WO2016155489A1 - Smart cutting system - Google Patents

Smart cutting system Download PDF

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Publication number
WO2016155489A1
WO2016155489A1 PCT/CN2016/076330 CN2016076330W WO2016155489A1 WO 2016155489 A1 WO2016155489 A1 WO 2016155489A1 CN 2016076330 W CN2016076330 W CN 2016076330W WO 2016155489 A1 WO2016155489 A1 WO 2016155489A1
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WO
WIPO (PCT)
Prior art keywords
workpiece
cutting
axis
disposed
axis slide
Prior art date
Application number
PCT/CN2016/076330
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French (fr)
Chinese (zh)
Inventor
姜作诚
李承翰
Original Assignee
大连誉洋工业智能有限公司
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Filing date
Publication date
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Publication of WO2016155489A1 publication Critical patent/WO2016155489A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/02Machine tools for performing different machining operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25Movable or adjustable work or tool supports
    • B23Q1/64Movable or adjustable work or tool supports characterised by the purpose of the movement
    • B23Q1/66Worktables interchangeably movable into operating positions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q39/00Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation
    • B23Q39/02Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation the sub-assemblies being capable of being brought to act at a single operating station

Definitions

  • the utility model relates to the technical field of cutting, in particular to an intelligent cutting system.
  • the commonly used workpiece cutting methods include manual cutting, semi-automatic cutting machine cutting and CNC cutting machine cutting.
  • Manual cutting is flexible and convenient, but the quality of manual cutting is poor, the dimensional error is large, the material waste is large, the subsequent processing workload is large, the working conditions are bad, and the production efficiency is low.
  • the profile cutting machine in the semi-automatic cutting machine has a good quality of cutting the workpiece, and it is not suitable for single piece, small batch and large workpiece cutting because of the use of the cutting die.
  • Other types of semi-automatic cutting machines while reducing the labor intensity of workers, are simple in function and are only suitable for cutting parts of more regular shapes.
  • CNC cutting can effectively improve the cutting efficiency and cutting quality of the workpiece, and at the same time reduce the labor intensity of the operator.
  • CNC cutting equipments include laser cutting machines and flame cutting machines.
  • these devices have limitations on the thickness of the workpiece during use, and workpieces that are too thick cannot be cut.
  • the utility model proposes an intelligent cutting system, which has the advantages of cutting the grinding wheel as a cutting tool and intelligent control by a numerical control system, and has obvious advantages in cutting thickness and processing speed.
  • an intelligent cutting system comprising:
  • the direction axis is connected to the body
  • the cutting unit is connected to the direction axis, and the cutting unit is configured to perform a cutting action on the workpiece;
  • the workpiece turntable is disposed on the fuselage, the workpiece turntable includes two opposite setting stations, and the workpiece turntable can convert each of the two work stations below the cutting unit to perform a cutting operation;
  • the power unit is respectively connected with the cutting unit, the workpiece turntable and the direction shaft to provide a driving force
  • control unit and the control unit are respectively connected to the cutting unit, the workpiece turntable, the direction axis and the power unit.
  • the cutting unit comprises:
  • the tool magazine is disposed on the body for storing the tool, and the tool outlet of the tool magazine is located within the movement range of the cutting unit;
  • An electric spindle which is connected to a tool for performing a cutting operation in the tool for driving the rotation of the tool;
  • the spindle rotating shaft is connected to the direction shaft, and the spindle rotating shaft is connected to the electric spindle so that the electric spindle can be driven by the spindle rotating shaft.
  • the cutter is a cutting wheel.
  • the tool magazine includes an upper blade slide and a lower blade slide, wherein the upper blade is used to store the replaced tool, and the lower blade is used to store the tool to be used.
  • the intelligent cutting system further includes:
  • a laser sensor the laser sensor is disposed on the body and located above the workpiece turntable for detecting the tool.
  • the workpiece turntable includes: a workpiece conversion shaft and a workpiece rotation axis, wherein the workpiece conversion shaft includes:
  • the exchange tray is disposed at the top of the workpiece conversion shaft, and the exchange tray has a rectangular structure, and U-shaped openings are disposed at both ends;
  • Two workpiece pallets, two workpiece pallets have a "work” type structure, and two horizontal parts of the "work” type structure are provided with connecting means, and the vertical part of the "work” type structure can be accommodated in the U of the exchange tray Inside the opening, such that two workpiece trays are respectively supported in two U-shaped openings of the exchange tray;
  • the workpiece rotating shaft is adjacent to the workpiece conversion shaft, and the top of the workpiece rotating shaft receives one of the two workpiece pallets, the workpiece rotating shaft is disposed below the cutting unit, and the workpiece rotating shaft can be rotated by the central axis of the workpiece rotating shaft Axis rotation,
  • the workpiece conversion shaft further includes a hydraulic pallet exchanger, the hydraulic pallet exchanger is disposed under the exchange tray, and the hydraulic pallet exchanger is connected to the fuselage, the hydraulic pallet exchanger includes:
  • the rotary cylinder is disposed above the lift cylinder and below the exchange tray, and the rotary cylinder is used for rotating the cylinder after the lift cylinder stops rising according to the instruction of the control unit;
  • the travel switch is disposed inside the lift cylinder, and the travel switch is configured to detect motion information of the lift cylinder and the swing cylinder and transmit the motion information to the control unit.
  • the workpiece rotation axis includes:
  • the workpiece rotating motor is disposed at a lower portion of the workpiece rotating shaft, and is used for powering the rotation of the workpiece rotating shaft;
  • the reducer is disposed at the top of the workpiece rotating motor
  • An adapter disk disposed on the top of the reducer and capable of being connected to a workpiece tray transferred to the rotating shaft of the workpiece through a connecting device at the bottom of the workpiece tray;
  • connecting plate disposed on an outer side of the speed reducer, the connecting plate has a central through hole for engaging the speed reducer, and the connecting plate is disposed on the body for connecting the speed reducer to the body;
  • the sealing ring is disposed at the joint of the adapter plate and the connecting plate.
  • the intelligent cutting system further includes:
  • the workpiece indenter is disposed on the body, and the workpiece indenter is disposed above the workpiece rotating shaft for pressing the workpiece converted to the workpiece rotating shaft.
  • direction axis includes:
  • the Y-axis slide table is parallel to the ground, and the Y-axis slide table is connected to the fuselage through the Y-axis slide rail, so that the Y-axis slide table can slide on the Y-axis slide rail;
  • the X-axis slide table the sliding direction of the X-axis slide is parallel to the ground and perpendicular to the sliding direction of the Y-axis slide, and the X-axis slide is connected to the Y-axis slide through the X-axis rail laid on the Y-axis slide. Enabling the X-axis slide to slide on the X-axis rail;
  • the sliding direction of the Z-axis slide table is perpendicular to the ground, and the Z-axis slide table is connected with the X-axis slide table through the Z-axis slide rail laid on the X-axis slide table, so that the Z-axis slide table can be in the Z-axis Slide on the rail.
  • the power unit includes a hydraulic station, an electric control box, and a hydraulic pneumatic box.
  • the intelligent cutting system further includes:
  • the safety grating is arranged on the side of the workpiece turntable away from the cutting unit.
  • the intelligent cutting system has the following advantages: 1. Large cutting thickness range, 2. High cutting efficiency, 3. High cutting precision; 4. Realization by X-axis sliding table, Y-axis sliding table, Z-axis sliding table An intelligent system in which the sliding direction is linked to the 6-axis 5 consisting of the spindle rotation axis and the workpiece rotation axis.
  • FIG. 1 is a top plan view of an intelligent cutting system in accordance with an embodiment of the present invention.
  • FIG. 2 is a schematic structural view of a workpiece rotating shaft of an intelligent cutting system according to an embodiment of the present invention.
  • FIG 3 is a side view of a smart cutting system in accordance with an embodiment of the present invention.
  • an intelligent cutting system includes a body 0, a direction axis, a cutting unit, a workpiece turntable, a power unit, and a control unit 10.
  • the workpiece turntable is provided with a work station for placing the workpiece, and the control unit 10 controls the workpiece turntable to convert one of the two work stations below the cutting unit, and the cutting unit performs the cutting operation on the workpiece, and at the same time, the control shaft can be rotated. Adjust the cutting angle of the cutting unit to complete precise cutting at multiple angles.
  • Body 0 is the basis for the installation of intelligent grinding and cutting systems.
  • the direction axis is connected to the body 0 and is connected to the cutting unit, so that the cutting direction of the cutting unit in the three-dimensional space can be adjusted. Since the position of the cutting points of different workpieces may vary greatly during the cutting of large workpieces, it is necessary to adjust the position of the cutting unit in the three-dimensional space by using the direction axis.
  • the cutting unit is coupled to the above-described direction rotating shaft for performing a cutting action on the workpiece under the control of the control unit 10.
