WO2017073185A1 - Method for manufacturing package - Google Patents

Method for manufacturing package Download PDF

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Publication number
WO2017073185A1
WO2017073185A1 PCT/JP2016/076773 JP2016076773W WO2017073185A1 WO 2017073185 A1 WO2017073185 A1 WO 2017073185A1 JP 2016076773 W JP2016076773 W JP 2016076773W WO 2017073185 A1 WO2017073185 A1 WO 2017073185A1
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WO
WIPO (PCT)
Prior art keywords
predetermined number
absorbent articles
packaging sheet
heating means
sealing
Prior art date
Application number
PCT/JP2016/076773
Other languages
French (fr)
Japanese (ja)
Inventor
淳志 佃
Original Assignee
ユニ・チャーム株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ユニ・チャーム株式会社 filed Critical ユニ・チャーム株式会社
Priority to CN201680063493.0A priority Critical patent/CN108349601B/en
Publication of WO2017073185A1 publication Critical patent/WO2017073185A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/06Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths
    • B65B11/38Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in a combination of straight and curved paths
    • B65B11/40Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in a combination of straight and curved paths to fold the wrappers in tubular form about contents
    • B65B11/42Wrapping articles, or quantities of material, by conveying wrapper and contents in common defined paths in a combination of straight and curved paths to fold the wrappers in tubular form about contents and then to form closing folds of similar form at opposite ends of the tube
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B49/00Devices for folding or bending wrappers around contents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices

Definitions

  • the present invention relates to a method for sequentially manufacturing a package in which an absorbent article having a thermoplastic material is packaged.
  • Patent Document 1 discloses that a plurality of absorbent articles individually packaged by a packaging material are accommodated together in a storage bag. Examples of absorbent articles include sanitary napkins and panty liners.
  • the packaging material which wraps an absorbent article individually is comprised, for example from films, such as polyethylene, polypropylene, or polyester. Patent Document 1 does not disclose a method of packaging a plurality of absorbent articles in a storage bag.
  • Patent Document 2 discloses a manufacturing method of sealed packaging surrounding a group of cigarettes. According to the manufacturing method described in Patent Document 2, a sheet of packaging material is first bent into a U shape so as to surround a group of cigarettes. Next, the U-shaped ends of the packaging material are overlapped with each other, and the ends overlapped with each other are heat-sealed. Thereby, the packaging material has a tubular shape surrounding the group of cigarettes. At this point, both ends of the tubular packaging material are open. The sealed packaging is then completed by heat sealing the open ends of the tubular packaging material.
  • the packaging outer body is shaped along the shape of the container and only the portion of the packaging outer body does not protrude from the container. .
  • a sealed package is made by heat-sealing while pressing the outer package and the container in a state where the package is wrapped in the packaging outer package.
  • the inventor of the present application has found that the following problems arise when an absorbent article is packaged by such a packaging method.
  • the absorbent article has a structure in which a plurality of relatively soft nonwoven fabrics and absorbent bodies are laminated to each other. Therefore, when compared with a relatively hard article such as a cigarette, the size of the absorbent article may vary greatly from a design value designed in advance. For example, even in the case of a plurality of absorbent articles manufactured based on the same design, the dimensions may vary greatly from one absorbent article to another.
  • such an absorbent article When making a sealed package, such an absorbent article is wrapped with a packaging outer package, and heat sealed while pressing the outer package and the absorbent article.
  • the pressing force applied to the absorbent article when heat-sealing becomes larger than the value designed in advance.
  • the packaging material for individually packaging the absorbent article generally has thermoplasticity, it may be thermally welded to the packaging exterior body due to excessive heat.
  • the method relates to a method of sequentially manufacturing a package in which a predetermined number of absorbent articles having a thermoplastic material are packaged.
  • the method includes a detection step of detecting a length of the predetermined number of absorbent articles in a first direction, and a state in which the entire predetermined number of the absorbent articles are compressed in at least a second direction orthogonal to the first direction.
  • the apparatus which concerns on 1 aspect is related with the apparatus which manufactures the package body in which the predetermined number of absorbent articles which have a thermoplastic material were packaged sequentially.
  • This apparatus is a state in which a detection unit that detects the length of the predetermined number of absorbent articles in the first direction and the whole predetermined number of the absorbent articles are compressed in at least a second direction orthogonal to the first direction.
  • a wrap unit that wraps a packaging sheet around the predetermined number of absorbent articles so that an open end is positioned on an end surface of the predetermined number of absorbent articles in the first direction,
  • a folding unit that folds the open end along the end surface of the predetermined number of absorbent articles, and a heating means is pressed against the open end of the packaging sheet that is folded by the folding unit.
  • Drawing 1 is a mimetic diagram showing an absorptive article concerning one embodiment folded in the 1st longitudinal fold line along a longitudinal direction.
  • FIG. 2 is a schematic view showing an absorbent article folded along a first longitudinal fold line and a second longitudinal fold line along the longitudinal direction.
  • FIG. 3 is a schematic diagram showing the folded absorbent article.
  • Drawing 4 is a mimetic diagram showing the outline of the method of manufacturing the package concerning one embodiment one by one.
  • FIG. 5 is a schematic perspective view showing the detection process.
  • FIG. 6 is a schematic side view showing a unit that performs the first sealing step and the first sealing step.
  • FIG. 7 is a schematic diagram showing a state of heat sealing in the first sealing step.
  • FIG. 8 is a schematic side view of the folding unit.
  • FIG. 9 is a schematic plan view showing the folding step.
  • FIG. 10 is a schematic diagram showing the second sealing step.
  • FIGS. 1 to 3. show an absorbent article 1 and a method for folding the absorbent article 1.
  • the absorbent article 1 is a sanitary napkin.
  • the absorbent article may be any absorbent article such as an absorbent pad or a disposable diaper.
  • the absorbent article 1 has a liquid-permeable surface sheet that transmits liquid, a liquid-impermeable back sheet that does not transmit liquid, and an absorbent body between the surface sheet and the back sheet.
  • a packaging material 2 for individually packaging the absorbent article 1 is provided on the back side of the back sheet of the absorbent article.
  • the material of the packaging material 2 include thermoplastic materials such as polyethylene, polypropylene, and polyester. The absorbent article 1 and the packaging material 2 are folded, whereby the absorbent article 1 is individually packaged by the packaging material 2.
  • the absorbent article 1 and the packaging material 2 are folded back inward from a first longitudinal fold line FL1 (see FIG. 1) along the longitudinal direction L.
  • the absorbent article 1 and the packaging material 2 are folded back inward from a second longitudinal fold line FL2 (see FIG. 2) along the longitudinal direction L.
  • the absorbent article 1 and the packaging material 2 are folded back inward from the first width fold line FW1 and the second width fold line FW2 along the width direction W.
  • the end of the packaging sheet 2 is stuck to another part of the packaging sheet 2 by the adhesive tape 4 (see FIG. 3). Thereby, the absorbent article 1 is covered with the packaging material 2.
  • absorbent article also means the absorbent article 1 covered with the packaging material 2.
  • FIGS. Drawing 4 is a mimetic diagram showing the outline of the method of manufacturing the package concerning one embodiment one by one.
  • a method for sequentially manufacturing a package according to an embodiment includes a detection step S1, a lapping step S2, a first sealing step S3, a folding step S4, and a second sealing step S5.
  • a plurality of absorbent articles are prepared.
  • the absorbent article may be individually packaged with a packaging material containing a thermoplastic material.
  • a predetermined number of the individually packaged absorbent articles 1 are stacked on each other.
  • the predetermined number of absorbent articles stacked on each other is referred to as “packaged body 10”.
  • a plurality of packages 10 are sequentially transported on the manufacturing line. Thereby, many to-be-packaged bodies 10 are packaged by the packaging sheet 12 sequentially.
  • Detecting step S1 for detecting the length of the package body 10 in a predetermined direction (first direction) is performed (see FIGS. 4 and 5).
  • the detection step S ⁇ b> 1 is performed while the package body 10 is transported on the transport belt 100.
  • detection process S1 it is preferable that the length W1 of the to-be-packaged body 10 in the direction orthogonal to the conveyance direction P is detected.
  • the detection of the length W1 of the package body 10 is measured by the detection unit 104.
  • the detection unit 104 can be constituted by a camera, for example.
  • the detection of the length W1 is preferably performed for all the packages 10 that pass through the position of the camera 104 on the conveyor belt 100.
  • the measured value of the length W1 of the package body 10 is stored in a memory of a control unit provided in the manufacturing apparatus.
  • the control unit may calculate an average value of the length W1 of the package 10.
  • a wrapping step S2 is performed in which the packaging sheet 12 is wound around the package 10 (see FIGS. 4 and 6).
  • the lapping step S2 is performed by the lapping unit in a state where the package body 10 is compressed in at least a second direction (M1 direction in FIG. 6) orthogonal to the first direction.
  • the lap unit includes at least a compression unit 110, a conveyor belt 112, and a pusher 114.
  • the package body 10 is conveyed by the pusher 114 into the holding means 122 while being compressed by the conveying belt 112 and the compression means 110.
