WO2017114491A1 - 一种人造草坪及其制备方法 - Google Patents

一种人造草坪及其制备方法 Download PDF

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Publication number
WO2017114491A1
WO2017114491A1 PCT/CN2016/113539 CN2016113539W WO2017114491A1 WO 2017114491 A1 WO2017114491 A1 WO 2017114491A1 CN 2016113539 W CN2016113539 W CN 2016113539W WO 2017114491 A1 WO2017114491 A1 WO 2017114491A1
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Prior art keywords
grass
yarn
yarns
warp
artificial
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PCT/CN2016/113539
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English (en)
French (fr)
Inventor
朱江峰
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广州傲胜人造草股份有限公司
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Publication of WO2017114491A1 publication Critical patent/WO2017114491A1/zh

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Classifications

    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
    • D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D21/00—Lappet- or swivel-woven fabrics
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C13/00—Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
    • E01C13/08—Surfaces simulating grass ; Grass-grown sports grounds
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/022—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polypropylene
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00—Industrial
    • D10B2505/20—Industrial for civil engineering, e.g. geotextiles
    • D10B2505/202—Artificial grass

Definitions

  • the invention relates to the field of artificial turf, in particular to an artificial turf and a preparation method thereof.
  • the traditional tufted artificial turf structure mainly includes three parts: the base cloth, the grass fiber and the back glue. Generally, it is produced by tufting machinery, and the grass fiber is tufted on the bottom cloth, and then the backing glue is applied, and the oven can be dried. . Artificial turf can be applied to sports venues such as football and hockey. It can also be applied to leisure fields such as gardens, kindergartens, and decorations. It belongs to the sunrise industry that is in the booming period. However, in the production process of tufted artificial turf, it is necessary to pre-form the base fabric, and then the needles are needled on the bottom cloth, and the pull-out force of the straw is extremely low, generally by coating the carboxylate on the lawn base fabric.
  • Benzene latex or two-component polyurethane latex binds the straw, the adhesive has no thermoplastic function, and will further aging and harden with the increase of the service life, resulting in the overall recovery of the lawn after the service life, resulting in waste of resources and environmental pollution.
  • the object of the present invention is to provide a method for preparing an artificial turf which is easy to operate, can improve the pull-out force of the artificial turf grass, and is easy to design a woven pattern.
  • the invention also provides a method for preparing the turf without environmental protection and environmental protection. Artificial turf with high stability and wide application range.
  • a method for preparing an artificial turf comprising the steps of: taking warp yarns, weft yarns and artificial grass yarns, placing warp yarns on a warp beam of the knitting machine, and placing the weft yarns on the knitting machine in a direction perpendicular to the warp yarns,
  • the artificial grass yarn is placed on the rear creel of the knitting machine; the knitting machine is started,
  • the warp beam rotates synchronously with the main machine, and the warp yarn enters the knitting machine in parallel.
  • the warp yarn runs one frame forward.
  • the weft yarns on the two weft axes pass through the warp yarns in a staggered weaving manner, and are sequentially woven into the base fabric of the artificial turf.
  • the artificial grass yarns are inserted into the weaving of the base fabric along the warp yarns, and then the artificial grass yarns are jacquard weaved by the knitting machine jacquard equipment; each artificial grass yarn is in the base fabric. After 2-10 weeks of winding, it will rise out to become a cluster of grasses.
  • the height of the grass clusters is set to 10-70mm, and 6-12 warp yarns are arranged between any two adjacent grass clusters. Any of the vertically arranged grass clusters 3-8 weft yarns are placed between two adjacent grass clusters.
  • the warp yarn has a pound weight of from 2,000 to 20,000 Dtex.
  • the weft yarn has a pound weight of 2000-20000 Dtex.
  • the middle of each of the artificial grass yarns is interlaced on 3-8 warp yarns.
  • the warp yarn is a warp yarn made of at least one of PE, PP, PA, cotton, and hemp.
  • the weft yarn is a weft yarn made of at least one of PE, PP, PA, cotton, and hemp.
  • the knitting machine is a SRX82 type knitting machine manufactured by VAVDEWIELE.
