WO2017115888A1 - 방향성 전기 강판의 자구 미세화 방법 및 그 장치 - Google Patents
방향성 전기 강판의 자구 미세화 방법 및 그 장치 Download PDFInfo
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- WO2017115888A1 WO2017115888A1 PCT/KR2015/014461 KR2015014461W WO2017115888A1 WO 2017115888 A1 WO2017115888 A1 WO 2017115888A1 KR 2015014461 W KR2015014461 W KR 2015014461W WO 2017115888 A1 WO2017115888 A1 WO 2017115888A1
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- steel sheet
- tension
- grain
- laser
- oriented electrical
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/12—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
- C21D8/1244—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties the heat treatment(s) being of interest
- C21D8/125—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties the heat treatment(s) being of interest with application of tension
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/082—Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/352—Working by laser beam, e.g. welding, cutting or boring for surface treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/352—Working by laser beam, e.g. welding, cutting or boring for surface treatment
- B23K26/354—Working by laser beam, e.g. welding, cutting or boring for surface treatment by melting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/362—Laser etching
- B23K26/364—Laser etching for making a groove or trench, e.g. for scribing a break initiation groove
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D10/00—Modifying the physical properties by methods other than heat treatment or deformation
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/12—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of articles with special electromagnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
- B23K2101/38—Conductors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/04—Steel or steel alloys
Definitions
- the present invention relates to a method for miniaturizing magnetic domains of a grain-oriented electrical steel sheet and a device thereof, and more particularly, to reduce iron loss of a grain-oriented electrical steel sheet used as an iron core of an electrical apparatus such as a transformer.
- the present invention relates to a method for minimizing magnetic domains of a grain-oriented electrical steel sheet and a device for permanently miniaturizing magnetic domains of an electrical steel sheet by forming grooves by melting.
- a oriented electrical steel sheet having magnetic properties with low iron loss and high magnetic flux density is required.
- Japanese Patent Publications 58-26405 and US Pat. No. 4,203,784 have disclosed methods for reducing iron loss by miniaturizing magnetic domains in the direction perpendicular to the rolling direction using laser and mechanical methods.
- the method of miniaturizing magnetic domains using a laser has a disadvantage of losing the magnetic domain miniaturization effect after stress relief annealing.
- the self-refining method can be roughly classified into a temporary self-refining method and a permanent refining method according to whether or not the effect of improving the self-refining effect is maintained by stress relief annealing.
- Temporary magnetic domain micronization methods include laser magnetic domain microscopy, ball scratch method, plasma and ultrasonic waves, depending on the energy source for miniaturizing magnetic domains, as in Japanese Patrol Office 57-2252B, Japanese Patrol Office 58-5968B, and Japanese Patent Publication 7-072300. There is a way.
- the magnetic domain is refined by forming a local compressive stress portion on the surface of the electrical steel sheet by laser, ball, plasma, and ultrasonic waves on the surface of the electrical steel sheet.
- this method has a disadvantage in that the manufacturing cost is high because the coating layer is recoated because it causes damage to the insulating coating layer on the surface of the steel sheet, or the micronized treatment is performed in an intermediate process instead of the final product.
- the coating layer is recoated because it causes damage to the insulating coating layer on the surface of the steel sheet, or the micronized treatment is performed in an intermediate process instead of the final product.
- the micronized treatment is performed in an intermediate process instead of the final product.
- the permanent magnetization microrefining method capable of maintaining the iron loss improving effect even after heat treatment can be roughly classified into an etching method, a roll method, and a laser method.
- the etching method is masked with photosensitive resin on the surface of electrical steel sheet, and then the surface resin is desorbed using photo etching, laser or plasma, and then electrochemically in solution.
- a method of forming a groove having a thickness is disclosed in Japanese Patent Application Laid-Open No. 6-57857.
- Etching method is difficult to control groove shape (width, depth) because the groove is formed on the surface of the steel sheet by the electrochemical corrosion reaction in acid solution, and in the intermediate process of producing the steel sheet (decarburization annealing, before high temperature annealing) It is difficult to guarantee the iron loss characteristics of the final product because of the formation of grooves, and it is disadvantageous in that it is not environmentally friendly due to the use of acid solution.
- the method of permanent magnetization by roll is a method of forming a groove having a width of 300 ⁇ m or less and a depth of 5 ⁇ m on the surface by pressing an electrical steel sheet using a roll whose surface is processed into a protrusion shape.
- Korean Patent Publication No. 5-202450 Korean Patent Publication No. 5-202450.
- Permanent magnetization method by roll is a technique for miniaturizing the magnetic domain by generating a recrystallization of the lower groove by annealing the electrical steel sheet after the permanent magnetization process has a disadvantage in that the stability, reliability and process for the machining process is complicated.
