WO2017200509A1 - Procédé de fabrication de revêtement décoratif pour plafond et murs - Google Patents

Procédé de fabrication de revêtement décoratif pour plafond et murs Download PDF

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Publication number
WO2017200509A1
WO2017200509A1 PCT/UA2016/000113 UA2016000113W WO2017200509A1 WO 2017200509 A1 WO2017200509 A1 WO 2017200509A1 UA 2016000113 W UA2016000113 W UA 2016000113W WO 2017200509 A1 WO2017200509 A1 WO 2017200509A1
Authority
WO
WIPO (PCT)
Prior art keywords
cloth
fabric
mixture
ceiling
guide rails
Prior art date
Application number
PCT/UA2016/000113
Other languages
English (en)
Inventor
Yaroslav IVANCHENKO
Andrii SHULHA
Original Assignee
Ivanchenko Yaroslav
Shulha Andrii
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ivanchenko Yaroslav, Shulha Andrii filed Critical Ivanchenko Yaroslav
Priority to EP16810508.8A priority Critical patent/EP3458280B1/fr
Publication of WO2017200509A1 publication Critical patent/WO2017200509A1/fr

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/002—Coverings or linings, e.g. for walls or ceilings made of webs, e.g. of fabrics, or wallpaper, used as coverings or linings
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0006—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using woven fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
    • D06N3/0036—Polyester fibres
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N3/10—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with styrene-butadiene copolymerisation products or other synthetic rubbers or elastomers except polyurethanes
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0002—Wallpaper or wall covering on textile basis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44D—PAINTING OR ARTISTIC DRAWING, NOT OTHERWISE PROVIDED FOR; PRESERVING PAINTINGS; SURFACE TREATMENT TO OBTAIN SPECIAL ARTISTIC SURFACE EFFECTS OR FINISHES
    • B44D3/00—Accessories or implements for use in connection with painting or artistic drawing, not otherwise provided for; Methods or devices for colour determination, selection, or synthesis, e.g. use of colour tables
    • B44D3/18—Boards or sheets with surfaces prepared for painting or drawing pictures; Stretching frames for canvases
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2211/00—Specially adapted uses
    • D06N2211/06—Building materials
    • D06N2211/063—Wall coverings
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/04—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like
    • E04B2009/0492—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like with fabrics tensioned on frames

