WO2017187327A1 - 环保型无植毛孔式油漆刷及其加工方法 - Google Patents

环保型无植毛孔式油漆刷及其加工方法 Download PDF

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Publication number
WO2017187327A1
WO2017187327A1 PCT/IB2017/052355 IB2017052355W WO2017187327A1 WO 2017187327 A1 WO2017187327 A1 WO 2017187327A1 IB 2017052355 W IB2017052355 W IB 2017052355W WO 2017187327 A1 WO2017187327 A1 WO 2017187327A1
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WO
WIPO (PCT)
Prior art keywords
wool
hair
handle
brush head
planting
Prior art date
Application number
PCT/IB2017/052355
Other languages
English (en)
French (fr)
Other versions
WO2017187327A9 (zh
Inventor
陈永治
Original Assignee
湖北智丰数控机械有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 湖北智丰数控机械有限公司 filed Critical 湖北智丰数控机械有限公司
Priority to EP17788904.5A priority Critical patent/EP3449764B1/en
Publication of WO2017187327A1 publication Critical patent/WO2017187327A1/zh
Publication of WO2017187327A9 publication Critical patent/WO2017187327A9/zh

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Classifications

    • A—HUMAN NECESSITIES
    • A46—BRUSHWARE
    • A46B—BRUSHES
    • A46B3/00—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier
    • A46B3/08—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier by clamping
    • A46B3/10—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier by clamping into rings or the like
    • A46B3/12—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier by clamping into rings or the like specially adapted for paint-brushes
    • A—HUMAN NECESSITIES
    • A46—BRUSHWARE
    • A46B—BRUSHES
    • A46B5/00—Brush bodies; Handles integral with brushware
    • A—HUMAN NECESSITIES
    • A46—BRUSHWARE
    • A46B—BRUSHES
    • A46B3/00—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier
    • A46B3/16—Brushes characterised by the way in which the bristles are fixed or joined in or on the brush body or carrier by wires or other anchoring means, specially for U-shaped bristle tufts
    • A—HUMAN NECESSITIES
    • A46—BRUSHWARE
    • A46B—BRUSHES
    • A46B9/00—Arrangements of the bristles in the brush body
    • A46B9/08—Supports or guides for bristles
    • A—HUMAN NECESSITIES
    • A46—BRUSHWARE
    • A46D—MANUFACTURE OF BRUSHES
    • A46D1/00—Bristles; Selection of materials for bristles
    • A46D1/08—Preparing uniform tufts of bristles
    • A—HUMAN NECESSITIES
    • A46—BRUSHWARE
    • A46D—MANUFACTURE OF BRUSHES
    • A46D3/00—Preparing, i.e. Manufacturing brush bodies
    • A46D3/04—Machines for inserting or fixing bristles in bodies
    • A—HUMAN NECESSITIES
    • A46—BRUSHWARE
    • A46D—MANUFACTURE OF BRUSHES
    • A46D3/00—Preparing, i.e. Manufacturing brush bodies
    • A46D3/04—Machines for inserting or fixing bristles in bodies
    • A46D3/047—Machines for inserting or fixing bristles in bodies for clamping or gluing bristles into rings, e.g. paint brushes, brooms
    • A—HUMAN NECESSITIES
    • A46—BRUSHWARE
    • A46D—MANUFACTURE OF BRUSHES
    • A46D3/00—Preparing, i.e. Manufacturing brush bodies
    • A46D3/08—Parts of brush-making machines
    • A46D3/087—Holders or supports for brush bodies
    • A—HUMAN NECESSITIES
    • A46—BRUSHWARE
    • A46D—MANUFACTURE OF BRUSHES
    • A46D9/00—Machines for finishing brushes
    • A46D9/02—Cutting; Trimming
    • A—HUMAN NECESSITIES
    • A46—BRUSHWARE
    • A46B—BRUSHES
    • A46B2200/00—Brushes characterized by their functions, uses or applications
    • A46B2200/20—Brushes for applying products to surfaces in general
    • A46B2200/202—Applicator paint brush

Definitions

  • the invention relates to a structure of a paint brush, in particular to an environmentally friendly non-planted pore paint brush.
