WO2017190504A1 - Rotating disc type photobioreactor for microalgae large-scale cultivation - Google Patents

Rotating disc type photobioreactor for microalgae large-scale cultivation Download PDF

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WO2017190504A1
WO2017190504A1 PCT/CN2016/109354 CN2016109354W WO2017190504A1 WO 2017190504 A1 WO2017190504 A1 WO 2017190504A1 CN 2016109354 W CN2016109354 W CN 2016109354W WO 2017190504 A1 WO2017190504 A1 WO 2017190504A1
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microalgae
reactor
rotating
carbon dioxide
rotating shaft
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PCT/CN2016/109354
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French (fr)
Chinese (zh)
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袁振宏
朱顺妮
秦磊
王忠铭
丰平仲
尚常花
徐忠斌
许瑾
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中国科学院广州能源研究所
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M1/00Apparatus for enzymology or microbiology
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/02Photobioreactors
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00Means for introduction, extraction or recirculation of materials, e.g. pumps
    • C12M29/06Nozzles; Sprayers; Spargers; Diffusers

Definitions

  • the invention relates to the field of microalgae cultivation biotechnology, in particular to a rotary disk type photobioreactor for large-scale cultivation of microalgae.
  • Microalgae absorbs carbon dioxide and water for photosynthesis and can synthesize a large amount of biomass resources such as protein, fat, polysaccharide, vitamins and pigments. It is used in medicine, food, health products, aquatic bait, animal feed, water purification, biofuels, etc. Widely used, with important economic and social benefits. For example, in the field of food, microalgae can provide humans with a large number of single-cell proteins, vegetable oils, carotenoids, EPA, DHA and other food or food additives; in the field of medicine and health, microalgae can produce antibiotics, antioxidants, anti-cancer And antiviral drugs.
  • biomass resources such as protein, fat, polysaccharide, vitamins and pigments. It is used in medicine, food, health products, aquatic bait, animal feed, water purification, biofuels, etc. Widely used, with important economic and social benefits.
  • microalgae can provide humans with a large number of single-cell proteins, vegetable oils, carotenoids, EPA, DHA
  • microalgae Due to its high photosynthesis efficiency, high oil content, short growth period, high yield per unit area, and no occupation of cultivated land, microalgae has become a research hotspot for bioenergy production in recent years, for biodiesel, bioethanol, biogas. Research and development of bio-oil, etc. According to the composition of microalgae, about 1 ton of carbon dioxide can be absorbed per ton of microalgae biomass. Therefore, the large-scale production of microalgae bioenergy can not only effectively alleviate energy shortage, but also contribute to greenhouse gas emission reduction. In addition, compared with the conventional sewage treatment method, the microalgae can quickly absorb elements such as nitrogen and phosphorus in the sewage and convert it into biomass, which can be further biorefined.
  • the microalgae culture mainly adopts an open pool or a closed photobioreactor, and is basically a suspension culture mode, and the algal cells are dispersed in a large amount of medium water.
  • the suspension culture mode the density of algae cells is low.
  • the cell concentration in the open cell is generally 0.5-1 g/L
  • the cell concentration in the photobioreactor is 2-6 g/L.
  • the suspension cultured microalgae must be subjected to steps such as concentration and dehydration to remove more than 90% of water during downstream processing.
  • a two-step method is employed, firstly concentrating to a solid content of about 1% by precipitation, flocculation, air flotation, etc., and then centrifuging to a solid matter of about 20%.
  • This process has the disadvantages of large equipment investment, energy consumption, and time consuming.
  • the micro-algae harvesting cost of suspension culture accounts for about 20-30% of the total investment and operating costs.
  • suspension culture due to mutual shielding of cells, light is attenuated severely in water, which limits the improvement of photosynthesis efficiency. Due to the large specific surface area required, the reactor area is increased, which restricts the industrial development of microalgae.
  • Microalgae attachment culture has attracted the attention of researchers as another culture mode in recent years, characterized in that microalgae cells adhere to the surface of solid or semi-solid materials for growth. Compared with suspension culture, the advantage of adherent culture is that the harvest is simple and the cost of microalgae harvesting can be greatly reduced. In addition, the adherent culture of microalgae can also improve light utilization efficiency, enhance CO 2 mass transfer, increase cell residence time, and the like.
  • the most representative microalgae attachment culture is the Algae Turf Scrubber-ATS system, in which the microalgae are attached to a horizontally placed slightly inclined attachment material, and the culture solution intermittently flushes the surface.
  • a spray-type immobilized microalgae culture system in which microalgae cells are immobilized on the surface of a support material, and the desired culture medium is supplied to the cells by intermittent or continuous spraying to keep the cells moist.
  • the object of the present invention is to overcome the deficiencies in the prior art and to provide a rotary-type photobioreactor for the large-scale cultivation of microalgae.
  • the reactor has the advantages of simple structure, convenient inoculation and harvesting, high-efficiency utilization of light energy, and improvement of microalgae yield and yield.
  • the reactor is modular in design and easy to be industrially amplified. It is suitable for large-scale production of microalgae biomass and microalgae secondary metabolites. It is also suitable for removing nutrients such as nitrogen and phosphorus in sewage. At the same time, the reactor realizes microalgae cells. Adhesive growth solves the problems of low efficiency, large floor space, large water consumption and difficult harvesting of photosynthesis in microalgae suspension culture.
  • a rotary-type photobioreactor for large-scale cultivation of microalgae comprising a reactor main body, a rotating shaft running through the entire reactor main body, a rotating disc fixedly fixed on the rotating shaft at a certain interval, a driving motor, a transmission system, a vent pipe, a carbon dioxide intake valve, a carbon dioxide gas source, a water inlet, and a water outlet provided at the bottom of the reactor; the rotating disk is partially immersed in the culture liquid, partially exposed to the air; and the driving motor drives the rotating disk to rotate slowly through the transmission system.
  • the microalgae cells attached to the rotating disk are alternately introduced into the liquid phase and the gas phase; the vent pipe is communicated with the carbon dioxide gas source outside the reactor through the carbon dioxide inlet valve, and at least the liquid portion of the reactor body is transparent. Material preparation.
  • the reactor body is a light transmissive material, and the light permeable material may be used only in the upper portion of the liquid surface in order to reduce the cost.
  • the light transmissive material is selected from the group consisting of glass, plexiglass, polycarbonate, and polymethyl methacrylate.
  • the rotating disc is made of a rigid adhesive material fixed on the rigid skeleton or directly made of a rigid adhesive material;
  • the rigid skeleton refers to a skeleton made of a solid material such as steel or iron;
  • the attached material includes Rigid and flexible) refers to thin steel sheets, aluminum sheets, polyurethane plastics, polycarbonate, polystyrene, polyvinyl chloride, cotton, filter cloth, canvas, non-woven fabric, nylon, fiber fabric, and the like.
  • the microalgae hangs on the surface of the attached material and grows rapidly to form a biofilm.
  • the surface of the rotating disk may be planar or curved. For ease of harvesting, a flat design is preferred.
  • the immersion rate of the rotating disk is between 20% and 40%, and the preferred immersion rate is 40%.
  • the spacing between the rotating disks can be adjusted to any value as needed, and the preferred spacing is 30-150 mm.
  • the rotating disk is provided with a biomass harvesting device to realize in-situ harvesting during the cultivation process, and the harvested biomass is highly concentrated.
  • the biomass harvesting device can be a variety of mechanical scrapers, scrapers or vacuum suction devices.
  • the rotating shaft and the rotating shaft are connected between the rotating shaft and the driving motor through a transmission system.
  • the transmission system is a chain-gear transmission or a belt-pulley transmission, and a gear or a pulley is connected to an output shaft of the driving motor, and a gear or a pulley is connected to each rotating shaft, and an output shaft and a motor of the driving motor are connected.
  • the gears or pulleys on the rotating shaft are connected by a chain or a belt.
  • one driving motor can be used to drive multiple rotating shafts or one driving motor can drive one rotating shaft, as the case may be.
  • vent tubes In order to provide sufficient CO 2 to the reactor medium, orifices or nozzles are provided on the vent tube disposed at the bottom of the reactor, the vent tubes being selected from commercially available aeration hoses or variable orifice aeration hoses.
