WO2017205275A1 - Liquid modified pet polyesters for lithographic inks - Google Patents

Liquid modified pet polyesters for lithographic inks Download PDF

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Publication number
WO2017205275A1
WO2017205275A1 PCT/US2017/033805 US2017033805W WO2017205275A1 WO 2017205275 A1 WO2017205275 A1 WO 2017205275A1 US 2017033805 W US2017033805 W US 2017033805W WO 2017205275 A1 WO2017205275 A1 WO 2017205275A1
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WO
WIPO (PCT)
Prior art keywords
ink
total weight
amount
coating composition
pet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2017/033805
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English (en)
French (fr)
Inventor
Kai-Uwe Gaudl
Ralf Schuermann
Freddy DELAHAYE
Annabelle PETIT
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sun Chemical Corp
Original Assignee
Sun Chemical Corp
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Filing date
Publication date
Application filed by Sun Chemical Corp filed Critical Sun Chemical Corp
Priority to EP17803361.9A priority Critical patent/EP3464492A4/en
Priority to US16/302,774 priority patent/US10995193B2/en
Priority to JP2018561616A priority patent/JP7094229B2/ja
Priority to CN201780030992.4A priority patent/CN109153870B/zh
Publication of WO2017205275A1 publication Critical patent/WO2017205275A1/en
Anticipated expiration legal-status Critical
Priority to JP2022040198A priority patent/JP2022069570A/ja
Ceased legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J11/00Recovery or working-up of waste materials
    • C08J11/04Recovery or working-up of waste materials of polymers
    • C08J11/10Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation
    • C08J11/18Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with organic material
    • C08J11/22Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with organic material by treatment with organic oxygen-containing compounds
    • C08J11/24Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with organic material by treatment with organic oxygen-containing compounds containing hydroxyl groups
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/10Printing inks based on artificial resins
    • C09D11/102Printing inks based on artificial resins containing macromolecular compounds obtained by reactions other than those only involving unsaturated carbon-to-carbon bonds
    • C09D11/104Polyesters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D167/00Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
    • C09D167/08Polyesters modified with higher fatty oils or their acids, or with natural resins or resin acids
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/0002Lithographic processes using patterning methods other than those involving the exposure to radiation, e.g. by stamping
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/08Polyesters modified with higher fatty oils or their acids, or with resins or resin acids
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Definitions

  • the present invention is related to liquid polyester resins prepared from virgin, scrap, recycled, and/or reclaimed polyethylene terephthalate (PET).
  • the liquid polyester resins are suitable as raw materials for preparation of ink and coating compositions, such as
  • PET polyethylene terephthalate
  • chemical recycling such as de-polymerization by glycolysis of PET, yields well defined re-usable resins with hydroxyl groups.
  • Polyester polyols coming from the glycolysis of PET waste have been well known to be utilized as starting material in the manufacture of polyurethane foams and adhesives, unsaturated polyesters, and saturated polyester plasticizers.
  • U.S. 6,127,436 teaches a method of depolymerizing reclaimed, recycled or virgin PET via an alcoholysis reaction using glycols and polyhydric alcohols, followed by an
  • JP 2005-213401, JP-2005-213402, JP-2005-200563, and JP 2005-060514 disclose hard rosin resins and hydrocarbon resins which contain recycled PET that are more soluble in less polar solvents.
  • the amount of PET that can be included in these resins is limited.
  • these liquid PET resins should be compatible with mineral oils, vegetable oils, fatty acid alkyl esters, alkyd resins, hydrocarbon resins, and rosin resins. It would be preferable for these liquid resins to have a high content of recycled PET.
  • the present invention provides novel liquid polyester resins produced by a 3 step process: (A) depolymerizing virgin, scrap, recycled or reclaimed polyethylene terephthalate (PET) via an alcoholysis reaction with one or more mono-alcohols and/or polyols; (B) transesterifying the resulting polyol oligomer with vegetable oils or fatty acid alkyl esters; and (C) re-polymerizing with acid and/or anhydrides.
  • the liquid polyester resins of the present invention are the first resins made from recycled PET that are of a quality sufficient to replace the typical resins in ink and coating compositions, and achieve comparable print results as inks an coatings containing only single use raw materials.
  • the present invention provides a method of making a liquid polyester resin comprising the steps of:
  • step b) transesterifying the resulting polyol oligomer of step a) with one or more vegetable oils, fatty acid alkyl esters, or oil-modified alkyd resins;
  • step b) re-polymerizing the oil-modified polyol oligomer of step b) via reaction with one or more acids or anhydrides.
  • the present invention provides ink and coating compositions comprising the novel liquid polyester resins.
  • the present invention provides overprint varnishes comprising the novel liquid polyester resins.
  • the present invention provides printed articles comprising the ink and coating compositions, and/or overprint varnishes.
  • the present invention provides novel liquid polyester resins prepared from virgin, scrap, recycled and/or reclaimed PET.
  • the liquid polyester resins of the invention are compatible with mineral oils, vegetable oils, fatty acid alkyl esters, alkyd resins, hydrocarbon resins, and rosin resins.
  • the liquid polyester resins of the present invention can have a high content of recycled PET.
  • the liquid polyester resins of the present invention are suitable for use as a raw material in ink and coating compositions.
  • the liquid polyester resins of the invention are suitable for use in lithographic ink and coating compositions.
  • the terms “comprises” and/or “comprising” specify the presence of the stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. Furthermore, to the extent that the terms “includes,” “having,” “has,” “with,” “composed,” “comprised” or variants thereof are used in either the detailed description or the claims, such terms are intended to be inclusive in a manner similar to the term “comprising. "
  • ranges and amounts can be expressed as “about” a particular value or range. “About” is intended to also include the exact amount. Hence “about 5 percent” means “about 5 percent” and also “5 percent.” “About” means within typical experimental error for the application or purpose intended.
  • the terms “inks and coatings,” “inks,” “compositions” and “fluids” are used interchangeably. Unless specified otherwise, , the terms “inks and coatings,” “inks,” “compositions” and “fluids” include overprint varnishes.
