WO2017043745A1 - Fiber fabric, method for producing same, and textile product made therefrom - Google Patents

Fiber fabric, method for producing same, and textile product made therefrom Download PDF

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Publication number
WO2017043745A1
WO2017043745A1 PCT/KR2016/007275 KR2016007275W WO2017043745A1 WO 2017043745 A1 WO2017043745 A1 WO 2017043745A1 KR 2016007275 W KR2016007275 W KR 2016007275W WO 2017043745 A1 WO2017043745 A1 WO 2017043745A1
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WO
WIPO (PCT)
Prior art keywords
fiber fabric
pattern
water
repellent
fabric
Prior art date
Application number
PCT/KR2016/007275
Other languages
French (fr)
Korean (ko)
Inventor
황태준
Original Assignee
황태준
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 황태준 filed Critical 황태준
Priority to US15/758,426 priority Critical patent/US20180266028A1/en
Priority to CN201680052361.8A priority patent/CN108026672A/en
Publication of WO2017043745A1 publication Critical patent/WO2017043745A1/en

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    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42B—HATS; HEAD COVERINGS
    • A42B1/00—Hats; Caps; Hoods
    • A42B1/004—Decorative arrangements or effects
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/10—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
    • D06B1/14—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42B—HATS; HEAD COVERINGS
    • A42B1/00—Hats; Caps; Hoods
    • A42B1/04—Soft caps; Hoods
    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42C—MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
    • A42C5/00—Fittings or trimmings for hats, e.g. hat-bands
    • A42C5/02—Sweat-bands
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F13/00—Common details of rotary presses or machines
    • B41F13/08—Cylinders
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B11/00—Treatment of selected parts of textile materials, e.g. partial dyeing
    • D06B11/0056—Treatment of selected parts of textile materials, e.g. partial dyeing of fabrics
    • D06B11/0066—Treatment of selected parts of textile materials, e.g. partial dyeing of fabrics by spaced contacts with a member carrying a single treating material
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
    • D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
    • D06B19/0011—Fixing of chemicals, e.g. dyestuffs, on textile materials by heated air
    • D06B19/0017—Fixing of chemicals, e.g. dyestuffs, on textile materials by heated air the textile material passing through a chamber
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C23/00—Making patterns or designs on fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C3/00—Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/564—Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M23/00—Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
    • D06M23/16—Processes for the non-uniform application of treating agents, e.g. one-sided treatment; Differential treatment
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
    • D06B2700/35—Rollers for machines for treating textiles, e.g. dyeing, drying, sizing
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C2700/00—Finishing or decoration of textile materials, except for bleaching, dyeing, printing, mercerising, washing or fulling
    • D06C2700/02—Tenters for tentering or drying fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/10—Repellency against liquids
    • D06M2200/12—Hydrophobic properties
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/02—Moisture-responsive characteristics
    • D10B2401/021—Moisture-responsive characteristics hydrophobic
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00—Wearing apparel
    • D10B2501/04—Outerwear; Protective garments
    • D10B2501/042—Headwear

Definitions

  • the present invention relates to a fiber fabric in which a pattern appears upon contact with moisture, a method of manufacturing the same, and a fiber product manufactured using the fiber fabric.
  • the domestic outdoor market is showing explosive growth, ranging from about 520 billion won in 2001, to 1.7 trillion won in 2008 and about 3 trillion won in 2011.
  • the outdoor market extends to the extreme sporting field of extremes, including trekking, rock climbing, marine sports, air sports, mountain biking and other sports and outdoor activities.
  • Another object of the present invention is to provide a fiber product that is naturally produced by using the fiber fabric, when the rain or snow or sweat, giving aesthetic appearance or promotional effect is displayed naturally.
  • the water-repellent mixture is 45wt% to 55wt% water repellent, 3wt% to 7wt% fixing agent, 1wt% to 3wt% silicone softener, 1wt% to 5wt% thickener and 30wt% to 50wt% water It may be a mixture mixed.
  • (d) may further comprise the step of applying a polyurethane coating on the other surface of the fiber fabric.
  • the fiber fabric passes through the water tank in which the hygroscopic softener is stored at a rate of 20yd / min ⁇ 40yd / min temperature of 160 °C to 180 °C Can be dried in.
  • the fiber fabric in the step (b), may pass through the roller at a rate of 20yd / min ⁇ 40yd / min at a temperature of 110 °C to 130 °C.
  • the pattern of the roller may include at least two areas different in the coating amount of the water-repellent mixed solution per unit area.
  • the roller may have a plurality of protrusions protruding in one region of the pattern.
  • the pattern of the roller is a first region in which the water-repellent mixed solution is applied to the entire surface, and a second protrusion protruding formed at the same height as the surface of the first region It can include an area.
  • the fiber fabric in the step (c), may pass through the tenter at a rate of 40yd / min to 60yd / min at a temperature of 160 °C to 180 °C.
  • the step of printing the pattern on one surface of the fiber fabric by pressing a surface of the fiber fabric with a pressing member that has a predetermined pattern embossed and the water-repellent mixture is applied to the surface of the pattern It can be achieved by providing a method for producing a fiber fabric comprising the step of drying the fiber fabric.
  • the technical problem of the present invention described above comprising a wet part and a non-wet part, the fiber fabric characterized in that the pattern appears by the contrast of the shade of the wet part and the wet part when in contact with the moisture By providing.
  • the water-repellent mixture can be applied to the non-wetting portion, the water-repellent mixture is 45wt% to 55wt% water repellent, 3wt% to 7wt% fixative, 1wt% to 3wt% silicone softener, 1wt thickener It may be made by mixing% to 5wt% and water 30wt% to 50wt%.
  • the pattern may include at least two regions in which the coating amount of the water-repellent mixed solution per unit area is different from each other.
  • the pattern includes a first pattern in which the entire area is formed of a water-repellent mixture solution, and a second pattern in which a plurality of water-repellent mixture solutions are formed spaced apart at predetermined intervals in the area, When contacted with water may cause a difference in the shade of the first and second patterns.
  • a predetermined pattern is embossed on the surface, the pattern is achieved by providing a roller for fabric manufacturing fabric comprising at least two areas in which the coating amount of the water-repellent mixed solution per unit area is formed different from each other Can be.
  • the fiber fabric manufacturing roller may further include a plurality of protrusions protruding in one region of the pattern.
  • the pattern includes a first region in which the water-repellent mixture is applied to the entire surface, and a second region in which a plurality of protrusions protrude to the same height as the surface of the first region. can do.
  • the coating solution is 45wt% to 55wt% of water repellent, 3wt% to 7wt% of fixing agent, 1wt% to 3wt% of silicone softener, 1wt% to 5wt% of thickener and water 30wt% to 50wt It may be a water-repellent mixed solution made by mixing the%.
  • a fiber fabric in which a pattern of a certain form appears upon contact with moisture such as snow, rain, water, and sweat can be provided.
  • FIG. 1 is a flow chart of a fabric manufacturing method according to an embodiment of the present invention.
  • Figure 2 is a process of the fabric manufacturing method according to an embodiment of the present invention.
  • Figure 3 is a perspective view showing a fiber product manufactured using a fiber fabric according to an embodiment of the present invention.
  • FIGS. 4 and 5 are photographs showing a fiber product manufactured using the fiber fabric according to an embodiment of the present invention.
  • Figure 6 is a perspective view of a roller for manufacturing a fiber fabric according to an embodiment of the present invention.
  • Figure 7 is a surface photograph of the fiber fabric manufacturing roller according to an embodiment of the present invention.
  • FIG 8 and 9 are photographs showing another example of the textile product produced using the fiber fabric according to an embodiment of the present invention.
  • the fiber fabric according to the embodiment of the present invention includes a wetted portion and a non-wetted portion, and when contacted with moisture, a pattern appears on the surface by contrast of the shade of the wetted portion and the non-wetted portion.
  • the wet part is the fiber fabric itself, and the non-wet part may be coated with a water repellent mixture.
  • the moistened part may form a specific shape of the pattern, and in contrast, the moistened part may form a specific shape of the pattern.
  • the moistened part may have a specific shape of the pattern. It will be described taking as an example.
  • the fiber fabric according to the embodiment of the present invention exhibits a predetermined pattern pre-printed on the surface when water is sprayed. For this purpose, a part of a specific shape of the fiber fabric does not get wet with water, which causes the water repellent layer to be fabricated. It can be implemented by forming on a specific site of the surface.
  • a water repellent layer on the fabric for example, by applying a water-repellent mixture to the pressing member having an embossed pattern, and by pressing the surface of the fiber fabric with the pressing member so that the embossed pattern is printed on the surface of the fabric.
  • the pressing member may be applied without particular limitation as long as the pressing member can print by pressing the fiber fabric, in the embodiment of the present invention will be described as using a roller.
  • the fiber fabric portion to which the water-repellent mixture solution is not applied and the pattern portion to which the water-repellent mixture solution is applied form a contrast of the shadows so that the shape of the pattern appears on the fiber fabric. That is, the water-wet part of the fiber fabric is dark shaded, as the water-repellent mixture is applied and contrasted with the non-wet pattern portion, the appearance of the pattern is apparent on the surface of the fiber fabric.
  • the shape of the pattern may be variously selected as necessary, for example, may be made of letters or figures for promotion.
  • Fabrication method includes a hygroscopic softener coating step (S100), water-repellent mixed solution printing step (S200), drying step (S300) and waterproofing step (S400).
  • a hygroscopic softener coating step (S100) water-repellent mixed solution printing step (S200), drying step (S300) and waterproofing step (S400).
  • S100 water-repellent mixed solution printing step
  • S300 drying step
  • waterproofing step S400
  • the step of applying the hygroscopic softener (S100) and the waterproofing step (S400) may be omitted, the embodiment of the present invention will be described as including two processes.
  • Hygroscopic softeners allow you to absorb sweat and moisture quickly.
  • the moisture absorbent softener is applied to the fiber fabric 10, even if a small amount of moisture comes into contact with the fiber fabric 10, the portion where the water-repellent mixed solution is not applied is well wetted, and thus a clear pattern may appear as a whole.
  • the fibrous fabric 10 is immersed in the water tank 30 in which the hygroscopic softener is stored along the plurality of rolls 20 so that the hygroscopic softener is fabricated ( 10) It can be uniformly applied to the whole.
  • the moving speed of the fiber fabric 10 is 20yd / min to 40yd / min. If the moving speed is less than 20yd / min, the transfer of the fiber fabric 10 may be too late and productivity may be lowered. If it exceeds min, the hygroscopic softener may not be uniformly applied to the fiber fabric 10.
  • the fiber fabric 10 to which the hygroscopic softener is applied is dried while passing through a drying chamber 40 having an internal temperature condition of 160 ° C to 180 ° C by an exothermic heater or hot air, and when the drying temperature is less than 160 ° C.
  • Productivity may decrease due to an increase in drying time, and the fiber fabric 10 may be thermally deformed when it exceeds 180 ° C.