  • the compression means 110 is configured to be able to reciprocate in a direction approaching the transport belt 112 and in a direction away from the transport belt 112 (see arrow M1 in FIG. 6).
  • the compression unit 110 compresses the package body 10 toward the conveyance belt 112 while the package body 10 is put into the holding unit 122.
  • the package body 10 is accommodated in the holding means 122 in a compressed state. Since the lapping step S2 is performed in a state where the package body 10 is compressed, the rigidity of the entire package body 10 (a predetermined number of absorbent articles) can be relatively increased. Thereby, the steps S3 to S5 after the lapping step S2 can be performed with relatively high accuracy.
  • the packaging sheet 12 is waiting near the entrance of the holding means 122.
  • the package 10 is housed in the holding means 122 and is wound around the packaging sheet 12.
  • the packaging sheet 12 is wound around the packaging body 10 in a cylindrical shape so that the open end of the packaging sheet 12 is positioned on the end surface of the packaging body 10 in the first direction. That is, the packaging sheet 12 surrounds the packaged body 10 in a cylindrical shape, and the end of the packaging sheet 12 in the first direction (the direction orthogonal to the paper surface in FIG. 6) protrudes from the packaged body 10.
  • the compression means 110 may have a moving belt that moves with the conveyor belt 112. Thereby, the to-be-packaged body 10 can be easily moved toward the holding means 122 with the to-be-packaged body 10 compressed.
  • the holding means 122 has a housing portion 113 that receives the package 10.
  • the thickness of the accommodating portion 113 is preferably 90% or less of the thickness of the packaged body 10 in the natural state. Thereby, the to-be-packaged body 10 is hold
  • the holding means 122 is configured to be rotatable around the rotation shaft 126. Thereby, the to-be-packaged body 10 is sent to 1st sealing process S3.
  • the overlapping end sides 12c of the packaging sheet 12 wound in a cylindrical shape are heat-sealed in a state where the package body 10 is at least compressed (see particularly FIG. 7).
  • the to-be-packaged body 10 wound with the packaging sheet 12 can be maintained in the compressed state. Therefore, since the rigidity of the to-be-packaged body 10 and the packaging sheet 12 whole can be improved, process S4, S5 after 1st sealing process S3 can be performed more accurately.
  • the heat sealing is preferably performed in a plurality of times using the sealing means 128.
  • the overlapping edges 12 c of the packaging sheet 12 are heat sealed three times by the three sealing means 128.
  • the front end portion of each sealing means 128 is movable toward the holding means 122.
  • the sealing means 128 is comprised so that the to-be-packaged body 10 in the holding means 122 can be pressed.
  • the sealing means 128 presses the overlapping end sides 12c of the packaging sheet 12 while heating them.
  • the package 10 is pushed out of the holding means 122 by the pusher 124.
  • the extruded package 10 is sent to the folding step S4 (S41 to S44).
  • the packaging sheet 12 has a cylindrical shape surrounding the package body 10 (see also step S3 in FIG. 4).
  • the open end of the packaging sheet 12 is folded along the predetermined number of end surfaces of the package 10.
  • the side surface part of the open end which protruded from the to-be-packaged body 10 of the packaging sheet 12 is folded along the end surface of the to-be-packaged body 10 (refer step S41 and S42).
  • the open end of the packaging sheet 12 is in a state in which the upper flap portion 12 a and the lower flap portion 12 b protrude from the package body 10.
  • the upper flap folding step S43 for folding the upper flap portion 12a along the end surface of the package body 10 and the lower flap portion 12b along the end surface of the package body 10 while transporting the package body 10.
  • the lower flap folding step S44 is performed (see FIGS. 4, 8, and 9).
  • FIG. 8 shows a folding unit for folding the upper flap portion 12a and the lower flap portion 12b at the open end of the packaging sheet 12.
  • FIG. 9 is a schematic diagram showing folding steps S43 and S44 using a folding unit.
  • the folding unit may be composed of a folding plate 140.
  • the folding plate 140 includes a first plate part 141, a second plate part 142, and a third plate part 143.
  • the first plate portion 141, the second plate portion 142, and the third plate portion 143 are provided on both sides of the package body 10 in a direction orthogonal to the transport direction P of the package body 10.
  • the first plate part 141, the second plate part 142, and the third plate part 143 are each composed of a substantially trapezoidal plate. A slight gap is provided between the first plate portion 141 and the second plate portion 142 (see FIG. 8). Further, a slight gap is provided between the second plate portion 142 and the third plate 143 (see FIG. 8).
  • the lower flap portion 12b reaches the third plate portion 143, the lower flap portion 12b is bent upward while passing through the gap between the second plate portion 142 and the third plate portion 143. . Thereby, the lower flap part 12b is bent along the end surface of the package 10.
  • the folding plate 140 may be configured to be movable along the direction M3 so that the interval W2 in the direction M3 orthogonal to the transport direction P can be changed.
  • the manufacturing method according to the present embodiment preferably includes a step of changing the position of the folding plate 140 in the first direction according to the length W1 of the package 10 detected in the detection step S1.
  • the position of the folding plate 140 is preferably changed when switching from a standby state where no absorbent article exists in the folding step S4 to a state where the absorbent article reaches the folding step S4.
  • Such position control of the folding plate 140 is preferably automatically performed by an apparatus that sequentially manufactures the package.
  • the position of the folding plate 140 By changing the position of the folding plate 140 according to the length W1 of the package body 10, even if there is a variation in the length W1 of the package body 10 (absorbent article), the length W1 of the package body is changed. Accordingly, the position of the folding plate 140 can be changed. Thereby, according to the to-be-packaged body 10, the packaging sheet 12 can be folded accurately.
  • the second sealing step S5 is performed by the sealing unit.
  • the sealing unit has heating means 150, 152, 160 and 164.
  • the open end of the packaging sheet 12 is thermally sealed by pressing the heating means 150, 152, 160, 164 against the open end of the packaging sheet 12 folded in the folding step S4.
  • the sealing unit has endless belts 154, 162, and 166 that rotate as the packaged body 10 is conveyed.
  • Endless belts 154, 162, and 166 are in contact with both end surfaces of package body 10 in a direction orthogonal to conveyance direction P.
  • the heating means 150, 152, 160, 164 presses the package body 10 while heating the package body 10 via the endless belts 154, 162, 166.
  • the packaging sheet 12 which wraps the to-be-packaged body 10 is heat-sealed by the heating means 150, 152, 160, 164 while being conveyed.
  • the heating means 150, 152, 160, and 164 are provided on both sides of the package body 10 in a direction orthogonal to the conveyance direction P of the package body 10.
  • the heating unit may include a first heating unit 150, a second heating unit 152, a third heating unit 160, and a fourth heating unit 164 in order from the upstream side.
  • the first heating means 150, the second heating means 152, the third heating means 160, and the fourth heating means 164 are configured to reciprocate in directions M4, M5, M6, and M7 orthogonal to the transport direction P of the package 10. Has been.
  • the first heating unit 150, the second heating unit 152, the third heating unit 160, and the fourth heating unit 164 heat the packaging sheet 12 while pressing both ends in the direction orthogonal to the conveyance direction P of the package body 10. Seal.
  • the first direction in accordance with the length W1 of the package body 10 detected in the detection step S1
  • the pair of first heating units 150 is arranged such that the distance between the pair of first heating means 150 is slightly wider than the length W1 of the package 10 measured in the detection step S1.
  • the position of the heating means 150 is controlled.
  • the “length W1 of the packaged body 10” may be defined as an average value of the lengths of the plurality of packaged bodies 10.
  • the position of the pair of first heating means 150 is controlled so that the interval between the pair of first heating means 150 is slightly wider than the average value.
  • the first number in the first direction is determined according to the length W1 of the predetermined number of absorbent articles (packaged bodies 10) detected in the detection step S1. 1
  • the position of the heating means 150 is changed. Thereby, the 1st heating means 150 can be made to wait in the suitable position according to the dimension of the to-be-packaged body 10 in the standby state in which 2nd sealing process S5 has been paused. Thereby, when 2nd sealing process S5 is restarted, the 1st heating means 150 can give a suitable pressing force to an absorbent article according to the dimension of an absorbent article.
  • the size of the absorbent article may vary greatly from the design value designed in advance.
  • the second sealing step S5 can be appropriately performed by controlling the position of the first heating means 150 according to the length W1 of the package 10.
  • the size of the absorbent article is smaller than the design value, sufficient heat can be applied to the packaging sheet 12, and sufficient heat sealing can be performed.
  • the absorbent article is not subjected to a pressing force more than necessary, so that the possibility of melting the thermoplastic material contained in the absorbent article can be suppressed. .
  • the first heating means in the first direction so that the pressure applied from the absorbent article to the first heating means 150 is within a predetermined range. It is preferable to further include a pressure control process for controlling the position of 150. Thereby, even when the dimension of the to-be-packaged body 10 has dispersion
  • torque control of a motor that drives the first heating means 150 can be mentioned.
