WO2017065705A1 - Automatic sack inserting machine for polypropylene and polyethylene sack - Google Patents

Automatic sack inserting machine for polypropylene and polyethylene sack Download PDF

Info

Publication number
WO2017065705A1
WO2017065705A1 PCT/TR2015/000328 TR2015000328W WO2017065705A1 WO 2017065705 A1 WO2017065705 A1 WO 2017065705A1 TR 2015000328 W TR2015000328 W TR 2015000328W WO 2017065705 A1 WO2017065705 A1 WO 2017065705A1
Authority
WO
WIPO (PCT)
Prior art keywords
sack
vacuum system
inserting platform
final
platform
Prior art date
Application number
PCT/TR2015/000328
Other languages
French (fr)
Inventor
Gökhan Bakir
Original Assignee
Gökhan Bakir
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gökhan Bakir filed Critical Gökhan Bakir
Priority to PCT/TR2015/000328 priority Critical patent/WO2017065705A1/en
Priority to TR2016/17083T priority patent/TR201617083T1/en
Priority to ATA9494/2015A priority patent/AT521187B1/en
Priority to DE112015007016.8T priority patent/DE112015007016T5/en
Publication of WO2017065705A1 publication Critical patent/WO2017065705A1/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00—Making flexible containers, e.g. envelopes or bags
    • B31B70/60—Uniting opposed surfaces or edges; Taping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00—Making flexible containers, e.g. envelopes or bags
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00—Making flexible containers, e.g. envelopes or bags
    • B31B70/60—Uniting opposed surfaces or edges; Taping
    • B31B70/64—Uniting opposed surfaces or edges; Taping by applying heat or pressure
    • B31B70/66—Uniting opposed surfaces or edges; Taping by applying heat or pressure by high-frequency electric heating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2150/00—Flexible containers made from sheets or blanks, e.g. from flattened tubes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2155/00—Flexible containers made from webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2160/00—Shape of flexible containers
    • B31B2160/10—Shape of flexible containers rectangular and flat, i.e. without structural provision for thickness of contents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2160/00—Shape of flexible containers
    • B31B2160/20—Shape of flexible containers with structural provision for thickness of contents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2170/00—Construction of flexible containers
    • B31B2170/20—Construction of flexible containers having multi-layered walls, e.g. laminated or lined
    • B31B2170/202—Construction of flexible containers having multi-layered walls, e.g. laminated or lined having liners applied in already made bags, e.g. including turning the bags inside out
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00—Making flexible containers, e.g. envelopes or bags
    • B31B70/02—Feeding or positioning sheets, blanks or webs
    • B31B70/022—Holders for feeding or positioning sheets or webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00—Making flexible containers, e.g. envelopes or bags
    • B31B70/02—Feeding or positioning sheets, blanks or webs
    • B31B70/04—Feeding sheets or blanks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00—Making flexible containers, e.g. envelopes or bags
    • B31B70/60—Uniting opposed surfaces or edges; Taping
    • B31B70/64—Uniting opposed surfaces or edges; Taping by applying heat or pressure

