WO2017089930A1 - Moule et procédé de fabrication pour paroi modulaire préassemblée - Google Patents

Moule et procédé de fabrication pour paroi modulaire préassemblée Download PDF

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Publication number
WO2017089930A1
WO2017089930A1 PCT/IB2016/056920 IB2016056920W WO2017089930A1 WO 2017089930 A1 WO2017089930 A1 WO 2017089930A1 IB 2016056920 W IB2016056920 W IB 2016056920W WO 2017089930 A1 WO2017089930 A1 WO 2017089930A1
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WO
WIPO (PCT)
Prior art keywords
panels
panel
mold
wall
connector
Prior art date
Application number
PCT/IB2016/056920
Other languages
English (en)
Spanish (es)
Inventor
Eduardo Antonio NIÑO BARBOSA
Original Assignee
Niño Barbosa Eduardo Antonio
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Niño Barbosa Eduardo Antonio filed Critical Niño Barbosa Eduardo Antonio
Publication of WO2017089930A1 publication Critical patent/WO2017089930A1/fr

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84—Walls made by casting, pouring, or tamping in situ
    • E04B2/86—Walls made by casting, pouring, or tamping in situ made in permanent forms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07—Flat, e.g. panels

Definitions

  • the present invention relates to a Panel and its manufacturing process, whose function is the construction of walls by assembled sections with male and female shapes that fit quickly, which are also waterproof since they are made of a material of high impact resistance and to wear as well as being waterproof, as is rigid PVC. It also has corner connectors that allow a variety of construction forms; These panels are arranged to be filled with concrete and have internal communication between panels to facilitate filling.
  • the Panels and the manufacturing process of PVC panels with male-female connecting side guides and corner connector for the construction of waterproof walls, is within the technological sectors related to light construction, masonry, civil construction and constructions They help and comply with the care of the environment.
  • Patent W09324714 dealing with a structural thermoplastic system, structural components therefor, and method of production thereof in which the structural components are extruded from a thermoplastic material that contains a flowable reinforcing component through a nozzle of extrusion and structural components that are configured for interlocking interlocking.
  • Patent W09428262 refers to an elongated thermoplastic extruded construction component for use in the construction of a thermoplastic building structure, said component of the presentation of spaced interlocking means extending the length thereof for sliding interlocking coupling with the thermoplastic member coupling, and at least one longitudinally extending web that supports said spacing interconnection means spaced in relation to said band having a plurality of cutting openings therethrough into said interconnecting means spaced apart along its length.
  • the component is extruded with a core of reinforced thermoplastic material that has a soft coextruded skin that covers the exposed surfaces thereof and is rectilinear that has spaced flat walls connected in spaced relationship by spaced flat bands that extend the length thereof, the walls spaced holes being provided within at least adjacent to a longitudinal edge spaced inwardly projecting with interconnecting means extending longitudinally thereof for mutual engagement with a coupling component, at least one of said Bands that have a series of circular holes cut from it along its length with the perimeters of said space between said interlocking means protruding inwards.
  • WO9533106 refers to elongated structural hollow extruded thermoplastic components of rectilinear cross-section formed for the interlocking assembly for use in construction of a modular building on a support base, characterized in that each of said components is a coextrusion of a substrate that includes reprocessed plastic material and a thin smooth thermoplastic skin protection that covers surfaces of the wall of said component that are exposed when interlocking mounted with coupling components , each of said component that is with core to provide a predetermined pattern of holes spaced along the length of the walls thereof that become internal walls when interlocking itself mounted with coupling components and the holes of Coupling components be on record to provide internal flow passages between them with the "corings" providing a power supply of reprocessed plastic stock substrate.
  • the best way to carry out the invention is to design, manufacture and assemble a pre-assembled modular wall for divisions containing: waterproof modular panels (1) which are connected to each other and to the connectors (2) by means of male (3) and female (4) sliding guides, with a thickness ranging between 45 mm and 55 mm and a length between 70 cm. and 1 m., also containing connectors (2) between the "T" joints of the wall divisions that has a configuration of sliding guides to join the wall and at the corner corner joint.
  • the modular panels (1) are made by extrusion in rigid PVC, ABS and / or Polypropylene being the most used PVC, they have on their sides a configuration with sliding guides male (3) - female (4) that serves to join the other modular panels (1) or to the connectors (2) for divisions of the area with the walls and in the corners, it also has 4 chambers (5) divided by 3 cells (6), being its best design with a thickness between 4 cm to 6 cm and a length of between 60 cm to 100 cm, having these 3 alveoli (6) reduces the risk of opening or deformity of the material due to the weight of the cement; It also has side holes (7) that serve to intercommunicate the chambers (5) that are formed internally to allow the passage of the fluid base material of the wall spaced apart with a distance of 40 cm to 65 cm between centers, these panels ( 1) they have an external grooving (8) and / or a low textured relief (9). You can have a modality that has modular panels (1) reinforced internally with the foot of friends (16) in order to prevent the opening of the
  • connectors (2) are made of rigid PVC, ABS and / or Polypropylene, they have on their sides a configuration of male (3) - female (4) sliding guides that are used to join the other modular panels (1) for the divisions of the area with the walls and in the corners; characterized by having a configuration in three of its four sides in which they have two female sliding fins (4) configured to allow the sliding of the side formed as male (3) in the panels (1) and in its third side a side male (3) that fits on the fins on the female side (4) of the panels (1).
  • These connectors (2) are made of rigid PVC, ABS and / or Polypropylene and have on their sides a male (3) - female (4) configuration to make a "T" for division of areas to enclose with the walls (1 ) and are not configured differently from those that join the corners of the walls being exactly the same.
  • Zone of pyramids to break the material being 4 pyramids that make up the mold being the two sides (10) of equal trapezoidal configuration inclined smaller than those in the middle (1 1) with a trapezoid angle that oscillates between 3 or a 7 or one of its sides and between 45 ° to 65 ° on its other side; and those of the middle (1 1) of the same trapezoidal configuration with its inclined sides ranging between 3 or 7 o , with an entry head of between 22 cm and 27 cm; ii. Dice area (12) that is the center and heart of the panel being the negative of the configuration of the wall panel (1) and located in the central part of the mold; iii.
