WO2017159553A1 - 容量制御弁 - Google Patents
容量制御弁 Download PDFInfo
- Publication number
- WO2017159553A1 WO2017159553A1 PCT/JP2017/009642 JP2017009642W WO2017159553A1 WO 2017159553 A1 WO2017159553 A1 WO 2017159553A1 JP 2017009642 W JP2017009642 W JP 2017009642W WO 2017159553 A1 WO2017159553 A1 WO 2017159553A1
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- WIPO (PCT)
- Prior art keywords
- valve
- chamber
- valve seat
- seat surface
- communication passage
- Prior art date
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/14—Control
- F04B27/16—Control of pumps with stationary cylinders
- F04B27/18—Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/14—Control
- F04B27/16—Control of pumps with stationary cylinders
- F04B27/18—Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
- F04B27/1804—Controlled by crankcase pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/12—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00 by varying the length of stroke of the working members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/022—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising a deformable member
- F16K11/025—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising a deformable member with an O-ring
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/06—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
- F16K11/065—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members
- F16K11/07—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members with cylindrical slides
- F16K11/0716—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members with cylindrical slides with fluid passages through the valve member
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/14—Control
- F04B27/16—Control of pumps with stationary cylinders
- F04B27/18—Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
- F04B27/1804—Controlled by crankcase pressure
- F04B2027/1809—Controlled pressure
- F04B2027/1813—Crankcase pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/14—Control
- F04B27/16—Control of pumps with stationary cylinders
- F04B27/18—Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
- F04B27/1804—Controlled by crankcase pressure
- F04B2027/1822—Valve-controlled fluid connection
- F04B2027/1827—Valve-controlled fluid connection between crankcase and discharge chamber
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/14—Control
- F04B27/16—Control of pumps with stationary cylinders
- F04B27/18—Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
- F04B27/1804—Controlled by crankcase pressure
- F04B2027/1822—Valve-controlled fluid connection
- F04B2027/1831—Valve-controlled fluid connection between crankcase and suction chamber
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/14—Control
- F04B27/16—Control of pumps with stationary cylinders
- F04B27/18—Control of pumps with stationary cylinders by varying the relative positions of a swash plate and a cylinder block
- F04B27/1804—Controlled by crankcase pressure
- F04B2027/184—Valve controlling parameter
- F04B2027/1859—Suction pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B2201/00—Pump parameters
- F04B2201/02—Piston parameters
- F04B2201/0206—Length of piston stroke
Definitions
- the present invention relates to a capacity control valve that variably controls the capacity or pressure of a working fluid, and more particularly, to a capacity control valve that controls a discharge amount of a variable capacity compressor used in an air conditioning system of an automobile or the like according to a pressure load. .
- a swash plate type variable capacity compressor used in an air conditioning system of an automobile or the like is connected to a rotating shaft that is rotationally driven by the rotational force of an engine, a swash plate that is variably connected to the rotating shaft, and a swash plate.
- a piston for compression is provided, and by changing the inclination angle of the swash plate, the stroke of the piston is changed to control the discharge amount of the refrigerant gas.
- the inclination angle of the swash plate includes the suction pressure of the suction chamber for sucking refrigerant gas, the discharge pressure of the discharge chamber for discharging the refrigerant gas pressurized by the piston, and the control chamber pressure of the control chamber (crank chamber) containing the swash plate.
- a capacity control valve As such a capacity control valve, as shown in FIG. 7, a second communication passage 73 and a valve hole 77 for communicating the discharge chamber and the control chamber, a second valve chamber 82 formed in the middle of the discharge side passage, A third communication passage 71 and a flow groove 72 for communicating the suction chamber and the control chamber, a third valve chamber 83 formed in the middle of the suction side passage, and a second communication passage 73 disposed in the second valve chamber 82.
- the second valve portion 76 that opens and closes the valve hole 77 and the third valve portion 75 that is disposed in the third valve chamber 83 and opens and closes the third communication passage 71 and the flow groove 72 simultaneously reciprocate at the same time.
- a valve body 81 formed to open and close in the reverse direction, a first valve chamber (capacity chamber) 84 formed near the control chamber, and a biasing force in the direction of expansion (expansion) disposed in the first valve chamber Pressure-sensitive body (bellows) 78 that contracts as the surrounding pressure increases and the direction of expansion and contraction of the pressure-sensitive body
- a valve seat body (engagement portion) 80 provided at the free end and having an annular seating surface, moves together with the valve body 81 in the first valve chamber 84, and sucks by engagement and disengagement with the valve seat body 80.
- a device including a first valve portion (valve opening connecting portion) 79 that can open and close the side passage and a solenoid S that applies electromagnetic driving force to the valve body 81 is known (hereinafter referred to as “conventional technology”). (See Patent Document 1).
- the capacity control valve 70 allows the discharge chamber and the control chamber to communicate with each other when it is necessary to change the control chamber pressure without providing a clutch mechanism in the variable capacity compressor during capacity control.
- the pressure in the control chamber (control chamber pressure) Pc can be adjusted.
- the first valve portion (valve opening connecting portion) 79 is detached from the valve seat body (engaging portion) 80 and the suction side passage is removed. And the suction chamber communicates with the control chamber.
- the control chamber (crank chamber) has a liquid refrigerant (the refrigerant gas is liquefied by being cooled while being left). Therefore, unless the liquid refrigerant is discharged, the refrigerant gas cannot be compressed to secure the discharge amount as set. In order to perform desired capacity control immediately after startup, it is necessary to discharge the liquid refrigerant in the control chamber (crank chamber) as quickly as possible.
- the auxiliary communication passage 85 is provided in the valve seat body (engaging portion) 80, and the third communication in the suction pressure state is provided from the capacity chamber 84 through the auxiliary communication passage 85 and the intermediate communication passage 86. It is configured to be able to communicate with the passage 71 (see arrow), and when the variable capacity compressor is started and cooled, it is controlled at a speed 1/10 to 1/15 faster than the capacity control valve without the auxiliary communication passage 85.
- the refrigerant liquid in the chamber can be vaporized to enter the cooling operation state.
- FIG. 7 shows a state in which a current is flowing through the solenoid unit S.
- the third valve part 75 is closed by the opening spring means 87.
- the 2nd valve part 76 will be in a valve opening state.
- the first valve unit 79 opens upon receiving the suction pressure Ps and the control pressure Pc.
- the 1st valve part 79 and the valve seat surface of the valve seat body 80 are comprised so that it cannot open largely from a function. Then, the refrigerant liquid in the control chamber is vaporized, and the fluid having the control pressure Pc flows from the first communication passage 74 into the first valve chamber 84.
- the control pressure Pc and the suction pressure Ps are high, and the pressure-sensitive body (bellows) 78 contracts to open between the first valve portion 79 and the valve seat surface of the valve seat body 80.
- the refrigerant liquid in the control chamber 84 is only vaporized only in this valve open state, but if the auxiliary communication path 85 communicating with the intermediate communication path 86 is provided, the refrigerant liquid in the control chamber is rapidly vaporized. It can be done.
- the control valve 85 is closed between the first valve portion 79 and the valve seat surface of the valve seat body 80 during the control of the variable displacement compressor, and the auxiliary communication passage 85 is provided. Even when the flow of the fluid is not required, the refrigerant gas flows from the control chamber to the suction chamber, which causes a problem that the operation efficiency of the variable capacity compressor is deteriorated. This point will be described in detail with reference to FIG. In FIG. 8, the area S1 (fixed) of the auxiliary communication passage 85, the maximum opening area of the third valve portion 75 is S2, the maximum stroke of the valve element 81 is L (stroke from fully closed to fully open), and the valve element in the control region.