Definitions

  • This invention is related to the transportation of Polypropylene (abbreviated PP) and Polyethylene (abbreviated PE) sacks to the work stations one by one via a conveyor band system and then automatically inserting (placing) the PE sacks into the that of PP and automatically welding (sticking) the mouths of the PP and PE sacks which are already inserted.
  • PP Polypropylene
  • PE Polyethylene
  • the PP and PE sacks are especially used for storing and/or carrying the artificial fertilizer, sugar, animal feed and generally used for the same field.
  • the PE sack is inserted into that of PP and thus the items are packaged.
  • the PE sack is at first manually placed on the sack inserting platform and then the PP sack manually is slid down on that of PE which is already placed on the sack inserting platform and the mouths of the PP and PE sack are folded together to form the cuff and then the PE sack inserted PP sack is moved to outside of the sack inserting platform together without welding and stacked for bailing.
  • the claimed invention is related to the transportation of PP and PE sacks to the work stations one by one via a conveyor band system and then automatically inserting the PE sacks into the that of PP and automatically welding (sticking) the mouths of the PP and PE sacks which are already inserted.
  • the claimed invention is not a conversion machine for PP woven fabric and PE film rolls.
  • the produced PP and PE sacks are used in the claimed invention.
  • the patent EP0140360 A2, HUEMER FRANZ X, 1985-05-08 uses sewing machine not welding machine. Furhermore the patent EP0140360 A2, HUEMER FRANZ X, 1985-05-08 can not explain how the bags " welded".
  • the claimed invention comprises independent 4 workstations (the I s workstation is used for getting the first final bag, the 2 nd workstation is used for getting the second final bag, the third workstation is used for getting the 3 final bag and the fourth workstation is used for getting the 4 th final bag at the same time) arranged around platform and also there are upper and lower side welding applications at every workstations.
  • the operation is completed at 4 steps and produced 1 bag in the patent EP0140360 A2, HUEMER FRANZ X, 1985-05-08, whereas it is completed at 3 steps and also produce 4 inserted and welded sacks independently in the Claimed Invention.
  • the claimed invention differs from the patent EP0140360 A2, HUEMER FRANZ X, 1985- 05-08, and it is not considered to be possible for person skilled in the art to add more workstations to the machine in the patent EP0140360 A2, HUEMER FRANZ X, 1985-05-08, if he wishes.
  • the claimed invention is comprises independent 4 workstations arranged around stationary platform. It means that if there is a operational problem at any workstation, the all other workstations are continued to work. Due to the independent operation between the workstations, there is no production lost and the maintenance job could be easily performed in the claimed invention. Futhermore, the 4 final sacks (inserted and welded) are obtained at unit time by the claimed invention. So, the Claimed Invention differs from the patent TR 2013 02136 B, BAKIR GOKHAN, 2015-08-21 and it is not considered to be possible for person skilled in the art to take out workstations from the machine in the patent TR 2013 02136 B, BAKIR GOKHAN, 2015-08-21, if he wishes.
  • the product (artficial fertilizer, sugar, animal feed etc.) is discharged to fill the PP and PE sack at the filling unit when the PP and PE sacks are not properly inserted or the cuff form is corrupted by moving the PE sack inside the PP during the transportation.
  • the sacks filled by this way are broken or the product (artficial fertilizer, sugar, animal feed etc.) is lost its property when it contacts with air, moisture or water. In this case, the product is lost and can not be used.
  • Figure 1 Isometric view of the automatic sack inserting machine
  • Figure 2 Sack transport and stacking table for the PE sack, PP sack and PP+PE sack
  • Figure 3 Upper vacuum and vertical -horizontal movement mechanism
  • the inventive machine consists of a combination of 4 workstations which are the conveyor band systems (1) on the sack transport and stacking table ( Figure 2), upper vacuum system (2) and sensor (3) and rack and pinion (4) and double-spindle Step Motor (5) and rodless pneumatic cylinder (6) on the upper vacuum and vertical-horizontal movement mechanism ( Figure 3), rodless pneumatic cylinder (vertical movement)(7) and rodless pneumatic cylinder (horizontal movement)(8) and lower vacuum system (9) on the lower vacuum and vertical-horizontal movement mechanism ( Figure 4), Sack inserting platform (10) and Support for Ultrasonic Welding (11) on the sack inserting platform (Figure 5), lower DC Motor (12) and lower rack and pinion (13) and lower rack and pinion (14) on the lower ultrasonic sack welding device and movement mechanism ( Figure 6), upper DC Motor (15) and upper rack and pinion (16) and upper rack and pinion (17) and adjustable carrier rods (18) on the upper ultrasonic sack welding device and movement mechanism (Figure 7), Motor and Rack- Pinion Mechanism (19) on the
