WO2017158973A1 - 自動搬送車 - Google Patents
自動搬送車 Download PDFInfo
- Publication number
- WO2017158973A1 WO2017158973A1 PCT/JP2016/087234 JP2016087234W WO2017158973A1 WO 2017158973 A1 WO2017158973 A1 WO 2017158973A1 JP 2016087234 W JP2016087234 W JP 2016087234W WO 2017158973 A1 WO2017158973 A1 WO 2017158973A1
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- Prior art keywords
- tape
- virtual
- guide
- marker
- sensor
- Prior art date
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- 238000012545 processing Methods 0.000 claims abstract description 180
- 238000004364 calculation method Methods 0.000 claims abstract description 49
- 239000003550 marker Substances 0.000 claims description 141
- 238000009434 installation Methods 0.000 claims description 28
- 238000013500 data storage Methods 0.000 claims description 22
- 230000006870 function Effects 0.000 description 39
- 230000032258 transport Effects 0.000 description 21
- 238000001514 detection method Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 10
- 230000001133 acceleration Effects 0.000 description 6
- 238000004891 communication Methods 0.000 description 6
- 238000005259 measurement Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000004807 localization Effects 0.000 description 1
- 238000013507 mapping Methods 0.000 description 1
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Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D1/00—Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots
- G05D1/02—Control of position or course in two dimensions
- G05D1/021—Control of position or course in two dimensions specially adapted to land vehicles
- G05D1/0212—Control of position or course in two dimensions specially adapted to land vehicles with means for defining a desired trajectory
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D1/00—Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots
- G05D1/02—Control of position or course in two dimensions
- G05D1/021—Control of position or course in two dimensions specially adapted to land vehicles
- G05D1/0259—Control of position or course in two dimensions specially adapted to land vehicles using magnetic or electromagnetic means
- G05D1/0263—Control of position or course in two dimensions specially adapted to land vehicles using magnetic or electromagnetic means using magnetic strips
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D1/00—Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots
- G05D1/02—Control of position or course in two dimensions
- G05D1/021—Control of position or course in two dimensions specially adapted to land vehicles
- G05D1/0231—Control of position or course in two dimensions specially adapted to land vehicles using optical position detecting means
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D1/00—Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots
- G05D1/02—Control of position or course in two dimensions
- G05D1/021—Control of position or course in two dimensions specially adapted to land vehicles
- G05D1/0268—Control of position or course in two dimensions specially adapted to land vehicles using internal positioning means
- G05D1/0274—Control of position or course in two dimensions specially adapted to land vehicles using internal positioning means using mapping information stored in a memory device
Definitions
- the present invention relates to an automated guided vehicle that can travel along a guide tape.
- JP-A-8-234836 discloses an automatic transport vehicle that travels along the magnetic guide tape by detecting the magnetic field of the magnetic guide tape laid on the travel path.
- an automatic guided vehicle system that travels by detecting an actual magnetic guide tape and an automatic guided vehicle system that travels according to a map exist independently.
- the present invention has been made in consideration of such problems, and provides an automatic transport vehicle capable of traveling in both a place where a guide tape is laid and a place where no guide tape is laid. With the goal.
- An automated guided vehicle is an automated guided vehicle that can travel along a guide tape that is actually laid, and includes a real guide sensor, a current position acquisition unit, a guide tape data storage unit, and a virtual guide sensor processing unit. , A guide sensor switching processing unit and a position and orientation calculation unit.
- the actual guide sensor outputs the detected position of the guide tape by detecting the guide tape.
- the current position acquisition unit acquires a current position of the automatic transport vehicle.
- the guide tape data storage unit stores data relating to a virtually set guide tape as guide tape data.
- the virtual guide sensor processing unit calculates the position of the virtual guide tape using the current position and the guide tape data.
- the guide sensor switching processing unit switches the output of the real guide sensor or the virtual guide sensor processing unit.
- the position / orientation calculation unit calculates the position / orientation of the automatic conveyance vehicle based on the position of the guide tape input via the guide sensor switching processing unit.
- the guide sensor switching processing unit is either the actual guide tape position detected by the real guide sensor or the virtual guide tape position calculated by the virtual guide sensor processing unit.
- One is output to the position and orientation calculation unit.
- the position / orientation calculation unit can calculate the position / orientation of the automatic transport vehicle, so that the travel control of the automatic transport vehicle can be performed. That is, in the present invention, it is possible to receive the output of the real guide sensor and the output of the virtual guide sensor processing unit in one system, and perform processing by switching.
- the current position acquisition unit acquires the current position of the automated guided vehicle
- the virtual guide sensor processing unit calculates the position of the virtual guide tape using the current position and the guide tape data.
- the virtual guide sensor processing unit has an output form substantially equivalent to the case where an actual guide tape is used. That is, the virtual guide sensor processing unit can convert the output form when the guide tape is used.
- the position / orientation calculation unit may use either the actual position of the guide tape detected by the actual guide sensor or the position of the virtual guide tape calculated by the virtual guide sensor processing unit. It becomes possible.
- the automatic transport vehicle it is possible to run the automatic transport vehicle at both the place where the guide tape is actually laid and the place where the guide tape is not laid. That is, in the place where the guide tape is actually laid, the automatic transport vehicle is driven along the guide tape, while in the place where the guide tape is not laid, the guide tape is laid in the place.
- the automatic guided vehicle can be made to travel as if it is being operated.
- the automatic conveyance vehicle since the position of the guide tape is output from either the real guide sensor or the virtual guide sensor processing unit, the automatic conveyance vehicle can be used by one system without greatly changing the portion related to travel control. The traveling by the guide tape and the traveling in the place where the guide tape does not exist can be realized.
- the present invention can be immediately applied and operated even in the environment of a magnetic guide tape used in a conventional automated guided vehicle.
- the current position acquisition unit acquires a center position of the automatic transport vehicle as the current position
- the guide tape data includes a line segment having at least a start point position, an end point position, and a width of the virtual guide tape. Any data can be used.
- the virtual guide sensor processing unit sets the installation position of the real guide sensor in the automatic guided vehicle to the position of the virtual guide sensor based on the current position, and the virtual guide sensor The position may be compared with the guide tape data to determine whether or not the position is within the line segment data range.
