WO2017167227A1 - Vacuum adsorption device, diamond adsorption detection device, and adsorption control method - Google Patents

Vacuum adsorption device, diamond adsorption detection device, and adsorption control method Download PDF

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Publication number
WO2017167227A1
WO2017167227A1 PCT/CN2017/078794 CN2017078794W WO2017167227A1 WO 2017167227 A1 WO2017167227 A1 WO 2017167227A1 CN 2017078794 W CN2017078794 W CN 2017078794W WO 2017167227 A1 WO2017167227 A1 WO 2017167227A1
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WO
WIPO (PCT)
Prior art keywords
adsorption
diamond
vacuum
photo
assembly
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Application number
PCT/CN2017/078794
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French (fr)
Chinese (zh)
Inventor
许祥熙
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汕头市悦熙机械设备有限公司
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Publication of WO2017167227A1 publication Critical patent/WO2017167227A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/912Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N2021/8411Application to online plant, process monitoring
    • G01N2021/8416Application to online plant, process monitoring and process controlling, not otherwise provided for

Definitions

  • Vacuum adsorption device diamond adsorption detection device and adsorption control method
  • the present invention relates to the field of diamond production equipment, and more particularly to a vacuum adsorption device, a diamond adsorption detection device, and an adsorption control method.
  • the present invention is directed to the production process of the existing ordered diamond saw blade, the adsorption rate of the diamond can not give specific data, so that the adsorption rate of the diamond can not be monitored and adjusted, which affects the orderly arrangement of the diamond.
  • the problem of quality has been proposed as a vacuum adsorption device, a diamond adsorption detection device, and an adsorption control method.
  • the present invention provides a vacuum adsorption apparatus including a feeding assembly and a rack fixing plate horizontally disposed with a feeding hole;
  • the feeding assembly includes a conveying rail installed under the rack fixing plate and slidably mounted On the transport track, used to hold the diamond and transport the diamond by sliding on the transport track a sliding assembly to a position below the feed hole;
  • the vacuum adsorption device further includes an adsorption assembly mounted above the frame fixing plate for adsorbing the diamond vacuum on the sliding assembly;
  • the vacuum adsorption apparatus further includes a camera disposed below the feed hole for obtaining an actual adsorption photograph of the adsorption component absorbing the diamond when the slide assembly is moved to expose the feed hole and the adsorption assembly is photographed through the feed hole.
  • the transfer rail includes a first mount and a horizontally disposed translation guide shaft mounted on the first mount; the slide assembly is slidably disposed on the translating guide shaft.
  • the sliding assembly includes a slider slidably mounted on the translational guide shaft, and the tray for holding up the diamond is mounted on the slider for driving the slider in translation A translating cylinder that slides on the guide shaft and a lifting cylinder that is mounted on the slider for lifting the tray.
  • the sliding assembly further includes a tray fixing member horizontally disposed on the top of the slider; the tray fixing member is provided with a fixed through hole, and the tray is detachably mounted In the fixed through hole; the lifting cylinder is disposed under the fixed through hole, and the tray is lifted and lowered by the telescopic rod which is stretched and fixed in the fixed through hole.
  • the adsorption assembly includes a vacuum adsorption head with a pinhole connected to the vacuum adsorption head for being moved to the vacuum adsorption head when the tray is moved, thereby being in the vacuum adsorption head. Forming a closed space, evacuating the sealed space to fix the diamond on the tray in the pinhole;
  • the adsorption assembly further includes a second fixing frame mounted on the fixing plate of the frame, the second fixing frame is mounted with a vertically disposed positioning shaft; the adsorption assembly further comprises a mounting on the positioning shaft for lifting vacuum adsorption Head lift plate.
  • the vacuum adsorption device of the present invention further includes a cleaning brush for cleaning the vacuum adsorption head after the diamond is adsorbed in the pinhole, and is mounted on the vacuum adsorption head for driving the cleaning brush to slide. Move the brush to complete the cleaning work and slide the sweeping plate.
  • the vacuum adsorption device of the present invention further includes a top opening, a cartridge for accommodating the camera; the frame fixing plate is supported on the top of the cartridge to accommodate the sliding assembly in the cartridge; and the vacuum adsorption device further includes The light source set in the cartridge.
  • the present invention also proposes a diamond adsorption control method based on the vacuum adsorption device as described above, including The following steps:
  • Step S1 preset contrast adsorption photos, and set a diamond adsorption rate threshold; wherein, the contrast adsorption photo is that all the pinholes on the adsorption component have no photo of adsorbing diamond;
  • Step S2 adsorbing diamond by a vacuum adsorption device, and then moving the sliding component to expose the feeding hole
  • Step S3 calculating the adsorption rate of the diamond;
  • the adsorption rate of the diamond is the ratio of the number of pinholes adsorbed with diamond in the actual adsorption photograph to the total number of pinholes in the contrast adsorption photograph;
  • Step S4 determining whether the adsorption rate of the diamond is greater than a diamond adsorption rate threshold, and if not, controlling the vacuum adsorption device to re-adsorb the diamond.
  • the present invention also proposes a diamond adsorption control method based on the vacuum adsorption device as described above, comprising the following steps:
  • Step Sl preset contrast adsorption photos, and set a diamond adsorption rate threshold; wherein, the contrast adsorption photo is a photo of the adsorption component is full of diamonds;
  • Step S2 adsorbing diamond by a vacuum adsorption device, and then moving the sliding assembly to expose the feeding hole
  • Step S3 calculating the adsorption rate of the diamond; the adsorption rate of the diamond is the ratio of the area occupied by the diamond in the actual adsorption photograph to the area occupied by the diamond in the comparative adsorption photograph;
  • Step S4 determining whether the adsorption rate of the diamond is greater than a diamond adsorption rate threshold, and if not, controlling the vacuum adsorption device to re-adsorb the diamond.
  • the present invention also provides a diamond adsorption detecting apparatus, including the vacuum adsorption apparatus as described above, further comprising:
  • a memory for storing a preset contrast adsorption photo and a diamond adsorption rate threshold; wherein, the contrast adsorption photo is a photo of all the pinholes on the adsorption component without adsorbing diamond;
  • a processor for calculating an adsorption rate of diamond is a ratio of the number of pinholes adsorbed by diamond in the actual adsorption photograph to the total number of pinholes in the contrast adsorption photograph;
  • the processor is further configured to determine whether the adsorption rate of the diamond is greater than a diamond adsorption rate threshold, and if not, control the vacuum adsorption device to re-adsorb the diamond.
  • the present invention also provides a diamond adsorption detecting device, including the vacuum adsorption device as described above, Includes:
  • a memory configured to store a preset contrast adsorption photo and a diamond adsorption rate threshold; wherein, the comparative adsorption photo is a photo of the diamond assembly adsorbed on the adsorption component;
  • a processor configured to calculate an adsorption rate of the diamond; the adsorption rate of the diamond is a ratio of the area occupied by the diamond in the actual adsorption photograph to the area occupied by the diamond in the comparative adsorption photograph;
  • the processor is further configured to determine whether the adsorption rate of the diamond is greater than a diamond adsorption rate threshold, and if not, control the vacuum adsorption device to re-adsorb the diamond.
  • the present invention constructs a vacuum adsorption device, and a camera is disposed under the adsorption assembly of the vacuum adsorption device, the camera can capture the actual adsorption photo of the diamond on the adsorption assembly, and the actual adsorption photo of the diamond and the diamond By comparing the contrast adsorption photos, the adsorption rate of the diamond can be obtained; the adsorption rate of the adsorption component can be judged by the adsorption rate of the diamond, so that the adsorption assembly can be specifically adjusted.
  • the vacuum adsorption device, the diamond adsorption detection device and the diamond adsorption control method of the invention are ingenious, and have important monitoring and guiding effects on production quality.
  • FIG. 1 shows a schematic view of a vacuum adsorption device according to an embodiment of the present invention
  • FIG. 2 shows a schematic view of the slide assembly shown in FIG. 1 in another direction;
  • FIG. 3 is a schematic view showing another direction of the vacuum adsorption device shown in FIG. 1.
  • the technical problem to be solved by the present invention is: According to the current production process, the adsorption rate of diamond can not give specific data, so that the adsorption rate of diamond can not be monitored and adjusted, which affects the quality of diamond order.
  • the technical idea of the present invention to solve the technical problem is: construct a vacuum adsorption device, and set a camera under the adsorption component of the vacuum adsorption device, the camera can capture the actual adsorption photo of the diamond on the adsorption assembly, the diamond Comparison of actual adsorption photos with diamond When the photos are compared, the adsorption rate of the diamond can be obtained; the adsorption rate of the adsorption component can be judged by the adsorption rate of the diamond, so that the adsorption assembly can be specifically adjusted.
  • FIG. 1 is a schematic view showing a vacuum adsorption apparatus according to an embodiment of the present invention.
  • the vacuum adsorption device includes a feeding assembly and a frame fixing plate 1 disposed horizontally and having a feeding hole (not shown); wherein the shape of the feeding hole is determined according to actual needs, It is round, polygonal or shaped.