- the conventional technology is designed as follows. S2> S1 L> LS
- the refrigerant gas defined by the area S1 of the auxiliary communication passage 85 in the entire control region flows from the control chamber to the suction chamber, and the refrigerant is only in a state where the valve body 81 exceeds the control region and approaches the maximum stroke. Since the gas flow is only regulated, the operating efficiency is unavoidably deteriorated during the control of the variable displacement compressor.
- the present invention has been made to solve the above-described problems of the prior art, and has an improved capacity for discharging the liquid refrigerant in the control chamber when the variable capacity compressor is provided by providing an auxiliary communication path.
- the control valve by setting the opening area of the third valve part that opens and closes the third communication path and the flow groove during the control of the variable capacity compressor to be equal to or less than the opening area of the auxiliary communication path, the variable capacity compressor It is an object of the present invention to provide a displacement control valve that can simultaneously reduce the start-up time and improve the operation efficiency during control.
- a capacity control valve of the present invention is firstly a capacity control valve that controls the flow rate or pressure in an operation control chamber in accordance with the degree of opening of a valve portion.
- a second valve passage having a first valve chamber communicating with a first communication passage through which a fluid at a control pressure passes; a second valve seat surface for a valve hole communicating with the first valve chamber;
- a valve body having a second valve chamber communicating with the third valve chamber and a third valve chamber communicating with a third communication passage through which a fluid of suction pressure passes and having a third valve seat surface;
- the first valve chamber and the second valve chamber are disposed in the valve body and have an intermediate communication passage communicating with the first valve chamber and the third communication passage, and are separated from and in contact with the second valve seat surface.
- a second valve portion that opens and closes a valve hole that communicates with the second valve portion, and opens and closes in conjunction with the second valve portion, and is connected to the third valve seat surface so as to communicate with the intermediate communication passage and the third communication passage.
- a valve body having a third valve portion that opens and closes, and a first valve portion that is disposed in the first valve chamber and interlocks and opens in the same direction as the second valve portion,
- a valve seat which is disposed in the first valve chamber and expands and contracts in response to the suction pressure, and opens and closes the communication between the first valve chamber and the intermediate communication passage by being connected to the first valve portion at a free end that expands and contracts.
- Pressure-sensitive body having a part, An auxiliary communication passage provided in the first valve portion in the first valve chamber or / and a valve seat portion of the first valve portion to allow communication between the first valve chamber and the intermediate communication passage; And a solenoid part that is attached to the valve body and operates the valve body in a moving direction that opens and closes each valve part of the valve body in accordance with an electric current, An opening area S2 between the third valve portion and the third valve seat surface in a control region for controlling a flow rate or pressure in the operation control chamber is set to be smaller than an area S1 of the auxiliary communication passage. Yes.
- the minimum area of the Pc-Ps flow path in the control area is reduced.
- the start-up time of the variable capacity compressor and the improvement of the operation efficiency during control can be achieved at the same time.
- the capacity control valve according to the present invention is secondly characterized in that, in the first feature, the maximum opening area S2max between the third valve portion and the third valve seat surface when the second valve portion is closed. Is set to be the same or substantially the same as the area S1 of the auxiliary communication path. According to this feature, the minimum area of the Pc—Ps flow path when the liquid refrigerant is discharged can be ensured to be the same size as the above-described conventional technique.
- an opening area S2 between the third valve portion and the third valve seat surface is equal to that of the second valve portion.
- the radial diameter perpendicular to the movement direction of the valve body from the generation by the movement direction gap in the movement direction of the valve body The radial gap is set to be smaller than the area S1 of the auxiliary communication path.
- the minimum area of the Pc-Ps flow path can be rapidly reduced from the initial stage of the control area (the stage where the stroke of the valve body is small), and the final stage of the control area (the stroke of the valve body) Therefore, the operation efficiency can be improved over the entire control range.
- the third valve seat surface is large on the second valve chamber side in the moving direction of the valve body.
- Formed in a stepped shape comprising a diameter portion, a valve seat portion in a direction substantially orthogonal to the moving direction of the valve body following the large diameter portion, and a small diameter portion extending to the proximal end side following the valve seat portion,
- the third valve portion facing the third valve seat surface is opposed to the large-diameter portion and has a smaller diameter than the large-diameter portion and larger diameter than the small-diameter portion, and abuts on the valve seat portion. And a possible contact portion.
- the minimum area of the Pc-Ps flow path at the time of discharging the liquid refrigerant can be secured with the same size as that of the above-described prior art, and the Pc-Ps flow path in the control region can be secured with a simple configuration. Therefore, it is possible to realize a capacity control valve that can simultaneously reduce the startup time of the variable capacity compressor and improve the operation efficiency during control.
- the third valve seat surface is orthogonal to the moving direction of the inner diameter surface portion, the outer diameter surface portion, and the valve body.
- the third valve portion which is formed in a cylindrical shape having a valve seat portion in a direction to face the third valve seat surface, has an outer diameter surface portion having a larger diameter than the inner diameter surface portion, and the valve surface following the outer diameter surface portion.
- the minimum area of the Pc-Ps flow path at the time of discharging the liquid refrigerant can be secured with the same size as that of the above-described prior art, and the Pc-Ps flow path in the control region can be secured with a simple configuration. Therefore, it is possible to realize a capacity control valve that can simultaneously reduce the startup time of the variable capacity compressor and improve the operation efficiency during control.
- the present invention has the following excellent effects.
- (1) The opening area S2 between the third valve portion and the third valve seat surface in the control region for controlling the flow rate or pressure in the operation control chamber is set to be smaller than the area S1 of the auxiliary communication passage.
- the minimum area of the Pc-Ps flow path in the control area can be reduced, and the capacity variable type It is possible to simultaneously shorten the startup time of the compressor and improve the operation efficiency during control.
- the opening area S2 between the third valve portion and the third valve seat surface is such that the valve body moves in the process of moving the valve body from the closed state of the second valve portion to the closed state of the third valve portion.
- the generation by the movement direction gap in the movement direction is replaced with the generation by the radial gap in the radial direction orthogonal to the movement direction of the valve body, and the radial gap is set to be smaller than the area S1 of the auxiliary communication path.
- the minimum area of the Ps flow path can be rapidly reduced from the initial stage of the control area (stage where the stroke of the valve body is small), and a small value until the final stage of the control area (stage where the stroke of the valve body is large) Therefore, the operating efficiency can be improved over the entire control range.
- the third valve seat surface includes a large diameter portion on the second valve chamber side in the moving direction of the valve body, a valve seat portion in a direction substantially orthogonal to the moving direction of the valve body following the large diameter portion,
- the third valve portion which is formed in a stepped shape composed of a small-diameter portion extending to the base end side following the portion and facing the third valve seat surface, is opposed to the large-diameter portion and has a smaller diameter than the large-diameter portion and is smaller than the small-diameter portion.
- the minimum area of the Pc-Ps flow path when discharging the liquid refrigerant is the same as that of the prior art described above with a simple configuration.
- the size can be secured, the minimum area of the Pc-Ps flow path in the control area can be reduced, and the start-up time of the variable capacity compressor and the improvement of the operation efficiency during control can be achieved at the same time.
- a capacity control valve can be realized.