- the guide tape data is numerical data within a predetermined range
- the memory capacity of the guide tape data storage unit can be reduced.
- the virtual guide sensor position is aligned with the installation position of the actual guide sensor, and the virtual guide sensor position is determined to determine whether the virtual guide sensor position is within the line segment data range. The accuracy of the position of the virtual guide sensor calculated by the guide sensor processing unit is improved, and a calculation result similar to that obtained when the actual guide sensor detects an actual guide tape is obtained.
- a plurality of the actual guide sensors may be arranged along the vehicle width direction at the front and rear of the automatic transport vehicle.
- the virtual guide sensor processing unit sets an installation position of each of the actual guide sensors in the automatic guided vehicle to the position of the virtual guide sensor with the current position as a reference, and the virtual guide sensor The position of the sensor and the guide tape data may be compared to determine whether the position is within the line segment data range.
- the position / orientation calculation unit accurately determines the attitude of the automated guided vehicle with respect to the virtual guide tape based on the determination result of the virtual guide sensor processing unit input via the guide sensor switching processing unit. Can be calculated.
- a marker tape is provided in the vicinity of the guide tape for causing the automatic transport vehicle to recognize the content of instructions for the travel of the automatic transport vehicle.
- the automated guided vehicle further includes a real marker sensor, a marker tape data storage unit, a virtual marker sensor processing unit, a marker sensor switching processing unit, and a job command execution processing unit.
- the real marker sensor detects the marker tape.
- the marker tape data storage unit stores data relating to a virtually set marker tape as marker tape data.
- the virtual marker sensor processing unit calculates the position of the virtual marker tape using the current position and the marker tape data.
- the marker sensor switching processing unit switches the output of the real marker sensor or the virtual marker sensor processing unit. Whether the job command execution processing unit should end the current job command for the automatic transport vehicle based on the marker tape position input via the marker sensor switching processing unit and execute the next job command. Judge whether or not.
- the marker tape is a marker for instructing the automatic conveyance vehicle to complete the job command or start execution of the next job command when the automatic conveyance vehicle travels along the guide tape. It functions as a trigger for recognizing the start or end of execution. For example, the automatic conveyance vehicle is caused to recognize a traveling command such as “start”, “stop”, “rotation”, “acceleration / deceleration”, or the like.
- the marker tape is installed in the vicinity of the guide tape as described above. Therefore, the marker tape is not laid at a place where the guide tape is not laid.
- the marker sensor switching processing unit outputs either the detection result of the real marker sensor or the calculation result of the virtual marker sensor processing unit as the job command. Output to the execution processing unit.
- the job command execution processing unit can execute the next job command when the marker tape can be detected (the position of the virtual marker tape can be calculated). Even in this case, it is possible to receive the output of the real marker sensor and the output of the virtual marker sensor processing unit by one system, and perform processing by switching.
- the virtual marker sensor processing unit calculates the position of the virtual marker tape using the current position of the automatic transport vehicle and the marker tape data. Thereby, the virtual marker sensor processing unit has an output form substantially equivalent to the case where an actual marker tape is used. As a result, the job command execution processing unit can use either the detection result of the real marker sensor or the calculation result of the virtual marker sensor processing unit.
- the marker tape data may be line segment data having a center position, a posture, and a total length and width of the virtual marker tape.
- the virtual marker sensor processing unit sets the installation position of the real marker sensor in the automatic transport vehicle to the position of the virtual marker sensor with the current position as a reference, and the virtual marker sensor A position is compared with the marker tape data, and it is determined whether or not the position is within the range of the line segment data.
- the marker tape data is numerical data in a predetermined range
- the memory capacity of the marker tape data storage unit can be reduced.
- the virtual marker sensor position is aligned with the installation position of the actual marker sensor, and the virtual marker sensor position is determined to determine whether the virtual marker sensor position is within the range of the line segment data. The accuracy of the position of the virtual marker sensor calculated by the marker sensor processing unit is improved, and a calculation result similar to that when the actual marker sensor detects an actual marker tape is obtained.
- the two actual marker sensors may be respectively arranged on both sides in the vehicle width direction in front of the automatic conveyance vehicle.
- the virtual marker sensor processing unit sets the installation positions of the two actual marker sensors in the automatic transport vehicle to the positions of the two virtual marker sensors, with the current position as a reference, The positions of the two virtual marker sensors and the marker tape data are compared to determine whether or not each position is within the range of the line segment data.
- the job command execution processing unit can accurately determine the execution of the next job command based on the determination result of the virtual marker sensor processing unit input via the marker sensor switching processing unit. Become.
- FIG. 3A and 3B are explanatory views schematically illustrating a case where the AGV travels on a magnetic guide tape (virtual guide tape).
- 4A is an explanatory diagram schematically illustrating the arrangement of magnetic guide sensors (virtual guide sensors) in AGV
- FIG. 4B is an explanatory diagram illustrating the detailed arrangement of magnetic guide sensors
- FIG. It is explanatory drawing which illustrated typically arrangement
- FIG. 9A is an explanatory diagram illustrating an example in which the magnetic guide tape is laid in a grid shape
- FIG. 9B is an explanatory diagram illustrating an example in which the magnetic guide tape is laid only at the intersection of the grid.
- FIG. 1 is a block diagram of an automated guided vehicle 10 according to an embodiment of the present invention.
- the automatic transport vehicle 10 is, for example, a battery-driven unmanned transport cart (automatic transport vehicle) that supplies and transports articles such as parts in a factory.
- the automatic guided vehicle 10 is also referred to as AGV (Automatic Guided Vehicle) 10.
- the AGV 10 receives a job command (job data, command signal) from the host system 12 by wireless communication, and can travel along the magnetic guide tape 14 laid in the factory according to the received job command.
- job command job data, command signal
- the AGV 10 includes a wireless communication module 16 (communication unit), a monitor ECU 18, a scanner sensor 20, a magnetic guide sensor 22 (actual guide sensor), a magnetic marker sensor 24 (actual marker sensor), a motion ECU 26, motor controllers 28L and 28R, and a motor 30L. , 30R.
- the wireless communication module 16 transmits and receives data to and from the host system 12 by wireless communication.