  • the feed assembly includes a transfer track mounted below the frame fixing plate 1 and a slidably mounted on the transfer track for holding the diamond and transporting the diamond to a position below the feed hole by sliding on the transfer track
  • the transport track includes a first mount 2 and a translating guide shaft 3 mounted on the first mount 2; the slide assembly is slidably disposed on the translating guide shaft 3 .
  • the translational guide shaft 3 is horizontally disposed, it being understood that the extending direction of the translational guide shaft 3 is not limited to the horizontal direction as long as the sliding assembly can be placed in the feed hole by sliding on the translational guide shaft 3 to support the diamond.
  • the translational guide shaft 3 can be tilted at any angle.
  • the translational guide shaft 3 has two cylindrical shapes, and the two translational guide shafts 3 are parallel to each other, so that the sliding assembly can only slide along the translational guide shaft 3 and cannot rotate. It can be understood that there may be only one translational guide shaft 3, and therefore, the translational guide shaft 3 needs to be polygonal or shaped, thereby limiting the rotational freedom of the sliding assembly.
  • FIG. 2 is a schematic view showing the slide assembly shown in FIG. 1 in another direction.
  • the slide assembly includes a slider 4 slidably mounted on the translating guide shaft 3, a tray 5 for holding up the diamond, mounted on the slider 4 for driving the slider 4 A translation cylinder 7 that slides on the translational guide shaft 3 and a lift cylinder 6 that is mounted on the slider 4 for lifting the tray 5.
  • the sliding assembly further comprises a tray fixing member 13 installed horizontally on the top of the slider 4; the tray fixing member 13 is provided with a fixed through hole, and the tray 5 is detachably card
  • the lifting cylinder 6 is disposed under the fixed through hole and connected to the slider 4, and the tray 5 is lifted and lowered by the telescopic rod extending and contracting in the fixed through hole.
  • the vacuum adsorption device further includes a diamond mounted on the frame fixing plate 1 for using the diamond on the sliding assembly
  • the adsorption assembly is adsorbed by air; after vacuum adsorption is required, the translation cylinder 7 drives the slider 4 to slide, so that the tray 5 is located below the feed hole, and then the lift cylinder 6 lifts the tray 5 to the adsorption assembly to facilitate the adsorption of the diamond. The location. Finally, the adsorption assembly adsorbs the diamond on the tray 5.
  • the adsorption assembly includes a vacuum adsorption head 8 with a pinhole (not shown) connected to the vacuum adsorption head 8 for moving to the tray 5 to A vacuuming device (not shown) is provided in contact with the vacuum adsorption head 8 to form a closed space in the vacuum adsorption head 8 and evacuating the sealed space to fix the diamond on the tray 5 in the pinhole.
  • the vacuum suction head 8 is provided with a vacuum tube plug 9, and the vacuuming device suctions the air inside the sealed space through the vacuum tube plug 9.
  • the vacuum adsorption head 8 is a prior art, and the principle thereof can be referred to the Chinese patent CN201010040071.6.
  • the adsorption assembly further includes a second fixing frame 10 mounted above the frame fixing plate 1 , and the second fixing frame 10 is mounted with a vertically disposed positioning shaft 11 ; the adsorption assembly further includes installation On the positioning shaft 11, the lifting plate 12 for lifting the vacuum suction head 8 is used.
  • the vacuum suction head 8 can be fixedly mounted on the lifting plate 12, as the lifting plate 12 is lifted and lowered; or the vacuum suction head 8 is fixedly mounted on the positioning shaft 11, and the vacuum suction head 8 can be driven to move up and down.
  • the vacuum suction head 8 is directly above the feed hole; in this embodiment, the tray 5 is brought into contact with the vacuum suction head 8 by the lift plate 12 and the lift cylinder 6.
  • the vacuum adsorbing device further includes a cleaning brush 14 for cleaning the vacuum adsorption head 8 after the diamond is adsorbed in the pinhole.
  • the vacuum adsorption device further includes a brush translation sliding plate 15 mounted on the vacuum adsorption head 8 for driving the cleaning brush 14 to slide to complete the cleaning work, as shown in FIG.
  • the vacuum adsorption device further includes a camera disposed under the feed hole for taking an image of the adsorption assembly to obtain an actual adsorption photo of the adsorption assembly for adsorbing diamond, and electrically connected to the camera for The actual adsorption photo of the diamond is used to calculate the diamond adsorption rate processing module (not shown).
  • the lens 16 of the camera is oriented in line with the axial direction of the feed hole. In this way, the camera can capture the actual adsorption photo of the adsorption component to the diamond through the feed hole. Through the actual adsorption of the photograph, the actual adsorption of the diamond can be monitored.
  • the vacuum adsorption device further includes a top opening, a cartridge 17 for accommodating the camera; the frame fixing plate 1 is supported on the top of the cartridge 17, and the sliding assembly is accommodated in In the magazine 17.
  • the vacuum suction device further includes Light in the cartridge 17 Source 18.
  • the vacuum suction device further includes a dust box 20 housed in the cartridge 17 and surrounding the camera, through the dust box 2 0 can effectively reduce the dust absorbed on the camera.
  • the vacuum adsorption device further includes a fixing bracket 19 for supporting the cartridge 17.
  • the present invention also provides a diamond adsorption control method based on the above vacuum adsorption device, comprising the following steps:
  • Step S1 preset contrast adsorption photos, and set a diamond adsorption rate threshold; wherein, the contrast adsorption photo is that all the pinholes on the adsorption component do not absorb the photo of the diamond; the contrast adsorption photo will be photographed by the camera, and It is pre-stored in a memory (not shown) electrically connected to the processor; the diamond adsorption rate threshold characterizes the scale value of the adsorption component to adsorb the diamond.
  • Step S2 adsorbing diamond by a vacuum adsorption device, and then moving the sliding component to expose the feeding hole; then taking a photo of the adsorption component by using a camera to obtain an actual adsorption photo; in this step, the actual adsorption photo is also The camera is sent to the processor and stored in memory.
  • Step S3 calculating the adsorption rate of the diamond; the adsorption rate of the diamond is the ratio of the number of pinholes adsorbed with diamond in the actual adsorption photograph to the total number of pinholes in the contrast adsorption photograph; under the action of the light source, the surface of the diamond Light reflection and refraction will occur.
  • the adsorption rate of the diamond is the ratio of the number of pinholes adsorbed with diamond in the actual adsorption photograph to the total number of pinholes in the contrast adsorption photograph; under the action of the light source, the surface of the diamond Light reflection and refraction will occur.
  • the adsorption rate of the diamond is the ratio of the number of pinholes adsorbed with diamond in the actual adsorption photograph to the total number of pinholes in the contrast adsorption photograph; under the action of the light source, the surface of the diamond Light reflection and refraction will occur.
  • the brightness of the pinhole is greater than the brightness in the contrast adsorption photograph,
  • Step S4 determining whether the adsorption rate of the diamond is greater than a diamond adsorption rate threshold, and if not, controlling the vacuum adsorption device to re-adsorb the diamond. If so, it can be just a vacuum adsorption device for the next step.
  • the present invention also provides another diamond adsorption control method based on the above vacuum adsorption device, comprising the following steps:
  • Step S1 preset contrast adsorption photo; and set a diamond adsorption rate threshold;
  • the contrast adsorption photo refers to a photo of the adsorption component being full of diamond, that is, all the pinholes of the vacuum adsorption head 8 are adsorbed with diamond Photo.
  • the contrast adsorption photograph is taken by a camera and stored in advance in a memory (not shown) electrically connected to the processor; the diamond adsorption rate threshold characterizes the scale value of the adsorption component adsorbing the number of diamonds up to the standard.
  • step S2 adsorbing diamond by a vacuum adsorption device, and then moving the sliding component to expose the feeding hole; and taking a photo of the adsorption component by using a camera to obtain an actual adsorption photo; in this step, The photo of the adsorption is sent to the processor by the camera and stored in the memory.
  • Step S3 calculating the adsorption rate of the diamond; the adsorption rate of the diamond is the ratio of the area occupied by the diamond in the actual adsorption photograph to the area occupied by the diamond in the comparative adsorption photograph; under the action of the light source, the surface of the diamond is generated.
  • the quantity can be used to characterize the area of the diamond;
  • Step S4 determining whether the adsorption rate of the diamond is greater than a diamond adsorption rate threshold, and if not, controlling the vacuum adsorption device to re-adsorb the diamond. If so, it can be just a vacuum adsorption device for the next step.
  • the present invention also provides a diamond adsorption detecting device, comprising the vacuum adsorption device as described above, further comprising:
  • a memory for storing a preset contrast adsorption photo and a diamond adsorption rate threshold; wherein, the contrast adsorption photo is a photo of all the pinholes on the adsorption component without adsorbing diamond;
  • a processor configured to calculate an adsorption rate of the diamond; the adsorption rate of the diamond is a ratio of the number of pinholes adsorbed by diamond in the actual adsorption photograph to the total number of pinholes in the contrast adsorption photograph;
  • the processor is further configured to determine whether the adsorption rate of the diamond is greater than a diamond adsorption rate threshold, and if not, control the vacuum adsorption device to re-adsorb the diamond.