  • a preferred solution is that, when the jacquard weaving process is performed, the jacquard device is controlled by the internal program of the knitting machine to selectively extract and sew the artificial grass yarns of different colors into corresponding patterns, and the artificial grass of the corresponding color is obtained.
  • the yarn is woven into the pattern and the unwanted portions are woven into the bottom.
  • the present invention also provides an artificial turf obtained by the above production method.
  • the present invention has the following advantages: the preparation method of the present invention, the artificial grass yarn is knitted together with the warp yarn and the weft yarn, and the warp yarn and the weft yarn are woven into the main portion of the base fabric, and The artificial grass yarn is made into a part of the base fabric, so that the artificial grass has a high binding force, and can be applied to a soccer field, a golf course, a park and the like without the backing treatment, thereby avoiding the tradition.
  • the backing material (styrene-butadiene latex, PU adhesive) used in the lawn backing process damages the environment and the human body, and reduces the production steps, reduces the use of raw materials, reduces the production cost, and is convenient for industrial applications; It can be completely recycled, which solves the problem of difficult recycling of traditional artificial turf; in addition, the artificial turf is prepared with high pulling force, grass, warp and weft are integrally formed, and the lawn has good softness and support performance, and has wide application range. .
  • a method for preparing an artificial turf comprises the steps of: taking warp yarns, weft yarns and artificial grass yarns, placing warp yarns on a warp beam of the knitting machine, and placing the weft yarns on the knitting machine in a direction perpendicular to the warp yarns, and artificial grass
  • the yarn is arranged on the rear creel of the knitting machine; the knitting machine is started, the warp beam rotates synchronously with the main machine, the warp yarn enters the knitting machine in parallel, the warp yarn runs one frame forward, and the weft yarns on the two latitudes are in a staggered weaving manner.
  • the warp yarn passes through the loop once and is woven into the base fabric of the artificial turf in turn.
  • the artificial grass yarn on the creel participates in the weaving of the base fabric along the warp yarn in parallel, and then uses the weaving jacquard machine to the artificial grass yarn.
  • the line is treated with jacquard weaving; each artificial grass yarn is circulated in the base fabric for 2-10 weeks and then rises out into a cluster of grasses.
  • the height of the grass clusters is set to 10-70 mm, and any adjacent two grass clusters 6-12 warp yarns are arranged between them; 3-8 weft yarns are arranged between any adjacent two grass clusters in the vertically arranged grass cluster; when the jacquard weaving is processed, the jacquard is controlled by the internal program of the knitting machine Equipment pair
  • the artificial grass yarns of different colors are selectively extracted and woven into corresponding patterns, the artificial grass yarns of corresponding colors are woven into the pattern, and the unnecessary portions are woven into the bottom.
  • the warp yarn is made of a warp yarn made of a PA material; the weft yarn is made of hemp.
  • the weft yarn; the knitting machine used is a SRX82 type knitting machine manufactured by VAVDEWIELE, which can control the incoming thread order and knitting specifications of 2-8 different colors of artificial grass by its own program.
  • the program attached to itself controls the jacquard equipment on the knitting machine to perform jacquard processing on the artificial grass yarn on the base fabric, selectively extracts and weaves the corresponding pattern, and weaves the artificial grass yarn of the corresponding color into the pattern,
  • the desired portion is woven into the bottom;
  • the warp yarn used has a pound weight of 10,000 Dtex;
  • the weft yarn used has a pound weight of 12,000 Dtex.
  • a method for preparing an artificial turf comprises the steps of: taking warp yarn made of PP, weft yarn made of PE and artificial grass yarn, and placing the weft yarn on the knitting machine in a direction perpendicular to the warp yarn, and setting the two ends of the weft yarn separately
  • the artificial grass yarn is placed on the rear creel of the knitting machine; the knitting machine is started, the warp beam rotates synchronously with the main machine, the warp yarn enters the knitting machine in parallel, and the warp yarn runs one frame forward.
  • the weft yarns on the two latitudes are traversed in the warp yarns in a staggered weaving manner, and are sequentially woven into the base fabric of the artificial turf.
