WO2017076093A1 - 显示基板、显示面板切割方法和显示装置 - Google Patents

显示基板、显示面板切割方法和显示装置 Download PDF

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Publication number
WO2017076093A1
WO2017076093A1 PCT/CN2016/094145 CN2016094145W WO2017076093A1 WO 2017076093 A1 WO2017076093 A1 WO 2017076093A1 CN 2016094145 W CN2016094145 W CN 2016094145W WO 2017076093 A1 WO2017076093 A1 WO 2017076093A1
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WIPO (PCT)
Prior art keywords
strip
display
display substrate
shaped barrier
sealant
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Application number
PCT/CN2016/094145
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English (en)
French (fr)
Inventor
黄式强
Original Assignee
京东方科技集团股份有限公司
合肥京东方光电科技有限公司
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Application filed by 京东方科技集团股份有限公司, 合肥京东方光电科技有限公司 filed Critical 京东方科技集团股份有限公司
Priority to US15/508,305 priority Critical patent/US10598991B2/en
Publication of WO2017076093A1 publication Critical patent/WO2017076093A1/zh

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/133351Manufacturing of individual cells out of a plurality of cells, e.g. by dicing
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1341Filling or closing of cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/133354Arrangements for aligning or assembling substrates
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F2201/00Constructional arrangements not provided for in groups G02F1/00 - G02F7/00
    • G02F2201/50Protective arrangements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F2201/00Constructional arrangements not provided for in groups G02F1/00 - G02F7/00
    • G02F2201/50Protective arrangements
    • G02F2201/501Blocking layers, e.g. against migration of ions
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F2202/00Materials and properties
    • G02F2202/28Adhesive materials or arrangements

Definitions

  • the present disclosure relates to the field of display technologies, and in particular, to a display substrate, a display panel cutting method, and a display device.
  • the display panel includes two display substrates (array substrate and color film substrate).
  • a large display substrate is first manufactured (the display substrate includes a plurality of smaller ones) Sub-display area), then two large display substrates (the two display substrates are an array substrate and a color film substrate) are bonded together by a sealant (Sealant) to form an original panel, and then the original panel can be cut.
  • a sealant Sealant
  • the glue cutting line is a cutting position between two adjacent sub-display areas, and the adjacent two sub-display areas are in a rubber cutting line
  • the GOA (Gate Driver on Array) circuit reference point is not provided on the side, and is used to determine the position of the rubberized cutting line.
  • the reference point according to the rubber cutting line is used.
  • a glue track parallel of the movement track on the display substrate when the glue nozzle is glued
  • the sealant is sprayed from the glue nozzle, it will flow around the glue track and cover the glue cutting line.
  • the sealant produced by the two glue track will create overlapping areas at the glue cutting line (ie, there are two areas in the area). Layer sealant).
  • the inventors have found that the above method has at least the following defects: when applying the sealant to the display substrate, there is a mechanical error and an uncertainty in the application of the sealant (the sealant of the fluid is sprayed) Both the exit and the flow on the display substrate are uncertain), which may result in uneven distribution of overlapping regions on two adjacent sub-display regions, and excessive overlap may affect the flatness of the display substrate after bonding, and reduce the product quality. rate.
  • the present disclosure provides a display substrate and a display panel. Cutting method and display device. The technical solution is as follows:
  • a display substrate comprising at least two sub-display regions and at least one blocking unit for forming a sub-display substrate;
  • Each of the barrier units includes: two strip-shaped barrier patterns disposed on both sides of the strip cutting line on the display substrate, the two strip-shaped barrier patterns respectively located on the periphery of two adjacent sub-display areas In the region, when the glue is applied, the glue tracks of the two adjacent sub-display regions are located between the two strip-shaped barrier patterns.
  • the distance between the first strip-shaped barrier pattern and the second strip-shaped barrier pattern and the stripped cutting line are equal.
  • the display substrate further includes two sealants coated according to two glue coating tracks corresponding to each of the blocking units,
  • the first sealant is covered on the first strip-shaped barrier pattern, and a sealant pattern is formed on both sides of the first strip-shaped barrier pattern, and the first sealant is on a side close to the strip cutting line.
  • the sealant pattern has the same shape as the area between the two strip-shaped barrier patterns, and the first sealant is any one of the two sealants, and the first strip-shaped barrier pattern is the A stripping barrier pattern in the blocking unit and the first sealant is located on a same side of the stripped cutting line.
  • the display substrate further includes two sealants coated according to two glue coating tracks corresponding to each of the blocking units,
  • the shape of any of the two sealants is the same as the shape of the area between the two strip-shaped barrier patterns in the barrier unit.
  • any glue cutting line on the display substrate has a corresponding blocking unit.
  • the at least one blocking unit is formed in a patterning process.
  • the thickness of any one of the strip-shaped barrier patterns is the same as the thickness of any one of the two sealants.
  • any of the strip-shaped barrier patterns are made of photoresist.
  • the distance between the two glue coating tracks and the rubberized cutting line is equal.
  • each of the sub-display areas further includes an effective display area
  • a distance between the strip-shaped barrier pattern in the peripheral region and the effective display region is greater than a distance between the strip-shaped barrier pattern and the tape-cutting line.
  • the display substrate further includes two sealants coated according to a glue coating track corresponding to each of the barrier units, wherein the two sealants comprise a first sealant and a second sealant;
  • the first sealant is located between the two strip-shaped barrier patterns, and an area between a projection of the first sealant on the display substrate and the two strip-shaped barrier patterns is on the display The projections on the substrate coincide;
  • the second sealant is located between the two strip-shaped barrier patterns, and an area between a projection of the second sealant on the display substrate and the two strip-shaped barrier patterns is on the display The projections on the substrate coincide.
  • the first sealant is further located on a surface of the first strip-shaped barrier pattern away from the display substrate, and the second sealant is further located at the second strip-shaped barrier pattern away from the surface The surface of one side of the substrate is displayed.
  • a sum of thicknesses of the first and second sealants in a region between the two strip-shaped barrier patterns is equal to a thickness of the first strip-shaped barrier pattern and is located in the first strip a sum of thicknesses of the first sealant of the barrier pattern away from a surface of one side of the display substrate; thickness of the first and second sealants in a region between the two strip-shaped barrier patterns And a sum equal to a thickness of the second strip-shaped barrier pattern and a thickness of the second sealant on a surface of the second strip-shaped barrier pattern away from the display substrate.
  • the first sealant is further located on a side of the first strip-shaped barrier pattern away from the tape cutting line, and the second sealant is further located in the second strip-shaped barrier pattern away from the One side with a glue cutting line.