  • the terms "monohydric alcohol” or “mono-alcohol” mean a hydrocarbon, such as an alkyl, alkylene, cycloalkyl, or aryl, having one functional OH group.
  • polyhydric alcohol or “polyol” mean a hydrocarbon, such as an alkyl, alkylene, cycloalkyl, or aryl, having two or more functional OH groups.
  • article means a substrate or product of manufacture.
  • articles include, but are not limited to: substrates such as paper, plastic, plastic or polymer film, glass, ceramic, metal, composites, and the like; and products of manufacture such as publications (e.g. brochures), labels, and packaging materials (e.g. cardboard sheet or corrugated board), containers (e.g. bottles, cans), a poly olefin (e.g.
  • polyethylene or polypropylene a polyester (e.g. polyethylene terephthalate), a metalized foil (e.g. laminated aluminum foil), metalized polyester, a metal container, and the like.
  • the present invention provides a polyester synthesized from PET, preferably recycled PET, but also reclaimed waste material generated in PET production (pre-consumer PET), as well as various waste PET molded articles, and regrinds of waste PET generated in production of PET molded articles can be used.
  • pre-consumer PET reclaimed waste material generated in PET production
  • regrinds of waste PET generated in production of PET molded articles can be used.
  • post-consumer PET waste flakes, PET grind and powder obtained by physically and mechanically grinding PET bottles into chips, powder, pellets, or flakes, is suitable for use in the liquid polyester resins of the present invention.
  • PET recycled from PET yams, PET clothing, PET protective films, and PET packaging material can be used as well.
  • the present invention provides a method of making a liquid polyester resin comprising the steps of:
  • step b) transesterifying the resulting polyol oligomer of step a) with one or more vegetable oils, fatty acid alkyl esters, or oil-modified alkyd resins;
  • step b) re-polymerizing the oil-modified polyol oligomer of step b) via reaction with one or more acids or anhydrides.
  • Step A De-polymerization
  • monohydric alcohols and/or glycols and/or other polyhydric alcohols dissolve the PET, and reduce the molecular weight by reaction with the alcohols.
  • Mono- and/or polyhydric alcohols with a primary structure having one or two hydroxyl groups are preferred from the standpoint of rapid de-polymerization.
  • One or a combination of two or more monohydrid and/or polydydric alcohols may be used.
  • Suitable polyhydric alcohols include, but are not limited to, dihydric alcohols such as: decanol; 1,2-etheylene glycol; diethylene glycol; propylene glycol; dipropylene glycol;
  • tripropylene glycol 1,3-propanediol; polyethylene glycol; 2-methyl-l,3-propanediol; 1,2- butanediol; 1,3-butanediol; 1,4-butanediol; 1,6-hexanediol; 2,2-dimethyl-l,3-propanediol (neopentyl glycol); 2-butyl-2-ethyl-l,3-propanediol; 2,2,4-trimethyl-l,3-pentanediol; 3- methyl-l,5-pentanediol; ethoxylated neopentyl glycol; propoxylated neopentyl glycol; 1,4- cyclohexanedimethanol; bisphenol-A; ethoxylated bisphenol-A; hydrogenated bisphenol-A; or an alkylene oxide adduct of bisphenol-A.
  • Suitable polyhydric alcohols also include, but are not limited to, tri- or higher functional polyhydric alcohols, such as: glycerol, trimethylolpropane, ethoxylated trimethylolpropane, propoxylated trimethylolpropane,propoxylated glycerol, pentaerythritol, ethoxylated pentaerythritol, propoxylated pentaerythritol, di-trimethylolpropane, di- pentaerythritol, ethoxylated dipentaerythritol, or sorbitol.
  • tri- or higher functional polyhydric alcohols such as: glycerol, trimethylolpropane, ethoxylated trimethylolpropane, propoxylated trimethylolpropane,propoxylated glycerol, pentaerythritol, ethoxylated pentaerythrito
  • the monohydric or polyhydric alcohol for PET de-polymerization is selected appropriately depending on the molecular design, and the performance required. If desired, two or more kinds of monohydric and/or polyhydric alcohols can be used in combination.
  • a preferred ratio (by weight) of PET material to the sum of all monohydric and/or polyhydric alcohol in the de-polymerization step ranges from 20: 1 to 1 : 10, preferably from 15: 1 to 5: 1.
  • the ratio of PET to polyhydric alcohol may be 20: 1 ; or 15: 1; or 10: 1; or 5: 1; or 2: 1; or 1 : 1; or 1 :2; or 1 :5; or 1 : 10.
  • the PET de-polymerization with the monohydric and/or polyhydric alcohol(s) is preferably carried out at a temperature ranging from 160°C to 270°C, preferably between 190°C and 250°C, and more preferably between 215°C and 235°C.
  • the de- polymerization may be run at a temperature from about 160°C to about 260°C; or about 160°C to about 250°C; or about 160°C to about 225°C; or about 160°C to about 200°C; or about 160°C to about 175°C; or about 170°C to about 270°C; or about 170°C to about 260°C; or about 170°C to about 250°C; or about 170°C to about 225°C; or about 170°C to about 200°C; or about 190°C to about 270°C; or about 190°C to about 260°C; or about 190°C to about 250°C; or about 190°C to about 225°C; or about 190°C to about 200°C.
  • the de-polymerization step is carried out for about 2 to 12 hours, preferably 2 to 4 hours, or until the solid PET-mono- and/or polyhydric alcohol mixture converts to a clear or homogeneous mixture or melt-solution that contains no visible PET particles.
  • the de-polymerization step may be run for about 2 hours to about 10 hours; or about 2 hours to about 8 hours; or about 2 hours to about 6 hours.
  • a catalyst is used to accelerate the de-polymerization.
  • suitable catalysts include organic salts, such as zinc acetate; alkoxides, such as a titanium alkoxide; or chelates of metals. It is preferable to decide the type and the amount of the catalyst so as not to impair the physical properties of the resin.
