WO2016199893A1 - Air core coil wire winding tool and air core coil production method - Google Patents
Air core coil wire winding tool and air core coil production method Download PDFInfo
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- WO2016199893A1 WO2016199893A1 PCT/JP2016/067375 JP2016067375W WO2016199893A1 WO 2016199893 A1 WO2016199893 A1 WO 2016199893A1 JP 2016067375 W JP2016067375 W JP 2016067375W WO 2016199893 A1 WO2016199893 A1 WO 2016199893A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
Definitions
- the present invention relates to an air core coil winding jig and an air core coil manufacturing method used for manufacturing an air core coil.
- the coil wire is wound around the core by winding the coil wire. Since the tightening force is applied to the winding core, it is difficult to remove the coil from the winding core.
- the winding jig divides the winding core and the winding width suppression plate and moves the winding core to the center to remove the coil. Operation is necessary, work takes time, and measures for easily removing the coil from the winding core have become problems.
- the present invention has been made to solve the above-described problems, and has an object to easily remove a coil from an air-core coil winding jig in the manufacture of an air-core coil. Yes.
- An air-core coil winding jig according to the present invention is an air-core coil winding jig in which the winding core is configured by bringing the winding core into two parts and bringing the individual winding core constituent pieces into contact with each other.
- the surfaces of the winding core constituent pieces that are in contact with each other are inclined so as to convert the force of tightening the winding core of the coil wire into the force in the direction of pulling out each of the winding core constituent pieces.
- an air-core coil winding jig in which the winding core is configured by bringing the winding core into two parts and bringing the divided winding core constituent pieces into contact with each other. Since the surfaces that come into contact with each other are inclined to convert the force for tightening the core of the coil wire into the force in the direction of pulling out each core core component piece, the tightening force due to the winding of the coil wire is The inclination is converted into a direction perpendicular to the winding direction, and a gap is formed between the winding core and the coil by moving the two winding core constituent pieces along the inclination. It can be easily removed from the core coil winding jig.
- Embodiment 1 of this invention is an exploded perspective view of an example of an air core coil winding jig, and is also a figure which shows the state before assembling a winding jig.
- BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which shows Embodiment 1 of this invention, and is sectional drawing which shows an example of the state which wound the coil wire around the winding jig in the state after completion of an assembly of an air core coil winding jig, and formed the coil. .
- Embodiment 1 of this invention It is a figure which shows Embodiment 1 of this invention, and is sectional drawing which illustrates one process which removes the coil after shaping
- Embodiment 4 of this invention (A) is sectional drawing which shows the state after completion of an assembly of an air core coil winding jig, (B) is a coil after shaping
- FIG. 1 A first embodiment of the present invention will be described below with reference to FIGS. 1, 2, 3, and 4.
- FIG. Between the winding width suppressing plate 1 and the winding width suppressing plate 2, a core 3 divided into two parts is arranged.
- the winding core 3 is screwed by the winding width suppressing plate 1 and the winding width suppressing plate 2 with screws 10, 11, 12, 13, 26, 27.
- the screw 10 passes through the through hole 31 of the winding width suppressing plate 1 in a loosely fitting state and is screwed into the screw hole 41 of the core component 5, and the screw 11 loosely fits the through hole 33 of the winding width suppressing plate 1.
- the winding width restraining plate 1 and the winding core component 5 are integrated to form the winding jig component piece 47 by being threaded through and screwed into the screw hole 42 of the winding core component 5.
- the screw 12 passes through the through hole 39 of the winding width suppressing plate 2 in a loosely fitting state and is screwed into the screw hole 43 of the core component 4, and the screw 13 loosely fits the through hole 40 of the winding width suppressing plate 2.
- the winding width restraining plate 2 and the winding core component 4 are integrated to form a winding jig component 48 by being penetrated through and screwed into the screw hole 44 of the winding core component 4.
- the bolt 26 passes through the through hole 32 of the winding width suppressing plate 1, the through hole 35 of the winding core component 5, and the through hole 37 of the winding core component 4 in a loosely fitted state, and the screw hole 45 of the winding width suppressing plate 2.
- the bolt 27 passes through the through hole 34 of the winding width restraining plate 1, the through hole 36 of the core core component 5, and the through hole 38 of the core core component 4 in a loosely fitted state.
- the winding width suppressing plate 1 and the winding width suppressing plate 2 cooperate to suppress or regulate the coil width to a predetermined length when the coil wire 18 is wound around the winding core 3.
- the relative distance between the winding width suppression plate 1 and the winding width suppression plate 2 is determined by the length of the core 3 that supports the winding width suppression plates 1 and 2.
- a coil is formed by winding a predetermined number of coil wires 18 around the core 3 to form a coil shape, and is distinguished from the coil wire 18.
- the winding core 3 has a structure divided into winding core constituting pieces 4 and 5, and the winding core 3 is formed by the pair of winding core constituting pieces 4 and 5.
- the core constituting pieces 4 and 5 are in surface contact with each other, and the respective relative contact surfaces 19 are inclined at the same inclination angle to form inclined surfaces.