- Japanese Patent Application Laid-Open No. 6-63037 discloses a method of forming a groove spacing of 5 ⁇ ⁇ and a depth of 1 to 30 mm on the surface of an electrical steel sheet by a press similar to the method of forming a groove by a roll.
- Pulsed laser irradiation through the deposition of the irradiation material, forming grooves having a surface opening width of 100 to 300 ⁇ m and a depth of 10 to 30 ⁇ m, thereby securing 14% improvement in iron loss after heat treatment of a 0.23 mm thick oriented electrical steel sheet.
- EP 0 870843 A1 WO 97/024466
- the method of permanent magnetization and the method of improving iron loss after heat treatment by Q-switched pulse laser forms groove depths of 5 to 30 ⁇ m on both sides of electrical steel sheet to improve iron loss after heat treatment.
- Japanese Patent Application No. 1998-284034 to secure 4.7-5.1%.
- the known method for magnetic domain miniaturization by pulse laser suppresses the formation of the molten part because the grooves are formed by vapor deposition, and thus it is difficult to secure the iron loss improvement rate before heat treatment (stress relaxation heat treatment, SRA). Not only maintain, but also has the disadvantage that the processing speed of the steel plate (Line Speed 10mpm or more) can not be processed at high speed.
- the present invention forms a groove having an upper width, a lower width and a depth of less than 70 ⁇ m, less than 10 ⁇ m, and 2 to 30 ⁇ m by irradiating a surface of the steel sheet with a single mode continuous wave laser beam on the surface of the oriented electrical steel sheet.
- the iron loss improvement rate before and after heat treatment is ensured at least 5% and 10%, respectively, and the interval between the laser irradiation lines can be adjusted to 2 to 30 mm in the rolling direction.
- the present invention provides a method and apparatus for miniaturizing magnetic domains of a grain-oriented electrical steel sheet which can improve the iron loss of a steel sheet by minimizing the influence of a heat affected zone (HAZ) by a laser beam.
- HAZ heat affected zone
- Meandering control step to make the steel plate move straight along the center of the production line
- a method of miniaturizing magnetic domains of a grain-oriented electrical steel sheet comprising: irradiating a laser beam to melt the steel sheet to form grooves on the surface of the steel sheet.
- a method of miniaturizing magnetic domains of a grain-oriented electrical steel sheet comprising: irradiating a laser beam to melt the steel sheet to form grooves on the surface of the steel sheet.
- the meandering control step in the step of forming the grooves of the steel sheet surface by laser irradiation, the meandering amount of the meander measuring sensor whose center width of the steel sheet is out of the center of the production line before the groove is formed to form the grooves over the entire width of the steel sheet is measured.
- Meandering quantity measuring step and
- the meandering amount control step of controlling the meandering amount of the steel sheet within ⁇ 1 mm by adjusting the direction in which the steel sheet moves by rotating and moving the axis of the steering roll according to the meandering amount of the steel sheet measured in the meandering amount measuring step It may include.
- the tension control step the steel sheet tension applying step of applying a tension of a predetermined size to the steel sheet by the tension bridle roll (Tension Bridle Roll) in order to operate with a steel sheet tension in the range of 1 ⁇ 4kgf / mm2,
- Steel plate support roll position control step of controlling the position of the steel plate support roll position control within ⁇ 10 ⁇ m by adjusting the position of the steel plate support roll by the SPR position control system according to the brightness of the flame measured in the brightness measurement step It may include.
- the laser irradiation step by irradiating the surface of the steel sheet by the optical system receiving the laser beam irradiated from the laser oscillator to form a groove of the upper width, lower width and depth of less than 70 ⁇ m, less than 10 ⁇ m, 3 ⁇ 30 ⁇ m respectively
- a laser irradiation and energy transfer step of transmitting a laser beam energy density within a range of 1.0 to 5.0 J / mm 2 necessary for melting the steel sheet to produce a resolidification portion remaining in the groove inner wall of the molten portion when the laser beam is irradiated. can do.
- the laser oscillator is turned on by the laser oscillator controller under normal working conditions, and the laser oscillator is turned off when the steel sheet has a meandering amount of 15 mm or more. It may include a beam oscillation control step.
- a steel plate moving direction switching step of switching the moving direction of the steel sheet to the steel plate supporting roll by a deflector roll may be performed.
- the laser oscillator may oscillate a single mode continuous wave laser beam.
- the optical system may adjust the interval of the laser beam irradiation line to 2 ⁇ 30 mm in the rolling direction by controlling the laser scanning speed.
- Meandering control system that allows the steel plate to move straight along the center of the production line without bias
- Tension control equipment for imparting tension to the steel sheet to keep the steel sheet flat
- Steel plate supporting roll position adjusting device for controlling the up and down position of the designated steel plate while supporting the steel plate
- the apparatus for miniaturizing magnetic domains of a grain-oriented electrical steel sheet including a laser irradiation facility for irradiating a laser beam to melt the steel sheet to form grooves on the surface of the steel sheet.