  • the invention also relates to a method of processing such an environmentally friendly, non-planted pore paint brush. Background technique
  • the first object of the present invention is to overcome the deficiencies of the background art, and to provide an environment-friendly, non-planted pore-type paint brush, which solves the problem that people always want to do not use pores and do not use in the production process of the paint brush. Glue puzzle.
  • a second object of the present invention is to overcome the deficiencies of the background art, and to provide an environment-friendly, non-planted pore-type paint brush, which solves the problem that people always want to do not use pores and do not use in the production process of the paint brush. Glue problem.
  • an environmentally-friendly non-planting pore-type paint brush comprising: a handle, a hair-planting brush head and a metal sheet, wherein the hair-planting brush head is provided with a wool placement groove at one end, and One end is connected with the handle, a plastic block is placed in the wool placement groove, a wool material is filled in the space between the plastic block and the hair brush head, a metal placement groove is arranged on the plastic block, and the metal piece is placed in the metal placement groove.
  • both ends of the wool placement tank are provided with gold in the hair brush head It is a card slot, and the two ends of the metal piece are respectively stuck in the metal card slot.
  • the plastic block has a V-shaped cross section, one end of the plastic block is located at the bottom end of the wool placement groove, and the other end is provided with a metal placement groove, and the cross section of the metal placement groove is in a straight shape.
  • the metal piece is provided with a sawtooth groove at both ends.
  • the metal piece is provided with a sawtooth groove at both ends.
  • the hair-planting brush head and the handle are both made of plastic, and the hair-planting brush head and the handle are of a unitary structure.
  • a positioning post or a positioning slot is mounted on the handle, and a positioning slot or a positioning post is correspondingly mounted on the hair brush head, and the hair brush head is engaged with the handle through the positioning slot and the positioning post.
  • the positioning post is provided with a card block, and the positioning post is matched and connected with the positioning slot by the clamping block.
  • the hair-planting head is made of plastic
  • the handle is made of plastic or wood.
  • the metal piece is one of an iron piece, a steel piece, a stainless iron, and a copper piece.
  • the technical solution of the present invention is: a method for processing an environmentally-friendly non-planted pore-type paint brush, characterized in that it comprises the following process steps, Step 1: Preparing the handle and the hair-planting brush head, The wool is placed next to the machine; Step 2: Place the hair brush head in the lower trough of the paint brush processing device and fill the wool box of the paint brush processing device with the wool; Step 3: Open the paint brush processing device switch , select the automatic mode function, the machine starts running; Step 4: When the drive shaft of the paint brush processing device is rotated to the position where the hair brush head is located, and the hair brush head is aligned with the jaw of the upper handle mechanism, the upper handle mechanism will be a hair brush Put the head inside the jaw and clamp the hair brush head through the jaws.
  • Step 5 When the drive shaft is turned from the upper handle station to the next station with the hair brush head , detecting whether there is a hair brush on the drive shaft, if there is a handle, planting hair at the next station, if there is no handle, no hair is planted; Step 6: Place the wool on the opening of the wool placement slot, The plastic block with the metal piece presses the wool into the wool placement groove, and the plastic piece is clamped to the hair brush head by the metal piece; Step 7: Rotate the wool to the shearing station and shear the wool for the first time.
  • Step 8 After the wool is finished for the first time, the wool is transferred to the moving flowering station to simulate the wool; Step 8: After the wool is finished, the wool is rotated to the shearing station and the wool is transferred. The material is subjected to the second shearing; Step 9: After the second shearing of the wool, the hair brush head is rotated again to the upper handle station by the drive shaft, and the positioning post of the handle or the hair brush head is inserted into the hair brush head or the handle. In the positioning groove, the handle and the hair brush head are combined together; Step 10: Retract the handle and check the package.
  • the metal piece is preferably an iron piece, and the shape of the metal piece is preferably a rectangular parallelepiped shape.
  • the metal sheets are inserted into the metal placement slots at both ends to fix the wool and provide tension.
  • the plastic block located in the wool placement tank allows the handle to be loosened in the wool after being planted, which not only reduces the thickness and hardness of the wool, but also softens the wool.