  • the diamond adsorption detecting device includes the vacuum adsorption device as described above, and further includes:
  • a memory configured to store a preset contrast adsorption photo and a diamond adsorption rate threshold; wherein, the comparative adsorption photo is a photo of the diamond assembly adsorbed on the adsorption component;
  • a processor for calculating the adsorption rate of the diamond is a ratio of the area occupied by the diamond in the actual adsorption photograph to the area occupied by the diamond in the comparative adsorption photograph;
  • the processor is further configured to determine whether the adsorption rate of the diamond is greater than a diamond adsorption rate threshold, and if not, control the vacuum adsorption device to re-adsorb the diamond.
  • the present invention constructs a vacuum adsorption device, and a camera is disposed under the adsorption assembly of the vacuum adsorption device, the camera can capture the actual adsorption photo of the diamond on the adsorption assembly, and the actual adsorption photo of the diamond and the diamond
  • the contrast of the adsorption photos can be compared to obtain the adsorption rate of the diamond; the adsorption rate of the adsorption component can be judged by the adsorption rate of the diamond, so that the adsorption component can be carried out.
  • Targeted adjustment Vacuum adsorption device, diamond device and diamond adsorption control of the invention

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Abstract

A vacuum adsorption device comprises: a feeding assembly; a frame fixing plate (1), horizontally disposed and provided with a feeding hole; an adsorption assembly, mounted above the frame fixing plate (1) and is used for vacuum-adsorbing the diamond on a sliding assembly; and a camera disposed below the feeding hole and used for taking a picture of the adsorption assembly through the feeding hole so as to get an actual adsorption picture of the adsorption assembly adsorbing the diamond. The feeding assembly comprises a conveying track mounted below the frame fixing plate (1), and a sliding assembly that is slidably mounted on the conveying track and is used for holding a diamond and sliding on the conveying track to convey the diamond to a position below the feeding hole. Also disclosed are a diamond adsorption detection device using the vacuum adsorption device, and an adsorption control method. By calculating specific data about the diamond adsorption rate, the diamond adsorption rate can be monitored and adjusted in real time, and the diamond arrangement quality can be improved.

Description

一种真空吸附装置、 金刚石吸附检测装置及吸附控制方 法  Vacuum adsorption device, diamond adsorption detection device and adsorption control method
技术领域  Technical field
[0001] 本发明涉及金刚石生产设备领域, 尤其涉及一种真空吸附装置、 金刚石吸附检 测装置及吸附控制方法。  [0001] The present invention relates to the field of diamond production equipment, and more particularly to a vacuum adsorption device, a diamond adsorption detection device, and an adsorption control method.
背景技术  Background technique
[0002] 有序排列金刚石锯片的生产工艺已应用超过十年吋间, 其与传统刀头的生产工 艺在同等条件 (同样粉末的胎体、 同样金刚石品级和浓度) 下相比, 通过前者 所生产的有序排列金刚石锯片较传统锯片切割速度和寿命均提高 30%-35%, 这 证明了有序排列金刚石锯片的生产工艺的优越性。  [0002] The production process of ordered diamond saw blades has been applied for more than ten years, compared with the traditional cutting head production process under the same conditions (the same powder carcass, the same diamond grade and concentration), through the former The ordered diamond saw blades are improved by 30%-35% compared with conventional saw blades, which proves the superiority of the production process of ordered diamond saw blades.
[0003] 目前金刚石的有序排列方法很多, 但普遍存在生产效率低、 成本高、 生产质量 没法保证的问题, 这造成有序排列金刚石锯片的生产工艺无法得到广泛应用。 对金刚石进行真空吸附是金刚石有序排列工艺的重要步骤之一。 然而, 以目前 的生产工艺, 金刚石的吸附率没办法给出具体数据, 这样就不能实吋监控调整 金刚石的吸附率, 这会影响金刚石有序排列的质量。  [0003] At present, there are many methods for orderly arranging diamonds, but there are generally problems of low production efficiency, high cost, and unguaranteed production quality, which causes the production process of ordered diamond saw blades to be widely used. Vacuum adsorption of diamond is one of the important steps in the diamond ordering process. However, in the current production process, the adsorption rate of diamond can not give specific data, so that the adsorption rate of diamond can not be monitored and adjusted, which will affect the quality of diamond order.
技术问题  technical problem
[0004] 本发明针对在现有有序排列金刚石锯片的生产工艺中, 金刚石的吸附率没办法 给出具体数据, 这样就不能实吋监控调整金刚石的吸附率, 这会影响金刚石有 序排列的质量的问题, 提出了一种真空吸附装置、 金刚石吸附检测装置及吸附 控制方法。  [0004] The present invention is directed to the production process of the existing ordered diamond saw blade, the adsorption rate of the diamond can not give specific data, so that the adsorption rate of the diamond can not be monitored and adjusted, which affects the orderly arrangement of the diamond. The problem of quality has been proposed as a vacuum adsorption device, a diamond adsorption detection device, and an adsorption control method.
问题的解决方案  Problem solution
技术解决方案  Technical solution
[0005] 本发明提出了一种真空吸附装置, 包括送料组件和水平设置且带有送料孔的机 架固定板; 所述送料组件包括安装在机架固定板下方的传送轨道和可滑动地安 装在该传送轨道上、 用于托住金刚石并通过在传送轨道上滑动来将金刚石输送 到送料孔下方位置的滑动组件; 真空吸附装置还包括安装在机架固定板上方、 用于将滑动组件上的金刚石真空吸附起来的吸附组件; [0005] The present invention provides a vacuum adsorption apparatus including a feeding assembly and a rack fixing plate horizontally disposed with a feeding hole; the feeding assembly includes a conveying rail installed under the rack fixing plate and slidably mounted On the transport track, used to hold the diamond and transport the diamond by sliding on the transport track a sliding assembly to a position below the feed hole; the vacuum adsorption device further includes an adsorption assembly mounted above the frame fixing plate for adsorbing the diamond vacuum on the sliding assembly;
[0006] 真空吸附装置还包括设置在送料孔下方、 用于在当滑动组件移动以使送料孔露 出吋通过送料孔给吸附组件拍照来获得吸附组件吸附金刚石的实际吸附照片的 相机。  [0006] The vacuum adsorption apparatus further includes a camera disposed below the feed hole for obtaining an actual adsorption photograph of the adsorption component absorbing the diamond when the slide assembly is moved to expose the feed hole and the adsorption assembly is photographed through the feed hole.
[0007] 本发明上述的真空吸附装置中, 传送轨道包括第一固定架和安装在第一固定架 上且水平设置的平移导轴; 滑动组件可滑动地设置在平移导轴上。  In the above vacuum adsorption device of the present invention, the transfer rail includes a first mount and a horizontally disposed translation guide shaft mounted on the first mount; the slide assembly is slidably disposed on the translating guide shaft.
[0008] 本发明上述的真空吸附装置中, 滑动组件包括可滑动地安装在平移导轴上的滑 块, 用于托起金刚石的料盘, 安装在滑块上、 用于驱动滑块在平移导轴上滑动 的平移气缸以及安装在滑块上、 用于升降料盘的升降气缸。  [0008] In the above vacuum adsorption device of the present invention, the sliding assembly includes a slider slidably mounted on the translational guide shaft, and the tray for holding up the diamond is mounted on the slider for driving the slider in translation A translating cylinder that slides on the guide shaft and a lifting cylinder that is mounted on the slider for lifting the tray.
[0009] 本发明上述的真空吸附装置中, 滑动组件还包括安装在滑块顶部且水平设置的 料盘固定件; 该料盘固定件上幵设有固定通孔, 料盘可分离地卡设于该固定通 孔中; 升降气缸设置在固定通孔下方, 通过其伸缩于固定通孔中的伸缩杆来升 降料盘。  [0009] In the above vacuum adsorption device of the present invention, the sliding assembly further includes a tray fixing member horizontally disposed on the top of the slider; the tray fixing member is provided with a fixed through hole, and the tray is detachably mounted In the fixed through hole; the lifting cylinder is disposed under the fixed through hole, and the tray is lifted and lowered by the telescopic rod which is stretched and fixed in the fixed through hole.
[0010] 本发明上述的真空吸附装置中, 吸附组件包括带针孔的真空吸附头, 与真空吸 附头连接、 用于在当料盘运动至与真空吸附头相接、 从而在真空吸附头中形成 一密闭空间吋将该密闭空间抽真空来使料盘上的金刚石固定在针孔中的抽真空 装置;  [0010] In the above vacuum adsorption device of the present invention, the adsorption assembly includes a vacuum adsorption head with a pinhole connected to the vacuum adsorption head for being moved to the vacuum adsorption head when the tray is moved, thereby being in the vacuum adsorption head. Forming a closed space, evacuating the sealed space to fix the diamond on the tray in the pinhole;
[0011] 吸附组件还包括安装于机架固定板上方的第二固定架, 该第二固定架上安装有 竖向设置的定位轴; 吸附组件还包括安装于定位轴上、 用于升降真空吸附头的 升降板。  [0011] The adsorption assembly further includes a second fixing frame mounted on the fixing plate of the frame, the second fixing frame is mounted with a vertically disposed positioning shaft; the adsorption assembly further comprises a mounting on the positioning shaft for lifting vacuum adsorption Head lift plate.