  • the workpiece turret is disposed on the body 0, including two oppositely disposed stations, and each of the two stations of the workpiece turret can be converted under the cutting unit to complete the cutting of the workpiece placed on the station.
  • the cutting process and the loading and unloading operation can be performed simultaneously, which further improves the working efficiency.
  • the power unit is respectively connected to the cutting unit, the workpiece turntable and the direction rotating shaft to provide a driving force.
  • the control unit 10 is connected to the cutting unit, the workpiece turntable, the direction axis and the power unit, respectively, to complete intelligent control of the entire cutting process.
  • the cutting unit includes a cutter 21, a magazine 22, an electric spindle 23, and a spindle rotating shaft 24.
  • the cutter 21 is a cutting member of the cutting unit.
  • the tool magazine 22 is disposed on the body 0 for storing the replaced tool 21 and the spare tool. The specific tool change process will be described in detail below.
  • the tool exit of the tool magazine 22 is located within the range of motion of the cutting unit.
  • the control unit controls the cutting unit to move to the magazine exit position, and then performs spatial positioning by the control unit 10 controlling the direction axis to realize an automatic tool change operation.
  • the electric spindle 23 is coupled to the cutter 21 for driving the rotation of the cutter 21.
  • the spindle rotating shaft 24 is connected to the above-mentioned direction rotating shaft, so that the cutting unit can perform three-dimensional movement under the adjustment of the direction rotating shaft; meanwhile, the spindle rotating shaft 24 is connected with the electric spindle 23, so that the spindle rotating shaft 24 can be controlled by the control unit 10.
  • the 180 degree rotation in the horizontal direction is performed to further drive the rotation of the electric spindle 23 and the cutter 21 connected thereto, so that the cutter 21 can be appropriately rotated according to the position of the cutting point on the workpiece to be cut.
  • the cutter 21 can be a cutting wheel so that the cutting work on a thicker workpiece can be completed.
  • the tool is not limited thereto, and any other form of cutting tool commonly used in the art may be employed depending on the actual cutting needs.
  • the magazine 22 includes an upper knife slide and a lower knife slide, the upper knife slide is used to store the replaced tool 21, and the lower knife slide is used to store the cutter 21 to be used.
  • the cutter 21 is stored in two layers in the magazine 22, so that the cutter 21 is stored neatly, which is convenient for the staff to replace; and the plurality of cutters 21 are prepared in advance to cope with the occurrence of accidents during the cutting process or the use of the tool to replace the knife.
  • the internal design of the tool magazine 22 can be changed according to specific working conditions. For example, when the required cutting tool is a different type of tool, the tool magazine 22 can be set to multiple layers according to the type of the tool.
  • the cutting unit of the intelligent cutting system further includes a laser sensor 25 disposed on the upper side of the cutting unit for detecting the cutter 21.
  • the laser sensor 25 can scan the outer shape of the tool 21, feed back the scan result to the control unit 10, and the control unit 10 compares the result with the tool data stored in the control unit 10, and when the comparison result shows that the tool 21 has reached the use limit At the time, the tool 21 is subjected to a tool change operation. Testing the use of the cutting tool ensures the safety of the cutting process and the effect of the cutting.
  • a work turntable of an intelligent cutting system includes a workpiece transfer shaft 11 and a workpiece rotating shaft 12.
  • the workpiece conversion shaft 11 can sequentially convert the workpieces on the two workpiece trays 111 to the lower side of the cutting unit by the control of the control unit 10 to perform a cutting operation on the workpiece placed on the workpiece tray 111.
  • the workpiece conversion shaft 11 includes an exchange tray 112 and two workpiece trays 111.
  • the exchange tray 112 is disposed at the top of the workpiece conversion shaft 11, and the exchange tray 112 has a rectangular structure, and U-shaped openings are provided at both ends of the rectangular structure, so that the two exchange trays 111 can be accommodated, and the position of the exchange workpiece is completed. effect.
  • the workpiece rotating shaft 12 is adjacent to the above-described workpiece changing shaft 11, the top of the workpiece rotating shaft 12 is for receiving one of the workpiece trays 111, and the workpiece rotating shaft 12 is disposed below the cutting unit so that the workpiece tray is received
  • the workpiece placed on the 111 is in a position to be cut; in addition, the workpiece rotating shaft 12 can be rotated by the central axis of the workpiece rotating shaft 12, so that the workpiece can be positioned and rotated at any angle of 360 degrees in the horizontal plane. Increased cutting range and cutting angle.
  • the workpiece shifting shaft 11 further includes a hydraulic pallet exchanger that is disposed below the exchange tray 112 and that is coupled to the body 0.
  • the hydraulic pallet changer includes a lift cylinder 113, a swing cylinder 115, and a stroke switch (not shown).
  • the lift cylinder 113 of the hydraulic pallet exchanger can be raised or lowered according to the command of the control unit 10.
  • the swing cylinder 115 is disposed above the lift cylinder 113 and below the exchange tray 112. The swing cylinder 115 can be rotated after the lift cylinder 113 stops rising according to the control of the control unit 10, and is driven to be connected thereto.
  • the rotation of the exchange tray 112 rotates the cut workpiece away from the lower side of the cutting unit, while rotating the other workpiece to be cut to the lower side of the cutting unit to complete the loading operation. This step is short in time and can greatly save time cost.
  • the stroke switch is disposed inside the lift cylinder 113, and can detect the rise and fall of the lift cylinder 113 and the rotation information of the swing cylinder according to the instruction of the control unit 10, and transmit the detected motion information to the control unit.
  • the working process of the workpiece conversion shaft is as follows: the workpiece is placed on the workpiece tray 111 by the worker. After the previous workpiece on the workpiece rotating shaft 12 is cut, the control unit 10 controls the lifting cylinder 113 to rise, and the lifting cylinder 113 rises.
  • the built-in travel switch of the lift cylinder 113 sends a signal of completion of the rise to the control unit 10, and the control unit 10 receives a signal that the lift cylinder 113 has completed the rise, and then issues a rotation command to the swing cylinder 115, and the swing cylinder 115 rotates by a predetermined angle.
  • the other of the two workpiece trays 111 is rotated to the top of the workpiece rotating shaft 12 to complete the loading operation to the workpiece rotating shaft 12.
  • the workpiece rotating shaft 12 includes a workpiece rotating motor 121, a speed reducer 122, an adapter disk 123, a land 124, and a seal ring 125.
  • a workpiece rotating electrical machine 121 is disposed at a lower portion of the workpiece rotating shaft 12 for providing a driving force for the rotation of the workpiece rotating shaft 12.
  • the speed reducer 122 is disposed on the upper side of the workpiece rotating electrical machine 121, and the upper side of the speed reducer 122 is provided with an adapter disk 123.
  • the speed reducer 122 can reduce the rotational speed and increase the torque. Match the speed and the effect of transmitting torque.
  • the adapter disk 123 is disposed at the top of the speed reducer 122, and the adapter disk 123 can be connected to the workpiece tray 111 converted to the workpiece rotating shaft 12 by the connecting device 114, thereby functioning to fix the workpiece tray 111, so that the cutting process is smooth Safety.
  • the connecting plate 124 is disposed outside the speed reducer 122 and has a central through hole for engaging with the speed reducer 122.
  • the connecting plate 124 is disposed on the body 0 for connecting the speed reducer 122 to the body 0 to ensure the workpiece.
  • the rotating shaft 12 runs smoothly, and the lands 124 can be plural.
  • the sealing ring 125 is disposed between the adapter plate 123 and the connecting plate 124, and functions as a sealing to ensure that debris such as debris and dust generated during the cutting process enters the inside of the workpiece rotating shaft 12, and the speed reducer 122 and the workpiece rotating motor 121 Cause damage.
  • the intelligent cutting system further includes a workpiece indenter 13 disposed on the body 0 and located above the workpiece rotating shaft 12 for switching to the workpiece rotating shaft 12
  • the upper workpiece is pressed to ensure that the workpiece, the workpiece tray 111 and the workpiece rotating shaft 12 are firmly connected to ensure safe cutting.
  • the direction rotating shaft includes an X-axis slide table 31, a Y-axis slide table 32, and a Z-axis slide table 33.
  • the sliding direction of the Y-axis slide table 32 is parallel to the ground, and is connected to the body 0 through a Y-axis rail (not shown), so that the Y-axis slide table 32 can slide on the Y-axis rail, and the adjustment The position of the cutting unit connected thereto in the sliding direction of the Y-axis slide.
  • the sliding direction of the X-axis slide table 31 is parallel to the ground and perpendicular to the sliding direction of the Y-axis slide table 31, and the X-axis slide table 31 passes through an X-axis rail (not shown) laid on the Y-axis slide table 32.
  • the Y-axis slide table 32 is coupled such that the X-axis slide table 31 can slide on the X-axis rail, thereby adjusting the position of the cutting unit connected thereto in the sliding direction of the X-axis slide table 31.