  • the motor torque By controlling the motor torque to be constant, the pressure applied from the first heating means 150 to the package can be controlled to be within a predetermined range.
  • the packaging sheet 12 that wraps the package 10 can be heat-sealed with higher accuracy.
  • the pressure control step there is a method of measuring a reaction force applied from the absorbent article to the first heating unit 150 and feeding back the measured value to a control unit that drives the first heating unit 150. Thereby, it can control so that the pressure given to the to-be-packaged body 10 from the 1st heating means 150 may become a predetermined
  • the first heating means 150 is switched to the pressure control process. Therefore, when the package body 10 is heat sealed, an appropriate pressing force is applied to the package body 10. Pressure can be applied. Thereby, an absorbent article can be heat-sealed accurately.
  • the package 10 is further heat-sealed by the second heating means 152 after being heat-sealed by the first heating means 150.
  • the package body 10 in stages, it can be heat-sealed with higher accuracy.
  • the open end of the packaging sheet 12 folded in the folding step S4 has a different number of overlapping sheets for each portion.
  • heat-sealing step by step it is possible to sufficiently heat-seal even a portion of the packaging sheet 12 that overlaps a large number. Further, since it is not necessary to apply a large amount of heat to the package 10 and the packaging sheet 12 at a time, it is possible to reduce thermal damage given to the thermoplastic material provided in the absorbent article.
  • the second heating means 152 is preferably subjected to the same pressure control and position control as the first heating means 150.
  • the package 10 is heat-sealed by the second heating means 152 and then further heat-sealed by the third heating means 160 and the fourth heating means 164.
  • the third heating unit 160 and the fourth heating unit 164 need not perform pressure control as performed by the first heating unit 150.
  • the packaged body 10 is sealed with the packaging sheet 12 by finishing the second sealing step. Thereby, the package in which the absorbent article which has a thermoplastic material was packaged can be manufactured.
  • an improved method for hermetically wrapping absorbent articles that are susceptible to variations in external dimensions and are vulnerable to heat.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Absorbent Articles And Supports Therefor (AREA)

Abstract

A method for sequentially manufacturing a package, comprising: a detection step for detecting the length of a predetermined number of absorbent articles in a first direction; a wrapping step for winding a packaging sheet in a cylindrical shape around the predetermined number of absorbent articles so that an open end is positioned on the end face of the predetermined number of absorbent articles in the first direction with the predetermined number of absorbent articles compressed in at least a second direction orthogonal to the first direction; a folding step for folding the open end of the packaging sheet so as to following the end face of the predetermined number of absorbent articles; a sealing step for heat-sealing the open end of the packaging sheet by pressing heating means against the open end of the packaging sheet folded in the folding step; and a position control step for varying the position of the heating means in the first direction in accordance with the length of the predetermined number of absorbent articles detected in the detection step when absorbent articles are not present in the sealing step.

Description

包装体を製造する方法Method for manufacturing a package
 本発明は、熱可塑性材料を有する吸収性物品が包装された包装体を順次製造する方法に関する。 The present invention relates to a method for sequentially manufacturing a package in which an absorbent article having a thermoplastic material is packaged.
 特許文献1は、包装材によって個別に包装された複数の吸収性物品を、収容袋内に一緒に収容することを開示している。吸収性物品としては、生理用ナプキンやパンティライナ一等が挙げられる。吸収性物品を個別に包装する包装材は、例えばポリエチレン、ポリプ口ピレン又はポリエステル等のフィルムから構成される。特許文献1は、複数の吸収性物品を収容袋内に包装する方法を開示していない。 Patent Document 1 discloses that a plurality of absorbent articles individually packaged by a packaging material are accommodated together in a storage bag. Examples of absorbent articles include sanitary napkins and panty liners. The packaging material which wraps an absorbent article individually is comprised, for example from films, such as polyethylene, polypropylene, or polyester. Patent Document 1 does not disclose a method of packaging a plurality of absorbent articles in a storage bag.
 特許文献2は、紙巻きたばこの群を囲む密封包装の製造方法を開示している。特許文献2に記載の製造方法によれば、包装材料のシートは、まず紙巻きたばこの群を囲むようにU字形状に折曲げられる。次に、包装材料のU字形状の両端部が互いに重ね合わせられ、互いに重ね合わせられた両端部どうしが熱シールされる。これにより、包装材料は、紙巻きたばこの群を取り囲む管形状になる。また、この時点で、管形状の包装材料の両端部は開放されている。それから、管形状の包装材料の、開放されている両端部を熱シールすることによって、密封包装が完成する。 Patent Document 2 discloses a manufacturing method of sealed packaging surrounding a group of cigarettes. According to the manufacturing method described in Patent Document 2, a sheet of packaging material is first bent into a U shape so as to surround a group of cigarettes. Next, the U-shaped ends of the packaging material are overlapped with each other, and the ends overlapped with each other are heat-sealed. Thereby, the packaging material has a tubular shape surrounding the group of cigarettes. At this point, both ends of the tubular packaging material are open. The sealed packaging is then completed by heat sealing the open ends of the tubular packaging material.
国際公開第2014/157325号International Publication No. 2014/157325 特開2006-206192号公報JP 2006-206192 A
 個別に包装された吸収性物品を包装する際、包装用の外装体を収容物の形に沿った形とし、包装用の外装体の部分のみが収容物から突出しないようにすることが考えられる。このように包装することで、包装用の外装体と収容物を含めた製品の大きさを抑制することができる。この場合、包装用の外装体で収容物を包んだ状態で、外装体及び収容物を押圧しつつ熱シールすることによって、密封包装が作られる。 When packaging individually packaged absorbent articles, it is conceivable that the packaging outer body is shaped along the shape of the container and only the portion of the packaging outer body does not protrude from the container. . By packaging in this way, it is possible to suppress the size of the product including the packaging exterior body and the stored items. In this case, a sealed package is made by heat-sealing while pressing the outer package and the container in a state where the package is wrapped in the packaging outer package.
 本願の発明者は、このような包装方法で吸収性物品を包装する場合、以下のような課題が生じることを発見した。 The inventor of the present application has found that the following problems arise when an absorbent article is packaged by such a packaging method.
 吸収性物品は、比較的柔らかい複数の不織布や吸収体が互いに積層された構造を有する。そのため、紙巻きたばこのように比較的硬い物品と比較すると、吸収性物品の寸法は、予め設計した設計値から大きくばらつくことがある。例えば、同じ設計に基づき製造された複数の吸収性物品であっても、吸収性物品ごとに寸法が大きくばらつくことがある。 The absorbent article has a structure in which a plurality of relatively soft nonwoven fabrics and absorbent bodies are laminated to each other. Therefore, when compared with a relatively hard article such as a cigarette, the size of the absorbent article may vary greatly from a design value designed in advance. For example, even in the case of a plurality of absorbent articles manufactured based on the same design, the dimensions may vary greatly from one absorbent article to another.
 密封包装を作る際、このような吸収性物品を包装用の外装体で包み、外装体及び吸収性物品を押圧しつつ熱シールする。ここで、吸収性物品の寸法が設計値よりも大きくなっている場合、熱シールする際に吸収性物品にかかる押圧力が予め設計した値より大きくなってしまう。これにより、外装体及び吸収性物品に必要以上の熱を供給することになる。吸収性物品を個別に包装する包装材は、一般に熱可塑性を有するため、必要以上の熱により、包装用の外装体と熱溶着されてしまう虞がある。 When making a sealed package, such an absorbent article is wrapped with a packaging outer package, and heat sealed while pressing the outer package and the absorbent article. Here, when the dimension of the absorbent article is larger than the design value, the pressing force applied to the absorbent article when heat-sealing becomes larger than the value designed in advance. Thereby, more heat than necessary is supplied to the exterior body and the absorbent article. Since the packaging material for individually packaging the absorbent article generally has thermoplasticity, it may be thermally welded to the packaging exterior body due to excessive heat.
 吸収性物品の寸法が設計値よりも小さくなった場合、熱シールする際に吸収性物品にかかる押圧力が予め設計した値より小さくなってしまう。これにより、外装体を十分に熱シールすることができなくなる虞がある。 When the size of the absorbent article becomes smaller than the design value, the pressing force applied to the absorbent article when heat-sealing becomes smaller than a predesigned value. Thereby, there exists a possibility that an exterior body cannot fully be heat-sealed.
 したがって、外形寸法にばらつきが生じ易く、熱に弱い吸収性物品を密封包装するための改良された方法が望まれる。 Therefore, there is a demand for an improved method for hermetically packaging absorbent articles that are susceptible to variations in external dimensions and that are weak against heat.
