动力工具未安装工作头;Figure 10 is a longitudinal sectional view of the power tool shown in Figure 9, in which the power tool is not equipped with a working head;
图11是图9所示的动力工具沿C-C方向的剖面示意图;Figure 11 is a cross-sectional view of the power tool shown in Figure 9 taken along the C-C direction;
图12是图9所示的动力工具的部分结构的立体分解图;Figure 12 is an exploded perspective view showing a partial structure of the power tool shown in Figure 9;
图13是图9所示的动力工具的俯视图;Figure 13 is a plan view of the power tool shown in Figure 9;
图14是图13所示的动力工具沿D-D方向的剖面示意图;Figure 14 is a cross-sectional view of the power tool shown in Figure 13 taken along the line D-D;
图15是图13所示的动力工具尾部减振体安装结构的分解示意图;Figure 15 is an exploded perspective view showing the mounting structure of the power absorber tail damper body shown in Figure 13;
图16是本发明第五实施例提供的动力工具减振结构的简化示意图;16 is a simplified schematic diagram of a vibration damping structure of a power tool according to a fifth embodiment of the present invention;
图17是本发明第六实施例提供的动力工具的主视图;Figure 17 is a front elevational view of a power tool according to a sixth embodiment of the present invention;
图18是图17所示的动力工具沿E-E方向的剖面示意图;Figure 18 is a cross-sectional view of the power tool shown in Figure 17 taken along the line E-E;
图19和图20是图17所示的动力工具减振原理分析简化示意图;19 and FIG. 20 are simplified schematic diagrams of the vibration damping principle analysis of the power tool shown in FIG. 17;
图21是本发明第七实施例提供的动力工具的减振结构的剖视图;21 is a cross-sectional view showing a vibration damping structure of a power tool according to a seventh embodiment of the present invention;
图22是本发明第八实施例提供的动力工具的减振结构的简化示意图。Figure 22 is a simplified schematic view of a vibration damping structure of a power tool according to an eighth embodiment of the present invention.
下面结合附图及具体实施例对本发明作进一步的详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[第一实施例]
[First Embodiment]
图1至图6示出了本发明第一实施例提供的摆动动力工具100。1 to 6 show a swing power tool 100 according to a first embodiment of the present invention.
请参阅图1和图2,本实施例的摆动动力工具100包括壳体、马达20、由马达20驱动用于安装工作头(未示出)的输出轴22,固定件24与输出轴22的自由端配合将工作头固定在输出轴22上。Referring to FIGS. 1 and 2, the oscillating power tool 100 of the present embodiment includes a housing, a motor 20, an output shaft 22 driven by a motor 20 for mounting a working head (not shown), and a fixing member 24 and an output shaft 22. The free end fit secures the working head to the output shaft 22.
本实施例中,马达20具有马达轴26,马达轴26的轴线X大致垂直于输出轴22的轴线Y。优选的,马达轴26的轴线X与输出轴22的轴线Y共面,构成中心平面XY。本领域技术人员可以想到,马达轴26的轴线X与输出轴22的轴线Y也可以不共面,或共面但不垂直,如马达轴26的轴线X与输出轴22的轴线Y平行或呈其它角度均可。In the present embodiment, the motor 20 has a motor shaft 26 whose axis X is substantially perpendicular to the axis Y of the output shaft 22. Preferably, the axis X of the motor shaft 26 is coplanar with the axis Y of the output shaft 22 to form a center plane XY. It will be appreciated by those skilled in the art that the axis X of the motor shaft 26 and the axis Y of the output shaft 22 may also be non-coplanar, or coplanar but not perpendicular, such as the axis X of the motor shaft 26 being parallel or in line with the axis Y of the output shaft 22. Other angles are available.
马达20与输出轴22之间设置有偏心传动机构28,通过偏心传动机构28,An eccentric transmission mechanism 28 is disposed between the motor 20 and the output shaft 22, through the eccentric transmission mechanism 28,
将马达轴26的旋转运动转换为输出轴22围绕自身轴线Y的旋转往复摆动运动,摆动的方向如图1和图2中箭头R-R所示。当输出轴22的自由端连接不同的工作头附件后,如直锯片、圆锯片、三角形磨砂盘等,即可以实现切割或者研磨等操作。The rotational motion of the motor shaft 26 is converted into a rotational reciprocating oscillating motion of the output shaft 22 about its own axis Y, as indicated by arrows R-R in FIGS. 1 and 2. When the free end of the output shaft 22 is connected to a different working head attachment, such as a straight saw blade, a circular saw blade, a triangular sanding disc, etc., cutting or grinding operations can be realized.
工作头随输出轴22摆动形成摆动平面。摆动平面可以看作是工作头上任意一条垂直于输出轴22的直线随输出轴22摆动形成的平面。摆动平面与中心平面XY垂直且与输出轴22的轴线Y垂直。在图2所示的摆动动力工具所处的位置上,中心平面XY为图2所在的纸面,摆动平面垂直于纸面且垂直于输出轴22的轴线Y。The working head swings with the output shaft 22 to form a swinging plane. The oscillating plane can be thought of as a plane formed by any one of the straight lines perpendicular to the output shaft 22 on the working head that oscillates with the output shaft 22. The oscillating plane is perpendicular to the central plane XY and perpendicular to the axis Y of the output shaft 22. At the position where the oscillating power tool shown in Fig. 2 is located, the center plane XY is the plane of the paper of Fig. 2, and the oscillating plane is perpendicular to the plane of the paper and perpendicular to the axis Y of the output shaft 22.
请结合图2和图3,偏心传动机构28包括拨叉30和连接在马达轴26上的偏心组件32。其中,拨叉30包括套设在输出轴22上的套管38及自套管38顶端朝向马达轴26延伸的叉状部40。偏心组件32包括连接在马达轴26上的偏心轴34及安装在偏心轴34上的轴承36,拨叉30的叉状部40与轴承36相配合,即拨叉30的叉状部40包覆在轴承36的两侧,并且紧密地与轴承36的外表面滑动接触。本实施例中,轴承36为滚珠轴承,其具有与拨叉30的叉状部40配合的球形外表面。偏心轴34与马达轴26偏心连接,即偏心轴34的轴线X’与马达轴26的轴线X不重合,且径向偏移一定的间距。当然,在这里,偏心组件32中的轴承36也可以设置为偏心轴承,那样,偏心轴34就可以设置与马达轴26同轴,当然不同轴也亦可。2 and 3, the eccentric transmission mechanism 28 includes a shift fork 30 and an eccentric assembly 32 coupled to the motor shaft 26. The shift fork 30 includes a sleeve 38 sleeved on the output shaft 22 and a fork 40 extending from the top end of the sleeve 38 toward the motor shaft 26. The eccentric assembly 32 includes an eccentric shaft 34 coupled to the motor shaft 26 and a bearing 36 mounted on the eccentric shaft 34. The fork portion 40 of the shift fork 30 cooperates with the bearing 36, i.e., the fork portion 40 of the shift fork 30 is covered. On both sides of the bearing 36, and in close sliding contact with the outer surface of the bearing 36. In the present embodiment, the bearing 36 is a ball bearing having a spherical outer surface that mates with the fork 40 of the shift fork 30. The eccentric shaft 34 is eccentrically coupled to the motor shaft 26, i.e., the axis X' of the eccentric shaft 34 does not coincide with the axis X of the motor shaft 26, and is radially offset by a certain distance. Of course, here, the bearing 36 in the eccentric assembly 32 can also be provided as an eccentric bearing, so that the eccentric shaft 34 can be disposed coaxially with the motor shaft 26, although different shafts are also possible.
当马达20驱动马达轴26转动时,偏心轴34则在马达轴26的带动下相对马达轴26的轴线X偏心旋转,进而带动轴承36相对马达轴26的轴线X偏心
旋转。在轴承36的带动下,拨叉30相对输出轴22的轴线Y旋转往复摆动,进一步地带动输出轴22围绕其自身轴线Y旋转往复摆动。输出轴22旋转往复摆动带动安装在其上的工作头旋转往复摆动从而对工件进行加工。When the motor 20 drives the motor shaft 26 to rotate, the eccentric shaft 34 is eccentrically rotated with respect to the axis X of the motor shaft 26 by the motor shaft 26, thereby driving the bearing 36 to be eccentric with respect to the axis X of the motor shaft 26.
Rotate. Under the driving of the bearing 36, the shift fork 30 rotates back and forth with respect to the axis Y of the output shaft 22 to further oscillate the output shaft 22 to reciprocate and swing about its own axis Y. The output shaft 22 is rotated and reciprocated to drive the working head mounted thereon to rotate and reciprocate to process the workpiece.
本实施例中,输出轴22的摆动角度为5°。输出轴22的摆动频率为每分钟18000次。通过将输出轴的摆动角度设置为5°,大大提高了工作头的工作效率,并且当工作头为锯片时,便于碎屑的排出。In the present embodiment, the swing angle of the output shaft 22 is 5°. The output shaft 22 has a swing frequency of 18,000 times per minute. By setting the swing angle of the output shaft to 5°, the working efficiency of the working head is greatly improved, and when the working head is a saw blade, the discharge of debris is facilitated.
需要指出的是,本发明摆动动力工具,输出轴22的摆动角度并不限于5°,还可以设置为大于等于4°的任何值,例如可以是4.1°、4.3°、4.5°、4.7°、5°、5.2°、5.5°、5.7°、6°、6.3°、6.5°、6.8°、7°、7.2°、7.5°、7.7°、8°、9°或10°中的一种,也可以大于10°。输出轴22的摆动频率也不限于每分钟18000次,优选大于每分钟10000次。It should be noted that, in the swing power tool of the present invention, the swing angle of the output shaft 22 is not limited to 5°, and may be set to any value of 4° or more, for example, 4.1°, 4.3°, 4.5°, 4.7°, One of 5°, 5.2°, 5.5°, 5.7°, 6°, 6.3°, 6.5°, 6.8°, 7°, 7.2°, 7.5°, 7.7°, 8°, 9° or 10°, also Can be greater than 10°. The swing frequency of the output shaft 22 is also not limited to 18,000 times per minute, and is preferably greater than 10,000 times per minute.
请参考下表中的实验数据,该表说明了大摆动角度下摆动动力工具效率的提高情况。从下表中可看出,输出轴的摆动角度为6°时,在使用精确锯片切割相同尺寸的白松板或中等密度板时,效率较摆动角度为3°时均提高0.7以上;而在使用标准锯片切割中等密度板时,效率也可以较摆动角度为3°时提高50%;另外,在使用双断锯片切割铁钉时,效率则可以提高48%。Please refer to the experimental data in the table below, which shows the improvement of the efficiency of the oscillating power tool at large swing angles. As can be seen from the table below, when the swing angle of the output shaft is 6°, when cutting the same size of white or medium density board with a precision saw blade, the efficiency is increased by 0.7 or more when the swing angle is 3°; When using a standard saw blade to cut a medium density board, the efficiency can be increased by 50% compared to a swing angle of 3°. In addition, the efficiency can be increased by 48% when cutting a nail with a double-broken saw blade.
增大输出轴22的摆动角度的方法有很多,例如可以增大轴承36的外圈直径,同时需增大拨叉30的叉状部40的两个的延伸臂之间的距离。也可以在不改变轴承36的尺寸的情况下,增大偏心轴34与马达轴26之间的轴线间距。还可以减小输出轴22的轴线Y与轴承36之间的间距,当然此时要缩短拨叉30的叉状部40的水平尺寸。以上方法还可以配合使用,以便获得更大的摆动角度。There are many ways to increase the swing angle of the output shaft 22, for example, the outer ring diameter of the bearing 36 can be increased, and the distance between the two extension arms of the fork portion 40 of the shift fork 30 needs to be increased. It is also possible to increase the axial spacing between the eccentric shaft 34 and the motor shaft 26 without changing the size of the bearing 36. It is also possible to reduce the spacing between the axis Y of the output shaft 22 and the bearing 36, although the horizontal dimension of the fork 40 of the shift fork 30 is of course shortened. The above methods can also be used together to obtain a larger swing angle.
与现有技术相比,本实施例克服了人们将摆动动力工具的摆动角度设置为4°以下的技术偏见,通过设置大于等于4°的大摆动角度,同时采用大于每分钟10000次的摆动频率,大大提高了摆动动力工具的工作效率,解决了人们长期
以来渴望解决的技术问题。Compared with the prior art, the present embodiment overcomes the technical bias that the swinging angle of the swinging power tool is set to 4° or less, by setting a large swing angle of 4° or more, and simultaneously adopting a swing frequency of more than 10,000 times per minute. , greatly improving the working efficiency of the oscillating power tool and solving the long-term
The technical problems that have been eager to solve.
但是由于摆角变大,不可避免的会产生较大的振动,这种振动会通过壳体上的握持部传递至操作者。而且由于是围绕输出轴22的轴线Y的摆动运动,那么在垂直于中心平面XY的方向振动会最大,而振动会给操作者带来非常多的隐患,实有必要减小握持部的振动。However, as the swing angle becomes larger, a large vibration is inevitably generated, and this vibration is transmitted to the operator through the grip portion on the casing. Moreover, since it is an oscillating motion about the axis Y of the output shaft 22, the vibration is greatest in the direction perpendicular to the center plane XY, and the vibration brings a lot of hidden danger to the operator, and it is necessary to reduce the vibration of the grip portion. .
请结合图2和图4,为减小壳体上握持部的振动,提高操作的舒适性。本实施例中,壳体包括间隙隔开设置的第一壳体42和第二壳体44,在本实施例中,将第二壳体44设置在第一壳体42的外部。当然,将第一壳体设置在第二壳体的外部也同样可以实现本发明的创作构思。Please refer to FIG. 2 and FIG. 4 to improve the comfort of the operation for reducing the vibration of the grip on the housing. In the present embodiment, the housing includes a first housing 42 and a second housing 44 that are spaced apart from each other. In the present embodiment, the second housing 44 is disposed outside the first housing 42. Of course, the inventive concept of the present invention can also be achieved by arranging the first housing outside the second housing.
第一壳体42称之为内壳体,将第二壳体44称之为外壳体。第一壳体42和第二壳体44之间具有间隙,可避免振动直接从第一壳体42传递至第二壳体44。优选的,第一壳体42和第二壳体44之间的间隙大于等于0.5mm且小于等于4mm。更优选的,第一壳体42和第二壳体44之间的间隙大于等于0.5mm且小于等于2mm。不仅可以减振还可以减小整个摆动动力工具的体积,提高握持舒适性。The first housing 42 is referred to as an inner housing and the second housing 44 is referred to as an outer housing. There is a gap between the first housing 42 and the second housing 44 to prevent vibration from being transmitted directly from the first housing 42 to the second housing 44. Preferably, the gap between the first housing 42 and the second housing 44 is greater than or equal to 0.5 mm and less than or equal to 4 mm. More preferably, the gap between the first housing 42 and the second housing 44 is greater than or equal to 0.5 mm and less than or equal to 2 mm. Not only can it reduce vibration but also reduce the volume of the entire swing power tool and improve the grip comfort.
第一壳体42包括用于安装马达20的马达壳46和用于收容部分输出轴22的头壳48。第二壳体44上设置有握持部50。The first housing 42 includes a motor housing 46 for mounting the motor 20 and a head housing 48 for receiving a portion of the output shaft 22. The second housing 44 is provided with a grip portion 50.
马达壳46用于安装马达20,其根据可以需要设计成部分或完全包覆马达20。 Motor housing 46 is used to mount motor 20, which may be designed to partially or completely enclose motor 20, as desired.
头壳48收容部分输出轴22,输出轴22的自由端伸出头壳48外以方便与固定件24配接从面更好夹持工作头。The head housing 48 receives a portion of the output shaft 22, and the free end of the output shaft 22 extends out of the head housing 48 to facilitate mating with the mounting member 24 to better grip the working head from the surface.
第二壳体44上设有握持部50,本实施例中,握持部50包括第二壳体44背向马达20的至少部分外部轮廓,操作者通过握持第二壳体44的外部轮廓而操作摆动动力工具100,握持方便且牢靠。本领域技术人员可以想到,在第二壳体44上安装额外的握持把手亦可。The second housing 44 is provided with a grip portion 50. In the present embodiment, the grip portion 50 includes at least a portion of the outer contour of the second housing 44 facing away from the motor 20, and the operator holds the outer portion of the second housing 44. The oscillating power tool 100 is operated in a contoured manner, and the grip is convenient and reliable. It will be appreciated by those skilled in the art that an additional grip handle can be mounted on the second housing 44.
通过设置双层壳体,马达20及输出轴22的振动经过第一壳体42再传递到位于第一壳体42外部的第二壳体44上,经过第一壳体42的阻隔,振动衰减,可以减小传递至第二壳体44上握持部50的振动。By providing a double-layered housing, the vibration of the motor 20 and the output shaft 22 is transmitted through the first housing 42 to the second housing 44 located outside the first housing 42 through the barrier of the first housing 42 to attenuate the vibration. The vibration transmitted to the grip portion 50 on the second housing 44 can be reduced.
如前所述,通过增大输出轴的摆动角度可以提高摆动动力工具的工作效率,但工作效率提升的同时,摆动动力工具的振动必然加大。本实施例的摆动动力工具,在增大输出轴的摆角角度而提高工作效率的同时,通过设置双壳体减振
方案而减小振动,从而在提高工作效率的同时兼顾操作舒适性,使摆动动力工具的操作更加轻松舒适。As described above, the working efficiency of the oscillating power tool can be improved by increasing the swing angle of the output shaft, but the vibration of the oscillating power tool is inevitably increased while the work efficiency is improved. The oscillating power tool of the embodiment increases the working angle by increasing the swing angle of the output shaft, and is provided with double-shell damping.
The solution reduces the vibration, thereby improving the working efficiency while taking into consideration the operational comfort, making the operation of the swinging power tool easier and more comfortable.
为进一步的减小振动,在第一壳体42和第二壳体44之间设有减振装置。具体的,第一壳体42具有背向第二壳体44的第一侧,第一侧上设有支撑件66,第二壳体44上设有连接单元,连接单元具有面向第一侧的抵接件,支撑件和抵接件之间设有减振装置,在这里,减振装置包括减振体。To further reduce vibration, a vibration damping device is provided between the first housing 42 and the second housing 44. Specifically, the first housing 42 has a first side facing away from the second housing 44, the first side is provided with a support member 66, and the second housing 44 is provided with a connecting unit having a first side facing A damper device is disposed between the abutting member and the abutting member, and the damper device includes a damper body.
第一壳体42包括收容部分输出轴22的头壳48和安装马达20的马达壳46。本实施例中,在头壳48与第二壳体44之间、马达壳46与第二壳体44之间都设置减振装置。而本领域技术人员可以想到,仅在头壳48与第二壳体44之间设减振装置;或是仅在马达壳46与第二壳体44之间设减振装置。The first housing 42 includes a head case 48 that houses a portion of the output shaft 22 and a motor case 46 that mounts the motor 20. In the present embodiment, a vibration damping device is disposed between the head case 48 and the second case 44, and between the motor case 46 and the second case 44. It will be appreciated by those skilled in the art that a damper device is provided only between the head housing 48 and the second housing 44; or only a damper device is provided between the motor housing 46 and the second housing 44.
请参见图4,在头壳48与第二壳体44之间设置减振装置。Referring to FIG. 4, a vibration damping device is disposed between the head case 48 and the second housing 44.
头壳48包括第二壳体44区域内的外轮廓67、内轮廓65、内部收容空间60,其中内部收容空间60和外轮廓67通过通孔64连通。背向第二壳体44的第一侧包括内轮廓65和内部收容空间60。也就是说,支撑件66可以设置在或形成于内轮廓65上,也可以设置在内部收容空间60内。在本实施例中,支撑件66设置在内部收容空间60内。The head case 48 includes an outer contour 67, an inner contour 65, and an inner receiving space 60 in the region of the second housing 44, wherein the inner receiving space 60 and the outer contour 67 communicate through the through holes 64. The first side facing away from the second housing 44 includes an inner contour 65 and an inner receiving space 60. That is, the support member 66 may be disposed on or formed on the inner contour 65 or may be disposed in the inner accommodating space 60. In the present embodiment, the support member 66 is disposed within the inner receiving space 60.