  • a display panel cutting method is provided, the display panel includes a first display substrate and a second display substrate, the first display substrate includes at least two sub-display areas and at least one blocking unit, the sub-display area is used to form a sub-display a substrate; each of the barrier units includes: two strip-shaped barrier patterns disposed on two sides of the strip cutting line on the display substrate, wherein the two strip-shaped barrier patterns are respectively located in two adjacent sub-display regions Peripheral area, the method includes:
  • Two glue-coated tracks are parallel to the glue-cut line and located between the two strip-shaped barrier patterns;
  • the display panel is cut according to the tape cutting line.
  • any of the glue coating tracks is equal to the distance of the glue cutting line.
  • any one of the strip-shaped barrier patterns is equidistant from the strip-cutting line.
  • a display device comprising any of the display substrates provided by the first aspect.
  • the two strip-shaped barrier patterns avoid excessive overlap in any sub-display area, which solves the related art
  • the mechanical error and the uncertainty when applying the sealant cause the overlapping area on two adjacent sub-display areas to be too large to affect the flatness of the display substrate after bonding; the overlapping area on the sub-display area is not achieved. It will be too big and the product yield will be high.
  • FIG. 1 is a schematic structural view of a display substrate according to some embodiments of the present disclosure.
  • 2-1 is a schematic structural view of another display substrate according to some embodiments of the present disclosure.
  • FIG. 2-2 is a schematic structural view of another display substrate according to some embodiments of the present disclosure.
  • FIGS. 2-3 are schematic structural diagrams of another display substrate according to some embodiments of the present disclosure.
  • FIG. 3 is a flow chart of a method for cutting a display panel according to some embodiments of the present disclosure
  • FIG. 4 is a flow chart of another display panel cutting method provided by some embodiments of the present disclosure.
  • the meanings of the marks in the above various figures are: 11-sub-display area, 12-blocking unit, 121 and 122-strip blocking pattern, 111-peripheral area, 13-adhesive cutting line, t-coating track, k - the distance between the strip-shaped barrier pattern and the glue-cut line, 112a and 112b-effective display area, 141-first sealant, 142-second sealant, t1-first sealant glue track, t2- The glue track of the second sealant.
  • the display substrate can include:
  • At least two sub-display areas 11 and at least one blocking unit 12 for forming a sub-display substrate At least two sub-display areas 11 and at least one blocking unit 12 for forming a sub-display substrate.
  • Each of the blocking units 12 includes two strip-shaped barrier patterns 121 and 122 disposed on both sides of the tape-cutting line 13 on the display substrate, and the two strip-shaped barrier patterns 121 and 122 are respectively located in two adjacent sub-display areas The peripheral area 111 of 11.
  • Figure 1 shows a schematic view of a partial area on a display substrate, the other areas being similar.
  • some embodiments of the present disclosure provide a display substrate by providing two strip-shaped barrier patterns for restricting the shape of the sealant on both sides of the tape cutting line, the two strip-shaped barrier patterns avoiding any one of the strips
  • the overlapping area in the display area is too large, which solves the related art that the overlapping area on two adjacent sub-display areas is too large due to mechanical errors and uncertainty in coating the sealant, which affects the adhesion of the display substrate.
  • the problem of flatness; the overlap area on the sub-display area is not too large, and the product yield is high.
  • FIG. 2-1 is a structural schematic diagram of another display substrate provided by some embodiments of the present disclosure, which is more preferable to the display substrate shown in FIG.
  • the components such that the display substrates provided by some embodiments of the present disclosure have better performance.
  • any strip-shaped barrier pattern (121 or 122) is equal to the distance of the stripping line 13 and is k.
  • the widths of the overlapping regions of the sealant on both sides of the rubberized cutting line 13 are equal, and are also k, and the overlapping regions on both sides of the rubberized cutting line 13 are equal to further improve the two display substrates.
  • the flatness of the display panel formed after bonding improves the display effect of the display panel.
  • each of the sub-display regions 11 on the display substrate may include an effective display region and a peripheral region 111.
  • the strip-shaped barrier pattern When the strip-shaped barrier pattern is disposed on the display substrate, the strip-shaped barrier pattern may be disposed farther from the effective display region to avoid the sealant.
  • the overlapping area is too close to the display area to affect the effective display area to display normally. Exemplarily, in FIG.
  • the strip-shaped barrier pattern 121 can be moved away from the effective display area 112a in the sub-display area where it is located, so as to prevent the strip-shaped barrier pattern 121 from being too close to the effective display area 112a, for example,
  • the distance between the strip-shaped barrier pattern 121 and the effective display region 112a is greater than the distance between the strip-shaped barrier pattern 121 and the tape-cutting line 13.
  • the strip-shaped barrier pattern 122 can be made further away from the effective display area 112b in the sub-display area in which it is located.
  • any glue track t is equal to the distance of the glue cut line 13.
  • the glue track is equal to the distance of the glue cut line to help the sealant form a similar shape on the display substrate.
  • the glue coating track t is a projection of the movement track on the display substrate when the glue nozzle is glued.
  • FIG. 2-2 it is a schematic structural diagram of another display substrate provided by some embodiments of the present disclosure.
  • the display substrate further includes two sealants coated according to a glue track corresponding to each of the barrier units.
  • Each barrier unit corresponds to a glue track between the two strip-shaped barrier patterns of the barrier unit.
  • the first sealant 141 is covered on the first strip-shaped barrier pattern 121, and a sealant pattern is formed on both sides of the first strip-shaped barrier pattern 121, and the first sealant 141 is sealed on the side close to the strip line 13
  • the area between the glue pattern and the two strip-shaped barrier patterns (121 and 122) is the same, that is, the first sealant 141 may be covered with a region between the two strip-shaped barrier patterns (121 and 122), the first seal
  • the glue 141 is any one of the two sealants.
  • the first strip-shaped barrier pattern 121 is a strip-shaped barrier on the same side of the stripping line 13 as the glue trace t1 of the first sealant 141 in the blocking unit 12 . pattern.
  • the second sealant 142 is another sealant of the two sealants except the first sealant 141.
  • the second sealant 142 has a glue track of t2, and the second sealant 142 is formed with the first sealant 141.
  • the shape of the area between the first sealant 141 and the second sealant 142 between the two strip-shaped barrier patterns 121 and 122 may be the same (two sealants in FIG. 2-2 for easy identification) There is a difference).
  • the adhesive tape of the sealant on the same side of the tape cutting line is close to the strip-shaped barrier pattern.
  • the sealant may have a small portion of the coating.
