Classifications

• • A—HUMAN NECESSITIES
  • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
  • A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
  • A47J31/00—Apparatus for making beverages
  • A47J31/44—Parts or details or accessories of beverage-making apparatus
  • A47J31/46—Dispensing spouts, pumps, drain valves or like liquid transporting devices
  • A47J31/461—Valves, e.g. drain valves
• • A—HUMAN NECESSITIES
  • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
  • A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
  • A47J31/00—Apparatus for making beverages
  • A47J31/42—Beverage-making apparatus with incorporated grinding or roasting means for coffee
• • A—HUMAN NECESSITIES
  • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
  • A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
  • A47J31/00—Apparatus for making beverages
  • A47J31/44—Parts or details or accessories of beverage-making apparatus
• • A—HUMAN NECESSITIES
  • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
  • A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
  • A47J31/00—Apparatus for making beverages
  • A47J31/44—Parts or details or accessories of beverage-making apparatus
  • A47J31/46—Dispensing spouts, pumps, drain valves or like liquid transporting devices
  • A47J31/468—Pumping means
• • A—HUMAN NECESSITIES
  • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
  • A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
  • A47J31/00—Apparatus for making beverages
  • A47J31/44—Parts or details or accessories of beverage-making apparatus
  • A47J31/52—Alarm-clock-controlled mechanisms for coffee- or tea-making apparatus ; Timers for coffee- or tea-making apparatus; Electronic control devices for coffee- or tea-making apparatus
• • A—HUMAN NECESSITIES
  • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
  • A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
  • A47J31/00—Apparatus for making beverages
  • A47J31/44—Parts or details or accessories of beverage-making apparatus
  • A47J31/52—Alarm-clock-controlled mechanisms for coffee- or tea-making apparatus ; Timers for coffee- or tea-making apparatus; Electronic control devices for coffee- or tea-making apparatus
  • A47J31/521—Alarm-clock-controlled mechanisms for coffee- or tea-making apparatus ; Timers for coffee- or tea-making apparatus; Electronic control devices for coffee- or tea-making apparatus the electronic control being performed over a network, e.g. by means of a computer or a handheld device
• • A—HUMAN NECESSITIES
  • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
  • A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
  • A47J31/00—Apparatus for making beverages
  • A47J31/44—Parts or details or accessories of beverage-making apparatus
  • A47J31/52—Alarm-clock-controlled mechanisms for coffee- or tea-making apparatus ; Timers for coffee- or tea-making apparatus; Electronic control devices for coffee- or tea-making apparatus
  • A47J31/525—Alarm-clock-controlled mechanisms for coffee- or tea-making apparatus ; Timers for coffee- or tea-making apparatus; Electronic control devices for coffee- or tea-making apparatus the electronic control being based on monitoring of specific process parameters
• • A—HUMAN NECESSITIES
  • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
  • A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
  • A47J31/00—Apparatus for making beverages
  • A47J31/44—Parts or details or accessories of beverage-making apparatus
  • A47J31/52—Alarm-clock-controlled mechanisms for coffee- or tea-making apparatus ; Timers for coffee- or tea-making apparatus; Electronic control devices for coffee- or tea-making apparatus
  • A47J31/525—Alarm-clock-controlled mechanisms for coffee- or tea-making apparatus ; Timers for coffee- or tea-making apparatus; Electronic control devices for coffee- or tea-making apparatus the electronic control being based on monitoring of specific process parameters
  • A47J31/5251—Alarm-clock-controlled mechanisms for coffee- or tea-making apparatus ; Timers for coffee- or tea-making apparatus; Electronic control devices for coffee- or tea-making apparatus the electronic control being based on monitoring of specific process parameters of pressure
• • A—HUMAN NECESSITIES
  • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
  • A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
  • A47J31/00—Apparatus for making beverages
  • A47J31/44—Parts or details or accessories of beverage-making apparatus
  • A47J31/52—Alarm-clock-controlled mechanisms for coffee- or tea-making apparatus ; Timers for coffee- or tea-making apparatus; Electronic control devices for coffee- or tea-making apparatus
  • A47J31/525—Alarm-clock-controlled mechanisms for coffee- or tea-making apparatus ; Timers for coffee- or tea-making apparatus; Electronic control devices for coffee- or tea-making apparatus the electronic control being based on monitoring of specific process parameters
  • A47J31/5253—Alarm-clock-controlled mechanisms for coffee- or tea-making apparatus ; Timers for coffee- or tea-making apparatus; Electronic control devices for coffee- or tea-making apparatus the electronic control being based on monitoring of specific process parameters of temperature
• • A—HUMAN NECESSITIES
  • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
  • A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
  • A47J31/00—Apparatus for making beverages
  • A47J31/44—Parts or details or accessories of beverage-making apparatus
  • A47J31/60—Cleaning devices
  • A47J31/605—Water filters

Definitions

• the present invention relates to an electrically operated beverage maker (in particular an electrically operated coffee machine) according to the preamble of claim 1.
