WO2017130911A1

WO2017130911A1 - Tig welding device

Info

Publication number: WO2017130911A1
Application number: PCT/JP2017/002147
Authority: WO
Inventors: ▲高▼弘内田; 正真田
Original assignee: 株式会社アマダミヤチ; 株式会社アマダホールディングス
Priority date: 2016-01-27
Filing date: 2017-01-23
Publication date: 2017-08-03
Also published as: JP6648162B2; JPWO2017130911A1

Abstract

A welding head 10 wherein a torch body 30 is attached to a linearly movable part via a torch connection part 18. The torch connection part 18 comprises a compression coil spring 104, an extension coil spring 106, and a lock part 108 that extend between the ceiling of a case 100 and a rigid connection rod 102 that is fixed to the torch body 30 and extends in the X direction.

Description

TIG welding equipment

The present invention relates to a touch start type TIG welding apparatus.

Conventionally, a TIG welding method using a non-consumable torch electrode (tungsten electrode rod) is often used for joining terminal members of small electrical components or joining a terminal member and a conductive wire.

In the TIG welding method using a non-consumable torch electrode, the arc discharge is started by a high-frequency generation method in which dielectric breakdown is caused by high-frequency discharge at the start and the arc is transferred to the arc, and the torch electrode and base material only at the start In other words, a high voltage of 10 kV or higher is normally applied between the welding material and a DC high voltage application method that causes dielectric breakdown and transitions to an arc, and the torch electrode is brought into contact with the welding material without using a high frequency. There are three types of touch start (or lift start) methods in which arc discharge is generated by separating after starting. The high frequency generation method and the DC high voltage application method require a high voltage power source that generates high frequency or high voltage, which increases the cost of the welding machine, and high frequency or high voltage noise causes electrical components of the electric circuit or Negative effects on surrounding electronic equipment are hated at many welding sites. In this respect, since the touch start method does not use a high-frequency power source or a high-voltage power source, the cost of the welding machine can be reduced and there is no problem of high-frequency noise (Patent Document 1).

JP 2000-71074 A JP2015-128787A Japanese Patent Laying-Open No. 2015-208751

However, in the touch start method, when the torch electrode contacts the work piece from above, not only the weight of the torch electrode but also the weight of the torch body holding the torch electrode, and further, the working force connected to the torch body (Welding current, gas) The weight of the supply cable is also added to the material to be welded, and it is not uncommon for the total weight (hereinafter referred to as “torch load”) to exceed 500 g. For this reason, a material to be welded having a low physical strength, such as a terminal member of a small precision electronic component, may be bent or broken by a torch load received at the time of touch start.

Conventionally, to cope with this problem, a coil spring is interposed between the torch body and a linear drive unit that moves up and down while supporting the torch body, and the torch load is absorbed by the coil spring, so The torch load applied to the welding material is reduced (see FIGS. 7 and 8 of Patent Document 2).

However, in the above prior art, when the torch is moved up and down, the torch (particularly the tip of the torch electrode) is likely to swing up and down due to the repulsion of the coil spring that should absorb the torch load, and the spring load of the coil spring is increased. The greater the degree of shaking. For this reason, there is no other way than setting the spring load of the coil spring to be weak, and the fact is that the torch load can be reduced only to about 100 g weight. In addition, the weight of the utility supply cable in the torch load varies depending on the routing condition of the cable near the torch body, and as a result, the torch load tends to vary each time the touch start is repeated. It was a point.

In the touch start method, if the torch load applied to the work piece is not sufficiently small, some work pieces with low physical strength can be bent greatly even if they are not bent or damaged. However, the quality of arc welding is likely to be hindered. In other words, when the workpiece is greatly deflected by the torch load, when the torch electrode is pulled up after energization is started at the touch start, the optimum separation distance between the tip of the torch electrode and the workpiece to be returned from the deflection It is very difficult to control, and it becomes increasingly difficult when the torch load varies. In applications that require fine arc welding, it is necessary to ensure an appropriate separation distance or arc length between the tip of the torch electrode and the workpiece, and if this requirement is not met, Heat input becomes unstable and causes a deterioration in arc welding quality.

Further, in the automatic TIG welding apparatus, the torch electrode constituting one electrode and the fixing jig serving as the other electrode, that is, the clamp electrode (also referred to as “chuck”), are the same or a common lifting body or robot. A current is passed between the torch electrode and the clamp electrode while being attached to the arm or the like and the material to be welded (for example, two terminal members) is sandwiched between the clamp electrodes, and is generated between the torch electrode and the material to be welded. A TIG welding method in which a material to be welded is melted by the heat of an arc is also performed.

In this regard, in the conventional TIG welding apparatus (Patent Document 2) in which the torch electrode and the clamp electrode are in a fixed positional relationship on the robot arm, when an error occurs in the alignment of the workpiece, It is difficult to correct the alignment error due to the clamping operation of the clamp electrode performed, and it is difficult not only to stably generate an arc between the torch electrode and the workpiece, but also during the clamping operation. There is a possibility that the clamp electrode or the material to be welded may be damaged by the excessive stress generated.

Regarding this problem, the present applicant has disclosed a TIG welding apparatus in which a passive compliance device is incorporated in a movable stage in which a workpiece is placed and positioned just below a welding head (Patent Document). 3). According to this TIG welding apparatus, when the clamp electrode performs the clamping operation, the compliance device on the stage side slides following the direction in which the clamping force acts, so that an error occurs in the alignment of the workpiece. Since the tip of the torch electrode always faces the center or contact portion of the material to be welded accurately, the touch start type TIG welding using the clamp electrode can be stably performed with high quality.

However, in a TIG welding apparatus in which a passive type compliance device is incorporated into a movable stage, the compliance device's followability varies greatly depending on the weight of the workpiece. In particular, when the weight on the workpiece side is very large and the compliance device cannot smoothly perform the following movement, the clamp electrode cannot complete the clamping operation, and TIG welding becomes practically impossible. There is also.