  • first sealant 141 does not cross the strip-shaped barrier pattern 122 at the time of coating because the glue-coated track is too far from the strip-shaped barrier pattern 122 on the other side of the tape-cut line 13.
  • second sealant 142 is similar and will not be described herein.
  • FIG. 2-3 it is a schematic structural diagram of another display substrate provided by some embodiments of the present disclosure.
  • the display substrate further includes two sealants coated according to the glue track corresponding to each of the barrier units.
  • Each barrier unit corresponds to a glue track between the two strip-shaped barrier patterns of the barrier unit.
  • the shape of any of the two sealants (141 and 142) is the same as the shape of the area between the two strip-shaped barrier patterns (121 and 122) in the barrier unit 12 (two in FIG. 2-3 for easy identification) Strip sealant is different).
  • the distance between the glue application track t of the sealant on the same side of the glue cutting line 13 and the strip-shaped barrier pattern is far, in which case the sealant may not be coated.
  • Cross the strip barrier pattern That is, the sealant pattern of the first sealant 141 and the sealant pattern of the second sealant 142 are both located between the strip-shaped barrier patterns 121 and 122.
  • the first sealant 141 may flow onto the strip-shaped barrier pattern 121 during coating, but does not pass the strip-shaped barrier pattern 121 to reach the strip-shaped barrier pattern 121.
  • the case of the second sealant 142 is similar and will not be described herein.
  • any glue cutting line on the display substrate has a corresponding blocking unit. That is, corresponding blocking units may be disposed on each of the stripping lines on the first display substrate, and each stripping line corresponds to a blocking unit formed by strip-shaped barrier patterns disposed on both sides thereof.
  • the tape cutting line 13 may be a cutting position between two adjacent sub-display areas 11, and the adjacent two sub-display areas 11 are not provided with a GOA circuit on the side of the tape cutting line 13.
  • the glue cut line 13 may be located on the longer side of the sub display area 11.
  • the at least one blocking unit is formed of a photoresist in a patterning process.
  • the thickness of any of the strip-shaped barrier patterns is the same as the thickness of any of the two sealants.
  • the thickness of each region may have the following relationship:
  • the thickness of the second sealant 142 on 122 That is, the thickness of the region between the two strip-shaped barrier patterns on the display substrate is equal, which further improves the flatness of the display panel formed by the display substrate. Improve the display effect of the display substrate.
  • each display substrate involved in some embodiments of the present disclosure may be an array substrate or a color film substrate.
  • the display substrate provided by some embodiments of the present disclosure has the same width of the overlapping regions of the sealant on both sides of the tape cutting line by making the distance between any strip-shaped barrier pattern and the tape cutting line equal.
  • the flatness of the display panel prepared by bonding two display substrates is improved, and the display effect of the display panel is improved.
  • the display substrate provided by some embodiments of the present disclosure achieves two strips on the display substrate by making the thickness of any strip-shaped barrier pattern the same as the thickness of any one of the two sealants.
  • the thicknesses of the regions between the patterns are equal, which further improves the flatness of the display panel formed by the display substrate and improves the display effect of the display substrate.
  • some embodiments of the present disclosure provide a display substrate by providing two strip-shaped barrier patterns for restricting the shape of the sealant on both sides of the tape cutting line, the two strip-shaped barrier patterns avoiding any one of the strips
  • the overlapping area in the display area is too large, which solves the related art that the overlapping area on two adjacent sub-display areas is too large due to mechanical errors and uncertainty in coating the sealant, which affects the adhesion of the display substrate.
  • the problem of flatness; the overlap area on the sub-display area is not too large, and the product yield is high.
  • FIG. 3 is a flowchart of a method for cutting a display panel according to some embodiments of the present disclosure, wherein the display panel includes a first display substrate and a second display substrate, the first display substrate includes at least two sub-display regions and at least one barrier a unit, the sub-display area is used to form a sub-display substrate; each of the blocking units comprises: two strip-shaped barrier patterns disposed on both sides of the strip cutting line on the display substrate, and the two strip-shaped blocking patterns are respectively located at two adjacent The sub-display shows the peripheral area of the area.
  • the display panel cutting method includes:
  • step 301 the position of the glued cut line of the first display substrate is determined.
  • step 302 two glue tracks of the first display substrate are determined according to the position of the glue cutting line, and the two glue tracks are parallel to the glue cutting line and are located between the two strip-shaped barrier patterns.
  • step 303 the sealant is applied according to the two glue tracks.
  • step 304 the first display substrate and the second display substrate are bonded to each other to obtain a display panel.
  • step 305 the display panel is cut according to the tape cutting line.
  • some embodiments of the present disclosure provide a display panel cutting method by cutting a tape
  • Two strip-shaped barrier patterns for limiting the shape of the sealant are disposed on both sides of the secant line, and the two strip-shaped barrier patterns prevent the overlapping area in any sub-display area from being excessively large, which solves the related art due to mechanical errors and coating
  • the uncertainty when the sealant is applied causes the overlapping area on two adjacent sub-display areas to be too large, which affects the flatness of the display substrate after bonding; the overlapping area on the sub-display area is not excessively large.
  • the effect of high product yield is
  • FIG. 4 is a flowchart of another method for cutting a display panel according to some embodiments of the present disclosure, wherein the display panel includes a first display substrate and a second display substrate, the first display substrate includes at least two sub display regions, and the sub display The area is used to form a sub-display substrate.
  • the display panel cutting method includes:
  • step 401 the position of the glued cut line of the first display substrate is determined.
  • the position of the glued cut line may be first determined by cutting the line reference point on the first display substrate.
  • the cutting line reference point is a point previously set on the first display substrate for determining the glued cutting line
  • the first display substrate may be any display substrate in the display panel, such as an array substrate or a color film substrate.
  • the glue cutting line may be a cutting position between two adjacent sub-display areas, and the adjacent two sub-display areas are not provided with a GOA circuit on the side of the tape cutting line.
  • step 402 at least one blocking unit is formed on the first display substrate.
  • At least one blocking unit may be formed on the first display substrate according to the position of the tape cutting line, wherein each of the blocking units comprises: two sides on both sides of the tape cutting line disposed on the display substrate Strip-shaped barrier patterns, two strip-shaped barrier patterns respectively located in peripheral regions of two adjacent sub-display regions.
  • any strip-shaped barrier pattern is equidistant from the tape-cut line.
  • the width of the overlapping area of the sealant on both sides of the glue cutting line (the width in the direction perpendicular to the tape cutting line) is equal, and the width of the overlapping area on both sides of the tape cutting line is equal to further improve the first display.
  • the flatness of the display panel prepared by bonding the substrate and the second display substrate improves the display effect of the display panel.
