WO2017033329A1 - Control board device and outdoor unit of air conditioner - Google Patents

Control board device and outdoor unit of air conditioner Download PDF

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Publication number
WO2017033329A1
WO2017033329A1 PCT/JP2015/074226 JP2015074226W WO2017033329A1 WO 2017033329 A1 WO2017033329 A1 WO 2017033329A1 JP 2015074226 W JP2015074226 W JP 2015074226W WO 2017033329 A1 WO2017033329 A1 WO 2017033329A1
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WO
WIPO (PCT)
Prior art keywords
heat
thermistor
control board
wiring board
board device
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PCT/JP2015/074226
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French (fr)
Japanese (ja)
Inventor
賢太郎 米原
和穂 伊藤
竹内 裕人
Original Assignee
三菱電機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by 三菱電機株式会社 filed Critical 三菱電機株式会社
Priority to CN201590000359.7U priority Critical patent/CN206259340U/en
Priority to PCT/JP2015/074226 priority patent/WO2017033329A1/en
Priority to JP2017536148A priority patent/JP6362787B2/en
Publication of WO2017033329A1 publication Critical patent/WO2017033329A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/32Holders for supporting the complete device in operation, i.e. detachable fixtures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/34Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements

Definitions

  • the present invention relates to a control board device having a wiring board on which a heat generating component or the like is mounted, and an outdoor unit of an air conditioner.
  • Some outdoor units of conventional air conditioners have a control board device in which a wiring board on which a heat generating component is mounted is attached to a board holder (for example, see Patent Document 1).
  • the control board device of Patent Document 1 incorporates a heat dissipation member that dissipates heat generated from the heat generation member, and a temperature detection thermistor including a heat sensing unit is fixed to the heat dissipation member.
  • the thermistor is fixed between the wiring board and the heat dissipation member by inserting a screw into a mounting hole connected to the heat sensing unit and screwing the screw into the screw hole of the heat dissipation member.
  • the heat sensing part of the thermistor has electrical conductivity
  • the heat sensing part of the thermistor floats up and is formed on the surface of the wiring board. May come into contact.
  • the wiring board may be short-circuited.
  • the present invention has been made to solve the above-described problems, and provides a control board device and an outdoor unit of an air conditioner that prevent a heat sensing part of a thermistor from coming into contact with a wiring board. Objective.
  • a control board device includes a wiring board having a heat generating component mounted on one surface thereof, a heat dissipating member disposed opposite to one surface of the wiring board and dissipating heat generated from the heat generating component, and a heat dissipating member.
  • a thermistor that is fixed to the opposite surface opposite to one surface and detects the temperature of the heat dissipation member, and a substrate holder that fixes the wiring substrate and the heat dissipation member by keeping a certain distance between the wiring substrate and the heat dissipation member.
  • the thermistor is conductive and has a heat sensing part for sensing the heat of the heat dissipating member, and the substrate holder is insulative and contacts between the wiring board and the heat sensing part.
  • a prevention part is provided.
  • the insulating substrate holder since the insulating substrate holder includes a contact prevention unit interposed between the wiring board and the heat sensing unit, the heat sensing unit of the thermistor can be prevented from coming into contact with the wiring substrate. it can.
  • FIG. 1 It is a disassembled perspective view which shows the schematic structure which looked at the inside of the outdoor unit of the air conditioning harmony device which concerns on embodiment of this invention from the front side. It is a perspective view which shows the state which attached the control board apparatus to the electrical component box of FIG. It is a disassembled perspective view explaining the assembly of the control board apparatus of FIG. It is a schematic sectional drawing which shows the control board apparatus of FIG. It is a top view which shows the thermistor of FIG. It is a side view which shows the heat
  • FIG. 1 is an exploded perspective view showing a schematic configuration of an interior of an outdoor unit of an air conditioner according to an embodiment of the present invention as viewed from the front side.
  • FIG. 2 is a perspective view showing a state in which the control board device is attached to the electric component box of FIG.
  • FIG. 3 is an exploded perspective view illustrating assembly of the control board device of FIG.
  • FIG. 4 is a schematic cross-sectional view showing the control board device of FIG.
  • the interior of the outdoor unit 9 of the air conditioner is divided into two by a partition plate 11 erected from the back side to the front side, and the left side stores a heat exchanger 10, a blower (not shown), and the like.
  • the right side is a machine room that houses the compressor 12 and the like.
  • the outdoor unit 9 of the air conditioner has an electrical component box 15 that houses the control board device 14 at the upper part of the machine room.
  • the control board device 14 is attached to the electrical component box 15 in the state shown in FIG. It is done.
  • the compressor 12 is provided in the lower part of the machine room.
  • the outdoor unit 9 of an air conditioner has a plurality of expansion valves (not shown) made of, for example, electromagnetic valves.
  • the heat exchanger 10 is erected so as to surround the blower from the left side surface side to the back side of the outdoor unit 9.
  • a suction port (not shown) for sucking air to be cooled or heated by the heat exchanger 10 is formed.
  • the control board device 14 is made of a printed board or the like, and includes a wiring board 1 on which various parts are mounted, and a heat generating component attached to a plate surface 1 c that is one side of the wiring board 1. 3, a heat radiating member 4 made of, for example, a heat radiating fin, a thermistor 6 that detects the temperature of the heat radiating member 4, and a substrate holder 13 that is attached in a state in which the wiring board 1 and the heat radiating member 4 are kept at a constant interval.
  • a heat radiating member 4 made of, for example, a heat radiating fin
  • a thermistor 6 that detects the temperature of the heat radiating member 4
  • a substrate holder 13 that is attached in a state in which the wiring board 1 and the heat radiating member 4 are kept at a constant interval.
  • the wiring board 1 is provided with two leg mounting holes 1b for mounting the heat generating component 3 at two locations.
  • the heat generating component 3 has two mounting feet 2 and a component mounting hole 3 a for mounting to the heat radiating member 4.
  • the heat generating component 3 is attached to the wiring board 1 by inserting the two attachment feet 2 into the two foot attachment holes 1b and soldering the inserted portions. Thereby, the heat generating component 3 is electrically connected to the wiring of the wiring board 1 and the like.
  • the control board device 14 controls the operation and stop of the compressor 12, the operation and stop of the blower, and the opening and closing of each expansion valve in a state where the heat generating component 3 and the like are mounted on the wiring board 1.
  • the wiring board 1 is provided with a punched hole 1 a used when the heat generating component 3 is attached to the heat radiating member 4.
  • the through hole 1a is a through hole having a hole diameter through which the component fixture 5 made of, for example, a screw can pass.
  • the component fixture 5 is for attaching the heat generating component 3 to the heat radiating member 4, and the hole 1 a is formed so that the hole diameter is larger than the outer diameter of the component fixture 5. .
  • the hole 1a in the wiring board 1 is provided in correspondence with the position where the heat generating component 3 is attached, that is, the position of the two foot attachment holes 1b. That is, the punched hole 1a is formed in alignment with the center of the component mounting hole 3a when the heat generating component 3 is mounted on the wiring board 1.
  • the center of the punch hole 1a coincides with the center of the component mounting hole 3a, but at least the outer periphery of the component fixture 5 is the inner periphery of the punch hole 1a. As long as it fits in.
  • the heat generating component 3 is an electrical component mounted on the wiring board 1.
  • the heat generating component 3 is made of, for example, a power transistor, and generates heat when the outdoor unit 9 is operated. Since the heat generating component 3 is closely fixed to the heat radiating member 4, the heat generated from the heat generating component 3 is radiated from the heat radiating member 4.
  • the heat generating component 3 is fixed by the component fixture 5 in a state where the center of the component mounting hole 3a is aligned with the center of the first screw hole 4a of the heat radiating member 4 described later.
  • the heat dissipating member 4 is composed of a plate-like base portion 4c disposed to face the plate surface 1c of the wiring board 1 and a plurality of fin portions 4d erected on the base portion 4c.
  • the base 4 c is provided with a first screw hole 4 a corresponding to the component mounting hole 3 a of the heat generating component 3 and a second screw hole 4 b for mounting the thermistor 6.
  • the first screw hole 4 a and the second screw hole 4 b are formed on the facing surface 4 f that faces the plate surface 1 c of the wiring board 1.
  • holder mounting holes 4 e are provided at two positions on the left end portion and the right end portion of the base portion 4 c, respectively.
  • the four holder mounting holes 4 e are, for example, screw holes, and are for mounting the heat dissipation member 4 to the substrate holder 13.
  • the four holder mounting holes 4e are provided at positions corresponding to four fixing holes 13e provided in the substrate holder 13 described later. That is, the heat radiating member 4 is fixed to the substrate holder 13 with the heat radiating member fixture 8 made of screws, for example, in a state where the position of the holder mounting hole 4e and the position of the fixing hole 13e are matched.
  • the thermistor 6 is fixed to the facing surface 4f and detects the temperature of the heat dissipating member 4.
  • the thermistor 6 is electrically conductive and is connected to a heat sensing part 6a for sensing the heat of the heat radiating member 4 and one end of the heat sensing part 6a, and a thermistor mounting hole corresponding to the second screw hole 4b of the heat radiating member 4 6b.
  • the substrate holder 13 is configured to fix the wiring substrate 1 and the heat radiating member 4 while maintaining a certain distance between the wiring substrate 1 and the heat radiating member 4.
  • the substrate holder 13 is made of resin and is formed by injection molding.
  • an ABS resin is used as the resin constituting the substrate holder 13.
  • substrate holder 13 has insulation, and has the contact prevention part 13c interposed between the wiring board 1 and the heat sensing part 6a.
  • FIG. 5 is a plan view showing the thermistor 6.
  • FIG. 6 is a side view showing the heat sensing part 6a and the thermistor mounting hole 6b of the thermistor 6 of FIG. As shown in FIGS. 5 and 6, the thermistor mounting hole 6b is connected to one end of the heat sensing portion 6a.