第二壳体44上设置有连接单元,连接单元伸入到第一侧,即连接单元伸入到内部收容空间60内,减振装置设置在连接单元和支撑件之间。The second housing 44 is provided with a connecting unit which extends into the first side, that is, the connecting unit projects into the inner receiving space 60, and the damping device is disposed between the connecting unit and the supporting member.
连接单元包括面向第一侧的抵接件53,减振装置则设置则抵接件53和支撑件66之间。在这里,抵接件53面向第一侧,指的是抵接件53位于内部收容空间60内。抵接件53上设有抵接面54,抵接面54位于内部收容空间60内。支撑件66上设有与抵接面54相对的接触面56,减振装置包括减振体58,减振体58设置在抵接面54与接触面56之间。The connecting unit includes an abutment member 53 facing the first side, and the damper device is disposed between the abutting member 53 and the support member 66. Here, the abutting member 53 faces the first side, meaning that the abutting member 53 is located inside the inner receiving space 60. The abutting member 53 is provided with an abutting surface 54 which is located in the inner receiving space 60. The support member 66 is provided with a contact surface 56 opposite to the abutment surface 54. The vibration damping device includes a vibration damping body 58 disposed between the abutment surface 54 and the contact surface 56.
连接单元还包括与第二壳体44连接的连接件52,抵接件53与连接件52固定连接。连接件52通过通孔64而伸到第一侧,使抵接面54位于内部收容空间60内。当然,连接件52与抵接件53也可以一体成形。减振体58可弹性变形以对抗由于阻尼导致的内部摩擦力,从而减小第一壳体42传递至第二壳体44的振动,换句话说,减振体58是一种力传递件。The connecting unit further includes a connecting member 52 connected to the second housing 44, and the abutting member 53 is fixedly coupled to the connecting member 52. The connecting member 52 extends through the through hole 64 to the first side such that the abutting surface 54 is located in the inner receiving space 60. Of course, the connecting member 52 and the abutting member 53 may also be integrally formed. The damper body 58 is elastically deformable to resist internal friction due to damping, thereby reducing vibration transmitted from the first housing 42 to the second housing 44, in other words, the damper body 58 is a force transmitting member.
具体的,第一壳体42具有一定厚度并具有内轮廓65和外轮廓67,即内轮廓65和外轮廓67间隔一定距离设置,优选第一壳体42厚度不变。内轮廓65相对外轮廓67远离第二壳体44,第一壳体42的内轮廓65远离外轮廓67
的一侧具有内部收容空间60,第二壳体44位于第一壳体的外轮廓67远离内轮廓65的一侧。通孔64贯穿内轮廓65和外轮廓67,连接单元穿过通孔64而伸入到内部收容空间60内。Specifically, the first housing 42 has a certain thickness and has an inner contour 65 and an outer contour 67, that is, the inner contour 65 and the outer contour 67 are disposed at a distance, and preferably the first housing 42 has a constant thickness. The inner contour 65 is away from the second housing 44 with respect to the outer contour 67, and the inner contour 65 of the first housing 42 is away from the outer contour 67
One side has an inner receiving space 60, and the second housing 44 is located on a side of the outer contour 67 of the first housing that is away from the inner contour 65. The through hole 64 extends through the inner contour 65 and the outer contour 67, and the connecting unit extends through the through hole 64 into the inner receiving space 60.
连接单元上的抵接面54和第一壳体42内部收容空间60内的接触面56之间设有减振体58,而连接单元设置在第二壳体44上,相当于第二壳体44和第一壳体42之间设有减振体58,可以明显减小第一壳体42传递到第二壳体44上的振动,大大提高操作舒适性。A damping body 58 is disposed between the abutting surface 54 of the connecting unit and the contact surface 56 in the inner receiving space 60 of the first housing 42 , and the connecting unit is disposed on the second housing 44 , which is equivalent to the second housing A vibration damping body 58 is disposed between the first housing 42 and the first housing 42 to significantly reduce the vibration transmitted by the first housing 42 to the second housing 44, thereby greatly improving the operational comfort.
而且,由于抵接面54和接触面56均位于第一壳体42的内部收容空间60内,由此抵接面54与接触面56之间的减振体58也设置在第一壳体42的内部收容空间60内,可以充分利用第一壳体42内的剩余空间而不会加大整个摆动动力工具100的体积,较小体积的摆动动力工具100也可以提高操作者的握持舒适性。Moreover, since the abutting surface 54 and the contact surface 56 are both located in the inner housing space 60 of the first housing 42, the vibration damping body 58 between the abutting surface 54 and the contact surface 56 is also disposed in the first housing 42. In the inner accommodating space 60, the remaining space in the first casing 42 can be fully utilized without increasing the volume of the entire oscillating power tool 100, and the small-sized oscillating power tool 100 can also improve the operator's grip comfort. .
在本实施例中,连接单元的连接件52与抵接件53一体成形,呈纵长杆状,其连接件52的一端与第二壳体44连接,抵接件53的一端为抵接面54。即连接单元的连接件52和抵接件53的延伸方向相同。而为了减振效果,连接件52的延伸方向垂直于中心平面XY。当然,抵接件53的延伸方向和连接件52的延伸方向也可以成角度设置,如90度或其它角度。连接单元和通孔64之间存在间隙,连接单元穿过通孔64而伸入到头壳48的内部收容空间60内。In this embodiment, the connecting member 52 of the connecting unit is integrally formed with the abutting member 53 and has an elongated rod shape. One end of the connecting member 52 is connected to the second housing 44, and one end of the abutting member 53 is abutting surface. 54. That is, the connecting member 52 of the connecting unit and the abutting member 53 extend in the same direction. For the vibration damping effect, the extending direction of the connecting member 52 is perpendicular to the center plane XY. Of course, the extending direction of the abutting member 53 and the extending direction of the connecting member 52 may also be set at an angle such as 90 degrees or other angles. There is a gap between the connecting unit and the through hole 64, and the connecting unit extends through the through hole 64 into the inner receiving space 60 of the head case 48.
本实施例中,连接单元的数量为两个,两个连接单元相对输出轴22的轴线Y对称设置。优选的,定义输出轴22轴线Y所在的平面为中间平面,两个连接单元相对该中间平面对称设置。优选的,中间平面平行于马达轴26的轴线X设置。更优选的,两个连接单元相对马达轴26的轴线X和输出轴22的轴线Y确定的中心平面XY对称设置。In this embodiment, the number of connecting units is two, and the two connecting units are symmetrically disposed with respect to the axis Y of the output shaft 22. Preferably, the plane defining the axis Y of the output shaft 22 is an intermediate plane, and the two connecting units are symmetrically disposed with respect to the intermediate plane. Preferably, the median plane is arranged parallel to the axis X of the motor shaft 26. More preferably, the two connecting units are symmetrically arranged with respect to the central plane XY defined by the axis X of the motor shaft 26 and the axis Y of the output shaft 22.
连接单元的连接件52与第二壳体44的连接可以是连接件52一体形成在第二壳体44上;也可以是连接件52安装在第二壳体44上。安装方式可以多种多样,可以是螺钉连接或过盈配合,还可以是焊接等其它安装方式。本技术方案中,第二壳体44由塑料制成,连接件52与第二壳体44一体成型,连接件52亦为塑料制成。本领域技术人员可以想到,连接件52除了由塑料制成外,也可以是金属材质,如铝合金等,以提高强度和使用寿命。The connection of the connecting member 52 of the connecting unit to the second housing 44 may be that the connecting member 52 is integrally formed on the second housing 44; or the connecting member 52 may be mounted on the second housing 44. The mounting method can be varied, either screw or interference fit, or other mounting methods such as soldering. In the technical solution, the second housing 44 is made of plastic, the connecting member 52 is integrally formed with the second housing 44, and the connecting member 52 is also made of plastic. Those skilled in the art will appreciate that the connector 52 may be made of a metal material such as an aluminum alloy in addition to plastic to improve strength and service life.
当连接单元与第二壳体44连接时,可将连接单元看作是第二壳体44的一部分,连接单元的一部分伸入到第一壳体42的内部收容空间中,相当于第二
壳体44的一部分伸入到第一壳体42的内部收容空间中,第二壳体44和第一壳体42交叉,减振体58设置在交叉的第一壳体42和第二壳体44之间。也就是说,本技术方案中,“第一壳体和第二壳体之间”并不要求第一壳体和第二壳体有特定的包覆关系(例如第一壳体完全包覆在第二壳体之内),只要第一壳体和第二壳体上分别设置有相对的第一部分(或第一部件)和第二部分(或第二部件),则第一部分(或第一部件)和第二部分(或第二部件)之间就可称之为第一壳体和第二壳体之间。When the connecting unit is connected to the second housing 44, the connecting unit can be regarded as a part of the second housing 44, and a part of the connecting unit protrudes into the inner receiving space of the first housing 42, which is equivalent to the second
A portion of the housing 44 extends into the inner receiving space of the first housing 42, the second housing 44 and the first housing 42 intersect, and the damping body 58 is disposed at the intersecting first housing 42 and the second housing Between 44. That is to say, in the technical solution, the “between the first housing and the second housing” does not require a specific covering relationship between the first housing and the second housing (for example, the first housing is completely covered) Inside the second housing), the first portion (or the first portion) is provided as long as the first housing (or the first member) and the second portion (or the second member) are respectively disposed on the first housing and the second housing Between the component and the second component (or the second component) can be referred to as between the first housing and the second housing.
本技术方案中,头壳48的内轮廓65上设有支撑件66,接触面56设置在支撑件66上。优选的,接触面56一体形成在支撑件66上,接触面56为支撑件66的表面。支撑件66通过螺钉安装在头壳48上并收容在头壳48内轮廓65包覆的内部收容空间60中。接触面56设置在支撑件66上,结构设计简单。本领域技术人员可以想到,设计合适形状的内轮廓65并直接将内轮廓65本身的一部分用作接触面56亦可。In the technical solution, the inner contour 65 of the head shell 48 is provided with a support member 66, and the contact surface 56 is disposed on the support member 66. Preferably, the contact surface 56 is integrally formed on the support member 66, and the contact surface 56 is the surface of the support member 66. The support member 66 is mounted on the head case 48 by screws and housed in the inner accommodating space 60 covered by the outline 65 of the head case 48. The contact surface 56 is disposed on the support member 66, and the structural design is simple. It will be appreciated by those skilled in the art that designing a suitably shaped inner contour 65 and directly using a portion of the inner contour 65 itself as the contact surface 56 may also be used.
优选的,接触面56设置在头壳48内输出轴22和马达轴26之间的内部收容空间60中。本实施例中,输出轴22和马达轴26之间的内部收容空间60位于头壳48内,本领域技术人员可以想到,输出轴22和马达轴26之间的内部收容空间60位于马达壳46内亦可。Preferably, the contact surface 56 is disposed in the inner receiving space 60 between the output shaft 22 and the motor shaft 26 in the head casing 48. In this embodiment, the inner receiving space 60 between the output shaft 22 and the motor shaft 26 is located in the head casing 48. It is conceivable to those skilled in the art that the inner receiving space 60 between the output shaft 22 and the motor shaft 26 is located in the motor casing 46. Also available.
由于本技术方案中,输出轴22的轴线Y和马达20的马达轴26的轴线X垂直设置,偏心传动机构28的拨叉30连接马达轴26和输出轴22,而拨叉30占用的体积较小,因此,将支撑件66及接触面56设置在马达轴26和输出轴22之间的内部收容空间60中,可以充分利用马达20和输出轴22之间的空间,不会增加摆动动力工具100的体积。Since the axis Y of the output shaft 22 and the axis X of the motor shaft 26 of the motor 20 are vertically disposed in the present technical solution, the shift fork 30 of the eccentric transmission mechanism 28 connects the motor shaft 26 and the output shaft 22, and the volume occupied by the shift fork 30 is relatively large. Therefore, the support member 66 and the contact surface 56 are disposed in the inner accommodating space 60 between the motor shaft 26 and the output shaft 22, and the space between the motor 20 and the output shaft 22 can be fully utilized without increasing the oscillating power tool. The volume of 100.
本技术方案中,拨叉30的叉状部40与马达轴26大致平行设置且拨叉30的套管38与输出轴22远离自由端的顶端连接,因此,优选的,支撑件66及接触面56设置在拨叉30靠近输出轴22自由端的一侧。可以充分利用拨叉30下方的空间,结构布局合理。In the present solution, the fork portion 40 of the shift fork 30 is disposed substantially parallel to the motor shaft 26 and the sleeve 38 of the shift fork 30 is coupled to the top end of the output shaft 22 away from the free end. Therefore, preferably, the support member 66 and the contact surface 56 are provided. It is disposed on the side of the fork 30 near the free end of the output shaft 22. The space below the shifting fork 30 can be fully utilized, and the structural layout is reasonable.
抵接面54与接触面56之间设有减振体58。具体的,减振体58呈凹陷状,抵接面54与减振体58的内凹部形状匹配。抵接面54与接触面56中的一个为凸起状表面,抵接面54与接触面56中的另一个为凹陷状表面。在本实施例中,抵接面54为凸起状表面,接触面56为凹陷状表面。A damper body 58 is provided between the abutting surface 54 and the contact surface 56. Specifically, the damper body 58 has a concave shape, and the abutting surface 54 matches the shape of the inner concave portion of the damper body 58. One of the abutting surface 54 and the contact surface 56 is a convex surface, and the other of the abutting surface 54 and the contact surface 56 is a concave surface. In the present embodiment, the abutting surface 54 is a convex surface, and the contact surface 56 is a concave surface.
抵接面54与减振体58的内凹部形状匹配,如此设置,减振体58不仅与
抵接件53的端面接触,还与抵接件53从其端面沿朝向连接件52的方向延伸的部分外表面接触,抵接面54包括抵接件53的端面及与端面相连的部分外表面,不仅可以减小抵接件53轴向方向的振动,亦可以减小抵接件53周向方向的振动。本技术方案中,抵接件53的抵接面54端部为弧面,本领域技术人员可以想到,除了弧面外,平面或球面等形状亦可。The abutting surface 54 is matched with the shape of the inner concave portion of the damper body 58, and is disposed such that the damper body 58 is not only
The end surface of the abutting member 53 is in contact with the outer surface of the abutting member 53 extending from the end surface thereof in the direction toward the connecting member 52. The abutting surface 54 includes an end surface of the abutting member 53 and a portion of the outer surface connected to the end surface. Not only the vibration in the axial direction of the abutting member 53 but also the vibration in the circumferential direction of the abutting member 53 can be reduced. In the technical solution, the end of the abutting surface 54 of the abutting member 53 is a curved surface, and those skilled in the art may think that a shape such as a plane or a spherical surface may be used in addition to the curved surface.
优选的,接触面56呈凹陷状,减振体58与接触面56形状匹配且至少收容部分在接触面56内。凹陷状的减振体58收容在凹陷状的接触面56内,如此设置,不仅可以减小接触面56轴向方向的振动,亦可以减小接触面56周向方向的振动。本领域技术人员可以想到,接触面56和减振体58成其它形状配接,例如平面抵接亦可。Preferably, the contact surface 56 is concave, and the damping body 58 is shaped to match the contact surface 56 and at least the receiving portion is within the contact surface 56. The recessed damper body 58 is housed in the recessed contact surface 56. In this way, not only the vibration of the contact surface 56 in the axial direction but also the vibration of the contact surface 56 in the circumferential direction can be reduced. It will be appreciated by those skilled in the art that the contact surface 56 and the damper body 58 are mated in other shapes, such as a planar abutment.
本实施例中,连接单元的数量为两个,而支撑件66的数量可以是1个,支撑件66上设有两个接触面56,两个接触面56的开口朝向相背。具体的,支撑件66在平行于输出轴22且垂直于马达轴26的平面上的横截面大致呈“X”形,支撑件66的两个凹陷部形成接触面56。In this embodiment, the number of the connecting units is two, and the number of the supporting members 66 may be one. The supporting member 66 is provided with two contact faces 56, and the openings of the two contact faces 56 are opposite to each other. Specifically, the cross-section of the support member 66 in a plane parallel to the output shaft 22 and perpendicular to the motor shaft 26 is generally "X" shaped, and the two recessed portions of the support member 66 form a contact surface 56.
优选的,两个接触面56相对输出轴22的轴线Y对称设置。优选的,两个接触面56相对于输出轴22的轴线Y和马达轴26的轴线X确定的中心平面XY对称设置,使得两个减振体58相对中心平面XY对称设置,结构布局合理。Preferably, the two contact faces 56 are arranged symmetrically with respect to the axis Y of the output shaft 22. Preferably, the two contact faces 56 are symmetrically disposed with respect to the central plane XY defined by the axis Y of the output shaft 22 and the axis X of the motor shaft 26 such that the two damper bodies 58 are symmetrically disposed with respect to the central plane XY, and the structural layout is reasonable.
减振体58为弹性材质制成,如由聚氨酯(PU)、橡胶、弹性金属等材质制成的零件,或由这些材质组合制成的零件,再或者由不同单一材质制成的零件组合等。The vibration damping body 58 is made of an elastic material such as a part made of a material such as polyurethane (PU), rubber, or elastic metal, or a part made of a combination of these materials, or a combination of parts made of different single materials. .
减振体58设置在头壳48的内部收容空间60中,相应的,第二壳体44设置连接单元的部分位于第一壳体42的头壳48的外部,如果将第一壳体42的头壳48视为第一头壳,则第二壳体44设置连接单元的部分可视为第二头壳。减振体58可减小第一头壳传递至第二头壳的振动。在头壳45和第二壳体44之间设置减振装置可以称为头壳减振装置。The damping body 58 is disposed in the inner receiving space 60 of the head case 48. Accordingly, the portion of the second housing 44 where the connecting unit is disposed is located outside the head case 48 of the first housing 42 if the first housing 42 is to be The head case 48 is regarded as the first head case, and the portion in which the second case 44 is provided with the connection unit can be regarded as the second head case. The damper body 58 can reduce the vibration transmitted by the first head shell to the second head shell. Providing a vibration damping device between the head case 45 and the second housing 44 may be referred to as a head case vibration damping device.
输出轴22轴线Y所在的平面为中间平面,在中间平面的两侧各设置有一个头壳减振装置。优选的,中间平面平行于马达轴26的轴线X设置。更优选的,两个头壳减振装置相对马达轴26的轴线X和输出轴22的轴线Y确定的中心平面对称设置。本领域技术人员可以想到,也可以仅在中间平面的任意一侧设置头壳减振装置。The plane in which the axis Y of the output shaft 22 is located is an intermediate plane, and a head shell damping device is disposed on each side of the intermediate plane. Preferably, the median plane is arranged parallel to the axis X of the motor shaft 26. More preferably, the two head shell damper devices are symmetrically disposed with respect to a central plane defined by the axis X of the motor shaft 26 and the axis Y of the output shaft 22. It will be appreciated by those skilled in the art that the headgear damping device can also be provided on either side of the intermediate plane.
申请人发现,虽然减振体可以减小振动,但并不是如常规设想那样,减振
体的数量越多减振效果越好,当减振体的数量超过一定值时,减振效果反而下降。本技术方案优选的,中间平面的一侧的减振体的数量为2至5个。当中间平面的一侧设置2至5个减振体时,可将这2至5个减振体称为头壳减振装置。当然,优选的,在中间平面的两侧均设置2至5个减振体,最优选的,中间平面的两侧设置的减振体的数量相同且对称设置。凡采用与本技术方案相同或类似的技术方案,均应涵盖在本发明的保护范围内。The Applicant has found that although the damping body can reduce vibration, it is not as vibration-proof as conventionally assumed.
The greater the number of bodies, the better the damping effect. When the number of damping bodies exceeds a certain value, the damping effect decreases. Preferably, the number of the vibration damping bodies on one side of the intermediate plane is 2 to 5. When two to five damper bodies are provided on one side of the intermediate plane, the two to five damper bodies can be referred to as a head shell damper device. Of course, preferably, two to five damping bodies are disposed on both sides of the intermediate plane, and most preferably, the number of the damping bodies disposed on both sides of the intermediate plane is the same and symmetrically disposed. Any technical solutions that are the same as or similar to the technical solutions are to be covered by the scope of the present invention.
图2、图5和图6结合示出了在马达壳46与第二壳体44之间设置减振装置。2, 5 and 6 show in combination with the provision of a damping device between the motor housing 46 and the second housing 44.
与设置在头壳48和第二壳体44之间有许多相同之处,如抵接面54、减振体58、接触面56的形状、材质等等。在此就不再赘述。There are many similarities with the head housing 48 and the second housing 44, such as the abutment surface 54, the damping body 58, the shape of the contact surface 56, the material, and the like. I won't go into details here.