- the third valve seat surface is formed in a cylindrical shape having a valve seat portion in a direction orthogonal to the moving direction of the inner diameter surface portion, the outer diameter surface portion, and the valve body, and faces the third valve seat surface.
- An outer diameter surface portion having a diameter larger than that of the inner diameter surface portion, a contact portion extending in the inner diameter direction and extending in the inner diameter direction following the outer diameter surface portion and capable of contacting the valve seat portion,
- An inclined portion that is smaller in diameter than the inner diameter surface portion following the contact portion and is inclined in the inner diameter direction in a direction opposite to the second valve portion, and extends in the inner diameter direction in a direction substantially orthogonal to the moving direction of the valve body following the inclined portion.
- the minimum area of the Pc-Ps flow path when discharging the liquid refrigerant can be ensured to be the same size as the above prior art with a simple configuration, and control is also possible.
- the minimum area of the Pc-Ps flow path in the area can be reduced, and the startup time of the variable capacity compressor can be reduced. It is possible to realize a capacity control valve which can achieve an improvement in operation efficiency at the time of contraction and controlled simultaneously.
- FIG. 1 It is front sectional drawing which shows the capacity
- FIG. 4 It is an enlarged view of the A section of Drawing 4, and is an explanatory view explaining opening area S2 between the 3rd valve part and the 3rd valve seat surface in each state. It is explanatory drawing explaining the relationship between the opening area S2 between the 3rd valve part of the capacity
- FIG. 1 is a capacity control valve.
- the capacity control valve 1 is provided with a valve body 2 that forms an outer shape.
- the valve main body 2 includes a first valve main body 2A that forms a through hole with a function provided therein, and a second valve main body 2B that is integrally fitted to one end of the first valve main body 2A.
- the first valve body 2A is made of a metal such as brass, iron, aluminum, stainless steel or a synthetic resin material.
- the second valve body 2B is formed of a magnetic material such as iron.
- the second valve body 2B is provided separately in order to make the solenoid part 30 to be coupled and to be made of a magnetic material, so that the material and function of the first valve body 2A are different. Is. In consideration of this point, the shape shown in FIG. 1 may be changed as appropriate.
- the partition adjustment part 3 is couple
- the partition adjusting portion 3 is fitted so as to close the first valve chamber (hereinafter sometimes referred to as a capacity chamber) 4 of the first valve body 2A, but is screwed and fixed by a set screw (not shown). By doing so, it is possible to move and adjust the compression force of the compression springs or the bellows 22A arranged in parallel in the bellows 22A in the axial direction.
- the section of the through-hole penetrating the first valve body 2A in the axial direction is formed in the capacity chamber 4 at one end side. Further, a valve hole 5 having a diameter smaller than the diameter of the capacity chamber 4 is provided in communication with the capacity chamber 4 in the through hole. Furthermore, a second valve chamber 6 having a diameter larger than that of the valve hole 5 communicating with the valve hole 5 is provided in the partition of the through hole. Further, a third valve chamber 7 that communicates with the second valve chamber 6 is connected to the through hole section. A second valve seat surface 6 ⁇ / b> A is formed around the valve hole 5 in the second valve chamber 6.
- a second communication passage 8 is formed in the second valve chamber 6 in the valve body 2.
- the second communication path 8 is configured to communicate with the discharge chamber of a variable displacement compressor (not shown) so that the flow rate of the discharge pressure Pd can flow into the control chamber by the capacity control valve 1.
- a third communication passage 10 is formed in the third valve chamber 7 of the valve body 2.
- the third communication passage 10 is configured to communicate with the suction chamber of the variable displacement compressor so that the fluid having the suction pressure Ps can flow into and out of the suction chamber by the capacity control valve 1.
- the capacity chamber 4 is formed with a first communication passage 9 through which the fluid having the discharge pressure Pd flowing from the second valve chamber 6 flows out to the control chamber (crank chamber) of the variable capacity compressor.
- the 1st communicating path 9, the 2nd communicating path 8, and the 3rd communicating path 10 have penetrated the circumferential surface of the valve main body 2, respectively, for example from 2 to 6 equally.
- the outer peripheral surface of the valve body 2 is formed in four steps, and O-ring mounting grooves are provided in three locations along the axial direction on this outer peripheral surface. In each mounting groove, an O-ring 46 that seals between the valve body 2 and a mounting hole (not shown) of a casing in which the valve body 2 is fitted is attached.
- a first valve portion 21A that opens and closes with the first valve seat surface 22C of the valve seat portion 22B is provided at one end of the valve body 21.
- the first valve portion 21A is provided with a first valve seat surface 22A and a first valve portion surface 21A1 that opens and closes. Furthermore, the opposite side of the first valve portion 21A from the first valve portion surface 21A1 is fitted integrally with the mounting hole of the second valve portion 21B as a connecting portion.
- An intermediate communication passage 26 penetrating in the axial direction is formed inside the first valve portion 21A.
- the first valve portion 21A coupled to the valve body 21 is divided into two parts from the top in order to be assembled with each other on both sides of the valve hole 5 of the valve main body 2, but should be integrally formed as necessary. You can also.
- the outer diameter of the connecting portion of the first valve portion 21A is formed to be smaller than the diameter of the valve hole 5, and the fluid of the discharge pressure Pd flows between the valve hole 5 and the connecting portion when the second valve portion 21B is opened. It forms in the flow path which passes the inside of the valve hole 5 so that it can pass.
- the auxiliary communication passage 11 penetrating from the side surface of the first valve portion 21A to the intermediate flow passage 26 is formed.
- the auxiliary communication passage 11 has a diameter in the range of 0.5 mm to 2.5 mm.
- the auxiliary communication passage 11 has a diameter of 0.8 mm to 2.0 mm.
- the auxiliary communication passage 11 is not limited to being provided on the side surface of the first valve portion 21A, but may be provided on the side surface of the valve seat portion 22B described later.
- a pressure-sensitive body (hereinafter referred to as a pressure-sensitive device) 22 is provided in the capacity chamber 4.
- the pressure-sensitive device 22 has one end of a metal bellows 22A hermetically coupled to the partition adjusting unit 3 and the other end coupled to the valve seat 22B.
- the bellows 22A is made of phosphor bronze or the like, and its spring constant is designed to a predetermined value.
- the internal space of the pressure sensitive device 22 contains a vacuum or air.
- the pressure sensing device 22 is configured to be contracted by the pressure (for example, Pc pressure) in the capacity chamber 4 and the suction pressure Ps acting on the effective pressure receiving area Ab of the bellows 22A of the pressure sensing device 22. ing.
- the free end of the pressure sensitive device 22 is provided with a valve seat portion 22B having a dish shape and having a first valve seat surface 22C on the peripheral surface of the end portion.
- the diameter of the auxiliary communication path 11 may change depending on the capacity of the air conditioner.
- the pressure sensing device 22 In the state where the pressure sensing device 22 is contracted according to the pressure of the control fluid Pc in which the refrigerant liquid is vaporized and the first valve portion 21A is opened, it takes 10 minutes or more to evaporate the refrigerant liquid.
- the pressure in the control chamber of the swash plate variable capacity compressor is in a state of vaporization, and since this pressure gradually increases, vaporization is further delayed.
- the refrigerant liquid in the control chamber can be rapidly vaporized.
- the capacity control valve 1 can freely control the pressure in the control chamber.
- a second valve portion 21 ⁇ / b> B that is an intermediate portion of the valve body 21 is disposed in the valve chamber 6.
- the second valve portion 21B is provided with a second valve portion surface 21B1 that is joined to the second valve seat surface 6A.