- the monitor ECU 18 is a computer including a microcomputer, and includes a CPU (Central Processing Unit), a memory, and the like.
- the monitor ECU 18 can realize the following functions by reading and executing a program recorded in a memory as a non-transitory recording medium. That is, the monitor ECU 18 controls each part in the AGV 10 such as the motion ECU 26 in accordance with a command from the host system 12. Further, the monitor ECU 18 notifies the host system 12 via the wireless communication module 16 of the traveling state of the AGV 10, the state of a battery (not shown), and the like.
- the scanner sensor 20 is a position sensor that detects the position of the automatic conveyance vehicle 10. Examples of such a sensor include a distance sensor such as a laser scanner, a position sensor using GPS or autonomous navigation, and a position sensor based on SLAM (Simultaneous Localization and Mapping).
- the magnetic guide sensor 22 detects the magnetic guide tape 14.
- the magnetic marker sensor 24 detects a magnetic marker tape 32 laid near the magnetic guide tape 14.
- the motion ECU 26 is a computer including a microcomputer, and has a CPU, a memory, and the like.
- the monitor ECU 18 can realize the following functions by reading and executing a program recorded in a memory as a non-transitory recording medium. That is, the motion ECU 26 basically determines the magnetic guide based on the position of the AGV 10 detected by the scanner sensor 20 and the position of the magnetic guide tape 14 detected by the magnetic guide sensor 22 in accordance with a job command from the host system 12. The position and orientation of the AGV 10 with respect to the tape 14 is calculated. Further, the motion ECU 26 outputs a control signal for controlling the motors 30L, 30R to the motor controllers 28L, 28R based on the command speed indicated by the job command and the calculation result. When the magnetic marker sensor 24 detects the magnetic marker tape 32, the motion ECU 26 ends the current job command and executes the next job command.
- the motor controllers 28L and 28R drive the motors 30L and 30R provided on the left and right sides of the AGV 10 based on a control signal from the motion ECU 26, respectively, thereby rotating the left and right wheels of the AGV 10 to run at a desired speed.
- the AGV 10 is an automatic guided vehicle that uses the magnetic guide tape 14 as a travel route. However, if an object or the like is temporarily installed on the travel route and the travel route is blocked, the AGV 10 may be temporarily retracted or moved to the place where the transported item is received.
- the magnetic guide tape 14 must be newly installed.
- the magnetic guide tape 14 must be installed for each grid, which increases costs and man-hours.
- a virtual guide tape function described later is provided, and this function is mainly performed by the motion ECU 26.
- This function replaces the magnetic guide tape 14 that must be temporarily installed with a virtual magnetic guide tape (virtual guide tape), or installs the magnetic guide tape 14 only at the intersection of the grid, By making the portion a virtual guide tape, installation costs and man-hours can be reduced.
- this virtual guide tape function has a feature that the same position and orientation and wheel control of the AGV 10 can be used when the magnetic guide tape 14 is used and when the virtual guide tape function is used.
- the position information for installing the magnetic guide tape 14 is set as the position information of the virtual guide tape (virtual guide tape layout data).
- the position information of the virtual guide tape is based on the line segment data from the start position to the target position, and the range of a predetermined width in the left-right direction from the center position of the line segment data is the virtual guide tape.
- the AGV 10 has the magnetic guide sensor 22, but in the case of the virtual guide tape function, the virtual guide sensor (virtual guide sensor) is used without using the magnetic guide sensor 22.
- the AGV 10 acquires and recognizes the current position (the center position of the AGV 10) as the vehicle body coordinate value, and sets the position where the actual magnetic guide sensor 22 is located as the position of the virtual guide sensor with the center position as a reference. Then, the position of the virtual guide sensor is compared with the virtual guide tape layout data, and when the position of the virtual guide sensor is within the range of the line segment data constituting the virtual guide tape layout data, “1” is output, and there is no Sometimes “0” is output. Thereby, the same output as when the actual magnetic guide sensor 22 senses the magnetic guide tape 14 can be obtained.
- a magnetic marker tape 32 that functions as a trigger for recognizing the start or end of execution of a job command is installed in the vicinity of the magnetic guide tape 14. Specifically, the magnetic marker tape 32 is installed in the vicinity of the outer side or the inner side of the magnetic guide tape 14 at a position where the travel command is to be recognized.
- a virtual magnetic marker tape (virtual marker tape) is set at a position along which the travel command is to be recognized along the virtual guide tape described above.
- the virtual marker tape is detected by a virtual marker sensor. Similar to the virtual guide sensor, the virtual marker sensor is set at the same position as the magnetic marker sensor 24 actually installed in the AGV 10.
- the virtual marker tape sensing method using the virtual marker sensor is the same as the virtual guide tape sensing method using the virtual guide sensor.
- the AGV 10 since the AGV 10 has a virtual guide tape function and a virtual marker tape function, the AGV 10 has (1) a travel mode for traveling on the magnetic guide tape 14, (2) a travel mode for traveling on the virtual guide tape, ( 3) A travel mode that travels mainly on the magnetic guide tape 14 and travels temporarily on the virtual guide tape, and (4) a travel mode that travels mainly on the virtual guide tape and travels temporarily on the magnetic guide tape 14. Either of these can be selected. These travel modes are set and executed by the motion ECU 26.
- FIG. 2 is a block diagram showing the configuration of the motion ECU 26.
- the motion ECU 26 includes a vehicle body coordinate value calculation processing unit 34 (current position acquisition unit), a guide tape data storage unit 36, a virtual guide sensor processing unit 38, a guide sensor switching processing unit 40, and a vehicle body deviation amount calculation processing unit 42 (position and orientation calculation).
- the vehicle body coordinate value calculation processing unit 34 calculates the vehicle body coordinate value of the AGV 10 based on the detection result of the scanner sensor 20 (position information of the AGV 10), the rotational speeds of the left and right wheels from the motor controllers 28L and 28R, and the like. The current position of the AGV 10 is acquired.
- virtual guide tape layout data includes data related to a virtually set magnetic guide tape (virtual guide tape 14i in FIGS. 3A and 3B) at a place where the magnetic guide tape 14 is not laid. (Guide tape data).