不同之处在于:连接单元的具体结构。在这里,连接单元包括相互连接的连接件52’和抵接件53’,连接件52’与第二壳体44连接并穿过第一壳体42上设置的通孔64,抵接件53’位于第一壳体42的内部收容空间内,抵接面54设置在抵接件53’上。本实施例中,连接件52’远离第二壳体44的端部与抵接件53’的中部连接,抵接面54设置在抵接件53’的两末端。抵接件53’的延伸方向和连接件52’的延伸方向垂直设置。而连接件52’的延伸方向平行于中心平面XY。抵接面54为凸起状表面,抵接件53’上设有两个背向设置的抵接面54。The difference is: the specific structure of the connection unit. Here, the connecting unit includes a connecting member 52' and an abutting member 53' which are connected to each other, and the connecting member 52' is connected to the second housing 44 and passes through the through hole 64 provided in the first housing 42, the abutting member 53 'Located in the inner housing space of the first housing 42, the abutting surface 54 is disposed on the abutting member 53'. In the present embodiment, the end portion of the connecting member 52' away from the second housing 44 is connected to the central portion of the abutting member 53', and the abutting surface 54 is provided at both ends of the abutting member 53'. The extending direction of the abutting member 53' and the extending direction of the connecting member 52' are vertically disposed. The connecting member 52' extends in a direction parallel to the center plane XY. The abutting surface 54 is a convex surface, and the abutting member 53' is provided with two abutting faces 54 disposed away from each other.
减振体58和接触面56的数量分别为两个,以分别与抵接件53’的两末端配接。The number of the vibration damping body 58 and the contact surface 56 are two, respectively, to be mated with the both ends of the abutting member 53'.
本技术方案中,连接件52’远离抵接件53’的一端纵长延伸使得连接件52’和第二壳体44通过两个螺钉连接,使得连接件52’与第二壳体44的连接更可靠。In the technical solution, the connecting member 52' extends longitudinally away from one end of the abutting member 53' such that the connecting member 52' and the second housing 44 are connected by two screws, so that the connecting member 52' is connected to the second housing 44. more reliable.
接触面56的数量为两个,两个接触面56相对马达轴26的轴线X对称设置。优选的,两个接触面56的开口朝向相对。The number of contact faces 56 is two, and the two contact faces 56 are arranged symmetrically with respect to the axis X of the motor shaft 26. Preferably, the openings of the two contact faces 56 are oriented opposite each other.
接触面56设置在马达壳46远离输出轴22的尾部的内部收容空间中。通常情况下,马达20主体部件(例如定子和转子)的体积较大,而马达20主体远离输出轴22的一侧部件(例如换向器和支撑轴承等)的体积较小,因此,将接触面56设置在马达壳46远离输出轴22的尾部的内部收容空间中,可以充分利用马达壳46的剩余空间,结构布局合理,不会增大马达壳46的体积,提高操作舒适性。The contact surface 56 is disposed in an inner receiving space of the motor housing 46 away from the tail of the output shaft 22. Typically, the body of the motor 20 (e.g., the stator and rotor) is relatively bulky, while the body of the motor 20 that is remote from the side of the output shaft 22 (e.g., commutator and support bearing, etc.) is relatively small in size and, therefore, will be in contact. The surface 56 is disposed in the inner accommodating space of the motor casing 46 away from the tail portion of the output shaft 22. The remaining space of the motor casing 46 can be fully utilized, and the structural layout is reasonable, and the volume of the motor casing 46 is not increased, and the operation comfort is improved.
马达壳46包括相互连接的第一半壳体76和第二半壳体78,第一半壳体
76安装马达20的体积较大的主体部件,如定子和转子,第二半壳体78设置在第一半壳体76远离输出轴22的一侧。如前所述,接触面56的数量为两个,本技术方案中,两个接触面56一体形成在马达壳46的第二半壳体78上。具体的,第二半壳体78面向马达20的端部上一体形成有一端封闭的筒形收容部82,筒形收容部82的延伸轴线与马达轴26的轴线X垂直。第二半壳体78还包括与筒形收容部82可拆卸的连接的盖子86,盖子86的开口与筒形收容部82的开口相对,两者之间围设的空间为马达壳46的内部收容空间的一部分。在这里,抵接件53’面向第一侧,指的是抵接件53’位于盖子86与筒形收容部82之间围设的空间内。盖子86与筒形收容部82通过螺钉连接,结构简单。第一个接触面为筒形收容部82的封闭端的内轮廓,第二个接触面为盖子86凹陷状的内轮廓,使得两个接触面56的开口朝向相对。The motor housing 46 includes a first partial housing 76 and a second partial housing 78 that are interconnected, the first partial housing
76. The bulky body member of the motor 20, such as the stator and the rotor, is mounted, and the second housing half 78 is disposed on the side of the first housing half 76 away from the output shaft 22. As previously mentioned, the number of contact faces 56 is two. In the present solution, the two contact faces 56 are integrally formed on the second partial housing 78 of the motor housing 46. Specifically, the second half-shell 78 faces the end of the motor 20 integrally formed with a cylindrical receiving portion 82 whose one end is closed, and the extending axis of the cylindrical receiving portion 82 is perpendicular to the axis X of the motor shaft 26 . The second housing half 78 further includes a cover 86 detachably coupled to the cylindrical housing portion 82. The opening of the cover 86 is opposed to the opening of the cylindrical housing portion 82, and the space enclosed therebetween is the interior of the motor housing 46. Part of the containment space. Here, the abutting member 53' faces the first side, meaning that the abutting member 53' is located in a space enclosed between the cover 86 and the cylindrical housing portion 82. The cover 86 is connected to the cylindrical housing portion 82 by screws, and has a simple structure. The first contact surface is the inner contour of the closed end of the cylindrical receiving portion 82, and the second contact surface is the concave inner contour of the cover 86 such that the openings of the two contact surfaces 56 are oriented opposite each other.
安装时,将一个减振体58嵌入筒形收容部82内、将连接单元的抵接件53’的一端与一个减振体58抵接,再将另一个减振体58抵接在抵接件53’的另一端,随后使盖子86收容第二个减振体58并与筒形收容部82通过螺钉连接,再将第二半壳体78与第一半壳体76连接,最后将第二壳体44安装在连接件52’上。结构布局合理,安装方便。At the time of mounting, one damper body 58 is fitted into the cylindrical accommodating portion 82, one end of the abutting member 53' of the connecting unit is abutted against one damper body 58, and the other damper body 58 is abutted against the abutment. The other end of the piece 53', then the cover 86 receives the second damper body 58 and is screwed to the cylindrical accommodating portion 82, and the second half-shell 78 is connected to the first half-shell 76, and finally The second housing 44 is mounted on the connector 52'. The structure is reasonable and easy to install.
减振体58位于马达壳46的内部收容空间中,相应的,第二壳体44设置连接单元的部分位于第一壳体42的马达壳46的外部,如果将第一壳体42的马达壳46视为第一马达壳,则第二壳体44设置连接单元的部分可视为第二马达壳。减振体可减小第一马达壳传递至第二马达壳的振动。在马达壳46和第二壳体44之间设置减振装置可以称为马达壳减振装置。The damper body 58 is located in the inner accommodating space of the motor casing 46. Accordingly, the portion of the second casing 44 where the connecting unit is disposed is located outside the motor casing 46 of the first casing 42, if the motor casing of the first casing 42 is to be 46 is regarded as the first motor casing, and the portion in which the second casing 44 is provided with the connection unit can be regarded as the second motor casing. The damper body can reduce vibration transmitted by the first motor case to the second motor case. Providing a vibration damping device between the motor housing 46 and the second housing 44 may be referred to as a motor housing vibration damping device.
输出轴22轴线Y所在的平面为中间平面,在中间平面的两侧各设置有一个马达壳减振装置。优选的,中间平面平行于马达轴26的轴线X设置。更优选的,两个马达壳减振装置相对马达轴26的轴线X和输出轴22的轴线Y确定的中心平面对称设置。本领域技术人员可以想到,也可以仅在中间平面的任意一侧设置马达壳减振装置。The plane in which the axis Y of the output shaft 22 is located is an intermediate plane, and a motor casing damping device is disposed on each side of the intermediate plane. Preferably, the median plane is arranged parallel to the axis X of the motor shaft 26. More preferably, the two motor casing damper devices are symmetrically disposed with respect to a central plane defined by the axis X of the motor shaft 26 and the axis Y of the output shaft 22. It will be appreciated by those skilled in the art that motor casing damping means may be provided only on either side of the intermediate plane.
当然,本领域技术人员可以想到的,设置在头壳和第二壳体之间的连接单元与设置在马达壳和第二壳体之间的连接单元可以互换;也可以在头壳和第二壳体之间、马达壳和第二壳体之间都设置成如上面所描述的头壳和第二壳体之间的连接单元;同样,也可以在头壳和第二壳体之间、马达壳和第二壳体之间都设置成如上面所描述的马达壳和第二壳体之间的连接单元。而且在中间平面
的一侧设置两个连接单元和两个减振体也不局限在头壳和第二壳体之间及马达壳和第二壳体之间,也可以都设置在马达壳和第二壳体之间或头壳和第二壳体之间。Of course, as will be appreciated by those skilled in the art, the connecting unit disposed between the head case and the second housing and the connecting unit disposed between the motor case and the second housing may be interchanged; Between the two housings, between the motor housing and the second housing, a connection unit between the head housing and the second housing as described above is provided; likewise, between the head housing and the second housing A motor unit and the second housing are disposed between the motor housing and the second housing as described above. And in the middle plane
The two connecting units and the two damper bodies are disposed on one side and are not limited between the head case and the second case and between the motor case and the second case, and may be disposed on the motor case and the second case. Between or between the head shell and the second housing.
申请人发现,虽然减振体可以减小振动,但并不是如常规设想那样,减振体的数量越多减振效果越好,当减振体的数量超过一定值时,减振效果反而下降。本技术方案优选的,中间平面的一侧的减振体的数量为2至5个。当中间平面的一侧设置2至5个减振体时,可将这2至5个减振体称为马达壳减振装置。当然,优选的,在中间平面的两侧均设置2至5个减振体,最优选的,中间平面的两侧设置的减振体的数量相同且对称设置。凡采用与本技术方案相同或类似的技术方案,均应涵盖在本发明的保护范围内。The Applicant has found that although the vibration damping body can reduce the vibration, it is not as conventionally assumed that the more the number of vibration damping bodies, the better the vibration damping effect. When the number of vibration damping bodies exceeds a certain value, the damping effect decreases. . Preferably, the number of the vibration damping bodies on one side of the intermediate plane is 2 to 5. When 2 to 5 damper bodies are provided on one side of the intermediate plane, the 2 to 5 damper bodies can be referred to as motor case damper devices. Of course, preferably, two to five damping bodies are disposed on both sides of the intermediate plane, and most preferably, the number of the damping bodies disposed on both sides of the intermediate plane is the same and symmetrically disposed. Any technical solutions that are the same as or similar to the technical solutions are to be covered by the scope of the present invention.
[第二实施例][Second embodiment]
图7示出了本发明第二实施例提供的动力工具200的简化示意图。FIG. 7 shows a simplified schematic diagram of a power tool 200 provided by a second embodiment of the present invention.
为使说明书简洁,下面主要描述本实施例的动力工具200与实施例一的摆动动力工具100的主要不同之处。In order to simplify the description, the main differences between the power tool 200 of the present embodiment and the swing power tool 100 of the first embodiment will be mainly described below.
本实施例中,第一壳体242和第二壳体244之间设置了4个结构相同的连接单元。其中每个连接单元包括连接件252和与连接件252垂直设置的抵接件253,连接件252的第一端与第二壳体244连接,连接件252的第二端通过第一壳体242上开设的通孔264伸入到第一壳体242的内部收容空间260内,抵接件253与连接件252的第二端连接,抵接面254为抵接件253面向第一壳体242内轮廓。In this embodiment, four connection units having the same structure are disposed between the first housing 242 and the second housing 244. Each of the connecting units includes a connecting member 252 and an abutting member 253 disposed perpendicularly to the connecting member 252. The first end of the connecting member 252 is coupled to the second housing 244, and the second end of the connecting member 252 passes through the first housing 242. The through hole 264 is inserted into the inner receiving space 260 of the first housing 242, and the abutting member 253 is connected to the second end of the connecting member 252. The abutting surface 254 is the abutting member 253 facing the first housing 242. Inner contour.
在这里,第一壳体242背向第二壳体244的第一侧包括第一壳体242的内轮廓和内部收容空间260,抵接件253面向第一侧,可以是抵接件253位于内部收容空间260内,抵接面254面向第一壳体242内轮廓。支撑件为内轮廓的一部分。接触面256设置在第一壳体242的部分内轮廓上,减振体258a-d抵接在抵接件253和第一壳体242之间。Here, the first side of the first housing 242 facing away from the second housing 244 includes an inner contour of the first housing 242 and an inner receiving space 260, and the abutting member 253 faces the first side, and may be located at the abutting member 253. In the inner receiving space 260, the abutting surface 254 faces the inner contour of the first housing 242. The support is part of the inner contour. The contact surface 256 is disposed on a portion of the inner contour of the first housing 242, and the damping body 258a-d abuts between the abutment 253 and the first housing 242.
本实施例中,连接单元的抵接件253的一个端部与连接件252远离第二壳体的第二端连接,使连接单元呈L型。本领域技术人员可以想到,连接单元的抵接件253的中部与连接件252的第二端连接,使得连接单元呈T型亦可。本实施例中,减振体258a-d呈块状,本领域技术人员可以想到,如果连接单元呈T型,减振体258a-d可相应的呈环状。In this embodiment, one end of the abutting member 253 of the connecting unit is connected to the second end of the connecting member 252 away from the second casing, so that the connecting unit is L-shaped. It will be appreciated by those skilled in the art that the middle portion of the abutting member 253 of the connecting unit is connected to the second end of the connecting member 252 such that the connecting unit is T-shaped. In this embodiment, the vibration damping bodies 258a-d are in a block shape, and those skilled in the art can conceive that if the connection unit is T-shaped, the vibration damping bodies 258a-d can be correspondingly annular.
本实施例中,连接单元和减振体258a-d的数量均为4个。本领域技术人
员可以想到,减振体的数量可以根据需要设置,并不限于具体实施例所列的4个。In this embodiment, the number of the connecting unit and the damper bodies 258a-d is four. Technical person
It is conceivable that the number of damping bodies can be set as desired, and is not limited to the four listed in the specific embodiment.
本实施例中,4个减振体258a-d的具体位置排布是:4个减振体258均设置在收容马达M的马达壳246内,第一减振体258a和第二减振体258b相对马达M的轴线X轴向间隔设置。第三减振体258c和第一减振体258a相对马达M的轴线X周向间隔设置。优选的,第三减振体258c和第一减振体258a沿马达M的轴线X周向间隔180度设置,这也使得第三减振体258c和第一减振体258a相对马达M的轴线X对称设置。第四减振体258d和第二减振体258b相对马达M的轴线X周向间隔设置。优选的,第四减振体258d和第二减振体258b相对马达M的轴线X周向间隔180度设置,这也使得第四减振体258d和第二减振体258b相对马达M的轴线X对称设置。如此设置,结构布局规整、设计合理。In this embodiment, the specific positions of the four damper bodies 258a-d are arranged: four damper bodies 258 are disposed in the motor casing 246 of the accommodating motor M, the first damper body 258a and the second damper body The 258b is axially spaced from the axis X of the motor M. The third damper body 258c and the first damper body 258a are circumferentially spaced apart from the axis X of the motor M. Preferably, the third damper body 258c and the first damper body 258a are circumferentially spaced by 180 degrees along the axis X of the motor M, which also causes the third damper body 258c and the first damper body 258a to oppose the axis of the motor M. X symmetric setting. The fourth damper body 258d and the second damper body 258b are circumferentially spaced apart from the axis X of the motor M. Preferably, the fourth damper body 258d and the second damper body 258b are circumferentially spaced apart by 180 degrees with respect to the axis X of the motor M, which also causes the fourth damper body 258d and the second damper body 258b to be opposite to the axis of the motor M. X symmetric setting. With this setting, the structure layout is regular and the design is reasonable.
[第三实施例][Third embodiment]
图8示出了本发明第三实施例提供的动力工具的减振结构的简化示意图。Fig. 8 is a simplified schematic view showing a vibration damping structure of a power tool according to a third embodiment of the present invention.
本实施例的动力工具与第二实施例的动力工具200的区别在于,连接单元呈一边开口的“口”型,包括一个抵接件253和两个连接件252,两个连接件间隔一定距离设置,抵接件253与两个连接件252均连接。具体的,两个连接件252的长度相同且平行设置,两个连接件252的同侧一端与第二壳体244连接,第一壳体242具有两个间隔一定距离设置的通孔,两个连接件252分别穿过这两个通孔并伸入到第一壳体242的内部收容空间中,抵接件253位于第一壳体242的内部收容空间中并与两个连接件252远离第二壳体244的端部连接,减振体258抵接在第一壳体242的内轮廓和抵接件253之间。The power tool of the present embodiment is different from the power tool 200 of the second embodiment in that the connecting unit has a "mouth" type with one side opening, and includes an abutting member 253 and two connecting members 252. The two connecting members are spaced apart by a certain distance. The abutment 253 is connected to both connectors 252. Specifically, the two connecting members 252 have the same length and are arranged in parallel, and the same side ends of the two connecting members 252 are connected to the second housing 244. The first housing 242 has two through holes disposed at a certain distance, two The connecting member 252 passes through the two through holes and extends into the inner receiving space of the first housing 242. The abutting member 253 is located in the inner receiving space of the first housing 242 and is away from the two connecting members 252. The ends of the two housings 244 are connected, and the damping body 258 abuts between the inner contour of the first housing 242 and the abutment 253.
[第四实施例][Fourth embodiment]
图9至图15示出了本发明第四实施例提供的动力工具300。9 to 15 show a power tool 300 according to a fourth embodiment of the present invention.
请参阅图9和图10,本实施例的动力工具300为摆动动力工具,包括壳体、收容在壳体内的马达320、由马达320驱动用于安装工作头W的输出轴322,固定件324与输出轴322的自由端配合将工作头W固定在输出轴322上。动力工具300还包括设置在壳体上的握持部350,操作者通过手握握持部350而控制动力工具相对工件运动而加工工件。Referring to FIG. 9 and FIG. 10, the power tool 300 of the present embodiment is a swinging power tool, comprising a housing, a motor 320 housed in the housing, an output shaft 322 driven by the motor 320 for mounting the working head W, and a fixing member 324. The working head W is fixed to the output shaft 322 in cooperation with the free end of the output shaft 322. The power tool 300 further includes a grip portion 350 disposed on the housing, and the operator controls the movement of the power tool relative to the workpiece by the grip portion 350 to process the workpiece.
本实施例中,马达320的马达轴326的轴线X大致垂直于输出轴322的轴线Y。优选的,马达轴326的轴线X与输出轴322的轴线Y共面,构成中心
平面XY。本领域技术人员可以想到,马达轴326的轴线X与输出轴322的轴线Y也可以不共面,或共面但不垂直,如马达轴326的轴线X与输出轴322的轴线Y平行或呈其它角度均可。In the present embodiment, the axis X of the motor shaft 326 of the motor 320 is substantially perpendicular to the axis Y of the output shaft 322. Preferably, the axis X of the motor shaft 326 is coplanar with the axis Y of the output shaft 322 to form a center.
Plane XY. It will be appreciated by those skilled in the art that the axis X of the motor shaft 326 and the axis Y of the output shaft 322 may also be non-coplanar, or coplanar but not perpendicular, such as the axis X of the motor shaft 326 being parallel or in line with the axis Y of the output shaft 322. Other angles are available.
马达320与输出轴322之间设置有偏心传动机构328,通过偏心传动机构328,将马达轴326的旋转运动转换为输出轴322围绕其轴线Y的旋转往复摆动运动。摆动的方向如图9和图10中箭头R-R所示。当输出轴322的自由端连接有不同的工作头附件后,如直锯片、圆锯片、三角形磨砂盘等,即可以实现切割或者研磨等操作。An eccentric transmission mechanism 328 is disposed between the motor 320 and the output shaft 322, and the rotational motion of the motor shaft 326 is converted into a rotational reciprocating oscillating motion of the output shaft 322 about its axis Y by the eccentric transmission mechanism 328. The direction of the swing is as shown by arrows R-R in Figs. 9 and 10. When the free end of the output shaft 322 is connected with different working head accessories, such as a straight saw blade, a circular saw blade, a triangular sanding disc, etc., cutting or grinding operations can be realized.