  • the four-piece independent work stations are connected to the carrier body of the sack inserting platform (20) and carrier rods (sack inserting platform) (21) ( Figure 1).
  • the double - spindle step motor (5) is activated via sensor (3) and moved down at the 1 st work station. The upper side of the PE sack is sucked by the vacuum system (2). Being activated the double- spindle step motor (5) via sensor (3), the vacuum system (2) which is hold the upper side of the PE sack is moved up until same height as the sack inserting platform (10). When the vacuum system (2) and the sack inserting platform (10) are positioned as the same height, the rodless pneumatic cylinder (6) is moved horizontally through the sack inserting platform (10).
  • the lower side vacuum system (9) When the upper side vacuum system (2) is started to motion, in order to open the mouth of the PE sack properly and to placed on the the sack inserting platform (10) without problem, the lower side vacuum system (9) is simultaneously hold the lower side of the PE sack and moved horizontally through the sack inserting platform (10) in pre-determined distance via sensor (3) and the PE sack is then placed on the sack inserting platform (10) without any trouble. The lower side vacuum system (9) is then terminated and returned its start position.
  • the Conveyor Band System (1) is moved horizontally via the Motor and Rack-Pinion mechanism (19), and then PP sack side of the Conveyor Band System (1) is positioned at front of the sack inserting platform (10) via sensor (3).
  • the double-spindle step motor (5) is activated and moved down via sensor (3).
  • the upper side of the PP sack is sucked by the vacuum system (2).
  • the vacuum system (2) which is hold the upper side of the PP sack is moved up until the same height as the sack inserting platform (10).
  • the rodless pneumatic cylinder (6) is moved horizontally through the sack inserting platform (10).
  • the upper side vacuum system (2) is started to motion, in order to open the mouth of the PP sack properly and to placed on the the sack inserting platform (10) which already holds the PE sack without problem, the lower side vacuum system (9) is simultaneously hold the lower side of the PP sack and moved horizontally through the sack inserting platform (10) which holds the PE sack in pre-determined distance via sensor (3) and the PP sack is then placed on the PE sack over the sack inserting platform (10) without any trouble.
  • the lower side vacuum system (9) is then terminated and returned its start position.
  • the Conveyor Band System (1) is moved horizontally via the Motor and Rack- Pinion mechanism (19), and then PP+PE sack side of the Conveyor Band System (1) is positioned at front of the sack inserting platform (10) via sensor (3).
  • the upper (17) and lower ultrasonic welding device (14) are simultaneously activated via sensor (3) at 3 work station. Their horizontal movements are carried out by lower DC motor (12) and upper DC motor (15).
  • the double- spindle step motor (5) is activated and moved down via sensor (3) for holding the final sack (PE inserted PP sack) by the upper vacuum system (2) and the upper side of it is then sucked.
  • the rodless pneumatic cylinder (6) is started to move horizontally through the conveyor band system (1) via sensor (3) in order to remove the final sack from the sack inserting platform (10).
  • the lower side of the sack is vacuumed by lower vacuum system (9) via sensor (3) in order to remove the sack from the sack inserting platform (10) without any trouble and moved through the conveyor band system (1) in pre-determined distance and the vacuum system (9) is then terminated.
  • the upper vacuum system (2) is continued to move and when it reaches to the conveyor band system (1) the double -spindle step motor (5) is activated and moved down to terminate the vacuum via sensor (3) and the sack is then placed on the PP+PE side of the conveyor band system (1).
  • the Conveyor Band System (1) is moved horizontally via the Motor and Rack-Pinion mechanism (19), and then the PE sack side of the Conveyor Band System (1) is positioned at front of the sack inserting platform (10) via sensor (3).
  • the inserted and welded 1 final sack is getting from a work station.
  • the 2 nd work station, the 3 rd work station and simultaneously, the 4 th work station which are working with the same principle are simultaneously operated. So that, 4 final sacks (inserted and welded) are obtained at unit time.
  • the PP and PE sacks are inserted automatically and the mouths of the PP and PE sacks already inserted are welded automatically.
  • the sacks welded from their mouths are caused to fill properly at the product (fertilizer, sugar, animal feed etc.) filling unit and allowed to transport safely and the product (fertilizer, sugar, animal feed etc.) is then prevented to be lost.
  • the descripted machine and coordinated system for the fertilizer packaging could be also used for the same product (sugar, animal feed etc.) packaging apart from the fertilizer packaging.