  • the advantages of setting the two ends of the metal piece as a serrated groove are as follows: When the two ends of the metal piece are inserted into the metal placement groove, the hair brush head will support the gap of the sawtooth groove due to its own elasticity, thereby the metal The ends of the sheet are fastened and a tensile force is formed between the sheets, so that the wool needs more pulling force to be pulled out from the wool placement slot.
  • the assembly time of the invention only takes 2-3 seconds, which enables one operator to operate multiple machines at the same time (such as ten), which greatly improves the production efficiency and solves the problem that people always want to be in the production process of the paint brush. , does not open the pores and does not use glue.
  • the invention adopts the method of metal sheet to plant hair, and does not need to use glue when assembling, not only environmental protection and pollution, stable structure, convenient installation, and the wool density can meet the actual production requirements.
  • the paint can be hidden in the gap and slowly flow out of the wool, so that the invention can be more uniformly painted and used lightly.
  • Fig. 1 is a schematic view showing the structure of the present invention when the handle and the brush head are not assembled.
  • Fig. 2 is a schematic view showing the structure when the hair brush head is in a half-sectional state, and the present invention does not include a handle.
  • Figure 3 is a schematic exploded view of the present invention.
  • the environmentally-friendly non-planting pore-type paint brush is characterized in that it comprises: a handle 1, a hair-planting brush head 2 and a metal sheet 3, wherein the hair-planting brush head has a wool placement groove 4 at the end, and the other end and the handle 1 is connected, a plastic block 5 is placed in the wool placement groove 4, a wool material 6 is filled in a volume space between the plastic block 5 and the hair brush head 2, and a metal placement groove 7 is provided on the plastic block 5, and the metal piece 3 is provided. It is placed in the metal placement groove 7 , and the metal card slot 8 is disposed at both ends of the wool placement groove 4 , and the two ends of the metal piece 3 are respectively caught in the metal card slot 8 .