  • the heat sensing unit 6a is made of a metal member.
  • the thermistor 6 has a long shape in which a connector 6d is attached to the tip of a lead wire 6c connected to the heat sensing portion 6a.
  • the thermistor 6 is fixed to the heat radiating member 4 through a thermistor mounting hole 6b with a thermistor fixing tool made of, for example, a screw. More specifically, the thermistor 6 is fixed by the thermistor fixture 7 in a state where the center of the thermistor mounting hole 6b is aligned with the center of the second screw hole 4b. Further, the heat sensing part 6 a of the thermistor 6 is in close contact with the heat radiating member 4. For this reason, the thermistor 6 can detect the temperature of the heat dissipation member 4.
  • FIG. 7 is a perspective view of the substrate holder 13.
  • FIG. 8 is a perspective view showing a state in which the substrate holder 13 of FIG. 7 is rotated.
  • FIG. 9 is a perspective view showing a state in which the substrate holder 13 of FIG. 8 is further rotated.
  • the substrate holder 13 has an opening 13 a having a rectangular shape in plan view at the attachment position of the heat radiating member 4.
  • the opening 13a of the substrate holder 13 around the opening 13a of the substrate holder 13, four fixing holes 13e corresponding to the four holder mounting holes 4e of the heat radiating member 4 are provided.
  • the substrate holder 13 is provided with claw portions 13b for fixing the wiring substrate 1 at a plurality of locations on the side wall.
  • the plurality of claw portions 13b are provided at five locations around the substrate holder 13, and become hooked when the wiring substrate 1 is attached.
  • the contact prevention part 13c is the shape which protruded in the bowl shape from a part of inner periphery of the opening part 13a.
  • the contact prevention part 13c is provided in the long side inside the opening part 13a which is a planar view rectangular shape.
  • FIG. 10 is an explanatory diagram showing a temporarily fixed state of the thermistor fixture 7 in the procedure for attaching the thermistor 6 to the heat dissipation member 4.
  • FIG. 11 is an explanatory diagram showing a state in which the thermistor 6 is fixed to the heat radiating member 4.
  • FIG. 12 is a plan view showing a state in which the wiring board 1 is assembled to the board holder 13. The assembly of the control board device 14 will be described with reference to FIGS. 3, 4, and 10 to 12.
  • FIG. In FIG. 12, the components mounted on the wiring board 1 are omitted.
  • the contact preventing portion 13c in the present embodiment includes a protrusion 131 extending in a direction perpendicular to the facing surface 4f, and a direction parallel to the facing surface 4f from the end of the protruding portion 131. And a translation part 132 extending. That is, the contact prevention part 13c is formed in the L-shaped cross section.
  • the center of the second screw hole 4 b of the heat dissipation member 4 and the center of the thermistor mounting hole 6 b of the thermistor 6 are aligned. . Then, the thermistor 6 is fixed to the heat dissipating member 4 by inserting the thermistor fixing tool 7 into the thermistor mounting hole 6b and the second screw hole 4b and screwing them in.
  • the procedure for fixing the thermistor 6 to the heat radiating member 4 will be described in detail with reference to FIGS. 10 and 11.
  • the thermistor 6 is disposed on the facing surface 4f in a state where the heat sensing unit 6a does not overlap the contact preventing portion 13c in a direction perpendicular to the facing surface 4f.
  • the center of the thermistor mounting hole 6b and the center of the second screw hole 4b are matched.
  • the thermistor fixture 7 is inserted into the thermistor mounting hole 6b and the second screw hole 4b, and the thermistor fixture 7 is temporarily tightened.
  • the thermistor 6 is rotated in the direction of the white arrow in FIG. 10 about the temporarily tightened thermistor fixture 7, and the heat sensing unit 6 a is slid under the translation unit 132. Thereby, the heat sensing part 6a is inserted between the heat radiation member 4 and the translation part 132. Then, the thermistor 6 is fixed to the heat radiating member 4 by finally tightening the thermistor fixture 7 in a state where the heat sensing portion 6a is in close contact with the facing surface 4f.
  • the thermistor 6 is disposed below the hook-shaped contact prevention portion 13 c and fixed to the substrate holder 13.
  • the thermistor fixture 7 since a right-hand screw is used as the thermistor fixture 7, when the thermistor fixture 7 is screwed, the thermistor 6 once inserted below the translation unit 132 is the contact prevention unit 13c. There is no slip to the other side.
  • FIG. 11 shows an example in which the thermal sensing unit 6 a is brought into contact with the protruding part 131 and the thermistor 6 is fixed to the heat radiating member 4, but the thermal sensing part 6 a is not necessarily attached to the protruding part 131. There is no need to abut. However, since the contact prevention part 13c has insulation, the wiring board 1 is not short-circuited even if the heat sensing part 6a is brought into contact with the protruding part 131. Further, the heat sensing unit 6 a may be inserted between the heat radiating member 4 and the translation unit 132 before temporarily fastening the thermistor fixture 7.
  • the wiring board 1 is attached to the board holder 13 by fitting the wiring board 1 into the board holder 13. That is, the periphery of the wiring board 1 is fixed to the board holder 13 by being hooked on the plurality of claw portions 13b.
  • the mutual position of the wiring board 1 and the heat radiating member 4 is adjusted so that the punched hole 1a and the component mounting hole 3a match the first screw hole 4a of the heat radiating member 4. This is because the heat generating component 3 is attached to the heat radiating member 4 using the component fixing tool 5.
  • the mounting of the heat generating component 3 to the heat radiating member 4 is performed by penetrating the component fixing tool 5 through the punched hole 1a from the side opposite to the plate surface 1c of the wiring board 1. That is, the center of the component mounting hole 3a is aligned with the center of the first screw hole 4a, and the component fixing tool 5 is inserted into the component mounting hole 3a of the heat generating component 3 through the punched hole 1a. By screwing into the hole 4a, the heat generating component 3 is brought into close contact with the opposing surface 4f of the heat radiating member 4 and fixed.
  • FIG. 13 is an enlarged explanatory view of the peripheral portion S of the heat sensing unit 6a shown in FIG. With reference to FIG. 13, the positional relationship between the thermistor 6 and the contact prevention part 13c in this Embodiment is demonstrated in detail.
  • the contact preventing portion 13c is formed such that a gap A is formed between the contact preventing portion 13c and the heat sensing portion 6a in a direction perpendicular to the facing surface 4f. That is, a gap A having a certain length is provided between the thermistor 6 attached to the heat radiating member 4 and the contact preventing portion 13c.
  • the contact preventing portion 13c in the present embodiment is formed so that a desired gap A is generated in consideration of the size and manufacturing error of each constituent member. Therefore, in a normal state where no external force is applied to the lead wire 6c of the thermistor 6, the surface of the heat sensing unit 6a on the wiring board 1 side does not even contact the contact preventing unit 13c, and therefore the heat sensing unit 6a and the wiring The substrate 1 does not come into contact. Moreover, when attaching the thermistor 6 to the heat radiating member 4, the heat sensing part 6a can be smoothly inserted between the opposing surface 4f and the translation part 132, and the internal space can be effectively used.
  • the contact prevention portion 13c is formed so that the gap A is 0.5 mm.
  • the contact prevention portion 13c is, for example, according to the size and manufacturing error of each component member, for example
  • the gap A may be formed to be 0.5 mm or more and 1.0 mm or less.
  • the contact prevention part 13c may be formed so that the gap A does not occur. In this way, the heat sensing part 6a can be prevented from being lifted when some force is applied to the thermistor 6. The accuracy of temperature detection by the thermistor 6 can be maintained. However, it should be noted that the distance from the heat radiation member 4 to the translation unit 132 may be shorter than the height of the heat sensing unit 6a due to manufacturing errors or the like.
  • the substrate holder 13 is formed so that the contact preventing portion 13c and the wiring substrate 1 do not contact each other.
  • the substrate holder 13 is formed such that a gap B is formed between the contact prevention portion 13c and the wiring substrate 1 in a direction perpendicular to the facing surface 4f.
  • the substrate holder 13 is formed so that the gap B is 1.0 mm in consideration of the thickness of the heat sensing unit 6a and the translation unit 132, and the like.
  • the contact prevention unit 13 c provided on the board holder 13 is arranged so as to cover the heat sensing unit 6 a. Therefore, it is possible to prevent the heat sensing unit 6a from coming into contact with the wiring board 1.
  • the substrate holder 13 in the present embodiment is formed such that a gap A is generated between the contact prevention unit 13c and the heat sensing unit 6a, and a gap B is formed between the contact prevention unit 13c and the wiring board 1. Therefore, in a normal state, the heat sensing unit 6a or the wiring board 1 does not come into contact with the contact prevention unit 13c. Even if the heat sensing unit 6a is lifted with the thermistor fixture 7 as a fulcrum and the heat sensing unit 6a approaches the wiring board 1, in the control board device 14, the contact prevention unit 13c is connected to the heat sensing unit 6a and the wiring board. 1 between them. Therefore, according to the control board device 14, it can prevent that the heat sensing part 6a and the wiring board 1 contact directly. In addition, since the substrate holder 13 is formed of an insulator such as resin, the wiring substrate 1 is not short-circuited even if the heat sensing unit 6a contacts the contact preventing unit 13c.
  • the thermistor 6 is connected to the wiring board 1 because the substrate holder 13 has the contact prevention part 13c protruding in a bowl shape. Therefore, it is possible to avoid a situation in which the heat sensing unit 6a having conductivity comes into contact with the wiring board 1 and is electrically connected.
  • the embodiments described above are preferred specific examples of the control board device and the outdoor unit of the air conditioner, and the technical scope of the present invention is not limited to these embodiments.
  • the contact preventing portion 13c may be provided on the long side on the side wall side of the opening 13a or may be provided on one of the short sides of the opening 13a depending on the arrangement of the respective constituent members.
  • the opening 13a may have an elliptical shape in a plan view. In this case, the contact prevention unit 13c only needs to be provided at a part of the periphery of the opening 13a.
  • claw parts 13b when the number, arrangement
  • the substrate holder 13 was formed by injection molding it is not limited to this, Even if the substrate holder 13 is formed by cutting using insulating members, such as resin, Good.
  • control board device 14 is applied to the outdoor unit 9 of the air conditioner.
  • the present invention is not limited to this, and the control board device 14 is applied to an arbitrary electric device or the like. May be.