[0012] 本发明上述的真空吸附装置中, 还包括在当金刚石被吸附在针孔中后、 用于清 扫真空吸附头的清扫毛刷以及安装于真空吸附头上、 用于驱动清扫毛刷滑移来 完成清扫工作的毛刷平移滑扫板。  [0012] The vacuum adsorption device of the present invention further includes a cleaning brush for cleaning the vacuum adsorption head after the diamond is adsorbed in the pinhole, and is mounted on the vacuum adsorption head for driving the cleaning brush to slide. Move the brush to complete the cleaning work and slide the sweeping plate.
[0013] 本发明上述的真空吸附装置中, 还包括顶部幵口、 用于容纳相机的料盒; 机架 固定板支撑于料盒顶部, 使滑动组件容纳于料盒中; 真空吸附装置还包括设置 在料盒中的光源。  [0013] The vacuum adsorption device of the present invention further includes a top opening, a cartridge for accommodating the camera; the frame fixing plate is supported on the top of the cartridge to accommodate the sliding assembly in the cartridge; and the vacuum adsorption device further includes The light source set in the cartridge.
[0014] 本发明还提出了一种基于如上所述真空吸附装置的金刚石吸附控制方法, 包括 以下步骤: [0014] The present invention also proposes a diamond adsorption control method based on the vacuum adsorption device as described above, including The following steps:
[0015] 步骤 Sl、 预设对比吸附照片, 并设置金刚石吸附率阈值; 其中, 对比吸附照片 为吸附组件上的所有针孔都没有吸附金刚石的照片;  [0015] Step S1, preset contrast adsorption photos, and set a diamond adsorption rate threshold; wherein, the contrast adsorption photo is that all the pinholes on the adsorption component have no photo of adsorbing diamond;
[0016] 步骤 S2、 通过真空吸附装置吸附金刚石, 然后移动滑动组件以使送料孔露出来[0016] Step S2, adsorbing diamond by a vacuum adsorption device, and then moving the sliding component to expose the feeding hole
; 再采用相机拍摄吸附组件的照片, 从而得到实际吸附照片; Then use the camera to take a photo of the adsorption component to obtain the actual adsorption photo;
[0017] 步骤 S3、 计算金刚石的吸附率; 该金刚石的吸附率为实际吸附照片中吸附有金 刚石的针孔数量与对比吸附照片中针孔总数量的比值; [0017] Step S3, calculating the adsorption rate of the diamond; the adsorption rate of the diamond is the ratio of the number of pinholes adsorbed with diamond in the actual adsorption photograph to the total number of pinholes in the contrast adsorption photograph;
[0018] 步骤 S4、 判断金刚石的吸附率是否大于金刚石吸附率阈值, 若否, 则控制真空 吸附装置重新吸附金刚石。 [0018] Step S4: determining whether the adsorption rate of the diamond is greater than a diamond adsorption rate threshold, and if not, controlling the vacuum adsorption device to re-adsorb the diamond.
[0019] 本发明还提出了一种基于如上所述真空吸附装置的金刚石吸附控制方法, 包括 以下步骤: [0019] The present invention also proposes a diamond adsorption control method based on the vacuum adsorption device as described above, comprising the following steps:
[0020] 步骤 Sl、 预设对比吸附照片, 并设置金刚石吸附率阈值; 其中, 对比吸附照片 为吸附组件上吸附满金刚石的照片;  [0020] Step Sl, preset contrast adsorption photos, and set a diamond adsorption rate threshold; wherein, the contrast adsorption photo is a photo of the adsorption component is full of diamonds;
[0021] 步骤 S2、 通过真空吸附装置吸附金刚石, 然后移动滑动组件以使送料孔露出来[0021] Step S2, adsorbing diamond by a vacuum adsorption device, and then moving the sliding assembly to expose the feeding hole
; 再采用相机拍摄吸附组件的照片, 从而得到实际吸附照片; Then use the camera to take a photo of the adsorption component to obtain the actual adsorption photo;
[0022] 步骤 S3、 计算金刚石的吸附率; 该金刚石的吸附率为实际吸附照片中金刚石所 占面积与对比吸附照片中金刚石所占面积的比值; [0022] Step S3, calculating the adsorption rate of the diamond; the adsorption rate of the diamond is the ratio of the area occupied by the diamond in the actual adsorption photograph to the area occupied by the diamond in the comparative adsorption photograph;
[0023] 步骤 S4、 判断金刚石的吸附率是否大于金刚石吸附率阈值, 若否, 则控制真空 吸附装置重新吸附金刚石。  [0023] Step S4: determining whether the adsorption rate of the diamond is greater than a diamond adsorption rate threshold, and if not, controlling the vacuum adsorption device to re-adsorb the diamond.
[0024] 本发明还提出了一种金刚石吸附检测装置, 包括如上所述真空吸附装置, 还包 括: [0024] The present invention also provides a diamond adsorption detecting apparatus, including the vacuum adsorption apparatus as described above, further comprising:
[0025] 存储器, 用于存储预设的对比吸附照片和金刚石吸附率阈值; 其中, 对比吸附 照片为吸附组件上的所有针孔都没有吸附金刚石的照片;  [0025] a memory for storing a preset contrast adsorption photo and a diamond adsorption rate threshold; wherein, the contrast adsorption photo is a photo of all the pinholes on the adsorption component without adsorbing diamond;
[0026] 处理器, 用于计算金刚石的吸附率; 该金刚石的吸附率为实际吸附照片中吸附 有金刚石的针孔数量与对比吸附照片中针孔总数量的比值; [0026] a processor for calculating an adsorption rate of diamond; the adsorption rate of the diamond is a ratio of the number of pinholes adsorbed by diamond in the actual adsorption photograph to the total number of pinholes in the contrast adsorption photograph;
[0027] 处理器还用于判断金刚石的吸附率是否大于金刚石吸附率阈值, 若否, 则控制 真空吸附装置重新吸附金刚石。 [0027] The processor is further configured to determine whether the adsorption rate of the diamond is greater than a diamond adsorption rate threshold, and if not, control the vacuum adsorption device to re-adsorb the diamond.
[0028] 本发明还提出了一种金刚石吸附检测装置, 包括如上所述真空吸附装置, 还包 括: [0028] The present invention also provides a diamond adsorption detecting device, including the vacuum adsorption device as described above, Includes:
[0029] 存储器, 用于存储预设的对比吸附照片和金刚石吸附率阈值; 其中, 其中, 对 比吸附照片为吸附组件上吸附满金刚石的照片;  [0029] a memory, configured to store a preset contrast adsorption photo and a diamond adsorption rate threshold; wherein, the comparative adsorption photo is a photo of the diamond assembly adsorbed on the adsorption component;
[0030] 处理器, 用于计算金刚石的吸附率; 该金刚石的吸附率为实际吸附照片中金刚 石所占面积与对比吸附照片中金刚石所占面积的比值; [0030] a processor, configured to calculate an adsorption rate of the diamond; the adsorption rate of the diamond is a ratio of the area occupied by the diamond in the actual adsorption photograph to the area occupied by the diamond in the comparative adsorption photograph;
[0031] 处理器还用于判断金刚石的吸附率是否大于金刚石吸附率阈值, 若否, 则控制 真空吸附装置重新吸附金刚石。  [0031] The processor is further configured to determine whether the adsorption rate of the diamond is greater than a diamond adsorption rate threshold, and if not, control the vacuum adsorption device to re-adsorb the diamond.
发明的有益效果  Advantageous effects of the invention
有益效果  Beneficial effect
[0032] 本发明通过构造了一种真空吸附装置, 在该真空吸附装置的吸附组件的下方设 置相机, 该相机可以拍摄到吸附组件上金刚石的实际吸附照片, 将该金刚石的 实际吸附照片与金刚石的对比吸附照片进行对比, 就可以得到金刚石的吸附率 ; 通过金刚石的吸附率就可以判断吸附组件的吸附效果, 从而使吸附组件进行 针对性调整。 本发明的真空吸附装置、 金刚石吸附检测装置及金刚石吸附控制 方法技术巧妙, 对生产质量有着重要监控指导作用。  [0032] The present invention constructs a vacuum adsorption device, and a camera is disposed under the adsorption assembly of the vacuum adsorption device, the camera can capture the actual adsorption photo of the diamond on the adsorption assembly, and the actual adsorption photo of the diamond and the diamond By comparing the contrast adsorption photos, the adsorption rate of the diamond can be obtained; the adsorption rate of the adsorption component can be judged by the adsorption rate of the diamond, so that the adsorption assembly can be specifically adjusted. The vacuum adsorption device, the diamond adsorption detection device and the diamond adsorption control method of the invention are ingenious, and have important monitoring and guiding effects on production quality.
对附图的简要说明  Brief description of the drawing
附图说明  DRAWINGS
[0033] 图 1示出了本发明实施例的真空吸附装置的示意图;  1 shows a schematic view of a vacuum adsorption device according to an embodiment of the present invention;
[0034] 图 2示出了图 1所示的滑动组件在另一方向的示意图; 2 shows a schematic view of the slide assembly shown in FIG. 1 in another direction; [0034] FIG.