工作头W随输出轴322摆动形成摆动平面S。摆动平面S可以看作是工作头W上任意一条垂直于输出轴322的直线随输出轴322摆动形成的平面。在图9中,工作头W是锯片,锯片上下表面中的任一个平面均可看作锯片的摆动平面。摆动平面S与中心平面XY垂直且与输出轴322的轴线Y垂直。在图9所示的摆动动力工具所处的位置上,中心平面XY为图9所在的纸面,摆动平面S垂直于纸面且垂直于输出轴322的轴线Y。The working head W swings with the output shaft 322 to form a swing plane S. The oscillating plane S can be regarded as a plane formed by any one of the straight lines perpendicular to the output shaft 322 on the working head W that oscillates with the output shaft 322. In Fig. 9, the working head W is a saw blade, and any one of the upper and lower surfaces of the saw blade can be regarded as a swinging plane of the saw blade. The oscillating plane S is perpendicular to the center plane XY and perpendicular to the axis Y of the output shaft 322. At the position where the oscillating power tool shown in Fig. 9 is located, the center plane XY is the plane of the paper of Fig. 9, and the oscillating plane S is perpendicular to the plane of the paper and perpendicular to the axis Y of the output shaft 322.
本实施例的偏心传动机构328与实施例一的摆动动力工具100的偏心传动机构28结构相同,不再赘述。The eccentric transmission mechanism 328 of the present embodiment has the same structure as the eccentric transmission mechanism 28 of the oscillating power tool 100 of the first embodiment, and will not be described again.
请结合图10、图11和图12,为减小壳体上握持部的振动,提高操作的舒适性。本实施例中,壳体包括内壳体342和位于内壳体342外部的外壳体344,内壳体342和外壳体344之间具有间隙343。Referring to FIG. 10, FIG. 11, and FIG. 12, in order to reduce the vibration of the grip portion on the casing, the comfort of the operation is improved. In this embodiment, the housing includes an inner housing 342 and an outer housing 344 located outside the inner housing 342 with a gap 343 between the inner housing 342 and the outer housing 344.
本实施例中,外壳体344具有背向马达320的外部轮廓345,该外部轮廓345上设有握持部350,或者说,外壳体344背向内壳体342的外部轮廓345上设有握持部350。操作者通过握持外壳体344的外部轮廓345上的握持部350而操作动力工具300,握持方便且牢靠。In the present embodiment, the outer casing 344 has an outer contour 345 facing away from the motor 320. The outer contour 345 is provided with a grip portion 350, or the outer casing 344 is provided with a grip on the outer contour 345 of the inner casing 342. Hold the department 350. The operator operates the power tool 300 by gripping the grip portion 350 on the outer contour 345 of the outer casing 344 for easy and secure grip.
通过设置双层壳体,马达320及输出轴322的振动经过内壳体342再传递到位于内壳体342外部的外壳体344上,可以减小外壳体344外部轮廓345上的握持部350的振动。By providing a double-layered housing, vibrations of the motor 320 and the output shaft 322 are transmitted through the inner housing 342 to the outer housing 344 located outside the inner housing 342, and the grip portion 350 on the outer contour 345 of the outer housing 344 can be reduced. Vibration.
内壳体342包括用于安装马达320的马达壳346和用于收容部分输出轴322的头壳348。本领域技术人员可以想到,内壳体342仅包括用于安装马达320的马达壳346或仅包括用于收容部分输出轴322的头壳348亦可。The inner casing 342 includes a motor casing 346 for mounting the motor 320 and a head casing 348 for accommodating a portion of the output shaft 322. It will be appreciated by those skilled in the art that the inner housing 342 includes only the motor housing 346 for mounting the motor 320 or only the head housing 348 for receiving a portion of the output shaft 322.
马达壳346用于安装马达320,其根据可以需要设计成部分或完全包覆马达20。
Motor housing 346 is used to mount motor 320, which may be designed to partially or completely enclose motor 20, as desired.
头壳348收容部分输出轴322,即输出轴322收容部分于头壳348内,但其自由端伸出头壳348外以方便与固定件324配接将工作头W夹持在输出轴322的自由端和固定件324之间。The head shell 348 receives a portion of the output shaft 322, that is, the output shaft 322 receives the portion in the head shell 348, but the free end thereof protrudes out of the head shell 348 to facilitate the engagement with the fixing member 324 to clamp the working head W to the output shaft 322. Between the end and the fixture 324.
本实施例中,内壳体342还包括连接在马达壳346和头壳348之间的中盖347。中盖347与马达壳346和头壳348均螺钉连接,中盖347用于收容由马达320驱动的冷却风扇。由此,内壳体342包括顺次连接的马达壳346、中盖347、头壳348,可以使得内壳体342的制造变得简单,本领域技术人员可以想到,亦可将中盖347与马达壳346和/或头壳348一体设置,凡采用与本实施例相同或类似的技术方案,均应涵盖在本发明的保护范围之内。In the present embodiment, the inner casing 342 further includes a middle cover 347 that is coupled between the motor casing 346 and the head casing 348. The middle cover 347 is screwed to both the motor case 346 and the head case 348, and the middle cover 347 is for housing a cooling fan driven by the motor 320. Thus, the inner casing 342 includes the motor casing 346, the middle cover 347, and the head casing 348 which are sequentially connected, which can make the manufacture of the inner casing 342 simple, and those skilled in the art can also think of the middle cover 347 and The motor casing 346 and/or the head casing 348 are integrally provided, and any technical solutions identical or similar to those of the present embodiment are intended to be covered by the scope of the present invention.
为进一步的减小振动,本实施例的动力工具300上也设置有减振体。In order to further reduce the vibration, the power tool 300 of the present embodiment is also provided with a vibration damping body.
与实施例一类似,本实施例的动力工具也具有头壳减振方案和马达壳减振方案。但本实施例的头壳减振方案是在外壳体对应内壳体的头壳的外部轮廓外设减振体;本实施例的马达壳减振方案仍然是在马达壳的内部收容空间中设减振体。Similar to the first embodiment, the power tool of the present embodiment also has a head shell damping scheme and a motor casing damping scheme. However, the head shell vibration damping scheme of the present embodiment is an external contour peripheral vibration damper body of the outer casing corresponding to the outer casing of the inner casing; the motor casing vibration damping scheme of the embodiment is still provided in the inner accommodating space of the motor casing. Damping body.
下面先描述在本实施例的头壳减振方案。The head shell damping scheme of this embodiment will be described below first.
本技术方案中,定义输出轴22轴线Y所在的平面为中间平面,在中间平面的两侧各设一个减振体,两个减振体相对中间平面对称设置且安装结构相同。优选的,两个减振体相对平行于马达轴26的轴线X的中间平面对称设置且安装结构相同。更优选的,马达轴26的轴线X和输出轴22轴线Y共面,两个减振体相对马达轴26的轴线X和输出轴22轴线Y确定的中心平面对称设置且安装结构相同。下面对其中一个减振体及其安装结构进行详细描述。In the technical solution, the plane where the axis Y of the output shaft 22 is located is defined as a middle plane, and one vibration damping body is disposed on both sides of the intermediate plane, and the two vibration damping bodies are symmetrically arranged with respect to the intermediate plane and the installation structure is the same. Preferably, the two damping bodies are arranged symmetrically with respect to an intermediate plane parallel to the axis X of the motor shaft 26 and the mounting structure is the same. More preferably, the axis X of the motor shaft 26 and the axis Y of the output shaft 22 are coplanar, and the two damping bodies are symmetrically disposed with respect to the central plane defined by the axis X of the motor shaft 26 and the axis Y of the output shaft 22, and the mounting structure is the same. One of the damper bodies and their mounting structure will be described in detail below.
本技术方案中,外壳体344相当于第一壳体,内壳体342相当于第二壳体,第一壳体(外壳体344)具有背向第二壳体(内壳体342)的第一侧,第一侧上设有支撑件,第二壳体(内壳体342)上设有连接单元,连接单元具有位于第一侧的抵接件,支撑件和抵接件之间设有减振装置,在这里,减振装置包括减振体。而且在本技术方案中,第一壳体(外壳体344)背向第二壳体(内壳体342)的第一侧包括外部轮廓345及设置在外部轮廓345之外的外部空间。In the present technical solution, the outer casing 344 corresponds to the first casing, the inner casing 342 corresponds to the second casing, and the first casing (the outer casing 344) has the first casing facing away from the second casing (the inner casing 342) On one side, a support member is disposed on the first side, and a connecting unit is disposed on the second casing (the inner casing 342). The connecting unit has an abutting member on the first side, and the supporting member and the abutting member are disposed between A vibration damping device, here, the vibration damping device includes a vibration damping body. Also in the present technical solution, the first side of the first casing (outer casing 344) facing away from the second casing (the inner casing 342) includes an outer contour 345 and an outer space disposed outside the outer contour 345.
请结合图11和图12,外壳体344上设有通孔364,内壳体342和外壳体344之间的间隙343与外壳体344的外部轮廓345通过通孔364连通。Referring to FIGS. 11 and 12, the outer casing 344 is provided with a through hole 364, and a gap 343 between the inner casing 342 and the outer casing 344 communicates with the outer contour 345 of the outer casing 344 through the through hole 364.
内壳体342上设置有连接单元,连接单元包括与内壳体342连接的连接件352、与连接件352连接的抵接件353,连接件352穿过通孔364伸出外部轮
廓345外,外壳体344的外部轮廓345具有接触面356,抵接件353位于外部轮廓345外并具有与接触面356相对的抵接面354,接触面356和抵接面354之间设有力传递件358,力传递件358可弹性变形以对抗由于阻尼导致的内部摩擦力而减小振动,换句话说,力传递件358即为减振体。The inner casing 342 is provided with a connecting unit. The connecting unit includes a connecting member 352 connected to the inner casing 342 and an abutting member 353 connected to the connecting member 352. The connecting member 352 extends through the through hole 364 to extend the outer wheel.
Outside the profile 345, the outer contour 345 of the outer casing 344 has a contact surface 356, the abutment 353 is located outside the outer contour 345 and has an abutment surface 354 opposite the contact surface 356, and a force is provided between the contact surface 356 and the abutment surface 354. The transmission member 358 is elastically deformable to resist vibration due to internal friction caused by damping. In other words, the force transmission member 358 is a vibration damping body.
由于设置抵接面354的连接单元与内壳体342连接,而接触面356设置在外壳体344的外部轮廓345上,因此抵接面354和接触面356之间设置可弹性变形以对抗由于阻尼导致的内部摩擦力的力传递件358,就相当于内壳体342和外壳体344之间设置有可弹性变形以对抗由于阻尼导致的内部摩擦力的力传递件358。由此,力传递件358可以减少内壳体342和外壳体344之间传递的运动,例如减少内壳体342传递至外壳体344的碰撞或者振动,尤其会减弱高频率振荡,例如振动或者噪声由内壳体342传递至外壳体344,从而减少握持部350的振动及减少环境噪音,提高操作舒适性。Since the connecting unit provided with the abutting surface 354 is connected to the inner casing 342, and the contact surface 356 is disposed on the outer contour 345 of the outer casing 344, the abutting surface 354 and the contact surface 356 are elastically deformed to resist damping. The resulting internal friction force transmitting member 358 is equivalent to a force transmitting member 358 provided between the inner casing 342 and the outer casing 344 that is elastically deformable to resist internal friction due to damping. Thus, the force transfer member 358 can reduce the motion transmitted between the inner housing 342 and the outer housing 344, such as reducing the impact or vibration transmitted by the inner housing 342 to the outer housing 344, particularly attenuating high frequency oscillations such as vibration or noise. The inner casing 342 is transmitted to the outer casing 344, thereby reducing vibration of the grip portion 350 and reducing environmental noise, thereby improving operational comfort.
连接件352与内壳体342连接,连接件352和内壳体342可以是两个单独的部件并使连接件352安装在内壳体342上。安装方式可以多种多样,可以是螺钉连接或者过盈配合,还可以是焊接等其它安装方式。连接件352和内壳体342也可以一体成型。本技术方案中,内壳体342设置连接件352的部分由塑料制成,连接件352与内壳体342一体成型,连接件352亦为塑料制成。本领域技术人员可以想到,连接件352除了由塑料制成外,也可以是金属材质,如铝合金等,以提高强度和使用寿命。The connector 352 is coupled to the inner housing 342, and the connector 352 and the inner housing 342 can be two separate components and the connector 352 can be mounted to the inner housing 342. The mounting method can be varied, either screw or interference fit, or other mounting methods such as soldering. The connector 352 and the inner casing 342 may also be integrally formed. In the technical solution, the inner casing 342 is provided with a portion of the connecting member 352 made of plastic, the connecting member 352 is integrally formed with the inner casing 342, and the connecting member 352 is also made of plastic. Those skilled in the art will appreciate that the connector 352 may be made of a metal material such as an aluminum alloy in addition to plastic to improve strength and service life.
本技术方案优选的,连接件352纵长延伸,且其纵长延伸方向大致垂直于内壳体342的延伸方向。优选的,连接件352的纵长延伸方向同时垂直于马达320的轴线X和输出轴322的轴线Y,即连接件352的纵长延伸方向垂直于中心平面XY。Preferably, the connecting member 352 extends longitudinally, and its longitudinal extension direction is substantially perpendicular to the extending direction of the inner casing 342. Preferably, the longitudinal extension direction of the connecting member 352 is perpendicular to the axis X of the motor 320 and the axis Y of the output shaft 322, that is, the longitudinal extension direction of the connecting member 352 is perpendicular to the central plane XY.
抵接件353与连接件352连接。本技术方案中,由于抵接件353上设置了抵接面354,抵接件353在大致平行于中心平面XY的方向上的横截面大于连接件352的横截面,且抵接件353在大致平行于中心平面XY的方向上的横截面大于通孔364的横截面。因此,为方便安装,本技术方案中,抵接件353和连接件352是两个单独的部件并安装在一起。本技术方案的安装方式为螺钉(未示出)连接,本领域技术人员可以想到,其它安装方式,如过盈配合或焊接等亦可。本技术方案中,连接件352为塑料制成,抵接件353亦为塑料制成,本领域技术人员可以想到,抵接件353除了由塑料制成外,也可以是金属材质,
如铝合金等,以提高强度和使用寿命。The abutment 353 is coupled to the connector 352. In the present technical solution, since the abutting surface 354 is disposed on the abutting member 353, the cross-section of the abutting member 353 in a direction substantially parallel to the central plane XY is larger than the cross-section of the connecting member 352, and the abutting member 353 is substantially The cross section in the direction parallel to the center plane XY is larger than the cross section of the through hole 364. Therefore, in order to facilitate the installation, in the present technical solution, the abutting member 353 and the connecting member 352 are two separate members and are mounted together. The mounting method of the present technical solution is a screw (not shown) connection, and those skilled in the art may think that other mounting methods, such as interference fit or welding, may also be used. In the technical solution, the connecting member 352 is made of plastic, and the abutting member 353 is also made of plastic. It is conceivable to those skilled in the art that the abutting member 353 can be made of metal or metal.
Such as aluminum alloy, etc., to improve strength and service life.
本技术方案优选的,连接件352的数量为两个,两个连接件352间隔一定距离设置,抵接件353与两个连接件352均连接。优选的,两个连接件352与抵接件353的边缘连接,可以提高抵接件353的安装稳定性,从而提高整机的使用可靠性。Preferably, the number of the connecting members 352 is two, the two connecting members 352 are disposed at a distance, and the abutting member 353 is connected to the two connecting members 352. Preferably, the two connecting members 352 are connected to the edges of the abutting members 353, which can improve the mounting stability of the abutting members 353, thereby improving the reliability of use of the whole machine.
本领域技术人员可以想到,仅设置一个连接件,连接件与抵接件的中部连接亦可,凡采用与本技术方案相同或类似的技术方案均应涵盖在本技术方案的保护范围内。It is to be understood by those skilled in the art that only one connector is provided, and the connector may be connected to the middle portion of the abutting member. Any technical solution that is the same as or similar to the technical solution should be covered by the technical solution.
本领域技术人员可以理解,可将与一个抵接件353连接的所有连接件352看成一组。本技术方案中,这组连接件352与内壳体342的头壳348连接,本领域技术人员可以想到,这组连接件352亦可与内壳体342的马达壳346连接;或者,这组连接件中的部分连接件352与头壳348连接、部分连接件352与马达壳346连接;又或者,设置两组或以上的连接件352,一组或一组以上的连接件352与内壳体342的头壳348连接,一组或一组以上的连接件352与内壳体342的马达壳346连接。Those skilled in the art will appreciate that all of the connectors 352 that are coupled to one of the abutments 353 can be viewed as a group. In the technical solution, the set of connecting members 352 are connected to the head shell 348 of the inner casing 342. It is conceivable to those skilled in the art that the connecting members 352 can also be connected to the motor casing 346 of the inner casing 342; or, this group A part of the connector 352 is connected to the head case 348, a part of the connector 352 is connected to the motor case 346, or two or more sets of connectors 352, one or more sets of connectors 352 and the inner case are provided. The head shells 348 of the body 342 are coupled, and one or more sets of connectors 352 are coupled to the motor housing 346 of the inner housing 342.
本实施例中,一个连接单元包括两个连接件352和一个抵接件353。连接单元的数量为两个,这两个连接单元与内壳体342的头壳348连接,并相对于输出轴322的轴线Y对称设置,优选的,相对马达的轴线和输出轴的轴线确定的中心平面对称设置。In this embodiment, one connecting unit includes two connecting members 352 and one abutting member 353. The number of connecting units is two, which are connected to the head casing 348 of the inner casing 342 and are symmetrically arranged with respect to the axis Y of the output shaft 322, preferably with respect to the axis of the motor and the axis of the output shaft. The center plane is symmetrically set.
外壳体344上开设有通孔364,通孔364使得内壳体342和外壳体344之间的间隙343与外壳体344的外部轮廓345连通。该通孔364也使得连接件352可穿过通孔364伸出外壳体344的外部轮廓345之外。The outer casing 344 is provided with a through hole 364 that allows the gap 343 between the inner casing 342 and the outer casing 344 to communicate with the outer contour 345 of the outer casing 344. The through hole 364 also allows the connector 352 to extend beyond the outer contour 345 of the outer casing 344 through the through hole 364.
本技术方案中,连接件352与通孔364之间存在缝隙。在连接件352穿过通孔364并与抵接件353连接后,连接件352和通孔364之间的缝隙使得连接件352和通孔364始终不接触,从而与连接件352相连的内壳体342和设置通孔364的外壳体344始终不接触,避免振动直接从内壳体342传递至外壳体344,从而减小振动,提高操作舒适性。In the present technical solution, there is a gap between the connecting member 352 and the through hole 364. After the connecting member 352 passes through the through hole 364 and is connected with the abutting member 353, the gap between the connecting member 352 and the through hole 364 causes the connecting member 352 and the through hole 364 to always not contact, so that the inner casing connected to the connecting member 352 The body 342 and the outer casing 344 provided with the through holes 364 are always in contact, and vibration is prevented from being directly transmitted from the inner casing 342 to the outer casing 344, thereby reducing vibration and improving operational comfort.
外壳体344的外部轮廓345具有接触面356,本技术方案中,外壳体344的外部轮廓345上设有支撑件366,接触面356设置在支撑件366上。本技术方案优选的,外壳体344的外部轮廓345设置支撑件366的部分相对外壳体344其它部分的外部轮廓345沿朝向内壳体342的方向内凹,从而当抵接件353
与连接件352连接后,抵接件353的外表面与外壳体344其它部分的外部轮廓345的高度差较小,从而使整个动力工具300外观规整,造型美观。The outer contour 345 of the outer casing 344 has a contact surface 356. In the present embodiment, the outer contour 345 of the outer casing 344 is provided with a support member 366 which is disposed on the support member 366. Preferably, the outer contour 345 of the outer casing 344 is provided with a portion of the support member 366 that is recessed in a direction toward the inner casing 342 with respect to the outer contour 345 of the other portion of the outer casing 344, such that when the abutment 353
After being connected to the connecting member 352, the difference in height between the outer surface of the abutting member 353 and the outer contour 345 of the other portion of the outer casing 344 is small, so that the entire power tool 300 has a regular appearance and a beautiful appearance.