  • the plastic block 5 has a V-shaped cross section, the plastic block 5 - end is located at the bottom end of the wool placement groove 4, and the other end is provided with a metal placement groove 7.
  • the metal placement groove 7 has a cross-sectional shape of a straight line.
  • the metal piece 3 is provided with a sawtooth groove 9 at both ends.
  • the metal piece 3 may be one of an iron piece, a steel piece, a stainless iron, and a copper piece.
  • the hair-planting brush head 2 and the handle 1 are both made of plastic, and the hair-planting brush head 2 and the handle 1 are of a unitary structure.
  • the hair-planting head 2 is made of plastic
  • the handle 1 is made of plastic or wood.
  • the handle 1 is provided with a positioning post 10 or a positioning slot 11
  • the positioning brush head 2 is correspondingly mounted with a positioning slot 11 or a positioning post 10
  • the implanting brush head 2 passes through the positioning slot 11 and the positioning post 10 and the handle 1 Card access.
  • the positioning post 10 is provided with a clamping block 12, and the positioning post 10 is matched with the positioning slot 11 through the clamping block 12.
  • the block 12 can also be disposed in the positioning groove 11.
  • the processing method of the present invention includes the following construction steps:
  • Step 1 Prepare the handle 1 and the hair brush head 2, and place the wool 6 on the side of the machine;
  • Step 2 Place the hair brush head 2 in the lower groove of the paint brush processing device, and in the paint brush processing device
  • the wool box is filled with wool;
  • Step 3 Open the paint brush processing device switch, select the automatic mode function, the machine starts running;
  • Step 4 When the drive shaft of the paint brush processing device rotates to the position where the hair brush head 2 is located, and the hair brush head 2 is aligned with the upper handle mechanism When the jaw is clamped, the upper handle mechanism places the hair brush head 2 into the jaw and clamps the hair brush head 2 through the jaws, at which time the hair brush head 2 is in the upper handle position;