The present invention solves the problems of the prior art as described above, and greatly improves the reduction and stability of the torch load applied to the material to be welded in the touch start method. Provided is a TIG welding apparatus for improving the quality of TIG welding so that a stable and accurate clamping operation can always be performed regardless of the weight or bulkiness of the material side.

A TIG welding apparatus according to a first aspect of the present invention includes a cylindrical torch body that detachably mounts and holds a torch electrode, and energization between a tip of the torch electrode and a material to be welded in a touch start method. A welding power source for passing an electric current in a closed circuit including the torch electrode and the work piece to perform or arcing, and a first direction parallel to the axis of the torch body around the torch body A rectilinearly movable portion provided so as to be capable of linearly moving; a rectilinear drive portion for linearly moving the rectilinearly movable portion in the first direction; and the torch body provided between the rectilinearly movable portion and the torch body. A first spring member that applies a spring load toward the workpiece in the first direction to the body, and is provided between the linearly movable portion and the torch body; A second spring member that applies a spring load in a direction opposite to the material to be welded in one direction, and the torch body against the linearly movable portion against the elastic force of the first and second spring members. And a lock part for arbitrarily fixing.

In the above apparatus configuration, by making the spring load of the first spring member and the spring load of the second spring member relative to the torch body, the touch operation for touch start and the torch electrode immediately after the touch start are performed. The pulling up (arc generation) operation can be performed at high speed and stably, and the total combined load of the torch body applied to the material to be welded can be arbitrarily adjusted to a small load.

A TIG welding apparatus according to a second aspect of the present invention includes a cylindrical torch body that detachably mounts and holds a torch electrode, and energization between a tip of the torch electrode and a material to be welded in a touch start method. A welding power source for passing current in a closed circuit including the torch electrode and the material to be welded to perform or generate an arc, and a linear movement in a first direction parallel to the axis of the torch body And a rectilinearly movable portion provided to be connectable to the torch body, a rectilinear drive portion for linearly moving the rectilinearly movable portion in the first direction, and physically holding the material to be welded, and A pair of clamp arms that can be opened and closed in a second direction orthogonal to the first direction to electrically connect to the welding power source, and a clamp drive for opening and closing the pair of clamp arms A clamp electrode connected to the linearly movable portion so as to be movable in the first direction relative to the torch body, and the linearly movable portion in the second direction. A guide unit provided between the rectilinear drive unit and the rectilinear movable unit in order to guide in a freely movable manner;

In the above apparatus configuration, the clamping operation is performed by moving the linearly movable portion, the torch body, and the clamp electrode in the opening / closing direction of the clamp arm by the guide portion while the workpiece is fixed. As a result, the clamping operation can always be performed stably and accurately without being affected by the weight or bulk of the material to be welded.

According to the TIG welding apparatus of the present invention, the above-described configuration and operation greatly improve the reduction and stability of the torch load applied to the material to be welded in the touch start method. The quality of TIG welding can be improved by always allowing a stable and accurate clamping operation regardless of the weight or bulkiness of the side.

It is a perspective view which shows the welding head of the TIG welding apparatus in one Embodiment of this invention. It is a perspective view which shows the main body unit of the said TIG welding apparatus. It is a longitudinal cross-sectional view which shows the structure around the torch and utility relay part in the said welding head. It is a longitudinal cross-sectional view which shows the structure of the torch connection part in the said welding head. It is a schematic plan view showing the configuration and basic operation of the clamp electrode in the welding head. It is a schematic plan view showing the configuration and basic operation of the clamp electrode in the welding head. It is a figure which shows the state of the 1st stage (completion of workpiece | work alignment / start of welding head descent | fall operation | movement) in the TIG welding method in embodiment. It is a figure which shows the state of one step (completion of welding head descent | fall operation | movement / start of clamp operation | movement) in the TIG welding method in embodiment. It is a figure which shows the state of the one stage (during the clamp operation | movement) of the TIG welding method in embodiment. It is a figure which shows the state of one step (completion of clamp operation | movement / start of touch operation | movement) of the TIG welding method in embodiment. It is a figure which shows the state of one step (completion of a touch operation / start of energization) in the TIG welding method in an embodiment. It is a figure which shows the state of one step (during completion of pulling up of the torch electrode / during arc welding) in the embodiment. It is a figure which shows the state of one step (end of arc welding) in the TIG welding method in embodiment. It is a figure which shows one modification of the TIG welding apparatus in embodiment.

Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings.

[Configuration of the entire device]
1 and 2 show the configurations of a welding head and a main unit of a TIG welding apparatus according to an embodiment of the present invention, respectively.

In FIG. 1, a welding head 10 includes, as main components, a rigid rectilinear movable portion 12 made of, for example, resin or metal, and an elevating drive arm 14 coupled to the rectilinear movable portion 12 via a horizontal guide portion 13. And a torch 22 and a clamp electrode 24 that are connected to the linearly movable part 12 via a torch connecting part 18 and a clamp connecting part 20, respectively.

The elevating drive arm 14 is a robot arm that constitutes a part of the elevating drive unit 16, and extends from the main body (not shown) of the elevating drive unit 16. The main body of the elevating drive unit 16 includes a drive source such as a servo motor and a transmission mechanism that converts the rotational driving force of the servo motor into a linear motion in the vertical direction (Z direction) and transmits it to the elevating drive arm 14. Yes.

The horizontal guide unit 13 is configured by using a linear guide such as an LM guide (trademark), and fixes the rectilinear movable unit 12 to the elevating drive arm 14 in the Z direction. It is supported so that it can move or move freely.

The rectilinearly movable portion 12 is configured as a block or plate having a horizontal placement surface 12a, and a utility relay portion 26 and a horizontal support plate 28 are attached to the placement surface 12a via a manual XY table 25. The torch guide 80 and the torch connecting portion 18 are attached to the horizontal support plate 28. The configuration around the utility relay portion 26 and the torch connecting portion 18 will be described in detail later.