Definitions

  • the invention relates to construction, namely, the method of manufacturing decorative covering for ceiling structure in the form of stretch ceilings, wall lining with a use of rolled materials, namely - fabrics.
  • a known method of the stretch ceiling construction is to use polyether fabric, which weight constitutes 18-24% of the weight of the finished cloth, the fabric with a surface density of 60 g/m 2 made as knitted jacquard weaving warp and chevron type weft covered on at least one side with PVC substrate, which is subjected to heating up to 180 °C and aftercooling, and at that its weight constitutes 76-82% of the weight of the finished cloth.
  • the finished cloth is cut out and fixed around the perimeter of the walls under the ceiling at an ambient temperature (patent No.
  • the disadvantage of the known method is, firstly, the need for industrial production of the cloth that is connected with technology of the fabric covering with PVC substrate, and further heating up to 180 °C with the use of specialized equipment and subsequent cooling; the visual perception of the existent seams between parts of the cloth in case of large dimensions of stretch ceiling; inability to change the colour of the finished ceiling - the colour scale is chosen only once at manufacturing the cloth; in operation the ceiling accumulates on the cloth surface covered with the PVC substrate an electric charge due to electrization.
  • Stretch ceilings made with Clipso firm fabric may be considered as the closest analogue (patent No. US2004048046 (Al) «Method of manufacturing panel stretched on the frame, and the panel itself», IPC: B29C61/02; B44C7/02; B44D3/18; D06M1 1/46; D06 15/564; D06N3/00; D06N3/14; D06N7/00; E04B9/04; E04B9/30; E04C2/38; G09F15/00, (IPCl-7): B32B31/00, published on 03/11/2004).
  • the panels stretched on the frame are made from a textile material, which consists of flexible knitted synthetic yarns in the form of a mesh that can be deformed in all directions, which is covered on at least one side with a mixture containing at least one elastic polymer.
  • the material is cut out in the sizes that exceed the perimeter of a frame, then it is fixed, and a heat setting of the flexible polymer textile material is provided by heating a part of cloth stretched on the frame.
  • the percentage reduction of the material dimensions varies from 5 to 10%.
  • the disadvantage of the above method is, firstly, the need for industrial production of the cloth, which is associated with the technology of coating a textile material with a polymer mixture, and further dwell of the cloth to complete the mixture polymerization that require special industrial equipment. After mounting of stretch ceiling, to ensure uniform tension and aesthetic appearance of the ceiling the cloth is subjected to local heating up to 200 °C at a distance of 20-30 cm from the fabric surface in places of any distortion of the cloth that requires the use of specialized equipment onsite of the stretch ceiling mounting.
  • the downside of the analogue is a visual perception of the presence of seams between parts of the cloth at large dimensions of the stretch ceiling, and structure weave of the fabric yarns, as well as inability to change the colour of the finished ceiling - the colour scale is chosen only once at manufacturing the cloth.
  • the disadvantages of the method can further include: low heat resistance, low resistance to alkalis, accumulation of non-recoverable deflection under the effect of permanently acting loads, dependence of physical and mechanical properties on temperature fall and sunshine, in operation the ceiling accumulates on the cloth surface covered with polymer compound an electric charge due to electrization.
  • the invention aims at eliminating the problems described in the prior known methods, and to achieve a method of manufacturing durable decorative coating of ceiling structures in the form of stretch ceilings, wall lining using the roll material - namely, fabrics - at ambient temperature, not limited in size and shape, simple and economical to manufacture, without harming the environment, resistant to mold, insects or rot, physical and mechanical properties of the coating does not degrade under the influence of temperature, moisture and UV radiation, without visual perception of seams on the cloth and with the possibility of repeated changes of colour painting or decorative images, and such that does not accumulate the static electricity.
  • the task is solved owing to the method of manufacturing decorative coating for ceiling and walls that includes forming a cloth from textile material coated at least on one side with a mixture comprising at least one flexible polymer and fixed to the framework basis, which was performed in the manner described below.
  • the framework basis is made of guide rails in the form of long elements made of wood or sheet composite material of wood or the elastic polymer, which density makes it possible to retain fasteners, and at that the guide rails form a closed frame corresponding to perimeter of wall or ceiling or the part thereof to be decorated.
  • the guide rails which are made of wood or cut out from a sheet composite material of wood and fixed along the perimeter of wall, ceilings or parts thereof to be decorated, can form any closed frame.
  • this material is environmentally safe, easy-to-use and cost-effective.
  • the density of material ensures a durable hold of the fasteners, affects the quality and the visual perception of the manufactured decorative coatings.
  • an elastic polymer is used as the guide rails at the bend of the perimeter, which density enables to retain fasteners. This makes it possible to create a structure of any shape for further decoration.
  • the household-purpose weaved fabrics are used manufactured by plain weaving of mutually perpendicular textured polyester synthetic fibers made on the basis of thermoplastic polyester of terephthalic acid and ethylene glycol, namely the warp and weft.
  • the fabrics have unvarying physical and mechanical properties that remain unchanged for many years;
  • the optimum performances of the fabric used for manufacture of decorative coating for walls and ceiling must be the following: surface density of 80 to 220 grams per square meter, breaking load in the warp of at least 35 kgf, in the weft - at least 25 kgf.