  • the snorkel can be one or more, as the case may be.
  • vent tube can maintain continuous ventilation or intermittent ventilation under light culture conditions. Intermittent ventilation can be controlled by monitoring the pH of the culture fluid. Since the pH of the culture solution rises due to the consumption of CO 2 , when the pH of the culture solution exceeds the preset pH range, the intake valve switch can be opened to ventilate the reactor.
  • the bottom of the reactor can be designed as any of a flat bottom, a semi-circular shape, a tapered shape or a trapezoidal shape.
  • the invention also protects the use of the rotary-type photobioreactor for the large-scale cultivation of microalgae, the reactor is placed in an open environment or a closed environment; in an open environment, the reaction system can be directly placed in a desired water body.
  • the water body includes but is not limited to lakes, rivers, runway pools, ditches, oxidation ponds, etc.; in a closed environment, the upper part of the reactor may be sealed, or the entire reactor body is placed in a closed container or greenhouse, closed
  • the reactor requires an exhaust port.
  • the carbon dioxide gas source is selected from the group consisting of air mixed with CO 2 , pure CO 2 gas, industrial CO 2 gas, one or more of flue gases, or liquid CO 2 .
  • the reactor is placed under an artificial light source or directly exposed to natural light.
  • the position of the light source should take into account the orientation of the disk surface, so that the disk surface can maximize the illumination.
  • the reactor of the present invention can be operated in a batch, semi-continuous or continuous flow depending on the actual situation.
  • the supplemental culture solution may be various types of microalgae culture medium, or a solution containing various stress or induction factors, or various types of sewage, seawater, and the like.
  • the microalgae medium may be any medium suitable for the growth of microalgae well known in the art, such as BG-11 medium, SM medium, BBM medium, SE medium, etc., or may contain various stresses or inducements.
  • a solution of factors such as nitrogen-deficient medium, high-salt medium, etc., or seawater, municipal sewage, industrial wastewater, livestock waste water, and any other natural water containing nitrogen and phosphorus.
  • microalgae in the present invention includes, but is not limited to, Scenedesmus, Chlorella, Haematococcus pluvialis, Dunaliella, Nannochloropsis, Spirulina, etc.
  • secondary metabolites of microalgae include, but are not limited to, triglyceride, Astaxanthin, lutein, carotenoids, etc.
  • the reactor of the invention is also suitable for secondary treatment or tertiary treatment of sewage and nitrogen-rich sewage such as urban sewage, industrial wastewater, livestock waste water, etc.
  • the inoculated culture is a mixed culture, including microalgae, photosynthetic bacteria and isoxic bacteria. Any combination of nitrifying bacteria, fungi, and the like.
  • the reactor is simple in structure, easy to inoculate and harvest, etc. It has small footprint, modular design and easy to enlarge. It is suitable for large-scale production of microalgae biomass and microalgae secondary metabolites, and is also suitable for removing sewage. Nutrients such as nitrogen and phosphorus;
  • the application realizes the microalgae adhesion culture, does not need to maintain the suspension state, and therefore does not require a large stirring power or ventilation, and reduces the energy consumption; there is also no problem that the suspension culture cells are shielded from each other, because the present invention
  • the invention can be conveniently improved on the existing runway pool or the high-efficiency algae pond, and can effectively improve the microalgae culture efficiency of the existing system; compared with the conventional method, the microalgae cell growth of the present invention is attached.
  • the film state can be directly harvested to obtain concentrated algae mud, which solves the problems of traditional suspension culture and the high energy consumption of dehydration.
  • the solid residence time and hydraulic retention time can be inconsistent, which is more conducive to the growth of algae. It is easy to carry out continuous flow culture and solves the industrial bottleneck of microalgae technology.
  • the driving motor of the present application drives the rotating disk to rotate slowly, so that the microalgae cells attached to the rotating disk alternately enter the liquid phase and the gas phase, and the microalgae cells are easy to be mixed with nutrients (such as CO 2 in the gas phase, in the liquid phase). Nitrogen and phosphorus) fully contact, greatly improving the efficiency of photosynthesis and nutrient utilization; since the disk surface is only partially immersed in water, the total water demand during the cultivation process and the amount of chemical reagents required for growth are reduced, saving the cultivation cost. .
  • Example 1 is a schematic structural view of a rotary disk type photobioreactor for the microalgae scale culture of Example 1;
  • Example 2 is a schematic structural view of a rotary disk type photobioreactor for the microalgae scale culture of Example 2;
  • Example 1 Rotary-type photobioreactor for large-scale cultivation of microalgae in a closed environment
  • the rotary-type photobioreactor for the microalgae scale culture of the present embodiment has a structure as shown in FIG. 1 , and includes a reactor main body, a detachable sealing cover 3 on the top of the reactor, and a rotating shaft penetrating the entire reactor main body. 5.
  • the growing microalgae cells alternately enter the liquid phase and the gas phase; the vent tube is in communication with a carbon dioxide gas source outside the reactor via a carbon dioxide intake valve, and the reactor body is prepared at least above the liquid surface as a light transmissive material.
  • the transmission system 2 is a chain-gear transmission or a belt-pulley transmission, and a gear or a pulley is connected to an output shaft of the drive motor 1, and a gear or a pulley is connected to each rotation shaft, and an output shaft and each of the drive motor are connected.
  • the gears or pulleys on the rotating shaft are connected by a chain or belt.
  • the light transmissive material is selected from the group consisting of glass, plexiglass, polycarbonate, and polymethyl methacrylate.
  • a rotating disc is fixed every 30 to 150 mm on the rotating shaft;
  • the rotating disc is made of a rigid adhesive material fixed on the rigid skeleton or directly made of a rigid adhesive material;
  • the rigid skeleton is made of a solid material such as steel or iron.
  • the attachment material (including rigidity and flexibility) is selected from the group consisting of thin steel sheets, aluminum sheets, polyurethane plastics, polycarbonate, polystyrene, polyvinyl chloride, cotton, filter cloth, canvas, non-woven fabric, nylon, and fiber fabric. Wait. The microalgae hangs on the surface of the attached material and grows rapidly to form a biofilm.
  • the liquid level of the reactor is below the center of the rotating shaft, and about 40% of the rotating disk is immersed in the culture solution, and the rotation speed of the turntable is between 1 and 20 rpm.
  • the rotating disk is provided with a biomass harvesting device to realize in-situ harvesting during the cultivation process, and the harvested biomass is highly concentrated.
  • the biomass harvesting device can be a variety of mechanical scrapers, scrapers or vacuum suction devices.
  • a small orifice is provided in the vent tube disposed at the bottom of the reactor, the vent tube being selected from commercially available aeration hoses or variable orifice aeration hoses.
  • the supply of carbon dioxide can be automated.
  • the pH of the culture solution is monitored by a pH sensor to control the intake valve 8 to be automatically opened and closed.
  • the intake valve 8 For example, when culturing chlorella, when the pH of the culture solution is greater than 8, the intake valve is automatically opened, and the CO 2 gas is slowly released into the reactor through the small hole in the vent pipe. When the pH value is less than 7.5, the intake valve is automatically closed. No more CO 2 gas is introduced.
  • the CO 2 gas source is one or more of air mixed with CO 2 , pure CO 2 gas, industrial CO 2 gas, flue gas or liquid CO 2 . Since the aeration is only for providing a carbon source, it is not necessary to maintain the suspension of the algae liquid, so the opening size and the gas flow rate of the vent pipe 6 can be small, which is advantageous for increasing the gas-liquid contact area and time, and greatly increasing the absorption rate of CO 2 .
  • the top of the reactor is equipped with a detachable sealing cover 3 for easy inoculation, feeding, harvesting and other operations.
  • the sealing cover 3 is provided with an exhaust port 11 to facilitate the discharge of O 2 .
  • the harvesting process may be manual or electric harvesting, and the harvesting mode is not specifically limited.
  • the medium was added to the rotary photobioreactor shown in Fig. 1, and the fresh medium was inoculated with a volume fraction of 10% microalgae seed solution, and the sealing cap 3 was covered.
