WO2017085346A1 - Machine de traitement de produits composites à base de mélanges, et procédé de traitement correspondant - Google Patents

Machine de traitement de produits composites à base de mélanges, et procédé de traitement correspondant Download PDF

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Publication number
WO2017085346A1
WO2017085346A1 PCT/ES2016/070817 ES2016070817W WO2017085346A1 WO 2017085346 A1 WO2017085346 A1 WO 2017085346A1 ES 2016070817 W ES2016070817 W ES 2016070817W WO 2017085346 A1 WO2017085346 A1 WO 2017085346A1
Authority
WO
WIPO (PCT)
Prior art keywords
mixing
machine
ingredients
pressure
mixing vessel
Prior art date
Application number
PCT/ES2016/070817
Other languages
English (en)
Spanish (es)
Inventor
Martinez Navarro GABRIEL
Original Assignee
It Food
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by It Food filed Critical It Food
Priority to EP16865828.4A priority Critical patent/EP3363531A4/fr
Publication of WO2017085346A1 publication Critical patent/WO2017085346A1/fr

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/50Mixing liquids with solids
    • B01F23/53Mixing liquids with solids using driven stirrers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/051Stirrers characterised by their elements, materials or mechanical properties
    • B01F27/054Deformable stirrers, e.g. deformed by a centrifugal force applied during operation
    • B01F27/0542Deformable stirrers, e.g. deformed by a centrifugal force applied during operation deformable by centrifugal force
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F29/00Mixers with rotating receptacles
    • B01F29/80Mixers with rotating receptacles rotating about a substantially vertical axis
    • B01F29/83Mixers with rotating receptacles rotating about a substantially vertical axis with rotary paddles or arms, e.g. movable out of the receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/40Mixers using gas or liquid agitation, e.g. with air supply tubes
    • B01F33/402Mixers using gas or liquid agitation, e.g. with air supply tubes comprising supplementary stirring elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/40Mixers using gas or liquid agitation, e.g. with air supply tubes
    • B01F33/406Mixers using gas or liquid agitation, e.g. with air supply tubes in receptacles with gas supply only at the bottom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/717Feed mechanisms characterised by the means for feeding the components to the mixer
    • B01F35/7173Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems

Definitions

  • a compound processing machine based on mixtures, and process of said processing refers to a machine that processes, by at least mixing and dispensing, products such as food, cosmetics, building materials (cement, concrete ), chemical products (paints, resins, etc.), and in general any product whose mixing inside a machine may pose a risk of contamination of the same, corrosion of its components, sealing or difficulty of cleaning said components.
  • Said products, preferably foods are composed of two or more ingredients, at least one of them being a more or less thick liquid, for example, two liquids or a liquid and one or more solids in powder, with or without air or other gases, such as yogurts.
  • the machine is distinguished by the fact that it is structured so that the mixing of said ingredients is carried out outside the internal circuits of the machine and in a container in which the mixed product is collected, being at least one of the ingredients themselves , liquid, gaseous or solid, which, through its pressure dispensing, acts as a mechanical mixing medium.
  • a second aspect of the invention is the process of processing the machine with said phase in which said mixing is carried out by means of said mixing ingredient outside the circuits of the machine.
  • the main phases of the process of processing said products in said type of machines comprises, at least a previous phase of dispensing products, a mixing phase of said products inside the machine and, subsequently, a final phase of the dispensing of the product already mixed within the final package, in which the processed product is marketed and which, often, is also usually used in the one that is consumed.
  • the objective of the present invention is therefore to develop a new type of processing machine of said type of products in which the mixing phase of the ingredients does not occur inside its circuits to avoid such inconveniences, doing so externally and directly in a container, which can be the final container from which the product is directly consumed or an intermediate container, in which the mixture in said container passes to a later stage of a process, the previous mixing process being therefore a phase Intermediate in a process.
  • the mixing product processing machine based on mixtures and the process of said processing refers to a machine equipped with devices for processing products, in particular foods such as yogurts or resin mixes or even cement, composed of base of two or more ingredients or components, at least one of them being a more or less thick liquid, for example, two liquids, or a liquid and one or more solids in powder, with or without air or other gases, being provided with devices and means for effecting, at least the dispensing of said ingredients and the mixture thereof, and which is distinguished from machines of this type already known for being structured with said means and said devices arranged and shaped so that the mixture of the Ingredients are carried out outside the circuits of the machine and in a mixing vessel in which the product is collected and which, preferably, is directly the final package in which the processed product is collected in which it is to be marketed and / or to consume, although it can also be an intermediate container from which the mixture will pass to another phase of an industrial process or process.
  • devices for processing products in particular foods such as yogurts or resin mixes or even cement, composed of
  • Examples of products that can be used are yogurt powder, juices powder, horchata powder, milk powder, egg powder, albumin powder, powdered products with probiotics or bifidus that, in order to increase their shelf life, must be mixed in the time of ingestion, hyaluronic acid powder, collagen powder, adhesives or adhesives with two or more components or mortars among others.
  • the machine can be used in different places, for example in beauty salons, in food outlets or in hospitals, allowing mixtures to obtain products according to needs (hospital feeding) or tastes of the users.
  • the essential advantage of the machine of the invention is to be able to mix the ingredients that form the product within a mixing vessel that is located outside the circuits of the machine and, preferably, but not limited to, said mixing vessel being directly of the container in which the product is marketed and to be consumed (glass, cup, jug, etc.) or the container that goes to a later stage in a production process.
  • a first object of the invention is a composite product machine based on mixtures according to claim 1. Also, additional features of the machine are included in claims 2 to 12.
  • the machine is designed to use at least one of the ingredients themselves, liquid or solid, powdered, as a mixing ingredient, combined or not with air by means of the Venturi effect or other method, as the main means mechanical to perform the mixture, projecting it under pressure on the rest of the ingredients that make up the product, that is, the ingredient or powdered ingredients to be diluted or on another or other liquid ingredients that an operator or the machine deposits in the mixing vessel.
  • the Venturi we must establish that it could be used, according to the invention, to introduce a gas, powder or liquid into the mixing ingredient before spraying it on the rest of the ingredients.
  • the air or gas added to the mixing ingredient allows to gain volume and prolong over time (normally limited by the liquid / solid ratio) the mechanical effect of mixing when the generated bubble content is convenient or irrelevant in the resulting solution or that the low viscosity allows rapid escape of the projected bubbles when they are undesirable.
  • the pressure, temperature and volume / time of the ingredients can be regulated according to the mixture that you want to achieve in each case and the characteristics of the ingredients, viscosity, solubility, etc., depending on the type of product to be processed.
  • the machine of the invention has one or more needles or injectors, and may even consist of a solid piece with holes that pass through it and simulate the effect of the needle, of different diameters and lengths, which project the pressure at high pressure.
  • liquid or solid ingredient which we will call a mixing ingredient, with or without gas, inside the container, said liquid or solid ingredients from one or more tanks through needles and independent circuits that preferably will have, although they may not have, Venturi tubes for pre-mix air with liquids or solids or other gas to be projected.
  • the container is arranged in the machine so that it is located externally to the aforementioned independent circuits and under the needles that inject the liquid or solid mixer, said container containing the rest of liquid or powder ingredients or ingredients, and which we will call ingredients to mix
  • the machine preferably has means for supplying, in said container, at the same time or one after the other, said ingredients to be mixed, in turn from deposits arranged in the machine, preferably independent for each ingredient, which should be easily located and removed. by the machine operator.
  • the machine also has a pneumatic circuit to project air or other gas to the mix with different pressures and with injectors or needles of different diameters and lengths, also acting as a second mechanical mixing means.
  • the base of the set of needles or injectors can be coupled to rotate on itself, as well as, optionally, can be the support where the container in which the mixing ingredient is mixed with the ingredients to be mixed is placed .
  • the needles can be attached so adjustable in order to be able to orient them independently in relation to the base on which they are arranged, to cover the different areas of the mixing vessel.
  • the mixing ingredient and the ingredient or ingredients to be mixed may be cooled or heated to different temperatures before being projected or dispensed into the container. .
  • the proportions of said ingredients or ingredients can be determined by the user by analog or digital means.
  • Said removal means may be, for example, a spoon or straw that, in addition to removing the mixture, remains in the mixing vessel for use as a consumption instrument once the mixture has been made.
  • an ice bar that also removes the mixture while it cools being dissolved in the mixing vessel.