- the core 3 is assumed to form a square cylindrical coil, and has a shape that becomes a quadrangular prism by combining the two core-constituting pieces 4 and 5.
- the winding core 3 has four corner portions 6, 7, 8, and 9 in the circumferential direction on the surface around which the coil is wound, that is, the outer peripheral surface of the winding core 3.
- Each of the corner portions 6, 7, 8, and 9 is an arc having a radius of curvature of about several millimeters.
- winding width suppressing plate 1 and the winding core component piece 4 are fixed and integrated by screws 10 and 11, and the winding width suppressing plate 2 and the winding core component piece 5 are fixed by screws 12 and 13. It is integrated.
- An integrated assembly (winding jig constituent piece 47) of the integrated winding width suppressing plate 1 and the core forming piece 4, and an integrated assembly of the winding width suppressing plate 2 and the core forming piece 5 The (winding jig constituting piece 48) is inserted through the through holes 32 and 34 of the winding width restraining plate 1 and penetrates the through holes 35, 36, 37 and 38 of the winding core constituting pieces 4 and 5 to restrain the winding width. As shown in FIG.
- the air-core coil winding jig can be attached to a winding machine (not shown) by screws 26 and 27 made of bolts screwed to the female screws 45 and 46 of the plate 2. Assembled into. A hole 14 is provided in the center of the winding width restraining plates 1 and 2 and the core-constituting pieces 4 and 5 so as to extend through each of them.
- the air core coil winding jig of the present invention is fixed to a winding machine.
- the screws 10 to 13, 26, and 27 need to be provided at positions away from the central axis of the winding core while avoiding the winding machine shaft 15, but the screws 26 and 27 are provided with two winding cores 3 and winding width suppression plates 1, 2.
- the coil wire needs to be a screw that can be fastened with sufficient force while the coil wire is forced to press the core and the two cores move along the inclination.
- the screws 10 to 13 need to be disposed at positions avoiding the screws 26 and 27 and the winding machine shaft 15, but are for fastening the winding width suppressing plates 1 and 2 and the winding core 3, and two or more of each. It is desirable to fix with. Further, the provision of the positioning mechanism has the effect of preventing displacement due to jig disassembly and assembly, and preventing coil winding disturbance.
- the two core-constituting pieces 4 and 5 can be moved along the inclined surface 19.
- the coil wire 18 needs to be wound while being tensioned, so that the coil wire 18 is subjected to a force for tightening the core, but the inclined surface 19 of the core-constituting pieces 4 and 5 has a tightening force.
- a part is converted into a force perpendicular to the winding direction, which makes it easier to move the two cores away from each other.
- This jig is a mechanism independent of the winding machine, and has a structure in which a mechanism for facilitating the removal of the coil 21 can be realized by using only the jig, and therefore there is an advantage that no driving force is required. After the coil wire is wound around the winding jig by the winding machine to form the coil on the winding jig (see FIG.
- the bobbin fixing jig 16 is attached as shown in FIG. 4B.
- the coil wire tightens the core 3 during winding.
- Winding jig constituent piece 47 integrated assembly comprising the winding width suppressing plate 1, the core constituent piece 5, the screws 10 and 11
- the winding jig constituent piece 48 the winding width suppressing plate 2, the core constituent
- the integrated assembly composed of the piece 4 and the screws 12 and 13 is pressed against each other, and internal stress acts in a direction perpendicular to the inclined surface and in a direction along the inclined surface.
- the internal stress in the direction perpendicular to the inclined surface is canceled by the core constituent pieces 4 and 5, but the internal stress in the direction along the inclination is the force that moves the core constituent pieces 4 and 5 along the inclination.
- the tightening force by the winding is F and the inclination angle is ⁇
- the force that the core constituting pieces 4 and 5 move along the inclined surface is expressed by Fsin ⁇
- the core constituting pieces 4 and 5 are inclined. Is moved relative to the direction in which the diameter of the core 3 is automatically reduced by moving along (the core-constituting pieces 4, 5 are moved away from each other along the center line of the hole 14).
- the structure of the winding jig according to the present embodiment can realize a mechanism for contracting the core in order to make it easy to remove the core by only the shape of the core, so that the spring that contracts the core inside the core. It is not necessary to provide a mechanism such as.
- the winding jig according to the present embodiment can be applied to a small-diameter coil in which the volume of the core is small and a mechanism for contracting the core cannot be provided inside the core, and the coil can be used regardless of the size or shape of the core. Has the effect of facilitating removal.
- the screws 10, 11, 12, 13 and the winding width restraining plates 1, 2, and the core constituting pieces 4, 5 can be moved relatively. There is no need for a structure, and the core diameter can be reduced even if it is an integral object. Many of the structures for shrinking the core diameter need to be provided with a mechanism such as making the through hole of the screw a long hole in order to relatively move the core component and the winding width suppressing plate.
- the jig can also be applied to a coil having a small cross-sectional area of the core where screws cannot be arranged.
- concave portions 22 and 23 having the same shape as the core 3 are provided on the surface of the winding width restraining plates 1 and 2 that touch the core constituent pieces 4 and 5.