• the invention also relates to a method for operating such an electrically operated beverage maker.
• maintenance-relevant components or components of beverage makers are exchanged after a runtime or number of cycles determined for the respective component (the latter expressed, for example, in a number of brewing processes already carried out by the respective component in a coffee maker as beverage maker).
• a runtime or number of cycles determined for the respective component the latter expressed, for example, in a number of brewing processes already carried out by the respective component in a coffee maker as beverage maker.
• maintenance dates are set so that, taking into account a reasonable effort of the beverage maker (hereinafter generally referred to as a machine) one as high reliability as possible.
• Typical runtimes can be based on field evaluations or continuous run data and can be defined on the basis of a typical number of failures depending on cycles or the runtime (for example: 2%).
• the task is to calculate or forecast optimal maintenance dates for the components from such a more flexible evaluation.
• the starting point for the consideration of the present invention is that the relatively rigid system known from the prior art often does not take into account that components of the beverage maker are exposed to different actual loads depending on the location and / or operating conditions of the beverage maker, so that components may be longer
• beverage maker can be found in claim 1. Subsequently, the beverage maker is alternatively referred to as a machine and described in particular on an example of a coffee machine. However, the beverage maker according to the invention may also be a beverage maker for other hot drinks (e.g., tea, hot chocolate or drinking soup) or even a beverage maker for preparing cold drinks (e.g., syrup-based drinks).
• hot drinks e.g., tea, hot chocolate or drinking soup
• beverage maker for preparing cold drinks e.g., syrup-based drinks.
• load characteristic is hereinafter referred to alternatively as “load factor”. It can be a single measure, but the load characteristic of a component can also be several individual, different aspects of the actual wear of the considered
• Component eg, the wear of the temperature profile and the wear by the pressure curve, which is exposed to a seal of the coffee machine over the operating time of the machine
• different components for example: a plurality of sealing parts, where each such a temperature and / or pressure curve over the time is captured
• the load parameter can also be determined in the form of one or more trajectory (s) and / or characteristic number (s) derived therefrom (for example, the current consumption and the voltage consumption over a defined period of time as two trajectories, as a load characteristic or load factor of a motor of the grinder Coffee maker from these curves to determine the actually performed electrical work of the engine by means of designed as a micro-controller, central control unit of the machine or to calculate).
• a component according to claim 1 is usually a component of the beverage maker, but it may also be a component of a beverage maker-external unit, which is connected to the beverage maker and cooperates with this for producing a desired beverage.
• the reliability parameter is also referred to as "reliability or quality level.”
• the reliability parameter is a parameter (in the form of a single characteristic number or a single numerical value, an n-tuple of numerical values or else in the form of a or a plurality of curve (s)), which allows a statement about the currently given reliability and / or the currently given quality of the component (or of components thereof) and / or about a predicted, future reliability and / or quality of the component.
• the reliability parameter can thus describe the state of a component with respect to its wear or its state of use.
• the reliability characteristic or the reliability or quality level can also be divided into a plurality (eg 1 to x) of phases.
• the reliability parameter can also be represented as a numerical value or be a numerical value, for example the currently given one
• the reliability parameter may also take the form of a probability of failure over time (in particular: how a (predicted) probability of failure per unit of time changes over time, ie increases).
• the reliability parameter can therefore also take the form of a curve which characterizes a maintenance expenditure which increases over time (expressed, for example, in a number of components of a component to be exchanged).
• the reliability parameter can contain several individual key figures. For example, several key figures, the different failure reasons of a component (for example, based on different components of a component, such as the brew group, which may fail) into account.
• one or more specific load parameters (s) of one or more other components may / may also be used maintenance-relevant component (s).
