WO2017128188A1 - 一种旋转蓄热式废气焚烧装置 - Google Patents

一种旋转蓄热式废气焚烧装置 Download PDF

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Publication number
WO2017128188A1
WO2017128188A1 PCT/CN2016/072534 CN2016072534W WO2017128188A1 WO 2017128188 A1 WO2017128188 A1 WO 2017128188A1 CN 2016072534 W CN2016072534 W CN 2016072534W WO 2017128188 A1 WO2017128188 A1 WO 2017128188A1
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Prior art keywords
gas
zone
inlet
treated
balance chamber
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PCT/CN2016/072534
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English (en)
French (fr)
Inventor
简甦
刘清城
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广东环葆嘉节能科技有限公司
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Priority to PCT/CN2016/072534 priority Critical patent/WO2017128188A1/zh
Publication of WO2017128188A1 publication Critical patent/WO2017128188A1/zh

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/44Details; Accessories
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/06Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases

Definitions

  • the invention belongs to the technical field of environmental protection equipment, and relates to a rotary regenerative incinerator which oxidizes a volatile organic compound gas generated in the fields of using paints, lacquers, adhesives and detergents.
  • the rotary regenerative incinerator divides a single regenerator into a plurality of intake small units and small air outlet units, and a small number of cleaning small units, and switches the intake, exhaust and cleaning operations through a rotary valve with adjustable speed.
  • existing rotary regenerative incinerators generally have the following disadvantages:
  • the exhaust gas to be treated is separated from the treated exhaust gas by only one wall. Since the gas to be treated enters the regenerator vertically upwards, and is discharged vertically from the regenerator after combustion, an arc with different radius of the airflow occurs. Great differences result in no retention time and mixing. The mixing is uneven, the residence time is short, the overall structure is complicated, the processing is difficult, the stability is poor, and the cost is high.
  • the cylindrical incinerator divides the regenerator into a fan shape, which is difficult to install and replace the regenerator, and the granular regenerator has high resistance to gas and the fan consumes a large amount of energy; If the honeycomb heat storage body is filled, it is necessary to form the heat storage body into a fan shape of the same diameter or to cut into a fan shape, which is inevitably caused by the difficulty in processing the heat storage body or the waste of the heat storage material, and the cost is high.
  • Rotary valve the rotating action is frequent, the rotating surface of the plane seal rubs against each other, the contact area is large, and the friction is also large, which leads to poor flat seal, the motor drives the whole spool to rotate, and the energy consumption is also large;
  • the rotary valve In order to prevent excessive wear on the friction surface, there are high requirements in material selection and processing, which invisibly increases the manufacturing cost; in order to compensate for the wear on the friction surface, the rotary valve is provided with a spring and an adjusting bolt, etc. The compensation mechanism virtually increases the instability of the operation. Summary of the current rotary valve: complicated process, difficult processing, high cost, low stability of use, and difficult maintenance.
  • the technical problem to be solved by the present invention is to provide a rotary regenerative exhaust gas incineration device, which can solve the problem of uneven mixing, short residence time, complicated overall structure and difficult processing in the prior art. Poor stability, high cost and other issues.
  • the present invention provides a rotary regenerative exhaust gas incineration device including an incinerator and a rotary reversing valve;
  • the incinerator comprises a burner, an insulated casing and at least two sets of heat storage bodies, each set of the heat storage body and the heat insulating casing enclosing a balance chamber, each of the balance chambers enclosing a central space
  • the burner is installed at the center of the top of the combustion chamber, and the heat storage body is provided with an air flow passage that communicates with the balance chamber and the combustion chamber, and the balance chamber is provided with a balance chamber inlet and outlet.
  • the rotary reversing valve includes a valve body, a valve core and a driving device.
  • the valve body has a certain gap with the valve core, and the driving device is connected with the central axis of the valve core and drives the valve core to rotate.
  • An intake zone, a venting zone, a cleaning zone and at least two distribution zones are disposed between the valve body and the venting zone, wherein the inlet zone and the venting zone respectively separate the internal cavity of the valve body by the valve core Opening a space area of the upper and lower portions, the cleaning area is a space area of the valve core close to the inner wall of the valve body, and the distribution area is a space area of the valve core away from the inner wall of the valve body;
  • the valve body is provided with an intake port inlet connected to the intake zone, an exhaust zone exhaust port communicating with the exhaust zone, a cleaning zone inlet and outlet connected to the cleaning zone, and at least two communicating with the distribution zone.
  • the inlet and outlet of the distribution area; the inlet and outlet of each of the distribution areas are respectively connected with the corresponding inlet and outlet of the balance chamber.
  • the regenerator is provided with two groups, and the balance chamber can be classified into a gas balance chamber to be treated and a processed gas balance chamber according to a gas treatment state, and the distribution region can be divided according to a gas treatment state.
  • a gas distribution zone to be treated and a processed gas distribution zone the gas distribution zone to be treated communicates with the gas inlet zone to form a gas passage to be treated, and is connected to the inlet and outlet of the distribution zone, the balance chamber inlet and outlet, and the gas to be treated.
  • the balance chamber is in communication, and the processed gas distribution zone communicates with the exhaust zone to form a processed gas passage, and is connected to the processed gas balance chamber through the inlet and outlet of the distribution zone and the balance chamber inlet and outlet.
  • the spool is connected to the cleaning zone by a hollow structure to form a sweeping gas passage.
  • the cleaning zone blocks the gas passage to be treated and has been processed.
  • the gas passages are connected to each other.
  • the upper and lower ends of the valve core are hollow discs, and the middle portion is a hollow partition plate, and the hollow disc communicates with the inside of the hollow partition plate, and the hollow disc is disposed near the circumferential surface of the inner wall of the valve body.
  • the regenerator is provided with three or more groups, and the balance chamber can be classified into a gas balance chamber to be treated, a treated gas balance chamber, and a purge gas according to a gas treatment state.
  • a balance chamber the distribution area being divided into a gas distribution area to be treated and a processed gas distribution area according to a gas treatment state;
  • the gas distribution area to be treated is connected with the air inlet area to form a gas passage to be treated, and is distributed through the distribution area
  • the inlet and outlet of the inlet and outlet, the balance chamber are connected to the gas balance chamber to be treated, and the treated gas distribution area is connected with the exhaust zone to form a processed gas passage, and is connected to the inlet and outlet of the distribution area, the inlet and outlet of the balance chamber
  • the processed gas balance chamber is connected;
  • the valve core is a hollow structure and communicates with the cleaning zone to form a sweeping gas passage, and when the sweeping gas passage is in a positive pressure blowing gas or a negative pressure attracting gas, the cleaning zone partition
  • the upper and lower ends of the valve core are hollow discs, and the middle portion is a hollow partition plate, and the hollow disc communicates with the inside of the hollow partition plate, and the hollow disc is disposed near the circumferential surface of the inner wall of the valve body.
  • each of the inlet and outlet of the distribution zone is at a reference plane of the same height, and the inlet and outlet of the inlet zone, the exhaust zone of the exhaust zone, the inlet and outlet of the cleaning zone, and the inlet and outlet of the distribution zone are at different heights. On the reference plane.
  • a heat exchanger is disposed in the combustion chamber, and the heat exchanger is installed at the center of the bottom of the combustion chamber, and the heat exchanger is provided with a reflective gas collecting cover in the direction of the center of the burner flame.
  • the heat storage bodies are circumferentially equidistantly arranged around the inner cavity of the heat insulating casing, and each two sets of the heat storage bodies are provided with a partition wall, and the partition wall
  • the associated regenerators are integrally connected to the insulated housing to form a balance chamber.
  • a part or all of the insulating housing is provided with a certain space interlayer, and the insulating layer adjacent to the combustion chamber is provided with a vent hole, and the heat insulating shell is provided.
  • the body is provided with a gas connection port communicating with the interlayer.
  • a partition wall is disposed between each of the two groups of the heat storage bodies, and an air flow passage on the heat storage body is aligned with an inscribed circular tangential line formed by an inner side surface of the heat insulating casing.
  • the gas to be treated enters the center of the combustion chamber, and the oxidative decomposition decomposes horizontally into the heat storage body, thereby solving the problem that the gas to be treated vertically enters the regenerator in the prior art.