  • the fiber fabric 10 is wound in the form of a roll and transferred to the next step.
  • the fiber fabric 10 After applying and drying the hygroscopic softener, the fiber fabric 10 is transported to the opposite side at a speed of 20yd / min to 40yd / min and is wound again in the form of a roll. In this process, the fiber 50 is rotated while the roller 50 rotates. Press one side of the), and thus a pattern of a predetermined form is repeatedly printed along the longitudinal direction of the fiber fabric 10.
  • the pattern of the predetermined form is embossed on the surface of the roller 50, and the water-repellent mixture liquid is apply
  • the roller 50 can press the fiber fabric 10 at a temperature of 110 ° C to 130 ° C.
  • productivity may decrease when the moving speed of the fiber fabric 10 is less than 20yd / min, and when it exceeds 40yd / min, print quality may worsen.
  • the roller 50 is pressurized at a temperature of less than 110 ° C., printing may not be performed uniformly. If the temperature is over 130 ° C., the fiber fabric 10 may be thermally deformed.
  • the water-repellent mixture is applied to the protrusions 51 embossed on the surface of the roller 50 to form a pattern as described above, the water-repellent mixture is applied to the fiber fabric 10 in the pattern printing process according to the shape of the protrusions 51 pattern The mixed solution is applied.
  • the water-repellent mixed solution consists of a mixture of 45 wt% to 55 wt% of water repellent, 3 wt% to 7 wt% of fixing agent, 1 wt% to 3 wt% of silicone softener, 1 wt% to 5 wt% of thickener, and 30 wt% to 50 wt% of water.
  • the water repellent may be made of, for example, a zirconium acetate solution, and if less than 45 wt%, the water repellent effect may be lowered.
  • the fixing agent may be made of, for example, a polyurethane solution for the fiber. If the amount is less than 3 wt%, the fixing effect may be lowered. If the fixing agent is more than 7 wt%, the effect may be insignificant and the economic efficiency may be reduced.
  • Silicone softener is for imparting elasticity and flexibility to the fiber fabric 10, if less than 1wt% may have a softening effect, if it exceeds 3wt%, the effect according to the input amount may be inferior economic efficiency.
  • Thickener is added to improve the efficiency of the fiber fabric 10 padding operation, less than 1wt% may be less effective, if more than 5wt% due to the input amount may be inferior economic efficiency.
  • Water is used for diluting the mixed solution, and 30 wt% to 50 wt% is added in consideration of the water repellent effect and economic efficiency.
  • the mixed water-repellent mixed solution is applied to the protrusions 51 of the roller 50 so that the fiber fabric 10 is applied in the form of a pattern on one surface of the fiber fabric 10 when the fiber fabric 10 is pressed, and the fiber fabric 10 is water When wetted, the water repellent mixture is applied to prevent the penetration of water.
  • the water-repellent mixed solution applied in the form of a pattern on the fiber fabric 10 is not usually visible, but when the fiber fabric 10 is wet with water, the fiber fabric is wetted by water and contrasted with the darkened portion of the fiber fabric. (10) The effect is that the pattern appears on the surface.
  • the fiber fabric 10 subjected to the step of printing the pattern coated with the water-repellent mixed liquid by the roller 50 is wound in a roll form is transferred to the next step.
  • the fiber fabric 10 the pattern of which is printed with a water-repellent mixed solution on the surface, is transported to the opposite side at a speed of 40yd / min to 60yd / min and wound up again in the form of a roll, and an atmospheric temperature of 160 ° C to 180 ° C is formed on the way. Drying is made while passing through a tenter machine (60).
  • the fiber fabric 10 when the moving speed of the fiber fabric 10 is less than 40yd / min, the fiber fabric 10 may be thermally deformed, and when it exceeds 60yd / min, uniform drying quality may be lowered.
  • the fiber fabric 10 may be dried by hot air injected in the process of passing through the tenter 60, and at this time, the heat setting process and the shrinkage process by heat treatment may be performed together.
  • the dried fiber fabric 10 is wound in roll form and transferred to the next step.
  • a polyurethane is coated on the other side of the fiber fabric 10, that is, on the opposite side on which the water-repellent mixture is printed.
  • the dried fiber fabric 10 is coated with polyurethane coated on the other side of the fiber fabric 10 at a temperature of 120 °C to 140 °C while being transferred to the opposite side at a speed of 40yd / min ⁇ 60yd / min It is wound up again in the form of a roll. If the moving speed of the fiber fabric 10 is less than 40yd / min productivity may be lowered, if it exceeds 60yd / min it may be difficult to obtain a uniform coating layer.
  • the polyurethane coated on the other surface of the fiber fabric 10 serves to prevent the passage of moisture. Therefore, the surface of the fiber fabric 10 appears as a pattern due to moisture infiltration, the inside of the body or article wrapped with the fiber fabric 10 can be prevented from getting wet by the polyurethane coating layer.
  • Figure 3 shows a leisure cap as an example of a textile product manufactured using a fiber fabric according to an embodiment of the present invention.
  • Fiber fabric 10 according to an embodiment of the present invention can be applied to a variety of textile products, in particular can be applied to rain cover (rain cover), umbrella, mountaineering clothes, hats, etc. of the outdoor backpack, swimwear mainly used in water It can be applied to various outdoor items such as water activities clothing such as.
  • the leisure cap 100 to be worn at the time of exercise such as golf or tennis, or during outdoor activities such as jogging or walking may also be manufactured using the fiber fabric 10 according to the embodiment of the present invention.
  • the leisure cap 100 includes a crown 110 covering the head in the shape of a hollow hemisphere, and a hat visor 120 extending outwardly from one side of the bottom of the crown 110 to cover the sunlight, hat visor 120 )
  • the crown 110 may be a sweat absorption band 130 with a predetermined width.
  • the sweat absorption band 130 is normally folded in the direction of the inner surface of the crown 110 to absorb the sweat of the forehead, if necessary, may be exposed to the outside by unfolding the outside of the crown 110.
  • FIGS. 4 and 5 are photographs showing a fiber product manufactured using the fiber fabric according to an embodiment of the present invention
  • Figure 4 is a photograph of the leisure cap not displayed any pattern before contact with moisture
  • Figure 5 It is a photograph of a leisure cap with a clear pattern of fabric when wet with water.
  • the crown 110 and the hat brim 120 is shown an example of the fabric fabric 10, but if necessary, the crown 110 and hat brim 120 and sweat
  • the absorption bands 130 may be selected and manufactured as the fiber fabric 10.
  • the fiber fabric according to the embodiment of the present invention has two areas (light and dark areas) on the surface of the fiber fabric 10 by the contrast of the shade of the wet part and the part not wet.
  • the patterns are separated by.
  • the pattern divided into three or more areas may appear, which is a pattern of the amount of the water-repellent mixture is applied to the fiber fabric 10 This can be done by varying the area of.
  • Figure 6 shows an example of a fiber fabric manufacturing roller that can cause a pattern divided into three areas when the fabric fabric is wet with water, the fiber fabric manufacturing surface
  • Figure 7 is a surface photograph of such a fabric fabric roller It is shown.
  • the fiber fabric manufacturing roller (hereinafter referred to as a 'roller') 50 ' has a pattern embossed on the surface.
  • the pattern of the roller 50 ' includes at least two areas in which the coating amount of the coating liquid per unit area, that is, the coating amount of the water repellent mixture liquid, is formed different from each other.
  • the surface of the first region A may be formed to have a smooth surface, and the plurality of protrusions 52 may protrude from each other at predetermined intervals on the surface of the second region B.
  • the end of the protrusion 52 formed in the second region B is formed at the same height as the surface of the first region A.
  • the water-repellent mixture When the water-repellent mixture is applied to the surface of the roller 50 ', the water-repellent mixture is applied only to the surface of the embossed pattern, so that the first region A is coated with the water-repellent mixture over the entire surface, and the second region B is The water-repellent mixed solution is applied to the end of the projection 52. Thereby, the application amount of the water-repellent liquid mixture per unit area of the 1st area
  • the pattern portion corresponding to the first area A of the roller 50' is printed with the water-repellent mixed liquid uniformly over the entire area.
  • the pattern portion corresponding to the second area B of the roller 50 ' a smaller amount of water-repellent mixed liquid is printed in the area than the first area A.
  • the pattern portion corresponding to the first area A is coated with the water-repellent mixed solution as a whole so that it is not wet with water. appear.
  • the pattern portion corresponding to the second region B is not formed of the water-repellent mixture liquid as a whole, but because a plurality of water-repellent mixture liquids are spaced at predetermined intervals, the portions between the water-repellent liquid mixtures are wetted with water, so that the first portion as a whole It appears somewhat darker than the pattern part corresponding to the area A. Then, the portion of the fiber fabric 10, which is not printed at all, is completely wetted with water and appears darker than the second area B.
  • the roller for fabric production of the fiber according to the embodiment of the present invention is a part which is not wet with water as a whole (part corresponding to the first area A), a part slightly wet with water (part corresponding to the second area B), and water. It is possible to manufacture a fiber fabric 10 in which the pattern is divided into three areas into a completely wet part (the part where the pattern is not printed).
  • a plurality of areas having different coating amounts of the water-repellent mixed liquid per unit area may be formed.
  • a plurality of protrusions 52 are formed in the first region A and the second region B, respectively, and the first region A forms a narrow gap between the protrusions, and the second region B is By forming a wide interval between the projections, the fiber fabric portion corresponding to the second region (B) is more wetted with water than the fiber fabric portion corresponding to the first region (A), so that the first region (A) and It is also possible to make the contrast between each other appear between the second regions (B).
  • FIG. 7 is a surface photograph of a fiber fabric manufacturing roller according to an embodiment of the present invention, wherein the first region A of the embossed pattern is formed with a smooth surface, and the plurality of protrusions 52 are formed in the second region B.
  • the example which protruded is shown.
  • a plurality of protrusions 52 may protrude from the portion C where the pattern is not embossed, and the protrusions 52 of the second region B may have protrusions of the portion C where the pattern is not embossed. It is more densely formed.
  • FIG. 8 and 9 illustrate another example of the textile product manufactured using the fiber fabric according to the embodiment of the present invention, and a leisure hat is applied as an example of the textile product.
  • FIG. 8 shows the leisure cap before getting wet
  • FIG. 9 shows the leisure cap having a pattern divided into three regions by being wet with water.
  • the pattern portion A 'corresponding to the first region A appears brighter than the pattern portion B' corresponding to the second region B, and the second region B
  • the corresponding pattern portion B ' is brighter than the portion C' to which the water repellent mixture is not applied.
  • the present invention can provide a fiber fabric in which a pattern of a certain form appears upon contact with moisture such as snow, rain, water, and sweat.
  • the present invention can provide a fiber product in which a certain form of a pattern appears upon contact with moisture such as snow, rain, water, and sweat, thereby improving not only the aesthetics of the fiber product but also a promotion effect can be obtained.