  • the sliding direction of the Z-axis slide table 33 is perpendicular to the ground, and the Z-axis slide table 33 is coupled to the X-axis slide table 31 by a Z-axis rail laid on the X-axis slide table 31, so that the Z-axis slide table 33 can be in the Z
  • the axis rail slides to adjust the position of the cutting unit connected thereto in the sliding direction of the Z-axis slide table 33. Adjusting the position change of the cutting unit on each axis, the position change of the cutting unit in the three-dimensional space can be adjusted to adapt to the cutting operation of the workpieces with different sizes and different cutting positions, and the multi-angle and multi-directional cutting operations are completed.
  • the intelligent cutting system realizes that the three sliding directions of the X-axis slide table 31, the Y-axis slide table 32, and the Z-axis slide table 33 are composed of the spindle rotation shaft 24 and the workpiece rotation shaft 12 Axis 5 linkage intelligent cutting system.
  • the power unit includes a hydraulic station, an electric control box, and a hydraulic pneumatic box, respectively providing driving force for operation of other components of the intelligent cutting system according to an embodiment of the present invention, and the hydraulic station, the electric control box, and the hydraulic pneumatic box of The setting position can be selected according to the specific working conditions.
  • the intelligent cutting system further includes a safety grating 4 disposed on a side of the working turntable away from the cutting unit, that is, disposed at a position where the worker loads the work turntable for monitoring safety. Whether there is a worker loading or unloading in the coverage of the grating, if there is a worker or other object detected, the action of the workpiece conversion shaft 11 is stopped, but the cutting operation continues, thereby ensuring that the workpiece conversion process will not be damaged. Workers, or damage to system components due to other objects.
  • the cutting process according to the above intelligent cutting system is as follows: rotating the workpiece conversion shaft 11, rotating the workpiece tray 111 on which the workpiece is placed under the cutting unit, waiting for cutting; adjusting the direction rotating shaft, moving the cutting unit to the detecting position of the laser sensor 25, utilizing The laser sensor 25 detects the tool information of the tool 21, and if the tool 21 has reached the use limit, performs a tool change operation. If the tool 21 meets the requirements of the cutting tool, the cutting operation is continued; the direction of the shaft is controlled, and the cutting unit is moved to the workpiece.
  • the position of the point to be cut; the cutting operation is performed on the workpiece by using the cutting unit, and at the same time, the direction rotating shaft can be matched with the workpiece rotating shaft 12 in the cutting process, so that the cutter 21 can complete the multi-angle and multi-directional cutting.
  • the process of feeding and unloading can be completed in the process of cutting, and only after turning the work turntable, the loading and unloading operation of the cutting unit can be completed, which can greatly save time and cost.

Abstract

A smart cutting system comprises a machine body (0), a directional shaft connected to the machine body (0), a cutting unit, a workpiece turntable, a power unit and a control unit (10). The cutting unit is connected to the directional shaft to perform a cutting action on a workpiece. The workpiece turntable is provided on the machine body (0), and comprises two oppositely-disposed work positions. The workpiece turntable can switch each of the two work positions to a location below the cutting unit to perform a cutting operation. The power unit is connected to the cutting unit, the workpiece turntable and the directional shaft respectively to provide a driving force. The control unit (10) is connected to the cutting unit, the workpiece turntable, the directional shaft and the power unit respectively. The smart cutting system can reduce the time for loading and unloading material during a cutting process, thus reducing time and costs, providing an additional detection solution for a cutting tool, and ensuring performance and safety of a cutting operation.

Description

智能切割系统Intelligent cutting system 技术领域Technical field
本实用新型涉及切割技术领域,尤其涉及一种智能切割系统。The utility model relates to the technical field of cutting, in particular to an intelligent cutting system.
背景技术Background technique
随着现代机械加工业的快速发展,对切割的质量、精度要求的不断提高,对提高生产效率、降低生产成本、具有高智能化的自动切割功能的要求也在提升。With the rapid development of the modern machinery processing industry, the requirements for the quality and precision of cutting are continuously improved, and the requirements for improving production efficiency, reducing production costs, and having a highly intelligent automatic cutting function are also increasing.
在机械加工过程中,常用的工件切割方式有手工切割、半自动切割机切割及数控切割机切割。手工切割灵活方便,但手工切割质量差、尺寸误差大、材料浪费大、后续加工工作量大,同时劳动条件恶劣,生产效率低。半自动切割机中仿形切割机,切割工件的质量较好,由于其使用切割模具,不适合于单件、小批量和大工件切割。其它类型半自动切割机虽然降低了工人劳动强度,但其功能简单,只适合一些较规则形状的零件切割。数控切割相对手动和半自动切割方式来说,可有效地提高工件切割地效率、切割质量,同时,减轻操作者地劳动强度。In the machining process, the commonly used workpiece cutting methods include manual cutting, semi-automatic cutting machine cutting and CNC cutting machine cutting. Manual cutting is flexible and convenient, but the quality of manual cutting is poor, the dimensional error is large, the material waste is large, the subsequent processing workload is large, the working conditions are bad, and the production efficiency is low. The profile cutting machine in the semi-automatic cutting machine has a good quality of cutting the workpiece, and it is not suitable for single piece, small batch and large workpiece cutting because of the use of the cutting die. Other types of semi-automatic cutting machines, while reducing the labor intensity of workers, are simple in function and are only suitable for cutting parts of more regular shapes. Compared with manual and semi-automatic cutting methods, CNC cutting can effectively improve the cutting efficiency and cutting quality of the workpiece, and at the same time reduce the labor intensity of the operator.
常用的数控切割设备有激光切割机、火焰切割机等。然而,这些设备在使用过程中对工件的厚度都有限制,厚度过大的工件无法进行切割。Commonly used CNC cutting equipments include laser cutting machines and flame cutting machines. However, these devices have limitations on the thickness of the workpiece during use, and workpieces that are too thick cannot be cut.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提出了一种智能切割系统,以切割砂轮为切割工具、以数控系统进行智能控制,在切割厚度和加工速度方面都有明显的优势。In order to solve the above technical problems, the utility model proposes an intelligent cutting system, which has the advantages of cutting the grinding wheel as a cutting tool and intelligent control by a numerical control system, and has obvious advantages in cutting thickness and processing speed.
根据本实用新型的一个方面提出了一种智能切割系统,包括:According to an aspect of the present invention, an intelligent cutting system is provided, comprising:
机身;body;
方向轴,方向轴与机身相连接;a direction axis, the direction axis is connected to the body;
切割单元,切割单元与方向轴相连接,切割单元用于执行对工件的切割动作;a cutting unit, the cutting unit is connected to the direction axis, and the cutting unit is configured to perform a cutting action on the workpiece;
工件转台,工件转台设置在机身上,工件转台包括两个相对设置工位,且工件转台能够将两个工位中的每一个转换到切割单元下方以进行切割操作;a workpiece turntable, the workpiece turntable is disposed on the fuselage, the workpiece turntable includes two opposite setting stations, and the workpiece turntable can convert each of the two work stations below the cutting unit to perform a cutting operation;
动力单元,动力单元分别与切割单元、工件转台和方向轴相连接用以提供驱动力;和a power unit, the power unit is respectively connected with the cutting unit, the workpiece turntable and the direction shaft to provide a driving force; and
控制单元,控制单元分别与切割单元、工件转台、方向轴和动力单元相连接。The control unit and the control unit are respectively connected to the cutting unit, the workpiece turntable, the direction axis and the power unit.
进一步地,切割单元包括:Further, the cutting unit comprises:
刀具;Tool
刀库,刀库设置在机身上,用于存放所述刀具,且刀库的刀具出口位于切割单元的运动范围内;a tool magazine, the tool magazine is disposed on the body for storing the tool, and the tool outlet of the tool magazine is located within the movement range of the cutting unit;
电主轴,电主轴与刀具中执行切割操作的刀具相连接,用于驱动刀具的转动;和An electric spindle, which is connected to a tool for performing a cutting operation in the tool for driving the rotation of the tool;
主轴旋转轴,主轴旋转轴与方向轴相连接,且主轴旋转轴与电主轴相连接,使得电主轴能够在主轴旋转轴的驱动下旋转。The spindle rotating shaft is connected to the direction shaft, and the spindle rotating shaft is connected to the electric spindle so that the electric spindle can be driven by the spindle rotating shaft.
进一步地,刀具为切割砂轮。 Further, the cutter is a cutting wheel.
进一步地,刀库包括上层托刀滑板和下层托刀滑板,其中,上层托刀滑板用于存放被更换下来的刀具,下层托刀滑板用于存放待使用刀具。Further, the tool magazine includes an upper blade slide and a lower blade slide, wherein the upper blade is used to store the replaced tool, and the lower blade is used to store the tool to be used.