  • the regenerator after combustion when burning, the flow of air For arcs with different radii, the difference in stroke is large, resulting in the problem that the residence time and the mixing uniformity are not guaranteed, while saving materials and reducing costs;
  • the floor space is small. Under the same floor space and the same volume, the thickness of the regenerator is reduced, the wind resistance of the gas passage is reduced, the rated power of the air supply fan is low, and the combustion chamber space design can be maximized. Maintain sufficient distance between each group of regenerators to make the residence time and oxidative decomposition time of the gas to be treated in the combustion chamber longer, and ensure sufficient oxidation;
  • gas agitation design (such as interlayer, airflow channel design), to ensure uniform mixing of exhaust gas, can ensure high exhaust gas treatment efficiency, and the treatment efficiency is better than the current regenerative incinerator;
  • the energy-saving efficiency that is, the heat exchange efficiency
  • the heat exchange efficiency can be replaced by the hot-bypass release of the current incinerator by the design of the above heat exchanger and the reflective gas collecting hood. Due to the process of excessive heat generation in the furnace when the exhaust gas concentration is too high, the heat recovery and utilization, the equipment cost and the energy efficiency ratio are effectively improved, the heat energy release and the heat energy output are realized, and the heat exchange efficiency can be 96%, and the heat exchange temperature difference can be made. Up to 40 ° C or even lower.
  • Figure 1 is a front elevational view of the rotary heat storage type exhaust gas incineration device of the present invention
  • Figure 2 is a cross-sectional view taken along line A-A of Figure 1;
  • Figure 3 is a plan view of the rotary heat storage type exhaust gas incineration device of the present invention.
  • Figure 4 is a cross-sectional view taken along line B-B of Figure 3;
  • Figure 5 is an isometric view of the rotary directional control valve
  • Figure 6 is a front elevational view of the rotary directional control valve
  • Figure 7 is a cross-sectional view taken along line C-C of Figure 6;
  • Figure 8 is a cross-sectional view taken along line D-D of the structure shown in Figure 6;
  • Figure 9 is a cross-sectional view taken along the line E-E of Figure 6;
  • Figure 10 is a cross-sectional view taken along the line F-F of Figure 6 and a schematic view of the flow of gas inside the valve body when the purge gas passage is at a positive pressure;
  • Figure 11 is a cross-sectional view taken along line F-F of Figure 6 and a schematic view of gas flowing inside the valve body when the purge gas passage is under negative pressure;
  • Figure 12 is a front view of the spool
  • Figure 13 is a rear elevational view of the spool
  • Figure 14 is a process diagram of the rotary regenerative exhaust gas incineration device of the present invention from one step to the next step when the purge gas passage is at a positive pressure;
  • Figure 15 is a process diagram of the rotary heat storage type exhaust gas incineration apparatus of the present invention from one step to the next step when the purge gas passage is at a negative pressure.
  • a rotary regenerative exhaust gas incineration apparatus includes an incinerator 2 and a rotary reversing valve 1.
  • the incinerator 2 includes a burner 21, an insulated casing 22, a heat accumulator 23, a balance chamber 24, a combustion chamber 25, and an air flow passage connecting the balance chamber 24 and the combustion chamber 25. (Not indicated in the figure).
  • the specific setting form of the incinerator 2 is as follows:
  • the heat-insulating housing 22 can have different geometric shapes such as a polygonal shape and a cylindrical shape, and can be changed according to the processing air volume of the customer and the size of the equipment placement space.
  • the insulated housing 22 is composed of a housing 221 and a heat insulating wall 222 covering the inner surface of the housing 221.
  • the outer casing 221 may or may not include an insulating layer to meet the requirements of effectively preventing heat loss from the body of the incinerator 2, scalding of the operator, and the like.
  • the heat insulating wall 222 is a wall in which the inner surface of the outer casing 221 is insulated and assembled by heat insulating materials.
  • the heat insulating casing 22 is provided with a certain space interlayer 26, and the interlayer 26 is provided with a vent hole on the heat insulating casing 22 adjacent to the combustion chamber 25 (that is, the heat insulating wall 222). 223.
  • the insulated housing 22 is provided with a gas connection port 224 that communicates with the interlayer 26.
  • the heat transferred outside can obtain better heat insulation effect when using the same heat insulating material, and lower the temperature of the outer casing 221 during operation, thereby ensuring safety and reducing heat loss.
  • the gas is injected into the combustion chamber 25 through the vent hole 223 of the heat insulating wall 222, and functions to agitate the gas to be treated in the combustion chamber 25, so that the combustion oxidation can be more sufficiently mixed.
  • the gas circulates internally, which can quickly increase the temperature inside the furnace, shorten the pre-run time of the equipment, and save fuel.
  • the heat storage body 23 can be made of various materials, including but not limited to ceramics, mullite, cordierite, etc., and the heat storage body 23 can have various structural forms including, but not limited to, a honeycomb structure, a rectangular parallelepiped, A plate shape, a sphere, or the like, and the heat storage body 23 may be provided in two or more groups.
  • the ventilation cross section of the gas passing through the heat storage body 23 increases as the height of the heat storage body 23 increases. Under the premise that the total volume of the heat storage body 23 is constant, the thickness of the heat storage body 23 is reduced, and the wind resistance of the gas passage is lowered, thereby reducing Fan energy consumption.
  • each group of heat storage bodies 23 are circumferentially equidistantly arranged around the inner cavity of the heat insulating casing 22, and a partition wall 27 is disposed between each two sets of heat storage bodies 23, and the partition wall 27 is adjacent thereto.
  • the heat accumulators 23 are integrally connected to the heat insulating casing 22 to form a balance chamber 24.
  • the partition wall 27 is a wall which is formed by assembling and assembling a heat insulating material in a space inside the body of the incinerator 2, so as to maintain a sufficient distance between the heat storage bodies 23 of each group to make the gas to be treated. The residence time and oxidative decomposition time are guaranteed.
  • the balance chamber 24 is a space formed by enclosing each of the heat storage bodies 23 and the heat insulating casing 22, and the balance chamber 24 has a function of mixing and current sharing.
  • the balance chamber 24 is provided with a balance chamber inlet and outlet 241, and the balance chamber inlet and outlet 241 can be provided with one or more according to the needs of connecting the air duct and the valve.
  • the gas to be treated passes through the connecting wind
  • the tube enters the balance chamber 24 from the balance chamber inlet and outlet 241. After the equilibrium pressure, the gas to be treated uniformly enters the heat storage body 23, enters the combustion chamber 25 after the heat absorption, and after combustion, is oxidized and then passed through another group.
  • the hot body 23 enters the balance chamber 24 after being released from the heat.
  • the treated gas after the standard is discharged through the balance chamber inlet and outlet 241 through the air duct.
  • the combustion chamber 25 is a central space surrounded by the balance chambers 24.
  • the combustion chamber 25 is centered on the axis of the incinerator 2, and the circle formed by the inscribed side heat insulating wall 222 is used as a reference. Arranged on the circumference. This structure allows a larger space of the combustion chamber 25 to be obtained in the case where the entire device occupies the same space.
  • the level of the gas to be treated enters the center of the combustion chamber 25, and oxidatively decomposes and enters the heat storage body 23 to release heat.
  • Such a design solves the problem that the gas to be treated vertically enters the heat storage body 23 in the prior art, and is discharged vertically from the heat storage body 23 after combustion: when burning, the air flow stroke is an arc of a different radius.
  • the large difference in the stroke results in the problem that the residence time and the mixing uniformity are not guaranteed, and the material is saved to reduce the cost.
  • the air flow passage connects the balance chamber 24 with the combustion chamber 25.
  • the air flow passage is formed by combining the structural holes of the heat storage body 23 with the gaps of the heat storage bodies 23.
  • the gas flows from the balance chamber 24 through the air flow passage into the heat storage body 23 and enters the combustion chamber 25, or flows from the combustion chamber 25 through the air flow passage into the heat storage body 23 and enters the balance chamber 24.
  • the air flow passage on the heat storage body 23 coincides with the tangential direction of the inscribed circle formed by the inner side surface of the heat insulating casing 22. Such a design enables the airflow to enter the combustion chamber 25 in a tangential direction, effectively agitating the gas to be treated in the room, improving the mixing uniformity, and improving the oxidation efficiency.
  • the burner 21 is installed at the center of the top of the combustion chamber 25.
  • the gas to be treated enters the combustion chamber 25 from the horizontal direction of the heat accumulator 23 placed at different angles, and the radiant heat of the flame of the burner 21 is more efficiently transmitted to the VOCs (volatile organic matter) in the gas to be fully combusted and oxidized.
  • VOCs volatile organic matter
  • the incinerator 2 further includes a heat exchanger 28 and a reflective gas collection hood 29.
  • the heat exchanger 28 is mounted in the center of the bottom of the combustion chamber 25 and communicates with the gas connection port 224 of the insulated casing 22 through the heat exchange exhaust pipe 281. Under the suction of the heat exchange circulation fan, the treated higher temperature gas enters the heat exchanger for heat exchange, and utilizes the heat energy generated by combustion and oxidation in the furnace.
  • the thermal energy utilization method commonly used in current incinerators is thermal bypass heat exchange. Due to the high temperature of the hot bypass gas, the valve material selection and sealing effect are high, which makes the heat recovery treatment cost high and the safety is poor; Timing on causes the thermal energy to be unstable.