- the seal pressure receiving area of the second valve portion surface 21B1 is configured to be the same or substantially the same area as the effective pressure receiving area of the pressure sensitive device 22.
- the third valve portion 21 ⁇ / b> C on the upper side of the valve body 21 is disposed in the third valve chamber 7.
- the third valve portion 21 ⁇ / b> C opens and closes with a third valve seat surface 31 ⁇ / b> A formed on the lower end surface of the fixed iron core 31.
- an intermediate flow passage 26 penetrates from the first valve chamber 4 to the third valve chamber 7.
- the control fluid Pc can flow out from the first valve chamber 4 to the third communication passage 10.
- the valve body 21 fits the coupling portion 25 ⁇ / b> A provided at the lower end portion of the solenoid lot 25 into the fitting hole 21 ⁇ / b> D of the valve body 21.
- the valve body 21 is provided with, for example, four equal distribution holes 21 ⁇ / b> E located below the fitting hole 21 ⁇ / b> D and in the third valve chamber 7.
- the third valve chamber 7 communicates with the intermediate communication passage 26 through the flow hole 21E.
- the third valve chamber 7 is formed to have a slightly larger diameter than the outer shape of the valve body 21, and is configured such that the fluid having the suction pressure Ps from the third communication passage 10 easily flows into the third valve chamber 7. 1 including the valve main body 2, the valve body 21, and the pressure sensitive device 22 described above constitutes a valve portion.
- the other end portion of the solenoid rod 25 opposite to the coupling portion 25A is fitted into the fitting hole 32A of the plunger 32 and coupled.
- a fixed iron core 31 fixed to the first valve body 2A is provided between the valve body 21 and the plunger 32.
- the solenoid rod 25 is movably fitted to the inner peripheral surface 31B of the fixed iron core 31.
- a spring seat chamber 31C is formed on the fixed iron core 31 on the plunger 32 side.
- a spring means (hereinafter also referred to as an elastic means) 28 is arranged for opening the first valve portion 21A and the second valve portion 21B from the closed state to the open state. That is, the spring means 28 is repelled so as to pull the plunger 32 away from the fixed iron core 31.
- the adsorbing surface 31D of the fixed iron core 31 and the joint surface 32B of the plunger 32 form a tapered surface facing each other, and are configured to be able to be sucked with a gap provided between the facing surfaces.
- the separation and contact between the adsorption surface 31D of the fixed iron core 31 and the joint surface 32B of the plunger 32 is performed by the strength of the current flowing through the electromagnetic coil 35.
- the solenoid case 33 is fixed to a step portion on one end side of the second valve main body 2B, and an electromagnetic coil 35 is disposed therein.
- the solenoid unit 30 shows the overall configuration described above, and the electromagnetic coil 35 provided in the solenoid unit 30 is controlled by a control computer (not shown).
- the plunger case 34 is fitted to the fixed iron core 31 and is slidably fitted to the plunger 32.
- One end of the plunger case 34 is fitted into the fitting hole of the second valve body 2 ⁇ / b> B, and the other end is fixed to the fitting hole at the end of the solenoid case 33.
- the above configuration is the solenoid unit 30.
- the thick curve of the arrow from the first communication path 9 to the third communication path 10 indicates the Pc-Ps flow path.
- the third valve seat surface 31 ⁇ / b> A has a large diameter portion 31 ⁇ / b> Aa on the second valve chamber 6 side in the moving direction of the valve body 21, and a direction substantially orthogonal to the moving direction of the valve body 21 following the large diameter portion 31 ⁇ / b> Aa.
- the valve seat portion 31Ab and a small-diameter portion 31Ac extending to the proximal end side of the fixed iron core 31 following the valve seat portion 31Ab are formed in a stepped shape.
- the third valve portion 21C facing the third valve seat surface 31A is opposed to the large diameter portion 31Aa of the third valve seat surface 31A and has a smaller diameter than the large diameter portion 31Aa and from the small diameter portion 31Ac of the third valve seat surface 31A.
- a large-diameter opposed surface portion 21Ca and a contact portion 21Cb capable of contacting the valve seat portion 31Ab are provided.
- the third contact portion 21Cb of the third valve portion 21C and the third The distance L between the valve seat surface 31A and the valve seat portion 31Ab indicates the stroke of the valve body 21, and the contact portion 21Cb of the third valve portion 21C and the third valve seat when the second valve portion 21B is closed.
- the gap Sv in the movement direction with the tip 31Ad of the surface 31A generates the maximum opening area S2max.
- the position of the distal end portion 31Ad of the third valve seat surface 31A is set so that the maximum opening area S2max is the same as or substantially the same as the area S1 of the auxiliary communication passage 11.
- the moving direction gap Sv has a property of rapidly changing with the movement of the valve body.
- a thick curve with an arrow indicates a Pc-Ps flow path.
- the opening area S2 between the third valve portion 21C and the third valve seat surface 31A is changed from the closed state of the second valve portion 21B to the third valve portion 21C.
- the generation by the movement direction gap Sv in the movement direction of the valve body 21 is switched to the generation by the radial radial gap Sd perpendicular to the movement direction of the valve body 21.
- the radial gap Sd is smaller than the area S1 of the auxiliary communication passage 11, and is set to a value of 10% to 30% of S1, for example.
- the radial gap Sd has a substantially constant value regardless of the movement of the valve body 21.
- the horizontal axis indicates the stroke of the valve body 21, and the vertical axis indicates the opening area.
- the left end of FIG. 3 is when the liquid refrigerant is discharged, that is, the second valve portion 21B is fully closed (the third valve portion 21C is fully open), and the right end is also the second valve portion 21B is fully open (the third valve).
- the portion 21C is fully closed), and a range indicated by a vertical line consisting of a broken line at a substantially intermediate position on the horizontal axis from the left end indicates a control area. Further, a horizontal line consisting of a broken line at a substantially middle position on the vertical axis indicates the area S1 of the auxiliary communication path 11.
- the opening area S2 between the third valve portion 21C and the third valve seat surface 31A in the control region is set to be smaller than the area S1 (fixed) of the auxiliary communication passage 11, so that the Pc-Ps flow path Is defined by the opening area S2 between the third valve portion 21C and the third valve seat surface 31A.
- the opening area S2 between the third valve portion 21C and the third valve seat surface 31A in the control region is indicated by a solid line, and at the time of discharging the liquid refrigerant at the left end, that is, the second valve portion 21B is In the fully closed state (the third valve portion 21C is fully open), the movement direction gap Sv is in a state of generating the maximum opening area S2max, and the maximum opening area S2max is the same as or substantially the same as the area S1 of the auxiliary communication passage 11. As the valve body 21 that has been set starts moving, it is first reduced more rapidly than the area S1 of the auxiliary communication passage 11. This is rapidly reduced because the opening area S2 is generated by the movement direction gap Sv shown in FIG.
- the opening area S2 is generated from the movement direction gap Sv in the moving direction of the valve body 21 in the moving process of the valve body 21 from the closed state of the second valve portion 21B to the closed state of the third valve portion 21C. Since it is replaced with the generation by the radial radial gap Sd perpendicular to the moving direction of the valve body 21, the value is smaller than the area S1 of the auxiliary communication passage 11. In the case of FIG. 3, the radial gap Sd is set to a value of about 20% of the area S1 of the auxiliary communication passage 11.
- the capacity control valve according to the first embodiment of the present invention is as described above, and has the following excellent effects.