- FIG. 3A illustrates an example of the traveling path 56 of the AGV 10 on which the magnetic guide tape 14 is laid.
- the travel route 56 is composed of a combination of a plurality of straight lines and arcs (hereinafter also referred to as line segments).
- a point 58 on the travel route 56 indicates the position of the start point or end point of each line segment.
- 3A may be a travel route constituted by a virtual guide tape 14i instead of the magnetic guide tape 14.
- a magnetic marker tape 32 is laid in the vicinity of the magnetic guide tape 14.
- the magnetic marker tape 32 is a linear tape arranged on the side of the magnetic guide tape 14, and when the AGV 10 travels along the magnetic guide tape 14 as described above, “start”, “stop”, It is a mark for causing the AGV 10 to recognize a traveling command such as “rotation”, “acceleration / deceleration”, and the like. Therefore, the AGV 10 can execute the running command indicated by the magnetic marker tape 32 by detecting the magnetic marker tape 32.
- the magnetic marker tape 32 is not laid in a place where the magnetic guide tape 14 is not laid.
- the marker tape data storage unit 44 data regarding the magnetic marker tape (virtual marker tape 32i) virtually set at a location where the magnetic marker tape 32 is not laid is stored as virtual marker tape layout data (marker tape data). ) Is stored. Therefore, when the travel route 56 is configured by the virtual guide tape 14i, the virtual marker tape 32i is set instead of the magnetic marker tape 32.
- the width of the virtual marker tape 32i is stored in advance in the marker tape data storage unit 44 as virtual marker tape layout data.
- the virtual guide sensor processing unit 38 uses the vehicle body coordinate value of the AGV 10 calculated by the vehicle body coordinate value calculation processing unit 34 and the virtual guide tape layout data for a place where the magnetic guide tape 14 is not actually laid. The position of the guide tape 14i is calculated. That is, the virtual guide sensor processing unit 38 functions as a virtual magnetic guide sensor (virtual guide sensor) instead of the actual magnetic guide sensor 22 at a place where the magnetic guide tape 14 is not laid.
- FIG. 4A is an explanatory diagram illustrating the installation position of the virtual guide sensor 60 in the AGV 10.
- the virtual guide sensor 60 is installed at a position at an equal distance X1 in the front-rear direction (X direction) of the vehicle body with respect to the center position 62 of the AGV 10.
- this position is also a position where a plurality of magnetic guide sensors 22 are arranged at equal intervals Y1 along the vehicle width direction (Y direction). That is, the virtual guide sensor 60 sets the installation position of the magnetic guide sensor 22 in the AGV 10 to the position of the virtual guide sensor 60 with reference to the current position of the AGV 10 (center position 62).
- the installation position of the virtual guide sensor 60 and the magnetic guide sensor 22 may be schematically illustrated as a rectangle as illustrated in FIG. 4A.
- the total length of the virtual guide sensor 60 in the vehicle width direction is (n ⁇ 1) It becomes xY1.
- the resolution thereof is n.
- the virtual guide sensor processing unit 38 sets the installation position of the magnetic guide sensor 22 in the AGV 10 to the position of the virtual guide sensor 60 with the current center position 62 of the AGV 10 as a reference, and the position of the virtual guide sensor 60.
- Each line segment data in the virtual guide tape layout data (line segment data indicating the virtual guide tape 14i) is compared.
- the virtual guide sensor processing unit 38 determines whether or not the position of the virtual guide sensor 60 is within the range of the line segment data, that is, there is an overlap between the virtual guide sensor 60 and the straight line or arc of the line segment data. It is determined whether or not.
- the virtual guide sensor processing unit 38 overlaps with a straight line or an arc for each installation position of the magnetic guide sensor 22. If there is, “1” (on) is determined, and if there is no overlap, “0” (off) is determined. Further, since the virtual guide sensor 60 is installed before and after the AGV 10, the virtual guide sensor processing unit 38 performs such overlap determination on the front and rear virtual guide sensors 60. That is, the virtual guide sensor processing unit 38 determines whether or not the schematic rectangle indicating the installation positions of the front and rear virtual guide sensors 60 intersects the line segment of the virtual guide tape 14i.
- the virtual guide sensor processing unit 38 outputs a determination result including the position of the virtual guide tape 14i (the installation position of the magnetic guide sensor 22 from which the determination result indicating that there is an overlap) to the guide sensor switching processing unit 40.
- the guide sensor switching processing unit 40 displays either the determination result from the virtual guide sensor processing unit 38 (the position of the virtual guide tape 14i) or the position of the magnetic guide tape 14 that is actually detected by the magnetic guide sensor 22. This is output to the deviation amount calculation processing unit 42.
- the guide sensor switching processing unit 40 outputs the position of the magnetic guide tape 14 detected by the magnetic guide sensor 22 to the vehicle body deviation amount calculation processing unit 42.
- the guide sensor switching processing unit 40 performs the virtual guide tape 14i.
- the position of the virtual guide tape 14 i calculated by the sensor processing unit 38 is output to the vehicle body deviation amount calculation processing unit 42.
- the guide sensor switching processing unit 40 may switch the position to be output to the vehicle body deviation amount calculation processing unit 42 in accordance with an instruction from the job command execution processing unit 52.
- the guide sensor switching processing unit 40 outputs the detection results of the plurality of magnetic guide sensors 22 to the vehicle body deviation amount calculation processing unit 42. Just output.
- the magnetic guide sensor 22 that has detected the magnetic guide tape 14 detects the signal “1” (ON).
- the magnetic guide sensor 22 that could not detect the magnetic guide tape 14 outputs a detection signal of “0” (off).
- the vehicle body deviation amount calculation processing unit 42 calculates the position and orientation of the AGV 10 based on the actual position of the magnetic guide tape 14 or the position of the virtual guide tape 14 i input via the guide sensor switching processing unit 40. . In this case, the vehicle body deviation amount calculation processing unit 42 determines whether the virtual guide sensor 60 has a determination result (a state of “1” or “0”) or a detection result of each magnetic guide sensor 22 (“1” or “0”). The degree of deviation of the body of the AGV 10 relative to the magnetic guide tape 14 or the virtual guide tape 14i is calculated from the detection signal).