  • the current incinerator can be replaced with a hot bypass to release excess heat generated in the furnace due to excessive exhaust gas concentration, effectively improving heat recovery, reducing equipment cost, and improving energy efficiency ratio to achieve heat release. And thermal output.
  • the advantage of placing the heat exchanger 28 at the bottom of the combustion chamber 25 is the principle of using the flow of hot air to move up and down, which is advantageous for the heat exchanger 28 not being easily burned by natural convective hot air when the circulating fan fails.
  • the reflective air hood 29 is mounted at a position where the heat exchanger 28 faces the flame center of the burner 21.
  • the reflective gas collecting hood 29 collects the gas which is fully oxidized by the high temperature into the heat exchanger 28, and reflects the radiant heat of the high temperature flame to the periphery of the combustion chamber 25, so that the temperature in the combustion chamber 25 is more uniform and the conversion efficiency of the VOCs is improved.
  • the high temperature radiation is prevented from damaging the heat exchanger 28.
  • the rotary directional control valve 1 includes a valve body 11, a valve body 12, and a driving device 13.
  • the valve body 11 has a cylindrical structure, and both end faces are sealed, and a central shaft of the valve body 12 is mounted on a central bearing on both end faces of the valve body 11; a gap is formed between the valve body 11 and the valve body 12, and the driving device 13 and the valve body 12 are provided.
  • the central shaft is coupled to drive the spool 12 to rotate, and the drive unit 13 is preferably a stepper motor.
  • An intake region 14, an exhaust region 15, a cleaning region 16, and at least two distribution regions 17 are disposed between the spool 12 and the valve body 11.
  • the intake region 14 and the exhaust region 15 are respectively a space region in which the valve core 12 separates the internal cavity of the valve body 11 into upper and lower portions, and the cleaning region 16 is a space near the inner wall of the valve body 11 of the valve body 12.
  • the area, the distribution area 17 is a space area in which the spool 12 is away from the inner wall of the valve body 11.
  • the valve body 11 is provided with an intake region intake port 141 communicating with the intake region 14, an exhaust region exhaust port 151 communicating with the exhaust region 15, a cleaning zone inlet and outlet 161 communicating with the cleaning zone 16, and at least two A distribution area import and export port 171 that is in communication with the distribution area 17.
  • the inlet and outlet ports 171 of the respective distribution areas are respectively connected to the respective balance chamber inlets and outlets 241 through the air ducts.
  • Each of the distribution zone inlets and outlets 171 is at a reference plane of the same height, and the intake zone inlet port 141, the exhaust zone exhaust port 151, the cleaning zone inlet and outlet 161, and the distribution zone inlet and outlet 171 are at different height reference planes. .
  • the balance chamber 24 can be classified into a gas balance chamber 24a to be treated, a processed gas balance chamber 24b, and a purge gas balance chamber 24c according to the gas treatment state, and the distribution region 17 can be classified into a gas distribution region to be treated 17a and a processed gas according to the gas treatment state.
  • the distribution area 17b; the gas distribution area 17a to be treated communicates with the air inlet area 14 to form a gas passage 18 to be treated, and is connected to the inlet and outlet 171, the balance chamber inlet and outlet 241, and the waiting area.
  • the gas balance chamber 24a is in communication, and the processed gas distribution zone 17b is in communication with the exhaust zone 15 to form a processed gas passage 19, and is connected to the treated gas balance chamber 24b via the distribution zone inlet and outlet 171 and the balance chamber inlet and outlet 241; 12 is a hollow structure and the cleaning zone 16 is connected to form a cleaning gas passage 10.
  • the upper and lower ends of the valve core 12 are hollow discs 121, and the middle part is a hollow partition 122, and the hollow disc 121 and the hollow partition 122 are interconnected.
  • the hollow disk 121 is disposed on the circumferential surface of the inner wall of the valve body 11 with a first through hole 123 communicating with the cleaning zone 16.
  • the hollow partition plate 122 is adjacent to the inner wall of the valve body 11 and is provided with a connection with the inlet and outlet ports 171 of the distribution area. Two through holes 124.
  • the cleaning gas may pass through the cleaning zone inlet and outlet 161 and the first through hole 123 to enter the cleaning zone 16 by using the treated gas or the cleaning gas, and the cleaning gas pressure is greater than all the valves in the valve.
  • the gas pressure is such as to block the mixing of the gas in the gas passage 18 to be treated and the gas in the treated gas passage 19.
  • the purge gas is redistributed to each zone (including the intake zone 14, the distribution zone 17, and the exhaust zone 15) for the next step (as shown in Figure 10).
  • the cleaning zone 16 forms a negative pressure to draw the gap mixed gas that has entered between the spool 12 and the valve body 11 into the spool 12 through the first through hole 123 and from the cleaning zone.
  • the inlet and outlet 161 are sent out and then re-introduced into the inlet region 14 through the inlet port 141 of the inlet region to effect mixing of the gas in the gas passage 18 to be treated and the gas in the treated gas passage 19 (as shown in Fig. 11). It can be seen that the present invention can separate the gas passage 18 to be treated and the processed gas passage 19 from each other by designing the first through hole 123 in the spool 12, thereby realizing the sealing requirement that the regions do not cross-mix.
  • the cleaning area 16 communicates with the cleaning gas balance chamber 24c via the distribution area inlet and outlet 171, the balance chamber inlet and outlet 241, and remains The gas that has not been incinerated in the heat storage body 23 enters and exits to another region.
  • the second through hole 124 is sucked into the spool 12 and sent out from the cleaning zone inlet and outlet 161, and then reintroduced into the intake region 14 through the intake port inlet 141 to continue the required process. It can be seen that, by designing the second through hole 124 in the valve core 12, the exhaust gas entering the heat storage body 23 but not being incinerated can be swept out, and re-entered into the combustion chamber 25 for oxidation treatment, thereby avoiding untreated mixed discharge of the exhaust gas and improving the exhaust gas. Incineration unit treatment efficiency.
  • the balance chamber 24 can be classified into a gas balance chamber to be treated 24a and a processed gas balance chamber 24b according to the gas treatment state, and the distribution region 17 can be classified into a gas distribution region to be treated 17a and processed according to the gas treatment state.
  • the gas distribution zone 17b; the gas distribution zone 17a to be treated communicates with the gas inlet zone 14 to form a gas passage 18 to be treated, and is connected to the gas balance chamber 24a to be treated via the distribution zone inlet and outlet port 171, the balance chamber inlet port 241, and the processed gas distribution.
  • the zone 17b communicates with the exhaust zone 15 to form a processed gas passage 19, and communicates with the treated gas balance chamber 24b via the distribution zone inlet and outlet 171 and the balance chamber inlet and outlet 241.
  • the valve core 12 is in a hollow structure and communicates with the cleaning zone 16 to form a cleaning gas passage 10.
  • the upper and lower ends of the valve core 12 are hollow discs 121
  • the middle part is a hollow partition 122
  • the hollow discs 121 and hollow The partitions 122 are internally connected to each other.
  • the hollow disk 121 is disposed on the circumferential surface of the inner wall of the valve body 11 with a first through hole 123 communicating with the cleaning zone 16, and the first through hole 123 is used to form the ring closing gas filling valve core 12 A gap with the valve body 11.
  • the cleaning gas may pass through the cleaning zone inlet and outlet 161 and the first through hole 123 to enter the cleaning zone 16 by using the treated gas or the cleaning gas, and the cleaning gas pressure is greater than all the valves in the valve.
  • the gas pressure is such as to block the mixing of the gas in the gas passage 18 to be treated and the gas in the treated gas passage 19.
  • the purge gas is redistributed to each zone (including the intake zone 14, the distribution zone 17, and the exhaust zone 15) for the next step (as shown in Figure 10).
  • the cleaning zone 16 When the purge gas passage 10 is in the negative pressure suction gas, the cleaning zone 16 forms a negative pressure to draw the gap mixed gas that has entered between the spool 12 and the valve body 11 into the spool 12 through the first through hole 123 and from the cleaning zone.
  • the inlet and outlet 161 are sent out and then re-introduced into the intake region 14 through the intake port 141 of the intake region, so that the gas in each region cannot be mixed (as shown in Fig. 11). It can be seen that the design of the cleaning zone 16 of the present invention can block the gas passages 18 to be treated and the processed gas passages 19 from communicating with each other, thereby realizing the sealing requirements of the regions not intersecting and mixing.
  • the exhaust gas incineration devices of the two sets of regenerators 23 have a slightly lower treatment efficiency, and the exhaust gas entering the regenerator 23 but not being incinerated and treated After the gas is mixed and discharged, some of the exhaust gas is not treated.
  • the cross section of the gas inlet and outlet changes, resulting in large fluctuations in temperature and airflow.
  • Figure 14 is a process diagram of the rotary regenerative exhaust gas incineration device of the present invention from one step to the next step when the purge gas passage is at a positive pressure; wherein the balance chamber inlets A, B, and C of the incinerator are also connected. Rotate the reversing valve in the distribution area of the inlet and outlet A, B, C and the change of the flow direction of the various gases after the valve is changed forward.