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Abstract

The present invention relates to a fiber fabric which exhibits a pattern upon contact with moisture, a method for producing the fiber fabric, and a textile product manufactured using the fiber fabric. The method for producing a fiber fabric, according to the present invention, comprises: (a) a step of applying a hygroscopic softening agent to a fiber fabric; (b) a step of pressing the fiber fabric by means of a roller on which a predetermined pattern is embossed, with the surface of the pattern being coated with a water-repellent mixed solution to thereby print the pattern on one side of the fiber fabric; and (c) a step of drying the fiber fabric.

Description

섬유원단과 그 제조방법 및 이를 이용하여 제조된 섬유제품Textile fabric, its manufacturing method and textile product manufactured using the same
본 발명은 수분과의 접촉시 문양이 나타나는 섬유원단과, 그 제조방법 및 이러한 섬유원단을 이용하여 제조된 섬유제품에 관한 것이다.The present invention relates to a fiber fabric in which a pattern appears upon contact with moisture, a method of manufacturing the same, and a fiber product manufactured using the fiber fabric.
산업의 고도화와 더불어 주 5일제 근무가 정착되면서 여가 생활과 레저 문화에 대한 관심이 증대됨에 따라, 섬유산업에 있어서도 신체의 보호, 신분 표현 등의 기본적인 개념을 벗어나 미감과 쾌적성을 가지는 기능성 원단에 대한 요구가 증대되고 있다.As the five-day work week has been settled and the interest in leisure life and leisure culture has increased as the industry is advanced, in the textile industry, functional fabrics with aesthetics and comfort have gone beyond basic concepts such as protection of the body and expression of status. The demand for it is increasing.
한국섬유산업연합회에 따르면, 국내 아웃도어 시장규모는 2001년 약 5,200억원에서 2008년 1조 7,000억원, 2011년 약 3조원에 이르기까지 폭발적인 성장 추세를 보이고 있다.According to the Korea Fiber Industry Association, the domestic outdoor market is showing explosive growth, ranging from about 520 billion won in 2001, to 1.7 trillion won in 2008 and about 3 trillion won in 2011.
아웃도어 시장은 소위 익스트림(extreme)이라는 극한의 스포츠 활동분야까지 확대되어 트레킹, 암벽등반, 해양스포츠, 항공스포츠, 산악자전거 등 레포츠와 아웃도어 활동 모두를 포함하게 되었다.The outdoor market extends to the extreme sporting field of extremes, including trekking, rock climbing, marine sports, air sports, mountain biking and other sports and outdoor activities.
일반적으로, 아웃도어 용품은 기능적 특성을 지니고 있는 고부가가치 상품군에 속하나, 최근에는 다양한 기술의 개발 및 보급 확대에 따라 기업 간 제품의 기술적 차별화가 거의 없을 정도에 이르렀다.In general, outdoor products belong to a high value-added product group having functional characteristics, but recently, due to the development and expansion of various technologies, there is almost no technical differentiation between products.
따라서, 최근에는 소비자들이 각자의 개성을 살릴 수 있는 디자인을 부각한 아웃도어 용품을 요구하고 있으며, 특히 의류나 모자 등 신체에 착용하거나 가방이나 배낭 등 외관상 노출되는 물품의 경우, 미감을 향상시키는 디자인의 유무에 따라 매출액이 크게 달라지는 경향을 보이고 있다.Therefore, in recent years, consumers are demanding outdoor goods that emphasize the design that can make use of their personality, especially in the case of items worn on the body such as clothing or hats, or appearance exposed such as bags or backpacks, designs that enhance aesthetics Revenue tends to vary greatly depending on the company's presence.
한편, 아웃도어 용품은 대부분 산이나 바다, 강 등 야외 레저 활동에서 사용되며, 따라서 비나 눈이 오는 날씨에는 물품이 물에 젖게 될 수밖에 없다. 일반적인 경우에는 용품 자체에 방수 기능을 부여하거나, 방수천을 사용하여 용품을 둘러쌈으로써 내부가 물에 젖는 것을 방지하고 있으나, 용품의 외부에 물기가 묻음으로써 미감이 저하되고 기분까지 다운되는 것은 피할 수 없는 문제이다.On the other hand, outdoor goods are mostly used in outdoor leisure activities such as mountains, seas, rivers, etc. Therefore, the items are inevitably wetted in rain or snowy weather. In general, the inside of the product is prevented from getting wet by giving the product itself a waterproof function or by using a waterproof cloth to prevent the inside from getting wet. There is no problem.
본 발명은 비나 눈, 땀 등 수분과의 접촉시 소정의 문양이 표면에 나타나는 섬유원단과 그 제조방법을 제공함에 목적이 있다.It is an object of the present invention to provide a fiber fabric and a method of manufacturing the same, in which a predetermined pattern appears on the surface upon contact with moisture such as rain, snow, and sweat.
본 발명의 다른 목적은 상기 섬유원단을 사용하여 제작됨으로써, 비나 눈이 올 때 또는 땀을 흘릴 때, 외관상 미감을 주거나 홍보효과를 주는 문양이 자연스럽게 표시되는 섬유제품을 제공함에 있다.Another object of the present invention is to provide a fiber product that is naturally produced by using the fiber fabric, when the rain or snow or sweat, giving aesthetic appearance or promotional effect is displayed naturally.
전술한 본 발명의 기술적 과제는, (a) 흡습 유연제를 섬유원단에 도포하는 단계와, (b) 소정의 문양이 양각되고 상기 문양의 표면에 발수 혼합액이 도포된 롤러로 상기 섬유원단을 가압하여 상기 섬유원단의 일면에 상기 문양을 인쇄하는 단계와, (c) 상기 섬유원단을 건조하는 단계를 포함하는 섬유원단 제조방법을 제공함에 의해 달성될 수 있다.Technical problem of the present invention described above, (a) applying a moisture-absorbing softener to the fiber fabric, and (b) pressing the fiber fabric with a roller having a predetermined pattern is embossed and the water-repellent mixture is applied to the surface of the pattern It can be achieved by providing a method for producing a fiber fabric comprising the step of printing the pattern on one side of the fiber fabric, and (c) drying the fiber fabric.
상기 섬유원단 제조방법의 일 특징에 의하면, 상기 발수 혼합액은 발수제 45wt%∼55wt%, 고착제 3wt%∼7wt%, 실리콘 유연제 1wt%∼3wt%, 증점제 1wt%∼5wt% 및 물 30wt%∼50wt%를 혼합한 혼합물일 수 있다.According to one feature of the fabric manufacturing method, the water-repellent mixture is 45wt% to 55wt% water repellent, 3wt% to 7wt% fixing agent, 1wt% to 3wt% silicone softener, 1wt% to 5wt% thickener and 30wt% to 50wt% water It may be a mixture mixed.
상기 섬유원단 제조방법의 다른 특징에 의하면, (d) 상기 섬유원단의 타면에 폴리우레탄을 도포하여 코팅하는 단계를 더 포함할 수 있다.According to another feature of the manufacturing method of the fiber fabric, (d) may further comprise the step of applying a polyurethane coating on the other surface of the fiber fabric.
상기 섬유원단 제조방법의 또 다른 특징에 의하면, 상기 (a) 단계에서, 상기 섬유원단이 상기 흡습 유연제가 저장된 수조를 20yd/min∼40yd/min의 속도로 통과한 후 160℃∼180℃의 온도에서 건조될 수 있다.According to another feature of the method of manufacturing the fiber fabric, in the step (a), the fiber fabric passes through the water tank in which the hygroscopic softener is stored at a rate of 20yd / min ~ 40yd / min temperature of 160 ℃ to 180 ℃ Can be dried in.
상기 섬유원단 제조방법의 또 다른 특징에 의하면, 상기 (b) 단계에서, 상기 섬유원단이 110℃∼130℃의 온도에서 20yd/min∼40yd/min의 속도로 상기 롤러를 통과할 수 있다.According to another feature of the method of manufacturing the fiber fabric, in the step (b), the fiber fabric may pass through the roller at a rate of 20yd / min ~ 40yd / min at a temperature of 110 ℃ to 130 ℃.
상기 섬유원단 제조방법의 또 다른 특징에 의하면, 상기 롤러의 문양은 단위 면적당 상기 발수 혼합액의 도포량이 서로 다른 적어도 두 개의 영역을 포함할 수 있다.According to another feature of the fiber fabric manufacturing method, the pattern of the roller may include at least two areas different in the coating amount of the water-repellent mixed solution per unit area.
상기 섬유원단 제조방법의 또 다른 특징에 의하면, 상기 롤러는 상기 문양의 일 영역에 돌출 형성되는 복수 개의 돌기를 가질 수 있다.According to another feature of the fiber fabric manufacturing method, the roller may have a plurality of protrusions protruding in one region of the pattern.
상기 섬유원단 제조방법의 또 다른 특징에 의하면, 상기 롤러의 문양은 상기 발수 혼합액이 전체 표면에 도포되는 제1 영역과, 상기 제1 영역의 표면과 동일한 높이로 복수 개의 돌기가 돌출 형성되는 제2 영역을 포함할 수 있다.According to another feature of the fiber fabric manufacturing method, the pattern of the roller is a first region in which the water-repellent mixed solution is applied to the entire surface, and a second protrusion protruding formed at the same height as the surface of the first region It can include an area.
상기 섬유원단 제조방법의 또 다른 특징에 의하면, 상기 (c) 단계에서, 상기 섬유원단이 160℃∼180℃의 온도에서 40yd/min∼60yd/min의 속도로 텐터기를 통과할 수 있다.According to another feature of the method for manufacturing the fiber fabric, in the step (c), the fiber fabric may pass through the tenter at a rate of 40yd / min to 60yd / min at a temperature of 160 ℃ to 180 ℃.
또한, 전술한 본 발명의 기술적 과제는, 소정의 문양이 양각되고 상기 문양의 표면에 발수 혼합액이 도포된 가압부재로 섬유원단의 표면을 가압하여 상기 섬유원단의 일면에 상기 문양을 인쇄하는 단계와, 상기 섬유원단을 건조하는 단계를 포함하는 섬유원단 제조방법을 제공함에 의해 달성될 수 있다.In addition, the technical problem of the present invention described above, the step of printing the pattern on one surface of the fiber fabric by pressing a surface of the fiber fabric with a pressing member that has a predetermined pattern embossed and the water-repellent mixture is applied to the surface of the pattern; It can be achieved by providing a method for producing a fiber fabric comprising the step of drying the fiber fabric.
또한, 전술한 본 발명의 기술적 과제는, 상기 섬유원단 제조방법으로 제조된 섬유원단을 포함하며, 상기 섬유원단에 수분이 접촉되면 상기 섬유원단에 인쇄된 문양이 나타나는 것을 특징으로 하는 섬유제품을 제공함에 의해 달성될 수 있다.In addition, the technical problem of the present invention described above, comprising a fiber fabric prepared by the method of manufacturing the fiber fabric, when the moisture contact the fiber fabric provides a fiber product characterized in that the pattern printed on the fiber fabric appears Can be achieved by
또한, 전술한 본 발명의 기술적 과제는, 수분에 젖는 부분과 젖지 않는 부분을 포함하며, 수분과의 접촉시, 젖은 부분과 젖지 않은 부분의 음영 대비에 의해 문양이 나타나는 것을 특징으로 하는 섬유원단을 제공함에 의해 달성될 수 있다.In addition, the technical problem of the present invention described above, comprising a wet part and a non-wet part, the fiber fabric characterized in that the pattern appears by the contrast of the shade of the wet part and the wet part when in contact with the moisture By providing.