  • the reactor is placed under light conditions, the intake valve 8 is opened to introduce CO 2 gas, and the driving motor 1 is started to rotate the rotating disk 4 slowly, and the aeration is carried out for 7 to 14 days, and the microalgae in the medium is gradually attached to the rotating disk 4 On the attached material, and growing on the attached material, the biomass of the microalgae in the liquid gradually decreases, the liquid becomes clear, and the microalgae is hanged.
  • the microalgae on the surface of the rotating material attached to the rotating disk 4 is scraped off with a rubber scraper, and the remaining microalgae is used as a seed for the next round of growth, and fresh medium or nutrient elements are replaced at the same time for formal circulation growth.
  • the algae mud is harvested every 5 to 10 days, and the mass concentration of the directly harvested algae is 10-20%, which is equivalent to the effect after suspension culture.
  • Example 2 Rotary-type photobioreactor for large-scale cultivation of microalgae in an open environment
  • This embodiment is a rotary disk type photobioreactor which is reconstructed on the basis of the existing runway pool.
  • the schematic diagram of the reactor is shown in FIG. 2, including the reactor main body, the driving motor 1, the transmission system 2, and the bottom of the reactor. a vent pipe, a carbon dioxide intake valve, a carbon dioxide gas source, a water inlet, a water outlet; a rotating shaft 5 extending through the entire reactor body, a rotating disk 4 vertically fixed to the rotating shaft 5, a paddle wheel 12, a partition plate 13, The deflector 14.
  • the drive motor 1 drives the paddle wheel 12 and the rotary disc 4 to rotate through the transmission system 2 at the same time.
  • the rotating disk is partially immersed in the culture liquid and partially exposed to the air; the vent pipe is communicated with a carbon dioxide gas source outside the reactor via a carbon dioxide intake valve, and at least the liquid portion of the reactor body is a light transmissive material preparation.
  • the transmission system 2 is a chain-gear transmission or a belt-pulley transmission, and a gear or a pulley is connected to an output shaft of the drive motor 1 and each transmission shaft, and an output shaft of the drive motor 1 and each of the rotation shafts The gears or pulleys are connected by a chain or belt.
  • the reactor contains a plurality of rotating shafts 5, and a plurality of rotating shafts 5 are driven by a driving motor 1.
  • the microalgae in the liquid is extremely small, so the rotation speed of the paddle wheel 12 can be very low, and the paddle wheel 12 functions only in the circulation flow of the culture liquid, and does not need to keep the suspension of the microalgae. status.
  • the microalgae in the liquid Due to the suspension growth of microalgae in the traditional runway pool, the microalgae in the liquid are shielded from each other, and the penetration of light in the water body is extremely poor. Therefore, the traditional runway pools are shallow pools, and the water depth cannot exceed 30 cm.
  • the microalgae are mainly attached to the rotating disk 4, and there are few microalgae in the liquid, and there is no problem that the light is attenuated sharply in the water body, so the water depth of the reactor can be unlimited.
  • a rotating disc 4 is fixed on the rotating shaft 5 every 30 to 150 mm, and the rotating disc 4 is made of a rigid adhesive material fixed on the rigid skeleton or directly made of a rigid adhesive material, which is made of steel and iron.

Abstract

Provided is a rotating disc type photobioreactor for microalgae large-scale cultivation, comprising a reactor main body, a rotating shaft (5) throughout the entire reactor main body, rotating discs (4) vertically fixed on the rotating shaft (5) at intervals, a driving motor (1), a transmission system (2), an air pipe (6) provided at the bottom of the reactor, a carbon dioxide inlet valve (8), a carbon dioxide source (7), a water inlet (9), and a water outlet (10). The rotating discs (4) are partially submerged in a culture solution and partially exposed to the air. The driving motor (1) drives the rotating discs (4) to rotate slowly via the transmission system (2), so that microalgae cells adhered to and grown on the rotating discs (4) are alternatively fed into a liquid phase and a gas phase. The air pipe (6) is in communication with the carbon dioxide source (7) outside the reactor via the carbon dioxide inlet valve (8). The reactor is simple in structure and is convenient for operations such as inoculation, harvesting and the like. It takes a small area, has a modular design, is easy to amplify, and is suitable for the large-scale production of microalgae biomass and microalgae secondary metabolites. It is also suitable for removal of nutrient substances such as nitrogen and phosphorus in sewage.

Description

一种用于微藻规模化培养的转盘式光生物反应器Rotary type photobioreactor for large-scale cultivation of microalgae 技术领域:Technical field:
本发明涉及微藻培养生物技术领域,具体涉及一种用于微藻规模化培养的转盘式光生物反应器。The invention relates to the field of microalgae cultivation biotechnology, in particular to a rotary disk type photobioreactor for large-scale cultivation of microalgae.
背景技术:Background technique:
微藻吸收二氧化碳和水进行光合作用可合成大量蛋白质、脂肪、多糖、维生素、色素等丰富的生物质资源,在医药、食品、保健品、水产饵料、动物饲料、水质净化、生物燃料等方面有广泛应用,具有重要的经济价值和社会效益。例如,在食品领域,微藻可为人类提供大量单细胞蛋白质、植物油脂、类胡萝素、EPA、DHA等食品或食品添加剂;在医药卫生领域,微藻可以生产抗生素、抗氧化剂、抗癌和抗病毒药物。由于微藻具有光合作用效率高、含油量高、生长周期短、单位面积产率高、不占用耕地等特点,近年来成为生物能源生产原料的研究热点,用于生物柴油、生物乙醇、生物燃气、生物油等的研究开发。根据微藻组成,每生产1吨微藻生物质,大约可吸收约1.8吨二氧化碳,因此微藻生物能源的规模化生产,不仅可以有效缓解能源短缺问题,还有助于温室气体的减排。此外,与传统污水处理方法相比,微藻可以快速吸收污水中的氮磷等元素并转化为生物质,可进一步进行生物炼制。Microalgae absorbs carbon dioxide and water for photosynthesis and can synthesize a large amount of biomass resources such as protein, fat, polysaccharide, vitamins and pigments. It is used in medicine, food, health products, aquatic bait, animal feed, water purification, biofuels, etc. Widely used, with important economic and social benefits. For example, in the field of food, microalgae can provide humans with a large number of single-cell proteins, vegetable oils, carotenoids, EPA, DHA and other food or food additives; in the field of medicine and health, microalgae can produce antibiotics, antioxidants, anti-cancer And antiviral drugs. Due to its high photosynthesis efficiency, high oil content, short growth period, high yield per unit area, and no occupation of cultivated land, microalgae has become a research hotspot for bioenergy production in recent years, for biodiesel, bioethanol, biogas. Research and development of bio-oil, etc. According to the composition of microalgae, about 1 ton of carbon dioxide can be absorbed per ton of microalgae biomass. Therefore, the large-scale production of microalgae bioenergy can not only effectively alleviate energy shortage, but also contribute to greenhouse gas emission reduction. In addition, compared with the conventional sewage treatment method, the microalgae can quickly absorb elements such as nitrogen and phosphorus in the sewage and convert it into biomass, which can be further biorefined.
