WO2017130867A1 - Conductive substrate - Google Patents

Conductive substrate Download PDF

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Publication number
WO2017130867A1
WO2017130867A1 PCT/JP2017/002009 JP2017002009W WO2017130867A1 WO 2017130867 A1 WO2017130867 A1 WO 2017130867A1 JP 2017002009 W JP2017002009 W JP 2017002009W WO 2017130867 A1 WO2017130867 A1 WO 2017130867A1
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WO
WIPO (PCT)
Prior art keywords
layer
metal layer
blackening
conductive substrate
metal
Prior art date
Application number
PCT/JP2017/002009
Other languages
French (fr)
Japanese (ja)
Inventor
下地 匠
志賀 大樹
Original Assignee
住友金属鉱山株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 住友金属鉱山株式会社 filed Critical 住友金属鉱山株式会社
Priority to KR1020187020498A priority Critical patent/KR102695185B1/en
Priority to JP2017564217A priority patent/JP6791172B2/en
Priority to CN201780008071.8A priority patent/CN108495749B/en
Publication of WO2017130867A1 publication Critical patent/WO2017130867A1/en

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/02Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
    • C23C28/021Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material including at least one metal alloy layer
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/14Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14Metallic material, boron or silicon
    • C23C14/18Metallic material, boron or silicon on other inorganic substrates
    • C23C14/185Metallic material, boron or silicon on other inorganic substrates by cathodic sputtering
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/02Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
    • C23C28/023Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material only coatings of metal elements only
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/56Electroplating: Baths therefor from solutions of alloys
    • C25D3/562Electroplating: Baths therefor from solutions of alloys containing more than 50% by weight of iron or nickel or cobalt
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D9/00Electrolytic coating other than with metals
    • C25D9/04Electrolytic coating other than with metals with inorganic materials
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/03Arrangements for converting the position or the displacement of a member into a coded form
    • G06F3/041Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means

Definitions

  • the present invention relates to a conductive substrate.
  • the capacitive touch panel converts information on the position of an adjacent object on the panel surface into an electrical signal by detecting a change in capacitance caused by the object adjacent to the panel surface. Since the conductive substrate used for the capacitive touch panel is installed on the surface of the display, the material of the conductive layer of the conductive substrate is required to have low reflectance and be difficult to be visually recognized.
  • the material of the conductive layer used for the conductive substrate for the touch panel a material having low reflectivity and difficult to be visually recognized is used and formed on the transparent substrate or the transparent film.
  • Patent Document 1 a transparent conductive film for a touch panel in which an ITO (indium-tin oxide) film is formed as a transparent conductive film on a polymer film has been conventionally used.
  • ITO indium-tin oxide
  • a display with a touch panel has been increased in screen size, and in response to this, a conductive substrate such as a transparent conductive film for a touch panel is required to have a large area.
  • ITO has a high electric resistance value, there is a problem that it cannot cope with an increase in the area of the conductive substrate.
  • Patent Document 2 discloses a step of forming a resist layer on a copper thin film supported by a film, a step of processing at least the resist layer into a striped wiring pattern and a drawing wiring pattern by photolithography, and exposure.
  • a method of manufacturing a film-like touch panel sensor is disclosed which includes a step of removing the copper thin film by etching to form a striped copper wiring and a drawing copper wiring, and a step of blackening the copper wiring.
  • Patent Document 2 employs a method of blackening the copper wiring after forming the striped copper wiring by etching, and there is a problem in productivity because the manufacturing process increases.
  • the manufacturing process of the conductive substrate that can reduce the manufacturing process and obtain high productivity was examined.
  • an object of one aspect of the present invention is to provide a conductive substrate including a metal layer and a blackening layer that can be etched simultaneously.
  • a transparent substrate A metal layer formed on at least one surface of the transparent substrate; A blackening layer formed on the metal layer, The blackening layer provides a conductive substrate containing nickel alone, nickel oxide, nickel hydroxide, and copper.
  • a conductive substrate provided with a metal layer and a blackened layer that can be etched simultaneously can be provided.
  • substrate which concerns on embodiment of this invention Sectional drawing of the electroconductive board
  • the conductive substrate of this embodiment can have a transparent base material, a metal layer formed on at least one surface of the transparent base material, and a blackening layer formed on the metal layer.
  • the blackening layer can contain nickel alone, nickel oxide, nickel hydroxide, and copper.
  • the conductive substrate in the present embodiment is a substrate having a metal layer and a blackened layer on the surface of a transparent base before patterning the metal layer, etc., and a substrate obtained by patterning the metal layer, that is, wiring A substrate. Since the conductive substrate after patterning the metal layer and the blackening layer includes a region where the transparent base material is not covered with the metal layer or the like, the conductive substrate can transmit light and is a transparent conductive substrate.
  • the transparent substrate is not particularly limited, and an insulating film that transmits visible light, a glass substrate, or the like can be preferably used.
  • a polyamide film, a polyethylene terephthalate film, a polyethylene naphthalate film, a cycloolefin film, a polyimide film, a polycarbonate film, or a resin film can be preferably used.
  • PET polyethylene terephthalate
  • COP cycloolefin polymer
  • PEN polyethylene naphthalate
  • polyamide, polyimide, polycarbonate, and the like can be more preferably used as a material for an insulating film that transmits visible light.
  • the thickness of the transparent base material is not particularly limited, and can be arbitrarily selected according to the strength required when a conductive substrate is used, the capacitance, the light transmittance, and the like.
  • the thickness of the transparent substrate can be, for example, 10 ⁇ m or more and 200 ⁇ m or less.
  • the thickness of the transparent substrate is preferably 20 ⁇ m or more and 120 ⁇ m or less, and more preferably 20 ⁇ m or more and 100 ⁇ m or less.
  • the thickness of the transparent substrate is preferably 20 ⁇ m or more and 50 ⁇ m or less.
  • the total light transmittance of the transparent substrate is preferably higher.
  • the total light transmittance is preferably 30% or more, and more preferably 60% or more.
  • the visibility of the display can be sufficiently secured.
  • the total light transmittance of the transparent substrate can be evaluated by the method defined in JIS K 7361-1.
  • the material constituting the metal layer is not particularly limited, and a material having electrical conductivity suitable for the application can be selected.
  • copper is used as the material constituting the metal layer because it has excellent electrical characteristics and is easily etched. It is preferable. That is, the metal layer preferably contains copper.
  • the material constituting the metal layer is, for example, Cu and at least one metal selected from Ni, Mo, Ta, Ti, V, Cr, Fe, Mn, Co, and W.
  • a copper alloy, or a material containing copper and one or more metals selected from the above metals is preferable.
  • the metal layer can be a copper layer made of copper.
  • the method for forming the metal layer is not particularly limited. However, in order to prevent the light transmittance from being reduced in the exposed portion of the transparent conductive substrate of the patterned conductive substrate, an adhesive is provided between the other member and the metal layer. It is preferable not to arrange them. That is, the metal layer is preferably disposed directly on the upper surface of another member. In addition, a metal layer can be formed and arrange
  • the metal layer preferably has a metal thin film layer formed by using a dry plating method.
  • a dry-type plating method For example, a vapor deposition method, sputtering method, an ion plating method etc. can be used.
  • the sputtering method is preferably used because the film thickness can be easily controlled.
  • the metal plating layer can be laminated using a wet plating method after the metal thin film layer is formed by dry plating.
  • a metal thin film layer is formed on a transparent substrate or an adhesion layer by a dry plating method, the metal thin film layer is used as a power feeding layer, and the metal plating layer is formed by electrolytic plating which is a kind of wet plating method. Can be formed.
  • the metal layer When the metal layer is formed only by the dry plating method as described above, the metal layer can be constituted by a metal thin film layer. Moreover, when a metal layer is formed by combining a dry plating method and a wet plating method, the metal layer can be composed of a metal thin film layer and a metal plating layer.
  • the metal layer is formed directly on the transparent substrate or the adhesion layer by using only the dry plating method or a combination of the dry plating method and the wet plating method to form a metal layer without using an adhesive. be able to.
  • the thickness of the metal layer is not particularly limited, and when the metal layer is used as a wiring, it can be arbitrarily selected according to the magnitude of the current supplied to the wiring, the wiring width, and the like.
  • the thickness of the metal layer is preferably 5 ⁇ m or less, and more preferably 3 ⁇ m or less.
  • the metal layer preferably has a thickness of 50 nm or more, more preferably 60 nm or more, and 150 nm. More preferably, it is the above.
  • a metal layer has a metal thin film layer and a metal plating layer as mentioned above, it is preferable that the sum total of the thickness of a metal thin film layer and the thickness of a metal plating layer is the said range.
  • the thickness of the metal thin film layer is not particularly limited. The thickness is preferably 700 nm or less.
  • the wiring reflects light only by forming the wiring by etching the metal layer on a transparent substrate.
  • the visibility of the display is reduced.
  • methods for providing a blackened layer have been studied.
  • the reactivity of the metal layer and the blackened layer may be greatly different from each other with respect to the etching solution. If the metal layer and the blackened layer are simultaneously etched, the metal layer and the blackened layer can be etched into a desired shape. There was a problem of dimensional variation. For this reason, it is necessary to etch the metal layer and the blackened layer in separate processes in the conductive substrate that has been studied conventionally, and it is difficult to etch the metal layer and the blackened layer simultaneously, that is, in one process. Met.
  • the inventors of the present invention have a blackened layer that can be etched at the same time as the metal layer, that is, excellent reactivity to the etching solution, and can be patterned into a desired shape even when etched at the same time as the metal layer.
  • the blackening layer that can suppress the occurrence was examined.
  • the blackening layer contains nickel alone, nickel oxide, nickel hydroxide, and copper, so that the reactivity of the blackening layer with respect to the etching solution can be made substantially equal to that of the metal layer.
  • the present invention was completed.
  • the blackening layer of the conductive substrate of the present embodiment can contain nickel alone, nickel oxide, nickel hydroxide, and copper as described above.
  • the state of copper contained in the blackened layer is not particularly limited, but copper can be contained, for example, as a simple substance of copper and / or a compound of copper.
  • the copper compound include copper oxide and copper hydroxide.
  • the blackening layer contains, for example, a simple substance of nickel, nickel oxide, and nickel hydroxide, and was further selected from a simple substance of copper, that is, metallic copper, copper oxide, and copper hydroxide.
  • a simple substance of nickel, nickel oxide, and nickel hydroxide contains, for example, a simple substance of nickel, nickel oxide, and nickel hydroxide, and was further selected from a simple substance of copper, that is, metallic copper, copper oxide, and copper hydroxide.
  • copper metallic copper, copper oxide, and copper hydroxide.
  • One or more types can be contained.
  • the blackened layer contains nickel oxide and nickel hydroxide, so that the blackened layer has a color that can suppress reflection of light on the surface of the metal layer, and functions as a blackened layer. be able to.
  • the blackened layer also contains copper, for example, a simple substance of copper and / or a copper compound
  • the reactivity of the blackened layer with respect to the etching solution can be made equivalent to that of the metal layer. Therefore, even when the metal layer and the blackened layer are etched at the same time, both layers can be etched into the desired shape, and it is possible to etch uniformly in a plane and suppress the occurrence of dimensional variations. Become. That is, the metal layer and the blackened layer can be etched simultaneously.
  • the ratio of each component contained in the blackening layer is not particularly limited, and can be arbitrarily selected depending on the degree of suppression of light reflection required for the conductive substrate, the degree of reactivity with the etching solution, and the like. You can choose. However, from the viewpoint of sufficiently increasing the reactivity to the etching solution, for example, the blackened layer is measured by X-ray photoelectron spectroscopy (XPS), and the number of nickel atoms determined from the Ni 2P spectrum and Cu LMM spectrum is 100. In this case, the ratio of the number of copper atoms is preferably 5 or more and 90 or less.
  • nickel and copper contained in the blackened layer are in a ratio of the number of atoms, and when nickel is 100, copper is preferably 5 or more and 90 or less.
  • the ratio of the number of copper atoms when the number of nickel atoms is 100 is more preferably 7 or more and 90 or less, and further preferably 7 or more and 65 or less.
  • the number of nickel atoms means the number of all nickel atoms contained in the blackened layer, and forms not only nickel but also compounds such as nickel oxide. Including nickel.
  • the nickel 2P spectrum peak separation analysis measured by XPS for the blackened layer was performed, and the calculated nickel simple substance contained in the blackened layer, that is, nickel oxide when the number of atoms of metallic nickel was 100
  • the number of nickel atoms is preferably 25 or more and 280 or less, and the number of nickel atoms in the nickel hydroxide is preferably 10 or more and 220 or less. This is because the blackened layer contains nickel oxide and nickel hydroxide in a predetermined ratio with respect to metallic nickel, thereby suppressing the reflection of light on the surface of the metal layer. This is because the color can be particularly suitable for.
  • the blackened layer is measured by XPS, for example, 10 nm from the outermost surface of the blackened layer is removed by Ar ion etching or the like so that the internal state can be analyzed. preferable.
  • the formation method of the blackened layer is not particularly limited, and any method can be selected as long as it can be formed so as to contain the above-described components. However, it is preferable to use a wet method since the composition of the blackened layer can be controlled relatively easily so as to contain the above-described components.
  • the wet method it is particularly preferable to use an electrolytic plating method.
  • the blackening plating solution used when forming the blackening layer by the electrolytic plating method may be prepared so that the blackening layer having the above composition can be formed, and the composition is not particularly limited. Absent.
  • a blackening plating solution containing nickel ions, copper ions, and a pH adjusting agent can be preferably used.
  • the concentration of each component in the blackening plating solution is not particularly limited, and may be arbitrarily selected depending on the degree of suppression of light reflection on the surface of the metal layer required for the formed blackening layer. Can do.
  • the nickel ion concentration in the blackening plating solution is preferably 2.0 g / l or more, and more preferably 3.0 g / l or more. This is because the nickel ion concentration in the blackening plating solution is set to 2.0 g / l or more so that the blackened layer has a color particularly suitable for suppressing reflection of light on the surface of the metal layer. This is because it is possible to suppress the reflectance.
  • the upper limit of the nickel ion concentration in the blackening plating solution is not particularly limited, but is preferably 20.0 g / l or less, for example, and more preferably 15.0 g / l or less. This is because when the nickel ion concentration in the blackening plating solution is 20.0 g / l or less, the nickel component in the formed blackening layer is prevented from becoming excessive, and the surface of the blackening layer is bright nickel. This is because it prevents plating-like surfaces and suppresses the reflectance of the conductive substrate.
  • the copper ion concentration in the blackening plating solution is preferably 0.005 g / l or more, and more preferably 0.008 g / l or more. This is because, when the copper ion concentration in the blackening plating solution is 0.005 g / l or more, the blackening layer has a color particularly suitable for suppressing reflection of light on the surface of the metal layer, and etching of the blackening layer is performed. This is because the reactivity to the liquid is increased, and even when the blackened layer is etched together with the metal layer, it can be patterned into a desired shape.
  • the upper limit value of the copper ion concentration in the blackening plating solution is not particularly limited, but is preferably 4.0 g / l or less, for example, and more preferably 1.02 g / l or less. This is because when the copper ion concentration in the blackening plating solution is 4.0 g / l or less, it is possible to suppress the reactivity of the formed blackening layer to the etching solution from becoming too high. This is because the color is particularly suitable for suppressing the reflection of light on the surface of the layer, and the reflectance of the conductive substrate can be suppressed.
  • the supply method of nickel ions and copper ions is not particularly limited, and can be supplied in a salt state, for example.
  • a salt state for example.
  • sulfamate and sulfate can be preferably used.
  • the same kind of salt may be used for each metal element, and different kinds of salts may be used at the same time.
  • a blackening plating solution can be prepared using the same type of salt as nickel sulfate and copper sulfate.
  • a blackening plating solution can also be prepared by simultaneously using different types of salts such as nickel sulfate and copper sulfamate.
  • an alkali metal hydroxide can be preferably used as the pH adjuster. This is because the reflectance of a conductive substrate having a blackened layer formed using the blackened plating solution can be particularly lowered by using an alkali metal hydroxide as a pH adjuster.
  • an alkali metal hydroxide is used as the pH adjuster, the reason why the reflectance of the conductive substrate having a blackened layer formed using the blackened plating solution can be suppressed is not clear. This is probably because the hydroxide ions supplied into the plating solution can promote the precipitation of nickel oxide. By promoting the precipitation of nickel oxide, the blackened layer can have a color particularly suitable for suppressing light reflection on the surface of the metal layer. For this reason, it is presumed that the reflectance of the conductive substrate having the blackened layer can be particularly suppressed.
  • the alkali metal hydroxide that is a pH adjuster for example, one or more selected from sodium hydroxide, potassium hydroxide, and lithium hydroxide can be used.
  • the alkali metal hydroxide that is a pH adjuster is more preferably one or more selected from sodium hydroxide and potassium hydroxide. This is because sodium hydroxide and potassium hydroxide are particularly easily available and are excellent in cost.
  • the pH of the blackening plating solution of the present embodiment is not particularly limited, but is preferably 4.0 or more and 5.2 or less, and more preferably 4.5 or more and 5.0 or less.
  • the blackening plating solution may further contain a complexing agent.
  • a complexing agent for example, amidosulfuric acid can be preferably used.
  • amidosulfuric acid a blackening layer having a color particularly suitable for suppressing light reflection on the surface of the metal layer can be formed.
  • the content of the complexing agent in the blackening plating solution is not particularly limited, and can be arbitrarily selected according to the degree of suppression of reflectance required for the blackening layer to be formed.
  • the concentration of amidosulfuric acid in the blackening plating solution is not particularly limited. For example, it is preferably 1 g / l or more and 50 g / l or less, and preferably 5 g / l or more and 20 g / l. The following is preferable. This is because when the concentration of amidosulfuric acid is 1 g / l or more, the blackened layer has a color particularly suitable for suppressing light reflection on the surface of the metal layer, and the reflectance of the conductive substrate can be suppressed. It is. Moreover, since the effect which suppresses the reflectance of an electroconductive board
  • the thickness of the blackening layer is not particularly limited, and can be arbitrarily selected according to the degree of suppression of light reflection required for the conductive substrate.
  • the thickness of the blackened layer is preferably 30 nm or more, for example, and more preferably 50 nm or more.
  • the blackening layer has a function of suppressing light reflection by the metal layer, but when the thickness of the blackening layer is thin, reflection of light by the metal layer may not be sufficiently suppressed. On the other hand, it is preferable to set the thickness of the blackened layer to 30 nm or more because reflection on the surface of the metal layer can be more reliably suppressed.
  • the upper limit value of the thickness of the blackened layer is not particularly limited. However, if the thickness is increased more than necessary, the time required for etching when forming the wiring is increased, resulting in an increase in cost. For this reason, the thickness of the blackened layer is preferably 120 nm or less, and more preferably 90 nm or less.