  • Step 5 When the drive shaft rotates from the upper handle station to the next station with the hair brush head 2, check Whether there is a hair-planting brush head 2 on the measuring drive shaft, if there is a brush handle, the hair is planted at the next station, and if there is no handle, the hair is not planted;
  • Step 6 The wool 6 is placed on the opening of the wool placement tank 4, the wool 6 is pressed into the wool placement tank 4 through the plastic block 5 with the metal sheet 3, and the plastic block 5 and the hair brush are passed through the metal sheet 3. Head 2 is tight;
  • Step ⁇ Rotate the wool 6 to the shearing station and perform the first shearing of the wool. After the first shearing of the wool 6 is completed, the wool 6 is transferred to the moving flowering station to simulate the wool 6; Step 8 : After the 6th flower is finished, the wool 6 is rotated to the shearing station and the wool is sheared a second time;
  • Step 9 After the second shearing of the wool, the hair brush head 2 is rotated again to the upper handle station by the drive shaft, and the positioning post 11 of the handle 1 or the hair brush head 2 is inserted into the hair brush head 2 or the handle 1 In the positioning groove 11, the handle 1 and the hair brush head 2 are combined together;
  • Step 10 Treatment the handle and check the package.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Brushes (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

一种环保型无植毛孔式油漆刷，涉及一种油漆刷的结构。它包括手柄（1）、植毛刷头（2）和金属片（3），植毛刷头（2）一端设有毛料放置槽（4），另一端与手柄（1）连接，所述毛料放置槽（4）内放置有塑料块（5），有毛料（6）填充于塑料块（5）与植毛刷头（2）之间的容置空间，塑料块（5）上设有金属放置槽（7），金属片（3）搁置在金属放置槽（7）内，毛料放置槽（4）两端均设有位于植毛刷头（2）内的金属卡槽（8），金属片（3）两端分别卡在金属卡槽（8）内。该油漆刷的装配时间只需要2‑3秒，能够让作业员一人同时操作多台机器，极大的提高了生产效率，解决了人们一直想要在油漆刷的生产过程中，不开植毛孔且不使用胶水的难题。还涉及这种环保型无植毛孔式油漆刷的加工方法。

Description

环保型无植毛孔式油漆刷及其加工方法
技术领域
本发明涉及一种油漆刷的结构， 具体的说是一种环保型无植毛孔式油 漆刷。 本发明还涉及这种环保型无植毛孔式油漆刷的加工方法。 背景技术
现有技术在生产油漆刷时， 首先需要在油漆刷的手柄上开设多个植毛 孔， 然后将毛料放置到植毛孔内，
现有技术为了增加毛料在手柄上的牢固性， 防止毛料从手柄上脱落， 需要使用胶水使毛料与手柄粘接， 上述现有技术方案在加工单个的油漆刷 时， 需要花费较多的时间开设植毛孔 (平均每个油漆刷开设植毛孔所需的总 时间约为 15秒）， 且需要使用大量的胶水， 不环保。
在油漆刷的生产过程中， 不开植毛孔且不使用胶水一直是人们想要解 决的技术难题。 发明内容
本发明的第一目的是为了克服背景技术的不足之处， 而提供一种环保 型无植毛孔式油漆刷， 解决了人们一直想要在油漆刷的生产过程中， 不开 植毛孔且不使用胶水的难题。
本发明的第二目的是了克服背景技术的不足之处， 而提供一种环保型 无植毛孔式油漆刷， 解决了人们一直想要在油漆刷的生产过程中， 不开植 毛孔且不使用胶水的问题。
为了实现本发明的目的， 本发明的技术方案为： 环保型无植毛孔式油 漆刷， 其特征在于： 包括手柄、 植毛刷头和金属片， 所述植毛刷头一端设 有毛料放置槽， 另一端与手柄连接， 所述毛料放置槽内放置有塑料块， 有 毛料填充于塑料块与植毛刷头之间的容质空间， 塑料块上设有金属放置槽， 金属片搁置在金属放置槽内， 毛料放置槽两端均设有位于植毛刷头内的金 属卡槽， 金属片两端分别卡在金属卡槽内。