Abstract

This control board device is provided with: a heat dissipating member that dissipates heat generated by a heat generating component mounted on a wiring board; a thermistor that detects the temperature of the heat dissipating member; and a board holder that is attached in a state wherein the control board and the heat dissipating member maintain a fixed interval therebetween. The board holder has insulating properties, and is provided with a contact preventing section between the wiring board and a heat sensing section of the thermistor.

Description

制御基板装置および空気調和機の室外機Control board device and air conditioner outdoor unit
 本発明は、発熱部品等が実装された配線基板を有する制御基板装置および空気調和機の室外機に関する。 The present invention relates to a control board device having a wiring board on which a heat generating component or the like is mounted, and an outdoor unit of an air conditioner.
 従来の空気調和機の室外機には、発熱部品が実装された配線基板を基板ホルダに取り付けた制御基板装置を有するものがある(例えば、特許文献1参照)。 Some outdoor units of conventional air conditioners have a control board device in which a wiring board on which a heat generating component is mounted is attached to a board holder (for example, see Patent Document 1).
 特許文献1の制御基板装置には、発熱部材から発生する熱を放熱する放熱部材が組み込まれており、放熱部材には、熱感知部を備えた温度検知用のサーミスタが固定されている。ここで、サーミスタは、熱感知部に繋がる取付穴にネジを挿入し、該ネジを放熱部材のネジ穴にねじ込むことにより、配線基板と放熱部材との間に固定される。 The control board device of Patent Document 1 incorporates a heat dissipation member that dissipates heat generated from the heat generation member, and a temperature detection thermistor including a heat sensing unit is fixed to the heat dissipation member. Here, the thermistor is fixed between the wiring board and the heat dissipation member by inserting a screw into a mounting hole connected to the heat sensing unit and screwing the screw into the screw hole of the heat dissipation member.
特開2006-156647号公報JP 2006-156647 A
 しかしながら、サーミスタの熱感知部は導電性を有しているため、特許文献1に係る構成では、サーミスタのリード線に何らかの力が加わった場合、サーミスタの熱感知部が浮き上がり、配線基板の表面に接触することがある。そして、サーミスタの熱感知部が配線基板の表面に接触すると、配線基板を短絡させてしまう恐れがある。 However, since the heat sensing part of the thermistor has electrical conductivity, in the configuration according to Patent Document 1, when any force is applied to the lead wire of the thermistor, the heat sensing part of the thermistor floats up and is formed on the surface of the wiring board. May come into contact. When the heat sensing part of the thermistor comes into contact with the surface of the wiring board, the wiring board may be short-circuited.
 本発明は、上記のような課題を解決するためになされたものであり、サーミスタの熱感知部が配線基板に接触することを防止する制御基板装置および空気調和機の室外機を提供することを目的とする。 The present invention has been made to solve the above-described problems, and provides a control board device and an outdoor unit of an air conditioner that prevent a heat sensing part of a thermistor from coming into contact with a wiring board. Objective.
 本発明に係る制御基板装置は、一方の面に発熱部品が実装された配線基板と、配線基板の一方の面に対向配置され、発熱部品から発生する熱を放熱する放熱部材と、放熱部材の一方の面に対向する対向面に固定され、放熱部材の温度を検知するサーミスタと、配線基板と放熱部材との間に一定の間隔を保持させて、配線基板と放熱部材とを固定する基板ホルダと、を備え、サーミスタは、導電性を有し、放熱部材の熱を感知する熱感知部を備え、基板ホルダは、絶縁性を有し、配線基板と熱感知部との間に介在する接触防止部を備えたものである。 A control board device according to the present invention includes a wiring board having a heat generating component mounted on one surface thereof, a heat dissipating member disposed opposite to one surface of the wiring board and dissipating heat generated from the heat generating component, and a heat dissipating member. A thermistor that is fixed to the opposite surface opposite to one surface and detects the temperature of the heat dissipation member, and a substrate holder that fixes the wiring substrate and the heat dissipation member by keeping a certain distance between the wiring substrate and the heat dissipation member. The thermistor is conductive and has a heat sensing part for sensing the heat of the heat dissipating member, and the substrate holder is insulative and contacts between the wiring board and the heat sensing part. A prevention part is provided.
 本発明は、絶縁性を有する基板ホルダが、配線基板と熱感知部との間に介在する接触防止部を備えているため、サーミスタの熱感知部が配線基板に接触することを防止することができる。 In the present invention, since the insulating substrate holder includes a contact prevention unit interposed between the wiring board and the heat sensing unit, the heat sensing unit of the thermistor can be prevented from coming into contact with the wiring substrate. it can.
本発明の実施の形態に係る空調調和装置の室外機の内部を正面側からみた概略構成を示す分解斜視図である。It is a disassembled perspective view which shows the schematic structure which looked at the inside of the outdoor unit of the air conditioning harmony device which concerns on embodiment of this invention from the front side. 図1の電気部品箱に制御基板装置を取り付けた状態を示す斜視図である。It is a perspective view which shows the state which attached the control board apparatus to the electrical component box of FIG. 図1の制御基板装置の組立を説明する分解斜視図である。It is a disassembled perspective view explaining the assembly of the control board apparatus of FIG. 図1の制御基板装置を示す概略断面図である。It is a schematic sectional drawing which shows the control board apparatus of FIG. 図3のサーミスタを示す平面図である。It is a top view which shows the thermistor of FIG. 図5のサーミスタの熱感知部及びサーミスタ取付穴を示す側面図である。It is a side view which shows the heat | fever sensing part and thermistor attachment hole of the thermistor of FIG. 図1の基板ホルダの斜視図である。It is a perspective view of the substrate holder of FIG. 図7の基板ホルダを回転させた状態を示す斜視図である。It is a perspective view which shows the state which rotated the board | substrate holder of FIG. 図8の基板ホルダをさらに回転させた状態を示す斜視図である。It is a perspective view which shows the state which rotated further the board | substrate holder of FIG. 図3のサーミスタの放熱部材への取付手順のうち、サーミスタ固定具の仮止め状態を示す説明図である。It is explanatory drawing which shows the temporary fix | stop state of the thermistor fixing tool among the attachment procedures to the heat radiating member of the thermistor of FIG. 図10のサーミスタを放熱部材に固定した状態を示す説明図である。It is explanatory drawing which shows the state which fixed the thermistor of FIG. 10 to the heat radiating member. 図1の基板ホルダに配線基板を組み付けた状態を示す平面図である。It is a top view which shows the state which assembled | attached the wiring board to the board | substrate holder of FIG. 図4に示す熱感知部の周辺部分を拡大した説明図である。It is explanatory drawing which expanded the peripheral part of the heat sensing part shown in FIG.
実施の形態1.
 図1は、本発明の実施の形態に係る空調調和装置の室外機の内部を正面側からみた概略構成を示す分解斜視図である。図2は、図1の電気部品箱に制御基板装置を取り付けた状態を示す斜視図である。図3は、図1の制御基板装置の組立を説明する分解斜視図である。図4は、図1の制御基板装置を示す概略断面図である。
 図1~図4を参照して、本実施の形態に係る制御基板装置および空気調和機の室外機の全体的な構成内容について説明する。
Embodiment 1 FIG.
FIG. 1 is an exploded perspective view showing a schematic configuration of an interior of an outdoor unit of an air conditioner according to an embodiment of the present invention as viewed from the front side. FIG. 2 is a perspective view showing a state in which the control board device is attached to the electric component box of FIG. FIG. 3 is an exploded perspective view illustrating assembly of the control board device of FIG. FIG. 4 is a schematic cross-sectional view showing the control board device of FIG.
With reference to FIGS. 1 to 4, the overall configuration contents of the control board device and the outdoor unit of the air conditioner according to the present embodiment will be described.
 図1に示すように、空気調和機の室外機9の内部は、背面側から前面側に立設した仕切板11により2分され、左側が熱交換器10および送風機(図示省略)等を収納する熱交換室であり、右側が圧縮機12等を収納する機械室である。 As shown in FIG. 1, the interior of the outdoor unit 9 of the air conditioner is divided into two by a partition plate 11 erected from the back side to the front side, and the left side stores a heat exchanger 10, a blower (not shown), and the like. The right side is a machine room that houses the compressor 12 and the like.
 空気調和機の室外機9は、機械室の上部に、制御基板装置14を収納する電気部品箱15を有しており、制御基板装置14は、図2に示す状態で電気部品箱15に取り付けられる。圧縮機12は、機械室の下部に設けられている。また、空気調和機の室外機9は、例えば電磁弁からなる複数の膨張弁(図示省略)を有している。 The outdoor unit 9 of the air conditioner has an electrical component box 15 that houses the control board device 14 at the upper part of the machine room. The control board device 14 is attached to the electrical component box 15 in the state shown in FIG. It is done. The compressor 12 is provided in the lower part of the machine room. Moreover, the outdoor unit 9 of an air conditioner has a plurality of expansion valves (not shown) made of, for example, electromagnetic valves.
 熱交換器10は、室外機9の左側の側面側から背面側に渡って送風機を囲むように立設されている。熱交換器10の後ろ側には、熱交換器10で冷却又は加熱する空気を吸込む吸込口(図示省略)が形成されている。空気調和機の室外機9の前面には、熱交換器10での熱交換後の空気を機外に吸出す吸出口(図示省略)が設けられている。 The heat exchanger 10 is erected so as to surround the blower from the left side surface side to the back side of the outdoor unit 9. On the back side of the heat exchanger 10, a suction port (not shown) for sucking air to be cooled or heated by the heat exchanger 10 is formed. On the front surface of the outdoor unit 9 of the air conditioner, there is provided a suction port (not shown) for sucking out the air after heat exchange in the heat exchanger 10 to the outside.
 図3及び図4に示すように、制御基板装置14は、プリント基板等からなり、各種部品が実装された配線基板1と、配線基板1の一方の面である板面1cに取り付けられる発熱部品3と、例えば放熱フィンからなる放熱部材4と、放熱部材4の温度を検知するサーミスタ6と、配線基板1と放熱部材4とが一定の間隔を保持する状態で取り付けられる基板ホルダ13と、を有している。 As shown in FIGS. 3 and 4, the control board device 14 is made of a printed board or the like, and includes a wiring board 1 on which various parts are mounted, and a heat generating component attached to a plate surface 1 c that is one side of the wiring board 1. 3, a heat radiating member 4 made of, for example, a heat radiating fin, a thermistor 6 that detects the temperature of the heat radiating member 4, and a substrate holder 13 that is attached in a state in which the wiring board 1 and the heat radiating member 4 are kept at a constant interval. Have.