상기 섬유원단의 일 특징에 의하면, 상기 젖지 않는 부분에는 발수 혼합액이 도포될 수 있으며, 상기 발수 혼합액은 발수제 45wt%∼55wt%, 고착제 3wt%∼7wt%, 실리콘 유연제 1wt%∼3wt%, 증점제 1wt%∼5wt% 및 물 30wt%∼50wt%를 혼합하여 이루어질 수 있다.According to one feature of the fiber fabric, the water-repellent mixture can be applied to the non-wetting portion, the water-repellent mixture is 45wt% to 55wt% water repellent, 3wt% to 7wt% fixative, 1wt% to 3wt% silicone softener, 1wt thickener It may be made by mixing% to 5wt% and water 30wt% to 50wt%.
상기 섬유원단의 다른 특징에 의하면, 상기 문양은 단위 면적당 발수 혼합액의 도포량이 서로 다른 적어도 두 개의 영역을 포함할 수 있다.According to another feature of the fiber fabric, the pattern may include at least two regions in which the coating amount of the water-repellent mixed solution per unit area is different from each other.
상기 섬유원단의 또 다른 특징에 의하면, 상기 문양은 해당 영역 전체가 발수 혼합액으로 형성되는 제1 문양과, 해당 영역에 다수의 발수 혼합액이 소정 간격으로 이격 배치되어 형성되는 제2 문양을 포함하며, 수분과의 접촉시 상기 제1 문양 및 제2 문양의 음영에 차이가 생기도록 할 수 있다.According to yet another feature of the fiber fabric, the pattern includes a first pattern in which the entire area is formed of a water-repellent mixture solution, and a second pattern in which a plurality of water-repellent mixture solutions are formed spaced apart at predetermined intervals in the area, When contacted with water may cause a difference in the shade of the first and second patterns.
또한, 전술한 본 발명의 기술적 과제는, 상기 섬유원단을 포함하며, 상기 섬유원단에 수분이 접촉되면 상기 문양이 나타나는 것을 특징으로 하는 섬유제품을 제공함에 의해 달성될 수 있다.In addition, the technical problem of the present invention described above, it can be achieved by providing a fiber product comprising the fiber fabric, characterized in that the pattern appears when the water contact the fiber fabric.
또한, 전술한 본 발명의 기술적 과제는, 표면에 소정의 문양이 양각되되, 상기 문양은 단위 면적당 발수 혼합액의 도포량이 서로 다르게 형성되는 적어도 두 개의 영역을 포함하는 섬유원단 제조용 롤러를 제공함에 의해 달성될 수 있다.In addition, the above technical problem of the present invention, a predetermined pattern is embossed on the surface, the pattern is achieved by providing a roller for fabric manufacturing fabric comprising at least two areas in which the coating amount of the water-repellent mixed solution per unit area is formed different from each other Can be.
상기 섬유원단 제조용 롤러의 일 특징에 의하면, 상기 문양의 일 영역에 돌출 형성되는 복수 개의 돌기를 더 포함할 수 있다.According to one feature of the fiber fabric manufacturing roller, it may further include a plurality of protrusions protruding in one region of the pattern.
상기 섬유원단 제조용 롤러의 다른 특징에 의하면, 상기 문양은 상기 발수 혼합액이 전체 표면에 도포되는 제1 영역과, 상기 제1 영역의 표면과 동일한 높이로 복수 개의 돌기가 돌출 형성되는 제2 영역을 포함할 수 있다.According to another feature of the fiber fabric manufacturing roller, the pattern includes a first region in which the water-repellent mixture is applied to the entire surface, and a second region in which a plurality of protrusions protrude to the same height as the surface of the first region. can do.
상기 섬유원단 제조용 롤러의 또 다른 특징에 의하면, 상기 도포액은 발수제 45wt%∼55wt%, 고착제 3wt%∼7wt%, 실리콘 유연제 1wt%∼3wt%, 증점제 1wt%∼5wt% 및 물 30wt%∼50wt%를 혼합하여 이루어진 발수 혼합액일 수 있다.According to another feature of the roller for manufacturing the fabric, the coating solution is 45wt% to 55wt% of water repellent, 3wt% to 7wt% of fixing agent, 1wt% to 3wt% of silicone softener, 1wt% to 5wt% of thickener and water 30wt% to 50wt It may be a water-repellent mixed solution made by mixing the%.
본 발명에 의하면, 눈이나 비, 물, 땀 등 수분과의 접촉시 일정한 형태의 문양이 나타나는 섬유원단이 제공될 수 있다.According to the present invention, a fiber fabric in which a pattern of a certain form appears upon contact with moisture such as snow, rain, water, and sweat can be provided.
또한, 본 발명에 의하면, 눈이나 비, 물, 땀 등 수분과의 접촉시 일정 형태의 문양이 섬유제품에 나타남으로써, 미감이 향상될 뿐만 아니라 홍보효과도 얻어질 수 있다.In addition, according to the present invention, when a pattern of a certain form appears in the textile product when contacted with moisture such as snow, rain, water, sweat, not only the aesthetics can be improved but also a publicity effect can be obtained.
도 1은 본 발명의 실시예에 따른 섬유원단 제조방법의 순서도.1 is a flow chart of a fabric manufacturing method according to an embodiment of the present invention.
도 2는 본 발명의 실시예에 따른 섬유원단 제조방법의 공정도.Figure 2 is a process of the fabric manufacturing method according to an embodiment of the present invention.
도 3은 본 발명의 실시예에 따른 섬유원단을 이용하여 제작된 섬유제품을 나타낸 사시도.Figure 3 is a perspective view showing a fiber product manufactured using a fiber fabric according to an embodiment of the present invention.
도 4 및 도 5는 본 발명의 실시예에 따른 섬유원단을 이용하여 제작된 섬유제품을 나타낸 사진.4 and 5 are photographs showing a fiber product manufactured using the fiber fabric according to an embodiment of the present invention.
도 6은 본 발명의 실시예에 따른 섬유원단 제조용 롤러의 사시도.Figure 6 is a perspective view of a roller for manufacturing a fiber fabric according to an embodiment of the present invention.
도 7은 본 발명의 실시예에 따른 섬유원단 제조용 롤러의 표면 사진.Figure 7 is a surface photograph of the fiber fabric manufacturing roller according to an embodiment of the present invention.
도 8 및 도 9는 본 발명의 실시예에 따른 섬유원단을 이용하여 제작된 섬유제품의 다른 예를 나타낸 사진.8 and 9 are photographs showing another example of the textile product produced using the fiber fabric according to an embodiment of the present invention.
이하에서는 본 발명의 실시예에 관하여 첨부도면을 참조하여 상세하게 설명하기로 한다. 다만, 이하에서 설명되는 실시예는 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 발명을 쉽게 실시할 수 있을 정도로 상세하게 설명하기 위한 것에 불과하며, 이로 인해 본 발명의 보호범위가 한정되는 것을 의미하지는 않는다. 그리고 본 발명의 여러 실시예를 설명함에 있어서, 동일한 기술적 특징을 갖는 구성요소에 대하여는 동일한 도면부호를 사용하기로 한다.Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, the embodiments described below are merely to describe in detail enough to be able to easily carry out the invention by those skilled in the art to which the present invention pertains, thereby limiting the protection scope of the present invention It does not mean. In describing various embodiments of the present invention, the same reference numerals will be used to refer to elements having the same technical features.
본 발명의 실시예에 따른 섬유원단은 수분에 젖는 부분과 젖지 않는 부분을 포함하며, 수분과의 접촉시, 젖은 부분과 젖지 않은 부분의 음영 대비에 의해 표면에 문양이 나타나는 것을 특징으로 한다. 여기에서, 젖는 부분은 섬유원단 자체이고, 젖지 않는 부분에는 발수 혼합액이 도포될 수 있다. 이 경우, 수분에 젖은 부분이 특정 형태의 문양을 형성하도록 할 수 있고, 이와 달리 수분에 젖지 않은 부분이 특정 형태의 문양을 형성하도록 할 수도 있는데, 이하에서는 수분에 젖지 않은 부분이 특정 형태의 문양을 형성하는 것을 예로 들어 설명하기로 한다.The fiber fabric according to the embodiment of the present invention includes a wetted portion and a non-wetted portion, and when contacted with moisture, a pattern appears on the surface by contrast of the shade of the wetted portion and the non-wetted portion. Here, the wet part is the fiber fabric itself, and the non-wet part may be coated with a water repellent mixture. In this case, the moistened part may form a specific shape of the pattern, and in contrast, the moistened part may form a specific shape of the pattern. Hereinafter, the moistened part may have a specific shape of the pattern. It will be described taking as an example.
본 발명의 실시예에 따른 섬유원단은 물이 뿌려지는 경우 표면에 미리 인쇄된 소정의 문양을 나타내게 되는데, 이를 위해 섬유원단에서 특정 형태를 이루는 부분이 물에 젖지 않도록 하며, 이는 발수층을 섬유원단 표면의 특정 부위에 형성으로써 구현될 수 있다.The fiber fabric according to the embodiment of the present invention exhibits a predetermined pattern pre-printed on the surface when water is sprayed. For this purpose, a part of a specific shape of the fiber fabric does not get wet with water, which causes the water repellent layer to be fabricated. It can be implemented by forming on a specific site of the surface.
섬유원단에 발수층을 형성하는 방법은 다양한데, 일 예로 양각된 문양을 갖는 가압부재에 발수 혼합액을 도포하고, 가압부재로 섬유원단의 표면을 가압하여 양각 문양이 섬유원단의 표면에 인쇄되도록 할 수 있다. 이 경우, 가압부재는 섬유원단을 가압하여 인쇄할 수 있는 것이라면 특별한 제한없이 적용될 수 있으며, 본 발명의 실시예에서는 롤러를 이용하는 것으로 설명한다.There are various methods of forming a water repellent layer on the fabric, for example, by applying a water-repellent mixture to the pressing member having an embossed pattern, and by pressing the surface of the fiber fabric with the pressing member so that the embossed pattern is printed on the surface of the fabric. have. In this case, the pressing member may be applied without particular limitation as long as the pressing member can print by pressing the fiber fabric, in the embodiment of the present invention will be described as using a roller.