  • any glue cutting line on the first display substrate has a corresponding blocking unit. That is, corresponding blocking units may be disposed on each of the stripping lines on the first display substrate, and each stripping line corresponds to a blocking unit formed by strip-shaped barrier patterns disposed on both sides thereof.
  • the structure of the first display substrate can be as shown in FIG. 2-1.
  • step 403 two glue tracks of the first display substrate are determined according to the position of the glue cutting line, and the two glue tracks are parallel to the glue cutting line and are located between the two strip-shaped barrier patterns.
  • the two glue tracks of the first display substrate can be determined according to the position of the glue cutting line, and the two glue tracks are parallel to the glue cutting line and are located in two strips. Between the patterns.
  • any glue track is equal to the distance of the glue cut line.
  • the glue track is equal to the distance of the glue cut line to help the sealant form a similar shape on the first display substrate.
  • step 404 the sealant is applied according to the two glue tracks.
  • the sealant can be applied according to the two glue tracks.
  • the sealant in applying the sealant according to the two coating tracks, the sealant may be first coated according to one glue track, and then the sealant is applied according to another glue track.
  • the process of applying the sealant may refer to the relevant process. Technology will not be described here.
  • the structure of the first display substrate can be as shown in Figure 2-2, or as shown in Figure 2-3.
  • step 405 the first display substrate and the second display substrate are bonded to each other to obtain a display panel.
  • the first display substrate and the second display substrate may be bonded to each other to obtain a display panel.
  • a liquid crystal layer may be disposed between the first display substrate and the second display substrate, and the bonding process may refer to related technologies, and the embodiment of the present disclosure does not. Let me repeat.
  • the size of the sealant on both sides of the rubber-cutting line on the first display substrate is limited by the strip-shaped barrier pattern and is not too large, the flatness of the bonded display panel is high, and the display panel is avoided.
  • the problem of poor display is caused by unevenness.
  • step 406 the display panel is cut according to the tape cutting line.
  • the display panel When the first display substrate and the second display substrate are bonded to each other to obtain a display panel, the display panel may be cut according to the tape cutting line to cut the display panel into a plurality of sub-display panels. Sub-display panels can then be subjected to subsequent processing operations. Since the flatness of the display panel is high, the flatness of the sub-display panel obtained by cutting the display panel with the glue cutting line is also high.
  • the display panel cutting method provided by the embodiment of the present disclosure is such that when the strip-shaped barrier pattern is formed, the distance between any strip-shaped barrier pattern and the stripping line is equal, so that the sealant on both sides of the strip is cut.