 配線基板1には、発熱部品3を実装するための足取付穴1bが二箇所に設けられている。また、発熱部品3は、二本の取付足2および放熱部材4への取付用の部品取付穴3aを有している。発熱部品3は、二本の取付足2がそれぞれ二つの足取付穴1bに挿入され、挿入された部分が半田付けされることにより、配線基板1に取付られる。これにより、発熱部品3は、配線基板1の配線等に対し電気的に接続される。 The wiring board 1 is provided with two leg mounting holes 1b for mounting the heat generating component 3 at two locations. The heat generating component 3 has two mounting feet 2 and a component mounting hole 3 a for mounting to the heat radiating member 4. The heat generating component 3 is attached to the wiring board 1 by inserting the two attachment feet 2 into the two foot attachment holes 1b and soldering the inserted portions. Thereby, the heat generating component 3 is electrically connected to the wiring of the wiring board 1 and the like.
 制御基板装置14は、配線基板1に発熱部品3等が実装された状態で、圧縮機12の運転および停止、送風機の運転および停止、および各膨張弁の開閉等を制御するものである。 The control board device 14 controls the operation and stop of the compressor 12, the operation and stop of the blower, and the opening and closing of each expansion valve in a state where the heat generating component 3 and the like are mounted on the wiring board 1.
 配線基板1には、発熱部品3を放熱部材4に取り付ける際に利用する抜き穴1aが設けられている。抜き穴1aは、例えばネジからなる部品固定具5が貫通できるような穴径を有する貫通穴である。ここで、部品固定具5は、発熱部品3を放熱部材4に取り付けるためのものであり、抜き穴1aは、穴径が、部品固定具5の外径よりも大きくなるように形成されている。 The wiring board 1 is provided with a punched hole 1 a used when the heat generating component 3 is attached to the heat radiating member 4. The through hole 1a is a through hole having a hole diameter through which the component fixture 5 made of, for example, a screw can pass. Here, the component fixture 5 is for attaching the heat generating component 3 to the heat radiating member 4, and the hole 1 a is formed so that the hole diameter is larger than the outer diameter of the component fixture 5. .
 配線基板1の抜き穴1aは、発熱部品3が取り付けられる位置、つまり二つの足取付穴1bの位置に対応づけて設けられている。すなわち、抜き穴1aは、発熱部品3を配線基板1に取り付けたときの部品取付穴3aの中心に合わせて形成される。もっとも、発熱部品3を配線基板1に取り付けたときに、抜き穴1aの中心と部品取付穴3aの中心とが合致する状態が好ましいが、少なくとも部品固定具5の外周が抜き穴1aの内周に収まっていればよい。 The hole 1a in the wiring board 1 is provided in correspondence with the position where the heat generating component 3 is attached, that is, the position of the two foot attachment holes 1b. That is, the punched hole 1a is formed in alignment with the center of the component mounting hole 3a when the heat generating component 3 is mounted on the wiring board 1. Of course, when the heat generating component 3 is attached to the wiring board 1, it is preferable that the center of the punch hole 1a coincides with the center of the component mounting hole 3a, but at least the outer periphery of the component fixture 5 is the inner periphery of the punch hole 1a. As long as it fits in.
 発熱部品3は、配線基板1に実装される電気部品である。発熱部品3は、例えばパワートランジスタからなり、室外機9の運転時に発熱するものである。発熱部品3は、放熱部材4に密着固定されるため、発熱部品3から発生した熱は、放熱部材4から放熱される。発熱部品3は、部品取付穴3aの中心を、後述する放熱部材4の第一ネジ穴4aの中心に合わせた状態で、部品固定具5により固定されている。 The heat generating component 3 is an electrical component mounted on the wiring board 1. The heat generating component 3 is made of, for example, a power transistor, and generates heat when the outdoor unit 9 is operated. Since the heat generating component 3 is closely fixed to the heat radiating member 4, the heat generated from the heat generating component 3 is radiated from the heat radiating member 4. The heat generating component 3 is fixed by the component fixture 5 in a state where the center of the component mounting hole 3a is aligned with the center of the first screw hole 4a of the heat radiating member 4 described later.
 放熱部材4は、配線基板1の板面1cに対向配置される板状の基部4cと、基部4cに立設された複数のフィン部4dと、により構成されている。基部4cには、発熱部品3の部品取付穴3aに対応する第一ネジ穴4aと、サーミスタ6を取り付けるための第二ネジ穴4bとが設けられている。第一ネジ穴4aおよび第二ネジ穴4bは、配線基板1の板面1cに対向する対向面4fに形成されている。 The heat dissipating member 4 is composed of a plate-like base portion 4c disposed to face the plate surface 1c of the wiring board 1 and a plurality of fin portions 4d erected on the base portion 4c. The base 4 c is provided with a first screw hole 4 a corresponding to the component mounting hole 3 a of the heat generating component 3 and a second screw hole 4 b for mounting the thermistor 6. The first screw hole 4 a and the second screw hole 4 b are formed on the facing surface 4 f that faces the plate surface 1 c of the wiring board 1.
 また、放熱部材4において、基部4cの左端部および右端部には、それぞれ、二箇所にホルダ取付穴4eが設けられている。四つのホルダ取付穴4eは、例えばネジ穴からなり、放熱部材4を基板ホルダ13に取り付けるためのものである。四つのホルダ取付穴4eは、後述する基板ホルダ13に備わる4つの固定穴13eに対応する位置に設けられている。すなわち、放熱部材4は、ホルダ取付穴4eの位置と固定穴13eの位置とを合わせた状態で、例えばネジからなる放熱部材固定具8により基板ホルダ13に固定されている。 Further, in the heat dissipating member 4, holder mounting holes 4 e are provided at two positions on the left end portion and the right end portion of the base portion 4 c, respectively. The four holder mounting holes 4 e are, for example, screw holes, and are for mounting the heat dissipation member 4 to the substrate holder 13. The four holder mounting holes 4e are provided at positions corresponding to four fixing holes 13e provided in the substrate holder 13 described later. That is, the heat radiating member 4 is fixed to the substrate holder 13 with the heat radiating member fixture 8 made of screws, for example, in a state where the position of the holder mounting hole 4e and the position of the fixing hole 13e are matched.
 サーミスタ6は、対向面4fに固定され、放熱部材4の温度を検知するものである。サーミスタ6は、導電性を有し、放熱部材4の熱を感知する熱感知部6aと、熱感知部6aの一端部に連結され、放熱部材4の第二ネジ穴4bに対応するサーミスタ取付穴6bと、を有している。 The thermistor 6 is fixed to the facing surface 4f and detects the temperature of the heat dissipating member 4. The thermistor 6 is electrically conductive and is connected to a heat sensing part 6a for sensing the heat of the heat radiating member 4 and one end of the heat sensing part 6a, and a thermistor mounting hole corresponding to the second screw hole 4b of the heat radiating member 4 6b.
 基板ホルダ13は、配線基板1と放熱部材4との間に一定の間隔を保持させて、配線基板1と放熱部材4とを固定するものである。基板ホルダ13は、樹脂製であり、射出成形によって形成されている。基板ホルダ13を構成する樹脂としては、例えばABS樹脂が用いられる。そして、基板ホルダ13は、絶縁性を有し、配線基板1と熱感知部6aとの間に介在する接触防止部13cを有している。 The substrate holder 13 is configured to fix the wiring substrate 1 and the heat radiating member 4 while maintaining a certain distance between the wiring substrate 1 and the heat radiating member 4. The substrate holder 13 is made of resin and is formed by injection molding. For example, an ABS resin is used as the resin constituting the substrate holder 13. And the board | substrate holder 13 has insulation, and has the contact prevention part 13c interposed between the wiring board 1 and the heat sensing part 6a.
 図5は、サーミスタ6を示す平面図である。図6は、図5のサーミスタ6の熱感知部6a及びサーミスタ取付穴6bを示す側面図である。図5および図6に示すように、サーミスタ取付穴6bは、熱感知部6aの一端部に連結されている。本実施の形態において、熱感知部6aは、金属部材で構成されている。また、サーミスタ6は、図5に示すように、熱感知部6aに接続するリード線6cの先端にコネクタ6dが付いた長形状のものである。 FIG. 5 is a plan view showing the thermistor 6. FIG. 6 is a side view showing the heat sensing part 6a and the thermistor mounting hole 6b of the thermistor 6 of FIG. As shown in FIGS. 5 and 6, the thermistor mounting hole 6b is connected to one end of the heat sensing portion 6a. In the present embodiment, the heat sensing unit 6a is made of a metal member. Further, as shown in FIG. 5, the thermistor 6 has a long shape in which a connector 6d is attached to the tip of a lead wire 6c connected to the heat sensing portion 6a.
 サーミスタ6は、サーミスタ取付穴6bを通じて、例えばネジからなるサーミスタ固定具により放熱部材4に固定されている。より具体的に、サーミスタ6は、サーミスタ取付穴6bの中心を第二ネジ穴4bの中心に合わせた状態で、サーミスタ固定具7により固定されている。また、サーミスタ6の熱感知部6aは、放熱部材4に密着した状態となっている。このため、サーミスタ6は、放熱部材4の温度を検知することができる。 The thermistor 6 is fixed to the heat radiating member 4 through a thermistor mounting hole 6b with a thermistor fixing tool made of, for example, a screw. More specifically, the thermistor 6 is fixed by the thermistor fixture 7 in a state where the center of the thermistor mounting hole 6b is aligned with the center of the second screw hole 4b. Further, the heat sensing part 6 a of the thermistor 6 is in close contact with the heat radiating member 4. For this reason, the thermistor 6 can detect the temperature of the heat dissipation member 4.
 図7は、基板ホルダ13の斜視図である。図8は、図7の基板ホルダ13を回転させた状態を示す斜視図である。図9は、図8の基板ホルダ13をさらに回転させた状態を示す斜視図である。図7~図9に示すように、基板ホルダ13は、放熱部材4の取り付け位置に、平面視長方形状の開口部13aが形成されている。基板ホルダ13の開口部13aの周囲には、放熱部材4の四つのホルダ取付穴4eに対応する四つの固定穴13eが設けられている。 FIG. 7 is a perspective view of the substrate holder 13. FIG. 8 is a perspective view showing a state in which the substrate holder 13 of FIG. 7 is rotated. FIG. 9 is a perspective view showing a state in which the substrate holder 13 of FIG. 8 is further rotated. As shown in FIGS. 7 to 9, the substrate holder 13 has an opening 13 a having a rectangular shape in plan view at the attachment position of the heat radiating member 4. Around the opening 13a of the substrate holder 13, four fixing holes 13e corresponding to the four holder mounting holes 4e of the heat radiating member 4 are provided.
 また、基板ホルダ13には、側壁の複数箇所に、配線基板1を固定する爪部13bが設けられている。本実施の形態において、複数の爪部13bは、基板ホルダ13の周囲の五箇所に設けられており、配線基板1が取り付けられた時に引っ掛かりとなるものである。 Further, the substrate holder 13 is provided with claw portions 13b for fixing the wiring substrate 1 at a plurality of locations on the side wall. In the present embodiment, the plurality of claw portions 13b are provided at five locations around the substrate holder 13, and become hooked when the wiring substrate 1 is attached.