  • the artificial grass yarns on the creel are inserted into the woven fabric of the base fabric in parallel with the warp yarns, and then The artificial grass yarn is subjected to jacquard weaving treatment by using a weaving jacquard machine; each artificial grass yarn is circulated in the base fabric for 5 weeks and then rises out into a cluster of grasses, and the height of the grass cluster is set to 50 mm.
  • a method for preparing an artificial turf comprises the steps of: taking warp yarn made of PE, weft yarn made of PA and artificial grass yarn, and setting the warp yarn on the warp beam of the knitting machine, and the weft yarn is perpendicular to the warp yarn direction Set on the knitting machine, set the artificial grass yarn on the rear creel of the knitting machine; start the knitting machine, the warp beam rotates synchronously with the main machine, the warp yarn enters the knitting machine in parallel, and the warp yarn runs forward one grid, two weft axes The weft yarns are passed through the warp yarns in a staggered weaving manner, and are sequentially woven into the base fabric of the artificial turf.
  • the artificial grass yarns on the creel are inserted into the weaving of the base fabric along the warp yarns in parallel, and then the weaving is used.
  • the jacquard machine machine performs jacquard weaving treatment on the artificial grass yarn; each artificial grass yarn is circulated in the base cloth for 2 weeks and then rises out to become a tuft of grass, and the height of the grass cluster is set to 10 mm, any adjacent two 6 warp yarns are arranged between the grass clusters; 3 weft yarns are arranged between any adjacent two grass clusters in the vertically arranged grass cluster; when the jacquard weaving is processed, the internal program control of the knitting machine is adopted Device for the selective extraction of artificial grass yarns of different colors woven into a pattern corresponding to the respective colors artificial grass yarn weaving pattern, unnecessary portions of the bottom weaving.
  • An artificial turf with a white background and a seven-color flower pattern is woven by the method of the present embodiment.
  • a method for preparing an artificial turf comprises the steps of: taking a warp yarn made of cotton, a weft yarn made of PP, and an artificial grass yarn, and setting the warp yarn on a warp beam of the knitting machine, and placing the weft yarn in a direction perpendicular to the warp yarn Set on the knitting machine, set the artificial grass yarn on the rear creel of the knitting machine; start the knitting machine, the warp beam rotates synchronously with the main machine, the warp yarn enters the knitting machine in parallel, and the warp yarn runs forward one grid, two weft axes The weft yarns are passed through the warp yarns in a staggered weaving manner, and are sequentially woven into the base fabric of the artificial turf.
  • the artificial grass yarns on the creel are inserted into the weaving of the base fabric along the warp yarns in parallel, and then the weaving is used.
  • Jacquard equipment for jacquard weaving of artificial grass yarn The root artificial silk yarn is circulated in the base fabric for 10 weeks and then rises out into a cluster of grass.
  • the height of the grass cluster is set to 70 mm, and 12 warp yarns are arranged between any two adjacent grass clusters; the vertically arranged grass 8 weft yarns are arranged between any adjacent two grass clusters in the tuft; when the jacquard weaving is processed, the jacquard equipment is controlled by the internal program of the knitting machine to selectively extract and woven the artificial grass yarns of different colors.
  • the pattern is woven into the pattern with the artificial silk yarn of the corresponding color, and the unnecessary portion is woven into the bottom.
  • An artificial turf with a green background and a white "Aosheng artificial grass" was knitted by the method of the present embodiment.
  • a method for preparing an artificial turf comprises the steps of: removing warp yarns made of hemp, weft yarns made of cotton, and artificial grass yarns, and arranging the warp yarns on the warp beam of the knitting machine, and placing the weft yarns in a direction perpendicular to the warp yarns
  • Set on the knitting machine set the artificial grass yarn on the rear creel of the knitting machine; start the knitting machine, the warp beam rotates synchronously with the main machine, the warp yarn enters the knitting machine in parallel, and the warp yarn runs forward one grid, two weft axes
  • the weft yarns are passed through the warp yarns in a staggered weaving manner, and are sequentially woven into the base fabric of the artificial turf.