예컨대 롤러로 섬유원단의 일면을 가압할 때 롤러 표면의 양각된 문양이 섬유원단 표면에 인쇄되어 나타나는 것이며, 롤러의 표면에서 돌출된 양각 문양에는 발수 혼합액이 도포되어 있다. 따라서, 롤러에 의한 문양 인쇄시 발수 혼합액이 문양의 형태를 따라 함께 섬유원단에 도포된다.For example, when a surface of the fiber fabric is pressed with a roller, an embossed pattern on the surface of the roller is printed on the surface of the fiber fabric, and a water repellent mixture is applied to the embossed pattern protruding from the surface of the roller. Therefore, the water-repellent mixture liquid is applied to the fiber fabric along the shape of the pattern when printing the pattern by the roller.
상술한 바와 같이, 섬유원단이 물에 젖게 되면 수분이 섬유원단 내부로 침투하지만, 발수 혼합액으로 도포되어 문양이 인쇄된 부분에는 발수 혼합액으로 인해 수분의 원단 내부 침투가 방지되어 젖지 않게 된다.As described above, when the fabric is wet with water, the water penetrates into the fabric, but the water-repellent mixture is applied to the printed portion to prevent the water from penetrating into the fabric due to the water-repellent mixture to prevent the fabric from getting wet.
이에 따라, 발수 혼합액이 도포되지 않은 섬유원단 부분과, 발수 혼합액이 도포된 문양 부분이 음영의 대비를 이루게 되어 섬유원단에 문양의 형태가 나타나게 되는 것이다. 즉, 섬유원단의 물에 젖은 부분이 짙은 음영을 이루면서, 발수 혼합액이 도포되어 젖지 않은 문양 부분과 대비됨에 따라, 외관상 섬유원단의 표면에 문양의 형태가 뚜렷하게 나타나게 되는 것이다. 이때, 문양의 형태는 필요에 따라 다양하게 선택될 수 있으며, 예컨대 홍보를 위한 문자나 도형 등으로 이루어질 수도 있다.Accordingly, the fiber fabric portion to which the water-repellent mixture solution is not applied and the pattern portion to which the water-repellent mixture solution is applied form a contrast of the shadows so that the shape of the pattern appears on the fiber fabric. That is, the water-wet part of the fiber fabric is dark shaded, as the water-repellent mixture is applied and contrasted with the non-wet pattern portion, the appearance of the pattern is apparent on the surface of the fiber fabric. At this time, the shape of the pattern may be variously selected as necessary, for example, may be made of letters or figures for promotion.
도 1 및 도 2를 참조하여 본 발명의 실시예에 따른 섬유원단의 제조방법을 상세히 설명하기로 한다.With reference to Figures 1 and 2 will be described in detail the manufacturing method of the fiber fabric according to an embodiment of the present invention.
본 발명의 실시예에 따른 섬유원단의 제조방법은 흡습 유연제 도포단계(S100), 발수 혼합액 인쇄단계(S200), 건조단계(S300) 및 방수 처리단계(S400)을 포함한다. 흡습 유연제 도포단계(S100) 및 방수 처리단계(S400)는 생략할 수도 있지만, 본 발명의 실시예에서는 두 공정을 포함하는 것으로 하여 설명한다.Fabrication method according to an embodiment of the present invention includes a hygroscopic softener coating step (S100), water-repellent mixed solution printing step (S200), drying step (S300) and waterproofing step (S400). Although the step of applying the hygroscopic softener (S100) and the waterproofing step (S400) may be omitted, the embodiment of the present invention will be described as including two processes.
흡습Hygroscopic 유연제Softener 도포 단계(S100): Application step (S100):
흡습 유연제는 땀이나 수분을 빨리 흡수할 수 있도록 하는 것이다. 섬유원단(10)에 흡습 유연제를 도포하면, 적은 양의 수분이 섬유원단(10)과 접촉하더라도 발수 혼합액이 도포되지 않은 부분이 잘 젖게 되며, 이에 따라 전체적으로 선명한 문양이 나타날 수 있다.Hygroscopic softeners allow you to absorb sweat and moisture quickly. When the moisture absorbent softener is applied to the fiber fabric 10, even if a small amount of moisture comes into contact with the fiber fabric 10, the portion where the water-repellent mixed solution is not applied is well wetted, and thus a clear pattern may appear as a whole.
흡습 유연제 도포를 위해, 예컨대 도 2에 도시된 바와 같이, 섬유원단(10)이 복수 개의 롤(roll)(20)을 따라 흡습 유연제가 저장된 수조(30)에 침지시킴으로써, 흡습 유연제가 섬유원단(10) 전체에 균일하게 도포되도록 할 수 있다. 이 경우, 섬유원단(10)의 이동 속도는 20yd/min∼40yd/min인 것이 바람직한데, 이동 속도가 20yd/min 미만이면 섬유원단(10) 이송이 너무 늦어서 생산성이 저하될 수 있고, 40yd/min을 초과하면 흡습 유연제가 섬유원단(10)에 균일하게 도포되지 못할 수 있다.For application of the hygroscopic softener, for example, as shown in FIG. 2, the fibrous fabric 10 is immersed in the water tank 30 in which the hygroscopic softener is stored along the plurality of rolls 20 so that the hygroscopic softener is fabricated ( 10) It can be uniformly applied to the whole. In this case, it is preferable that the moving speed of the fiber fabric 10 is 20yd / min to 40yd / min. If the moving speed is less than 20yd / min, the transfer of the fiber fabric 10 may be too late and productivity may be lowered. If it exceeds min, the hygroscopic softener may not be uniformly applied to the fiber fabric 10.
이후, 흡습 유연제가 도포된 섬유원단(10)은 발열히터 또는 열풍에 의해 160℃∼180℃의 내부 온도 조건을 갖는 건조 챔버(40)를 통과하면서 건조가 이루어지는데, 건조 온도가 160℃ 미만이면 건조 시간이 증가하여 생산성이 저하될 수 있고, 180℃를 초과하는 경우에는 섬유원단(10)이 열변형될 우려가 있다.Thereafter, the fiber fabric 10 to which the hygroscopic softener is applied is dried while passing through a drying chamber 40 having an internal temperature condition of 160 ° C to 180 ° C by an exothermic heater or hot air, and when the drying temperature is less than 160 ° C. Productivity may decrease due to an increase in drying time, and the fiber fabric 10 may be thermally deformed when it exceeds 180 ° C.
흡습 유연제 도포 및 건조 과정을 거친 섬유원단(10)은 롤의 형태로 권취되어 다음 단계로 옮겨진다.After the application and drying process of the hygroscopic softener, the fiber fabric 10 is wound in the form of a roll and transferred to the next step.
발수Water repellent 혼합액 인쇄 단계(S200): Mixed Solution Printing Step (S200):
흡습 유연제 도포 및 건조 과정을 거친 섬유원단(10)은 20yd/min∼40yd/min의 속도로 반대쪽으로 이송되어 다시 롤의 형태로 권취되며, 이 과정에서 롤러(50)가 회전하면서 섬유원단(10)의 일면을 가압하게 되고, 이에 따라 섬유원단(10)의 길이 방향을 따라 소정 형태의 문양이 반복적으로 인쇄된다.After applying and drying the hygroscopic softener, the fiber fabric 10 is transported to the opposite side at a speed of 20yd / min to 40yd / min and is wound again in the form of a roll. In this process, the fiber 50 is rotated while the roller 50 rotates. Press one side of the), and thus a pattern of a predetermined form is repeatedly printed along the longitudinal direction of the fiber fabric 10.
롤러(50)의 표면에는 소정 형태의 문양이 양각되어 있고, 그 양각 문양에는 발수 혼합액이 도포되어 있다. 이에 따라, 섬유원단(10)의 일면이 롤러(50)에 의해 가압되면서 롤러(50) 표면의 문양이 섬유원단(10)에 대응되게 인쇄되는 것이다. 롤러(50)는 110℃∼130℃의 온도로 섬유원단(10)을 가압할 수 있다.The pattern of the predetermined form is embossed on the surface of the roller 50, and the water-repellent mixture liquid is apply | coated to the embossed pattern. Accordingly, one surface of the fiber fabric 10 is pressed by the roller 50, so that the pattern of the surface of the roller 50 is printed corresponding to the fiber fabric 10. The roller 50 can press the fiber fabric 10 at a temperature of 110 ° C to 130 ° C.
이 경우, 섬유원단(10)의 이동 속도가 20yd/min 미만이면 생산성이 저하될 수 있고, 40yd/min을 초과하면 인쇄 품질이 나빠질 수 있다. 또한, 롤러(50) 가압시 온도가 110℃ 미만이면 인쇄가 균일하게 이루어지지 않을 수 있고, 130℃를 초과하면 섬유원단(10)이 열변형될 우려가 있다.In this case, productivity may decrease when the moving speed of the fiber fabric 10 is less than 20yd / min, and when it exceeds 40yd / min, print quality may worsen. In addition, when the roller 50 is pressurized at a temperature of less than 110 ° C., printing may not be performed uniformly. If the temperature is over 130 ° C., the fiber fabric 10 may be thermally deformed.
한편, 상술한 바와 같이 롤러(50)의 표면에 양각되어 문양을 이루는 돌출부(51)에는 발수 혼합액이 도포되어 있으며, 문양 인쇄 과정에서 섬유원단(10)에는 돌출부(51) 문양의 형태를 따라 발수 혼합액이 도포된다.On the other hand, the water-repellent mixture is applied to the protrusions 51 embossed on the surface of the roller 50 to form a pattern as described above, the water-repellent mixture is applied to the fiber fabric 10 in the pattern printing process according to the shape of the protrusions 51 pattern The mixed solution is applied.
여기에서, 발수 혼합액은 발수제 45wt%∼55wt%, 고착제 3wt%∼7wt%, 실리콘 유연제 1wt%∼3wt%, 증점제 1wt%∼5wt%, 물 30wt%∼50wt%를 혼합한 혼합물로 이루어진다.Here, the water-repellent mixed solution consists of a mixture of 45 wt% to 55 wt% of water repellent, 3 wt% to 7 wt% of fixing agent, 1 wt% to 3 wt% of silicone softener, 1 wt% to 5 wt% of thickener, and 30 wt% to 50 wt% of water.
이 경우, 발수제는 예컨대 지르코늄염 아세테이트(zirconum acetate) 용액으로 이루어질 수 있으며, 45wt% 미만이면 발수 효과가 떨어질 수 있고, 55wt%를 초과하면 투입량에 따른 효과가 미미하여 경제성이 떨어질 수 있다.In this case, the water repellent may be made of, for example, a zirconium acetate solution, and if less than 45 wt%, the water repellent effect may be lowered.
고착제는 예컨대 섬유용 폴리우레탄(polyurethane) 용액으로 이루어질 수 있으며, 3wt% 미만이면 고착효과가 떨어질 수 있고, 7wt%를 초과하면 투입량에 따른 효과가 미미하여 경제성이 떨어질 수 있다.The fixing agent may be made of, for example, a polyurethane solution for the fiber. If the amount is less than 3 wt%, the fixing effect may be lowered. If the fixing agent is more than 7 wt%, the effect may be insignificant and the economic efficiency may be reduced.