  • the conductive substrate can be provided with any layer other than the above-mentioned transparent base material, metal layer, and blackening layer.
  • an adhesion layer can be provided.
  • the metal layer can be formed on the transparent substrate, but when the metal layer is directly formed on the transparent substrate, the adhesion between the transparent substrate and the metal layer may not be sufficient. . For this reason, when a metal layer is directly formed on the upper surface of the transparent substrate, the metal layer may be peeled off from the transparent substrate during the production process or use.
  • an adhesion layer can be disposed on the transparent substrate in order to improve the adhesion between the transparent substrate and the metal layer. That is, it can also be set as the electroconductive board
  • the adhesion layer between the transparent substrate and the metal layer By disposing the adhesion layer between the transparent substrate and the metal layer, the adhesion between the transparent substrate and the metal layer can be improved, and the metal layer can be prevented from peeling from the transparent substrate.
  • the adhesion layer can function as a blackening layer. For this reason, it becomes possible to suppress the reflection of the light of the metal layer by the light from the lower surface side of the metal layer, that is, the transparent substrate side.
  • the material constituting the adhesion layer is not particularly limited, the adhesion strength with the transparent base material and the metal layer, the degree of suppression of light reflection on the surface of the required metal layer, and the use of a conductive substrate It can be arbitrarily selected according to the degree of stability to the environment (for example, humidity and temperature).
  • the adhesion layer preferably contains at least one metal selected from, for example, Ni, Zn, Mo, Ta, Ti, V, Cr, Fe, Co, W, Cu, Sn, and Mn.
  • the adhesion layer may further contain one or more elements selected from carbon, oxygen, hydrogen, and nitrogen.
  • the adhesion layer can also include a metal alloy containing at least two kinds of metals selected from Ni, Zn, Mo, Ta, Ti, V, Cr, Fe, Co, W, Cu, Sn, and Mn. Also in this case, the adhesion layer can further include one or more elements selected from carbon, oxygen, hydrogen, and nitrogen.
  • a metal alloy containing at least two kinds of metals selected from Ni, Zn, Mo, Ta, Ti, V, Cr, Fe, Co, W, Cu, Sn, and Mn a Cu—Ti—Fe alloy is used as a metal alloy containing at least two kinds of metals selected from Ni, Zn, Mo, Ta, Ti, V, Cr, Fe, Co, W, Cu, Sn, and Mn.
  • a Cu—Ti—Fe alloy is used as a metal alloy containing at least two kinds of metals selected from Ni, Zn, Mo, Ta, Ti, V, Cr, Fe, Co, W, Cu, Sn, and Mn.
  • the method for forming the adhesion layer is not particularly limited, but it is preferable to form the film by a dry plating method.
  • a dry plating method for example, a sputtering method, an ion plating method, a vapor deposition method, or the like can be preferably used.
  • the adhesion layer is formed by a dry method, it is more preferable to use a sputtering method because the film thickness can be easily controlled.
  • one or more elements selected from carbon, oxygen, hydrogen, and nitrogen can be added to the adhesion layer, and in this case, the reactive sputtering method can be more preferably used.
  • the adhesion layer includes one or more elements selected from carbon, oxygen, hydrogen, and nitrogen
  • one or more elements selected from carbon, oxygen, hydrogen, and nitrogen in the atmosphere when forming the adhesion layer Can be added to the adhesion layer.
  • carbon monoxide gas and / or carbon dioxide gas when adding oxygen, oxygen gas, when adding hydrogen, hydrogen gas and / or water
  • nitrogen gas can be added to the atmosphere when dry plating is performed.
  • a gas containing one or more elements selected from carbon, oxygen, hydrogen, and nitrogen is preferably added to an inert gas and used as an atmosphere gas during dry plating.
  • an inert gas For example, argon can be used preferably.
  • the adhesion layer By forming the adhesion layer by the dry plating method as described above, the adhesion between the transparent substrate and the adhesion layer can be enhanced. And since an adhesion layer can contain a metal as a main component, for example, its adhesiveness with a metal layer is also high. For this reason, peeling of a metal layer can be suppressed by arrange
  • the thickness of the adhesion layer is not particularly limited, but is preferably 3 nm to 50 nm, for example, more preferably 3 nm to 35 nm, and still more preferably 3 nm to 33 nm.
  • the thickness of the adhesion layer is preferably 3 nm or more as described above.
  • the upper limit value of the thickness of the adhesion layer is not particularly limited, but even if it is thicker than necessary, the time required for film formation and the time required for etching when forming the wiring are increased, resulting in an increase in cost. Will be invited.
  • the thickness of the adhesion layer is preferably 50 nm or less as described above, more preferably 35 nm or less, and further preferably 33 nm or less.
  • the conductive substrate of the present embodiment can have a transparent base material, a metal layer, and a blackening layer. Further, a layer such as an adhesion layer can be optionally provided.
  • FIGS. 1A, 1B, 2A, and 2B show examples of cross-sectional views of the conductive substrate of the present embodiment on a plane parallel to the lamination direction of the transparent base material, the metal layer, and the blackening layer.
  • the conductive substrate of the present embodiment can have a structure in which, for example, a metal layer and a blackening layer are laminated in that order from the transparent substrate side on at least one surface of the transparent substrate.
  • the metal layer 12 and the blackening layer 13 may be stacked one by one on the one surface 11a side of the transparent base material 11 one by one. it can.
  • the layers 13A and 13B can be stacked one by one in that order.
  • an adhesion layer may be provided.
  • the adhesion layer 14, the metal layer 12, and the blackening layer 13 are laminated in that order on the one surface 11a side of the transparent base material 11. be able to.
  • an adhesion layer, a metal layer, and a blackening layer are laminated on both surfaces of the transparent substrate 11
  • the adhesion layers 14A and 14B and the metal layers 12A and 12B are respectively formed on the one surface 11a side and the other surface 11b side of the transparent base material 11.
  • the blackening layers 13A and 13B can be stacked in that order.
  • stacked on the upper and lower sides of the transparent base material 11 by making the transparent base material 11 into a symmetrical surface.
  • positioned so that becomes symmetrical was shown, it is not limited to the form which concerns.
  • the configuration on the one surface 11a side of the transparent substrate 11 is the same as the configuration in FIG. 1B, in which the metal layer 12A and the blackening layer 13A are laminated in that order without providing the adhesion layer 14A.
  • the layers laminated on the top and bottom of the transparent substrate 11 may be asymmetrical.
  • substrate of this embodiment by providing a metal layer and a blackening layer on a transparent base material, reflection of the light by a metal layer is suppressed and the reflectance of an electroconductive board
  • the degree of reflectivity of the conductive substrate of the present embodiment is not particularly limited.
  • the reflectivity is lower. Is good.
  • the average reflectance of light having a wavelength of 400 nm to 700 nm is preferably 15% or less, and more preferably 10% or less.
  • the reflectance can be measured by irradiating the blackened layer of the conductive substrate with light. Specifically, for example, when the metal layer 12 and the blackened layer 13 are laminated in this order on one surface 11a side of the transparent substrate 11 as shown in FIG. 1A, the blackened layer 13 is irradiated so that the blackened layer 13 is irradiated with light.
  • the surface A can be irradiated with light and measured.
  • light having a wavelength of 400 nm or more and 700 nm or less is irradiated to the blackened layer 13 of the conductive substrate, for example, at a wavelength of 1 nm as described above, and the average value of the measured values is used as the reflectance of the conductive substrate. be able to.
  • the conductive substrate of this embodiment can be preferably used as a conductive substrate for a touch panel.
  • the conductive substrate can be configured to have mesh-like wiring.
  • the conductive substrate provided with the mesh-like wiring can be obtained by etching the metal layer and the blackening layer of the conductive substrate of the present embodiment described so far.
  • a mesh-like wiring can be formed by two-layer wiring.
  • FIG. 3 shows a view of the conductive substrate 30 provided with mesh-like wiring as viewed from the upper surface side in the stacking direction of the metal layer or the like.
  • the transparent substrate and the metal layer are patterned so that the wiring pattern can be easily understood. Description of layers other than the wirings 31A and 31B formed in the same manner is omitted.
  • the wiring 31B seen through the transparent base material 11 is also shown.
  • the conductive substrate 30 shown in FIG. 3 has a transparent base material 11, a plurality of wirings 31A parallel to the Y-axis direction in the drawing, and wirings 31B parallel to the X-axis direction.
  • the wirings 31A and 31B are formed by etching a metal layer, and a blackening layer (not shown) is formed on the upper surface or the lower surface of the wirings 31A and 31B.
  • the blackened layer is etched in the same shape as the wirings 31A and 31B.
  • the arrangement of the transparent substrate 11 and the wirings 31A and 31B is not particularly limited.
  • positioning with the transparent base material 11 and wiring is shown to FIG. 4A and FIG. 4B.
  • 4A and 4B are cross-sectional views taken along line AA ′ of FIG.
  • wirings 31A and 31B may be arranged on the upper and lower surfaces of the transparent base material 11, respectively.
  • blackening layers 32A and 32B etched in the same shape as the wiring are arranged on the upper surface of the wiring 31A and the lower surface of 31B.
  • a pair of transparent base materials 11 is used, wirings 31A and 31B are arranged on the upper and lower surfaces across one transparent base material 11, and one wiring 31B is a transparent base material. 11 may be arranged. Also in this case, blackened layers 32A and 32B etched in the same shape as the wiring are disposed on the upper surfaces of the wirings 31A and 31B.
  • an adhesion layer can be provided in addition to the metal layer and the blackening layer. Therefore, in either case of FIG. 4A or FIG. 4B, for example, an adhesion layer can be provided between the wiring 31 ⁇ / b> A and / or the wiring 31 ⁇ / b> B and the transparent substrate 11. When the adhesion layer is provided, it is preferable that the adhesion layer is also etched in the same shape as the wirings 31A and 31B.
  • the conductive substrate having the mesh-like wiring shown in FIGS. 3 and 4A is, for example, a conductive substrate having metal layers 12A and 12B and blackening layers 13A and 13B on both surfaces of the transparent base material 11 as shown in FIG. 1B. It can be formed from a conductive substrate.
  • the metal layer 12A and the blackened layer 13A on the one surface 11a side of the transparent base material 11 are parallel to the Y-axis direction in FIG. 1B.
  • Etching is performed so that a plurality of linear patterns are arranged at predetermined intervals along the X-axis direction.
  • the X-axis direction in FIG. 1B means a direction parallel to the width direction of each layer.
  • the Y-axis direction in FIG. 1B means a direction perpendicular to the paper surface in FIG. 1B.
  • a plurality of linear patterns parallel to the X-axis direction in FIG. 1B are arranged along the Y-axis direction at predetermined intervals on the metal layer 12B and the blackening layer 13B on the other surface 11b side of the transparent substrate 11. Etching is performed so as to be disposed.
  • the conductive substrate having the mesh-like wiring shown in FIGS. 3 and 4A can be formed.
  • the etching of both surfaces of the transparent substrate 11 can be performed simultaneously. That is, the etching of the metal layers 12A and 12B and the blackening layers 13A and 13B may be performed simultaneously.
  • the conductive substrate having an adhesion layer patterned in the same shape as the wirings 31A and 31B between the wirings 31A and 31B and the transparent base material 11 is the conductive substrate shown in FIG. 2B. It can be produced by etching in the same manner.
  • FIG. 3 can also be formed by using two conductive substrates shown in FIG. 1A or FIG. 2A.
  • a case where the two conductive substrates shown in FIG. 1A are used will be described as an example.
  • a plurality of metal layers 12 and blackening layers 13 are provided in parallel to the X-axis direction. Etching is performed so that the linear patterns are arranged along the Y-axis direction at a predetermined interval. Then, the conductive substrate having mesh-like wiring is obtained by bonding the two conductive substrates so that the linear patterns formed on the respective conductive substrates intersect with each other by the etching process. be able to.
  • the surface to be bonded when the two conductive substrates are bonded is not particularly limited.
  • the surface A in FIG. 1A in which the metal layer 12 or the like is laminated and the other surface 11b in FIG. 1A in which the metal layer 12 or the like is not laminated are bonded together so that the structure shown in FIG. 4B is obtained. You can also.
  • the other surfaces 11b in FIG. 1A where the metal layer 12 or the like of the transparent base material 11 is not laminated can be bonded together so that the cross section has the structure shown in FIG. 4A.
  • FIG. 1A a conductive substrate having an adhesion layer patterned in the same shape as the wirings 31A and 31B between the wirings 31A and 31B and the transparent base material 11 is shown in FIG. 1A. It can be manufactured by using the conductive substrate shown in FIG. 2A instead of the conductive substrate.
  • the width of the wiring and the distance between the wirings in the conductive substrate having the mesh-like wiring shown in FIG. 3, FIG. 4A and FIG. 4B are not particularly limited. You can choose.
  • the conductive substrate of this embodiment has a blackened layer containing nickel alone, nickel oxide, nickel hydroxide, and copper, and the blackened layer and the copper layer Even when simultaneously etching and patterning, the blackened layer and the copper layer can be patterned into a desired shape. Specifically, for example, a wiring having a wiring width of 10 ⁇ m or less can be formed. For this reason, it is preferable that the conductive substrate of this embodiment includes a wiring having a wiring width of 10 ⁇ m or less.
  • the lower limit value of the wiring width is not particularly limited, but can be 3 ⁇ m or more, for example.
  • 4 ⁇ / b> A, and 4 ⁇ / b> B show examples in which a mesh-like wiring (wiring pattern) is formed by combining linear wirings, but the present invention is not limited to such a form.
  • the wiring that constitutes can be of any shape.
  • the shape of the wiring constituting the mesh-like wiring pattern can be changed to various shapes such as jagged lines (zigzag straight lines) so that moire (interference fringes) does not occur between the images on the display.
  • a conductive substrate having a mesh-like wiring composed of two layers of wiring can be preferably used as a conductive substrate for a projected capacitive touch panel, for example.
  • the conductive substrate of the present embodiment described above has a structure in which a blackening layer is laminated on a metal layer formed on at least one surface of a transparent base material. And since the blackening layer contains the simple substance of nickel, nickel oxide, nickel hydroxide, and copper, when patterning a metal layer and a blackening layer by an etching, a blackening layer Can be easily patterned into a desired shape.
  • the blackening layer included in the conductive substrate of the present embodiment can be a conductive substrate that sufficiently suppresses reflection of light on the surface of the metal layer and suppresses reflectance. Moreover, the visibility of a display can be improved when used for applications such as a touch panel. (Method for producing conductive substrate) Next, a configuration example of the method for manufacturing the conductive substrate according to the present embodiment will be described.
  • the manufacturing method of the conductive substrate of this embodiment can have the following processes.
  • a blackening layer containing nickel alone, nickel oxide, nickel hydroxide, and copper can be formed.
  • the conductive substrate described above can be suitably manufactured by the method for manufacturing a conductive substrate of the present embodiment. For this reason, since it can be set as the structure similar to the case of the above-mentioned electroconductive board
  • the transparent base material used for the metal layer forming step can be prepared in advance.
  • a transparent base material such as an insulating film (resin film) that transmits visible light or a glass substrate can be preferably used as described above.
  • the transparent base material can be cut into an arbitrary size in advance if necessary.
  • the metal layer preferably has a metal thin film layer as described above.
  • the metal layer can also have a metal thin film layer and a metal plating layer.
  • a metal layer formation process can have a process of forming a metal thin film layer, for example by a dry-type plating method.
  • the metal layer forming step includes a step of forming a metal thin film layer by a dry plating method, a step of forming a metal plating layer by an electroplating method which is a kind of wet plating method, using the metal thin film layer as a power feeding layer, You may have.
  • the dry plating method used in the step of forming the metal thin film layer is not particularly limited, and for example, an evaporation method, a sputtering method, an ion plating method, or the like can be used.
  • a vapor deposition method a vacuum vapor deposition method can be used preferably.
  • the dry plating method used in the step of forming the metal thin film layer it is more preferable to use the sputtering method because the film thickness is particularly easy to control.
  • the conditions in the step of forming the metal plating layer by the wet plating method that is, the conditions for the electroplating treatment are not particularly limited, and various conditions according to ordinary methods may be adopted.
  • a metal plating layer can be formed by supplying a base material on which a metal thin film layer is formed in a plating tank containing a metal plating solution and controlling the current density and the conveyance speed of the base material.
  • a blackening layer containing nickel alone, nickel oxide, nickel hydroxide, and copper can be formed.
  • the blackened layer can be formed by a wet method. Specifically, for example, a blackened layer can be formed on the metal layer by an electrolytic plating method in a plating tank containing the blackened plating solution described above, using the metal layer as a power feeding layer. Thus, by forming a blackened layer by an electrolytic plating method using the metal layer as a power feeding layer, the blackened layer can be formed on the entire surface of the metal layer opposite to the surface facing the transparent substrate.
  • an optional step can be further performed in addition to the above-described steps.
  • an adhesion layer forming step of forming an adhesion layer on the surface of the transparent substrate on which the metal layer is formed can be performed.
  • the metal layer forming step can be carried out after the adhesion layer forming step.
  • the metal is formed on the substrate on which the adhesion layer is formed on the transparent substrate in this step.
  • a thin film layer can be formed.
  • the method for forming the adhesion layer is not particularly limited, but it is preferable to form the film by a dry plating method.
  • a dry plating method for example, a sputtering method, an ion plating method, a vapor deposition method, or the like can be preferably used.
  • the adhesion layer is formed by a dry method, it is more preferable to use a sputtering method because the film thickness can be easily controlled.
  • one or more elements selected from carbon, oxygen, hydrogen, and nitrogen can be added to the adhesion layer, and in this case, the reactive sputtering method can be more preferably used.
  • the conductive substrate obtained by the conductive substrate manufacturing method of the present embodiment can be used for various applications such as a touch panel. And when using for various uses, it is preferable that the metal layer and blackening layer which are contained in the electroconductive board
  • the manufacturing method of the conductive substrate of the present embodiment can include a patterning step of patterning the metal layer and the blackened layer.
  • the patterning step can be a step of patterning the adhesion layer, the metal layer, and the blackening layer.
  • the specific procedure of the patterning step is not particularly limited, and can be performed by an arbitrary procedure.
  • a resist having a desired pattern is arranged on the surface A on the blackening layer 13.
  • a resist placement step can be performed.
  • an etching step of supplying an etching solution to the surface A on the blackened layer 13, that is, the surface side where the resist is disposed can be performed.
  • the etching solution used in the etching step is not particularly limited.
  • the blackened layer formed by the method for manufacturing a conductive substrate according to the present embodiment exhibits almost the same reactivity to the etching solution as the metal layer.
  • the etching liquid used in an etching step is not specifically limited,
  • the etching liquid generally used for the etching of a metal layer can be used preferably.
  • etching solution for example, a mixed aqueous solution containing one or more selected from sulfuric acid, hydrogen peroxide (hydrogen peroxide solution), hydrochloric acid, cupric chloride, and ferric chloride can be preferably used.