- Tension control equipment for imparting tension to the steel sheet to keep the steel sheet flat
- Steel plate supporting roll position adjusting device for controlling the up and down position of the designated steel plate while supporting the steel plate
- the apparatus for miniaturizing magnetic domains of a grain-oriented electrical steel sheet including a laser irradiation facility for irradiating a laser beam to melt the steel sheet to form grooves on the surface of the steel sheet.
- the meandering control device is a steering roll (Steering Roll) for switching the movement direction of the steel sheet,
- Steel plate center position control system (Strip Center Position Control System) for adjusting the direction of movement of the steel plate by rotating and moving the axis of the steering roll, and
- a width center position of the steel sheet may include a meander measuring sensor for measuring the degree of deviation (meandering amount) from the center of the production line.
- the tension control device is a tension bridle roll (Tension Bridle Roll), which induces movement while applying a certain amount of tension to the steel sheet,
- a steel sheet may include a strip tension control system for adjusting the speed of the tension bridal roll according to the tension of the steel sheet measured by the steel sheet tension measuring sensor.
- the steel sheet support roll position adjusting equipment is a steel sheet support roll (SPR) for supporting the steel sheet at the laser irradiation equipment position,
- a luminance sensor for measuring the brightness of the flame generated when the laser irradiation to the steel sheet in the laser irradiation equipment
- It may include a steel sheet support roll (SPR) position control system for controlling the position of the steel sheet support roll according to the brightness of the flame measured by the brightness measuring sensor.
- SPR steel sheet support roll
- the laser irradiation equipment a laser oscillator for oscillating a continuous wave laser beam,
- the optical system may be configured to transmit a laser energy density within a range of 1.0 to 5.0 J / mm 2 necessary for melting the steel sheet to the steel sheet so that the resolidification portion remaining on the wall surface is generated.
- the laser irradiation apparatus may include a laser oscillator controller for controlling the laser oscillator to an off state when the laser oscillator is turned on under normal working conditions and the steel sheet meandering amount is 15 mm or more.
- the moving direction of the steel sheet passing through the tension control device may be switched so that the steel sheet is directed to the steel sheet supporting roll by a deflector roll.
- the laser oscillator may oscillate a single mode continuous wave laser beam.
- the optical system may control the laser scanning speed to adjust the interval of the laser irradiation line to 2 to 30 mm in the rolling direction.
- the steel sheet proceeds at a high speed of 2m / s or more, every 3 to 30mm intervals in the longitudinal direction to the steel sheet, the upper width, the lower width and depth of each within 70 ⁇ m, within 10 ⁇ m, 3 ⁇
- a groove of 30 ⁇ m it can be applied not only to electrical steel sheets before primary recrystallization but also to secure iron loss improvement rates before and after heat treatment of electrical steel sheets after secondary recrystallization or after insulation coating of 5% and 10%, respectively. Because of its advantages, it can be used as a coil core that requires heat treatment and a core iron transformer that does not require heat treatment.
- FIG. 1 is a schematic configuration diagram of a method for miniaturizing magnetic domains of a grain-oriented electrical steel sheet according to an embodiment of the present invention.
- FIG. 2 is a schematic configuration diagram of a device for refining a magnetic domain of a grain-oriented electrical steel sheet according to an embodiment of the present invention.
- FIG. 3 is a schematic diagram of a steel sheet having continuous grooves formed by a continuous wave laser beam according to an embodiment of the present invention.
- FIG. 1 is a schematic configuration diagram of a method for miniaturizing magnetic domains of a grain-oriented electrical steel sheet according to an embodiment of the present invention.
- the method for miniaturizing magnetic domains of a grain-oriented electrical steel sheet is a method for stably performing permanent magnetization treatment even when the steel sheet 1 is advanced at a speed of 2 m / s or more.
- Steel plate support roll position adjusting step (S30) for controlling the vertical position of the specified steel sheet 1 while supporting the steel sheet 1, and
- It may include a laser irradiation step (S40) and the like to form a groove on the surface of the steel sheet 1 by melting the steel sheet 1 by irradiating a laser beam.
- S40 laser irradiation step
- the center width of the steel sheet 1 before forming the groove is the center of the production line in order to form the grooves over the entire width of the steel sheet 1.
- the tension control step (S20) is of a constant size to the steel sheet 1 by the tension bridle roll (Tension Bridle Roll) (5A, 5B) in order to operate with a steel sheet tension in the range of 1 ⁇ 4kgf / mm2 Steel plate tension applying step (S21) for applying the tension,
- Steel plate for controlling the tension error of the steel sheet 1 to within ⁇ 1% by adjusting the speed of the tension bridal roll (5A, 5B) according to the tension of the steel sheet 1 measured in the steel sheet tension measurement step (S22) (Strip) may include a tension control step (S23).