由此,抵接件353与连接件352连接后,抵接件353位于外壳体344的接触面356外并具有与接触面356相对的抵接面354,以方便力传递件358安装在抵接面354和接触面356之间。Therefore, after the abutting member 353 is connected to the connecting member 352, the abutting member 353 is located outside the contact surface 356 of the outer casing 344 and has an abutting surface 354 opposite to the contact surface 356 to facilitate the attachment of the force transmitting member 358 to the abutment. Between face 354 and contact face 356.
力传递件358使抵接面354和接触面356之间保持预定的最小间距,这样,内壳体342和外壳体344之间始终存在一定间隙343,内壳体342和外壳体344始终未接触,可避免振动直接从内壳体342传递至外壳体344,从而减小握持部350的振动,提高操作舒适性。The force transmitting member 358 maintains a predetermined minimum spacing between the abutting surface 354 and the contact surface 356 such that there is always a gap 343 between the inner casing 342 and the outer casing 344, and the inner casing 342 and the outer casing 344 are not in contact at all times. The vibration can be prevented from being directly transmitted from the inner casing 342 to the outer casing 344, thereby reducing the vibration of the grip portion 350 and improving the operational comfort.
本技术方案中,支撑件366纵长延伸,其纵长延伸方向大致垂直于外壳体344。优选的,支撑件366的纵长延伸方向同时垂直于马达320的轴线X和输出轴322的轴线Y,即支撑件366的纵长延伸方向垂直于马达轴线X和输出轴22轴线Y构成的中心平面XY。本技术方案更优选的,支撑件366的纵长延伸方向与连接件352的纵长延伸方向平行。In the technical solution, the support member 366 extends longitudinally, and its longitudinal extension direction is substantially perpendicular to the outer casing 344. Preferably, the longitudinal extension direction of the support member 366 is perpendicular to the axis X of the motor 320 and the axis Y of the output shaft 322, that is, the longitudinal extension direction of the support member 366 is perpendicular to the center of the motor axis X and the output shaft 22 axis Y. Plane XY. More preferably, the longitudinal extension of the support member 366 is parallel to the longitudinal extension of the connector 352.
支撑件366纵长延伸凸出于外壳体344的外部轮廓345,相应的,抵接件353的抵接面354沿远离外壳体344的方向凹陷。The support member 366 extends longitudinally from the outer contour 345 of the outer casing 344. Accordingly, the abutment surface 354 of the abutment 353 is recessed in a direction away from the outer casing 344.
力传递件358安装在支撑件366和抵接件353之间后,力传递件358包覆部分支撑件366并收容部分在凹陷状的抵接件353中。如此设置,力传递件358不仅与支撑件366的端面接触,还与支撑件366纵长延伸的部分周向面接触,该周向面与端面邻接。由此,该力传递件358不仅可以减小支撑件366轴向方向的振动,还可以减小支撑件366周向方向的振动。After the force transmitting member 358 is installed between the support member 366 and the abutting member 353, the force transmitting member 358 covers the portion of the supporting member 366 and receives the portion in the recessed abutting member 353. As such, the force transmitting member 358 is in contact not only with the end surface of the support member 366 but also with a circumferentially extending surface of the support member 366 which extends longitudinally, the circumferential surface being adjacent to the end surface. Thereby, the force transmitting member 358 can not only reduce the vibration of the support member 366 in the axial direction but also reduce the vibration of the support member 366 in the circumferential direction.
由于摆动动力工具的振动在平行于工作头随输出轴322摆动形成的摆动平面S的方向上最大,因此,本技术方案优选的,力传递件358的主要作用力方向平行于摆动平面S且与马达320的轴线X垂直,可以最大限度的减小内壳体342传递至外壳体344的振动。Since the vibration of the oscillating power tool is largest in the direction parallel to the oscillating plane S formed by the oscillating motion of the output shaft 322, it is preferable in the present invention that the main force direction of the force transmitting member 358 is parallel to the oscillating plane S and The axis X of the motor 320 is vertical, and the vibration transmitted from the inner casing 342 to the outer casing 344 can be minimized.
由于支撑件366的轴向方向垂直于马达轴线X和输出轴22轴线Y构成的中心平面XY,而工作头随输出轴322摆动形成的摆动平面S与中心平面XY垂直,也就是说,支撑件366的轴向方向平行于摆动平面S且与马达320的轴线X垂直,因此,力传递件358的主要作用力方向为支撑件366的轴向方向。Since the axial direction of the support member 366 is perpendicular to the center plane XY formed by the motor axis X and the axis Y of the output shaft 22, the swing plane S formed by the working head swinging with the output shaft 322 is perpendicular to the center plane XY, that is, the support member The axial direction of the 366 is parallel to the swing plane S and perpendicular to the axis X of the motor 320. Therefore, the main force direction of the force transmitting member 358 is the axial direction of the support member 366.
优选的,力传递件358在安装在支撑件366和抵接件353之间后,被压缩产生弹性变形而被施以预应力以对抗由于阻尼导致的内部摩擦力。优选的,力
传递件358在各空间方向被施以预应力,且各空间方向上的预应力大小不同。优选的,力传递件358的预应力的主要作用方向平行于工作头随输出轴322摆动形成的摆动平面S且与马达320的轴线X垂直。Preferably, after being mounted between the support member 366 and the abutment member 353, the force transmitting member 358 is compressed to be elastically deformed and prestressed to resist internal friction due to damping. Preferred, force
The transmitting member 358 is prestressed in each spatial direction, and the magnitude of the prestress in each spatial direction is different. Preferably, the main action direction of the prestressing force of the force transmitting member 358 is parallel to the swinging plane S formed by the working head swinging with the output shaft 322 and perpendicular to the axis X of the motor 320.
由于支撑件366的轴向方向垂直于马达轴线X和输出轴22轴线Y构成的中心平面XY,而工作头W随输出轴322摆动形成的摆动平面S与中心平面XY垂直,也就是说,支撑件366的轴向方向平行于摆动平面S且与马达320的轴线X垂直,因此,力传递件358的预应力在支撑件366的轴向方向上最大,即力传递件358的预应力的主要作用方向为支撑件366的轴向方向。Since the axial direction of the support member 366 is perpendicular to the center plane XY formed by the motor axis X and the axis Y of the output shaft 22, the swing plane S formed by the work head W swinging with the output shaft 322 is perpendicular to the center plane XY, that is, the support The axial direction of the member 366 is parallel to the swing plane S and perpendicular to the axis X of the motor 320. Therefore, the pre-stress of the force transmitting member 358 is greatest in the axial direction of the support member 366, that is, the main prestress of the force transmitting member 358. The direction of action is the axial direction of the support member 366.
本实施例中,接触面356为凸起状表面,接触面356设置在支撑件366上,凸起状表面为弧面。抵接面354为凹陷状表面,抵接面354设置在抵接件353上,凹陷状表面亦为弧面,使得力传递件358在垂直于弧面的各个空间方向上均被施以预应力,可以更好的减小内壳体342传递至外壳体344的振动。本领域技术人员可以想到,除了弧面外,平面或球面等形状亦可,凡采用与本技术方案类似的技术方案均应涵盖在本发明的保护范围内。In this embodiment, the contact surface 356 is a convex surface, and the contact surface 356 is disposed on the support member 366, and the convex surface is a curved surface. The abutting surface 354 is a concave surface, and the abutting surface 354 is disposed on the abutting member 353, and the concave surface is also a curved surface, so that the force transmitting member 358 is prestressed in each spatial direction perpendicular to the curved surface. The vibration transmitted from the inner casing 342 to the outer casing 344 can be better reduced. It is to be understood by those skilled in the art that a shape such as a plane or a sphere may be used in addition to the curved surface, and any technical solution similar to the present technical solution should be covered within the scope of the present invention.
本技术方案中,力传递件358在未装配状态下为平板状,在装配完成后为碗状。也就是说,力传递件358在未装配状态下没有凹陷部,但在装配在支撑件366和抵接件353之间后,被压缩弹性变形而形成与凸出的支撑件366匹配的凹陷部。由于力传递件358在未装配状态下为平板状,由此,力传递件358的制造变得简单。本领域技术人员可以想到,力传递件358在未装配状态下为碗状亦可,凡采用与本技术方案类似的技术方案均应涵盖在本发明的保护范围内。In the technical solution, the force transmitting member 358 is in the form of a flat plate in an unassembled state, and is in the shape of a bowl after the assembly is completed. That is, the force transmitting member 358 has no recess in the unassembled state, but after being fitted between the support member 366 and the abutting member 353, is elastically deformed by compression to form a recess portion matching the protruding support member 366. . Since the force transmitting member 358 is in the form of a flat plate in the unassembled state, the manufacture of the force transmitting member 358 becomes simple. It is to be understood by those skilled in the art that the force transmitting member 358 is in the shape of a bowl in an unassembled state, and any technical solution similar to the present technical solution should be covered within the scope of the present invention.
力传递件358为弹性材料制成,如由聚氨酯(PU)、橡胶、弹性金属等材质制成的零件,或由这些材质组合制成的零件,再或者由不同单一材质制成的零件组合等。优选的,力传递件358使用蜂窝状的聚氨酯弹性体,该弹性体的密度在0.35至0.65kg/dm3之间,优选为0.4kg/dm3。申请人发现,这种弹性体可以最大限度的减小内壳体342传递至外壳体344的振动,从而最大限度的改变操作的舒适性。The force transmission member 358 is made of an elastic material such as a part made of a material such as polyurethane (PU), rubber, or elastic metal, or a part made of a combination of these materials, or a combination of parts made of different single materials. . Preferably, the force transmitting member 358 using cellular polyurethane elastomers, the density of the elastomer is between 0.35 to 0.65kg / dm 3, preferably 0.4kg / dm 3. Applicants have discovered that such an elastomer minimizes the vibration transmitted by the inner casing 342 to the outer casing 344, thereby maximizing operational comfort.
本技术方案的动力工具300安装时,内壳体342安装完毕后,使连接在内壳体342上的连接件352与外壳体344上通孔364对准并穿过通孔364,将外壳体344套设在内壳体342上;随后,将力传递件358收容凹陷状的抵接件353中;最后,将抵接件353和连接件352通过螺钉(未示出)连接即可。由
此可知,本技术方案的动力工具300安装方便快捷,且力传递件358安装在外壳体344外表面,安装可视性好,从而安装更加方便快捷。When the power tool 300 of the present technical solution is installed, after the inner casing 342 is installed, the connecting member 352 connected to the inner casing 342 is aligned with the through hole 364 of the outer casing 344 and passes through the through hole 364 to The 344 sleeve is disposed on the inner casing 342; then, the force transmitting member 358 is received in the recessed abutting member 353; finally, the abutting member 353 and the connecting member 352 are connected by screws (not shown). By
It can be seen that the power tool 300 of the present technical solution is convenient and quick to install, and the force transmission member 358 is mounted on the outer surface of the outer casing 344, and the installation visibility is good, so that the installation is more convenient and quick.
图13至图15示出了本实施例的动力工具的马达壳减振方案。13 to 15 show a motor case vibration damping scheme of the power tool of the present embodiment.
为使说明书简洁,下面主要描述本实施例的马达壳减振方案与实施例一的动力工具的马达壳减振方案的主要不同之处及重点特征。In order to simplify the description, the main differences and key features of the motor casing vibration damping scheme of the present embodiment and the motor casing vibration damping scheme of the power tool of the first embodiment are mainly described below.
本技术方案中,内壳体342相当于第一壳体,外壳体344相当于第二壳体,第一壳体(内壳体342)具有背向第二壳体(外壳体344)的第一侧,第一侧上设有支撑件,第二壳体(外壳体344)上设有连接单元,连接单元具有面向第一侧的抵接件,支撑件和抵接件之间设有减振装置,在这里,减振装置包括减振体。而且在本技术方案中,第一壳体(内壳体342)背向第二壳体(外壳体344)的第一侧包括内壳体342内部轮廓和内部收容空间。In the present technical solution, the inner casing 342 is equivalent to the first casing, the outer casing 344 is equivalent to the second casing, and the first casing (the inner casing 342) has the first casing facing away from the second casing (the outer casing 344) On one side, a support member is disposed on the first side, and a connecting unit is disposed on the second casing (the outer casing 344). The connecting unit has an abutting member facing the first side, and the connecting member and the abutting member are provided with a reduction The vibration device, here, the vibration damping device includes a vibration damping body. Moreover, in the present technical solution, the first side of the first housing (inner housing 342) facing away from the second housing (outer housing 344) includes an inner contour of the inner housing 342 and an inner receiving space.
本技术方案中,外壳体344设置在内壳体342的外部,但外壳体344的延伸长度小于内壳体342的延伸长度。具体的,外壳体344具有第一端和第二端,第二端相对第一端远离动力工具的输出轴,内壳体342延伸超出外壳体344的第二端。外壳体344的第二端具有垂直于马达轴的端面349,连接单元设置在端面349上。本技术方案优选的,连接单元一体形成在外壳体上。具体的,连接单元包括连接件352’和抵接件353’,连接件352’垂直于端面349且从端面349上沿远离输出轴的方向纵长延伸,抵接件353’纵长延伸,且抵接件353’的中部与连接件352’远离输出轴的端部连接,抵接件353’的两个端面为抵接面354。In the present technical solution, the outer casing 344 is disposed outside the inner casing 342, but the outer casing 344 has an extended length smaller than the extended length of the inner casing 342. Specifically, the outer casing 344 has a first end and a second end, the second end being remote from the output shaft of the power tool relative to the first end, and the inner casing 342 extending beyond the second end of the outer casing 344. The second end of the outer casing 344 has an end surface 349 that is perpendicular to the motor shaft, and the connecting unit is disposed on the end surface 349. Preferably, the connecting unit is integrally formed on the outer casing. Specifically, the connecting unit includes a connecting member 352 ′ and an abutting member 353 ′, the connecting member 352 ′ is perpendicular to the end surface 349 and extends longitudinally from the end surface 349 in a direction away from the output shaft, and the abutting member 353 ′ extends longitudinally, and The middle portion of the abutting member 353' is connected to the end of the connecting member 352' away from the output shaft, and the two end faces of the abutting member 353' are abutting faces 354.
内壳体342的马达壳的第二半壳体378包括可拆卸的安装的左右半壳,左半壳和右半壳上各设有一个一端封闭的筒形收容部382,当左半壳和右半壳安装完成后,两个筒形收容部382围设的空间为马达壳的内部收容空间的一部分。两个接触面356分别为两个筒形收容部382封闭端的内轮廓的一部分。The second half-shell 378 of the motor casing of the inner casing 342 includes detachably mounted left and right half shells, and the left half shell and the right half shell are each provided with a cylindrical receiving portion 382 closed at one end, when the left half shell and After the installation of the right half-shell is completed, the space enclosed by the two cylindrical housing portions 382 is a part of the internal housing space of the motor casing. The two contact faces 356 are each part of the inner contour of the closed end of the two cylindrical receptacles 382.
两个力传递件358各自抵接在相对的抵接面354和接触面356之间。The two force transmitting members 358 each abut between the opposing abutment surface 354 and the contact surface 356.
[第五实施例][Fifth Embodiment]
图16用简图示出了本发明第五实施例提供的动力工具减振结构。Fig. 16 is a schematic view showing a vibration damping structure of a power tool according to a fifth embodiment of the present invention.
请参见图16,与实施例四的头壳减振方案类似,动力工具包括内壳体442、位于内壳体442外部的外壳体444,内壳体442和外壳体444之间具有间隙443,外壳体444具有背向内壳体442的外部轮廓445,外壳体444上设有通孔464,间隙443和外部轮廓445通过通孔464连通,内壳体442上设置有连
接单元,连接单元包括与内壳体442连接的连接件452、与连接件452连接的抵接件453,连接件452穿过通孔464伸出外部轮廓445外,外部轮廓445具有接触面456,抵接件453位于外部轮廓445外并具有与接触面456相对的抵接面454,接触面456和抵接面454之间设有力传递件458,力传递件458可弹性变形以对抗由于阻尼导致的内部摩擦力。从而减小内壳体442传递至外壳体444的振动。Referring to FIG. 16, similar to the head shell vibration damping scheme of the fourth embodiment, the power tool includes an inner casing 442, an outer casing 444 located outside the inner casing 442, and a gap 443 between the inner casing 442 and the outer casing 444. The outer casing 444 has an outer contour 445 facing away from the inner casing 442. The outer casing 444 is provided with a through hole 464. The gap 443 and the outer contour 445 are communicated through the through hole 464, and the inner casing 442 is provided with a connection.
The connecting unit includes a connecting member 452 connected to the inner casing 442 and an abutting member 453 connected to the connecting member 452. The connecting member 452 protrudes out of the outer contour 445 through the through hole 464, and the outer contour 445 has a contact surface 456. The abutting member 453 is located outside the outer contour 445 and has an abutting surface 454 opposite to the contact surface 456. A force transmitting member 458 is disposed between the contact surface 456 and the abutting surface 454. The force transmitting member 458 is elastically deformable to resist damping. The resulting internal friction. The vibration transmitted from the inner casing 442 to the outer casing 444 is thereby reduced.
为使说明书简洁,下面主要描述本实施例的动力工具与实施例四的动力工具的头壳减振方案的主要不同之处及重点特征。In order to simplify the description, the main differences and key features of the power tool of the present embodiment and the head shell vibration damping scheme of the power tool of the fourth embodiment are mainly described below.
本实施例中,连接单元的连接件452的数量为一个,连接件452与抵接件453的中部连接,优选的,连接件452与抵接件453一体成型。连接件452穿过外壳体444的通孔464与内壳体442过盈配合连接。In this embodiment, the number of the connecting members 452 of the connecting unit is one, and the connecting member 452 is connected to the middle portion of the abutting member 453. Preferably, the connecting member 452 is integrally formed with the abutting member 453. The connector 452 is connected to the inner housing 442 by an interference fit through the through hole 464 of the outer housing 444.
本实施例中,外壳体444的外部轮廓445上设有凹陷部461,凹陷部461具有底面4611和围设底面4611周边且纵长延伸的周向面4612。外部轮廓445上的接触面456至少包括凹陷部461的底面4611。In this embodiment, the outer contour 445 of the outer casing 444 is provided with a recessed portion 461 having a bottom surface 4611 and a circumferential surface 4612 extending around the periphery of the bottom surface 4611 and extending longitudinally. The contact surface 456 on the outer contour 445 includes at least the bottom surface 4611 of the recess 461.
抵接件453收容在凹陷部461内,包括面向凹陷部461的底面4611的下表面4531、围设下表面4531周边且与下表面4531邻接的侧面4532、与侧面4532邻接并远离内壳体442的上表面4533。抵接件453上的抵接面454至少包括下表面4531。The abutting member 453 is received in the recessed portion 461, and includes a lower surface 4531 facing the bottom surface 4611 of the recessed portion 461, a side surface 4532 surrounding the lower surface 4531 and abutting the lower surface 4531, and a side surface 4532 adjoining and away from the inner casing 442 Upper surface 4533. The abutment surface 454 on the abutment 453 includes at least a lower surface 4531.
接触面456和抵接面454之间设有力传递件458,力传递件458可弹性变形以对抗由于阻尼导致的内部摩擦力。A force transmitting member 458 is provided between the contact surface 456 and the abutment surface 454, and the force transmitting member 458 is elastically deformable to resist internal friction due to damping.
由于设置抵接面454的抵接件453与内壳体442通过连接件452连接,而接触面456设置在外壳体444的外部轮廓445上,因此抵接面454和接触面456之间设置力传递件458,就相当于内壳体442和外壳体444之间设置力传递件458。由此,力传递件458可以减少由内壳体442传递至外壳体444的振动,从而减少握持部的振动,提高操作舒适性。Since the abutting member 453 provided with the abutting surface 454 is connected to the inner casing 442 by the connecting member 452, and the contact surface 456 is disposed on the outer contour 445 of the outer casing 444, a force is set between the abutting surface 454 and the contact surface 456. The transmission member 458 is equivalent to a force transmitting member 458 disposed between the inner casing 442 and the outer casing 444. Thereby, the force transmitting member 458 can reduce the vibration transmitted from the inner casing 442 to the outer casing 444, thereby reducing the vibration of the grip portion and improving the operational comfort.