- (1) The opening area S2 between the third valve portion 21C and the third valve seat surface 31A in the control region for controlling the flow rate or pressure in the operation control chamber is set smaller than the area S1 of the auxiliary communication passage 11.
- the capacity control valve provided with the auxiliary communication path to improve the discharge function of the liquid refrigerant in the control chamber when starting the variable capacity compressor the minimum area of the Pc-Ps flow path in the control area can be reduced, It is possible to simultaneously shorten the startup time of the variable capacity compressor and improve the operation efficiency during control.
- the maximum opening area S2max between the third valve portion 21C and the third valve seat surface 31A in the closed state of the second valve portion 21B is set to be the same as or substantially the same as the area S1 of the auxiliary communication passage 11. As a result, the minimum area of the Pc—Ps flow path when the liquid refrigerant is discharged can be ensured to be the same size as the above-described conventional technique.
- the opening area S2 between the third valve portion 21C and the third valve seat surface 31A is the movement of the valve body 21 from the closed state of the second valve portion 21B to the closed state of the third valve portion 21C.
- the generation by the movement direction gap Sv in the movement direction of the valve body 21 is replaced with the generation by the radial direction gap Sd in the radial direction orthogonal to the movement direction of the valve body 21, and the radial gap Sd is the area of the auxiliary communication passage 11.
- the minimum area of the Pc-Ps flow path can be rapidly reduced from the initial stage of the control area (the stage where the stroke of the valve body 21 is small), and the final stage of the control area ( Since the valve body 21 can be maintained at a small value until the stroke of the stroke is large, the operation efficiency can be improved over the entire control range.
- the third valve seat surface 31A includes a large-diameter portion 31Aa on the second valve chamber 6 side in the moving direction of the valve body 21, and a valve in a direction substantially orthogonal to the moving direction of the valve body 21 following the large-diameter portion 31Aa.
- the third valve portion 31C which is formed in a stepped shape including a seat portion 31Ab and a small-diameter portion 31Ac extending to the proximal end side following the valve seat portion 31Ab, is opposed to the third-diameter portion 31Aa.
- the counter surface portion 21Ca that is smaller in diameter than the large-diameter portion 31Aa and larger in diameter than the small-diameter portion 31Ac and the contact portion 21Cb that can be in contact with the valve seat portion 31Ab are provided.
- the minimum area of the Pc-Ps flow path in the above-mentioned conventional technology can be ensured, and the minimum area of the Pc-Ps flow path in the control area can be reduced.
- start-up time and operational efficiency during control It is possible to realize a capacity control valve which can achieve improvement in the same time.
- capacitance control valve which concerns on Example 2 of this invention is demonstrated.
- the shapes of the third valve portion 41C and the third valve seat surface 51A are different from those of the third valve portion 21C and the third valve seat surface 31A according to the first embodiment.
- the other basic configurations are the same as those of the first embodiment, and the same reference numerals are given to the same members, and duplicate descriptions are omitted.
- the third valve seat surface 51A has a cylindrical shape including an inner diameter surface portion 51Aa, an outer diameter surface portion 51Ab, and a valve seat portion 51Ac in a direction orthogonal to the moving direction of the valve body 21.
- the third valve portion 41C facing the third valve seat surface 51A has an outer diameter surface portion 41Ca larger than the inner diameter surface portion 51Aa of the third valve seat surface 51A, and the movement of the valve body 21 following the outer diameter surface portion 41Ca.
- a contact portion 41Cb that extends in the inner diameter direction and is substantially perpendicular to the direction and can contact the valve seat portion 51Ac, and a second valve that is smaller in diameter than the inner diameter surface portion 51Aa of the third valve seat surface 51A following the contact portion 41Cb.
- the distance L between the valve seat surface 51A and the valve seat portion 51Ac indicates the stroke of the valve body 21, and the step portion 41Cd of the third valve portion 41C and the third valve seat surface when the second valve portion 21B is closed.
- the movement direction gap Sv with the valve seat portion 51Ac of 51A generates the maximum opening area S2max.
- the position of the step portion 41Cd of the third valve portion 41C is set so that the maximum opening area S2max is the same as or substantially the same as the area S1 of the auxiliary communication passage 11.
- the moving direction gap Sv has a property of rapidly changing with the movement of the valve body.
- a thick curve with an arrow indicates a Pc-Ps flow path.
- the opening area S2 between the third valve portion 41C and the third valve seat surface 51A is changed from the closed state of the second valve portion 21B to the third valve portion 41C.
- the generation by the movement direction gap Sv in the movement direction of the valve body 21 is switched to the generation by the radial radial gap Sd perpendicular to the movement direction of the valve body 21.
- the radial gap Sd changes as the valve body moves.
- the radial gap Sd is smaller than the area S1 of the auxiliary communication passage 11, and is set in the range of 10% to 30% of S1, for example.
- the inclination angle ⁇ of the inclined portion 41Cc is set so that the radial gap Sd gradually decreases as the valve body 21 moves upward.
- This inclination angle ⁇ is preferably set in the range of 60 ° to 90 °.
- the inclination angle ⁇ is 90 °, the characteristics are the same as those of the first embodiment, and when the inclination angle ⁇ is 0 °, the characteristics are the same as those of the conventional technique 1 described above. In the case of FIG. 5, the inclination angle ⁇ is about 80 °.
- the horizontal axis represents the stroke of the valve body 21, and the vertical axis represents the opening area.
- the left end of FIG. 6 is when the liquid refrigerant is discharged, that is, the second valve portion 21B is fully closed (the third valve portion 41C is fully open), and the right end is also the second valve portion 21B is fully open (third valve).
- the portion 21C is fully closed), and a range indicated by a vertical line consisting of a broken line at a substantially intermediate position on the horizontal axis from the left end indicates a control area. Further, a horizontal line consisting of a broken line at a substantially middle position on the vertical axis indicates the area S1 of the auxiliary communication path 11.
- the opening area S2 between the third valve portion 41C and the third valve seat surface 51A in the control region is set smaller than the area S1 (fixed) of the auxiliary communication passage 11, the Pc-Ps flow path Is defined by the opening area S2 between the third valve portion 41C and the third valve seat surface 51A.
- the opening area S2 between the third valve portion 41C and the third valve seat surface 51A in the control region is indicated by a solid line, and when the liquid refrigerant is discharged at the left end, that is, the second valve portion 21B is In the fully closed state (the third valve portion 21C is fully open), the movement direction gap Sv is in a state of generating the maximum opening area S2max, and the maximum opening area S2max is the same as or substantially the same as the area S1 of the auxiliary communication passage 11. Therefore, as the valve body 21 starts moving, first, it is rapidly reduced from the area S1 of the auxiliary communication passage 11. This is because the movement area gap Sv shown in FIG. 5A is rapidly reduced as the opening area S2 moves with the valve body 21.
- the opening area S2 is generated from the movement direction gap Sv in the movement direction of the valve body 21 in the movement process of the valve body 21 from the closed state of the second valve portion 21B to the closed state of the third valve portion 41C. Since it is replaced with the generation by the radial radial gap Sd perpendicular to the moving direction of the valve body 21, it is gradually reduced, and in the final stage of the control region (stage where the stroke of the valve body 21 is large), the auxiliary communication passage 11 The value is smaller than the area S1.
- the radial gap Sd is set in the range of 40% to 60% of the area S1 of the auxiliary communication passage 11.
- the capacity control valve according to the second embodiment of the present invention has the above-described configuration, and has the following excellent effects.