실리콘 유연제는 섬유원단(10)에 탄성과 유연성을 부여하기 위한 것으로, 1wt% 미만이면 유연효과가 떨어질 수 있고, 3wt%를 초과하면 투입량에 따른 효과가 미미하여 경제성이 떨어질 수 있다.Silicone softener is for imparting elasticity and flexibility to the fiber fabric 10, if less than 1wt% may have a softening effect, if it exceeds 3wt%, the effect according to the input amount may be inferior economic efficiency.
증점제는 섬유원단(10) 패딩작업의 효율성을 향상시키기 위해 첨가하는 것으로, 1wt% 미만이면 효과가 떨어질 수 있고, 5wt%를 초과하면 투입량에 따른 효과가 미미하여 경제성이 떨어질 수 있다.Thickener is added to improve the efficiency of the fiber fabric 10 padding operation, less than 1wt% may be less effective, if more than 5wt% due to the input amount may be inferior economic efficiency.
물은 혼합액의 희석용으로 사용되며, 발수 효과 및 경제성을 고려하여 30wt%∼50wt%가 첨가된다.Water is used for diluting the mixed solution, and 30 wt% to 50 wt% is added in consideration of the water repellent effect and economic efficiency.
상술한 바와 같이 혼합된 발수 혼합액은 롤러(50)의 돌출부(51)에 도포되어 섬유원단(10) 가압시 섬유원단(10)의 일면에 문양의 형태로 도포되며, 섬유원단(10)이 물에 젖을 때 발수 혼합액이 도포된 부분은 물의 침투가 방지된다.The mixed water-repellent mixed solution is applied to the protrusions 51 of the roller 50 so that the fiber fabric 10 is applied in the form of a pattern on one surface of the fiber fabric 10 when the fiber fabric 10 is pressed, and the fiber fabric 10 is water When wetted, the water repellent mixture is applied to prevent the penetration of water.
따라서, 섬유원단(10)에 문양의 형태로 도포된 발수 혼합액은 평소에는 눈에 보이지 않으나, 섬유원단(10)이 물에 젖게 되면 물에 젖어서 음영이 짙어진 부분과의 대비에 의해, 섬유원단(10) 표면에 문양이 나타나게 되는 효과를 발생시키게 되는 것이다.Therefore, the water-repellent mixed solution applied in the form of a pattern on the fiber fabric 10 is not usually visible, but when the fiber fabric 10 is wet with water, the fiber fabric is wetted by water and contrasted with the darkened portion of the fiber fabric. (10) The effect is that the pattern appears on the surface.
한편, 롤러(50)에 의해 발수 혼합액이 도포된 문양이 인쇄되는 단계를 거친 섬유원단(10)은 롤 형태로 권취되어 다음 단계로 옮겨진다.On the other hand, the fiber fabric 10 subjected to the step of printing the pattern coated with the water-repellent mixed liquid by the roller 50 is wound in a roll form is transferred to the next step.
아울러, 본 실시예에서는 롤러(50)에 의해 섬유원단(10)에 문양이 인쇄되는 예를 설명하고 있으나, 상술한 바와 같이 롤러(50) 이외의 가압부재, 예컨대 프레스에 의해 섬유원단(10)의 표면에 문양을 인쇄할 수도 있음은 물론이다.In addition, in the present embodiment has been described an example in which the pattern is printed on the fiber fabric 10 by the roller 50, as described above, the fiber fabric 10 by a pressing member other than the roller 50, such as a press Of course, you can print a pattern on the surface of the.
건조 단계(S300):Drying Step (S300):
표면에 발수 혼합액으로 문양이 인쇄된 섬유원단(10)은 40yd/min∼60yd/min의 속도로 반대쪽으로 이송되어 다시 롤의 형태로 권취되며, 도중에 내부에 160℃∼180℃의 분위기 온도가 형성되는 텐터기(tenter machine)(60)를 통과하면서 건조가 이루어진다.The fiber fabric 10, the pattern of which is printed with a water-repellent mixed solution on the surface, is transported to the opposite side at a speed of 40yd / min to 60yd / min and wound up again in the form of a roll, and an atmospheric temperature of 160 ° C to 180 ° C is formed on the way. Drying is made while passing through a tenter machine (60).
이 경우, 섬유원단(10)의 이동 속도가 40yd/min 미만이면 섬유원단(10)이 열변형될 우려가 있고, 60yd/min을 초과하면 균일한 건조 품질이 낮아질 수 있다.In this case, when the moving speed of the fiber fabric 10 is less than 40yd / min, the fiber fabric 10 may be thermally deformed, and when it exceeds 60yd / min, uniform drying quality may be lowered.
섬유원단(10)은 텐터기(60) 내부를 통과하는 과정에서 분사되는 열풍에 의해 건조될 수 있으며, 이때 히트세팅 공정과 열처리에 의한 수축공정이 함께 수행될 수 있다. 건조처리된 섬유원단(10)은 롤 형태로 권취되어 다음 단계로 옮겨진다.The fiber fabric 10 may be dried by hot air injected in the process of passing through the tenter 60, and at this time, the heat setting process and the shrinkage process by heat treatment may be performed together. The dried fiber fabric 10 is wound in roll form and transferred to the next step.
방수처리 단계(S400):Waterproofing Step (S400):
방수처리 단계에서는 섬유원단(10)의 타면, 즉 발수 혼합액이 인쇄된 반대쪽 면에 폴리우레탄을 도포하여 코팅처리한다.In the waterproofing step, a polyurethane is coated on the other side of the fiber fabric 10, that is, on the opposite side on which the water-repellent mixture is printed.
이 경우, 건조처리된 섬유원단(10)은 40yd/min∼60yd/min의 속도로 반대쪽으로 이송되면서 120℃∼140℃의 온도에서 섬유원단(10)의 타면에 폴리우레탄이 도포되어 코팅처리되어 다시 롤의 형태로 권취된다. 섬유원단(10)의 이동 속도가 40yd/min 미만이면 생산성이 저하될 수 있고, 60yd/min을 초과하면 균일한 코팅층을 얻기가 어려울 수 있다.In this case, the dried fiber fabric 10 is coated with polyurethane coated on the other side of the fiber fabric 10 at a temperature of 120 ℃ to 140 ℃ while being transferred to the opposite side at a speed of 40yd / min ~ 60yd / min It is wound up again in the form of a roll. If the moving speed of the fiber fabric 10 is less than 40yd / min productivity may be lowered, if it exceeds 60yd / min it may be difficult to obtain a uniform coating layer.
여기에서, 섬유원단(10)의 타면에 코팅된 폴리우레탄은 수분의 통과를 방지하는 역할을 한다. 따라서, 섬유원단(10) 표면에는 수분 침투에 의해 문양이 나타나지만, 섬유원단(10)으로 감싸여진 신체 또는 물품의 내부는 폴리우레탄 코팅층에 의해 물에 젖는 것을 방지할 수 있다.Here, the polyurethane coated on the other surface of the fiber fabric 10 serves to prevent the passage of moisture. Therefore, the surface of the fiber fabric 10 appears as a pattern due to moisture infiltration, the inside of the body or article wrapped with the fiber fabric 10 can be prevented from getting wet by the polyurethane coating layer.
도 3에는 본 발명의 실시예에 따른 섬유원단을 이용하여 제작된 섬유제품의 예시로 레저모자가 도시되어 있다.Figure 3 shows a leisure cap as an example of a textile product manufactured using a fiber fabric according to an embodiment of the present invention.
본 발명의 실시예에 따른 섬유원단(10)은 다양한 섬유제품에 적용될 수 있으며, 특히 아웃도어용 배낭의 레인 커버(rain cover), 우산, 등산복, 모자 등에 적용될 수 있고, 물에서 주로 사용되는 수영복 등과 같은 수상활동용 의류 등 다양한 아웃도어용 물품에 적용될 수 있다. 일 예로서, 골프나 테니스 등의 운동시, 또는 조깅이나 산책 등의 야외활동시 착용하는 레저모자(100)도 본 발명의 실시예에 따른 섬유원단(10)을 사용하여 제작될 수 있다. Fiber fabric 10 according to an embodiment of the present invention can be applied to a variety of textile products, in particular can be applied to rain cover (rain cover), umbrella, mountaineering clothes, hats, etc. of the outdoor backpack, swimwear mainly used in water It can be applied to various outdoor items such as water activities clothing such as. As an example, the leisure cap 100 to be worn at the time of exercise such as golf or tennis, or during outdoor activities such as jogging or walking may also be manufactured using the fiber fabric 10 according to the embodiment of the present invention.
이 경우, 레저모자(100)는 속이 빈 반구 형상으로 머리를 덮는 크라운(110)과, 크라운(110)의 하단 일측에서 외측으로 연장 형성되어 햇빛을 가리는 모자챙(120)을 포함하는데, 모자챙(120)과 크라운(110) 사이에는 소정의 폭으로 땀흡수 밴드(130)가 개재될 수 있다. 땀흡수 밴드(130)는 평소에 크라운(110)의 내측면 방향으로 접혀서 이마의 땀을 흡수하게 되며, 필요시에는 크라운(110)의 외측으로 펼쳐서 외관상 노출되게끔 할 수도 있다.In this case, the leisure cap 100 includes a crown 110 covering the head in the shape of a hollow hemisphere, and a hat visor 120 extending outwardly from one side of the bottom of the crown 110 to cover the sunlight, hat visor 120 ) And the crown 110 may be a sweat absorption band 130 with a predetermined width. The sweat absorption band 130 is normally folded in the direction of the inner surface of the crown 110 to absorb the sweat of the forehead, if necessary, may be exposed to the outside by unfolding the outside of the crown 110.
도 4 및 도 5는 본 발명의 실시예에 따른 섬유원단을 이용하여 제작된 섬유제품을 나타낸 사진으로서, 도 4는 수분과 접촉하기 전 아무런 문양도 표시되지 않은 레저모자의 사진이고, 도 5는 물에 젖어서 원단의 문양이 선명하게 나타난 레저모자의 사진이다.4 and 5 are photographs showing a fiber product manufactured using the fiber fabric according to an embodiment of the present invention, Figure 4 is a photograph of the leisure cap not displayed any pattern before contact with moisture, Figure 5 It is a photograph of a leisure cap with a clear pattern of fabric when wet with water.
도 4 및 도 5를 비교하면, 레저모자(100)에 물이 젖었을 때, 발수 혼합액이 인쇄되어 물에 젖지 않은 부분과의 음영 대비에 의해, 레저모자(100)에 소정 형태(본 실시예의 경우 꽃무늬)의 문양이 나타나게 됨을 확인할 수 있다.4 and 5, when the water is wet with the leisure cap 100, the water repellent mixture is printed and the predetermined shape is formed in the leisure cap 100 by contrast with the shade that is not wet with the water (in the present embodiment). If you see a pattern of flowers) can be seen.