  • the gas to be treated enters the gas passage 18 to be treated of the spool 12 from the intake port 141 of the intake region (ie, The gas zone 14 and the gas distribution zone 17a) to be treated, the gas is sent out from the distribution zone inlet and outlet 171 through the air duct into the gas balance chamber 24a to be treated; and the heat is absorbed by the first group of heat storage bodies 23a corresponding to the gas balance chamber 24a to be treated. After the temperature rises, it enters the combustion chamber 25; the burner is heated to a set temperature for oxidation treatment.
  • the gas After the oxidative decomposition of the exhaust gas, the gas is divided into two parts.
  • the first part of the high-temperature gas enters the treated gas balance chamber 24b after being cooled by the second group of heat storage bodies 23b, and then enters the processed gas passage of the valve body 12 from the balance chamber inlet and outlet 241. 19 (i.e., the exhaust zone 15 and the treated gas distribution zone 17b).
  • the treated gas After entering this channel, the treated gas is discharged through the air duct; the second part of the higher temperature treated gas is sucked by the heat exchange circulating fan, and is sucked into the heat exchanger 28 through the reflective collecting hood 29, and a part of the gas after the heat exchange is cooled.
  • the fan is fed from the gas connection port 224 into the space of the interlayer 26 of the insulated casing 22, and the other portion of the gas is directly discharged through the duct.
  • the cleaning gas is divided into two parts under the positive pressure blowing of the cleaning fan, and the first part of the gas passes through the second through hole 124, the distribution area inlet and outlet 171, the balance chamber inlet and outlet 241, and enters the cleaning gas balance chamber 24c, and remains in the third group.
  • the gas to be treated in the regenerator 23c is directly sent to the combustion chamber 25 through the gas flow passage, and the gas to be treated in the combustion chamber 25 is agitated to make it more fully mixed with combustion oxidation; the second portion of the gas enters the cleaning region through the first through hole 123. 16.
  • the gas to be treated or the gas to be treated which is left in the gap between the valve body 11 and the valve body 12 is blown off, and a part of the gas forms a mixed gas with the gas to be treated for the next step, so that it remains in the gap of the valve to be treated.
  • the gas is fully treated, and another part of the gas forms a mixed gas with the treated gas to discharge through the air duct.
  • the first group of regenerators 23a After the set time, the first group of regenerators 23a has cooled down, but the gas to be treated remains in the body; the second group of regenerators 23b is clean and has warmed up; the third group of regenerators 23c has cleaned the gases to be treated.
  • the valve body 12 After the valve body 12 is rotated by 120 degrees, the gas to be treated enters from the second group of heat storage bodies 23b, and the third group of heat storage bodies 23c is discharged to clean the first group of heat storage bodies 23a, and the apparatus repeats the above-described operation steps.
  • the second group of regenerators 23b After the set time has elapsed, the second group of regenerators 23b has cooled down, but the gas to be treated remains in the body; the third group of regenerators 23c is clean and has warmed up; the first group of regenerators 23a has cleaned the gases to be treated. .
  • the valve body 12 After the valve body 12 is rotated by 120 degrees, the gas to be treated enters from the third group of heat storage bodies 23c, the first group of heat storage bodies 23a is discharged, and the second group of heat storage bodies 23b is cleaned, and the apparatus repeats the above-mentioned working steps.
  • the third group of regenerators 23c has cooled down, but the gas to be treated remains in the body; the first group of regenerators 23a is clean and has warmed up; the second group of regenerators 23b has cleaned the gases to be treated. .
  • the valve body 12 is rotated by 120 degrees, the gas to be treated enters from the first group of heat storage bodies 23a, the second group of heat storage bodies 23b is discharged, and the third group of heat storage bodies 23c is cleaned, and the apparatus repeats the above-mentioned working steps.
  • an exhaust gas treatment working cycle is formed, and the cycle function can realize the function of the device.
  • Figure 15 is a process diagram of the rotary regenerative exhaust gas incineration device of the present invention from one step to the next step when the purge gas passage is under a negative pressure; wherein the balance chamber inlets A, B, and C of the incinerator are also connected. Rotate the reversing valve in the distribution area of the inlet and outlet A, B, C and the change of the flow direction of the various gases after the valve is changed forward.
  • the gas to be treated enters the gas passage 18 to be treated (i.e., the intake region 14 and the gas distribution region 17a to be treated) of the spool 12 from the intake port 141 of the intake region, and most of the gas is sent out by the wind at the inlet and outlet 171 of the distribution region.
  • the tube enters the gas balance chamber 24a to be treated; and the heat is raised by the first group of heat storage bodies 23a corresponding to the gas balance chamber 24a to be treated, and then enters the combustion chamber 25; the burner is heated to a set temperature for oxidation treatment.
  • a small portion of the gas will enter the gap between the valve body 11 and the spool 12 (this gap can be understood as the cleaning zone 16).
  • the gas After the oxidative decomposition of the exhaust gas, the gas is divided into three parts.
  • the first part of the high-temperature gas enters the treated gas balance chamber 24b after being cooled by the second group of heat storage bodies 23b, and then enters the processed gas passage of the valve body 12 from the balance chamber inlet and outlet 241. 19 (i.e., the exhaust zone 15 and the treated gas distribution zone 17b).
  • the treated gas After entering this channel, the treated gas is discharged through the air duct; the second part of the higher temperature treated gas is sucked by the heat exchange circulating fan, and is sucked into the heat exchanger 28 through the reflective collecting hood 29, and a part of the gas after the heat exchange is cooled.
  • the fan is fed from the gas connection port 224 into the space of the interlayer 26 of the heat insulating casing 22, and the other part of the gas is directly discharged through the air duct; the third part of the higher temperature treated gas is used as the cleaning gas under the vacuum suction of the cleaning fan from the third
  • the group of regenerators 23c flows out, and the gas to be treated in the remaining third group of regenerators 23c is swept to the cleaning gas balance chamber 24c, and then passes through the balance chamber inlet and outlet 241, the distribution area inlet and outlet 171, and the second through holes 124.
  • the cleaning gas passage 10 of the valve body 12 at the same time, under the negative pressure suction of the cleaning fan, a small portion of the gas to be treated and the treated gas staying in the gap between the valve body 11 and the valve body 12 are sucked away together, and the cleaning gas is formed. mixed composition.
  • the air duct is connected to the gas connection port 224, and the mixed gas is again mixed with a part of the gas after the heat exchange is cooled and sent to the space of the interlayer 26 of the heat insulating casing 22.
  • the mixed gas is injected into the combustion chamber 25 through the vent hole 223 of the heat insulating wall 222, and the gas to be treated in the combustion chamber 25 is agitated, so that the combustion oxidation is more fully mixed, and the gas to be treated remains in the valve gap and the heat storage body. It is fully processed.
  • the first group of heat storage bodies 23a After the set time, the first group of heat storage bodies 23a have cooled down, but the gas to be treated remains in the body; The second group of regenerators 23b is clean and has warmed up; the third group of regenerators 23c has purged the gas to be treated.
  • the valve body 12 After the valve body 12 is rotated by 120 degrees, the gas to be treated enters from the second group of heat storage bodies 23b, and the third group of heat storage bodies 23c is discharged to clean the first group of heat storage bodies 23a, and the apparatus repeats the above-described operation steps.
  • the second group of regenerators 23b After the set time has elapsed, the second group of regenerators 23b has cooled down, but the gas to be treated remains in the body; the third group of regenerators 23c is clean and has warmed up; the first group of regenerators 23a has cleaned the gases to be treated. .
  • the valve body 12 After the valve body 12 is rotated by 120 degrees, the gas to be treated enters from the third group of heat storage bodies 23c, the first group of heat storage bodies 23a is discharged, and the second group of heat storage bodies 23b is cleaned, and the apparatus repeats the above-mentioned working steps.
  • the third group of regenerators 23c has cooled down, but the gas to be treated remains in the body; the first group of regenerators 23a is clean and has warmed up; the second group of regenerators 23b has cleaned the gases to be treated. .
  • the valve body 12 is rotated by 120 degrees, the gas to be treated enters from the first group of heat storage bodies 23a, the second group of heat storage bodies 23b is discharged, and the third group of heat storage bodies 23c is cleaned, and the apparatus repeats the above-mentioned working steps.
  • an exhaust gas treatment duty cycle is formed, and the cycle function can realize the function of the device.

