WO2017162151A1 - 一种全自动处理生物载片样品的装置和方法 - Google Patents
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Abstract
Description
Claims (17)
- 一种全自动处理生物载片样品的装置,其特征在于包括检测组件(1)、基台(2)、Z臂(3)、X臂(4)、Y臂(5)、加样针(6)、能够识别条码及二维码的试剂扫描器和能够识别条码及二维码的载片标本扫描器;XYZ对应空间直角坐标系的坐标轴;检测组件(1)包括容器(301)、底座(302)、加热装置(303)、进液口(308)、排液口(307)、控制器(309)、热电偶(312)、载片(101)、载片盖板(601)和载片支架(602);控制器(309)控制加热装置的启动与停止;加热装置(303)位于底座(302)上方且位于容器(301)下方;容器(301)用于放置加热介质和一个以上的载片支架(602);热电偶(312)安置在容器内,热电偶(312)实时感应容器(301)中的温度,并将感应数据传递给控制器(309),控制器(309)根据感应数据调节加热功率的输出;所述试剂扫描器和载片标本扫描器均与所述控制器连接,将扫描结果传输给控制器;所述载片盖板(601)和载片(101)配合,组成一组用于标本处理的载片组件;载片支架(602)的两端挂在容器相互正对的两侧边上,使载片支架(602)中的载片组件底端与容器底部留有间隙;所述载片支架(602)上设置有一体形成的竖直或倾斜的多个V形安插槽(604),每个V形安插槽(604)中固定设置弹簧片(603);多个V形安插槽紧密排成一列,所述载片支架包括一列或多列V形安插槽;载片组件沿着载片支架的V形安插槽(604)插入,载片盖板(601)的表面压制板型弹簧(603)产生弹簧压力施加在载片组件上以实现压紧作用;载片支架(602)的两端挂在容器相互正对的两侧边上,使载片支架(602)中的载片组件底端与容器底部留有间隙;Z臂(3)竖直固定设置在基台(2)上;X臂(4)安装在Z臂(3)上,Z臂上设有用于控制X臂(4)沿Z臂上下移动的步进控制机构;Y臂(5)安装在X臂(4)上,X臂上设有用于控制Y臂(5)沿X臂左右移动的步进控制机构;Y臂(5)上安装有一个加样针(6)或者多个加样针(6)形成加样针组;Y臂(5)上设置有步进控制机构,能在控制器的控制下驱动加样针组沿着Y臂移动;Y臂上还设置了间距调节机构,能在控制器的控制下调节加样针组各加样针之间的间距;在步进控制机构的控制下,加样针能上下移动以调节加样针的高度即与基台的距离;加样针(6)在步进控制机构的控制下能自动移动到载片组件的加样槽(102)上方。
- 根据权利要求1所述的一种全自动处理生物载片样品的装置,其特征在于加样针(6)通过管路连接有加样微泵;加样微泵能控制器的控制下控制取样和放样的体积和次数、控制着每次试剂的加样量以及取一次试剂单次加完和取一次试剂分多次加到多个标本上。
- 根据权利要求1所述的一种全自动处理生物载片样品的装置,其特征在于检测组件(1)的个数为一个或多个,多个检测组件(1)平行放置在基台(2)上。
- 根据权利要求1所述的一种全自动处理生物载片样品的装置,其特征在于所述步进控制机构为步进电机驱动下的丝杆机构或步进电机驱动下的带传动机构。
- 根据权利要求1所述的一种全自动处理生物载片样品的装置,其特征在于还包括与进液口(308)连接的进液控制部件和与排液口(307)连接的排液控制部件,进液控制部件和排液控制部件采用微泵或电磁阀实现;微泵或电子阀均由控制器控制,实现定量灌液和排液;控制器(309)与主机连接,接收主机的指令。
- 根据权利要求1所述的一种全自动处理生物载片样品的装置,其特征在于:所述盖板包括毛细平面(901)、深度定位面(902)、宽度定位块(903)、底部定位块(904)、槽侧面(906)和槽开口面(907);所述毛细平面(901)的相互正对的两侧边上方设置有所述两个深度定位面(902),毛细平面(901)与深度定位面平行;所述载片的平面靠近两侧边缘的部分与深度定位面(902)贴合,使载片表面与毛细平面(901)之间形成一个毛细缝隙;每个深度定位面(902)上远离毛细平面(901)的外侧边缘设有一个以上的所述宽度定位块(903);位于不同深度定位面(902)上的宽度定位块(903)之间的垂直距离与载片的宽度匹配以起到限位作用;底部定位块(904)设置在深度定位面(902)的底端;所述槽开口面(907)与毛细平面(901)的上端连接并形成夹角A1,A1为1~175度平面角;槽开口面(907)两侧各连接有一个槽侧面(906);所述槽开口面(907)及两个槽侧面(906)与载片平面共同构成一个与所述毛细缝隙连通的加样槽,毛细缝隙底部具有缝隙口;载片盖板与载片的长度相当或相等,槽侧面(906)上与载片平面贴合的一侧即所述两个深度定位面(902)的上端均设有一个标签槽(909),当载片上贴有标签时,标签槽提供足够的空间用于容纳标签的厚度,使载片盖板能够与载片贴紧而不受载片上是否贴有标签的影响;两个槽侧面(906)的外侧设有顶部条纹(910),用于增加槽侧面(906)与手指之间的摩擦力;毛细平面(901)与深度定位面(902)之间的垂直距离为0.01~0.5mm,使载片盖板及载片贴紧之后载片表面与毛细平面(901)之间形成一个间距为0.01~0.5mm的毛细缝隙;所述宽度定位块(903)高出深度定位面(902)的厚度为0.1~1mm;底部定位块(904)为向上的钩状,底部定位块(904)与宽度定位块(903)一起确定盖板与载片贴合之后的相对位置并协助保持盖板和载片之间的紧密贴合。