- FIG. 5 is an explanatory view schematically showing the posture of the AGV 10 with respect to the magnetic guide tape 14 or the virtual guide tape 14i.
- the vehicle body deviation amount calculation processing unit 42 obtains the posture angle ⁇ of the vehicle body with respect to the magnetic guide tape 14 (virtual guide tape 14i) and determines the center position of the magnetic guide tape 14 (virtual guide tape 14i) and the center position 62 of the vehicle body. Find the distance B between them.
- the virtual marker sensor processing unit 46 obtains the current center position 62 of the AGV 10 calculated by the vehicle body coordinate value calculation processing unit 34 and the virtual marker tape layout data for a place where the magnetic marker tape 32 is not actually laid. Using this, the position of the virtual marker tape 32i is calculated. That is, the virtual marker sensor processing unit 46 functions as a virtual magnetic marker sensor (virtual marker sensor) instead of the actual magnetic marker sensor 24 even in a place where the magnetic marker tape 32 is not laid.
- FIG. 4C is an explanatory diagram illustrating the installation positions of the virtual guide sensor 60 and the virtual marker sensor 66 in the AGV 10.
- the virtual marker sensor 66 is positioned in the vehicle width direction with respect to the positions of both ends of the virtual guide sensor 60 in the front direction (X direction) of the vehicle body with respect to the center position 62 of the AGV 10 (center line passing through the center position 62 (one-dot chain line)). (Position at a distance of Y2 on the left and right) respectively.
- This position is also a position where the actual magnetic marker sensor 24 is disposed. That is, the virtual marker sensor 66 sets the installation position of the magnetic marker sensor 24 in the AGV 10 to the position of the virtual marker sensor 66 with reference to the current position (center position 62) of the AGV 10.
- the virtual marker sensor processing unit 46 sets the installation position of the magnetic marker sensor 24 in the AGV 10 with respect to the current center position 62 of the AGV 10 as the position of the virtual marker sensor 66,
- the virtual marker tape layout data (line segment data indicating the virtual marker tape 32i) is compared.
- the virtual marker sensor processing unit 46 determines whether or not the position of the virtual marker sensor 66 is within the range of the line segment data, that is, whether or not there is an overlap between the virtual marker sensor 66 and the line segment data. judge.
- the virtual marker sensor processing unit 46 overlaps the line segment data for each installation position of the magnetic marker sensor 24. “1” (on), and “0” (off) if there is no overlap. Thereby, the virtual marker sensor processing unit 46 can determine whether or not a schematic circle indicating the installation position of the virtual marker sensor 66 is included in the line segment of the virtual marker tape 32i.
- the virtual marker sensor processing unit 46 outputs a determination result including the position of the virtual marker tape 32i (the installation position of the magnetic marker sensor 24 where the determination result indicating that there is an overlap) to the marker sensor switching processing unit 48.
- the marker sensor switching processing unit 48 uses either the determination result from the virtual marker sensor processing unit 46 (the position of the virtual marker tape 32i) or the position of the magnetic marker tape 32 actually detected by the magnetic marker sensor 24 as a job.
- the data is output to the instruction execution processing unit 52.
- the marker sensor switching processing unit 48 outputs the position of the magnetic marker tape 32 detected by the magnetic marker sensor 24 to the job command execution processing unit 52.
- the marker sensor switching processing unit 48 displays the virtual marker.
- the position of the virtual marker tape 32 i calculated by the sensor processing unit 46 is output to the job command execution processing unit 52.
- the marker sensor switching processing unit 48 may switch the position to be output to the job command execution processing unit 52 in accordance with an instruction from the job command execution processing unit 52.
- job commands received from the host system 12 are stored.
- the job command execution processing unit 52 reads a job command from the job data storage unit 50 and outputs a command speed corresponding to the job command to the output speed calculation processing unit 54.
- the job instruction execution processing unit 52 detects the magnetic marker tape 32 by the magnetic marker sensor 24 or the virtual marker sensor processing unit 46 based on the position of the magnetic marker tape 32 input via the marker sensor switching processing unit 48. If so, the current job instruction is terminated. Then, the job command execution processing unit 52 reads a new job command from the job data storage unit 50 in order to execute the next job command.
- the job command execution processing unit 52 determines that the magnetic marker sensor 24 or the virtual marker sensor processing unit 46 has detected the magnetic marker tape 32. to decide.
- the magnetic marker tape 32 is a mark for causing the AGV 10 to recognize a travel command such as “start”, “stop”, “rotation”, “acceleration / deceleration”. Therefore, when the magnetic marker tape 32 is detected, the job command execution processing unit 52 can determine that the current job command in the AGV 10 has been completed.
- the output speed calculation processing unit 54 determines the command speed according to the job command from the job command execution processing unit 52 and the degree of deviation of the vehicle body of the AGV 10 with respect to the magnetic guide tape 14 calculated by the vehicle body deviation amount calculation processing unit 42 (distance B ), The speed VL of the left wheel 64L and the speed VR of the right wheel 64R are calculated.
- the output speed calculation processing unit 54 supplies a control signal corresponding to the speed VL to the motor controller 28L and supplies a control signal corresponding to the speed VR to the motor controller 28R.
- the motor controller 28L drives the motor 30L according to the control signal
- the motor controller 28R drives the motor 30R according to the control signal.
- the left wheel 64L of the AGV 10 travels at the speed VL
- the right wheel 64R travels at the speed VR.
- the first application example in FIG. 6 illustrates a case where an obstacle 70 exists on the magnetic guide tape 14 in the factory.
- the AGV 10 may travel while avoiding the obstacle 70 using the function of the virtual guide tape 14i.
- the virtual guide tape 14 i is branched from the magnetic guide tape 14 in front of the obstacle 70 on the magnetic guide tape 14.
- the virtual guide tape 14 i avoids the obstacle 70 and joins the magnetic guide tape 14 in front of the obstacle 70.
- the virtual marker tape 32i is (1) before the branching point between the magnetic guide tape 14 and the virtual guide tape 14i, (2) before the point where the line segment constituting the virtual marker tape 32i bends at right angles, (3 )
- the magnetic guide tape 14 and the virtual guide tape 14i are respectively provided in front of the junction.