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Abstract

一种旋转蓄热式废气焚烧装置,其包括焚烧炉(2)和旋转换向阀(1);焚烧炉(2)包括隔热壳体(22)和至少两组蓄热体(23),每一组蓄热体(23)与隔热壳体(22)围合形成一个平衡室(24),各个平衡室(24)围合形成中心空间为燃烧室(25),蓄热体(23)设有连通平衡室(24)和燃烧室(25)的气流通道,平衡室(24)设有平衡室进出口(241);旋转换向阀(1)包括阀体(11)和阀芯(12),阀体(11)与阀芯(12)之间具有一定间隙,阀芯(12)由驱动装置(13)带动转动,阀芯(12)与阀体(11)之间设有进气区(14)、排气区(15)、清扫区(16)和至少两个分配区(17),阀体(11)上设有多个分别与各区相连通的进出口;其中各个分配区进出口(171)分别与各自对应的平衡室进出口(241)相连通。本焚烧装置废气混合均匀,提高了废气的处理效率。

Description

一种旋转蓄热式废气焚烧装置 技术领域
本发明属于环保设备技术领域,涉及对存在使用涂料、漆、粘合剂和清洁剂等领域中所产生的挥发性有机化合物气体进行氧化处理的旋转蓄热式焚烧装置。
背景技术
旋转蓄热式焚烧炉是把单个蓄热室划分为若干个进气小单元和出气小单元,以及少量的清扫小单元,通过转速可调的旋转阀进行进气、出气及清扫工作的切换。然而,现有的旋转蓄热式焚烧炉一般都存在如下缺点:
(1)待处理废气与已处理排气仅一墙之隔,由于待处理气体为垂直向上进入蓄热体,而燃烧后垂直向下从蓄热体排出,出现了气流行程为不同半径的弧线,行程差异很大导致停留时间和混合都得不到保障。混合不均匀、停留时间短、整体结构复杂、加工困难、稳定性差、成本高。
(2)圆形焚烧炉:圆柱形的焚烧炉把蓄热室分隔成扇形,对蓄热体的安装、更换比较困难,且颗粒状的蓄热体对气体的阻力大,风机能耗大;若装填蜂窝状的蓄热体,需要把蓄热体制成相同直径的扇形或切割拼凑成扇形,势必造成蓄热体的加工困难或造成蓄热体材料的浪费,并且成本高。
(3)旋转阀:旋转动作换向频繁,平面密封的旋转面相互摩擦,接触面积大,摩擦力也大,其导致平面密封差,电机带动整个阀芯转动,耗能也较大;采用平面密封的结构,为防止摩擦面上的过快磨损,在材料选择、加工处理方面都有较高要求,无形中提高了制造成本;为补偿摩擦面上的磨损,旋转阀设有弹簧和调节螺栓等补偿机构,无形中增加了运行的不稳定性。对目前旋转阀总结:工艺复杂、加工困难,成本高,使用稳定性不高,维护难。
发明内容
本发明所要解决的技术问题在于,提供一种旋转蓄热式废气焚烧装置,可解决现有技术中所存在的混合不均匀、停留时间短、整体结构复杂、加工困难、 稳定性差、成本高等问题。
为了解决上述技术问题,本发明提供了一种旋转蓄热式废气焚烧装置,其包括焚烧炉和旋转换向阀;
所述焚烧炉包括燃烧机、隔热壳体和至少两组蓄热体,每一组所述蓄热体与隔热壳体围合形成一个平衡室,各个所述平衡室围合形成中心空间为燃烧室,所述燃烧机安装在所述燃烧室顶部中央,所述蓄热体设有连通所述平衡室和燃烧室的气流通道,所述平衡室设有平衡室进出口。
所述旋转换向阀包括阀体、阀芯和驱动装置,所述阀体与阀芯之间具有一定间隙,所述驱动装置与阀芯的中心轴连接并带动阀芯转动,所述阀芯与阀体之间设有进气区、排气区、清扫区和至少两个分配区,其中,所述进气区和排气区分别为所述阀芯将所述阀体内部空腔隔开成上下两个部分的空间区域,所述清扫区为所述阀芯靠近所述阀体内壁的空间区域,所述分配区为所述阀芯远离所述阀体内壁的空间区域;
所述阀体上设有与进气区连通的进气区进气口、与排气区连通的排气区排气口、与清扫区连通的清扫区进出口以及至少两个与分配区连通的分配区进出口;各个所述分配区进出口分别与各自对应的平衡室进出口相连通。
作为上述技术方案的改进,所述蓄热体设置有两组,所述平衡室根据气体处理状态可分为待处理气体平衡室和已处理气体平衡室,所述分配区根据气体处理状态可分为待处理气体分配区和已处理气体分配区;所述待处理气体分配区与所述进气区连通形成待处理气体通道,并经分配区进出口、平衡室进出口与所述待处理气体平衡室连通,所述已处理气体分配区与所述排气区连通形成已处理气体通道,并经分配区进出口、平衡室进出口与所述已处理气体平衡室连通。所述阀芯为中空结构与所述清扫区连通形成清扫气体通道,当所述清扫气体通道处于正压吹送气体或负压吸引气体时,所述清扫区隔断所述待处理气体通道和已处理气体通道相互连通。
进一步,所述阀芯的上下两端为中空圆盘,中部为中空隔板,所述中空圆盘与中空隔板内部相互连通,所述中空圆盘靠近所述阀体内壁的圆周面上设有与清扫区连通的第一通孔。
作为上述技术方案的改进,所述蓄热体设置有三组或三组以上,所述平衡室根据气体处理状态可分为待处理气体平衡室、已处理气体平衡室和清扫气体 平衡室,所述分配区根据气体处理状态可分为待处理气体分配区和已处理气体分配区;所述待处理气体分配区与所述进气区连通形成待处理气体通道,并经分配区进出口、平衡室进出口与所述待处理气体平衡室连通,所述已处理气体分配区与所述排气区连通形成已处理气体通道,并经分配区进出口、平衡室进出口与所述已处理气体平衡室连通;所述阀芯为中空结构与所述清扫区连通形成清扫气体通道,当所述清扫气体通道处于正压吹送气体或负压吸引气体时,所述清扫区隔断所述待处理气体通道和已处理气体通道相互连通,并经分配区进出口、平衡室进出口与所述清扫气体平衡室连通。
进一步,所述阀芯的上下两端为中空圆盘,中部为中空隔板,所述中空圆盘与中空隔板内部相互连通,所述中空圆盘靠近所述阀体内壁的圆周面上设有与清扫区连通的第一通孔,所述中空隔板靠近所述阀体内壁的区域设有与分配区进出口连通的第二通孔。
作为上述技术方案的改进,各个所述分配区进出口处于相同高度的基准面上,所述进气区进气口、排气区排气口、清扫区进出口和分配区进出口处于不同高度的基准面上。
作为上述技术方案的改进,所述燃烧室内设置有换热器,所述换热器安装在所述燃烧室底部中央,所述换热器对着燃烧机火焰中心方向设置反射集气罩。
作为上述技术方案的改进,所述蓄热体周向等距布置在所述隔热壳体的内部腔体四周,每两组所述蓄热体之间设置有隔离墙,所述隔离墙与其相靠的蓄热体连接成一体与隔热壳体围合形成平衡室。
作为上述技术方案的改进,所述隔热壳体的局部或全部设有一定空间的夹层,所述夹层与所述燃烧室相邻的隔热壳体上设有通气孔,所述隔热壳体设有与所述夹层连通的气体连接口。
作为上述技术方案的改进,每两组所述蓄热体之间设置有隔离墙,所述蓄热体上的气流通道与所述隔热壳体的内侧面形成的内切圆切线方向一致。
实施本发明的一种旋转蓄热式废气焚烧装置,与现有技术相比较,具有如下有益效果:
(1)通过上述平衡室和燃烧室的结构形式,使待处理气体水平进入燃烧室中央,氧化分解后水平进入蓄热体放热,解决了现有技术中待处理气体垂直向上进入蓄热体,而燃烧后垂直向下从蓄热体排出所带来的:燃烧时,气流行程 为不同半径的弧线,行程差异很大导致停留时间和混合均匀度得不到保障的问题,同时还节省材料,降低成本;
(2)占地面积小,在相同占地面积与相同体积情况下,蓄热体厚度减小,降低气体通道的风阻,送风风机额定功率低,而且燃烧室空间设计能够达到最大化,使各组蓄热体之间保持足够距离,使待处理气体在燃烧室里的停留时间、氧化分解时间更长,保证氧化充分;
(3)通过上述旋转换向阀的设计,由于旋转换向阀的阀体和阀芯之间存在间隙不会相互摩擦,驱动装置的扭力只要克服轴承的摩擦力和气体进入分配区的反作用力即可转动,两种力都很小,匹配电机的额定功率小,实现耗能低;同时使蓄热体切换功能更加灵活,运行稳定可靠,使焚烧炉使用的蓄热体用量大大降低,成本低;
(4)结合旋转换向阀和三床一室(即三个平衡室和一个燃烧室)的焚烧炉本体结构,整体结构简单可靠,能有效地实施进气预热、清扫、吸热排气和密封等工况;