• Time of urgent maintenance of said component if the probability of failure per time interval for that component exceeds a first predefined value or the time of recommended maintenance of said component if the probability of failure per unit time of that component exceeds a second predefined value (where the first predefined value is greater as the second predefined value). See also the following examples.
• the beverage maker may comprise a microprocessor-based, central control unit, by means of which the load characteristics and / or the reliability characteristics of the maintenance-relevant components can be calculated such as a system cleaning or a cleaning of individual components.
• maintenance relevance is thus understood to mean everything that is necessary or helpful in order to restore or maintain the correct function of the corresponding component.
• Advantageously realizable features of a beverage maker according to the invention can be found in claim 2.
• the accumulated time duration which indicates how long the considered component was actually in operation, is understood (eg the time over which a motor was actually operating independently of its actual current consumption and voltage consumption during operation, or also the time over which a pressure applied to a seal, regardless of the actual amount of applied pressure).
• run time the number of brewing cycles of an electric coffee maker as a beverage maker (this number is hereinafter alternatively referred to as the number of cycles) to be understood that has actually gone through the considered component of the machine actually.
• the operating time or the operating time code or the running time or the number of cycles just do not indicate the actual wear of such a component, but only the time over which said component was actually in operation (so that hereby only a simplified, rough estimate the actual wear of said component would be possible).
• the given properties may be, in particular, measurable technical, eg mechanical, electrical or electronic properties, examples being the quality of grinding disks of a coffee mill grinder, expressed for example in US Pat
• measurable technical eg mechanical, electrical or electronic properties
• examples being the quality of grinding disks of a coffee mill grinder
• predefined properties can also be defined but not measurable technical properties, such as a quality level of a seal used or a type (type or functional principle) of a water filter, etc.
• Operating parameters can be parameters which are determined during operation of the machine (and, for example, with their time-dependent progression in one) Data storage of the machine are written). Examples include the current consumption and the voltage consumption of a motor of the grinder of a coffee machine: From this, as already described, the electrical work actually performed by the engine can be calculated and used for the calculation of the reliability characteristic of this motor.
• the (instantaneous) brightness of a display (display) of the beverage maker can be detected, whereby the degree of wear (for example due to soiling and / or also by diminishing the luminosity) of the backlighting of the display can be determined.
• Pressure or force sensors can be mechanical loads
• a maintenance instruction may be (or include) a maintenance time, a maintenance recommendation and / or a maintenance order directed to the beverage maker.
• a maintenance command for example, a command of the type "blocking the beverage maker [or the affected component] for further ... [predefined number of drinks still allowed] drinks" can be generated or codified, which can also be displayed as a maintenance recommendation:
• the number of remaining beverage cycles is counted and the machine (or affected component), when that number is reached, is automatically locked until the corresponding component has been replaced, repaired, maintained or cleaned. It is also possible to calculate "warning times” as maintenance times and to display corresponding maintenance recommendations at these times (eg "component ... [affected component] soon consumed") without specific maintenance commands being generated or codified. This makes it possible to drive over the component, that is, to reuse this component over a certain period of time or number of cycles, even though it is actually already consumed. Thus, the longer the component has been run over, the lower the reliability and quality of a component (ie, the higher the probability of failure of a component).
• maintenance need can be understood according to the invention a defined state in which a reliability characteristic or a reliability or quality level of this component is no longer achieved.
• components that are relevant for maintenance can be components, individual parts or functional groups of the beverage maker which require regular maintenance in order to ensure the reliability and quality of the beverage maker.
• Examples are water filters, mills, pumps, fans, seals, indicators, controls, spouts, etc.
• Ambient conditions are parameters that characterize the actual or planned location of the beverage maker. These may be physical parameters (such as humidity or temperature used in the calculation of a reliability characteristic for the seals, Valves, fans or scoops, or even the ambient brightness, which can go into a minimum display brightness as a reliability characteristic, which must still have the display of the machine) or chemical parameters (for example: use of the machine in large kitchens or canteens in which there is a greasy and humid environment or use of the machine in areas with low-mineral water, which is very aggressive and can attack seals and other materials).
• physical parameters such as humidity or temperature used in the calculation of a reliability characteristic for the seals, Valves, fans or scoops, or even the ambient brightness, which can go into a minimum display brightness as a reliability characteristic, which must still have the display of the machine
• chemical parameters for example: use of the machine in large kitchens or canteens in which there is a greasy and humid environment or use of the machine in areas with low-mineral water, which is very aggressive and can attack seals and
• the beverage maker may have corresponding sensors for detecting such parameters (for example ambient temperature sensor or pressure sensor).