低成本规模化培养是实现微藻产业化的关键,也是当前限制微藻产业化的瓶颈。目前微藻培养主要是采用开放池或密闭光生物反应器,且基本都是悬浮培养模式,藻细胞分散于大量培养基水体中。悬浮培养模式藻细胞密度较低,比如开放池细胞浓度一般为0.5~1g/L,光生物反应器细胞浓度为2~6g/L。悬浮培养的微藻在进行下游处理时必须进行浓缩和脱水等步骤以去除90%以上的水。一般采用两步法,首先用沉淀、絮凝、气浮等方法浓缩到固形物为1%左右,接着离心到固形物为20%左右。这一过程存在设备投入大、耗能、耗时等缺点,一般悬浮培养的微藻收获费用约占总投资和运行成本的20~30%。此外,悬浮培养由于细胞的相互遮蔽,光在水体中衰减严重,限制了光合作用效率的提高。由于需要较大比表面积,使得反应器占地面积增大,制约了微藻产业化发展。 Low-cost large-scale cultivation is the key to realizing the industrialization of microalgae, and it is also the bottleneck restricting the industrialization of microalgae. At present, the microalgae culture mainly adopts an open pool or a closed photobioreactor, and is basically a suspension culture mode, and the algal cells are dispersed in a large amount of medium water. In the suspension culture mode, the density of algae cells is low. For example, the cell concentration in the open cell is generally 0.5-1 g/L, and the cell concentration in the photobioreactor is 2-6 g/L. The suspension cultured microalgae must be subjected to steps such as concentration and dehydration to remove more than 90% of water during downstream processing. Generally, a two-step method is employed, firstly concentrating to a solid content of about 1% by precipitation, flocculation, air flotation, etc., and then centrifuging to a solid matter of about 20%. This process has the disadvantages of large equipment investment, energy consumption, and time consuming. Generally, the micro-algae harvesting cost of suspension culture accounts for about 20-30% of the total investment and operating costs. In addition, in suspension culture, due to mutual shielding of cells, light is attenuated severely in water, which limits the improvement of photosynthesis efficiency. Due to the large specific surface area required, the reactor area is increased, which restricts the industrial development of microalgae.
微藻附着培养作为另一种培养模式近年来受到研究者的关注,其特征在于微藻细胞附着在固体或半固体材料表面上生长。相对于悬浮培养,附着培养的优势在于收获简单,可以大大减少微藻采收的成本。此外,微藻的附着培养还能提高光利用率、增强CO2传质、增加细胞停留时间等。最具代表性的微藻附着培养是Algae Turf Scrubber-ATS系统,该系统中微藻附着于水平放置稍微倾斜的附着材料上,培养液间歇地冲刷其表面。除了ATS系统,人们还发明出喷淋式固定化微藻培养系统,该系统中微藻细胞固定在支撑材料表面,通过间歇或连续喷洒的方式提供给细胞所需的培养液并保持细胞湿润。Microalgae attachment culture has attracted the attention of researchers as another culture mode in recent years, characterized in that microalgae cells adhere to the surface of solid or semi-solid materials for growth. Compared with suspension culture, the advantage of adherent culture is that the harvest is simple and the cost of microalgae harvesting can be greatly reduced. In addition, the adherent culture of microalgae can also improve light utilization efficiency, enhance CO 2 mass transfer, increase cell residence time, and the like. The most representative microalgae attachment culture is the Algae Turf Scrubber-ATS system, in which the microalgae are attached to a horizontally placed slightly inclined attachment material, and the culture solution intermittently flushes the surface. In addition to the ATS system, a spray-type immobilized microalgae culture system has been invented in which microalgae cells are immobilized on the surface of a support material, and the desired culture medium is supplied to the cells by intermittent or continuous spraying to keep the cells moist.
发明内容:Summary of the invention:
本发明的目的是克服现有技术中的不足,提供一种用于微藻规模化培养的转盘式光生物反应器。该反应器结构简单,接种和采收方便,能实现光能高效利用,提高微藻产量和产率。该反应器是模块化设计,易于工业放大,适用于大规模生产微藻生物质及微藻次生代谢产物,也适用于去除污水中氮磷等营养物质,同时该反应器实现了微藻细胞附着生长,解决了微藻悬浮培养光合作用效率低、占地面积大、耗水量大、采收困难等问题。The object of the present invention is to overcome the deficiencies in the prior art and to provide a rotary-type photobioreactor for the large-scale cultivation of microalgae. The reactor has the advantages of simple structure, convenient inoculation and harvesting, high-efficiency utilization of light energy, and improvement of microalgae yield and yield. The reactor is modular in design and easy to be industrially amplified. It is suitable for large-scale production of microalgae biomass and microalgae secondary metabolites. It is also suitable for removing nutrients such as nitrogen and phosphorus in sewage. At the same time, the reactor realizes microalgae cells. Adhesive growth solves the problems of low efficiency, large floor space, large water consumption and difficult harvesting of photosynthesis in microalgae suspension culture.
本发明是通过以下技术方案予以实现的:The present invention is achieved by the following technical solutions:
一种用于微藻规模化培养的转盘式光生物反应器,包括反应器主体、贯穿整个反应器主体的转动轴、以一定间隔垂直固定在转动轴上的旋转盘、驱动电机、传动系统、反应器底部设置的通气管、二氧化碳进气阀、二氧化碳气源、进水口、出水口;所述旋转盘部分浸没在培养液中,部分暴露在空气中;驱动电机经传动系统带动旋转盘缓慢旋转,使旋转盘上附着生长的微藻细胞交替进入液相和气相;所述通气管经二氧化碳进气阀与反应器外部的二氧化碳气源连通,所述反应器主体至少液面以上部分为透光材料制备。A rotary-type photobioreactor for large-scale cultivation of microalgae, comprising a reactor main body, a rotating shaft running through the entire reactor main body, a rotating disc fixedly fixed on the rotating shaft at a certain interval, a driving motor, a transmission system, a vent pipe, a carbon dioxide intake valve, a carbon dioxide gas source, a water inlet, and a water outlet provided at the bottom of the reactor; the rotating disk is partially immersed in the culture liquid, partially exposed to the air; and the driving motor drives the rotating disk to rotate slowly through the transmission system. The microalgae cells attached to the rotating disk are alternately introduced into the liquid phase and the gas phase; the vent pipe is communicated with the carbon dioxide gas source outside the reactor through the carbon dioxide inlet valve, and at least the liquid portion of the reactor body is transparent. Material preparation.
所述反应器主体为透光材料,为了降低成本也可以只在液面以上部分使用可透光材料。The reactor body is a light transmissive material, and the light permeable material may be used only in the upper portion of the liquid surface in order to reduce the cost.
所述透光材料选自玻璃、有机玻璃、聚碳酸酯、聚甲基丙烯酸甲酯中的一种。The light transmissive material is selected from the group consisting of glass, plexiglass, polycarbonate, and polymethyl methacrylate.
所述旋转盘为刚性骨架上面固定柔性附着材料或者直接为刚性附着材料制成;所述的刚性骨架指利用钢、铁等坚固材料制成的骨架;所述附着材料(包括 刚性和柔性)指薄钢板、铝板、聚氨酯塑料、聚碳酸酯、聚苯乙烯、聚氯乙烯、棉布、滤布、帆布、无纺布、尼龙、纤维织物等。微藻在所述附着材料表面上挂膜并快速生长,形成生物膜。The rotating disc is made of a rigid adhesive material fixed on the rigid skeleton or directly made of a rigid adhesive material; the rigid skeleton refers to a skeleton made of a solid material such as steel or iron; and the attached material includes Rigid and flexible) refers to thin steel sheets, aluminum sheets, polyurethane plastics, polycarbonate, polystyrene, polyvinyl chloride, cotton, filter cloth, canvas, non-woven fabric, nylon, fiber fabric, and the like. The microalgae hangs on the surface of the attached material and grows rapidly to form a biofilm.
进一步的,旋转盘表面可以是平面的,也可以是曲面的。为了便于采收,优选平面设计。Further, the surface of the rotating disk may be planar or curved. For ease of harvesting, a flat design is preferred.
进一步的,旋转盘的浸没率在20%-40%之间,优选的浸没率为40%。Further, the immersion rate of the rotating disk is between 20% and 40%, and the preferred immersion rate is 40%.
进一步的,旋转盘之间的间距可根据需要调整为任意值,优选的间距为30-150毫米。Further, the spacing between the rotating disks can be adjusted to any value as needed, and the preferred spacing is 30-150 mm.
进一步的,所述旋转盘上设有生物质收获装置,实现培养过程中的原位收获,收获的生物质呈高度浓缩状态。生物质收获装置可以为各种机械刮板、刮刀或真空抽吸装置。Further, the rotating disk is provided with a biomass harvesting device to realize in-situ harvesting during the cultivation process, and the harvested biomass is highly concentrated. The biomass harvesting device can be a variety of mechanical scrapers, scrapers or vacuum suction devices.
所述转动轴与转动轴之间或转动轴与驱动电机之间通过传动系统连接。The rotating shaft and the rotating shaft are connected between the rotating shaft and the driving motor through a transmission system.