- the brightness measurement step (S32) for measuring the brightness of the flame generated when the laser irradiation on the steel sheet 1 by the brightness measurement sensor (10),
- the steel sheet support roll position adjusting step (S30) supports the steel sheet 1 at the laser irradiation portion position by the steel sheet support roll 9, so that the steel sheet is positioned in the depth of focus with high laser steel sheet irradiation efficiency, Adjust the position of the steel plate support roll so that the brightness of the spark generated when the laser is irradiated on the steel plate is in the best state.
- the brightness of the flame generated when the laser beam is irradiated to the steel sheet can be measured by using the brightness measuring sensor 10 and the steel sheet support roll position control accuracy can be controlled within ⁇ 10 ⁇ m.
- the laser oscillator controller 12 turns on the laser oscillator 13 for oscillating the laser beam under normal working conditions, and when the meandering amount of the steel sheet is 15 mm or more, the laser oscillator ( Laser beam oscillation control step (S41) for controlling the 13 to the off (Off) state, and
- the oscillator is turned on under normal working conditions, and when the steel sheet meandering amount is 15 mm or more, the oscillator is turned off, and the laser beam is irradiated on the surface of the steel sheet so that the upper width, 1.0 to 5.0 J required for melting the steel sheet to form grooves having a lower width and depth of less than 70 ⁇ m, less than 10 ⁇ m, and 3 to 30 ⁇ m, respectively, and at the same time generate re-solidification portions remaining on the inner wall of the groove of the molten portion during laser irradiation.
- the laser energy density in the range of / mm 2 is transmitted to the steel sheet.
- the laser oscillator 13 may oscillate a single mode continuous wave laser beam 15.
- the optical system 14 may control the laser scanning speed to adjust the interval of the laser beam irradiation line to 2 ⁇ 30 mm in the rolling direction.
- FIG. 2 is a schematic configuration diagram of a device for refining a magnetic domain of a grain-oriented electrical steel sheet according to an embodiment of the present invention.
- the device for miniaturizing magnetic domains of a grain-oriented electrical steel sheet is a device for stably performing permanent magnetization treatment even when the steel sheet 1 proceeds at a high speed of 2 m / s or more.
- Meandering control equipment that allows the steel sheet (1) to move straight along the center of the production line without bias
- Tension control equipment for imparting tension to the steel sheet 1 so that the steel sheet 1 remains flat
- a steel plate support roll position adjusting device for controlling a vertical position of the designated steel plate 1 while supporting the steel plate 1, and
- a laser irradiation facility for melting the steel sheet 1 by irradiating the laser beam 15 to form grooves on the surface of the steel sheet.
- the meandering control device is a steering roll (Steering Roll) (2A, 2B) for switching the moving direction of the steel sheet (1),
- Steel plate center position control system (Strip Center Position Control System) 3 for adjusting the direction in which the steel plate 1 moves by rotating and moving the axes of the steering roll (SR) 2A, 2B, and
- the width center position of the steel sheet 1 may include a meander measuring sensor 4 for measuring the degree of deviation (meandering amount) from the center of the production line.
- the meandering control device is a steering roll (SR) according to the meandering amount measured by the meander measuring sensor (4) before the groove formation in order to form the grooves over the full width of the steel sheet in the process of forming the steel sheet surface grooves by laser irradiation.
- SR steering roll
- the meandering amount of the steel sheet 1 can be controlled within ⁇ 1 mm.
- the tension control device is a tension bridle roll (TBR) (5A, 5B) to induce movement while applying a fixed size of tension to the steel sheet (1),
- TBR tension bridle roll
- Steel plate tension measuring sensor 7 for measuring the tension of the steel sheet 1 passed through the tension bridal roll
- a steel sheet tension control system 6 for adjusting the speeds of the tension bridal rolls 5A and 5B according to the tension of the steel sheet 1 measured by the steel sheet tension measuring sensor 7 may be included.
- the tension control device is a tension bridle by the steel plate (Strip) tension control system 6 in accordance with the tension of the steel sheet measured by the steel sheet tension measuring sensor 7 to operate with a steel sheet tension in the range of 1 ⁇ 4kgf / mm2
- the tension error of the steel sheet 1 can be controlled within ⁇ 1%.
- the moving direction of the steel sheet having passed through the tension control device is switched so that the steel sheet 1 is directed to the steel sheet supporting roll 9 by deflector rolls 8A and 8B.
- the steel sheet supporting roll position adjusting equipment is a steel sheet supporting roll (SPR) 9 for supporting the steel sheet 1 at the laser irradiation equipment position,
- Luminance measuring sensor 10 for measuring the brightness of the flame generated when the laser irradiation to the steel sheet (1) in the laser irradiation equipment
- a steel sheet support roll (SPR) position control system 11 for controlling the position of the steel sheet support roll 9 according to the brightness of the flame measured by the brightness measuring sensor 10 may be included.