• sensors for detecting such parameters for example ambient temperature sensor or pressure sensor.
• the external computing device is referred to alternatively as an outsourced system, (external) computer or (external) server.
• Figure 1 shows the basic structure of a coffee machine according to the invention.
• FIG. 2 shows the procedure of the invention in the determination of reliability characteristics.
• FIG. 3 shows an example of the inventive assessment of a need for maintenance of components with phase division.
• FIG. 4 shows an example of a reliability parameter according to the invention in the form of a probability of failure per unit of time as a function of the operating time of the corresponding component.
• FIG. 5a shows an example of a possible maintenance according to the invention with fixed time intervals of the maintenance intervals with variable scope of maintenance per maintenance operation.
• FIG. 5b shows another example in which the maintenance or the scope of maintenance per maintenance operation is fixed in each case, but the time intervals between the individual maintenance operations are calculated differently depending on the maintenance request (based on the determined load parameter (s)) ( dynamic maintenance).
• FIG. 5c shows an example for calculating the next maintenance time after evaluation of the first, fixed period of time from FIG. 5b.
• FIG. 5 d shows a calculation according to the invention of maintenance operations in which both the time intervals of the individual maintenance operations and their scope of maintenance are calculated or varied.
• FIG. 6 shows examples of failure probabilities per time interval as a function of the operating time for various components which, according to the invention, can be taken into account when calculating the reliability characteristics of the components.
• FIGS. 7a and 7b show examples of basic indicators for maintenance-relevant components which can be taken into account in the calculation of reliability characteristics of the components.
• FIGS. 8a and 8b show examples of reliability characteristics calculated according to the invention and user-specific or device-specific ones derived therefrom Parameters.
• FIG. 1 shows the structure of a coffee machine 1 according to the invention in a simplified scheme.
• the maintenance-relevant components subject to wear according to the present invention are the grinder 2a (corresponding to the grinder 21 in WO 2013/117362 A1), the drive motor 2b of the grinder 2a (reference number 22 in WO 2013 / 117362 AI), the pump 2c (corresponding to reference numeral 31 in WO 2013/117362 AI) to the boiler 28 of the coffee machine 1, the opti-see display (display) 2d (corresponds to the display 27 in WO 2013/117362 AI) and the control unit with push buttons 2e of the coffee machine 1 (corresponds to the operating unit 26 in WO 2013/117362 AI).
• the maintenance-relevant component 2d or the display is provided here in parallel with the reference numeral 6, since it is here on the one hand maintenance-relevant component, but on the other hand also for outputting maintenance instructions for all maintenance-relevant components 2a to 2e used.
• the unit of display 2d or 6 and control unit 2e is identified by the reference numeral 25.
• the components not relevant to the present invention are as follows: filter holder 11, filter holder 12, handle 13 of the filter holder 11, outlet opening 14 of the filter holder 11, brewing chamber 15 , Ground coffee 16 (in the portafilter 11), Siebango- lock 18, bean container 20, coffee grinder 19 (includes grinder 2a, drive motor 2b thereof and bean container 20), chute 23 from the grinder 2a in the portafilter 11, distribution screen element in the manner of a piston 33rd , Drive unit 32 of the element 33, hot water heater 28 and cold water connection of the machine 1 with reference numeral 29.
• the central control unit 7 corresponds to the extended by corresponding hardware elements and programs according to the present invention central control unit 24 from WO 2013/117362 AI.
• the reference numeral 3 denotes the load characteristics indicative of the actual wear of the components 2a to 2e.
• the reference numeral 4 designates the reliability characteristics of the components 2a to 2e calculated by taking into account the respective load characteristics 3 of the maintenance-relevant components 2a to 2e by means of the control unit 7.
• the reference numeral 5 designates the actual running times of the maintenance-relevant components 2a to 2e (characterizing service life numbers 5 of the components 2a to 2e expressed in the respective running time of the considered component).
• the load characteristics 3, reliability characteristics 4 and service life codes 5 are determined by the
• Control unit 7 detected or calculated and stored in a not-shown data memory of the control unit 7.
• the actual electrical work of the motor 2b calculated from the actual current consumption and the actual voltage consumption over the operating life of the motor 2b is used.