- (1) The opening area S2 between the third valve portion 41C and the third valve seat surface 51A in the control region for controlling the flow rate or pressure in the operation control chamber is set to be smaller than the area S1 of the auxiliary communication passage 11.
- the capacity control valve provided with the auxiliary communication path to improve the discharge function of the liquid refrigerant in the control chamber when starting the variable capacity compressor the minimum area of the Pc-Ps flow path in the control area can be reduced, It is possible to simultaneously shorten the startup time of the variable capacity compressor and improve the operation efficiency during control.
- the maximum opening area S2max between the third valve portion 41C and the third valve seat surface 51A in the closed state of the second valve portion 21B is set to be the same as or substantially the same as the area S1 of the auxiliary communication passage 11. As a result, the minimum area of the Pc—Ps flow path when the liquid refrigerant is discharged can be ensured to be the same size as the above-described conventional technique.
- the opening area S2 between the third valve portion 41C and the third valve seat surface 51A is the movement of the valve body 21 from the closed state of the second valve portion 21B to the closed state of the third valve portion 41C.
- the generation by the movement direction gap Sv in the movement direction of the valve body 21 is replaced with the generation by the radial direction gap Sd in the radial direction orthogonal to the movement direction of the valve body 21, and the radial gap Sd is the area of the auxiliary communication passage 11.
- the minimum area of the Pc-Ps flow path can be rapidly reduced from the initial stage of the control area (the stage where the stroke of the valve body 21 is small), and the final stage of the control area ( Since the valve body 21 can be maintained at a small value until the stroke of the stroke is large, the operation efficiency can be improved over the entire control range.
- the third valve seat surface 51A is formed in a cylindrical shape having an inner diameter surface portion 51Aa, an outer diameter surface portion 51Ab, and a valve seat portion 51Ac in a direction orthogonal to the moving direction of the valve body 21, and is formed on the third valve seat surface 51A.
- the opposing third valve portion 41C includes an outer diameter surface portion 41Ca larger than the inner diameter surface portion 51Aa, and a valve seat portion extending in the inner diameter direction in a direction substantially orthogonal to the moving direction of the valve body 21 following the outer diameter surface portion 41Ca.
- the Pc-Ps flow path is minimum when discharging the liquid refrigerant with a simple configuration by being formed in a step shape composed of a step portion 41Cd extending in the inner diameter direction in a direction substantially perpendicular to the moving direction of the valve body 21.
- the area above The same size as the technology can be secured, the minimum area of the Pc-Ps flow path in the control area can be reduced, the startup time of the variable capacity compressor is shortened, and the operating efficiency during control is improved. Can be provided at the same time.
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Abstract
Description
この斜板の傾斜角度は、冷媒ガスを吸入する吸入室の吸入圧力、ピストンにより加圧した冷媒ガスを吐出する吐出室の吐出圧力、斜板を収容した制御室(クランク室)の制御室圧力を利用しつつ、電磁力により開閉駆動される容量制御弁を用いて、制御室内の圧力を適宜制御し、ピストンの両面に作用する圧力のバランス状態を調整することで連続的に変化させ得るようになっている。
起動直後から所望の容量制御を行うには、制御室(クランク室)の液冷媒をできるだけ素早く排出させる必要がある。
このため、上記の従来技術においては、弁座体(係合部)80に補助連通路85を設け、容量室84から補助連通路85と中間連通通路86を介して吸入圧力状態の第3連通路71と連通可能に構成し(矢印参照)、容量可変型圧縮機を起動して冷房するときに、補助連通路85のない容量制御弁よりも1/10から1/15の早さで制御室の冷媒液を気化して冷房運転状態とすることができる。
尚、第1弁部79と弁座体80の弁座面とは、機能上から、大きく開弁できないように構成されている。そして、制御室内の冷媒液が気化して第1連通路74から第1弁室84へ制御圧力Pcの流体が流入する。この状態では、制御圧力Pc及び吸入圧力Psが高く、感圧体(ベローズ)78は収縮して第1弁部79と弁座体80の弁座面との間を開弁する。しかし、この開弁状態だけでは制御室84内の冷媒液は気化が細々としか促進しないが、中間連通路86に連通する補助連通路85を設けると、急速に制御室の冷媒液を気化