进一步的,所述传动系统为链条-齿轮传动或皮带-皮带轮传动,所述驱动电机的输出轴上连接有齿轮或皮带轮,每个转动轴上连接有齿轮或皮带轮,驱动电机的输出轴和每个转动轴上的齿轮或皮带轮通过链条或皮带相连。当有多个反应器组合或者一个反应器中含多个转动轴时,可以用一个驱动电机带动多个转动轴也可以用一个驱动电机带动一个转动轴,视具体情况而定。Further, the transmission system is a chain-gear transmission or a belt-pulley transmission, and a gear or a pulley is connected to an output shaft of the driving motor, and a gear or a pulley is connected to each rotating shaft, and an output shaft and a motor of the driving motor are connected. The gears or pulleys on the rotating shaft are connected by a chain or a belt. When there are multiple reactor combinations or one reactor contains multiple rotating shafts, one driving motor can be used to drive multiple rotating shafts or one driving motor can drive one rotating shaft, as the case may be.
为了给反应器培养基提供充足的CO2,在反应器底部布置的通气管上设有小孔或喷嘴,所述通气管选自市售的曝气软管或可变孔曝气软管。In order to provide sufficient CO 2 to the reactor medium, orifices or nozzles are provided on the vent tube disposed at the bottom of the reactor, the vent tubes being selected from commercially available aeration hoses or variable orifice aeration hoses.
通气管可以是1条或多条,视具体情况而定。The snorkel can be one or more, as the case may be.
进一步的,在光照培养条件下通气管可保持连续通气或间歇式通气状态。间歇式通气可通过监测培养液的pH值来控制。由于CO2的消耗会使培养液pH上升,当培养液pH值超过预设pH范围,可开启进气阀开关,向反应器内通气。Further, the vent tube can maintain continuous ventilation or intermittent ventilation under light culture conditions. Intermittent ventilation can be controlled by monitoring the pH of the culture fluid. Since the pH of the culture solution rises due to the consumption of CO 2 , when the pH of the culture solution exceeds the preset pH range, the intake valve switch can be opened to ventilate the reactor.
所述反应器底部可以设计为平底、半圆形、锥形或梯形的任意一种。The bottom of the reactor can be designed as any of a flat bottom, a semi-circular shape, a tapered shape or a trapezoidal shape.
本发明还保护所述的用于微藻规模化培养的转盘式光生物反应器的应用,所述反应器置于开放环境或密闭环境;在开放环境可以直接将反应系统放置于所需水体中,所述水体包括但不限于湖泊、河流、跑道池、沟渠、氧化塘等;在密闭环境,反应器上部可以加密封盖,或者整个反应器主体放置在一个密闭的容器或温室中,密闭式反应器需设排气口。 The invention also protects the use of the rotary-type photobioreactor for the large-scale cultivation of microalgae, the reactor is placed in an open environment or a closed environment; in an open environment, the reaction system can be directly placed in a desired water body. The water body includes but is not limited to lakes, rivers, runway pools, ditches, oxidation ponds, etc.; in a closed environment, the upper part of the reactor may be sealed, or the entire reactor body is placed in a closed container or greenhouse, closed The reactor requires an exhaust port.
所述二氧化碳气源选自混合CO2的空气、纯CO2气体、工业CO2气体、烟道气中的一种或多种或液态CO2The carbon dioxide gas source is selected from the group consisting of air mixed with CO 2 , pure CO 2 gas, industrial CO 2 gas, one or more of flue gases, or liquid CO 2 .
所述反应器放置在人造光源下,或直接暴露在自然光下。光源的位置要充分考虑到盘面的方位,使盘面最大化接受光照。The reactor is placed under an artificial light source or directly exposed to natural light. The position of the light source should take into account the orientation of the disk surface, so that the disk surface can maximize the illumination.
本发明反应器可以根据实际情况进行序批式、半连续流或连续流操作。补充的培养液可以是各种类型的微藻培养基,或是含有各种胁迫或诱导因子的溶液,或是各种类型的污水、海水等。The reactor of the present invention can be operated in a batch, semi-continuous or continuous flow depending on the actual situation. The supplemental culture solution may be various types of microalgae culture medium, or a solution containing various stress or induction factors, or various types of sewage, seawater, and the like.
所述微藻培养基可以是本领域熟知的任意适合微藻生长的培养基,如BG-11培养基、SM培养基、BBM培养基、SE培养基等,也可以是含有各种胁迫或诱导因子的溶液,如缺氮培养基、高盐培养基等,或者是海水、城市污水、工业废水、禽畜废水和其他任何含氮磷的天然水。The microalgae medium may be any medium suitable for the growth of microalgae well known in the art, such as BG-11 medium, SM medium, BBM medium, SE medium, etc., or may contain various stresses or inducements. A solution of factors such as nitrogen-deficient medium, high-salt medium, etc., or seawater, municipal sewage, industrial wastewater, livestock waste water, and any other natural water containing nitrogen and phosphorus.
本发明中所述微藻包括但不限于栅藻、小球藻、雨生红球藻、杜氏藻、微拟球藻、螺旋藻等,微藻次生代谢产物包括但不限于甘油三脂、虾青素、叶黄素、类胡萝卜素等。The microalgae in the present invention includes, but is not limited to, Scenedesmus, Chlorella, Haematococcus pluvialis, Dunaliella, Nannochloropsis, Spirulina, etc., and secondary metabolites of microalgae include, but are not limited to, triglyceride, Astaxanthin, lutein, carotenoids, etc.
本发明反应器还适用于城市污水、工业废水、禽畜废水等富含氮磷的污水的二级处理或三级处理,接种培养物为混合培养物,包括微藻、光合细菌、异氧细菌、硝化细菌、真菌等任意组合。The reactor of the invention is also suitable for secondary treatment or tertiary treatment of sewage and nitrogen-rich sewage such as urban sewage, industrial wastewater, livestock waste water, etc., and the inoculated culture is a mixed culture, including microalgae, photosynthetic bacteria and isoxic bacteria. Any combination of nitrifying bacteria, fungi, and the like.
本发明具有如下有益效果:The invention has the following beneficial effects:
1)反应器结构简单,便于接种和采收等操作,占地面积小,模块化设计,易于放大,适用于大规模生产微藻生物质及微藻次生代谢产物,也适用于去除污水中氮磷等营养物质;1) The reactor is simple in structure, easy to inoculate and harvest, etc. It has small footprint, modular design and easy to enlarge. It is suitable for large-scale production of microalgae biomass and microalgae secondary metabolites, and is also suitable for removing sewage. Nutrients such as nitrogen and phosphorus;
2)本申请实现了微藻附着培养,不需要保持悬浮状态,因此不需要很大的搅拌功率或通气量,降低了能耗;也不存在悬浮培养细胞之间相互遮蔽的问题,由于本发明培养液中几乎没有悬浮的微藻,也不存在微藻细胞和培养液分离的问题,因此可以方便的进行诱导条件的切换,如诱导微藻产油,只需排出富氮培养基,再注入缺氮培养基进行培养即可;解决了微藻悬浮培养光合作用效率低、占地面积大、耗水量大、采收困难等问题。2) The application realizes the microalgae adhesion culture, does not need to maintain the suspension state, and therefore does not require a large stirring power or ventilation, and reduces the energy consumption; there is also no problem that the suspension culture cells are shielded from each other, because the present invention There is almost no suspended microalgae in the culture solution, and there is no problem of separation of the microalgae cells and the culture solution. Therefore, it is convenient to switch the induction conditions, such as inducing microalgae to produce oil, and only discharging the nitrogen-rich medium, and then injecting The nitrogen-deficient medium can be cultured; the problems of low photosynthesis, large floor space, large water consumption, and difficulty in harvesting of the microalgae suspension culture are solved.