The torch 22 has a cylindrical torch body 30 made of a conductor such as copper or brass, and a cylindrical or conical torch nozzle 32 that is detachably attached to the lower end of the torch body 30. A rod-like torch electrode (tungsten electrode rod) 34 is detachably mounted in the torch nozzle 32, and the lower end portion of the torch electrode 34 projects from the lower end of the torch nozzle 32. The torch electrode 34 is coupled or connected to a threaded cap 36 that is screwed onto the top of the torch body 30 via an electrode holder (not shown).

A movable stage 40 on which the work main body S having the workpiece W (W1, W2) to be processed is placed is disposed immediately below the welding head 10. The stage 40 includes an XY stage 42 for moving the work body S in an arbitrary direction within a horizontal plane (XY plane), and a θ stage 44 for moving the work body S in an azimuth direction (θ direction) within the horizontal plane. And have. Furthermore, in order to fix the workpiece body S on the stage 40, for example, a vacuum chucking system or a mechanical chucking mechanism (not shown) can be provided.

The welded material W shown in FIG. 1 has, for example, two elongated rod-like or plate-like metal members made of copper, for example, bus bars W1 and W2 as welded materials (base materials), and upper end surfaces of both metal members W1 and W2. The (top surfaces) are substantially flush with each other, and the respective upper ends are integrated together. The upper ends of the metal members W1 and W2 combined together form a welded portion. The other end (not shown) of each metal member W1, W2 communicates with an electrical component (not shown) mounted on the work body S, for example.

In FIG. 1, for ease of illustration, the workpiece body S is schematically shown as a block shape or a box shape, and one workpiece W (W1, W2) of the workpiece body S is representatively shown. ing. In general, a work body S that uses a bus bar for electrical wiring has workpieces W to be welded at a plurality of locations, for example, 10 locations.

The control box 46 is arranged on or near the welding head 10. The control box 46 accommodates a local control circuit for interfacing a part or all of various electrical components provided in the welding head 10 to the main control unit in the main unit 50 (FIG. 2).

In FIG. 2, the main unit 50 has a touch panel display 52, a power switch 54, operation buttons 56, etc. arranged on the front surface of the unit casing, and an external connection terminal or connectors 60 arranged on the side or back of the unit. The shield gas delivered from the gas cylinder 62 is supplied to the torch 22 via the hose 64 and the control valve or on-off valve in the main unit 50.

1 and 2, a plurality of cables or

pipes

66, 68, 70, 75, 78,... Are drawn between the main unit 50, the welding head 10, and the stage 40. In the illustrated example, a part of the cable or the pipe has a control circuit in the control box 46 as a relay point, and the other part does not go through the control box 46 and the control circuit or power supply circuit in the main unit 50 and the welding head 10. Are directly connected to each other. In particular, in this embodiment, a power supply cable 70 that accommodates the welding current supply line and the shield gas supply line together is laid or suspended between the main unit 50 and the power relay portion 26 on the welding head 10. . Further, between the main unit 50 and the clamp electrode 24 on the welding head 10, a power supply line 75 for driving the clamping operation and the workpiece W to be welded are electrically connected to the ground terminal of the welding power source. A grounding cable 78 is laid or suspended.

Hereinafter, the structure of each part on the welding head 10 of this TIG welding apparatus will be described in detail with respect to the structure around the torch connecting part 18, the clamp electrode 24, and the power relay part 26, which are the main characteristic parts.

[Configuration around the torch and utility relay section]
With reference to FIG. 1 and FIG. 3, the structure around the torch 22 and the power relay part 26 in this TIG welding apparatus will be described in detail.

As shown in FIG. 1, in the welding head 10, the horizontal support plate 28 fixed on the linearly movable portion 12 via the manual XY table 25 is guided in the guide direction of the horizontal guide portion 13 with the lifting drive arm 14 as the back. It extends in the horizontal direction orthogonal to the (X direction), that is, forward in the Y direction. A cylindrical torch guide 80 for guiding the torch body 30 in the Z direction is fixed to the front end portion of the horizontal support plate 28 in a vertical posture.

Inside the torch guide 80, two

linear bushes

82H and 82L are provided with a certain space or intermediate part sandwiched in the vertical direction (FIG. 3). By the guidance of both

linear bushes

82H and 82L, the torch body 30 can move straightly and accurately in the Z direction.

In the middle part of the torch guide 80, an opening 84 is formed at a position facing the utility relay part 26 (FIG. 3). Then, on the side surface of the intermediate portion of the torch body 80, a force introduction portion 86 of a hollow block structure made of a conductor such as copper is attached so as to be exposed to the outside through the opening 84. The utility introduction portion 86 is electrically connected to the torch electrode 34 through a conductive path in the torch body 80.

A pair of upstream gas introduction ports 88 are provided on the upper surface of the utility introduction portion 86. Further, a downstream side gas introduction port (not shown) connected to the gas flow path in the torch body 30 is provided on the back surface (surface facing the torch body 30) of the utility introduction portion 86. The inside of the utility introduction portion 86 is a hollow gas chamber or gas passage, and the upstream side gas introduction port 88 and the downstream side gas introduction port communicate with each other.

On the other hand, the utility relay unit 26 fixed directly on the manual XY table 25 is provided with a pair of downstream gas relay ports 90 on both side surfaces thereof. Between the downstream side gas relay port 90 and the gas introduction port 88 of the utility introduction section 86, a bridge-type tube 92 made of a resin that can be displaced or deformed and extends in an arch shape in the air is laid. Further, between the surfaces (front surfaces) of the utility relay portion 26 and the utility introduction portion 86 facing each other, a bridge-type conductor 94 of a belt-like sheet that can be displaced or deformed extending in an arch shape in the air is suspended. The band-shaped sheet bridging conductor 94 is formed by stacking a plurality of (for example, nine) ultra-thin copper sheets having a thickness of 0.05 mm, for example.

A conductive upstream gas relay port 96 is provided on the upper surface of the utility relay section 26 (FIG. 3). The end of the utility power supply cable 70 from the main unit 50 is detachably connected to the port 96. In this case, not only the gas supply line in the utility power supply cable 70 is connected to the gas passage of the upstream gas relay port 96, but also the welding current supply line in the utility power supply cable 70 is electrically connected to the main body of the utility relay portion 26. Connected to. The inside of the utility relay section 26 is a hollow gas chamber or gas passage, and the upstream gas relay port 96 and the downstream gas relay port 90 communicate with each other.