- the gap between the winding width suppressing plates 1 and 2 and the wall surfaces 21 and 22 of the recesses 22 and 23 is filled.
- the core shape is suppressed by hitting the wall surfaces 24 and 25 of the suppression plate recesses 22 and 23. According to such a structure, the position of the core-constituting pieces 4 and 5 is determined by touching the wall surface of the recess, and positioning is facilitated.
- the diameter of the core 3 can be shrunk by removing the screws 26 and 27, and there exists an effect which makes assembly work easy.
- the position of the core-constituting piece does not change by assembly, and the same core shape can be formed. Therefore, there is an effect of reducing the influence on the winding and stabilizing the winding.
- the core 3 divided into two parts with an inclination can be combined with no gaps with the inclined surfaces aligned.
- the start and end of the inclination for dividing the winding core 3 must be provided on the surface where the winding core 3 comes into contact with the winding width suppressing plates 1 and 2. This time, as an example, it is a figure with an inclination on the short side of the coil, but depending on the application, the surface that needs to secure insulation inside the coil is not inclined, and the side where insulation is not required is inclined It is desirable to have a structure.
- the winding jig of the present embodiment there is no gap between the two divided cores, so that after winding the coil wire, the coil wire is not pressed even if pressed from the outside for self-bonding.
- a coil without deformation can be manufactured without entering the gap between the winding cores.
- the core in order to facilitate the removal of the coil, the core is divided into two parts and the surface where the two cores touch is inclined. Therefore, since the coil wire has a structure that converts the force of tightening the core into a force in the direction of pulling out the core, the tightening force applied to the core by winding can be converted into a force that contracts the core. The coil can be easily removed. Moreover, since it can form without providing a clearance gap between winding cores, the deformation
- the core 3 is divided into two parts, and the individual core-constituting pieces 4 and 5 obtained by dividing the core 3 are brought into contact with each other.
- An air-core coil winding jig that is configured, wherein a force F that causes the coil wire 18 to fasten the core 3 is applied to the surfaces of the core-constituting pieces 4 and 5 that are in contact with each other. 4.
- Inclination 19 is applied to convert the force into the direction in which the wires 5 and 5 are pulled out, and each of the core components 4 and 5 is tightened in a direction opposite to the force in the direction of pulling out each of the core components 4 and 5.
- Screws (clamps) 26 and 27 are provided, and by loosening the screws (clamps) 26 and 27, the coil wire 18 tightens the core 3 by the force with which the coil wire 18 tightens the core 3. Each of them moves in the pulling direction (direction in which each of the core constituting pieces 4 and 5 is relatively separated). Is shall.
- FIG. 1 a rectangular core is shown assuming a winding of a square coil, but the shape of the core may not be rectangular. Even if the core shape is other than a quadrangle, the winding core is divided into two parts with an inclination, and the winding core is assembled so that the inclined surface is touched, so that the tightening force applied to the core by winding is perpendicular to the winding direction. This makes it easier to move the core along the inclination. According to this structure, there is an advantage that a structure for contracting the core can be applied to various core shapes.
- the winding core of this winding jig may be made of a metal material.
- the air-core coil it is necessary to wind the self-bonding wire around the winding core, and then heat and melt the self-bonding layer to bond the coil wires together. At this time, the coil and the core are thermally expanded.
- the thermal expansion of the coil is larger than that of the core. There is a gap between them, which has the effect of facilitating removal of the coil after winding.
- FIG. A fourth embodiment of the present invention will be described below with reference to FIG.
- a groove for fitting the coil wire is formed on the outer periphery of the core, and at least one of the side walls of the groove is in contact with the core-constituting pieces. It is characterized in that it is inclined at an inclination angle gentler than the inclination angle of the surface to be inclined.
- a groove for fitting a coil wire is provided in the core, and the groove is formed by two side inclinations, at least one side of the inclination angle is made gentler than the inclination angle of the core so that it can be fitted into the groove.
- the coil winding jig is characterized in that the coil can be removed after winding.
- FIG. 1 the groove needs to be inclined more gently than the inclined surface 19 of the core-constituting piece.
- the groove needs to be inclined more gently than the inclined surface 19 of the core-constituting piece.
- FIGS. 5A and 5B assuming a groove 523 having a shape in which a coil wire is sandwiched between two adjacent slopes 52 and 53, at least the slope 53 is the slope of the sloped surface 19 of the core constituting piece.
- the inclination angle of the inclination 52 on the opposite side may be a steeper inclination angle than the inclination angle of the core component piece 19. That is, the shape of the side wall of the groove 523 may be asymmetrical. According to this structure, by fitting the coil wire into the groove 523 of the core, the position of the coil is difficult to shift, and the winding disturbance can be suppressed, and the coil 49 after winding can be removed from the core 3. .
- the groove 523 of the core constituent pieces 4 and 5 for fitting the coil wire has a structure with no inclination when the pitch of the grooves 523 is the same position after the left and right core constituent pieces 4 and 5 are combined.
- a coil provided with a cross point can be wound.
- Embodiment 5 The fifth embodiment of the present invention will be described below with reference to FIG.