  • the content of each component in the etching solution is not particularly limited.
  • the etching solution can be used at room temperature, but it can also be used by heating in order to increase the reactivity. For example, it can be used by heating to 40 ° C. or more and 50 ° C. or less.
  • a patterning process is performed to pattern the conductive substrate 10B in which the metal layers 12A and 12B and the blackening layers 13A and 13B are stacked on the one surface 11a and the other surface 11b of the transparent substrate 11. it can.
  • a resist placement step of placing a resist having a desired pattern on the surface A and the surface B on the blackening layers 13A and 13B can be performed.
  • an etching step of supplying an etching solution to the surface A and the surface B on the blackening layers 13A and 13B, that is, the surface on which the resist is disposed can be performed.
  • the pattern formed in the etching step is not particularly limited, and can be an arbitrary shape.
  • the pattern is formed so that the metal layer 12 and the blackened layer 13 include a plurality of straight lines or jagged lines (zigzag straight lines) as described above. Can do.
  • a pattern can be formed by the metal layer 12A and the metal layer 12B so as to form a mesh-like wiring.
  • a lamination step of laminating two or more patterned conductive substrates may be performed.
  • laminating for example, by laminating so that the pattern of the metal layer of each conductive substrate intersects, a laminated conductive substrate provided with mesh-like wiring can be obtained.
  • the method of fixing two or more laminated conductive substrates is not particularly limited, but can be fixed by, for example, an adhesive.
  • the conductive substrate obtained by the above-described method for manufacturing a conductive substrate according to this embodiment has a structure in which a blackening layer is stacked on a metal layer formed on at least one surface of a transparent base material. . Since the blackened layer contains nickel alone, nickel oxide, nickel hydroxide, and copper, as described above, the metal layer and the blackened layer are patterned by etching. In this case, the blackened layer can be easily patterned into a desired shape.
  • the blackening layer included in the conductive substrate obtained by the method for manufacturing the conductive substrate of the present embodiment is a conductive substrate that sufficiently suppresses reflection of light on the surface of the metal layer and suppresses reflectance. Can do. For this reason, when it uses for uses, such as a touch panel, for example, the visibility of a display can be improved.
  • a conductive substrate having the structure of FIG. 1A was produced. Therefore, the surface A exposed to the outside of the blackening layer 13 in FIG. 1A was subjected to Ar ion etching, and the Ni 2P spectrum and Cu LMM spectrum inside 10 nm from the outermost surface were measured. From the obtained spectrum, the ratio of the number of copper atoms when the number of nickel atoms contained in the blackened layer was defined as 100 was calculated. In Table 1, the results are shown as the ratio of metal components.
  • the number of nickel atoms and nickel hydroxide contained in the blackened layer which is nickel oxide when the number of metal nickel atoms is defined as 100, is obtained.
  • the number of nickel atoms was calculated. In Table 1, the results are shown as nickel component ratios.
  • (2) Reflectance measurement The measurement was carried out by installing a reflectance measurement unit in an ultraviolet-visible spectrophotometer (model: UV-2600, manufactured by Shimadzu Corporation).
  • a conductive substrate having the structure shown in FIG. 1A was produced.
  • the reflectance measurement is performed with an incident angle of 5 ° and a light receiving angle of 5 ° with respect to the surface A of the blackened layer 13 of the conductive substrate 10A shown in FIG.
  • the regular reflectance was measured by irradiation, and the average value was defined as the reflectance (average reflectance) of the conductive substrate.
  • a dry film resist (Hitachi Kasei RY3310) was attached to the surface of the blackened layer of the conductive substrate obtained in the following experimental examples by a laminating method.
  • the sample was immersed in an etching solution of 10% by weight sulfuric acid and 3% by weight of hydrogen peroxide at 30 ° C. for 40 seconds, and the dry film resist was peeled off and removed with an aqueous sodium hydroxide solution.
  • the obtained sample was observed with a 200-fold microscope, and the minimum value of the wiring width of the metal wiring remaining on the conductive substrate was determined.
  • the minimum value of the wiring width of the remaining metal wiring is 3 ⁇ m or more and 10 ⁇ m or less, and there is no undissolved residue around the formed metal wiring, it was evaluated as “good”. Moreover, although the minimum value of the remaining metal wiring is 3 ⁇ m or more and 10 ⁇ m or less, it is evaluated as ⁇ when a part of the metal wiring is not melted, although there is no practical problem.
  • Example preparation conditions Conductive substrates were produced under the conditions described below and evaluated by the above-described evaluation method. Any of Experimental Examples 1 to 10 is an example.
  • a conductive substrate having the structure shown in FIG. 1A was produced.
  • a copper layer was formed as a metal layer on one surface of a long polyethylene terephthalate resin (PET) transparent substrate having a length of 300 m, a width of 250 mm, and a thickness of 100 ⁇ m.
  • PET polyethylene terephthalate resin
  • the transparent base material made of polyethylene terephthalate resin used as the transparent base material was evaluated to have a total light transmittance of 97% when evaluated by the method defined in JIS K 7361-1.
  • a metal thin film layer forming step and a metal plating layer forming step were performed.
  • the above-mentioned transparent base material was used as a base material, and a copper thin film layer was formed as a metal thin film layer on one surface of the transparent base material.
  • the above-mentioned transparent base material which was previously heated to 60 ° C. to remove moisture, was placed in the chamber of the sputtering apparatus.
  • Electric power was supplied to a copper target set in advance on the cathode of the sputtering apparatus, and a copper thin film layer was formed on one surface of the transparent substrate so as to have a thickness of 0.7 ⁇ m.
  • a copper plating layer was formed as a metal plating layer.
  • the copper plating layer was formed by electroplating so that the thickness of the copper plating layer was 0.3 ⁇ m.
  • a copper layer having a thickness of 1.0 ⁇ m was formed as a metal layer.
  • the following blackened layer forming step was carried out after immersing the substrate having a copper layer having a thickness of 1.0 ⁇ m formed on the transparent base material formed in the metal layer forming step in 20 g / L sulfuric acid for 30 seconds and washing it. .
  • Blackening layer forming process In the blackened layer forming step, a blackened layer was formed on one surface of the copper layer by electrolytic plating using a blackened plating solution.
  • a plating solution containing nickel ions, copper ions, amidosulfuric acid and sodium hydroxide was prepared as a blackening plating solution.
  • Nickel ions and copper ions were supplied to the blackening plating solution by adding nickel sulfate hexahydrate and copper sulfate pentahydrate.
  • each component was added and prepared so that the concentration of nickel ions in the blackening plating solution was 5 g / l, the concentration of copper ions was 0.03 g / l, and the concentration of amidosulfuric acid was 11 g / l.
  • an aqueous sodium hydroxide solution was added to the blackening plating solution to adjust the pH of the blackening plating solution to 4.9.
  • the blackening layer forming step electrolytic plating was performed under the conditions that the temperature of the blackening plating solution was 40 ° C., the current density was 0.10 A / dm 2 , and the plating time was 400 seconds to form a blackening layer.
  • the film thickness of the formed blackened layer was 70 nm.
  • the blackened layer contains nickel alone, nickel oxide, nickel hydroxide, and copper. It was.
  • the evaluation results for the etching characteristics were either “ ⁇ ” or “ ⁇ ”, and it was confirmed that the conductive substrate was provided with a metal layer and a blackened layer that could be etched simultaneously.
  • the experimental characteristics 1 to 8 in which the copper is 7 or more and 90 or less have the etching characteristics. It was confirmed that the reflectance was 10% or less.
  • the conductive substrates of Experimental Examples 1 to 8 are particularly close to the reactivity of the metal layer and the blackening layer with respect to the etching solution, and particularly capable of suppressing light reflection on the surface of the metal layer. It was confirmed that it had a layer.

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Abstract

Provided is a conductive substrate which has a transparent substrate, a metal layer formed on at least one surface of the transparent substrate, and a blackened layer formed on the metal layer, wherein the blackened layer contains elemental nickel, nickel oxide, nickel hydroxide, and copper.

Description

導電性基板Conductive substrate
 本発明は、導電性基板に関する。 The present invention relates to a conductive substrate.
 静電容量式タッチパネルは、パネル表面に近接する物体により引き起こされる静電容量の変化を検出することにより、パネル表面上での近接する物体の位置の情報を電気信号に変換する。静電容量式タッチパネルに用いられる導電性基板は、ディスプレイの表面に設置されるため、導電性基板の導電層の材料には反射率が低く、視認されにくいことが要求されている。 The capacitive touch panel converts information on the position of an adjacent object on the panel surface into an electrical signal by detecting a change in capacitance caused by the object adjacent to the panel surface. Since the conductive substrate used for the capacitive touch panel is installed on the surface of the display, the material of the conductive layer of the conductive substrate is required to have low reflectance and be difficult to be visually recognized.
 このため、タッチパネル用導電性基板に用いられる導電層の材料としては反射率が低く、視認されにくい材料が用いられ、透明基板または透明フィルム上に形成されている。 For this reason, as the material of the conductive layer used for the conductive substrate for the touch panel, a material having low reflectivity and difficult to be visually recognized is used and formed on the transparent substrate or the transparent film.
 例えば特許文献1に開示されているように、高分子フィルム上に透明導電膜としてITO(酸化インジウム-スズ)膜を形成したタッチパネル用の透明導電性フィルムが従来から用いられている。 For example, as disclosed in Patent Document 1, a transparent conductive film for a touch panel in which an ITO (indium-tin oxide) film is formed as a transparent conductive film on a polymer film has been conventionally used.
 ところで、近年タッチパネルを備えたディスプレイの大画面化が進んでおり、これに対応してタッチパネル用の透明導電性フィルム等の導電性基板についても大面積化が求められている。しかし、ITOは電気抵抗値が高いため、導電性基板の大面積化に対応できないという問題があった。 By the way, in recent years, a display with a touch panel has been increased in screen size, and in response to this, a conductive substrate such as a transparent conductive film for a touch panel is required to have a large area. However, since ITO has a high electric resistance value, there is a problem that it cannot cope with an increase in the area of the conductive substrate.
 そこで、導電性基板の電気抵抗を抑制するため、導電層として銅メッシュ配線を用い、銅メッシュ配線の表面を黒化処理する方法が提案されている。 Therefore, in order to suppress the electric resistance of the conductive substrate, a method of using a copper mesh wiring as a conductive layer and blackening the surface of the copper mesh wiring has been proposed.
 例えば、特許文献2には、フィルムに支持された銅薄膜の上にレジスト層を形成する工程と、フォトリソ法により、少なくともレジスト層をストライプ状配線パターンと引き出し用配線パターンに加工する工程と、露出した銅薄膜をエッチングにより除去しストライプ状銅配線と引き出し用銅配線を形成する工程と、銅配線を黒化処理する工程と、を有するフィルム状タッチパネルセンサーの製造方法が開示されている。 For example, Patent Document 2 discloses a step of forming a resist layer on a copper thin film supported by a film, a step of processing at least the resist layer into a striped wiring pattern and a drawing wiring pattern by photolithography, and exposure. A method of manufacturing a film-like touch panel sensor is disclosed which includes a step of removing the copper thin film by etching to form a striped copper wiring and a drawing copper wiring, and a step of blackening the copper wiring.
 しかしながら、特許文献2ではエッチングによりストライプ状銅配線を形成した後に、銅配線を黒化処理する方法が採用されており、製造工程が増えるため生産性に問題があった。 However, Patent Document 2 employs a method of blackening the copper wiring after forming the striped copper wiring by etching, and there is a problem in productivity because the manufacturing process increases.
 そこで、本発明の発明者らは、透明基材上に金属層及び黒化層を成膜した導電性基板について、金属層及び黒化層をエッチングし、所望の配線パターンを有する導電性基板とすることで製造工程を削減し、高い生産性を得られる導電性基板の製造方法について検討を行った。 Therefore, the inventors of the present invention, for a conductive substrate having a metal layer and a blackened layer formed on a transparent substrate, etched the metal layer and the blackened layer, and a conductive substrate having a desired wiring pattern; Thus, the manufacturing process of the conductive substrate that can reduce the manufacturing process and obtain high productivity was examined.
日本国特開2003-151358号公報Japanese Unexamined Patent Publication No. 2003-151358 日本国特開2013-206315号公報Japanese Unexamined Patent Publication No. 2013-206315
 しかしながら、金属層と、黒化層とで、エッチング液に対する反応性が大きく異なっている場合があった。このため、金属層と黒化層とを同時にエッチングしようとすると、いずれかの層が目的の形状にエッチングできない場合や、平面内で均一にエッチングされず寸法ばらつきが生じる場合があり、金属層と黒化層とを同時にエッチングできないという問題があった。 However, there are cases where the reactivity with respect to the etching solution differs greatly between the metal layer and the blackened layer. For this reason, when trying to etch the metal layer and the blackened layer at the same time, either of the layers may not be etched into the target shape, or may not be uniformly etched in the plane, resulting in dimensional variations. There was a problem that the blackened layer could not be etched at the same time.
 上記従来技術の問題に鑑み、本発明の一側面では、同時にエッチングできる金属層と黒化層とを備えた導電性基板を提供することを目的とする。 In view of the above problems of the prior art, an object of one aspect of the present invention is to provide a conductive substrate including a metal layer and a blackening layer that can be etched simultaneously.
 上記課題を解決するため本発明の一側面では、
 透明基材と、
 前記透明基材の少なくとも一方の面上に形成された金属層と、
 前記金属層上に形成された黒化層とを有し、
 前記黒化層は、ニッケルの単体と、ニッケル酸化物と、ニッケル水酸化物と、銅とを含有する導電性基板を提供する。
In order to solve the above problems, in one aspect of the present invention,
A transparent substrate;
A metal layer formed on at least one surface of the transparent substrate;
A blackening layer formed on the metal layer,
The blackening layer provides a conductive substrate containing nickel alone, nickel oxide, nickel hydroxide, and copper.
 本発明の一側面によれば、同時にエッチングできる金属層と黒化層とを備えた導電性基板を提供することができる。 According to one aspect of the present invention, a conductive substrate provided with a metal layer and a blackened layer that can be etched simultaneously can be provided.
本発明の実施形態に係る導電性基板の断面図。Sectional drawing of the electroconductive board | substrate which concerns on embodiment of this invention. 本発明の実施形態に係る導電性基板の断面図。Sectional drawing of the electroconductive board | substrate which concerns on embodiment of this invention. 本発明の実施形態に係る導電性基板の断面図。Sectional drawing of the electroconductive board | substrate which concerns on embodiment of this invention. 本発明の実施形態に係る導電性基板の断面図。Sectional drawing of the electroconductive board | substrate which concerns on embodiment of this invention. 本発明の実施形態に係るメッシュ状の配線を備えた導電性基板の上面図。The top view of the electroconductive board | substrate provided with the mesh-shaped wiring which concerns on embodiment of this invention. 図3のA-A´線における断面図。Sectional drawing in the AA 'line of FIG. 図3のA-A´線における断面図。Sectional drawing in the AA 'line of FIG.
 以下、本発明の導電性基板、および導電性基板の製造方法の一実施形態について説明する。
(導電性基板)
 本実施形態の導電性基板は、透明基材と、透明基材の少なくとも一方の面上に形成された金属層と、金属層上に形成された黒化層とを有することができる。そして、黒化層は、ニッケルの単体と、ニッケル酸化物と、ニッケル水酸化物と、銅とを含有することができる。
Hereinafter, an embodiment of a conductive substrate and a method for manufacturing the conductive substrate of the present invention will be described.
(Conductive substrate)
The conductive substrate of this embodiment can have a transparent base material, a metal layer formed on at least one surface of the transparent base material, and a blackening layer formed on the metal layer. The blackening layer can contain nickel alone, nickel oxide, nickel hydroxide, and copper.
 なお、本実施形態における導電性基板とは、金属層等をパターン化する前の、透明基材の表面に金属層、及び黒化層を有する基板と、金属層等をパターニングした基板、すなわち配線基板と、を含む。金属層及び黒化層をパターニングした後の導電性基板は透明基材が金属層等により覆われていない領域を含むため光を透過することができ、透明導電性基板となっている。 The conductive substrate in the present embodiment is a substrate having a metal layer and a blackened layer on the surface of a transparent base before patterning the metal layer, etc., and a substrate obtained by patterning the metal layer, that is, wiring A substrate. Since the conductive substrate after patterning the metal layer and the blackening layer includes a region where the transparent base material is not covered with the metal layer or the like, the conductive substrate can transmit light and is a transparent conductive substrate.
 ここでまず、本実施形態の導電性基板に含まれる各部材について以下に説明する。 Here, first, each member included in the conductive substrate of the present embodiment will be described below.
 透明基材としては特に限定されるものではなく、可視光を透過する絶縁体フィルムや、ガラス基板等を好ましく用いることができる。 The transparent substrate is not particularly limited, and an insulating film that transmits visible light, a glass substrate, or the like can be preferably used.
 可視光を透過する絶縁体フィルムとしては例えば、ポリアミド系フィルム、ポリエチレンテレフタレート系フィルム、ポリエチレンナフタレート系フィルム、シクロオレフィン系フィルム、ポリイミド系フィルム、ポリカーボネート系フィルム等の樹脂フィルム等を好ましく用いることができる。特に、可視光を透過する絶縁体フィルムの材料として、PET(ポリエチレンテレフタレート)、COP(シクロオレフィンポリマー)、PEN(ポリエチレンナフタレート)、ポリアミド、ポリイミド、ポリカーボネート等をより好ましく用いることができる。 As the insulator film that transmits visible light, for example, a polyamide film, a polyethylene terephthalate film, a polyethylene naphthalate film, a cycloolefin film, a polyimide film, a polycarbonate film, or a resin film can be preferably used. . In particular, PET (polyethylene terephthalate), COP (cycloolefin polymer), PEN (polyethylene naphthalate), polyamide, polyimide, polycarbonate, and the like can be more preferably used as a material for an insulating film that transmits visible light.
 透明基材の厚さについては特に限定されず、導電性基板とした場合に要求される強度や、静電容量、光の透過率等に応じて任意に選択することができる。透明基材の厚さとしては例えば10μm以上200μm以下とすることができる。特にタッチパネルの用途に用いる場合、透明基材の厚さは20μm以上120μm以下とすることが好ましく、20μm以上100μm以下とすることがより好ましい。タッチパネルの用途に用いる場合で、例えば特にディスプレイ全体の厚さを薄くすることが求められる用途においては、透明基材の厚さは20μm以上50μm以下であることが好ましい。 The thickness of the transparent base material is not particularly limited, and can be arbitrarily selected according to the strength required when a conductive substrate is used, the capacitance, the light transmittance, and the like. The thickness of the transparent substrate can be, for example, 10 μm or more and 200 μm or less. In particular, when used for touch panel applications, the thickness of the transparent substrate is preferably 20 μm or more and 120 μm or less, and more preferably 20 μm or more and 100 μm or less. In the case of use for touch panel applications, for example, particularly in applications where it is required to reduce the thickness of the entire display, the thickness of the transparent substrate is preferably 20 μm or more and 50 μm or less.