与实施例一类似,力传递件458使抵接面454和接触面456之间保持预定的最小间距L1,可以确保内壳体442和外壳体444不接触,从而避免内壳体442的振动直接传递到外壳体444。Similar to the first embodiment, the force transmitting member 458 maintains the predetermined minimum spacing L1 between the abutting surface 454 and the contact surface 456 to ensure that the inner casing 442 and the outer casing 444 are not in contact, thereby avoiding direct vibration of the inner casing 442. Transfer to the outer casing 444.
本实施例中,凹陷部461的底面4611和抵接件453的下表面4531均为平面,力传递件458抵接在平面状的凹陷部底面4611和抵接件下表面4531之间,结构简单。
In this embodiment, the bottom surface 4611 of the recessed portion 461 and the lower surface 4531 of the abutting member 453 are both planar, and the force transmitting member 458 abuts between the planar recessed portion bottom surface 4611 and the abutting member lower surface 4531, and has a simple structure. .
本实施例中,抵接件453的侧面4532与凹陷部461的周向面4612间隔一定距离设置。力传递件458在装配完成后与抵接件453的侧面4532和凹陷部461的周向面4612均抵接。也就是说,抵接面454不仅包括抵接件453的下表面4531,还包括与下表面4531邻接的侧面4532;接触面456不仅包括凹陷部461的底面4611,还包括围设底面4611的部分周向面4612。In this embodiment, the side surface 4532 of the abutting member 453 is disposed at a distance from the circumferential surface 4612 of the recessed portion 461. The force transmitting member 458 abuts against the side surface 4532 of the abutting member 453 and the circumferential surface 4612 of the recessed portion 461 after the assembly is completed. That is, the abutting surface 454 includes not only the lower surface 4531 of the abutting member 453 but also a side surface 4532 adjacent to the lower surface 4531. The contact surface 456 includes not only the bottom surface 4611 of the recess portion 461 but also a portion enclosing the bottom surface 4611. Circumferential surface 4612.
如此设置,不仅可以在连接件452轴向方向上减小振动,还可以在垂直于连接件452轴向方向的方向上减小振动。本领域技术人员可以想到,力传递件458在装配完成后仅与抵接件453的下表面4531以及凹陷部461的底面4611抵接亦可。With this arrangement, it is possible to reduce the vibration not only in the axial direction of the connecting member 452 but also in the direction perpendicular to the axial direction of the connecting member 452. It will be appreciated by those skilled in the art that the force transmitting member 458 may only abut against the lower surface 4531 of the abutting member 453 and the bottom surface 4611 of the recessed portion 461 after the assembly is completed.
力传递件458在装配完成后卡紧在抵接件453的下表面4531及侧面4532、凹陷部461的底面4611及部分周向面4612之间,即力传递件458在装配完成后为碗状。与前述实施例类似,力传递件458可以在未装配状态下即为碗状;也可以在未装配状态下为平面状,仅在装配完成后才为碗状。The force transmitting member 458 is clamped between the lower surface 4531 and the side surface 4532 of the abutting member 453 and the bottom surface 4611 of the recessed portion 461 and the partial circumferential surface 4612 after the assembly is completed, that is, the force transmitting member 458 is in the shape of a bowl after the assembly is completed. . Similar to the foregoing embodiment, the force transmitting member 458 may be in the shape of a bowl in an unassembled state; it may also be planar in an unassembled state, and is in the shape of a bowl only after the assembly is completed.
本实施例中,在连接件452的纵长延伸方向上,抵接件453的上表面4533相对凹陷部461的周向面4612的顶端开口靠近内壳体442,使得抵接件453完全收容在凹陷部461内,凹陷部461的周向面4612的顶端开口处设置在防尘盖463。防尘盖463与外壳体444凹陷部461周边的外部轮廓445的高度相差不大,不仅可以保护连接单元及力传递件458,而且使动力工具外观规整、造型美观。In the embodiment, in the longitudinal extension direction of the connecting member 452, the upper surface 4533 of the abutting member 453 is close to the inner casing 442 with respect to the top end opening of the circumferential surface 4612 of the recessed portion 461, so that the abutting member 453 is completely accommodated. In the recessed portion 461, the tip end opening of the circumferential surface 4612 of the recessed portion 461 is provided in the dustproof cover 463. The dust cover 463 has a small difference from the height of the outer contour 445 around the recess 461 of the outer casing 444, and not only protects the connecting unit and the force transmitting member 458, but also has a regular appearance and a beautiful appearance of the power tool.
本领域技术人员可以想到,通过合理设置凹陷部461的周向面4612的纵向长度,使得抵接件453的上表面4533与外壳体444凹陷部461周边的外部轮廓445大致等高亦可,凡采用与本实施例类似的技术方案均应涵盖在本发明的保护范围之内。It is conceivable by those skilled in the art that by appropriately arranging the longitudinal length of the circumferential surface 4612 of the recess 461, the upper surface 4533 of the abutment 453 is substantially equal to the outer contour 445 of the periphery of the recess 461 of the outer casing 444. The technical solutions similar to those of the present embodiment are all covered by the scope of the present invention.
[第六实施例][Sixth embodiment]
图17至图20示出了本发明第六实施例提供的动力工具500。17 to 20 show a power tool 500 according to a sixth embodiment of the present invention.
本实施例的动力工具500与实施例四的动力工具300结构比较类似,为使说明书简洁,下面主要描述本实施例的动力工具500与实施例四的动力工具300的主要区别及重点特征。The power tool 500 of the present embodiment is similar in structure to the power tool 300 of the fourth embodiment. For the sake of brevity of the description, the main differences and key features of the power tool 500 of the present embodiment and the power tool 300 of the fourth embodiment are mainly described below.
请参见图17和图18,与实施例四相同,本实施例的动力工具500的壳体包括内壳体542、位于内壳体542外部的外壳体544,内壳体542和外壳体544之间具有间隙,内壳体542和外壳体544之间设有N个减振体558以减小内
壳体542传递至外壳体544的振动。Referring to FIG. 17 and FIG. 18, the housing of the power tool 500 of the present embodiment includes an inner casing 542, an outer casing 544 located outside the inner casing 542, an inner casing 542 and an outer casing 544, as in the fourth embodiment. There is a gap therebetween, and N damping bodies 558 are disposed between the inner casing 542 and the outer casing 544 to reduce the inner portion.
The housing 542 transmits vibration to the outer casing 544.
与实施例四相同,本实施例的内壳体542包括用于收容部分输出轴522的第一头壳591、用于收容至少部分马达的第一马达壳593。外壳体544包括位于第一头壳591外部的第二头壳595,第一头壳591和第二头壳595之间具有间隙。外壳体544还包括位于第一马达壳593外部的第二马达壳597,第一马达壳593和第二马达壳597之间具有间隙。As in the fourth embodiment, the inner casing 542 of the present embodiment includes a first head casing 591 for accommodating a portion of the output shaft 522, and a first motor casing 593 for accommodating at least a portion of the motor. The outer casing 544 includes a second head case 595 located outside the first head case 591 with a gap between the first head case 591 and the second head case 595. The outer casing 544 further includes a second motor casing 597 located outside the first motor casing 593 with a gap between the first motor casing 593 and the second motor casing 597.
与实施例四相同,本实施例的动力工具500具有头壳减振方案,即第一头壳591和第二头壳595之间设有头壳减振装置580。本实施例的动力工具500也具有马达壳减振方案,即在第一马达壳593和第二马达壳597之间设有马达壳减振装置590。As in the fourth embodiment, the power tool 500 of the present embodiment has a head shell vibration damping scheme, that is, a head shell vibration damping device 580 is disposed between the first head shell 591 and the second head shell 595. The power tool 500 of the present embodiment also has a motor casing vibration damping scheme in which a motor casing damping device 590 is provided between the first motor casing 593 and the second motor casing 597.
定义输出轴522轴线Y所在的平面为中间平面。在中间平面的至少一侧设有头壳减振装置。优选的,中间平面与马达轴(未图示)的轴线X平行。优选的,马达轴的轴线X和输出轴522的轴线Y共面形成中心平面XY,在中心平面XY的两侧对称设置有头壳减振装置580。优选的,中心平面的两侧的头壳减振装置580数量及安装结构相同。在本实施例中,在中心平面的两侧对称设有头壳减振装置580。The plane in which the axis Y of the output shaft 522 is defined is defined as the intermediate plane. A head shell damping device is provided on at least one side of the intermediate plane. Preferably, the median plane is parallel to the axis X of the motor shaft (not shown). Preferably, the axis X of the motor shaft and the axis Y of the output shaft 522 are coplanar to form a center plane XY, and a head shell damper 580 is symmetrically disposed on both sides of the center plane XY. Preferably, the number of head shell vibration damping devices 580 on both sides of the center plane is the same as the mounting structure. In the present embodiment, the head shell damper device 580 is symmetrically disposed on both sides of the center plane.
在中间平面的至少一侧设有马达壳减振装置。优选的,中间平面与马达轴(未图示)的轴线X平行。优选的,马达轴的轴线X和输出轴522的轴线Y共面形成中心平面XY,在中心平面XY的两侧对称设置有马达壳减振装置590。优选的,中心平面的两侧的马达壳减振装置590数量及安装结构相同。在本实施例中,在中心平面的两侧对称设有马达壳减振装置590。A motor casing damping device is provided on at least one side of the intermediate plane. Preferably, the median plane is parallel to the axis X of the motor shaft (not shown). Preferably, the axis X of the motor shaft and the axis Y of the output shaft 522 are coplanar to form a center plane XY, and motor casing damper 590 is symmetrically disposed on both sides of the center plane XY. Preferably, the number of motor housing dampers 590 on both sides of the center plane and the mounting structure are the same. In the present embodiment, the motor casing vibration damping device 590 is symmetrically disposed on both sides of the center plane.
下面先描述中间平面一侧的头壳减振方案。The head shell damping scheme on the side of the intermediate plane will be described below.
请参见图17和图18,本实施例动力工具500的头壳减振方案与实施例四的动力工具300的头壳减振方案的主要区别在于:实施例四的头壳减振方案中,头壳减振装置仅包括一个减振体;本实施例的头壳减振方案中,头壳减振装置580包括两个减振体558。Referring to FIG. 17 and FIG. 18, the main difference between the head shell vibration reduction scheme of the power tool 500 of the present embodiment and the head shell vibration reduction scheme of the power tool 300 of the fourth embodiment is: in the head shell vibration reduction scheme of the fourth embodiment, The head shell vibration damping device includes only one vibration damping body; in the head shell vibration damping scheme of the present embodiment, the head shell vibration damping device 580 includes two vibration damping bodies 558.
本技术方案中,每个减振体558及其安装结构与实施例四的头壳减振方案中的减振体及其安装结构相同,在此不再赘述。In the technical solution, each of the damper body 558 and the mounting structure thereof are the same as the damper body and the mounting structure of the head shell vibration damping scheme of the fourth embodiment, and are not described herein again.
由于本技术方案的头壳减振装置580包括两个减振体558,头壳减振装置580沿输出轴522轴向方向的延伸长度大于沿输出轴522径向方向的延伸长度。使得头壳减振装置580沿输出轴522的方向纵长延伸,进而使得头壳减振
装置580在输出轴522的轴向上的一定范围内均对第一头壳591和第二头壳595有着较强的支撑,可以显著减小第一头壳591和第二头壳595的相对运动,从而避免第一头壳591和第二头壳595的相对运动抵销工作头的部分摆动角度而降低工作头的工作效率。Since the head shell vibration damping device 580 of the present technical solution includes two vibration damping bodies 558, the extension length of the head shell vibration damping device 580 in the axial direction of the output shaft 522 is greater than the extension length in the radial direction of the output shaft 522. The head shell vibration damping device 580 is longitudinally extended in the direction of the output shaft 522, thereby damping the head shell
The device 580 has strong support for the first head shell 591 and the second head shell 595 in a certain range in the axial direction of the output shaft 522, and can significantly reduce the relative relationship between the first head shell 591 and the second head shell 595. The movement, thereby preventing the relative movement of the first head shell 591 and the second head shell 595 from offsetting the partial swing angle of the working head, reduces the working efficiency of the working head.
在本实施例中,头壳减振装置580包括两个减振体,每个减振体包括与第一头壳591和第二头壳595相接触的减振部。头壳减振装置580沿输出轴522轴向方向的延伸长度大于沿输出轴522径向方向的延伸长度。可以理解为两个减振部在沿输出轴522的轴向上的两个最远点之间(L3)的距离大于沿输出轴522的径向上的两个最远点之间的距离。也说是说,两个减振部在沿输出轴522的轴向上的跨度大于沿输出轴522径向上的跨度。当然,减振体的个数可以是N个,其中N个减振部在沿输出轴522的轴向上的两个最远点之间(L3)的距离大于沿输出轴522的径向上的两个最远点之间的距离,也指N个减振部在沿输出轴522的轴向上的跨度大于沿输出轴522径向上的跨度。In the present embodiment, the head shell damper device 580 includes two damper bodies, each damper body including a damper portion in contact with the first head shell 591 and the second head shell 595. The length of the head shell damping device 580 in the axial direction of the output shaft 522 is greater than the length in the radial direction of the output shaft 522. It can be understood that the distance between the two most damped portions between the two farthest points in the axial direction of the output shaft 522 (L3) is greater than the distance between the two farthest points in the radial direction of the output shaft 522. That is to say, the span of the two damper portions in the axial direction along the output shaft 522 is larger than the span in the radial direction of the output shaft 522. Of course, the number of the vibration damping bodies may be N, wherein the distance between the N most damped portions in the axial direction along the output shaft 522 (L3) is greater than the radial direction along the output shaft 522. The distance between the two furthest points also means that the span of the N damping portions in the axial direction along the output shaft 522 is greater than the span in the radial direction along the output shaft 522.
当然,在输出轴522的轴向上跨度最大,减振效果会更好,下面结合图19和图20来进行阐述。在其它条件相同的情况下,图19中,头壳减振装置580的两个减振体558,每个减振体588包括与第一头壳591和第二头壳595相接触的减振部,沿输出轴的轴向的两个最远点之间为H1;图20中,头壳减振装置580的两个减振体558与第一头壳591和第二头壳595相接触的减振部沿输出轴的轴向的两个最远点之间为H2,其中H1>H2。为简化分析过程,假设动力工具工作过程中,头壳减振装置580的其中一个减振体558(以图示中下侧减振体558为例)保持不动,另一个减振体558(以图示中上侧减振体558为例)被压缩导致该减振体558从实线所示的位置运动至虚线所示的位置产生变形量a。当图19和图20中产生相同的变形量a时,图19中上侧减振体558相对下侧减振体558运动的角度为O1,图20中上侧减振体558相对下侧减振体558运动的角度为O2,由于H1>H2,显然的,O1<O2。也就是说,图19中的距离较远的两个减振体558使得第一头壳591相对第二头壳595运动的角度较小,工作效率相对较高;图20中的距离较近的两个减振体558使得第一头壳591相对第二头壳595运动的角度较大,工作效率相对较差。即,两个减振体558沿输出轴方向的距离越大,使得头壳减振装置580沿输出轴方向的延伸长度越长,工作效率越好。Of course, the span in the axial direction of the output shaft 522 is the largest, and the damping effect is better, which will be described below with reference to FIGS. 19 and 20. In the case where the other conditions are the same, in FIG. 19, the two vibration damping bodies 558 of the head shell vibration damping device 580, each of the vibration damping bodies 588 includes the vibration damping in contact with the first head shell 591 and the second head shell 595. The portion between the two farthest points along the axial direction of the output shaft is H1; in FIG. 20, the two damper bodies 558 of the head shell damper device 580 are in contact with the first head shell 591 and the second head shell 595 The damper portion is H2 between the two farthest points in the axial direction of the output shaft, where H1>H2. In order to simplify the analysis process, it is assumed that one of the damper bodies 558 of the head damper device 580 (in the illustrated lower damper body 558 as an example) remains stationary during operation of the power tool, and the other damper body 558 ( The upper middle side vibration damper 558 is exemplified as being compressed, and the vibration damping body 558 is moved from a position indicated by a solid line to a position indicated by a broken line to generate a deformation amount a. When the same amount of deformation a is produced in Figs. 19 and 20, the angle of movement of the upper side damper body 558 with respect to the lower side damper body 558 in Fig. 19 is O1, and the upper side damper body 558 of Fig. 20 is reduced relative to the lower side. The angle at which the vibrating body 558 moves is O2, and since H1 > H2, it is apparent that O1 < O2. That is to say, the two damper bodies 558 having a relatively long distance in FIG. 19 make the first head shell 591 move at a smaller angle with respect to the second head shell 595, and the working efficiency is relatively higher; the distance in FIG. 20 is relatively close. The two damping bodies 558 cause the first head shell 591 to move at an angle relative to the second head shell 595, and the working efficiency is relatively poor. That is, the greater the distance between the two damper bodies 558 in the output shaft direction, the longer the extension length of the head shell damper device 580 in the output shaft direction, and the better the work efficiency.
相对于不设置减振体的动力工具,本技术方案的动力工具由于设置了减振
体,减振效果更好。本技术方案中头壳减振装置包括两个减振体的动力工具相对头壳减振装置仅包括一个减振体的动力工具的工作效率更优。Compared with a power tool that is not provided with a vibration damping body, the power tool of the present technical solution is provided with vibration damping
Body, vibration damping effect is better. In the present technical solution, the head shell damping device includes two damper bodies. The power tool is more efficient than the head shell damper device including only one damper body.
头壳减振装置580沿输出轴522方向的延伸长度是指两个减振体558上沿输出轴522方向最远的两点之间的距离。换句话说,头壳减振装置580沿输出轴522方向的延伸长度即头壳减振装置580与第一头壳591和第二头壳595相接触的减振部在沿输出轴的轴向上两个最远点之间的距离。在图18中,头壳减振装置580中两个减振部在沿输出轴522的轴向上的两个最远点之间距离为L3。在空间允许的情况下,头壳减振装置580沿输出轴522方向的延伸长度越大,减振效果和工作效率的平衡越好。The extension of the head shell damper 580 in the direction of the output shaft 522 refers to the distance between the two points on the two damper bodies 558 that are furthest from the output shaft 522. In other words, the damper portion of the head shell damper device 580 in the direction of the output shaft 522, that is, the damper portion of the head shell damper device 580 in contact with the first head shell 591 and the second head shell 595 is in the axial direction of the output shaft. The distance between the two farthest points. In FIG. 18, the distance between the two damper portions of the head damper device 580 at the two farthest points in the axial direction of the output shaft 522 is L3. The larger the extension length of the head shell damper device 580 in the direction of the output shaft 522, the better the space balance is, the better the balance between the vibration damping effect and the work efficiency.
本技术方案优选的,用于收容部分输出轴522的第一头壳沿输出轴方向的最大长度为L,两个减振体与第一头壳591和第二头壳595相接触的两个减振部沿输出轴522的轴向上的两个最远点之间距离L3大于等于0.2L,小于等于L。优选的,头壳减振装置580与第一头壳591和第二头壳595相接触的减振部沿输出轴方向的最大长度L3大于等于0.4L,小于等于0.7L。可以最大限度避免降低输出轴522的工作效率,又不会明显增大第一头壳591及第二头壳595的体积。Preferably, the first head case for accommodating the partial output shaft 522 has a maximum length L in the direction of the output shaft, and the two damper bodies are in contact with the first head case 591 and the second head case 595. The distance L3 between the two farthest points in the axial direction of the output shaft 522 of the damper portion is greater than or equal to 0.2 L and less than or equal to L. Preferably, the maximum length L3 of the damper portion of the head shell damper device 580 in contact with the first head shell 591 and the second head shell 595 in the output shaft direction is 0.4 L or more and 0.7 L or less. The working efficiency of the output shaft 522 can be minimized without minimizing the volume of the first head shell 591 and the second head shell 595.
当然,两个减振部沿输出轴522的轴向的长度之和大于等于0.2L,小于等于L。也可以达到减振效果好、工作效率高的效果。当然,如本领域技术人员,所理解的,减振体的个数可以是N个,N个减振部沿输出轴522的轴向的长度之和大于等于0.2L,小于等于L。Of course, the sum of the lengths of the two damper portions along the axial direction of the output shaft 522 is 0.2 L or more and L or less. It can also achieve the effect of good vibration reduction and high work efficiency. Of course, as understood by those skilled in the art, the number of the vibration damping bodies may be N, and the sum of the lengths of the N vibration damping portions along the axial direction of the output shaft 522 is 0.2L or more and L or less.