  • a preferred catalyst is a titanium or a tin compound, particularly a titanium alkoxode, e.g. titanium tetraisopropylate or titanium(IV)-tetrabutoxide.
  • a preferred amount of the catalyst is from 0.01% to 2.50% by weight, based on the total weight of the de-polymerization mixture (i.e.
  • the amount of catalyst may be 0.01% to 2.25%; or about 0.01% to about 2%; or about 0.01% to about 1.5%; or about 0.01% to about 1%; or about 0.01% to about 0.5%; or about 0.01% to about 0.1%; or about 0.1% to about 2.50%; or about 0.1% to about 2.25%; or about 0.1% to about 2%; or about 0.1% to about 1.5%; or about 0.1% to about 1%; or about 0.1% to about 0.5%; or about 0.5% to about 2.5%; or about 0.5% to about 2.25%; or about 0.5% to about 2%; or about 0.5% to about 1.5%; or about 0.5% to about 1%.
  • the de-polymerization reaction can be carried out at atmospheric, sub-atmospheric, or supra-atmospheric pressure, but preferably is carried out at atmospheric pressure.
  • the alcoholysis step is preferably carried out without removing the monohydric and/or polyhydric alcohol from the reaction mixture, in an effort to promote de-polymerization of PET to an oligomer.
  • the order of addition can be: the PET is first melted, and then reacted; or the PET, for example as pellets, can be fed into hot, boiling monohydric and/or polyhydric alcohols.
  • PET de-polymerization product ranges from a polymeric glass to a viscous liquid at standard conditions, depending on the amount and type of monohydric and/or polyhydric alcohols used. The color strongly depends on the quality of the PET material used. If the quality of recycled PET is very poor, for example multi-colored post-consumer PET scrap of bottles with some amount of insoluble impurities (like paper labels on the bottles or rub-off parts from cups collected in the process of mechanical cutting of the bottles), the PET depolymerization product can be filtered hot, for example at greater than 150°C, after step (A), but preferably the filtering is done after step (C) at the end of the synthesis.
  • step (B) the PET de-polymerization product obtained in step (A) is transesterified with a vegetable oil, fatty acid alkylester, or alkyd resin, into an oil-modified polyester polyol.
  • the transesteriflcation is preferably carried out at a temperature ranging from 160°C to 270°C, more preferably between 230°C and 260°C, and most preferably between 240°C and 250°C.
  • the transesteriflcation reaction can be carried out at a temperature of 160°C to 260°C; or 160°C to 250°C; or 160°C to 240°C; or 160°C to 230°C; or 160°C to 200°C; or 160°C to 180°C; or 200°C to 270°C; or 200°C to 260°C; or 200°C to 250°C; or 200°C to 230°C; or 220°C to 270°C; or 220°C to 260°C; or 220°C to 250°C; or 220° to 230°C; or 230°C to 270°C; or 230°C to 260°C; or 230°C to 250°C; or 240°C to 270°C; or 240°C to 260°C; or 240°C to 250°C.
  • the transesteriflcation reaction is typically run for about 2 to 12 hours, preferably 2 to 5 hours.
  • the transesteriflcation may be run for 2 to 10 hours; or 2 to 8 hours; or 2 to 5 hours; or 2 to 3 hours.
  • oils used in the transesteriflcation can be one or more drying oils, semi- drying oils, or non-drying oils.
  • suitable examples of oils include, but are not limited to, almond oil, cacao oil, candlenut oil, castor oil, dehydrated castor oil, coconut oil, corn oil, cottonseed oil, grape seed oil, hempseed oil, linseed oil, olive oil, palm kernel oil, peanut oil, rapeseed oil, rice bran oil, safflower oil, sunflower oil, sesame oil, soybean oil, tall oil, rung oil and walnut oil, including combinations, and fatty acid esters, such as fatty acid alkyl esters thereof.
  • the oil can be one or more fatty acid alkylester, as for example, rapeseed methylester, rapeseed isopropylester, caprylic acid methylester, capric acid isoproplyester ester, laurylic acid methylester, myristic acid methylester, palmitic acid methylester, stearic acid methylester, oleic acid ethylester, erucic acid methylester, ricinoleic acid methyl ester, linoleic acid ethyl ester, linolenic acid methyl ester or palmitic acid isopropylester.
  • rapeseed methylester rapeseed isopropylester
  • caprylic acid methylester capric acid isoproplyester ester
  • laurylic acid methylester myristic acid methylester, palmitic acid methylester, stearic acid methylester,
  • the oil component can also be introduced via an oil modified alkyd resin.
  • Alkyds are polyesters modified by the addition of fatty acids and other components.
  • the alkyds that are present typically have molecular weights ranging from 1,000 to about 20,000 Daltons.
  • An alkyd can, for example, be a reaction product between a polyhydric alcohol and an acid or anhydride.
  • the alkyds can be modified with saturated or unsaturated fatty acids, preferably from plant and vegetable oils.
  • saturated or unsaturated fatty acids include sebatic acid, lauric acid, stearic acid, myristic acid, palmitic acid, oleic acid, linoleic acid, arachidic acid, behenic acid, erucic acid, linoleic acid, linoelaidic acid, eleostearic acid, timnodonic acid, arachidonic acid, ricinolic acid, ricinelaidic acid, versatic acid, citric acid, oxalic acid, malonic acid, succinic acid, glutaric acid, maleic acid, fumaric acid, phthalic acid, isophthalic acid, terephthalic acid, trimellitic acid or a combination thereof.
  • the oil-modified polyester polyol containing reacted PET is further reacted with a mono- or polybasic acid or anhydride to adjust (usually increase) molecular weight, and adjust (usually decrease) hydroxyl group content.
  • the transesterification product is optionally cooled to 150°C or lower after step (B). This also avoids sublimation of monomers such as for example phthalic anhydride and the like.
  • the polybasic carboxylic acids which can be used in step (C) typically include unsaturated polybasic diacids, such as maleic acid, maleic anhydride, fumaric acid, and itaconic acid; aliphatic saturated polybasic acids, such as malonic acid, succinic acid, adipic acid, azelaic acid, and sebacic acid, aromatic saturated polybasic acids such as phthalic anhydride, isophthalic acid, terephthalic acid, trimellitic acid, and 2,6-naphthalene dicarboxylic acid.