  • the artificial grass yarns on the creel are inserted into the weaving of the base fabric along the warp yarns in parallel, and then the weaving is used.
  • the jacquard machine machine performs jacquard weaving treatment on the artificial grass yarn; each artificial grass yarn is circulated in the base cloth for 8 weeks and then rises out to become a tuft of grass, and the height of the grass cluster is set to 40 mm, any adjacent two 10 warp yarns are arranged between the grass clusters; 6 weft yarns are arranged between any adjacent two grass clusters in the vertically arranged grass cluster; when the jacquard weaving is processed, the internal program control of the knitting machine is adopted.
  • the artificial turf obtained in the embodiment 1-4, and the artificial turf obtained by the method of the second embodiment of the invention patent application No. CN201210288535.4 (referred to as Comparative Example 1), and the method using Comparative Example 1
  • the artificial turf obtained by the backing treatment was not used (referred to as Comparative Example 2), and then the pull-out force of the above-mentioned groups was tested.
  • the test method was as follows: 5 pieces of 5 cm ⁇ 5 cm turf blocks each for each group, each The lawn block randomly tests the data of 10 grasses, and then averages 50 test data.
  • the specific data is shown in Table 1 below:
  • Example 1 Example 2 Example 3 Pull out force 132.1N 102.5N 118.4N Example 4 Comparative example 1 Comparative example 2 Pull out force 129.3N 75N 68N
  • the lawn of the present invention has high pull-out force and good stability.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Botany (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Woven Fabrics (AREA)
  • Road Paving Structures (AREA)

Abstract