- one core constituent piece of a plurality of core constituent pieces is divided into a plurality of core constituent pieces, and the other core constituent piece of the plurality of core constituent pieces.
- a wedge inserted between the one plurality of core constituent pieces, and an inclination corresponding to the inclination of the wedge is provided in each of the one plurality of core constituent pieces.
- the winding jig has a two-divided structure, but the winding core may be divided into four with the same structure. For example, as shown in FIG.
- the core 3 is divided into four so that both the long side direction and the short side direction are inclined, and the core 3 is composed of four winding frames 55, and is wound around the center.
- the winding frame 55 at the four corners is expanded when the wedge 54 is pushed.
- the winding core is divided into four parts with an inclination in two directions.
- the winding frame 55 of the winding core 3 moves on both the short side and the long side, and a gap is formed between the winding core 3 and the coil 49.
- the coil 49 can be removed without impairing the insulation of the inner surface of the 49.
Abstract
Description
以下、この発明の実施の形態1を、図1、図2、図3、図4に基づいて説明する。
巻幅抑制板1と巻幅抑制板2との間に、2分割した巻芯3が配置され、この巻芯3は巻幅抑制板1と巻幅抑制板2とによって、ねじ10,11,12,13,26,27を介して支承されている。
ねじ10が巻幅抑制板1の貫通穴31を遊嵌状態で貫通して巻芯構成要素5のねじ穴41に螺着され、ねじ11が巻幅抑制板1の貫通穴33を遊嵌状態で貫通して巻芯構成要素5のねじ穴42に螺着されることにより、巻幅抑制板1と巻芯構成要素5とが一体化されて巻線治具構成片47が構成される。
ねじ12が巻幅抑制板2の貫通穴39を遊嵌状態で貫通して巻芯構成要素4のねじ穴43に螺着され、ねじ13が巻幅抑制板2の貫通穴40を遊嵌状態で貫通して巻芯構成要素4のねじ穴44に螺着されることにより、巻幅抑制板2と巻芯構成要素4とが一体化されて巻線治具構成片48が構成される。
ボルト26が巻幅抑制板1の貫通穴32、巻芯構成要素5の貫通穴35、および巻芯構成要素4の貫通穴37を遊嵌状態で貫通して巻幅抑制板2のねじ穴45に螺着され、ボルト27が巻幅抑制板1の貫通穴34、巻芯構成要素5の貫通穴36、および巻芯構成要素4の貫通穴38を遊嵌状態で貫通して巻幅抑制板2のねじ穴46に螺着されることにより、巻線治具構成片47と巻線治具構成片48とが一体化されて空芯コイル巻線治具が完成される。
巻幅抑制板1と巻幅抑制板2とは、共働して、コイル線18の巻芯3への巻回時にコイルの幅を所定長に抑制あるいは規制するものである。巻幅抑制板1と巻幅抑制板2との相対距離は、巻幅抑制板1,2を支承する巻芯3の長さによって決定される。なお、コイル線18が巻芯3に所定数巻回されてコイル状に形成されたものがコイルであり、コイル線18とは区別される。
巻芯3は巻芯構成片4,5に分割された構造であり、これら一対の巻芯構成片4,5で巻芯3が形成されている。巻芯構成片4,5は、相互に面接触しており各々の相対接触面19は同じ傾斜角度で傾斜を付けられて傾斜面となっている。
巻芯3は、本実施の形態の例では、四角筒状のコイルを形成する場合を想定し、2つの巻芯構成片4、5を組み合わせることで四角柱となる形状としている。
巻芯3はコイルを巻付ける面すなわち巻芯3の外周面に、周方向に4か所のコーナー部分6,7,8,9を有している。各コーナー部6,7,8,9は、何れも曲率半径が数mm程度の円弧としてある。
A first embodiment of the present invention will be described below with reference to FIGS. 1, 2, 3, and 4. FIG.