  • the widths of the overlapping regions are equal, and the flatness of the display panel prepared by bonding the first display substrate and the second display substrate is improved, and the display effect of the display panel is improved.
  • the display panel cutting method provided by the embodiment of the present disclosure is formed by In the strip-shaped barrier pattern, the thickness of any strip-shaped barrier pattern is the same as the thickness of any of the two sealants, so that the thickness of the region between the two strip-shaped barrier patterns on the display substrate is equal, further improved
  • the flatness of the display panel formed by the display substrate is improved, and the display effect of the display substrate is improved.
  • the display panel cutting method avoids any sub-display area by forming two strip-shaped barrier patterns on the display substrate for limiting the shape of the sealant.
  • the overlap area in the middle is too large, which solves the problem that the overlapping area on two adjacent sub-display areas is too large due to mechanical error and uncertainty in coating the sealant, and the flatness of the display substrate after bonding is affected.
  • sexual problem the display panel and the sub-display panel obtained by cutting the display panel have high flatness and high product yield.
  • some embodiments of the present disclosure further provide a display device, which may include the display substrate shown in FIG. 1 , the display substrate shown in FIG. 2-1 , or the display substrate shown in FIG. 2-2 , or The display substrate shown in Figure 2-3.

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Abstract

一种显示基板、显示面板切割方法和显示装置,属于显示技术领域。所述显示基板包括:至少两个子显示区域(11)和至少一个阻隔单元(12);每个阻隔单元(12)包括:设置在显示基板上的带胶切割线(13)两侧的两个条状阻隔图案(121、122),两个条状阻隔图案(121、122)分别位于两个相邻的子显示区域(11)的外围区域(111)。

Description

显示基板、显示面板切割方法和显示装置
相关申请的交叉引用
本申请主张在2015年11月5日在中国提交的中国专利申请号No.201510747075.0的优先权,其全部内容通过引用包含于此。
技术领域
本公开涉及显示技术领域,特别涉及一种显示基板、显示面板切割方法和显示装置。
背景技术
显示面板包含有两个显示基板(阵列基板和彩膜基板),在显示面板的制造过程中,为了提高生产效率,会先制造出较大的显示基板(该显示基板包含有多个较小的子显示区域),再将两个较大的显示基板(该两个显示基板为一块阵列基板和一块彩膜基板)通过密封胶(Sealant)粘合在一起组成原始面板,之后切割原始面板就能够一次制造出多块子显示面板。
相关技术中有一种显示基板,该显示基板上设置有带胶切割线(该带胶切割线为相邻的两个子显示区域间的切割位置,该相邻的两个子显示区域在带胶切割线侧均未设置有GOA(Gate Driver on Array,阵列基板行驱动)电路)基准点,用于确定带胶切割线的位置,在给该显示基板涂敷密封胶时,根据带胶切割线基准点确定带胶切割线的位置后,会在带胶切割线两边各设置一条与带胶切割线平行且距离相等的涂胶轨迹(涂胶喷嘴涂胶时的移动轨迹在显示基板上的投影),密封胶从涂胶喷嘴中喷出后,会向涂胶轨迹周围流动并覆盖带胶切割线,两条涂胶轨迹产生的密封胶会在带胶切割线处产生重叠区域(即该区域有两层密封胶)。
发明人在实现本公开的过程中,发现上述方式至少存在如下缺陷:在对上述显示基板涂覆密封胶时,会由于机械误差以及涂覆密封胶时的不确定性(流体的密封胶在喷出以及在显示基板上流动时都具有不确定性)可能导致两个相邻的子显示区域上的重叠区域分布不均匀,而重叠区域过大会影响显示基板粘合后的平整性,降低产品良率。
发明内容
为了解决相关技术中两个相邻的子显示区域上密封胶的重叠区域过大而影响显示基板粘合后的平整性,降低产品良率的问题,本公开提供了一种显示基板、显示面板切割方法和显示装置。所述技术方案如下:
根据本公开的第一方面,提供一种显示基板,所述显示基板包含有至少两个子显示区域和至少一个阻隔单元,所述子显示区域用于形成子显示基板;
每个所述阻隔单元包括:设置在所述显示基板上的带胶切割线两侧的两个条状阻隔图案,所述两个条状阻隔图案分别位于两个相邻的子显示区域的外围区域,在涂胶时,所述两个相邻的子显示区域的涂胶轨迹均位于所述两个条状阻隔图案之间。
可选的,所述第一条状阻隔图案和所述第二条状阻隔图案与带胶切割线之间的距离相等。
可选的,所述显示基板还包括按照每个所述阻隔单元对应的两条涂胶轨迹涂覆的两条密封胶,
第一密封胶覆盖在第一条状阻隔图案上,且在所述第一条状阻隔图案两侧均形成有密封胶图案,所述第一密封胶在靠近所述带胶切割线一侧的密封胶图案与所述两个条状阻隔图案之间的区域形状相同,所述第一密封胶为所述两条密封胶中的任一密封胶,所述第一条状阻隔图案为所述阻隔单元中与所述第一密封胶的涂胶轨迹位于所述带胶切割线的同一侧的条状阻隔图案。
可选的,所述显示基板还包括按照每个所述阻隔单元对应的两条涂胶轨迹涂覆的两条密封胶,