 一態様に係る方法は、熱可塑性材料を有する所定数の吸収性物品が包装された包装体を順次製造する方法に関する。本方法は、第1方向における前記所定数の吸収性物品の長さを検出する検出工程と、前記所定数の前記吸収性物品全体を少なくとも前記第1方向に直交する第2方向に圧縮した状態で、前記第1方向における前記所定数の吸収性物品の端面に開放端が位置するように、前記所定数の吸収性物品のまわりに包装シートを筒状に巻くラップ工程と、前記包装シートの前記開放端を、前記所定数の吸収性物品の端面に沿うように折る折り工程と、前記折り工程で折られた前記包装シートの前記開放端に加熱手段を押し当てることによって、前記包装シートの前記開放端を熱封止する封止工程と、前記封止工程に吸収性物品が存在していないときに、前記検出工程で検出された前記所定数の吸収性物品の長さに応じて、前記第1方向における前記加熱手段の位置を変える位置制御工程と、を含む。 The method according to one aspect relates to a method of sequentially manufacturing a package in which a predetermined number of absorbent articles having a thermoplastic material are packaged. The method includes a detection step of detecting a length of the predetermined number of absorbent articles in a first direction, and a state in which the entire predetermined number of the absorbent articles are compressed in at least a second direction orthogonal to the first direction. A wrapping step of winding a packaging sheet around the predetermined number of absorbent articles such that an open end is positioned on an end surface of the predetermined number of absorbent articles in the first direction; A folding step of folding the open end along the end faces of the predetermined number of absorbent articles, and pressing the heating means against the open end of the packaging sheet folded in the folding step. According to the length of the predetermined number of absorbent articles detected in the detection step when a sealing step for heat-sealing the open end and no absorbent article exists in the sealing step, The heating in the first direction; Comprising a position control step of changing the position of the stage, the.
 一態様に係る装置は、熱可塑性材料を有する所定数の吸収性物品が包装された包装体を順次製造する装置に関する。本装置は、第1方向における前記所定数の吸収性物品の長さを検出する検出ユニットと、前記所定数の前記吸収性物品全体を少なくとも前記第1方向に直交する第2方向に圧縮した状態で、前記第1方向における前記所定数の吸収性物品の端面に開放端が位置するように、前記所定数の吸収性物品のまわりに包装シートを筒状に巻くラップユニットと、前記包装シートの前記開放端を、前記所定数の吸収性物品の端面に沿うように折る折りユニットと、前記折りユニットで折られた前記包装シートの前記開放端に加熱手段を押し当てることによって、前記包装シートの前記開放端を熱封止する封止ユニットと、前記封止ユニットに吸収性物品が存在していないときに、前記検出ユニットで検出された前記所定数の吸収性物品の長さに応じて、前記第1方向における前記加熱手段の位置を変える位置制御ユニットと、を含む。 The apparatus which concerns on 1 aspect is related with the apparatus which manufactures the package body in which the predetermined number of absorbent articles which have a thermoplastic material were packaged sequentially. This apparatus is a state in which a detection unit that detects the length of the predetermined number of absorbent articles in the first direction and the whole predetermined number of the absorbent articles are compressed in at least a second direction orthogonal to the first direction. And a wrap unit that wraps a packaging sheet around the predetermined number of absorbent articles so that an open end is positioned on an end surface of the predetermined number of absorbent articles in the first direction, A folding unit that folds the open end along the end surface of the predetermined number of absorbent articles, and a heating means is pressed against the open end of the packaging sheet that is folded by the folding unit. According to the length of the predetermined number of absorbent articles detected by the detection unit when the sealing unit that heat seals the open end and the absorbent article does not exist in the sealing unit, Comprising a position control unit for changing the position of said heating means in serial first direction.
図1は、長手方向に沿った第1長手折り線で折られた一実施形態に係る吸収性物品を示す模式図である。 Drawing 1 is a mimetic diagram showing an absorptive article concerning one embodiment folded in the 1st longitudinal fold line along a longitudinal direction. 図2は、長手方向に沿った第1長手折り線及び第2長手折り線で折られた吸収性物品を示す模式図である。FIG. 2 is a schematic view showing an absorbent article folded along a first longitudinal fold line and a second longitudinal fold line along the longitudinal direction. 図3は、折り畳まれた吸収性物品を示す模式図である。FIG. 3 is a schematic diagram showing the folded absorbent article. 図4は、一実施形態に係る包装体を順次製造する方法の概略を示す模式図である。Drawing 4 is a mimetic diagram showing the outline of the method of manufacturing the package concerning one embodiment one by one. 図5は、検出工程を示す模式的斜視図である。FIG. 5 is a schematic perspective view showing the detection process. 図6は、第1封止工程及び第1封止工程を実行するユニットを示す模式的側面図である。FIG. 6 is a schematic side view showing a unit that performs the first sealing step and the first sealing step. 図7は、第1封止工程での熱封止の様子を示す模式図である。FIG. 7 is a schematic diagram showing a state of heat sealing in the first sealing step. 図8は、折りユニットの模式的側面図である。FIG. 8 is a schematic side view of the folding unit. 図9は、折り工程を示す模式的平面図である。FIG. 9 is a schematic plan view showing the folding step. 図10は、第2封止工程を示す模式図である。FIG. 10 is a schematic diagram showing the second sealing step.
 以下、図面を参照して、実施形態について説明する。なお、以下の図面の記載において、同一又は類似の部分には、同一又は類似の符号を付している。ただし、図面は模式的なものであり、各寸法の比率等は現実のものとは異なる場合があることに留意すべきである。したがって、具体的な寸法等は、以下の説明を参酌して判断すべきである。また、図面相互間においても互いの寸法の関係や比率が異なる部分が含まれ得る。 Hereinafter, embodiments will be described with reference to the drawings. In the following description of the drawings, the same or similar parts are denoted by the same or similar reference numerals. However, it should be noted that the drawings are schematic and ratios of dimensions and the like may differ from actual ones. Therefore, specific dimensions and the like should be determined in consideration of the following description. Moreover, the part from which the relationship and ratio of a mutual dimension differ also in between drawings may be contained.
 (1)吸収性物品の全体的構成
 図1から図3を参照して、一実施形態に係る吸収性物品について説明する。図1~3は、吸収性物品1と、吸収性物品1の折り畳み方法と、を示している。本実施形態において、吸収性物品1は生理用ナプキンである。この代わりに、吸収性物品は、吸収パッドや使い捨ておむつなどの任意の吸収性物品であってもよい。
(1) Overall Configuration of Absorbent Article An absorbent article according to an embodiment will be described with reference to FIGS. 1 to 3. 1 to 3 show an absorbent article 1 and a method for folding the absorbent article 1. In this embodiment, the absorbent article 1 is a sanitary napkin. Alternatively, the absorbent article may be any absorbent article such as an absorbent pad or a disposable diaper.
 吸収性物品1は、液体を透過する液透過性の表面シートと、液体を透過しない液不透過性の裏面シートと、表面シートと裏面シートとの間の吸収体と、を有していてもよい。吸収性物品の裏面シートの裏側には、吸収性物品1を個別に包装するための包装材2が設けられている。包装材2の材質としては、例えば、ポリエチレン、ポリプロピレン又はポリエステル等の熱可塑性材料が挙げられる。吸収性物品1と包装材2が折り畳まれることにより、吸収性物品1が包装材2によって個別に包装される。 Even if the absorbent article 1 has a liquid-permeable surface sheet that transmits liquid, a liquid-impermeable back sheet that does not transmit liquid, and an absorbent body between the surface sheet and the back sheet. Good. A packaging material 2 for individually packaging the absorbent article 1 is provided on the back side of the back sheet of the absorbent article. Examples of the material of the packaging material 2 include thermoplastic materials such as polyethylene, polypropylene, and polyester. The absorbent article 1 and the packaging material 2 are folded, whereby the absorbent article 1 is individually packaged by the packaging material 2.
 具体的には、まず、吸収性物品1と包装材2とは、長手方向Lに沿った第1長手折り線FL1(図1参照)を基点に内側に折り返される。次に、吸収性物品1と包装材2とは、長手方向Lに沿った第2長手折り線FL2(図2参照)を基点に内側に折り返される。それから、吸収性物品1と包装材2とは、幅方向Wに沿った第1幅折り線FW1及び第2幅折り線FW2を基点に内側に折り返される。吸収性物品1が折り畳まれた状態で、包装シート2の端部は、粘着テープ4によって包装シート2の別の一部分に貼着される(図3参照)。これにより、吸収性物品1が、包装材2によって覆われた状態となる。 Specifically, first, the absorbent article 1 and the packaging material 2 are folded back inward from a first longitudinal fold line FL1 (see FIG. 1) along the longitudinal direction L. Next, the absorbent article 1 and the packaging material 2 are folded back inward from a second longitudinal fold line FL2 (see FIG. 2) along the longitudinal direction L. Then, the absorbent article 1 and the packaging material 2 are folded back inward from the first width fold line FW1 and the second width fold line FW2 along the width direction W. In a state where the absorbent article 1 is folded, the end of the packaging sheet 2 is stuck to another part of the packaging sheet 2 by the adhesive tape 4 (see FIG. 3). Thereby, the absorbent article 1 is covered with the packaging material 2.
 以下では、「吸収性物品」という用語は、包装材2によって覆われた吸収性物品1のことも意味するものとする。 Hereinafter, the term “absorbent article” also means the absorbent article 1 covered with the packaging material 2.