  • Mooring zone (13) which is one or more rectangles shaped to fit around the dice and withstand the pressure exerted by the extruded plastic material therethrough without deforming by temperature that is between 140 ° C to 180 ° C; iv. Lips (14), which are those that originate the external grooving (8) in the wall panel (1) and are located the last mooring (13) at the exit of the material.
  • a connector mold with the same mold characteristics for the modular panel.
  • a calibrator that is the negative of the shape or of the panel (1) or of the connector (2) that generates a vacuum in the newly extruded part of the mold must be guaranteed ensuring that it is not deformed and with water cooling channels that cool the piece to give it its final finish before being cut to the required length.
  • the Manufacturing Process of the pre-assembled modular wall panel for divisions and the connector for "T" joints of walls and corners must have the following stages: a. Extrusion of plasticized material towards the area of pyramids that break the material with its inclined trapezoidal configuration, forcing the material to go towards the dice; b. Distribution of material in the area of dice (12) holding constant pressure and temperature; forcing the preformed material towards the exit in the middle of the mooring area (13); C. Entrance of the preformed material to the calibrator (15) that generates vacuum and cooling during its passage allowing the material to harden and guarantee its dimensions; d. The panels are cut according to the mentioned dimensions.
  • the process for assembling the pre-assembled modular walls costs the following stages: a) Site preparation; Define: Dimensions, shape and depth of the pool. Make detailed plans of it: plants, cuts and details.
  • Locate and stake out It is better to locate the pool in high places than in low places, especially when the water table is high. Staking out is drawing the real outline or perimeter of the pool on the ground, using lime or sand.
  • the excavation can be manual or mechanical, it includes the outline of the pool plus 50 cm outwards, space that is required to give space to assemble the structure in PVC.
  • the ground bank of the interior contour of the pool must be leveled and taped, manually or with a frog, to be firm. Any filler that is needed should be fine and shaken.
  • On the compacted bench an enlistment of poor concrete of 3 cm thick is made, leaving a minimum setting for one day. This Enlisted is used as a base to assemble the structure or PVC wall of the pool whose measure is generally 1 ms high.
  • the stops reinforce the wall and are attached to each post, are inserted into the perimeter ring of concrete that melts external to the vessel, at the base of the wall and is part of the self-supporting structure of the pool.
  • the form is assembled for the outer perimeter ring of concrete, which is 30 cm wide and 20 cm thick.
  • the next step is to leave the dead or exact points where the accessories are installed, and then fill the hollow panels with 3000 PSI concrete and melt the perimeter ring, activities that are carried out simultaneously and during a single day of work, so that the concrete is monolithic and the resulting structure is self-supporting.
  • the concrete is prepared in the proportions established for the necessary strength, using fine mixed (maximum crushing size: 1 ⁇ 4 "). First the panels and the parales are filled, gently sucking the concrete with a 1 ⁇ 2" or 3/8 rod ", to avoid empty spaces or air chambers.
  • MODULAR CONSTRUCTIONS It consists of the following steps: foundation plate, drain installation, column, wall, sill, lintel, hydraulic and electrical installation, cast iron, roof and PVC carpentry.
  • Base plate Its main function is to give stability to the modular construction that is going to be carried out, by enlisting the land with bases that can be managed in a foundation, with footings at the sites where the international pools column is projected, specifically constructed of 180 kg / cm 2 to 240 kg / cm 2 with an electro-welded mesh for strength, whose thickness is between 5 cm to 10 cm.
  • Wall Made up of male-female PVC panels and assembled using connector posts, of the same material, which are assembled on the base plate, lifting the walls according to the design to be built, houses, booths, enclosures, machine rooms and all types Modular construction
  • Partition walls These are partition panels that are assembled on the PVC post. They are attached perpendicularly to the wall to divide the interior spaces of a construction, whose function apart from supporting the wall divides the environments.
  • Rails They are panels at the height of 1 mtrs that are located in the spaces where windows or open spaces go according to the design of the house.
  • Dinteles They are panels of height of 0.50 mtrs on the upper part of the window to give auction to the outer wall of the housing unit and allow to handle the tie down strap to support the housing unit cover.
  • Hydraulic and electrical installation The water and energy connection facilities necessary for a housing unit, which are carried out using the inner cells or holes of the panels or walls before making the casting of the wall.
  • Casting of walls Concrete 180 kg / cm 2 to 240 kg / cm 2 , with gravel between 2 cm to 4 cm selected, plant sand, 1 rod between 8 mm to 1 1 mm in each panel, emptied in column and wall , to give greater stability and resistance to the walls of the housing unit.
  • Cover It is made of light-weight PVC roof tile, which is unloaded onto access profiles where anchoring and support is carried out, according to the slope and design of the roof.
  • PVC carpentry PVC doors and windows are installed according to the design chosen and marketed by the companies dedicated to this item.
  • Figure 1 It shows the Isometric drawing of the Wall assembled to the main object connector of this invention, there is a detail of the holes that allow the passage of cement between the panels and in turn between the chambers.
  • Figure 1 A It shows a front view Wall assembled to the connector of the previous view allowing to better observe the cameras and the alveoli that compose it and its sliding connection with the connector.
  • Figure 1 B Front view Extruded wall, grooved detail and surface finish, is a view that shows the moment when the mold panel comes out and the grooving and the final finish are observed.
  • Figure 1 C Front view Wall in a special modality to prevent the panel from opening due to the weight of the cement and is with the foot of reinforcement friends.
  • Figure 2 Shows the Isometric view of the complete nozzle where the panel that forms the modular wall comes out.
  • Figure 2A It shows a view in front nozzle plan revealing the areas that comprise it, especially the detail of the pyramids through which the material enters.
  • Figure 2B It shows the front view nozzle with the figure with which the extruded material will come out.
  • Figure 3 Shows the calibrator that receives the preformed panel above.
  • Figure 4. It shows the Isometric view of the nozzle of the connector that is the complement of union of the walls when it is done you want to place a wall at 90 ° of the initial wall in the form of "T" or for the corners of the construction.
  • Figure 4A It shows the front view of the connector nozzle where the configuration of the connector sides is observed.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)