  • the plain weave confers the fabric the greatest strength and increased stiffness at high density. Increase of fibers linear density, increase of actual tissue density, use of plain weaves with short overlaps ensures increased fabric strength.
  • Use of fabric with limiting values of these characteristics makes it possible to provide the fabric tension by hand without the aid of special equipment, and at that the sagging of the fabric coated with mixture does not exceed 5 mm per 10 square meters of the mounted stretch ceiling. And one more thing - the value of breaking load enables at least 5 cycles of the mixture application onto the cloth.
  • Fabrics are manufactured in widths from 1.5 to 5 meters.
  • the fabrics of 1.5 meters width are connected typically by sewing them together using a sewing machine that ensures production of the cloth for the ceiling or wall of any size not limited with width and length of the fabric pieces.
  • the surface density of the fabric in the selected range enables machine-tooled sewing together of the fabric pieces. Spanning of finished cloth with connecting seams and the specified surface density limits provides its high quality stretching both on warp and weft. As the surface density is increased, the quality of the cloth stretching on weft is reduced, thus causing defects of fabric pleating.
  • the proposed method does not require the fabric cut out with special accuracy just simplifying the process of manufacturing decorative coating for ceiling and walls.
  • the fabric spanning is performed at ambient temperature without any additional heat source, so you can create a decorative wall coating both indoors and outdoors.
  • the cut out fabric is attached to the guide rails with fasteners in the form of single rods that have a head and a pointed end or with U-shaped bars made of iron and carbon alloy or brass. Material and form of the fasteners enable to provide a reliable secure of the cut out cloth to the guide rails with use of pneumatic or mechanical devices.
  • the fixed fabric is coated with a mixture in any known manner, and herewith the mixture basis consists of styrene-butadiene or styrene-acrylate dispersion of water-based latex.
  • the mixture basis consists of styrene-butadiene or styrene-acrylate dispersion of water-based latex.
  • Styrene-butadiene dispersion of water-based latex forms on the cloth surface waterproof thin layer of material, which is resistant to water and mechanical impact, optimal for use in premises with high moisture and humidity, well for cleaning, resistant to detergents and disinfectants, thus is more economical option than the styrene-acrylate dispersion, while its application for use on the cloth is carried out only for interiors.
  • Styrene-acrylate dispersion of water-based latex is the most versatile substance.
  • the mixture which is applied on the cloth in the polymer state, makes it possible to perform a decorative image or change the colour palette of the cloth for at least 5 cycles. This is enabled both by the properties of the fabric used in the manufacturing of decorative coating for the ceiling and walls, and by the properties of the mixture.
  • Fig. 1 shows a top view of a stretch ceiling
  • Fig. 2 shows a bottom view of the stretch ceiling
  • Fig. 3 is a diagram and a view of a plain weave of fibers of the cloth.
  • Method of manufacturing decorative covering for ceiling and walls including manufacture of the cloth from textile material (1) covered on at least one side with mixture (5), which comprises at least one elastic polymer, attached to a framework base, characterized in that the framework base is made of the guide rails (2) in the form of long elements made of wood or sheet composite material of wood or elastic polymer, which density makes it possible to retain fasteners, and the guide rails (2) form a closed frame corresponding to perimeter of the wall (6) or ceiling or the part thereof to be decorated; at that as a textile material the household-purpose weaved fabrics (1) are used manufactured by plain weaving of mutually perpendicular textured polyester synthetic fibers made on the basis of thermoplastic polyester of terephthalic acid and ethylene glycol, namely the warp (3) and weft (4); and the fabric (1) itself has a surface density of 80 to 220 grams per square meter, breaking load in the warp (3) of at least 35 kgf, in the weft (4) - at least 25 kgf; at that the cloth (1) is cut out in the sizes that exceed the perimeter
  • the method of manufacturing decorative covering for ceiling and walls is implemented as follows.
  • the guide rails are attached along the perimeter of the walls under the ceiling or along the perimeter of the wall to be decorated.
  • the fabric prescribed for manufacturing cloth for the stretched ceiling or wall covering is cut out in the sizes that slightly exceed the area of decorated surface, without observance of the precise dimensions, using the connecting seam if necessary.
  • the cut off fabric is strained around the perimeter of the room with simultaneous attaching it to the guide rails with fasteners using pneumatic or mechanical devices, such as a stapler or a puncher.
  • the next stage of work is decoration of the surface of the fixed cloth, which is carried out by applying a mixture by any known method with the use of pneumatic or mechanical devices.
  • the mixture is applied on entire surface of the cloth.
  • the mixture is left to complete polymerization, after which the mixture is applied repeatedly. After re-applying the mixture there is no visual perception of the of seams existing on the cloth.
  • a crackle is disposed in advance on the surface of the fixed cloth to enhance the decoration, and that is followed by application of the solution or pulverized milled solid substance with glue basis. Using of the cloth enables to cut openings in the fabric in places of insertion lighting, ventilation and other equipment, if necessary.
  • the Method of manufacturing decorative covering for walls and ceiling can be used in decorating of all kinds of stretch ceilings and walls or partitions, or wall claddings indoors and outdoors, e.g. terraces.
  • Information sources :
  • naTeHT No. US2004048046 Al "Method of manufacturing panel stretched on the frame, and the panel itself," IPC: B29C61/02; B44C7/02; B44D3/18; D06M1 1/46; D06M15/564; D06N3/00; D06N3/14; D06N7/00; E04B9/04; E04B9/30; E04C2/38; G09F15/00; (IPC 1-7): B32B31/00, published on 03/1 1/2004.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)
  • Finishing Walls (AREA)