 (2)包装体の製造方法
 次に、図4~図10を参照し、所定数の吸収性物品が包装された包装体を順次製造する方法を説明する。図4は、一実施形態に係る包装体を順次製造する方法の概略を示す模式図である。一実施形態に係る包装体を順次製造する方法は、検出工程S1と、ラップ工程S2と、第1封止工程S3と、折り工程S4と、第2封止工程S5と、を有する。
(2) Method for Manufacturing Package Body Next, a method for sequentially manufacturing a package body in which a predetermined number of absorbent articles are packaged will be described with reference to FIGS. Drawing 4 is a mimetic diagram showing the outline of the method of manufacturing the package concerning one embodiment one by one. A method for sequentially manufacturing a package according to an embodiment includes a detection step S1, a lapping step S2, a first sealing step S3, a folding step S4, and a second sealing step S5.
 本方法において、まず、複数の吸収性物品を準備する。吸収性物品は、前述したように、熱可塑性材料を含む包装材で個別に包装されたものであってもよい。個包装された吸収性物品1は、所定数だけ互いに重ねられる。以下では、互いに重ねられた所定数の吸収性物品を、「被包装体10」と呼ぶ。 In this method, first, a plurality of absorbent articles are prepared. As described above, the absorbent article may be individually packaged with a packaging material containing a thermoplastic material. A predetermined number of the individually packaged absorbent articles 1 are stacked on each other. Hereinafter, the predetermined number of absorbent articles stacked on each other is referred to as “packaged body 10”.
 包装体の製造装置において、複数の被包装体10が、製造ライン上を順次搬送される。これにより、多数の被包装体10が、順次包装シート12によって包装される。 In the packaging body manufacturing apparatus, a plurality of packages 10 are sequentially transported on the manufacturing line. Thereby, many to-be-packaged bodies 10 are packaged by the packaging sheet 12 sequentially.
 所定の方向(第1方向)における被包装体10の長さを検出する検出工程S1を実施する(図4,5参照)。検出工程S1は、被包装体10を搬送ベルト100上で搬送しつつ行われる。検出工程S1では、搬送方向Pと直交する方向における被包装体10の長さW1が検出されることが好ましい。被包装体10の長さW1の検出は、検出ユニット104により測定される。検出ユニット104は、例えばカメラから構成することができる。 Detecting step S1 for detecting the length of the package body 10 in a predetermined direction (first direction) is performed (see FIGS. 4 and 5). The detection step S <b> 1 is performed while the package body 10 is transported on the transport belt 100. In detection process S1, it is preferable that the length W1 of the to-be-packaged body 10 in the direction orthogonal to the conveyance direction P is detected. The detection of the length W1 of the package body 10 is measured by the detection unit 104. The detection unit 104 can be constituted by a camera, for example.
 長さW1の検出は、搬送ベルト100上のカメラ104の位置を通過するすべての被包装体10に対して行われることが好ましい。被包装体10の長さW1の測定値は、製造装置に備えられた制御ユニットのメモリに保存される。制御ユニットは、被包装体10の長さW1の平均値を算出してもよい。 The detection of the length W1 is preferably performed for all the packages 10 that pass through the position of the camera 104 on the conveyor belt 100. The measured value of the length W1 of the package body 10 is stored in a memory of a control unit provided in the manufacturing apparatus. The control unit may calculate an average value of the length W1 of the package 10.
 次に、被包装体10のまわりに包装シート12を筒状に巻くラップ工程S2を実施する(図4,6参照)。ラップ工程S2は、被包装体10を少なくとも上記第1方向に直交する第2方向(図6のM1方向)に圧縮した状態でラップユニットによって行われる。ラップユニットは、少なくとも圧縮手段110と搬送ベルト112とプッシャ114とを有する。被包装体10は、搬送ベルト112と圧縮手段110とで圧縮された状態で、プッシャ114により保持手段122内へ搬送される。 Next, a wrapping step S2 is performed in which the packaging sheet 12 is wound around the package 10 (see FIGS. 4 and 6). The lapping step S2 is performed by the lapping unit in a state where the package body 10 is compressed in at least a second direction (M1 direction in FIG. 6) orthogonal to the first direction. The lap unit includes at least a compression unit 110, a conveyor belt 112, and a pusher 114. The package body 10 is conveyed by the pusher 114 into the holding means 122 while being compressed by the conveying belt 112 and the compression means 110.
 圧縮手段110は、搬送ベルト112へ近づく方向、及び搬送ベルト112から離れる方向に往復移動可能に構成されている(図6の矢印M1参照)。圧縮手段110は、被包装体10を保持手段122内へ入れる間、被包装体10を搬送ベルト112へ向けて圧縮する。被包装体10は、圧縮された状態のまま、保持手段122内に収容される。被包装体10を圧縮した状態でラップ工程S2が実施されるため、被包装体10(所定数の吸収性物品)全体の剛性を比較的高めることができる。これにより、ラップ工程S2の後の工程S3~S5を比較的精度よく行うことができる。 The compression means 110 is configured to be able to reciprocate in a direction approaching the transport belt 112 and in a direction away from the transport belt 112 (see arrow M1 in FIG. 6). The compression unit 110 compresses the package body 10 toward the conveyance belt 112 while the package body 10 is put into the holding unit 122. The package body 10 is accommodated in the holding means 122 in a compressed state. Since the lapping step S2 is performed in a state where the package body 10 is compressed, the rigidity of the entire package body 10 (a predetermined number of absorbent articles) can be relatively increased. Thereby, the steps S3 to S5 after the lapping step S2 can be performed with relatively high accuracy.
 保持手段122の入口付近に、包装シート12が待機している。これにより、被包装体10は、保持手段122内へ収容されるとともに、包装シート12で巻かれた状態になる。ここで、第1方向における被包装体10の端面に包装シート12の開放端が位置するように、被包装体10のまわりに包装シート12が筒状に巻かれた状態となる。すなわち、包装シート12は、被包装体10を筒状に取り囲み、第1方向(図6における紙面直交方向)における包装シート12の端部が、被包装体10から突出した状態となる。 The packaging sheet 12 is waiting near the entrance of the holding means 122. As a result, the package 10 is housed in the holding means 122 and is wound around the packaging sheet 12. Here, the packaging sheet 12 is wound around the packaging body 10 in a cylindrical shape so that the open end of the packaging sheet 12 is positioned on the end surface of the packaging body 10 in the first direction. That is, the packaging sheet 12 surrounds the packaged body 10 in a cylindrical shape, and the end of the packaging sheet 12 in the first direction (the direction orthogonal to the paper surface in FIG. 6) protrudes from the packaged body 10.
 圧縮手段110は、搬送ベルト112とともに動く移動ベルトを有していてよい。これにより、被包装体10を圧縮した状態のまま、被包装体10を保持手段122内へ向けて容易に移動させることができる。 The compression means 110 may have a moving belt that moves with the conveyor belt 112. Thereby, the to-be-packaged body 10 can be easily moved toward the holding means 122 with the to-be-packaged body 10 compressed.
 保持手段122は、被包装体10を受け入れる収容部113を有する。収容部113の厚みは、自然状態の被包装体10の厚みの90%以下であることが好ましい。これにより、被包装体10は、圧縮された状態で保持手段122に保持される。 The holding means 122 has a housing portion 113 that receives the package 10. The thickness of the accommodating portion 113 is preferably 90% or less of the thickness of the packaged body 10 in the natural state. Thereby, the to-be-packaged body 10 is hold | maintained at the holding means 122 in the compressed state.
 保持手段122は、回転軸126周りに回転可能に構成されている。これにより、被包装体10は、第1封止工程S3へ送られる。 The holding means 122 is configured to be rotatable around the rotation shaft 126. Thereby, the to-be-packaged body 10 is sent to 1st sealing process S3.
 第1封止工程S3では、被包装体10を少なくとも圧縮した状態で、筒状に巻かれた包装シート12の互いに重複した端辺12cを熱封止する(特に図7参照)。これにより、包装シート12で巻かれた被包装体10を圧縮した状態に維持することができる。したがって、被包装体10及び包装シート12全体の剛性を高めることができるので、第1封止工程S3の後の工程S4,S5をより精度よく行うことができる。 In the first sealing step S3, the overlapping end sides 12c of the packaging sheet 12 wound in a cylindrical shape are heat-sealed in a state where the package body 10 is at least compressed (see particularly FIG. 7). Thereby, the to-be-packaged body 10 wound with the packaging sheet 12 can be maintained in the compressed state. Therefore, since the rigidity of the to-be-packaged body 10 and the packaging sheet 12 whole can be improved, process S4, S5 after 1st sealing process S3 can be performed more accurately.