进一步地,智能切割系统还包括:Further, the intelligent cutting system further includes:
激光传感器,激光传感器设置在机身上,且位于工件转台的上方,用于对刀具进行检测。A laser sensor, the laser sensor is disposed on the body and located above the workpiece turntable for detecting the tool.
进一步地,工件转台包括:工件转换轴和工件旋转轴,其中,工件转换轴包括:Further, the workpiece turntable includes: a workpiece conversion shaft and a workpiece rotation axis, wherein the workpiece conversion shaft includes:
交换托盘,交换托盘设置在工件转换轴的顶部,且交换托盘具有长方形结构、两端设置U型开口;The exchange tray is disposed at the top of the workpiece conversion shaft, and the exchange tray has a rectangular structure, and U-shaped openings are disposed at both ends;
两个工件托盘,两个工件托盘具有“工”型结构,且“工”型结构的两个水平部分均设置有连接装置,“工”型结构的竖直部分能够容置在交换托盘的U型开口内,使得两个工件托盘分别被支撑在交换托盘的两个U型开口中;Two workpiece pallets, two workpiece pallets have a "work" type structure, and two horizontal parts of the "work" type structure are provided with connecting means, and the vertical part of the "work" type structure can be accommodated in the U of the exchange tray Inside the opening, such that two workpiece trays are respectively supported in two U-shaped openings of the exchange tray;
工件旋转轴与工件转换轴相邻接,工件旋转轴的顶部承接两个工件托盘中的一个,工件旋转轴设置在切割单元的下方,且工件旋转轴能够以该工件旋转轴的中轴线为旋转轴旋转,The workpiece rotating shaft is adjacent to the workpiece conversion shaft, and the top of the workpiece rotating shaft receives one of the two workpiece pallets, the workpiece rotating shaft is disposed below the cutting unit, and the workpiece rotating shaft can be rotated by the central axis of the workpiece rotating shaft Axis rotation,
进一步地,工件转换轴还包括液压托盘交换器,液压托盘交换器设置在交换托盘的下方,且液压托盘交换器与机身相连接,液压托盘交换器包括:Further, the workpiece conversion shaft further includes a hydraulic pallet exchanger, the hydraulic pallet exchanger is disposed under the exchange tray, and the hydraulic pallet exchanger is connected to the fuselage, the hydraulic pallet exchanger includes:
提升油缸;Lifting cylinder
回转油缸,回转油缸设置在提升油缸上方、交换托盘的下方,回转油缸用于提升油缸停止上升后根据控制单元的指令旋转;和a rotary cylinder, the rotary cylinder is disposed above the lift cylinder and below the exchange tray, and the rotary cylinder is used for rotating the cylinder after the lift cylinder stops rising according to the instruction of the control unit; and
行程开关,行程开关设置在提升油缸内部,行程开关用于检测所述提升油缸和所述回转油缸的运动信息并将所述运动信息传送到所述控制单元。a travel switch, the travel switch is disposed inside the lift cylinder, and the travel switch is configured to detect motion information of the lift cylinder and the swing cylinder and transmit the motion information to the control unit.
进一步地,工件旋转轴包括:Further, the workpiece rotation axis includes:
工件旋转电机,工件旋转电机设置在工件旋转轴的下部,用于为工件旋转轴的旋转提供动力;a workpiece rotating motor, the workpiece rotating motor is disposed at a lower portion of the workpiece rotating shaft, and is used for powering the rotation of the workpiece rotating shaft;
减速器,减速器设置在工件旋转电机的顶部;a reducer, the reducer is disposed at the top of the workpiece rotating motor;
转接盘,转接盘设置在减速器顶部,并且能够与转换到工件旋转轴上的一个工件托盘通过工件托盘底部的连接装置相连接;An adapter disk disposed on the top of the reducer and capable of being connected to a workpiece tray transferred to the rotating shaft of the workpiece through a connecting device at the bottom of the workpiece tray;
连接盘,连接盘设置在减速器的外侧,连接盘具有用于配合减速器的中心通孔,并且连接盘设置在机身上以用于将减速器与机身相连接;和a connecting plate disposed on an outer side of the speed reducer, the connecting plate has a central through hole for engaging the speed reducer, and the connecting plate is disposed on the body for connecting the speed reducer to the body; and
密封圈,密封圈设置在转接盘与连接盘的接合处。The sealing ring is disposed at the joint of the adapter plate and the connecting plate.
进一步地,智能切割系统还包括:Further, the intelligent cutting system further includes:
工件压头,工件压头设置在机身上,且工件压头设置在工件旋转轴的上方,用于对转换到工件旋转轴上的工件进行压紧操作。The workpiece indenter is disposed on the body, and the workpiece indenter is disposed above the workpiece rotating shaft for pressing the workpiece converted to the workpiece rotating shaft.
进一步地,方向轴包括:Further, the direction axis includes:
Y轴滑台,Y轴滑台与地面平行,且Y轴滑台通过Y轴线轨与机身相连接,使得Y轴滑台能够在Y轴线轨上滑动;The Y-axis slide table, the Y-axis slide table is parallel to the ground, and the Y-axis slide table is connected to the fuselage through the Y-axis slide rail, so that the Y-axis slide table can slide on the Y-axis slide rail;
X轴滑台,X轴滑台的滑动方向平行于地面且垂直于Y轴滑台的滑动方向,X轴滑台通过铺设在Y轴滑台上的X轴线轨与Y轴滑台相连接,使得X轴滑台能够在X轴线轨上滑动;和 The X-axis slide table, the sliding direction of the X-axis slide is parallel to the ground and perpendicular to the sliding direction of the Y-axis slide, and the X-axis slide is connected to the Y-axis slide through the X-axis rail laid on the Y-axis slide. Enabling the X-axis slide to slide on the X-axis rail; and
Z轴滑台,Z轴滑台的滑动方向垂直于地面,且Z轴滑台通过铺设在X轴滑台上的Z轴线轨与X轴滑台相连接,使得Z轴滑台能够在Z轴线轨上滑动。Z-axis slide table, the sliding direction of the Z-axis slide table is perpendicular to the ground, and the Z-axis slide table is connected with the X-axis slide table through the Z-axis slide rail laid on the X-axis slide table, so that the Z-axis slide table can be in the Z-axis Slide on the rail.
进一步地,动力单元包括液压站、电控箱和液压气动箱。Further, the power unit includes a hydraulic station, an electric control box, and a hydraulic pneumatic box.
进一步地,智能切割系统还包括:Further, the intelligent cutting system further includes:
安全光栅,安全光栅设置在工件转台的远离切割单元的一侧。The safety grating is arranged on the side of the workpiece turntable away from the cutting unit.
根据本实用新型的智能切割系统具有以下优点:1.切割厚度范围大,2.切割效率高,3.切割精度高;4.实现由X轴滑台、Y轴滑台、Z轴滑台三个滑动方向与主轴旋转轴、工件旋转轴组成的6轴5联动的智能系统。The intelligent cutting system according to the utility model has the following advantages: 1. Large cutting thickness range, 2. High cutting efficiency, 3. High cutting precision; 4. Realization by X-axis sliding table, Y-axis sliding table, Z-axis sliding table An intelligent system in which the sliding direction is linked to the 6-axis 5 consisting of the spindle rotation axis and the workpiece rotation axis.
附图说明DRAWINGS
图1是根据本实用新型实施例的智能切割系统的俯视图;1 is a top plan view of an intelligent cutting system in accordance with an embodiment of the present invention;
图2是根据本实用新型实施例的智能切割系统的工件转轴的结构示意图;和2 is a schematic structural view of a workpiece rotating shaft of an intelligent cutting system according to an embodiment of the present invention; and
图3是根据本实用新型实施例的智能切割系统的侧视图。3 is a side view of a smart cutting system in accordance with an embodiment of the present invention.
具体实施方式detailed description
下面参照附图详细描述本实用新型的说明性、非限制性实施例,对根据本实用新型的智能切割系统和方法做进一步说明。The illustrative, non-limiting embodiments of the present invention are described in detail below with reference to the accompanying drawings, in which further description of the invention.
参照图1,根据本实用新型实施例的智能切割系统包括机身0、方向轴、切割单元、工件转台、动力单元和控制单元10。工件转台设置有个可以放置工件的工位,控制单元10控制工件转台将其上两个工位中的一个转换到切割单元下方,由切割单元对工件进行切割操作,同时,通过控制方向转轴可以调整切割单元的切割角度,完成多角度的精确切割。Referring to FIG. 1, an intelligent cutting system according to an embodiment of the present invention includes a body 0, a direction axis, a cutting unit, a workpiece turntable, a power unit, and a control unit 10. The workpiece turntable is provided with a work station for placing the workpiece, and the control unit 10 controls the workpiece turntable to convert one of the two work stations below the cutting unit, and the cutting unit performs the cutting operation on the workpiece, and at the same time, the control shaft can be rotated. Adjust the cutting angle of the cutting unit to complete precise cutting at multiple angles.