  • a preferred acid derivative is a di-carboxy aromatic carboxylic acid anhydride.
  • Suitable anhydrides include, but are not limited to, phthalic acid anhydride (PA), methylhexahydrophthalic acid anhydride (MHHPA), tetrahydrophthalic anhydride, 1,2- hexahydrophthalic anhydride, 1,4-cyclohexanedicarboxylic acid, nadic anhydride and trimellitic anhydride, and combinations thereof.
  • PA phthalic acid anhydride
  • MHHPA methylhexahydrophthalic acid anhydride
  • tetrahydrophthalic anhydride 1,2- hexahydrophthalic anhydride
  • 1,4-cyclohexanedicarboxylic acid 1,4-cyclohexanedicarboxylic acid
  • nadic anhydride and trimellitic anhydride and combinations thereof.
  • Mixtures of the polybasic carboxylic acid derivatives, especially of PA and MHHPA may also be used in all ratios.
  • an aromatic alkylester can be used, such as
  • the mono- and/or polybasic acid is usually added in an amount of 1 to 50%, preferably 2 to 25%, by weight based on the total weight of all reactants.
  • the polybasic acid may be added in an amount of 1% to 45%; or 1% to 40%; or 1% to 35%; or 1% to 30%; or 1% to 25%; or 1% to 20%; or 1% to 15%; or 1% to 10%; or 1% to 5%; or 2% to 50%; or 2% to 45%; or 2% to 40%; or 2% to 35%; or 2% to 30%; or 2% to 25%; or 2% to 20%; or 2% to 15%; or 2% to 10%; or 2% to 5%; or 5% to 50%; or 5% to 45%; or 5% to 40%; or 5% to 35%; or 5% to 30%; or 5% to 25%; or 5% to 20%; or 5% to 15%; or 5% to 10%.
  • monofunctional acids such as benzoic acid, may also be added for visco
  • the reaction is preferably performed at 180°C to 270°C to start a dehydration and poly condensation reaction.
  • the reaction may be performed at 180°C to 260°C; or 180°C to 250°C; or 180°C to 240°C; or 180°C to 230°C; or 180°C to 220°C; or 180°C to 210°C; or 180°C to 200°C; or 200°C to 270°C; or 200°C to 260°C; or 200°C to 250°C; or 200°C to 240°C; or 200°C to 230°C; or 200°C to 220°C; or 200°C to 210°C.
  • the reaction is preferably done after the reaction atmosphere is sufficiently displaced with an inert gas, such as nitrogen. During the condensation, water is removed from the reaction mixture. To help remove formed water, the stream of gas is advantageous.
  • the reaction is preferably done in the same vessel as in step (A) and (B) and without any work-up after step (A) and (B).
  • the reaction can be done without catalyst, but in most cases the amount of catalyst left in the reaction mixture after step (B), is suitable to reduce conversion time. If not, further catalyst is added. Suitable are the same catalysts as listed for step (A) and (B), but not necessarily the same catalyst as in (A), is used for this step.
  • a vacuum is applied at a preferred pressure of 50,000-1,000 Pa, more preferred 20,000-500 Pa, in order to build up molecular weight and remove water and residuals.
  • the acid value of the liquid polyester resin is between 1 and 50 mg KOH/g, and more preferably between 2 and 10 mg KOH/g.
  • the acid value of the liquid polyester resin may be between 1 and 45 mg KOH/g; or between 1 and 40 mg KOH/g; or between 1 and 35 mg KOH/g; or between 1 and 30 mg KOH/g; or between 1 and 25 mg KOH/g; or between 1 and 20 mg KOH/g; or between 1 and 15 mg KOH/g; or between 1 and 10 mg KOH/g; or between 1 and 50 mg KOH/g, and more preferably between 2 and 10 mg KOH/g.
  • the acid value of the liquid polyester resin may be between 1 and 45 mg KOH/g; or between 1 and 40 mg KOH/g; or between 1 and 35 mg KOH/g; or between 1 and 30 mg KOH/g; or between 1 and 25 mg KOH/g; or between 1 and 20 mg KOH/g; or between 1 and 15 mg KOH/g; or between 1 and 10 mg KOH/
  • 1 and 5 mg KOH/g or between 1 and 2 mg KOH/g; or between 2 and 50 mg KOH/g; or between 2 and 45 mg KOH/g; or between 2 and 40 mg KOH/g; or between 2 and 35 mg KOH/g; or between 2 and 30 mg KOH/g; or between 2 and 25 mg KOH/g; or between 2 and 20 mg KOH/g; or between 2 and 15 mg KOH/g; or between 2 and 10 mg KOH/g; or between 1 and 5 mg KOH/g; or between 1 and 2 mg KOH/g; or between 2 and 50 mg KOH/g; or between 2 and 45 mg KOH/g; or between 2 and 40 mg KOH/g; or between 2 and 35 mg KOH/g; or between 2 and 30 mg KOH/g; or between 2 and 25 mg KOH/g; or between 2 and 20 mg KOH/g; or between 2 and 15 mg KOH/g; or between 2 and 10 mg KOH/g; or between
  • the formed polyester resin ranges from a clear, transparent liquid, up to a highly viscous paste-like resin.
  • the resin typically has a viscosity from 1 to 500 Pascal » seconds (Pa » s).
  • the resin may have a viscosity of 1 to 450 Pa » s; or 1 to 400 Pa » s; or 1 to 350 Pa » s; or 1 to 300 Pa » s; or 1 to 250 Pa » s; or 1 to 200 Pa » s; or 1 to 150 Pa » s; or 1 to 100 Pa » s; or 1 to 50 Pa » s; or 2 to 500 Pa » s; or 2 to 450 Pa » s; or 2 to 400 Pa » s; or 2 to 350 Pa » s; or 2 to 300 Pa » s; or 2 to 250 Pa » s; or 2 to 200 Pa » s; or 2 to 100 Pa » s; or 5 to 500 Pa » s; or 5 to 450 Pa » s; or 5 to 400 Pa » s; or 5 to 350 s
  • the liquid polyester resin typically has a number average molecular weight between 800 and 5000 Daltons.