 熱封止は、封止手段128を用いて複数回に分けて行われることが好ましい。図6に示す例では、3つの封止手段128によって、包装シート12の互いに重複した端辺12cは、3回熱封止される。各々の封止手段128の先端部は、保持手段122へ向けて移動可能となっている。これにより、封止手段128は、保持手段122内の被包装体10を押圧可能に構成されている。封止手段128は、包装シート12の互いに重複した端辺12cを加熱しつつ押圧する。 The heat sealing is preferably performed in a plurality of times using the sealing means 128. In the example shown in FIG. 6, the overlapping edges 12 c of the packaging sheet 12 are heat sealed three times by the three sealing means 128. The front end portion of each sealing means 128 is movable toward the holding means 122. Thereby, the sealing means 128 is comprised so that the to-be-packaged body 10 in the holding means 122 can be pressed. The sealing means 128 presses the overlapping end sides 12c of the packaging sheet 12 while heating them.
 第1封止工程S3の後に、被包装体10は、プッシャ124により保持手段122から押し出される。押し出された被包装体10は、折り工程S4(S41~S44)へ送られる。折り工程S4の前に、包装シート12は、被包装体10を取り囲む筒状になっている(図4のステップS3も参照)。 After the first sealing step S3, the package 10 is pushed out of the holding means 122 by the pusher 124. The extruded package 10 is sent to the folding step S4 (S41 to S44). Before the folding step S4, the packaging sheet 12 has a cylindrical shape surrounding the package body 10 (see also step S3 in FIG. 4).
 折り工程S4では、包装シート12の開放端を、所定数の被包装体10の端面に沿うように折る。まず、包装シート12の、被包装体10から突出した開放端のうちの側面部を被包装体10の端面に沿うように折る(ステップS41及びS42参照)。これにより、包装シート12の開放端は、上側フラップ部12aと、下側フラップ部12bとが、被包装体10から突出した状態になる。 In the folding step S4, the open end of the packaging sheet 12 is folded along the predetermined number of end surfaces of the package 10. First, the side surface part of the open end which protruded from the to-be-packaged body 10 of the packaging sheet 12 is folded along the end surface of the to-be-packaged body 10 (refer step S41 and S42). Thereby, the open end of the packaging sheet 12 is in a state in which the upper flap portion 12 a and the lower flap portion 12 b protrude from the package body 10.
 次に、被包装体10を搬送しつつ、上側フラップ部12aを被包装体10の端面に沿うように折る上側フラップ折り工程S43と、下側フラップ部12bを被包装体10の端面に沿うように折る下側フラップ折り工程S44と、を実施する(図4,8,9参照)。 Next, the upper flap folding step S43 for folding the upper flap portion 12a along the end surface of the package body 10 and the lower flap portion 12b along the end surface of the package body 10 while transporting the package body 10. The lower flap folding step S44 is performed (see FIGS. 4, 8, and 9).
 図8は、包装シート12の開放端の上側フラップ部12a及び下側フラップ部12bを折るための折りユニットを示している。図9は、折りユニットを用いた折り工程S43,S44を示す模式図である。 FIG. 8 shows a folding unit for folding the upper flap portion 12a and the lower flap portion 12b at the open end of the packaging sheet 12. FIG. FIG. 9 is a schematic diagram showing folding steps S43 and S44 using a folding unit.
 折りユニットは、折りプレート140から構成されていてよい。折りプレート140は、第1プレート部141と、第2プレート部142と、第3プレート部143と、を有する。第1プレート部141、第2プレート部142及び第3プレート部143は、被包装体10の搬送方向Pに直交する方向において、被包装体10の両側に設けられる。 The folding unit may be composed of a folding plate 140. The folding plate 140 includes a first plate part 141, a second plate part 142, and a third plate part 143. The first plate portion 141, the second plate portion 142, and the third plate portion 143 are provided on both sides of the package body 10 in a direction orthogonal to the transport direction P of the package body 10.
 第1プレート部141、第2プレート部142及び第3プレート部143は、それぞれ略台形状のプレートから構成される。第1プレート部141と第2プレート部142との間には、若干の隙間が設けられている(図8参照)。また、第2プレート部142と第3プレート143部との間には、若干の隙間が設けられている(図8参照)。 The first plate part 141, the second plate part 142, and the third plate part 143 are each composed of a substantially trapezoidal plate. A slight gap is provided between the first plate portion 141 and the second plate portion 142 (see FIG. 8). Further, a slight gap is provided between the second plate portion 142 and the third plate 143 (see FIG. 8).
 被包装体10が一対の第1プレート部141の間を通るとき、包装シート12の上側フラップ部12a及び下側フラップ部12bは、それぞれ第1プレート部141の上側及び下側を通る。上側フラップ部12aが第2プレート部142に到達すると、上側フラップ部12aは、第1プレート部141と第2プレート部142との間の隙間を通りつつ、下方に折り曲げられていく。これにより、上側フラップ部12aが被包装体10の端面に沿って折り曲げられる。 When the package 10 passes between the pair of first plate portions 141, the upper flap portion 12a and the lower flap portion 12b of the packaging sheet 12 pass through the upper and lower sides of the first plate portion 141, respectively. When the upper flap portion 12a reaches the second plate portion 142, the upper flap portion 12a is bent downward while passing through the gap between the first plate portion 141 and the second plate portion 142. Thereby, the upper side flap part 12a is bend | folded along the end surface of the to-be-packaged body 10. FIG.
 さらに、下側フラップ部12bが第3プレート部143に到達すると、下側フラップ部12bは、第2プレート部142と第3プレート部143との間の隙間を通りつつ、上方に折り曲げられていく。これにより、下側フラップ部12bが被包装体10の端面に沿って折り曲げられる。 Further, when the lower flap portion 12b reaches the third plate portion 143, the lower flap portion 12b is bent upward while passing through the gap between the second plate portion 142 and the third plate portion 143. . Thereby, the lower flap part 12b is bent along the end surface of the package 10.
 折りプレート140は、搬送方向Pに直交する方向M3における間隔W2を変えることができるように、方向M3に沿って移動可能に構成されていてよい。本実施形態に係る製造方法は、検出工程S1で検出された被包装体10の長さW1に応じて、第1方向における折りプレート140の位置を変える工程を含んでいることが好ましい。折りプレート140の位置は、折り工程S4に吸収性物品が存在しない待機状態から折り工程S4に吸収性物品が到達した状態へ切り替わるときに、変えられることが好ましい。このような折りプレート140の位置制御は、包装体を順次製造する装置によって自動的にされることが好ましい。折りプレート140の位置を被包装体10の長さW1に応じて変えることで、被包装体10(吸収性物品)の長さW1にばらつきがあったとしても、被包装体の長さW1に応じて折りプレート140の位置を変えることができる。これにより、被包装体10に応じて、包装シート12を精度よく折ることができる。 The folding plate 140 may be configured to be movable along the direction M3 so that the interval W2 in the direction M3 orthogonal to the transport direction P can be changed. The manufacturing method according to the present embodiment preferably includes a step of changing the position of the folding plate 140 in the first direction according to the length W1 of the package 10 detected in the detection step S1. The position of the folding plate 140 is preferably changed when switching from a standby state where no absorbent article exists in the folding step S4 to a state where the absorbent article reaches the folding step S4. Such position control of the folding plate 140 is preferably automatically performed by an apparatus that sequentially manufactures the package. By changing the position of the folding plate 140 according to the length W1 of the package body 10, even if there is a variation in the length W1 of the package body 10 (absorbent article), the length W1 of the package body is changed. Accordingly, the position of the folding plate 140 can be changed. Thereby, according to the to-be-packaged body 10, the packaging sheet 12 can be folded accurately.
 折り工程S4の後に、封止ユニットで第2封止工程S5が行われる。封止ユニットは、加熱手段150,152,160,164を有する。第2封止工程S5では、折り工程S4で折られた包装シート12の開放端に加熱手段150,152,160,164を押し当てることによって、包装シート12の開放端を熱封止する。 After the folding step S4, the second sealing step S5 is performed by the sealing unit. The sealing unit has heating means 150, 152, 160 and 164. In the second sealing step S5, the open end of the packaging sheet 12 is thermally sealed by pressing the heating means 150, 152, 160, 164 against the open end of the packaging sheet 12 folded in the folding step S4.
 具体的には、封止ユニットは、図10に示すように、被包装体10の搬送とともに回転する無端ベルト154,162,166を有する。無端ベルト154,162,166は、搬送方向Pに直交する方向における被包装体10の両端面に接する。加熱手段150,152,160,164は、無端ベルト154,162,166を介して、被包装体10を加熱しつつ被包装体10を押圧する。これにより、被包装体10を包む包装シート12は、搬送されつつ、加熱手段150,152,160,164によって熱封止される。加熱手段150,152,160,164は、被包装体10の搬送方向Pに直交する方向において被包装体10の両側に設けられている。 Specifically, as shown in FIG. 10, the sealing unit has endless belts 154, 162, and 166 that rotate as the packaged body 10 is conveyed. Endless belts 154, 162, and 166 are in contact with both end surfaces of package body 10 in a direction orthogonal to conveyance direction P. The heating means 150, 152, 160, 164 presses the package body 10 while heating the package body 10 via the endless belts 154, 162, 166. Thereby, the packaging sheet 12 which wraps the to-be-packaged body 10 is heat-sealed by the heating means 150, 152, 160, 164 while being conveyed. The heating means 150, 152, 160, and 164 are provided on both sides of the package body 10 in a direction orthogonal to the conveyance direction P of the package body 10.