本技术方案中,优选的,头壳减振装置580沿输出轴522方向的延伸长度大于等于15mm小于等于75mm。可以最大限度避免减小输出轴522的工作效率,又不会明显增大第一头壳591及第二头壳595的体积。优选的,头壳减振装置580沿输出轴522方向的延伸长度大于等于20mm。In the present technical solution, preferably, the extension length of the head shell vibration damping device 580 in the direction of the output shaft 522 is 15 mm or more and 75 mm or less. The working efficiency of the output shaft 522 can be minimized without minimizing the volume of the first head shell 591 and the second head shell 595. Preferably, the length of the head shell damper device 580 in the direction of the output shaft 522 is greater than or equal to 20 mm.
在这里,头壳减振装置580沿输出轴522方向的延伸长度可以理解成:N个减振部的沿输出轴的轴向的长度之和大于等于15mm。或是N个减振部在沿输出轴的轴向上的两个最远点之间的距离大于等于15mm。Here, the extension length of the head shell damper device 580 in the direction of the output shaft 522 can be understood as the sum of the lengths of the N damper portions along the axial direction of the output shaft is 15 mm or more. Or the distance between the two damper portions at the two farthest points in the axial direction of the output shaft is greater than or equal to 15 mm.
本实施例中,两个减振体558沿输出轴522的轴向对中设置,即两个减振体558的中心点的连线为直线线段,该直线线段与输出轴522平行。本领域技术人员可以想到,两个减振体558亦可沿输出轴522的轴向错开设置,即两个减振体558的中心点的连线为直线线段,该直线线段与输出轴522成角度设置,
只要两个减振体558沿输出轴522方向的延伸长度大于沿马达轴方向的延伸长度即可较好的避免输出轴522的工作效率降低。In this embodiment, the two damper bodies 558 are disposed in the axial direction of the output shaft 522, that is, the line connecting the center points of the two damper bodies 558 is a straight line segment, and the straight line segment is parallel to the output shaft 522. It is to be understood by those skilled in the art that the two damper bodies 558 can also be disposed offset along the axial direction of the output shaft 522, that is, the line connecting the center points of the two damper bodies 558 is a straight line segment, and the straight line segment is formed with the output shaft 522. Angle setting,
As long as the extension length of the two damper bodies 558 in the direction of the output shaft 522 is greater than the extension length in the direction of the motor shaft, the operation efficiency of the output shaft 522 can be better prevented from being lowered.
由于本实施例的头壳减振装置580包括两个减振体558,相比实施例四的头壳中仅设置一个减振体,两个减振体558与第一头壳591和第二头壳595相接触的减振部的延伸长度亦加大,可以在两个减振体558与第一头壳591和第二头壳595相接触的减振部的延伸长度的范围内均对第一头壳591和第二头壳595有着支撑,避免工作效率下降。Since the head shell damper device 580 of the present embodiment includes two damper bodies 558, only one damper body is provided in the head case of the fourth embodiment, the two damper bodies 558 and the first head case 591 and the second The extension length of the damper portion in contact with the head case 595 is also increased, and may be within the range of the extension length of the damper portion where the two damper bodies 558 are in contact with the first head case 591 and the second head case 595. The first head case 591 and the second head case 595 are supported to prevent a decrease in work efficiency.
尤其是,减振体558与第一头壳591和第二头壳595相接触的减振部在输出轴522的轴线方向的延伸长度加大,不仅仅是简单的增加了减振体558的数量而提高了减振效果,而且使得头壳减振装置580在输出轴522的轴向上一定范围内均对第一头壳591和第二头壳595有着支撑,可以显著的避免工作效率下降。In particular, the damper portion of the damper body 558 that is in contact with the first head shell 591 and the second head shell 595 has an extended length in the axial direction of the output shaft 522, which is not merely a simple addition of the damper body 558. The vibration damping effect is increased in quantity, and the head shell vibration damping device 580 has support for the first head shell 591 and the second head shell 595 in a certain range in the axial direction of the output shaft 522, which can significantly prevent the work efficiency from being lowered. .
按照常规设想,减振体的数量越多越好。但申请人发现,事实并非如此,减振效果与输出轴的工作效率是矛盾的,最优的技术方案应该兼顾减振效果和工作效率,使振动和工作效率均可被操作者接受。具体的,当减振体越多时,减振体对内壳体和外壳体的支撑作用越强,减振效果反而越差,但是,减振体对内壳体和外壳体的支撑作用越强,内壳体相对外壳体的运动越困难,内壳体和外壳体的相对运动角度越小,其抵销输出轴及工作头的摆动角度就越小,输出轴及工作头的效率就越高。极限情况下,当减振体多到足够刚性的支撑内壳体和外壳体时,其支撑作用非常强,内壳体和外壳体不会相对运动,输出轴的效率几乎不会有损失,但减振效果很差。反之亦然,当减振体数量越少、减振体越软时,减振效果越好,但此时,内壳体和外壳体的相对越大,抵挡输出轴的摆动角度越大,摆动机的工作效率越低。As is conventional, the number of damping bodies is as high as possible. However, the applicant found that this is not the case. The damping effect is contradictory to the working efficiency of the output shaft. The optimal technical solution should take into account the vibration damping effect and working efficiency, so that the vibration and working efficiency can be accepted by the operator. Specifically, when there are more vibration damping bodies, the stronger the supporting effect of the vibration damping body on the inner casing and the outer casing, the worse the damping effect is, but the stronger the supporting effect of the vibration damping body on the inner casing and the outer casing is. The more difficult the movement of the inner casing relative to the outer casing, the smaller the relative movement angle of the inner casing and the outer casing, the smaller the angle of oscillation of the output shaft and the working head, and the higher the efficiency of the output shaft and the working head. . In the extreme case, when the damping body is sufficiently rigid to support the inner casing and the outer casing, the supporting effect is very strong, the inner casing and the outer casing do not move relative to each other, and the efficiency of the output shaft is hardly lost, but The damping effect is very poor. Vice versa, when the number of vibration damping bodies is smaller and the vibration damping body is softer, the damping effect is better, but at this time, the larger the inner casing and the outer casing are, the larger the swinging angle of the output shaft is to be oscillated. The lower the efficiency of the machine.
因此,本技术方案中,头壳减振装置580包括两个减振体558。本领域技术人员可以想到,头壳减振装置580可以包括三个至五个减振体558。这使得动力工具的减振效果和工作效率都能被操作者接受,从而可以达到减振效果与工作效率的平衡,而且不会明显增大动力工具的体积,操作也更为舒适。当然,本领域技术人员可以想到,头壳减振装置包括五个以上减振体亦可。Therefore, in the present technical solution, the head shell vibration damping device 580 includes two vibration damping bodies 558. It will be appreciated by those skilled in the art that the headgear damping device 580 can include three to five damper bodies 558. This makes the vibration damping effect and working efficiency of the power tool acceptable to the operator, so that the balance between the vibration damping effect and the working efficiency can be achieved, and the volume of the power tool is not significantly increased, and the operation is more comfortable. Of course, those skilled in the art will appreciate that the head shell damping device may include more than five damping bodies.
尤其是,当摆动动力工具的输出轴输出大于等于4°的摆角后,效率大幅度提高,但振动也有大幅度的增加。本技术方案中,头壳设置两个至五个减振体,相对不设置减振体的摆动动力工具,其振动有较大幅度的下降,但由于设
置减振体会降低工作效率,本申请的摆动动力工具的效率虽然相对不设置减振体的摆动动力工具效率有所降低,但效率降低的幅度较小。也就是说,本技术方案的摆动动力工具,减振效果好,效率也不错,获得了较佳的操作手感和较高的工作效率。In particular, when the output shaft of the oscillating power tool outputs a swing angle of 4 or more, the efficiency is greatly improved, but the vibration is also greatly increased. In the technical solution, the head shell is provided with two to five damper bodies, and the oscillating power tool without the damper body is relatively provided, and the vibration thereof has a large drop, but
The damping body reduces the working efficiency. Although the efficiency of the oscillating power tool of the present application is relatively low, the efficiency of the oscillating power tool is not reduced, but the efficiency is reduced to a small extent. That is to say, the swinging power tool of the technical solution has good vibration damping effect and good efficiency, and obtains a better operating feel and high working efficiency.
参见如下表的振动值测试数值,在其它条件相同的情况下,采用本技术方案的摆动动力工具相对无减振的摆动动力工具,无论是在第一测试位置还是第二测试位置,其振动值均下降了50%左右。Refer to the vibration value test values in the following table. Under the same conditions, the swinging power tool with the technical solution of the present invention has a vibration value relative to the undamped swing power tool, whether in the first test position or the second test position. Both fell by about 50%.
参见下表的工作效率测试数值,我们以切割相同的工件的切割时间反映切割效率,下表中的数值为切割时间,我们可以明显看出,在其它条件相同的情况下,采用本技术方案的摆动动力工具相对无减振的摆动动力工具,切割时间有小幅度的增加,效率有所降低,但效率下降的幅度远小于振动值下降的幅度。Referring to the work efficiency test values in the table below, we reflect the cutting efficiency by cutting the cutting time of the same workpiece. The value in the table below is the cutting time. We can clearly see that under the same conditions, the technical solution is adopted. Compared with the non-damping oscillating power tool, the oscillating power tool has a small increase in cutting time and a decrease in efficiency, but the efficiency is much smaller than the vibration value.
因此,采用本技术方案的摆动动力工具,减振效果好,效率也不错,获得了较佳的操作手感和较高的工作效率。Therefore, the oscillating power tool adopting the technical scheme has good vibration damping effect and good efficiency, and obtains a better operation feeling and high work efficiency.
请返回图17,本技术方案中,虽然头壳减振装置580的两个减振体558沿输出轴522的轴向方向对中设置,但分别与两个减振体558抵接的两个抵接件553的纵长延伸方向Z1和Z2成角度设置,Z1和Z2成角度设置,相比Z1和Z2在一条直线上同向设置,可以减小两个抵接件553在输出轴522的轴向方向上占用的空间,从而减小动力工具的体积。本技术方案优选的,与两个减振体558抵接的两个抵接件553一体成型,方便加工和安装,Z1和Z2成角度设置,相比Z1和Z2平行设置,一体成型的两个抵接件553所占用的面积更小,更加节省成本。Referring back to FIG. 17, in the present embodiment, although the two vibration damping bodies 558 of the head shell vibration damping device 580 are centered in the axial direction of the output shaft 522, two of the two vibration damping bodies 558 are respectively abutted. The longitudinal extension directions Z1 and Z2 of the abutting member 553 are disposed at an angle, and Z1 and Z2 are disposed at an angle. The Z1 and Z2 are disposed in the same direction on a straight line, and the two abutting members 553 can be reduced on the output shaft 522. The space occupied in the axial direction, thereby reducing the volume of the power tool. Preferably, the two abutting members 553 abutting the two damper bodies 558 are integrally formed for convenient processing and installation, and the Z1 and Z2 are disposed at an angle, and the two integrally formed ones are arranged in parallel with the Z1 and the Z2. The abutment 553 occupies a smaller area and is more cost effective.
本实施例的马达壳减振方案与实施例四的动力工具300的马达壳减振方案相同,不再赘述。
The motor casing damping scheme of the present embodiment is the same as that of the motor casing 300 of the power tool 300 of the fourth embodiment, and will not be described again.
由此,本实施例的动力工具500中,在中间平面的一侧,头壳减振装置580包括两个减振体558,在中间平面的相同一侧,马达壳减振装置590包括一个减振体558,三个减振体558呈三角形排布。本领域技术人员可以想到,在中间平面的一侧,头壳减振装置580和马达壳减振装置590的减振部构成至少一个三角形,头壳减振装置580的减振部构成三角形的一条边即可。本实施例具体的,三角形的一条边包括间隔设置的两个减振体558。本领域技术人员可以想到,三角形的一条边包括一个纵长延伸的条状减振体亦可。Thus, in the power tool 500 of the present embodiment, on one side of the intermediate plane, the head shell vibration damping device 580 includes two damping bodies 558, and on the same side of the intermediate plane, the motor casing damping device 590 includes a subtraction The vibrating body 558 has three damper bodies 558 arranged in a triangle shape. It will be appreciated by those skilled in the art that on one side of the intermediate plane, the head damper 580 and the damper of the motor casing damper 590 form at least one triangle, and the damper portion of the head damper 580 constitutes a triangular shape. Just be there. Specifically, one side of the triangle includes two damper bodies 558 spaced apart from each other. It will be appreciated by those skilled in the art that one side of the triangle may include a longitudinally extending strip-shaped damper body.
本领域技术人员还可以想到,在中间平面的一侧设置多个减振体,多个减振体构成两个以上不同的三角形亦可。当然,优选的,头壳减振装置的减振部构成三角形的一条边。It is also conceivable by those skilled in the art that a plurality of damper bodies are disposed on one side of the intermediate plane, and the plurality of damper bodies may constitute two or more different triangles. Of course, preferably, the damper portion of the head damper device forms one side of the triangle.
三角形确定一个平面,内壳体542传递至外壳体544的振动在这个平面内均得到了限制,从而可以最大限度的减小内壳体542传递至外壳体544的振动。而且,头壳减振装置的减振部构成三角形的一条边,这使得头壳减振装置的减振部纵长延伸,可以避免动力工具效率降低。The triangle defines a plane, and the vibration transmitted from the inner casing 542 to the outer casing 544 is limited in this plane, so that the vibration transmitted from the inner casing 542 to the outer casing 544 can be minimized. Moreover, the damper portion of the head shell damper device constitutes one side of the triangle, which allows the damper portion of the head shell damper device to extend longitudinally, thereby avoiding a decrease in the efficiency of the power tool.
本实施例中,三角形确定的平面与中心平面成角度设置,本领域技术人员可以想到,三角形确定的平面与中心平面平行设置亦可。In this embodiment, the plane determined by the triangle is disposed at an angle to the center plane, and those skilled in the art may think that the plane determined by the triangle may be disposed in parallel with the center plane.
请返回图17,本实施例中,在中间平面的一侧,马达壳减振装置590的减振体与输出轴522的距离L6大于等于110mm。由此,马达壳减振装置590的减振体与头壳减振装置580的减振体之间的距离较大。与头壳上两个减振体沿输出轴522方向的距离越大工作效率越高的原理相同,马达壳减振装置590的减振体与头壳减振装置580的减振体之间的距离较大,使得在马达轴的轴向方向上,减振体沿马达轴方向的延伸长度加大,使得减振体在马达轴的轴向上一定范围内均对内壳体542和外壳体544有着支撑,可以避免工作效率的降低。Returning to Fig. 17, in the present embodiment, on one side of the intermediate plane, the distance L6 between the damper body of the motor casing damping device 590 and the output shaft 522 is greater than or equal to 110 mm. Thereby, the distance between the vibration damping body of the motor casing vibration damping device 590 and the vibration damping body of the head casing vibration damping device 580 is large. The principle that the distance between the two damper bodies on the head shell in the direction of the output shaft 522 is higher is higher, and the damper body of the motor casing damper device 590 and the damper body of the head shell damper device 580 are The distance is large, so that the extension length of the damper body in the axial direction of the motor shaft is increased in the axial direction of the motor shaft, so that the damper body faces the inner casing 542 and the outer casing within a certain range in the axial direction of the motor shaft. The 544 has support to avoid a reduction in work efficiency.
本领域技术人员可以想到,在中心平面的一侧,马达壳减振装置590亦可包括N个减振体(两个至五个),使得马达壳减振装置590沿输出轴522轴向方向的延伸长度大于沿输出轴径向方向的延伸长度。当然,本领域技术人员可以想到,N个减振体也可以是一个纵长延伸的条状减振体。It will be appreciated by those skilled in the art that on one side of the center plane, the motor casing damper 590 may also include N dampers (two to five) such that the motor casing damper 590 is axially along the output shaft 522. The extension length is greater than the extension length in the radial direction of the output shaft. Of course, those skilled in the art can think that the N damping bodies can also be a longitudinally extending strip-shaped damping body.
用于收容部分输出轴522的第一头壳沿输出轴方向的最大长度为L,N个减振体中每个减振体包括与第一马达壳和第二马达壳相接触的减振部,N个减振部在沿输出轴的轴向上的两个最远点之间的距离大于等于0.2L,小于等于L。优选的,N个减振部在沿输出轴的轴向上的两个最远点之间的距离大于等于
0.4L,小于等于0.7L。The first head case for accommodating the partial output shaft 522 has a maximum length L in the direction of the output shaft, and each of the N damper bodies includes a damper portion that is in contact with the first motor case and the second motor case. The distance between the two most damper portions in the axial direction along the output shaft is greater than or equal to 0.2 L and less than or equal to L. Preferably, the distance between the N dampers in the two farthest points along the axial direction of the output shaft is greater than or equal to
0.4L, less than or equal to 0.7L.
当然,N个减振部沿输出轴的轴向的长度之和大于等于0.2L,小于等于L。优选的,N个减振部在沿输出轴的轴向上的长度之和大于等于0.4L,小于等于0.7L。Of course, the sum of the lengths of the N damping portions along the axial direction of the output shaft is greater than or equal to 0.2 L and less than or equal to L. Preferably, the sum of the lengths of the N damper portions in the axial direction along the output shaft is 0.4 L or more and 0.7 L or less.
马达壳减振装置590与第一马达壳593和第二马达壳597相接触的减振部沿输出轴方向的最大长度大于等于15mm小于等于75mm。即,N个减振部沿输出轴的轴向的长度之和或是N个减振部在沿输出轴的轴向上的两个最远点之间的距离大于等于15mm小于等于75mm。优选的,大于等于20mm。The maximum length of the damper portion of the motor case damper device 590 in contact with the first motor case 593 and the second motor case 597 in the output shaft direction is 15 mm or more and 75 mm or less. That is, the sum of the lengths of the N damper portions along the axial direction of the output shaft or the distance between the N most damper portions at the two farthest points in the axial direction of the output shaft is 15 mm or more and 75 mm or less. Preferably, it is 20 mm or more.
在中间平面的一侧,马达壳减振装置包括两个减振体,在中间平面的相同一侧,头壳减振装置包括一个减振体,三个减振体呈三角形排布。本领域技术人员可以想到,在中间平面的一侧,头壳减振装置和马达壳减振装置的减振体构成至少一个三角形,马达壳减振装置的减振体构成三角形的一条边。On one side of the intermediate plane, the motor casing damping device comprises two damping bodies. On the same side of the intermediate plane, the head casing damping device comprises a damping body, and the three damping bodies are arranged in a triangle. It will be appreciated by those skilled in the art that on one side of the intermediate plane, the head damper and the damper of the motor casing damper form at least one triangle, and the damper of the motor casing damper constitutes one side of the triangle.
三角形确定一个平面,该平面与中心平面成角度设置,本领域技术人员可以想到,三角形确定的平面与中心平面平行设置亦可。The triangle defines a plane that is disposed at an angle to the center plane. It will be appreciated by those skilled in the art that the plane defined by the triangle may be disposed parallel to the center plane.
本实施例中,头壳减振装置580的减振体558设置在外壳体544的外部轮廓外,马达壳减振装置590的减振体558设置在内壳体542的内轮廓内,即设置在内壳体542的内部收容空间中。本领域技术人员可以想到,实施例一、二、三、五中的减振体的设置位置同样适用于本实施例。而且无论是头壳减振装置580,还是马达壳减振装置590,其减振体558均可直接设置在内壳体542和外壳体544的间隙中并与内壳体542和外壳体544直接抵接。In this embodiment, the vibration damping body 558 of the head shell vibration damping device 580 is disposed outside the outer contour of the outer casing 544, and the vibration damping body 558 of the motor casing vibration damping device 590 is disposed in the inner contour of the inner casing 542, that is, the setting The inside of the inner casing 542 accommodates a space. It will be appreciated by those skilled in the art that the locations of the damper bodies of Embodiments 1, 2, 3, and 5 are equally applicable to this embodiment. Moreover, whether it is the head shell vibration damping device 580 or the motor casing vibration damping device 590, the vibration damping body 558 can be directly disposed in the gap between the inner casing 542 and the outer casing 544 and directly connected to the inner casing 542 and the outer casing 544. Abut.