[0035] 图 3为图 1所示的真空吸附装置的另一方向的示意图。 3 is a schematic view showing another direction of the vacuum adsorption device shown in FIG. 1.
本发明的实施方式 Embodiments of the invention
[0036] 本发明所要解决的技术问题是: 以目前的生产工艺, 金刚石的吸附率没办法给 出具体数据, 从而不能实吋监控调整金刚石的吸附率, 这会影响金刚石有序排 列的质量。 本发明提出的解决该技术问题的技术思路是: 构造一种真空吸附装 置, 在该真空吸附装置的吸附组件的下方设置相机, 该相机可以拍摄到吸附组 件上金刚石的实际吸附照片, 将该金刚石的实际吸附照片与金刚石的对比吸附 照片进行对比, 就可以得到金刚石的吸附率; 通过金刚石的吸附率就可以判断 吸附组件的吸附效果, 从而使吸附组件进行针对性调整。 [0036] The technical problem to be solved by the present invention is: According to the current production process, the adsorption rate of diamond can not give specific data, so that the adsorption rate of diamond can not be monitored and adjusted, which affects the quality of diamond order. The technical idea of the present invention to solve the technical problem is: construct a vacuum adsorption device, and set a camera under the adsorption component of the vacuum adsorption device, the camera can capture the actual adsorption photo of the diamond on the adsorption assembly, the diamond Comparison of actual adsorption photos with diamond When the photos are compared, the adsorption rate of the diamond can be obtained; the adsorption rate of the adsorption component can be judged by the adsorption rate of the diamond, so that the adsorption assembly can be specifically adjusted.
[0037] 为了使本发明的技术目的、 技术方案以及技术效果更为清楚, 以便于本领域技 术人员理解和实施本发明, 下面将结合附图及具体实施例对本发明做进一步详 细的说明。  The present invention will be further described in detail with reference to the accompanying drawings and specific embodiments. FIG.
[0038] 参照图 1, 图 1示出了本发明实施例的真空吸附装置的示意图。  Referring to FIG. 1, FIG. 1 is a schematic view showing a vacuum adsorption apparatus according to an embodiment of the present invention.
[0039] 如图 1所示, 真空吸附装置包括送料组件和水平设置且带有送料孔 (图中未示 出) 的机架固定板 1 ; 在这里, 送料孔的形状根据实际需要确定, 可以是圆形、 多边形或异形。  [0039] As shown in FIG. 1, the vacuum adsorption device includes a feeding assembly and a frame fixing plate 1 disposed horizontally and having a feeding hole (not shown); wherein the shape of the feeding hole is determined according to actual needs, It is round, polygonal or shaped.
[0040] 送料组件包括安装在机架固定板 1下方的传送轨道和可滑动地安装在该传送轨 道上、 用于托住金刚石并通过在传送轨道上滑动来将金刚石输送到送料孔下方 位置的滑动组件; 在本实施例中, 如图 1所示, 传送轨道包括第一固定架 2和安 装在第一固定架 2上的平移导轴 3 ; 滑动组件可滑动地设置在平移导轴 3上。 优选 地, 平移导轴 3水平设置, 可以理解, 平移导轴 3的延伸方向并不限于水平方向 , 只要滑动组件能通过在平移导轴 3上滑动以使其托住的金刚石能够处于送料孔 的下方位置吋, 则平移导轴 3可以以任何角度倾斜设置。 进一步地, 在本实施例 中, 平移导轴 3有两根, 呈圆柱状, 并且两根平移导轴 3互相平行, 这样, 滑动 组件只能沿平移导轴 3滑动, 而无法转动。 可以理解, 平移导轴 3也可以只有一 条, 此吋, 平移导轴 3需要呈多边形或者异形, 从而限制滑动组件的旋转自由度  [0040] The feed assembly includes a transfer track mounted below the frame fixing plate 1 and a slidably mounted on the transfer track for holding the diamond and transporting the diamond to a position below the feed hole by sliding on the transfer track In the present embodiment, as shown in FIG. 1, the transport track includes a first mount 2 and a translating guide shaft 3 mounted on the first mount 2; the slide assembly is slidably disposed on the translating guide shaft 3 . Preferably, the translational guide shaft 3 is horizontally disposed, it being understood that the extending direction of the translational guide shaft 3 is not limited to the horizontal direction as long as the sliding assembly can be placed in the feed hole by sliding on the translational guide shaft 3 to support the diamond. In the lower position 吋, the translational guide shaft 3 can be tilted at any angle. Further, in the present embodiment, the translational guide shaft 3 has two cylindrical shapes, and the two translational guide shafts 3 are parallel to each other, so that the sliding assembly can only slide along the translational guide shaft 3 and cannot rotate. It can be understood that there may be only one translational guide shaft 3, and therefore, the translational guide shaft 3 needs to be polygonal or shaped, thereby limiting the rotational freedom of the sliding assembly.
[0041] 参照图 2, 图 2示出了图 1所示的滑动组件在另一方向的示意图。 如图 1和图 2所 示, 滑动组件包括可滑动地安装在平移导轴 3上的滑块 4, 用于托起金刚石的料 盘 5, 安装在滑块 4上、 用于驱动滑块 4在平移导轴 3上滑动的平移气缸 7以及安装 在滑块 4上、 用于升降料盘 5的升降气缸 6。 优选地, 在本实施例中, 滑动组件还 包括安装在滑块 4顶部且水平设置的料盘固定件 13 ; 该料盘固定件 13上幵设有固 定通孔, 料盘 5可分离地卡设于该固定通孔中; 升降气缸 6设置在固定通孔下方 并与滑块 4连接固定, 通过其上的伸缩于固定通孔中的伸缩杆来升降料盘 5。 Referring to FIG. 2, FIG. 2 is a schematic view showing the slide assembly shown in FIG. 1 in another direction. As shown in FIGS. 1 and 2, the slide assembly includes a slider 4 slidably mounted on the translating guide shaft 3, a tray 5 for holding up the diamond, mounted on the slider 4 for driving the slider 4 A translation cylinder 7 that slides on the translational guide shaft 3 and a lift cylinder 6 that is mounted on the slider 4 for lifting the tray 5. Preferably, in the embodiment, the sliding assembly further comprises a tray fixing member 13 installed horizontally on the top of the slider 4; the tray fixing member 13 is provided with a fixed through hole, and the tray 5 is detachably card The lifting cylinder 6 is disposed under the fixed through hole and connected to the slider 4, and the tray 5 is lifted and lowered by the telescopic rod extending and contracting in the fixed through hole.
[0042] 真空吸附装置还包括安装在机架固定板 1上方、 用于将滑动组件上的金刚石真 空吸附起来的吸附组件; 在需要进行真空吸附吋, 平移气缸 7会驱动滑块 4滑动 , 使料盘 5处于送料孔的下方位置, 然后, 升降气缸 6提升料盘 5至吸附组件方便 吸附金刚石的位置上。 最后, 吸附组件对料盘 5上的金刚石进行吸附。 [0042] The vacuum adsorption device further includes a diamond mounted on the frame fixing plate 1 for using the diamond on the sliding assembly The adsorption assembly is adsorbed by air; after vacuum adsorption is required, the translation cylinder 7 drives the slider 4 to slide, so that the tray 5 is located below the feed hole, and then the lift cylinder 6 lifts the tray 5 to the adsorption assembly to facilitate the adsorption of the diamond. The location. Finally, the adsorption assembly adsorbs the diamond on the tray 5.
[0043] 在本实施例中, 如图 1所示, 吸附组件包括带针孔 (图中未示出) 的真空吸附 头 8, 与真空吸附头 8连接、 用于在当料盘 5运动至与真空吸附头 8相接, 从而在 真空吸附头 8中形成一密闭空间吋将该密闭空间抽真空来使料盘 5上的金刚石固 定在针孔中的抽真空装置 (图中未示出) 。 在本实施例中, 真空吸附头 8上设置 有真空管插头 9, 抽真空装置通过真空管插头 9来抽吸密闭空间内部的空气。 在 这里, 真空吸附头 8为现有技术, 其原理可参考中国专利 CN201010040071.6。  [0043] In the present embodiment, as shown in FIG. 1, the adsorption assembly includes a vacuum adsorption head 8 with a pinhole (not shown) connected to the vacuum adsorption head 8 for moving to the tray 5 to A vacuuming device (not shown) is provided in contact with the vacuum adsorption head 8 to form a closed space in the vacuum adsorption head 8 and evacuating the sealed space to fix the diamond on the tray 5 in the pinhole. . In the present embodiment, the vacuum suction head 8 is provided with a vacuum tube plug 9, and the vacuuming device suctions the air inside the sealed space through the vacuum tube plug 9. Here, the vacuum adsorption head 8 is a prior art, and the principle thereof can be referred to the Chinese patent CN201010040071.6.
