WO2017167256A1 - Method for manufacturing blind groove on double-sided board - Google Patents
Method for manufacturing blind groove on double-sided board Download PDFInfo
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- WO2017167256A1 WO2017167256A1 PCT/CN2017/078925 CN2017078925W WO2017167256A1 WO 2017167256 A1 WO2017167256 A1 WO 2017167256A1 CN 2017078925 W CN2017078925 W CN 2017078925W WO 2017167256 A1 WO2017167256 A1 WO 2017167256A1
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0011—Working of insulating substrates or insulating layers
- H05K3/0044—Mechanical working of the substrate, e.g. drilling or punching
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/10—Using electric, magnetic and electromagnetic fields; Using laser light
- H05K2203/107—Using laser light
Definitions
- the invention relates to a method for manufacturing a blind groove of a double panel.
- the existing double panel includes a substrate, an upper copper layer disposed above the substrate, and a lower copper layer disposed under the substrate, and in the circuit board manufacturing process, it is often required to open a blind groove for the double panel.
- the existing double-panel blind groove manufacturing method is to first etch the top copper on the upper copper layer and form a window, and then laser ablate the portion of the substrate below the window to form a blind groove.
- the substrate is processed only by laser ablation, resulting in a large thickness of laser ablation, and the laser ablation takes a long time, thereby seriously affecting the processing efficiency.
- the object of the present invention is to provide a double-panel blind groove manufacturing method, which can firstly process a substrate by milling to form a first concave by using a combination of milling and laser ablation.
- the groove can reduce the thickness of laser ablation, save time and improve efficiency.
- a double-panel blind slot manufacturing method includes the following steps:
- the double panel comprising a substrate, an upper copper layer disposed above the substrate, and a lower copper layer disposed under the substrate;
- etching etching a window on the upper copper layer to expose the substrate
- Milling Milling the part of the substrate directly below the window to form a connection with the window a groove, and a portion of the substrate directly under the first groove is formed as a remaining layer of the substrate;
- Laser ablation laser ablation of the remaining layer of the substrate and forming a second groove to expose the lower copper layer; the window, the first groove and the second groove are sequentially connected to form a blind groove.
- step S5 is further provided: copper plating at the bottom of the groove: a copper plating layer is formed on the inner bottom wall of the blind groove, and the upper surface of the copper plating layer is lower than the upper surface of the upper copper layer.
- the remaining layer of the substrate has a thickness of 0.05 mm to 0.15 mm.
- step S3 the portion of the substrate directly below the window is milled by a milling cutter, the cutting speed of the milling cutter is 10-30 mm/s, and the rotational speed is 4 to 70,000 rpm.
- step S3 the cutter has a retraction speed of 80-140 mm/s.
- the invention can firstly process the substrate by milling to form a first groove, thereby reducing the thickness of laser ablation, saving time, improving efficiency and reducing cost; Milling the substrate and laser ablation also avoids the phenomenon of copper under the milling, thus ensuring the quality of the double panel.
- Figure 1 is a schematic flow chart of the present invention
- Figure 2 is a schematic view of the present invention
- a method for manufacturing a blind groove of a double panel includes the following steps:
- Providing a double panel comprising: a substrate 2, an upper copper layer disposed above the substrate 2, a lower copper layer 3 disposed under the substrate 2;
- etching etching a window 11 on the upper copper layer 1 to expose the substrate 2;
- Milling Milling the portion of the substrate 2 directly under the window 11 to form a first groove 21 communicating with the window 11, and the substrate 2 is formed as a remaining layer of the substrate directly under the first groove 21 twenty two;
- Laser ablation laser ablation of the remaining layer 22 of the substrate and forming a second recess 23 to expose the lower copper layer 3; the window 11, the first recess 21, and the second recess 23 are sequentially connected to form a blind slot .
- the substrate 2 can be first processed by milling to form the first groove 21, thereby reducing the thickness of the laser ablation, saving time, improving efficiency, and reducing cost; First, the substrate 2 is milled, and then laser ablation is performed to avoid the phenomenon of the copper layer 3 under the milling, thereby ensuring the quality of the double panel.
- step S5 is further provided: copper plating at the bottom of the groove: a copper plating layer 4 is formed on the inner bottom wall of the blind groove, and the upper surface of the copper plating layer 4 is lower than the upper copper layer 1 surface.
- step S5 the height of the blind slot can also be adjusted according to actual needs.
- the remaining layer 22 of the substrate has a thickness of 0.05 mm to 0.15 mm.
- the laser ablation time can be further reduced, thereby further improving the efficiency.