  • the resin may have a number average molecular weight between 800 and 4500 Daltons; or between 800 and 4000 Daltons; or between 800 and 3500 Daltons; or between 800 and 3000 Daltons; or between 800 and 2500 Daltons; or between 800 and 2000 Daltons; or between 800 and 1500 Daltons; or between 800 and 1000 Daltons; or between 1000 and 5000 Daltons; or between 1000 and 4500 Daltons; or between 1000 and 4000 Daltons; or between 1000 and 3500 Daltons; or between 1000 and 3000 Daltons; or between 1000 and 2500 Daltons; or between 1000 and 2000 Daltons.
  • the liquid polyester resin typically has a weight average molecular weight between 1500 and 10,000 Daltons.
  • the resin may have a weight average molecular weight between 1500 and 9500 Daltons; or between 1500 and 9000 Daltons; or between 1500 and 8500 Daltons; or between 1500 and 8000 Daltons; or between 1500 and 7500 Daltons; or between 1500 and 7000 Daltons; or between 1500 and 6500 Daltons; or between 1500 and 6000 Daltons; or between 1500 and 5500 Daltons; or between 1500 and 5000 Daltons; or between 1500 and 4500 Daltons; or between 1500 and 4000 Daltons; or between 1500 and 3500 Daltons; or between 1500 and 3000 Daltons; or between 1500 and 2500 Daltons; or between 1500 and 2000 Daltons; or between 2000 and 10,000 Daltons; or between 2000 and 9500 Daltons; or between 2000 and 9000 Daltons; or between 2000 and 8500 Daltons; or between 2000 and 8000 Daltons; or between 2000 and 7500 Daltons; or between 2000 and 7000 Daltons; or between 2000 and 6500 Daltons; or between or between 1500 and
  • the color of the resin depends on the quality of the PET material and the color of the vegetable oil and/or fatty acid alkyl ester.
  • the formed PET polyester is soluble in toluene, aromatic and aliphatic mineral oils, vegetable oils, fatty acid alkyl esters, and triglycerides.
  • the content of PET used in the synthesis can be up to 60 wt%, based on the total weight of all the components. Above 60 wt% the desired excellent solubility in the above-mentioned solvents is strongly reduced, and the material becomes soluble only in higher polar solvents such as ethyl acetate and acetone.
  • the PET may be used in an amount of 1 wt% to 60 wt%; or 1 wt% to 55 wt%; or 1 wt% to 50 wt%; or 1 wt% to 45 wt%; or 1 wt% to 40 wt%; or 1 wt% to 35 wt%; or 1 wt% to 30 wt%; or 1 wt% to 25 wt%; or 1 wt% to 20 wt%; or 1 wt% to 15 wt%; or 1 wt% to 10 wt%; or 1 wt% to 5 wt%; or 5 wt% to 60 wt%; or 5 wt% to 55 wt%; or 5 wt% to 50 wt%; or 5 wt% to 45 wt%; or 5 wt% to 40 wt%; or 5 wt% to 35 wt%; or 5 wt% to 30 w
  • the method of the present invention may be carried out in batch or continuous mode, in an extruder for example.
  • the reaction steps of de-polymerization (A), transesterification (B), and pre-polymerization (C) are done in an inert atmosphere such as, for example, nitrogen or carbon dioxide.
  • the method of the present invention readily converts virgin, scrap, recycled or reclaimed PET into liquid polyester resins, which are value added material for ink and coating compositions, such as for lithographic inks.
  • the liquid polyester resins of the present invention are suitable for use, for example, in lithographic sheet-fed inks, heat-set inks, and cold-set inks, letterpress inks, and lithographic overprint varnishes, and increase the overall amount of sustainable raw materials in an ink.
  • the ink and coating compositions of the present invention which contain the polyester based on PET prepared according to the present invention, are made using typical procedures known in the art, usually by dry-grinding or using a base or flush.
  • the required amount of dry pigment is mixed with the inventive oil-modified PET-polyester, mineral and vegetable oils, alkyd resins and varnishes containing hard resins, such as phenolic rosin resin or hydrocarbon resins, and additives, in a mixer for a sufficient time to wet out all pigment (the pre-mix).
  • the pre-mix is then ground on a three roll mill (or other grinding mill at a pressure of about 1 to 5 MPa, and at a temperature of about 20°C to about 40°C, until the desired grind specifications are met. Finally, viscosity, tack, and flow can be adjusted at a post blend station, if necessary.
  • the liquid polyester resin of the invention is typically present in the ink and coating compositions, or overprint varnishes, in an amount from about 1 wt% to about 60 wt%, based on the total weight of the ink or coating composition, or overprint varnish.
  • the liquid polyester resin may be present in the ink or coating composition, or overprint varnish, in an amount of from about 1 wt% to 55 wt%; or 1 wt% to 50 wt%; or 1 wt% to 45 wt%; or 1 wt% to 40 wt%; or 1 wt% to 35 wt%; or 1 wt% to 30 wt%; or 1 wt% to 25 wt%; or 1 wt% to 20 wt%; or 1 wt% to 15 wt%; or 1 wt% to 10 wt%; or 1 wt% to 5 wt%; or 5 wt% to 60 wt%; or 5 wt% to 55 wt%; or 5 wt% to 50 wt%; or 5 wt% to 45 wt%; or 5 wt% to 40 wt%; or 5 wt% to 35 wt%; or 5 wt%%,
  • the ink and coating compositions of the present invention may contain one or more colorants, in the form of a dye, or organic or inorganic pigment dispersed therein.
  • Suitable dyes include, but are not limited to: azo dyes, anthraquinone dyes, xanthene dyes, azine dyes, and combinations thereof.