 透明基材の全光線透過率は高い方が好ましく、例えば全光線透過率は30%以上であることが好ましく、60%以上であることがより好ましい。透明基材の全光線透過率が上記範囲であることにより、例えばタッチパネルの用途に用いた場合にディスプレイの視認性を十分に確保することができる。 The total light transmittance of the transparent substrate is preferably higher. For example, the total light transmittance is preferably 30% or more, and more preferably 60% or more. When the total light transmittance of the transparent substrate is within the above range, for example, when used for a touch panel, the visibility of the display can be sufficiently secured.
 なお透明基材の全光線透過率はJIS K 7361-1に規定される方法により評価することができる。 Note that the total light transmittance of the transparent substrate can be evaluated by the method defined in JIS K 7361-1.
 次に金属層について説明する。 Next, the metal layer will be described.
 金属層を構成する材料は特に限定されず用途にあった電気伝導率を有する材料を選択できるが、電気特性に優れ、且つエッチング処理のし易さから、金属層を構成する材料として銅を用いることが好ましい。すなわち、金属層は銅を含有することが好ましい。 The material constituting the metal layer is not particularly limited, and a material having electrical conductivity suitable for the application can be selected. However, copper is used as the material constituting the metal layer because it has excellent electrical characteristics and is easily etched. It is preferable. That is, the metal layer preferably contains copper.
 金属層が銅を含有する場合、金属層を構成する材料は、例えばCuと、Ni,Mo,Ta,Ti,V,Cr,Fe,Mn,Co,Wから選ばれる少なくとも1種類以上の金属との銅合金、または銅と上記金属から選ばれる1種類以上の金属とを含む材料であることが好ましい。また、金属層は銅から構成される銅層とすることもできる。 When the metal layer contains copper, the material constituting the metal layer is, for example, Cu and at least one metal selected from Ni, Mo, Ta, Ti, V, Cr, Fe, Mn, Co, and W. A copper alloy, or a material containing copper and one or more metals selected from the above metals is preferable. The metal layer can be a copper layer made of copper.
 金属層を形成する方法は特に限定されないが、パターン化した導電性基板の透明基材が露出した部分において、光の透過率を低減させないため、他の部材と金属層との間に接着剤を配置しないようにして形成することが好ましい。すなわち、金属層は、他の部材の上面に直接配置されていることが好ましい。なお、金属層は例えば後述する密着層や、透明基材の上面に形成、配置することができる。このため、金属層は、密着層、または透明基材の上面に直接形成、配置されていることが好ましい。 The method for forming the metal layer is not particularly limited. However, in order to prevent the light transmittance from being reduced in the exposed portion of the transparent conductive substrate of the patterned conductive substrate, an adhesive is provided between the other member and the metal layer. It is preferable not to arrange them. That is, the metal layer is preferably disposed directly on the upper surface of another member. In addition, a metal layer can be formed and arrange | positioned, for example on the contact layer mentioned later or the upper surface of a transparent base material. For this reason, it is preferable that the metal layer is directly formed and arranged on the adhesion layer or the upper surface of the transparent substrate.
 他の部材の上面に金属層を直接形成するため、金属層は乾式めっき法を用いて成膜された金属薄膜層を有することが好ましい。乾式めっき法としては特に限定されるものではないが、例えば蒸着法や、スパッタリング法、イオンプレーティング法等を用いることができる。特に膜厚の制御が容易であることからスパッタリング法を用いることが好ましい。 In order to directly form the metal layer on the upper surface of the other member, the metal layer preferably has a metal thin film layer formed by using a dry plating method. Although it does not specifically limit as a dry-type plating method, For example, a vapor deposition method, sputtering method, an ion plating method etc. can be used. In particular, the sputtering method is preferably used because the film thickness can be easily controlled.
 また金属層をより厚くする場合には、乾式めっきにより金属薄膜層を形成した後に湿式めっき法を用いて金属めっき層を積層をすることができる。具体的には例えば、透明基材または密着層上に、金属薄膜層を乾式めっき法により形成し、該金属薄膜層を給電層として用い、湿式めっき法の一種である電解めっきにより金属めっき層を形成することができる。 When the metal layer is made thicker, the metal plating layer can be laminated using a wet plating method after the metal thin film layer is formed by dry plating. Specifically, for example, a metal thin film layer is formed on a transparent substrate or an adhesion layer by a dry plating method, the metal thin film layer is used as a power feeding layer, and the metal plating layer is formed by electrolytic plating which is a kind of wet plating method. Can be formed.
 なお、上述の様に乾式めっき法のみで金属層を成膜した場合、金属層は金属薄膜層により構成できる。また、乾式めっき法と湿式めっき法とを組み合わせて金属層を形成した場合、金属層は金属薄膜層と金属めっき層とにより構成できる。 When the metal layer is formed only by the dry plating method as described above, the metal layer can be constituted by a metal thin film layer. Moreover, when a metal layer is formed by combining a dry plating method and a wet plating method, the metal layer can be composed of a metal thin film layer and a metal plating layer.
 上述のように乾式めっき法のみ、又は乾式めっき法と湿式めっき法とを組み合わせて金属層を形成することにより透明基材または密着層上に接着剤を介さずに直接金属層を形成、配置することができる。 As described above, the metal layer is formed directly on the transparent substrate or the adhesion layer by using only the dry plating method or a combination of the dry plating method and the wet plating method to form a metal layer without using an adhesive. be able to.
 金属層の厚さは特に限定されるものではなく、金属層を配線として用いた場合に、該配線に供給する電流の大きさや配線幅等に応じて任意に選択することができる。 The thickness of the metal layer is not particularly limited, and when the metal layer is used as a wiring, it can be arbitrarily selected according to the magnitude of the current supplied to the wiring, the wiring width, and the like.
 ただし、金属層が厚くなると、配線パターンを形成するためにエッチングを行う際にエッチングに時間を要するためサイドエッチが生じ易くなり、細線が形成しにくくなる等の問題を生じる場合がある。このため、金属層の厚さは5μm以下であることが好ましく、3μm以下であることがより好ましい。 However, if the metal layer is thick, it takes time to perform etching to form a wiring pattern, so that side etching is likely to occur, and it may be difficult to form fine lines. For this reason, the thickness of the metal layer is preferably 5 μm or less, and more preferably 3 μm or less.
 また、特に導電性基板の抵抗値を低くし、十分に電流を供給できるようにする観点から、例えば金属層は厚さが50nm以上であることが好ましく、60nm以上であることがより好ましく、150nm以上であることがさらに好ましい。 In particular, from the viewpoint of reducing the resistance value of the conductive substrate and supplying a sufficient current, for example, the metal layer preferably has a thickness of 50 nm or more, more preferably 60 nm or more, and 150 nm. More preferably, it is the above.
 なお、金属層が上述のように金属薄膜層と、金属めっき層とを有する場合には、金属薄膜層の厚さと、金属めっき層の厚さとの合計が上記範囲であることが好ましい。 In addition, when a metal layer has a metal thin film layer and a metal plating layer as mentioned above, it is preferable that the sum total of the thickness of a metal thin film layer and the thickness of a metal plating layer is the said range.
 金属層が金属薄膜層により構成される場合、または金属薄膜層と金属めっき層とにより構成される場合のいずれの場合でも、金属薄膜層の厚さは特に限定されるものではないが、例えば50nm以上700nm以下とすることが好ましい。 In any case where the metal layer is composed of a metal thin film layer or a metal thin film layer and a metal plating layer, the thickness of the metal thin film layer is not particularly limited. The thickness is preferably 700 nm or less.
 次に、黒化層について説明する。 Next, the blackening layer will be described.
 金属層は金属光沢を有するため、透明基材上に金属層をエッチングして配線を形成するのみでは配線が光を反射し、例えばタッチパネル用の配線基板として用いた場合、ディスプレイの視認性が低下するという問題があった。そこで、黒化層を設ける方法が検討されてきた。しかしながら、金属層と黒化層とでエッチング液に対する反応性が大きく異なる場合があり、金属層と黒化層とを同時にエッチングしようとすると、金属層や、黒化層について所望の形状にエッチングできず、または寸法ばらつきが生じる等の問題があった。このため、従来検討されている導電性基板では、金属層と黒化層とを別工程でエッチングする必要があり、金属層と黒化層とを同時に、すなわち1つの工程でエッチングすることは困難であった。 Since the metal layer has a metallic luster, the wiring reflects light only by forming the wiring by etching the metal layer on a transparent substrate. For example, when used as a wiring board for a touch panel, the visibility of the display is reduced. There was a problem to do. Therefore, methods for providing a blackened layer have been studied. However, the reactivity of the metal layer and the blackened layer may be greatly different from each other with respect to the etching solution. If the metal layer and the blackened layer are simultaneously etched, the metal layer and the blackened layer can be etched into a desired shape. There was a problem of dimensional variation. For this reason, it is necessary to etch the metal layer and the blackened layer in separate processes in the conductive substrate that has been studied conventionally, and it is difficult to etch the metal layer and the blackened layer simultaneously, that is, in one process. Met.
 そこで、本発明の発明者らは金属層と同時にエッチングできる黒化層、すなわちエッチング液に対する反応性に優れ、金属層と同時にエッチングを行った場合でも、所望の形状にパターン化でき、寸法ばらつきの発生を抑制できる黒化層について検討を行った。そして、黒化層がニッケルの単体と、ニッケル酸化物と、ニッケル水酸化物と、銅とを含有することで、黒化層のエッチング液に対する反応性を、金属層の場合とほぼ同等にできることを見出し、本発明を完成させた。 Therefore, the inventors of the present invention have a blackened layer that can be etched at the same time as the metal layer, that is, excellent reactivity to the etching solution, and can be patterned into a desired shape even when etched at the same time as the metal layer. The blackening layer that can suppress the occurrence was examined. The blackening layer contains nickel alone, nickel oxide, nickel hydroxide, and copper, so that the reactivity of the blackening layer with respect to the etching solution can be made substantially equal to that of the metal layer. The present invention was completed.
 本実施形態の導電性基板の黒化層は、上述の様にニッケルの単体と、ニッケル酸化物と、ニッケル水酸化物と、銅とを含むことができる。 The blackening layer of the conductive substrate of the present embodiment can contain nickel alone, nickel oxide, nickel hydroxide, and copper as described above.
 ここで、黒化層に含まれる銅の状態は特に限定されるものではないが、銅は、例えば銅の単体、および/または銅の化合物として含むことができる。銅の化合物としては、例えば銅酸化物や、銅水酸化物等を挙げることができる。 Here, the state of copper contained in the blackened layer is not particularly limited, but copper can be contained, for example, as a simple substance of copper and / or a compound of copper. Examples of the copper compound include copper oxide and copper hydroxide.
 このため、黒化層は例えば、ニッケルの単体、ニッケル酸化物、およびニッケル水酸化物を含有し、さらに、銅の単体すなわち金属銅と、銅酸化物と、銅水酸化物とから選択された1種類以上を含有することができる。 For this reason, the blackening layer contains, for example, a simple substance of nickel, nickel oxide, and nickel hydroxide, and was further selected from a simple substance of copper, that is, metallic copper, copper oxide, and copper hydroxide. One or more types can be contained.
 上述の様に黒化層がニッケル酸化物、及びニッケル水酸化物を含有することで、黒化層が金属層表面での光の反射を抑制できる色となり、黒化層としての機能を発揮することができる。 As described above, the blackened layer contains nickel oxide and nickel hydroxide, so that the blackened layer has a color that can suppress reflection of light on the surface of the metal layer, and functions as a blackened layer. be able to.
 また、黒化層が、銅、例えば銅の単体、および/または銅の化合物も含有することで、黒化層のエッチング液に対する反応性を金属層と同等にすることができる。このため、金属層と、黒化層とを同時にエッチングした場合でも、両層を目的の形状にエッチングすることができ、平面内で均一にエッチングし、寸法ばらつきの発生を抑制することが可能になる。すなわち、金属層と、黒化層とを同時にエッチングすることが可能になる。 In addition, when the blackened layer also contains copper, for example, a simple substance of copper and / or a copper compound, the reactivity of the blackened layer with respect to the etching solution can be made equivalent to that of the metal layer. Therefore, even when the metal layer and the blackened layer are etched at the same time, both layers can be etched into the desired shape, and it is possible to etch uniformly in a plane and suppress the occurrence of dimensional variations. Become. That is, the metal layer and the blackened layer can be etched simultaneously.
 黒化層中に含まれる各成分の割合については特に限定されるものではなく、導電性基板に要求される光の反射の抑制の程度や、エッチング液に対する反応性の程度等に応じて任意に選択することができる。ただし、エッチング液に対する反応性を十分に高める観点から、例えば黒化層について、X線光電子分光法(XPS)により測定した、Ni 2Pスペクトル及びCu LMMスペクトルから求めた、ニッケルの原子数を100とした場合の銅の原子数の比が5以上90以下であることが好ましい。すなわち、黒化層中に含まれるニッケルと、銅とは、原子数の比率で、ニッケルを100とした場合に、銅が5以上90以下であることが好ましい。ニッケルの原子数を100とした場合の銅の原子数の比は、7以上90以下であることがより好ましく、7以上65以下であることがさらに好ましい。 The ratio of each component contained in the blackening layer is not particularly limited, and can be arbitrarily selected depending on the degree of suppression of light reflection required for the conductive substrate, the degree of reactivity with the etching solution, and the like. You can choose. However, from the viewpoint of sufficiently increasing the reactivity to the etching solution, for example, the blackened layer is measured by X-ray photoelectron spectroscopy (XPS), and the number of nickel atoms determined from the Ni 2P spectrum and Cu LMM spectrum is 100. In this case, the ratio of the number of copper atoms is preferably 5 or more and 90 or less. In other words, nickel and copper contained in the blackened layer are in a ratio of the number of atoms, and when nickel is 100, copper is preferably 5 or more and 90 or less. The ratio of the number of copper atoms when the number of nickel atoms is 100 is more preferably 7 or more and 90 or less, and further preferably 7 or more and 65 or less.
 なお、ここでのニッケルの原子数とは、黒化層中に含まれている全てのニッケルの原子数を意味しており、単体として存在するニッケルだけではなく、ニッケル酸化物等の化合物を形成しているニッケルも含む。 Here, the number of nickel atoms means the number of all nickel atoms contained in the blackened layer, and forms not only nickel but also compounds such as nickel oxide. Including nickel.
 また、黒化層についてXPSにより測定した、Ni 2Pスペクトルのピーク分離解析を行い、算出した、黒化層に含まれるニッケルの単体、すなわち金属ニッケルの原子数を100としたときのニッケル酸化物となっているニッケルの原子数は、25以上280以下であることが好ましく、ニッケル水酸化物となっているニッケルの原子数は10以上220以下であることが好ましい。これは、黒化層が、金属ニッケルに対して、所定の割合でニッケル酸化物、およびニッケル水酸化物を含有することで、黒化層を、金属層表面での光の反射を抑制するのに特に適した色とすることができるからである。 Further, the nickel 2P spectrum peak separation analysis measured by XPS for the blackened layer was performed, and the calculated nickel simple substance contained in the blackened layer, that is, nickel oxide when the number of atoms of metallic nickel was 100 The number of nickel atoms is preferably 25 or more and 280 or less, and the number of nickel atoms in the nickel hydroxide is preferably 10 or more and 220 or less. This is because the blackened layer contains nickel oxide and nickel hydroxide in a predetermined ratio with respect to metallic nickel, thereby suppressing the reflection of light on the surface of the metal layer. This is because the color can be particularly suitable for.
 なお、上述のように黒化層についてXPSにより測定する際には、内部の状態を分析できるように、例えば黒化層の最表面から10nmをArイオンエッチング等により除去してから測定することが好ましい。 As described above, when the blackened layer is measured by XPS, for example, 10 nm from the outermost surface of the blackened layer is removed by Ar ion etching or the like so that the internal state can be analyzed. preferable.
 黒化層の形成方法は特に限定されるものではなく、上述の各成分を含有するように形成できる方法であれば任意の方法を選択することができる。ただし、上述の各成分を含有するように黒化層の組成を比較的容易にコントロールできることから、湿式法を用いることが好ましい。 The formation method of the blackened layer is not particularly limited, and any method can be selected as long as it can be formed so as to contain the above-described components. However, it is preferable to use a wet method since the composition of the blackened layer can be controlled relatively easily so as to contain the above-described components.
 湿式法としては、特に電解めっき法を用いることが好ましい。 As the wet method, it is particularly preferable to use an electrolytic plating method.
 電解めっき法により黒化層を成膜する際に用いる、黒化めっき液については、上述の組成を有する黒化層を成膜できるように調製すればよく、その組成は特に限定されるものではない。例えば、ニッケルイオンと、銅イオンと、pH調整剤とを含む黒化めっき液を好ましく用いることができる。 The blackening plating solution used when forming the blackening layer by the electrolytic plating method may be prepared so that the blackening layer having the above composition can be formed, and the composition is not particularly limited. Absent. For example, a blackening plating solution containing nickel ions, copper ions, and a pH adjusting agent can be preferably used.
 黒化めっき液中の各成分の濃度は特に限定されるものではなく、成膜した黒化層に要求される金属層表面での光の反射を抑制する程度等に応じて任意に選択することができる。 The concentration of each component in the blackening plating solution is not particularly limited, and may be arbitrarily selected depending on the degree of suppression of light reflection on the surface of the metal layer required for the formed blackening layer. Can do.
 例えば、黒化めっき液中のニッケルイオン濃度は、2.0g/l以上であることが好ましく、3.0g/l以上であることがより好ましい。これは、黒化めっき液中のニッケルイオン濃度を2.0g/l以上とすることで、黒化層を金属層表面での光の反射を抑制するのに特に適した色とし、導電性基板の反射率を抑制できるからである。 For example, the nickel ion concentration in the blackening plating solution is preferably 2.0 g / l or more, and more preferably 3.0 g / l or more. This is because the nickel ion concentration in the blackening plating solution is set to 2.0 g / l or more so that the blackened layer has a color particularly suitable for suppressing reflection of light on the surface of the metal layer. This is because it is possible to suppress the reflectance.
 黒化めっき液中のニッケルイオン濃度の上限値についても特に限定されるものではないが、例えば20.0g/l以下であることが好ましく、15.0g/l以下であることがより好ましい。これは、黒化めっき液中のニッケルイオン濃度を20.0g/l以下とすることで、成膜した黒化層中のニッケル成分が過剰になることを抑制し、黒化層表面が光沢ニッケルメッキのような面になることを防止し、導電性基板の反射率を抑制できるからである。 The upper limit of the nickel ion concentration in the blackening plating solution is not particularly limited, but is preferably 20.0 g / l or less, for example, and more preferably 15.0 g / l or less. This is because when the nickel ion concentration in the blackening plating solution is 20.0 g / l or less, the nickel component in the formed blackening layer is prevented from becoming excessive, and the surface of the blackening layer is bright nickel. This is because it prevents plating-like surfaces and suppresses the reflectance of the conductive substrate.