[第七实施例][Seventh embodiment]
图21示出了本发明第七实施例提供的动力工具600。Figure 21 shows a power tool 600 provided by a seventh embodiment of the present invention.
本实施例的动力工具600与实施例六的动力工具500的区别包括:本实施例中,在中间平面的一侧,头壳减振装置仅包括一个减振体658,且该减振体658呈纵长条状。The difference between the power tool 600 of the present embodiment and the power tool 500 of the sixth embodiment includes: in the embodiment, on one side of the intermediate plane, the head shell vibration damping device includes only one vibration damping body 658, and the vibration damping body 658 It is elongated and long.
前述技术方案中,减振体的纵剖面的外轮廓为圆形,为达到更优的减振效果,实施例六的头壳减振装置通过设置两个减振体而提高整个头壳减振装置的延伸长度,以及整个头壳减振装置与第一头壳和第二头壳相接触的减振部的延伸长度,最终提高减振效果。而本实施例中,由于减振体658本身呈纵长条状,其延伸长度相对较长,因此,在中间平面的一侧,头壳减振装置包括一个纵长条状的减振体658即可,当然,在空间允许的条件下,头壳减振装置包括两个
至五个呈纵长条状的减振体亦可。In the foregoing technical solution, the outer contour of the longitudinal section of the vibration damping body is circular, and in order to achieve a better vibration damping effect, the head shell vibration damping device of the sixth embodiment improves the vibration of the entire head shell by providing two vibration damping bodies. The extension length of the device and the extension length of the damper portion of the entire head shell damping device in contact with the first head shell and the second head shell ultimately improve the vibration damping effect. In the present embodiment, since the vibration damping body 658 itself has a longitudinal strip shape and a relatively long extension length, the head shell vibration damping device includes a longitudinal strip-shaped vibration damping body 658 on one side of the intermediate plane. Yes, of course, under the conditions of space, the head shell damping device includes two
Up to five damper bodies in the form of long strips are also available.
本实施例优选的,该纵长条状的减振体658沿输出轴622轴向方向的延伸长度大于沿输出轴径向方向的延伸长度。优选的,该纵长条状的减振体658与第一头壳和第二头壳相接触的减振部沿输出轴方向的最大长度L7大于等于15mm小于等于75mm。优选的,用于收容部分输出轴622的第一头壳沿输出轴方向的最大长度为L,该纵长条状的减振体658与第一头壳和第二头壳相接触的减振部沿输出轴方向的最大长度L7大于等于0.2L,小于等于L。优选的,最大长度L7大于等于0.4L,小于等于0.7L。Preferably, in the embodiment, the length of the longitudinal strip-shaped damper 658 in the axial direction of the output shaft 622 is greater than the length in the radial direction of the output shaft. Preferably, the maximum length L7 of the damper portion of the longitudinal strip-shaped damper body 658 in contact with the first head shell and the second head shell in the output shaft direction is 15 mm or more and 75 mm or less. Preferably, the first head shell for accommodating the partial output shaft 622 has a maximum length L in the direction of the output shaft, and the longitudinal strip-shaped damper body 658 is damped in contact with the first head shell and the second head shell. The maximum length L7 of the portion along the output shaft direction is greater than or equal to 0.2L and less than or equal to L. Preferably, the maximum length L7 is greater than or equal to 0.4 L and less than or equal to 0.7 L.
[第八实施例][Eighth Embodiment]
图22示出了本发明第八实施例提供的动力工具。Fig. 22 shows a power tool according to an eighth embodiment of the present invention.
如图22所示,动力工具包括间隙隔开设置的第一壳体842和第二壳体844,第一壳体842和第二壳体844之间设有减振体858。本实施例中,第一壳体842和第二壳体844交叉设置。具体的,第一壳体842大致呈台阶状,包括具有一定高度差的第一部分8421、第二部分8422以及连接第一部分8421和第二部分8422的第三部分8423,第三部分8423上设有通孔864,第二壳体844大致纵长延伸并穿过通孔8423,第二壳体844与第一壳体842的第一部分8421和第二部分8422之间均设置有减振体858。As shown in FIG. 22, the power tool includes a first housing 842 and a second housing 844 that are spaced apart from each other, and a vibration damping body 858 is disposed between the first housing 842 and the second housing 844. In this embodiment, the first housing 842 and the second housing 844 are disposed to intersect. Specifically, the first housing 842 is substantially stepped, and includes a first portion 8421 having a certain height difference, a second portion 8422, and a third portion 8423 connecting the first portion 8421 and the second portion 8422. The third portion 8423 is provided on the third portion 8423. The through hole 864, the second housing 844 extends substantially longitudinally and through the through hole 8423, and the second housing 844 is disposed with the vibration damping body 858 between the first portion 8421 and the second portion 8422 of the first housing 842.
综上所述,本发明中,将壳体设置为包括第一壳体及与第一壳体间隙隔开设置的第二壳体,通过在第一壳体和第二壳体之间设置减振体而避免振动直接从第一壳体传递至第二壳体。In summary, in the present invention, the housing is disposed to include a first housing and a second housing spaced apart from the first housing by providing a reduction between the first housing and the second housing The vibrating body prevents vibration from being transmitted directly from the first housing to the second housing.
而具体的方案可以有多种,例如可以是:第一壳体的外径小于第二壳体的内径,减振体设置在第一壳体的外轮廓和第二壳体的内轮廓之间。The specific solution may be various, for example, the outer diameter of the first housing is smaller than the inner diameter of the second housing, and the vibration damping body is disposed between the outer contour of the first housing and the inner contour of the second housing. .
例如还可以是,在第一壳体具有背向第二壳体的第一侧,第一侧上设有支撑件,第二壳体上设有连接单元,连接单元具有面向第一侧的抵接件,减振体设置在支撑件和抵接件之间。而连接单元具有面向第一侧的抵接件的方案主要是连接单元伸到第一壳体的第一侧,具体可以是第一壳体上设有通孔,连接单元穿过通孔伸到第一侧;还可以是第一壳体具有端面,连接单元绕过端面伸到第一侧。For example, the first housing may have a first side facing away from the second housing, the first side is provided with a support member, and the second housing is provided with a connecting unit, and the connecting unit has a surface facing the first side. The connecting member, the damping body is disposed between the support member and the abutting member. The solution that the connecting unit has the abutting member facing the first side is mainly that the connecting unit extends to the first side of the first housing. Specifically, the first housing is provided with a through hole, and the connecting unit extends through the through hole. The first side; or the first housing has an end surface, and the connecting unit extends around the end surface to the first side.
例如还可以是,第一壳体和第二壳体交叉设置,减振体设置在交叉设置的第一壳体和第第二壳体之间。“第一壳体和第二壳体交叉”可以是:第一壳体背向第二壳体的一侧上设有支撑件,第二壳体上设置的连接单元穿过第一壳体上
的通孔伸到第一壳体背向第二壳体的一侧,减振体设置在支撑件和连接单元之间,此时如果将支撑件视为第一壳体的一部分、将连接单元视为第二壳体的一部分,则第一壳体和第二壳体间隙隔开设置的同时交叉设置;“第一壳体和第二壳体交叉”还可以是前述第八实施例的方案,不再赘述。For example, the first housing and the second housing may be disposed to intersect with each other, and the vibration damping body is disposed between the first housing and the second housing that are disposed at an intersection. "The first housing and the second housing intersect" may be: a support member is disposed on a side of the first housing facing away from the second housing, and a connecting unit disposed on the second housing passes through the first housing
The through hole extends to a side of the first housing facing away from the second housing, and the damping body is disposed between the support member and the connecting unit, and if the supporting member is regarded as a part of the first housing, the connecting unit is to be connected As a part of the second casing, the first casing and the second casing are disposed at the same time while being spaced apart from each other; the "first casing and the second casing intersecting" may also be the solution of the foregoing eighth embodiment ,No longer.
上述本实施例的动力工具以摆动动力工具为例,本领域技术人员可以想到,其它动力工具,如马达通过传动机构驱动输出轴旋转的旋转动力工具(如电钻、角磨、电圆锯等)、马达通过传动机构驱动输出轴往复运动的往复动力工具(如往复锯、曲线锯等)等均可采用本发明的减振方案。本领域技术人员可以想到,一个动力工具上可以使用上述不同技术方案中的单一减振方案,一个动力工具也可以使用上述不同减振方案中的两个或多个技术方案的组合。The power tool of the present embodiment is exemplified by a swinging power tool. Those skilled in the art can think of other power tools, such as a rotary power tool (such as an electric drill, an angle grinder, an electric circular saw, etc.) that the motor drives the output shaft to rotate through a transmission mechanism. The reciprocating power tool (such as a reciprocating saw, a jig saw, etc.) that drives the output shaft to reciprocate through the transmission mechanism can adopt the vibration damping scheme of the present invention. A person skilled in the art may think that a single vibration damping scheme among the different technical solutions described above may be used on one power tool, and one power tool may also use a combination of two or more of the different vibration damping solutions described above.
本领域技术人员可以想到的是,本发明还可以有其他的实现方式,但只要其采用的技术精髓与本发明相同或相近似,或者任何基于本发明做出的变化和替换都在本发明的保护范围之内。
It will be appreciated by those skilled in the art that the present invention may have other implementations, but as long as the technical essence employed is the same or similar to the present invention, or any changes and substitutions made based on the present invention are in the present invention. Within the scope of protection.
Claims (20)
- 一种动力工具,包括壳体、收容于所述壳体内的马达、由所述马达驱动并用于安装工作头的输出轴,其特征在于:所述壳体包括第一头壳和第二头壳,所述第一头壳用于收容部分所述输出轴,所述第一头壳沿所述输出轴的轴向的最大长度为L,定义所述输出轴的轴线所在的平面为中间平面,所述第一头壳和所述第二头壳之间且在所述中间平面的至少一侧设有N个减振体,每个减振体包括与所述第一头壳和所述第二头壳相接触的减振部,所述N个减振部沿所述输出轴的轴向的长度之和大于等于0.2L,小于等于L。A power tool includes a housing, a motor housed in the housing, an output shaft driven by the motor and used to mount a working head, wherein the housing includes a first head shell and a second head shell The first head shell is configured to receive a portion of the output shaft, a maximum length of the first head shell along an axial direction of the output shaft is L, and a plane defining an axis of the output shaft is an intermediate plane. N dampers are disposed between the first head shell and the second head shell and on at least one side of the intermediate plane, each damper body including the first head shell and the first The damper portion in contact with the two head shells, wherein the sum of the lengths of the N damper portions along the axial direction of the output shaft is greater than or equal to 0.2 L and less than or equal to L.
- 如权利要求1所述的动力工具,其特征在于:所述N个减振部沿所述输出轴的轴向的长度之和大于等于0.4L,小于等于0.7L。The power tool according to claim 1, wherein a sum of lengths of the N damper portions along an axial direction of the output shaft is 0.4 L or more and 0.7 L or less.
- 如权利要求1所述的动力工具,其特征在于:所述第一头壳和所述第二头壳之间且在所述中间平面的至少一侧设有两个减振体,分别与所述两个减振体抵接的两个抵接件的纵长延伸方向Z1和Z2成角度设置。The power tool according to claim 1, wherein two damper bodies are disposed between the first head shell and the second head shell and on at least one side of the intermediate plane, respectively The longitudinal extension directions Z1 and Z2 of the two abutting members abutting the two damper bodies are disposed at an angle.
- 如权利要求1所述的动力工具,其特征在于:所述壳体还包括与所述第一头壳固定连接的第一马达壳、与所述第二头壳固定连接的第二马达壳,所述第一马达壳用于安装所述马达,所述第一马达壳和所述第二马达壳之间设有马达壳减振装置。The power tool according to claim 1, wherein said housing further comprises a first motor housing fixedly coupled to said first head housing, and a second motor housing fixedly coupled to said second head housing, The first motor casing is for mounting the motor, and a motor casing damping device is disposed between the first motor casing and the second motor casing.
- 如权利要求4所述的动力工具,其特征在于:在所述中间平面的一侧,所述马达壳减振装置和所述N个减振体构成至少一个三角形,所述N个减振部构成所述三角形的一条边。A power tool according to claim 4, wherein said motor casing damping means and said N damping bodies form at least one triangle on said one of said intermediate planes, said N damping portions Forming one side of the triangle.
- 如权利要求5所述的动力工具,其特征在于:所述三角形的一条边包括间隔设置的两个减振体。A power tool according to claim 5, wherein one side of said triangle includes two damper bodies spaced apart.
- 如权利要求5所述的动力工具,其特征在于:所述三角形的一条边包括一个纵长延伸的条状减振体。A power tool according to claim 5, wherein one side of said triangle includes a longitudinally extending strip-shaped damper.
- 如权利要求5所述的动力工具,其特征在于:定义经过所述输出轴的轴线和所述马达的轴线为中心平面,所述三角形所在的平面与所述中心平面平行或成角度设置。The power tool according to claim 5, wherein a plane passing through an axis of said output shaft and an axis of said motor is defined, and a plane in which said triangle is located is disposed at an angle or angle to said center plane.
- 如权利要求1所述的动力工具,其特征在于:所述第一头壳具有背向所述第二头壳的第一侧,所述第一侧上设有支撑件,所述第二头壳上设有连接单元,所述连接单元具有面向所述第一侧的抵接件,所述N个减振体设置在所述支撑件和所述抵接件之间。 A power tool according to claim 1 wherein said first head shell has a first side facing away from said second head shell, said first side being provided with a support member, said second head The housing is provided with a connecting unit having an abutting member facing the first side, and the N damping bodies are disposed between the supporting member and the abutting member.
- 如权利要求1所述的动力工具,其特征在于:所述第二头壳具有背向所述第一头壳的第一侧,所述第一侧上设有支撑件,所述第一头壳上设有连接单元,所述连接单元具有面向所述第一侧的抵接件,所述N个减振体设置在所述支撑件和所述抵接件之间。The power tool according to claim 1, wherein said second head case has a first side facing away from said first head case, said first side being provided with a support member, said first head The housing is provided with a connecting unit having an abutting member facing the first side, and the N damping bodies are disposed between the supporting member and the abutting member.
- 一种动力工具,包括壳体、收容于所述壳体内的马达、由所述马达驱动并用于安装工作头的输出轴,其特征在于:所述壳体包括第一头壳和第二头壳,所述第一头壳用于收容部分所述输出轴,定义所述输出轴的轴线所在的平面为中间平面,所述第一头壳和所述第二头壳之间在所述中间平面的至少一侧设有N个减振体,每个减振体包括与所述第一头壳和所述第二头壳相接触的减振部,所述N个减振部在沿所述输出轴的轴向上的两个最远点之间的距离大于沿所述输出轴的径向上的两个最远点之间的距离。A power tool includes a housing, a motor housed in the housing, an output shaft driven by the motor and used to mount a working head, wherein the housing includes a first head shell and a second head shell The first head shell is configured to receive a portion of the output shaft, a plane defining an axis of the output shaft is an intermediate plane, and the intermediate plane between the first head shell and the second head shell is at the intermediate plane N at least one side is provided with N damper bodies, each damper body includes a damper portion in contact with the first head shell and the second head shell, and the N damper portions are along The distance between the two furthest points in the axial direction of the output shaft is greater than the distance between the two farthest points in the radial direction of the output shaft.
- 一种动力工具,包括壳体、收容于所述壳体内的马达、由所述马达驱动并用于安装工作头的输出轴,其特征在于:所述壳体包括第一头壳和第二头壳,所述第一头壳用于收容部分所述输出轴,所述第一头壳沿所述输出轴的轴向的最大长度为L,定义所述输出轴的轴线所在的平面为中间平面,所述第一头壳和所述第二头壳之间且在所述中间平面的至少一侧设有N个减振体,每个减振体包括与所述第一头壳和所述第二头壳相接触的减振部,所述N个减振部在沿所述输出轴的轴向上的两个最远点之间的距离大于等于0.2L,小于等于L。A power tool includes a housing, a motor housed in the housing, an output shaft driven by the motor and used to mount a working head, wherein the housing includes a first head shell and a second head shell The first head shell is configured to receive a portion of the output shaft, a maximum length of the first head shell along an axial direction of the output shaft is L, and a plane defining an axis of the output shaft is an intermediate plane. N dampers are disposed between the first head shell and the second head shell and on at least one side of the intermediate plane, each damper body including the first head shell and the first The damper portion in contact with the two head shells, wherein the distance between the two farthest points in the axial direction of the output shaft is greater than or equal to 0.2L and less than or equal to L.
- 一种动力工具,包括壳体、收容于所述壳体内的马达、由所述马达驱动用于安装工作头的输出轴,所述壳体包括第一壳体、与所述第一壳体间隙隔开设置的第二壳体,其特征在于:所述第一壳体具有背向所述第二壳体的第一侧,所述第一侧上设有支撑件,所述第二壳体上设有连接单元,所述连接单元具有面向所述第一侧的抵接件,所述支撑件和所述抵接件之间设有减振体。A power tool includes a housing, a motor housed in the housing, and an output shaft driven by the motor for mounting a working head, the housing including a first housing and a gap with the first housing a second housing that is spaced apart, wherein the first housing has a first side facing away from the second housing, and the first side is provided with a support member, the second housing A connecting unit is disposed on the connecting unit, and the connecting unit has an abutting member facing the first side, and a vibration reducing body is disposed between the supporting member and the abutting member.
- 如权利要求13所述的动力工具,其特征在于:所述第一壳体包括用于安装所述马达的马达壳和/或用于部分收容所述输出轴的头壳,所述第二壳体设置在第一壳体外部。A power tool according to claim 13 wherein said first housing includes a motor housing for mounting said motor and/or a head housing for partially receiving said output shaft, said second housing The body is disposed outside the first housing.
- 如权利要求13所述的动力工具,其特征在于:所述第二壳体包括用于安装所述马达的马达壳和/或用于部分收容所述输出轴的头壳,所述第一壳体设置在第二壳体外部。A power tool according to claim 13 wherein said second housing includes a motor housing for mounting said motor and/or a head housing for partially receiving said output shaft, said first housing The body is disposed outside the second housing.
- 如权利要求13所述的动力工具,其特征在于:所述连接单元包括与所述第二壳体连接的连接件,所述抵接件与所述连接件连接,所述抵接件的延 伸方向和所述连接件的延伸方向同向或成角度设置。A power tool according to claim 13, wherein said connecting unit includes a connecting member connected to said second housing, said abutting member being coupled to said connecting member, said extension of said abutting member The extending direction is disposed in the same direction or at an angle to the extending direction of the connecting member.
- 如权利要求13所述的动力工具,其特征在于:所述第一壳体上设有通孔,所述连接单元穿过所述通孔使所述抵接件位于所述第一侧。The power tool according to claim 13, wherein said first casing is provided with a through hole, and said connecting unit passes through said through hole to position said abutting member on said first side.
- 如权利要求13所述的动力工具,其特征在于:所述抵接件上设有抵接面,所述支撑件上设有接触面,所述减振体与所述抵接面和所述接触面抵接。The power tool according to claim 13, wherein the abutting member is provided with an abutting surface, the supporting member is provided with a contact surface, the damper body and the abutting surface and the The contact surface abuts.
- 如权利要求13所述的动力工具,其特征在于:所述马达和所述输出轴之间设有偏心传动机构,所述输出轴在马达驱动下围绕所述输出轴的轴线摆动,所述工作头随输出轴摆动形成摆动平面,所述减振体的主要作用力方向平行于所述摆动平面且与所述马达的轴线垂直。A power tool according to claim 13 wherein an eccentric transmission mechanism is provided between said motor and said output shaft, said output shaft being oscillated about an axis of said output shaft driven by a motor, said operation The head oscillates with the output shaft to form an oscillating plane, the main force direction of the damper body being parallel to the oscillating plane and perpendicular to the axis of the motor.
- 如权利要求13所述的动力工具,其特征在于:所述减振体使所述第一壳体和所述第二壳体之间保持预定的最小间距。 A power tool according to claim 13 wherein said damper body maintains a predetermined minimum spacing between said first housing and said second housing.
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EP16748731.3A EP3257636B2 (en) | 2015-02-15 | 2016-02-05 | Power tool |
US15/550,607 US10888988B2 (en) | 2015-02-15 | 2016-02-05 | Power tool |
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CN201510779992.7 | 2015-11-16 | ||
CN201510779992.7A CN105881464A (en) | 2015-02-15 | 2015-11-16 | Power tool |
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