  • Suitable pigments include, but are not limited to: Pigment Yellow 1, Pigment Yellow 3, Pigment Yellow 12, Pigment Yellow 13, Pigment Yellow 14, Pigment Yellow 17, Pigment Yellow 63, Pigment Yellow 65, Pigment Yellow 73, Pigment Yellow 74, Pigment Yellow 75, Pigment Yellow 83, Pigment Yellow 97, Pigment Yellow 98, Pigment Yellow 106, Pigment Yellow 11 1, Pigment Yellow 1 14, Pigment Yellow 121, Pigment Yellow 126, Pigment Yellow 127, Pigment Yellow 136, Pigment Yellow 138, Pigment Yellow 139, Pigment Yellow 174, Pigment Yellow 176, Pigment Yellow 188, Pigment Yellow 194, Pigment Orange 5, Pigment Orange 13, Pigment Orange 16, Pigment Orange 34, Pigment Orange 36, Pigment Orange 61, Pigment Orange 62, Pigment Orange 64, Pigment Red 2, Pigment Red 9, Pigment Red 14, Pigment Red 17, Pigment Red 22, Pigment Red 23, Pigment Red 37, Pigment Red 38, Pigment Red 41, Pigment Red 42, Pigment Red 48: 2, Pigment Red 53 : 1, Pig
  • Non-limiting examples of inorganic pigments include iron oxides, titanium dioxides, chromium oxides, ferric ammonium ferrocyanides, ferric oxide blacks, Pigment Black Number 7 and/or Pigment White Numbers 6 and 7.
  • Other organic and inorganic pigments and dyes can also be employed, as well as combinations that achieve the colors desired.
  • Dyes and organic pigments are typically present in the ink or coating compositions in an amount of about 0.1 wt% to about 30 wt%, based on the total weight of the ink or coating composition.
  • dyes and organic pigments may be present in an amount of about 0.1 wt% to about 25 wt%; or 0.1 wt% to 20 wt%; or 0.1 wt% to 15 wt%; or 0.1 wt% to 10 wt%; or 0.1 wt% to 5 wt%; or 0.1 wt% to 1 wt%; or 0.5 wt% to 30 wt%; or 0.5 wt% to 25 wt%; or 0.5 wt% to 20 wt%; or 0.5 wt% to 15 wt%; or 0.5 wt% to 10 wt%; or 0.5 wt% to 5 wt%; or 0.5 wt% to 1 wt%; or 1
  • Inorganic pigments are typically present in the ink or coating compositions in an amount of about 0.1 wt% to about 40 wt%, based on the total weight of the ink or coating composition.
  • inorganic pigments may be present in an amount of about 0. 1 wt% to about 35 wt%; or 0. 1 wt% to 30 wt%; 0.1 wt% to about 25 wt%; or 0.
  • the ink and coating compositions, or overprint varnishes, of the invention may also contain one or more alkyd resins, vegetable oils, mineral oils, or fatty acid alkyl esters, or varnishes of hard resins.
  • a hard resin is typically a natural or synthetic, amorphous material, which, for the purposes of the present invention, preferably forms a tack-free film at room temperature after application to a substrate. Most of these materials are oligomers or polymers. Any hard resin that is compatible with and/or soluble in the liquid oil-modified PET polyester resin of the invention, oils, and alkyd resins can be used in the ink and coating compositions, or overprint varnishes, of the present invention.
  • hard resins examples include rosin resin derivatives, which consist of a variety of isomers and different chemical structures, such as derivatives of abietic acid, levopimaric acid, neoabietic acid, palustric acid, dehydroabietic acid, pimaric acid and isopimaric acid.
  • the rosin derivative can be modified with maleic anhydride or fumaric acid and esterified with polyols such as glycerol and pentaerythritol, or a phenolic rosin resin.
  • the hard resin can also be a hydrocarbon resin or modified aliphatic, aromatic or hybrid hydrocarbon resins or a rosin resin, preferred are phenolic rosin resins.
  • alkyd resins are typically present in the ink and coating compositions, or overprint varnishes, in an amount of about 0.1 wt% to about 30 wt%, based on the total weight of the ink or coating composition, or overprint varnish.
  • alkyd resins may be present in the ink and coating compositions, or overprint varnishes, in an amount of from about 0.1 wt% to about 25 wt%; or 0.1 wt% to 20 wt%; or 0.1 wt% to 15 wt%; or 0.1 wt% to 10 wt%; or 0.1 wt% to 5 wt%; or 0.1 wt% to 1 wt%; or 0.5 wt% to 30 wt%; or 0.5 wt% to 25 wt%; or 0.5 wt% to 20 wt%; or 0.5 wt% to 15 wt%; or 0.5 wt% to 10 wt%; or 0.5 wt% to 5 wt%; or 0.5 wt% to 1 wt%; or 1 wt% to 30 wt%; or 1 wt% to 25 wt%; or 1 wt% to 20 wt%; or or
  • compositions, or overprint varnishes in an amount of about 0.1 wt% to about 40 wt%, based on the total weight of the ink or coating composition, or overprint varnish.
  • vegetable oils may be present in an amount of about 0.1 wt% to about 35 wt%; or 0.1 wt% to 30 wt%; 0.1 wt% to about 25 wt%; or 0.1 wt% to 20 wt%; or 0.1 wt% to 15 wt%; or 0.1 wt% to 10 wt%; or 0.1 wt% to 5 wt%; or 0.1 wt% to 1 wt%; or 0.5 wt% to 40 wt%; or 0.5 wt% to 35 wt%; or 0.5 wt% to 30 wt%; or 0.5 wt% to 25 wt%; or 0.5 wt% to 20 wt%; or 0.5 wt% to 15 wt
  • varnishes of hard resins are typically present in the ink and coating compositions, or overprint varnishes, in an amount of about 0.1 wt% to about 30 wt%, based on the total weight of the ink or coating composition, or overprint varnish.