- step S3 the portion of the substrate 2 located directly below the window 11 is milled by a milling cutter, the cutting speed of the milling cutter is 10-30 mm/s, and the retracting speed is 80- 140mm / s, the speed is 40,000-70,000 rev / min; in step S4, the ablation parameter is 5-6 mil aperture, energy is 10-15 mj, pulse width is 10-15 us, excitation number is 2-5; In S5, the current density is 10-12 ASF, which further improves the processing performance.
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- Microelectronics & Electronic Packaging (AREA)
- Laser Beam Processing (AREA)
- Manufacturing Of Printed Circuit Boards (AREA)
Abstract
Disclosed is a method for manufacturing a blind groove on a double-sided board, comprising the following steps: S1. providing a double-sided board: the double-sided board comprising a substrate (2), an upper copper layer (1) arranged above the substrate (2), and a lower copper layer (3) arranged below the substrate (2); S2. etching: etching the upper copper layer (1) to form a window (11) for exposing the substrate (2); S3. milling: milling the part of the substrate (2) right below the window (11) to form a first recess (21) in communication with the window, and the part of the substrate (2) right below the first recess (21) forming a residual substrate layer (22); and S4. laser ablating: laser ablating the residual substrate layer (22) to form a second recess (23) for exposing the lower copper layer (3), and the window (11), the first recess (21), and the second recess (23) being in communication with each other successively to form the blind groove. By means of the combination of milling and laser ablating, the thickness to be laser ablated is reduced, thereby saving time, improving efficiency and lowering costs.
Description
本发明涉及一种双面板的盲槽制作方法。The invention relates to a method for manufacturing a blind groove of a double panel.
现有的双面板包括基材、设置在基材上方的上铜层、设置在基材下方的下铜层,而在线路板制作过程中,常需要对双面板进行开设盲槽。现有双面板的盲槽制作方法是先在上铜层上蚀刻掉槽顶铜,并形成窗口,然后对基材位于窗口下方的部位进行激光烧蚀,以形成盲槽。在现有的制作方法中,基材仅通过激光烧蚀的方式进行加工,造成激光烧蚀的厚度较大,而由于激光烧蚀耗时较长,从而严重影响加工效率。The existing double panel includes a substrate, an upper copper layer disposed above the substrate, and a lower copper layer disposed under the substrate, and in the circuit board manufacturing process, it is often required to open a blind groove for the double panel. The existing double-panel blind groove manufacturing method is to first etch the top copper on the upper copper layer and form a window, and then laser ablate the portion of the substrate below the window to form a blind groove. In the existing manufacturing method, the substrate is processed only by laser ablation, resulting in a large thickness of laser ablation, and the laser ablation takes a long time, thereby seriously affecting the processing efficiency.
发明内容Summary of the invention
为了克服现有技术的不足,本发明的目的在于提供一种双面板的盲槽制作方法,其通过采用铣削和激光烧蚀的结合,可先通过铣削的方式对基材进行加工形成第一凹槽,从而可减少激光烧蚀的厚度,节省时间,提高效率。In order to overcome the deficiencies of the prior art, the object of the present invention is to provide a double-panel blind groove manufacturing method, which can firstly process a substrate by milling to form a first concave by using a combination of milling and laser ablation. The groove can reduce the thickness of laser ablation, save time and improve efficiency.
为解决上述问题,本发明所采用的技术方案如下:In order to solve the above problems, the technical solution adopted by the present invention is as follows:
一种双面板的盲槽制作方法,包括以下步骤:A double-panel blind slot manufacturing method includes the following steps:
S1.提供双面板,该双面板包括基材、设置在基材上方的上铜层、设置在基材下方的下铜层;S1. Providing a double panel, the double panel comprising a substrate, an upper copper layer disposed above the substrate, and a lower copper layer disposed under the substrate;
S2.蚀刻:在上铜层上蚀刻形成窗口而露出基材;S2. etching: etching a window on the upper copper layer to expose the substrate;
S3.铣削:对基材位于窗口正下方的部位进行铣削,形成与窗口连通的第
一凹槽,且基材在第一凹槽正下方的部位形成为基材剩余层;S3. Milling: Milling the part of the substrate directly below the window to form a connection with the window
a groove, and a portion of the substrate directly under the first groove is formed as a remaining layer of the substrate;
S4.激光烧蚀:对基材剩余层进行激光烧蚀并形成第二凹槽而露出下铜层;该窗口、第一凹槽、第二凹槽依次连通形成盲槽。S4. Laser ablation: laser ablation of the remaining layer of the substrate and forming a second groove to expose the lower copper layer; the window, the first groove and the second groove are sequentially connected to form a blind groove.
在步骤S4之后,还设置有步骤S5.槽底镀铜:在盲槽的内底壁形成有镀铜层,所述镀铜层的上表面低于上铜层的上表面。After step S4, step S5 is further provided: copper plating at the bottom of the groove: a copper plating layer is formed on the inner bottom wall of the blind groove, and the upper surface of the copper plating layer is lower than the upper surface of the upper copper layer.