 また、黒化めっき液中の銅イオン濃度は、0.005g/l以上であることが好ましく、0.008g/l以上であることがより好ましい。これは、黒化めっき液中の銅イオン濃度が0.005g/l以上の場合、黒化層を金属層表面での光の反射を抑制するのに特に適した色とし、黒化層のエッチング液に対する反応性を高め、金属層と共に黒化層をエッチングした場合でも所望の形状にパターン化することができるためである。 Further, the copper ion concentration in the blackening plating solution is preferably 0.005 g / l or more, and more preferably 0.008 g / l or more. This is because, when the copper ion concentration in the blackening plating solution is 0.005 g / l or more, the blackening layer has a color particularly suitable for suppressing reflection of light on the surface of the metal layer, and etching of the blackening layer is performed. This is because the reactivity to the liquid is increased, and even when the blackened layer is etched together with the metal layer, it can be patterned into a desired shape.
 黒化めっき液中の銅イオン濃度の上限値は特に限定されるものではないが、例えば4.0g/l以下であることが好ましく、1.02g/l以下であることがより好ましい。これは、黒化めっき液中の銅イオン濃度を4.0g/l以下とすることで、成膜した黒化層のエッチング液に対する反応性が高くなりすぎることを抑制し、黒化層を金属層表面での光の反射を抑制するのに特に適した色とし、導電性基板の反射率を抑制できるからである。 The upper limit value of the copper ion concentration in the blackening plating solution is not particularly limited, but is preferably 4.0 g / l or less, for example, and more preferably 1.02 g / l or less. This is because when the copper ion concentration in the blackening plating solution is 4.0 g / l or less, it is possible to suppress the reactivity of the formed blackening layer to the etching solution from becoming too high. This is because the color is particularly suitable for suppressing the reflection of light on the surface of the layer, and the reflectance of the conductive substrate can be suppressed.
 黒化めっき液を調製する際、ニッケルイオンと、銅イオンとの供給方法は特に限定されるものではなく、例えば塩の状態で供給することができる。例えばスルファミン酸塩や、硫酸塩を好適に用いることができる。なお、塩の種類は各金属元素について全て同じ種類の塩でもよく、異なる種類の塩を同時に用いることもできる。具体的には例えば硫酸ニッケルと、硫酸銅とのように同じ種類の塩を用いて黒化めっき液を調製することもできる。また、例えば硫酸ニッケルと、スルファミン酸銅と、のように異なる種類の塩を同時に用いて黒化めっき液を調製することもできる。 When preparing the blackening plating solution, the supply method of nickel ions and copper ions is not particularly limited, and can be supplied in a salt state, for example. For example, sulfamate and sulfate can be preferably used. Note that the same kind of salt may be used for each metal element, and different kinds of salts may be used at the same time. Specifically, for example, a blackening plating solution can be prepared using the same type of salt as nickel sulfate and copper sulfate. Moreover, a blackening plating solution can also be prepared by simultaneously using different types of salts such as nickel sulfate and copper sulfamate.
 そして、pH調整剤としてはアルカリ金属水酸化物を好ましく用いることができる。これは、pH調整剤としてアルカリ金属水酸化物を用いることで、該黒化めっき液を用いて成膜した黒化層を有する導電性基板の反射率を特に低くすることができるからである。pH調整剤として、アルカリ金属水酸化物を用いた場合に、該黒化めっき液を用いて成膜した黒化層を有する導電性基板の反射率を低く抑制できる理由は明らかではないが、黒化めっき液中に供給した水酸化物イオンが酸化ニッケルの析出を促進できるためと考えられる。酸化ニッケルの析出が促進されることで、該黒化層を金属層表面での光の反射を抑制するのに特に適した色とすることができる。このため、該黒化層を有する導電性基板の反射率を特に抑制できるものと推認される。 And as the pH adjuster, an alkali metal hydroxide can be preferably used. This is because the reflectance of a conductive substrate having a blackened layer formed using the blackened plating solution can be particularly lowered by using an alkali metal hydroxide as a pH adjuster. When an alkali metal hydroxide is used as the pH adjuster, the reason why the reflectance of the conductive substrate having a blackened layer formed using the blackened plating solution can be suppressed is not clear. This is probably because the hydroxide ions supplied into the plating solution can promote the precipitation of nickel oxide. By promoting the precipitation of nickel oxide, the blackened layer can have a color particularly suitable for suppressing light reflection on the surface of the metal layer. For this reason, it is presumed that the reflectance of the conductive substrate having the blackened layer can be particularly suppressed.
 pH調整剤であるアルカリ金属水酸化物としては、例えば水酸化ナトリウム、水酸化カリウム、水酸化リチウムから選択された1種類以上を用いることができる。特に、pH調整剤であるアルカリ金属水酸化物としては、水酸化ナトリウム、水酸化カリウムから選択された1種類以上であることがより好ましい。これは、水酸化ナトリウム、水酸化カリウムは特に入手しやすく、コスト的にも優れるからである。 As the alkali metal hydroxide that is a pH adjuster, for example, one or more selected from sodium hydroxide, potassium hydroxide, and lithium hydroxide can be used. In particular, the alkali metal hydroxide that is a pH adjuster is more preferably one or more selected from sodium hydroxide and potassium hydroxide. This is because sodium hydroxide and potassium hydroxide are particularly easily available and are excellent in cost.
 本実施形態の黒化めっき液のpHは特に限定されるものではないが、例えば4.0以上5.2以下であることが好ましく、4.5以上5.0以下であることがより好ましい。 The pH of the blackening plating solution of the present embodiment is not particularly limited, but is preferably 4.0 or more and 5.2 or less, and more preferably 4.5 or more and 5.0 or less.
 これは、黒化めっき液のpHを4.0以上とすることで、係る黒化めっき液を用いて黒化層を形成した際に、黒化層に色ムラが生じることをより確実に抑制でき、光の反射を特に抑制できる色を有する黒化層を形成することができるからである。また黒化めっき液のpHを5.2以下とすることで、黒化めっき液の成分の一部が析出することを抑制することができるからである。 This is because by setting the pH of the blackening plating solution to 4.0 or more, it is possible to more reliably suppress the occurrence of color unevenness in the blackening layer when the blackening layer is formed using the blackening plating solution. This is because a blackened layer having a color that can particularly suppress light reflection can be formed. Moreover, it is because it can suppress that a part of component of a blackening plating solution precipitates by making pH of a blackening plating solution into 5.2 or less.
 また、黒化めっき液は、錯化剤をさらに含有することもできる。錯化剤としては例えばアミド硫酸を好ましく用いることができる。黒化めっき液がアミド硫酸を含有することで、金属層表面での光の反射を抑制するのに特に適した色の黒化層を形成することができる。 Moreover, the blackening plating solution may further contain a complexing agent. As the complexing agent, for example, amidosulfuric acid can be preferably used. When the blackening plating solution contains amidosulfuric acid, a blackening layer having a color particularly suitable for suppressing light reflection on the surface of the metal layer can be formed.
 黒化めっき液中の錯化剤の含有量については特に限定されるものではなく、形成する黒化層に要求される反射率の抑制の程度等に応じて任意に選択することができる。 The content of the complexing agent in the blackening plating solution is not particularly limited, and can be arbitrarily selected according to the degree of suppression of reflectance required for the blackening layer to be formed.
 例えば、錯化剤としてアミド硫酸を用いる場合、黒化めっき液中のアミド硫酸の濃度は特に限定されないが、例えば1g/l以上50g/l以下であることが好ましく、5g/l以上20g/l以下であることが好ましい。これは、アミド硫酸の濃度が1g/l以上とすることで、黒化層を金属層表面での光の反射を抑制するのに特に適した色とし、導電性基板の反射率を抑制できるからである。また、アミド硫酸を過剰に添加しても、導電性基板の反射率を抑制する効果は高くならないことから、上述のように50g/l以下であることが好ましい。 For example, when amidosulfuric acid is used as the complexing agent, the concentration of amidosulfuric acid in the blackening plating solution is not particularly limited. For example, it is preferably 1 g / l or more and 50 g / l or less, and preferably 5 g / l or more and 20 g / l. The following is preferable. This is because when the concentration of amidosulfuric acid is 1 g / l or more, the blackened layer has a color particularly suitable for suppressing light reflection on the surface of the metal layer, and the reflectance of the conductive substrate can be suppressed. It is. Moreover, since the effect which suppresses the reflectance of an electroconductive board | substrate does not become high even if it adds amide sulfuric acid excessively, it is preferable that it is 50 g / l or less as mentioned above.
 黒化層の厚さは特に限定されるものではなく、導電性基板に要求される光の反射の抑制する程度等に応じて任意に選択することができる。 The thickness of the blackening layer is not particularly limited, and can be arbitrarily selected according to the degree of suppression of light reflection required for the conductive substrate.
 黒化層の厚さは例えば30nm以上であることが好ましく、50nm以上であることがより好ましい。黒化層は、金属層による光の反射を抑制する機能を有するが、黒化層の厚さが薄い場合には、金属層による光の反射を十分に抑制できない場合がある。これに対して、黒化層の厚さを30nm以上とすることにより、金属層の表面での反射をより確実に抑制できるため好ましい。 The thickness of the blackened layer is preferably 30 nm or more, for example, and more preferably 50 nm or more. The blackening layer has a function of suppressing light reflection by the metal layer, but when the thickness of the blackening layer is thin, reflection of light by the metal layer may not be sufficiently suppressed. On the other hand, it is preferable to set the thickness of the blackened layer to 30 nm or more because reflection on the surface of the metal layer can be more reliably suppressed.
 また、黒化層の厚さの上限値は特に限定されるものではないが、必要以上に厚くすると、配線を形成する際のエッチングに要する時間が長くなり、コストの上昇を招くことになる。このため、黒化層の厚さは120nm以下とすることが好ましく、90nm以下とすることがより好ましい。 Further, the upper limit value of the thickness of the blackened layer is not particularly limited. However, if the thickness is increased more than necessary, the time required for etching when forming the wiring is increased, resulting in an increase in cost. For this reason, the thickness of the blackened layer is preferably 120 nm or less, and more preferably 90 nm or less.
 また、導電性基板は上述の透明基材、金属層、黒化層以外に任意の層を設けることもできる。例えば密着層を設けることができる。 Also, the conductive substrate can be provided with any layer other than the above-mentioned transparent base material, metal layer, and blackening layer. For example, an adhesion layer can be provided.
 密着層の構成例について説明する。 A configuration example of the adhesion layer will be described.
 上述のように金属層は透明基材上に形成することができるが、透明基材上に金属層を直接形成した場合に、透明基材と金属層との密着性は十分ではない場合がある。このため、透明基材の上面に直接金属層を形成した場合、製造過程、または、使用時に透明基材から金属層が剥離する場合がある。 As described above, the metal layer can be formed on the transparent substrate, but when the metal layer is directly formed on the transparent substrate, the adhesion between the transparent substrate and the metal layer may not be sufficient. . For this reason, when a metal layer is directly formed on the upper surface of the transparent substrate, the metal layer may be peeled off from the transparent substrate during the production process or use.
 そこで、本実施形態の導電性基板においては、透明基材と金属層との密着性を高めるため、透明基材上に密着層を配置することができる。すなわち、透明基材と金属層との間に密着層を有する導電性基板とすることもできる。 Therefore, in the conductive substrate of the present embodiment, an adhesion layer can be disposed on the transparent substrate in order to improve the adhesion between the transparent substrate and the metal layer. That is, it can also be set as the electroconductive board | substrate which has an adhesion layer between a transparent base material and a metal layer.
 透明基材と金属層との間に密着層を配置することにより、透明基材と金属層との密着性を高め、透明基材から金属層が剥離することを抑制できる。 By disposing the adhesion layer between the transparent substrate and the metal layer, the adhesion between the transparent substrate and the metal layer can be improved, and the metal layer can be prevented from peeling from the transparent substrate.
 また、密着層は黒化層としても機能させることができる。このため、金属層の下面側、すなわち透明基材側からの光による金属層の光の反射も抑制することが可能になる。 Also, the adhesion layer can function as a blackening layer. For this reason, it becomes possible to suppress the reflection of the light of the metal layer by the light from the lower surface side of the metal layer, that is, the transparent substrate side.
 密着層を構成する材料は特に限定されるものではなく、透明基材及び金属層との密着力や、要求される金属層表面での光の反射の抑制の程度、また、導電性基板を使用する環境(例えば湿度や、温度)に対する安定性の程度等に応じて任意に選択することができる。 The material constituting the adhesion layer is not particularly limited, the adhesion strength with the transparent base material and the metal layer, the degree of suppression of light reflection on the surface of the required metal layer, and the use of a conductive substrate It can be arbitrarily selected according to the degree of stability to the environment (for example, humidity and temperature).
 密着層は例えば、Ni,Zn,Mo,Ta,Ti,V,Cr,Fe,Co,W,Cu,Sn,Mnから選ばれる少なくとも1種類以上の金属を含むことが好ましい。また、密着層は炭素、酸素、水素、窒素から選ばれる1種類以上の元素をさらに含むこともできる。 The adhesion layer preferably contains at least one metal selected from, for example, Ni, Zn, Mo, Ta, Ti, V, Cr, Fe, Co, W, Cu, Sn, and Mn. The adhesion layer may further contain one or more elements selected from carbon, oxygen, hydrogen, and nitrogen.
 なお、密着層は、Ni,Zn,Mo,Ta,Ti,V,Cr,Fe,Co,W,Cu,Sn,Mnから選ばれる少なくとも2種類以上の金属を含む金属合金を含むこともできる。この場合についても、密着層は炭素、酸素、水素、窒素から選ばれる1種類以上の元素をさらに含むこともできる。この際、Ni,Zn,Mo,Ta,Ti,V,Cr,Fe,Co,W,Cu,Sn,Mnから選ばれる少なくとも2種類以上の金属を含む金属合金としては、Cu-Ti-Fe合金や、Cu-Ni-Fe合金、Ni-Cu合金、Ni-Zn合金、Ni-Ti合金、Ni-W合金、Ni-Cr合金、Ni-Cu-Cr合金を好ましく用いることができる。 The adhesion layer can also include a metal alloy containing at least two kinds of metals selected from Ni, Zn, Mo, Ta, Ti, V, Cr, Fe, Co, W, Cu, Sn, and Mn. Also in this case, the adhesion layer can further include one or more elements selected from carbon, oxygen, hydrogen, and nitrogen. At this time, as a metal alloy containing at least two kinds of metals selected from Ni, Zn, Mo, Ta, Ti, V, Cr, Fe, Co, W, Cu, Sn, and Mn, a Cu—Ti—Fe alloy is used. In addition, a Cu—Ni—Fe alloy, Ni—Cu alloy, Ni—Zn alloy, Ni—Ti alloy, Ni—W alloy, Ni—Cr alloy, and Ni—Cu—Cr alloy can be preferably used.
 密着層の成膜方法は特に限定されるものではないが、乾式めっき法により成膜することが好ましい。乾式めっき法としては例えばスパッタリング法、イオンプレーティング法や蒸着法等を好ましく用いることができる。密着層を乾式法により成膜する場合、膜厚の制御が容易であることから、スパッタリング法を用いることがより好ましい。なお、密着層には上述のように炭素、酸素、水素、窒素から選ばれる1種類以上の元素を添加することもでき、この場合は反応性スパッタリング法をさらに好ましく用いることができる。 The method for forming the adhesion layer is not particularly limited, but it is preferable to form the film by a dry plating method. As the dry plating method, for example, a sputtering method, an ion plating method, a vapor deposition method, or the like can be preferably used. In the case where the adhesion layer is formed by a dry method, it is more preferable to use a sputtering method because the film thickness can be easily controlled. As described above, one or more elements selected from carbon, oxygen, hydrogen, and nitrogen can be added to the adhesion layer, and in this case, the reactive sputtering method can be more preferably used.
 密着層が炭素、酸素、水素、窒素から選ばれる1種類以上の元素を含む場合には、密着層を成膜する際の雰囲気中に炭素、酸素、水素、窒素から選ばれる1種類以上の元素を含有するガスを添加しておくことにより、密着層中に添加することができる。例えば、密着層に炭素を添加する場合には一酸化炭素ガスおよび/または二酸化炭素ガスを、酸素を添加する場合には酸素ガスを、水素を添加する場合には水素ガスおよび/または水を、窒素を添加する場合には窒素ガスを、乾式めっきを行う際の雰囲気中に添加しておくことができる。 When the adhesion layer includes one or more elements selected from carbon, oxygen, hydrogen, and nitrogen, one or more elements selected from carbon, oxygen, hydrogen, and nitrogen in the atmosphere when forming the adhesion layer Can be added to the adhesion layer. For example, when adding carbon to the adhesion layer, carbon monoxide gas and / or carbon dioxide gas, when adding oxygen, oxygen gas, when adding hydrogen, hydrogen gas and / or water, In the case of adding nitrogen, nitrogen gas can be added to the atmosphere when dry plating is performed.
 炭素、酸素、水素、窒素から選ばれる1種類以上の元素を含有するガスは、不活性ガスに添加し、乾式めっきの際の雰囲気ガスとすることが好ましい。不活性ガスとしては特に限定されないが、例えばアルゴンを好ましく用いることができる。 A gas containing one or more elements selected from carbon, oxygen, hydrogen, and nitrogen is preferably added to an inert gas and used as an atmosphere gas during dry plating. Although it does not specifically limit as an inert gas, For example, argon can be used preferably.
 密着層を上述のように乾式めっき法により成膜することにより、透明基材と密着層との密着性を高めることができる。そして、密着層は例えば金属を主成分として含むことができるため金属層との密着性も高い。このため、透明基材と金属層との間に密着層を配置することにより、金属層の剥離を抑制することができる。 By forming the adhesion layer by the dry plating method as described above, the adhesion between the transparent substrate and the adhesion layer can be enhanced. And since an adhesion layer can contain a metal as a main component, for example, its adhesiveness with a metal layer is also high. For this reason, peeling of a metal layer can be suppressed by arrange | positioning an adhesion layer between a transparent base material and a metal layer.
 密着層の厚さは特に限定されるものではないが、例えば3nm以上50nm以下とすることが好ましく、3nm以上35nm以下とすることがより好ましく、3nm以上33nm以下とすることがさらに好ましい。 The thickness of the adhesion layer is not particularly limited, but is preferably 3 nm to 50 nm, for example, more preferably 3 nm to 35 nm, and still more preferably 3 nm to 33 nm.