Between the winding
The
The
The
The winding
The winding
In the example of the present embodiment, the
The winding
巻幅抑制板1、2と巻芯構成片4、5の中央には各々にまたがって貫通する穴14が設けられ、巻線機軸15を穴14に通し、ボビン固定治具16で挟み込むことで本発明の対象の空芯コイル巻線治具は巻線機に固定される。
ねじ10~13、26、27は巻線機軸15を避け巻芯の中心軸から離れた位置に設ける必要があるが、ねじ26、27は二つの巻芯3を、巻幅抑制板1、2を介して挟み込み治具の形状を維持するものであるため、巻芯の中心軸から対称の位置に配置することが望ましい。また、巻回に依りコイル線が巻芯を押付ける力が働き二つの巻芯が傾斜に沿って動くのに対し十分な力で締結できるねじである必要がある。ねじ10~13はねじ26、27および巻線機軸15を避けた位置に配置する必要があるが、巻幅抑制板1、2と巻芯3を締結するためのものであり、それぞれ2箇所以上で固定することが望ましい。また、位置決め機構を設けると、治具の分解組立による位置ずれを防ぎ、コイルの巻乱れを防ぐ効果がある。 Further, the winding
A
The
巻線機で巻線治具にコイル線を巻回して巻線治具上にコイルを形成(図4(A)参照)した後、図4(B)に示すようにボビン固定治具16を取り外して、コイルが形成された巻線治具を巻線機軸15から抜き(図4(C)参照)、その後、ねじ26,27を緩めると、巻線時にコイル線が巻芯3を締め付ける力により巻線治具構成片47(巻幅抑制板1、巻芯構成片5、ねじ10,11からなる一体化組体)と巻線治具構成片48(巻幅抑制板2、巻芯構成片4、ねじ12,13からなる一体化組体)が押され合い、傾斜面に対して垂直方向および傾斜面に沿った方向に内部応力が働く。このとき、傾斜面に対して垂直方向の内部応力は巻芯構成片4,5で打ち消し合うが、傾斜に沿った方向の内部応力は巻芯構成片4,5を傾斜に沿って移動させる力に変換される。巻線による締め付け力をF、傾斜の角度をθとすると、傾斜面に沿って巻芯構成片4,5が移動しようとする力はFsinθで表わされ、巻芯構成片4,5が傾斜に沿って移動することで自動的に巻芯3の径が小さくなる方向に相対的に移動(巻芯構成片4,5が穴14の中心線に沿って互いに離れる方向に移動)して図3の状態(巻芯径収縮状態であり、しかも巻幅抑制板2および巻芯構成片5を取り外してコイルを取り外し可能な状態とするための前段階の状態)となり、コイル49取り外しのための巻線治具から巻芯を抜く作業と巻芯径を収縮させる作業が同一作業動作中に行われる。
ねじ26,27を抜き取った後に、図4(D)に例示のように先ず巻線治具構成片47を抜き取り、次いで、図4(E)に例示のように空芯のコイル49を巻線治具構成片48から取り外す。 According to such a mechanism, after winding the
After the coil wire is wound around the winding jig by the winding machine to form the coil on the winding jig (see FIG. 4A), the
After the
コイルを取り外す時にねじ10,11,12,13を取り外す必要がないため、ねじ10,11,12,13と巻幅抑制板1,2、巻芯構成片4,5を相対的に移動可能な構造にする必要がなく、一体物であっても巻芯径を収縮させることができる。巻芯径を収縮させる構造の多くは、巻芯構成要素と巻幅抑制板を相対的に移動させるためにねじの貫通穴を長穴にするなどの機構を設ける必要があるが、本発明の治具はねじを配置できない巻芯の断面積が小さいコイルにも適用できる。 Further, the structure of the winding jig according to the present embodiment can realize a mechanism for contracting the core in order to make it easy to remove the core by only the shape of the core, so that the spring that contracts the core inside the core. It is not necessary to provide a mechanism such as. The winding jig according to the present embodiment can be applied to a small-diameter coil in which the volume of the core is small and a mechanism for contracting the core cannot be provided inside the core, and the coil can be used regardless of the size or shape of the core. Has the effect of facilitating removal.
Since it is not necessary to remove the
巻芯3を分割する傾斜の開始と終了は巻芯3が巻幅抑制板1、2に触れ合う面に設ける必要がある。今回は例としてコイルの短辺に傾斜を付けた図としたが、用途に応じてコイル内側の絶縁を確保する必要がある面には傾斜を設けず、絶縁性が要求されない側に傾斜を付ける構造にすることが望ましい。 Further, the
The start and end of the inclination for dividing the winding
また、巻幅抑制板1,2に巻芯と同形状の彫り込みをもつ構造であるので、巻芯の位置決めが容易になり治具を組立てやすくなる。 According to the first embodiment, in a winding jig for manufacturing an air-core coil, in order to facilitate the removal of the coil, the core is divided into two parts and the surface where the two cores touch is inclined. Therefore, since the coil wire has a structure that converts the force of tightening the core into a force in the direction of pulling out the core, the tightening force applied to the core by winding can be converted into a force that contracts the core. The coil can be easily removed. Moreover, since it can form without providing a clearance gap between winding cores, the deformation | transformation of the coil by a coil wire entering in a clearance gap can be prevented.
In addition, since the winding
また、図1においては角型コイルの巻線を想定して四角形状の巻芯を示したが、巻芯の形状は四角形状でなくても良い。四角形以外の巻芯形状でも、傾斜をつけて巻芯を2分割し、傾斜面を触れ合うように巻芯を組み立てることで、巻回によって巻芯に加わる締付け力を巻線方向に対して垂直方向の力に変換でき、巻芯を傾斜に沿って移動させやすくする。
この構造によれば、巻芯を収縮する構造を多様な巻芯形状において適用できる利点がある。
Further, in FIG. 1, a rectangular core is shown assuming a winding of a square coil, but the shape of the core may not be rectangular. Even if the core shape is other than a quadrangle, the winding core is divided into two parts with an inclination, and the winding core is assembled so that the inclined surface is touched, so that the tightening force applied to the core by winding is perpendicular to the winding direction. This makes it easier to move the core along the inclination.
According to this structure, there is an advantage that a structure for contracting the core can be applied to various core shapes.