• the current consumption and the voltage consumption are thereby used as operating data stored continuously in the memory of the control unit 7 during the operation of the machine 1.
• the electrical work is then calculated from the motor running time, the current consumption during this period and the voltage consumption during this period.
• the (time-dependent) failure probability per unit time of the motor 2b is continuously calculated from the aforementioned load parameter 3 of the motor 2b over the running time of the motor 2b with the control unit 7b. As soon as this probability of failure per unit of time exceeds a predefined value, a corresponding warning message can be given in the display 6 (for example "Worn drive motor of the grinder, please contact maintenance service.”).
• the display 2d which over time in its brightness subsides.
• the luminosity of the backlight of the display 2d is measured as the load parameter 3 of the display 2d.
• this luminosity can also be calculated from the switch-on time and the brightness value set by the user.
• This load characteristic characterizes the aging process of the display 2d.
• the load parameter 3 of the display 2d can be used directly: In a maintenance-relevant component, the reliability parameter 4 can thus be identical to the load parameter 3 of the relevant maintenance-relevant component.
• the display 2d or 6 can be used as the maintenance recommendation "display unit consumed, please replace component".
• the wear states of the keys of the operating unit 2e eg with a noise sensor
• the pump 2c eg with a pressure sensor
• suitable load characteristics 3 of these components 2c, 2e. from which then suitable reliability characteristics 4 for these two components 2c, 2e can be calculated.
• the grinder 2a which is e.g. in view of the state of its grinding discs by means of an optical sensor (not shown) can be measured.
• the quality (for example material quality) of the grinding disks can be included in the load parameter 3 of the grinding mechanism 2a.
• the measurement of brewing pressure and brewing time is possible: If these increase, the fine dust content of the ground coffee has increased, which is an indicator for the wear of the grinding discs.
• FIG. 2 shows how, in the machine according to FIG. 1, maintenance plans, failure prognoses, quality levels for characterizing the component quality currently present can be set up on the basis of the determined load characteristics 3 and the reliability characteristics 4 calculated therefrom of the maintenance-relevant components 2a to 2e (FIG. middle column). In this case, it is also possible (via corresponding meter readings which are recorded in the control unit 7) to determine the actual operating times or actually executed working cycles of the individual components. into the list of maintenance plans, forecasts and / or quality levels (dashed arrow in FIG. 2). According to FIG. 2, it would also be simpler to consider only the actual operating time when setting up, for example, a maintenance plan for a component (FIG. 2, left-hand column): This corresponds to that already known from the prior art
• an electric beverage maker is thus made possible, which is capable of planning and forecasting maintenance appointments or carrying out a method for planning and forecasting maintenance appointments.
• all calculations for example of the load characteristics 3 and of the reliability characteristics 4, if necessary, also taking into account operating life indicators 5 of the components 2a to 2e
• the control unit 7 of the machine 1 itself.
• the bidirectional data line 8a for example via the Internet
• the corresponding calculations are then carried out in the system 8 and the calculation results, in particular the maintenance instructions determined from the calculated reliability characteristics, can be transmitted back to the machine 1 for display on the display 6 via the bidirectional data line 8a.
• a need for maintenance of components 2a to 2e can thus be calculated via their respective actual load, for example in the form of wear functions.
• a maintenance requirement of a maintenance-relevant component can be planned individually by one or more of the component associated reliability characteristic (s).
• Maintenance scopes and / or maintenance frequencies can be determined by specified maintenance costs and / or reliability requirements (eg cumulative reliability or quality level of the machine 1). Suitable curve functions can be used to calculate reliability characteristics of components.
• the calculation of failure forecasts and / or maintenance times on the machine 1 itself or by means of an external system 8 is possible.
• Calculated maintenance times and maintenance scopes can be used to plan service intervals and to plan a service network for sold coffee machines 1.
• past operating data can also be received via interpolation.
• a changed usage behavior can be taken into account (e.g., different operation of coffee makers in the summer and winter months).
• different maintenance instructions can be generated. for a control unit of a set up in the interior of a building coffee maker another maintenance instruction can be generated, as for a coffee machine, which is set up in the outdoor area.
• Calculations of reliability characteristics or of reliability or quality levels of different components (or of the complete device 1) can be carried out assuming maintenance scheduling.
• sensors for example noise sensors, pressure sensors, etc.
• the maintenance of the grinder 2a taking into account the actual loading of this grinder can thus take place.