机身0为智能打磨、切割系统的安装基础。方向轴与机身0相连接,同时与切割单元相连接,从而可以调整切割单元在三维空间的切割方向。由于在大工件的切割中,不同工件的切割点的位置可能差别较大,所以采用方向轴调整切割单元在三维空间的位置非常必要。切割单元与上述方向转轴相连接,用于在控制单元10的控制下执行对工件的切割动作。工件转台设置在机身0上,包括两个相对设置的工位,并且该工件转台的两个工位中的每一个都可以转换到切割单元下方以便于完成该工位上放置的工件的切割,使得切割过程与上下料操作可以同时进行,进一步提高了工作效率。动力单元分别与切割单元、工件转台和方向转轴相连接用以提供驱动力。控制单元10分别与切割单元、工件转台、方向轴和动力单元相连接,完成对整个切割过程的智能控制。 Body 0 is the basis for the installation of intelligent grinding and cutting systems. The direction axis is connected to the body 0 and is connected to the cutting unit, so that the cutting direction of the cutting unit in the three-dimensional space can be adjusted. Since the position of the cutting points of different workpieces may vary greatly during the cutting of large workpieces, it is necessary to adjust the position of the cutting unit in the three-dimensional space by using the direction axis. The cutting unit is coupled to the above-described direction rotating shaft for performing a cutting action on the workpiece under the control of the control unit 10. The workpiece turret is disposed on the body 0, including two oppositely disposed stations, and each of the two stations of the workpiece turret can be converted under the cutting unit to complete the cutting of the workpiece placed on the station. The cutting process and the loading and unloading operation can be performed simultaneously, which further improves the working efficiency. The power unit is respectively connected to the cutting unit, the workpiece turntable and the direction rotating shaft to provide a driving force. The control unit 10 is connected to the cutting unit, the workpiece turntable, the direction axis and the power unit, respectively, to complete intelligent control of the entire cutting process.
参照图1,切割单元包括刀具21、刀库22、电主轴23和主轴旋转轴24。Referring to FIG. 1, the cutting unit includes a cutter 21, a magazine 22, an electric spindle 23, and a spindle rotating shaft 24.
刀具21为切割单元的切割部件。刀库22设置在机身0上,用于存放被替换下来的刀具21以及备用刀具,具体换刀过程将在下文中做详细描述,该刀库22的刀具出口位于切割单元的运动范围内,通过控制单元控制切割单元移动到刀库出口位置,然后由由控制单元10控制方向轴进行空间定位,实现自动换刀操作。电主轴23与刀具21相连接,用于驱动刀具21的转动。主轴旋转轴24与上述方向转轴相连接,使得切割单元可以在方向转轴的调整下做三维运动;同时,主轴旋转轴24与电主轴23相连接,使得主轴旋转轴24可以在控制单元10的控制下执行水平方向上的180度的旋转,进一步带动与其连接的电主轴23、刀具21的旋转,使得刀具21可以根据待切割工件上的切割点位置的不同而做适当的旋 转调整,达到多角度切割的效果。例如,刀具21可以为切割砂轮,从而可以完成对较厚的工件的切割工作。然而,刀具不限于此,根据实际切割需要可以采用本领域常用的其它任何形式的切割工具。The cutter 21 is a cutting member of the cutting unit. The tool magazine 22 is disposed on the body 0 for storing the replaced tool 21 and the spare tool. The specific tool change process will be described in detail below. The tool exit of the tool magazine 22 is located within the range of motion of the cutting unit. The control unit controls the cutting unit to move to the magazine exit position, and then performs spatial positioning by the control unit 10 controlling the direction axis to realize an automatic tool change operation. The electric spindle 23 is coupled to the cutter 21 for driving the rotation of the cutter 21. The spindle rotating shaft 24 is connected to the above-mentioned direction rotating shaft, so that the cutting unit can perform three-dimensional movement under the adjustment of the direction rotating shaft; meanwhile, the spindle rotating shaft 24 is connected with the electric spindle 23, so that the spindle rotating shaft 24 can be controlled by the control unit 10. The 180 degree rotation in the horizontal direction is performed to further drive the rotation of the electric spindle 23 and the cutter 21 connected thereto, so that the cutter 21 can be appropriately rotated according to the position of the cutting point on the workpiece to be cut. Turn the adjustment to achieve the effect of multi-angle cutting. For example, the cutter 21 can be a cutting wheel so that the cutting work on a thicker workpiece can be completed. However, the tool is not limited thereto, and any other form of cutting tool commonly used in the art may be employed depending on the actual cutting needs.
进一步地,刀库22包括上层托刀滑板和下层托刀滑板,上层托刀滑板用于存放被更换下来的刀具21,下层托刀滑板用于存放待使用的刀具21。将刀具21分为两层存放在刀库22中,使得刀具21存放整齐,方便工作人员更换;提前预备多片刀具21,以应对切割过程中发生意外或刀具使用疲劳而需要换刀的情况。需要说明的是,刀库22内部设计可以根据具体工况进行做出改变,例如,当所需切割刀具为不同类型的刀具时,可以根据刀具的类型将刀库22设置为多层。Further, the magazine 22 includes an upper knife slide and a lower knife slide, the upper knife slide is used to store the replaced tool 21, and the lower knife slide is used to store the cutter 21 to be used. The cutter 21 is stored in two layers in the magazine 22, so that the cutter 21 is stored neatly, which is convenient for the staff to replace; and the plurality of cutters 21 are prepared in advance to cope with the occurrence of accidents during the cutting process or the use of the tool to replace the knife. It should be noted that the internal design of the tool magazine 22 can be changed according to specific working conditions. For example, when the required cutting tool is a different type of tool, the tool magazine 22 can be set to multiple layers according to the type of the tool.
进一步地,根据本实用新型实施例的智能切割系统的切割单元还包括激光传感器25,该激光传感器25设置在切割单元上侧,用于对刀具21进行检测。激光传感器25可以对刀具21的外形进行扫描,将扫描结果反馈给控制单元10,控制单元10将该结果与控制单元10内存储的刀具数据进行比较,当比较结果显示该刀具21已达到使用极限时,对刀具21进行换刀操作。对切割刀具的使用情况进行检测可以保证切割过程的安全,以及切割的效果。Further, the cutting unit of the intelligent cutting system according to an embodiment of the present invention further includes a laser sensor 25 disposed on the upper side of the cutting unit for detecting the cutter 21. The laser sensor 25 can scan the outer shape of the tool 21, feed back the scan result to the control unit 10, and the control unit 10 compares the result with the tool data stored in the control unit 10, and when the comparison result shows that the tool 21 has reached the use limit At the time, the tool 21 is subjected to a tool change operation. Testing the use of the cutting tool ensures the safety of the cutting process and the effect of the cutting.
参照图2,根据本实用新型实施例的智能切割系统的工作转台包括工件转换轴11和工件旋转轴12。Referring to FIG. 2, a work turntable of an intelligent cutting system according to an embodiment of the present invention includes a workpiece transfer shaft 11 and a workpiece rotating shaft 12.
工件转换轴11可以通过控制单元10的控制将该两个工件托盘111上的工件依次转换到切割单元的下方以对工件托盘111上放置的工件进行切割操作。该工件转换轴11包括交换托盘112和两个工件托盘111。交换托盘112设置在工件转换轴11的顶部,并且,该交换托盘112具有长方形结构,在该长方形结构的两端设置U型开口,从而可以容置两个交换托盘111,并完成交换工件位置的作用。工件托盘111为两个,该两个工件托盘111均具有“工”型结构,“工”型结构的两个水平部分均设置有连接装置114,分别用以与工件托盘111上部的工件及工件旋转轴12相连接;“工”型结构的竖直部分可以容置在交换托盘112的U型开口内,使得两个工件托盘111分别被支撑在交换托盘112的两个U型开口内。工件托盘111与交换托盘112的上述结构使得工件托盘111转换到工件旋转轴12上后,工件托盘111与工件旋转轴12相连接,从而工件托盘111可以在工件旋转轴12的驱动下旋转。使用工件转换轴11使得系统的上下料不需要单独分离出一部分时间来上下料,可以降低时间成本、提高工作效率。The workpiece conversion shaft 11 can sequentially convert the workpieces on the two workpiece trays 111 to the lower side of the cutting unit by the control of the control unit 10 to perform a cutting operation on the workpiece placed on the workpiece tray 111. The workpiece conversion shaft 11 includes an exchange tray 112 and two workpiece trays 111. The exchange tray 112 is disposed at the top of the workpiece conversion shaft 11, and the exchange tray 112 has a rectangular structure, and U-shaped openings are provided at both ends of the rectangular structure, so that the two exchange trays 111 can be accommodated, and the position of the exchange workpiece is completed. effect. There are two workpiece trays 111, each of which has a "work" type structure, and two horizontal portions of the "work" type structure are provided with connecting devices 114 for respectively working with workpieces and workpieces on the upper part of the workpiece tray 111. The rotating shafts 12 are connected; the vertical portion of the "work" type structure can be received within the U-shaped opening of the exchange tray 112 such that the two workpiece trays 111 are supported within the two U-shaped openings of the exchange tray 112, respectively. After the above configuration of the workpiece tray 111 and the exchange tray 112 causes the workpiece tray 111 to be transferred onto the workpiece rotating shaft 12, the workpiece tray 111 is coupled to the workpiece rotating shaft 12, so that the workpiece tray 111 can be rotated by the workpiece rotating shaft 12. The workpiece conversion shaft 11 is used so that the loading and unloading of the system does not need to be separated for a part of the time to load and unload, which can reduce the time cost and improve the work efficiency.