Abstract

This invention is related to the transportation of PP and PE sacks to the work stations via conveyor band systems and then automatically inserting the PE sacks into the that of PP and automatically welding (sticking) the mouths of the PP and PE sacks which are already inserted. The system consists of the combined four work stations. As a result of their operations, there are independent work between the 1st, 2nd, the 3rd and the 4th work station. So, while for getting inserted the first final sack (inserted and welded) the 1st work station is only operated, and for getting the 2nd, 3rd and 4th final sack, the 2nd, the 3rd and the 4th work station are independently operated. So that, the 4 final sacks (inserted and welded) are obtained at a unit time.

Description

DESCRIPTION
AUTOMATIC SACK INSERTING MACHINE FOR POLYPROPYLENE AND
POLYETHYLENE SACK
This invention is related to the transportation of Polypropylene (abbreviated PP) and Polyethylene (abbreviated PE) sacks to the work stations one by one via a conveyor band system and then automatically inserting (placing) the PE sacks into the that of PP and automatically welding (sticking) the mouths of the PP and PE sacks which are already inserted.
The PP and PE sacks are especially used for storing and/or carrying the artificial fertilizer, sugar, animal feed and generally used for the same field. The PE sack is inserted into that of PP and thus the items are packaged.
In case of known techniques; the PE sack is at first manually placed on the sack inserting platform and then the PP sack manually is slid down on that of PE which is already placed on the sack inserting platform and the mouths of the PP and PE sack are folded together to form the cuff and then the PE sack inserted PP sack is moved to outside of the sack inserting platform together without welding and stacked for bailing.
In current practice; there is a patent (EP0140360 A2, HUEMER FRANZ X, 1985-05-08). But it describes an automatic sack conversion machine for woven fabric made of PP tapes and blown film rolls made of PE film and then automatically weld together the mouths of the bags. The name of the machine is written as "Konfektionsmaschme fur die automatischer Her ste Hung von Doppelsacken" in German.
The claimed invention is related to the transportation of PP and PE sacks to the work stations one by one via a conveyor band system and then automatically inserting the PE sacks into the that of PP and automatically welding (sticking) the mouths of the PP and PE sacks which are already inserted. The claimed invention is not a conversion machine for PP woven fabric and PE film rolls. The produced PP and PE sacks are used in the claimed invention. And it is explained how the mouths of the bags welded by ultrasonic welding device. But the patent EP0140360 A2, HUEMER FRANZ X, 1985-05-08 uses sewing machine not welding machine. Furhermore the patent EP0140360 A2, HUEMER FRANZ X, 1985-05-08 can not explain how the bags " welded". The claimed invention comprises independent 4 workstations (the Is workstation is used for getting the first final bag, the 2nd workstation is used for getting the second final bag, the third workstation is used for getting the 3 final bag and the fourth workstation is used for getting the 4th final bag at the same time) arranged around platform and also there are upper and lower side welding applications at every workstations. The operation is completed at 4 steps and produced 1 bag in the patent EP0140360 A2, HUEMER FRANZ X, 1985-05-08, whereas it is completed at 3 steps and also produce 4 inserted and welded sacks independently in the Claimed Invention. So, the claimed invention differs from the patent EP0140360 A2, HUEMER FRANZ X, 1985- 05-08, and it is not considered to be possible for person skilled in the art to add more workstations to the machine in the patent EP0140360 A2, HUEMER FRANZ X, 1985-05-08, if he wishes.
In current practice; there is a patent TR 2013 02136 B, BAKIR GOKHAN, 2015-08-21 which is made by us. It is comprises 6 workstations (1-3 of them for getting the first final sack, 4-6 of them for getting the second final sack) arranged around rotable platform and there must be synchronous work between the 1st work station and the 4th work station, between the 2nd work station and the 5th work station, and between the 3rd work station and the 6th work station. So, while for getting inserted the first final sack (inserted and welded); the 1st, 2nd and 3rd work station must be simultaneously operated and in the same way for getting inserted the second final sack (inserted and welded); the 4th, 5th and 6th work station must be simultaneously operated. So that, the 2 final sacks are obtained at unit time. There is a dependent operation between the workstations. It means that if there is a operational problem at any workstation, the all other workstations must be also stopped and can not be operated without fixing the problem.