- the job command execution processing unit 52 travels the virtual guide tape 14 i from the travel mode of the magnetic guide tape 14.
- the inside of the motion ECU 26 is controlled so as to switch to the mode.
- the job command execution processing unit 52 ends the current job command, reads the next job command from the job data storage unit 50, and executes it. Further, the job command execution processing unit 52 controls the guide sensor switching processing unit 40 so as to output the calculation result of the virtual guide sensor processing unit 38 to the vehicle body deviation amount calculation processing unit 42, and the virtual marker sensor processing unit 46. The marker sensor switching processing unit 48 is controlled so as to output the calculation result to the job command execution processing unit 52.
- the AGV 10 can travel along the virtual guide tape 14i from the branch point between the magnetic guide tape 14 and the virtual marker tape 32i before the obstacle 70.
- the job command execution processing unit 52 starts the magnetic guide tape 14 from the running mode of the virtual guide tape 14i.
- the inside of the motion ECU 26 is controlled so as to switch to the travel mode.
- the job command execution processing unit 52 ends the current job command, reads the next job command from the job data storage unit 50, and executes it. Further, the job command execution processing unit 52 controls the guide sensor switching processing unit 40 so as to output the detection result of the magnetic guide sensor 22 to the vehicle body deviation amount calculation processing unit 42, and also outputs the detection result of the magnetic marker sensor 24 to the job.
- the marker sensor switching processing unit 48 is controlled to output to the command execution processing unit 52.
- the AGV 10 can travel along the magnetic guide tape 14 from the junction of the magnetic guide tape 14 and the virtual marker tape 32i in front of the obstacle 70.
- FIG 7 shows the case where the magnetic guide tape 14 (virtual guide tape 14i) and the magnetic marker tape 32 (virtual marker tape 32i) are set in the factory. Therefore, the AGV 10 travels on the travel path 56 of the magnetic guide tape 14 (virtual guide tape 14i). A predetermined facility 72 exists on the travel route 56.
- the AGV 10 can run by executing the next job command every time the magnetic marker tape 32 (virtual marker tape 32i) is detected or when predetermined conditions of the job command are met.
- the magnetic marker tape 32 (virtual marker tape 32i) when the magnetic marker tape 32 (virtual marker tape 32i) is set on the left and right of the traveling direction, it can be specified in advance to detect the magnetic marker tape 32 in either direction during the job command. That's fine.
- the current position (center position 62) of the AGV 10 is updated when the magnetic marker tape 32 (virtual marker tape 32i) is detected. do it.
- the magnetic marker tape 32 and the virtual marker tape 32i function as triggers for causing the AGV 10 to recognize travel commands such as “start”, “stop”, “rotation”, and “acceleration / deceleration”. For example, even if “stop” can be recognized, the AGV 10 does not always stop immediately. Therefore, it is also possible to place a magnetic marker tape 32 (virtual marker tape 32i) in front of the spin turn or stop position and designate the marker as “stop at A [mm] ahead”.
- the numbers 1 to 10 shown beside the virtual marker tape 32i are the numbers of the job command and the virtual marker tape 32i, and an example of the job command program is shown in FIG.
- the third application example in FIG. 9A illustrates a case where a specific plane is divided into grids, and the magnetic guide tape 14 or the virtual guide tape 14i is set on all grid sides. In this case, the AGV 10 travels along the grid side.
- the fourth application example in FIG. 9B illustrates a case where a square, L-shaped, T-shaped, or cross-shaped magnetic guide tape 14 or virtual guide tape 14 i is set only at the intersection of the grid sides.
- the AGV 10 may travel along the magnetic guide tape 14 or the virtual guide tape 14i at the intersection, and travel along the virtual guide tape 14i between the intersections.
- the guide sensor switching processing unit 40 detects the actual position of the magnetic guide tape 14 detected by the magnetic guide sensor 22 or the virtual guide tape 14i calculated by the virtual guide sensor processing unit 38.
- One of the positions is output to the vehicle body deviation amount calculation processing unit 42.
- the vehicle body deviation amount calculation processing unit 42 can calculate the position and orientation of the AGV 10, so that the traveling control of the AGV 10 is possible. That is, in the present embodiment, the output of the magnetic guide sensor 22 and the output of the virtual guide sensor processing unit 38 can be received by one system, and can be switched and processed.
- the vehicle body coordinate value calculation processing unit 34 acquires the current position of the AGV 10, and the virtual guide sensor processing unit 38 calculates the position of the virtual guide tape 14i using the current position and the virtual guide tape layout data.
- the virtual guide sensor processing unit 38 has an output form substantially equivalent to that when the magnetic guide tape 14 is used. That is, the virtual guide sensor processing unit 38 can be converted into an output form when the magnetic guide tape 14 is used.
- the vehicle body deviation amount calculation processing unit 42 can use either the position of the magnetic guide tape 14 detected by the magnetic guide sensor 22 or the position of the virtual guide tape 14 i calculated by the virtual guide sensor processing unit 38. It becomes possible.
- the AGV 10 it is possible to run the AGV 10 at both the place where the magnetic guide tape 14 is actually laid and the place where the magnetic guide tape 14 is not laid. That is, in the place where the magnetic guide tape 14 is actually laid, the AGV 10 is run along the magnetic guide tape 14, while in the place where the magnetic guide tape 14 is not laid, the magnetic guide tape is as if the place is located. The AGV 10 can be run as if 14 is laid.
- the AGV 10 since the position of the magnetic guide tape 14 (virtual guide tape 14i) is output from either the magnetic guide sensor 22 or the virtual guide sensor processing unit 38, the AGV 10 does not significantly change the portion related to travel control. With one system, traveling by the magnetic guide tape 14 and traveling in a place where the magnetic guide tape 14 does not exist can be realized.
- the present embodiment can be immediately applied and operated even in the environment of the magnetic guide tape 14 used in the conventional AGV.
- a light, short, and low cost AGV10 system can be constructed. That is, conventionally, when various functions such as path calculation for avoiding the obstacle 70 and recognition of the position and orientation of the workpiece are realized, it is necessary to create a control algorithm as a separate function.