(5)通过在旋转换向阀上设计清扫气体通道,一方面,能够隔断待处理气体通道和已处理气体通道相互连通,实现各区域不交叉混合的密封要求;另一方面,能够将进入蓄热体内但未经过焚烧的废气清扫出来,重新进入燃烧室氧化处理,避免废气未处理混合排放,提高废气焚烧装置处理效率,实现0泄漏;
(6)通过带有气体搅拌设计(如夹层、气流通道的设计),确保废气混合均匀,能够保证废气处理效率高,处理效率优于目前的蓄热式焚烧装置;
(7)作为蓄热式焚烧装置的另一重要指标是节能效率也就是换热效率,通过上述换热器和反射集气罩的设计,可替代当前焚烧装置必须配有热旁通释放。由于废气浓度过高时炉内生产多余热量的工艺,有效的提高热量回收利用、降低设备成本和提高能效比,实现热能释放和热能输出,换热效率能做到96%,换热温差能做到40℃甚至更低。
附图说明
为了更清楚地说明本发明实施例的技术方案,下面将对实施例的附图作简单地介绍。
图1是本发明旋转蓄热式废气焚烧装置的前视图;
图2是图1所示结构A-A向的剖视图;
图3是本发明旋转蓄热式废气焚烧装置的俯视图;
图4是图3所示结构B-B向的剖视图;
图5是旋转换向阀的等轴视图;
图6是旋转换向阀的前视图;
图7是图6所示结构C-C向的剖视图;
图8是图6所示结构D-D向的剖视图;
图9是图6所示结构E-E向的剖视图;
图10是图6所示结构F-F向的剖视图及清扫气体通道处于正压时气体在阀体内部流动的示意图;
图11是图6所示结构F-F向的剖视图及清扫气体通道处于负压时气体在阀体内部流动的示意图;
图12是阀芯的前视图;
图13是阀芯的后视图;
图14是清扫气体通道处于正压时本发明旋转蓄热式废气焚烧装置从一个工步到下一工步的过程图;
图15是清扫气体通道处于负压时本发明旋转蓄热式废气焚烧装置从一个工步到下一工步的过程图。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
参见图1所示,本发明优选实施例的一种旋转蓄热式废气焚烧装置,其包括焚烧炉2和旋转换向阀1。
结合参见图2至图4所示,所述焚烧炉2包括燃烧机21、隔热壳体22、蓄热体23、平衡室24、燃烧室25以及连通平衡室24和燃烧室25的气流通道(图中未指示)。
所述焚烧炉2的具体设置形式如下:
隔热壳体22,其外形可以为多边形、圆柱形等不同的几何形状,可根据客户的处理风量、设备放置空间的大小进行变动。隔热壳体22由外壳221和覆盖在外壳221内表面的隔热墙222组成。外壳221可包含或不包含保温层,以符合有效防止焚烧炉2本体的热量流失、操作人员烫伤等要求。隔热墙222是外壳221内表面需隔热而用隔热材料堆砌、拼装而成的墙。需要说明的是,隔热壳体22的局部或全部还设有一定空间的夹层26,夹层26与燃烧室25相邻的隔热壳体22(也即隔热墙222)上设有通气孔223,隔热壳体22设有与夹层26连通的气体连接口224。通过上述夹层26的设计,较低温的气体通过风机从夹层26的气体连接口224进入夹层26空间,流动的气体起到隔热和带走热量的双重效果,大幅减少了通过隔热墙222向外传递的热量,在使用同样隔热材料得情况下获得更好的隔热效果,降低运行时的外壳221温度,既保障了安全,也降低了热损耗。气体通过隔热墙222的通气孔223射进燃烧室25,起到搅动燃烧室25内待处理气体的作用,使其更能充分混合燃烧氧化。同时运用此特点,在设备预运行时,气体在内部循环流动,可快速提高炉内温度,缩短设备预运行时间,节约燃料。
蓄热体23,可用多种材料制成,包括但不限于陶瓷、莫来石质、堇青石质等等,蓄热体23可具有多种结构形式,包括但不限于蜂窝结构状、长方体、板状、球体等等,蓄热体23可以设置二组或二组以上。气体通过蓄热体23的通风截面随蓄热体23的高度增加而增大,在蓄热体23总体积不变的前提下,蓄热体23厚度减小,降低气体通道的风阻,从而降低风机能耗。待处理气体从蓄热体23吸热出来,与从夹层26喷射出来的气体混合后,气流方向产生改变,气体水平流向轴心方向。需要说明的是,各组蓄热体23周向等距布置在隔热壳体22的内部腔体四周,每两组蓄热体23之间设置有隔离墙27,隔离墙27与其相靠的蓄热体23连接成一体与隔热壳体22围合形成平衡室24。该隔离墙27是在焚烧炉2本体内部空间需隔断火焰或热气体流动而用隔热材料堆砌、拼装而成的墙,使各组蓄热体23之间保持足够距离,使待处理气体的停留时间,氧化分解时间得到保障。
平衡室24,是由每一组蓄热体23与隔热壳体22围合形成的空间,平衡室24具有混合、均流的功能。所述的平衡室24设有平衡室进出口241,平衡室进出口241可根据连接风管、阀门的需要设一个或多个。待处理气体经过连接风 管从平衡室进出口241进入平衡室24,经平衡压力后,待处理气体均匀地进入蓄热体23,吸热升温后进入燃烧室25,经过充分混合后燃烧氧化后,经过另一组蓄热体23放热降温后进入平衡室24。达标后的已处理气体经过平衡室进出口241通过风管排放。
燃烧室25,是由各个平衡室24围合形成的中心空间,该燃烧室25以焚烧炉2轴心为圆心,内切侧面隔热墙222形成的圆为基准,各组蓄热体23均布置在圆周上。此结构为装置整体在占用相同空间的情况下,能获得更大的燃烧室25空间。待处理气体水平进入燃烧室25中央,氧化分解后水平进入蓄热体23放热。这样的设计,解决了现有技术中待处理气体垂直向上进入蓄热体23,而燃烧后垂直向下从蓄热体23排出所带来的:燃烧时,气流行程为不同半径的弧线,行程差异很大导致停留时间和混合均匀度得不到保障的问题,同时还节省材料降低成本。
气流通道,连通平衡室24与燃烧室25。气流通道通过蓄热体23结构孔道与蓄热体23放置间隙组合而成。气体从平衡室24经过气流通道流入蓄热体23再进入燃烧室25,或从燃烧室25经过气流通道流入蓄热体23再进入平衡室24。需要说明的是,蓄热体23上的气流通道与隔热壳体22的内侧面形成的内切圆切线方向一致。这样的设计能够使气流按切线方向进入燃烧室25,有效地搅动室内待处理气体,提升混合均匀度,提高氧化效率。
燃烧机21,安装在燃烧室25的顶部中央。待处理气体从放置在不同角度的蓄热体23水平方向进入燃烧室25,燃烧机21火焰的辐射热能更有效地传递给气体中的VOCs(挥发性有机物),使其充分燃烧氧化。
此外,焚烧炉2还包括换热器28和反射集气罩29。
换热器28,安装在燃烧室25的底部中央,并通过换热排气管281与隔热壳体22的气体连接口224的连通。在换热循环风机吸引下,已处理的较高温的气体进入热交换器进行换热,利用炉内燃烧、氧化产生的热能。目前的焚烧装置常用的热能利用方法为热旁通换热,由于热旁通气体温度较高,导致阀门材料选择、密封效果有较高要求,使得热回收处理成本高,安全性差;阀门的不定时开启导致热能不稳定。通过安装换热器28可替代当前焚烧装置必须配有热旁通释放由于废气浓度过高时炉内生产多余热量的工艺,有效的提高热量回收利用、降低设备成本和提高能效比,实现热能释放和热能输出。需要说明的是, 将换热器28放在燃烧室25底部的好处是利用热空气的气流方向住上走的原理,有利于换热器28在循环风机出故障时不容易被自然对流热空气烧毁。
反射集气罩29,安装在换热器28对着燃烧机21火焰中心方向位置。反射集气罩29收集中心经充分高温氧化处理的气体进入换热器28,同时将高温火焰的辐射热反射到燃烧室25四周,使燃烧室25内的温度更加均匀,提升VOCs的转换效率,防止高温辐射损伤换热器28。
结合参见图5至图13所示,所述旋转换向阀1包括阀体11、阀芯12和驱动装置13。
所述旋转换向阀1的具体设置形式如下:
阀体11为筒体结构,两端面密封,阀芯12的中心轴安装在阀体11两端面的中心轴承上;阀体11与阀芯12之间具有一定间隙,驱动装置13与阀芯12的中心轴连接并带动阀芯12转动,驱动装置13优选为步进电机。这样,由于阀体11和阀芯12存在间隙不会相互摩擦,驱动装置13的扭力只要克服轴承的摩擦力和气体进入分配区的反作用力即可转动。两种力都很小,匹配电机的额定功率小,实现耗能低。