工件旋转轴12与上述工件转换轴11相邻接,该工件旋转轴12的顶部用于承接工件托盘111中的一个,并且该工件旋转轴12设置在切割单元的下方,使得所承接的工件托盘111上放置的工件处于待切割的位置;另外,该工件旋转轴12能够以该工件旋转轴12的中轴线为旋转轴进行旋转,使得工件可以在水平面内做360度任意角度定位、旋转,进一步增加了切割范围与切割角度。The workpiece rotating shaft 12 is adjacent to the above-described workpiece changing shaft 11, the top of the workpiece rotating shaft 12 is for receiving one of the workpiece trays 111, and the workpiece rotating shaft 12 is disposed below the cutting unit so that the workpiece tray is received The workpiece placed on the 111 is in a position to be cut; in addition, the workpiece rotating shaft 12 can be rotated by the central axis of the workpiece rotating shaft 12, so that the workpiece can be positioned and rotated at any angle of 360 degrees in the horizontal plane. Increased cutting range and cutting angle.
进一步地,工件转换轴11还包括液压托盘交换器,该液压托盘交换器设置在交换托盘112下方,并且与机身0相连接。液压托盘交换器包括提升油缸113、回转油缸115和行程开关(图中未示出)。液压托盘交换器的提升油缸113可以根据控制单元10的指令上升或下降。回转油缸115设置在提升油缸113的上方、交换托盘112的下方,该回转油缸115可以根据控制单元10的控制在提升油缸113停止上升后进行旋转,并带动与其相连接 的交换托盘112的转动,从而将切割完成的工件转离切割单元下侧,同时将其它待切割工件旋转至切割单元下侧,完成上料操作。该步骤用时短,可以大大节约时间成本。行程开关设置在提升油缸113内部,可以根据控制单元10指令检测提升油缸113的上升与下降以及回转油缸的旋转信息,并且将检测到的运动信息传送到控制单元。上述工件转换轴的工作过程如下:由工作人员将待加工工件放置在工件托盘111上,当工件旋转轴12上的上一个工件切割完成后,控制单元10控制提升油缸113上升,提升油缸113上升预定高度后,提升油缸113的内置行程开关向控制单元10发出上升完成的信号,控制单元10收到提升油缸113上升完成的信号后向回转油缸115发出旋转指令,回转油缸115旋转预定角度,将两个工件托盘111中的另一个旋转至工件旋转轴12的顶部,完成向工件旋转轴12的上料操作。Further, the workpiece shifting shaft 11 further includes a hydraulic pallet exchanger that is disposed below the exchange tray 112 and that is coupled to the body 0. The hydraulic pallet changer includes a lift cylinder 113, a swing cylinder 115, and a stroke switch (not shown). The lift cylinder 113 of the hydraulic pallet exchanger can be raised or lowered according to the command of the control unit 10. The swing cylinder 115 is disposed above the lift cylinder 113 and below the exchange tray 112. The swing cylinder 115 can be rotated after the lift cylinder 113 stops rising according to the control of the control unit 10, and is driven to be connected thereto. The rotation of the exchange tray 112 rotates the cut workpiece away from the lower side of the cutting unit, while rotating the other workpiece to be cut to the lower side of the cutting unit to complete the loading operation. This step is short in time and can greatly save time cost. The stroke switch is disposed inside the lift cylinder 113, and can detect the rise and fall of the lift cylinder 113 and the rotation information of the swing cylinder according to the instruction of the control unit 10, and transmit the detected motion information to the control unit. The working process of the workpiece conversion shaft is as follows: the workpiece is placed on the workpiece tray 111 by the worker. After the previous workpiece on the workpiece rotating shaft 12 is cut, the control unit 10 controls the lifting cylinder 113 to rise, and the lifting cylinder 113 rises. After the predetermined height, the built-in travel switch of the lift cylinder 113 sends a signal of completion of the rise to the control unit 10, and the control unit 10 receives a signal that the lift cylinder 113 has completed the rise, and then issues a rotation command to the swing cylinder 115, and the swing cylinder 115 rotates by a predetermined angle. The other of the two workpiece trays 111 is rotated to the top of the workpiece rotating shaft 12 to complete the loading operation to the workpiece rotating shaft 12.
工件旋转轴12包括工件旋转电机121、减速器122、转接盘123、连接盘124和密封圈125。工件旋转电机121设置在工件旋转轴12的下部,用于为工件旋转轴12的旋转提供驱动力。减速器122设置在工件旋转电机121的上侧,且该减速器122的上侧设置转接盘123,在工件旋转轴12旋转的过程中,减速器122可以降低转速、增加转矩,起到匹配转速和传递转矩的作用。转接盘123设置在减速器122的顶部,该转接盘123可以通过连接装置114与转换到工件旋转轴12上的工件托盘111相连接,起到固定工件托盘111的效果,使得切割过程平稳安全。连接盘124设置在减速器122的外侧,并且具有用于配合减速器122的中心通孔,同时该连接盘124设置在机身0上用以将减速器122与机身0相连接,保证工件旋转轴12运行平稳,且该连接盘124可以为多个。密封圈125设置在转接盘123与连接盘124之间,起到密封作用,保证切割过程中产生的碎屑及粉尘等废弃物进入工件旋转轴12内部而对减速器122和工件旋转电机121造成损害。The workpiece rotating shaft 12 includes a workpiece rotating motor 121, a speed reducer 122, an adapter disk 123, a land 124, and a seal ring 125. A workpiece rotating electrical machine 121 is disposed at a lower portion of the workpiece rotating shaft 12 for providing a driving force for the rotation of the workpiece rotating shaft 12. The speed reducer 122 is disposed on the upper side of the workpiece rotating electrical machine 121, and the upper side of the speed reducer 122 is provided with an adapter disk 123. During the rotation of the workpiece rotating shaft 12, the speed reducer 122 can reduce the rotational speed and increase the torque. Match the speed and the effect of transmitting torque. The adapter disk 123 is disposed at the top of the speed reducer 122, and the adapter disk 123 can be connected to the workpiece tray 111 converted to the workpiece rotating shaft 12 by the connecting device 114, thereby functioning to fix the workpiece tray 111, so that the cutting process is smooth Safety. The connecting plate 124 is disposed outside the speed reducer 122 and has a central through hole for engaging with the speed reducer 122. The connecting plate 124 is disposed on the body 0 for connecting the speed reducer 122 to the body 0 to ensure the workpiece. The rotating shaft 12 runs smoothly, and the lands 124 can be plural. The sealing ring 125 is disposed between the adapter plate 123 and the connecting plate 124, and functions as a sealing to ensure that debris such as debris and dust generated during the cutting process enters the inside of the workpiece rotating shaft 12, and the speed reducer 122 and the workpiece rotating motor 121 Cause damage.
进一步地,根据本实用新型实施例的智能切割系统还包括工件压头13,该工件压头13设置在机身0上,且位于工件旋转轴12的上方,用于对转换到工件旋转轴12上的工件进行压紧操作,使工件、工件托盘111和工件旋转轴12连接牢固,保证切割安全。Further, the intelligent cutting system according to an embodiment of the present invention further includes a workpiece indenter 13 disposed on the body 0 and located above the workpiece rotating shaft 12 for switching to the workpiece rotating shaft 12 The upper workpiece is pressed to ensure that the workpiece, the workpiece tray 111 and the workpiece rotating shaft 12 are firmly connected to ensure safe cutting.