することができるというものである。
この点について、図8を参照しながら詳しく説明する。
図8において、補助連通路85の面積S1(固定)、第3弁部75の最大開口面積をS2、弁体81の最大ストロークをL(全閉から全開までのストローク)、制御域における弁体81のストロークをLSとした場合、従来技術では以下のように設計されている。
S2>S1
L>LS
このため、制御域の全部において補助連通路85の面積S1で規定される冷媒ガスが制御室から吸入室へ流れてしまい、弁体81が制御域を超えて最大ストロークに近づいた状態で初めて冷媒ガスの流れが規制されるに過ぎないため、容量可変型圧縮機の制御中における運転効率の悪化は避けられない。
制御圧力の流体を通す第1連通路と連通する第1弁室と、前記第1弁室と連通する弁孔用の第2弁座面を有すると共に吐出圧力の流体を通す第2連通路に連通する第2弁室と、吸入圧力の流体を通す第3連通路に連通すると共に第3弁座面を有する第3弁室と、を有するバルブ本体、
前記バルブ本体内に配置されて前記第1弁室と前記第3連通路に連通する中間連通路を有すると共に前記第2弁座面と離接して前記第1弁室と前記第2弁室とに連通する弁孔を開閉する第2弁部と、前記第2弁部とは反対に連動開閉すると共に前記第3弁座面と離接して前記中間連通路と第3連通路との連通を開閉する第3弁部と、前記第1弁室に配置されて前記第2弁部と同方向に連動開閉する第1弁部と、を有する弁体、
前記第1弁室内に配置されて吸入圧力に応動して伸縮すると共に伸縮する自由端に前記第1弁部と離接して前記第1弁室と前記中間連通路との連通を開閉する弁座部を有する感圧体、
前記第1弁室内の前記第1弁部又は/前記第1弁部の弁座部に設けられ前記第1弁室内と前記中間連通路とに連通可能にする補助連通路、
及び前記バルブ本体に取り付けられて電流に応じて前記弁体の各弁部を開閉する移動方向へ前記弁体を作動させるソレノイド部を備え、
前記作動制御室内の流量又は圧力を制御する制御域における前記第3弁部と前記第3弁座面との間の開口面積S2は前記補助連通路の面積S1より小さく設定されることを特徴としている。
この特徴によれば、補助連通路を設けて容量可変型圧縮機の起動時における制御室の液冷媒の排出機能を改善した容量制御弁において、制御域におけるPc-Ps流路の最小面積を小さくすることができ、容量可変型圧縮機の起動時間の短縮及び制御時における運転効率の向上を同時に達成できる。
この特徴によれば、液冷媒排出時におけるPc-Ps流路の最小面積を上記の従来技術と同様の大きさに確保することができる。
この特徴によれば、Pc-Ps流路の最小面積を、制御域の初期段階(弁体のストロークの小さい段階)から急速に低減することができると共に、制御域の終期段階(弁体のストロークの大きい段階)まで小さいな値に維持することができるため、制御域の全範囲にわたって運転効率の向上を図ることができる。
この特徴によれば、簡単な構成で、液冷媒排出時におけるPc-Ps流路の最小面積を上記の従来技術と同様の大きさに確保することができると共に、制御域におけるPc-Ps流路の最小面積を小さくすることができ、容量可変型圧縮機の起動時間の短縮及び制御時における運転効率の向上を同時に達成できる容量制御弁を実現することができる。
この特徴によれば、簡単な構成で、液冷媒排出時におけるPc-Ps流路の最小面積を上記の従来技術と同様の大きさに確保することができると共に、制御域におけるPc-Ps流路の最小面積を小さくすることができ、容量可変型圧縮機の起動時間の短縮及び制御時における運転効率の向上を同時に達成できる容量制御弁を実現することができる。
(1)作動制御室内の流量又は圧力を制御する制御域における第3弁部と第3弁座面との間の開口面積S2は補助連通路の面積S1より小さく設定されることにより、補助連通路を設けて容量可変型圧縮機の起動時における制御室の液冷媒の排出機能を改善した容量制御弁において、制御域におけるPc-Ps流路の最小面積を小さくすることができ、容量可変型圧縮機の起動時間の短縮及び制御時における運転効率の向上を同時に達成できる。
図1において、1は容量制御弁である。容量制御弁1には、外形を形成するバルブ本体2を設ける。このバルブ本体2は、内部に機能が付与された貫通孔を形成する第1バルブ本体2Aと、この第1バルブ本体2Aの一端部に一体に嵌合された第2バルブ本体2Bとから構成する。この第1バルブ本体2Aは真鍮、鉄、アルミニウム、ステンレス等の金属または合成樹脂材等で製作する。又、第2バルブ本体2Bは鉄等の磁性体で形成する。
なお、補助連通路11は第1弁部21Aの側面に設けることに限らず、後記する弁座部22Bの側面に設けてもよい。
なお、冷媒液の気化した制御流体Pcの圧力に応じて感圧装置22を収縮させて第1弁部21Aを開弁した状態では、冷媒液を気化させる時間が10分以上もかかる。この間、斜板式容量可変型圧縮機の制御室の圧力は、気化する状態にあるから、この圧力が次第に上昇するので、さらに気化が遅れることになる。しかし、この補助連通路11を設けることにより、制御室内の冷媒液を急速に気化させることができる。そして、この制御室内の冷媒液が全部気化すれば、容量制御弁1により制御室内の圧力を自由に制御することが可能になる。
そして、この第2弁部面21B1のシール受圧面積は感圧装置22の有効受圧面積と同一面積又はほぼ同一面積に構成する。
なお、矢印の太い曲線はPc-Ps流路を示している。
図3において、横軸は弁体21のストロークを、また、縦軸は開口面積を示している。
図3の左端は液冷媒排出時、すなわち、第2弁部21Bが全閉(第3弁部21Cが全開)の状態であり、また、同じく右端は第2弁部21Bが全開(第3弁部21Cが全閉)の状態を示し、左端から横軸のほぼ中間位置の破線からなる縦線で示す範囲が制御域を示している。
さらに、縦軸のほぼ中間位置の破線からなる横線が補助連通路11の面積S1を示している。
通路11の面積S1より小さい値となる。図3の場合、径方向間隙Sdは補助連通路11の面積S1の約20%程度の値に設定されている。
(1)作動制御室内の流量又は圧力を制御する制御域における第3弁部21Cと第3弁座面31Aとの間の開口面積S2は補助連通路11の面積S1より小さく設定されることにより、補助連通路を設けて容量可変型圧縮機の起動時における制御室の液冷媒の排出機能を改善した容量制御弁において、制御域におけるPc-Ps流路の最小面積を小さくすることができ、容量可変型圧縮機の起動時間の短縮及び制御時における運転効率の向上を同時に達成できる。
(2)第2弁部21Bの閉弁状態における第3弁部21Cと第3弁座面31Aとの間の最大開口面積S2maxが補助連通路11の面積S1と同一又はほぼ同一に設定されることにより、液冷媒排出時におけるPc-Ps流路の最小面積を上記の従来技術と同様の大きさに確保することができる。
(3)第3弁部21Cと第3弁座面31Aとの間の開口面積S2は、第2弁部21Bの閉弁状態から第3弁部21Cの閉弁状態に至る弁体21の移動過程において弁体21の移動方向の移動方向間隙Svによる生成から弁体21の移動方向と直交する径方向の径方向間隙Sdによる生成に入替え生成され、径方向間隙Sdは補助連通路11の面積S1より小さく設定されることにより、Pc-Ps流路の最小面積を、制御域の初期段階(弁体21のストロークの小さい段階)から急速に低減することができると共に、制御域の終期段階(弁体21のストロークの大きい段階)まで小さいな値に維持することができるため、制御域の全範囲にわたって運転効率の向上を図ることができる。
(4)第3弁座面31Aは、弁体21の移動方向の第2弁室6側の大径部31Aaと、大径部31Aaに続き弁体21の移動方向に略直交する方向の弁座部31Abと、弁座部31Abに続き基端側に延びる小径部31Acとからなる階段状に形成され、第3弁座面31Aに対峙する第3弁部31Cは、大径部31Aaに対向し大径部31Aaより小径であって小径部31Acより大径の対向面部21Caと、弁座部31Abに当接可能な当接部21Cbとを備えることにより、簡単な構成で、液冷媒排出時におけるPc-Ps流路の最小面積を上記の従来技術と同様の大きさに確保することができると共に、制御域におけるPc-Ps流路の最小面積を小さくすることができ、容量可変型圧縮機の起動時間の短縮及び制御時における運転効率の向上を同時に達成できる容量制御弁を実現することができる。
実施例2に係る容量制御弁は、第3弁部41C及び第3弁座面51Aの形状が実施例1に係る容量制御弁第の3弁部21C及び第3弁座面31Aと相違するが、その他の基本構成は実施例1とであり、同じ部材には同じ符号を付し、重複する説明は省略する。
なお、矢印の太い曲線はPc-Ps流路を示している。