阀芯12与阀体11之间设有进气区14、排气区15、清扫区16和至少两个分配区17。其中,进气区14和排气区15分别为阀芯12将阀体11内部空腔隔开成上下两个部分的空间区域,清扫区16为阀芯12靠近所述阀体11内壁的空间区域,分配区17为所述阀芯12远离阀体11内壁的空间区域。阀体11上设有与进气区14连通的进气区进气口141、与排气区15连通的排气区排气口151、与清扫区16连通的清扫区进出口161以及至少两个与分配区17连通的分配区进出口171。各个分配区进出口171通过风管分别与各自对应的平衡室进出口241相连通。各个分配区进出口171处于相同高度的基准面上,所述进气区进气口141、排气区排气口151、清扫区进出口161和分配区进出口171处于不同高度的基准面上。
以焚烧炉2布置三组蓄热体23为例:
平衡室24根据气体处理状态可分为待处理气体平衡室24a、已处理气体平衡室24b和清扫气体平衡室24c,分配区17根据气体处理状态可分为待处理气体分配区17a和已处理气体分配区17b;待处理气体分配区17a与进气区14连通形成待处理气体通道18,并经分配区进出口171、平衡室进出口241与待处 理气体平衡室24a连通,已处理气体分配区17b与排气区15连通形成已处理气体通道19,并经分配区进出口171、平衡室进出口241与已处理气体平衡室24b连通;阀芯12为中空结构与清扫区16连通形成清扫气体通道10,具体的,阀芯12的上下两端为中空圆盘121,中部为中空隔板122,中空圆盘121与中空隔板122内部相互连通,中空圆盘121靠近阀体11内壁的圆周面上设有与清扫区16连通的第一通孔123,中空隔板122靠近阀体11内壁的区域设有与分配区进出口171连通的第二通孔124。
当清扫气体通道10处于正压吹送气体时,清扫气体可采用已处理气体或清洁气体依次经过清扫区进出口161、第一通孔123进入清扫区16,这时清扫气体压力大于阀内所有区域的气体压力,实现阻隔待处理气体通道18中的气体和已处理气体通道19中的气体混合。随后,清扫气体会重新分配到各区域(包括进气区14、分配区17和排气区15)进行下一步工序(如图10所示)。当清扫气体通道10处于负压吸引气体时,清扫区16形成负压将已进入阀芯12与阀体11之间的间隙混合气体经第一通孔123吸入到阀芯12内并从清扫区进出口161送出,然后重新经进气区进气口141送入进气区14,实现阻隔待处理气体通道18中的气体和已处理气体通道19中的气体混合(如图11所示)。可见,本发明通过在阀芯12设计第一通孔123,能够隔断待处理气体通道18和已处理气体通道19相互连通,实现各区域不交叉混合的密封要求。
此外,当阀芯12的第二通孔124转至某一分配区进出口171正对时,清扫区16经分配区进出口171、平衡室进出口241与清扫气体平衡室24c连通,使残留在蓄热体23内的未经过焚烧处理的气体进出至另一区域,正压时残留气体直接进入燃烧室25充分燃烧,负压时则依次经平衡室进出口241、分配区进出口171、第二通孔124吸入到阀芯12内并从清扫区进出口161送出,然后重新经进气区进气口141送入进气区14,继续完成所需工序。可见,本发明通过在阀芯12设计第二通孔124,能够将进入蓄热体23内但未经过焚烧的废气清扫出来,重新进入燃烧室25氧化处理,避免废气未处理混合排放,提高废气焚烧装置处理效率。
以焚烧炉2布置两组蓄热体23为例:
平衡室24根据气体处理状态可分为待处理气体平衡室24a和已处理气体平衡室24b,分配区17根据气体处理状态可分为待处理气体分配区17a和已处理 气体分配区17b;待处理气体分配区17a与进气区14连通形成待处理气体通道18,并经分配区进出口171、平衡室进出口241与待处理气体平衡室24a连通,已处理气体分配区17b与排气区15连通形成已处理气体通道19,并经分配区进出口171、平衡室进出口241与已处理气体平衡室24b连通。所述阀芯12为中空结构与所述清扫区16连通形成清扫气体通道10,具体的,阀芯12的上下两端为中空圆盘121,中部为中空隔板122,中空圆盘121与中空隔板122内部相互连通,中空圆盘121靠近阀体11内壁的圆周面上设有与清扫区16连通的第一通孔123,该第一通孔123用于形成环闭气体填塞阀芯12与阀体11之间的间隙。
当清扫气体通道10处于正压吹送气体时,清扫气体可采用已处理气体或清洁气体依次经过清扫区进出口161、第一通孔123进入清扫区16,这时清扫气体压力大于阀内所有区域的气体压力,实现阻隔待处理气体通道18中的气体和已处理气体通道19中的气体混合。随后,清扫气体会重新分配到各区域(包括进气区14、分配区17和排气区15)进行下一步工序(如图10所示)。当清扫气体通道10处于负压吸引气体时,清扫区16形成负压将已进入阀芯12与阀体11之间的间隙混合气体经第一通孔123吸入到阀芯12内并从清扫区进出口161送出,然后重新经进气区进气口141送入进气区14,实现各区域气体不能混合(如图11所示)。可见,本发明通过上述清扫区16的设计,能够隔断待处理气体通道18和已处理气体通道19相互连通,实现各区域不交叉混合的密封要求。
需要说明的是,与三组蓄热体23的废气焚烧装置相比较,两组蓄热体23的废气焚烧装置处理效率稍低,会将进入蓄热体23内但未经过焚烧的废气与处理后的气体混合排放,造成部分废气未处理。同时,气体方向切换时,气体进出口的截面产生变化,导致温度、气流波动较大。
下面,结合参见图10和图14所示,介绍三组蓄热体的废气焚烧装置在清扫气体通道10处于正压吹送气体时的工作过程:
图14是清扫气体通道处于正压时本发明旋转蓄热式废气焚烧装置从一个工步到下一工步的过程图;其中还示出焚烧炉的平衡室进出口A、B、C对应连接旋转换向阀的分配区进出口A、B、C以及阀门换向前后各种气体流动方向的变化。
待处理气体由进气区进气口141进入阀芯12的待处理气体通道18(也即进 气区14和待处理气体分配区17a),气体由分配区进出口171送出经风管进入待处理气体平衡室24a;再通过待处理气体平衡室24a相应的第一组蓄热体23a吸热升温后进入燃烧室25;燃烧器加热升温至设定温度进行氧化处理。
废气氧化分解后分为两部分,第一部分高温的气体经过第二组蓄热体23b放热降温后进入已处理气体平衡室24b,然后由平衡室进出口241进入阀芯12的已处理气体通道19(也即排气区15和已处理气体分配区17b)。进入此通道后,已处理气体通过风管达标排放;第二部分较高温的已处理气体在换热循环风机吸引下,经过反射集气罩29吸入换热器28,换热降温后的一部分气体通过风机从气体连接口224送入隔热壳体22的夹层26空间,另一部分气体经过风管直接排放。
同时,清扫气体在清扫风机正压吹送下分为两部分,第一部分气体经过第二通孔124、分配区进出口171、平衡室进出口241进入清扫气体平衡室24c,将残留在第三组蓄热体23c内待处理气体经气流通道直接送至燃烧室25,搅动燃烧室25内的待处理气体,使其更能充分混合燃烧氧化;第二部分气体经第一通孔123进入清扫区16,将停留在阀体11与阀芯12之间间隙中的待处理气体或已处理气体吹开,其中一部分气体与待处理气体形成混合气体进行下一步工序,使残留在阀门间隙中待处理气体得到充分处理,另一部分气体与已处理气体形成混合气体通过风管达标排放。
经过设定时间后,第一组蓄热体23a已降温,但体内残留有待处理气体;第二组蓄热体23b干净并已升温;第三组蓄热体23c已将待处理气体清扫出去。阀芯12转动120度后,待处理气体从第二组蓄热体23b进入,第三组蓄热体23c排出,对第一组蓄热体23a进行清扫,设备重复上述工作步骤运行。
又经过设定时间后,第二组蓄热体23b已降温,但体内残留有待处理气体;第三组蓄热体23c干净并已升温;第一组蓄热体23a已将待处理气体清扫出去。阀芯12转动120度后,待处理气体从第三组蓄热体23c进入,第一组蓄热体23a排出,对第二组蓄热体23b进行清扫,设备又重复上述工作步骤运行。
再经过设定时间后,第三组蓄热体23c已降温,但体内残留有待处理气体;第一组蓄热体23a干净并已升温;第二组蓄热体23b已将待处理气体清扫出去。阀芯12转动120度后,待处理气体从第一组蓄热体23a进入,第二组蓄热体23b排出,对第三组蓄热体23c进行清扫,设备再重复上述工作步骤运行。