また、本巻線治具の巻芯は金属材料を素材として作製しても良い。空芯コイルは巻芯に自己融着線を巻回した後、加熱して自己融着層を溶かしてコイル線同士を接着する必要がある。このときコイルと巻芯は熱膨張するが、コイル線の材料よりも熱膨張径数の小さい材料を巻芯の素材として用いれば、巻芯よりもコイルの熱膨張が大きく、コイルと巻芯の間に隙間ができ、巻回後のコイルの取り外しを容易にする効果がある。
Further, the winding core of this winding jig may be made of a metal material. In the air-core coil, it is necessary to wind the self-bonding wire around the winding core, and then heat and melt the self-bonding layer to bond the coil wires together. At this time, the coil and the core are thermally expanded. However, if a material having a smaller thermal expansion diameter than that of the coil wire is used as the material of the core, the thermal expansion of the coil is larger than that of the core. There is a gap between them, which has the effect of facilitating removal of the coil after winding.
以下、この発明の実施の形態4を、図5に基づいて説明する。
本実施の形態4の空芯コイル巻線治具は、巻芯の外周にコイル線を嵌める溝が形成されており、当該溝の側壁の少なくとも一方の側壁が、巻芯構成片の相互に接触する面の傾斜の傾斜角より緩い傾斜角で傾斜していることを特徴とするものである。また、巻芯にコイル線を嵌めるための溝をつけ、2辺の傾斜により溝を構成したとき、少なくともその片側の傾斜角を巻芯の傾斜角よりも緩やかにすることで、溝に嵌められたコイルを巻線後に取り外せる構造としたことを特徴とするコイル巻線治具である。
巻芯構成片4、5の側面50、51あるいはコーナー部分6、7、8、9(図1参照)にコイル線をはめ込むための溝を付けても良い。このとき巻線後のコイルを取り外せるようにするため、溝は巻芯構成片の傾斜面19よりも緩やかな傾斜である必要がある。例えば図5(A)(B)において、相隣る2辺の傾斜52、53の間にコイル線を挟む形状の溝523を想定したとき、少なくとも傾斜53は巻芯構成片の傾斜面19の傾斜角と同じあるいはそれよりも緩やかな傾斜角の直線である必要がある。しかし反対側の傾斜52の傾斜角は巻芯構成片19の傾斜角より急こう配の傾斜角でも良い。すなわち溝523の側壁の形状は左右非対称でも良い。
この構造によれば、コイル線を巻芯の溝523に嵌めることでコイルの位置がずれにくくなり巻乱れを抑制することができ、さらに巻回後のコイル49を巻芯3から外すことができる。
コイル線を嵌めるための巻芯構成片4,5の溝523は、左右の巻芯構成片4,5を組み合わせた後、溝523のピッチが同じ位置になる構造であるとき、傾斜のない面にクロスポイントを設けたコイルを巻回することができる。巻芯構成片4,5を組み合わせた後、溝523のピッチが1ピッチ分ずれた位置になる構造であるとき、傾斜のある面にクロスポイントを設けたコイルを巻回することができる。
A fourth embodiment of the present invention will be described below with reference to FIG.
In the air-core coil winding jig of the fourth embodiment, a groove for fitting the coil wire is formed on the outer periphery of the core, and at least one of the side walls of the groove is in contact with the core-constituting pieces. It is characterized in that it is inclined at an inclination angle gentler than the inclination angle of the surface to be inclined. In addition, when a groove for fitting a coil wire is provided in the core, and the groove is formed by two side inclinations, at least one side of the inclination angle is made gentler than the inclination angle of the core so that it can be fitted into the groove. The coil winding jig is characterized in that the coil can be removed after winding.
You may attach the groove | channel for inserting a coil wire in the side surfaces 50 and 51 or the
According to this structure, by fitting the coil wire into the
The
以下、この発明の実施の形態5を、図6に基づいて説明する。
本実施の形態4の空芯コイル巻線治具は、複数の巻芯構成片の一方の巻芯構成片が複数個に分割されており、複数の巻芯構成片の他方の巻芯構成片が、前記一方の複数個の芯構成片の相互間に挿入される楔であり、当該楔の傾斜に対応した傾斜が、前記一方の複数個の前記巻芯構成片の各々に設けられていることを特徴とするものである。
実施の形態1では2分割構造の巻線治具としたが、同様の構造で巻芯を4分割しても良い。例えば図6に示すように、巻芯3を長辺方向と短辺方向の両方に傾斜が付くように4分割し巻芯3が4個の巻枠55から構成される構造とし、中央に巻枠55と逆の傾斜を付けたくさび54を設けることで、くさび54を押し込むと四隅の巻枠55が押し広げる構造とする。つまり、巻芯に2方向の傾斜をつけて4分割し、巻回時はコイル内径と同じ寸法で形状を保ち、コイル巻回後に巻芯の中央のくさびを抜くことで四隅の巻芯が中央に移動され、コイル内側の絶縁被膜を傷つけることなくコイルを取り外せる構造のコイル巻線治具である。
この構造の巻線治具によれば短辺と長辺の両方に巻芯3の巻枠55が移動し巻芯3とコイル49との間に隙間ができるため、短辺、長辺ともコイル49内側の面の絶縁性を損ねることなくコイル49を取り外すことができる。
The fifth embodiment of the present invention will be described below with reference to FIG.