- the steel sheet supporting roll position adjusting device supports the steel sheet 1 at the laser irradiation part position by the steel sheet supporting roll 9, and the steel sheet is positioned in the depth of focus with high laser steel sheet irradiation efficiency.
- the position of the steel sheet support roll 9 is adjusted so that the brightness of the spark generated during laser irradiation is in the best state.
- the brightness of the flame generated when the laser beam is irradiated to the steel sheet can be measured by using the brightness measuring sensor 10 and the steel sheet support roll position control accuracy can be controlled within ⁇ 10 ⁇ m.
- the laser beam oscillated from the laser oscillator 13 is irradiated onto the surface of the steel sheet 1 to form grooves having an upper width, a lower width and a depth of less than 70 ⁇ m, less than 10 ⁇ m, and 3 to 30 ⁇ m, respectively.
- the optical system 14 may be configured to transmit a laser energy density within a range of 1.0 to 5.0 J / mm 2 necessary for melting the steel sheet to the steel sheet so that a resolidification portion remaining on the groove inner wall of the molten portion may be generated during irradiation.
- the laser irradiation equipment is turned on under normal working conditions, and when the steel sheet meandering amount is more than 15mm, the laser oscillator is turned off, and the laser beam is irradiated to the surface of the steel sheet so that the upper width and the lower portion are lower.
- a laser energy density in the range of mm 2 can be delivered to the steel sheet.
- the laser oscillator 13 may oscillate a single mode continuous wave laser beam 15 and transmit it to the optical system 14.
- the optical system 14 has a function of controlling the laser scanning speed so that the interval of the laser irradiation line can be adjusted to 2 to 30 mm in the rolling direction.
- FIG. 3 is a schematic diagram of a steel sheet having continuous grooves formed by a continuous wave laser beam according to an embodiment of the present invention.
- reference numeral 16 denotes a laser groove irradiation line.
- the device for refining the magnetic domain of a grain-oriented electrical steel sheet even if the steel sheet 1 proceeds at a high speed of 2 m / s or more, the steel sheet 1 is left and right along the center of the production line so as to stably perform permanent magnetization.
- the meander control system is a steering roll (SR) (2A,) by the steel sheet central position control system 3 in accordance with the meandering amount outside the center of the production line of the width center position of the steel sheet measured by the meander measuring sensor (4)
- the meandering amount of the steel sheet is controlled to within 1 mm by rotating and moving the shaft of 2B) to adjust the direction in which the steel sheet 1 moves.
- the tension of the steel sheet is set in the range of 1 to 4 kgf / mm 2 so as not to cause excessive sheet breakage while making the steel sheet surface shape at the laser irradiation equipment position flat.
- the tension control device is a tension bridle roll (TBR) 5A by the steel plate tension control system 6 in accordance with the tension of the steel sheet measured by the steel sheet tension measuring sensor 7 to operate at the set tension.
- TBR tension bridle roll
- the tension error of the steel sheet 1 is controlled to be within ⁇ 1%.
- the steel sheet supporting roll 9 serves to support the steel sheet 1 at the position of the laser irradiation equipment, and the steel sheet supporting roll position adjusting equipment is positioned so that the steel sheet is positioned within a depth of focus with high laser beam steel sheet irradiation efficiency.
- the position of the steel plate support roll 9 is adjusted by the steel plate support roll (SPR) position control system 11 so that the brightness of the spark generated when the laser is irradiated onto the steel plate 1 is in the best state.
- the brightness of the flame is measured by using the brightness measuring sensor 10 and the steel plate support roll position control accuracy is managed within ⁇ 10 ⁇ m.
- the meandering control device, the tension control device, and the steel sheet support roll position adjusting device serve to create a steel sheet condition at the laser irradiation position that enables the laser groove to be precisely formed on the steel sheet by the laser irradiation facility.
- the steel sheet at the laser irradiation position should be the center position of the steel sheet in the center position of the production line and the distance from the optical system 14 should be maintained at the set value.
- the laser irradiation equipment is composed of a laser oscillator controller 12, a laser oscillator 13, and an optical system 14.
- a laser beam is irradiated onto the steel sheet supporting roll 9 to cause roll damage.
- the laser oscillator is turned off in the laser oscillator controller when the amount of meandering occurs more than 15 mm.
- the laser beam is irradiated onto the surface of the steel sheet to form grooves having an upper width, a lower width, and a depth of less than 70 ⁇ m, less than 10 ⁇ m, and 3 to 30 ⁇ m, respectively.
- the laser oscillator 13 and the optical system 14 transmit the laser energy density within the range of 1.0 to 5.0 J / mm 2 required for melting the steel sheet to the steel sheet.
- the laser oscillator 13 oscillates and transmits a single mode continuous wave laser beam to the optical system 14, and the optical system 14 irradiates the laser beam onto the surface of the steel sheet.