一种人造草坪的制备方法，包括如下步骤：将经纱设置在编织机的经轴上，将纬纱沿垂直于经纱的方向设置于编织机上，将人造草丝纱线设置在编织机的后方纱架上，编织成底布，人造草丝纱线顺着经纱平行的方式参与到底布的编织中，利用编织机的提花设备对人造草丝纱线进行提花织草处理；每根人造草丝纱线在底布中绕行2-10周后升出来成为一簇草丝，草丝簇的高度设置为10-70mm，任意相邻两个草丝簇之间设置6-12根经纱；竖向排列的草丝簇中任意相邻的2个草丝簇之间设置3-8根纬纱。该制备方法简单、易操作、能够提升草丝的拔出力、便于工业生产，本方法制得的人造草坪，具有环保、应用广泛、稳定性高的优点。

Description

一种人造草坪及其制备方法 技术领域
本发明涉及人造草坪领域，具体涉及一种人造草坪及其制备方法。
背景技术
传统簇绒型人造草坪结构主要包括底布、草丝纤维、背胶三部分，一般使用簇绒机械生产，将草丝纤维簇绒到底布之上，然后再涂背胶，烘箱烘干即可。人造草坪即可应用于足球、曲棍球等运动场地，也可应用于花园、幼儿园、装饰等休闲领域，属于正处在蓬勃发展期的朝阳产业。然而，在簇绒型人造草坪生产过程中，需要首先预制底布，然后再将草丝针刺到底布之上，其草丝拔出力极低，一般通过在草坪底布上涂覆羧基丁苯胶乳或双组份聚氨酯胶乳束缚草丝，该背胶无热塑性功能，且随使用年限增加会进一步老化变硬，导致了在草坪达到使用年限后无法整体回收，造成了资源浪费和环境污染。
发明内容
本发明的目的在于提供一种易操作、能够提升人造草坪草丝的拔出力、易于设计编织图案的人造草坪的制备方法，本发明还提供该方法制得的一种无需背胶、环保、稳定性高、应用范围广泛的人造草坪。
为解决上述问题，本发明所采用的技术方案如下：
一种人造草坪的制备方法，其特征在于包括如下步骤：取经纱、纬纱和人造草丝纱线，将经纱设置在编织机的经轴上，将纬纱沿垂直于经纱的方向设置于编织机上，将人造草丝纱线设置在编织机的后方纱架上；启动编织机， 经轴与主机同步转动，经纱平行进入编织机，经纱每向前运行一格，两个纬轴上的纬纱按照交错编织方式在经纱中穿行一次，依次循环编织成人造草坪的底布，纱架上的人造草丝纱线顺着经纱平行的方式参与到底布的编织中，然后利用编织机的提花设备对人造草丝纱线进行提花织草处理；每根人造草丝纱线在底布中绕行2-10周后升出来成为一簇草丝，草丝簇的高度设置为10-70mm，任意相邻两个草丝簇之间设置6-12根经纱；竖向排列的草丝簇中任意相邻的2个草丝簇之间设置3-8根纬纱。
本发明中，优选的方案为所述经纱的磅重为2000-20000Dtex。
本发明中，优选的方案为所述纬纱的磅重为2000-20000Dtex。
本发明中，优选的方案为所述每根人造草丝纱线的中部交错编织在3-8根经纱上。
本发明中，优选的方案为所述经纱为PE、PP、PA、棉和麻中的至少一种材料制成的经纱。
本发明中，优选的方案为所述纬纱为PE、PP、PA、棉和麻中的至少一种材料制成的纬纱。
本发明中，优选的方案为所述编织机为VAVDEWIELE公司生产的SRX82型号的编织机。
本发明中，优选的方案为，进行提花织草处理时，通过编织机的内部程序控制提花设备对不同颜色的人造草丝纱线选择性提取织成相应的图案，将相应颜色的人造草丝纱线织入图案中，不需要的部分织入底部中。
本发明还提供由上述制备方法制得的人造草坪。
与现有技术相比，本发明具有如下优点：本发明的制备方法，将人造草丝纱线与经纱、纬纱一起编织成型，经纱和纬纱编织成底布的主体部分，并 使得人造草丝纱线成为底布的一部分，使得人造草丝有着很高的束缚力，可以在不进行背胶处理的情况下应用于足球场、高尔夫球场、公园等多中环境，避免了传统草坪背胶过程中使用的背胶物质(丁苯乳胶、PU背胶)对环境和人体的损害，并且减少了生产步骤、降低了原材料的使用，降低了生产成本，便于工业应用；并且在后期可全部回收，解决了传统人造草坪回收难的问题；此外，制备出的人造草坪拔出力高，草丝、经纱和纬纱一体成型，草坪也具有较好的柔软度和支撑性能，应用范围广。
下面结合具体实施方式对本发明进行详细说明。
具体实施方式