所述两条密封胶中任一密封胶的形状与所述阻隔单元中两个条状阻隔图案之间的区域形状相同。
可选的,所述显示基板上任一带胶切割线均有对应的阻隔单元。
可选的,所述至少一个阻隔单元是在一次构图工艺中形成的。
可选的,任一所述条状阻隔图案的厚度与所述两条密封胶中任一密封胶的厚度相同。
可选的,任一所述条状阻隔图案由光刻胶制成。
可选的,所述两条涂胶轨迹与所述带胶切割线之间的距离相等。
可选的,每个所述子显示区域还包括有效显示区域;
每个所述子显示区域中,所述外围区域中的所述条状阻隔图案与所述有效显示区域的距离大于所述条状阻隔图案与所述带胶切割线的距离。
可选的,所述显示基板还包括按照每个所述阻隔单元对应的涂胶轨迹涂覆的两条密封胶,其中,所述两条密封胶包括第一密封胶和第二密封胶;
所述第一密封胶位于所述两个条状阻隔图案之间,并且所述第一密封胶在所述显示基板上的投影与所述两个条状阻隔图案之间的区域在所述显示基板上的投影重合;
所述第二密封胶位于所述两个条状阻隔图案之间,并且所述第二密封胶在所述显示基板上的投影与所述两个条状阻隔图案之间的区域在所述显示基板上的投影重合。
可选的,所述第一密封胶还位于所述第一条状阻隔图案远离所述显示基板的一侧的表面,所述第二密封胶还位于所述第二条状阻隔图案远离所述显示基板的一侧的表面。
可选的,所述两个条状阻隔图案之间的区域中的所述第一和所述第二密封胶的厚度之和等于第一条状阻隔图案的厚度与位于所述第一条状阻隔图案远离所述显示基板的一侧的表面的第一密封胶的厚度之和;所述两个条状阻隔图案之间的区域中的所述第一和所述第二密封胶的厚度之和等于第二条状阻隔图案的厚度与位于所述第二条状阻隔图案远离所述显示基板的一侧的表面的第二密封胶的厚度之和。
可选的,所述第一密封胶还位于所述第一条状阻隔图案远离所述带胶切割线的一侧,所述第二密封胶还位于所述第二条状阻隔图案远离所述带胶切割线的一侧。
根据本公开的第二方面。提供一种显示面板切割方法,显示面板包括第一显示基板和第二显示基板,所述第一显示基板包含有至少两个子显示区域和至少一个阻隔单元,所述子显示区域用于形成子显示基板;每个所述阻隔单元包括:设置在所述显示基板上的带胶切割线两侧的两个条状阻隔图案,所述两个条状阻隔图案分别位于两个相邻的子显示区域的外围区域,所述方法包括:
确定所述第一显示基板的所述带胶切割线的位置;
根据所述带胶切割线的位置确定所述第一显示基板的两条涂胶轨迹,所述 两条涂胶轨迹与所述带胶切割线平行且位于所述两个条状阻隔图案之间;
根据所述两条涂胶轨迹涂覆密封胶;
将所述第一显示基板与所述第二显示基板粘合得到显示面板;
根据所述带胶切割线切割所述显示面板。
可选的,任一所述涂胶轨迹与所述带胶切割线的距离相等。
可选的,任一所述条状阻隔图案与所述带胶切割线距离相等。
根据本公开的第三方面,提供一种显示装置,所述显示装置包括第一方面提供的任一显示基板。
本公开实施例提供的技术方案可以包括以下有益效果:
通过在带胶切割线两边设置用于限制密封胶形状的两个条状阻隔图案,该两个条状阻隔图案避免了任一子显示区域中的重叠区域过大,解决了相关技术中会由于机械误差以及涂覆密封胶时的不确定性导致两个相邻的子显示区域上的重叠区域过大而影响显示基板粘合后的平整性的问题;达到了子显示区域上的重叠区域不会过大,产品良率较高的效果。
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本公开。
附图说明
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本公开的实施例,并与说明书一起用于解释本公开的原理。
图1是本公开的一些实施例示出的一种显示基板的结构示意图;
图2-1是本公开的一些实施例示出的另一种显示基板的结构示意图;
图2-2是本公开的一些实施例示出的另一种显示基板的结构示意图;
图2-3是本公开的一些实施例示出的另一种显示基板的结构示意图;
图3是本公开的一些实施例提供的一种显示面板切割方法的流程图;
图4是本公开的一些实施例提供的另一种显示面板切割方法的流程图。
上述各个附图中的标记的含义为:11-子显示区域,12-阻隔单元,121和122-条状阻隔图案,111-外围区域,13-带胶切割线,t-涂胶轨迹,k-条状阻隔图案与带胶切割线间的距离,112a和112b-有效显示区域,141-第一密封胶,142-第二密封胶,t1-第一密封胶的涂胶轨迹,t2-第二密封胶的涂胶轨迹。
通过上述附图,已示出本公开明确的实施例,后文中将有更详细的描述。这些附图和文字描述并不是为了通过任何方式限制本公开构思的范围,而是通过参考特定实施例为本领域技术人员说明本公开的概念。
具体实施方式
这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本公开相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本公开的一些方面相一致的装置和方法的例子。
图1是本公开的一些实施例示出的一种显示基板的结构示意图。该显示基板可以包括:
至少两个子显示区域11和至少一个阻隔单元12,子显示区域11用于形成子显示基板。
每个阻隔单元12包括:设置在显示基板上的带胶切割线13两侧的两个条状阻隔图案121和122,两个条状阻隔图案121和122分别位于两个相邻的子显示区域11的外围区域111。
图1示出的是显示基板上部分区域的示意图,其它区域类似。
综上所述,本公开的一些实施例提供的显示基板,通过在带胶切割线两边设置用于限制密封胶形状的两个条状阻隔图案,该两个条状阻隔图案避免了任一子显示区域中的重叠区域过大,解决了相关技术中会由于机械误差以及涂覆密封胶时的不确定性导致两个相邻的子显示区域上的重叠区域过大而影响显示基板粘合后的平整性的问题;达到了子显示区域上的重叠区域不会过大,产品良率较高的效果。
进一步的,请参考图2-1,其示出了本公开的一些实施例提供的另一种显示基板的结构示意图,该显示基板在图1所示的显示基板的基础上增加了更优选的部件,从而使得本公开的一些实施例提供的显示基板具有更好的性能。
可选的,任一条状阻隔图案(121或122)与带胶切割线13的距离相等,均为k。这样可以使带胶切割线13两边的密封胶的重叠区域的宽度相等,且同样为k,而带胶切割线13两边的重叠区域相等可以进一步的提高两个显示基板 粘合后制成的显示面板的平整性,提高显示面板的显示效果。
此外,显示基板上的每个子显示区域11可以包括有效显示区域和外围区域111,在显示基板上设置条状阻隔图案时,可以使条状阻隔图案距离有效显示区域较远,以避免密封胶的重叠区域距离显示区域过近而影响有效显示区域正常显示。示例性的,在图2-1中,可以使条状阻隔图案121远离其所在的子显示区域中的有效显示区域112a,以避免条状阻隔图案121距离有效显示区域112a过近,比如可以使条状阻隔图案121与有效显示区域112a的距离大于条状阻隔图案121与带胶切割线13的距离。类似的,可以使条状阻隔图案122距离其所在的子显示区域中的有效显示区域112b较远。
可选的,任一涂胶轨迹t与带胶切割线13的距离相等。涂胶轨迹与带胶切割线的距离相等有助于使密封胶在显示基板上形成相似的形状。其中,涂胶轨迹t为涂胶喷嘴涂胶时的移动轨迹在显示基板上的投影。
如图2-2所示,其为本公开的一些实施例提供的另一种显示基板的结构示意图,显示基板还包括按照每个阻隔单元对应的涂胶轨迹涂覆的两条密封胶。每个阻隔单元与位于该阻隔单元的两个条状阻隔图案之间的涂胶轨迹对应。