  • the machine has suitable clamping means such as tweezers or claws, these may or may not be rotating, and may also incorporate a warehouse or deposit in which the straws or spoons are located.
  • the ice could be supplied directly from a refrigerated tank that preferably manufactures said ice.
  • the dimensions of the machine object of the invention will depend on the materials to be mixed, varying from smaller sizes for example for food products to larger sizes for construction products such as concrete.
  • a second object of the invention is a process for the processing of products in a machine as described and according to claim 13. Additional features of the process are set out in claims 14 to 16.
  • the process of processing composite products based on two or more ingredients by means of the described machine comprises:
  • At least one phase of mixing said ingredients which contemplates the use of at least one of the liquid or solid ingredients themselves as the main mechanical mixing means, projecting it under pressure on the rest of the ingredients that make up the product incorporated into a mixer vessel that is located outside the machine circuits; and - optionally, another phase for projecting air or other gas under pressure on the mixture contained in the mixing vessel, as a second mechanical mixing means, applied with different pressures by needles or injectors of different diameters and lengths.
  • Figure number 1 shows a schematic representation, which is not a design or proportionality, of a schematic example of the mixture-based compound processing machine, object of the invention, the main parts and elements comprising it being appreciated, as well as their configuration and arrangement.
  • Figures 2, 3 and 4 show a schematic detail of the container of the machine object of the invention in which an element for stirring the mixture is incorporated, with Figure 3 placing the removal element centered relative to the axis of the container mixer and in figure 4 said removal element being displaced with respect to the aforementioned axis of the container.
  • the machine (1) in question comprises, at least, distributing means (2), from a pump and / or a net and / or a container, of a liquid mixing ingredient, which are linked , through internal circuits (3), which eventually contemplate the existence of ducts with Venturi effect (4), to pressure dispensing means (5), preferably formed by one or more injector needles (51), which are optionally orientable, that pour said ingredient under pressure, mixing air or not, on a mixing vessel (6) that is located outside the circuits of the machine (1) and contains the rest of the ingredients to be mixed that make up the product, determining, the strength itself pressure of said ingredient, the mechanical effect of mixing some ingredients with others inside the mixing vessel.
  • distributing means (2) from a pump and / or a net and / or a container, of a liquid mixing ingredient, which are linked , through internal circuits (3), which eventually contemplate the existence of ducts with Venturi effect (4), to pressure dispensing means (5), preferably formed by one or more injector needles (51),
  • the machine also has at least one reservoir (7) of ingredients to be mixed provided with dosing means (8) that pour their contents into the mixing vessel (6) before or simultaneously with the pressure pouring of the mixing ingredient by part of the injection needles (51) that constitute the pressure dispensing means (5).
  • dosing means (8) that pour their contents into the mixing vessel (6) before or simultaneously with the pressure pouring of the mixing ingredient by part of the injection needles (51) that constitute the pressure dispensing means (5).
  • the machine (1) has pressure dispenser means (5) that are coupled to a rotating head (9) moved by a pulley motor or mechanism (10) and / or, also preferably but not limited, it has a support (11) for the mixing vessel (6) that is associated with a vibration and / or rotation mechanism (12), for example driven by a motor.
  • the machine also has, optionally, a pneumatic system (13), preferably linked to one of the pressure dispensing means (5), which projects air or other gas under pressure on the mixture of ingredients of the mixing vessel ( 6), acting as second mechanical mixing means.
  • the pneumatic system can project the pressurized air or gas from the bottom or base, or from the walls of the mixing vessel, for which, there are integrated pneumatic circuits (131) that connect the pressure dispensing means (5) with the wall or bottom of the mixing vessel.
  • the machine (1) can be provided with heating and / or cooling devices (14) of any of the ingredients conveniently inserted in the internal circuits (3) of the machine (1) through which it passes from the distributor means (2) to the pressure dispensing means (5).
  • a yogurt milk preparation in which 180 ml of water has been mixed, as a mixing ingredient, at a pressure of 4 bars through two injectors, one of 1, 3 mm in diameter and another one of 1, 5 mm in diameter, with 35 g of milk yogurt powder prepared in the mixing bowl.
  • the water / powder ratio used has therefore been 5.14 ml / gr.
  • the water has been supplied in less than 4 seconds to achieve a solution equivalent in its homogenization to that achieved with a manual method that requires stirring the mixture of water and milk preparation with a spoon for 3 minutes.
  • the mixing vessel has rotated with respect to its axis, during injection of the mixing ingredient, at 160 rpm.
  • the speed of rotation of the container depends on the dimensions of the container itself and the amount of ingredients introduced that must be necessary to prevent centrifugal force from spilling the mixture.
  • a container with a base of 5 cm in diameter, 10 cm in height and a mouth of 7 cm in diameter has been used.
  • the set of the two needles or injectors have rotated at 230 rpm, each with an inclination. One of them perpendicular to the base of the container and the other with 20 ° with respect to the first, that is, with its free end away from the first needle.
  • the working temperatures can be different depending on the product or products to be mixed, so that they can be low temperatures for cold products such as yogurt, ice cream, cold drinks or cocktails, or high or relatively high temperatures for hot products such as Soups or creams. In the above example mixtures at temperatures between 4 and 20 ° or successfully performed.
  • the pressure must be combined with the diameters of the needles as well as with the proportions of liquid and solid. That is, the pressure can be higher or lower depending on the quantities to be mixed, the time required, the diameters of the needles and the properties of the ingredients to be mixed.
  • Said removal means may be, for example, a plastic spoon or straw (21) which, in addition to removing the mixture, remains in the mixing vessel (6) for use as a consumption instrument once the mixture has been made.
  • the machine can incorporate a tank or store (22) containing the straws (21) to be used that flow into a funnel-shaped claw (23) that allows the straws (21) to fall from the tank (22) towards the container (6) holding them by one end before they fall into the container (6).
  • the claw (23) will hold the straw (21) and thanks to a motor (24) connected to the claw (23) the straw (21) will turn and will vibrate inside the container (6).
  • the straw (21) is deformed inside the container (6) due to the centrifugal force so that it bends towards the walls of the container (6).
  • the support (11) of the container (6) can also hold it in such a way that the container (6) also rotates at the same time as the straw (21), in the same or in the opposite direction.
  • a spoon could also be used instead of a straw (21).
  • the claw (23) may be centered with respect to the central axis of the mixing vessel (6), as shown in Figures 2 and 3 or offset with respect to said central axis, as shown in Figure 4, depending on the conditions of the mix and of the straw material (21) or spoon.
  • the machine has suitable clamping means such as tweezers or claws, which may or may not be rotating.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Food-Manufacturing Devices (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Confectionery (AREA)