そして、径方向間隙Sdは補助連通路11の面積S1より小さく、例えば、S1の10%~30%の範囲に設定されている。径方向間隙Sdは弁体21の上方への移動に伴い徐々に小さくなるように傾斜部41Ccの傾斜角度θが設定されている。この傾斜角度θは、好ましくは60°~90°の範囲に設定される。傾斜角度θが90°の場合、実施例1と同じ特性を有し、傾斜角度θが0°の場合、上記の従来技術1と同じ特性を有する。図5の場合、傾斜角度θは約80°である。
図6において、横軸は弁体21のストロークを、また、縦軸は開口面積を示している。
図6の左端は液冷媒排出時、すなわち、第2弁部21Bが全閉(第3弁部41Cが全開)の状態であり、また、同じく右端は第2弁部21Bが全開(第3弁部21Cが全閉)の状態を示し、左端から横軸のほぼ中間位置の破線からなる縦線で示す範囲が制御域を示している。
さらに、縦軸のほぼ中間位置の破線からなる横線が補助連通路11の面積S1を示している。
通路11の面積S1より小さい値となる。図6の場合、径方向間隙Sdは補助連
通路11の面積S1の40%~60%の範囲に設定されている。
(1)作動制御室内の流量又は圧力を制御する制御域における第3弁部41Cと第3弁座面51Aとの間の開口面積S2は補助連通路11の面積S1より小さく設定されることにより、補助連通路を設けて容量可変型圧縮機の起動時における制御室の液冷媒の排出機能を改善した容量制御弁において、制御域におけるPc-Ps流路の最小面積を小さくすることができ、容量可変型圧縮機の起動時間の短縮及び制御時における運転効率の向上を同時に達成できる。
(2)第2弁部21Bの閉弁状態における第3弁部41Cと第3弁座面51Aとの間の最大開口面積S2maxが補助連通路11の面積S1と同一又はほぼ同一に設定されることにより、液冷媒排出時におけるPc-Ps流路の最小面積を上記の従来技術と同様の大きさに確保することができる。
(3)第3弁部41Cと第3弁座面51Aとの間の開口面積S2は、第2弁部21Bの閉弁状態から第3弁部41Cの閉弁状態に至る弁体21の移動過程において弁体21の移動方向の移動方向間隙Svによる生成から弁体21の移動方向と直交する径方向の径方向間隙Sdによる生成に入替え生成され、径方向間隙Sdは補助連通路11の面積S1より小さく設定されることにより、Pc-Ps流路の最小面積を、制御域の初期段階(弁体21のストロークの小さい段階)から急速に低減することができると共に、制御域の終期段階(弁体21のストロークの大きい段階)まで小さいな値に維持することができるため、制御域の全範囲にわたって運転効率の向上を図ることができる。
(4)第3弁座面51Aは、内径面部51Aa、外径面部51Ab及び弁体21の移動方向に直交する方向の弁座部51Acを有する円筒状に形成され、第3弁座面51Aに対峙する第3弁部41Cは、内径面部51Aaより大径の外径面部41Caと、該外径面部41Caに続き弁体21の移動方向に略直交する方向であって内径方向に延び弁座部51Acに当接可能な当接部41Cbと、当接部41Cbに続き内径面部51Aaより小径かつ第2弁部21Bと反対の方向であって内径方向に傾斜する傾斜部41Ccと、傾斜部41Ccに続き弁体21の移動方向に略直交する方向であって内径方向に延びる段部41Cdからなる階段状に形成されることにより、簡単な構成で、液冷媒排出時におけるPc-Ps流路の最小面積を上記の従来技術と同様の大きさに確保することができると共に、制御域におけるPc-Ps流路の最小面積を小さくすることができ、容量可変型圧縮機の起動時間の短縮及び制御時における運転効率の向上を同時に達成できる容量制御弁を提供することができる。
2 バルブ本体
3 仕切調整部
4 第1弁室(容量室)
5 弁孔
6 第2弁室
6A 第2弁座面
7 第3弁室
8 第2連通路
9 第1連通路
10 第3連通路
11 補助連通路
21 弁体
21A 第1弁部
21B 第2弁部
21C 第3弁部
21Ca 対向面部
21Cb 当接部
21D 嵌合孔
21E 流通孔
22 感圧装置
22A ベローズ
22B 弁座部
25 ソレノイドロッド
26 中間連通路
28 ばね手段
30 ソレノイド部
31 固定鉄心
31A 第3弁座面
31Aa 大径部
31Ab 弁座部
31Ac 小径部
31Ad 先端部
32 プランジャ
33 ソレノイドケース
34 プランジャケース
35 電磁コイル
41C 第3弁部
41Ca 外径面部
41Cb 当接部
41Cc 傾斜部
41Cd 段部
51A 第3弁座面
51Aa 内径面部
51Ab 外径面部
51Ac 弁座部
Pd 吐出室圧力
Ps 吸入室圧力
Pc 制御室圧力
S1 補助連通路の面積
S2 第3弁部と第3弁座面との間の開口面積
Sd 径方向間隙
Sv 移動方向間隙
Claims (5)
- バルブ部の開弁度に応じて作動制御室内の流量又は圧力を制御する容量制御弁において、
制御圧力の流体を通す第1連通路と連通する第1弁室と、前記第1弁室と連通する弁孔用の第2弁座面を有すると共に吐出圧力の流体を通す第2連通路に連通する第2弁室と、吸入圧力の流体を通す第3連通路に連通すると共に第3弁座面を有する第3弁室と、を有するバルブ本体、
前記バルブ本体内に配置されて前記第1弁室と前記第3連通路に連通する中間連通路を有すると共に前記第2弁座面と離接して前記第1弁室と前記第2弁室とに連通する弁孔を開閉する第2弁部と、前記第2弁部とは反対に連動開閉すると共に前記第3弁座面と離接して前記中間連通路と第3連通路との連通を開閉する第3弁部と、前記第1弁室に配置されて前記第2弁部と同方向に連動開閉する第1弁部と、を有する弁体、
前記第1弁室内に配置されて吸入圧力に応動して伸縮すると共に伸縮する自由端に前記第1弁部と離接して前記第1弁室と前記中間連通路との連通を開閉する弁座部を有する感圧体、
前記第1弁室内の前記第1弁部又は/前記第1弁部の弁座部に設けられ前記第1弁室内と前記中間連通路とに連通可能にする補助連通路、
及び前記バルブ本体に取り付けられて電流に応じて前記弁体の各弁部を開閉する移動方向へ前記弁体を作動させるソレノイド部を備え、
前記作動制御室内の流量又は圧力を制御する制御域における前記第3弁部と前記第3弁座面との間の開口面積S2は前記補助連通路の面積S1より小さく設定されることを特徴とする容量制御弁。 - 前記第2弁部の閉弁状態における前記第3弁部と前記第3弁座面との間の最大開口面積S2maxが前記補助連通路の面積S1と同一又はほぼ同一に設定されることを特徴とする請求項1に記載の容量制御弁。
- 前記第3弁部と前記第3弁座面との間の開口面積S2は、前記第2弁部の閉弁状態から前記第3弁部の閉弁状態に至る前記弁体の移動過程において前記弁体の前記移動方向の移動方向間隙による生成から前記弁体の前記移動方向と直交する径方向の径方向間隙による生成に入替え生成され、前記径方向間隙は前記補助連通路の面積S1より小さく設定されることを特徴とする請求項1又は請求項2に記載の容量制御弁。
- 前記第3弁座面は、前記弁体の前記移動方向の前記第2弁室側の大径部と、前記大径部に続き前記弁体の前記移動方向に略直交する方向の弁座部と、前記弁座部に続き基端側に延びる小径部とからなる階段状に形成され、前記第3弁座面に対峙する前記第3弁部は、前記大径部に対向し前記大径部より小径であって前記小径部より大径の対向面部と、前記弁座部に当接可能な当接部とを備えることを特徴とする請求項1ないし請求項3のいずれか1項に記載の容量制御弁。
- 前記第3弁座面は、内径面部、外径面部及び前記弁体の前記移動方向に直交する方向の弁座部を有する円筒状に形成され、前記第3弁座面に対峙する前記第3弁部は、前記内径面部より大径の外径面部と、該外径面部に続き前記弁体の前記移動方向に略直交する方向であって内径方向に延び前記弁座部に当接可能な当接部と、前記当接部に続き前記内径面部より小径かつ前記第2弁部と反対の方向であって内径方向に傾斜する傾斜部と、前記傾斜部に続き前記弁体の移動方向に略直交する方向であって内径方向に延びる段部からなる階段状に形成されることを特徴とする請求項1ないし請求項3のいずれか1項に記載の容量制御弁。
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Also Published As
Publication number | Publication date |
---|---|
CN108779768A (zh) | 2018-11-09 |
EP3431760B1 (en) | 2020-09-23 |
CN108779768B (zh) | 2020-05-12 |
US10690125B2 (en) | 2020-06-23 |
JP6810131B2 (ja) | 2021-01-06 |
EP3431760A4 (en) | 2019-11-13 |
JPWO2017159553A1 (ja) | 2019-02-21 |
US20190078562A1 (en) | 2019-03-14 |
EP3431760A1 (en) | 2019-01-23 |
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