第一密封胶141覆盖在第一条状阻隔图案121上,且在第一条状阻隔图案121两侧均形成有密封胶图案,第一密封胶141在靠近带胶切割线13一侧的密封胶图案与两个条状阻隔图案(121和122)之间的区域形状相同,即第一密封胶141可以铺满了两个条状阻隔图案(121和122)之间的区域,第一密封胶141为两条密封胶中的任一密封胶,第一条状阻隔图案121为阻隔单元12中与第一密封胶141的涂胶轨迹t1位于带胶切割线13的同一侧的条状阻隔图案。
第二密封胶142是两条密封胶中除第一密封胶141外的另一条密封胶,第二密封胶142的涂胶轨迹为t2,第二密封胶142的形成情况与第一密封胶141相似,此外,第一密封胶141和第二密封胶142在两个条状阻隔图案121和122之间的区域的形状可以是相同的(图2-2中为了便于辨认而使两条密封胶有所区别)。
图2-2所示的显示基板中,位于带胶切割线同一侧的密封胶的涂胶轨迹与条状阻隔图案的距离较近,在此种情况密封胶在涂覆时可能有少部分越过条状阻隔图案。
需要说明的是,第一密封胶141由于涂胶轨迹距离带胶切割线13另一侧的条状阻隔图案122过远,因而在涂覆时不会越过条状阻隔图案122。第二密封胶142的情况类似,在此不再赘述。
如图2-3所示,其为本公开的一些实施例提供的另一种显示基板的结构示意图,显示基板还包括按照每个阻隔单元对应的涂胶轨迹涂覆的两条密封胶。每个阻隔单元与位于该阻隔单元的两个条状阻隔图案之间的涂胶轨迹对应。
两条密封胶(141和142)中任一密封胶的形状与阻隔单元12中两个条状阻隔图案(121和122)之间的区域形状相同(图2-3中为了便于辨认而使两条密封胶有所区别)。
图2-3示出的显示基板中,位于带胶切割线13同一侧的密封胶的涂胶轨迹t和条状阻隔图案的距离较远,在此种情况密封胶在涂覆时可能不会越过条状阻隔图案。即第一密封胶141的密封胶图案和第二密封胶142的密封胶图案均位于条状阻隔图案121和122之间。
需要说明的是,图2-3所示的显示基板中,第一密封胶141在涂覆时可能会流到条状阻隔图案121上,但未越过条状阻隔图案121到达条状阻隔图案121的另一侧。第二密封胶142的情况类似,在此不再赘述。
可选的,显示基板上任一带胶切割线均有对应的阻隔单元。即可以在第一显示基板上的每条带胶切割线上设置对应的阻隔单元,每条带胶切割线与设置在其两边的条状阻隔图案构成的阻隔单元对应。
此外,带胶切割线13可以为相邻的两个子显示区域11间的切割位置,该相邻的两个子显示区域11在带胶切割线13侧均未设置有GOA电路。可选的,带胶切割线13可以位于子显示区域11较长的一边。
可选的,本公开的一些实施例中,至少一个阻隔单元是在一次构图工艺中由光刻胶制成形成的。
可选的,任一条状阻隔图案的厚度与两条密封胶中任一密封胶的厚度相同。以图2-2示出的显示基板为例,各个区域的厚度可以具有以下关系:
两条密封胶构成的重叠区域的厚度=条状阻隔图案121的厚度+形成于条状阻隔图案121上的第一密封胶141的厚度=条状阻隔图案122的厚度+形成于条状阻隔图案122上的第二密封胶142的厚度。即显示基板上两个条状阻隔图案之间的区域的厚度处处相等,进一步提升了显示基板构成的显示面板的平整性, 提高显示基板的显示效果。
需要说明的是,本公开的一些实施例所涉及的各个显示基板,可以为阵列基板或彩膜基板。
需要补充说明的是,本公开的一些实施例提供的显示基板,通过使任一条状阻隔图案与带胶切割线的距离相等,这样带胶切割线两边的密封胶的重叠区域的宽度相等,达到了提高两个显示基板粘合后制成的显示面板的平整性,提高显示面板的显示效果。
需要补充说明的是,本公开的一些实施例提供的显示基板,通过使任一条状阻隔图案的厚度与两条密封胶中任一密封胶的厚度相同,达到了显示基板上两个条状阻隔图案之间的区域的厚度处处相等,进一步提升了显示基板构成的显示面板的平整性,提高显示基板的显示效果。
综上所述,本公开的一些实施例提供的显示基板,通过在带胶切割线两边设置用于限制密封胶形状的两个条状阻隔图案,该两个条状阻隔图案避免了任一子显示区域中的重叠区域过大,解决了相关技术中会由于机械误差以及涂覆密封胶时的不确定性导致两个相邻的子显示区域上的重叠区域过大而影响显示基板粘合后的平整性的问题;达到了子显示区域上的重叠区域不会过大,产品良率较高的效果。
图3是本公开的一些实施例提供的一种显示面板切割方法的流程图,其中显示面板包括第一显示基板和第二显示基板,第一显示基板包含有至少两个子显示区域和至少一个阻隔单元,子显示区域用于形成子显示基板;每个阻隔单元包括:设置在显示基板上的带胶切割线两侧的两个条状阻隔图案,两个条状阻隔图案分别位于两个相邻的子显示区域的外围区域。该显示面板切割方法包括:
在步骤301中,确定第一显示基板的带胶切割线的位置。
在步骤302中,根据带胶切割线的位置确定第一显示基板的两条涂胶轨迹,两条涂胶轨迹与带胶切割线平行且位于两个条状阻隔图案之间。
在步骤303中,根据两条涂胶轨迹涂覆密封胶。
在步骤304中,将第一显示基板与第二显示基板粘合得到显示面板。
在步骤305中,根据带胶切割线切割显示面板。
综上所述,本公开的一些实施例提供的显示面板切割方法,通过在带胶切 割线两边设置用于限制密封胶形状的两个条状阻隔图案,该两个条状阻隔图案避免了任一子显示区域中的重叠区域过大,解决了相关技术中会由于机械误差以及涂覆密封胶时的不确定性导致两个相邻的子显示区域上的重叠区域过大而影响显示基板粘合后的平整性的问题;达到了子显示区域上的重叠区域不会过大,产品良率较高的效果。
图4是本公开的一些实施例提供的另一种显示面板切割方法的流程图,其中显示面板包括第一显示基板和第二显示基板,第一显示基板包含有至少两个子显示区域,子显示区域用于形成子显示基板。该显示面板切割方法包括:
在步骤401中,确定第一显示基板的带胶切割线的位置。
在使用本公开的一些实施例提供的显示面板切割方法时,可以首先在第一显示基板上通过切割线基准点来确定带胶切割线的位置。其中切割线基准点是预先设置在第一显示基板上用于确定带胶切割线的点,而第一显示基板可以是显示面板中的任一显示基板,如阵列基板或彩膜基板。
此外,带胶切割线可以为相邻的两个子显示区域间的切割位置,该相邻的两个子显示区域在带胶切割线侧均未设置有GOA电路。
在步骤402中,在第一显示基板上形成至少一个阻隔单元。
在确定了带胶切割线后,可以根据带胶切割线的位置在第一显示基板上形成至少一个阻隔单元,其中每个阻隔单元包括:设置在显示基板上的带胶切割线两侧的两个条状阻隔图案,两个条状阻隔图案分别位于两个相邻的子显示区域的外围区域。
此外,任一条状阻隔图案与带胶切割线距离相等。这样可以使带胶切割线两边的密封胶的重叠区域的宽度(与带胶切割线垂直的方向上的宽度)相等,而带胶切割线两边的重叠区域的宽度相等可以进一步的提高第一显示基板与第二显示基板粘合后制成的显示面板的平整性,提高显示面板的显示效果。
可选的,第一显示基板上任一带胶切割线均有对应的阻隔单元。即可以在第一显示基板上的每条带胶切割线上设置对应的阻隔单元,每条带胶切割线与设置在其两边的条状阻隔图案构成的阻隔单元对应。
本步骤结束时,第一显示基板的结构可以如图2-1所示。
在步骤403中,根据带胶切割线的位置确定第一显示基板的两条涂胶轨迹,两条涂胶轨迹与带胶切割线平行且位于两个条状阻隔图案之间。
在第一显示基板上形成了阻隔单元后,可以根据带胶切割线的位置确定第一显示基板的两条涂胶轨迹,两条涂胶轨迹与带胶切割线平行且位于两个条状阻隔图案之间。
可选的,任一涂胶轨迹与带胶切割线的距离相等。涂胶轨迹与带胶切割线的距离相等有助于使密封胶在第一显示基板上形成相似的形状。
在步骤404中,根据两条涂胶轨迹涂覆密封胶。
在确定了两条涂胶轨迹之后,可以根据两条涂胶轨迹涂覆密封胶。