一种人造草坪的制备方法，包括如下步骤：取经纱、纬纱和人造草丝纱线，将经纱设置在编织机的经轴上，将纬纱沿垂直于经纱的方向设置于编织机上，将人造草丝纱线设置在编织机的后方纱架上；启动编织机，经轴与主机同步转动，经纱平行进入编织机，经纱每向前运行一格，两个纬轴上的纬纱按照交错编织方式在经纱中穿行一次，依次循环编织成人造草坪的底布，纱架上的人造草丝纱线顺着经纱平行的方式参与到底布的编织中，然后利用编织上的提花设备机对人造草丝纱线进行提花织草处理；每根人造草丝纱线在底布中绕行2-10周后升出来成为一簇草丝，草丝簇的高度设置为10-70mm，任意相邻两个草丝簇之间设置6-12根经纱；竖向排列的草丝簇中任意相邻的2个草丝簇之间设置3-8根纬纱；进行提花织草处理时，通过编织机的内部程序控制提花设备对不同颜色的人造草丝纱线选择性提取织成相应的图案，将相应颜色的人造草丝纱线织入图案中，不需要的部分织入底部中。
本发明的实施例1-4中，经纱采用PA材料制成的经纱；纬纱采用麻制成 的纬纱；采用的所述编织机为VAVDEWIELE公司生产的SRX82型号的编织机，该编织机能够通过自身附带的程序控制2-8种不同颜色的人造草丝的进线顺序和编织规格，并可自身附带的程序对控制编织机上的提花设备对在底布上的人造草丝纱线进行提花处理，选择性提取织成相应的图案，将相应颜色的人造草丝纱线织入图案中，不需要的部分织入底部中；所采用的经纱的磅重为10000Dtex；所采用的纬纱的磅重为12000Dtex。
实施例1
一种人造草坪的制备方法，包括如下步骤：取PP制成的经纱、PE制成的纬纱和人造草丝纱线，将纬纱沿垂直于经纱的方向设置于编织机上，纬纱的两端分别设置在编织机的两个纬轴，将人造草丝纱线放置在编织机的后方纱架上；启动编织机，经轴与主机同步转动，经纱平行进入编织机，经纱每向前运行一格，两个纬轴上的纬纱按照交错编织方式在经纱中穿行一次，依次循环编织成人造草坪的底布，纱架上的人造草丝纱线顺着经纱平行的方式参与到底布的编织中，然后利用编织上的提花设备机对人造草丝纱线进行提花织草处理；每根人造草丝纱线在底布中绕行5周后升出来成为一簇草丝，草丝簇的高度设置为50mm，任意相邻两个草丝簇之间设置8根经纱；竖向排列的草丝簇中任意相邻的2个草丝簇之间设置4根纬纱；进行提花织草处理时，通过编织机的内部程序控制提花设备对不同颜色的人造草丝纱线选择性提取织成相应的图案，将相应颜色的人造草丝纱线织入图案中，不需要的部分织入底部中。利用本实施例的方法编织出一个绿色背景、白色“AVG”字样的人造草坪。
实施例2
一种人造草坪的制备方法，包括如下步骤：取PE制成的经纱、PA制成的纬纱和人造草丝纱线，将经纱设置在编织机的经轴上，将纬纱沿垂直于经纱的方向设置于编织机上，将人造草丝纱线设置在编织机的后方纱架上；启动编织机，经轴与主机同步转动，经纱平行进入编织机，经纱每向前运行一格，两个纬轴上的纬纱按照交错编织方式在经纱中穿行一次，依次循环编织成人造草坪的底布，纱架上的人造草丝纱线顺着经纱平行的方式参与到底布的编织中，然后利用编织上的提花设备机对人造草丝纱线进行提花织草处理；每根人造草丝纱线在底布中绕行2周后升出来成为一簇草丝，草丝簇的高度设置为10mm，任意相邻两个草丝簇之间设置6根经纱；竖向排列的草丝簇中任意相邻的2个草丝簇之间设置3根纬纱；进行提花织草处理时，通过编织机的内部程序控制提花设备对不同颜色的人造草丝纱线选择性提取织成相应的图案，将相应颜色的人造草丝纱线织入图案中，不需要的部分织入底部中。利用本实施例的方法编织出一个白色背景、七色花图案的人造草坪。
实施例3
一种人造草坪的制备方法，包括如下步骤：取棉制成的经纱、PP制成的纬纱和人造草丝纱线，将经纱设置在编织机的经轴上，将纬纱沿垂直于经纱的方向设置于编织机上，将人造草丝纱线设置在编织机的后方纱架上；启动编织机，经轴与主机同步转动，经纱平行进入编织机，经纱每向前运行一格，两个纬轴上的纬纱按照交错编织方式在经纱中穿行一次，依次循环编织成人造草坪的底布，纱架上的人造草丝纱线顺着经纱平行的方式参与到底布的编织中，然后利用编织上的提花设备机对人造草丝纱线进行提花织草处理；每 根人造草丝纱线在底布中绕行10周后升出来成为一簇草丝，草丝簇的高度设置为70mm，任意相邻两个草丝簇之间设置12根经纱；竖向排列的草丝簇中任意相邻的2个草丝簇之间设置8根纬纱；进行提花织草处理时，通过编织机的内部程序控制提花设备对不同颜色的人造草丝纱线选择性提取织成相应的图案，将相应颜色的人造草丝纱线织入图案中，不需要的部分织入底部中。利用本实施例的方法编织出一个绿色背景、白色“傲胜人造草”字样的人造草坪。