 密着層についても黒化層として機能させる場合、すなわち金属層における光の反射を抑制する場合、密着層の厚さを上述のように3nm以上とすることが好ましい。 When the adhesion layer also functions as a blackening layer, that is, when light reflection in the metal layer is suppressed, the thickness of the adhesion layer is preferably 3 nm or more as described above.
 密着層の厚さの上限値は特に限定されるものではないが、必要以上に厚くしても成膜に要する時間や、配線を形成する際のエッチングに要する時間が長くなり、コストの上昇を招くことになる。このため、密着層の厚さは上述のように50nm以下とすることが好ましく、35nm以下とすることがより好ましく、33nm以下とすることがさらに好ましい。 The upper limit value of the thickness of the adhesion layer is not particularly limited, but even if it is thicker than necessary, the time required for film formation and the time required for etching when forming the wiring are increased, resulting in an increase in cost. Will be invited. For this reason, the thickness of the adhesion layer is preferably 50 nm or less as described above, more preferably 35 nm or less, and further preferably 33 nm or less.
 次に、導電性基板の構成例について説明する。 Next, a configuration example of the conductive substrate will be described.
 上述のように、本実施形態の導電性基板は透明基材と、金属層と、黒化層と、を有することができる。また、任意に密着層等の層を設けることもできる。 As described above, the conductive substrate of the present embodiment can have a transparent base material, a metal layer, and a blackening layer. Further, a layer such as an adhesion layer can be optionally provided.
 具体的な構成例について、図1A、図1B、図2A、図2Bを用いて以下に説明する。図1A、図1B、図2A、図2Bは、本実施形態の導電性基板の、透明基材、金属層、黒化層の積層方向と平行な面における断面図の例を示している。 Specific configuration examples will be described below with reference to FIGS. 1A, 1B, 2A, and 2B. 1A, FIG. 1B, FIG. 2A, and FIG. 2B show examples of cross-sectional views of the conductive substrate of the present embodiment on a plane parallel to the lamination direction of the transparent base material, the metal layer, and the blackening layer.
 本実施形態の導電性基板は、例えば透明基材の少なくとも一方の面上に、透明基材側から金属層と、黒化層とがその順に積層された構造を有することができる。 The conductive substrate of the present embodiment can have a structure in which, for example, a metal layer and a blackening layer are laminated in that order from the transparent substrate side on at least one surface of the transparent substrate.
 具体的には例えば、図1Aに示した導電性基板10Aのように、透明基材11の一方の面11a側に金属層12と、黒化層13と、を一層ずつその順に積層することができる。また、図1Bに示した導電性基板10Bのように、透明基材11の一方の面11a側と、もう一方の面(他方の面)11b側と、にそれぞれ金属層12A、12Bと、黒化層13A、13Bと、を一層ずつその順に積層することができる。 Specifically, for example, like the conductive substrate 10A shown in FIG. 1A, the metal layer 12 and the blackening layer 13 may be stacked one by one on the one surface 11a side of the transparent base material 11 one by one. it can. Moreover, like the electroconductive board | substrate 10B shown to FIG. 1B, metal layer 12A, 12B and black on the one surface 11a side of the transparent base material 11 and the other surface (other surface) 11b side, respectively. The layers 13A and 13B can be stacked one by one in that order.
 また、さらに任意の層として、例えば密着層を設けた構成とすることもできる。この場合例えば、透明基材の少なくとも一方の面上に、透明基材側から密着層と、金属層と、黒化層とがその順に形成された構造とすることができる。 Further, as an optional layer, for example, an adhesion layer may be provided. In this case, for example, a structure in which an adhesion layer, a metal layer, and a blackening layer are formed in that order from the transparent substrate side on at least one surface of the transparent substrate.
 具体的には例えば図2Aに示した導電性基板20Aのように、透明基材11の一方の面11a側に、密着層14と、金属層12と、黒化層13とをその順に積層することができる。 Specifically, for example, like the conductive substrate 20A shown in FIG. 2A, the adhesion layer 14, the metal layer 12, and the blackening layer 13 are laminated in that order on the one surface 11a side of the transparent base material 11. be able to.
 この場合も透明基材11の両面に密着層、金属層、黒化層を積層した構成とすることもできる。具体的には図2Bに示した導電性基板20Bのように、透明基材11の一方の面11a側と、他方の面11b側と、にそれぞれ密着層14A、14Bと、金属層12A、12Bと、黒化層13A、13Bとをその順に積層できる。 In this case as well, a configuration in which an adhesion layer, a metal layer, and a blackening layer are laminated on both surfaces of the transparent substrate 11 can be employed. Specifically, like the conductive substrate 20B shown in FIG. 2B, the adhesion layers 14A and 14B and the metal layers 12A and 12B are respectively formed on the one surface 11a side and the other surface 11b side of the transparent base material 11. And the blackening layers 13A and 13B can be stacked in that order.
 なお、図1B、図2Bに示したように、透明基材の両面に金属層、黒化層等を積層した場合において、透明基材11を対称面として透明基材11の上下に積層した層が対称になるように配置した例を示したが、係る形態に限定されるものではない。例えば、図2Bにおいて、透明基材11の一方の面11a側の構成を図1Bの構成と同様に、密着層14Aを設けずに金属層12Aと、黒化層13Aとをその順に積層した形態とし、透明基材11の上下に積層した層を非対称な構成としてもよい。 In addition, as shown in FIG. 1B and FIG. 2B, when a metal layer, a blackening layer, etc. are laminated | stacked on both surfaces of a transparent base material, the layer laminated | stacked on the upper and lower sides of the transparent base material 11 by making the transparent base material 11 into a symmetrical surface. Although the example arrange | positioned so that becomes symmetrical was shown, it is not limited to the form which concerns. For example, in FIG. 2B, the configuration on the one surface 11a side of the transparent substrate 11 is the same as the configuration in FIG. 1B, in which the metal layer 12A and the blackening layer 13A are laminated in that order without providing the adhesion layer 14A. The layers laminated on the top and bottom of the transparent substrate 11 may be asymmetrical.
 ところで、本実施形態の導電性基板においては、透明基材上に金属層と、黒化層とを設けることで、金属層による光の反射を抑制し、導電性基板の反射率を抑制することができる。 By the way, in the electroconductive board | substrate of this embodiment, by providing a metal layer and a blackening layer on a transparent base material, reflection of the light by a metal layer is suppressed and the reflectance of an electroconductive board | substrate is suppressed. Can do.
 本実施形態の導電性基板の反射率の程度については特に限定されるものではないが、例えばタッチパネル用の導電性基板として用いた場合のディスプレイの視認性を高めるためには、反射率は低い方が良い。例えば、波長400nm以上700nm以下の光の平均反射率が15%以下であることが好ましく、10%以下であることがより好ましい。 The degree of reflectivity of the conductive substrate of the present embodiment is not particularly limited. For example, in order to increase the visibility of a display when used as a conductive substrate for a touch panel, the reflectivity is lower. Is good. For example, the average reflectance of light having a wavelength of 400 nm to 700 nm is preferably 15% or less, and more preferably 10% or less.
 反射率の測定は、導電性基板の黒化層に光を照射するようにして測定を行うことができる。具体的には例えば図1Aのように透明基材11の一方の面11a側に金属層12、黒化層13の順に積層した場合、黒化層13に光を照射するように黒化層13の表面Aに対して光を照射し、測定できる。測定に当たっては波長400nm以上700nm以下の光を例えば波長1nm間隔で上述のように導電性基板の黒化層13に対して照射し、測定した値の平均値を該導電性基板の反射率とすることができる。 The reflectance can be measured by irradiating the blackened layer of the conductive substrate with light. Specifically, for example, when the metal layer 12 and the blackened layer 13 are laminated in this order on one surface 11a side of the transparent substrate 11 as shown in FIG. 1A, the blackened layer 13 is irradiated so that the blackened layer 13 is irradiated with light. The surface A can be irradiated with light and measured. In the measurement, light having a wavelength of 400 nm or more and 700 nm or less is irradiated to the blackened layer 13 of the conductive substrate, for example, at a wavelength of 1 nm as described above, and the average value of the measured values is used as the reflectance of the conductive substrate. be able to.
 本実施形態の導電性基板はタッチパネル用の導電性基板として好ましく用いることができる。この場合導電性基板はメッシュ状の配線を備えた構成とすることができる。 The conductive substrate of this embodiment can be preferably used as a conductive substrate for a touch panel. In this case, the conductive substrate can be configured to have mesh-like wiring.
 メッシュ状の配線を備えた導電性基板は、ここまで説明した本実施形態の導電性基板の金属層、及び黒化層をエッチングすることにより得ることができる。 The conductive substrate provided with the mesh-like wiring can be obtained by etching the metal layer and the blackening layer of the conductive substrate of the present embodiment described so far.
 例えば、二層の配線によりメッシュ状の配線とすることができる。具体的な構成例を図3に示す。図3はメッシュ状の配線を備えた導電性基板30を金属層等の積層方向の上面側から見た図を示しており、配線パターンが分かり易いように、透明基材、及び金属層をパターン化して形成した配線31A、31B以外の層は記載を省略している。また、透明基材11を介してみえる配線31Bも示している。 For example, a mesh-like wiring can be formed by two-layer wiring. A specific configuration example is shown in FIG. FIG. 3 shows a view of the conductive substrate 30 provided with mesh-like wiring as viewed from the upper surface side in the stacking direction of the metal layer or the like. The transparent substrate and the metal layer are patterned so that the wiring pattern can be easily understood. Description of layers other than the wirings 31A and 31B formed in the same manner is omitted. Moreover, the wiring 31B seen through the transparent base material 11 is also shown.
 図3に示した導電性基板30は、透明基材11と、図中Y軸方向に平行な複数の配線31Aと、X軸方向に平行な配線31Bとを有している。なお、配線31A、31Bは金属層をエッチングして形成されており、該配線31A、31Bの上面または下面には図示しない黒化層が形成されている。また、黒化層は配線31A、31Bと同じ形状にエッチングされている。 The conductive substrate 30 shown in FIG. 3 has a transparent base material 11, a plurality of wirings 31A parallel to the Y-axis direction in the drawing, and wirings 31B parallel to the X-axis direction. The wirings 31A and 31B are formed by etching a metal layer, and a blackening layer (not shown) is formed on the upper surface or the lower surface of the wirings 31A and 31B. The blackened layer is etched in the same shape as the wirings 31A and 31B.
 透明基材11と配線31A、31Bとの配置は特に限定されない。透明基材11と配線との配置の構成例を図4A、図4Bに示す。図4A、図4Bは図3のA-A´線での断面図に当たる。 The arrangement of the transparent substrate 11 and the wirings 31A and 31B is not particularly limited. The structural example of arrangement | positioning with the transparent base material 11 and wiring is shown to FIG. 4A and FIG. 4B. 4A and 4B are cross-sectional views taken along line AA ′ of FIG.
 まず、図4Aに示したように、透明基材11の上下面にそれぞれ配線31A、31Bが配置されていてもよい。なお、図4Aでは配線31Aの上面、及び31Bの下面には、配線と同じ形状にエッチングされた黒化層32A、32Bが配置されている。 First, as shown in FIG. 4A, wirings 31A and 31B may be arranged on the upper and lower surfaces of the transparent base material 11, respectively. In FIG. 4A, blackening layers 32A and 32B etched in the same shape as the wiring are arranged on the upper surface of the wiring 31A and the lower surface of 31B.
 また、図4Bに示したように、1組の透明基材11を用い、一方の透明基材11を挟んで上下面に配線31A、31Bを配置し、かつ、一方の配線31Bは透明基材11間に配置されてもよい。この場合も、配線31A、31Bの上面には配線と同じ形状にエッチングされた黒化層32A、32Bが配置されている。なお、既述のように、金属層、黒化層以外に密着層を設けることもできる。このため、図4A、図4Bいずれの場合でも、例えば配線31Aおよび/または配線31Bと透明基材11との間に密着層を設けることもできる。密着層を設ける場合、密着層も配線31A、31Bと同じ形状にエッチングされていることが好ましい。 Further, as shown in FIG. 4B, a pair of transparent base materials 11 is used, wirings 31A and 31B are arranged on the upper and lower surfaces across one transparent base material 11, and one wiring 31B is a transparent base material. 11 may be arranged. Also in this case, blackened layers 32A and 32B etched in the same shape as the wiring are disposed on the upper surfaces of the wirings 31A and 31B. As described above, an adhesion layer can be provided in addition to the metal layer and the blackening layer. Therefore, in either case of FIG. 4A or FIG. 4B, for example, an adhesion layer can be provided between the wiring 31 </ b> A and / or the wiring 31 </ b> B and the transparent substrate 11. When the adhesion layer is provided, it is preferable that the adhesion layer is also etched in the same shape as the wirings 31A and 31B.
 図3及び図4Aに示したメッシュ状の配線を有する導電性基板は例えば、図1Bのように透明基材11の両面に金属層12A、12Bと、黒化層13A、13Bとを備えた導電性基板から形成することができる。 The conductive substrate having the mesh-like wiring shown in FIGS. 3 and 4A is, for example, a conductive substrate having metal layers 12A and 12B and blackening layers 13A and 13B on both surfaces of the transparent base material 11 as shown in FIG. 1B. It can be formed from a conductive substrate.
 図1Bの導電性基板を用いて形成した場合を例に説明すると、まず、透明基材11の一方の面11a側の金属層12A、黒化層13Aを、図1B中Y軸方向に平行な複数の線状のパターンがX軸方向に沿って所定の間隔をあけて配置されるようにエッチングを行う。なお、図1B中のX軸方向は、各層の幅方向と平行な方向を意味している。また、図1B中のY軸方向とは、図1B中の紙面と垂直な方向を意味している。 A case where the conductive substrate of FIG. 1B is used will be described as an example. First, the metal layer 12A and the blackened layer 13A on the one surface 11a side of the transparent base material 11 are parallel to the Y-axis direction in FIG. 1B. Etching is performed so that a plurality of linear patterns are arranged at predetermined intervals along the X-axis direction. In addition, the X-axis direction in FIG. 1B means a direction parallel to the width direction of each layer. Further, the Y-axis direction in FIG. 1B means a direction perpendicular to the paper surface in FIG. 1B.
 そして、透明基材11の他方の面11b側の金属層12B、黒化層13Bを図1B中X軸方向と平行な複数の線状のパターンが所定の間隔をあけてY軸方向に沿って配置されるようにエッチングを行う。 A plurality of linear patterns parallel to the X-axis direction in FIG. 1B are arranged along the Y-axis direction at predetermined intervals on the metal layer 12B and the blackening layer 13B on the other surface 11b side of the transparent substrate 11. Etching is performed so as to be disposed.
 以上の操作により図3、図4Aに示したメッシュ状の配線を有する導電性基板を形成することができる。なお、透明基材11の両面のエッチングは同時に行うこともできる。すなわち、金属層12A、12B、黒化層13A、13Bのエッチングは同時に行ってもよい。また、図4Aにおいて、配線31A、31Bと、透明基材11との間にさらに配線31A、31Bと同じ形状にパターン化された密着層を有する導電性基板は、図2Bに示した導電性基板を用いて同様にエッチングを行うことで作製できる。 By the above operation, the conductive substrate having the mesh-like wiring shown in FIGS. 3 and 4A can be formed. Note that the etching of both surfaces of the transparent substrate 11 can be performed simultaneously. That is, the etching of the metal layers 12A and 12B and the blackening layers 13A and 13B may be performed simultaneously. 4A, the conductive substrate having an adhesion layer patterned in the same shape as the wirings 31A and 31B between the wirings 31A and 31B and the transparent base material 11 is the conductive substrate shown in FIG. 2B. It can be produced by etching in the same manner.
 図3に示したメッシュ状の配線を有する導電性基板は、図1Aまたは図2Aに示した導電性基板を2枚用いることにより形成することもできる。図1Aの導電性基板を2枚用いて形成した場合を例に説明すると、図1Aに示した導電性基板2枚についてそれぞれ、金属層12、黒化層13を、X軸方向と平行な複数の線状のパターンが所定の間隔をあけてY軸方向に沿って配置されるようにエッチングを行う。そして、上記エッチング処理により各導電性基板に形成した線状のパターンが互いに交差するように向きをあわせて2枚の導電性基板を貼り合せることによりメッシュ状の配線を備えた導電性基板とすることができる。2枚の導電性基板を貼り合せる際に貼り合せる面は特に限定されるものではない。例えば、金属層12等が積層された図1Aにおける表面Aと、金属層12等が積層されていない図1Aにおける他方の面11bとを貼り合せて、図4Bに示した構造となるようにすることもできる。 3 can also be formed by using two conductive substrates shown in FIG. 1A or FIG. 2A. A case where the two conductive substrates shown in FIG. 1A are used will be described as an example. For the two conductive substrates shown in FIG. 1A, a plurality of metal layers 12 and blackening layers 13 are provided in parallel to the X-axis direction. Etching is performed so that the linear patterns are arranged along the Y-axis direction at a predetermined interval. Then, the conductive substrate having mesh-like wiring is obtained by bonding the two conductive substrates so that the linear patterns formed on the respective conductive substrates intersect with each other by the etching process. be able to. The surface to be bonded when the two conductive substrates are bonded is not particularly limited. For example, the surface A in FIG. 1A in which the metal layer 12 or the like is laminated and the other surface 11b in FIG. 1A in which the metal layer 12 or the like is not laminated are bonded together so that the structure shown in FIG. 4B is obtained. You can also.
 また、例えば透明基材11の金属層12等が積層されていない図1Aにおける他方の面11b同士を貼り合せて断面が図4Aに示した構造となるようにすることもできる。 Further, for example, the other surfaces 11b in FIG. 1A where the metal layer 12 or the like of the transparent base material 11 is not laminated can be bonded together so that the cross section has the structure shown in FIG. 4A.
 なお、図4A、図4Bにおいて、配線31A、31Bと、透明基材11との間にさらに配線31A、31Bと同じ形状にパターン化された密着層を有する導電性基板は、図1Aに示した導電性基板にかえて図2Aに示した導電性基板を用いることで作製できる。 4A and 4B, a conductive substrate having an adhesion layer patterned in the same shape as the wirings 31A and 31B between the wirings 31A and 31B and the transparent base material 11 is shown in FIG. 1A. It can be manufactured by using the conductive substrate shown in FIG. 2A instead of the conductive substrate.
 図3、図4A、図4Bに示したメッシュ状の配線を有する導電性基板における配線の幅や、配線間の距離は特に限定されるものではなく、例えば、配線に流す電流量等に応じて選択することができる。 The width of the wiring and the distance between the wirings in the conductive substrate having the mesh-like wiring shown in FIG. 3, FIG. 4A and FIG. 4B are not particularly limited. You can choose.