3)本发明可以很方便地在现有跑道池或高效藻类塘上进行改进,可有效提高现有系统的微藻培养效率;与传统方法相比,本发明微藻细胞生长呈附着的生 物膜状态,可直接采收获得浓缩的藻泥,解决了传统悬浮培养面临的采收困难以及脱水能耗高的问题,此外,固体停留时间与水力停留时间可以不一致,更利于藻的生长且易于进行连续流培养,解决了微藻技术的产业化瓶颈。3) The invention can be conveniently improved on the existing runway pool or the high-efficiency algae pond, and can effectively improve the microalgae culture efficiency of the existing system; compared with the conventional method, the microalgae cell growth of the present invention is attached. The film state can be directly harvested to obtain concentrated algae mud, which solves the problems of traditional suspension culture and the high energy consumption of dehydration. In addition, the solid residence time and hydraulic retention time can be inconsistent, which is more conducive to the growth of algae. It is easy to carry out continuous flow culture and solves the industrial bottleneck of microalgae technology.
4)本申请驱动电机经传动系统带动旋转盘缓慢旋转,使旋转盘上附着生长的微藻细胞交替进入液相和气相,微藻细胞易于与营养物质(如气相中的CO2、液相中的氮磷)充分接触,大大提高了光合作用效率和营养的利用效率;由于盘面只有部分浸没水中,减少了培养过程中总的需水量和供生长所需的化学试剂的用量,节约了培养成本。4) The driving motor of the present application drives the rotating disk to rotate slowly, so that the microalgae cells attached to the rotating disk alternately enter the liquid phase and the gas phase, and the microalgae cells are easy to be mixed with nutrients (such as CO 2 in the gas phase, in the liquid phase). Nitrogen and phosphorus) fully contact, greatly improving the efficiency of photosynthesis and nutrient utilization; since the disk surface is only partially immersed in water, the total water demand during the cultivation process and the amount of chemical reagents required for growth are reduced, saving the cultivation cost. .
附图说明:BRIEF DESCRIPTION OF THE DRAWINGS:
图1是实施例1的用于微藻规模化培养的转盘式光生物反应器的结构示意图;1 is a schematic structural view of a rotary disk type photobioreactor for the microalgae scale culture of Example 1;
图2是实施例2的用于微藻规模化培养的转盘式光生物反应器的结构示意图;2 is a schematic structural view of a rotary disk type photobioreactor for the microalgae scale culture of Example 2;
其中,1,驱动电机;2,传动系统;3,密封盖;4,旋转盘;5,转动轴;6,通气管;7,CO2气源;8,进气阀;9,进水口;10,出水口;11,排气口;12,桨轮;13,隔板;14,导流板。Among them, 1, drive motor; 2, transmission system; 3, sealing cover; 4, rotating disc; 5, rotating shaft; 6, vent pipe; 7, CO 2 gas source; 8, intake valve; 9, water inlet; 10, water outlet; 11, exhaust port; 12, paddle wheel; 13, partition; 14, baffle.
具体实施方式:detailed description:
以下是对本发明的进一步说明,而不是对本发明的限制。The following is a further description of the invention and is not to be construed as limiting.
实施例1:置于密闭环境的用于微藻规模化培养的转盘式光生物反应器Example 1: Rotary-type photobioreactor for large-scale cultivation of microalgae in a closed environment
本实施例的用于微藻规模化培养的转盘式光生物反应器,结构如图1所示,包括反应器主体、反应器顶部的可拆卸的密封盖3、贯穿整个反应器主体的转动轴5、垂直固定在转动轴5上的旋转盘4、驱动电机1、传动系统2、反应器底部设置的通气管6、二氧化碳进气阀8、二氧化碳气源7、进水口9、出水口10和密封盖3上设有的排气口11;所述旋转盘4部分浸没在培养液中,部分暴露在空气中;驱动电机1经传动系统2带动旋转盘4缓慢旋转,使旋转盘4上附着生长的微藻细胞交替进入液相和气相;所述通气管经二氧化碳进气阀与反应器外部的二氧化碳气源连通,所述反应器主体至少液面以上部分为透光材料制备。 The rotary-type photobioreactor for the microalgae scale culture of the present embodiment has a structure as shown in FIG. 1 , and includes a reactor main body, a detachable sealing cover 3 on the top of the reactor, and a rotating shaft penetrating the entire reactor main body. 5. A rotating disk 4 fixed vertically on the rotating shaft 5, a driving motor 1, a transmission system 2, a vent pipe 6 provided at the bottom of the reactor, a carbon dioxide intake valve 8, a carbon dioxide gas source 7, a water inlet 9, a water outlet 10, and An exhaust port 11 is provided on the sealing cover 3; the rotating disk 4 is partially immersed in the culture liquid, and partially exposed to the air; the driving motor 1 drives the rotating disk 4 to rotate slowly through the transmission system 2, so that the rotating disk 4 is attached. The growing microalgae cells alternately enter the liquid phase and the gas phase; the vent tube is in communication with a carbon dioxide gas source outside the reactor via a carbon dioxide intake valve, and the reactor body is prepared at least above the liquid surface as a light transmissive material.
所述传动系统2为链条-齿轮传动或皮带-皮带轮传动,所述驱动电机1的输出轴上连接有齿轮或皮带轮,每个转动轴上连接有齿轮或皮带轮,驱动电机的输出轴和每个转动轴上的齿轮或皮带轮通过链条或皮带相连。The transmission system 2 is a chain-gear transmission or a belt-pulley transmission, and a gear or a pulley is connected to an output shaft of the drive motor 1, and a gear or a pulley is connected to each rotation shaft, and an output shaft and each of the drive motor are connected. The gears or pulleys on the rotating shaft are connected by a chain or belt.
所述透光材料选自玻璃、有机玻璃、聚碳酸酯、聚甲基丙烯酸甲酯中的一种。The light transmissive material is selected from the group consisting of glass, plexiglass, polycarbonate, and polymethyl methacrylate.
转动轴上每隔30~150毫米固定一个旋转盘;所述旋转盘为刚性骨架上面固定柔性附着材料或者直接为刚性附着材料制成;所述的刚性骨架指利用钢、铁等坚固材料制成的骨架;所述附着材料(包括刚性和柔性)选自薄钢板、铝板、聚氨酯塑料、聚碳酸酯、聚苯乙烯、聚氯乙烯、棉布、滤布、帆布、无纺布、尼龙、纤维织物等。微藻在所述附着材料表面上挂膜并快速生长,形成生物膜。a rotating disc is fixed every 30 to 150 mm on the rotating shaft; the rotating disc is made of a rigid adhesive material fixed on the rigid skeleton or directly made of a rigid adhesive material; the rigid skeleton is made of a solid material such as steel or iron. Skeleton; the attachment material (including rigidity and flexibility) is selected from the group consisting of thin steel sheets, aluminum sheets, polyurethane plastics, polycarbonate, polystyrene, polyvinyl chloride, cotton, filter cloth, canvas, non-woven fabric, nylon, and fiber fabric. Wait. The microalgae hangs on the surface of the attached material and grows rapidly to form a biofilm.
反应器液面位于转动轴中心以下,旋转盘约40%浸没于培养液中,转盘转速为1-20转/分之间。The liquid level of the reactor is below the center of the rotating shaft, and about 40% of the rotating disk is immersed in the culture solution, and the rotation speed of the turntable is between 1 and 20 rpm.
进一步的,所述旋转盘上设有生物质收获装置,实现培养过程中的原位收获,收获的生物质呈高度浓缩状态。生物质收获装置可以为各种机械刮板、刮刀或真空抽吸装置。Further, the rotating disk is provided with a biomass harvesting device to realize in-situ harvesting during the cultivation process, and the harvested biomass is highly concentrated. The biomass harvesting device can be a variety of mechanical scrapers, scrapers or vacuum suction devices.
为了给反应器培养基提供充足的CO2,在反应器底部布置的通气管上设有小孔,所述通气管选自市售的曝气软管或可变孔曝气软管。In order to provide sufficient CO 2 to the reactor medium, a small orifice is provided in the vent tube disposed at the bottom of the reactor, the vent tube being selected from commercially available aeration hoses or variable orifice aeration hoses.
二氧化碳的供应可采用自动控制系统。通过pH传感器监测培养液的pH值控制进气阀8实现自动开启和关闭。如培养小球藻时,当培养液pH值大于8,进气阀自动开启,CO2气体通过通气管上的小孔缓慢释放到反应器中,当pH值小于7.5,进气阀自动关闭,不再通入CO2气体。The supply of carbon dioxide can be automated. The pH of the culture solution is monitored by a pH sensor to control the intake valve 8 to be automatically opened and closed. For example, when culturing chlorella, when the pH of the culture solution is greater than 8, the intake valve is automatically opened, and the CO 2 gas is slowly released into the reactor through the small hole in the vent pipe. When the pH value is less than 7.5, the intake valve is automatically closed. No more CO 2 gas is introduced.