Although the utility power supply cable 70 is a considerably heavy cable, since it terminates at the utility relay section 26 as described above, its weight is applied to the linearly movable section 12 and does not cover the torch 22 at all. The torch 22 is loaded with the weight of the bridging tube 92 and the bridging conductor 94. The bridge type tube 92 and the bridge type conductor 94 are much lighter than the utility power supply cable 70, and the aerial postures of the bridge type tube 92 and the bridge type conductor 94 are arched and constant, so that the torch load hardly changes.

In the utility supply system around the utility relay portion 26 on the linearly movable portion 12 and the utility introduction portion 86 of the torch 22 as described above, the shield gas delivered from the main unit 50 (FIG. 2) is used as the utility supply cable 70 (gas Supply line) → utility relay section 26 (upstream gas relay port 96 → downstream gas relay port 90) → bridge type tube 92 → utility introduction section 86 (upstream gas introduction port 88 → downstream gas introduction port) → torch body 30 → The gas flow path connected to the torch nozzle 32 flows in the above order. Further, the welding current sent from the main unit 50 is the power supply cable 70 (welding current supply line) → the power relay section 26 (conductive block) → the bridged conductor 94 → the power introduction section 86 (conductive block) → the torch. The current path connected from the body 30 to the torch electrode 34 flows in the above order or the reverse order (reverse direction).

[Configuration around the torch connecting part]
Next, a configuration around the torch body 30 and the torch connecting portion 18 in the TIG welding apparatus will be described in detail with reference to FIGS. 1 and 4.

The torch connecting portion 18 is provided on one side in the X direction with respect to the torch body 30 (right side in FIGS. 1 and 4). In the torch connecting portion 18, a rigid connecting rod 102 fixed to the torch body 30 extends horizontally to the right in the X direction in the housing 100 fixed to the horizontal support plate 28. A compression coil spring 104, a tension coil spring 106, and a lock portion 108 are provided in a horizontal row as connecting means between 102 and the ceiling of the housing 100.

More specifically, the compression coil spring 104 extends in the vertical direction between the spring receiver 112 attached to the lower end of the bar screw 110 passing through the ceiling of the housing 100 and the connecting rod 102. By rotating the bar screw 110 via a nut 114 disposed outside (upper) the casing 100, the spring receiver 112 is moved up and down in accordance with the rotation direction, and the amount of deflection of the compression coil spring 104, that is, the spring load. Can be adjusted arbitrarily. As described above, the compression coil spring 104, the rod screw 110, and the nut 114 constitute the first torch load adjusting unit 117 for adjusting the spring load acting vertically downward on the torch body 30.

The tension coil spring 106 extends in the vertical direction between the spring receiver 113 attached to the lower end of the bar screw 111 passing through the ceiling of the housing 100 and the connecting rod 102. By rotating the bar screw 111 via a nut 115 arranged outside (upper) the casing 100, the spring receiver 113 is moved up and down in accordance with the rotation direction, and the deflection amount of the tension coil spring 106, that is, the spring load. Can be adjusted arbitrarily. As described above, the tension coil spring 106, the bar screw 111, and the nut 115 constitute the second torch load adjusting portion 119 for adjusting the spring load that acts on the torch body 30 vertically upward.

The lock portion 108 has arbitrary pressurizing means such as an air cylinder or a solenoid that can apply a constant pressing force to an object that contacts the tip of the vertically movable pressing rod 108 a, that is, the connecting rod 102. A reference block 116 having a horizontal upper surface (reference surface) K is fixedly disposed at a position facing the pressing rod 108a with the surface interposed therebetween. When the locking portion 108 presses the connecting rod 102 against the compression coil spring 104 and the tension coil spring 106 against the tip of the pressing rod 108a against the connecting rod 102, the torch body 30 is moved to the casing 100. As a result, it is fixed or integrated with respect to the horizontal support plate 28. When the elevating drive unit 16 moves the rectilinear movable unit 12 in the Z direction in this integrated state, the torch body 30 moves up and down integrally with the rectilinear movable unit 12.

The torch body 30 receives a downward load in the vertical direction in which the weight (self-weight) L30 of the entire torch body 30 including accessories such as the connecting rod 102 and the spring load L104 of the compression coil spring 104 are added. Thus, the spring load L106 of the tension coil spring 106 is applied upward in the vertical direction. Assuming that the downward load in the vertical direction is the positive direction and the total combined load applied to the torch body 30 is TL, TL = L30 + L104−L106. Here, since L30 is substantially constant, the first and second torch

load adjusting portions

117 and 119 are variably adjusted as described above, so that the total synthesis is performed in accordance with the characteristics of the workpiece W. The load TL can be adjusted arbitrarily.

For example, when L30 is about 300 g weight, the total combined load TL is about 50 g by adjusting L104 and L106 to about 100 g weight and about 350 g weight by the first and second torch

load adjusting portions

117 and 119, respectively. Can be set or adjusted. Alternatively, the second torch load adjusting unit 119 first adjusts L106 so as to cancel the own weight L30 of the torch body 30, and then the first torch load adjusting unit 117 sets the total combined load TL to a desired value or set value. It is also a suitable adjustment method to adjust L104 so that

FIG. 4 shows a state in which the connecting rod 102 is lifted from the reference block 116 when the pressing of the lock portion 108 against the connecting rod 102 is released for easy illustration. However, since the total combined load TL is normally set to TL> 0 as described above, when the tip of the torch electrode 34 is not placed on an object, that is, a material to be welded, the connecting rod 102 is attached to the upper surface (stopper) of the reference block 116. ), The torch body 30 is kept stationary.

A horizontal bar 118 extending in the horizontal or X direction on the opposite side (left side in the figure) to the connecting rod 102 is also fixedly attached to the torch body 30. The torch guide 80 has

openings

115 and 117 through which the connecting rod 102 and the horizontal rod 118 pass.