在上述技术方案中， 所述塑料块的横截面为 V字形， 塑料块一端位于 毛料放置槽底端， 另一端设置金属放置槽， 金属放置槽的横截面位一字型。
在上述技术方案中， 所述金属片两端设有锯齿槽。
在上述技术方案中， 所述金属片两端设有锯齿槽。
在上述技术方案中， 所述植毛刷头和手柄均由塑料制成， 且植毛刷头 和手柄为一体式结构。
在上述技术方案中， 所述手柄上安装有定位柱或定位槽， 植毛刷头上 对应的安装有定位槽或定位柱， 植毛刷头通过定位槽和定位柱与手柄卡接。
在上述技术方案中， 所述定位柱上设有卡块， 定位柱通过卡块与定位 槽匹配连接。
在上述技术方案中， 所述植毛刷头由塑料制成， 手柄由塑料或木材制 成。
在上述技术方案中， 所述金属片为铁片、 钢片、 不锈铁和铜片中的一 种。
为了实现本发明的第二目的， 本发明的技术方案为： 环保型无植毛孔 式油漆刷的加工方法， 其特征在于： 它包括如下工艺步骤， 步骤 1 : 准备好 手柄和植毛刷头， 将毛料摆放在机器旁边； 步骤 2 : 把植毛刷头摆放在油漆 刷加工装置的下料槽里面， 并在油漆刷加工装置的毛箱内填充好毛料； 步 骤 3 : 打开油漆刷加工装置开关， 选择自动模式功能， 机器开始运行； 步骤 4： 当油漆刷加工装置的传动轴旋转到植毛刷头位置所在处， 且植毛刷头对 准上柄机构的钳口时， 上柄机构将植毛刷头放到钳口里面并通过钳口夹紧 植毛刷头， 此时植毛刷头处于上柄工位； 步骤 5 : 当传动轴带着植毛刷头从 上柄工位转动到下一个工位时， 检测传动轴上有没有植毛刷头， 如有刷柄 则在下一个工位植毛， 如没手柄则不植毛； 步骤 6: 将毛料搁置到毛料放置 槽的开口处， 通过带有金属片的塑料块将毛料压入到毛料放置槽内， 并通 过金属片使塑料块与植毛刷头卡紧； 步骤 7: 将毛料转动到剪毛工位并对毛 料进行第一次剪毛， 在毛料完成第一次剪毛后， 再将毛料转到动打花工位， 对毛料进行打花； 步骤 8: 在毛料打完花后， 将毛料转动到剪毛工位并对毛 料进行第二次剪毛； 步骤 9: 在毛料完成第二次剪毛后， 通过传动轴将植毛 刷头再次转动到上柄工位， 将手柄或植毛刷头的定位柱插入到植毛刷头或 手柄的定位槽内， 此时手柄和植毛刷头组合一起； 步骤 10: 退柄并检查包 装。
实际工作时， 金属片优选为铁片， 金属片的形状以长方体形为宜。 金 属片两端插入金属放置槽内， 用于固定毛料并提供拉力。
位于毛料放置槽内的塑料块能让手柄植毛后毛料中间隔空， 不仅能够 减少毛料的厚实度及硬度， 而且能够使毛料变松软。
将金属片两端设置为锯齿槽 （优选为倒齿槽） 的优点为： 当金属片两 端插入金属放置槽内后， 植毛刷头会由于自身的弹性撑实锯齿槽的缝隙， 从而将金属片两端扣住， 并与金属片之间形成拉力， 进而使毛料需要更加 的拉力才能从毛料放置槽内拔出。
本发明的装配时间只需要 2-3秒， 能够让一名作业员同时操作多台机器 (如十台）， 极大的提高了生产效率， 解决了人们一直想要在油漆刷的生产 过程中， 不开植毛孔且不使用胶水的难题。
同时， 本发明采用金属片的方式植毛， 在装配时不需要使用胶水， 不仅 环保无污染， 结构稳定， 安装方便， 而且毛料密度能够满足实际生产要求。 本发明在使用时， 油漆可以藏在空隙慢慢从毛料中流出， 使本发明能更均 匀的刷漆， 使用的力度更轻。 附图说明
图 1为手柄和植毛刷头没有组装在一起时， 本发明的的结构示意图。 图 2为当植毛刷头处于半剖状态时， 本发明不包含手柄时的结构示意 图。
图 3为本发明的爆炸示意图。
图中 1-手柄， 2-植毛刷头， 3-金属片， 4-毛料放置槽， 5-塑料块， 6-毛料， 7-金属放置槽， 8-金属卡槽， 9-倒齿槽， 10-定位柱， 11-定位槽， 12-卡槽。 具体实施方式 下面结合附图详细说明本发明的实施情况， 但它们并不构成对本发明 的限定， 仅作举例而已。 同时通过说明使本发明的优点更加清楚和容易理 解。
参阅附图可知： 环保型无植毛孔式油漆刷， 其特征在于： 包括手柄 1、 植毛刷头 2和金属片 3， 所述植毛刷头 2—端设有毛料放置槽 4， 另一端与 手柄 1连接， 所述毛料放置槽 4内放置有塑料块 5， 有毛料 6填充于塑料块 5与植毛刷头 2之间的容质空间， 塑料块 5上设有金属放置槽 7， 金属片 3 搁置在金属放置槽 7内， 毛料放置槽 4两端均设有位于植毛刷头 2内的金 属卡槽 8， 金属片 3两端分别卡在金属卡槽 8内。
优选的， 所述塑料块 5的横截面为 V字形， 塑料块 5—端位于毛料放 置槽 4底端， 另一端设置金属放置槽 7， 金属放置槽 7的横截面位一字型。
优选的， 所述金属片 3两端设有锯齿槽 9。优选的， 所述金属片 3可以 为铁片、 钢片、 不锈铁和铜片中的一种。
优选的， 所述植毛刷头 2和手柄 1均由塑料制成， 且植毛刷头 2和手 柄 1为一体式结构。 优选的， 所述植毛刷头 2由塑料制成， 手柄 1由塑料 或木材制成。
优选的， 所述手柄 1上安装有定位柱 10或定位槽 11， 植毛刷头 2上对 应的安装有定位槽 11或定位柱 10， 植毛刷头 2通过定位槽 11和定位柱 10 与手柄 1卡接。所述定位柱 10上设有卡块 12， 定位柱 10通过卡块 12与定 位槽 11匹配连接。 实际工作时， 卡块 12也可设置在定位槽 11内。
本发明的加工方法包括如下施工步骤：
步骤 1 : 准备好手柄 1和植毛刷头 2， 将毛料 6摆放在机器旁边； 步骤 2: 把植毛刷头 2摆放在油漆刷加工装置的下料槽里面， 并在油漆 刷加工装置的毛箱内填充好毛料；