도 4 및 도 5에 도시된 실시예의 경우, 크라운(110)과 모자챙(120)이 섬유원단(10)으로 제작된 예를 도시하고 있으나, 필요에 따라 크라운(110)과 모자챙(120) 및 땀흡수 밴드(130) 중 어느 하나 또는 둘 이상을 선택하여 섬유원단(10)으로 제작할 수 있음은 물론이다.In the embodiment shown in Figures 4 and 5, the crown 110 and the hat brim 120 is shown an example of the fabric fabric 10, but if necessary, the crown 110 and hat brim 120 and sweat Of course, one or two or more of the absorption bands 130 may be selected and manufactured as the fiber fabric 10.
한편, 전술한 바와 같이, 본 발명의 실시예에 따른 섬유원단은 물에 젖은 부분과 물에 젖지 않은 부분의 음영 대비에 의해 섬유원단(10)의 표면에 2개의 영역(밝은 영역과 어두운 영역)으로 구분된 문양이 나타난다. 이 경우, 섬유원단(10)에 물이 흡수되는 정도를 영역별로 서로 다르게 함으로써 3개 영역 이상으로 구분된 문양이 나타나게끔 할 수 있으며, 이는 섬유원단(10)에 도포되는 발수 혼합액의 도포량을 문양의 영역별로 달리함으로써 이루어질 수 있다.On the other hand, as described above, the fiber fabric according to the embodiment of the present invention has two areas (light and dark areas) on the surface of the fiber fabric 10 by the contrast of the shade of the wet part and the part not wet. The patterns are separated by. In this case, by varying the degree of water absorption in the fiber fabric 10 by region, the pattern divided into three or more areas may appear, which is a pattern of the amount of the water-repellent mixture is applied to the fiber fabric 10 This can be done by varying the area of.
도 6은 섬유원단이 물에 젖었을 때 3개의 영역으로 구분된 문양이 섬유원단 표면에 나타나게끔 할 수 있는 섬유원단 제조용 롤러의 예를 도시한 것이고, 도 7은 그러한 섬유원단 제조용 롤러의 표면 사진을 나타낸 것이다.Figure 6 shows an example of a fiber fabric manufacturing roller that can cause a pattern divided into three areas when the fabric fabric is wet with water, the fiber fabric manufacturing surface, Figure 7 is a surface photograph of such a fabric fabric roller It is shown.
본 발명의 실시예에 따른 섬유원단 제조용 롤러(이하, '롤러'라고 함)(50')는 표면에 양각된 문양을 갖는다. 롤러(50')의 문양은 단위 면적당 도포액, 즉 발수 혼합액의 도포량이 서로 다르게 형성되는 적어도 2개의 영역을 포함한다.The fiber fabric manufacturing roller (hereinafter referred to as a 'roller') 50 'according to an embodiment of the present invention has a pattern embossed on the surface. The pattern of the roller 50 'includes at least two areas in which the coating amount of the coating liquid per unit area, that is, the coating amount of the water repellent mixture liquid, is formed different from each other.
일 예로서, 제1 영역(A)의 표면은 매끈한 면으로 형성되고, 제2 영역(B)의 표면에는 복수 개의 돌기(52)가 소정 간격 서로 이격하여 돌출 형성될 수 있다. 이때, 제2 영역(B)에 형성된 돌기(52)의 끝단은 제1 영역의(A) 표면과 동일한 높이로 형성된다.As an example, the surface of the first region A may be formed to have a smooth surface, and the plurality of protrusions 52 may protrude from each other at predetermined intervals on the surface of the second region B. FIG. At this time, the end of the protrusion 52 formed in the second region B is formed at the same height as the surface of the first region A.
롤러(50')의 표면에 발수 혼합액을 도포하면, 양각된 문양의 표면에만 발수 혼합액이 도포되므로, 제1 영역(A)은 표면 전체에 걸쳐 발수 혼합액이 도포되고, 제2 영역(B)은 돌기(52)의 끝단에 발수 혼합액이 도포된다. 이에 따라, 제1 영역(A)의 단위 면적당 발수 혼합액의 도포량이 제2 영역(B)의 단위 면적당 발수 혼합액의 도포량보다 더 많게 된다.When the water-repellent mixture is applied to the surface of the roller 50 ', the water-repellent mixture is applied only to the surface of the embossed pattern, so that the first region A is coated with the water-repellent mixture over the entire surface, and the second region B is The water-repellent mixed solution is applied to the end of the projection 52. Thereby, the application amount of the water-repellent liquid mixture per unit area of the 1st area | region A becomes larger than the application amount of the water-repellent liquid mixture per unit area of the 2nd area | region B. FIG.
이와 같은 롤러(50')를 사용하여 섬유원단(10) 표면에 문양을 인쇄하면, 롤러(50')의 제1 영역(A)에 대응되는 문양 부분은 발수 혼합액이 전체 면적에 균일하게 인쇄되고, 롤러(50')의 제2 영역(B)에 대응되는 문양 부분은 해당 면적 내에 제1 영역(A) 보다는 적은 양의 발수 혼합액이 인쇄된다.When the pattern is printed on the surface of the fiber fabric 10 using the roller 50 ', the pattern portion corresponding to the first area A of the roller 50' is printed with the water-repellent mixed liquid uniformly over the entire area. In the pattern portion corresponding to the second area B of the roller 50 ', a smaller amount of water-repellent mixed liquid is printed in the area than the first area A.
이러한 롤러(50')에 의해 가압되어 발수 혼합액이 인쇄된 섬유원단(10)이 물에 젖게 되면, 제1 영역(A)에 대응되는 문양 부분은 발수 혼합액이 전체적으로 도포되어 있으므로 물에 젖지 않아서 밝게 나타난다. 제2 영역(B)에 대응되는 문양 부분은 해당 영역 전체가 발수 혼합액으로 형성되는 것이 아니라 다수의 발수 혼합액들이 소정 간격 이격되어 있기 때문에 발수 혼합액 사이의 부분이 물에 젖게 되고, 이에 따라 전체적으로 제1 영역(A)에 대응되는 문양 부분보다는 다소 어둡게 나타난다. 그리고, 문양이 전혀 인쇄되지 않은 섬유원단(10) 부분은 물에 완전히 젖게 되어 제2 영역(B)보다 더 어둡게 나타난다.When the fiber fabric 10 pressurized by the roller 50 'and printed with the water-repellent mixture is wetted with water, the pattern portion corresponding to the first area A is coated with the water-repellent mixed solution as a whole so that it is not wet with water. appear. The pattern portion corresponding to the second region B is not formed of the water-repellent mixture liquid as a whole, but because a plurality of water-repellent mixture liquids are spaced at predetermined intervals, the portions between the water-repellent liquid mixtures are wetted with water, so that the first portion as a whole It appears somewhat darker than the pattern part corresponding to the area A. Then, the portion of the fiber fabric 10, which is not printed at all, is completely wetted with water and appears darker than the second area B. FIG.
즉, 본 발명의 실시예에 따른 섬유원단 제조용 롤러는, 전체적으로 물에 젖지 않은 부분(제1 영역(A) 대응 부분)과 물에 약간 젖은 부분(제2 영역(B) 대응 부분), 그리고 물에 완전히 젖은 부분(문양이 인쇄되지 않은 부분)으로 크게 3개 영역으로 구분된 문양이 나타나는 섬유원단(10)을 제조할 수 있다.That is, the roller for fabric production of the fiber according to the embodiment of the present invention is a part which is not wet with water as a whole (part corresponding to the first area A), a part slightly wet with water (part corresponding to the second area B), and water. It is possible to manufacture a fiber fabric 10 in which the pattern is divided into three areas into a completely wet part (the part where the pattern is not printed).
한편, 도시되지는 않았지만, 문양의 영역별로 단위 면적당 돌기(52)의 밀집도를 서로 달리함으로써, 단위 면적당 발수 혼합액의 도포량이 서로 다른 복수 개의 영역을 형성할 수도 있다. 예컨대, 제1 영역(A)과 제2 영역(B)에 각각 복수 개의 돌기(52)를 형성하되, 제1 영역(A)은 돌기들 간의 간격을 좁게 형성하고, 제2 영역(B)은 돌기들 간의 간격을 넓게 형성함으로써, 제1 영역(A)에 대응되는 섬유원단 부분에 비해 제2 영역(B)에 대응되는 섬유원단 부분이 물에 더 많이 젖게 하여, 제1 영역(A)과 제2 영역(B) 간에 상호 음영 대비가 나타나도록 할 수도 있다.On the other hand, although not shown, by varying the density of the projections 52 per unit area for each of the areas of the pattern, a plurality of areas having different coating amounts of the water-repellent mixed liquid per unit area may be formed. For example, a plurality of protrusions 52 are formed in the first region A and the second region B, respectively, and the first region A forms a narrow gap between the protrusions, and the second region B is By forming a wide interval between the projections, the fiber fabric portion corresponding to the second region (B) is more wetted with water than the fiber fabric portion corresponding to the first region (A), so that the first region (A) and It is also possible to make the contrast between each other appear between the second regions (B).
도 7은 본 발명의 실시예에 따른 섬유원단 제조용 롤러의 표면 사진으로, 양각된 문양의 제1 영역(A)은 매끈한 표면으로 형성되고, 제2 영역(B)에는 복수 개의 돌기(52)가 돌출 형성된 예를 나타내고 있다. 이 경우, 문양이 양각되지 않은 부분(C)에도 복수 개의 돌기(52)가 돌출 형성될 수 있으며, 제2 영역(B)의 돌기(52)들이 문양이 양각되지 않은 부분(C)의 돌기들보다 더 촘촘하게 형성되어 있다.7 is a surface photograph of a fiber fabric manufacturing roller according to an embodiment of the present invention, wherein the first region A of the embossed pattern is formed with a smooth surface, and the plurality of protrusions 52 are formed in the second region B. The example which protruded is shown. In this case, a plurality of protrusions 52 may protrude from the portion C where the pattern is not embossed, and the protrusions 52 of the second region B may have protrusions of the portion C where the pattern is not embossed. It is more densely formed.
도 8 및 도 9는 본 발명의 실시예에 따른 섬유원단을 이용하여 제작된 섬유제품의 다른 예를 나타낸 것으로서, 섬유제품의 예로 레저모자를 적용한 것이다. 도 8은 물에 젖기 전의 레저모자를 보인 것이고, 도 9는 물에 젖어서 3개의 영역으로 구분된 문양이 나타난 레저모자를 보인 것이다. 도 9에 도시된 바와 같이, 제1 영역(A)과 대응되는 문양 부분(A')이 제2 영역(B)과 대응되는 문양 부분(B')보다 밝게 나타나며, 제2 영역(B)과 대응되는 문양 부분(B')은 발수 혼합액이 도포되지 않은 부분(C')보다는 밝게 나타난다.8 and 9 illustrate another example of the textile product manufactured using the fiber fabric according to the embodiment of the present invention, and a leisure hat is applied as an example of the textile product. FIG. 8 shows the leisure cap before getting wet, and FIG. 9 shows the leisure cap having a pattern divided into three regions by being wet with water. As shown in FIG. 9, the pattern portion A 'corresponding to the first region A appears brighter than the pattern portion B' corresponding to the second region B, and the second region B The corresponding pattern portion B 'is brighter than the portion C' to which the water repellent mixture is not applied.