A shading plate 120 for detecting the amount of torch movement extending vertically upward is attached to the tip of the horizontal bar 118. An optical movement amount detection sensor 122 fixed to the horizontal support plate 28 is disposed directly above the light shielding plate 120. The movement amount detection sensor 122 is disposed with the light emitting element ED and the light receiving element PD facing each other at the same height position. As will be described later, at the time of a touch start, the torch body 30 moves upward relative to the horizontal support plate 28 and the connecting rod 102 moves away from the reference block 116 upward. At this time, the top portion of the light shielding plate 120 blocks (shields) the light beam P connecting the elements ED and PD, thereby moving the torch body 30 relative to the horizontal support plate 28 (ie, the torch). After the tip of the electrode 34 comes into contact with the workpiece W, it can be detected that the linearly movable portion 12 and the amount of movement of each portion fixed to the linearly movable portion 12 have reached a set value.

The left horizontal bar 118 is attached to the same height with the same thickness as the right connecting rod 102 with respect to the torch body 30, and the upper surface (the same height as the right reference block 116) also below the horizontal bar 118. A left-side reference block (not shown) having a reference plane) may be provided, and a configuration in which a similar left-side fixing part (not shown) linked to the fixing part 108 is provided immediately above the left-side reference block is also possible. is there. Similarly, a plurality of compression coil springs 104, tension coil springs 106, and first and second torch

load adjusting portions

117, 119 may be provided in parallel. It is also possible to configure the compression coil spring 104 and / or the tension coil spring 106 by combining a plurality of coil springs alone.

[Configuration around clamp electrode and clamp connection]
Next, with reference to FIG. 1, FIG. 3, FIG. 5A, and FIG. 5B, the structure around the clamp connecting portion 20 and the clamp electrode 24 in this TIG welding apparatus will be described in detail.

In FIG. 1 and FIG. 3, the clamp connecting portion 20 is composed of a rigid plate 124 whose longitudinal section is formed in a lateral U-shape, a vertical guide portion 124 a extending in the Z direction, and the vertical guide portion 124. A flange portion 124b extending horizontally so as to cover the upper surface of the linearly movable portion 12 from the upper end, and a base portion 124c extending horizontally from the lower end of the vertical guide portion 124a toward the torch 22 side.

The clamp electrode 24 is fixedly disposed on the base portion 124c of the clamp connecting portion 20. A linear guide 130 made of, for example, an LM guide (trademark) extending in the Z direction is provided on the surface of the vertical guide portion 124a facing the linearly movable portion 12. When the clamp electrode 24 or the clamp connecting portion 20 is fixed in the Z direction by the linear guide 130 (that is, when the clamp arms 76 (1) and 76 (2) sandwich the workpiece W), The rectilinearly movable portion 12 can arbitrarily move up and down under the flange portion 124b. Further, when the clamp electrode 24 or the clamp connecting portion 20 is not fixed in the Z direction (that is, when the clamp arms 76 (1) and 76 (2) do not sandwich the workpiece W), the clamp connecting portion 20 and The clamp electrode 24 is also moved up and down integrally with the linearly movable portion 12 via the flange portion 124b.

As shown in FIGS. 5A and 5B, the clamp electrode 24 includes a clamp body 74 that houses or equips a drive source (not shown) such as a motor, a plunger, or a cylinder, and extends in parallel with the clamp body 74. And a pair of openable and closable clamp arms 76 (1) and 76 (2). The drive source in the clamp body 74 is supplied with a required utility (electric power, compressed air, or hydraulic oil) from the apparatus main body 10 via a cable or a pipe 75 (FIG. 1), and is based on electromagnetic force, pneumatic pressure or hydraulic pressure. The clamp arms 76 (1) and 76 (2) are opened and closed in the X direction.

Both clamp arms 76 (1) and 76 (2) always have a bilaterally symmetrical positional relationship, that is, an equal interval (d 1 = d 2) with respect to the clamp center line C extending in the Y direction through the center of the clamp body 74. It keeps opening and closing movement. In order to perform such a symmetrical arm opening / closing movement, for example, a rack and pinion mechanism 132 can be used.

The linearly movable portions 134 (1) and 134 (2) of the rack and pinion mechanism 132 are coupled to the clamp arms 76 (1) and 76 (2) through an insulator 136. Further, a member that supports the clamp electrode 24, for example, the linearly movable portion 12 or the clamp connecting portion 20, can be coupled with an air cylinder 138 for locking (fixed) on both the left and right sides. The entire X direction movable part can be locked (fixed) at any time in the X direction.

Further, in the welding head 10, the relative positional relationship between the clamp electrode 24 and the torch body 30 can be arbitrarily set in the XY plane by a manual XY table 25 (FIG. 1) provided in the rectilinearly movable portion 12. Can be adjusted. Normally, the XY table 25 is adjusted so that the clamp center line C of the clamp electrode 24 intersects the central axis N of the torch electrode 34 attached to the torch 22. Of course, when the plate thicknesses of the workpieces W1 and W2 are different, it may be better to positively shift the center axis N of the torch electrode 34 from the clamp center line C by a predetermined amount.

[Configuration of torch]
In FIG. 3, inside the torch body 30, a cylindrical collet 140 for holding a rod-like torch electrode 34 made of tungsten or a tungsten alloy at the axial center of the torch body 30 is integrated with the torch electrode 34. Is housed inside. The upper end of the collet 140 is held by a cylindrical electrode holder (not shown) that extends to the cap 36 (FIG. 1) inside the collet body. When the cap 36 is screwed into the collet body 142 at the top of the torch 22, the electrode holder is pressed downward by tightening the screw, and the slit portion of the collet 140 is pressed downward by the electrode holder. As a result, the slit portion of the collet 140 is deformed in the direction of narrowing the diameter so that the torch electrode 34 is tightly attached (held).