Abstract

Machine de traitement de produits composites à base de mélanges, et procédé de traitement correspondant, ladite machine de traitement comprenant des moyens de distribution (2) d'un ingrédient de mélange liquide, reliés à des moyens de distribution sous pression (5), qui déversent ledit ingrédient sous pression, avec ou sans incorporation d'air, dans un récipient de mélange (6) situé à l'extérieur des circuits de la machine (1) et contenant le reste des ingrédients à mélanger. Le procédé comprend une étape de mélange d'ingrédients comprenant l'utilisation d'au moins l'un de ceux-ci comme moyen mécanique mélangeur, par projection sous pression dudit ingrédient sur les ingrédients restants dans le récipient de mélange (6) et, en option, une autre étape de mélange comprenant la projection sous pression d'air ou d'un autre gaz dans le mélange contenu dans le récipient de mélange (6).
PCT/ES2016/070817 2015-11-20 2016-11-16 Machine de traitement de produits composites à base de mélanges, et procédé de traitement correspondant WO2017085346A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP16865828.4A EP3363531A4 (fr) 2015-11-20 2016-11-16 Machine de traitement de produits composites à base de mélanges, et procédé de traitement correspondant

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ES201531683A ES2613303B1 (es) 2015-11-20 2015-11-20 Máquina procesadora de productos compuestos a base de mezclas, y procedimiento de dicho procesado
ESP201531683 2015-11-20