[0044] 在本实施例中, 吸附组件还包括安装于机架固定板 1上方的第二固定架 10, 该 第二固定架 10上安装有竖向设置的定位轴 11 ; 吸附组件还包括安装于定位轴 11 上、 用于升降真空吸附头 8的升降板 12。 在这里, 真空吸附头 8可以固定安装在 升降板 12上, 随着升降板 12的升降而升降; 或者真空吸附头 8固定安装在定位轴 11上, 可驱动真空吸附头 8升降。 在这里, 真空吸附头 8处于送料孔的正上方; 本实施例通过升降板 12和升降气缸 6, 使料盘 5与真空吸附头 8相接。 真空吸附装 置还包括在当金刚石被吸附在针孔中后, 用于清扫真空吸附头 8的清扫毛刷 14。 真空吸附装置还包括安装于真空吸附头 8上、 用于驱动清扫毛刷 14滑移来完成清 扫工作的毛刷平移滑扫板 15, 如图 3所示。  [0044] In this embodiment, the adsorption assembly further includes a second fixing frame 10 mounted above the frame fixing plate 1 , and the second fixing frame 10 is mounted with a vertically disposed positioning shaft 11 ; the adsorption assembly further includes installation On the positioning shaft 11, the lifting plate 12 for lifting the vacuum suction head 8 is used. Here, the vacuum suction head 8 can be fixedly mounted on the lifting plate 12, as the lifting plate 12 is lifted and lowered; or the vacuum suction head 8 is fixedly mounted on the positioning shaft 11, and the vacuum suction head 8 can be driven to move up and down. Here, the vacuum suction head 8 is directly above the feed hole; in this embodiment, the tray 5 is brought into contact with the vacuum suction head 8 by the lift plate 12 and the lift cylinder 6. The vacuum adsorbing device further includes a cleaning brush 14 for cleaning the vacuum adsorption head 8 after the diamond is adsorbed in the pinhole. The vacuum adsorption device further includes a brush translation sliding plate 15 mounted on the vacuum adsorption head 8 for driving the cleaning brush 14 to slide to complete the cleaning work, as shown in FIG.
[0045] 如图 1和 3所示, 真空吸附装置还包括设置在送料孔下方、 用于给吸附组件拍照 来获得吸附组件吸附金刚石的实际吸附照片的相机以及与相机电性连接、 用于 根据金刚石的实际吸附照片来计算金刚石吸附率的处理模块 (图中未示出) 。 相机的镜头 16朝向与送料孔轴向共线。 这样, 相机便能通过送料孔拍摄到吸附 组件吸附金刚石的实际吸附照片。 通过该实际吸附照片, 可以监控金刚石的实 际吸附情况。  [0045] As shown in FIGS. 1 and 3, the vacuum adsorption device further includes a camera disposed under the feed hole for taking an image of the adsorption assembly to obtain an actual adsorption photo of the adsorption assembly for adsorbing diamond, and electrically connected to the camera for The actual adsorption photo of the diamond is used to calculate the diamond adsorption rate processing module (not shown). The lens 16 of the camera is oriented in line with the axial direction of the feed hole. In this way, the camera can capture the actual adsorption photo of the adsorption component to the diamond through the feed hole. Through the actual adsorption of the photograph, the actual adsorption of the diamond can be monitored.
[0046] 优选地, 如图 1和图 3所示, 真空吸附装置还包括顶部幵口、 用于容纳相机的料 盒 17; 机架固定板 1支撑于料盒 17顶部, 使滑动组件容纳于料盒 17中。 在机架固 定板 1支撑在料盒 17上后, 料盒 17内部处于黑暗状态, 此吋相机所拍的照片只会 是一片黑暗; 因此, 在本实施例中, 真空吸附装置还包括设置在料盒 17中的光 源 18。 为了避免灰尘吸附在相机上, 以减小相机的使用寿命, 在本实施例中, 真空吸附装置还包括容纳于料盒 17中, 并围住相机的防尘盒 20, 通过该防尘盒 2 0可以有效减少吸附到相机上的灰尘。 进一步地, 如图 1所示, 真空吸附装置还 包括用于将料盒 17支撑起来的固定支架 19。 [0046] Preferably, as shown in FIGS. 1 and 3, the vacuum adsorption device further includes a top opening, a cartridge 17 for accommodating the camera; the frame fixing plate 1 is supported on the top of the cartridge 17, and the sliding assembly is accommodated in In the magazine 17. After the rack fixing plate 1 is supported on the cartridge 17, the inside of the cartridge 17 is in a dark state, and the photograph taken by the camera is only a darkness; therefore, in the embodiment, the vacuum suction device further includes Light in the cartridge 17 Source 18. In order to prevent dust from being adsorbed on the camera to reduce the service life of the camera, in the present embodiment, the vacuum suction device further includes a dust box 20 housed in the cartridge 17 and surrounding the camera, through the dust box 2 0 can effectively reduce the dust absorbed on the camera. Further, as shown in FIG. 1, the vacuum adsorption device further includes a fixing bracket 19 for supporting the cartridge 17.
[0047] 本发明还提出了一种基于上述真空吸附装置的金刚石吸附控制方法, 包括以下 步骤: [0047] The present invention also provides a diamond adsorption control method based on the above vacuum adsorption device, comprising the following steps:
[0048] 步骤 Sl、 预设对比吸附照片, 并设置金刚石吸附率阈值; 其中, 对比吸附照片 为吸附组件上的所有针孔都没有吸附金刚石的照片; 该对比吸附照片会有相机 拍摄下来, 并会预先存储于与处理器电性连接的存储器 (图中未示出) 中; 金 刚石吸附率阈值表征吸附组件吸附金刚石的数量达标的尺度值。  [0048] Step S1, preset contrast adsorption photos, and set a diamond adsorption rate threshold; wherein, the contrast adsorption photo is that all the pinholes on the adsorption component do not absorb the photo of the diamond; the contrast adsorption photo will be photographed by the camera, and It is pre-stored in a memory (not shown) electrically connected to the processor; the diamond adsorption rate threshold characterizes the scale value of the adsorption component to adsorb the diamond.
[0049] 步骤 S2、 通过真空吸附装置吸附金刚石, 然后移动滑动组件以使送料孔露出来 ; 再采用相机拍摄吸附组件的照片, 从而得到实际吸附照片; 在本步骤中, 实 际吸附照片也会被相机发送给处理器, 并被存储于存储器中。  [0049] Step S2, adsorbing diamond by a vacuum adsorption device, and then moving the sliding component to expose the feeding hole; then taking a photo of the adsorption component by using a camera to obtain an actual adsorption photo; in this step, the actual adsorption photo is also The camera is sent to the processor and stored in memory.
[0050] 步骤 S3、 计算金刚石的吸附率; 该金刚石的吸附率为实际吸附照片中吸附有金 刚石的针孔数量与对比吸附照片中针孔总数量的比值; 在光源的作用下, 金刚 石的表面会发生光的反射和折射, 在实际吸附照片中, 针孔所在位置的亮度若 大于其在对比吸附照片中的亮度, 则该针孔上吸附有金刚石。  [0050] Step S3, calculating the adsorption rate of the diamond; the adsorption rate of the diamond is the ratio of the number of pinholes adsorbed with diamond in the actual adsorption photograph to the total number of pinholes in the contrast adsorption photograph; under the action of the light source, the surface of the diamond Light reflection and refraction will occur. In the actual adsorption photograph, if the brightness of the pinhole is greater than the brightness in the contrast adsorption photograph, diamond is adsorbed on the pinhole.
[0051] 步骤 S4、 判断金刚石的吸附率是否大于金刚石吸附率阈值, 若否, 则控制真空 吸附装置重新吸附金刚石。 若是, 则可以只是真空吸附装置进行下一步工作。  [0051] Step S4: determining whether the adsorption rate of the diamond is greater than a diamond adsorption rate threshold, and if not, controlling the vacuum adsorption device to re-adsorb the diamond. If so, it can be just a vacuum adsorption device for the next step.
[0052] 相似地, 本发明还提出了另一种基于上述真空吸附装置的金刚石吸附控制方法 , 包括以下步骤:  [0052] Similarly, the present invention also provides another diamond adsorption control method based on the above vacuum adsorption device, comprising the following steps:
[0053] 步骤 Sl、 预设对比吸附照片; 并设置金刚石吸附率阈值; 这里, 对比吸附照片 是指吸附组件上吸附满金刚石的照片, 即是真空吸附头 8的所有针孔中均吸附有 金刚石的照片。 该对比吸附照片会有相机拍摄下来, 并会预先存储于与处理器 电性连接的存储器 (图中未示出) 中; 金刚石吸附率阈值表征吸附组件吸附金 刚石的数量达标的尺度值。  [0053] Step S1, preset contrast adsorption photo; and set a diamond adsorption rate threshold; Here, the contrast adsorption photo refers to a photo of the adsorption component being full of diamond, that is, all the pinholes of the vacuum adsorption head 8 are adsorbed with diamond Photo. The contrast adsorption photograph is taken by a camera and stored in advance in a memory (not shown) electrically connected to the processor; the diamond adsorption rate threshold characterizes the scale value of the adsorption component adsorbing the number of diamonds up to the standard.