需要说明的是,在根据两条涂胶轨迹涂覆密封胶,可以先根据一条涂胶轨迹涂覆密封胶,再根据另一条涂胶轨迹涂覆密封胶,涂覆密封胶的过程可以参考相关技术,在此不再赘述。
本步骤结束时,第一显示基板的结构可以如图2-2所示,或者如图2-3所示。
在步骤405中,将第一显示基板与第二显示基板粘合得到显示面板。
在第一基板上涂覆两条密封胶之后,可以将第一显示基板与第二显示基板粘合得到显示面板。需要说明的是,在粘合第一显示基板和第二显示基板时,第一显示基板和第二显示基板之间还可以设置有液晶层,粘合过程可以参考相关技术,本公开实施例不再赘述。
由于第一显示基板上带胶切割线两侧的密封胶的大小均被条状阻隔图案所限制而不会过大,因而粘合而成的显示面板的平整性较高,避免了因为显示面板的不平整而造成的显示效果较差的问题。
在步骤406中,根据带胶切割线切割显示面板。
在将第一显示基板和第二显示基板粘合得到显示面板时,可以根据带胶切割线切割显示面板,将显示面板切割为多个子显示面板。之后可以对子显示面板进行后续加工工序。由于显示面板的平整性较高,因而根据带胶切割线切割显示面板得到的子显示面板的平整性也会较高。
需要补充说明的是,本公开实施例提供的显示面板切割方法,通过在形成条状阻隔图案时,使任一条状阻隔图案与带胶切割线的距离相等,这样带胶切割线两边的密封胶的重叠区域的宽度相等,达到了提高第一显示基板与第二显示基板粘合后制成的显示面板的平整性,提高显示面板的显示效果。
需要补充说明的是,本公开实施例提供的显示面板切割方法,通过在形成 条状阻隔图案时,使任一条状阻隔图案的厚度与两条密封胶中任一密封胶的厚度相同,达到了显示基板上两个条状阻隔图案之间的区域的厚度处处相等,进一步提升了显示基板构成的显示面板的平整性,提高显示基板的显示效果。
综上所述,本公开实施例提供的显示面板切割方法,通过在显示基板上形成用于限制密封胶形状的两个条状阻隔图案,该两个条状阻隔图案避免了任一子显示区域中的重叠区域过大,解决了相关技术中会由于机械误差以及涂覆密封胶时的不确定性导致两个相邻的子显示区域上的重叠区域过大而影响显示基板粘合后的平整性的问题;达到了显示面板以及将显示面板切割后得到的子显示面板的平整性较高,产品良率较高的效果。
此外,本公开的一些实施例还提供一种显示装置,该显示装置可以包括图1所示的显示基板、图2-1所示的显示基板,或者图2-2所示的显示基板,或者图2-3所示的显示基板。
以上所述仅为本公开的较佳实施例,并不用以限制本公开,凡在本公开的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。

Claims (19)

  1. 一种显示基板,包括至少两个子显示区域和至少一个阻隔单元,所述子显示区域用于形成子显示基板;
    每个所述阻隔单元包括:设置在所述显示基板上的带胶切割线两侧的第一条状阻隔图案和第二条状阻隔图案,所述两个条状阻隔图案分别位于两个相邻的子显示区域的外围区域。
  2. 根据权利要求1所述的显示基板,其中,所述第一条状阻隔图案和所述第二条状阻隔图案与带胶切割线之间的距离相等。
  3. 根据权利要求1所述的显示基板,还包括按照每个所述阻隔单元对应的两条涂胶轨迹涂覆的两条密封胶,
    第一密封胶覆盖在第一条状阻隔图案上,且在所述第一条状阻隔图案两侧均形成有密封胶图案,所述第一密封胶在靠近所述带胶切割线一侧的密封胶图案与所述两个条状阻隔图案之间的区域形状相同,所述第一密封胶为所述两条密封胶中的任一密封胶,所述第一条状阻隔图案为所述阻隔单元中与所述第一密封胶的涂胶轨迹位于所述带胶切割线的同一侧的条状阻隔图案。
  4. 根据权利要求1所述的显示基板,还包括按照每个所述阻隔单元对应的两条涂胶轨迹涂覆的两条密封胶,
    所述两条密封胶中任一密封胶的形状与所述阻隔单元中两个条状阻隔图案之间的区域形状相同。
  5. 根据权利要求1至4任一所述的显示基板,其中,所述显示基板上任一带胶切割线均有对应的阻隔单元。
  6. 根据权利要求1至4任一所述的显示基板,其中,所述至少一个阻隔单元是在一次构图工艺中形成的。
  7. 根据权利要求3所述的显示基板,其中,任一所述条状阻隔图案的厚度与所述两条密封胶中任一密封胶的厚度相同。
  8. 根据权利要求4所述的显示基板,其中,任一所述条状阻隔图案的厚度与所述两条密封胶中任一密封胶的厚度相同。
  9. 根据权利要求1至4任一所述的显示基板,其中,任一所述条状阻隔图案由光刻胶制成。
  10. 根据权利要求3所述的显示基板,其中,所述两条涂胶轨迹与所述带胶切割线之间的距离相等。
  11. 根据权利要求2所述的显示基板,其中,每个所述子显示区域还包括有效显示区域;
    每个所述子显示区域中,所述外围区域中的所述条状阻隔图案与所述有效显示区域的距离大于所述条状阻隔图案与所述带胶切割线的距离。
  12. 根据权利要求1所述的显示基板,还包括按照每个所述阻隔单元对应的涂胶轨迹涂覆的两条密封胶,其中,所述两条密封胶包括第一密封胶和第二密封胶;
    所述第一密封胶位于所述两个条状阻隔图案之间,并且所述第一密封胶在所述显示基板上的投影与所述两个条状阻隔图案之间的区域在所述显示基板上的投影重合;
    所述第二密封胶位于所述两个条状阻隔图案之间,并且所述第二密封胶在所述显示基板上的投影与所述两个条状阻隔图案之间的区域在所述显示基板上的投影重合。
  13. 根据权利要求12所述的显示基板,其中,所述第一密封胶还位于所述第一条状阻隔图案远离所述显示基板的一侧的表面,所述第二密封胶还位于所述第二条状阻隔图案远离所述显示基板的一侧的表面。
  14. 根据权利要求13所述的显示基板,其中,所述两个条状阻隔图案之间的区域中的所述第一和所述第二密封胶的厚度之和等于第一条状阻隔图案的厚度与位于所述第一条状阻隔图案远离所述显示基板的一侧的表面的第一密封胶的厚度之和;
    所述两个条状阻隔图案之间的区域中的所述第一和所述第二密封胶的厚度之和等于第二条状阻隔图案的厚度与位于所述第二条状阻隔图案远离所述显示基板的一侧的表面的第二密封胶的厚度之和。
  15. 根据权利要求13所述的显示基板,其中,所述第一密封胶还位于所述第一条状阻隔图案远离所述带胶切割线的一侧,所述第二密封胶还位于所述第二条状阻隔图案远离所述带胶切割线的一侧。
  16. 一种显示面板切割方法,其中,所述显示面板包括第一显示基板和第二显示基板,所述第一显示基板包含有至少两个子显示区域和至少一个阻隔单元,所述子显示区域用于形成子显示基板;每个所述阻隔单元包括:设置在所述显示基板上的带胶切割线两侧的两个条状阻隔图案,所述两个条状阻隔图案分别位于两个相邻的子显示区域的外围区域,所述方法包括:
    确定所述第一显示基板的所述带胶切割线的位置;
    根据所述带胶切割线的位置确定所述第一显示基板的两条涂胶轨迹,所述两条涂胶轨迹与所述带胶切割线平行且位于所述两个条状阻隔图案之间;
    根据所述两条涂胶轨迹涂覆密封胶;
    将所述第一显示基板与所述第二显示基板粘合得到显示面板;
    根据所述带胶切割线切割所述显示面板。
  17. 根据权利要求16所述的方法,其中,任一所述涂胶轨迹与所述带胶切割线的距离相等。
  18. 根据权利要求16所述的方法,其中,任一所述条状阻隔图案与所述带胶切割线距离相等。
  19. 一种显示装置,包括权利要求1至15任一所述的显示基板。
PCT/CN2016/094145 2015-11-05 2016-08-09 显示基板、显示面板切割方法和显示装置 WO2017076093A1 (zh)

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