 加熱手段は、複数設けられていてもよい。本実施形態では、加熱手段は、上流側から順番に、第1加熱手段150、第2加熱手段152、第3加熱手段160及び第4加熱手段164を含んでいてよい。 A plurality of heating means may be provided. In the present embodiment, the heating unit may include a first heating unit 150, a second heating unit 152, a third heating unit 160, and a fourth heating unit 164 in order from the upstream side.
 第1加熱手段150、第2加熱手段152、第3加熱手段160及び第4加熱手段164は、被包装体10の搬送方向Pに直交する方向M4,M5,M6,M7に往復移動可能に構成されている。第1加熱手段150、第2加熱手段152、第3加熱手段160及び第4加熱手段164は、被包装体10の搬送方向Pに直交する方向における両端部を押圧しつつ、包装シート12を熱封止する。 The first heating means 150, the second heating means 152, the third heating means 160, and the fourth heating means 164 are configured to reciprocate in directions M4, M5, M6, and M7 orthogonal to the transport direction P of the package 10. Has been. The first heating unit 150, the second heating unit 152, the third heating unit 160, and the fourth heating unit 164 heat the packaging sheet 12 while pressing both ends in the direction orthogonal to the conveyance direction P of the package body 10. Seal.
 本実施形態に係る製造方法では、第2封止工程S5に吸収性物品が存在していないときに、検出工程S1で検出された被包装体10の長さW1に応じて、第1方向(搬送方向に直交する方向)における第1加熱手段150の位置を変える位置制御工程を含む。具体的には、この位置制御工程では、一対の第1加熱手段150間の間隔が、検出工程S1で測定された被包装体10の長さW1よりも若干広くなるように、一対の第1加熱手段150の位置が制御される。ここで、「被包装体10の長さW1」は、複数の被包装体10の長さの平均値として規定されてもよい。この場合、一対の第1加熱手段150間の間隔が当該平均値よりも若干広くなるように、一対の第1加熱手段150の位置が制御される。 In the manufacturing method according to the present embodiment, when there is no absorbent article in the second sealing step S5, the first direction (in accordance with the length W1 of the package body 10 detected in the detection step S1) ( A position control step of changing the position of the first heating means 150 in the direction orthogonal to the transport direction). Specifically, in this position control step, the pair of first heating units 150 is arranged such that the distance between the pair of first heating means 150 is slightly wider than the length W1 of the package 10 measured in the detection step S1. The position of the heating means 150 is controlled. Here, the “length W1 of the packaged body 10” may be defined as an average value of the lengths of the plurality of packaged bodies 10. In this case, the position of the pair of first heating means 150 is controlled so that the interval between the pair of first heating means 150 is slightly wider than the average value.
 第2封止工程S5に吸収性物品が存在していないときに、検出工程S1で検出された所定数の吸収性物品(被包装体10)の長さW1に応じて、第1方向における第1加熱手段150の位置が変えられる。これにより、第2封止工程S5が休止されている待機状態において、被包装体10の寸法に合わせた適切な位置で、第1加熱手段150を待機させることができる。これにより、第2封止工程S5が再開されたとき、第1加熱手段150は、吸収性物品の寸法に合わせて適当な押圧力を吸収性物品に与えることができる。特に吸収性物品の寸法は予め設計した設計値から大きくばらつくことがある。この場合であっても、被包装体10の長さW1に応じた第1加熱手段150の位置制御により、第2封止工程S5を適切に実施することができる。その結果、吸収性物品の寸法が設計値より小さかったとしても、包装シート12に十分な熱を与えることができ、十分に熱シールを行うことができる。さらに、吸収性物品の寸法が設計値より大きかったとしても、吸収性物品に必要以上の押圧力を与えることがないため、吸収性物品に含まれる熱可塑性材料が溶ける虞を抑制することができる。 When there is no absorbent article in the second sealing step S5, the first number in the first direction is determined according to the length W1 of the predetermined number of absorbent articles (packaged bodies 10) detected in the detection step S1. 1 The position of the heating means 150 is changed. Thereby, the 1st heating means 150 can be made to wait in the suitable position according to the dimension of the to-be-packaged body 10 in the standby state in which 2nd sealing process S5 has been paused. Thereby, when 2nd sealing process S5 is restarted, the 1st heating means 150 can give a suitable pressing force to an absorbent article according to the dimension of an absorbent article. In particular, the size of the absorbent article may vary greatly from the design value designed in advance. Even in this case, the second sealing step S5 can be appropriately performed by controlling the position of the first heating means 150 according to the length W1 of the package 10. As a result, even if the size of the absorbent article is smaller than the design value, sufficient heat can be applied to the packaging sheet 12, and sufficient heat sealing can be performed. Furthermore, even if the size of the absorbent article is larger than the design value, the absorbent article is not subjected to a pressing force more than necessary, so that the possibility of melting the thermoplastic material contained in the absorbent article can be suppressed. .
 また、第2封止工程S5に吸収性物品が存在しているときに、吸収性物品から第1加熱手段150に加えられる圧力が所定の範囲になるように、第1方向における第1加熱手段150の位置を制御する圧力制御工程をさらに含むことが好ましい。これにより、被包装体10の寸法にばらつきがある場合でも、第1加熱手段150は、被包装体10(吸収性物品)毎に適切な押圧力を与えることができる。これにより、被包装体10を包む包装シート12をより精度よく熱封止することができる。 In addition, when the absorbent article is present in the second sealing step S5, the first heating means in the first direction so that the pressure applied from the absorbent article to the first heating means 150 is within a predetermined range. It is preferable to further include a pressure control process for controlling the position of 150. Thereby, even when the dimension of the to-be-packaged body 10 has dispersion | variation, the 1st heating means 150 can give suitable pressing force for every to-be-packaged body 10 (absorbent article). Thereby, the packaging sheet 12 which wraps the to-be-packaged body 10 can be heat-sealed more accurately.
 圧力制御工程の一例として、第1加熱手段150を駆動するモータのトルク制御を挙げることができる。モータのトルクが一定となるように制御することで、第1加熱手段150から被包装体へ与える圧力が所定の範囲になるように制御することができる。その結果、被包装体10を包む包装シート12をより精度よく熱封止することができる。 As an example of the pressure control process, torque control of a motor that drives the first heating means 150 can be mentioned. By controlling the motor torque to be constant, the pressure applied from the first heating means 150 to the package can be controlled to be within a predetermined range. As a result, the packaging sheet 12 that wraps the package 10 can be heat-sealed with higher accuracy.
 圧力制御工程の別の一例として、吸収性物品から第1加熱手段150へ加わる反力を測定し、その測定値を、第1加熱手段150を駆動する制御ユニットへフィードバックする方法が挙げられる。これにより、第1加熱手段150から被包装体10へ与える圧力が所定の範囲になるように制御することができる。その結果、被包装体10を包む包装シート12をより精度よく熱封止することができる。 As another example of the pressure control step, there is a method of measuring a reaction force applied from the absorbent article to the first heating unit 150 and feeding back the measured value to a control unit that drives the first heating unit 150. Thereby, it can control so that the pressure given to the to-be-packaged body 10 from the 1st heating means 150 may become a predetermined | prescribed range. As a result, the packaging sheet 12 that wraps the package 10 can be heat-sealed with higher accuracy.
 本実施形態に係る製造方法では、第2封止工程S5における位置制御工程中に被包装体(吸収性物品)10が第2封止工程S5に導入されたとき、前述した位置制御工程から前述した圧力制御工程に切り替える。当該切り替えは、自動的に行われることが好ましい。 In the manufacturing method according to the present embodiment, when the package (absorbent article) 10 is introduced into the second sealing step S5 during the position control step in the second sealing step S5, the above-described position control step is started. Switch to the pressure control process. The switching is preferably performed automatically.
 被包装体10が第2封止工程S5に導入されたときに第1加熱手段150が圧力制御工程に切り替わるため、被包装体10を熱封止する際に、被包装体10に適切な押圧力を与えることができる。これにより、吸収性物品を精度よく熱封止することができる。 When the package body 10 is introduced into the second sealing step S5, the first heating means 150 is switched to the pressure control process. Therefore, when the package body 10 is heat sealed, an appropriate pressing force is applied to the package body 10. Pressure can be applied. Thereby, an absorbent article can be heat-sealed accurately.
 本実施形態では、被包装体10は、第1加熱手段150で熱封止された後に、第2加熱手段152でさらに熱封止される。このように、被包装体10を段階的に熱封止することで、さらに精度よく熱封止することができる。特に、折り工程S4で折られた包装シート12の開放端は、その部分ごとに、包装シート12が重なる枚数が異なる。段階的に熱封止することで、多数に重なった包装シート12の部分に対しても、十分に熱封止することができる。また、一度に大量の熱を被包装体10及び包装シート12に与える必要がなくなるため、吸収性物品に設けられた熱可塑性材料に与える熱ダメージを低減することができる。 In this embodiment, the package 10 is further heat-sealed by the second heating means 152 after being heat-sealed by the first heating means 150. Thus, by heat-sealing the package body 10 in stages, it can be heat-sealed with higher accuracy. In particular, the open end of the packaging sheet 12 folded in the folding step S4 has a different number of overlapping sheets for each portion. By heat-sealing step by step, it is possible to sufficiently heat-seal even a portion of the packaging sheet 12 that overlaps a large number. Further, since it is not necessary to apply a large amount of heat to the package 10 and the packaging sheet 12 at a time, it is possible to reduce thermal damage given to the thermoplastic material provided in the absorbent article.