Whereas, The claimed invention is comprises independent 4 workstations arranged around stationary platform. It means that if there is a operational problem at any workstation, the all other workstations are continued to work. Due to the independent operation between the workstations, there is no production lost and the maintenance job could be easily performed in the claimed invention. Futhermore, the 4 final sacks (inserted and welded) are obtained at unit time by the claimed invention. So, the Claimed Invention differs from the patent TR 2013 02136 B, BAKIR GOKHAN, 2015-08-21 and it is not considered to be possible for person skilled in the art to take out workstations from the machine in the patent TR 2013 02136 B, BAKIR GOKHAN, 2015-08-21, if he wishes. In current practice, the product (artficial fertilizer, sugar, animal feed etc.) is discharged to fill the PP and PE sack at the filling unit when the PP and PE sacks are not properly inserted or the cuff form is corrupted by moving the PE sack inside the PP during the transportation. The sacks filled by this way are broken or the product (artficial fertilizer, sugar, animal feed etc.) is lost its property when it contacts with air, moisture or water. In this case, the product is lost and can not be used.
For overcoming those problems, it is aimed to automatically insert the PE sack into PP sack and to weld (stick) the mouths of inserted PP and PE sacks by using the improved invention product. The sacks welded on mouths provide properly filled the product (fertilizer, sugar, animal feed etc.) at the filling unit and to ensure its safe transport, the sacks and the product are prevented to lose by this way.
The automatic sack inserting machine which is developed to satisfy the mentioned purposes is illustrated and explained with the following figures:
Figure 1: Isometric view of the automatic sack inserting machine Figure 2: Sack transport and stacking table for the PE sack, PP sack and PP+PE sack
Figure 3: Upper vacuum and vertical -horizontal movement mechanism
Figure 4: Lower vacuum and vertical-horizontal movement mechanism
Figure 5: Sack inserting platform
Figure 6: Lower ultrasonic sack welding device and movement mechanism Figure 7: Upper ultrasonic sack welding device and movement mechanism Figure 8: Servo motor and belt pulley mechanism Figure 9: Sack inserting platform
The parts of the figures are separately be numbered and explained as follow:
1- Conveyor Band System (Sack transport and stacking table for the PP, PE and PP+PE Sack)
2- Vacuum System (Upper side)
3- Sensor 4- Rack and Pinion
5- Double-Spindle Step Motor
6- Rodless Pneumatic Cylinder
7- Rodless Pneumatic Cylinder (Vertical movement)
8- Rodless Pneumatic Cylinder (Horizontal movement)
9- Vacuum System (Lower side)
10- Sack Inserting Platform
11- Support for Ultrasonic Welding
12- DC Motor (Lower)
13- Rack and Pinion (Lower)
14- Ultrasonic Welding Device (Lower)
15- DC Motor (Upper)
16- Rack and Pinion (Upper)
17- Ultrasonic Welding Device (Upper)
18- Carrier Rods (adjustable)
19- Motor and Rack- Pinion Mechanism
20- Carrier Body of Sack Inserting Platform
21- Carrier Rods (Sack Inserting Platform)
22- Sack Inserting Platform
The inventive machine consists of a combination of 4 workstations which are the conveyor band systems (1) on the sack transport and stacking table (Figure 2), upper vacuum system (2) and sensor (3) and rack and pinion (4) and double-spindle Step Motor (5) and rodless pneumatic cylinder (6) on the upper vacuum and vertical-horizontal movement mechanism (Figure 3), rodless pneumatic cylinder (vertical movement)(7) and rodless pneumatic cylinder (horizontal movement)(8) and lower vacuum system (9) on the lower vacuum and vertical-horizontal movement mechanism (Figure 4), Sack inserting platform (10) and Support for Ultrasonic Welding (11) on the sack inserting platform (Figure 5), lower DC Motor (12) and lower rack and pinion (13) and lower rack and pinion (14) on the lower ultrasonic sack welding device and movement mechanism (Figure 6), upper DC Motor (15) and upper rack and pinion (16) and upper rack and pinion (17) and adjustable carrier rods (18) on the upper ultrasonic sack welding device and movement mechanism (Figure 7), Motor and Rack- Pinion Mechanism (19) on the sack transport and stacking table (Figure 2), carrier body of sack inserting platform (20) and carrier rods (sack inserting platform) (21) and sack inserting platform (22) on the sack inserting platform (Figure 8).
In order to insert the PP and PE sacks automatically and weld the mouths of already inserted the PP and PE sacks, the four-piece independent work stations are connected to the carrier body of the sack inserting platform (20) and carrier rods (sack inserting platform) (21) (Figure 1).
As a result, there are synchronous work between the 1st work station, the 2nd work station, the 3rd work station and the 4th work station. So, while for getting inserted the first final sack (inserted and welded) the 1st work station is only operated; for getting the second final sack (inserted and welded) simultaneously, the 2nd work station is only operated; for getting the third final sack (inserted and welded) simultaneously, the 3 work station is only operated; and for getting the fourth final sack (inserted and welded) simultaneously, the 4th work station is only operated. So that, the 4 final sacks (inserted and welded) are obtained at unit time.
Operation of the system is as follows:
In order to hold the PE sack stored on conveyor band (1) by vacuum system (2), the double - spindle step motor (5) is activated via sensor (3) and moved down at the 1st work station. The upper side of the PE sack is sucked by the vacuum system (2). Being activated the double- spindle step motor (5) via sensor (3), the vacuum system (2) which is hold the upper side of the PE sack is moved up until same height as the sack inserting platform (10). When the vacuum system (2) and the sack inserting platform (10) are positioned as the same height, the rodless pneumatic cylinder (6) is moved horizontally through the sack inserting platform (10). When the upper side vacuum system (2) is started to motion, in order to open the mouth of the PE sack properly and to placed on the the sack inserting platform (10) without problem, the lower side vacuum system (9) is simultaneously hold the lower side of the PE sack and moved horizontally through the sack inserting platform (10) in pre-determined distance via sensor (3) and the PE sack is then placed on the sack inserting platform (10) without any trouble. The lower side vacuum system (9) is then terminated and returned its start position.
The being activated the Conveyor Band System (1) is moved horizontally via the Motor and Rack-Pinion mechanism (19), and then PP sack side of the Conveyor Band System (1) is positioned at front of the sack inserting platform (10) via sensor (3). In order to hold the PP sack stored on conveyor band (1) by vacuum system (2), the double-spindle step motor (5) is activated and moved down via sensor (3). The upper side of the PP sack is sucked by the vacuum system (2). Being activated the double-spindle step motor (5) via sensor (3), the vacuum system (2) which is hold the upper side of the PP sack is moved up until the same height as the sack inserting platform (10). When the vacuum system (2) and the sack inserting platform (10) are positioned at the same height, the rodless pneumatic cylinder (6) is moved horizontally through the sack inserting platform (10). When the upper side vacuum system (2) is started to motion, in order to open the mouth of the PP sack properly and to placed on the the sack inserting platform (10) which already holds the PE sack without problem, the lower side vacuum system (9) is simultaneously hold the lower side of the PP sack and moved horizontally through the sack inserting platform (10) which holds the PE sack in pre-determined distance via sensor (3) and the PP sack is then placed on the PE sack over the sack inserting platform (10) without any trouble. The lower side vacuum system (9) is then terminated and returned its start position.
The being activated the Conveyor Band System (1) is moved horizontally via the Motor and Rack- Pinion mechanism (19), and then PP+PE sack side of the Conveyor Band System (1) is positioned at front of the sack inserting platform (10) via sensor (3). In order to weld the upper layers of PP sack and PE sack that is already PE sack inserted PP sack by upper ultrasonic welding device (17) and the lower layers of PP sack and PE sack that is already PE sack inserted PP sack by lower ultrasonic welding device (14), the upper (17) and lower ultrasonic welding device (14) are simultaneously activated via sensor (3) at 3 work station. Their horizontal movements are carried out by lower DC motor (12) and upper DC motor (15). After welding of the layers of PP and PE sack, the double- spindle step motor (5) is activated and moved down via sensor (3) for holding the final sack (PE inserted PP sack) by the upper vacuum system (2) and the upper side of it is then sucked. The rodless pneumatic cylinder (6) is started to move horizontally through the conveyor band system (1) via sensor (3) in order to remove the final sack from the sack inserting platform (10). When the horizontal movement started, the lower side of the sack is vacuumed by lower vacuum system (9) via sensor (3) in order to remove the sack from the sack inserting platform (10) without any trouble and moved through the conveyor band system (1) in pre-determined distance and the vacuum system (9) is then terminated. After removing the sack from the the sack inserting platform (10), the upper vacuum system (2) is continued to move and when it reaches to the conveyor band system (1) the double -spindle step motor (5) is activated and moved down to terminate the vacuum via sensor (3) and the sack is then placed on the PP+PE side of the conveyor band system (1). So, for getting the next final sack, the Conveyor Band System (1) is moved horizontally via the Motor and Rack-Pinion mechanism (19), and then the PE sack side of the Conveyor Band System (1) is positioned at front of the sack inserting platform (10) via sensor (3). Thus, the inserted and welded 1 final sack is getting from a work station. The 2nd work station, the 3rd work station and simultaneously, the 4th work station which are working with the same principle are simultaneously operated. So that, 4 final sacks (inserted and welded) are obtained at unit time.
By means of the system, the PP and PE sacks are inserted automatically and the mouths of the PP and PE sacks already inserted are welded automatically. The sacks welded from their mouths are caused to fill properly at the product (fertilizer, sugar, animal feed etc.) filling unit and allowed to transport safely and the product (fertilizer, sugar, animal feed etc.) is then prevented to be lost.
For the purpose of unrestricted the product usage area and to made easy explanation, the descripted machine and coordinated system for the fertilizer packaging could be also used for the same product (sugar, animal feed etc.) packaging apart from the fertilizer packaging.