 そして、接触防止部13cは、開口部13aの内周の一部から鉤状に突起した形状である。本実施の形態において、接触防止部13cは、平面視長方形状である開口部13aの内側の長辺に設けられている。 And the contact prevention part 13c is the shape which protruded in the bowl shape from a part of inner periphery of the opening part 13a. In this Embodiment, the contact prevention part 13c is provided in the long side inside the opening part 13a which is a planar view rectangular shape.
[制御基板装置の組立]
 図10は、サーミスタ6の放熱部材4への取付手順のうち、サーミスタ固定具7の仮止め状態を示す説明図である。図11は、サーミスタ6を放熱部材4に固定した状態を示す説明図である。図12は、基板ホルダ13に配線基板1を組み付けた状態を示す平面図である。図3、図4、および図10~図12を参照し、制御基板装置14の組立について説明する。なお、図12では、配線基板1に実装された各部品等を省略している。
[Assembly of control board device]
FIG. 10 is an explanatory diagram showing a temporarily fixed state of the thermistor fixture 7 in the procedure for attaching the thermistor 6 to the heat dissipation member 4. FIG. 11 is an explanatory diagram showing a state in which the thermistor 6 is fixed to the heat radiating member 4. FIG. 12 is a plan view showing a state in which the wiring board 1 is assembled to the board holder 13. The assembly of the control board device 14 will be described with reference to FIGS. 3, 4, and 10 to 12. FIG. In FIG. 12, the components mounted on the wiring board 1 are omitted.
(放熱部材の基板ホルダへの取り付け)
 放熱部材4を基板ホルダ13に取り付けるときは、まず、放熱部材4の基部4cを、基板ホルダ13の開口部13aに合わせ、四つのホルダ取付穴4eの中心が、それぞれ、四つの固定穴13eの中心と合致するように配置する。
 次いで、固定穴13eとホルダ取付穴4eとを連通させた4箇所の穴に、放熱部材固定具8をねじ込んで、基板ホルダ13と放熱部材4とを固定する。
(Attaching the heat dissipation member to the board holder)
When attaching the heat dissipating member 4 to the substrate holder 13, first, the base 4c of the heat dissipating member 4 is aligned with the opening 13a of the substrate holder 13, and the centers of the four holder mounting holes 4e are respectively the four fixing holes 13e. Arrange to match the center.
Next, the heat radiating member fixture 8 is screwed into the four holes where the fixing hole 13e and the holder mounting hole 4e are communicated to fix the substrate holder 13 and the heat radiating member 4.
(サーミスタの放熱部材への取り付け)
 本実施の形態における接触防止部13cは、図10および図11に示すように、対向面4fに垂直な方向に延びる突出部131と、突出部131の端部から対向面4fに平行な方向に延びる並進部132と、を有している。つまり、接触防止部13cは、断面L字状に形成されている。
(Attaching the thermistor to the heat dissipation member)
As shown in FIGS. 10 and 11, the contact preventing portion 13c in the present embodiment includes a protrusion 131 extending in a direction perpendicular to the facing surface 4f, and a direction parallel to the facing surface 4f from the end of the protruding portion 131. And a translation part 132 extending. That is, the contact prevention part 13c is formed in the L-shaped cross section.
 放熱部材4を基板ホルダ13に取り付けた後、サーミスタ6を放熱部材4に取り付けるときは、まず、放熱部材4の第二ネジ穴4bの中心と、サーミスタ6のサーミスタ取付穴6bの中心とを合わせる。
 そして、サーミスタ固定具7を、サーミスタ取付穴6bおよび第二ネジ穴4bに挿入してねじ込むことにより、サーミスタ6を放熱部材4に固定する。
When attaching the thermistor 6 to the heat dissipation member 4 after attaching the heat dissipation member 4 to the substrate holder 13, first, the center of the second screw hole 4 b of the heat dissipation member 4 and the center of the thermistor mounting hole 6 b of the thermistor 6 are aligned. .
Then, the thermistor 6 is fixed to the heat dissipating member 4 by inserting the thermistor fixing tool 7 into the thermistor mounting hole 6b and the second screw hole 4b and screwing them in.
 ここで、図10および図11を参照して、サーミスタ6を放熱部材4に固定する手順について詳細に説明する。
 まず、熱感知部6aが、対向面4fに垂直な方向において接触防止部13cと重ならない状態で、サーミスタ6を対向面4f上に配置する。その際、サーミスタ取付穴6bの中心と第二ネジ穴4bの中心とを合致させる。
 次に、サーミスタ固定具7を、サーミスタ取付穴6bおよび第二ネジ穴4bに挿入し、サーミスタ固定具7を仮締めする。
Here, the procedure for fixing the thermistor 6 to the heat radiating member 4 will be described in detail with reference to FIGS. 10 and 11.
First, the thermistor 6 is disposed on the facing surface 4f in a state where the heat sensing unit 6a does not overlap the contact preventing portion 13c in a direction perpendicular to the facing surface 4f. At that time, the center of the thermistor mounting hole 6b and the center of the second screw hole 4b are matched.
Next, the thermistor fixture 7 is inserted into the thermistor mounting hole 6b and the second screw hole 4b, and the thermistor fixture 7 is temporarily tightened.
 次いで、サーミスタ6を、仮締めしたサーミスタ固定具7を軸として、図10の白抜き矢印の方向に回転させ、熱感知部6aを並進部132の下へスライドさせる。これにより、熱感知部6aが、放熱部材4と並進部132との間に挿入される。
 そして、熱感知部6aを対向面4fに密着させた状態で、サーミスタ固定具7を本締めすることにより、サーミスタ6が放熱部材4に固定される。
Next, the thermistor 6 is rotated in the direction of the white arrow in FIG. 10 about the temporarily tightened thermistor fixture 7, and the heat sensing unit 6 a is slid under the translation unit 132. Thereby, the heat sensing part 6a is inserted between the heat radiation member 4 and the translation part 132.
Then, the thermistor 6 is fixed to the heat radiating member 4 by finally tightening the thermistor fixture 7 in a state where the heat sensing portion 6a is in close contact with the facing surface 4f.
 このようにして、サーミスタ6が、フック状の接触防止部13cの下側に配置され、基板ホルダ13に固定される。なお、本実施の形態では、サーミスタ固定具7として右ネジを用いているため、サーミスタ固定具7をねじ込む際に、一旦並進部132の下へ挿入されたサーミスタ6が、接触防止部13cとは反対側にずれることはない。 In this way, the thermistor 6 is disposed below the hook-shaped contact prevention portion 13 c and fixed to the substrate holder 13. In the present embodiment, since a right-hand screw is used as the thermistor fixture 7, when the thermistor fixture 7 is screwed, the thermistor 6 once inserted below the translation unit 132 is the contact prevention unit 13c. There is no slip to the other side.
 ここで、図11では、熱感知部6aを突出部131に当接させて、サーミスタ6を放熱部材4に固定している例を示しているが、熱感知部6aは、必ずしも突出部131に当接させる必要はない。もっとも、接触防止部13cは絶縁性を有するため、熱感知部6aを突出部131に当接させたとしても、配線基板1を短絡させることはない。また、サーミスタ固定具7を仮締めする前に、熱感知部6aを、放熱部材4と並進部132との間に挿入してもよい。 Here, FIG. 11 shows an example in which the thermal sensing unit 6 a is brought into contact with the protruding part 131 and the thermistor 6 is fixed to the heat radiating member 4, but the thermal sensing part 6 a is not necessarily attached to the protruding part 131. There is no need to abut. However, since the contact prevention part 13c has insulation, the wiring board 1 is not short-circuited even if the heat sensing part 6a is brought into contact with the protruding part 131. Further, the heat sensing unit 6 a may be inserted between the heat radiating member 4 and the translation unit 132 before temporarily fastening the thermistor fixture 7.
(配線基板の基板ホルダへの取り付け)
 続いて、発熱部品3等が実装された配線基板1を基板ホルダ13へ取り付けるときは、まず、配線基板1と基板ホルダ13とを対向させる。つまり、配線基板1の発熱部品3が取り付けられた側である板面1cと放熱部材4の対向面4fとが対向するように、配線基板1と発熱部品3とを重ね配置する。
(Attaching the wiring board to the board holder)
Subsequently, when the wiring board 1 on which the heat generating component 3 or the like is mounted is attached to the board holder 13, the wiring board 1 and the board holder 13 are first opposed to each other. That is, the wiring substrate 1 and the heat generating component 3 are arranged so that the plate surface 1c on the side of the wiring substrate 1 on which the heat generating component 3 is attached and the facing surface 4f of the heat radiating member 4 face each other.
 次いで、図12に示すように、配線基板1を基板ホルダ13に嵌め込むことで、配線基板1が基板ホルダ13に取り付けられる。すなわち、配線基板1は、周囲が、複数の爪部13bに引っ掛けられることにより、基板ホルダ13に固定される。 Next, as shown in FIG. 12, the wiring board 1 is attached to the board holder 13 by fitting the wiring board 1 into the board holder 13. That is, the periphery of the wiring board 1 is fixed to the board holder 13 by being hooked on the plurality of claw portions 13b.
 このとき、抜き穴1aおよび部品取付穴3aが、放熱部材4の第一ネジ穴4aに合致するように、配線基板1と放熱部材4との相互位置を調節する。部品固定具5を用いて発熱部品3を放熱部材4に取り付けるためである。 At this time, the mutual position of the wiring board 1 and the heat radiating member 4 is adjusted so that the punched hole 1a and the component mounting hole 3a match the first screw hole 4a of the heat radiating member 4. This is because the heat generating component 3 is attached to the heat radiating member 4 using the component fixing tool 5.
(発熱部品の放熱部材への取り付け)
 次に行う発熱部品3の放熱部材4への取り付けは、配線基板1の板面1cとは反対側から、部品固定具5を抜き穴1aに貫通させることにより実行する。
 すなわち、部品取付穴3aの中心と第一ネジ穴4aの中心とを合致させ、抜き穴1aを通じて、部品固定具5を発熱部品3の部品取付穴3aに挿入し、放熱部材4の第一ネジ穴4aにねじ込むことにより、発熱部品3を放熱部材4の対向面4fに密着させて固定する。
(Mounting heat-generating parts to heat-dissipating members)
Next, the mounting of the heat generating component 3 to the heat radiating member 4 is performed by penetrating the component fixing tool 5 through the punched hole 1a from the side opposite to the plate surface 1c of the wiring board 1.
That is, the center of the component mounting hole 3a is aligned with the center of the first screw hole 4a, and the component fixing tool 5 is inserted into the component mounting hole 3a of the heat generating component 3 through the punched hole 1a. By screwing into the hole 4a, the heat generating component 3 is brought into close contact with the opposing surface 4f of the heat radiating member 4 and fixed.
 図13は、図4に示す熱感知部6aの周辺部分Sを拡大した説明図である。図13を参照し、本実施の形態におけるサーミスタ6と接触防止部13cとの配置関係を詳細に説明する。 FIG. 13 is an enlarged explanatory view of the peripheral portion S of the heat sensing unit 6a shown in FIG. With reference to FIG. 13, the positional relationship between the thermistor 6 and the contact prevention part 13c in this Embodiment is demonstrated in detail.
 図13に示すように、接触防止部13cは、対向面4fに垂直な方向において、熱感知部6aとの間に間隙Aが生じるように形成されている。すなわち、放熱部材4に取り付けられたサーミスタ6と接触防止部13cとの間には、一定の長さの間隙Aが設けられている。 As shown in FIG. 13, the contact preventing portion 13c is formed such that a gap A is formed between the contact preventing portion 13c and the heat sensing portion 6a in a direction perpendicular to the facing surface 4f. That is, a gap A having a certain length is provided between the thermistor 6 attached to the heat radiating member 4 and the contact preventing portion 13c.