 ただし、本実施形態の導電性基板によれば、ニッケルの単体と、ニッケル酸化物と、ニッケル水酸化物と、銅とを含有する黒化層を有しており、黒化層と銅層とを同時にエッチングし、パターン化した場合でも、黒化層、及び銅層を所望の形状にパターン化できる。具体的には例えば配線幅が10μm以下の配線を形成することができる。このため、本実施形態の導電性基板は、配線幅が10μm以下の配線を含むことが好ましい。配線幅の下限値は特に限定されないが、例えば3μm以上とすることができる。 However, according to the conductive substrate of this embodiment, it has a blackened layer containing nickel alone, nickel oxide, nickel hydroxide, and copper, and the blackened layer and the copper layer Even when simultaneously etching and patterning, the blackened layer and the copper layer can be patterned into a desired shape. Specifically, for example, a wiring having a wiring width of 10 μm or less can be formed. For this reason, it is preferable that the conductive substrate of this embodiment includes a wiring having a wiring width of 10 μm or less. The lower limit value of the wiring width is not particularly limited, but can be 3 μm or more, for example.
 また、図3、図4A、図4Bにおいては、直線形状の配線を組み合わせてメッシュ状の配線(配線パターン)を形成した例を示しているが、係る形態に限定されるものではなく、配線パターンを構成する配線は任意の形状とすることができる。例えばディスプレイの画像との間でモアレ(干渉縞)が発生しないようメッシュ状の配線パターンを構成する配線の形状をそれぞれ、ぎざぎざに屈曲した線(ジグザグ直線)等の各種形状にすることもできる。 3, 4 </ b> A, and 4 </ b> B show examples in which a mesh-like wiring (wiring pattern) is formed by combining linear wirings, but the present invention is not limited to such a form. The wiring that constitutes can be of any shape. For example, the shape of the wiring constituting the mesh-like wiring pattern can be changed to various shapes such as jagged lines (zigzag straight lines) so that moire (interference fringes) does not occur between the images on the display.
 このように2層の配線から構成されるメッシュ状の配線を有する導電性基板は、例えば投影型静電容量方式のタッチパネル用の導電性基板として好ましく用いることができる。 Thus, a conductive substrate having a mesh-like wiring composed of two layers of wiring can be preferably used as a conductive substrate for a projected capacitive touch panel, for example.
 以上の本実施形態の導電性基板によれば、透明基材の少なくとも一方の面上に形成された金属層上に、黒化層を積層した構造を有している。そして、黒化層はニッケルの単体と、ニッケル酸化物と、ニッケル水酸化物と、銅とを含有しているため、金属層と、黒化層とをエッチングによりパターン化する際、黒化層を容易に所望の形状にパターン化することができる。 The conductive substrate of the present embodiment described above has a structure in which a blackening layer is laminated on a metal layer formed on at least one surface of a transparent base material. And since the blackening layer contains the simple substance of nickel, nickel oxide, nickel hydroxide, and copper, when patterning a metal layer and a blackening layer by an etching, a blackening layer Can be easily patterned into a desired shape.
 また、本実施形態の導電性基板に含まれる黒化層は、金属層表面における光の反射を十分に抑制し、反射率を抑制した導電性基板とすることができる。また、例えばタッチパネル等の用途に用いた場合にディスプレイの視認性を高めることができる。
(導電性基板の製造方法)
 次に本実施形態の導電性基板の製造方法の一構成例について説明する。
In addition, the blackening layer included in the conductive substrate of the present embodiment can be a conductive substrate that sufficiently suppresses reflection of light on the surface of the metal layer and suppresses reflectance. Moreover, the visibility of a display can be improved when used for applications such as a touch panel.
(Method for producing conductive substrate)
Next, a configuration example of the method for manufacturing the conductive substrate according to the present embodiment will be described.
 本実施形態の導電性基板の製造方法は、以下の工程を有することができる。 
 透明基材の少なくとも一方の面上に金属層を形成する金属層形成工程。 
 金属層上に黒化層を形成する黒化層形成工程。
The manufacturing method of the conductive substrate of this embodiment can have the following processes.
A metal layer forming step of forming a metal layer on at least one surface of the transparent substrate.
A blackening layer forming step of forming a blackening layer on the metal layer.
 そして、黒化層形成工程では、ニッケルの単体と、ニッケル酸化物と、ニッケル水酸化物と、銅とを含有する黒化層を形成することができる。 In the blackening layer forming step, a blackening layer containing nickel alone, nickel oxide, nickel hydroxide, and copper can be formed.
 以下に本実施形態の導電性基板の製造方法について具体的に説明する。 Hereinafter, the manufacturing method of the conductive substrate of the present embodiment will be specifically described.
 なお、本実施形態の導電性基板の製造方法により既述の導電性基板を好適に製造することができる。このため、以下に説明する点以外については上述の導電性基板の場合と同様の構成とすることができるため説明を一部省略する。 The conductive substrate described above can be suitably manufactured by the method for manufacturing a conductive substrate of the present embodiment. For this reason, since it can be set as the structure similar to the case of the above-mentioned electroconductive board | substrate except the point demonstrated below, description is abbreviate | omitted partially.
 金属層形成工程に供する透明基材は予め準備しておくことができる。用いる透明基材の種類は特に限定されるものではないが、既述のように可視光を透過する絶縁体フィルム(樹脂フィルム)や、ガラス基板等の透明基材を好ましく用いることができる。透明基材は必要に応じて予め任意のサイズに切断等行っておくこともできる。 The transparent base material used for the metal layer forming step can be prepared in advance. Although the kind of transparent base material to be used is not particularly limited, a transparent base material such as an insulating film (resin film) that transmits visible light or a glass substrate can be preferably used as described above. The transparent base material can be cut into an arbitrary size in advance if necessary.
 そして、金属層は既述のように、金属薄膜層を有することが好ましい。また、金属層は金属薄膜層と金属めっき層とを有することもできる。このため、金属層形成工程は、例えば乾式めっき法により金属薄膜層を形成する工程を有することができる。また、金属層形成工程は、乾式めっき法により金属薄膜層を形成する工程と、該金属薄膜層を給電層として、湿式めっき法の一種である電気めっき法により金属めっき層を形成する工程と、を有していてもよい。 The metal layer preferably has a metal thin film layer as described above. The metal layer can also have a metal thin film layer and a metal plating layer. For this reason, a metal layer formation process can have a process of forming a metal thin film layer, for example by a dry-type plating method. The metal layer forming step includes a step of forming a metal thin film layer by a dry plating method, a step of forming a metal plating layer by an electroplating method which is a kind of wet plating method, using the metal thin film layer as a power feeding layer, You may have.
 金属薄膜層を形成する工程で用いる乾式めっき法としては、特に限定されるものではなく、例えば、蒸着法、スパッタリング法、又はイオンプレーティング法等を用いることができる。なお、蒸着法としては真空蒸着法を好ましく用いることができる。金属薄膜層を形成する工程で用いる乾式めっき法としては、特に膜厚の制御が容易であることから、スパッタリング法を用いることがより好ましい。 The dry plating method used in the step of forming the metal thin film layer is not particularly limited, and for example, an evaporation method, a sputtering method, an ion plating method, or the like can be used. In addition, as a vapor deposition method, a vacuum vapor deposition method can be used preferably. As the dry plating method used in the step of forming the metal thin film layer, it is more preferable to use the sputtering method because the film thickness is particularly easy to control.
 次に金属めっき層を形成する工程について説明する。湿式めっき法により金属めっき層を形成する工程における条件、すなわち、電気めっき処理の条件は、特に限定されるものではなく、常法による諸条件を採用すればよい。例えば、金属めっき液を入れためっき槽に金属薄膜層を形成した基材を供給し、電流密度や、基材の搬送速度を制御することによって、金属めっき層を形成できる。 Next, the process for forming the metal plating layer will be described. The conditions in the step of forming the metal plating layer by the wet plating method, that is, the conditions for the electroplating treatment are not particularly limited, and various conditions according to ordinary methods may be adopted. For example, a metal plating layer can be formed by supplying a base material on which a metal thin film layer is formed in a plating tank containing a metal plating solution and controlling the current density and the conveyance speed of the base material.
 次に、黒化層形成工程について説明する。 Next, the blackening layer forming process will be described.
 黒化層形成工程においては、ニッケルの単体と、ニッケル酸化物と、ニッケル水酸化物と、銅とを含有する黒化層を形成することができる。 In the blackening layer forming step, a blackening layer containing nickel alone, nickel oxide, nickel hydroxide, and copper can be formed.
 黒化層は湿式法により形成できる。具体的には例えば、金属層を給電層として用いて、既述の黒化めっき液を含むめっき槽内で、金属層上に電解めっき法により黒化層を形成することができる。このように金属層を給電層として、電解めっき法により黒化層を形成することで、金属層の透明基材と対向する面とは反対側の面の全面に黒化層を形成できる。 The blackened layer can be formed by a wet method. Specifically, for example, a blackened layer can be formed on the metal layer by an electrolytic plating method in a plating tank containing the blackened plating solution described above, using the metal layer as a power feeding layer. Thus, by forming a blackened layer by an electrolytic plating method using the metal layer as a power feeding layer, the blackened layer can be formed on the entire surface of the metal layer opposite to the surface facing the transparent substrate.
 黒化めっき液については既述のため、説明を省略する。 Since the blackening plating solution has already been described, the description thereof is omitted.
 本実施形態の導電性基板の製造方法においては、上述の工程に加えてさらに任意の工程を実施することもできる。 In the method for manufacturing a conductive substrate according to the present embodiment, an optional step can be further performed in addition to the above-described steps.
 例えば透明基材と金属層との間に密着層を形成する場合、透明基材の金属層を形成する面上に密着層を形成する密着層形成工程を実施することができる。密着層形成工程を実施する場合、金属層形成工程は、密着層形成工程の後に実施することができ、金属層形成工程では、本工程で透明基材上に密着層を形成した基材に金属薄膜層を形成できる。 For example, when forming an adhesion layer between a transparent substrate and a metal layer, an adhesion layer forming step of forming an adhesion layer on the surface of the transparent substrate on which the metal layer is formed can be performed. When carrying out the adhesion layer forming step, the metal layer forming step can be carried out after the adhesion layer forming step. In the metal layer forming step, the metal is formed on the substrate on which the adhesion layer is formed on the transparent substrate in this step. A thin film layer can be formed.
 密着層形成工程において、密着層の成膜方法は特に限定されるものではないが、乾式めっき法により成膜することが好ましい。乾式めっき法としては例えばスパッタリング法、イオンプレーティング法や蒸着法等を好ましく用いることができる。密着層を乾式法により成膜する場合、膜厚の制御が容易であることから、スパッタリング法を用いることがより好ましい。なお、密着層には既述のように炭素、酸素、水素、窒素から選ばれる1種類以上の元素を添加することもでき、この場合は反応性スパッタリング法をさらに好ましく用いることができる。 In the adhesion layer forming step, the method for forming the adhesion layer is not particularly limited, but it is preferable to form the film by a dry plating method. As the dry plating method, for example, a sputtering method, an ion plating method, a vapor deposition method, or the like can be preferably used. In the case where the adhesion layer is formed by a dry method, it is more preferable to use a sputtering method because the film thickness can be easily controlled. As described above, one or more elements selected from carbon, oxygen, hydrogen, and nitrogen can be added to the adhesion layer, and in this case, the reactive sputtering method can be more preferably used.
 本実施形態の導電性基板の製造方法で得られる導電性基板は例えばタッチパネル等の各種用途に用いることができる。そして、各種用途に用いる場合には、本実施形態の導電性基板に含まれる金属層、及び黒化層がパターン化されていることが好ましい。なお、密着層を設ける場合は、密着層についてもパターン化されていることが好ましい。金属層、及び黒化層、場合によってはさらに密着層は、例えば所望の配線パターンにあわせてパターン化することができ、金属層、及び黒化層、場合によってはさらに密着層は同じ形状にパターン化されていることが好ましい。 The conductive substrate obtained by the conductive substrate manufacturing method of the present embodiment can be used for various applications such as a touch panel. And when using for various uses, it is preferable that the metal layer and blackening layer which are contained in the electroconductive board | substrate of this embodiment are patterned. In addition, when providing an adhesion layer, it is preferable that the adhesion layer is also patterned. The metal layer and the blackening layer, and in some cases, the adhesion layer can be patterned in accordance with, for example, a desired wiring pattern. It is preferable that
 このため、本実施形態の導電性基板の製造方法は、金属層、及び黒化層をパターン化するパターニング工程を有することができる。なお、密着層を形成した場合には、パターニング工程は、密着層、金属層、及び黒化層をパターン化する工程とすることができる。 For this reason, the manufacturing method of the conductive substrate of the present embodiment can include a patterning step of patterning the metal layer and the blackened layer. When the adhesion layer is formed, the patterning step can be a step of patterning the adhesion layer, the metal layer, and the blackening layer.
 パターニング工程の具体的手順は特に限定されるものではなく、任意の手順により実施することができる。例えば図1Aのように透明基材11上に金属層12、黒化層13が積層された導電性基板10Aの場合、まず黒化層13上の表面Aに所望のパターンを有するレジストを配置するレジスト配置ステップを実施することができる。次いで、黒化層13上の表面A、すなわち、レジストを配置した面側にエッチング液を供給するエッチングステップを実施できる。 The specific procedure of the patterning step is not particularly limited, and can be performed by an arbitrary procedure. For example, in the case of the conductive substrate 10A in which the metal layer 12 and the blackening layer 13 are laminated on the transparent substrate 11 as shown in FIG. 1A, first, a resist having a desired pattern is arranged on the surface A on the blackening layer 13. A resist placement step can be performed. Next, an etching step of supplying an etching solution to the surface A on the blackened layer 13, that is, the surface side where the resist is disposed can be performed.
 エッチングステップにおいて用いるエッチング液は特に限定されるものではない。ただし、本実施形態の導電性基板の製造方法で形成する黒化層は金属層とほぼ同様のエッチング液への反応性を示す。このため、エッチングステップにおいて用いるエッチング液は特に限定されるものではなく、一般的に金属層のエッチングに用いられるエッチング液を好ましく用いることができる。 The etching solution used in the etching step is not particularly limited. However, the blackened layer formed by the method for manufacturing a conductive substrate according to the present embodiment exhibits almost the same reactivity to the etching solution as the metal layer. For this reason, the etching liquid used in an etching step is not specifically limited, The etching liquid generally used for the etching of a metal layer can be used preferably.
 エッチング液としては例えば、硫酸、過酸化水素(過酸化水素水)、塩酸、塩化第二銅、及び塩化第二鉄から選択された1種類以上を含む混合水溶液を好ましく用いることができる。エッチング液中の各成分の含有量は、特に限定されるものではない。 As the etching solution, for example, a mixed aqueous solution containing one or more selected from sulfuric acid, hydrogen peroxide (hydrogen peroxide solution), hydrochloric acid, cupric chloride, and ferric chloride can be preferably used. The content of each component in the etching solution is not particularly limited.
 エッチング液は室温で用いることもできるが、反応性を高めるため加温して用いることもでき、例えば40℃以上50℃以下に加熱して用いることもできる。 The etching solution can be used at room temperature, but it can also be used by heating in order to increase the reactivity. For example, it can be used by heating to 40 ° C. or more and 50 ° C. or less.
 また、図1Bのように透明基材11の一方の面11a、他方の面11bに金属層12A、12B、黒化層13A、13Bを積層した導電性基板10Bについてもパターン化するパターニング工程を実施できる。この場合例えば黒化層13A、13B上の表面A、及び表面Bに所望のパターンを有するレジストを配置するレジスト配置ステップを実施できる。次いで、黒化層13A、13B上の表面A、及び表面B、すなわち、レジストを配置した面側にエッチング液を供給するエッチングステップを実施できる。 Further, as shown in FIG. 1B, a patterning process is performed to pattern the conductive substrate 10B in which the metal layers 12A and 12B and the blackening layers 13A and 13B are stacked on the one surface 11a and the other surface 11b of the transparent substrate 11. it can. In this case, for example, a resist placement step of placing a resist having a desired pattern on the surface A and the surface B on the blackening layers 13A and 13B can be performed. Next, an etching step of supplying an etching solution to the surface A and the surface B on the blackening layers 13A and 13B, that is, the surface on which the resist is disposed can be performed.
 エッチングステップで形成するパターンについては特に限定されるものではなく、任意の形状とすることができる。例えば図1Aに示した導電性基板10Aの場合、既述のように金属層12、黒化層13を複数の直線や、ぎざぎざに屈曲した線(ジグザグ直線)を含むようにパターンを形成することができる。 The pattern formed in the etching step is not particularly limited, and can be an arbitrary shape. For example, in the case of the conductive substrate 10A shown in FIG. 1A, the pattern is formed so that the metal layer 12 and the blackened layer 13 include a plurality of straight lines or jagged lines (zigzag straight lines) as described above. Can do.
 また、図1Bに示した導電性基板10Bの場合、金属層12Aと、金属層12Bとでメッシュ状の配線となるようにパターンを形成することができる。この場合、黒化層13Aは、金属層12Aと同様の形状に、黒化層13Bは金属層12Bと同様の形状になるようにそれぞれパターン化を行うことが好ましい。 Further, in the case of the conductive substrate 10B shown in FIG. 1B, a pattern can be formed by the metal layer 12A and the metal layer 12B so as to form a mesh-like wiring. In this case, it is preferable to perform patterning so that the blackened layer 13A has the same shape as the metal layer 12A and the blackened layer 13B has the same shape as the metal layer 12B.
 また、例えばパターニング工程で上述の導電性基板10Aについて金属層12等をパターン化した後、パターン化した2枚以上の導電性基板を積層する積層工程を実施することもできる。積層する際、例えば各導電性基板の金属層のパターンが交差するように積層することにより、メッシュ状の配線を備えた積層導電性基板を得ることもできる。 Further, for example, after the metal layer 12 and the like are patterned on the above-described conductive substrate 10A in the patterning step, a lamination step of laminating two or more patterned conductive substrates may be performed. When laminating, for example, by laminating so that the pattern of the metal layer of each conductive substrate intersects, a laminated conductive substrate provided with mesh-like wiring can be obtained.
 積層した2枚以上の導電性基板を固定する方法は特に限定されるものではないが、例えば接着剤等により固定することができる。 The method of fixing two or more laminated conductive substrates is not particularly limited, but can be fixed by, for example, an adhesive.
 以上の本実施形態の導電性基板の製造方法により得られる導電性基板は、透明基材の少なくとも一方の面上に形成された金属層上に、黒化層を積層した構造を有している。そして、黒化層はニッケルの単体と、ニッケル酸化物と、ニッケル水酸化物と、銅とを含有しているため、既述の様に、金属層と、黒化層とをエッチングによりパターン化する際、黒化層を容易に所望の形状にパターン化することができる。 The conductive substrate obtained by the above-described method for manufacturing a conductive substrate according to this embodiment has a structure in which a blackening layer is stacked on a metal layer formed on at least one surface of a transparent base material. . Since the blackened layer contains nickel alone, nickel oxide, nickel hydroxide, and copper, as described above, the metal layer and the blackened layer are patterned by etching. In this case, the blackened layer can be easily patterned into a desired shape.