Claims

Being new generation automatic sack inserting (placing) machine for Polypropylene (PP) and Polyethylene (PE) sack, its feature; the inventive machine consists of a combination of the four workstations which are conveyor band systems (1) on the sack transport and stacking table (Figure 2), upper vacuum system (2) and sensor (3) and rack and pinion (4) and double- spindle step motor (5) and rodless pneumatic cylinder (6) on the upper vacuum and vertical-horizontal movement mechanism (Figure 3), rodless pneumatic cylinder (vertical movement) (7) and rodless pneumatic cylinder (horizontal movement) (8) and lower vacuum system (9) on the lower vacuum and vertical- horizontal movement mechanism (Figure 4), Sack inserting platform (10) and Support for Ultrasonic Welding (11) on the sack inserting platform (Figure 5), lower DC Motor (12) and lower rack and pinion (13) and lower rack and pinion (14) on the lower ultrasonic sack welding device and movement mechanism (Figure 6), upper DC Motor (15) and upper rack and pinion (16) and upper rack and pinion (17) and adjustable carrier rods (18) on the upper ultrasonic sack welding device and movement mechanism (Figure 7), Motor and Rack- Pinion Mechanism (19) on the sack transport and stacking table (Figure 2) , carrier body of sack inserting platform (20) and carrier rods (sack inserting platform) (21) on the sack inserting platform (Figure 8 ); and for geting inserted and welded a final sack which is PE sack inserted that of PP and,
• at the 1st work station and at the 2nd , the 3rd and the 4th work stations, in order to hold the PE sack stored on conveyor band (1) by vacuum system (2), the double- spindle step motor (5) is activated via sensor (3) and moved down and the upper side of the PE sack is sucked by the vacuum system (2) and,
• being activated the double-spindle step motor (5) via sensor (3), the vacuum system (2) which is hold the upper side of the PE sack is moved up until same height as the sack inserting platform (10) and when the vacuum system (2) and the sack inserting platform (10) are positioned as the same height, the rodless pneumatic cylinder (6) is moved horizontally through the sack inserting platform (10) and,
• when the upper side vacuum system (2) is started to motion, in order to open the mouth of the PE sack properly and to placed on the the sack inserting platform (10) without problem, the lower side vacuum system (9) is simultaneously hold the lower side of the PE sack and moved horizontally through the sack inserting platform (10) in pre-determined distance via sensor (3) and the PE sack is then placed on the sack inserting platform (10) without any trouble and the lower side vacuum system (9) is then terminated and returned its start position and, and then the being activated the Conveyor Band System (1) is moved horizontally via the Motor and Rack-Pinion mechanism (19), and then PP sack side of the Conveyor Band System (1) is positioned at front of the sack inserting platform (10) via sensor (3), in order to hold the PP sack stored on conveyor band (1) by vacuum system (2), the double- spindle step motor (5) is activated via sensor (3) and moved down and the upper side of the PP sack is sucked by the vacuum system (2) and being activated the double-spindle step motor (5) via sensor (3), the vacuum system (2) which is hold the upper side of the PP sack is moved up until the same height as the sack inserting platform (10) and when the vacuum system (2) and the sack inserting platform (10) are positioned at the same height, the rodless pneumatic cylinder (6) is moved horizontally through the sack inserting platform (10) and when the upper side vacuum system (2) is started to motion, in order to open the mouth of the PP sack properly and to placed on the the sack inserting platform (10) which already holds the PE sack without problem, the lower side vacuum system (9) is simultaneously hold the lower side of the PP sack and moved horizontally through the sack inserting platform (10) which holds the PE sack in pre-determined distance via sensor (3) and the PP sack is then placed on the PE sack over the sack inserting platform (10) without any trouble and the lower side vacuum system (9) is then terminated and returned its start position and, the being activated the Conveyor Band System (1) is moved horizontally via the Motor and Rack-Pinion mechanism (19), and then PP+PE sack side of the Conveyor Band System (1) is positioned at front of the sack inserting platform (10) via sensor (3), in order to weld the upper layers of PP sack and PE sack that is already PE sack inserted PP sack by upper ultrasonic welding device (17) and the lower layers of PP sack and PE sack that is already PE sack inserted PP sack by lower ultrasonic welding device (14), the upper (17) and lower ultrasonic welding device (14) are simultaneously activated via sensor (3) and their horizontal movements are carried out by lower DC motor (12) and upper DC motor (15) and,
• after welding of the layers of PP and PE sack, the double- spindle step motor (5) is activated and moved down via sensor (3) for holding the final sack (PE inserted PP sack) by the upper vacuum system (2) and the upper side of it is then sucked and the rodless pneumatic cylinder (6) is started to move horizontally through the conveyor band system (1) via sensor (3) in order to remove the final sack from the sack inserting platform (10) and,
• when the horizontal movement started, the lower side of the sack is vacuumed by lower vacuum system (9) via sensor (3) in order to remove the sack from the sack inserting platform (10) without any trouble and moved through the conveyor band system (1) in pre-determined distance and the vacuum system (9) is then terminated and,
• after removing the sack from the the sack inserting platform (10), the upper vacuum system (2) is continued to move and when it reaches to the conveyor band system (1) the double-spindle step motor (5) is activated and moved down to terminate the vakuum via sensor (3) and the sack is then placed on the PP+PE side of conveyor band system (1) and, and being a new genertaion automatic sack inserting machine for PP and PE sack which the operation steps are explained above.
Being appropriate to request 1, new generation automatic sack inserting (placing) machine for PP and PE sack, its feature; there are independent works between the 1st, the 2nd , the 3rd and the 4th work stations which are working with the same principle and, they are individually operated for getting the 1st, 2nd, 3rd and 4th final sack and,
• while the 1st work station is only operated to place the PE sack for getting inserted the first final sack, the 2nd , the 3rd and the 4th work stations are independently operated to place the PE sack for getting inserted the 2n , 3r and 4th final sack too and,
• while the 1st work station is only operated to place the PP sack on the sack inserting platform which already holds the PE sack for getting inserted the first final sack, the 2nd , the 3rd and the 4th work stations are independently operated to place the PP sack on the sack inserting platform which already holds the PE sack for getting inserted the 2nd, 3rd and 4th final sack too and,
• while the 1st work station is only operated to weld and remove the PE sack inserted PP sack from the sack inserting platform for getting inserted and welded the first final sack, the 2nd , the 3rd and the 4th work stations are independently operated to weld and remove the PE sack inserted PP sack from the sack inserting platform for getting inserted the 2nd, 3rd and 4th final sack too, and independent work between the work stations (1st , 2nd , 3rd and 4th) is performed by this way which are explained above and so that 4 final sacks (inserted and welded) are obtained at unit time.
PCT/TR2015/000328 2015-10-12 2015-10-12 Automatic sack inserting machine for polypropylene and polyethylene sack WO2017065705A1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
PCT/TR2015/000328 WO2017065705A1 (en) 2015-10-12 2015-10-12 Automatic sack inserting machine for polypropylene and polyethylene sack
TR2016/17083T TR201617083T1 (en) 2015-10-12 2015-10-12 NEW GENERATION AUTOMATIC POLYPROPYLENE (PP) AND POLYETHYLENE (PE) BAG (SACK) Nesting Machine
ATA9494/2015A AT521187B1 (en) 2015-10-12 2015-10-12 Method for operating a bag insertion machine
DE112015007016.8T DE112015007016T5 (en) 2015-10-12 2015-10-12 Method for operating a bag insertion machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/TR2015/000328 WO2017065705A1 (en) 2015-10-12 2015-10-12 Automatic sack inserting machine for polypropylene and polyethylene sack