  • varnishes of hard resins may be present in an amount of about 0.1 wt% to about 25 wt%; or 0.1 wt% to 20 wt%; or 0.1 wt% to 15 wt%; or 0.1 wt% to 10 wt%; or 0.1 wt% to 5 wt%; or 0.1 wt% to 1 wt%; or 0.5 wt% to 30 wt%; or 0.5 wt% to 25 wt%; or 0.5 wt% to 20 wt%; or 0.5 wt% to 15 wt%; or 0.5 wt% to 10 wt%; or 0.5 wt% to 5 wt%; or 0.5 wt% to 1 wt%; or 1 wt% to 30 wt%; or 1 wt% to 25 wt%; or 1 wt% to 20 wt%; or 1 wt% to 15 wt%; or 1 wt
  • the ink and coating compositions, and overprint varnishes, of the present invention may further contain one or more of the usual additives to modify flow, surface tension, gloss, pigment wetting, and abrasion and solvent resistance of the printed ink or coating
  • additives are typically surface-active agents, waxes, shelf-life stabilizers, etc., and combinations. These additives may function as leveling agents, shelf-life stabilizers, wetting agents, slip agents, flow agents, dispersants, and de-aerators. When present, the additives are typically present in an amount of about 0.1 wt% to about 5 wt%, based on the total weight of the ink or coating composition, or overprint varnish.
  • the one or more additives may be present in an amount of about 0.1 wt% to about 4.5 wt%; or about 0.1 wt% to about 4 wt%; or about 0.1 wt% to about 3.5 wt%; or about 0.1 wt% to about 3 wt%; or about 0.1 wt% to about 2.5 wt%; or about 0.1 wt% to about 2 wt%; or about 0. 1 wt% to about 1.5 wt%; or about 0.1 wt% to about 1 wt%; or about 0.
  • antioxidants can be added to the ink and coating compositions, or overprint varnishes, of the present invention.
  • exemplary anti-oxidants include ascorbic acid; astaxanthin; carotene; chroman (3,4-dihydro-2H-l -benzopyran); hexamethylene bis(3,5-di- tert-butyl-4-hydroxyhydro-cinnamate); octadecyl 3,5-di-tert-butyl-4-hydroxyhydro- cinnamate; vitamin E and vitamin E analogs; mono-tert-butylhydroquinone (MTBHQ);
  • antioxidants are typically present in an amount of about 0.1 wt% to about 5 wt%, based on the total weight of the ink or coating composition, or overprint varnish. For example, the antioxidants may be present in an amount of about about 0.
  • the ink or coating compositions, or overprint varnishes may contain one or more dryers, which are typically fatty acid salts, such as salts of organic carboxylic acids, of heavy metals such as cobalt and manganese, e.g., cobalt/manganese linoleate, hexadecanoate or octoate (e.g., see U. S. Pat. Nos. 5, 156,674; 6,899,756; 7,811,367).
  • the drier can be any of the commercially available metal driers, such as those based on cobalt or manganese or cobalt/manganese combinations.
  • cobalt/manganese driers are commercially available as cobalt/manganese linoleate, hexadecanoate or octoate.
  • Preferred is a cobalt-free dryer.
  • the dryers are typically present in an amount of 0.1 wt% to about 5 wt%, based on the total weight of the ink or coating composition, or overprint varnish.
  • the dryers may be present in an amount of about 0.1 wt% to about 4.5 wt%; or about 0.
  • the ink and coating compositions, or overprint varnishes, of the present invention may further contain the usual extenders or fillers such as, but not limited to, clay, talc, calcium carbonate, magnesium carbonate or silica to adjust water uptake, misting, and color strength.
  • the extenders are typically present in an amount of about 0.1 wt% to about 30 wt%, based on the total weight of the ink or coating composition, or overprint varnish.
  • the extenders may be present in an amount of about 0.1 wt% to about 25 wt%; or 0.1 wt% to 20 wt%; or 0.1 wt% to 15 wt%; or 0.1 wt% to 10 wt%; or 0. 1 wt% to
  • a preferred viscosity is about 20 to 110 Pa » s.
  • the ink and coating compositions, or overprint varnishes may have a viscosity of about 5 to 290 Pa » s ; or 5 to 280 Pa » s ; or 5 to 270 Pa » s ; or 5 to 260 Pa » s ; or 5 to 250 Pa » s; or 5 to 240 Pa » s ; or 5 to 230 Pa » s; or 5 to 220 Pa » s; or 5 to 210 Pa » s; or 5 to 200 Pa » s; or 5 to 190 Pa » s ; or 5 to 180 Pa » s ; or 5 to 170 Pa » s ; or 5 to 160 Pa » s ; or 5 to 150 Pa » s; or 5 to 140 Pa » s ; or 5 to 130 Pa » s ; or 5 to 120 Pa » s ; or 5 to 110 Pa » s ; or 5 to 100 Pa » s; or 10 to 300 Pa » s; or 10 to 290 Pa » s; or 10 to 280 Pa
  • the substrate to be printed on may be composed of any typical substrate material such as paper, plastics, metals, and composites.
  • the preferred substrate is paper print stock, typically used for publications and packaging material in the form of a cardboard sheet or board.
  • a 0.2 to 1.0 g sample of the liquid polyester resin was weighed into a clean 50 ml Erlenmeyer flask, and dissolved in acetone (10 to 20 ml), ensuring that all sample material was dissolved. Three drops of 1 % alcoholic phenolphthalein solution was added to the resin solution. The resin solution was titrated with standardized 0. 1 N alcoholic potassium hydroxide (KOH) to the first pink color, which lasted for about 15 seconds, and the number of mis of KOH used was recorded.
  • KOH alcoholic potassium hydroxide
  • the acid value was calculated according to:
  • Methanol compatibility is an indication of the polarity of a material.
  • the test samples here liquid polyester resins
  • the test samples were first dissolved in toluene, and then titrated with anhydrous methanol until the solution became cloudy.
  • a 10% solution of the inventive liquid polyester resin in toluene was titrated with pure methanol until the solution became turbid (cloudy).
  • the number of ml of methanol until turbidity occurred was taken as the methanol number.
  • Laray viscosity was measured using an IGT Laray viscosimeter. The Laray viscometer determines the viscosity of a wide range of viscous materials. It measures the relative velocity of two parallel surfaces, separated by a thin film of the measured viscous material when a certain force (weight of rod) is applied on one of the surfaces.