Abstract

L'invention concerne un procédé de fabrication de revêtement décoratif, pour plafond et murs, qui comprend la fabrication du tissu à partir d'une matière textile recouverte, sur au moins un côté, d'un mélange qui comprend au moins un polymère flexible (1), fixé à une base de cadre (2). L'invention est caractérisée en ce que la base de cadre (2) est constituée de rails de guidage sous la forme d'éléments allongés qui sont faits en bois ou en feuille de matériau composite de bois ou de polymère élastique, dont la densité permet de retenir des éléments de fixation, et en ce que les rails de guidage forment un cadre fermé correspondant au périmètre du mur ou du plafond ou à une partie de celui-ci à décorer. En tant que matière textile (1), les tissus tissés à usage domestique sont utilisés et fabriqués par tissage de type à armure unie de fibres synthétiques de polyester texturées perpendiculaires les unes aux autres (3, 4) fabriquées à partir de polyester thermoplastique d'acide téréphtalique et d'éthylène glycol, c'est-à-dire la chaîne et la trame. Le tissu possède une densité surfacique de 80 à 220 grammes par mètre carré, une charge de rupture dans la chaîne d'au moins 35 kgf, dans la trame - d'au moins 25 kgf. Le tissu est découpé dans les dimensions qui dépassent le périmètre du cadre fermé, formé par des rails de guidage, et est fixé à celui-ci par des éléments de fixation sous la forme de tiges uniques qui ont une tête et une extrémité pointue, ou avec des barres en forme de U en alliage de fer et de carbone ou en laiton. Le tissu fixe est recouvert d'un mélange, et la base du mélange est constituée d'une dispersion de styrène-butadiène ou de styrène-acrylate de latex à base d'eau ; le mélange, qui est appliqué sur le tissu à l'état polymère, permet d'effectuer une image décorative ou de changer la palette de couleurs du tissu pendant au moins 5 cycles.
PCT/UA2016/000113 2016-05-16 2016-09-28 Procédé de fabrication de revêtement décoratif pour plafond et murs WO2017200509A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP16810508.8A EP3458280B1 (fr) 2016-05-16 2016-09-28 Procédé de fabrication de revêtement décoratif pour plafond et murs

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
UAA201605247A UA115497C2 (uk) 2016-05-16 2016-05-16 Декоративне закриття для стелі та стін
UAA201605247 2016-05-16

Publications (1)

Publication Number Publication Date
WO2017200509A1 true WO2017200509A1 (fr) 2017-11-23

Family

ID=57544504

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/UA2016/000113 WO2017200509A1 (fr) 2016-05-16 2016-09-28 Procédé de fabrication de revêtement décoratif pour plafond et murs

Country Status (3)

Country Link
EP (1) EP3458280B1 (fr)
UA (1) UA115497C2 (fr)
WO (1) WO2017200509A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116198195A (zh) * 2023-03-07 2023-06-02 江苏耐斯数码科技股份有限公司 一种全兼容喷墨打印阻燃复合网格布及其制备方法

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2738847A1 (fr) 1995-09-18 1997-03-21 Adp Amenagement & Decoration D Materiau en toile et son utilisation pour realiser un faux-plafond
US20040048046A1 (en) 2000-11-06 2004-03-11 Bernard Geis Method for producing a panel substantially stretched on a frame and resulting panel
US20070281158A1 (en) * 2006-05-15 2007-12-06 Glew Charles A UV and flame resistant textile polymer yarn
WO2012156680A1 (fr) * 2011-05-17 2012-11-22 Agripaflex Limited Appareil et procédé de présentation d'affiches publicitaires recyclables

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2738847A1 (fr) 1995-09-18 1997-03-21 Adp Amenagement & Decoration D Materiau en toile et son utilisation pour realiser un faux-plafond
US20040048046A1 (en) 2000-11-06 2004-03-11 Bernard Geis Method for producing a panel substantially stretched on a frame and resulting panel
US20070281158A1 (en) * 2006-05-15 2007-12-06 Glew Charles A UV and flame resistant textile polymer yarn
WO2012156680A1 (fr) * 2011-05-17 2012-11-22 Agripaflex Limited Appareil et procédé de présentation d'affiches publicitaires recyclables

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116198195A (zh) * 2023-03-07 2023-06-02 江苏耐斯数码科技股份有限公司 一种全兼容喷墨打印阻燃复合网格布及其制备方法

Also Published As

Publication number Publication date
UA115497C2 (uk) 2017-11-10
EP3458280A1 (fr) 2019-03-27
EP3458280B1 (fr) 2020-02-05

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