In addition, a cylindrical gas passage is formed between the collet 140 and the collet body 142 at the lower end of the torch 22 so as to guide the shield gas introduced into the intermediate part of the torch body 30 from the power introduction part 86 downward. ing. A plurality of through holes are formed in the lower end portion of the collet body 142 at predetermined intervals in the circumferential direction. The shield gas that has come down the gas passage passes through the through hole and exits to the space between the torch electrode 34 and the torch nozzle 32 or the nozzle chamber 144, and is ejected from the lower end of the nozzle chamber 144, that is, the ejection port 146. It is supposed to be. The torch nozzle 32 is preferably made of ceramic (for example, alumina).

[Operation of device]
Next, the operation of the TIG welding apparatus in this embodiment will be described with reference to FIGS. 6A to 6G.

First, under the control of the main control unit in the main unit 50, the stage 40 (the XY stage 42 and the θ stage 44) on which the workpiece W to be welded is placed performs an alignment operation in the horizontal plane. . By this positioning operation, the workpiece W (W1, W2) of the workpiece body S is positioned substantially directly below the torch electrode 34. However, when a large number of workpieces W are mounted on the work body S and the above-described alignment operation is performed at high speed in order to shorten the tact time, the torch electrode 34 and the workpieces W (W1) , W2) is not accurately aligned with each other, and for example, as shown in FIG. 6A, the material to be welded W (W1, W2) may be shifted laterally from a position directly below the torch electrode. On the other hand, in the height direction, the start position of the torch 22 is adjusted in advance by the elevation drive of the elevation drive unit 16 under the control of the main control unit in the main unit 50.

When the positioning of the workpiece W (W1, W2) is completed on the stage 40 as described above, the elevating drive unit 16 is operated under the control of the main control unit in the main unit 50, and the linearly movable unit is moved. 12, the torch 22 and the clamp electrode 24 are moved downward integrally, and as shown in FIG. 6B, the clamp arms 76 (1) and 76 (2) are suitable for holding the workpiece W (W1, W2). Then, the clamp electrode 24 is lowered to the predetermined height position HC. In this case, in the torch connecting portion 18, the fixing portion 108 presses the connecting rod 102 against the reference block 116 against the compression coil spring 104 and the tension coil spring 106, so that the torch body 30 is connected to the torch connecting portion 18. Through the casing 100 and the horizontal support plate 28, it moves downward together with the linearly movable portion 12.

The clamp electrode 24 moves to the set height position HC, and then closes both the clamp arms 76 (1) and 76 (2) in the X direction under the control of the main controller, that is, the workpiece W (W1). , W2) is clamped. In the case of the illustrated example, since the workpiece W (W1, W2) of the workpiece body S is relatively shifted to the one (right side) clamp arm 76 (2) side, the clamping operation is started. First, the right clamp arm 76 (2) contacts the welding material W (W1, W2). Thereafter, the operation of driving both the clamp arms 76 (1) and 76 (2) in the closing direction is continued, so that the work body S remains fixed on the stage 42 as shown in FIG. 6C. By the guide of the guide portion 13 (FIG. 1), the linearly movable portion 12 of the welding head 10 and the torch 22 and the clamp electrode 24 integrally coupled to the welding head 10 move to the right in the X direction.

In this way, as shown in FIG. 6D, the other (left side) clamp arm 76 (1) comes into contact with the workpiece W (W1, W2) with a delay, and the clamping operation is completed. The movement of the direction movable part (the linearly movable part 12, the torch 22, the clamp electrode 24, etc.) is also stopped. Immediately after that, the elevating drive unit 16 starts an operation (touch operation) for lowering the linearly movable unit 12 and the torch 22. In this case, in the torch connecting portion 18, prior to the start of the touch operation, the lock portion 108 retracts the pressing rod 108 a upward to release the pressing (locking) to the connecting rod 102. As a result, the connecting rod 102 can be moved or displaced upward from the upper surface (reference surface) of the reference block 116.

In this touch operation, since the clamp arms 76 (1) and 76 (2) sandwich the workpiece W, the clamp electrode 24 or the clamp connecting portion 20 is fixed to or integrated with the workpiece body S. As the elevating drive unit 16 moves up and down, the linearly movable unit 12 and the torch 22 descend while being guided by the vertical linear guide 130 of the clamp connecting unit 20, and the tip of the torch electrode 34 contacts the workpiece W (W1, W2). Touch.

Thus, even after the tip of the torch electrode 34 comes into contact with the workpiece W (W1, W2), the elevating drive unit 16 continues to move down the linearly movable unit 12. When the light beam P of the optical sensor unit 122 descending integrally with the linearly movable portion 12 or the horizontal support plate 28 descends to the light shielding plate 120 on the torch body 30 side, the main control unit stops the descending drive of the elevation driving unit 16. . FIG. 6E shows the state at this time.

In the touch operation as described above, after the lock portion 108 releases the pressing and fixing (locking) to the connecting rod 102, the torch body 30 has a vertically upward force by the tension coil spring 106 in addition to the (self-weight) L30. The spring load (elastic force) L106 and the vertically downward spring load (elastic force) L104 by the compression coil spring 104 act simultaneously, that is, against each other. As described above, the tension coil spring 106 and the compression coil spring 104 are opposed to each other and act on the torch body 30, so that the torch body 30 does not swing up and down even if the connecting rod 102 floats from the reference block 116. , Touch operation is smooth, fast and stable.

Moreover, the torch load applied to the workpiece W (W1, W2) after completion of the touch operation is the total combined load TL that can be adjusted to an arbitrary load (particularly as small as possible) as described above. Thereby, it is not necessary to damage the workpiece W (W1, W2).

Thus, under the state where the tip of the torch electrode 34 is in pressure contact with the workpiece W, the switch SW (FIG. 3) of the welding power source is switched from the previous OFF state to the ON state in the main unit 50. Then, a DC voltage E is applied between the torch electrode 34 and the workpiece W from the welding power source. As a result, the positive terminal of the DC voltage source of the welding power source → the ground cable 77 → the clamp arms 76 (1) and 76 (2) → the material to be welded W → the torch electrode 34 → the torch body 30 → the force introducing portion 86 → the bridging type conductor. 94 → Utility relay section 26 → Utility cable 70 (welding current supply line) → Current path (closed circuit) of the negative terminal of the DC voltage source E causes a DC current to start energization, that is, a start current.