- the optical system has a function of controlling the laser scanning speed, so that the distance between the laser irradiation lines can be adjusted to 2 to 30 mm in the rolling direction, thereby minimizing the influence of the heat affected zone (HAZ, Heat Affected Zone) caused by the laser beam. Iron loss can be improved.
- HZ Heat Affected Zone
- the meandering control device, the tension control device, and the steel plate support roll position adjusting device of the present invention precisely apply a laser groove to the steel sheet so that the permanent magnetization may be stably processed even if the steel sheet proceeds at a high speed of 2 m / s or more.
- the steel sheet conditions at the laser irradiation position are made to be formed by the laser irradiation equipment.
- a laser oscillator and an optical system are 1.0-5.0 J / mm ⁇ 2 > required for melting a steel plate. Laser energy density within the range is transmitted to the steel sheet to form grooves having an upper width, a lower width and a depth of less than 70 ⁇ m, less than 10 ⁇ m, and 3 to 30 ⁇ m, respectively.
- the optical system has a function of controlling the laser scanning speed so that the interval between the laser irradiation lines can be adjusted to 2 to 30 mm in the rolling direction.
- Table 1 shows the iron loss improvement rate of the grain-oriented electrical steel sheet by the groove formed on the steel plate surface of 0.27mm thickness by continuous wave laser beam irradiation according to an embodiment of the present invention.
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Claims (20)
- 강판이 2m/s 이상의 고속으로 진행되더라도 안정적으로 영구 자구미세화 처리를 하도록 하는 방향성 전기 강판의 자구 미세화 방법으로서,강판이 생산라인 중앙을 따라 좌우로 치우침이 없이 똑바로 이동하게 하는 사행 제어단계,상기 강판을 평평하게 펼쳐진 상태로 유지되게 상기 강판에 장력을 부여하는 장력 제어단계,상기 강판을 지지하면서 지정된 상기 강판의 상하 방향 위치를 제어하는 강판 지지롤 위치 조절단계, 및레이저 빔을 조사하여 상기 강판을 용융시켜 상기 강판의 표면에 홈을 형성하는 레이저 조사단계를 포함하는 방향성 전기 강판의 자구 미세화 방법.
- 강판이 2m/s 이상의 고속으로 진행되더라도 안정적으로 영구 자구미세화 처리를 하도록 하는 방향성 전기 강판의 자구 미세화 방법으로서,강판을 평평하게 펼쳐진 상태로 유지되게 상기 강판에 장력을 부여하는 장력 제어단계,상기 강판을 지지하면서 지정된 상기 강판의 상하 방향 위치를 제어하는 강판 지지롤 위치 조절단계, 및레이저 빔을 조사하여 상기 강판을 용융시켜 상기 강판의 표면에 홈을 형성하는 레이저 조사단계를 포함하는 방향성 전기 강판의 자구 미세화 방법.
- 제1항에 있어서,상기 사행 제어단계는, 레이저 조사에 의한 강판 표면 홈 형성 전 공정에서, 강판의 전폭에 걸쳐서 홈을 형성하기 위해 홈 형성전 상기 강판의 폭 중앙위치가 생산라인 중앙에서 벗어난 사행량을 사행 측정센서에 의하여 측정하는 사행량 측정단계, 및상기 사행량 측정단계에서 측정된 강판의 사행량에 따라 스티어링 롤(Steering Roll)의 축을 회전 및 이동시켜 강판이 움직이는 방향을 조정함으로써, 상기 강판의 사행량을 ±1mm 이내로 제어하는 사행량 제어단계를 포함하는 방향성 전기 강판의 자구 미세화 방법.
- 제2항 또는 제3항에 있어서,상기 장력 제어단계는, 1~4㎏f/㎟ 범위 내의 강판 장력으로 조업하기 위해, 텐션 브라이들 롤(Tension Bridle Roll)에 의하여 상기 강판에 일정한 크기의 장력을 인가하는 강판 장력 인가단계,상기 강판 장력 인가단계를 행한 상기 강판의 장력을 장력 측정센서에 의하여 측정하기 위한 강판 장력 측정단계, 및상기 강판 장력 측정단계에서 측정된 강판의 장력에 따라 상기 텐션 브라이들 롤의 속도를 조정하여 상기 강판의 장력오차를 ±1% 이내로 제어하는 강판(Strip) 장력 제어단계를 포함하는 방향성 전기 강판의 자구 미세화 방법.
- 제4항에 있어서,상기 강판 위치 조절단계는, 상기 레이저 조사단계에 위치하는 강판을 강판 지지롤로 지지하는 강판 지지단계,상기 레이저 조사단계에서 강판에 레이저 조사 시 발생하는 불꽃의 밝기를 휘도 측정센서로 측정하는 휘도 측정 단계, 및상기 휘도 측정 단계에서 측정된 불꽃의 밝기에 따라 강판 지지롤(SPR) 위치 제어계에 의하여 강판 지지롤의 위치를 조정하여 상기 강판 지지롤 위치 제어 정밀도를 ±10㎛ 이내로 제어하는 강판 지지롤 위치 제어단계를 포함하는 방향성 전기 강판의 자구 미세화 방법.