 第2加熱手段152は、第1加熱手段150と同様の圧力制御及び位置制御が行われることが好ましい。 The second heating means 152 is preferably subjected to the same pressure control and position control as the first heating means 150.
 本実施形態では、被包装体10は、第2加熱手段152で熱封止された後に、さらに第3加熱手段160及び第4加熱手段164で熱封止される。第3加熱手段160及び第4加熱手段164は、第1加熱手段150で行われるような圧力制御を行う必要は無い。 In the present embodiment, the package 10 is heat-sealed by the second heating means 152 and then further heat-sealed by the third heating means 160 and the fourth heating means 164. The third heating unit 160 and the fourth heating unit 164 need not perform pressure control as performed by the first heating unit 150.
 第2封止工程を終えることで、被包装体10が包装シート12により密封される。これにより、熱可塑性材料を有する吸収性物品が包装された包装体を製造することができる。 The packaged body 10 is sealed with the packaging sheet 12 by finishing the second sealing step. Thereby, the package in which the absorbent article which has a thermoplastic material was packaged can be manufactured.
 以上、上述の実施形態を用いて本発明について詳細に説明したが、当業者にとっては、本発明が本明細書中に説明した実施形態に限定されるものではないということは明らかである。本発明は、特許請求の範囲の記載により定まる本発明の趣旨及び範囲を逸脱することなく修正及び変更態様として実施することができる。したがって、本明細書の記載は、例示説明を目的とするものであり、本発明に対して何ら制限的な意味を有するものではない。 As described above, the present invention has been described in detail using the above-described embodiments. However, it is obvious for those skilled in the art that the present invention is not limited to the embodiments described in the present specification. The present invention can be implemented as modified and changed modes without departing from the spirit and scope of the present invention defined by the description of the scope of claims. Therefore, the description of the present specification is for illustrative purposes and does not have any limiting meaning to the present invention.
 なお、2015年10月30日に出願された日本国特許出願第2015-214304号の全内容が、参照により、本明細書に組み込まれる。 Note that the entire content of Japanese Patent Application No. 2015-214304 filed on October 30, 2015 is incorporated herein by reference.
 本発明によれば、外形寸法にばらつきが生じ易く、熱に弱い吸収性物品を密封包装するための改良された方法が提供される。 According to the present invention, there is provided an improved method for hermetically wrapping absorbent articles that are susceptible to variations in external dimensions and are vulnerable to heat.

Claims (7)

  1.  熱可塑性材料を有する所定数の吸収性物品が包装された包装体を順次製造する方法であって、
     第1方向における前記所定数の吸収性物品の長さを検出する検出工程と、
     前記所定数の前記吸収性物品全体を少なくとも前記第1方向に直交する第2方向に圧縮した状態で、前記第1方向における前記所定数の吸収性物品の端面に開放端が位置するように、前記所定数の吸収性物品のまわりに包装シートを筒状に巻くラップ工程と、
     前記包装シートの前記開放端を、前記所定数の吸収性物品の端面に沿うように折る折り工程と、
     前記折り工程で折られた前記包装シートの前記開放端に加熱手段を押し当てることによって、前記包装シートの前記開放端を熱封止する封止工程と、
     前記封止工程に吸収性物品が存在していないときに、前記検出工程で検出された前記所定数の吸収性物品の長さに応じて、前記第1方向における前記加熱手段の位置を変える位置制御工程と、を含む、方法。
    A method for sequentially producing a package in which a predetermined number of absorbent articles having a thermoplastic material are packaged,
    A detection step of detecting a length of the predetermined number of absorbent articles in the first direction;
    In a state where the entire predetermined number of the absorbent articles are compressed at least in a second direction orthogonal to the first direction, an open end is positioned on an end surface of the predetermined number of absorbent articles in the first direction. A lapping step of winding a packaging sheet around the predetermined number of absorbent articles,
    A folding step of folding the open end of the packaging sheet along the end face of the predetermined number of absorbent articles;
    A sealing step of thermally sealing the open end of the packaging sheet by pressing a heating means against the open end of the packaging sheet folded in the folding step;
    A position to change the position of the heating means in the first direction according to the length of the predetermined number of absorbent articles detected in the detection step when no absorbent article is present in the sealing step A control step.
  2.  前記封止工程に前記吸収性物品が存在しているときに、前記吸収性物品から前記加熱手段に加えられる圧力が所定の範囲になるように、前記第1方向における前記加熱手段の位置を制御する圧力制御工程をさらに含む、請求項1に記載の方法。 When the absorbent article is present in the sealing step, the position of the heating means in the first direction is controlled so that the pressure applied from the absorbent article to the heating means is within a predetermined range. The method of claim 1, further comprising a pressure control step.
  3.  前記加熱手段は、前記所定数の吸収性物品の搬送方向の上流側に設けられた第1加熱手段と、前記所定数の吸収性物品の搬送方向の下流側に設けられた第2加熱手段と、を含む、請求項1又は2に記載の方法。 The heating means includes a first heating means provided on the upstream side in the conveyance direction of the predetermined number of absorbent articles, and a second heating means provided on the downstream side in the conveyance direction of the predetermined number of absorbent articles. The method of Claim 1 or 2 containing these.
  4.  前記位置制御工程中に前記吸収性物品が前記封止工程に導入されたときに、前記位置制御工程から前記圧力制御工程に切り替える、請求項2に記載の方法。 The method according to claim 2, wherein when the absorbent article is introduced into the sealing step during the position control step, the position control step is switched to the pressure control step.
  5.  前記折り工程は、前記第1方向における前記吸収性物品の両側に設けられた折りプレートにより実行され、
     前記検出工程で検出された前記所定数の吸収性物品の長さに応じて、前記第1方向における前記折りプレートの位置を変える工程をさらに含む、請求項1から4のいずれか1項に記載の方法。
    The folding step is performed by folding plates provided on both sides of the absorbent article in the first direction,
    5. The method according to claim 1, further comprising a step of changing a position of the folding plate in the first direction according to a length of the predetermined number of absorbent articles detected in the detection step. the method of.
  6.  前記ラップ工程の後に、前記所定数の前記吸収性物品全体を少なくとも前記第2方向に圧縮した状態で、筒状に巻かれた前記包装シートの互いに重複した端辺を熱封止する工程を含む、請求項1から5のいずれか1項に記載の方法。 After the wrapping step, including a step of heat-sealing overlapping edges of the packaging sheet wound in a cylindrical shape in a state where the predetermined number of the entire absorbent article is compressed in at least the second direction. The method according to any one of claims 1 to 5.
  7.  熱可塑性材料を有する所定数の吸収性物品が包装された包装体を順次製造する装置であって、
     第1方向における前記所定数の吸収性物品の長さを検出する検出ユニットと、
     前記所定数の前記吸収性物品全体を少なくとも前記第1方向に直交する第2方向に圧縮した状態で、前記第1方向における前記所定数の吸収性物品の端面に開放端が位置するように、前記所定数の吸収性物品のまわりに包装シートを筒状に巻くラップユニットと、
     前記包装シートの前記開放端を、前記所定数の吸収性物品の端面に沿うように折る折りユニットと、
     前記折りユニットで折られた前記包装シートの前記開放端に加熱手段を押し当てることによって、前記包装シートの前記開放端を熱封止する封止ユニットと、
     前記封止ユニットに吸収性物品が存在していないときに、前記検出ユニットで検出された前記所定数の吸収性物品の長さに応じて、前記第1方向における前記加熱手段の位置を変える位置制御ユニットと、を含む、装置。
    An apparatus for sequentially manufacturing a package in which a predetermined number of absorbent articles having a thermoplastic material are packaged,
    A detection unit for detecting the length of the predetermined number of absorbent articles in the first direction;
    In a state where the entire predetermined number of the absorbent articles are compressed at least in a second direction orthogonal to the first direction, an open end is positioned on an end surface of the predetermined number of absorbent articles in the first direction. A wrap unit that wraps a packaging sheet around the predetermined number of absorbent articles;
    A folding unit that folds the open end of the packaging sheet along the end faces of the predetermined number of absorbent articles;
    A sealing unit that thermally seals the open end of the packaging sheet by pressing a heating means against the open end of the packaging sheet folded by the folding unit;
    A position to change the position of the heating means in the first direction according to the length of the predetermined number of absorbent articles detected by the detection unit when there is no absorbent article in the sealing unit A control unit.
PCT/JP2016/076773 2015-10-30 2016-09-12 Method for manufacturing package WO2017073185A1 (en)

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