Publications (1)

Publication Number Publication Date
WO2017065705A1 true WO2017065705A1 (en) 2017-04-20

Family

ID=54360522

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/TR2015/000328 WO2017065705A1 (en) 2015-10-12 2015-10-12 Automatic sack inserting machine for polypropylene and polyethylene sack

Country Status (4)

Country Link
AT (1) AT521187B1 (en)
DE (1) DE112015007016T5 (en)
TR (1) TR201617083T1 (en)
WO (1) WO2017065705A1 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0140360A2 (en) 1983-11-03 1985-05-08 Franz X. Huemer Machine for automatically manufacturing double bags
TR201302136B (en) 2013-02-22 2015-05-21 Bakir Gökhan Automatic polypropylene (PP) and polyethylene (PE) bag (sack) nesting (placement) machine.
EP2886319A1 (en) * 2013-12-20 2015-06-24 Vitra Ind. e Comercio de Maquinario Para Rafia LTDA Device and method for the introduction of an inner bag in a rafia bag

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0140360A2 (en) 1983-11-03 1985-05-08 Franz X. Huemer Machine for automatically manufacturing double bags
TR201302136B (en) 2013-02-22 2015-05-21 Bakir Gökhan Automatic polypropylene (PP) and polyethylene (PE) bag (sack) nesting (placement) machine.
EP2886319A1 (en) * 2013-12-20 2015-06-24 Vitra Ind. e Comercio de Maquinario Para Rafia LTDA Device and method for the introduction of an inner bag in a rafia bag

Also Published As

Publication number Publication date
AT521187B1 (en) 2020-02-15
TR201617083T1 (en) 2018-04-24
DE112015007016T5 (en) 2018-10-18
AT521187A1 (en) 2019-11-15

Similar Documents

Publication Publication Date Title
CA2799252C (en) An aseptic filling machine
CN104648703B (en) Full-automatic double-layer bag packaging machine
CN106347765B (en) A kind of automatic medicine packing device
CN104494206B (en) Automatic inner bag sleeving, glue spraying and bottom joint seaming all-in-one machine for woven bags
CN104386324A (en) Bag containing method applicable to soft bag packets
US2840964A (en) Evacuating and sealing apparatus
CN103935567A (en) Plastic bag in-half folding bagging machine
CN115636130A (en) Aggregate filling machine
EP3680188A1 (en) Apparatus for the manipulation of pouch envelopes
CN206218324U (en) A kind of automatic medicine packing device
WO2017065705A1 (en) Automatic sack inserting machine for polypropylene and polyethylene sack
CN104925317B (en) The automatic slash pocket device of powder is packed for valve bag
JP4543231B2 (en) Gas filling and packaging machine for double pack bags
CN202200586U (en) Multifunctional plastic bag processing machine
CN114379869A (en) Packaging machine for filling small bags into large bags
CN209664777U (en) A kind of bottle cap automatic assembling
CN104512569B (en) A kind of wheel hub automatic packaging device and method thereof
US20190092508A1 (en) Method and machine for producing longitudinally and transversally sealed foil bags from a non-form stable foil sheet
CN210761607U (en) Bobbin yarn packing and sewing device
TR2023004413A2 (en) IMPROVED NEW GENERATION AUTOMATIC POLYPROPYLENE (PP) AND POLYETHYLENE (PE) BAGS (SACK) INTESTING (PLACEMENT) MACHINE
TR2023004417A2 (en) IMPROVED NEW GENERATION AUTOMATIC POLYPROPYLENE (PP) AND POLYETHYLENE (PE) BAG (SACK) INTESTING (PLACEMENT) MACHINE
CN206984523U (en) A kind of central siphon part bag sack filling machine
CN218199097U (en) Bag feeding mechanism in full-automatic vegetable bagging device
US11851226B2 (en) Device for sealing three-dimensional objects in the bag opening of a film bag
CN107235187A (en) A kind of central siphon part bag sack filling machine

Legal Events

Date Code Title Description
WWE Wipo information: entry into national phase

Ref document number: 2016/17083

Country of ref document: TR

121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 15787053

Country of ref document: EP

Kind code of ref document: A1

WWE Wipo information: entry into national phase

Ref document number: ATA 9494/2015

Country of ref document: AT

WWE Wipo information: entry into national phase

Ref document number: 112015007016

Country of ref document: DE

122 Ep: pct application non-entry in european phase

Ref document number: 15787053

Country of ref document: EP

Kind code of ref document: A1