In the air-core coil winding jig of the fourth embodiment, one core constituent piece of a plurality of core constituent pieces is divided into a plurality of core constituent pieces, and the other core constituent piece of the plurality of core constituent pieces. Is a wedge inserted between the one plurality of core constituent pieces, and an inclination corresponding to the inclination of the wedge is provided in each of the one plurality of core constituent pieces. It is characterized by this.
In the first embodiment, the winding jig has a two-divided structure, but the winding core may be divided into four with the same structure. For example, as shown in FIG. 6, the
According to the winding jig having this structure, the winding
なお、各図中、同一符合は同一または相当部分を示す。 In the present invention, the embodiments can be appropriately combined, modified, and omitted within the scope of the invention.
In addition, in each figure, the same code | symbol shows the same or equivalent part.
Claims (9)
- 巻芯が2分割され分割された個々の巻芯構成片を相互に接触させて前記巻芯が構成される空芯コイル巻線治具であって、前記巻芯構成片の相互に接触する面に、コイル線が前記巻芯を締付ける力を前記各々の巻芯構成片を抜く方向の力に変換する傾斜が施されていることを特徴とする空芯コイル巻線治具。 An air-core coil winding jig in which the winding core is configured by bringing the winding core into two parts and contacting each other, and the surfaces of the winding core-forming pieces that are in contact with each other Further, the air core coil winding jig is characterized in that a coil wire is inclined so as to convert a force for tightening the core into a force in a direction in which each core core component piece is pulled out.
- 巻芯が2分割され分割された個々の巻芯構成片を相互に接触させて前記巻芯が構成される空芯コイル巻線治具であって、前記巻芯構成片の相互に接触する面に、コイル線が前記巻芯を締付ける力を前記各々の巻芯構成片を抜く方向の力に変換する傾斜が施され、前記各々の巻芯構成片を前記抜く方向の力と反対の方向に前記巻芯構成片の各々を締め付ける締付子を備え、前記締付子の弛緩状態化下では、前記巻芯構成片の各々が前記抜く方向に移動可能であることを特徴とする空芯コイル巻線治具。 An air-core coil winding jig in which the winding core is configured by bringing the winding core into two parts and contacting each other, and the surfaces of the winding core-forming pieces that are in contact with each other The coil wire is inclined so as to convert a force for tightening the core into a force in a direction in which each of the core components is pulled out, and in a direction opposite to the force in the direction of pulling out each of the core components. An air-core coil comprising a clamp for tightening each of the core-constituting pieces, wherein each of the core-constituting pieces is movable in the pulling direction under the relaxed state of the clamp. Winding jig.
- 請求項1または請求項2に記載の空芯コイル巻線治具において、前記巻芯の両端に設けられコイル幅を所定長に制限する巻幅抑制板の各々に、前記巻芯の端部が嵌入する前記巻芯と同形状の彫り込みが設けられていることを特徴とする空芯コイル巻線治具。 The air core coil winding jig according to claim 1 or 2, wherein an end of the core is provided on each of the winding width suppression plates provided at both ends of the core to limit the coil width to a predetermined length. An air core coil winding jig, wherein an engraving having the same shape as the core to be inserted is provided.
- 請求項1から請求項3のいずれか一つに記載の空芯コイル巻線治具において、前記コイル線が自己融着線であり、前記巻芯の線膨張係数が、前記コイル線の線膨張係数より小さいことを特徴とする空芯コイル巻線治具。 The air core coil winding jig according to any one of claims 1 to 3, wherein the coil wire is a self-bonding wire, and a linear expansion coefficient of the core is a linear expansion of the coil wire. An air-core coil winding jig characterized by being smaller than the coefficient.
- 請求項1から請求項4のいずれか一つに記載の空芯コイル巻線治具において、前記巻芯の外周にコイル線を嵌める溝が形成されており、前記溝の側壁の少なくとも一方の側壁が、前記傾斜の傾斜角より緩い傾斜角で傾斜していることを特徴とする空芯コイル巻線治具。 The air core coil winding jig according to any one of claims 1 to 4, wherein a groove for fitting a coil wire is formed on an outer periphery of the core, and at least one side wall of the side wall of the groove. However, the air-core coil winding jig is inclined at an inclination angle looser than the inclination angle of the inclination.
- 請求項1から請求項5のいずれか一つに記載の空芯コイル巻線治具において、前記巻芯構成片の一方の巻芯構成片が複数個に分割されており、前記巻芯構成片の他方の巻芯構成片が、複数個の前記巻芯構成片の相互間に挿入される楔であり、前記楔の傾斜に対応した傾斜が、複数個の前記巻芯構成片の各々に設けられていることを特徴とする空芯コイル巻線治具。 The air core coil winding jig according to any one of claims 1 to 5, wherein one core constituent piece of the core constituent piece is divided into a plurality of pieces, and the core constituent piece The other core constituent piece is a wedge inserted between the plural core constituent pieces, and an inclination corresponding to the inclination of the wedge is provided in each of the plural core constituent pieces. An air-core coil winding jig characterized by being made.