Publications (1)

Publication Number Publication Date
WO2017085346A1 true WO2017085346A1 (fr) 2017-05-26

Family

ID=58714482

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/ES2016/070817 WO2017085346A1 (fr) 2015-11-20 2016-11-16 Machine de traitement de produits composites à base de mélanges, et procédé de traitement correspondant

Country Status (3)

Country Link
EP (1) EP3363531A4 (fr)
ES (1) ES2613303B1 (fr)
WO (1) WO2017085346A1 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110732277A (zh) * 2019-11-09 2020-01-31 宋明奎 多功能溶液搅拌装置
CN111568261A (zh) * 2020-04-01 2020-08-25 宁波飞仕达产品设计有限公司 一种全自动打蛋器
CN116422199A (zh) * 2023-06-13 2023-07-14 天津长荣绿色包装科技有限公司 一种纸塑礼盒生产用具有均匀分散功能的原料分散装置

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108786565A (zh) * 2018-06-07 2018-11-13 胡斌 一种园林苗木用脚踩式肥料混合设备
CN111790308A (zh) * 2020-08-18 2020-10-20 徐州工业职业技术学院 一种高分子材料搅拌装置
CN114130288A (zh) * 2021-12-17 2022-03-04 河南医学高等专科学校 一种制药混合装置

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3156452A (en) * 1961-10-10 1964-11-10 Interlake Iron Corp Mixing apparatus
DE2708718A1 (de) * 1977-03-01 1978-09-07 Peter Dipl Ing Dr Riegelmayer Verfahren zum kontinuierlichen mischen von pulvrigen oder granulierten feststoffen mit einer fluessigkeit sowie misch- und ladegeraet zur durchfuehrung des verfahrens
US4257710A (en) * 1978-02-08 1981-03-24 Saint Gobain Industries Continuous process mixing of pulverized solids and liquids and mixing apparatus
WO2000011957A1 (fr) * 1998-08-27 2000-03-09 Biowheat Ab Melangeur

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Publication number Priority date Publication date Assignee Title
US2126911A (en) * 1936-01-06 1938-08-16 George W Mullen Method and apparatus for dispersing pectin and the like
ATE452374T1 (de) * 2004-08-30 2010-01-15 Sigrid Heuer Kosmetische hautfarbenbestimmung und farbmischvorrichtung
US8593634B1 (en) * 2012-06-15 2013-11-26 Larry Y Igarashi Custom cosmetic blending machine
US9731255B2 (en) * 2013-05-31 2017-08-15 Melvin L. Black Feedback controlled concrete production

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3156452A (en) * 1961-10-10 1964-11-10 Interlake Iron Corp Mixing apparatus
DE2708718A1 (de) * 1977-03-01 1978-09-07 Peter Dipl Ing Dr Riegelmayer Verfahren zum kontinuierlichen mischen von pulvrigen oder granulierten feststoffen mit einer fluessigkeit sowie misch- und ladegeraet zur durchfuehrung des verfahrens
US4257710A (en) * 1978-02-08 1981-03-24 Saint Gobain Industries Continuous process mixing of pulverized solids and liquids and mixing apparatus
WO2000011957A1 (fr) * 1998-08-27 2000-03-09 Biowheat Ab Melangeur

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110732277A (zh) * 2019-11-09 2020-01-31 宋明奎 多功能溶液搅拌装置
CN111568261A (zh) * 2020-04-01 2020-08-25 宁波飞仕达产品设计有限公司 一种全自动打蛋器
CN116422199A (zh) * 2023-06-13 2023-07-14 天津长荣绿色包装科技有限公司 一种纸塑礼盒生产用具有均匀分散功能的原料分散装置
CN116422199B (zh) * 2023-06-13 2023-08-22 天津长荣绿色包装科技有限公司 一种纸塑礼盒生产用具有均匀分散功能的原料分散装置

Also Published As

Publication number Publication date
ES2613303A1 (es) 2017-05-23
EP3363531A1 (fr) 2018-08-22
EP3363531A4 (fr) 2019-07-10
ES2613303B1 (es) 2018-03-07

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