At this time, since the tip of the torch electrode 34 is in contact with the workpiece W, no arc is generated regardless of the magnitude of the current. However, the current value of the start current may be controlled within a certain range by controlling the output of the welding power supply circuit.

Note that the supply of the shielding gas is started while the torch 22 is being lowered or after the tip of the torch electrode 34 abuts the workpiece W. As described above, the shield gas sent from the main unit 50 (FIG. 2) to the welding head 10 via the utility supply cable 70 (gas supply line) is the utility relay section 26 → the bridge-type tube 92 → the utility introduction section. It is injected toward the workpiece W from the injection port 142 of the torch nozzle 32 through each gas flow path of 86 → torch body 30 → torch nozzle 32.

Thus, with the start current flowing, under the control of the main controller, the rectilinear drive unit 16 starts ascending drive, and the torch body 30 is equal to the set separation distance optimum for arc discharge via the rectilinear movable unit 12. Move upward by the stroke amount. Also at this time, since the compression coil spring 104 and the tension coil spring 106 act against each other against the torch body 30, the elastic vibrations of both the coil springs 104 and 106 are canceled each other, and the torch body 30 does not swing up and down. The tip of the torch electrode 34 is smoothly pulled up to the set height position (FIG. 6F).

When the tip of the torch electrode 34 is pulled upward from the workpiece W as described above, an arc is generated between them (space). The main control unit raises the output voltage of the welding power supply circuit by one stage at the same time as or after the torch electrode 34 is separated, and causes the arc discharge to be larger than the start current so far. Switch to a normal DC current or main current. The current value of the main current is selected to a value (usually 30 A or more) that generates a high-heat arc sufficient to melt the workpiece W.

Thus, while the main current is flowing, the arc AC is maintained between the torch electrode 34 (particularly near the tip thereof) and the workpiece W, and the workpiece W is melted by the heat of the arc AC. The current value of the main current may be kept constant throughout, but in order to promote the melting of the workpiece W, a current that further increases the current value of the main current stepwise or gradually on the way. It is also possible to use waveform control (or conversely down-slope current waveform control).

The main control unit switches the switch SW to the OFF state after a predetermined time (usually 2 to 3 seconds) has elapsed from the start of energization, and stops energization. Immediately after that, the supply of shielding gas is stopped. When the energization is stopped and the main current is turned off, the arc disappears at that moment. When the arc disappears, the molten portion of the workpiece W is immediately solidified by natural cooling in the atmosphere. As shown in FIG. 6G, the clamp electrode 24 opens the clamp arms 76 (1) and 76 (2) to release the clamp on the workpiece W. In this way, both the metal members W1, W2 of the workpiece W are welded and joined together.

As described above, in the TIG welding apparatus in this embodiment, the torch body 30 is attached to the linearly movable portion 12 of the welding head 10 via the torch connecting portion 18, and the compression coil spring 104 and the tension coil spring 106 are attached to the torch connecting portion 18. And the lock portion 108, and by making the spring loads of the coil springs 104 and 106 relative to the torch body 30, the touch operation for the touch start and the torch electrode pulling up immediately after the touch start ( Arc generation) can be performed at high speed and stably, and the total combined load TL of the torch body 30 applied to the material to be welded W can be arbitrarily adjusted to a small load. Damage or the like can be reliably prevented.

Further, in the TIG welding apparatus of this embodiment, the heavy power supply cable 70 from the main body unit 50 is terminated at the power relay portion 26 on the linearly movable portion 12 of the welding head 10, and the rear stage (downstream side) of the power relay portion 24. In the structure, the displacement-deformable or deformable bridged tube 92 and bridged conductor 94 are connected to the torch body 30 in a stable arch shape in the air, so that the torch load itself can be significantly reduced and stabilized effectively. can do. Thus, since the torch load applied to the workpiece W in the touch start method is very small and the variation in the torch load is also small, the quality of arc welding is improved.

In the TIG welding apparatus of this embodiment, when the clamp electrode 24 is used, each part (the linearly movable portion 12, the torch body 22, the clamp electrode 24) of the welding head 10 while the workpiece W is fixed on the stage 40. Etc.) is moved in the opening / closing direction (X direction) of the clamp arm by the guide of the horizontal guide portion 13 (FIG. 1), whereby the clamping operation is performed. Since such a clamping operation is not affected at all by the weight or bulkiness of the work piece W, it can be used with any work piece or application that uses a clamp in TIG welding of the touch start method without any hindrance. TIG welding can be ensured.

[Other Embodiments or Modifications]
The apparatus configuration in which the clamp electrode 24 is mounted on the welding head 10 as in the above-described embodiment is suitable for use in so-called worship welding (butt welding) as described above. As another work form, for example, there is a welded material WJ as shown in FIG. In this welding material WJ, a thin conductive wire 152 is wound around a strip-shaped terminal member 150 protruding from a work body SJ such as a small precision electronic component package, and this winding portion is used as a welding portion. In terms of dimensions, for example, the width s of the terminal member 150 is about 1 mm, the thickness t is about 0.2 mm, and the thickness of the conducting wire 152 is about 0.05 mm. In order to perform TIG welding, a contact 154 is detachably mounted near the base of the terminal member 150. The contact 154 is connected to a welding power source in the main unit 50 via the ground cable 78.

Such a light, thin, and small welded material WJ is easily bent or damaged near the base of the terminal member 150 when the welded portion receives a heavy load (for example, 100 g weight or more) from the upper side. Easy to bend. According to the TIG welding apparatus of this embodiment, only by adjusting the spring load of the compression coil spring 104 and / or the tension coil spring 106 of the torch connecting member 18 by the first and second torch

load adjusting portions

117 and 119, It is possible to reduce the torch load applied to the workpiece W in the touch start method to a very small load, which can surely prevent the workpiece WJ from being bent or damaged, and also to be welded. Even if the WJ is flexible, the amount of deflection when receiving a torch load can be made as small as possible.