CO2气源为混合CO2的空气、纯CO2气体、工业CO2气体、烟道气中的一种或多种或液态CO2。由于曝气只是为了提供碳源,不需要保持藻液悬浮,因此通气管6开孔大小和气体流量都可以很小,有利于增大气液接触面积和时间,大大提高CO2的吸收率。The CO 2 gas source is one or more of air mixed with CO 2 , pure CO 2 gas, industrial CO 2 gas, flue gas or liquid CO 2 . Since the aeration is only for providing a carbon source, it is not necessary to maintain the suspension of the algae liquid, so the opening size and the gas flow rate of the vent pipe 6 can be small, which is advantageous for increasing the gas-liquid contact area and time, and greatly increasing the absorption rate of CO 2 .
反应器顶部设有一个可拆卸的密封盖3,方便接种、补料、收获等操作。密封盖3上设有排气口11,便于O2的排出。The top of the reactor is equipped with a detachable sealing cover 3 for easy inoculation, feeding, harvesting and other operations. The sealing cover 3 is provided with an exhaust port 11 to facilitate the discharge of O 2 .
在本实施例中,采收过程可以是手动或电动采收,对于采收方式不做具体限定。In this embodiment, the harvesting process may be manual or electric harvesting, and the harvesting mode is not specifically limited.
具体使用方法如下: The specific use is as follows:
向图1所示的转盘式光生物反应器中加入培养基,向新鲜培养基中接种体积分数为10%微藻种子液,盖上密封盖3。反应器置于光照条件下,开启进气阀8通入CO2气体,同时启动驱动电机1使旋转盘4缓慢转动,曝气7~14天,培养基中的微藻逐渐附着于旋转盘4的附着材料上,并在附着材料上生长,液体中的微藻生物量逐渐减少,液体变澄清,完成微藻挂膜。用橡胶刮板把旋转盘4附着材料表面上的微藻刮掉,残留的微藻作为下一轮生长的种子,同时更换新鲜培养基或补充营养元素,进行正式循环生长。每隔5~10天收获一次藻泥,直接收获的藻泥质量浓度为10~20%,与悬浮培养离心后的效果相当。The medium was added to the rotary photobioreactor shown in Fig. 1, and the fresh medium was inoculated with a volume fraction of 10% microalgae seed solution, and the sealing cap 3 was covered. The reactor is placed under light conditions, the intake valve 8 is opened to introduce CO 2 gas, and the driving motor 1 is started to rotate the rotating disk 4 slowly, and the aeration is carried out for 7 to 14 days, and the microalgae in the medium is gradually attached to the rotating disk 4 On the attached material, and growing on the attached material, the biomass of the microalgae in the liquid gradually decreases, the liquid becomes clear, and the microalgae is hanged. The microalgae on the surface of the rotating material attached to the rotating disk 4 is scraped off with a rubber scraper, and the remaining microalgae is used as a seed for the next round of growth, and fresh medium or nutrient elements are replaced at the same time for formal circulation growth. The algae mud is harvested every 5 to 10 days, and the mass concentration of the directly harvested algae is 10-20%, which is equivalent to the effect after suspension culture.
实施例2:置于开放环境的用于微藻规模化培养的转盘式光生物反应器Example 2: Rotary-type photobioreactor for large-scale cultivation of microalgae in an open environment
本实施例是在现有跑道池基础上进行改建而成的转盘式光生物反应器,所述反应器示意图如图2所示,包括反应器主体、驱动电机1、传动系统2、反应器底部设置的通气管、二氧化碳进气阀、二氧化碳气源、进水口、出水口;贯穿整个反应器主体的转动轴5、垂直固定在转动轴5上的旋转盘4、桨轮12、隔板13、导流板14。其中驱动电机1通过传动系统2同时带动桨轮12和旋转盘4转动。所述旋转盘部分浸没在培养液中,部分暴露在空气中;所述通气管经二氧化碳进气阀与反应器外部的二氧化碳气源连通,所述反应器主体至少液面以上部分为透光材料制备。所述传动系统2为链条-齿轮传动或皮带-皮带轮传动,所述驱动电机1的输出轴和每个传动轴上都连接有齿轮或皮带轮,驱动电机1的输出轴和每个转动轴上的齿轮或皮带轮通过链条或皮带相连。所述反应器中含多个转动轴5,用一个驱动电机1带动多个转动轴5。This embodiment is a rotary disk type photobioreactor which is reconstructed on the basis of the existing runway pool. The schematic diagram of the reactor is shown in FIG. 2, including the reactor main body, the driving motor 1, the transmission system 2, and the bottom of the reactor. a vent pipe, a carbon dioxide intake valve, a carbon dioxide gas source, a water inlet, a water outlet; a rotating shaft 5 extending through the entire reactor body, a rotating disk 4 vertically fixed to the rotating shaft 5, a paddle wheel 12, a partition plate 13, The deflector 14. The drive motor 1 drives the paddle wheel 12 and the rotary disc 4 to rotate through the transmission system 2 at the same time. The rotating disk is partially immersed in the culture liquid and partially exposed to the air; the vent pipe is communicated with a carbon dioxide gas source outside the reactor via a carbon dioxide intake valve, and at least the liquid portion of the reactor body is a light transmissive material preparation. The transmission system 2 is a chain-gear transmission or a belt-pulley transmission, and a gear or a pulley is connected to an output shaft of the drive motor 1 and each transmission shaft, and an output shaft of the drive motor 1 and each of the rotation shafts The gears or pulleys are connected by a chain or belt. The reactor contains a plurality of rotating shafts 5, and a plurality of rotating shafts 5 are driven by a driving motor 1.
由于微藻主要附着在旋转盘4上生长,液体中的微藻极少,因此桨轮12的转速可以很低,桨轮12的作用只在于培养液的循环流动,不需要保持微藻的悬浮状态。Since the microalgae mainly grow on the rotating disk 4, the microalgae in the liquid is extremely small, so the rotation speed of the paddle wheel 12 can be very low, and the paddle wheel 12 functions only in the circulation flow of the culture liquid, and does not need to keep the suspension of the microalgae. status.
传统跑道池由于微藻悬浮生长,液体中的微藻相互遮蔽,光在水体中的穿透性极差,因此传统跑道池均为浅池,水深不能超过30厘米。本发明中微藻主要附着在旋转盘4上生长,液体中的微藻极少,不存在光在水体中急剧衰减的问题,因此反应器的水深可以不受限制。Due to the suspension growth of microalgae in the traditional runway pool, the microalgae in the liquid are shielded from each other, and the penetration of light in the water body is extremely poor. Therefore, the traditional runway pools are shallow pools, and the water depth cannot exceed 30 cm. In the present invention, the microalgae are mainly attached to the rotating disk 4, and there are few microalgae in the liquid, and there is no problem that the light is attenuated sharply in the water body, so the water depth of the reactor can be unlimited.
转动轴5上每隔30~150毫米固定一个旋转盘4,旋转盘4为刚性骨架上面固定柔性附着材料或者直接为刚性附着材料制成,所述的刚性骨架指利用钢、铁 等坚固材料制成的骨架;附着材料(包括刚性和柔性)包括但不限于薄钢板、铝板、聚氨酯塑料、聚碳酸酯、聚苯乙烯、聚氯乙烯、棉布、滤布、帆布、无纺布、尼龙、纤维织物等。A rotating disc 4 is fixed on the rotating shaft 5 every 30 to 150 mm, and the rotating disc 4 is made of a rigid adhesive material fixed on the rigid skeleton or directly made of a rigid adhesive material, which is made of steel and iron. A skeleton made of a solid material; the attached material (including rigidity and flexibility) includes but is not limited to thin steel sheets, aluminum sheets, polyurethane plastics, polycarbonate, polystyrene, polyvinyl chloride, cotton cloth, filter cloth, canvas, and non-woven fabric. , nylon, fiber fabrics, etc.