  • Softening point was determined by the ring and ball method (according to ISO 4625 or ASTM E28-67/E28-99).
  • the ring and ball method briefly consists of determining the temperature at which a disk of the hard resin held in a ring and loaded with a ball will flow through a definite distance when heated at a prescribed rate.
  • Cloud point was measured using a Cloud-o-scope from IGT Company.
  • the cloud point is the temperature at which a heated, homogeneous resin/oil mixture starts to become cloudy when it is being cooled down again.
  • the cloud point temperature is a characteristic value in the quality control of synthetic resins for printing inks.
  • the method used herein is according to the method described in ASTM D6038. Color
  • Color Gardner color scale
  • the color of a resin filled tube (1x1x10 cm) was compared to a defined color scale until the corresponding color matched the resin color.
  • Tack was measured with a calibrated Tack-o-scope instrument (Model 2001) from IGT Testing Systems, Netherlands. One ml of ink was placed on the rubber distribution roller at 30°C, distributed for 90 seconds at a roller speed of 50 rpm, then 30 seconds at 300 rpm. The tack value ws then taken at a roller speed of 150 rpm.
  • Adhesion was measured using the Standard Test Method for Measuring Adhesion by Tape Test (ASTM D3359-8, Method B). Adhesion was scored on a scale of 0% to 100% (percentage of ink remaining on the substrate), wherein a score of 100% is best, meaning that 100% of the ink remained on the substrate.
  • Example 1 Synthesis of a soybean oil-modified polyester resin based on recycled multicolor PET flakes
  • Viscosity 23 Pa » s at 25°C
  • Viscosity 26 Pa » s at 25°C
  • Examples 3 to 5 were prepared in the same manner as Example 2, except that recycled, clear, colorless PET pellets for polyester yarn making (WSR 484, WSR Recycling) were used instead of the PET bottle grind.
  • the characteristics of the resulting resins are shown in Table 1.
  • liquid polyester resins of the invention can be manufactured by the methods of the invention with a high consistency, described by the narrow
  • Viscosity 23 Pa » s at 25°C
  • Example 7b Synthesis of rapeseed oil-modified polyester resin based on PET
  • Example 8 Lithographic sheet-fed inks containing liquid polyester resins
  • Lithographic inks Ex. 8A to 8D were evaluated on a Heidelberg MO 4-color sheet-fed press, with the following parameters:
  • Ink water balance stability is the ability of the ink to maintain a stable ink film weight during changes of the fountain settings
  • Ink in the dampening train means that ink is transported via the dampening rollers in the direction of the fountain roller.
  • Tinting means that the ink has emulsified into the water fountain. Pigment is being put on the plate from the water dampeners. Tint can be easily washed off the plate.
  • Piling means that ink builds up on areas of the rollers, blankets, and /or plate, creating a dry accumulation known as caking or piling.
  • Duct flow is the ability of the ink to leave the ink duct without the help of agitators.
  • Example 9 Yellow lithographic sheet-fed inks containing liquid polyester resins
  • the sheet-fed inks of Examples 9A to 9H indicate the versatility of the liquid polyester resins of the invention. Regardless of the kind of vegetable oil (soy, rapeseed, linseed, coconut), and the procedure of making the ink (inventive resin as a dilution (9A to 9D) or grinding resin (9E to 9H)), inks are obtained which behave very similarly
  • a lithographic heat-set ink was made on a three roll mill.
  • the formulation of the ink is shown in Table 6a, and the basic ink properties are shown in Table 6b. Table 6a. Formulation of ink Example
  • the cyan heat set ink of Example 10 was printed at an optical density of 1.4 on an LWC (light weight coated) paper with a Pruefbau print proofer and dried.
  • the transfer of ink and gloss of the inks of example 10 were comparable to a Sun Chemical heat-set ink from the SunMag series.
  • Example 11 Lithographic heat-set inks 11A to 11C
  • Example 11 A A Sun Chemical SunMag cyan heat-set ink for printing magazines (Example 11 A) was blended in a dissolver with 5.0 weight% of the resin of Example 1 (Example 1 1C) and as comparison also with 5 weight% of a standard soybean alkyd resin (Lawter company) (Example 11B). Table 7 shows the properties of each formulation.
  • Example 1 1 . ⁇ r.vaniple
  • the addition of the rPET modified alkyd resin of Example 1 makes the ink “shorter” and reduces the yield value, which is the resistance of the ink to start flowing.
  • the resin of Example 1 can be used in smaller amounts to modify or adjust viscosity and flow of heat-set inks.
  • a lithographic coating/overprint varnish was made in a dissolver by mixing raw materials as described above.
  • Table 8a shows the formulation of the lithographic coating/overprint varnish
  • Table 8b shows the basic coating properties.
  • the lithographic coating was printed on an LWC paper with a Pruefbau print proofer and dried.
  • the gloss and adhesion was comparable to a Sun Chemical lithographic coating from the Topfinish TPF 90 series - see Table 9.
  • inks and coatings made using the liquid polyester resins of the invention which are renewable materials (prepared from virgin, scrap, recycled, and/or reclaimed PET), perform as well as or better than inks and coatings made from nonrenewable raw materials. This is significant because using recycled PET reduces waste costs, and using renewable materials reduces the cost and environmental impact of preparing ink and coating compositions.

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US16/302,774 US10995193B2 (en) 2016-05-23 2017-05-22 Liquid modified PET polyesters for lithographic inks
JP2018561616A JP7094229B2 (ja) 2016-05-23 2017-05-22 平版印刷インキ用液体変性petポリエステル
CN201780030992.4A CN109153870B (zh) 2016-05-23 2017-05-22 用于平版印刷油墨的液体改性pet聚酯
JP2022040198A JP2022069570A (ja) 2016-05-23 2022-03-15 平版印刷インキ用液体変性petポリエステル

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CN109153870A (zh) 2019-01-04
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US10995193B2 (en) 2021-05-04
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