In the TIG welding for the workpiece WJ as described above, the clamp electrode 24 becomes unnecessary. Therefore, as one configuration example, a configuration in which the clamp electrode 24 is detachably mounted on the base 124c of the clamp connecting portion 124 can be employed. Or the structure which attaches the clamp connection part 124 to the welding head 10 (straight advance movable part 12) so that attachment or detachment is possible, with the clamp electrode 24 fixed to the clamp connection part 124 is also possible.

In the above-described embodiment, the welding current and the shielding gas are supplied from the main unit 50 side to the welding head 10 by using one utility supply cable 70. However, it is also possible to use independent current supply lines and independent gas supply lines. Moreover, the structure which divides the utility relay part 26 and / or the utility introduction part 86 into the relay part of a welding current supply system and the relay part of a gas supply system is also possible.

Although not shown in the drawings, in the torch connecting portion 18, a configuration in which the compression coil spring 104 and the tension coil spring 106 are provided in parallel between the connecting rod 102 and the bottom surface of the housing 100 is also possible as in the above embodiment. In this case, the actions of the compression coil spring 104 and the tension coil spring 106 are opposite to those in the above embodiment. That is, the compression coil spring 104 applies a spring load that acts vertically upward and the tension coil spring 106 applies a spring load that acts vertically downward to the torch body 30.

A modification in which the compression coil spring 104 and / or the tension coil spring 106 is replaced with another form of spring member such as a leaf spring is also possible.

DESCRIPTION OF SYMBOLS 10 Welding head 12 Straight moving part 14 Lift drive arm 16 Lift drive part 18 Torch connection part 20 Clamp connection part 22 Torch 24 Clamp electrode 26 Force relay part 28 Horizontal support plate 30 Torch body 34 Torch electrode 40 Stage 86 Force introduction part 92 Bridge Type tube 94 bridge type conductor 102 connecting rod 104 compression coil spring 106 tension coil spring 108 lock part

Claims

A cylindrical torch body that detachably attaches and holds a torch electrode;
A welding power source for supplying a current in a closed circuit including the torch electrode and the material to be welded in order to conduct electricity between the tip of the torch electrode and the material to be welded in a touch start method or to generate an arc; ,
A rectilinearly movable portion provided so as to be linearly movable in a first direction parallel to the axis of the torch body around the torch body;
A rectilinear drive unit for linearly moving the rectilinear movable unit in the first direction;
A first spring member that is provided between the rectilinearly movable portion and the torch body, and applies a spring load toward the material to be welded in the first direction to the torch body;
A second spring member provided between the rectilinearly movable portion and the torch body, and applying a spring load in a direction opposite to the material to be welded in the first direction to the torch body;
A TIG welding apparatus comprising: a lock portion for arbitrarily fixing the torch body against the first and second spring members with respect to the linearly movable portion.
A torch load adjustment unit for variably adjusting the total combined load obtained by subtracting the spring load of the second spring member from the sum of the weight of the torch body and the spring load of the first spring member; The TIG welding apparatus according to claim 1.
The torch load adjusting unit is configured to adjust a spring load of one or both of the first and second spring members so that the total combined load applied to the material to be welded through the torch electrode at a touch start becomes a desired value. The TIG welding apparatus according to claim 2, wherein the TIG welding apparatus is adjusted.
One of the first and second spring members comprises a compression coil spring;
The other of the first and second spring members has a tension coil spring.
The TIG welding apparatus according to claim 2.
A pair of clamp arms that physically hold the workpiece and can be opened and closed in a second direction orthogonal to the first direction to electrically connect to the welding power source, and the pair of clamps A clamp electrode for opening and closing the arm, and a clamp electrode connected to the linearly movable portion so as to be movable in the first direction relative to the torch body;
The TIG welding apparatus according to claim 1, further comprising: a guide portion provided between the rectilinear drive portion and the rectilinear movable portion to guide the rectilinear movable portion so as to be freely movable in the second direction.
An external terminal attached to a side surface or an upper end of the torch body and electrically connected to the torch electrode via a conductive path in the torch body;
A first current relay terminal provided on the linearly movable portion and terminating a welding current supply line from the welding power source; and a first current relay terminal electrically connected to the first current relay terminal via a fixed conductor. A current relay unit having two current relay terminals;
The TIG welding apparatus according to claim 1, further comprising: a displaceable or deformable bridge-type conductor that is laid between the second current relay terminal of the current relay unit and the external terminal of the torch body.
A torch nozzle attached to a lower end portion of the torch body for injecting a shielding gas toward the material to be welded;
A gas introduction port attached to a side surface or an upper end of the torch body and communicating with the torch nozzle via a gas flow path in the torch body;
A first gas relay port which is provided on the linearly movable portion and terminates a gas supply line from a shield gas supply unit which supplies the shield gas; and the first gas relay port and a fixed gas chamber or gas passage A gas relay unit having a second gas relay port communicating with the second gas relay port;
2. The TIG welding apparatus according to claim 1, further comprising a displaceable or deformable bridge-type tube that is spanned between the second gas relay port of the gas relay portion and the gas introduction port of the torch body.
A cylindrical torch body that detachably attaches and holds a torch electrode;
A welding power source for supplying a current in a closed circuit including the torch electrode and the material to be welded in order to conduct electricity between the tip of the torch electrode and the material to be welded in a touch start method or to generate an arc; ,
A rectilinearly movable part that is provided so as to be linearly movable in a first direction parallel to the axis of the torch body, and that can be connected to the torch body;
A rectilinear drive unit for linearly moving the rectilinear movable unit in the first direction;
A pair of clamp arms that physically hold the workpiece and can be opened and closed in a second direction orthogonal to the first direction to electrically connect to the welding power source, and the pair of clamps A clamp electrode for opening and closing the arm, and a clamp electrode connected to the linearly movable portion so as to be movable in the first direction relative to the torch body;
A TIG welding apparatus comprising: a guide portion provided between the rectilinear drive portion and the rectilinear movable portion to guide the rectilinear movable portion in a freely movable manner in the second direction.
The TIG welding apparatus according to claim 8, further comprising an XY stage for adjusting a relative positional relationship between the clamp electrode and the torch body in a plane orthogonal to the first direction.