• the load on a grinder or its mill depends on How often the grinder is used at all (often in the machine 1 several grinders 2a are installed, which then have different transit times depending on beverage distribution), but also dependent on which actual power (current consumption x voltage consumption) the grinder over what time (indicated eg in
• the determination of reliability parameters of maintenance-relevant components of a beverage maker can therefore be based on load factors of the components (which can be determined, for example, via sensors or can also be read out of operating data of the machine).
• the pure meter readings or cycle numbers can be taken into account: eg number of brewing cycles, number of mill doses, number of cycles of valves, running times of engines, beverage meter readings or the like.
• fixed values such as the quality of grinding disks, the type of water filters used, etc.
• Such fixed values can be taken into account when determining the load characteristics or calculating the reliability characteristics. Such fixed values can also be used as machine
• load characteristics which characterize the actual wear of maintenance-relevant components are taken into account in the calculation of the reliability characteristics of the components (eg quality level). For example, a seal ages significantly faster with increasing temperature. With the (measured or indirectly determined) temperature profile at the seal over time, this factor or load characteristic can be taken into account as a maintenance-relevant component in the calculation of the reliability characteristic of the seal. As a further factor, which enters into the load characteristic of the seal, the actual pressure prevailing at the seal can be taken into account over time in the calculation of the reliability characteristic. Also, alkalis or acids (for example, during cleaning) damage a seal.
• a consideration of the duration and frequency of cleaning as an additional factor of the load characteristic of the seal can also be included in the calculation of the reliability characteristic of the seal.
• an engine eg, the grinder 2a
• a current monitoring and voltage monitoring makes sense: This can be concluded that the actually performed electrical work of the engine.
• the starting current of the motor is included in order to optimally evaluate the condition of the motor.
• Such factors of load characteristics or the load characteristics can often be read from the operating data of the machine 1 (eg from a suitable data memory of the central control unit 7) and can in particular also refer to measured values (example: mill running time multiplied by current and voltage).
• measured values example: mill running time multiplied by current and voltage
• the load parameter (s) of the component For example, the load parameter for the grinding disks of a grinder 2a, in addition to the number of operating cycles 5, which have actually passed through the grinding discs in brewing, and the proportion (mill running time) per drink, the bean type (hard / soft / foreign matter loaded) and the quality of Paint discs (low, high quality) with account.
• Load characteristics or factors thereof as well as curve functions (time profiles) of load characteristics or factors thereof can be adapted flexibly according to the latest findings: It is advantageous to carry out the data processing on the external server 8 (ie, for example, the reliability characteristics from the load characteristics on the server 8 and then to display the conclusions from the calculated reliability characteristics (in particular: corresponding maintenance instructions) on the display 6 of the machine 1.
• the states or the reliability characteristics of components can be divided into several phases in order to assess the need for maintenance of components.
• a criterion as to when to replace a component can be chosen differently.
• the reliable mechanical function may be in the foreground (eg with seals), so that only a small failure rate or probability of failure per unit of time can be accepted.
• Other components can influence the beverage quality creepingly by signs of wear (for example: grinding disks in the grinder 2a), which, with a certain tolerancing of the quality, initially does not represent a severe failure criterion.
• Other components for example: water filter
• the ordinate (reliability parameter) over the abscissa (time), ie the reliability characteristic curve for a component, can be divided into phases, which can define different exchange criteria for the component. See the probability of occurrence curve per unit time over time in Figure 4 with the associated phase division in Figure 3 (the phase A, which is present in the time interval from 0 to zi, goes to the phase B and finally into the phase C). For example, at the time zi at the end of phase A for a seal (line 3 in Fig.
• a first warning as a maintenance recommendation on the display 6 are issued ("seal begins to wear.")
• a more urgent maintenance recommendation could be issued on the display 6 ("seal shows visible wear, please replace.”).
• Figure 3 shows a classification proposal for different phases with examples of maintenance-relevant components (left column from line).
• a cost-optimized maintenance plan (comprising a few service appointments per unit of time) can be generated by extrapolating an appointment when a first of the maintenance-relevant components goes into phase C. Then, a proposal of the follow-up appointment (for example: a From this it will now be shown for such a cost-optimized maintenance, which components would come to phase B and which phase would be reached.When phase C is reached, the respective component can be exchanged, the components that are still in phase B can stay. Likewise, a maintenance plan with reliability-optimized maintenance can be generated.