- 根据权利要求1所述的一种全自动处理生物载片样品的装置,其特征在于:载片组件插入V形安插槽后呈倾斜或竖立摆放,载片组件与竖直方向之间的角度为1~90度。
- 根据权利要求1所述的一种全自动处理生物载片样品的装置,其特征在于:所述加热装置(303)采用电热棒加热、电热丝加热、微波加热、电磁感应加热或热介质循环加热方式;所述加热装置(303)与容器(301)为连体结构或可分离式结构。
- 根据权利要求1所述的一种全自动处理生物载片样品的装置,其特征在于: 由载片(101)及盖板(601)组合成的载片组件上端的外形与支架上的V形安插槽(604)相匹配,使得载片组件能安插在载片支架(602)上的V形安插槽(603)里,形成多个紧密排列的载片组件;弹簧片(603)与载片支架的V形安插槽(604)为一体连接结构或者独立分离设置,采用独立分离设置时弹簧片板以嵌合或粘接方式固定在V形安插槽(604)内。
- 用于权利要求1~9任一项所述的一种全自动处理生物载片样品的装置的处理方法,其特征在于:所述试剂扫描器和载片标本扫描器均与所述控制器连接,将扫描结果传输给控制器,产生试剂加样的对应指令;每个加样针受控制器独立控制,但能协同对多个试剂单独或同时取样,或者对多个载片标本单独或同时加样;载片上至少含有一个生物标本,对生物标本进行热处理时,载片支架中的载片组件以浸泡或插入容器的热介质中进行;多个载片上的标本浸泡在同一个容器内由控制器控制温度、进行一体化热处理。
- 根据权利要求10所述的处理方法,其特征在于:载片组件热处理时,能将容器内的加热介质加热至沸腾,达到控制热处理温度。
- 根据权利要求10所述的处理方法,其特征在于:假定检验过程中容器(301)中容液沸腾之后要求保温时间为T2;开始加热时,控制器设置加热功率为K1进行快速加热;在加热过程中,热电偶(312)随时反馈溶液温度;温度达到沸点时,控制器设定加热功率为K2,保持温和沸腾,并同时启动计时,在计时达到T2时暂停加热。
- 根据权利要求10所述的处理方法,其特征在于:对容器的加热为经过试验验证之后,只需设置加热到沸腾的时间T1和保温时间T2,无需通过热偶的反馈来调节加热的时间和功率。
- 据权利要求10所述的处理方法,其特征在于: 控制器自动控制进液微泵、排液微泵给容器灌液和排液;当载片标本处理中需要热处理时,进液微泵向容器中灌液以便对载片标本进行烹煮加热;在热处理之后,排液微泵将加热液抽出或将载片标本处理过程中产生的废液抽出。
- 根据权利要求10所述的处理方法,其特征在于:加新试剂时,新试剂从加样槽进入缝隙,缝隙中原有的试剂从载片组件底部的缝隙口流出,自动被替换;加新试剂之前无需将上一步的试剂进行清除、沥干操作。
- 根据权利要求10所述的处理方法,其特征在于:基台上放置有N1列载片组件,每列之间等距放置,距离为D1;每一列载片支架上设置有N2个V形安插槽(604)能安插N2个载片组件,每个V形安插槽之间的距离为D2;当载片组件以N1列的形式插放,形成一个N2排和N1列的载片组件阵列式结构;设当前Y臂(5)上设有N3个加样针(6); N2是N3的倍数;控制器首先根据D1设置了Y臂(5)在X臂(4)上的运动步长,根据D2*N3的数值设置了加样针组在Y臂(5)上的运动步长;假定某次加样需要的容积为M,加样微泵的流速为V1,则单次加样的时间为t1=M/V1,由控制器自动控制;当检测过程中需要加样时,制器控制加样针组移动到需要加样的载片组件的加样槽正上方,开启加样微泵,加样时间为t1,完成后控制加样针组沿着X臂移动距离D2*N3至下一个加样位置,直到完成一列检测载片组件的加样;接着,控制Y臂沿着X臂移动距离D1到下一列检测组件,加样针沿着Y臂反向滑动D2*N3*(N2/N3-1)即回到相应列载片组件的起点然后继续加样。
- 根据权利要求10所述的处理方法,其特征在于:假定进液微泵的流速为V2,排液微泵的流速为V3,容器的长度为L、宽度为W;在一个操作过程中,需要在容器中增加溶液的深度为H,则能在控制器中设定新增溶液深度的数值为H,此时控制器自动计算进液微泵(311)的运行时间T3=L*W*H/V2;当需要将上述H深度的溶液排出容器时,则有控制器自动控制排液微泵(310)的工作时间为T3+Δt,Δt是一个设定的时间余量,其目的是确保容器中的液体可以排出干净。
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US20190101477A1 (en) | 2019-04-04 |
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