- 巻芯が2分割され分割された個々の巻芯構成片を相互に接触させて前記巻芯が構成され前記巻芯構成片の相互に接触する面に、コイル線が前記巻芯を締付ける力を前記各々の巻芯構成片を抜く方向の力に変換する傾斜が施され、前記各々の巻芯構成片を前記抜く方向の力と反対の方向に前記巻芯構成片の各々を締め付ける締付子を備え前記締付子の弛緩状態化下では前記巻芯構成片の各々が前記抜く方向に移動可能である空芯コイル巻線治具を使用して空芯コイルを製造する空芯コイル製造方法であって、
前記抜く方向の力と反対の方向に前記巻芯構成片の各々が前記締付子によって締め付けられた状態下で、前記巻芯に前記コイル線を巻回して空芯コイルを形成し、
前記空芯コイルを形成した後に前記締付子を緩めて前記巻芯の前記巻芯構成片の各々が前記抜く方向に移動した後に、前記空芯コイルを前記巻芯から取り外す
ことを特徴とする空芯コイル製造方法。 The winding core is divided into two parts, and the individual core constituent pieces divided into two are brought into contact with each other, and the coil core has a force for tightening the core on the surface of the core constituent pieces that are in contact with each other. A clamp that is inclined to convert the force to the direction of pulling out each of the core component pieces, and that clamps each of the core component pieces in a direction opposite to the force in the direction of pulling out each of the core component pieces. An air-core coil manufacturing method for manufacturing an air-core coil using an air-core coil winding jig in which each of the core-constituting pieces is movable in the pulling direction under the relaxed state of the fastener. Because
Under the state where each of the core constituent pieces is clamped by the clamp in the direction opposite to the force in the pulling direction, the coil wire is wound around the core to form an air core coil,
After the air-core coil is formed, the clamp is loosened, and after each of the core-constituting pieces of the core moves in the pulling direction, the air-core coil is removed from the core. Air core coil manufacturing method. - 請求項7に記載の空芯コイル製造方法において、前記締付子を緩めた場合、前記コイル線が前記巻芯を締め付ける力によって、前記巻芯構成片の各々が前記抜く方向に移動することを特徴とする空芯コイル製造方法。 The air core coil manufacturing method according to claim 7, wherein when the clamp is loosened, each of the core-constituting pieces moves in the pulling direction by a force with which the coil wire tightens the core. An air core coil manufacturing method characterized by the above.
- 請求項7または請求項8に記載の空芯コイル製造方法において、前記コイル線が自己融着線であり、前記空芯コイルを自己融着した後に前記巻芯から取り外すことを特徴とする空芯コイル製造方法。 The air core coil manufacturing method according to claim 7 or 8, wherein the coil wire is a self-bonding wire, and the air-core coil is removed from the winding core after self-bonding the air-core coil. Coil manufacturing method.
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CN108511185A (en) * | 2018-02-28 | 2018-09-07 | 河南理工大学 | A kind of production method of air core coil |
CN108335902A (en) * | 2018-05-02 | 2018-07-27 | 河南理工大学 | The production method of the automatic coil winding machine of special-shaped air core coil and special-shaped air core coil |
US20200211752A1 (en) * | 2018-12-28 | 2020-07-02 | Taiyo Yuden Co., Ltd. | Method for manufacturing coil component |
US11640872B2 (en) * | 2018-12-28 | 2023-05-02 | Taiyo Yuden Co., Ltd. | Method for manufacturing coil component |
WO2020239812A3 (en) * | 2019-05-28 | 2021-01-07 | Nicoventures Trading Limited | Inductor coil for an aerosol provision device |
JP2022533990A (en) * | 2019-05-28 | 2022-07-27 | ニコベンチャーズ トレーディング リミテッド | Inductor coil for aerosol delivery device |
JP7392917B2 (en) | 2019-05-28 | 2023-12-06 | ニコベンチャーズ トレーディング リミテッド | Inductor coil for aerosol delivery device |
CN112951593A (en) * | 2021-01-25 | 2021-06-11 | 西安聚能超导磁体科技有限公司 | Detachable coil skeleton |
CN113963937A (en) * | 2021-09-28 | 2022-01-21 | 广东德磁科技有限公司 | Hollow coil winding clamp and winding method |
CN113963937B (en) * | 2021-09-28 | 2023-07-14 | 广东德磁科技有限公司 | Hollow coil winding clamp and winding method |
CN113690048A (en) * | 2021-10-27 | 2021-11-23 | 山东天瑞重工有限公司 | Magnetic bearing winding tool |
Also Published As
Publication number | Publication date |
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KR102051278B1 (en) | 2019-12-03 |
KR20180002787A (en) | 2018-01-08 |
CN107735844A (en) | 2018-02-23 |
JPWO2016199893A1 (en) | 2017-11-24 |
JP6377273B2 (en) | 2018-08-22 |
CN107735844B (en) | 2020-07-24 |
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