• an extrapolation of the appointment can take place when the first of the maintenance-relevant components reaches phase B. It can then be a proposal of the follow-up appointment (for example: one year). It will now be shown for the reliability-optimized maintenance, which components come into phase B. These components are also exchanged, unlike the cost-optimized maintenance.
• Figure 5a shows an example of fixed maintenance intervals: The time interval of the individual maintenance appointments is fixed, it is calculated according to the invention the scope of maintenance in each case.
• FIG. 5b shows a further example in which the initial maintenance is fixed, the subsequent maintenance dates or maintenance intervals are dynamically calculated according to the invention. After evaluating the first (fixed) maintenance interval, the scope and time of the next maintenance will be calculated. See also example in Figure 5c. Accordingly, after evaluation of the second maintenance interval ("dynamic" in FIG. 5b), in each case the circumference and the next maintenance time can be calculated, etc.
• Figure 5d shows a maintenance schedule generation of the present invention in which all maintenance intervals are dynamically set. At the beginning of the usage, an ongoing extrapolation can be made to determine the respectively next maintenance time and the respectively next scope of maintenance.
• FIG. 6 shows that a suitable curve function adapted to the component can be included in the calculation of the reliability parameter of a component (optimization for actual conditions).
• the background to this is that not every maintenance-relevant component behaves linearly with respect to its quality (eg expressed as probability of failure per time unit on the ordinate).
• a differently shaped curve function can enter into the calculation of the reliability parameter of a maintenance-relevant component. All the factors already described load parameter, operating data, operating time and sensor technology can be part of the curve function.
• the two-dimensional examples of curve functions shown in FIG. 6 may also take multidimensional curve functions of dimension> 3 into account.
• FIG. 6 shows examples of typical curve functions for various maintenance-relevant components of the coffee machine 1.
• the calculation of the reliability characteristics can not only be done in the processor of the central control unit 7 of the machine 1, but also externally (connection via the data line 8a) in an external, outsourced system 8. So for example, the determination steps for the load characteristics 3 of a method according to the invention can take place by means of the control unit 7 of the machine 1, while the calculation steps for the reliability characteristics 4 and the generation steps for the maintenance instructions can be carried out on the external system 8.
• the generated maintenance instructions such as Maintenance times, maintenance recommendations to be displayed or also the maintenance commands directed to the machine can then be transmitted from the external system 8 to the central control unit 7 via the data line 8a.
• the system 8 can thus communicate with the machine 1 via suitable interfaces.
• the essential steps of a method according to the invention can be realized as an application on the central server 8, which is assigned to the maintenance of the machine 1 or of several machines 1.
• Data of the machine (s) 1 can be transmitted to the server 8 via RDA module, Ethernet or via other common network communication interfaces.
• a planning and a prognosis of maintenance appointments may require a certain knowledge of the usage behavior on a machine 1.
• Such historical data collected for components may be collected to determine actual wear of maintenance-related components per component
• Basic indicators can be recorded in the machine data and extrapolated into the future.
• Basic indicators may advantageously be: operating days, brewing cycles, water consumption.
• the basic indicators can be linearly related to each other, cf. the example in Figure 7b.
• an extrapolation can be made to the reliability characteristics of all components of the machine 1, since the various basic indicators of the various components are known
• Desired reliability characteristics (or quality level) per component can be assigned to a customer-specific table device-specific. See example in Figure 8b.
• the individual components can also be closed in the future by means of an interpolation of data on a reliability or quality level.
• wear indicators in particular can determine the actual load of the components relevant for maintenance or
• Calculation of the reliability characteristics of the components contribute.
• Force sensors can determine the load on components (example: strain gauges that are applied to components that are subject to a bending load).

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• General Engineering & Computer Science (AREA)
• Apparatus For Making Beverages (AREA)

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• 2015
  • 2015-05-06 DE DE102015208375.6A patent/DE102015208375A1/de active Pending
• 2016
  • 2016-05-03 WO PCT/EP2016/059836 patent/WO2016177697A1/de not_active Ceased
  • 2016-05-03 US US15/571,779 patent/US11006778B2/en active Active
  • 2016-05-03 JP JP2017557992A patent/JP2018518228A/ja active Pending
  • 2016-05-03 EP EP16720413.0A patent/EP3291713B1/de active Active
• 2021
  • 2021-02-10 JP JP2021019450A patent/JP7261249B2/ja active Active

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