Abstract

Paroi modulaire préassemblée pour divisions imperméables et procédé de fabrication de celle-ci en PVC avec guides latéraux de liaison mâle-femelle et élément de liaison angulaire. L'invention se rapporte à un panneau et à son procédé de fabrication, qui a pour fonction la construction de parois par sections montables à formes mâle et femelle qui s'emboîtent rapidement, elle présente en outre des raccords d'angle qui permettent une grande diversité de formes de construction ; ces panneaux étant disposés pour être remplis de béton et comportant une communication interne entre panneaux pour faciliter leur remplissage. Les panneaux et le procédé de fabrication de panneaux en PVC avec guides latéraux de raccord mâle-femelle et raccord d'angle pour la construction de panneaux imperméables s'inscrit dans les secteurs technologiques référents pour la construction légère, la maçonnerie, la construction civile et les constructions qui aident et satisfont à la protection de l'environnement.
PCT/IB2016/056920 2015-11-27 2016-11-17 Moule et procédé de fabrication pour paroi modulaire préassemblée WO2017089930A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CO15283371 2015-11-27
CO15283371 2015-11-27

Publications (1)

Publication Number Publication Date
WO2017089930A1 true WO2017089930A1 (fr) 2017-06-01

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ID=58763096

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/IB2016/056920 WO2017089930A1 (fr) 2015-11-27 2016-11-17 Moule et procédé de fabrication pour paroi modulaire préassemblée

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112507038A (zh) * 2020-12-11 2021-03-16 温州职业技术学院 一种基于谱系图和产品功能的产品模块划分研究系统

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4504210A (en) * 1982-05-06 1985-03-12 Dynamit Nobel Aktiengesellschaft Die for extruder
WO1996014480A1 (fr) * 1994-11-02 1996-05-17 Royal Building Systems (Cdn) Limited Systeme de construction modulaire protege contre le feu
ES2141766T3 (es) * 1992-05-29 2000-04-01 Royal Building Syst Canada Sistema estructural termoplastico.
ES2146871T3 (es) * 1995-03-25 2000-08-16 Wilfried Ensinger Procedimiento y dispositivo para la extrusion en continuo de masas fundidas de plastico para obtener perfiles de camaras huecas.

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4504210A (en) * 1982-05-06 1985-03-12 Dynamit Nobel Aktiengesellschaft Die for extruder
ES2141766T3 (es) * 1992-05-29 2000-04-01 Royal Building Syst Canada Sistema estructural termoplastico.
WO1996014480A1 (fr) * 1994-11-02 1996-05-17 Royal Building Systems (Cdn) Limited Systeme de construction modulaire protege contre le feu
ES2146871T3 (es) * 1995-03-25 2000-08-16 Wilfried Ensinger Procedimiento y dispositivo para la extrusion en continuo de masas fundidas de plastico para obtener perfiles de camaras huecas.

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112507038A (zh) * 2020-12-11 2021-03-16 温州职业技术学院 一种基于谱系图和产品功能的产品模块划分研究系统

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