이상에서 본 발명의 실시예에 관하여 설명하였으나, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 본 발명의 특허청구범위를 벗어남이 없이 다양하게 변형 실시할 수 있을 것으로 이해된다.Although the embodiments of the present invention have been described above, it will be understood by those skilled in the art that various modifications may be made without departing from the scope of the claims of the present invention.
본 발명은 눈이나 비, 물, 땀 등 수분과의 접촉시 일정한 형태의 문양이 나타나는 섬유원단을 제공할 수 있다.The present invention can provide a fiber fabric in which a pattern of a certain form appears upon contact with moisture such as snow, rain, water, and sweat.
또한, 본 발명은 눈이나 비, 물, 땀 등 수분과의 접촉시 일정 형태의 문양이 나타나는 섬유제품을 제공할 수 있고, 이에 따라 섬유제품의 미감이 향상될 뿐만 아니라 홍보효과도 얻어질 수 있다.In addition, the present invention can provide a fiber product in which a certain form of a pattern appears upon contact with moisture such as snow, rain, water, and sweat, thereby improving not only the aesthetics of the fiber product but also a promotion effect can be obtained. .

Claims (20)

  1. (a) 흡습 유연제를 섬유원단에 도포하는 단계;(a) applying a hygroscopic softener to the fabric fabric;
    (b) 소정의 문양이 양각되고 상기 문양의 표면에 발수 혼합액이 도포된 롤러로 상기 섬유원단을 가압하여 상기 섬유원단의 일면에 상기 문양을 인쇄하는 단계; 및(b) printing the pattern on one surface of the fiber fabric by pressing the fiber fabric with a roller embossed with a predetermined pattern and coated with a water-repellent mixture on the surface of the pattern; And
    (c) 상기 섬유원단을 건조하는 단계를 포함하는 섬유원단 제조방법.(C) a method for producing a fiber fabric comprising the step of drying the fiber fabric.
  2. 청구항 1에 있어서,The method according to claim 1,
    상기 발수 혼합액은 발수제 45wt%∼55wt%, 고착제 3wt%∼7wt%, 실리콘 유연제 1wt%∼3wt%, 증점제 1wt%∼5wt% 및 물 30wt%∼50wt%를 혼합한 혼합물인 것을 특징으로 하는 섬유원단 제조방법.The water-repellent mixture is a fiber fabric characterized in that the mixture of water repellent 45wt% to 55wt%, fixing agent 3wt% to 7wt%, silicone softener 1wt% to 3wt%, thickener 1wt% to 5wt% and water 30wt% to 50wt% Manufacturing method.
  3. 청구항 1에 있어서,The method according to claim 1,
    (d) 상기 섬유원단의 타면에 폴리우레탄을 도포하여 코팅하는 단계를 더 포함하는 것을 특징으로 하는 섬유원단 제조방법.(d) a method of manufacturing a fiber fabric, characterized in that it further comprises the step of applying a polyurethane coating on the other surface of the fiber fabric.
  4. 청구항 1에 있어서,The method according to claim 1,
    상기 (a) 단계에서, 상기 섬유원단이 상기 흡습 유연제가 저장된 수조를 20yd/min∼40yd/min의 속도로 통과한 후 160℃∼180℃의 온도에서 건조되는 것을 특징으로 하는 섬유원단 제조방법.In the step (a), the fiber fabric is passed through a water tank in which the hygroscopic softener is stored at a rate of 20yd / min ~ 40yd / min and then dried at a temperature of 160 ℃ to 180 ℃.
  5. 청구항 1에 있어서,The method according to claim 1,
    상기 (b) 단계에서, 상기 섬유원단이 110℃∼130℃의 온도에서 20yd/min∼40yd/min의 속도로 상기 롤러를 통과하는 것을 특징으로 하는 섬유원단 제조방법.In the step (b), wherein the fiber fabric is passed through the roller at a rate of 20yd / min ~ 40yd / min at a temperature of 110 ℃ to 130 ℃.
  6. 청구항 1에 있어서,The method according to claim 1,
    상기 롤러의 문양은 단위 면적당 상기 발수 혼합액의 도포량이 서로 다른 적어도 두 개의 영역을 포함하는 것을 특징으로 하는 섬유원단 제조방법.The pattern of the roller is a fiber fabric manufacturing method, characterized in that it comprises at least two areas in which the coating amount of the water-repellent mixed solution per unit area is different.
  7. 청구항 6에 있어서,The method according to claim 6,
    상기 롤러는 상기 문양의 일 영역에 돌출 형성되는 복수 개의 돌기를 갖는 것을 특징으로 하는 섬유원단 제조방법.The roller has a fiber fabric manufacturing method characterized in that it has a plurality of projections protruding in one region of the pattern.
  8. 청구항 6에 있어서,The method according to claim 6,
    상기 롤러의 문양은 상기 발수 혼합액이 전체 표면에 도포되는 제1 영역과, 상기 제1 영역의 표면과 동일한 높이로 복수 개의 돌기가 돌출 형성되는 제2 영역을 포함하는 것을 특징으로 하는 섬유원단 제조방법.The pattern of the roller includes a first region in which the water-repellent mixed liquid is applied to the entire surface, and a second region in which a plurality of protrusions protrude to the same height as the surface of the first region. .
  9. 청구항 1에 있어서,The method according to claim 1,
    상기 (c) 단계에서, 상기 섬유원단이 160℃∼180℃의 온도에서 40yd/min∼60yd/min의 속도로 텐터기를 통과하는 것을 특징으로 하는 섬유원단 제조방법.In the step (c), wherein the fiber fabric is passed through the tenter at a rate of 40yd / min ~ 60yd / min at a temperature of 160 ℃ to 180 ℃ fiber fabric manufacturing method.
  10. 소정의 문양이 양각되고 상기 문양의 표면에 발수 혼합액이 도포된 가압부재로 섬유원단의 표면을 가압하여 상기 섬유원단의 일면에 상기 문양을 인쇄하는 단계; 및Printing the pattern on one surface of the fiber fabric by pressing a surface of the fiber fabric with a pressing member on which a predetermined pattern is embossed and a water-repellent mixture is applied to the surface of the pattern; And
    상기 섬유원단을 건조하는 단계를 포함하는 섬유원단 제조방법.Fiber fabric manufacturing method comprising the step of drying the fiber fabric.
  11. 청구항 1 내지 10 중 어느 한 항의 방법으로 제조된 섬유원단을 포함하며, 상기 섬유원단에 수분이 접촉되면 상기 섬유원단에 인쇄된 문양이 나타나는 것을 특징으로 하는 섬유제품.A fiber product comprising a fiber fabric prepared by the method of any one of claims 1 to 10, wherein moisture is in contact with the fiber fabric, and a pattern printed on the fiber fabric appears.
  12. 수분에 젖는 부분과 젖지 않는 부분을 포함하며, 수분과의 접촉시, 젖은 부분과 젖지 않은 부분의 음영 대비에 의해 문양이 나타나는 것을 특징으로 하는 섬유원단.Fiber fabric comprising a wet part and a non-wet part, the pattern is characterized by the appearance of the contrast between the wet part and the wet part of the shade when contacted with moisture.
  13. 청구항 12에 있어서,The method according to claim 12,
    상기 젖지 않는 부분에는 발수 혼합액이 도포되어 있는 것을 특징으로 하는 섬유원단.Fiber fabric, characterized in that the water-repellent mixture is applied to the wet part.
  14. 청구항 13에 있어서,The method according to claim 13,
    상기 발수 혼합액은 발수제 45wt%∼55wt%, 고착제 3wt%∼7wt%, 실리콘 유연제 1wt%∼3wt%, 증점제 1wt%∼5wt% 및 물 30wt%∼50wt%를 혼합하여 이루어진 것을 특징으로 하는 섬유원단.The water-repellent mixture is a fiber fabric, characterized in that the water repellent 45wt% to 55wt%, the fixing agent 3wt% to 7wt%, silicone softener 1wt% to 3wt%, thickener 1wt% to 5wt% and water 30wt% to 50wt%.
  15. 청구항 13에 있어서, The method according to claim 13,
    상기 문양은 단위 면적당 발수 혼합액의 도포량이 서로 다른 적어도 두 개의 영역을 포함하는 것을 특징으로 하는 섬유원단.The pattern is a fiber fabric, characterized in that it comprises at least two areas in which the coating amount of the water-repellent mixed solution per unit area is different.
  16. 청구항 13에 있어서,The method according to claim 13,
    상기 문양은 해당 영역 전체가 발수 혼합액으로 형성되는 제1 문양과, 해당 영역에 다수의 발수 혼합액이 소정 간격으로 이격 배치되어 형성되는 제2 문양을 포함하며, 수분과의 접촉시 상기 제1 문양 및 제2 문양의 음영에 차이가 생기도록 하는 것을 특징으로 하는 섬유원단.The pattern includes a first pattern in which the entire area is formed of a water-repellent mixture solution, and a second pattern in which a plurality of water-repellent mixture solutions are formed spaced at predetermined intervals in the corresponding area, and the first pattern and Fiber fabric, characterized in that the difference in the shade of the second pattern.
  17. 청구항 12 내지 16 중 어느 한 항의 섬유원단을 포함하며, 상기 섬유원단에 수분이 접촉되면 상기 문양이 나타나는 것을 특징으로 하는 섬유제품.The fiber product according to any one of claims 12 to 16, wherein the pattern appears when moisture comes into contact with the fiber fabric.
  18. 표면에 소정의 문양이 양각되되, 상기 문양은 단위 면적당 발수 혼합액의 도포량이 서로 다르게 형성되는 적어도 두 개의 영역을 포함하는 섬유원단 제조용 롤러.A predetermined pattern is embossed on a surface, wherein the pattern comprises at least two regions in which the coating amount of the water-repellent mixed solution per unit area is formed different from each other.
  19. 청구항 18에 있어서,The method according to claim 18,
    상기 문양의 일 영역에 돌출 형성되는 복수 개의 돌기를 더 포함하는 것을 특징으로 하는 섬유원단 제조용 롤러.Roller for manufacturing the fiber fabric, characterized in that it further comprises a plurality of protrusions protruding in one region of the pattern.
  20. 청구항 18에 있어서,The method according to claim 18,
    상기 문양은 상기 발수 혼합액이 전체 표면에 도포되는 제1 영역과, 상기 제1 영역의 표면과 동일한 높이로 복수 개의 돌기가 돌출 형성되는 제2 영역을 포함하는 것을 특징으로 하는 섬유원단 제조용 롤러.The pattern includes a first region in which the water-repellent mixed liquid is applied to the entire surface, and a second region in which a plurality of protrusions protrude to the same height as the surface of the first region.
PCT/KR2016/007275 2015-09-10 2016-07-06 Fiber fabric, method for producing same, and textile product made therefrom WO2017043745A1 (en)

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