实施例4
一种人造草坪的制备方法，包括如下步骤：取麻制成的经纱、棉制成的纬纱和人造草丝纱线，将经纱设置在编织机的经轴上，将纬纱沿垂直于经纱的方向设置于编织机上，将人造草丝纱线设置在编织机的后方纱架上；启动编织机，经轴与主机同步转动，经纱平行进入编织机，经纱每向前运行一格，两个纬轴上的纬纱按照交错编织方式在经纱中穿行一次，依次循环编织成人造草坪的底布，纱架上的人造草丝纱线顺着经纱平行的方式参与到底布的编织中，然后利用编织上的提花设备机对人造草丝纱线进行提花织草处理；每根人造草丝纱线在底布中绕行8周后升出来成为一簇草丝，草丝簇的高度设置为40mm，任意相邻两个草丝簇之间设置10根经纱；竖向排列的草丝簇中任意相邻的2个草丝簇之间设置6根纬纱；进行提花织草处理时，通过编织机的内部程序控制提花设备对不同颜色的人造草丝纱线选择性提取织成相应的图案，将相应颜色的人造草丝纱线织入图案中，不需要的部分织入底部中。利用本实施例的方法编织出一个绿色背景、黄色向日葵图案的人造草坪。
实验例
取实施例1-4制得的人造草坪，以及采用申请号为CN201210288535.4的发明专利申请中实施例2的方法制得的人造草坪(记为对比例1)、以及采用对比例1的方法但不进行背胶处理得到的人造草坪(记为对比例2)，然后测试上述各组的草丝拔出力，测试方法为：每组各取5块5cm×5cm大小的草坪块，每个草坪块随机测试10根草丝的数据，然后将50个测试数据求平均值，具体数据详见下表1：
表1：草丝拔出力测试数据表
  实施例1 实施例2 实施例3
拔出力 132.1N 102.5N 118.4N
  实施例4 对比例1 对比例2
拔出力 129.3N 75N 68N
从上表中数据可以看出，本发明的草坪，草丝的拔出力高、稳定性好。
上述实施方式仅为本发明的优选实施方式，不能以此来限定本发明保护的范围，本领域的技术人员在本发明的基础上所做的任何非实质性的变化及替换均属于本发明所要求保护的范围。

Claims (9)

  1. 一种人造草坪的制备方法，其特征在于包括如下步骤：取经纱、纬纱和人造草丝纱线，将经纱设置在编织机的经轴上，将纬纱沿垂直于经纱的方向设置于编织机上，将人造草丝纱线设置在编织机的后方纱架上；启动编织机，经轴与主机同步转动，经纱平行进入编织机，经纱每向前运行一格，两个纬轴上的纬纱按照交错编织方式在经纱中穿行一次，依次循环编织成人造草坪的底布，纱架上的人造草丝纱线顺着经纱平行的方式参与到底布的编织中，然后利用编织机的提花设备对人造草丝纱线进行提花织草处理；每根人造草丝纱线在底布中绕行2-10周后升出来成为一簇草丝，草丝簇的高度设置为10-70mm，任意相邻两个草丝簇之间设置6-12根经纱；竖向排列的草丝簇中任意相邻的2个草丝簇之间设置3-8根纬纱。
  2. 根据权利要求1所述的人造草坪的制备方法，其特征在于：所述经纱的磅重为2000-20000Dtex。
  3. 根据权利要求1所述的人造草坪的制备方法，其特征在于：所述纬纱的磅重为2000-20000Dtex。
  4. 根据权利要求1所述的人造草坪的制备方法，其特征在于：所述每根人造草丝纱线的中部交错编织在3-8根经纱上。
  5. 根据权利要求1所述的人造草坪的制备方法，其特征在于：所述经纱为PE、PP、PA、棉和麻中的至少一种材料制成的经纱。
  6. 根据权利要求1所述的人造草坪的制备方法，其特征在于：所述纬纱为PE、PP、PA、棉和麻中的至少一种材料制成的纬纱。
  7. 根据权利要求1所述的人造草坪的制备方法，其特征在于：所述编织机为VAVDEWIELE公司生产的SRX82型号的编织机。
  8. 根据权利要求7所述的人造草坪的制备方法，其特征在于：进行提花织草处理时，通过编织机的内部程序控制提花设备对不同颜色的人造草丝纱线选择性提取织成相应的图案，将相应颜色的人造草丝纱线织入图案中，不需要的部分织入底部中。
  9. 一种根据权利要求1-8任一项所述的制备方法制得的人造草坪。
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