- virtual guide tape layout data is output from these functions, and the AGV 10 travels according to the virtual guide tape function based on this data, so that the actual obstacle 70 can be avoided. And functions such as workpiece connection can be realized.
- the virtual guide tape layout data is numerical data within a predetermined range
- the memory capacity of the guide tape data storage unit 36 can be reduced.
- the virtual guide sensor processing unit 38 adjusts the position of the virtual guide sensor 60 to the installation position of the magnetic guide sensor 22 and determines whether or not the position of the virtual guide sensor 60 is within the range of the line segment data. The accuracy of the calculated position of the virtual guide sensor 60 is improved, and a calculation result similar to that obtained when the magnetic guide sensor 22 detects the actual magnetic guide tape 14 is obtained.
- a plurality of magnetic guide sensors 22 are respectively arranged in the vehicle width direction before and after the AGV 10, and the virtual guide sensor processing unit 38 determines the installation position of each magnetic guide sensor 22 in the AGV 10 with reference to the current position.
- the position of the virtual guide sensor 60 is set, and the position of the virtual guide sensor 60 is compared with the virtual guide tape layout data to determine whether or not the position is within the line segment data range. Accordingly, the vehicle body deviation amount calculation processing unit 42 accurately calculates the attitude of the AGV 10 with respect to the virtual guide tape 14i based on the determination result of the virtual guide sensor processing unit 38 input via the guide sensor switching processing unit 40. Can do.
- the magnetic marker tape 32 is a marker for instructing the AGV 10 to complete the job command or start the execution of the next job command when the AGV 10 travels along the magnetic guide tape 14.
- it functions as a trigger for recognizing the end.
- the AGV 10 is caused to recognize a running command such as “start”, “stop”, “rotation”, “acceleration / deceleration” for the AGV 10.
- the magnetic marker tape 32 is installed in the vicinity of the magnetic guide tape 14 as described above. Therefore, the magnetic marker tape 32 is not laid at a place where the magnetic guide tape 14 is not laid.
- the marker sensor switching processing unit 48 uses either the detection result of the magnetic marker sensor 24 or the calculation result of the virtual marker sensor processing unit 46 as a job.
- the data is output to the instruction execution processing unit 52.
- the job command execution processing unit 52 can execute the next job command when the magnetic marker tape 32 can be detected (the position of the virtual marker tape 32i can be calculated).
- the output of the magnetic marker sensor 24 and the output of the virtual marker sensor processing unit 46 can be received by one system and can be switched and processed.
- the virtual marker sensor processing unit 46 calculates the position of the virtual marker tape 32i using the current position of the AGV 10 and the virtual marker tape layout data. As a result, the virtual marker sensor processing unit 46 has an output form substantially equivalent to the case where the actual magnetic marker tape 32 is used. As a result, the job command execution processing unit 52 can use either the detection result of the magnetic marker sensor 24 or the calculation result of the virtual marker sensor processing unit 46.
- the virtual marker tape layout data is numerical data within a predetermined range
- the memory capacity of the marker tape data storage unit 44 can be reduced.
- the virtual marker sensor processing unit 46 adjusts the position of the virtual marker sensor 66 to the installation position of the magnetic marker sensor 24 and determines whether or not the position of the virtual marker sensor 66 is within the range of the line segment data. The accuracy of the calculated position of the virtual marker sensor 66 is improved, and a calculation result similar to that obtained when the magnetic marker sensor 24 detects the actual magnetic marker tape 32 is obtained.
- two magnetic marker sensors 24 are respectively arranged on both sides in the vehicle width direction in front of the AGV 10, and the virtual marker sensor processing unit 46 uses the current position as a reference for the two magnetic marker sensors 24 in the AGV 10.