 また、本実施形態の導電性基板の製造方法により得られる導電性基板に含まれる黒化層は、金属層表面における光の反射を十分に抑制し、反射率を抑制した導電性基板とすることができる。このため、例えばタッチパネル等の用途に用いた場合にディスプレイの視認性を高めることができる。 In addition, the blackening layer included in the conductive substrate obtained by the method for manufacturing the conductive substrate of the present embodiment is a conductive substrate that sufficiently suppresses reflection of light on the surface of the metal layer and suppresses reflectance. Can do. For this reason, when it uses for uses, such as a touch panel, for example, the visibility of a display can be improved.
 以下に具体的な実施例、比較例を挙げて説明するが、本発明はこれらの実施例に限定されるものではない。
(評価方法)
 以下の実験例において作製した試料について以下の方法により評価を行った。
(1)黒化層の成分分析
 黒化層の成分分析は、X線光電子分光装置(PHI社製、形式:QuantaSXM)により行った。なお、X線源には単色化Al(1486.6eV)を使用した。
Specific examples and comparative examples will be described below, but the present invention is not limited to these examples.
(Evaluation methods)
The samples prepared in the following experimental examples were evaluated by the following method.
(1) Component analysis of the blackened layer The component analysis of the blackened layer was performed by an X-ray photoelectron spectrometer (PHI, model: QuantaSXM). Monochromatic Al (1486.6 eV) was used for the X-ray source.
 後述のように、以下の各実験例では、図1Aの構造を有する導電性基板を作製した。そこで、図1Aにおける黒化層13の外部に露出した表面AをArイオンエッチングし、最表面から10nm内部のNi 2Pスペクトル、及びCu LMMスペクトルを測定した。得られたスペクトルから、黒化層に含まれるニッケルの原子数を100とした場合の、銅の原子数の比率を算出した。なお、表1中では結果を金属成分の比として示している。 As described later, in each of the following experimental examples, a conductive substrate having the structure of FIG. 1A was produced. Therefore, the surface A exposed to the outside of the blackening layer 13 in FIG. 1A was subjected to Ar ion etching, and the Ni 2P spectrum and Cu LMM spectrum inside 10 nm from the outermost surface were measured. From the obtained spectrum, the ratio of the number of copper atoms when the number of nickel atoms contained in the blackened layer was defined as 100 was calculated. In Table 1, the results are shown as the ratio of metal components.
 また、Ni 2Pスペクトルのピーク分離解析により、黒化層に含まれる、金属ニッケルの原子数を100としたときのニッケル酸化物となっているニッケルの原子数、及びニッケル水酸化物となっているニッケルの原子数を算出した。なお、表1中では結果をニッケル成分比として示している。
(2)反射率測定
 測定は、紫外可視分光光度計(株式会社 島津製作所製 型式:UV-2600)に反射率測定ユニットを設置して行った。
In addition, according to the peak separation analysis of the Ni 2P spectrum, the number of nickel atoms and nickel hydroxide contained in the blackened layer, which is nickel oxide when the number of metal nickel atoms is defined as 100, is obtained. The number of nickel atoms was calculated. In Table 1, the results are shown as nickel component ratios.
(2) Reflectance measurement The measurement was carried out by installing a reflectance measurement unit in an ultraviolet-visible spectrophotometer (model: UV-2600, manufactured by Shimadzu Corporation).
 後述のように各実験例では図1Aに示した構造を有する導電性基板を作製した。このため、反射率測定は図1Aに示した導電性基板10Aの黒化層13の表面Aに対して入射角5°、受光角5°として、波長400nm以上700nm以下の光を波長1nm間隔で照射して正反射率を測定し、その平均値を該導電性基板の反射率(平均反射率)とした。
(3)エッチング特性
 まず、以下の実験例において得られた導電性基板の黒化層表面にドライフィルムレジスト(日立化成RY3310)をラミネート法により貼り付けた。そして、フォトマスクを介して紫外線露光を行い、さらに1%炭酸ナトリウム水溶液によりレジストを溶解して現像した。これにより、3.0μm以上10.0μm以下の範囲で0.5μm毎にレジスト幅が異なるパターンをもつサンプルを作製した。すなわち、レジスト幅が3.0μm、3.5μm、4.0μm・・・9.5μm、10.0μmと、0.5μm毎に異なる15種類の線状のパターンを形成した。
As described later, in each experimental example, a conductive substrate having the structure shown in FIG. 1A was produced. For this reason, the reflectance measurement is performed with an incident angle of 5 ° and a light receiving angle of 5 ° with respect to the surface A of the blackened layer 13 of the conductive substrate 10A shown in FIG. The regular reflectance was measured by irradiation, and the average value was defined as the reflectance (average reflectance) of the conductive substrate.
(3) Etching characteristics First, a dry film resist (Hitachi Kasei RY3310) was attached to the surface of the blackened layer of the conductive substrate obtained in the following experimental examples by a laminating method. Then, ultraviolet exposure was performed through a photomask, and the resist was further dissolved and developed with a 1% aqueous sodium carbonate solution. Thus, samples having patterns with different resist widths every 0.5 μm in a range of 3.0 μm to 10.0 μm were produced. That is, the resist width was 3.0 μm, 3.5 μm, 4.0 μm,... 9.5 μm, 10.0 μm, and 15 different linear patterns were formed every 0.5 μm.
 次いで、サンプルを硫酸10重量%、過酸化水素3重量%からなる30℃のエッチング液に、40秒間浸漬し、水酸化ナトリウム水溶液でドライフィルムレジストを剥離、除去した。 Next, the sample was immersed in an etching solution of 10% by weight sulfuric acid and 3% by weight of hydrogen peroxide at 30 ° C. for 40 seconds, and the dry film resist was peeled off and removed with an aqueous sodium hydroxide solution.
 得られたサンプルを200倍の顕微鏡で観察し、導電性基板に残存する金属配線の配線幅の最小値を求めた。 The obtained sample was observed with a 200-fold microscope, and the minimum value of the wiring width of the metal wiring remaining on the conductive substrate was determined.
 レジストを剥離した後、導電性基板に残存する金属配線の配線幅の最小値が小さいほど、また形成した金属配線の周囲に溶け残りが少ないほど、銅層と、黒化層とのエッチング液に対する反応性がより同一に近いことを意味する。そこで、残存する金属配線の配線幅の最小値が3μm以上10μm以下であり、かつ形成した金属配線の周囲に溶け残りがみられない場合に〇と評価した。また、残存する金属配線の最小値が3μm以上10μm以下ではあるが、形成した金属配線の周囲に実用上支障がない程度ではあるが一部溶け残りがみられる場合には△と評価した。エッチング液に溶解せず、配線幅が10μm以下の金属配線を形成できなかった場合、不合格として×と評価した。○、または△の場合には同時にエッチングできる金属層と黒化層とを備えた導電性基板であるといえ、合格と評価することができる。 After stripping the resist, the smaller the minimum wiring width of the metal wiring remaining on the conductive substrate, and the less undissolved around the formed metal wiring, the more the copper layer and the blackened layer are less etched. It means that the reactivity is closer to the same. Therefore, when the minimum value of the wiring width of the remaining metal wiring is 3 μm or more and 10 μm or less, and there is no undissolved residue around the formed metal wiring, it was evaluated as “good”. Moreover, although the minimum value of the remaining metal wiring is 3 μm or more and 10 μm or less, it is evaluated as Δ when a part of the metal wiring is not melted, although there is no practical problem. When it did not melt | dissolve in etching liquid and a metal wiring with a wiring width of 10 micrometers or less could not be formed, it evaluated as x as a disqualification. In the case of (circle) or (triangle | delta), it can be said that it is an electroconductive board | substrate provided with the metal layer and blackening layer which can be etched simultaneously, and can be evaluated as a pass.
 なお、表2では評価結果である、○、△、×を示している。
(試料の作製条件)
 以下に説明する条件で導電性基板を作製し、上述の評価方法により評価を行った。実験例1~実験例10のいずれもが実施例となる。
[実験例1]
 図1Aに示した構造を有する導電性基板を作製した。
(金属層形成工程)
 長さ300m、幅250mm、厚さ100μmの長尺状のポリエチレンテレフタレート樹脂(PET)製の透明基材の一方の面上に金属層として銅層を成膜した。なお、透明基材として用いたポリエチレンテレフタレート樹脂製の透明基材について、全光線透過率をJIS K 7361-1に規定された方法により評価を行ったところ97%であった。
Table 2 shows the evaluation results, ◯, Δ, and X.
(Sample preparation conditions)
Conductive substrates were produced under the conditions described below and evaluated by the above-described evaluation method. Any of Experimental Examples 1 to 10 is an example.
[Experimental Example 1]
A conductive substrate having the structure shown in FIG. 1A was produced.
(Metal layer forming process)
A copper layer was formed as a metal layer on one surface of a long polyethylene terephthalate resin (PET) transparent substrate having a length of 300 m, a width of 250 mm, and a thickness of 100 μm. The transparent base material made of polyethylene terephthalate resin used as the transparent base material was evaluated to have a total light transmittance of 97% when evaluated by the method defined in JIS K 7361-1.
 金属層形成工程では、金属薄膜層形成工程と、金属めっき層形成工程と、を実施した。 In the metal layer forming step, a metal thin film layer forming step and a metal plating layer forming step were performed.
 まず、金属薄膜層形成工程について説明する。 First, the metal thin film layer forming process will be described.
 金属薄膜層形成工程では、基材として上述の透明基材を用い、透明基材の一方の面上に金属薄膜層として、銅薄膜層を形成した。 In the metal thin film layer forming step, the above-mentioned transparent base material was used as a base material, and a copper thin film layer was formed as a metal thin film layer on one surface of the transparent base material.
 金属薄膜層形成工程ではまず、予め60℃まで加熱して水分を除去した上述の透明基材を、スパッタリング装置のチャンバー内に設置した。 In the metal thin film layer forming step, first, the above-mentioned transparent base material, which was previously heated to 60 ° C. to remove moisture, was placed in the chamber of the sputtering apparatus.
 次に、チャンバー内を1×10-3Paまで排気した後、アルゴンガスを導入し、チャンバー内の圧力を1.3Paとした。 Next, after evacuating the inside of the chamber to 1 × 10 −3 Pa, argon gas was introduced to set the pressure in the chamber to 1.3 Pa.
 スパッタリング装置のカソードに予めセットしておいた銅ターゲットに電力を供給し、透明基材の一方の面上に銅薄膜層を厚さが0.7μmになるように成膜した。 Electric power was supplied to a copper target set in advance on the cathode of the sputtering apparatus, and a copper thin film layer was formed on one surface of the transparent substrate so as to have a thickness of 0.7 μm.
 次に、金属めっき層形成工程においては金属めっき層として銅めっき層を形成した。銅めっき層は、電気めっき法により銅めっき層の厚さが0.3μmになるように成膜した。 Next, in the metal plating layer forming step, a copper plating layer was formed as a metal plating layer. The copper plating layer was formed by electroplating so that the thickness of the copper plating layer was 0.3 μm.
 以上の金属薄膜層形成工程と、金属めっき層形成工程とを実施することで、金属層として厚さ1.0μmの銅層を形成した。 By performing the above metal thin film layer forming step and metal plating layer forming step, a copper layer having a thickness of 1.0 μm was formed as a metal layer.
 金属層形成工程で作製した、透明基材上に厚さ1.0μmの銅層が形成された基板を20g/Lの硫酸に30sec浸漬し、洗浄した後に以下の黒化層形成工程を実施した。
(黒化層形成工程)
 黒化層形成工程では、黒化めっき液を用いて電解めっき法により、銅層の一方の面上に黒化層を形成した。
The following blackened layer forming step was carried out after immersing the substrate having a copper layer having a thickness of 1.0 μm formed on the transparent base material formed in the metal layer forming step in 20 g / L sulfuric acid for 30 seconds and washing it. .
(Blackening layer forming process)
In the blackened layer forming step, a blackened layer was formed on one surface of the copper layer by electrolytic plating using a blackened plating solution.
 なお、黒化めっき液として、ニッケルイオン、銅イオン、アミド硫酸、水酸化ナトリウムを含有するめっき液を調製した。黒化めっき液には、硫酸ニッケル6水和物、硫酸銅5水和物を添加することで、ニッケルイオン、銅イオンを供給した。 A plating solution containing nickel ions, copper ions, amidosulfuric acid and sodium hydroxide was prepared as a blackening plating solution. Nickel ions and copper ions were supplied to the blackening plating solution by adding nickel sulfate hexahydrate and copper sulfate pentahydrate.
 そして、黒化めっき液中のニッケルイオンの濃度が5g/l、銅イオンの濃度が0.03g/l、アミド硫酸の濃度が11g/lとなるように各成分を添加調製した。 Then, each component was added and prepared so that the concentration of nickel ions in the blackening plating solution was 5 g / l, the concentration of copper ions was 0.03 g / l, and the concentration of amidosulfuric acid was 11 g / l.
 また、水酸化ナトリウム水溶液を黒化めっき液に添加して、黒化めっき液のpHを4.9に調整した。 Also, an aqueous sodium hydroxide solution was added to the blackening plating solution to adjust the pH of the blackening plating solution to 4.9.
 黒化層形成工程においては黒化めっき液の温度が40℃、電流密度が0.10A/dm、めっき時間が400secの条件で電解めっきを行い、黒化層を形成した。 In the blackening layer forming step, electrolytic plating was performed under the conditions that the temperature of the blackening plating solution was 40 ° C., the current density was 0.10 A / dm 2 , and the plating time was 400 seconds to form a blackening layer.
 形成した黒化層の膜厚は70nmとなった。 The film thickness of the formed blackened layer was 70 nm.
 以上の工程により得られた導電性基板について、既述の黒化層の成分分析、反射率、及びエッチング特性の評価を実施した。結果を表1に示す。
[実験例2~実験例10]
 各実験例において、黒化層を形成する際の黒化めっき液中のニッケルイオン濃度、銅イオン濃度、黒化層の成膜時の電流密度、及びめっき時間を表1に示したように変更した点以外は実験例1と同様にして導電性基板を作製し、評価を行った。結果を表1に示す。
About the electroconductive board | substrate obtained by the above process, the component analysis of the blackening layer mentioned above, the reflectance, and evaluation of the etching characteristic were implemented. The results are shown in Table 1.
[Experimental Example 2 to Experimental Example 10]
In each experimental example, the nickel ion concentration, the copper ion concentration in the blackening plating solution when forming the blackening layer, the current density at the time of film formation of the blackening layer, and the plating time were changed as shown in Table 1. Except for the points described above, a conductive substrate was produced and evaluated in the same manner as in Experimental Example 1. The results are shown in Table 1.
Figure JPOXMLDOC01-appb-T000001
 表1に示した結果によると、実験例1~実験例10はいずれも、黒化層は、ニッケルの単体と、ニッケル酸化物と、ニッケル水酸化物と、銅とを含有することが確認できた。
Figure JPOXMLDOC01-appb-T000001
According to the results shown in Table 1, it can be confirmed that in all of Experimental Examples 1 to 10, the blackened layer contains nickel alone, nickel oxide, nickel hydroxide, and copper. It was.
 そして、エッチング特性についても評価結果は〇、または△であり、同時にエッチングできる金属層と黒化層とを備えた導電性基板であることが確認できた。 Further, the evaluation results for the etching characteristics were either “◯” or “Δ”, and it was confirmed that the conductive substrate was provided with a metal layer and a blackened layer that could be etched simultaneously.
 特に、黒化層中に含まれるニッケルと、銅とが、原子数の比率で、ニッケルを100とした場合に、銅が7以上90以下である実験例1~8については、エッチング特性が〇であり、反射率も10%以下であることが確認できた。このため、実験例1~実験例8の導電性基板は、特に、金属層と黒化層とのエッチング液に対する反応性が特に近く、また金属層表面での光の反射を特に抑制できる黒化層を備えていることが確認できた。 In particular, when the nickel and copper contained in the blackened layer are in a ratio of the number of atoms and the nickel is 100, the experimental characteristics 1 to 8 in which the copper is 7 or more and 90 or less have the etching characteristics. It was confirmed that the reflectance was 10% or less. For this reason, the conductive substrates of Experimental Examples 1 to 8 are particularly close to the reactivity of the metal layer and the blackening layer with respect to the etching solution, and particularly capable of suppressing light reflection on the surface of the metal layer. It was confirmed that it had a layer.
 以上に導電性基板を、実施形態および実施例等で説明したが、本発明は上記実施形態および実施例等に限定されない。特許請求の範囲に記載された本発明の要旨の範囲内において、種々の変形、変更が可能である。 Although the conductive substrate has been described in the embodiment and examples, the present invention is not limited to the above-described embodiment and examples. Various modifications and changes are possible within the scope of the gist of the present invention described in the claims.
 本出願は、2016年1月29日に日本国特許庁に出願された特願2016-016603号に基づく優先権を主張するものであり、特願2016-016603号の全内容を本国際出願に援用する。 This application claims priority based on Japanese Patent Application No. 2016-016603 filed with the Japan Patent Office on January 29, 2016. The entire contents of Japanese Patent Application No. 2016-016603 are incorporated herein by reference. Incorporate.
10A、10B、20A、20B、30         導電性基板
11                         透明基材
12、12A、12B                 金属層
13、13A、13B、32A、32B         黒化層
10A, 10B, 20A, 20B, 30 Conductive substrate 11 Transparent base material 12, 12A, 12B Metal layer 13, 13A, 13B, 32A, 32B Blackening layer

Claims (3)

  1.  透明基材と、
     前記透明基材の少なくとも一方の面上に形成された金属層と、
     前記金属層上に形成された黒化層とを有し、
     前記黒化層は、ニッケルの単体と、ニッケル酸化物と、ニッケル水酸化物と、銅とを含有する導電性基板。
    A transparent substrate;
    A metal layer formed on at least one surface of the transparent substrate;
    A blackening layer formed on the metal layer,
    The blackening layer is a conductive substrate containing nickel alone, nickel oxide, nickel hydroxide, and copper.
  2.  前記黒化層中に含まれるニッケルと、銅とは、原子数の比率で、
     ニッケルを100とした場合に、銅が5以上90以下である請求項1に記載の導電性基板。
    Nickel and copper contained in the blackening layer are in the ratio of the number of atoms,
    2. The conductive substrate according to claim 1, wherein when nickel is 100, copper is 5 or more and 90 or less.
  3.  前記透明基材と、前記金属層との間に密着層を有する請求項1または2に記載の導電性基板。 The conductive substrate according to claim 1 or 2, further comprising an adhesion layer between the transparent substrate and the metal layer.
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