[0054] 步骤 S2、 通过真空吸附装置吸附金刚石, 然后移动滑动组件以使送料孔露出来 ; 再采用相机拍摄吸附组件的照片, 从而得到实际吸附照片; 在本步骤中, 实 际吸附照片会被相机发送给处理器, 并被存储于存储器中。 [0054] step S2, adsorbing diamond by a vacuum adsorption device, and then moving the sliding component to expose the feeding hole; and taking a photo of the adsorption component by using a camera to obtain an actual adsorption photo; in this step, The photo of the adsorption is sent to the processor by the camera and stored in the memory.
[0055] 步骤 S3、 计算金刚石的吸附率; 该金刚石的吸附率为实际吸附照片中金刚石所 占面积与对比吸附照片中金刚石所占面积的比值; 在光源的作用下, 金刚石的 表面会发生光的反射和折射, 这样, 在相机所拍摄的照片中, 金刚石处的亮度 会比其他位置的亮度大; 通过设置亮度阈值, 检测照片中亮度高于亮度阈值的 像素点的数量, 该像素点的数量即可表征金刚石的面积;  [0055] Step S3, calculating the adsorption rate of the diamond; the adsorption rate of the diamond is the ratio of the area occupied by the diamond in the actual adsorption photograph to the area occupied by the diamond in the comparative adsorption photograph; under the action of the light source, the surface of the diamond is generated. The reflection and refraction, so that in the photo taken by the camera, the brightness of the diamond is greater than the brightness of other positions; by setting the brightness threshold, the number of pixels in the photo whose brightness is higher than the brightness threshold is detected, the pixel point The quantity can be used to characterize the area of the diamond;
[0056] 步骤 S4、 判断金刚石的吸附率是否大于金刚石吸附率阈值, 若否, 则控制真空 吸附装置重新吸附金刚石。 若是, 则可以只是真空吸附装置进行下一步工作。 [0056] Step S4: determining whether the adsorption rate of the diamond is greater than a diamond adsorption rate threshold, and if not, controlling the vacuum adsorption device to re-adsorb the diamond. If so, it can be just a vacuum adsorption device for the next step.
[0057] 与金刚石吸附控制方法相对应地, 本发明还提出了一种金刚石吸附检测装置, 包括如上所述真空吸附装置, 还包括: [0057] Corresponding to the diamond adsorption control method, the present invention also provides a diamond adsorption detecting device, comprising the vacuum adsorption device as described above, further comprising:
[0058] 存储器, 用于存储预设的对比吸附照片和金刚石吸附率阈值; 其中, 对比吸附 照片为吸附组件上的所有针孔都没有吸附金刚石的照片; [0058] a memory for storing a preset contrast adsorption photo and a diamond adsorption rate threshold; wherein, the contrast adsorption photo is a photo of all the pinholes on the adsorption component without adsorbing diamond;
[0059] 处理器, 用于计算金刚石的吸附率; 该金刚石的吸附率为实际吸附照片中吸附 有金刚石的针孔数量与对比吸附照片中针孔总数量的比值; [0059] a processor, configured to calculate an adsorption rate of the diamond; the adsorption rate of the diamond is a ratio of the number of pinholes adsorbed by diamond in the actual adsorption photograph to the total number of pinholes in the contrast adsorption photograph;
[0060] 处理器还用于判断金刚石的吸附率是否大于金刚石吸附率阈值, 若否, 则控制 真空吸附装置重新吸附金刚石。 [0060] The processor is further configured to determine whether the adsorption rate of the diamond is greater than a diamond adsorption rate threshold, and if not, control the vacuum adsorption device to re-adsorb the diamond.
[0061] 或者, 该金刚石吸附检测装置, 包括如上所述真空吸附装置, 还包括: [0061] Alternatively, the diamond adsorption detecting device includes the vacuum adsorption device as described above, and further includes:
[0062] 存储器, 用于存储预设的对比吸附照片和金刚石吸附率阈值; 其中, 其中, 对 比吸附照片为吸附组件上吸附满金刚石的照片; [0062] a memory, configured to store a preset contrast adsorption photo and a diamond adsorption rate threshold; wherein, the comparative adsorption photo is a photo of the diamond assembly adsorbed on the adsorption component;
[0063] 处理器, 用于计算金刚石的吸附率; 该金刚石的吸附率为实际吸附照片中金刚 石所占面积与对比吸附照片中金刚石所占面积的比值; [0063] a processor for calculating the adsorption rate of the diamond; the adsorption rate of the diamond is a ratio of the area occupied by the diamond in the actual adsorption photograph to the area occupied by the diamond in the comparative adsorption photograph;
[0064] 处理器还用于判断金刚石的吸附率是否大于金刚石吸附率阈值, 若否, 则控制 真空吸附装置重新吸附金刚石。  [0064] The processor is further configured to determine whether the adsorption rate of the diamond is greater than a diamond adsorption rate threshold, and if not, control the vacuum adsorption device to re-adsorb the diamond.
工业实用性  Industrial applicability
[0065] 本发明通过构造了一种真空吸附装置, 在该真空吸附装置的吸附组件的下方设 置相机, 该相机可以拍摄到吸附组件上金刚石的实际吸附照片, 将该金刚石的 实际吸附照片与金刚石的对比吸附照片进行对比, 就可以得到金刚石的吸附率 ; 通过金刚石的吸附率就可以判断吸附组件的吸附效果, 从而使吸附组件进行 针对性调整。 本发明的真空吸附装置、 金刚石 應装置及金刚石吸附控制 [0065] The present invention constructs a vacuum adsorption device, and a camera is disposed under the adsorption assembly of the vacuum adsorption device, the camera can capture the actual adsorption photo of the diamond on the adsorption assembly, and the actual adsorption photo of the diamond and the diamond The contrast of the adsorption photos can be compared to obtain the adsorption rate of the diamond; the adsorption rate of the adsorption component can be judged by the adsorption rate of the diamond, so that the adsorption component can be carried out. Targeted adjustment. Vacuum adsorption device, diamond device and diamond adsorption control of the invention

Claims

权利要求书 Claim
一种真空吸附装置, 其特征在于, 包括送料组件和水平设置且带有送 料孔的机架固定板 (1) ; 所述送料组件包括安装在机架固定板 (1) 下方的传送轨道和可滑动地安装在该传送轨道上、 用于托住金刚石并 通过在传送轨道上滑动来将金刚石输送到送料孔下方位置的滑动组件A vacuum adsorption device, comprising: a feeding assembly and a rack fixing plate (1) arranged horizontally and having a feeding hole; the feeding assembly comprises a conveying rail installed under the frame fixing plate (1) and a sliding assembly slidably mounted on the conveyor track for holding the diamond and transporting the diamond to a position below the feed hole by sliding over the conveyor track
; 真空吸附装置还包括安装在机架固定板 (1) 上方、 用于将滑动组 件上的金刚石真空吸附起来的吸附组件; The vacuum adsorption device further includes an adsorption assembly mounted above the frame fixing plate (1) for adsorbing the diamond vacuum on the sliding assembly;
真空吸附装置还包括设置在送料孔下方、 用于在当滑动组件移动以使 送料孔露出吋通过送料孔给吸附组件拍照来获得吸附组件吸附金刚石 的实际吸附照片的相机。 The vacuum adsorption apparatus further includes a camera disposed below the feed hole for obtaining an actual adsorption photograph of the adsorption component absorbing the diamond when the slide assembly is moved to expose the feed aperture and the adsorption assembly is photographed through the feed aperture.
根据权利要求 1所述的真空吸附装置, 其特征在于, 传送轨道包括第 一固定架 (2) 和安装在第一固定架 (2) 上且水平设置的平移导轴 ( 3) ; 滑动组件可滑动地设置在平移导轴 (3) 上。 The vacuum suction apparatus according to claim 1, wherein the conveying rail comprises a first fixing frame (2) and a horizontally disposed translational guide shaft (3) mounted on the first fixing frame (2); Slidingly placed on the translation guide shaft (3).
根据权利要求 2所述的真空吸附装置, 其特征在于, 滑动组件包括可 滑动地安装在平移导轴 (3) 上的滑块 (4) , 用于托起金刚石的料盘 (5) , 安装在滑块 (4) 上、 用于驱动滑块 (4) 在平移导轴 (3) 上 滑动的平移气缸 (7) 以及安装在滑块 (4) 上、 用于升降料盘 (5) 的升降气缸 (6) 。 A vacuum suction apparatus according to claim 2, wherein the slide assembly comprises a slider (4) slidably mounted on the translation guide shaft (3) for holding the diamond tray (5), mounting a translation cylinder (7) on the slider (4) for driving the slider (4) to slide on the translation guide shaft (3) and a slider (4) mounted on the slider (4) for lifting the tray (5) Lifting cylinder (6).
根据权利要求 3所述的真空吸附装置, 其特征在于, 滑动组件还包括 安装在滑块 (4) 顶部且水平设置的料盘固定件 (13) ; 该料盘固定 件 (13) 上幵设有固定通孔, 料盘 (5) 可分离地卡设于该固定通孔 中; 升降气缸 (6) 设置在固定通孔下方, 通过其伸缩于固定通孔中 的伸缩杆来升降料盘 (5) 。 A vacuum suction apparatus according to claim 3, wherein the slide assembly further comprises a tray fixing member (13) which is horizontally disposed at the top of the slider (4); and the tray fixing member (13) is provided There is a fixed through hole, the tray (5) is detachably clamped in the fixed through hole; the lifting cylinder (6) is disposed under the fixed through hole, and the lifting tray is lifted by the telescopic rod which is telescopically fixed in the fixed through hole ( 5).