- the installation position is set to the position of the two virtual marker sensors 66, the positions of the two virtual marker sensors 66 are compared with the virtual marker tape layout data, and each position is within the range of the line segment data. Determine whether or not. Accordingly, the job command execution processing unit 52 can accurately determine the execution of the next job command based on the determination result of the virtual marker sensor processing unit 46 input via the marker sensor switching processing unit 48. Become.
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Abstract
Description
図1は、本発明の一実施形態に係る自動搬送車10のブロック図である。自動搬送車10は、例えば、工場内において、部品等の物品を供給搬送するバッテリ駆動の無人の搬送台車(無人搬送車)である。以下の説明では、自動搬送車10をAGV(Automatic Guided Vehicle)10ともいう。AGV10は、上位システム12から無線通信によりジョブ命令(ジョブデータ、指令信号)を受信し、受信したジョブ命令に従い、工場内に敷設された磁気ガイドテープ14に沿って走行可能である。
ここで、モーションECU26の説明に先立ち、本実施形態の特徴的な機能である仮想ガイドテープ機能について、概略的に説明する。
次に、モーションECU26の説明に先立ち、本実施形態の特徴的な他の機能である仮想マーカテープ機能について、概略的に説明する。
以上のように説明した本実施形態に係るAGV10の特徴的な機能(仮想ガイドテープ機能及び仮想マーカテープ機能)を実現するためのモーションECU26の具体的な構成について、図2等を参照しながら説明する。
以上のように構成される本実施形態に係るAGV10の適用例(第1適用例~第4適用例)を、図6~図9Bを参照しながら説明する。
本実施形態に係るAGV10によれば、ガイドセンサ切替処理部40は、磁気ガイドセンサ22が検出した実際の磁気ガイドテープ14の位置、又は、仮想ガイドセンサ処理部38が算出した仮想ガイドテープ14iの位置のいずれか一方を車体ズレ量計算処理部42に出力する。これにより、車体ズレ量計算処理部42は、AGV10の位置姿勢を算出できるので、当該AGV10の走行制御が可能となる。すなわち、本実施形態では、磁気ガイドセンサ22の出力と、仮想ガイドセンサ処理部38の出力とを1つのシステムで受け、切り替えて処理することが可能である。
Claims (6)
- 実際に敷設されているガイドテープ(14)に沿って走行可能な自動搬送車(10)であって、
前記ガイドテープ(14)を検出することにより、検出した前記ガイドテープ(14)の位置を出力する実ガイドセンサ(22)と、
前記自動搬送車(10)の現在位置を取得する現在位置取得部(34)と、
仮想的に設定されたガイドテープ(14i)に関するデータをガイドテープデータとして格納するガイドテープデータ格納部(36)と、
前記現在位置及び前記ガイドテープデータを用いて、前記仮想的なガイドテープ(14i)の位置を算出する仮想ガイドセンサ処理部(38)と、
前記実ガイドセンサ(22)又は前記仮想ガイドセンサ処理部(38)の出力を切り替えるガイドセンサ切替処理部(40)と、
前記ガイドセンサ切替処理部(40)を介して入力されたガイドテープ(14、14i)の位置に基づいて、前記自動搬送車(10)の位置姿勢を算出する位置姿勢算出部(42)と、
を有することを特徴とする自動搬送車(10)。 - 請求項1記載の自動搬送車(10)において、
前記現在位置取得部(34)は、前記自動搬送車(10)の中心位置(62)を前記現在位置として取得し、
前記ガイドテープデータは、始点位置、終点位置及び前記仮想的なガイドテープ(14i)の幅を少なくとも有する線分データであり、
前記仮想ガイドセンサ処理部(38)は、
前記現在位置を基準として、前記自動搬送車(10)における前記実ガイドセンサ(22)の設置位置を、仮想的なガイドセンサ(60)の位置に設定し、
前記仮想的なガイドセンサ(60)の位置と前記ガイドテープデータとを比較して、当該位置が前記線分データの範囲内にあるか否かを判断することを特徴とする自動搬送車(10)。 - 請求項2記載の自動搬送車(10)において、
前記自動搬送車(10)の前方と後方とには、車幅方向に沿って、複数の前記実ガイドセンサ(22)がそれぞれ配置され、
前記仮想ガイドセンサ処理部(38)は、
前記現在位置を基準として、前記自動搬送車(10)における前記各実ガイドセンサ(22)の設置位置を、前記仮想的なガイドセンサ(60)の位置に設定し、
前記仮想的なガイドセンサ(60)の位置と前記ガイドテープデータとを比較して、当該位置が前記線分データの範囲内にあるか否かを判断することを特徴とする自動搬送車(10)。 - 請求項1~3のいずれか1項に記載の自動搬送車(10)において、
前記ガイドテープ(14)の近傍には、前記自動搬送車(10)の走行に対する指示内容を当該自動搬送車(10)に認識させるためのマーカテープ(32)が設置され、
前記自動搬送車(10)は、
前記マーカテープ(32)を検出する実マーカセンサ(24)と、
仮想的に設定されたマーカテープ(32i)に関するデータをマーカテープデータとして格納するマーカテープデータ格納部(44)と、
前記現在位置及び前記マーカテープデータを用いて、前記仮想的なマーカテープ(32i)の位置を算出する仮想マーカセンサ処理部(46)と、
前記実マーカセンサ(24)又は前記仮想マーカセンサ処理部(46)の出力を切り替えるマーカセンサ切替処理部(48)と、
前記マーカセンサ切替処理部(48)を介して入力されたマーカテープ(32、32i)の位置に基づいて、前記自動搬送車(10)に対する現在のジョブ命令を終了させて、次のジョブ命令を実行すべきか否かを判断するジョブ命令実行処理部(52)と、
を有することを特徴とする自動搬送車(10)。 - 請求項4記載の自動搬送車(10)において、
前記マーカテープデータは、中心位置(62)、姿勢並びに前記仮想的なマーカテープ(32i)の全長及び幅を有する線分データであり、
前記仮想マーカセンサ処理部(46)は、
前記現在位置を基準として、前記自動搬送車(10)における前記実マーカセンサ(24)の設置位置を、仮想的なマーカセンサ(66)の位置に設定し、
前記仮想的なマーカセンサ(66)の位置と前記マーカテープデータとを比較して、当該位置が前記線分データの範囲内にあるか否かを判断することを特徴とする自動搬送車(10)。 - 請求項5記載の自動搬送車(10)において、
前記自動搬送車(10)の前方における車幅方向の両側には、2個の前記実マーカセンサ(24)がそれぞれ配置され、
前記仮想マーカセンサ処理部(46)は、
前記現在位置を基準として、前記自動搬送車(10)における前記2個の実マーカセンサ(24)の設置位置を、2個の前記仮想的なマーカセンサ(66)の位置に設定し、
前記2個の仮想的なマーカセンサ(66)の位置と前記マーカテープデータとを比較して、当該各位置が前記線分データの範囲内にあるか否かを判断することを特徴とする自動搬送車(10)。
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GB1815101.9A GB2564309A (en) | 2016-03-17 | 2016-12-14 | Automatic guided vehicle |
JP2018505260A JP6599543B2 (ja) | 2016-03-17 | 2016-12-14 | 自動搬送車 |
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JP2019128750A (ja) * | 2018-01-24 | 2019-08-01 | 株式会社明電舎 | 無人搬送車の制御システム及び制御方法 |
JP7043847B2 (ja) | 2018-01-24 | 2022-03-30 | 株式会社明電舎 | 無人搬送車の制御システム及び制御方法 |
JP2020102016A (ja) * | 2018-12-21 | 2020-07-02 | 株式会社豊田自動織機 | 走行制御システム |
JP2020107067A (ja) * | 2018-12-27 | 2020-07-09 | 株式会社豊田自動織機 | 走行制御装置及び走行制御システム |
JP7205220B2 (ja) | 2018-12-27 | 2023-01-17 | 株式会社豊田自動織機 | 走行制御装置及び走行制御システム |
JP2020119214A (ja) * | 2019-01-23 | 2020-08-06 | 株式会社豊田自動織機 | 走行制御装置 |
JP7135884B2 (ja) | 2019-01-23 | 2022-09-13 | 株式会社豊田自動織機 | 走行制御装置 |
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CN108780317B (zh) | 2021-06-11 |
US20190079537A1 (en) | 2019-03-14 |
CA3017833A1 (en) | 2017-09-21 |
JPWO2017158973A1 (ja) | 2018-10-04 |
JP6599543B2 (ja) | 2019-10-30 |
GB2564309A (en) | 2019-01-09 |
CN108780317A (zh) | 2018-11-09 |
GB201815101D0 (en) | 2018-10-31 |
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