经过上述3个运行阶段后,形成一个废气处理工作周期,周期循环即可实现此装置的功能。
下面,结合参见图11和图15所示,介绍三组蓄热体的废气焚烧装置在清扫气体通道10处于负压吸引气体时的工作过程:
图15是清扫气体通道处于负压时本发明旋转蓄热式废气焚烧装置从一个工步到下一工步的过程图;其中还示出焚烧炉的平衡室进出口A、B、C对应连接旋转换向阀的分配区进出口A、B、C以及阀门换向前后各种气体流动方向的变化。
待处理气体由进气区进气口141进入阀芯12的待处理气体通道18(也即进气区14和待处理气体分配区17a),其中大部分气体由分配区进出口171送出经风管进入待处理气体平衡室24a;再通过待处理气体平衡室24a相应的第一组蓄热体23a吸热升温后进入燃烧室25;燃烧器加热升温至设定温度进行氧化处理。小部分气体会进入阀体11与阀芯12之间的间隙(该间隙可以理解为清扫区16)。
废气氧化分解后分为三部分,第一部分高温的气体经过第二组蓄热体23b放热降温后进入已处理气体平衡室24b,然后由平衡室进出口241进入阀芯12的已处理气体通道19(也即排气区15和已处理气体分配区17b)。进入此通道后,已处理气体通过风管达标排放;第二部分较高温的已处理气体在换热循环风机吸引下,经过反射集气罩29吸入换热器28,换热降温后的一部分气体通过风机从气体连接口224送入隔热壳体22的夹层26空间,另一部分气体经过风管直接排放;第三部分较高温的已处理气体作为清扫气体在清扫风机负压吸引下从第三组蓄热体23c流出,将残留第三组蓄热体23c内的待处理气体清扫至清扫气体平衡室24c,再依次经过平衡室进出口241、分配区进出口171、第二通孔124进入阀芯12的清扫气体通道10;同时,在清扫风机负压吸引下,将停留在阀体11与阀芯12之间间隙的小部分待处理气体、已处理气体一起吸走,与清扫气体形成混合气体。通过风管与气体连接口224连接,此混合气体与换热降温后的一部分气体再次混合送至隔热壳体22的夹层26空间。混合气体通过隔热墙222的通气孔223射进燃烧室25,搅动燃烧室25内待处理的气体,使其更能充分混合燃烧氧化,同时残留在阀门间隙和蓄热体中待处理气体都得到充分处理。
经过设定时间后,第一组蓄热体23a已降温,但体内残留有待处理气体; 第二组蓄热体23b干净并已升温;第三组蓄热体23c已将待处理气体清扫出去。阀芯12转动120度后,待处理气体从第二组蓄热体23b进入,第三组蓄热体23c排出,对第一组蓄热体23a进行清扫,设备重复上述工作步骤运行。
又经过设定时间后,第二组蓄热体23b已降温,但体内残留有待处理气体;第三组蓄热体23c干净并已升温;第一组蓄热体23a已将待处理气体清扫出去。阀芯12转动120度后,待处理气体从第三组蓄热体23c进入,第一组蓄热体23a排出,对第二组蓄热体23b进行清扫,设备又重复上述工作步骤运行。
再经过设定时间后,第三组蓄热体23c已降温,但体内残留有待处理气体;第一组蓄热体23a干净并已升温;第二组蓄热体23b已将待处理气体清扫出去。阀芯12转动120度后,待处理气体从第一组蓄热体23a进入,第二组蓄热体23b排出,对第三组蓄热体23c进行清扫,设备再重复上述工作步骤运行。
经过上述三个运行阶段后,形成一个废气处理工作周期,周期循环即可实现此装置的功能。
以上所揭露的仅为本发明的较佳实施例而已,当然不能以此来限定本发明之权利范围,因此依本发明申请专利范围所作的等同变化,仍属本发明所涵盖的范围。

Claims (10)

  1. 一种旋转蓄热式废气焚烧装置,其特征在于,包括焚烧炉和旋转换向阀;
    所述焚烧炉包括燃烧机、隔热壳体和至少两组蓄热体,每一组所述蓄热体与隔热壳体围合形成一个平衡室,各个所述平衡室围合形成中心空间为燃烧室,所述燃烧机安装在所述燃烧室顶部中央,所述蓄热体设有连通所述平衡室和燃烧室的气流通道,所述平衡室设有平衡室进出口;
    所述旋转换向阀包括阀体、阀芯和驱动装置,所述阀体与阀芯之间具有一定间隙,所述驱动装置与阀芯的中心轴连接并带动阀芯转动,所述阀芯与阀体之间设有进气区、排气区、清扫区和至少两个分配区,其中,所述进气区和排气区分别为所述阀芯将所述阀体内部空腔隔开成上下两个部分的空间区域,所述清扫区为所述阀芯靠近所述阀体内壁的空间区域,所述分配区为所述阀芯远离所述阀体内壁的空间区域;
    所述阀体上设有与进气区连通的进气区进气口、与排气区连通的排气区排气口、与清扫区连通的清扫区进出口以及至少两个与分配区连通的分配区进出口;各个所述分配区进出口分别与各自对应的平衡室进出口相连通。
  2. 如权利要求1所述的旋转蓄热式废气焚烧装置,其特征在于,所述蓄热体设置有两组,所述平衡室根据气体处理状态可分为待处理气体平衡室和已处理气体平衡室,所述分配区根据气体处理状态可分为待处理气体分配区和已处理气体分配区;
    所述待处理气体分配区与所述进气区连通形成待处理气体通道,并经分配区进出口、平衡室进出口与所述待处理气体平衡室连通,所述已处理气体分配区与所述排气区连通形成已处理气体通道,并经分配区进出口、平衡室进出口与所述已处理气体平衡室连通;
    所述阀芯为中空结构与所述清扫区连通形成清扫气体通道,当所述清扫气体通道处于正压吹送气体或负压吸引气体时,所述清扫区隔断所述待处理气体通道和已处理气体通道相互连通。
  3. 如权利要求1所述的旋转蓄热式废气焚烧装置,其特征在于,所述蓄热体设置有三组或三组以上,所述平衡室根据气体处理状态可分为待处理气体平衡室、已处理气体平衡室和清扫气体平衡室,所述分配区根据气体处理状态可 分为待处理气体分配区和已处理气体分配区;
    所述待处理气体分配区与所述进气区连通形成待处理气体通道,并经分配区进出口、平衡室进出口与所述待处理气体平衡室连通,所述已处理气体分配区与所述排气区连通形成已处理气体通道,并经分配区进出口、平衡室进出口与所述已处理气体平衡室连通;
    所述阀芯为中空结构与所述清扫区连通形成清扫气体通道,当所述清扫气体通道处于正压吹送气体或负压吸引气体时,所述清扫区隔断所述待处理气体通道和已处理气体通道相互连通,并经分配区进出口、平衡室进出口与所述清扫气体平衡室连通。
  4. 如权利要求2所述的旋转蓄热式废气焚烧装置,其特征在于,所述阀芯的上下两端为中空圆盘,中部为中空隔板,所述中空圆盘与中空隔板内部相互连通,所述中空圆盘靠近所述阀体内壁的圆周面上设有与清扫区连通的第一通孔。
  5. 如权利要求3所述的旋转蓄热式废气焚烧装置,其特征在于,所述阀芯的上下两端为中空圆盘,中部为中空隔板,所述中空圆盘与中空隔板内部相互连通,所述中空圆盘靠近所述阀体内壁的圆周面上设有与清扫区连通的第一通孔,所述中空隔板靠近所述阀体内壁的区域设有与分配区进出口连通的第二通孔。
  6. 如权利要求1所述的旋转蓄热式废气焚烧装置,其特征在于,各个所述分配区进出口处于相同高度的基准面上,所述进气区进气口、排气区排气口、清扫区进出口和分配区进出口处于不同高度的基准面上。
  7. 如权利要求1所述的旋转蓄热式废气焚烧装置,其特征在于,所述燃烧室内设置有换热器,所述换热器安装在所述燃烧室底部中央,所述换热器对着燃烧机火焰中心方向设置反射集气罩。
  8. 如权利要求1所述的旋转蓄热式废气焚烧装置,其特征在于,所述蓄热体周向等距布置在所述隔热壳体的内部腔体四周,每两组所述蓄热体之间设置有隔离墙,所述隔离墙与其相靠的蓄热体连接成一体与隔热壳体围合形成平衡室。
  9. 如权利要求1所述的旋转蓄热式废气焚烧装置,其特征在于,所述隔热壳体的局部或全部设有一定空间的夹层,所述夹层与所述燃烧室相邻的隔热壳 体上设有通气孔,所述隔热壳体设有与所述夹层连通的气体连接口。
  10. 如权利要求1所述的旋转蓄热式废气焚烧装置,其特征在于,所述蓄热体上的气流通道与所述隔热壳体的内侧面形成的内切圆切线方向一致。
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