所述基材剩余层的厚度为0.05mm-0.15mm。The remaining layer of the substrate has a thickness of 0.05 mm to 0.15 mm.
在步骤S3中,通过铣刀对基材位于窗口正下方的部位进行铣削,该铣刀的进刀速为10-30mm/s,,转速为4-7万转/min。In step S3, the portion of the substrate directly below the window is milled by a milling cutter, the cutting speed of the milling cutter is 10-30 mm/s, and the rotational speed is 4 to 70,000 rpm.
在步骤S3中,该铣刀的退刀速为80-140mm/s。In step S3, the cutter has a retraction speed of 80-140 mm/s.
相比现有技术,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
本发明通过采用铣削和激光烧蚀的结合,可先通过铣削的方式对基材进行加工形成第一凹槽,从而可减少激光烧蚀的厚度,节省时间,提高效率,降低成本;而且,先对基材进行铣削,再进行激光烧蚀,还可避免出现铣伤下铜层的现象,从而可确保双面板的质量。By adopting a combination of milling and laser ablation, the invention can firstly process the substrate by milling to form a first groove, thereby reducing the thickness of laser ablation, saving time, improving efficiency and reducing cost; Milling the substrate and laser ablation also avoids the phenomenon of copper under the milling, thus ensuring the quality of the double panel.
图1为本发明的流程示意图;Figure 1 is a schematic flow chart of the present invention;
图2为本发明的示意图;Figure 2 is a schematic view of the present invention;
其中,1、上铜层;11、窗口;2、基材;21、第一凹槽;22、基材剩余层;23、第二凹槽;3、下铜层;4、镀铜层。Wherein, 1, upper copper layer; 11, window; 2, substrate; 21, first groove; 22, substrate remaining layer; 23, second groove; 3, lower copper layer;
下面,结合附图以及具体实施方式,对本发明做进一步描述:
The present invention will be further described below in conjunction with the drawings and specific embodiments.
如图1、2所示,一种双面板的盲槽制作方法,包括以下步骤:As shown in FIG. 1 and FIG. 2, a method for manufacturing a blind groove of a double panel includes the following steps:
S1.提供双面板,该双面板包括基材2、设置在基材2上方的上铜层1、设置在基材2下方的下铜层3;S1. Providing a double panel, comprising: a substrate 2, an upper copper layer disposed above the substrate 2, a lower copper layer 3 disposed under the substrate 2;
S2.蚀刻:在上铜层1上蚀刻形成窗口11而露出基材2;S2. etching: etching a window 11 on the upper copper layer 1 to expose the substrate 2;
S3.铣削:对基材2位于窗口11正下方的部位进行铣削,形成与窗口11连通的第一凹槽21,且基材2在第一凹槽21正下方的部位形成为基材剩余层22;S3. Milling: Milling the portion of the substrate 2 directly under the window 11 to form a first groove 21 communicating with the window 11, and the substrate 2 is formed as a remaining layer of the substrate directly under the first groove 21 twenty two;
S4.激光烧蚀:对基材剩余层22进行激光烧蚀并形成第二凹槽23而露出下铜层3;该窗口11、第一凹槽21、第二凹槽23依次连通形成盲槽。S4. Laser ablation: laser ablation of the remaining layer 22 of the substrate and forming a second recess 23 to expose the lower copper layer 3; the window 11, the first recess 21, and the second recess 23 are sequentially connected to form a blind slot .
本发明通过采用铣削和激光烧蚀的结合,可先通过铣削的方式对基材2进行加工形成第一凹槽21,从而可减少激光烧蚀的厚度,节省时间,提高效率,降低成本;而且,先对基材2进行铣削,再进行激光烧蚀,还可避免出现铣伤下铜层3的现象,从而可确保双面板的质量。By adopting a combination of milling and laser ablation, the substrate 2 can be first processed by milling to form the first groove 21, thereby reducing the thickness of the laser ablation, saving time, improving efficiency, and reducing cost; First, the substrate 2 is milled, and then laser ablation is performed to avoid the phenomenon of the copper layer 3 under the milling, thereby ensuring the quality of the double panel.
优选的,在步骤S4之后,还设置有步骤S5.槽底镀铜:在盲槽的内底壁形成有镀铜层4,所述镀铜层4的上表面低于上铜层1的上表面。而通过合理设置步骤S5,还可依据实际需求调整盲槽的高度。Preferably, after step S4, step S5 is further provided: copper plating at the bottom of the groove: a copper plating layer 4 is formed on the inner bottom wall of the blind groove, and the upper surface of the copper plating layer 4 is lower than the upper copper layer 1 surface. By reasonably setting step S5, the height of the blind slot can also be adjusted according to actual needs.