步骤 3 : 打开油漆刷加工装置开关， 选择自动模式功能， 机器开始运行; 步骤 4: 当油漆刷加工装置的传动轴旋转到植毛刷头 2位置所在处， 且 植毛刷头 2对准上柄机构的钳口时， 上柄机构将植毛刷头 2放到钳口里面 并通过钳口夹紧植毛刷头 2， 此时植毛刷头 2处于上柄工位；
步骤 5: 当传动轴带着植毛刷头 2从上柄工位转动到下一个工位时， 检 测传动轴上有没有植毛刷头 2， 如有刷柄则在下一个工位植毛， 如没手柄则 不植毛；
步骤 6: 将毛料 6搁置到毛料放置槽 4的开口处， 通过带有金属片 3的 塑料块 5将毛料 6压入到毛料放置槽 4内， 并通过金属片 3使塑料块 5与 植毛刷头 2卡紧；
步骤 Ί 将毛料 6转动到剪毛工位并对毛料进行第一次剪毛， 在毛料 6 完成第一次剪毛后， 再将毛料 6转到动打花工位， 对毛料 6进行打花； 步骤 8: 在毛料 6打完花后， 将毛料 6转动到剪毛工位并对毛料进行第 二次剪毛；
步骤 9: 在毛料完成第二次剪毛后， 通过传动轴将植毛刷头 2再次转动 到上柄工位， 将手柄 1或植毛刷头 2的定位柱 11插入到植毛刷头 2或手柄 1的定位槽 11内， 此时手柄 1和植毛刷头 2组合一起；
步骤 10: 退柄并检查包装。
其它未说明的部分均属于现有技术。

Claims

权 利 要 求 书
1.环保型无植毛孔式油漆刷，其特征在于：包括手柄（1)、植毛刷头 (2) 和金属片 (3)，所述植毛刷头 (2)—端设有毛料放置槽 (4)，另一端与手柄（1) 连接，所述毛料放置槽 (4)内放置有塑料块 (5)，有毛料 (6)填充于塑料块 (5) 与植毛刷头 (2)之间的容质空间， 塑料块 (5)上设有金属放置槽 (7)， 金属片 (3)搁置在金属放置槽 (7)内， 毛料放置槽 (4)两端均设有位于植毛刷头 (2) 内的金属卡槽 (8)， 金属片 (3)两端分别卡在金属卡槽 (8)内。
2.根据权利要求 1所述的环保型无植毛孔式油漆刷， 其特征在于： 所 述塑料块 (5)的横截面为 V字形， 塑料块 (5)—端位于毛料放置槽 (4)底端， 另一端设置金属放置槽 (7)， 金属放置槽 (7)的横截面位一字型。
3.根据权利要求 1所述的环保型无植毛孔式油漆刷， 其特征在于： 所 述金属片 (3)两端设有锯齿槽 (9)。
4.根据权利要求 2所述的环保型无植毛孔式油漆刷， 其特征在于： 所 述金属片 (3)两端设有锯齿槽 (9)。
5.根据权利要求 1至 4中任一项权利要求所述的环保型无植毛孔式油 漆刷， 其特征在于： 所述植毛刷头（2)和手柄（1)均由塑料制成， 且植毛刷 头 (2)和手柄（1)为一体式结构。
6.根据权利要求 1至 4所述中任一项权利要求所述的环保型无植毛孔 式油漆刷， 其特征在于： 所述手柄（1)上安装有定位柱（10)或定位槽（11)， 植毛刷头 (2)上对应的安装有定位槽（11)或定位柱（10)， 植毛刷头 (2)通过 定位槽（11)和定位柱（10)与手柄（1)卡接。
7.根据权利要求 6所述的环保型无植毛孔式油漆刷， 其特征在于： 所 述定位柱（10)上设有卡块（12 )， 定位柱（10)通过卡块（12 ) 与定位槽（11)匹 配连接。
8.根据权利要求 7所述的环保型无植毛孔式油漆刷， 其特征在于： 所 述植毛刷头 (2)由塑料制成， 手柄（1)由塑料或木材制成。
9.根据权利要求 8所述的环保型无植毛孔式油漆刷， 其特征在于： 所 述金属片 (3)为铁片、 钢片、 不锈铁和铜片中的一种。
10. 环保型无植毛孔式油漆刷的加工方法， 其特征在于： 它包括如下 工艺步骤，
步骤 1 : 准备好手柄（1)和植毛刷头（2)， 将毛料 (6)摆放在机器旁边； 步骤 2 : 把植毛刷头 (2)摆放在油漆刷加工装置的下料槽里面， 并在油漆 刷加工装置的毛箱内填充好毛料；
步骤 3 : 打开油漆刷加工装置开关， 选择自动模式功能， 机器开始运行; 步骤 4: 当油漆刷加工装置的传动轴旋转到植毛刷头 (2)位置所在处， 且 植毛刷头（2)对准上柄机构的钳口时， 上柄机构将植毛刷头（2)放到钳口里 面并通过钳口夹紧植毛刷头（2)， 此时植毛刷头（2)处于上柄工位；
步骤 5 : 当传动轴带着植毛刷头 (2)从上柄工位转动到下一个工位时，检 测传动轴上有没有植毛刷头 (2)， 如有刷柄则在下一个工位植毛， 如没手柄 则不植毛；
步骤 6: 将毛料 (6)搁置到毛料放置槽 (4)的开口处， 通过带有金属片（3) 的塑料块 (5)将毛料 (6)压入到毛料放置槽 (4)内， 并通过金属片（3)使塑料 块 (5)与植毛刷头 (2)卡紧；
步骤 7:将毛料 (6)转动到剪毛工位并对毛料进行第一次剪毛，在毛料 (6) 完成第一次剪毛后， 再将毛料 (6)转到动打花工位， 对毛料 (6)进行打花； 步骤 8: 在毛料 (6)打完花后， 将毛料 (6)转动到剪毛工位并对毛料进行 第二次剪毛；
步骤 9: 在毛料完成第二次剪毛后， 通过传动轴将植毛刷头（2)再次转动 到上柄工位， 将手柄（1)或植毛刷头 (2)的定位柱（11)插入到植毛刷头 (2)或 手柄（1)的定位槽（11)内， 此时手柄（1)和植毛刷头 (2)组合一起；
PCT/IB2017/052355 2016-04-25 2017-04-25 环保型无植毛孔式油漆刷及其加工方法 WO2017187327A1 (zh)

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