- 제5항에 있어서,상기 레이저 조사단계는, 레이저 발진기에서 조사된 레이저 빔을 전달받은 광학계에 의하여 강판 표면에 조사하여 상부폭, 하부폭과 깊이가 각각 70㎛ 이내, 10㎛ 이내, 3~30㎛의 홈을 형성시킴과 동시에 레이저 빔 조사 시 용융부의 홈 내부 벽면에 잔류시키는 재응고부가 생성되도록, 강판의 용융에 필요한 1.0~5.0 J/mm2 범위내의 레이저 빔 에너지 밀도를 강판에 전달하는 레이저 조사 및 에너지 전달단계를 포함하는 방향성 전기 강판의 자구 미세화 방법.
- 제6항에 있어서,상기 레이저 조사단계는, 레이저 발진기 제어기에 의하여 정상적인 작업조건 하에서는 레이저 빔을 발진하는 레이저 발진기를 온(On) 상태로 하고 강판의 사행량이 15mm 이상 발생되면 레이저 발진기를 오프(Off) 상태로 제어하는 레이저 빔 발진 제어단계를 포함하는 방향성 전기 강판의 자구 미세화 방법.
- 제5항에 있어서,상기 장력 제어단계를 행한 후 디플렉터 롤(Deflector Roll)에 의해 강판을 강판 지지롤로 향하도록 강판의 이동 방향을 전환하는 강판 이동방향 전환 단계를 행하는 방향성 전기 강판의 자구 미세화 방법.
- 제7항에 있어서,상기 레이저 조사단계에서 레이저 발진기는 싱글 모드(Single mode) 연속파 레이저 빔을 발진하는 방향성 전기 강판의 자구 미세화 방법.
- 제9항에 있어서,상기 레이저 조사단계에서 광학계는 레이저 주사속도를 제어하여 레이저 빔 조사선의 간격을 압연방향으로 2~30 mm로 조정하는 방향성 전기 강판의 자구 미세화 방법.
- 강판이 2m/s 이상의 고속으로 진행되더라도 안정적으로 영구 자구미세화 처리를 하도록 하는 방향성 전기 강판의 자구 미세화 장치로서,강판이 생산라인 중앙을 따라 좌우로 치우침이 없이 똑바로 이동하게 하는 사행 제어설비,강판을 평평하게 펼쳐진 상태로 유지되게 강판에 장력을 부여하는 장력 제어설비,강판을 지지하면서 지정된 강판의 상하 방향 위치를 제어하는 강판 지지롤 위치 조절설비, 및레이저 빔을 조사하여 강판을 용융시켜 상기 강판의 표면에 홈을 형성하는 레이저 조사설비를 포함하는 방향성 전기 강판의 자구 미세화 장치.
- 강판이 2m/s 이상의 고속으로 진행되더라도 안정적으로 영구 자구미세화 처리를 하도록 하는 방향성 전기 강판의 자구 미세화 장치로서,강판을 평평하게 펼쳐진 상태로 유지되게 강판에 장력을 부여하는 장력 제어설비,강판을 지지하면서 지정된 강판의 상하 방향 위치를 제어하는 강판 지지롤 위치 조절설비, 및레이저 빔을 조사하여 강판을 용융시켜 상기 강판의 표면에 홈을 형성하는 레이저 조사설비를 포함하는 방향성 전기 강판의 자구 미세화 장치.
- 제11항에 있어서,상기 사행 제어설비는 상기 강판의 이동 방향을 전환하기 위한 스티어링 롤(Steering Roll),상기 스티어링 롤의 축을 회전 및 이동시켜 강판이 움직이는 방향을 조정하기 위한 강판 중앙위치 제어계(Strip Center Position Control System), 및상기 강판의 폭 중앙위치가 생산라인 중앙에서 벗어난 정도(사행량)를 측정하기 위한 사행 측정센서를 포함하는 방향성 전기 강판의 자구 미세화 장치.
- 제12항 또는 제13항에 있어서,상기 장력 제어설비는 상기 강판에 일정한 크기의 장력을 인가하면서 이동을 유도하는 텐션 브라이들 롤(Tension Bridle Roll),상기 텐션 브라이들 롤을 통과한 상기 강판의 장력을 측정하기 위한 강판 장력 측정센서, 및상기 강판 장력 측정센서에서 측정된 강판의 장력에 따라 상기 텐션 브라이들 롤의 속도를 조정하기 위한 강판(Strip) 장력 제어계를 포함하는 방향성 전기 강판의 자구 미세화 장치.