 このように、本実施の形態における接触防止部13cは、各構成部材のサイズおよび製造誤差等を勘案の上、所望の間隙Aが生じるように形成されている。したがって、サーミスタ6のリード線6cに外力が加わっていない通常の状態であれば、熱感知部6aの配線基板1側の面は、接触防止部13cにすら接触しないため、熱感知部6aと配線基板1が接触することもない。また、サーミスタ6を放熱部材4に取り付ける際、対向面4fと並進部132との間に、熱感知部6aを円滑に挿入することができ、かつ、内部スペースの有効利用を図ることができる。 As described above, the contact preventing portion 13c in the present embodiment is formed so that a desired gap A is generated in consideration of the size and manufacturing error of each constituent member. Therefore, in a normal state where no external force is applied to the lead wire 6c of the thermistor 6, the surface of the heat sensing unit 6a on the wiring board 1 side does not even contact the contact preventing unit 13c, and therefore the heat sensing unit 6a and the wiring The substrate 1 does not come into contact. Moreover, when attaching the thermistor 6 to the heat radiating member 4, the heat sensing part 6a can be smoothly inserted between the opposing surface 4f and the translation part 132, and the internal space can be effectively used.
 ここで、本実施の形態では、間隙Aが0.5mmとなるように接触防止部13cを形成しているが、接触防止部13cは、各構成部材のサイズおよび製造誤差等に応じて、例えば、間隙Aが0.5mm以上1.0mm以下となるように形成してもよい。 Here, in the present embodiment, the contact prevention portion 13c is formed so that the gap A is 0.5 mm. However, the contact prevention portion 13c is, for example, according to the size and manufacturing error of each component member, for example The gap A may be formed to be 0.5 mm or more and 1.0 mm or less.
 なお、接触防止部13cは、間隙Aが生じないように形成してもよく、このようにすれば、サーミスタ6に何らかの力が加わった場合の熱感知部6aの浮き上がりを防ぐことができるため、サーミスタ6による温度検知の精度を保持することができる。ただし、製造誤差等により、放熱部材4から並進部132までの距離が熱感知部6aの高さよりも短くなることがある点に留意する必要がある。 In addition, the contact prevention part 13c may be formed so that the gap A does not occur. In this way, the heat sensing part 6a can be prevented from being lifted when some force is applied to the thermistor 6. The accuracy of temperature detection by the thermistor 6 can be maintained. However, it should be noted that the distance from the heat radiation member 4 to the translation unit 132 may be shorter than the height of the heat sensing unit 6a due to manufacturing errors or the like.
 また、基板ホルダ13は、図13に示すように、接触防止部13cと配線基板1とが接触しないように形成されている。すなわち、基板ホルダ13は、対向面4fに垂直な方向において、接触防止部13cと配線基板1との間に間隙Bが生じるように形成されている。本実施の形態において、基板ホルダ13は、熱感知部6a及び並進部132の厚さ等を考慮の上、間隙Bが1.0mmとなるように形成されている。 Further, as shown in FIG. 13, the substrate holder 13 is formed so that the contact preventing portion 13c and the wiring substrate 1 do not contact each other. In other words, the substrate holder 13 is formed such that a gap B is formed between the contact prevention portion 13c and the wiring substrate 1 in a direction perpendicular to the facing surface 4f. In the present embodiment, the substrate holder 13 is formed so that the gap B is 1.0 mm in consideration of the thickness of the heat sensing unit 6a and the translation unit 132, and the like.
 以上のように、本実施の形態における制御基板装置14および空気調和機の室外機9は、絶縁性を有する基板ホルダ13が、配線基板1と熱感知部6aとの間に介在する接触防止部13cを備えているため、サーミスタ6の熱感知部6aが配線基板1に接触することを防止することができる。すなわち、制御基板装置14では、部品固定具5によって固定されたサーミスタ6に何らかの力が加わった場合でも、基板ホルダ13に設けられた接触防止部13cが熱感知部6aを覆うように配置されているため、熱感知部6aが配線基板1に接触することを防ぐことができる。 As described above, in the control board device 14 and the outdoor unit 9 of the air conditioner according to the present embodiment, the contact prevention unit in which the insulating substrate holder 13 is interposed between the wiring board 1 and the heat sensing unit 6a. Since 13c is provided, it can prevent that the heat | fever sensing part 6a of the thermistor 6 contacts the wiring board 1. FIG. That is, in the control board device 14, even when some force is applied to the thermistor 6 fixed by the component fixture 5, the contact prevention unit 13 c provided on the board holder 13 is arranged so as to cover the heat sensing unit 6 a. Therefore, it is possible to prevent the heat sensing unit 6a from coming into contact with the wiring board 1.
 ここで、本実施の形態における基板ホルダ13は、接触防止部13cと熱感知部6aとの間に間隙Aが生じ、接触防止部13cと配線基板1との間に間隙Bが生じるように形成されているため、通常の状態では、熱感知部6a又は配線基板1が接触防止部13cに接触することはない。そして、仮に、サーミスタ固定具7を支点として熱感知部6aが浮き上がり、熱感知部6aが配線基板1に近づいた場合でも、制御基板装置14では、接触防止部13cが熱感知部6aと配線基板1との間に挟まれる状態となる。よって、制御基板装置14によれば、熱感知部6aと配線基板1とが直接接触することを防ぐことができる。加えて、基板ホルダ13は、樹脂等の絶縁体で形成されているため、熱感知部6aが接触防止部13cに接触したとしても、配線基板1を短絡させることはない。 Here, the substrate holder 13 in the present embodiment is formed such that a gap A is generated between the contact prevention unit 13c and the heat sensing unit 6a, and a gap B is formed between the contact prevention unit 13c and the wiring board 1. Therefore, in a normal state, the heat sensing unit 6a or the wiring board 1 does not come into contact with the contact prevention unit 13c. Even if the heat sensing unit 6a is lifted with the thermistor fixture 7 as a fulcrum and the heat sensing unit 6a approaches the wiring board 1, in the control board device 14, the contact prevention unit 13c is connected to the heat sensing unit 6a and the wiring board. 1 between them. Therefore, according to the control board device 14, it can prevent that the heat sensing part 6a and the wiring board 1 contact directly. In addition, since the substrate holder 13 is formed of an insulator such as resin, the wiring substrate 1 is not short-circuited even if the heat sensing unit 6a contacts the contact preventing unit 13c.
 すなわち、接触防止部13cを有する制御基板装置14および空気調和機の室外機9によれば、基板ホルダ13が鉤状に突起した接触防止部13cを有しているため、サーミスタ6が配線基板1に接触しない状態を保持することができるため、導電性を有する熱感知部6aが配線基板1に接触して電気導通するという事態を回避することができる。 That is, according to the control board device 14 having the contact prevention part 13c and the outdoor unit 9 of the air conditioner, the thermistor 6 is connected to the wiring board 1 because the substrate holder 13 has the contact prevention part 13c protruding in a bowl shape. Therefore, it is possible to avoid a situation in which the heat sensing unit 6a having conductivity comes into contact with the wiring board 1 and is electrically connected.
 上述した実施の形態は、制御基板装置および空気調和機の室外機における好適な具体例であり、本発明の技術的範囲は、これらの態様に限定されるものではない。例えば、上記各図では、接触防止部13cが、開口部13aの内側の長辺に設けられている場合を例示しているが、これに限定されるものではない。すなわち、接触防止部13cは、各構成部材の配置等に応じて、開口部13aの側壁側の長辺に設けられてもよく、開口部13aの短辺のうちの一方に設けられてもよい。なお、開口部13aは、平面視楕円形状等であってもよく、この場合、接触防止部13cは、開口部13aの周囲の一部に設けられていればよい。 The embodiments described above are preferred specific examples of the control board device and the outdoor unit of the air conditioner, and the technical scope of the present invention is not limited to these embodiments. For example, in each of the above drawings, the case where the contact preventing portion 13c is provided on the inner long side of the opening portion 13a is illustrated, but the present invention is not limited to this. That is, the contact preventing portion 13c may be provided on the long side on the side wall side of the opening 13a or may be provided on one of the short sides of the opening 13a depending on the arrangement of the respective constituent members. . The opening 13a may have an elliptical shape in a plan view. In this case, the contact prevention unit 13c only needs to be provided at a part of the periphery of the opening 13a.
 また、上記実施の形態では、基板ホルダ13が、5つの爪部13bを有する場合を例示したが、爪部13bの数および配置などは、配線基板1のサイズおよび形状等に応じて適宜変更するとよい。さらに、上記実施の形態では、基板ホルダ13が射出成型によって形成される場合を例示したが、これに限定されず、基板ホルダ13は、樹脂等の絶縁部材を用いて切削加工により形成してもよい。 Moreover, in the said embodiment, although the case where the board | substrate holder 13 had the five nail | claw parts 13b was illustrated, when the number, arrangement | positioning, etc. of the nail | claw parts 13b are changed suitably according to the size of the wiring board 1, etc. Good. Furthermore, in the said embodiment, although the case where the substrate holder 13 was formed by injection molding was illustrated, it is not limited to this, Even if the substrate holder 13 is formed by cutting using insulating members, such as resin, Good.
 なお、上記実施の形態では、制御基板装置14が、空気調和機の室外機9に適用される場合を例示したが、これに限らず、制御基板装置14は、任意の電気機器等に適用してもよい。 In the above embodiment, the case where the control board device 14 is applied to the outdoor unit 9 of the air conditioner has been exemplified. However, the present invention is not limited to this, and the control board device 14 is applied to an arbitrary electric device or the like. May be.
 1 配線基板、1a 抜き穴、1b 足取付穴、1c 板面、2 取付足、3 発熱部品、3a 部品取付穴、4 放熱部材、4a 第一ネジ穴、4b 第二ネジ穴、4c 基部、4d フィン部、4e ホルダ取付穴、4f 対向面、5 部品固定具、6 サーミスタ、6a 熱感知部、6b サーミスタ取付穴、6c リード線、6d コネクタ、7 サーミスタ固定具、8 放熱部材固定具、9 室外機、10 熱交換器、11 仕切板、12 圧縮機、13 基板ホルダ、13a 開口部、13b 爪部、13c 接触防止部、13e 固定穴、14 制御基板装置、15 電気部品箱、131 突出部、132 並進部。 1 wiring board, 1a punched hole, 1b foot mounting hole, 1c plate surface, 2 mounting foot, 3 heat generating component, 3a component mounting hole, 4 heat dissipation member, 4a first screw hole, 4b second screw hole, 4c base, 4d Fin, 4e Holder mounting hole, 4f Opposing surface, 5 Component fixture, 6 Thermistor, 6a Thermal sensing unit, 6b Thermistor mounting hole, 6c Lead wire, 6d connector, 7 Thermistor fixture, 8 Heat dissipation member fixture, 9 Outdoor Machine, 10 heat exchanger, 11 partition plate, 12 compressor, 13 substrate holder, 13a opening, 13b claw portion, 13c contact prevention portion, 13e fixing hole, 14 control board device, 15 electrical component box, 131 protrusion, 132 Translation Department.