进一步地,方向转轴包括X轴滑台31、Y轴滑台32和Z轴滑台33。Y轴滑台32的滑动方向与地面平行,且通过Y轴线轨(图中未示出)与所述机身0相连接,使得Y轴滑台32能够在所述Y轴线轨上滑动,调整与其相连接的切割单元在Y轴滑台滑动方向上的位置。X轴滑台31的滑动方向平行于地面且垂直于Y轴滑台32的滑动方向,该X轴滑台31通过铺设在Y轴滑台32上的X轴线轨(图中未示出)与Y轴滑台32相连接,使得X轴滑台31能够在X轴线轨上滑动,从而调整与其连接的切割单元在X轴滑台31滑动方向上的位置。Z轴滑台33的滑动方向垂直于地面,且该Z轴滑台33通过铺设在X轴滑台31上的Z轴线轨与X轴滑台31相连接,使得Z轴滑台33能够在Z轴线轨上滑动,从而调整与其相连接的切割单元在Z轴滑台33滑动方向上的位置。调整切割单元在各轴上的位置变化,可以调整切割单元在三维空间的位置变化,以适应对大小不同、切割位置不同的工件的切割操作,完成多角度、多方位的切割作业。Further, the direction rotating shaft includes an X-axis slide table 31, a Y-axis slide table 32, and a Z-axis slide table 33. The sliding direction of the Y-axis slide table 32 is parallel to the ground, and is connected to the body 0 through a Y-axis rail (not shown), so that the Y-axis slide table 32 can slide on the Y-axis rail, and the adjustment The position of the cutting unit connected thereto in the sliding direction of the Y-axis slide. The sliding direction of the X-axis slide table 31 is parallel to the ground and perpendicular to the sliding direction of the Y-axis slide table 31, and the X-axis slide table 31 passes through an X-axis rail (not shown) laid on the Y-axis slide table 32. The Y-axis slide table 32 is coupled such that the X-axis slide table 31 can slide on the X-axis rail, thereby adjusting the position of the cutting unit connected thereto in the sliding direction of the X-axis slide table 31. The sliding direction of the Z-axis slide table 33 is perpendicular to the ground, and the Z-axis slide table 33 is coupled to the X-axis slide table 31 by a Z-axis rail laid on the X-axis slide table 31, so that the Z-axis slide table 33 can be in the Z The axis rail slides to adjust the position of the cutting unit connected thereto in the sliding direction of the Z-axis slide table 33. Adjusting the position change of the cutting unit on each axis, the position change of the cutting unit in the three-dimensional space can be adjusted to adapt to the cutting operation of the workpieces with different sizes and different cutting positions, and the multi-angle and multi-directional cutting operations are completed.
所以,根据本实用新型实施例的智能切割系统实现了实现由X轴滑台31、Y轴滑台32、Z轴滑台33三个滑动方向与主轴旋转轴24、工件旋转轴12组成的6轴5联动的智能切割系统。Therefore, the intelligent cutting system according to the embodiment of the present invention realizes that the three sliding directions of the X-axis slide table 31, the Y-axis slide table 32, and the Z-axis slide table 33 are composed of the spindle rotation shaft 24 and the workpiece rotation shaft 12 Axis 5 linkage intelligent cutting system.
进一步地,动力单元包括液压站、电控箱和液压气动箱,分别为根据本实用新型实施例的智能切割系统的其它部件的运行提供驱动力,且该液压站、电控箱和液压气动箱的 设置位置可以根据具体工况进行选择。Further, the power unit includes a hydraulic station, an electric control box, and a hydraulic pneumatic box, respectively providing driving force for operation of other components of the intelligent cutting system according to an embodiment of the present invention, and the hydraulic station, the electric control box, and the hydraulic pneumatic box of The setting position can be selected according to the specific working conditions.
进一步地,根据本实用新型的智能切割系统还包括安全光栅4,该安全光栅设置在工作转台的远离切割单元的一侧,即,设置在工人对工作转台进行上下料的位置,用于监测安全光栅的覆盖范围内是否有工作人员正在进行上下料,若监测到有工作人员或其它物体时,则停止工件转换轴11的动作,但是切割动作继续,从而保证了工件转换过程中不会伤害到工作人员,或者因其它物体而造成系统部件损害。Further, the intelligent cutting system according to the present invention further includes a safety grating 4 disposed on a side of the working turntable away from the cutting unit, that is, disposed at a position where the worker loads the work turntable for monitoring safety. Whether there is a worker loading or unloading in the coverage of the grating, if there is a worker or other object detected, the action of the workpiece conversion shaft 11 is stopped, but the cutting operation continues, thereby ensuring that the workpiece conversion process will not be damaged. Workers, or damage to system components due to other objects.
根据上述智能切割系统的切割过程如下:转动工件转换轴11,将放置有工件的工件托盘111转动至切割单元下方,等待切割;调整方向转轴,将切割单元移动至激光传感器25的检测位置,利用激光传感器25对刀具21的刀具信息进行检测,若刀具21已达到使用极限,则进行换刀操作,若刀具21符合切割刀具的要求,则继续切割操作;控制方向转轴,将切割单元移动至工件的待切割点的位置;使用切割单元对工件进行切割操作,同时,切割过程中,可以由方向转轴与工件旋转轴12相配合,使得刀具21可以完成多角度、多方位的切割。上述智能切割方法中,上料和下料的过程可以在切割的过程中完成,切割完成后只需要转动工作转台就可以完成为切割单元的上下料操作,可以大大节约时间成本。The cutting process according to the above intelligent cutting system is as follows: rotating the workpiece conversion shaft 11, rotating the workpiece tray 111 on which the workpiece is placed under the cutting unit, waiting for cutting; adjusting the direction rotating shaft, moving the cutting unit to the detecting position of the laser sensor 25, utilizing The laser sensor 25 detects the tool information of the tool 21, and if the tool 21 has reached the use limit, performs a tool change operation. If the tool 21 meets the requirements of the cutting tool, the cutting operation is continued; the direction of the shaft is controlled, and the cutting unit is moved to the workpiece. The position of the point to be cut; the cutting operation is performed on the workpiece by using the cutting unit, and at the same time, the direction rotating shaft can be matched with the workpiece rotating shaft 12 in the cutting process, so that the cutter 21 can complete the multi-angle and multi-directional cutting. In the above intelligent cutting method, the process of feeding and unloading can be completed in the process of cutting, and only after turning the work turntable, the loading and unloading operation of the cutting unit can be completed, which can greatly save time and cost.
尽管对本实用新型的典型实施例进行了说明,但是显然本领域技术人员可以理解,在不背离本实用新型的精神和原理的情况下可以进行改变,其范围在权利要求书以及其等同物中进行了限定。 While the invention has been described with respect to the embodiments of the invention the embodiments of the invention Limited.

Claims (12)

  1. 一种智能切割系统,其特征在于,所述智能切割系统包括:An intelligent cutting system, characterized in that the intelligent cutting system comprises:
    机身;body;
    方向轴,所述方向轴与所述机身相连接;a direction axis, the direction axis being connected to the fuselage;
    切割单元,所述切割单元与所述方向轴相连接,所述切割单元用于执行对工件的切割动作;a cutting unit connected to the direction axis, the cutting unit for performing a cutting action on the workpiece;
    工件转台,所述工件转台设置在所述机身上,所述工件转台包括两个相对设置工位,且所述工件转台能够将所述两个工位中的每一个转换到所述切割单元下方以进行切割操作;a workpiece turret on which the workpiece turret is disposed, the workpiece turret includes two opposite setting stations, and the workpiece turret is capable of converting each of the two stations to the cutting unit Bottom to perform the cutting operation;
    动力单元,所述动力单元分别与所述切割单元、所述工件转台和所述方向轴相连接用以提供驱动力;和a power unit, the power unit being respectively coupled to the cutting unit, the workpiece turntable, and the direction shaft for providing a driving force; and
    控制单元,所述控制单元分别与所述切割单元、所述工件转台、所述方向轴和所述动力单元相连接。a control unit, the control unit being respectively connected to the cutting unit, the workpiece turntable, the direction axis and the power unit.
  2. 根据权利要求1所述的智能切割系统,其特征在于,所述切割单元包括:The intelligent cutting system according to claim 1, wherein the cutting unit comprises:
    刀具;Tool
    刀库,所述刀库设置在所述机身上,用于存放所述刀具,且所述刀库的刀具出口位于所述切割单元的运动范围内;a tool magazine, the tool magazine is disposed on the body for storing the tool, and a tool outlet of the tool magazine is located within a range of motion of the cutting unit;
    电主轴,所述电主轴与所述刀具中执行切割操作的刀具相连接,用于驱动所述刀具的转动;和An electric spindle coupled to a tool that performs a cutting operation in the tool for driving rotation of the tool; and
    主轴旋转轴,所述主轴旋转轴与所述方向轴相连接,且所述主轴旋转轴与所述电主轴相连接,使得所述电主轴能够在所述主轴旋转轴的驱动下旋转。a spindle rotation shaft, the spindle rotation shaft being coupled to the direction shaft, and the spindle rotation shaft being coupled to the electric spindle such that the motor spindle is rotatable under driving of the spindle rotation shaft.
  3. 根据权利要求2所述智能切割系统,其特征在于,所述刀具为切割砂轮。The intelligent cutting system of claim 2 wherein said cutter is a cutting wheel.