具体使用方法如下:The specific use is as follows:
向跑道池中加入一定量的培养基,向新鲜培养基中接种体积分数为10%微藻种子液,启动驱动电机1使桨轮12和旋转盘4缓慢转动,培养7~14天后,悬浮液中的微藻大量附着于旋转盘4盘面上,液体变澄清,完成微藻挂膜。用橡胶刮板把旋转盘4盘面附着材料表面上的微藻刮掉,残留的微藻作为下一轮生长的种子,同时更换新鲜培养基或补充营养元素,进行正式循环生长,每隔5~10天收获一次藻泥,直接收获的藻泥质量浓度为10~20%,与悬浮培养离心后的效果相当。 Adding a certain amount of medium to the runway pool, inoculating the fresh medium with a volume fraction of 10% microalgae seed solution, starting the drive motor 1 to slowly rotate the paddle wheel 12 and the rotating disc 4, and cultivating for 7 to 14 days, the suspension The microalgae in the middle adhered to the disk surface of the rotating disk 4 in a large amount, and the liquid became clear, and the microalgae was hanged. The microalgae on the surface of the rotating plate of the rotating disk 4 is scraped off with a rubber scraper, and the remaining microalgae is used as the seed for the next round of growth, and the fresh medium or nutrient elements are replaced at the same time to perform formal circulation growth every 5~. The algae mud was harvested once every 10 days, and the mass concentration of the directly harvested algae was 10-20%, which was equivalent to the effect after suspension culture in suspension.

Claims (9)

  1. 一种用于微藻规模化培养的转盘式光生物反应器,其特征在于,包括反应器主体、贯穿整个反应器主体的转动轴、间隔垂直固定在转动轴上的旋转盘、驱动电机、传动系统、反应器底部设置的通气管、二氧化碳进气阀、二氧化碳气源、进水口、出水口;所述旋转盘部分浸没在培养液中,部分暴露在空气中;驱动电机经传动系统带动旋转盘缓慢旋转,使旋转盘上附着生长的微藻细胞交替进入液相和气相;所述通气管经二氧化碳进气阀与反应器外部的二氧化碳气源连通,所述反应器主体至少液面以上部分为透光材料制备。A rotary-type photobioreactor for large-scale cultivation of microalgae, comprising: a reactor main body, a rotating shaft penetrating the entire reactor main body, a rotating disc vertically fixed on the rotating shaft, a driving motor, and a transmission The system, the vent pipe disposed at the bottom of the reactor, the carbon dioxide intake valve, the carbon dioxide gas source, the water inlet, and the water outlet; the rotating disk is partially immersed in the culture liquid, partially exposed to the air; the driving motor drives the rotating disk through the transmission system Slowly rotating, the microalgae cells attached to the rotating disk alternately enter the liquid phase and the gas phase; the vent pipe is communicated with the carbon dioxide gas source outside the reactor via a carbon dioxide inlet valve, and at least the liquid portion of the reactor body is Preparation of light transmissive materials.
  2. 根据权利要求1所述的用于微藻规模化培养的转盘式光生物反应器,其特征在于,所述旋转盘为刚性骨架上面固定柔性附着材料或者直接为刚性附着材料制成;所述附着材料选自薄钢板、铝板、聚氨酯塑料、聚碳酸酯、聚苯乙烯、聚氯乙烯、棉布、滤布、帆布、无纺布、尼龙、纤维织物。The rotary disk type photobioreactor for large-scale cultivation of microalgae according to claim 1, wherein the rotating disk is made of a rigid adhesive material fixed on a rigid skeleton or directly made of a rigid adhesive material; The material is selected from the group consisting of a thin steel plate, an aluminum plate, a polyurethane plastic, a polycarbonate, a polystyrene, a polyvinyl chloride, a cotton cloth, a filter cloth, a canvas, a non-woven fabric, a nylon, and a fiber fabric.
  3. 根据权利要求1或2所述的用于微藻规模化培养的转盘式光生物反应器,其特征在于,所述旋转盘表面是平面的,旋转盘的浸没率在20%-40%;旋转盘之间的间距为30-150毫米。The rotary-type photobioreactor for large-scale cultivation of microalgae according to claim 1 or 2, wherein the surface of the rotating disk is flat, and the immersion rate of the rotating disk is 20% to 40%; The spacing between the discs is 30-150 mm.
  4. 根据权利要求1或2所述的用于微藻规模化培养的转盘式光生物反应器,其特征在于,所述旋转盘上设有生物质收获装置,所属生物质收获装置为机械刮板、刮刀或真空抽吸装置。The rotary disk type photobioreactor for large-scale cultivation of microalgae according to claim 1 or 2, wherein the rotating disk is provided with a biomass harvesting device, and the biomass harvesting device is a mechanical scraper, Scraper or vacuum suction device.
  5. 根据权利要求1或2所述的用于微藻规模化培养的转盘式光生物反应器,其特征在于,所述转动轴与转动轴之间或转动轴与驱动电机之间通过传动系统连接。The rotary-type photobioreactor for scale culture of microalgae according to claim 1 or 2, wherein the rotating shaft and the rotating shaft are connected between the rotating shaft and the driving motor through a transmission system.
  6. 根据权利要求1或2所述的用于微藻规模化培养的转盘式光生物反应器,其特征在于,所述传动系统为链条-齿轮传动或皮带-皮带轮传动,所述驱动电机的输出轴上连接有齿轮或皮带轮,每个转动轴上连接有齿轮或皮带轮,驱动电机的输出轴和每个转动轴上的齿轮或皮带轮通过链条或皮带相连;当有多个反应器组合或者一个反应器中含多个转动轴时,一个驱动电机带动多个转动轴或一个驱动电机带动一个转动轴。The rotary disk type photobioreactor for large-scale cultivation of microalgae according to claim 1 or 2, wherein the transmission system is a chain-gear transmission or a belt-pulley transmission, and an output shaft of the drive motor Gears or pulleys are connected to each other, and gears or pulleys are connected to each rotating shaft. The output shaft of the driving motor and the gear or pulley on each rotating shaft are connected by a chain or a belt; when there are multiple reactor combinations or one reactor When a plurality of rotating shafts are included, one driving motor drives a plurality of rotating shafts or one driving motor drives a rotating shaft.
  7. 根据权利要求1或2所述的用于微藻规模化培养的转盘式光生物反应器, 其特征在于,所述通气管上设有小孔或喷嘴,所述通气管选自曝气软管或可变孔曝气软管。A rotary disk type photobioreactor for large-scale cultivation of microalgae according to claim 1 or 2, The utility model is characterized in that the vent pipe is provided with a small hole or a nozzle, and the vent pipe is selected from an aeration hose or a variable orifice aeration hose.
  8. 权利要求1所述的用于微藻规模化培养的转盘式光生物反应器的应用,其特征在于,所述反应器置于开放环境或密闭环境;在开放环境直接将反应器放置于所需水体中,所述水体选自湖泊、河流、跑道池、沟渠或氧化塘;在密闭环境,反应器上部加密封盖,或者整个反应器主体放置在一个密闭的容器或温室中,密闭式反应器设排气口。The use of a rotary disk type photobioreactor for scale culture of microalgae according to claim 1, wherein the reactor is placed in an open environment or a closed environment; and the reactor is directly placed in an open environment as needed In a water body, the water body is selected from a lake, a river, a runway pond, a ditch or an oxidation pond; in a closed environment, a seal cap is placed on the upper part of the reactor, or the entire reactor body is placed in a closed vessel or greenhouse, and the closed reactor Set the exhaust port.
  9. 根据权利要求8所述的用于微藻规模化培养的转盘式光生物反应器的应用,其特征在于,所述二氧化碳气源选自混合CO2的空气、纯CO2气体、工业CO2气体、烟道气中的一种或多种或液态CO2The use of a rotary disk type photobioreactor for microalgae scale culture according to claim 8, wherein the carbon dioxide gas source is selected from the group consisting of air mixed with CO 2 , pure CO 2 gas, industrial CO 2 gas. One or more of the flue gases or liquid CO 2 .
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