Claims (8)

  1.  一方の面に発熱部品が実装された配線基板と、
     前記配線基板の前記一方の面に対向配置され、前記発熱部品から発生する熱を放熱する放熱部材と、
     前記放熱部材の前記一方の面に対向する対向面に固定され、前記放熱部材の温度を検知するサーミスタと、
     前記配線基板と前記放熱部材との間に一定の間隔を保持させて、前記配線基板と前記放熱部材とを固定する基板ホルダと、
     を備え、
     前記サーミスタは、導電性を有し、前記放熱部材の熱を感知する熱感知部を備え、
     前記基板ホルダは、絶縁性を有し、前記配線基板と前記熱感知部との間に介在する接触防止部を備えた制御基板装置。
    A wiring board with a heat generating component mounted on one side;
    A heat dissipating member disposed opposite to the one surface of the wiring board and dissipating heat generated from the heat generating component;
    A thermistor fixed to the opposing surface facing the one surface of the heat dissipation member and detecting the temperature of the heat dissipation member;
    A substrate holder that holds the wiring board and the heat dissipation member by holding a certain distance between the wiring board and the heat dissipation member;
    With
    The thermistor has conductivity, and includes a heat sensing unit that senses heat of the heat dissipation member,
    The said board | substrate holder has insulation, The control board apparatus provided with the contact prevention part interposed between the said wiring board and the said heat sensing part.
  2.  前記基板ホルダは、前記放熱部材の取り付け位置に開口部が形成されており、
     前記接触防止部は、前記開口部の内周の一部から鉤状に突起した形状である請求項1に記載の制御基板装置。
    The substrate holder has an opening formed at the mounting position of the heat dissipation member,
    The control board device according to claim 1, wherein the contact prevention portion has a shape protruding in a bowl shape from a part of an inner periphery of the opening.
  3.  前記接触防止部は、前記対向面に垂直な方向において、前記熱感知部との間に間隙が生じるように形成されている請求項1又は2に記載の制御基板装置。 3. The control board device according to claim 1, wherein the contact prevention unit is formed so that a gap is formed between the contact prevention unit and the heat sensing unit in a direction perpendicular to the facing surface.
  4.  前記接触防止部は、前記接触防止部と前記熱感知部との間の間隙が0.5mm以上1.0mm以下となるように形成されている請求項3に記載の制御基板装置。 4. The control board device according to claim 3, wherein the contact prevention unit is formed such that a gap between the contact prevention unit and the heat sensing unit is 0.5 mm or more and 1.0 mm or less.
  5.  前記基板ホルダは、前記接触防止部と前記配線基板との間に間隙が生じるように形成されている請求項1~4の何れか一項に記載の制御基板装置。 The control board device according to any one of claims 1 to 4, wherein the board holder is formed so that a gap is formed between the contact prevention portion and the wiring board.
  6.  前記基板ホルダは、樹脂製であり、射出成形又は切削加工によって形成される請求項1~5の何れか一項に記載の制御基板装置。 The control board device according to any one of claims 1 to 5, wherein the board holder is made of resin and is formed by injection molding or cutting.
  7.  前記サーミスタは、
     前記熱感知部に連結された取付穴を有し、
     前記取付穴を通じてサーミスタ固定具により前記放熱部材に固定されている請求項1~6の何れか一項に記載の制御基板装置。
    The thermistor is
    A mounting hole connected to the heat sensing unit;
    The control board device according to any one of claims 1 to 6, wherein the control board device is fixed to the heat radiating member by a thermistor fixing tool through the mounting hole.
  8.  熱交換器が設けられた熱交換室と、
     圧縮機および電気部品箱が設けられた機械室と、
     を有し、
     前記電気部品箱に請求項1~7の何れか一項に記載の制御基板装置が設けられている空気調和機の室外機。
    A heat exchange chamber provided with a heat exchanger;
    A machine room provided with a compressor and an electrical component box;
    Have
    An outdoor unit of an air conditioner, wherein the electrical component box is provided with the control board device according to any one of claims 1 to 7.
PCT/JP2015/074226 2015-08-27 2015-08-27 Control board device and outdoor unit of air conditioner WO2017033329A1 (en)