优选的,所述基材剩余层22的厚度为0.05mm-0.15mm。而通过合理设置基材剩余层22的厚度,可进一步减少激光烧蚀的时间,从而进一步提高效率。Preferably, the remaining layer 22 of the substrate has a thickness of 0.05 mm to 0.15 mm. By appropriately setting the thickness of the remaining layer 22 of the substrate, the laser ablation time can be further reduced, thereby further improving the efficiency.
其中,在实际加工过程中,在步骤S3中,通过铣刀对基材2位于窗口11正下方的部位进行铣削,该铣刀的进刀速为10-30mm/s,退刀速为80-140mm/s,转速为4-7万转/min;在步骤S4中,烧蚀参数为5-6mil孔径,能量为10-15mj,脉宽为10-15us,激发数为2-5;在步骤S5中,电流密度为10-12ASF,从而可进一步提高加工性能。Wherein, in the actual processing, in step S3, the portion of the substrate 2 located directly below the window 11 is milled by a milling cutter, the cutting speed of the milling cutter is 10-30 mm/s, and the retracting speed is 80- 140mm / s, the speed is 40,000-70,000 rev / min; in step S4, the ablation parameter is 5-6 mil aperture, energy is 10-15 mj, pulse width is 10-15 us, excitation number is 2-5; In S5, the current density is 10-12 ASF, which further improves the processing performance.
对本领域的技术人员来说,可根据以上描述的技术方案以及构思,做出
其它各种相应的改变以及形变,而所有的这些改变以及形变都应该属于本发明权利要求的保护范围之内。
It can be made by those skilled in the art according to the technical solutions and concepts described above.
Various other changes and modifications are possible, and all such changes and modifications are intended to be included within the scope of the appended claims.
Claims (5)
- 一种双面板的盲槽制作方法,其特征在于:包括以下步骤:A method for manufacturing a blind groove of a double panel, comprising: the following steps:S1.提供双面板,该双面板包括基材、设置在基材上方的上铜层、设置在基材下方的下铜层;S1. Providing a double panel, the double panel comprising a substrate, an upper copper layer disposed above the substrate, and a lower copper layer disposed under the substrate;S2.蚀刻:在上铜层上蚀刻形成窗口而露出基材;S2. etching: etching a window on the upper copper layer to expose the substrate;S3.铣削:对基材位于窗口正下方的部位进行铣削,形成与窗口连通的第一凹槽,且基材在第一凹槽正下方的部位形成为基材剩余层;S3. Milling: milling a portion of the substrate directly under the window to form a first groove communicating with the window, and forming a substrate directly under the first groove as a remaining layer of the substrate;S4.激光烧蚀:对基材剩余层进行激光烧蚀并形成第二凹槽而露出下铜层;该窗口、第一凹槽、第二凹槽依次连通形成盲槽。S4. Laser ablation: laser ablation of the remaining layer of the substrate and forming a second groove to expose the lower copper layer; the window, the first groove and the second groove are sequentially connected to form a blind groove.
- 如权利要求1所述的双面板的盲槽制作方法,其特征在于:在步骤S4之后,还设置有步骤S5.槽底镀铜:在盲槽的内底壁形成有镀铜层,所述镀铜层的上表面低于上铜层的上表面。The method for manufacturing a blind groove of a double panel according to claim 1, wherein after step S4, step S5 is further provided: copper plating at the bottom of the groove: a copper plating layer is formed on the inner bottom wall of the blind groove, The upper surface of the copper plating layer is lower than the upper surface of the upper copper layer.
- 如权利要求1所述的双面板的盲槽制作方法,其特征在于:所述基材剩余层的厚度为0.05mm-0.15mm。The double-sided blind groove manufacturing method according to claim 1, wherein the remaining layer of the substrate has a thickness of 0.05 mm to 0.15 mm.
- 如权利要求1所述的双面板的盲槽制作方法,其特征在于:在步骤S3中,通过铣刀对基材位于窗口正下方的部位进行铣削,该铣刀的进刀速为10-30mm/s,,转速为4-7万转/min。The method for manufacturing a double-sided blind groove according to claim 1, wherein in step S3, the portion of the substrate directly below the window is milled by a milling cutter, and the cutting speed of the milling cutter is 10-30 mm. /s, the speed is 4-7 million rev / min.
- 如权利要求4所述的双面板的盲槽制作方法,其特征在于:在步骤S3中,该铣刀的退刀速为80-140mm/s。 The double-sided blind groove manufacturing method according to claim 4, wherein in the step S3, the milling cutter has a retracting speed of 80-140 mm/s.
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CN105792526A (en) * | 2016-04-01 | 2016-07-20 | 广州兴森快捷电路科技有限公司 | Method of making blind slot of double-sided board |
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