- 제14항에 있어서,상기 강판 지지롤 위치 조절설비는, 상기 레이저 조사설비 위치의 강판을 지지하는 강판 지지롤(SPR),상기 레이저 조사설비에서 강판에 레이저 조사 시 발생하는 불꽃의 밝기를 측정하기 위한 휘도 측정센서, 및상기 휘도 측정센서에서 측정된 불꽃의 밝기에 따라 상기 강판 지지롤의 위치를 제어하기 위한 강판 지지롤(SPR) 위치 제어계를 포함하는 방향성 전기 강판의 자구 미세화 장치.
- 제15항에 있어서,상기 레이저 조사설비는, 연속파 레이저 빔을 발진하기 위한 레이저 발진기,상기 레이저 발진기로부터 발진된 상기 레이저 빔을 강판 표면에 조사하여 상부폭, 하부폭과 깊이가 각각 70㎛ 이내, 10㎛ 이내, 3~30㎛의 홈을 형성시킴과 동시에 레이저 조사 시 용융부의 홈 내부 벽면에 잔류시키는 재응고부가 생성되도록, 강판의 용융에 필요한 1.0~5.0 J/mm2 범위내의 레이저 에너지 밀도를 강판에 전달하는 광학계를 포함하는 방향성 전기 강판의 자구 미세화 장치.
- 제16항에 있어서,상기 레이저 조사설비는, 정상적인 작업조건 하에서는 레이저 발진기를 온(On) 상태로 하고 강판 사행량이 15mm 이상 발생되면 레이저 발진기를 오프(Off) 상태로 제어하는 레이저 발진기 제어기를 포함하는 방향성 전기 강판의 자구 미세화 장치.
- 제15항에 있어서,상기 장력 제어설비를 통과한 강판의 이동방향은 강판이 디플렉터 롤(Deflector Roll)에 의해 강판 지지롤로 향하도록 전환되는 방향성 전기 강판의 자구 미세화 장치.
- 제17항에 있어서,상기 레이저 발진기는 싱글 모드(Single mode) 연속파 레이저 빔을 발진하는 방향성 전기 강판의 자구 미세화 장치.
- 제19항에 있어서,상기 광학계는 레이저 주사속도를 제어하여 레이저 조사선의 간격을 압연방향으로 2~30 mm로 조정하는 방향성 전기 강판의 자구 미세화 장치.
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2015
- 2015-12-30 JP JP2018534156A patent/JP2019510130A/ja active Pending
- 2015-12-30 EP EP15912124.3A patent/EP3399058A4/en not_active Withdrawn
- 2015-12-30 US US16/067,051 patent/US20190010566A1/en not_active Abandoned
- 2015-12-30 CN CN201580085651.8A patent/CN108699616A/zh active Pending
- 2015-12-30 WO PCT/KR2015/014461 patent/WO2017115888A1/ko active Application Filing
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KR100779580B1 (ko) * | 2006-12-26 | 2007-11-28 | 주식회사 포스코 | 저철손 고자속밀도 방향성 전기강판의 제조방법 |
KR20100058929A (ko) * | 2008-11-25 | 2010-06-04 | 주식회사 포스코 | 전기강판의 자구미세화방법 및 자구미세화 처리된 전기강판 |
KR20100091493A (ko) * | 2009-02-10 | 2010-08-19 | 안승일 | 저철손 저소음 방향성전기강판 성형장치 |
KR20120073914A (ko) * | 2010-12-27 | 2012-07-05 | 주식회사 포스코 | 방향성 전기강판의 자구미세화 장치 및 자구미세화 방법 |
KR20150000927A (ko) * | 2013-06-25 | 2015-01-06 | 주식회사 포스코 | 방향성 전기강판의 자구 미세화 장치 |
Non-Patent Citations (1)
Title |
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See also references of EP3399058A4 * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3406740A4 (en) * | 2016-01-22 | 2018-11-28 | Posco | Method and device for magnetic domain refinement of orientated electrical steel plate |
US11000920B2 (en) | 2016-01-22 | 2021-05-11 | Posco | Method and device for magnetic domain refinement of oriented electrical steel plate |
EP3751013A4 (en) * | 2018-02-09 | 2021-07-14 | Nippon Steel Corporation | ORIENTED ELECTROMAGNETIC STEEL SHEET AND ITS PRODUCTION PROCESS |
US11697856B2 (en) | 2018-02-09 | 2023-07-11 | Nippon Steel Corporation | Grain-oriented electrical steel sheet and manufacturing method thereof |
Also Published As
Publication number | Publication date |
---|---|
US20190010566A1 (en) | 2019-01-10 |
EP3399058A1 (en) | 2018-11-07 |
JP2019510130A (ja) | 2019-04-11 |
EP3399058A4 (en) | 2018-11-14 |
CN108699616A (zh) | 2018-10-23 |
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