Priority Applications (3)

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CN201590000359.7U CN206259340U (en) 2015-08-27 2015-08-27 The outdoor unit of control base board device and air conditioner
PCT/JP2015/074226 WO2017033329A1 (en) 2015-08-27 2015-08-27 Control board device and outdoor unit of air conditioner
JP2017536148A JP6362787B2 (en) 2015-08-27 2015-08-27 Control board device and air conditioner outdoor unit

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PCT/JP2015/074226 WO2017033329A1 (en) 2015-08-27 2015-08-27 Control board device and outdoor unit of air conditioner

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US20220181532A1 (en) * 2019-03-29 2022-06-09 Kyocera Corporation Element substrate, light-emitting element module, and light-emitting device

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JPS6232543U (en) * 1985-08-09 1987-02-26
JP2002353385A (en) * 2001-05-29 2002-12-06 Yaskawa Electric Corp Servo drive device
JP2005283149A (en) * 2004-03-26 2005-10-13 Tdk Corp Electronic component equipped with thermosensitive element
JP2006156647A (en) * 2004-11-29 2006-06-15 Mitsubishi Electric Corp Wiring board with heat dissipation component and exterior unit of air conditioner comprising electrical component box including the wiring board

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JP5822777B2 (en) * 2012-04-24 2015-11-24 東京特殊電線株式会社 2-core parallel lead wire and thermistor with lead wire

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JPS6232543U (en) * 1985-08-09 1987-02-26
JP2002353385A (en) * 2001-05-29 2002-12-06 Yaskawa Electric Corp Servo drive device
JP2005283149A (en) * 2004-03-26 2005-10-13 Tdk Corp Electronic component equipped with thermosensitive element
JP2006156647A (en) * 2004-11-29 2006-06-15 Mitsubishi Electric Corp Wiring board with heat dissipation component and exterior unit of air conditioner comprising electrical component box including the wiring board

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JPWO2017033329A1 (en) 2018-03-29
JP6362787B2 (en) 2018-07-25

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