根据权利要求 1所述的真空吸附装置, 其特征在于, 吸附组件包括带 针孔的真空吸附头 (8) , 与真空吸附头 (8) 连接、 用于在当料盘 ( 5) 运动至与真空吸附头 (8) 相接、 从而在真空吸附头 (8) 中形成 一密闭空间吋将该密闭空间抽真空来使料盘 (5) 上的金刚石固定在 针孔中的抽真空装置; 吸附组件还包括安装于机架固定板 (1) 上方的第二固定架 (10) , 该第二固定架 (10) 上安装有竖向设置的定位轴 (11) ; 吸附组件还 包括安装于定位轴 (11) 上、 用于升降真空吸附头 (8) 的升降板 (1The vacuum adsorption apparatus according to claim 1, wherein the adsorption assembly comprises a vacuum adsorption head (8) with a pinhole connected to the vacuum adsorption head (8) for moving to the tray (5) to a vacuum suction head (8) is connected to form a closed space in the vacuum adsorption head (8), and the closed space is evacuated to fix the diamond on the tray (5) in the pinhole; The adsorption assembly further includes a second fixing frame (10) mounted above the frame fixing plate (1), the second fixing frame (10) is mounted with a vertically disposed positioning shaft (11); the adsorption assembly further comprises a mounting Lifting plate for lifting vacuum suction head (8) on positioning shaft (11) (1
2) 。 2) .
根据权利要求 5所述的真空吸附装置, 其特征在于, 还包括在当金刚 石被吸附在针孔中后、 用于清扫真空吸附头 (8) 的清扫毛刷 (14) 以及安装于真空吸附头 (8) 上、 用于驱动清扫毛刷 (14) 滑移来完 成清扫工作的毛刷平移滑扫板 (15) 。 The vacuum suction apparatus according to claim 5, further comprising a cleaning brush (14) for cleaning the vacuum adsorption head (8) after the diamond is adsorbed in the pinhole, and mounting to the vacuum adsorption head (8) Upper brush translation slide (15) for driving the cleaning brush (14) to complete the cleaning work.
根据权利要求 1所述的真空吸附装置, 其特征在于, 还包括顶部幵口 、 用于容纳相机的料盒 (17) ; 机架固定板 (1) 支撑于料盒 (17) 顶部, 使滑动组件容纳于料盒 (17) 中; 真空吸附装置还包括设置在 料盒 (17) 中的光源 (18) 。 A vacuum suction apparatus according to claim 1, further comprising a top opening, a cartridge (17) for accommodating the camera; and a frame fixing plate (1) supported on the top of the cartridge (17) for sliding The assembly is housed in a cartridge (17); the vacuum adsorption device also includes a light source (18) disposed in the cartridge (17).
一种基于如权利要求 1所述真空吸附装置的金刚石吸附控制方法, 包 括以下步骤: A diamond adsorption control method based on the vacuum adsorption apparatus according to claim 1, comprising the steps of:
步骤 Sl、 预设对比吸附照片, 并设置金刚石吸附率阈值; 其中, 对比 吸附照片为吸附组件上的所有针孔都没有吸附金刚石的照片; 步骤 S2、 通过真空吸附装置吸附金刚石, 然后移动滑动组件以使送料 孔露出来; 再采用相机拍摄吸附组件的照片, 从而得到实际吸附照片 步骤 S3、 计算金刚石的吸附率; 该金刚石的吸附率为实际吸附照片中 吸附有金刚石的针孔数量与对比吸附照片中针孔总数量的比值; 步骤 S4、 判断金刚石的吸附率是否大于金刚石吸附率阈值, 若否, 则 控制真空吸附装置重新吸附金刚石。 Step S1, preset contrast adsorption photo, and set a diamond adsorption rate threshold; wherein, the contrast adsorption photo is that all the pinholes on the adsorption component have no photo of adsorbing diamond; Step S2, adsorbing diamond through a vacuum adsorption device, and then moving the sliding component So that the feeding hole is exposed; then taking a photo of the adsorption component by the camera, thereby obtaining the actual adsorption photo step S3, calculating the adsorption rate of the diamond; the adsorption rate of the diamond is the number of pinholes adsorbed with diamond in the actual adsorption photo and the contrast adsorption The ratio of the total number of pinholes in the photo; Step S4, determining whether the adsorption rate of the diamond is greater than the diamond adsorption rate threshold, and if not, controlling the vacuum adsorption device to re-adsorb the diamond.
一种基于如权利要求 1所述真空吸附装置的金刚石吸附控制方法, 包 括以下步骤: A diamond adsorption control method based on the vacuum adsorption apparatus according to claim 1, comprising the steps of:
步骤 Sl、 预设对比吸附照片, 并设置金刚石吸附率阈值; 其中, 对比 吸附照片为吸附组件上吸附满金刚石的照片; Step Sl, preset contrast adsorption photos, and set a diamond adsorption rate threshold; wherein, the contrast adsorption photo is a photo of the adsorption component being full of diamonds;
步骤 S2、 通过真空吸附装置吸附金刚石, 然后移动滑动组件以使送料 孔露出来; 再采用相机拍摄吸附组件的照片, 从而得到实际吸附照片 步骤 S3、 计算金刚石的吸附率; 该金刚石的吸附率为实际吸附照片中 金刚石所占面积与对比吸附照片中金刚石所占面积的比值; 步骤 S4、 判断金刚石的吸附率是否大于金刚石吸附率阈值, 若否, 则 控制真空吸附装置重新吸附金刚石。 Step S2, adsorbing diamond by a vacuum adsorption device, and then moving the sliding component to make feeding The hole is exposed; the camera takes a photo of the adsorption component to obtain the actual adsorption photo step S3, and calculates the adsorption rate of the diamond; the adsorption rate of the diamond is the area occupied by the diamond in the actual adsorption photo and the area occupied by the diamond in the contrast adsorption photo. The ratio is; Step S4, determining whether the adsorption rate of the diamond is greater than the diamond adsorption rate threshold, and if not, controlling the vacuum adsorption device to re-adsorb the diamond.
[权利要求 10] —种金刚石吸附检测装置, 其特征在于, 包括如权利要求 1所述真空 吸附装置, 还包括: [Claim 10] A diamond adsorption detecting apparatus, comprising the vacuum adsorption apparatus according to claim 1, further comprising:
存储器, 用于存储预设的对比吸附照片和金刚石吸附率阈值; 其中, 对比吸附照片为吸附组件上的所有针孔都没有吸附金刚石的照片; 处理器, 用于计算金刚石的吸附率; 该金刚石的吸附率为实际吸附照 片中吸附有金刚石的针孔数量与对比吸附照片中针孔总数量的比值; 处理器还用于判断金刚石的吸附率是否大于金刚石吸附率阈值, 若否 , 则控制真空吸附装置重新吸附金刚石。  a memory for storing a preset contrast adsorption photograph and a diamond adsorption rate threshold; wherein, the contrast adsorption photograph is a photograph of no adsorption of diamond for all pinholes on the adsorption assembly; a processor for calculating an adsorption rate of the diamond; the diamond The adsorption rate is the ratio of the number of pinholes adsorbed by diamond in the actual adsorption photograph to the total number of pinholes in the comparative adsorption photograph; the processor is also used to determine whether the adsorption rate of diamond is greater than the diamond adsorption rate threshold, and if not, control the vacuum The adsorption device re-adsorbs the diamond.
[权利要求 11] 一种金刚石吸附检测装置, 其特征在于, 包括如权利要求 1所述真空 吸附装置, 还包括: [Claim 11] A diamond adsorption detecting apparatus, comprising the vacuum adsorption apparatus according to claim 1, further comprising:
存储器, 用于存储预设的对比吸附照片和金刚石吸附率阈值; 其中, 其中, 对比吸附照片为吸附组件上吸附满金刚石的照片;  a memory for storing a preset contrast adsorption photo and a diamond adsorption rate threshold; wherein, the contrast adsorption photo is a photo of the adsorption component being full of diamonds;
处理器, 用于计算金刚石的吸附率; 该金刚石的吸附率为实际吸附照 片中金刚石所占面积与对比吸附照片中金刚石所占面积的比值; 处理器还用于判断金刚石的吸附率是否大于金刚石吸附率阈值, 若否 a processor for calculating the adsorption rate of the diamond; the adsorption rate of the diamond is a ratio of the area occupied by the diamond in the actual adsorption photograph to the area occupied by the diamond in the comparative adsorption photograph; the processor is also used to determine whether the adsorption rate of the diamond is greater than the diamond Adsorption rate threshold, if no
, 则控制真空吸附装置重新吸附金刚石。 Then, the vacuum adsorption device is controlled to re-adsorb the diamond.
PCT/CN2017/078794 2016-03-30 2017-03-30 Vacuum adsorption device, diamond adsorption detection device, and adsorption control method WO2017167227A1 (en)

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