  4. 根据权利要求2所述智能切割系统,其特征在于,所述刀库包括上层托刀滑板和下层托刀滑板,其中,所述上层托刀滑板用于存放被更换下来的刀具,所述下层托刀滑板用于存放待使用刀具。The intelligent cutting system according to claim 2, wherein said tool magazine comprises an upper blade slide and a lower blade slide, wherein said upper blade slide is for storing the replaced tool, said lower support The knife slide is used to store the tool to be used.
  5. 根据权利要求1所述的智能切割系统,其特征在于,所述智能切割系统还包括:The intelligent cutting system according to claim 1, wherein the intelligent cutting system further comprises:
    激光传感器,所述激光传感器设置在所述机身上,且位于所述工件转台的上方,用于对所述刀具进行检测。A laser sensor is disposed on the body and above the workpiece turntable for detecting the tool.
  6. 根据权利要求1所述的智能切割系统,其特征在于,所述工件转台包括:The intelligent cutting system of claim 1 wherein said workpiece turntable comprises:
    工件转换轴和工件旋转轴,其中,所述工件转换轴包括:a workpiece conversion shaft and a workpiece rotation axis, wherein the workpiece conversion shaft comprises:
    交换托盘,所述交换托盘设置在所述工件转换轴的顶部,且所述交换托盘具有长方形结构、两端设置U型开口;Exchanging a tray, the exchange tray is disposed at a top of the workpiece conversion shaft, and the exchange tray has a rectangular structure, and U-shaped openings are disposed at both ends;
    两个工件托盘,所述两个工件托盘具有“工”型结构,且所述“工”型结构的两个水平部分均设置有连接装置,所述“工”型结构的竖直部分能够容置在所述交换托盘的U型开口内,使得所述两个工件托盘分别被支撑在所述交换托盘的两个U型开口中;Two workpiece trays having a "work" type structure, and two horizontal portions of the "work" type structure are provided with connecting means, and the vertical portion of the "work" type structure can accommodate Positioned in the U-shaped opening of the exchange tray such that the two workpiece trays are respectively supported in two U-shaped openings of the exchange tray;
    所述工件旋转轴与所述工件转换轴相邻接,所述工件旋转轴的顶部承接所述两个工件托盘中的一个,所述工件旋转轴设置在所述切割单元的下方,且所述工件旋转轴能够以该工件旋转轴的中轴线为旋转轴旋转。The workpiece rotation axis is adjacent to the workpiece conversion shaft, and the top of the workpiece rotation shaft receives one of the two workpiece trays, the workpiece rotation axis is disposed under the cutting unit, and the The workpiece rotating shaft is rotatable about a central axis of the workpiece rotating shaft.
  7. 根据权利要求6所述的智能切割系统,其特征在于,所述工件转换轴还包括液压托盘交换器,所述液压托盘交换器设置在所述交换托盘的下方,且所述液压托盘交换器与所 述机身相连接,所述液压托盘交换器包括:The intelligent cutting system according to claim 6, wherein said workpiece conversion shaft further comprises a hydraulic pallet exchanger, said hydraulic pallet exchanger being disposed below said exchange tray, and said hydraulic pallet exchanger Place The fuselage is connected, and the hydraulic pallet exchanger includes:
    提升油缸;Lifting cylinder
    回转油缸,所述回转油缸设置在所述提升油缸上方、所述交换托盘的下方,所述回转油缸用于在所述提升油缸停止上升后根据所述控制单元的指令旋转;和a rotary cylinder, the rotary cylinder being disposed above the lift cylinder and below the exchange tray, the rotary cylinder being configured to rotate according to an instruction of the control unit after the lift cylinder stops rising; and
    行程开关,所述行程开关设置在所述提升油缸内部,所述行程开关用于检测所述提升油缸和所述回转油缸的运动信息并将所述运动信息传送到所述控制单元。a stroke switch, the stroke switch being disposed inside the lift cylinder, the stroke switch for detecting motion information of the lift cylinder and the swing cylinder and transmitting the motion information to the control unit.
  8. 根据权利要求6所述的智能切割系统,其特征在于,所述工件旋转轴包括:The intelligent cutting system according to claim 6, wherein the workpiece rotation axis comprises:
    工件旋转电机,所述工件旋转电机设置在所述工件旋转轴的下部,用于为所述工件旋转轴的旋转提供动力;a workpiece rotating electrical machine, the workpiece rotating electrical machine being disposed at a lower portion of the workpiece rotating shaft for powering rotation of the workpiece rotating shaft;
    减速器,所述减速器设置在所述工件旋转电机的顶部;a speed reducer, the speed reducer being disposed at a top of the workpiece rotating electrical machine;
    转接盘,所述转接盘设置在所述减速器顶部,并且能够与转换到所述工件旋转轴上的所述一个工件托盘通过所述工件托盘底部的连接装置相连接;An adapter disk disposed at the top of the reducer and connectable to the connecting device of the bottom of the workpiece tray by the one workpiece pallet converted to the workpiece rotating shaft;
    连接盘,所述连接盘设置在所述减速器的外侧,所述连接盘具有用于配合所述减速器的中心通孔,并且所述连接盘设置在所述机身上以用于将所述减速器与所述机身相连接;和a lands, the lands being disposed outside the reducer, the lands having a central through hole for engaging the reducer, and the lands being disposed on the body for use in The speed reducer is coupled to the fuselage; and
    密封圈,所述密封圈设置在所述转接盘与所述连接盘的接合处。a sealing ring disposed at a junction of the adapter disc and the lands.
  9. 根据权利要求6所述的智能切割系统,其特征在于,所述智能切割系统还包括:The intelligent cutting system according to claim 6, wherein the intelligent cutting system further comprises:
    工件压头,所述工件压头设置在所述机身上,且所述工件压头设置在所述工件旋转轴的上方,用于对转换到所述工件旋转轴上的工件进行压紧操作。a workpiece indenter, the workpiece indenter is disposed on the body, and the workpiece indenter is disposed above the workpiece rotating shaft for pressing a workpiece converted to the workpiece rotating shaft .
  10. 根据权利要求1所述的智能切割系统,其特征在于,所述方向轴包括:The intelligent cutting system of claim 1 wherein said direction axis comprises:
    Y轴滑台,所述Y轴滑台与地面平行,且所述Y轴滑台通过Y轴线轨与所述机身相连接,使得所述Y轴滑台能够在所述Y轴线轨上滑动;a Y-axis slide table, the Y-axis slide table is parallel to the ground, and the Y-axis slide table is coupled to the fuselage through a Y-axis slide such that the Y-axis slide table can slide on the Y-axis slide ;
    X轴滑台,所述X轴滑台的滑动方向平行于地面且垂直于所述Y轴滑台的滑动方向,所述X轴滑台通过铺设在所述Y轴滑台上的X轴线轨与所述Y轴滑台相连接,使得所述X轴滑台能够在所述X轴线轨上滑动;和An X-axis slide table having a sliding direction parallel to the ground and perpendicular to a sliding direction of the Y-axis slide, the X-axis slide passing through an X-axis rail laid on the Y-axis slide Connecting to the Y-axis slide so that the X-axis slide can slide on the X-axis rail; and
    Z轴滑台,所述Z轴滑台的滑动方向垂直于地面,且所述Z轴滑台通过铺设在所述X轴滑台上的Z轴线轨与所述X轴滑台相连接,使得所述Z轴滑台能够在所述Z轴线轨上滑动。a Z-axis slide table, the sliding direction of the Z-axis slide table is perpendicular to the ground, and the Z-axis slide table is connected to the X-axis slide table by a Z-axis slide rail laid on the X-axis slide table, so that The Z-axis slide is slidable on the Z-axis rail.
  11. 根据权利要求1所述的智能切割系统,其特征在于,所述动力单元包括液压站、电控箱和液压气动箱。The intelligent cutting system of claim 1 wherein said power unit comprises a hydraulic station, an electrical control box, and a hydraulic pneumatic box.
  12. 根据权利要求1所述的智能切割系统,其特征在于,所述智能切割系统还包括:The intelligent cutting system according to claim 1, wherein the intelligent cutting system further comprises:
    安全光栅,所述安全光栅设置在所述工件转台的远离切割单元的一侧。 A safety grating disposed on a side of the workpiece turntable away from the cutting unit.
PCT/CN2016/076330 2015-03-27 2016-03-15 Smart cutting system WO2016155489A1 (en)

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CN204621767U (en) * 2015-03-27 2015-09-09 大连誉洋工业智能有限公司 Smart-cut system
CN105290587A (en) * 2015-12-01 2016-02-03 湖南万容科技股份有限公司 Compressor cutting system
CN106965064A (en) * 2017-05-15 2017-07-21 金翰阳科技(大连)股份有限公司 Cast the intelligent grinding apparatus of class part

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